WorldWideScience

Sample records for cement industry

  1. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    Directory of Open Access Journals (Sweden)

    Konstantin Sobolev

    2003-01-01

    Full Text Available The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA cement helps to improve its ecological compatibility. HVMA cement technology is based on the intergrinding of portland cement clinker, gypsum, mineral additives, and a special complex admixture. This new method increases the compressive strength of ordinary cement, improves durability of the cement-based materials, and - at the same time - uses inexpensive natural mineral additives or industrial by-products. This improvement leads to a reduction of energy consumption per unit of the cement produced. Higher strength, better durability, reduction of pollution at the clinker production stage, and decrease of landfill area occupied by industrial by-products, all provide ecological advantages for HVMA cement.

  2. US cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Nisbet, M.A.

    1997-12-31

    This paper describes the cement and concrete industry, and provides data on energy use and carbon dioxide emissions. The potential impact of an energy tax on the industry is briefly assessed. Opportunities identified for reducing carbon dioxide emissions include improved energy efficiency, alternative fuels, and alternative materials. The key factor in determining CO{sub 2} emissions is the level of domestic production. The projected improvement in energy efficiency and the relatively slow growth in domestic shipments indicate that CO{sub 2} emissions in 2000 should be about 5% above the 1990 target. However, due to the cyclical nature of cement demand, emissions will probably be above target levels during peak demand and below target levels during demand troughs. 7 figs., 2 tabs.

  3. Impacts of cement industries on environment and control measure

    International Nuclear Information System (INIS)

    Hashmi, H.N.; Malik, H.N.; Naushad, Z.

    2005-01-01

    Utilization of cement as building material is gaining more importance. Cement industries around the world are contributing in global and as well as local pollution. In Pakistan most of the cement industries are constructed in remote areas without any proper environmental impact assessment. Unawareness of peoples toward sustainable environment and due to lack of job opportunities, dwellers are demanding employment rather than clean environment from title-holder of the industry. Air pollution caused by cement industries is harmful to the human's health, spoils and erodes building surface, corrodes metals, weakens textiles, deteriorates atmospheric visibility, affects plant life and leads to ecological imbalances. To investigate environmental impact of cement industries in Pakistan, environmental conditions around and inside the five cement industries in the vicinity of Taxila city are studied. To inspect the whole scenario, air pollution control devices in these industries were also examined in detail. These industries are using Electrostatic Precipitators and Baghouses to control air pollution (dust particulates). Proper caring of these equipment is necessary for better results. Detailed study shows that emissions from their stacks and dust particulates are causing problems. Health consultants in study area are much worry about the health of workers and environmental degradation in the vicinity of these industries. The comparison of air pollution control devices shows that Baghouses are environmental friendly. Considering the field conditions it is also concluded that involvement of government and environmental pollution control agencies is much more necessary. (author)

  4. Basic Chemistry for the Cement Industry.

    Science.gov (United States)

    Turner, Mason

    This combined student workbook and instructor's guide contains nine units for inplant classes on basic chemistry for employees in the cement industry. The nine units cover the following topics: chemical basics; measurement; history of cement; atoms; bonding and chemical formulas; solids, liquids, and gases; chemistry of Portland cement…

  5. FEASIBILITY ANALYSIS ON INDUSTRIAL SYMBIOSIS BETWEEN CEMENT INDUSTRY AND TEA INDUSTRY

    Directory of Open Access Journals (Sweden)

    Shailendra Kumar Yadav

    2015-08-01

    Full Text Available The project aims at analyzing the feasibility of utilizing cement kiln dust (CKD in treating wastewater from tea industry with the concept of industrial symbiosis. CKD is the dust collected at the air pollution control device(s associated with a kiln system from cement industry. A very less percent of CKD is recycled and the rest is land filled /stockpiled; disrupts groundwater through leaching of minerals. Cement Kiln Dust (CKD, rich in CaO, SiO2, behaves as a neutralizing as well as stabilizing agent for tea effluent treatment. The ability of CKD to reduce the BOD, COD, TSS, and phosphates in tea effluent was analyzed and the optimum dosage is determined. The effect of different dosages of Cement Kiln Dust ranging from (1-3 gm/l has been discussed on the bench scale tests. The results show that, for different CKD concentrations, high removal efficiencies of 94.4 and 99.0, 58.9 for BOD, TSS, phosphates and a lower efficiency for COD with 9.09 are achieved for 2.5gm/l. The persistent presence of color providing proteins theaflavins (TF and the arubigins (TR from the leftover tea leaves in the effluent imparts the low removal efficiencies of COD. However, the COD value is within the dischargeable limits (CPCB standards. Moreover, a considerable removal efficiency and high SVI of 0.181 makes CKD a feasible coagulant in treating tea effluent with optimum dosage of 2.5g/l. The objective of developing industrial symbiosis network was thus achieved using the CKD to treat wastewater from tea industries.   International Journal of EnvironmentVolume-4, Issue-3, June-August 2015Page: 20-34

  6. Sustainable Development of the Cement Industry and Blended Cements to Meet Ecological Challenges

    OpenAIRE

    Sobolev, Konstantin

    2003-01-01

    The world production of cement has greatly increased in the past 10 years. This trend is the most significant factor affecting technological development and the updating of manufacturing facilities in the cement industry. Existing technology for the production of cement clinker is ecologically damaging; it consumes much energy and natural resources and also emits pollutants. A new approach to the production of blended or high-volume mineral additive (HVMA) cement helps to improve its ecologi...

  7. Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2013-06-01

    The Indian cement industry is one of the most efficient in the world. Its efforts to reduce its carbon footprint by adopting the best available technologies and environmental practices are reflected in the achievement of reducing total CO2 emissions to an industrial average of 0.719 tCO2/t cement in 2010 from a substantially higher level of 1.12 tCO2/t cement in 1996. However, because the manufacturing process relies on the burning of limestone, it still produced 137 MtCO2 in 2010 – approximately 7% of India’s total man-made CO2 emissions. Yet opportunity for improvement exists, particularly in relation to five key levers that can contribute to emissions reductions: alternative fuel and raw materials; energy efficiency; clinker substitution; waste heat recovery and newer technologies. This roadmap sets out one pathway by which the Indian cement industry can reach its targets to improve energy efficiency and reduce CO2 emissions by 2050, thereby laying the foundation for low-carbon growth in the years beyond. The Technology Roadmap: Low-Carbon Technology for the Indian Cement Industry builds on the global IEA technology roadmap for the cement sector developed by the IEA and the World Business Council for Sustainable Development’s Cement Sustainability Initiative. It outlines a possible transition path for the Indian cement industry to reduce its direct CO2 emissions intensity to 0.35 tCO2/t cement and support the global goal of halving CO2 emissions by 2050.

  8. Use of petroleum code as fuel in the cement industry

    International Nuclear Information System (INIS)

    Nawaz, S.

    2006-01-01

    The Cement industry is a very energy intensive industry. Each ton of cement produced requires 60 to 130 kilograms of fuel oil or an equivalent fuelling amount also requires an average 110 kWh of electricity as well over 40% of total production cost is the energy requirements in the cement industry (i.2). Normally oil, gas or coal is fired in cement kilns as traditional fuels. However use of waste, both as alternative fuels and raw materials is now common practice in many cement companies. Many different types of wastes are burnt today in cement kilns like used tyres, rubber, paper waste, waste oils, waste wood, paper sludge, sewage, animal meal and animal remains (i,4). The choice of fuel for the purpose is normally based on price and availability considering different properties of the fuel as energy contents, ash contents, moisture and volatiles contents. Petcoke is not yet produced in any petroleum refinery in Pakistan but it is abundantly available in the market worldwide as it is obtained as a waste product during the refining processes. The purpose of the current research is to figure out the suitability of petroleum coke as a fuel for cement industry both on technical and economic basis. (author)

  9. The status of energy conservation in Taiwan's cement industry

    International Nuclear Information System (INIS)

    Su, Te-Li; Chan, David Yih-Liang; Hung, Ching-Yuan; Hong, Gui-Bing

    2013-01-01

    The cement industry represents one of the most energy intensive sectors in Taiwan. Energy audits are the direct tools which are employed to help reduce energy consumption. The objectives of energy audits are to establish energy audit systems, provide on-site energy audit service and reduce production cost. This study summarized the energy savings implemented in Taiwan's cement industry; the data were obtained from the on-line Energy Declaration System in 2010. The total implemented energy savings amounted to 68,512 kilo liter of crude oil equivalent (KLOE). The energy audit group audited seven Taiwanese cement plants in 2011 and revealed an energy saving potential of 2571.6 MWh of electricity and 1002.8 KLOE of thermal energy. The total potential energy saving was 1708.5 KL of crude oil equivalent (KLOE), equivalent to a 4560 t reduction in CO 2 emissions, representing the annual CO 2 absorption capacity of a 122 ha forest plantation. - Highlights: • This study summarizes the energy savings implemented in Taiwan's cement industry from the on-line Energy Declaration System. • The energy audit group audited seven Taiwanese cement plants in 2011 and revealed energy saving potential was 1708.5 KLOE. • This work aims to examine what Taiwan has done and also describes the current status in cement industry. • In addition, some potential energy conservation opportunities or measures are revealed in this paper

  10. Energy efficiency technologies in cement and steel industry

    Science.gov (United States)

    Zanoli, Silvia Maria; Cocchioni, Francesco; Pepe, Crescenzo

    2018-02-01

    In this paper, Advanced Process Control strategies aimed at energy efficiency achievement and improvement in cement and steel industry are proposed. A flexible and smart control structure constituted by several functional modules and blocks has been developed. The designed control strategy is based on Model Predictive Control techniques, formulated on linear models. Two industrial control solutions have been developed, oriented to energy efficiency and process control improvement in cement industry clinker rotary kilns (clinker production phase) and in steel industry billets reheating furnaces. Tailored customization procedures for the design of ad hoc control systems have been executed, based on the specific needs and specifications of the analysed processes. The installation of the developed controllers on cement and steel plants produced significant benefits in terms of process control which resulted in working closer to the imposed operating limits. With respect to the previous control systems, based on local controllers and/or operators manual conduction, more profitable configurations of the crucial process variables have been provided.

  11. Energy economy and industrial ecology in the Brazilian cement sector

    International Nuclear Information System (INIS)

    Tavares, Marina Elisabete Espinho; Schaeffer, Roberto

    1999-01-01

    The article discusses the following issues of the Brazilian cement sector: the Brazilian cement main types specification, cement quantities evolution produced in Brazil from 1987 to 1997, energy conservation in the cement production process with additives, energy economy cost estimates from the utilization of additives, and several technologies energy economy cost used in the industrial sector

  12. Industrial trial to produce a low clinker, low carbon cement

    Directory of Open Access Journals (Sweden)

    Vizcaíno-Andrés, L. M.

    2015-03-01

    Full Text Available A preliminary assessment of conditions for the industrial manufacture of a new cementitious system based on clinker-calcined clay and limestone, developed by the authors, referred as “low carbon cement” is presented. The new cement enables the substitution of more than 50% of the mass of clinker without compromising performance. The paper presents the follow-up of an industrial trial carried out in Cuba to produce 130 tonnes of the new cement at a cement plant. The new material proved to fulfill national standards in applications such as the manufacture of hollow concrete blocks and precast concrete. No major differences either in the rheological or mechanical properties were found when compared with Portland cement. Environmental assessment of the ternary cement was made, which included comparison with other blended cements produced industrially in Cuba. The new cement has proven to contribute to the reduction of above 30% of carbon emissions on cement manufacture.Se presenta la evaluación preliminar de las condiciones de fabricación industrial de un nuevo sistema cementicio a partir del empleo de clínquer; arcillas calcinadas y piedra caliza; desarrollado por los autores; denominado “cemento de bajo carbono”. El nuevo cemento posibilita la reducción de más de un 50% de la masa de clínquer; sin comprometer el comportamiento del material. El presente trabajo presenta el monitoreo de la producción industrial en una planta en Cuba; de 130 t del nuevo cemento. El cemento obtenido cumple con las regulaciones nacionales de calidad y su empleo tiene similar rendimiento que el cemento Pórtland para la producción de bloques y hormigón de 25 MPa. Se realiza el análisis de impacto ambiental del cemento ternario mediante la comparación con otros cementos producidos industrialmente. El nuevo cemento puede contribuir a la reducción de más del 30% de las emisiones de CO2 asociadas a la manufactura de cemento.

  13. Carbon dioxide emissions and climate change: policy implications for the cement industry

    International Nuclear Information System (INIS)

    Rehan, R.; Nehdi, M.

    2005-01-01

    There is growing awareness that the cement industry is a significant contributor to global carbon dioxide (CO 2 ) emissions. It is expected that this industry will come under increasing regulatory pressures to reduce its emissions and contribute more aggressively to mitigating global warming. It is important that the industry's stakeholders become more familiar with greenhouse gas (GHG) emission and associated global warming issues, along with emerging policies that may affect the future of the industry. This paper discusses climate change, the current and proposed actions for mitigating its effects, and the implications of such actions for the cement industry. International negotiations on climate change are summarized and mechanisms available under the Kyoto Protocol for reducing greenhouse gas emissions are explained. The paper examines some of the traditional and emerging policy instruments for greenhouse gas emissions and analyses their merits and drawbacks. The applicability, effectiveness and potential impact of these policy instruments for the global cement industry in general and the Canadian cement industry in particular are discussed with recommendations for possible courses of action

  14. Energy Efficiency Improvement Opportunities for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Worrell, Ernst; Galitsky, Christina; Price, Lynn

    2008-01-31

    This report provides information on the energy savings, costs, and carbon dioxide emissions reductions associated with implementation of a number of technologies and measures applicable to the cement industry. The technologies and measures include both state-of-the-art measures that are currently in use in cement enterprises worldwide as well as advanced measures that are either only in limited use or are near commercialization. This report focuses mainly on retrofit measures using commercially available technologies, but many of these technologies are applicable for new plants as well. Where possible, for each technology or measure, costs and energy savings per tonne of cement produced are estimated and then carbon dioxide emissions reductions are calculated based on the fuels used at the process step to which the technology or measure is applied. The analysis of cement kiln energy-efficiency opportunities is divided into technologies and measures that are applicable to the different stages of production and various kiln types used in China: raw materials (and fuel) preparation; clinker making (applicable to all kilns, rotary kilns only, vertical shaft kilns only); and finish grinding; as well as plant wide measures and product and feedstock changes that will reduce energy consumption for clinker making. Table 1 lists all measures in this report by process to which they apply, including plant wide measures and product or feedstock changes. Tables 2 through 8 provide the following information for each technology: fuel and electricity savings per tonne of cement; annual operating and capital costs per tonne of cement or estimated payback period; and, carbon dioxide emissions reductions for each measure applied to the production of cement. This information was originally collected for a report on the U.S. cement industry (Worrell and Galitsky, 2004) and a report on opportunities for China's cement kilns (Price and Galitsky, in press). The information provided in

  15. Reduction of environmental pollution through optimization of energy use in cement industries

    Energy Technology Data Exchange (ETDEWEB)

    Karbassi, A.R.; Jafari, H.R.; Yavari, A.R.; Hoveidi, H. [Univ. of Tehran (Iran). Graduate Faculty of the Environment; Sid Kalal, H. [J.I.H. Research Laboratories, Tehran (Iran). Nuclear Science and Technology Research Inst.

    2010-01-01

    Industrial development has lead to higher energy consumption, emission of greenhouse gases, as well as air pollutants. Cement factories play an important role in overall greenhouse emissions. This study aims to investigate the role of Iranian cement industries and their contribution of greenhouse gases contribution. The measured emission factors for oil and fuel gas shows that carbon dioxide contribution from fuel oil based cement industries is almost 2.7 times higher than gas based cement factories. The strength, weakness, opportunity and threat technique analysis showed that the best strategy to combat greenhouse gases from Iranian cement factory is to implement energy efficiency measures. Further, strategic position and action evaluation matrix analysis indicates that Iranian cement industries fall within invasive category. Therefore, exploitation of opportunities must carefully be used. One of these opportunities is the utilization of financial assistance provided by clean development mechanism. The results show that replacement of ball mills with vertical roller mill can reduce the electricity consumption from 44.6 to 28 kWh/ton. As a result of such substitution about 720 million kWh/y of electricity would be saved (almost a power plant of 125 MW capacities). Though implementation of new mills may not be economic for the cement industries' owner, but the overall gain for the government of Iran will be about US$ 304 million. If the duration of such efficiency measure is considered as about 12 y, then the overall carbon dioxide (CO{sub 2}) reduction/phase-out would be around 4.3 million tons.

  16. Scenario Study on PM emission Reduction in Cement Industry

    Science.gov (United States)

    Tang, Qian; Chen, Xiaojun; Xia, Xin; Wang, Lijuan; Wang, Huili; Jin, Ling; Yan, Zhen

    2018-01-01

    Cement industry is one of the high pollution industries in China. Evaluation of the primary particulate matter (PM) emission status and the reduction potential is not only important for our understanding of the effectiveness of current pollution control measures but also vital for future policy design. In this study, PM emitted from cement producing process in 2014 was calculated using an emission factor method. Three PM emission control scenarios were set up considering source control, process management and end-of-pipe treatment, and the PM emission reduction by 2020 under the three scenarios was predicted, respectively. In 2014, the primary PM emission from cement industry was 1.95 million tons. By 2020, the productions of cement and clinker were expected to increase by 12% and 7%, respectively, and the PM emission would increase by about 10%. By implementation of GB4915-2013 and comprehensive control of fugitive PM emission, the PM emission would probably be reduced by 34%. Another 7% decrease would be expected from source control. The second scenario can be considered as an assessment of the effectiveness of the revised emission standard, and this research can be used as a technical support to the environmental management authorities to make relevant policies.

  17. Secondary fuels and raw materials in the Spanish cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Gordobil, J.C.U.; Guede, Elena [Cementos Lemona s.a. (Spain)

    1997-03-01

    The growing environmental and energy concern are having an impact on the Spanish cement industry. This article describes the impact on waste management, the operation of cement kilns and the possibility for recycling. Current projects and future prospects are described. (UK)

  18. Co-controlling CO2 and NOx emission in China's cement industry: An optimal development pathway study

    Directory of Open Access Journals (Sweden)

    Xiang-Zhao Feng

    2018-03-01

    Full Text Available It is of important practical significance to reduce NOx emission and CO2 emission in China's cement industry. This paper firstly identifies key factors that influence China's future cement demand, and then uses the Gompertz model to project China's future cement demand and production. Furthermore, the multi-pollutant abatement planning model (MAP was developed based on the TIMES model to analyze the co-benefits of CO2 and NOx control in China's cement industry. During modeling analysis, three scenarios such as basic as usual scenario (BAU, moderately low carbon scenario (MLC, and radically low carbon scenario (RLC, were built according to different policy constraints and emission control goals. Moreover, the benefits of co-controlling NOx and CO2 emission in China's cement industry have been estimated. Finally, this paper proposes a cost-efficient, green, and low carbon development roadmap for the Chinese cement sector, and puts forwards countermeasures as follows: first, different ministries should enhance communication and coordination about how to promote the co-control of NOx and CO2 in cement industry. Second, co-control technology list should be issued timely for cement industry, and the R&D investment on new technologies and demonstration projects should be increased. Third, the phase-out of old cement capacity needs to be continued at policy level. Fourth, it is important to scientifically evaluate the relevant environmental impact and adverse motivation of ammonia production by NOx removal requirement in cement industry. Keywords: Cement industry, CO2 abatement, NOx reduction, Co-benefit analysis

  19. Occupational dermatitis. An epidemiological study in the rubber and cement industries

    Energy Technology Data Exchange (ETDEWEB)

    Varigos, G A; Dunt, D R

    1981-03-01

    An epidemiological study of occupational dermatitis in a tyre company and a cement company is reported. Ninety-seven percent of 999 tyre workers and 78% of 151 cement workers were screened by an occupational nurse and subsequently assessed by a specialist dermatologist. Prevalence rates of occupational contact dermatitis were 37 per 1000 and 68 per 1000 in the tyre and cement companies, respectively. Maintenance workers and tyre builders - particularly if they were Yugoslav and female - had high prevalence rates amongst tyre workers. Worker's compensation claim rates for the tyre company are similar to U.K. and U.S. rates for this industry. Prevalence rates of 37 per 1000 can be considered as a lower limit for this industry. The high prevalence rates in the cement company are noteworthy and require further study.

  20. Alternative fuels in cement industry; Alternativa braenslen i cementindustrin

    Energy Technology Data Exchange (ETDEWEB)

    Nyman, K.E.; Ek, R. [Finnsementti Oy, Parainen (Finland); Maekelae, K. [Finreci Oy (Finland)

    1997-10-01

    In this project the cement industry`s possibilities to replace half of the fossil fuels with waste derived fuels are investigated. Bench-scale experiments, pilot plant tests and full scale tests have been done with used tires and plastics wastes

  1. Technological, economic and financial prospects of carbon dioxide capture in the cement industry

    International Nuclear Information System (INIS)

    Li, Jia; Tharakan, Pradeep; Macdonald, Douglas; Liang, Xi

    2013-01-01

    Cement is the second largest anthropogenic emission source, contributing approximately 7% of global CO 2 emissions. Carbon dioxide capture and storage (CCS) technology is considered by the International Energy Agency (IEA) as an essential technology capable of reducing CO 2 emissions in the cement sector by 56% by 2050. The study compares CO 2 capture technologies for the cement manufacturing process and analyses the economic and financial issues in deploying CO 2 capture in the cement industry. Post-combustion capture with chemical absorption is regarded as a proven technology to capture CO 2 from the calcination process. Oxyfuel is less mature but Oxyfuel partial capture—which only recycles O 2 /CO 2 gas in the precalciner—is estimated to be more economic than post-combustion capture. Carbonate looping technologies are not yet commercial, but they have theoretical advantages in terms of energy consumption. In contrast with coal-fired power plants, CO 2 capture in the cement industry benefits from a higher concentration of CO 2 in the flue gas, but the benefit is offset by higher SO x and NO x levels and the smaller scale of emissions from each plant. Concerning the prospects for financing cement plant CO 2 capture, large cement manufacturers on average have a higher ROE (return on equity) and lower debt ratio, thus a higher discount rate should be considered for the cost analysis than in power plants. IEA estimates that the incremental cost for deploying CCS to decarbonise the global cement sector is in the range US$350–840 billion. The cost estimates for deploying state-of-the art post-combustion CO 2 capture technologies in cement plants are above $60 to avoid each tonne of CO 2 emissions. However, the expectation is that the current market can only provide a minority of financial support for CO 2 capture in cement plants. Public financial support and/or CO 2 utilisation will be essential to trigger large-scale CCS demonstration projects in the cement

  2. The origins of American industrial success: Evidence from the US portland cement industry

    OpenAIRE

    Prentice, David

    2008-01-01

    The contributions of innovations, factor endowments and institutions to American industrialization are examined through analysing the rise of the American portland cement industry. Minerals abundance contributed in multiple ways to the spectacular rise of the industry from the 1890s. However, the results of a structural econometric analysis of entry suggests geological surveys, institutions highlighted by David and Wright, played a contributing rather than critical rol...

  3. Potential energy savings and CO2 emissions reduction of China's cement industry

    International Nuclear Information System (INIS)

    Ke, Jing; Zheng, Nina; Fridley, David; Price, Lynn; Zhou, Nan

    2012-01-01

    This study analyzes current energy and carbon dioxide (CO 2 ) emission trends in China's cement industry as the basis for modeling different levels of cement production and rates of efficiency improvement and carbon reduction in 2011–2030. Three cement output projections are developed based on analyses of historical production and physical and macroeconomic drivers. For each of these three production projections, energy savings and CO 2 emission reduction potentials are estimated in a best practice scenario and two continuous improvement scenarios relative to a frozen scenario. The results reveal the potential for cumulative final energy savings of 27.1 to 37.5 exajoules and energy-related direct emission reductions of 3.2 to 4.4 gigatonnes in 2011–2030 under the best practice scenarios. The continuous improvement scenarios produce cumulative final energy savings of 6.0 to 18.9 exajoules and reduce CO 2 emissions by 1.0 to 2.4 gigatonnes. This analysis highlights that increasing energy efficiency is the most important policy measure for reducing the cement industry's energy and emissions intensity, given the current state of the industry and the unlikelihood of significant carbon capture and storage before 2030. In addition, policies to reduce total cement production offer the most direct way of reducing total energy consumption and CO 2 emissions. - Highlights: ► This study models output and efficiency improvements in Chinese cement industry from 2011–2030. ► Energy savings and CO 2 emission reductions estimated for 3 scenarios relative to frozen scenario. ► Results reveal cumulative final energy savings potential of 27.1–37.5 EJ and 3.2–4.4 Gt CO 2 reductions. ► Increasing efficiency is the most important policy for reducing cement energy and emissions intensity.

  4. Influence of industrial solid waste addition on properties of soil-cement bricks

    Directory of Open Access Journals (Sweden)

    F. B. Siqueira

    Full Text Available Abstract The reuse of pollutant solid wastes produced in distinct industrial activities (avian eggshell waste and welding flux slag waste as a source of alternative raw material for producing soil-cement bricks for civil construction was investigated. Soil-cement bricks containing up to 30 wt% of industrial solid waste were uniaxially pressed and cured for 28 days. Special emphasis is given on the influence of solid waste addition on the technical properties (as such volumetric shrinkage, water absorption, bulk density, durability, and compressive strength, microstructure and mineral phases of soil-cement bricks. Microstructural evolution was evaluated via confocal microscopy. The experimental results showed that the solid wastes behave as charge material and influenced both technical properties and microstructure of the soil-cement bricks. It was found that up to 15 wt% of welding flux slag waste and up to 30 wt% of avian eggshell waste could be added into the soil-cement bricks for use as building material.

  5. Application of tracer technique in cement industry

    International Nuclear Information System (INIS)

    Baran'ai, L.

    1979-01-01

    Application is stated of the radioisotope indication method in the cement industry. The method was applied in three directions. In the first direction, by means of labelling of 300 steel mill balls by cobalt-60, wear of them was examined. The degree of wear of milling balls in the process of milling was determined according to the decrease of their weight. Radioactive label served only for tracing controll balls. In the second direction, according to the natural radioactivity being presented in ashes by radioisotopes radium-226 and thorium-229, amount of ashes in the products of cement milling was determined (in the mill product, cement product, flying dust and back loading groats). In the third direction, by means of labelling of definite fractions of mille by radioisotope gold-198, optimization of technological parameters of silos were raw meal is homogenization. The following technological parameters have been established: amount of homogenized material; time of homogenization and frequency of intensity changing of supplied compressed air jet [ru

  6. Recent developments in the cement industry: a comparative study between Mexico and India

    Directory of Open Access Journals (Sweden)

    Ganesh Babu Kumaran

    2008-10-01

    Full Text Available Since early twentieth century, the use of cement has become a popular and strategic product for economic growth of every country. In India as in Mexico, the first factories began in the earlier twentieth century, India is nowadays the world’s second largest producer and Mexico is the third firm in cement production, despite being the tenth world producer. The eighties have significate for both countries major structural changes in its economy, which have radically altered the structure and functioning of the cement industry and even more during the decade of the nineties. This article discusses the recent performance of the cement industry in both countries, compares the dynamics and causes that gave rise to these changes. It examines changes in the structure of domestic market in both countries and the strategies employed by large companies that operate in both, including a brief analysis of the role of transnational corporations in their development at the stage of globalization and liberalization of markets that characterizes the last two decades. Finally, it explores the great changes that make possible the growth and expansion of the cement industry during the period, based on technological change, the determinants of competitiveness and the role of economic policies in the development of industry in both countries.

  7. Assessment of natural radioactivity levels and radiation hazards due to cement industry

    International Nuclear Information System (INIS)

    El-Taher, A.; Abdel Halim, A.S.

    2010-01-01

    The cement industry is considered as one of the basic industries that plays an important role in the national economy of developing countries. Activity concentrations of 226 Ra, 232 Th and 40 K in Assiut cement and other local cement types from different Egyptian factories has been measured by using γ-ray spectrometry. From the measured γ-ray spectra, specific activities were determined. The measured activity concentrations for these natural radionuclides were compared with the reported data for other countries. The average values obtained for 226 Ra, 232 Th and 40 K activity concentration in different types of cement are lower than the corresponding global values reported in UNSCEAR publications. The obtained results show that the averages of radiation hazard parameters for Assiut cement factory are lower than the acceptable level of 370 Bq kg -1 for radium equivalent Ra eq , 1 for level index Iγr, the external hazard index Hex ≤1 and 59 (nGy h -1 ) for absorbed dose rate. The manufacturing operation reduces the radiation hazard parameters. Cement does not pose a significant radiological hazard when used for construction of buildings.

  8. Economic benefits of reducing emissions from the cement industry

    International Nuclear Information System (INIS)

    El-Fadel, M.; Metni, M.; Nuwayhid, M.I.; Kobrossi, R.

    1999-01-01

    Full text.Air pollution has recently been a growing concern in Lebanon particularly around industrial facilities and in urban areas. The cement industry constitutes a major polluting source and its impacts have historically raised considerable local public concern, as was previously the case in many developed countries. In this context, the town of Chekka, which is the site of four cement factories, has been the subject of long-lived controversy with respect to emissions and potential adverse environmental impacts. While field observations and public health complains support the presence of such impacts., scientific data are almost non-existent to adequately evaluate the actual situation. This paper describes recent efforts conducted towards a proper air quality characterization in order to shed light on the extent and nature of the impact of the cement industry in the Chekka region on its immediate vicinity. For this purpose, continuous monitoring of selected air pollutants (particulate matter, nitrogen dioxide, and carbon monoxide) was conducted during a limited period. In addition, pollutant dispersion modeling was performed to better define exposure areas. Field measurements coupled with simulation results were linked to a survey questionnaire to assess potential health and material damage on a sample area. The economic benefits of emissions reduction of selected pollutants are presented in the context of the results obtained during this study

  9. Influence of industrial solid waste addition on properties of soil-cement bricks

    OpenAIRE

    Siqueira, F. B.; Amaral, M. C.; Bou-Issa, R. A.; Holanda, J. N. F.

    2016-01-01

    Abstract The reuse of pollutant solid wastes produced in distinct industrial activities (avian eggshell waste and welding flux slag waste) as a source of alternative raw material for producing soil-cement bricks for civil construction was investigated. Soil-cement bricks containing up to 30 wt% of industrial solid waste were uniaxially pressed and cured for 28 days. Special emphasis is given on the influence of solid waste addition on the technical properties (as such volumetric shrinkage, wa...

  10. Energy efficiency improvement and CO2 emission reduction opportunities in the cement industry in China

    International Nuclear Information System (INIS)

    Hasanbeigi, Ali; Morrow, William; Masanet, Eric; Sathaye, Jayant; Xu, Tengfang

    2013-01-01

    China's annual cement production (i.e., 1868 Mt) in 2010 accounted for nearly half of the world's annual cement production in the same year. We identified and analyzed 23 energy efficiency technologies and measures applicable to the processes in China's cement industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using bottom–up CSC models, the cumulative cost-effective and technical electricity and fuel savings, as well as the CO 2 emission reduction potentials for the Chinese cement industry for 2010–2030 are estimated. By comparison, the total final energy saving achieved by the implementation of these 23 efficiency measures in the Chinese cement industry over 20 years (2010–2030) is equal to 30% of the total primary energy supply of Latin America or Middle East or around 71% of primary energy supply of Brazil in 2007. In addition, a sensitivity analysis with respect to the discount rate is conducted to assess its effect on the results. The result of this study gives a comprehensive and easy to understand perspective to the Chinese cement industry and policy makers about the energy efficiency potential and its associated cost. - Highlights: ► Estimation of energy saving potential in the entire Chinese cement industry. ► Development of the bottom–up technology-rich Conservation Supply Curve models. ► Discussion of different approaches for developing conservation supply curves. ► Primary energy saving over 20 years equal to 33% of primary energy of Latin America

  11. Developing Low-Clinker Ternary Blends for Indian Cement Industry

    Science.gov (United States)

    Pal, Aritra

    2018-05-01

    In today's scenario cement-concrete has become the backbone of infrastructure development. The use of concrete is increasing day by day and so does cement. One of the major concerns is that the cement manufacturing contributes 7% of total man-made CO2 emission in the environment. At the same time India being a developing country secured the second position in cement production. On the other hand solid waste management is one of the growing problems in India. As we are one of the major contributors in this situation so, the time has come to think about the sustainable alternatives. From various researches it has been observed that the low clinker cement can be suitable option. In the present paper we have tried to develop a low clinker ternary blend for Indian cement industry using the concept of synergetic behavior of fly ash-limestone reaction and formation of more stable monocarboaluminate hydrate and hemicarboaluminate hydrate. 30% fly ash and 15% limestone and 5% gypsum have been used as supplementary cementing material for replacing 50% clinker. The mechanical properties like, compressive strength, have been studied for the fly ash limestone ternary blends cements and the results have been compared with the other controlled blends and ternary blends. The effect of intergrinding of constituent materials has shown a comparable properties which can be used for various structural application. The effect of dolomitic limestone has also been studied in fly ash limestone ternary blends and the result shows the relation between compressive strength and dolomite content is inversely proportional.

  12. Energy consumption and CO2 emissions in China's cement industry: A perspective from LMDI decomposition analysis

    International Nuclear Information System (INIS)

    Xu Jinhua; Fleiter, Tobias; Eichhammer, Wolfgang; Fan Ying

    2012-01-01

    We analyze the change of energy consumption and CO 2 emissions in China's cement industry and its driving factors over the period 1990–2009 by applying a log-mean Divisia index (LMDI) method. It is based on the typical production process for clinker manufacturing and differentiates among four determining factors: cement output, clinker share, process structure and specific energy consumption per kiln type. The results show that the growth of cement output is the most important factor driving energy consumption up, while clinker share decline, structural shifts mainly drive energy consumption down (similar for CO 2 emissions). These efficiency improvements result from a number of policies which are transforming the entire cement industry towards international best practice including shutting down many older plants and raising the efficiency standards of cement plants. Still, the efficiency gains cannot compensate for the huge increase in cement production resulting from economic growth particularly in the infrastructure and construction sectors. Finally, scenario analysis shows that applying best available technology would result in an additional energy saving potential of 26% and a CO 2 mitigation potential of 33% compared to 2009. - Highlights: ► We analyze the energy consumption and CO 2 emissions in China's cement industry. ► The growth of cement output is the most important driving factor. ► The efficiency policies and industrial standards significantly narrowed the gap. ► Efficiency gains cannot compensate for the huge increase in cement production. ► The potentials of energy-saving of 26% and CO 2 mitigation of 33% exist based on BAT.

  13. Critical elements in implementations of just-in-time management: empirical study of cement industry in Pakistan.

    Science.gov (United States)

    Qureshi, Muhammad Imran; Iftikhar, Mehwish; Bhatti, Mansoor Nazir; Shams, Tauqeer; Zaman, Khalid

    2013-01-01

    In recent years, inventory management is continuous challenge for all organizations not only due to heavy cost associated with inventory holding, but also it has a great deal to do with the organizations production process. Cement industry is a growing sector of Pakistan's economy which is now facing problems in capacity utilization of their plants. This study attempts to identify the key strategies for successful implementation of just-in-time (JIT) management philosophy on the cement industry of Pakistan. The study uses survey responses from four hundred operations' managers of cement industry in order to know about the advantages and benefits that cement industry have experienced by Just in time (JIT) adoption. The results show that implementing the quality, product design, inventory management, supply chain and production plans embodied through the JIT philosophy which infect enhances cement industry competitiveness in Pakistan. JIT implementation increases performance by lower level of inventory, reduced operations & inventory costs was reduced eliminates wastage from the processes and reduced unnecessary production which is a big challenge for the manufacturer who are trying to maintain the continuous flow processes. JIT implementation is a vital manufacturing strategy that reaches capacity utilization and minimizes the rate of defect in continuous flow processes. The study emphasize the need for top management commitment in order to incorporate the necessary changes that need to take place in cement industry so that JIT implementation can take place in an effective manner.

  14. Air Pollutant Emissions Projections for the Cement and Steel Industry in China and the Impact of Emissions Control Technologies

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Khanna, Nina [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2017-03-01

    China’s cement and steel industry accounts for approximately half of the world’s total cement and steel production. These two industries are two of the most energy-intensive and highest carbon dioxide (CO2)-emitting industries and two of the key industrial contributors to air pollution in China. For example, the cement industry is the largest source of particulate matter (PM) emissions in China, accounting for 40 percent of its industrial PM emissions and 27 percent of its total national PM emissions. The Chinese steel industry contributed to approximately 20 percent of sulfur dioxide (SO2) emissions and 27 percent of PM emissions for all key manufacturing industries in China in 2013. In this study, we analyzed and projected the total PM and SO2 emissions from the Chinese cement and steel industry from 2010–2050 under three different scenarios: a Base Case scenario, an Advanced scenario, and an Advanced EOP (end-of-pipe) scenario. We used bottom-up emissions control technologies data and assumptions to project the emissions. In addition, we conducted an economic analysis to estimate the cost for PM emissions reductions in the Chinese cement industry using EOP control technologies, energy efficiency measures, and product change measures. The results of the emissions projection showed that there is not a substantial difference in PM emissions between the Base Case and Advanced scenarios, for both the cement and steel industries. This is mainly because PM emissions in the cement industry caused mainly by production process and not the fuel use. Since our forecast for the cement production in the Base Case and Advanced scenarios are not too different from each other, this results in only a slight difference in PM emissions forecast for these two scenarios. Also, we assumed a similar share and penetration rate of control technologies from 2010 up to 2050 for these two scenarios for the cement and steel industry. However, the Advanced EOP

  15. Opportunities for Energy Efficiency and Demand Response in the California Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Olsen, Daniel; Goli, Sasank; Faulkner, David; McKane, Aimee

    2010-12-22

    This study examines the characteristics of cement plants and their ability to shed or shift load to participate in demand response (DR). Relevant factors investigated include the various equipment and processes used to make cement, the operational limitations cement plants are subject to, and the quantities and sources of energy used in the cement-making process. Opportunities for energy efficiency improvements are also reviewed. The results suggest that cement plants are good candidates for DR participation. The cement industry consumes over 400 trillion Btu of energy annually in the United States, and consumes over 150 MW of electricity in California alone. The chemical reactions required to make cement occur only in the cement kiln, and intermediate products are routinely stored between processing stages without negative effects. Cement plants also operate continuously for months at a time between shutdowns, allowing flexibility in operational scheduling. In addition, several examples of cement plants altering their electricity consumption based on utility incentives are discussed. Further study is needed to determine the practical potential for automated demand response (Auto-DR) and to investigate the magnitude and shape of achievable sheds and shifts.

  16. Guidebook for Using the Tool BEST Cement: Benchmarking and Energy Savings Tool for the Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Price, Lynn; Zhou, Nan; Fuqiu , Zhou; Huawen, Xiong; Xuemin, Zeng; Lan, Wang

    2008-07-30

    The Benchmarking and Energy Savings Tool (BEST) Cement is a process-based tool based on commercially available efficiency technologies used anywhere in the world applicable to the cement industry. This version has been designed for use in China. No actual cement facility with every single efficiency measure included in the benchmark will likely exist; however, the benchmark sets a reasonable standard by which to compare for plants striving to be the best. The energy consumption of the benchmark facility differs due to differences in processing at a given cement facility. The tool accounts for most of these variables and allows the user to adapt the model to operational variables specific for his/her cement facility. Figure 1 shows the boundaries included in a plant modeled by BEST Cement. In order to model the benchmark, i.e., the most energy efficient cement facility, so that it represents a facility similar to the user's cement facility, the user is first required to input production variables in the input sheet (see Section 6 for more information on how to input variables). These variables allow the tool to estimate a benchmark facility that is similar to the user's cement plant, giving a better picture of the potential for that particular facility, rather than benchmarking against a generic one. The input variables required include the following: (1) the amount of raw materials used in tonnes per year (limestone, gypsum, clay minerals, iron ore, blast furnace slag, fly ash, slag from other industries, natural pozzolans, limestone powder (used post-clinker stage), municipal wastes and others); the amount of raw materials that are preblended (prehomogenized and proportioned) and crushed (in tonnes per year); (2) the amount of additives that are dried and ground (in tonnes per year); (3) the production of clinker (in tonnes per year) from each kiln by kiln type; (4) the amount of raw materials, coal and clinker that is ground by mill type (in tonnes per

  17. Quantifying the Co-benefits of Energy-Efficiency Programs: A Case Study of the Cement Industry in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lobscheid, Agnes [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Dai, Yue [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2012-11-01

    China’s cement industry accounted for more than half of the world’s total cement production in 2010. The cement industry is one of the most energy-intensive and highest carbon dioxide (CO2)-emitting industries and one of the key industrial contributors to air pollution in China. For example, it is the largest source of particulate matter (PM) emissions in China, accounting for 40 percent of industrial PM emissions and 27 percent of total national PM emissions. Although specific regulations and policies are needed to reduce the pollutant emissions from the cement industry, air pollution can also be reduced as a co-benefit of energy efficiency and climate-change mitigation policies and programs. Quantifying and accounting for these co-benefits when evaluating energy efficiency and climate-change mitigation programs reveals benefits beyond the programs’ energy and global warming impacts and adds to their cost effectiveness. In this study, we quantify the co-benefits of PM10 and sulfur dioxide (SO2) emissions reductions that result from energy-saving measures in China’s cement industry.

  18. Reduction of Multi-pollutant Emissions from Industrial Sectors: The U.S. Cement Industry – A Case Study

    Science.gov (United States)

    For Frank Princiotta’s book, Global Climate Change—The Technology Challenge Carbon dioxide (CO2) accounts for more than 90% of worldwide CO2-eq green-house gas (GHG) emissions from industrial sectors other than power generation. Amongst these sectors, the cement industry is one ...

  19. Toward a sustainable cement industry in 2020 : improvement of the environmental, health & safety performance

    NARCIS (Netherlands)

    2001-01-01

    This background document concentrates on technical and managerial aspects of Environmental, Health & Safety Performance (EHS) control in the cement industry. It gives an overview of options for improvement toward a sustainable cement production in 2020. Energy consumption and use of alternative

  20. Eco-efficiency of the world cement industry: A data envelopment analysis

    Energy Technology Data Exchange (ETDEWEB)

    Oggioni, G., E-mail: oggioni@eco.unibs.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Riccardi, R., E-mail: riccardi@ec.unipi.i [University of Brescia, Faculty of Economics, Department of Quantitative Methods, IT-25122 Brescia (Italy); Toninelli, R., E-mail: roberta.toninelli@unifi.i [University of Pisa, Faculty of Economics, Department of Statistics and Applied Mathematics, IT-56124 Pisa (Italy)

    2011-05-15

    Chemical reactions and the combustion of dirty fuels, such as coal and petroleum coke (petcoke), that are used in cement production processes generate a significant amount of CO{sub 2} emissions. In this paper, we provide an eco-efficiency measure for 21 prototypes of cement industries operating in many countries by applying both a data envelopment analysis (DEA) and a directional distance function approach, which are particularly suitable for models where several production inputs and desirable and undesirable outputs are taken into account. To understand whether this eco-efficiency is due to a rational utilization of inputs or to a real carbon dioxide reduction as a consequence of environmental regulation, we analyze the cases where CO{sub 2} emissions can either be considered as an input or as an undesirable output. Empirical results show that countries where cement industries invest in technologically advanced kilns and adopt alternative fuels and raw materials in their production processes are eco-efficient. This gives a comparative advantage to emerging countries, such as India and China, which are incentivized to modernize their production processes.

  1. Eco-efficiency of the world cement industry: A data envelopment analysis

    International Nuclear Information System (INIS)

    Oggioni, G.; Riccardi, R.; Toninelli, R.

    2011-01-01

    Chemical reactions and the combustion of dirty fuels, such as coal and petroleum coke (petcoke), that are used in cement production processes generate a significant amount of CO 2 emissions. In this paper, we provide an eco-efficiency measure for 21 prototypes of cement industries operating in many countries by applying both a data envelopment analysis (DEA) and a directional distance function approach, which are particularly suitable for models where several production inputs and desirable and undesirable outputs are taken into account. To understand whether this eco-efficiency is due to a rational utilization of inputs or to a real carbon dioxide reduction as a consequence of environmental regulation, we analyze the cases where CO 2 emissions can either be considered as an input or as an undesirable output. Empirical results show that countries where cement industries invest in technologically advanced kilns and adopt alternative fuels and raw materials in their production processes are eco-efficient. This gives a comparative advantage to emerging countries, such as India and China, which are incentivized to modernize their production processes.

  2. Use of secondary fuels in rotary kilns of the cement industry; Einsatz von Sekundaerstoffen in Drehofenanlagen der Zementindustrie

    Energy Technology Data Exchange (ETDEWEB)

    Hoenig, V. [Forschungsinstitut der Zementindustrie, Duesseldorf (Germany)

    1998-09-01

    Most cement works in Germany use secondary materials for cement production or are planning to do so. Many of the materials in question, such as used tyres, have been recycled in an environmentally acceptable way for decades, and a large body of experience has accumulated on their use in the cement industry. In the cement industry secondary materials are understood to comprise secondary fuels as well as secondary raw materials. The latter have for some part replaced the natural raw materials used for burning cement clinker, the preliminary product of cement. By using used tyres, used oil and other waste materials as secondary fuels the cement industry has for decades contributed to an environmentally acceptable form of waste disposal. The use of secondary materials has also enabled the cement industry to improve its economic situation. In response to the enactment of the Materials Recycling Law the cement industry has during the past few years turned its attention to the utilisation of other waste materials. The criteria relevant to the cement industry`s choice of a waste material as secondary material lastly depends on the process-related side constraints attending the clinker burning process and the requirements on the burning process with regard to product quality and environmental acceptability. [Deutsch] Die meisten Zementwerke in Deutschland setzen bei der Zementherstellung Sekundaerstoffe ein oder planen ihren Einsatz. Fuer einige dieser Stoffe, wie z.B. Altreifen gilt, dass sie bereits seit Jahrzehnten umweltvertraeglich verwertet werden, so dass viele Erfahrungen ueber deren Einsatz in der Zementindustrie vorliegen. Unter Sekundaerstoffen werden in der Zementindustrie sowohl Sekundaerbrennstoffe wie auch Sekundaerrohstoffe verstanden. Letztere ersetzen teilweise die natuerlichen Rohstoffe, aus denen der Zementklinker, das Vorprodukt des Zements, gebrannt wird. Bezueglich der Sekundaerbrennstoffe traegt die Zementindustrie schon seit Jahrzehnten zu einer

  3. Can Imports Discipline Collusive Firms? Case of the Philippine Cement Industry

    OpenAIRE

    Rafaelita M. Aldaba

    2008-01-01

    Applying a conjectural variations (CV) model introduced by Haskel and Scaramozzino (H&S model 1997), the paper examines the impact of trade liberalization on the Philippine cement industry where alleged cartel activities have taken place after the entry of the worlds Big Three cement firms : Holcim, Cemex, and Lafarge. In the H&S model, the relationship between firm behavior and competition is estimated with price cost margin (price minus marginal costs over price) as indicator of competition...

  4. Advanced dust control techniques in cement industry electrostatic precipitator - a case study

    International Nuclear Information System (INIS)

    Khattak, Z.; Ahmad, J.

    2011-01-01

    The case study deal with the current day problem of pollution by industrial zones in Pakistan with emphasis on the cement Industry which has been proved to be the second revenue generating hub after textile sector of the Pakistan. A pilot study into the identification and available removal Techniques of particulates from the exhaust of a cement plant clinker cooler was carried out. The objective of this work was to study the performance of the each technique in detail in the removal of a particulate with a wide range of sizes, under different operational conditions and to compare the results for collection efficiency with predictions by available theoretical models. A brief and comprehensive discussion regarding design, construction and bottlenecks of each tool has been discussed to fully ascertain it's scope and usability. First part of the study identifies the various pollutants being emitted from the chimney of a specific cement plant in Pakistan and while last portion deals with the ways to curtail these pollutants. (author)

  5. Solid recovered fuels in the cement industry with special respect to hazardous waste.

    Science.gov (United States)

    Thomanetz, Erwin

    2012-04-01

    Cements with good technical properties have been produced in Europe since the nineteenth century and are now worldwide standardized high-quality mass products with enormous production numbers. The basic component for cement is the so-called clinker which is produced mainly from raw meal (limestone plus clay plus sands) in a rotary kiln with preheater and progressively with integrated calciner, at temperatures up to 1450 °C. This process requires large amounts of fossil fuels and is CO₂-intensive. But most CO₂ is released by lime decomposition during the burning process. In the 1980s the use of alternative fuels began--firstly in the form of used oil and waste tyres and then increasingly by pre-conditioned materials from commercial waste and from high calorific industrial waste (i.e. solid recovered fuel (SRF))--as well as organic hazardous waste materials such as solvents, pre-conditioned with sawdust. Therefore the cement industry is more and more a competitor in the waste-to-energy market--be it for municipal waste or for hazardous waste, especially concerning waste incineration, but also for other co-incineration plants. There are still no binding EU rules identifying which types of SRF or hazardous waste could be incinerated in cement kilns, but there are some well-made country-specific 'positive lists', for example in Switzerland and Austria. Thus, for proper planning in the cement industry as well as in the waste management field, waste disposal routes should be considered properly, in order to avoid surplus capacities on one side and shortage on the other.

  6. Dust exposure and the risk of cancer in cement industry workers in Korea.

    Science.gov (United States)

    Koh, Dong-Hee; Kim, Tae-Woo; Jang, Seunghee; Ryu, Hyang-Woo

    2013-03-01

    Cement is used widely in the construction industry, though it contains hazardous chemicals such as hexavalent chromium. Several epidemiological studies have examined the association between cement dust exposure and cancer, but these associations have proved inconclusive. In the present study, we examined the association between dust exposure and cancer in cement industry workers in Korea. Our cohort consisted of 1,324 men who worked at two Portland cement manufacturing factories between 1997 and 2005. We calculated cumulative dust exposures, then categorized workers into high and low dust exposure groups. Cancer cases were identified between 1997 and 2005 by linking with the national cancer registry. Standardized incidence ratios (SIRs) were calculated for all workers and the high and low dust exposure groups, respectively. The SIR for overall cancers in all workers was increased (1.35, 95% CI: 1.01-1.78). The SIR for stomach cancer in the high dust exposure group was increased (2.18, 95% CI: 1.19-3.65), but there was no increased stomach cancer risk in the low dust exposure group. The SIR for rectal cancer in all workers was increased (3.05, 95% CI: 1.32-6.02). Rectal cancer risk was similar in the high and low exposure groups. Our findings suggest a potential association between exposure in the cement industry and an increased risk of stomach and rectal cancers. However, due to the small number of cases, this association should be further investigated in a study with a longer follow-up period and adjustment for confounders. Copyright © 2012 Wiley Periodicals, Inc.

  7. Microwave processing of cement and concrete materials – towards an industrial reality?

    International Nuclear Information System (INIS)

    Buttress, Adam; Jones, Aled; Kingman, Sam

    2015-01-01

    Each year a substantial body of literature is published on the use of microwave to process cement and concrete materials. Yet to date, very few if any have lead the realisation of a commercial scale industrial system and is the context under which this review has been undertaken. The state-of the–art is evaluated for opportunities, and the key barriers to the development of new microwave-based processing techniques to enhance production, processing and recycling of cement and concrete materials. Applications reviewed include pyro-processing of cement clinker; accelerated curing, non-destructive testing and evaluation (NDT&E), and end-of-life processing including radionuclide decontamination

  8. Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in India's Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Morrow, III, William R. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Xu, Tengfang [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2012-12-03

    India’s cement industry is the second largest in the world behind China with annual cement production of 168 Mt in 2010 which accounted for slightly greater than six percent of the world’s annual cement production in the same year. To produce that amount of cement, the industry consumed roughly 700 PJ of fuel and 14.7 TWh of electricity. We identified and analyzed 22 energy efficiency technologies and measures applicable to the processes in the Indian cement industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using a bottom-up electricity CSC model and compared to an electricity price forecast the cumulative cost-effective plant-level electricity savings potential for the Indian cement industry for 2010- 2030 is estimated to be 83 TWh, and the cumulative plant-level technical electricity saving potential is 89 TWh during the same period. The grid-level CO2 emissions reduction associated with cost-effective electricity savings is 82 Mt CO2 and the electric grid-level CO2 emission reduction associated with technical electricity saving potential is 88 Mt CO2. Compared to a fuel price forecast, an estimated cumulative cost-effective fuel savings potential of 1,029 PJ with associated CO2 emission reduction of 97 Mt CO2 during 2010-2030 is possible. In addition, a sensitivity analysis with respect to the discount rate used is conducted to assess the effect of changes in this parameter on the results. The result of this study gives a comprehensive and easy to understand perspective to the Indian cement industry and policy makers about the energy efficiency potential and its associated cost over the next twenty years.

  9. Utilization coke dust as fuel in the cement industry

    International Nuclear Information System (INIS)

    Nawaz, S.

    2006-01-01

    Utilization of coke dust available from coal carbonization plants, as a fuel in the cement industry has been undertaken and discussed in this research paper. The parameters studied include physical and chemical evaluation of the coke dust and its economic feasibility/ suitability as fuel for the cement plants. Detailed studies have been carried out on the above referred parameters. In addition a comparative study has been done to access its suitability in comparison to other fuels especially imported coal. It has been found that the coke dust contained about 66% fixed carbon, 29% ash, 4% volatile matter, 1% moisture and 0.48% sulphur. It gross calorific value was found to be 5292 Kcal/kg. The detailed analysis of coke dust ash was also performed to determine as to how its constituents will compare with the cement constituents. Keeping in view the experimental results/ data generated on the coke dust, it has been concluded that it can be quite a good substitute for imported coal. In doing so a substantial financial saving can be achieved which ranges 40-45%. (author)

  10. Quantifying the co-benefits of energy-efficiency policies: a case study of the cement industry in Shandong Province, China.

    Science.gov (United States)

    Hasanbeigi, Ali; Lobscheid, Agnes; Lu, Hongyou; Price, Lynn; Dai, Yue

    2013-08-01

    In 2010, China's cement industry accounted for more than half of the world's total cement production. The cement industry is one of the most energy-intensive and highest carbon dioxide (CO2)-emitting industries, and thus a key industrial contributor to air pollution in China. For example, it is the largest source of particulate matter (PM) emissions in China, accounting for 40% of industrial PM emissions and 27% of total national PM emissions. In this study, we quantify the co-benefits of PM10 and sulfur dioxide (SO2) emission reductions that result from energy-saving measures in the cement industry in Shandong Province, China. We use a modified form of the cost of conserved energy (CCE) equation to incorporate the value of these co-benefits. The results show that more than 40% of the PM and SO2 emission reduction potential of the electricity-saving measures is cost effective even without taking into account the co-benefits for the electricity-saving measures. The results also show that including health benefits from PM10 and/or SO2 emission reductions reduces the CCE of the fuel-saving measures. Two measures that entail changing products (production of blended cement and limestone Portland cement) result in the largest reduction in CCE when co-benefits were included, since these measures can reduce both PM10 and SO2 emissions, whereas the other fuel-saving measures do not reduce PM10. Published by Elsevier B.V.

  11. The use of conservation supply curves in energy policy and economic analysis: The case study of Thai cement industry

    International Nuclear Information System (INIS)

    Hasanbeigi, Ali; Menke, Christoph; Therdyothin, Apichit

    2010-01-01

    The cement industry is one of the largest energy-consuming industries in Thailand with high carbon dioxide (CO 2 ) emissions. Using a bottom-up electricity Conservation Supply Curve (CSC) model, the cost effective and the total technical electricity-efficiency potential for the Thai cement industry in 2008 is estimated to be about 265 and 1697 gigawatt-hours (GWh) which account for 8% and 51% of the total electricity used in the cement industry in 2005, respectively. The fuel CSC model shows the cost-effective fuel-efficiency potential to be 17,214 terajoules (TJ) and the total technical fuel-efficiency potential equal to 21,202 TJ, accounting for 16% and 19% of the total fuel used in cement industry in 2005, respectively. The economic analysis in this paper shows how the information from the CSCs can be used to calculate the present value (PV) of net cost savings over a period of time taking into account the energy price escalation rate. The results from the policy scenario analysis show that the most effective and efficient policy scenario is the introduction of an energy-related CO 2 tax for the cement industry under a voluntary agreement program. This scenario results in 16.9% primary energy-efficiency improvement over a 5-year implementation period.

  12. Potential for energy conservation and reduction of CO2 emissions in the Brazilian cement industry through 2015

    International Nuclear Information System (INIS)

    Soares, J.B.; Tolmasquim, M.T.

    1999-01-01

    The cement industry is characterized by intensive energy consumption throughout its production stages which, together with the calcination of its raw materials, accounts for significant amounts of greenhouse gases (GHG) emissions. In 1996, the Brazilian cement industry consumed 4.3% of the energy required by the industrial sector, contributing over 22 Mtons (Million of tons) of CO 2 . The prospects for growth in this sector in Brazil indicate rising demands for fossil fuels, with a consequent upsurge in emissions. The purpose of this article is to present the prospects for energy conservation in the Brazilian cement industry through to 2015, taking into account the introduction of new production technologies in this sector, the use of waste and low-grade fuels, cogeneration, the use of additives, and other measures, based on a technical and economic energy demand simulation model

  13. Industrial Wastes as Auxiliary Additives to Cement/Lime Stabilization of Soils

    Directory of Open Access Journals (Sweden)

    Jijo James

    2016-01-01

    Full Text Available Chemical stabilization involves the use of chemical agents for initiating reactions within the soil for modification of its geotechnical properties. Cement and lime stabilization have been the most common stabilization methods adopted for soil treatment. Cement stabilization results in good compressive strengths and is preferred for cohesionless to moderately cohesive soil but loses effectiveness when the soil is highly plastic. Lime stabilization is the most preferred method for plastic clays; however, it proves to be ineffective in sulphate rich clays and performs poorly under extreme conditions. With such drawbacks, lots of researches have been undertaken to address the issues faced with each stabilization method, in particular, the use of solid wastes for soil stabilization. Solid waste reuse has gained high momentum for achieving sustainable waste management in recent times. Research has shown that the use of solid wastes as additives with and replacement for conventional stabilizers has resulted in better results than the performance of either individually. This review provides insight into some of the works done by earlier researchers on lime/cement stabilization with industrial wastes as additives and helps to form a sound platform for further research on industrial wastes as additives to conventional stabilizers.

  14. the Danish cement industry

    OpenAIRE

    la Cour, Lisbeth Funding; Møllgård, Peter

    2001-01-01

    We test econometrically whether the sole Danish producer of cement holds a dominant position in the Danish market for (grey) cement. In import penetration tests, we find that its pricing and quantity decisions are independent of import price and quantity, implying that it can act to a considerable extent independently of its competitors. We also test whether it can act independently of its customers and find that its demand is inelastic with respect to its price. It thus holds a dominant posi...

  15. Assessment of the thermal performance and energy conservation opportunities of a cement industry in Indonesia

    International Nuclear Information System (INIS)

    Rasul, M.G.; Widianto, W.; Mohanty, B.

    2005-01-01

    A simple model is presented to assess the thermal performance of a cement industry with an integrated view to improve the productivity of the plant. The model is developed on the basis of mass, energy and exergy balance and is applied to an existing Portland cement industry in Indonesia. The data obtained from industry show that the burning efficiency and the second law efficiency of the kiln system are 52.07% and 57.07% respectively. Cooler efficiency and heat recovery efficiency are 47.75% and 51.2% respectively. The unaccounted loss at kiln system was found to be 1.85% and that of cooler system was 19%. The high loss at cooler was mainly due to the convection and radiation losses from the uninsulated cooler. Irreversibility of the system was found to be about 20%, which is due to the conversion from chemical to thermal energy. The thermal energy conservation opportunities are identified. This study show that by replacing industrial diesel oil (IDO) with waste heat recovery from kiln and cooler exhaust for drying of raw meal and fuel, and preheating of combustion air, a cement industry in Indonesia can save about 1.264 x 10 5 US dollars per year

  16. Final Rule: NESHAP for the Portland Cement Manufacturing Industry: Alternative Monitoring Method

    Science.gov (United States)

    EPA is extending its approval for the use of an alternative method to show compliance with hydrogen chloride (HCl) emissions limits in the National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing Industry

  17. AIR POLLUTION AND LUNG CAPACITY OF PEOPLE LIVING AROUND THE CEMENT INDUSTRY, INDONESIA

    Directory of Open Access Journals (Sweden)

    Erwin Azizi Jayadipraja

    2016-05-01

    Full Text Available Backgrounds: A cement industry is one of anthropogenic sources of air pollution. In polluting the air, the industry creates some dust particles, nitrogen oxide (NO2, sulfur oxide (SO2, and carbon monoxide (CO. Research Purpose: The research aimed at finding out the ambient air quality around a cement industry and relating it with the lung capacity of people living around the area. Methodology: This was a cross sectional studies by measuring the ambient air quality in the morning, noon, and evening in four different settlements within 3 km from the cement industry. The measurement is then correlated with the FEV1 and FVC of lung capacity of people living around the area. Result: Of all four locations, three have ambient air quality (PM2.5 = 109.47 µg/Nm3, TSP = 454.7 µg/Nm3 that surpass the quality standard (PM2.5 = 65 µg/Nm3, TSP = 230 µg/Nm3. Of 241 respondents, the average level of FVC and FEV1 is respectively 1.9352 liter (SD: 0.45578 and 1.7486 liter (SD: 0.43874. Furthermore, the level of PM2.5 in the morning and at noon is respectively p=0.009 and p=0.003; the level of TSP in the morning and at noon is respectively p=0.003 and p=0.01; the level of NO2 in the morning is p=0.006; the level of SO2 in the morning, at noon and in the evening is respectively p=0.000, p=0.022, and p=0.000; and the level of CO in the morning, at noon and in the evening is respectively p=0.003, p=0.015, and p=0.024. Those levels are associated with the level of respondents’ FEV1. Moreover, the level of TSP in the morning is p=0.024; the level of SO2 in the morning and in the evening is p=0.007. These levels relate to the level of respondents’ FVC. Conclusion: The ambient air quality around a cement industry is affected by dispersion of industrial emission and of other sources which can cause some impairment to lung capacity.

  18. A new on-belt elemental analyzer for the cement industry

    International Nuclear Information System (INIS)

    Sowerby, B.D.; Lim, C.S.; Tickner, J.R.; Manias, C.; Retallack, D.

    2001-01-01

    On-line control of raw mill feed composition is a key to the improved control of cement plants. Elements of primary importance to the industry are calcium, silicon, aluminum and iron. Direct on-conveyor belt analysis of raw mill feed is required, independent of changes in belt loading, moisture content, and both horizontal and vertical segregation. A new and improved on-conveyor belt elemental analyzer for cement raw mill feed has been developed and tested successfully in Adelaide Brighton's Birkenhead cement plant. The analyzer utilizes two 241 Am-Be neutron sources and multiple BGO detectors to measure both neutron inelastic scatter and thermal neutron capture gamma rays. Dynamic tests in the plant on highly segregated material having depths in the range 100 to 200 mm have shown analyzer total RMS errors of 0.49, 0.52, 0.38 and 0.23 wt.% (on a loss free basis) for CaO, SiO 2 , Al 2 O 3 , and Fe 2 O 3 respectively, when 10-minute counting periods are used

  19. Cement-latex grouting mortar for cementing boreholes

    Energy Technology Data Exchange (ETDEWEB)

    Kateev, I S; Golyshkina, L A; Gorbunova, I V; Kurochkin, B M; Vakula, Ya V

    1980-01-01

    The need for the development of cement-latex grouting mortar for the purpose of separating strata when reinforcing boreholes at deposits in the Tatar Associated SSR is evaluated. Results of studies of the physical and mechanical properties of cement-latex grouting mortar systems (mortar plus brick) are presented. Formulas for preparing cement-latex grouting mortor are evaluated and results of industrial tests of such mortars shown.

  20. Physical, chemical and radioactive characterization of co-products from titanium dioxide industry for valorization in the cement industry

    International Nuclear Information System (INIS)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-01-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanium dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields such a as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  1. [Silicosis and industrial bronchitis by exposure to silica powders and cement].

    Science.gov (United States)

    Méndez-Vargas, María Martha; Báez-Revueltas, Fabiola Berenice; López-Rojas, Pablo; Tovalín-Ahumada, José Horacio; Zamudio-Lara, José Othón; Marín-Cotoñieto, Irma Araceli; Villeda, Francisco

    2013-01-01

    to identify the association between the exposure of workers to inorganic dust in a quarry and a cement factory and pulmonary diseases. a transverse study on data from 32 quarry workers (QWs) and 57 cement production line workers (CFWs) to inorganic-dust exposure was performed. Pulmonary function tests and chest X ray were done in both groups. there were differences between QWs and the CFWs; QWs were younger, shorter and thinner. The number of sick individuals might be considered significantly different, showing a smaller proportion on the cement production line. The quarry workers have been on the company for a shorter period of time and, in the end, they present more serious pulmonary problems with an average of 3 years working. the amount of free-silica that is managed on the quarry affects the workers in some way, even when literature states that the evolution of industrial bronchitis and silicosis have a period development of approximately 10 years.

  2. Development of Bulk Nanocrystalline Cemented Tungsten Carbide for Industrial Applicaitons

    Energy Technology Data Exchange (ETDEWEB)

    Z. Zak Fang, H. Y. Sohn

    2009-03-10

    This report contains detailed information of the research program entitled "Development of Bulk Nanocrystalline Cemented Tungsten Carbide Materials for Industrial Applications". The report include the processes that were developed for producing nanosized WC/Co composite powders, and an ultrahigh pressure rapid hot consolidation process for sintering of nanosized powders. The mechanical properties of consolidated materials using the nanosized powders are also reported.

  3. Technology Roadmaps: Cement

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2009-07-01

    To support its roadmap work focusing on key technologies for emissions reductions, the International Energy Agency (IEA) also investigated one particular industry: cement. Cement production includes technologies that are both specific to this industry and those that are shared with other industries (e.g., grinding, fuel preparation, combustion, crushing, transport). An industry specific roadmap provides an effective mechanism to bring together several technology options. It outlines the potential for technological advancement for emissions reductions in one industry, as well as potential cross-industry collaboration.

  4. A critical analysis of energy efficiency improvement potentials in Taiwan's cement industry

    International Nuclear Information System (INIS)

    Huang, Yun-Hsun; Chang, Yi-Lin; Fleiter, Tobias

    2016-01-01

    The cement industry is the second most energy-intensive sector in Taiwan, which underlines the need to understand its potential for energy efficiency improvement. A bottom-up model-based assessment is utilized to conduct a scenario analysis of energy saving opportunities up to the year 2035. The analysis is supported by detailed expert interviews in all cement plants of Taiwan. The simulation results reveal that by 2035, eighteen energy efficient technologies could result in 25% savings for electricity and 9% savings for fuels under the technical diffusion scenario. This potential totally amounts to about 5000 TJ/year, of which 91% can be implemented cost-effectively assuming a discount rate of 10%. Policy makers should support a fast diffusion of these technologies. Additionally, policy makers can tap further saving potentials. First, by decreasing the clinker share, which is currently regulated to a minimum of 95%. Second, by extending the prohibition to build new cement plants by allowing for replacement of existing capacity with new innovative plants in the coming years. Third, by supporting the use of alternative fuels, which is currently still a niche in Taiwan. - Highlights: •We analyze energy efficiency improvement potentials in Taiwan's cement industry. •Eighteen process-specific technologies are analyzed using a bottom-up model. •Our model systematically reflects the diffusion of technologies over time. •We find energy-saving potentials of 25% for electricity and 9% for fuels in 2035. •91% of the energy-saving potentials can be realized cost-effectively.

  5. Analysis of Energy-Efficiency Opportunities for the Cement Industry in Shandong Province, China

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn; Hasanbeigi, Ali; Lu, Hongyou; Wang, Lan

    2009-10-01

    China's cement industry, which produced 1,388 million metric tons (Mt) of cement in 2008, accounts for almost half of the world's total cement production. Nearly 40% of China's cement production is from relatively obsolete vertical shaft kiln (VSK) cement plants, with the remainder from more modern rotary kiln cement plants, including plants equipped with new suspension pre-heater and pre-calciner (NSP) kilns. Shandong Province is the largest cement-producing Province in China, producing 10% of China's total cement output in 2008. This report documents an analysis of the potential to improve the energy efficiency of NSP kiln cement plants in Shandong Province. Sixteen NSP kiln cement plants were surveyed regarding their cement production, energy consumption, and current adoption of 34 energy-efficient technologies and measures. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Energy conservation supply curves for both fuel and electricity savings were then constructed for the 16 surveyed plants. Using the bottom-up electricity conservation supply curve model, the cost-effective electricity efficiency potential for the studied cement plants in 2008 is estimated to be 373 gigawatt hours (GWh), which accounts for 16% of total electricity use in the 16 surveyed cement plants in 2008. Total technical electricity-saving potential is 915 GWh, which accounts for 40% of total electricity use in the studied plants in 2008. The fuel conservation supply curve model shows the total

  6. Study of energy efficiency measures in cement industry; Estudo de medidas de eficiencia energetica na industria de cimento

    Energy Technology Data Exchange (ETDEWEB)

    Sharma, Roberta Ferreira Carrijo; Gorla, Filipe Debonzi [Universidade Estadual de Campinas (UNICAMP), SP (Brazil)

    2008-07-01

    Methods of energy conservation play an important role in the future energetic supply. The cement industry, being energetic intensive, is an important niche of performance of such methods. It is intended, in the present work, to estimate the impact of energy conservation through different scenarios. The projections have been realized considering both the technical (equipment efficiency) and economical (Industrial Transformation Worth - ITW) aspects of the cement sector. (author)

  7. NESHAP for the Portland Cement Manufacturing Industry: Fact Sheets for Actions Since 2015

    Science.gov (United States)

    EPA is extending its approval for the use of an alternative method to show compliance with hydrogen chloride (HCl) emissions limits in the National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing Industry

  8. Potential use of pyrite cinders as raw material in cement production: results of industrial scale trial operations.

    Science.gov (United States)

    Alp, I; Deveci, H; Yazici, E Y; Türk, T; Süngün, Y H

    2009-07-15

    Pyrite cinders, which are the waste products of sulphuric acid manufacturing plants, contain hazardous heavy metals with potential environmental risks for disposal. In this study, the potential use of pyrite cinders (PyCs) as iron source in the production of Portland cement clinker was demonstrated at the industrial scale. The chemical and mineralogical analyses of the PyC sample used in this study have revealed that it is essentially a suitable raw material for use as iron source since it contains >87% Fe(2)O(3) mainly in the form of hematite (Fe(2)O(3)) and magnetite (Fe(3)O(4)). The samples of the clinkers produced from PyC in the industrial scale trial operation of 6 months were tested for the conformity of their chemical composition and the physico-mechanical performance of the resultant cement products. The data were compared with the clinker products of the iron ore, which is used as the raw material for the production Portland cement clinker in the plant. The chemical compositions of all the clinker products of PyC appeared to conform to those of the iron ore clinker, and hence, a Portland cement clinker. The mechanical performance of the mortars prepared from the PyC clinker was found to be consistent with those of the industrial cements e.g. CEM I type cements. It can be inferred from the leachability tests (TCLP and SPLP) that PyC could be a potential source of heavy metal pollution while the mortar samples obtained from the PyC clinkers present no environmental problems. These findings suggest that the waste pyrite cinders can be readily used as iron source for the production of Portland cement. The availability of PyC in large quantities at low cost provides further significant benefits for the management/environmental practices of these wastes and for the reduction of mining and processing costs of cement raw materials.

  9. Evaluating co-benefits of energy efficiency and air pollution abatement in China’s cement industry

    International Nuclear Information System (INIS)

    Zhang, Shaohui; Worrell, Ernst; Crijns-Graus, Wina

    2015-01-01

    Highlights: • Implementation rates of 37 EEMs are quantified for China’s cement industry. • Energy Supply Cost Curves were implemented in the GAINS model. • The economic energy saving potential is 3.0 EJ and costs is $4.1 billion in 2030. • Energy efficiency would lead to large reductions in air pollution. • The co-benefits decrease average marginal costs of EEMs by 20%. - Abstract: China’s cement industry is the world’s largest and is one of the largest energy consuming, and GHG and air pollutant emitting industries. Actions to improve energy efficiency by best available technology can often bring co-benefits for climate change and air quality through reducing emissions of GHGs and air pollutants emission. In this study, the energy conservation supply curves (ECSC) combined with the GAINS (Greenhouse Gas and Air Pollution Interactions and Synergies) was used to estimate the co-benefits of energy savings on CO 2 and air pollutants emission for implementing co-control options of energy efficiency measures and end-of-pipe options in the China’s cement industry for the period 2011–2030. Results show that there are large co-benefits of improving energy efficiency and reducing emissions of CO 2 and air pollutants for the China’s cement industry during the study period. The cost-effective energy saving potential (EEP1 scenario) and its costs is estimated to be 3.0 EJ and 4.1 billion $ in 2030. The technical energy savings potential (EEP2 scenario) and its costs amount to 4.2 EJ and 8.4 billion $ at the same time. Compared to the baseline scenario, energy efficiency measures can help decrease 5% of CO 2 , 3% of PM, 15% of SO 2 , and 12% of NOx emissions by 2030 in EEP1 scenario. If we do not consider costs (EEP2 scenario), energy efficiency measures can further reduce 3% of CO 2 , 2% of PM, 10% of SO 2 , and 8% of NOx by 2030. Overall, the average marginal costs of energy efficiency measures will decrease by 20%, from 1.48 $/GJ to 1.19 $/GJ, when

  10. Barium aluminate cement: its application

    International Nuclear Information System (INIS)

    Drozdz, M.; Wolek, W.

    1975-01-01

    The technology of manufacturing barium aluminate cement from barium sulfate and alumina, using a rotary kiln for firing the clinker is described. The method of granulation of the homogenized charge was used. Conditions of using the ''to mud'' method in industry were indicated. The physical and chemical properties of barium aluminate cement are determined and the quality of several batches of cement prepared on a semi-industrial scale and their suitability for making highly refractory concretes are tested. The optimal composition of the concretes is determined as a function of the mixing water and barium aluminate cement contents. Several experimental batches of concretes were used in the linings of furnaces in the steel industry. The suitability of these cements for use in fields other than steelmaking is examined. It is established that calcium aluminate cement has certain limited applications [fr

  11. International comparisons of energy efficiency in power, steel, and cement industries

    International Nuclear Information System (INIS)

    Oda, Junichiro; Akimoto, Keigo; Tomoda, Toshimasa; Nagashima, Miyuki; Wada, Kenichi; Sano, Fuminori

    2012-01-01

    Industrial energy efficiency is of paramount importance both for conserving energy resources and reducing CO 2 emissions. In this paper, we compare specific energy consumption among countries in fossil power generation, steel, and cement sectors. The evaluations were conducted using common system boundaries, allocation, and calculation methods. In addition, we disaggregate within sectors, such as with blast furnace–basic oxygen furnace (BF–BOF) steel and scrap-based electric arc furnace (Scrap-EAF) steel. The results reveal that characteristics vary by sub-sector. Regional differences in specific energy consumption are relatively large in the power, BF–BOF steel, and cement sectors. For coal power generation and BF–BOF steel production, continual maintenance and rehabilitation are of key importance. We confirm these key factors identified in the previous work on our estimated numerical values. In BF–BOF steel production, corrections for hot metal ratios (pig iron production per unit of BOF crude steel production) and quality of raw materials have a large effect on the apparent specific energy consumption. Available data is not yet sufficient for straightforward evaluation of the steel and cement sectors. - Highlights: ► We compare energy efficiency among countries in power, steel, and cement sectors. ► In steel and cement sectors, the results are provided in terms of specific energy consumption (GJ/ton of product). ► We distinguish BOF steel and EAF steel. ► New installation and continual maintenance are the key for energy efficiency. ► Corrections have a large impact on apparent specific energy consumption.

  12. Natural radioactivity and human exposure by raw materials and end product from cement industry used as building materials

    International Nuclear Information System (INIS)

    Stojanovska, Z.; Nedelkovski, D.; Ristova, M.

    2010-01-01

    During the manufacturing process in the cement industry, raw materials of different levels of natural radioactivity are utilized. In this study we present the radiological impact of cements as a building material and the different raw materials used in their manufacture. A total of 218 samples of raw materials and their end product cements were collected from the cement industry of Macedonia (The Former Yugoslav Republic) during the period 2005-2007. The specific activities, evaluated by gamma spectrometry analysis, showed the highest mean specific activity in fly ash ( 226 Ra, 107 ± 45 Bq kg -1 ; 232 Th, 109 ± 30 Bq kg -1 ; 40 K, 685 ± 171 Bq kg -1 ), which is used as a raw material. However, the final cement product usually has relatively lower activity compared with the activity of the raw material and the mean specific activity of the final cement products were lower ( 226 Ra, 42 ± 10 Bq kg -1 ; 232 Th, 28 ± 6 Bq kg -1 ; 40 K, 264 ± 50 Bq kg -1 ). The radium equivalent activity and the hazard index were calculated for each sample to assess the radiation hazard. The mean annual effective dose originating from the cements was found to be 111 ± 22 μSv y -1 , which is below the recommended EC limit of 300 μSv y -1 .

  13. Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

    International Nuclear Information System (INIS)

    Branquinho, Cristina; Gaio-Oliveira, Gisela; Augusto, Sofia; Pinho, Pedro; Maguas, Cristina; Correia, Otilia

    2008-01-01

    The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation. - Biomonitoring Spatial and Temporal dust emissions in dry climates

  14. Biomonitoring spatial and temporal impact of atmospheric dust from a cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Branquinho, Cristina [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal); Universidade Atlantica, Antiga Fabrica da Polvora de Barcarena, 2745-615 Barcarena (Portugal)], E-mail: cmbranquinho@fc.ul.pt; Gaio-Oliveira, Gisela; Augusto, Sofia; Pinho, Pedro; Maguas, Cristina; Correia, Otilia [Universidade de Lisboa, Faculdade de Ciencias, Centro de Ecologia e Biologia Vegetal, Campo Grande, Edificio C2, Piso 4, 1749-016 Lisbon (Portugal)

    2008-01-15

    The objective of this work was to evaluate the spatial and temporal impact of dust-pollution in the vicinity of a cement industry, located in an area with dry climate. The spatial impact integrated over time was evaluated from the concentrations of Ca, Fe and Mg in in-situ Xanthoria parietina. The temporal pattern was assessed through one-month transplants of the lichen Ramalina canariensis. Four potential sources of atmospheric dust were evaluated: the limestone-quarry; the unpaved roads, the deposit area and the cement mill. Calcium concentration in lichens was considered the best cement-dust indicator. Different types of dust (clinker and grinded-limestone-dust) resulted in different time-patterns of Ca accumulation, which was also related with the different influence that wet and dry periods have in the lichen accumulation process. The dust pollution was found to be deposited locally and dependent on: the nature of dust particles and the volume and frequency of precipitation. - Biomonitoring Spatial and Temporal dust emissions in dry climates.

  15. Evaluating co-benefits of energy efficiency and air pollution abatement in China’s cement industry

    NARCIS (Netherlands)

    Zhang, Shaohui; Worrell, Ernst; Crijns - Graus, Wina

    2015-01-01

    China’s cement industry is the world’s largest and is one of the largest energy consuming, and GHG and air pollutant emitting industries. Actions to improve energy efficiency by best available technology can often bring co-benefits for climate change and air quality through reducing emissions of

  16. Environmental health survey in asbestos cement sheets manufacturing industry.

    Science.gov (United States)

    Ansari, F A; Bihari, V; Rastogi, S K; Ashquin, M; Ahmad, I

    2007-01-01

    About 673 small-scale asbestos mining and milling facilities and 33 large - scale asbestos manufacturing plants, (17 asbestos-cement product manufacturing plants and 16 other than asbestos-cement product plants) are situated in India. The present study reveals the exposure of commercial asbestos (chrysotile) in the occupational as well as ambient air environment of the asbestos-cement (AC) sheets industry using membrane filter method of Bureau of Indian Standards (BIS). The fibre concentrations in 15 samples collected in the occupational environment at ingredient feeding site, sheet-producing site, fibre godown were 0.079, 0.057 and 0.078 f/cc, respectively and in five samples from surrounding ambient air at factory gate resulted fibre concentration of 0.071 f/cc. All the samples have shown fibre concentration lower than the threshold limit values (TLVs) prescribed by BIS. Morphological analysis of samples, further under phase contrast and polarized microscopy indicates the presence of chrysotile asbestos, which acts as carcinogen as well as co-carcinogen. A clinical examination of exposed subjects reveals that there was no case of clubbing, crepitation, ronchi and dyspnea on exertion; however, obstruction and restriction were 10.9 per cent and 25 per cent in exposed subjects, respectively while in control there were 12 per cent and 28 per cent, respectively. The study revealed that chrysotile asbestos is emitted in the occupational as well as ambient environment that may cause adverse health impact.

  17. Trust and communication as predictors of customer satisfaction in business-to-business relationship marketing in the South African cement manufacturing industry

    Directory of Open Access Journals (Sweden)

    Phineas Mbango

    2015-05-01

    Full Text Available Customer satisfaction has become relevant in the South African cement industry as it leads to customer loyalty and cooperation. In the current climate, to ensure long-term profitability, cement suppliers need to adopt strategies to ensure customer satisfaction. This study’s literature search has revealed that there is limited published research, particularly in South Africa, which deals with customer satisfaction determinants in the cement industry. The major objective of the study was to test if trust and communication influence customer satisfaction in the context of business-to-business relationship marketing in the South African cement manufacturing industry. The methodology involved a survey and was quantitative in nature. Data were collected from 362 major business-to-business cement customers throughout South Africa’s nine provinces using the face-to-face interview technique using a seven-point Likert scale structured self-administered questionnaires. The data collected in the empirical study were analysed using descriptive, correlation and regression analysis. The empirical results of this study suggest that, in order to maintain customer satisfaction, a cement supplier has to invest in ways of enhancing customer trust and communication. As a result this study makes both theoretical and practical contribution in the field of relationship marketing

  18. Explorations on Energy Management System Standardization in Cement Industry%水泥行业能源管理体系标准进展及实施探索

    Institute of Scientific and Technical Information of China (English)

    李燕; 王赓; 任香贵

    2014-01-01

    The energy-saving management of China’s cement industry has gradually improved in recent years;however, cement industry still faces big pressure of facilitating energy conservation and emission reduction. Based on the current development of cement industry, the paper summarizes and analyzes the application and promotion of energy management system (EnMS) standardization in cement industry, then gives a brief introduction to the implementation of related standards and at last explores the positive function of energy management system in enhancing enterprises’ energy management and improving energy performance.

  19. Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in the Cement Industry in China

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Morrow, William [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Masanet, Eric [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Sathaye, Jayant [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Xu, Tengfang [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2012-06-15

    China’s annual cement production (i.e., 1,868 Mt) in 2010 accounted for nearly half of the world’s annual cement production in the same year. We identified and analyzed 23 energy efficiency technologies and measures applicable to the processes in the cement industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using a bottom-up electricity CSC model, the cumulative cost-effective electricity savings potential for the Chinese cement industry for 2010-2030 is estimated to be 251 TWh, and the total technical electricity saving potential is 279 TWh. The CO2 emissions reduction associated with cost-effective electricity savings is 144 Mt CO2 and the CO2 emission reduction associated with technical electricity saving potential is 161 Mt CO2. The fuel CSC model for the cement industry suggests cumulative cost-effective fuel savings potential of 4,326 PJ which is equivalent to the total technical potential with associated CO2 emission reductions of 406 Mt CO2. In addition, a sensitivity analysis with respect to the discount rate used is conducted to assess the effect of changes in this parameter on the results. We also developed a scenario in which instead of only implementing the international technologies in 2010-2030, we implement both international and Chinese domestic technologies during the analysis period and calculate the saving and cost of conserved energy accordingly. The result of this study gives a comprehensive and easy to understand perspective to the Chinese cement industry and policy makers about the energy efficiency potential and its associated cost.

  20. The European cement industry's approach to the use of secondary raw materials and fuels

    Energy Technology Data Exchange (ETDEWEB)

    Lawton, J.M.

    1992-06-01

    Position statements prepared by the European cement industry on the use of secondary raw materials and secondary fuels are introduced and presented. The statements indicate the approach of the industry to the use of these materials and, in the wider context, form part of the industry's overall approach to the environment. (Author). 2 refs.

  1. Reaping the carbon rent: Abatement and overallocation profits in the European cement industry, insights from an LMDI decomposition analysis

    International Nuclear Information System (INIS)

    Branger, Frédéric; Quirion, Philippe

    2015-01-01

    We analyse variations of carbon emissions in the European cement industry from 1990 to 2012, at the European level (EU 27), and at the national level for six major producers (Germany, France, Spain, the United Kingdom, Italy and Poland). We apply a Log-Mean Divisia Index (LMDI) method, cross-referencing data from three databases: the Getting the Numbers Right (GNR) database developed by the Cement Sustainability Initiative, the European Union Transaction Log (EUTL), and the Eurostat International Trade database. Our decomposition method allows seven channels of emission change to be distinguished: activity, clinker trade, clinker share, alternative fuels, thermal and electrical energy efficiency, and electricity decarbonisation. We find that, apart from a slow trend of emission reductions coming from technological improvements (first from a decrease in the clinker share, then from an increase in alternative fuels), most of the emission change can be attributed to the activity effect. Using counterfactual scenarios, we estimate that the introduction of the EU ETS brought small but positive technological abatement (2.2% ± 1.3% between 2005 and 2012). Moreover, we find that the European cement industry has gained 3.5 billion Euros of “overallocation profits”, mostly due to the slowdown of production. - Highlights: • We analyse variations of carbon emissions in the European cement industry. • We apply a Log-Mean Divisia Index (LMDI) method. • Most of the emission changes can be attributed to the activity effect. • The EU ETS brought small but positive technological abatement. • The European cement industry has gained 3.5 billion Euros of “overallocation profits”

  2. Cement Formation

    DEFF Research Database (Denmark)

    Telschow, Samira; Jappe Frandsen, Flemming; Theisen, Kirsten

    2012-01-01

    Cement production has been subject to several technological changes, each of which requires detailed knowledge about the high multiplicity of processes, especially the high temperature process involved in the rotary kiln. This article gives an introduction to the topic of cement, including...... an overview of cement production, selected cement properties, and clinker phase relations. An extended summary of laboratory-scale investigations on clinkerization reactions, the most important reactions in cement production, is provided. Clinker formations by solid state reactions, solid−liquid and liquid......−liquid reactions are discussed, as are the influences of particles sizes on clinker phase formation. Furthermore, a mechanism for clinker phase formation in an industrial rotary kiln reactor is outlined....

  3. The ovens of the industry of the cement and their contribution to the handling of solid residuals and dangerous

    International Nuclear Information System (INIS)

    Riveros Rojas, Marcelo

    1995-01-01

    The substitution of certain row matters in the process of elaboration of the cement, as flying ashes, polluted soils with petroleum, muds of the industry of the petroleum, oxides of the industry of the steel, foundry sand and tires, they can replace until 40% of the necessities of energy of a cement oven contributing to improve the conservation of the environment. This new technology is using with success in United States and some countries of Europe

  4. Industrial Wastes as Alternative Mineral Addition in Portland Cement and as Aggregate in Coating Mortars

    OpenAIRE

    Oliveira, Kamilla Almeida; Nazário, Bruna Inácio; Oliveira, Antonio Pedro Novaes de; Hotza, Dachamir; Raupp-Pereira, Fabiano

    2017-01-01

    This paper presents an evaluation study of wastes from pulp and paper as well as construction and demolition industries for application in cement-based materials. The alternative raw materials were used as a source of calcium carbonate (CaCO3) and as pozzolanic material (water-reactive SiO2) in partial replacement of Portland cement. In addition to the hydraulic binder, coating mortars were composed by combining the pulp and paper fluidized bed sand residue with construction and demolition wa...

  5. CO2 Capture by Cement Raw Meal

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Lin, Weigang; Illerup, Jytte Boll

    2013-01-01

    The cement industry is one of the major sources of CO2 emissions and is likely to contribute to further increases in the near future. The carbonate looping process has the potential to capture CO2 emissions from the cement industry, in which raw meal for cement production could be used...... as the sorbent. Cyclic experiments were carried out in a TGA apparatus using industrial cement raw meal and synthetic raw meal as sorbents, with limestone as the reference. The results show that the CO2 capture capacities of the cement raw meal and the synthetic raw meal are comparable to those of pure limestone...... that raw meal could be used as a sorbent for the easy integration of the carbonate looping process into the cement pyro process for reducing CO2 emissions from the cement production process....

  6. National Emission Standards for Hazardous Air Pollutants (NESHAP) for the Portland Cement Manufacturing Industry Subpart LLL Rule Guidance

    Science.gov (United States)

    This Spring 2016 document is intended for the use of EPA staff, State and Local regulatory agencies and their staff, and industry plant managers for the NESHAP for the Portland Cement Manufacturing Industry.

  7. Queue balancing of load and expedition service in a cement industry in Brazil

    Directory of Open Access Journals (Sweden)

    David Custódio de Sena

    2013-11-01

    Full Text Available The load and weight process in a cement industry is one of logistic step that shows the biggest time of occurrence, increasing the queues. This study aims to do a scenarios to solve this queue problem. This way, it pretends to find an better resources distribuition.

  8. An outlook into energy consumption in large scale industries in India: The cases of steel, aluminium and cement

    International Nuclear Information System (INIS)

    Dutta, Monica; Mukherjee, Saptarshi

    2010-01-01

    All the growth-oriented sectors in a developing economy consume enormous energy in their production processes. Steel, aluminium and cement are the key manufacturing industries in India which provide inputs to various other sectors such as construction, transportation, power transmission, etc. As a result, their demand is consistently rising. These industries are heavily energy-intensive and use raw materials such as iron ore, coal, electricity, steam, and fuel oil, whose supply can act as severe production constraints over a period of time and can hinder sustainable development. Hence it becomes imperative for these industries to continuously innovate more energy efficient techniques. This paper makes a foray into the energy demand for these industries and explores the potential of any future reduction in their energy consumption. The paper offers a projection scenario for 2001-2031 (based on the MARKAL Modeling exercise for India) for possible catching up in reduction in energy consumptions in these sectors under alternative situations. The analysis suggests the existence of some plausible energy efficiency enhancing techniques in these industries. Exploring these options will definitely ensure cost effectiveness and competitiveness of these three key sectors in the global market. -- Research highlights: →Energy reduction potential exists in Indian steel, aluminium and cement sectors and can go up to 8%, 17% and 6% respectively in these sectors in 2031 if appropriate energy saving technologies are introduced and implemented. →In aluminium industry energy reduction potential is huge in fabrication stage in the production process and extensive improvement can be done in terms of energy efficiency in this stage. Cogeneration of power through waste heat recovery, change in norms in standard to take advantage of producing composite cements using more than one industrial waste, like both fly ash and slag are important required changes in Indian cement sector.

  9. Performance of Cement Containing Laterite as Supplementary Cementing Material

    Directory of Open Access Journals (Sweden)

    Abbas Bukhari, Z. S.

    2013-03-01

    Full Text Available The utilization of different industrial waste, by-products or other materials such as ground granulated blast furnace slag, silica fume, fly ash, limestone, and kiln dust, etc. as supplemen- tary cementing materials has received considerable attention in recent years. A study has been conducted to look into the performance of laterite as Supplementary Cementing Materials (SCM. The study focuses on compressive strength performance of blended cement containing different percentage of laterite. The cement is replaced accordingly with percentage of 2 %, 5 %, 7 % and 10 % by weight. In addition, the effect of use of three chemically different laterites have been studied on physical performance of cement as in setting time, Le-Chatlier expansion, loss on ignition, insoluble residue, free lime and specifically compressive strength of cement cubes tested at the age of 3, 7, and 28 days. The results show that the strength of cement blended with laterite as SCM is enhanced. Key words: Portland cement, supplementary cementing materials (SCM, laterite, compressive strength KUI – 6/2013 Received January 4, 2012 Accepted February 11, 2013

  10. Critical elements in implementations of just-in-time management: empirical study of cement industry in Pakistan

    OpenAIRE

    Qureshi, Muhammad Imran; Iftikhar, Mehwish; Bhatti, Mansoor Nazir; Shams, Tauqeer; Zaman, Khalid

    2013-01-01

    In recent years, inventory management is continuous challenge for all organizations not only due to heavy cost associated with inventory holding, but also it has a great deal to do with the organizations production process. Cement industry is a growing sector of Pakistan?s economy which is now facing problems in capacity utilization of their plants. This study attempts to identify the key strategies for successful implementation of just-in-time (JIT) management philosophy on the cement indust...

  11. Modeling energy efficiency to improve air quality and health effects of China's cement industry

    NARCIS (Netherlands)

    Zhang, Shaohui; Worrell, Ernst|info:eu-repo/dai/nl/106856715; Crijns-Graus, Wina|info:eu-repo/dai/nl/308005015; Krol, Maarten|info:eu-repo/dai/nl/078760410; de Bruine, Marco|info:eu-repo/dai/nl/411965085; Geng, Guangpo; Wagner, Fabian; Cofala, Janusz

    2016-01-01

    Actions to reduce the combustion of fossil fuels often decrease GHG emissions as well as air pollutants and bring multiple benefits for improvement of energy efficiency, climate change, and air quality associated with human health benefits. The China's cement industry is the second largest energy

  12. Cement replacement materials. Properties, durability, sustainability

    International Nuclear Information System (INIS)

    Ramezanianpour, Ali Akbar

    2014-01-01

    The aim of this book is to present the latest findings in the properties and application of Supplementary Cementing Materials and blended cements currently used in the world in concrete. Sustainability is an important issue all over the world. Carbon dioxide emission has been a serious problem in the world due to the greenhouse effect. Today many countries agreed to reduce the emission of CO2. Many phases of cement and concrete technology can affect sustainability. Cement and concrete industry is responsible for the production of 7% carbon dioxide of the total world CO2 emission. The use of supplementary cementing materials (SCM), design of concrete mixtures with optimum content of cement and enhancement of concrete durability are the main issues towards sustainability in concrete industry.

  13. TECHNOLOGICAL CHANGES IN THE CEMENT MANUFACTURING INDUSTRY.

    Science.gov (United States)

    WESSON, CARL E.

    THE PURPOSE OF THIS STUDY IS TO PRESENT A PRELIMINARY PICTURE OF OCCUPATIONAL CHANGES BROUGHT ABOUT IN THE MANUFACTURE OF CEMENT AS A RESULT OF INTRODUCING AUTOMATED EQUIPMENT. ONE AUTOMATED AND SEVERAL CONVENTIONAL TYPE CEMENT PLANTS WERE STUDIED. ANALYSIS OF DATA OBTAINED THROUGH RESEARCH AND DATA COLLECTED DURING THE STUDY REVEALED THAT…

  14. Substantial global carbon uptake by cement carbonation

    OpenAIRE

    Xi, Fengming; Davis, Steven J.; Ciais, Philippe; Crawford-Brown, Douglas; Guan, Dabo; Pade, Claus; Shi, Tiemao; Syddall, Mark; Lv, Jie; Ji, Lanzhu; Bing, Longfei; Wang, Jiaoyue; Wei, Wei; Yang, Keun-Hyeok; Lagerblad, Björn

    2016-01-01

    Calcination of carbonate rocks during the manufacture of cement produced 5% of global CO2 emissions from all industrial process and fossil-fuel combustion in 20131, 2. Considerable attention has been paid to quantifying these industrial process emissions from cement production2, 3, but the natural reversal of the process—carbonation—has received little attention in carbon cycle studies. Here, we use new and existing data on cement materials during cement service life, demolition, and secondar...

  15. Impact of Working Capital Management on Firm’s Profitability: A Case Study of Cement Industry of Pakistan

    Directory of Open Access Journals (Sweden)

    Farrukh Shahzad

    2015-02-01

    Full Text Available The fundamental purpose behind this study is to exactly test the effect of working capital management on profitability of cement industry of Pakistan. To explore this relationship between these two, the creator gathered auxiliary information from 12 listed firms in Karachi stock exchange (KSC for the time period of 2007-2013. For this reason, in this study we utilize variable of return on assets ratio to gauge the benefit of organization and variables of CR, QR, NCA/TA, WCT and ITR as living up to expectations working capital management criteria. The consequences of the research demonstrate that there is a huge effect of the working capital management on profitability of cement industry of Pakistan. Accordingly, manager may improve the Profitability of their organizations by minimizing the inventory turnover ratio, and by diminishing working capital turnover ratio but there is no impact of expanding or diminishing the current proportion on profitability. Along these lines, the results show that through fitting working capital management the organization can expand its benefit. This study shall be helping hand for the cement industry of Pakistan in the management of their working capital in such an effective way thus, to the point that they can increase their profitability.

  16. Cement Mason's Curriculum. Instructional Units.

    Science.gov (United States)

    Hendirx, Laborn J.; Patton, Bob

    To assist cement mason instructors in providing comprehensive instruction to their students, this curriculum guide treats both the skills and information necessary for cement masons in commercial and industrial construction. Ten sections are included, as follow: related information, covering orientation, safety, the history of cement, and applying…

  17. The cement recycling of the earthquake disaster debris by Hachinohe Cement Co., Ltd

    International Nuclear Information System (INIS)

    Kataoka, Masayuki

    2015-01-01

    A tremendous quantity of earthquake disaster debris and tsunami sediment was resulted by the Great East Japan Earthquake on March 11, 2011. Hachinohe Cement Co., Ltd., a Sumitomo Osaka Cement subsidiary, was the first cement industry company to receive and process such waste materials outside of their usual prefecture area, while the company is performing their treatment and recycling services locally in Hachinohe City and Aomori Prefecture. This report provides an explanation about the recycling mechanism of waste materials and by-products in cement manufacturing process, and introduces an example of actual achievements for the disaster debris treatment by utilizing the cement recycling technologies at the Hachinohe Cement Plant. (author)

  18. Policy Options for Encouraging Energy Efficiency Best Practices in Shandong Province's Cement Industry

    Energy Technology Data Exchange (ETDEWEB)

    Price, Lynn [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Zhou, Nan [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Lu, Hongyou [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Sambeek, Emiel van [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Yowargana, Ping [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Shuang, Liu [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Kejun, Jiang [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2012-07-12

    This research intends to explore possible design options for a sectoral approach in the cement sector in Shandong Province and to consider its respective advantages and disadvantages for future application. An effort has been made in this research to gather and analyze data that will provide a transparent and robust basis for development of a Business-As-Usual (BAU) scenario, maximum technology potential scenario, and ultimately a sector crediting baseline. Surveys among cement companies and discussions with stakeholders were also conducted in order to better understand the industry and local needs related to the sectoral approach.

  19. Chemistry of cements for nuclear applications

    International Nuclear Information System (INIS)

    Barrett, P.; Glasser, F.P.

    1992-01-01

    In recent times the nuclear industry has thrown up challenges which cannot be met by the application of conventional civil and materials engineering knowledge. The contributions in this volume investigate all aspects of cement performance. The scope of the papers demonstrates the current balance of activities which have as their objective the elucidation of kinetics and immobilization, determining material interactions and of assessing future performance. The papers reflect the varied goals of the sponsors who include national governments, the Commission of the European Communities and the nuclear industries. In six parts attention is paid to the durability of cement and concrete in repository environment; interactions between cement, waste components and ground water; properties and performance of cement materials; leach behavior and mechanisms, diffusional properties of cement and concrete, including porosity-permeability relationships; and thermodynamics of cementitious systems and modelling of cement performance

  20. Rietveld analysis, powder diffraction and cement

    International Nuclear Information System (INIS)

    Peterson, V.

    2002-01-01

    Full text: Phase quantification of cement is essential in its industrial use, however many methods are inaccurate and/or time consuming. Powder diffraction is one of the more accurate techniques used for quantitative phase analysis of cement. There has been an increase in the use of Rietveld refinement and powder diffraction for the analysis and phase quantification of cement and its components in recent years. The complex nature of cement components, existence of solid solutions, polymorphic variation of phases and overlapping phase peaks in diffraction patterns makes phase quantification of cements by powder diffraction difficult. The main phase in cement is alite, a solid solution of tricalcium silicate. Tricalcium silicate has been found to exist in seven modifications in three crystal systems, including triclinic, monoclinic, and rhombohedral structures. Hence, phase quantification of cements using Rietveld methods usually involves the simultaneous modelling of several tricalcium silicate structures to fit the complex alite phase. An industry ordinary Portland cement, industry and standard clinker, and a synthetic tricalcium silicate were characterised using neutron, laboratory x-ray and synchrotron powder diffraction. Diffraction patterns were analysed using full-profile Rietveld refinement. This enabled comparison of x-ray, neutron and synchrotron data for phase quantification of the cement and examination of the tricalcium silicate. Excellent Rietveld fits were achieved, however the results showed that the quantitative phase analysis results differed for some phases in the same clinker sample between various data sources. This presentation will give a short introduction about cement components including polymorphism, followed by the presentation of some problems in phase quantification of cements and the role of Rietveld refinement in solving these problems. Copyright (2002) Australian X-ray Analytical Association Inc

  1. Cement Types, Composition, Uses and Advantages of Nanocement, Environmental Impact on Cement Production, and Possible Solutions

    Directory of Open Access Journals (Sweden)

    S. P. Dunuweera

    2018-01-01

    Full Text Available We first discuss cement production and special nomenclature used by cement industrialists in expressing the composition of their cement products. We reveal different types of cement products, their compositions, properties, and typical uses. Wherever possible, we tend to give reasons as to why a particular cement type is more suitable for a given purpose than other types. Cement manufacturing processes are associated with emissions of large quantities of greenhouse gases and environmental pollutants. We give below quantitative and qualitative analyses of environmental impact of cement manufacturing. Controlling pollution is a mandatory legal and social requirement pertinent to any industry. As cement industry is one of the biggest CO2 emitters, it is appropriate to discuss different ways and means of CO2 capture, which will be done next. Finally, we give an account of production of nanocement and advantages associated with nanocement. Nanofillers such as nanotitania, nanosilica, and nanoalumina can be produced in large industrial scale via top-down approach of reducing size of naturally available bulk raw materials to those in the nanorange of 1 nm–100 nm. We mention the preparation of nanotitania and nanosilica from Sri Lankan mineral sands and quartz deposits, respectively, for the use as additives in cement products to improve performance and reduce the amount and cost of cement production and consequent environmental impacts. As of now, mineral sands and other treasures of minerals are exported without much value addition. Simple chemical modifications or physical treatments would add enormous value to these natural materials. Sri Lanka is gifted with highly pure quartz and graphite from which silica and graphite nanoparticles, respectively, can be prepared by simple size reduction processes. These can be used as additives in cements. Separation of constituents of mineral sands is already an ongoing process.

  2. Investigating different factors influencing job satisfaction: A case study of cement industry

    OpenAIRE

    Mina Shirvani; Asghar Mohammadi; Mohammad Reza Iravani; Saeed Yousef Pour; Allahyar Arabmomeni; Shirin Mirhaj; Akram Fakhri Fakhramini

    2013-01-01

    Job satisfaction plays an important role on increasing business productivity and efficiency. This paper presents an empirical investigation to study the relationship between job satisfaction and employees’ personal characteristics including gender, marital status, etc. The proposed study designs a questionnaire and distributes it among 244 out of 800 employees who worked for cement industry in Iran. The data are analyzed using different statistical tests such as t-student and analysis of vari...

  3. Captive power plant selection for pakistan cement industry in perspective of current energy crises: a fuzzy-ahp approach

    International Nuclear Information System (INIS)

    Ali, H.M.; Sultan, A.; Rana, B.B.

    2017-01-01

    Based on the prevailing energy crisis, it is reasonable for the Cement industry of Pakistan to look for alternate sources of electricity generation. The decision of selecting a CPP (Captive Power Plant) depends on a broad variety of parameters which may be conflicting to each other. A comparative evaluation of these CPP's should be helpful for industry, particularly if the applied methodology can handle with the real world ambiguities and imprecisions associated with the data pools and expert opinions. This paper utilizes an F-AHP (Fuzzy Analytical Hierarchy Process) based multi-attribute framework to prioritize the affecting parameters and assign rankings to the CPP alternatives. The CPP's recommended by experts for this study are RDF-CPP (Refused Derived Fuel CPP), CF-CPP (Coal Fired CPP) and WHR-CPP (Waste Heat Recovery CPP). The factors affecting the decision of selecting the optimum CPP are prioritized by the experts using our F-AHP approach. Real world quantitative data is extracted from different online resources and financial reports of cement companies in Pakistan. The F-AHP model is flexible enough to deal with a variety of inputs including qualitative scales, crisp values and standard fuzzy numbers. The model is solved and a sensitivity analysis is performed in respective software. This study shows that non-conventional CPPs are highly demanded for cement industry in Pakistan and while selecting these CPPs, management gives high priority to factors like 'automation' and 'environment' whereas associated "initial cost"is not given much weight in decision making. In concluding ranking list, WHR-CPP is at the top and CF-CPP is at the bottom. This study may facilitate decision makers of cement industry in Pakistan and international CPP manufacturers alike in their forthcoming strategic decisions. (author)

  4. Renewable and dangerous residues as industrial fuels. Study about hard environmental support in the cement production in Brazil, years 1990

    International Nuclear Information System (INIS)

    Santi, Auxiliadora Maria Moura; Seva Filho, Arsenio Oswaldo

    1999-01-01

    The aim of the work is to indicate new fuels to Brazilian cement industry. A comparative study is presented. The renewable energetic sources, not renewable energetic sources, and residues of other industrial processes are analyzed

  5. Cement manufacture and the environment - Part I: Chemistry and technology

    Science.gov (United States)

    Van Oss, H. G.; Padovani, A.C.

    2002-01-01

    Hydraulic (chiefly portland) cement is the binding agent in concrete and mortar and thus a key component of a country's construction sector. Concrete is arguably the most abundant of all manufactured solid materials. Portland cement is made primarily from finely ground clinker, which itself is composed dominantly of hydraulically active calcium silicate minerals formed through high-temperature burning of limestone and other materials in a kiln. This process requires approximately 1.7 tons of raw materials perton of clinker produced and yields about 1 ton of carbon dioxide (CO2) emissions, of which calcination of limestone and the combustion of fuels each contribute about half. The overall level of CO2 output makes the cement industry one of the top two manufacturing industry sources of greenhouse gases; however, in many countries, the cement industry's contribution is a small fraction of that from fossil fuel combustion by power plants and motor vehicles. The nature of clinker and the enormous heat requirements of its manufacture allow the cement industry to consume a wide variety of waste raw materials and fuels, thus providing the opportunity to apply key concepts of industrial ecology, most notably the closing of loops through the use of by-products of other industries (industrial symbiosis). In this article, the chemistry and technology of cement manufacture are summarized. In a forthcoming companion article (part II), some of the environmental challenges and opportunities facing the cement industry are described. Because of the size and scope of the U.S. cement industry, the analysis relies primarily on data and practices from the United States.

  6. Application of Carbonate Looping to Cement Industry

    DEFF Research Database (Denmark)

    Lin, Weigang; Illerup, Jytte Boll; Dam-Johansen, Kim

    2012-01-01

    In the present work, cycle experiments of different types of limestone, cement raw meal and a mixture of limestone and clay were carried out in laboratory scale setups at more realistic conditions (i.e. calcination temperature is 950°C and CO2 concentration is 80%) to simulate the performance...... with an increase in the CO2 partial pressure during calcination, indicating enhancement of sintering by the presence of CO2. As sorbents, cement raw meal and the mixture of limestone and clay show a similar trend as limestone with respect to the decay of the CO2 carrying capacity and this capacity is lower than...... that of limestone at the same conditions in most cases. SEM and XRD analyses indicate that a combination of severe sintering and formation of calcium silicates attributes to the poor performance of the cement raw meal....

  7. Reducing cement's CO2 footprint

    Science.gov (United States)

    van Oss, Hendrik G.

    2011-01-01

    The manufacturing process for Portland cement causes high levels of greenhouse gas emissions. However, environmental impacts can be reduced by using more energy-efficient kilns and replacing fossil energy with alternative fuels. Although carbon capture and new cements with less CO2 emission are still in the experimental phase, all these innovations can help develop a cleaner cement industry.

  8. Compressive Strength and Physical Properties Behavior of Cement Mortars with addition of Cement Klin Dust

    OpenAIRE

    Auday A Mehatlaf

    2017-01-01

    Cement Klin Dust (CKD) was the waste of almost cement industry factories, so that in this paper utilization of CKD as filler in cement and/or concrete was the main objective. CKD from the Karbala cement factory had been used and analysis to know the chemical composition of the oxides was done. In this paper cement mortars with different weight percentages of CKD (0,5,10,20,30,40) had been prepared. Physical properties such as density and porosity were done in different age curing (3, 7, 28) d...

  9. 76 FR 28318 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2011-05-17

    ... Cement Manufacturing Industry and Standards of Performance for Portland Cement Plants AGENCY... Emission Standards for Hazardous Air Pollutants from the Portland Cement Manufacturing Industry Response to... by the Portland Cement Industry and the New Source Performance Standards for Portland Cement Plants...

  10. 76 FR 2832 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2011-01-18

    ... Cement Manufacturing Industry and Standards of Performance for Portland Cement Plants AGENCY...) from the Portland Cement Manufacturing Industry and Standards of Performance (NSPS) for Portland Cement... Standards for Hazardous Air Pollutant From the Portland Cement Manufacturing Industry Docket, Docket ID No...

  11. Carbonate Looping for De-Carbonization of Cement Plants

    DEFF Research Database (Denmark)

    Pathi, Sharat Kumar; Andersen, Maria Friberg; Lin, Weigang

    2011-01-01

    Cement industry is one of the largest emitter of CO2 other than power generation plants, which includes the emissions from combustion of fuel and also from calcination of limestone for clinker production. In order to reduce CO2 emissions from the cement industry an effective an economically...... feasible technology is to be developed. The carbonate looping process is a promising technology, which is particularly suitable for the cement industry as limestone could be used for capture and release of CO2. Integration of carbonate looping process into cement pyroprocess has two advantages: 1...... integrated into cement pyro-process. The energy required for regeneration in the calciner increases with increase in average conversion of calcined limestone and energy that can be extracted from carbonator decreases with increasing average conversion. Further the influence of type of limestone...

  12. Supplier selection in supply chain management using analytical network process for Indonesian cement industry

    Science.gov (United States)

    Ismail, A. H.; Mahardika, R. Z. Z.

    2017-12-01

    Supply chain management has increased more significance with the impact of globalization. In the present worldwide market, well-managed supply chain is a standout amongst the most vital requirement to be more competitive in the market. For any organization incorporate cement industry, the most critical decision in initial process of supply chain management is to buy products, materials or services from suppliers. So the role of suppliers is irrefutable important in the global aggressive markets. Appropriate decision of supplier selection can lead to reducing cost in supply chain management. However, it is becoming more complex because of existing various criteria and involving the suitable experts in the company to make valid decision in accordance with its criteria. In this study, the supplier selection of an Indonesia’s leading cement company is analyzed by using one of the popular multi-criteria decision making method, Saaty’s analytical network process (ANP). It is employed for the selection of the best alternative among three suppliers of pasted bag. Supplier with the highest rank comes from several major steps from building the relationship between various criteria to rating the alternatives with the help of experts from the company. The results show that, Communication capability, Flexible payment terms, Ability to meet delivery quantities are the most important criteria in the pasted bag supplier selection in Indonesian cement industry with 0.155, 0.110 and 0.1 ANP coefficient respectively. And based on the ANP coefficient values in limit supermatrix, the A2 or supplier 2 had the highest score with 64.7% or 0.13 ANP coefficient.

  13. PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

    International Nuclear Information System (INIS)

    Freemantle, C.S.; Sacks, N.; Topic, M.; Pineda-Vargas, C.A.

    2015-01-01

    By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co–Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10–15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC–Co materials.

  14. PIXE characterization of by-products resulting from the zinc recycling of industrial cemented carbides

    Energy Technology Data Exchange (ETDEWEB)

    Freemantle, C.S. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Pilot Tools (Pty) (Ltd), P.O. Box 27420, Benrose 2011 (South Africa); Sacks, N. [School of Chemical & Metallurgical Engineering and DST-NRF Centre of Excellence in Strong Materials, University of the Witwatersrand, P/Bag 3, Wits 2050 (South Africa); Topic, M. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Pineda-Vargas, C.A. [iThemba LABS, National Research Foundation, P.O. Box 722, Somerset West 7129 (South Africa); Faculty of Health & Wellness Sciences, CPUT, Bellville (South Africa)

    2015-11-15

    By-product materials of the widely used zinc recycling process of cemented carbides have been studied. Scanning electron microscopy and micro-PIXE techniques have identified elemental concentrations, distributions and purity of by-product materials from an industrial zinc recycling plant. Cobalt surface enrichment, lamellar microstructures of varying composition, including alternating tungsten carbide (WC) grains and globular cobalt, and regions of excess zinc contamination were found in materials with incomplete zinc penetration. Liquid Co–Zn formation occurred above 72 wt.% Zn at the furnace temperature of 930 °C, and was extracted towards the surface of poorly zinc infiltrated material, primarily by the vacuum used for zinc distillation. Surface enrichment was not observed in material that was zinc infiltrated to the sample center, which was more friable and exhibited more homogeneous porosity and elemental concentrations. The result of incomplete zinc infiltration was an enriched surface zone of up to 60 wt.% Co, compared to an original sample composition of ∼10–15 wt.% Co. The impact on resulting powders could be higher or inhomogeneous cobalt content, as well as unacceptably high zinc concentrations. PIXE has proven it can be a powerful technique for solving industrial problems in the cemented carbide cutting tool industry, by identifying trace elements and their locations (such as Zn to 0.1 wt.% accuracy), as well as the distribution of major elements within WC–Co materials.

  15. Synthesis of Portland cement and calcium sulfoaluminate-belite cement for sustainable development and performance

    Science.gov (United States)

    Chen, Irvin Allen

    Portland cement concrete, the most widely used manufactured material in the world, is made primarily from water, mineral aggregates, and portland cement. The production of portland cement is energy intensive, accounting for 2% of primary energy consumption and 5% of industrial energy consumption globally. Moreover, portland cement manufacturing contributes significantly to greenhouse gases and accounts for 5% of the global CO2 emissions resulting from human activity. The primary objective of this research was to explore methods of reducing the environmental impact of cement production while maintaining or improving current performance standards. Two approaches were taken, (1) incorporation of waste materials in portland cement synthesis, and (2) optimization of an alternative environmental friendly binder, calcium sulfoaluminate-belite cement. These approaches can lead to less energy consumption, less emission of CO2, and more reuse of industrial waste materials for cement manufacturing. In the portland cement part of the research, portland cement clinkers conforming to the compositional specifications in ASTM C 150 for Type I cement were successfully synthesized from reagent-grade chemicals with 0% to 40% fly ash and 0% to 60% slag incorporation (with 10% intervals), 72.5% limestone with 27.5% fly ash, and 65% limestone with 35% slag. The synthesized portland cements had similar early-age hydration behavior to commercial portland cement. However, waste materials significantly affected cement phase formation. The C3S--C2S ratio decreased with increasing amounts of waste materials incorporated. These differences could have implications on proportioning of raw materials for cement production when using waste materials. In the calcium sulfoaluminate-belite cement part of the research, three calcium sulfoaluminate-belite cement clinkers with a range of phase compositions were successfully synthesized from reagent-grade chemicals. The synthesized calcium sulfoaluminate

  16. The application of CFD modelling to support the reduction of CO2 emissions in cement industry

    International Nuclear Information System (INIS)

    Mikulčić, Hrvoje; Vujanović, Milan; Fidaros, Dimitris K.; Priesching, Peter; Minić, Ivica; Tatschl, Reinhard; Duić, Neven; Stefanović, Gordana

    2012-01-01

    The cement industry is one of the leading producers of anthropogenic greenhouse gases, of which CO 2 is the most significant. Recently, researchers have invested a considerable amount of time studying ways to improve energy consumption and pollutant formation in the overall cement manufacturing process. One idea involves dividing the calcination and clinkering processes into two separate furnaces. The calcination process is performed in a calciner while the clinkering process takes place in a rotary kiln. As this is new technology in the cement manufacturing process, calciners are still in the research and development phase. The purpose of this paper is to demonstrate the potential of CFD to support the design and optimization of calciners, whose use appears to be essential in reduction of CO 2 emission during cement production. The mathematical model of the calcination process was developed, validated and implemented into a commercial CFD code, which was then used for the analysis. From the results obtained by these simulations, researchers will gain an in-depth understanding of all thermo-chemical reactions in a calciner. This understanding can be used to optimize the calciner's geometry, to make production more efficient, to lower pollutant formation and to subsequently reduce greenhouse gas emissions. -- Highlights: ► The potential of CO 2 emissions reduction, by using a cement calciner was presented. ► When a cement calciner is used, CO 2 emissions reduction of 3–4% can be achieved. ► The calcination model was developed, validated, and then used for the analysis. ► Shown method can be applied for investigation and optimization of cement calciners.

  17. Valorization of used tyres as fuel substitute in cement industry; Valorisation des pneus usages comme combustible de substitution en cimenterie

    Energy Technology Data Exchange (ETDEWEB)

    Anon.

    1999-03-01

    According to the French syndicate of cement industry, more than 350000 t of worn tyres are produced each year in France, among which only 143000 t are reused in retreading, exported as used tyres or valorized in cement industry. The rest is generally tipped or burnt in the open-air. In cement kilns, the organic matters of tyres are completely burnt while the metal belts supply the necessary amount of iron to the cement composition. The combustion of tyres produces no black smoke, no smell and no ash and has no significant influence on the effluents of cement factories: gases are directly filtered in the kiln by the important mass of raw materials which acts as quicklime. In 1997, 31500 t of used tyres were burnt in the seven French cement factories over 34 that use this kind of fuel and represents 1.5% of the total energy needs. This substitution ratio could easily reach 10 to 15% without leading to any additional environmental or technical problem. A project of collection and valorization of used tyres has been developed by the French ministry of environment and aims at completely eliminating tyres tipping since July 1, 2002. In order to illustrate the French policy of tyres valorization, two examples of actions are presented in this paper: the first one is carried out by the Michelin manufacturer in order to facilitate the recycling of civil engineering tyres, and the second is carried out by Ciments d`Origny company at the Rochefort factory where tyres are used as fuel substitutes. (J.S.)

  18. Development of high-performance blended cements

    Science.gov (United States)

    Wu, Zichao

    2000-10-01

    This thesis presents the development of high-performance blended cements from industrial by-products. To overcome the low-early strength of blended cements, several chemicals were studied as the activators for cement hydration. Sodium sulfate was discovered as the best activator. The blending proportions were optimized by Taguchi experimental design. The optimized blended cements containing up to 80% fly ash performed better than Type I cement in strength development and durability. Maintaining a constant cement content, concrete produced from the optimized blended cements had equal or higher strength and higher durability than that produced from Type I cement alone. The key for the activation mechanism was the reaction between added SO4 2- and Ca2+ dissolved from cement hydration products.

  19. Integer programming of cement distribution by train

    Science.gov (United States)

    Indarsih

    2018-01-01

    Cement industry in Central Java distributes cement by train to meet daily demand in Yogyakarta and Central Java area. There are five destination stations. For each destination station, there is a warehouse to load cements. Decision maker of cement industry have a plan to redesign the infrastructure and transportation system. The aim is to determine how many locomotives, train wagons, and containers and how to arrange train schedules with subject to the delivery time. For this purposes, we consider an integer programming to minimize the total of operational cost. Further, we will discuss a case study and the solution the problem can be calculated by LINGO software.

  20. Cement analysis using d + D neutrons

    International Nuclear Information System (INIS)

    Womble, Phillip C.; Paschal, Jon; Moore, Ryan

    2005-01-01

    In the cement industry, the primary concern is quality control. The earlier the cement industry can institute quality control upon their product, the more significant their savings in labor, energy and material. We are developing a prototype cement analyzer using pulsed neutrons from a d-D electronic neutron generator with the goal of ensuring quality control of cement in an on-line manner. By utilizing a low intensity d-D neutron source and a specially-designed moderator assembly, we are able to produce one of the safest neutron-based systems in the market. Also, this design includes some exciting new methods of data acquisition which may substantially reduce the final installation costs. In our proof-of-principle measurements, we were able to measure the primary components of cement (Al, Si, Ca and Fe) to limits required for the raw materials, the derived mixes and the clinkers utilizing this neutron generator

  1. Energetic and exergetic analysis of waste heat recovery systems in the cement industry

    International Nuclear Information System (INIS)

    Karellas, S.; Leontaritis, A.-D.; Panousis, G.; Bellos, E.; Kakaras, E.

    2013-01-01

    In a typical cement producing procedure, 25% of the total energy used is electricity and 75% is thermal energy. However, the process is characterized by significant heat losses mainly by the flue gases and the ambient air stream used for cooling down the clinker (about 35%–40% of the process heat loss). Approximately 26% of the heat input to the system is lost due to dust, clinker discharge, radiation and convection losses from the kiln and the preheaters. A heat recovery system could be used to increase the efficiency of the cement plant and thus contribute to emissions decrease. The aim of this paper is to examine and compare energetically and exergetically, two different WHR (waste heat recovery) methods: a water-steam Rankine cycle, and an Organic Rankine Cycle (ORC). A parametric study proved that the water steam technology is more efficient than ORC in exhaust gases temperature higher than 310 °C. Finally a brief economic assessment of the most efficient solution was implemented. WHR installations in cement industry can contribute significantly in the reduction of the electrical consumptions operating cost thus being a very attractive investment with a payback period up to 5 years. - Highlights: • This paper presents waste heat recovery as a way to gain energy from the exhaust gases in a cement plant. • Water steam cycle and ORC has been analyzed for waste heat recovery. • The energetic and exergetic evaluation of the two waste heat recovery processes is presented and compared

  2. Combustion of Sewage Sludge as Alternative Fuel for Cement Industry

    Institute of Scientific and Technical Information of China (English)

    LI Fuzhou; ZHANG Wei

    2011-01-01

    The combustion of sewage sludge and coal was studied by thermogravimetric analysis.Both differential scanning calorimetric analysis and derivative thermogravimetric profiles showed differences between combustion of sewage sludge and coal, and non-isothermal kinetics analysis method was applied to evaluate the combustion process. Based on Coats-Redfem integral method, some reaction models were tested,the mechanism and kinetics of the combustion reaction were discussed. The results show that the combustion of sewage sludge is mainly in the Iow temperature stage, meanwhile the ignition temperature and Arrhenius activation energy are lower than that of coal. The combustion of sewage sludge has the advantage over coal in some aspects, thus sewage sludge can partly replace coal used as cement industry fuel.

  3. Methodological and Practical Considerations for DevelopingMultiproject Baselines for Electric Power and Cement Industry Projects inCentral America

    Energy Technology Data Exchange (ETDEWEB)

    Murtishaw, Scott; Sathaye, Jayant; Galitsky, Christina; Dorion,Kristel

    2004-09-02

    The Lawrence Berkeley National Laboratory (Berkeley Lab) andthe Center for Sustainable Development in the Americas (CSDA) conductedtechnical studies and organized two training workshops to developcapacity in Central America for the evaluation of climate changeprojects. This paper describes the results of two baseline case studiesconducted for these workshops, one for the power sector and one for thecement industry, that were devised to illustrate certain approaches tobaseline setting. Multiproject baseline emission rates (BERs) for themain Guatemalan electricity grid were calculated from 2001 data. Inrecent years, the Guatemalan power sector has experienced rapid growth;thus, a sufficient number of new plants have been built to estimateviable BERs. We found that BERs for baseload plants offsetting additionalbaseload capacity ranged from 0.702 kgCO2/kWh (using a weighted averagestringency) to 0.507 kgCO2/kWh (using a 10th percentile stringency),while the baseline for plants offsetting load-followingcapacity is lowerat 0.567 kgCO2/kWh. For power displaced from existing load-followingplants, the rate is higher, 0.735 kgCO2/kWh, as a result of the age ofsome plants used for meeting peak loads and the infrequency of their use.The approved consolidated methodology for the Clean Development Mechanismyields a single rate of 0.753 kgCO2/kWh. Due to the relatively smallnumber of cement plants in the region and the regional nature of thecement market, all of Central America was chosen as the geographicboundary for setting cement industry BERs. Unfortunately, actualoperations and output data were unobtainable for most of the plants inthe region, and many data were estimated. Cement industry BERs rangedfrom 205 kgCO2 to 225 kgCO2 per metric ton of cement.

  4. 76 FR 2860 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2011-01-18

    ... Cement Manufacturing Industry and Standards of Performance for Portland Cement Plants AGENCY... Portland Cement Manufacturing Industry Docket, Docket ID No. EPA-HQ-OAR-2002-0051, 1200 Pennsylvania Ave... Portland Cement Manufacturing Industry Docket, EPA West, Room 3334, 1301 Constitution Ave., NW., Washington...

  5. Colorectal cancer and non-malignant respiratory disease in asbestos cement and cement workers

    International Nuclear Information System (INIS)

    Jacobsson, K.

    1993-09-01

    Radiologically visible parenchymal changes (small opacities >= 1/0;ILO 1980 classification) were present in 20% of a sample of workers (N=174), employed for 20 years (median) in an asbestos cement plant. Exposure-response relationships were found, after controlling for age and smoking habits. In a sample of asbestos cement workers with symptoms and signs suggestive of pulmonary disease (N=33), increased lung density measured by x-ray computed tomography, and reduced static lung volumes and lung compliance was found. In a cohort of asbestos cement workers (N=1.929) with an estimated median exposure of 1.2 fibres/ml, the mortality from non-malignant respiratory disease was increased in comparison to a regional reference cohort (N=1.233). A two-to three-fold increase of non-malignant respiratory mortality was noted among workers employed for more than a decade in the asbestos cement plant, compared to cement workers (N=1.526), who in their turn did not experience and increased risk compared to the general population. In the cohorts of asbestos cement and cement workers, there was a tow-to three-fold increased incidence of cancer in the right part of the colon, compared to the general population as well as to external reference cohorts of other industrial workers (N=3.965) and fishermen (N=8.092). A causal relation with the exposure to mineral dust and fibres was supported by the findings of higher risk estimated in subgroups with high cumulated asbestos doses or longer duration of cement work. The incidence of cancer in the left part of the colon was not increased. Morbidity data, but not mortality data, disclosed the subsite-specific risk pattern. Both asbestos cement workers and cement workers has an increased incidence of rectal cancer, compared with the general population, and with the fishermen. The risk was, however, of the same magnitude among the other industrial workers. 181 refs

  6. The Tournemire industrial analogue: reactive-transport modelling of cement-clay interfaces

    International Nuclear Information System (INIS)

    Watson, C.; Wilson, J.; Benbow, S.; Savage, D.; Walker, C.; Norris, S.

    2012-01-01

    Document available in extended abstract form only. In a number of concepts for geological disposal facilities (GDFs) for radioactive waste, cement-based materials are used for a variety of purposes including mechanical support, backfilling of cavities, grouting of fractures in the host rock, and immobilisation of radionuclides in waste-forms. Such facilities will ultimately re-saturate with encroaching groundwater, at which point leaching of the cement components is likely to give rise to an alkaline pore fluid, regardless of cement type. This pore fluid will be in disequilibrium with both the host rock and other engineered barrier system (EBS) materials used in the construction of the facility, such as bentonite. The interaction of the pore fluid could lead, for example, to the reduction in the swelling capacity of the clay, alteration of porosity and permeability both in the host rock and in EBS materials, and reduction of sorption capacities. Analogue systems can provide information about hyper-alkaline alteration that it is not possible to obtain from short-term experimental studies alone, because they have evolved in situ over many tens, hundreds or thousands of years. These systems can be used to improve scientific understanding and consequently mathematical models, which in turn can be used to simulate the performance of the engineered and natural materials over the lifetime of the GDF. Industrial analogues provide a kind of 'halfway house' between natural analogues and laboratory experimental studies; the initial and boundary conditions are often better understood than natural analogues, and the timescales involved, whilst much shorter than natural analogues, are generally of much greater duration than laboratory studies. One such analogue can be found at Tournemire, southern France, where a tunnel excavated in the 1880's had several exploration boreholes drilled into its basement in the 1990's. These boreholes were then filled with concrete and cement

  7. Coal-Mining Tailings as a Pozzolanic Material in Cements Industry

    Directory of Open Access Journals (Sweden)

    Santiago Yagüe

    2018-01-01

    Full Text Available The generation of enormous volumes of mine-tailing waste is standard practice in the mining industry. Large quantities of these tailings are also sources of kaolinite-rich materials that accumulate in slag heaps, causing significant environmental degradation and visual impacts on the landscape. The consequences of coal refuse dumped in slagheaps calls for the study of eco-innovative solutions and the assessment of waste types. Moreover, the environmental benefits of reusing large amounts of contaminated waste are also evident. Hence, the objective of this investigation is to expand current knowledge of new siliceous-aluminium minerals and their pozzolanic activity. Four raw tailing samples are characterized to determine their chemical (by ICP/MS analysis, morphological (by SEM/EDX analysis, and mineralogical (by XRD analysis compositions prior to their thermal activation that transforms the inert wastes at various temperatures into materials with cementitious properties. The results of XRD analysis following activation confirmed that the kaolinite content is fully transformed into metakaolinite. The coal refuse samples presented sufficiently reliable levels of pozzolanic activity for use as additives in industrial cements.

  8. Assessment of Energy Performance and Emission Control Using Alternative Fuels in Cement Industry through a Process Model

    Directory of Open Access Journals (Sweden)

    Azad Rahman

    2017-12-01

    Full Text Available Cement manufacturing is one of the most energy intensive processes and is accountable for substantial pollutant emissions. Increasing energy costs compel stakeholders and researchers to search for alternative options to improve energy performance and reduce CO2 emissions. Alternative fuels offer a realistic solution towards the reduction of the usage of fossil fuels and the mitigation of pollutant emissions. This paper developed a process model of a precalciner kiln system in the cement industry using Aspen Plus software to simulate the effect of five alternative fuels on pollutant emissions and energy performance. The alternatives fuels used were tyre, municipal solid waste (MSW, meat and bone meal (MBM, plastic waste and sugarcane bagasse. The model was developed on the basis of energy and mass balance of the system and was validated against data from a reference cement plant. This study also investigated the effect of these alternative fuels on the quality of the clinker. The results indicated that up to a 4.4% reduction in CO2 emissions and up to a 6.4% reduction in thermal energy requirement could be achieved using these alternative fuels with 20% mix in coal. It was also found that the alternative fuels had minimum influence on the clinker quality except in the case of MSW. Overall, MBM was found to be a better option as it is capable on reducing energy requirement and CO2 emissions more than others. The outcomes of the study offer better understanding of the effects of solid alternative fuels to achieve higher energy performance and on mitigating pollutant emissions in cement industry.

  9. INFLUENCE OF WINE ACID ON RHEOLOGICAL PROPERTIES OF WELL BORE CEMENT SLURRIES AND HARDENED CEMENT PROPERTIES

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1989-12-01

    Full Text Available Adaptation of commercial types of domestic cements for use in cementing the deep wells is a process by which Yugoslav oil industry tends to solve problems of completion of those wells independently. In order to design a domestic, cheep and effective retarder, tests of applicability of wine acid on cement slurries have been carried out. Besides examining the necessary wine acid content to achieve desirable Theological properties, the influence of this additive on properties of hardened cement samples has been tested too (the paper is published in Croatian.

  10. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2011-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  11. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2010-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  12. Ceramic microspheres for cementing applications

    NARCIS (Netherlands)

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The microspheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about 11 lbs/g. The resultant cement slurry may then be

  13. CEMENT. "A Concrete Experience." A Curriculum Developed for the Cement Industry.

    Science.gov (United States)

    Taylor, Mary Lou

    This instructor's guide contains 11 lesson plans for inplant classes on workplace skills for employees in a cement plant. The 11 units cover the following topics: goals; interpreting memoranda; applying a standard set of work procedures; qualities of a safe worker; accident prevention; insurance forms; vocabulary development; inventory control…

  14. Investigating different factors influencing job satisfaction: A case study of cement industry

    Directory of Open Access Journals (Sweden)

    Mina Shirvani

    2013-10-01

    Full Text Available Job satisfaction plays an important role on increasing business productivity and efficiency. This paper presents an empirical investigation to study the relationship between job satisfaction and employees’ personal characteristics including gender, marital status, etc. The proposed study designs a questionnaire and distributes it among 244 out of 800 employees who worked for cement industry in Iran. The data are analyzed using different statistical tests such as t-student and analysis of variance. The results indicate that while there was not any meaningful relationship between gender and job satisfaction there was some meaningful relationship between marital status and job satisfaction.

  15. Is it cement to be? Downhole cement that uses zeolite additive may offer lightweight alternative

    Energy Technology Data Exchange (ETDEWEB)

    Mahoney, J.

    2001-05-01

    C2C Zeolite Corporation produces zeolites from a large deposit near Cache Creek, British Columbia, and processes them for use as an additive in downhole cement well casings. Early research indicates that zeolites can significantly improve the way downhole cement is made in the oil industry. Zeolites are made up mostly of silicates of aluminum and calcium. They have a great ability to absorb water, resulting in a lighter and more fluid cement than is currently available. C2C claims that zeolites will reduce cement weight, column pressure and operator costs. The cost benefits of using lighter cement downhole includes easier moving, processing and handling of the mix. Initial research suggests that zeolites might prove to be viable alternatives to other cement lighteners such as silica fumes or flyash. Zeolite-based cement also performed reasonably well in freeze-thaw tests and showed good adhesion and no evidence of shrinkage in downhole tests. 3 figs.

  16. Customer satisfaction as a mediator between causes (trust and communication and the outcome (customer loyalty in business-to-business relationship marketing in the South African cement manufacturing industry

    Directory of Open Access Journals (Sweden)

    Phineas Mbango

    2015-06-01

    Full Text Available Customer loyalty has become more relevant in the cement industry since the unbundling of the cartel system in 1994, the entrance of new competitors into the market and the effect of globalization. This study’s literature review reveals that there is limited published research in the Cement Industry, particularly in South Africa, which deals with customer loyalty management. The major objective of the study was to test satisfaction as a mediator between causes and outcome, the causes being trust and communication and the outcome being customer loyalty. The methodological approach followed was a survey and quantitative in nature. Data were collected from 362 major business-to-business cement customers throughout South Africa’s nine provinces using the face-to-face interview technique with self-administered questionnaires. The data collected in the empirical study were analysed using the structural equations modelling (SEM. The results show that in order to maintain customer loyalty, a cement supplier has to focus on strategies to build relationships on the basis of creating customer satisfaction and/or exceeding customer needs and wants. They also need to invest in enhancing customer trust and communication. Another important finding is that trust and communication have no direct effect on loyalty. Customer satisfaction is therefore the most important mediator as it leads to customer loyalty. Customer loyalty is crucial for business success in terms of repeat purchase, referrals (word-of-mouth marketing, retention and long-term profitability. There exists evidence from literature of an outcry for a need for future studies to examine causes and outcomes of satisfaction to specific industries. This study contributes to theory and practice by closing that gap, by providing a framework of causes and outcomes of satisfaction specifically aimed at the cement industry. Another contribution of this study is its examination of the sequential logic of

  17. 75 FR 54969 - National Emission Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing...

    Science.gov (United States)

    2010-09-09

    ... Hazardous Air Pollutants From the Portland Cement Manufacturing Industry and Standards of Performance for... Standards for Hazardous Air Pollutants From the Portland Cement Manufacturing Industry and Standards of... (NESHAP) from the Portland Cement Manufacturing Industry and to the New Source Performance Standards (NSPS...

  18. Incidence of cancer and mortality among employees in the asbestos cement industry in Denmark

    DEFF Research Database (Denmark)

    Raffn, E; Lynge, E; Juel, K

    1989-01-01

    In a cohort study of the incidence of cancer and mortality among 7996 men and 584 women employed in the Danish asbestos cement industry between 1928 and 1984 over 99% were traced. Chrysotile asbestos was the only fibre type used until 1946, when amosite and (in 1952) crocidolite were also...... introduced. Chrysotile constituted 89%, amosite 10%, and crocidolite 1% of the asbestos used. During the first 25 years of manufacture the exposure levels were high, especially in areas where the asbestos was handled dry. Measurements from 1948 indicate that the fibre levels may have ranged from 100 to 1600...... for men for non-malignant pulmonary diseases (O/E 1.63; 95% CI 1.33-1.98). Among the group of asbestos cement workers with first employment 1928-40 an excess risk of laryngeal cancer was found (O/E 5.50;95% CI 1.77-12.82). A total of 12 cases of pleural and one of peritoneal mesotheliomas was observed...

  19. Maintenance Free and Sustainable High-Level Control in Cement and Mining Industry

    DEFF Research Database (Denmark)

    Hansen, Ole Fink

    2009-01-01

    High-level control systems have been utilized in the process industry for decades, and also in cement production their use is well established. In comparison to manual control their ability to increase production and quality of end product, while reducing energy consumption and emission, is well...... but nevertheless still require maintenance. For the 10% of the algorithm that is control related, the maintenance issue is to some extent addressed by research topics such as adaptive control, which aim at retuning the parameters of the algorithm to match the changing process. In this project however, it has been...... chosen to focus on the remaining 90% of the algorithm which still require manual modifications to cope with a changed process. Although this issue has gained limited attention from academia so far it is well recognized by the industry. In the process of maintaining an algorithm it has turned out...

  20. Compressive Strength and Physical Properties Behavior of Cement Mortars with addition of Cement Klin Dust

    Directory of Open Access Journals (Sweden)

    Auday A Mehatlaf

    2017-12-01

    Full Text Available Cement Klin Dust (CKD was the waste of almost cement industry factories, so that in this paper utilization of CKD as filler in cement and/or concrete was the main objective. CKD from the Karbala cement factory had been used and analysis to know the chemical composition of the oxides was done. In this paper cement mortars with different weight percentages of CKD (0,5,10,20,30,40 had been prepared. Physical properties such as density and porosity were done in different age curing (3, 7, 28 day. In addition, mechanical properties included the coefficient of thermal conductivity and compressive strength had also observed with different age (3,7, and 28 for all prepared specimens. From the obtained the experimental results and their discussion, it was clear that the addition (20% of CKD had the good results in cement mortars.  

  1. 77 FR 46371 - National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing...

    Science.gov (United States)

    2012-08-03

    ...-AQ93 National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing... Portland Cement Manufacturing Industry and Standards of Performance for Portland Cement Plants,'' which was... Manufacturing Industry and Standards of Performance for Portland Cement Plants'' under Docket ID No. EPA-HQ-OAR...

  2. Causes and outcomes of customer satisfaction in business-to-business markets relationship marketing in the South African cement manufacturing industry

    Directory of Open Access Journals (Sweden)

    Phineas Mbango

    2015-10-01

    Full Text Available Close relationships between cement manufacturers and their customers in business-to-business markets are becoming a necessity in today’s competitive markets. The literature search reveals that, three constructs of relationship marketing (trust, commitment and satisfaction are the most studied and well known. This study contributes to the body of knowledge by adding two constructs (supplier competencies and communication as vital causes to customer satisfaction and the outcome being customer loyalty and cooperation. The study produced a framework of dimensions of relationship marketing in the South African Cement Industry and its hoped will help marketing managers in the industry and related sectors in coming up with relationship marketing strategies that can go a long way in helping them retain, attract, satisfy, and achieve long-term profitable relationships for both the supplier and the customer. A judgemental sample of major cement customers (362 throughout South Africa’s nine provinces were contacted using face-to-face interview technique with self-administered questionnaires. The results support the conceptual model presented; supplier competencies, trust, commitment and communication have a positive association with satisfaction; and satisfaction, in turn, relates positively to all the two outcomes of cooperation and loyalty. It is recommended that a cement manufacturer must invest in strategies that enhance trust, communication, commitment and supplier competencies in order to satisfy its customers who will in turn contribute to customer cooperation and loyalty.

  3. Efficiency modeling of solidification/stabilization of multi-metal contaminated industrial soil using cement and additives

    International Nuclear Information System (INIS)

    Voglar, Grega E.; Lestan, Domen

    2011-01-01

    Highlights: → We assess the feasibility of using soil S/S for industrial land reclamation. → Retarders, accelerators, plasticizers were used in S/S cementitious formulation. → We proposed novel S/S efficiency model for multi-metal contaminated soils. - Abstract: In a laboratory study, formulations of 15% (w/w) of ordinary Portland cement (OPC), calcium aluminate cement (CAC) and pozzolanic cement (PC) and additives: plasticizers cementol delta ekstra (PCDE) and cementol antikorodin (PCA), polypropylene fibers (PPF), polyoxyethylene-sorbitan monooleate (Tween 80) and aqueous acrylic polymer dispersion (Akrimal) were used for solidification/stabilization (S/S) of soils from an industrial brownfield contaminated with up to 157, 32,175, 44,074, 7614, 253 and 7085 mg kg -1 of Cd, Pb, Zn, Cu, Ni and As, respectively. Soils formed solid monoliths with all cementitious formulations tested, with a maximum mechanical strength of 12 N mm -2 achieved after S/S with CAC + PCA. To assess the S/S efficiency of the used formulations for multi-element contaminated soils, we propose an empirical model in which data on equilibrium leaching of toxic elements into deionized water and TCLP (toxicity characteristic leaching procedure) solution and the mass transfer of elements from soil monoliths were weighed against the relative potential hazard of the particular toxic element. Based on the model calculation, the most efficient S/S formulation was CAC + Akrimal, which reduced soil leachability of Cd, Pb, Zn, Cu, Ni and As into deionized water below the limit of quantification and into TCLP solution by up to 55, 185, 8750, 214, 4.7 and 1.2-times, respectively; and the mass transfer of elements from soil monoliths by up to 740, 746, 104,000, 4.7, 343 and 181-times, respectively.

  4. Efficiency modeling of solidification/stabilization of multi-metal contaminated industrial soil using cement and additives

    Energy Technology Data Exchange (ETDEWEB)

    Voglar, Grega E. [RDA - Regional Development Agency Celje, Kidriceva ulica 25, 3000 Celje (Slovenia); Lestan, Domen, E-mail: domen.lestan@bf.uni-lj.si [Agronomy Department, Centre for Soil and Environmental Science, Biotechnical Faculty, University of Ljubljana, Jamnikarjeva 101, 1000 Ljubljana (Slovenia)

    2011-08-30

    Highlights: {yields} We assess the feasibility of using soil S/S for industrial land reclamation. {yields} Retarders, accelerators, plasticizers were used in S/S cementitious formulation. {yields} We proposed novel S/S efficiency model for multi-metal contaminated soils. - Abstract: In a laboratory study, formulations of 15% (w/w) of ordinary Portland cement (OPC), calcium aluminate cement (CAC) and pozzolanic cement (PC) and additives: plasticizers cementol delta ekstra (PCDE) and cementol antikorodin (PCA), polypropylene fibers (PPF), polyoxyethylene-sorbitan monooleate (Tween 80) and aqueous acrylic polymer dispersion (Akrimal) were used for solidification/stabilization (S/S) of soils from an industrial brownfield contaminated with up to 157, 32,175, 44,074, 7614, 253 and 7085 mg kg{sup -1} of Cd, Pb, Zn, Cu, Ni and As, respectively. Soils formed solid monoliths with all cementitious formulations tested, with a maximum mechanical strength of 12 N mm{sup -2} achieved after S/S with CAC + PCA. To assess the S/S efficiency of the used formulations for multi-element contaminated soils, we propose an empirical model in which data on equilibrium leaching of toxic elements into deionized water and TCLP (toxicity characteristic leaching procedure) solution and the mass transfer of elements from soil monoliths were weighed against the relative potential hazard of the particular toxic element. Based on the model calculation, the most efficient S/S formulation was CAC + Akrimal, which reduced soil leachability of Cd, Pb, Zn, Cu, Ni and As into deionized water below the limit of quantification and into TCLP solution by up to 55, 185, 8750, 214, 4.7 and 1.2-times, respectively; and the mass transfer of elements from soil monoliths by up to 740, 746, 104,000, 4.7, 343 and 181-times, respectively.

  5. Utilization of Palm Oil Clinker as Cement Replacement Material

    Directory of Open Access Journals (Sweden)

    Jegathish Kanadasan

    2015-12-01

    Full Text Available The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

  6. Utilization of Palm Oil Clinker as Cement Replacement Material.

    Science.gov (United States)

    Kanadasan, Jegathish; Abdul Razak, Hashim

    2015-12-16

    The utilization of waste materials from the palm oil industry provides immense benefit to various sectors of the construction industry. Palm oil clinker is a by-product from the processing stages of palm oil goods. Channelling this waste material into the building industry helps to promote sustainability besides overcoming waste disposal problems. Environmental pollution due to inappropriate waste management system can also be drastically reduced. In this study, cement was substituted with palm oil clinker powder as a binder material in self-compacting mortar. The fresh, hardened and microstructure properties were evaluated throughout this study. In addition, sustainability component analysis was also carried out to assess the environmental impact of introducing palm oil clinker powder as a replacement material for cement. It can be inferred that approximately 3.3% of cement production can be saved by substituting palm oil clinker powder with cement. Reducing the utilization of cement through a high substitution level of this waste material will also help to reduce carbon emissions by 52%. A cleaner environment free from pollutants can be created to ensure healthier living. Certain industries may benefit through the inclusion of this waste material as the cost and energy consumption of the product can be minimized.

  7. Development of low radio-activated cement. Characteristics of cement and clinker that decreased liquid phase content

    International Nuclear Information System (INIS)

    Ichitsubo, Koki

    2008-01-01

    Low radio-activated cement was developed by decreasing the parent elements of radionuclides in the materials. The characteristics of products, decreasing method of Na, Eu and Co in cement, design, tests, evaluation, and analysis of low radio-activated cement clinker are reported. In order to decrease the content of Na, Eu and Co, the raw materials have to include natural materials such as limestone and silica stone. The production method is the same as white cement. The low radio-activated cement produced by rotary kiln showed 4.9% C 3 A, 1.1% C 4 AF, 26.9% C 3 S and 61.0% C 2 S, which values were standardized by the Japanese Industrial Standards (JIS) of low temperature Portland cement. Another product that decreased a little more liquid phase content showed 4.0% C 3 A, 1.0% C 4 AF, 32.3% C 3 S and 56.5% C 2 S, which was standardized by JIS of sulfate resisting Portland cement. In the case of decommissioning reactor constructed by the low radio-activated cement, the whole amount of waste cement will be no more than the clearance level. (S.Y.)

  8. [Has application of the decree banning the use of cement with a high chromium VI content led to a reduction in occupational cement dermatitis in salaried workers in the construction industries?].

    Science.gov (United States)

    Halioua, Bruno; Bensefa-Colas, Lynda; Crepy, Marie-Noëlle; Bouquiaux, Barbara; Assier, Haudrey; Billon, Stéphane; Chosidow, Olivier

    2013-03-01

    Active employees in the construction industry are particularly exposed to occupational cement eczema (OCE) which affects the hands in 80 to 90% of cases. The importance of OCE in France and the impact of the application of decree n(o). 2005-577 on 26 May 2005 were estimated from data collected by the Occupational risks division of the French national health insurance fund for salaried workers (CNAMTS). This decree prohibits the placing on the market and use of cement (and preparations containing it) with a chromium VI content above 0.0002% in order to reduce its hazardousness. All cases of OCE reported to and recognized by the CNAMTS between 1 January 2004 and 31 December 2008 among construction workers were selected. The following parameters were noted in each case: age, gender, industrial sector concerned, local French National health insurance agency, causal agent and the number of working days lost. The incidence per 100,000 salaried workers could be determined from the total number of salaried workers followed up by occupational medicine as well as those working in the construction industry. For the five years studied, 3698 cases of occupational eczema (OE) were reported in construction workers and this was 17.1% of the total number of cases of OE for all salaried employees (n=12.689). Cement was the causal agent most frequently involved in the construction sector (57.8%, 2139/3698). The annual incidence of OCE decreased from 37.8 to 21.1 new cases per 100,000 employees in the construction industry per year between 2004 and 2008. The total number of days lost from work due to OCE decreased by 39% during the study period. This descriptive study highlights the importance and socio-economic impact of OCE in the construction industry. Application of decree n(o). 2005-577 on 26 May 2005 may explain a reduction in OCE. Copyright © 2012. Published by Elsevier Masson SAS.

  9. Environmental impact of incineration of calorific industrial waste: rotary kiln vs. cement kiln.

    Science.gov (United States)

    Vermeulen, Isabel; Van Caneghem, Jo; Block, Chantal; Dewulf, Wim; Vandecasteele, Carlo

    2012-10-01

    Rotary kiln incinerators and cement kilns are two energy intensive processes, requiring high temperatures that can be obtained by the combustion of fossil fuel. In both processes, fossil fuel is often substituted by high or medium calorific waste to avoid resource depletion and to save costs. Two types of industrial calorific waste streams are considered: automotive shredder residue (ASR) and meat and bone meal (MBM). These waste streams are of current high interest: ASR must be diverted from landfill, while MBM can no longer be used for cattle feeding. The environmental impact of the incineration of these waste streams is assessed and compared for both a rotary kiln and a cement kiln. For this purpose, data from an extensive emission inventory is applied for assessing the environmental impact using two different modeling approaches: one focusing on the impact of the relevant flows to and from the process and its subsystems, the other describing the change of environmental impact in response to these physical flows. Both ways of assessing emphasize different aspects of the considered processes. Attention is paid to assumptions in the methodology that can influence the outcome and conclusions of the assessment. It is concluded that for the incineration of calorific wastes, rotary kilns are generally preferred. Nevertheless, cement kilns show opportunities in improving their environmental impact when substituting their currently used fuels by more clean calorific waste streams, if this improvement is not at the expense of the actual environmental impact. Copyright © 2012 Elsevier Ltd. All rights reserved.

  10. QUANTIFICATION OF THE DECISIONS OF CONTROL AND AUDIT IN INVENTORY MANAGEMENT IN CEMENT INDUSTRY ENTERPRISES

    OpenAIRE

    Sylwia £êgowik-Œwi¹cik

    2011-01-01

    Inventory management in enterprises of cement industry necessitates the assessment of the level of risk which is generated by production inventory. The processes of control and auditing allow for planning, monitoring and organization of inventory management in the analysed business entities. This paper is aimed at presentation of the phase of preparation of audit activities in the area of inventory and verification of model solutions for the processes of control and audit in terms of inventor...

  11. Influence of Environmentally Friendly and High-Efficiency Composite Additives on Pulverized Coal Combustion in Cement Industry

    Directory of Open Access Journals (Sweden)

    Zhiyong Wang

    2016-01-01

    Full Text Available 4 kinds of chemical reagents and 3 kinds of industrial wastes were selected as burning additives for 2 kinds of coals in cement industry. The work focused on the replacement of partial chemical reagents by industrial wastes, which not only reduced the cost and took full advantage of industrial wastes, but also guaranteed the high combustion efficiency and removed the NOX and SO2 simultaneously. The experiments were carried out in DTF. The combustion residues were analyzed by SEM and XRD. The results showed that the burnout rate was increased after adding the additives; meanwhile, the NOX and SO2 release concentration were reduced, but the degree of action varied for different additives and coals. The substitute of chemical reagents by industrial wastes was very effective; overall, the cold-rolled iron oxide worked better than others; the particles surface was tougher and the peaks of crystalline phase were lower than raw coal, which indicated that the additives played good roles in combustion process.

  12. Accelerated weathering of limestone for CO2 mitigation opportunities for the stone and cement industries

    Science.gov (United States)

    Langer, W.H.; Juan, C.A.S.; Rau, G.H.; Caldeira, K.

    2009-01-01

    Large amounts of limestone fines coproduced during the processing of crushed limestone may be useful in the sequestration of carbon dioxide (CO 2). Accelerated weathering of limestone (AWL) is proposed as a low-tech method to capture and sequester CO2 from fossil fuel-fired power plants and other point-sources such as cement manufacturing. AWL reactants are readily available, inexpensive, and environmentally benign. Waste CO 2 is hydrated with water to produce carbonic acid, which then reacts with and is neutralized by limestone fines, thus converting CO2 gas to dissolved calcium bicarbonate. AWL waste products can be disposed of in the ocean. Feasibility requires access to an inexpensive source of limestone and to seawater, thus limiting AWL facilities within about 10 km of the coastline. The majority of U.S. coastal power generating facilities are within economical transport distance of limestone resources. AWL presents opportunities for collaborative efforts among the crushed stone industry, electrical utilities, cement manufactures, and research scientists.

  13. Health hazards of cement dust

    International Nuclear Information System (INIS)

    Meo, Sultan A.

    2004-01-01

    ven in the 21st century, millions of people are working daily in a dusty environment. They are exposed to different types of health hazards such as fume, gases and dust, which are risk factors in developing occupational disease. Cement industry is involved in the development of structure of this advanced and modern world but generates dust during its production. Cement dust causes lung function impairment, chronic obstructive lung disease, restrictive lung disease, pneumoconiosis and carcinoma of the lungs, stomach and colon. Other studies have shown that cement dust may enter into the systemic circulation and thereby reach the essentially all the organs of body and affects the different tissues including heart, liver, spleen, bone, muscles and hairs and ultimately affecting their micro-structure and physiological performance. Most of the studies have been previously attempted to evaluate the effects of cement dust exposure on the basis of spirometry or radiology, or both. However, collective effort describing the general effects of cement dust on different organ and systems in humans or animals, or both has not been published. Therefore, the aim of this review is to gather the potential toxic effects of cement dust and to minimize the health risks in cement mill workers by providing them with information regarding the hazards of cement dust. (author)

  14. Mapping and modeling multiple benefits of energy efficiency and emission mitigation in China’s cement industry at the provincial level

    International Nuclear Information System (INIS)

    Zhang, Shaohui; Worrell, Ernst; Crijns-Graus, Wina

    2015-01-01

    Highlights: • Provincial disparities in energy use and emissions are quantified for China’s cement industry. • We describe emission mitigation impacts on EEMs with integrated assessment model. • We quantify the multiple benefits potential in China’s cement industry on provincial level. • Energy efficiency would lead to huge reductions in air pollution in all provinces. • We discuss uncertainty in relation to distribution of energy saving and emission reduction. - Abstract: China’s cement industry is the second largest energy consumer and key emitter of CO 2 and air pollutants. It accounts for 7% of total energy consumption in China and 15% of CO 2 , 21% of PM, 4% SO 2 and 10% of NOx of total emissions, respectively. Provincial disparities in energy consumption and emissions of CO 2 and air pollutants in China’s cement industry are rarely quantified. In this study, an integrated assessment model including provincial energy conservation supply curves (ECSC) (which can shows the cost-effective and technical energy saving potential per province), the Greenhouse Gas and Air Pollution Interactions and Synergies (GAINS) model (which can be used to calculate air pollutant emissions), and ArcGIS (a geographical information system (GIS) with elaborated spatial functions) is developed and used to assess the potential of energy savings in terms of emission mitigation of CO 2 and air pollutants and multiple benefits of energy efficiency measures at the provincial level during the period 2011–2030. The results show significant heterogeneity across provinces in terms of potential of energy saving as well as emission mitigation of CO 2 and air pollutants (i.e. PM, SO 2 , and NOx) in the next two decades. Seven provinces (i.e. Shandong, Sichuan, Jiangsu, Guangdong, Zhejiang, Henan, Hebei), six of which are located in the central- and east-China, account for 47% of the total energy saving potential, equivalent to 26% of baseline energy use in 2030. The energy

  15. Crop residues as a potential renewable energy source for Malawi's cement industry

    DEFF Research Database (Denmark)

    Gondwe, Kenneth J.; Chiotha, Sosten S.; Mkandawire, Theresa

    2017-01-01

    that the projected total energy demands in 2020, 2025 and 2030 were approximately 177 810 TJ, 184 210 TJ and 194 096 TJ respectively. The highest supply potentials were found to be in the central and southern regions of Malawi, coinciding with the locations of the two clinker plants. Crop residues could meet 45......-57% of the national total energy demand. The demand from the cement industry is only 0.8% of the estimated biomass energy potential. At an annual production of 600 000 t of clinker and 20% biomass co-firing with coal, 18 562 t of coal consumption would be avoided and 46 128 t of carbon dioxide emission reduction...

  16. The Effects of the Asian Crisis To Turkish Manufacturing Industry : The Case of Textile, Food and Cement Industries = Asya Krizinin Türk İmalat Sanayisine Etkileri: Tekstil, Gıda ve Çimento Sanayileri Örneği

    Directory of Open Access Journals (Sweden)

    Abdülmecit KARATAŞ

    2001-06-01

    Full Text Available This paper hypothesizes that Asian crisis has severely affected the financial dimensions of the Turkish industries. The analysis of the financial data for 70 companies from textile, food and cement industries provides evidence to partially support this hypothesis. By principal components analysis we identified five statistical factors that is meaningful and economically significant to represent main financial dimensions contained in twenty-one financial variables of the sample firms. The discriminant analyses based on the identification of the discrimination between financial dimensions of the sample firms for pre- and post-crisis years identified that profitability margins of the export-oriented Turkish textile industry significantly decreased in post-crisis years. No statistically significant changes in financial dimensions are detected for food and cement industries in post-crisis years.

  17. Customer satisfaction as a mediator between causes (trust and communication) and the outcome (customer loyalty) in business-to-business relationship marketing in the South African cement manufacturing industry

    OpenAIRE

    Phineas Mbango; Maxwell A. Phiri

    2015-01-01

    Customer loyalty has become more relevant in the cement industry since the unbundling of the cartel system in 1994, the entrance of new competitors into the market and the effect of globalization. This study’s literature review reveals that there is limited published research in the Cement Industry, particularly in South Africa, which deals with customer loyalty management. The major objective of the study was to test satisfaction as a mediator between causes and outcome, the causes being tru...

  18. Emerging Energy-efficiency and CO{sub 2} Emission-reduction Technologies for Cement and Concrete Production

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali; Price, Lynn; Lin, Elina

    2012-04-06

    Globally, the cement industry accounts for approximately 5 percent of current anthropogenic carbon dioxide (CO{sub 2}) emissions. World cement demand and production are increasing significantly, leading to an increase in this industry's absolute energy use and CO{sub 2} emissions. Development of new energy-efficiency and CO{sub 2} emission-reduction technologies and their deployment in the market will be key for the cement industry's mid- and long-term climate change mitigation strategies. This report is an initial effort to compile available information on process description, energy savings, environmental and other benefits, costs, commercialization status, and references for emerging technologies to reduce the cement industry's energy use and CO{sub 2} emissions. Although studies from around the world identify a variety of sector-specific and cross-cutting energy-efficiency technologies for the cement industry that have already been commercialized, information is scarce and/or scattered regarding emerging or advanced energy-efficiency and low-carbon technologies that are not yet commercialized. This report consolidates available information on nineteen emerging technologies for the cement industry, with the goal of providing engineers, researchers, investors, cement companies, policy makers, and other interested parties with easy access to a well-structured database of information on these technologies.

  19. Alternative Fuels in Cement Production

    DEFF Research Database (Denmark)

    Larsen, Morten Boberg

    The substitution of alternative for fossil fuels in cement production has increased significantly in the last decade. Of these new alternative fuels, solid state fuels presently account for the largest part, and in particular, meat and bone meal, plastics and tyre derived fuels (TDF) accounted...... for the most significant alternative fuel energy contributors in the German cement industry. Solid alternative fuels are typically high in volatile content and they may differ significantly in physical and chemical properties compared to traditional solid fossil fuels. From the process point of view......, considering a modern kiln system for cement production, the use of alternative fuels mainly influences 1) kiln process stability (may accelerate build up of blockages preventing gas and/or solids flow), 2) cement clinker quality, 3) emissions, and 4) decreased production capacity. Kiln process stability...

  20. Micrometer-scale 3-D shape characterization of eight cements: Particle shape and cement chemistry, and the effect of particle shape on laser diffraction particle size measurement

    International Nuclear Information System (INIS)

    Erdogan, S.T.; Nie, X.; Stutzman, P.E.; Garboczi, E.J.

    2010-01-01

    Eight different portland cements were imaged on a synchrotron beam line at Brookhaven National Laboratory using X-ray microcomputed tomography at a voxel size of about 1 μm per cubic voxel edge. The particles ranged in size roughly between 10 μm and 100 μm. The shape and size of individual particles were computationally analyzed using spherical harmonic analysis. The particle shape difference between cements was small but significant, as judged by several different quantitative shape measures, including the particle length, width, and thickness distributions. It was found that the average shape of cement particles was closely correlated with the volume fraction of C 3 S (alite) and C 2 S (belite) making up the cement powder. It is shown that the non-spherical particle shape of the cements strongly influence laser diffraction results, at least in the sieve size range of 20 μm to 38 μm. Since laser diffraction particle size measurement is being increasingly used by the cement industry, while cement chemistry is always a main factor in cement production, these results could have important implications for how this kind of particle size measurement should be understood and used in the cement industry.

  1. Incorporating environmental co-benefits into climate policies: A regional study of the cement industry in China

    International Nuclear Information System (INIS)

    Yang, Xi; Teng, Fei; Wang, Gehua

    2013-01-01

    Highlights: • First study on the co-benefits of mitigation measures in the cement sector in China. • We evaluate the economic value of damage of various pollutants at local level. • We evaluate 18 energy-saving technologies for 31 provinces in cement sector. • The value for the co-benefits ranged from 3 $/t CO 2 to 39 $/t CO 2 . • The large spatial variations may justify stringent targets for richer provinces. - Abstract: We analyzed the impacts of incorporating local air quality improvement and environmental co-benefits into the climate policy and mitigation technology assessment of the cement sector in China. Local air quality can benefit from reducing greenhouse gas emissions, which consequently lowers abatement costs and strengthens the cost-effectiveness of mitigation technologies. We used a simplified approach to estimate environmental damage factors due to air pollution at the sub-national level in China. The calculated economic costs of environmental damage due to PM 10 , NO x , and SO 2 were 7,714 $/t, 1,006 $/t, and 902 $/t, respectively. These values vary among the provinces. We found that most energy-saving technologies in the cement industry will create significant co-benefits, ranging from 3 $/t CO 2 to 39 $/t CO 2 at the national level; however, a tradeoff for carbon capture and storage (CCS) and energy-saving technologies also resulted with increased electricity consumption. Large spatial variations of co-benefits can be gained at the sub-national level and justify the enactment of more stringent climate policies in the wealthier regions in China

  2. Production of portland cement using Moroccan oil shale and comparative study between conventional cement plant and cement plant using oil shale

    International Nuclear Information System (INIS)

    Doumbouya, M.; Kacemi, K.E.; Kitane, S.

    2012-01-01

    Like the use of coal ash from power plants as an addition to cement, oil shale are used for cement production on an industrial scale in Estonia, China, USA and Germany. Oil shale can be utilized in manufacturing the cement. In addition to the utilization of these by-products after combustion, it can also reduce the required temperature for the clinkering reactions during the production of Portland clinker. We performed a study on the Moroccan oil shale to maximize the use of oil shale ash in the manufacturing of Portland cement. We found that Moroccan oil shale ash can be used up to 30% with 70% Portland clinker without altering its principle properties. The corresponding temperature required to generate the required liquid for the clinkering reactions as well as the essential ingredients for clinker was found to be around 850 to 1000 deg. C. The operating temperatures for this optimized blend ratio were found to 1000 deg. C. The resulting Portland clinker from this ratio will need further testing in accordance with international standards for Portland cement to examine properties like strength and setting time. (author)

  3. Refuse derived fuel (RDF) plasma torch gasification as a feasible route to produce low environmental impact syngas for the cement industry.

    Science.gov (United States)

    López-Sabirón, Ana M; Fleiger, Kristina; Schäfer, Stefan; Antoñanzas, Javier; Irazustabarrena, Ane; Aranda-Usón, Alfonso; Ferreira, Germán A

    2015-08-01

    Plasma torch gasification (PTG) is currently researched as a technology for solid waste recovery. However, scientific studies based on evaluating its environmental implications considering the life cycle assessment (LCA) methodology are lacking. Therefore, this work is focused on comparing the environmental effect of the emissions of syngas combustion produced by refuse derived fuel (RDF) and PTG as alternative fuels, with that related to fossil fuel combustion in the cement industry. To obtain real data, a semi-industrial scale pilot plant was used to perform experimental trials on RDF-PTG.The results highlight that PTG for waste to energy recovery in the cement industry is environmentally feasible considering its current state of development. A reduction in every impact category was found when a total or partial substitution of alternative fuel for conventional fuel in the calciner firing (60 % of total thermal energy input) was performed. Furthermore, the results revealed that electrical energy consumption in PTG is also an important parameter from the LCA approach. © The Author(s) 2015.

  4. Analysis of energy-efficiency opportunities for the cement industry in Shandong Province, China: A case study of 16 cement plants

    Energy Technology Data Exchange (ETDEWEB)

    Hasanbeigi, Ali; Price, Lynn; Lu, Hongyou [China Energy Group, Energy Analysis Department, Environmental Energy Technologies Division, Ernest Orlando Lawrence Berkeley National Laboratory, 1 Cyclotron Road, MS 90R4000, Berkeley, CA 94720 (United States); Lan, Wang [China Building Materials Academy, Guanzhuang, Chaoyang District, Beijing, Post code 100024 (China)

    2010-08-15

    In this study, 16 cement plants with New Suspension Preheater and pre-calciner (NSP) kiln were surveyed. Plant energy use was compared to both domestic (Chinese) and international best practice using the Benchmarking and Energy Saving Tool for Cement (BEST-Cement). This benchmarking exercise indicated an average technical potential primary energy savings of 12% would be possible if the surveyed plants operated at domestic best practice levels in terms of energy use per ton of cement produced. Average technical potential primary energy savings of 23% would be realized if the plants operated at international best practice levels. Then, using the bottom-up Electricity Conservation Supply Curve (ECSC) model, the cost-effective electricity efficiency potential for the 16 studied cement plants in 2008 is estimated to be 373 gigawatt-hours (GWh), and total technical electricity-saving potential is 915 GWh, which accounts for 16 and 40% of total electricity use in the studied plants in 2008, respectively. The Fuel Conservation Supply Curve (FCSC) model shows the total technical fuel efficiency potential equal to 7949 terajoules (TJ), accounting for 8% of total fuel used in the studied cement plants in 2008. All the fuel efficiency potential is shown to be cost effective. (author)

  5. Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

    OpenAIRE

    Beltagui, Hoda; Sonebi, Mohammed; Maguire, K.; Taylor, Susan

    2018-01-01

    Cement kiln dust (CKD) is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA) due to its high alkalinity, which can be utilised in low ...

  6. Use of the “red gypsum” industrial waste as substitute of natural gypsum for commercial cements manufacturing

    Directory of Open Access Journals (Sweden)

    Gázquez, M. J.

    2012-06-01

    Full Text Available The main objective of this research has been the valorisation of a waste from the TiO2 production process (sulphate method, called red gypsum, in the production of cements. This waste is mainly formed by di-hydrate calcium sulphate and iron hydroxides. To cover this objective it has been necessary to perform the physico-chemical characterisation of the red gypsum as well as the main components in the production of cements and of the new cements generated. Moreover, for the red gypsum, has been analyzed its radioactive content because it is generated in a NORM (Naturally Occurring Radioactive Materials industry. Finally, the most important properties of the obtained cements with different proportions of red gypsum in their composition have been studied by comparing them with the standard ones obtained in a Portland cement. Lastly, we have demonstrated that the new cements fulfil all the quality tests imposed by the European legislation.

    El objetivo de esta investigación ha sido analizar la valorización de un residuo generado en el proceso de producción de dióxido de titanio (vía sulfato, denominado yeso rojo, en la producción de cementos. Dicho residuo está compuesto fundamentalmente por sulfato de calcio di-hidratado e hidróxidos de hierro. Para ello, ha sido necesaria la caracterización físico-química del yeso rojo, así como la de los otros componentes fundamentales en la fabricación de cementos y de los cementos generados con el mencionado residuo. Además, en el caso del yeso rojo, se ha analizado su contenido radiactivo al generarse éste en una industria NORM (Natural Occurring Radioactive Materials. Posteriormente, se han estudiado las propiedades más importantes de los cementos producidos con diferentes porcentajes de yeso rojo añadido, comparando estas mezclas con las propiedades de un cemento Portland comercial, comprobándose que se cumplen todas las normas Europeas de calidad exigibles.

  7. Integrated energy optimisation for the cement industry: A case study perspective

    International Nuclear Information System (INIS)

    Swanepoel, Jan Adriaan; Mathews, Edward Henry; Vosloo, Jan; Liebenberg, Leon

    2014-01-01

    Highlights: • Integration of all energy-intensive components of a cement plant production process in a simulation package. • Uniquely, the simulation model incorporates constraints such as maintenance, production and dynamic energy costs. • The system was implemented on four different cement plants and a total energy cost saving of 7.1% was achieved. - Abstract: Energy costs play a major role in the cement production process. As much as 60% of total cost is allocated to energy and 18% to the consumption of electrical energy. Historically, energy cost savings were achieved by large infrastructure upgrades. These upgrades are often costly and lead to interruptions in production. In this paper the operation of all the energy intensive components of the cement production process are identified, modelled, integrated and optimised for minimum operational costs while meeting production targets. This integrated approach allows for simulation of the collective effect of individual production components. The system incorporates constraints such as maintenance, production and dynamic energy costs. No published research could be found where these constraints are incorporated into a single operational solution. The system was implemented on four cement plants and a total energy cost saving of 7% was achieved. This highlights the practical significance of an integrated approach to energy cost savings

  8. The regulation of hazardous air pollutants under the Clean Air Act Amendments of 1990: Effects on the Portland cement industry

    International Nuclear Information System (INIS)

    Mikols, E.H.; Gill, A.S.; Dougherty, A.

    1996-01-01

    Title III of the 1990 Clean Air Act Amendments (CAAA) addresses the control of hazardous air pollutants (HAPs) from major sources of air pollution in the US. In the CAAA, Congress defined 189 compounds as hazardous air pollutants in need of additional control by the Environmental Protection Agency (EPA). Congress directed EPA to identify the major source categories which emit HAPs and to prepare regulations that would reduce and control future HAP emissions. This paper outlines the activities undertaken by EPA to regulate HAP emissions from Portland cement plants and the program developed by the Portland cement manufacturing industry to cope with Title III

  9. Obtaining a sulfoaluminate belite cement by industrial waste

    Directory of Open Access Journals (Sweden)

    Elkhadiri, L.

    2003-06-01

    Full Text Available Sulfoaluminate belite clinkers by burning raw at moderate temperatures near 1250 °C were synthesized. The used mixtures were made by calcium carbonate blended to two industrial wastes: low calcium fly ash and phosphogypsum. The clinkers were characterised by X-Ray Diffraction (XRD, Infrared Spectroscopy (FTIR and free lime. The hydraulic behaviour of the obtained cements, by adequate clinkers with 7% of added gypsum, was followed by XRD, scaning electronic microscopy (SEM, FTIR and NMR.

    Los clínkeres belíticos de sulfoaluminatos se obtienen por cocción de crudos a temperaturas moderadas, hacia 1.250 ºC. Esos crudos se componen de carbonato de calcio mezclados con dos subproductos industriales: cenizas volantes pobres en óxido de calcio y fosfoyeso. Los clínkeres obtenidos se caracterizaron a través de Difracción de Rayos X (DRX, Espectroscopia Infrarroja por Transformada de Fourier (FTIR y por la determinación de CaO libre. El comportamiento hidráulico de los cementos elaborados de los clínkeres con el 7% de yeso se estudió por DRX, Microscopía Electrónica de Barrido (SEM, FTIR y Resonancia Magnética Nuclear (RMN

  10. Cement solidification of spent ion exchange resins produced by the nuclear industry

    International Nuclear Information System (INIS)

    Jaouen, C.; Vigreux, B.

    1988-01-01

    Cement solidification technology has been applied to spent ion exchange resins for many years in countries throughout the world (at reactors, research centers and spent fuel reprocessing plants). Changing specifications for storage of radioactive waste have, however, confronted the operators of such facilities with a number of problems. Problems related both to the cement solidification process (water/cement/resin interactions and chemical interactions) and to its utilization (mixing, process control, variable feed composition, etc.) have often led waste producers to prefer other, polymer-based processes, which are very expensive and virtually incompatible with water. This paper discusses research on cement solidification of ion exchange resins since 1983 and the development of application technologies adapted to nuclear service conditions and stringent finished product quality requirements

  11. Limestone calcined clay cement as a low-carbon solution to meet expanding cement demand in emerging economies

    Directory of Open Access Journals (Sweden)

    Yudiesky Cancio Díaz

    Full Text Available This paper aims at assessing the return on investment and carbon mitigation potentials of five investment alternatives for the Cuban cement industry in a long-term horizon appraisal (15 years. Anticipated growing demand for cement, constrained supply and an urgent need for optimisation of limited capital while preserving the environment, are background facts leading to the present study. This research explores the beneficial contribution of a new available technology, LC3 cement, resulting from the combination of clinker, calcined clay and limestone, with a capacity of replacing up to 50% of clinker in cement. Global Warming Potential (GWP is calculated with Life Cycle Assessment method and the economic investment's payback is assessed through Return on Capital Employed (ROCE approach. Main outcomes show that projected demand could be satisfied either by adding new cement plants—at a high environmental impact and unprofitable performance— or by introducing LC3 strategy. The latter choice allows boosting both the return on investment and the production capacity while reducing greenhouse gas (GHG emissions up to 20–23% compared to business-as-usual practice. Overall profitability for the industry is estimated to overcome BAU scenario by 8–10% points by 2025, if LC3 were adopted. Increasing the production of conventional blended cements instead brings only marginal economic benefits without supporting the needed increase in production capacity. The conducted study also shows that, in spite of the extra capital cost required for the calcination of kaolinite clay, LC3 drops production costs in the range of 15–25% compared to conventional solutions. Keywords: Cement, Alternative, ROCE, CO2, LCA, Investment

  12. Industrial coal survey

    Energy Technology Data Exchange (ETDEWEB)

    1992-05-25

    UK industrial coal sales were down 400,000t to 7.1mt in 1991. This was largely due to fall in cement purchases as the construction industry was badly hit in the recession. Increased competition from petroleum coke also had an effect. A brief roundup is presented of sales to the UK's major coal buyers: Alcan, ICI, Blue Circle, Castle Cement, Rugby Cement, British Steel, UK Paper, Courtaulds, Unilever, AHS Emstar, Tate Lyle, and British Sugar. 1 tab.

  13. Leaching of heavy metals from cementitious composites made of new ternary cements

    Science.gov (United States)

    Kuterasińska-Warwas, Justyna; Król, Anna

    2017-10-01

    The paper presents a comparison of research methods concerning the leaching of harmful substances (selected heavy metal cations ie. Pb, Cu, Zn and Cr) and their degree of immobilization in cement matrices. The new types of ternary cements were used in the study, where a large proportion of cement clinker was replaced by other non-clinker components - industrial wastes, ie. siliceous fly ash from power industry and granulated blast furnace slag from the iron and steel industry. In studied cementitious binders also ground limestone was used, which is a widely available raw material. The aim of research is determining the suitability of new cements for neutralizing harmful substances in the obtained matrices. The application of two research methods in accordance with EN 12457-4 and NEN 7275 intends to reflection of changing environmental conditions whom composite materials may actually undergo during their exploitation or storing on landfills. The results show that cements with high addition of non-clinker components are suitable for stabilization of toxic substances and the obtained cement matrices retain a high degree of immobilization of heavy metals at the level of 99%.

  14. The effect of fly ash and coconut fibre ash as cement replacement materials on cement paste strength

    Science.gov (United States)

    Bayuaji, R.; Kurniawan, R. W.; Yasin, A. K.; Fatoni, H. AT; Lutfi, F. M. A.

    2016-04-01

    Concrete is the backbone material in the construction field. The main concept of the concrete material is composed of a binder and filler. Cement, concrete main binder highlighted by environmentalists as one of the industry are not environmentally friendly because of the burning of cement raw materials in the kiln requires energy up to a temperature of 1450° C and the output air waste CO2. On the other hand, the compound content of cement that can be utilized in innovation is Calcium Hydroxide (CaOH), this compound will react with pozzolan material and produces additional strength and durability of concrete, Calcium Silicate Hydrates (CSH). The objective of this research is to explore coconut fibers ash and fly ash. This material was used as cement replacement materials on cement paste. Experimental method was used in this study. SNI-03-1974-1990 is standard used to clarify the compressive strength of cement paste at the age of 7 days. The result of this study that the optimum composition of coconut fiber ash and fly ash to substitute 30% of cement with 25% and 5% for coconut fibers ash and fly ash with similar strength if to be compared normal cement paste.

  15. CEMENT SLURRIES FOR GEOTHERMAL WELLS CEMENTING

    Directory of Open Access Journals (Sweden)

    Nediljka Gaurina-Međimurec

    1994-12-01

    Full Text Available During a well cementing special place belongs to the cement slurry design. To ensure the best quality of cementing, a thorough understanding of well parameters is essential, as well as behaviour of cement slurry (especially at high temperatures and application of proven cementing techniques. Many cement jobs fail because of bad job planning. Well cementing without regarding what should be accomplished, can lead to well problems (channels in the cement, unwanted water, gas or fluid production, pipe corrosion and expensive well repairs. Cementing temperature conditions are important because bot-tomhole circulating temperatures affect slurry thickening time, arheology, set time and compressive strength development. Knowing the actual temperature which cement encounters during placement allows the selection of proper cementing materials for a specific application. Slurry design is affected by well depth, bottom hole circulating temperature and static temperature, type or drilling fluid, slurry density, pumping time, quality of mix water, fluid loss control, flow regime, settling and free water, quality of cement, dry or liquid additives, strength development, and quality of the lab cement testing and equipment. Most Portland cements and Class J cement have shown suitable performances in geot-hermal wells. Cement system designs for geothermal wells differ from those for conventional high temperature oil and gas wells in the exclusive use of silica flour instead of silica sand, and the avoidance of fly ash as an extender. In this paper, Portland cement behaviour at high temperatures is described. Cement slurry and set cement properties are also described. Published in literature, the composition of cement slurries which were tested in geothermal conditions and which obtained required compressive strength and water permeability are listed. As a case of our practice geothermal wells Velika Ciglena-1 and Velika Ciglena-la are described.

  16. Apparatus for manufacturing ceramics microspheres for cementing applications

    NARCIS (Netherlands)

    2012-01-01

    A method and apparatus for manufacturing ceramic microspheres from industrial slag. The micro spheres have a particle size of about 38 microns to about 150 microns. The microspheres are used to create a cement slurry having a density of at least about Illbs/g. The resultant cement slurry may then be

  17. Centralized cement solidification technique for low-level radioactive wastes

    International Nuclear Information System (INIS)

    Matsuda, Masami; Nishi, Takashi; Izumida, Tatsuo; Tsuchiya, Hiroyuki.

    1996-01-01

    A centralized cement solidification system has been developed to enable a single facility to solidify such low-level radioactive wastes as liquid waste, spent ion exchange resin, incineration ash, and miscellaneous solid wastes. Since the system uses newly developed high-performance cement, waste loading is raised and deterioration of waste forms after land burial prevented. This paper describes the centralized cement solidification system and the features of the high-performance cement. Results of full-scale pilot plant tests are also shown from the viewpoint of industrial applicability. (author)

  18. Methods and Production of Cementation Materials for Immobilisation into Waste Form. Research of Cementation Processes for Specific Liquid Radioactive Waste Streams of Radiochemical Plants

    International Nuclear Information System (INIS)

    Sukhanov, L.P.

    2013-01-01

    In the near future Russian Federation is planning to use industrial cementation facilities at two radiochemical combines - PA 'Mayak' and Mountain Chemical Combine. Scope of the research within the IAEA CRP contact No. 14176 included the development of cementation processes for specfic liquid radioactive waste streams that are present in these enterprisers. The research on cementation of liquid waste from spent nuclear fuel reprocessing at PA 'Mayak' allowed obtaining experimental data characterizing the technological process and basic characteristics of the produced cement compounds (e.g. mechanical strength, water resistance, frost resistance, flowability, etc.) immobilizing different streams of waste (e.g. hydrated-salt sludges, filter material pulps, mixture of hydrated salt slurries and filter material pulps, tritium liquid waste). Determined optimum technological parameters will allow industrial scale production of cement compound with required quality and higher flowability that is necessary for providing uniform filling of compartments of storage facilities at these sites. The research has been also carried out for the development of cementation technology for immobilization of pulps from storage tanks of Mountain Chemical Combine radiochemical plant. Cementation of such pulps is a difficult technological task because pulps are of complex chemical composition (e.g. hydroxides of manganese, iron, nickel, etc., as well as silicon oxide) and a relatively high activity. The research of cementation process selection for these pulps included studies of the impact of sorbing additive type and content on cement compounds leachability, flowability, impact of cement compound age to its mechanical strength, heat generation of cement compounds and others. The research results obtained allowed testing of cementation facility with a pulse type mixer on the full-scale. Use of such mixer for pulp cementation makes possible to prepare a homogeneous cement compound with the

  19. Thermodynamic and exergoeconomic analysis of a cement plant: Part I – Methodology

    International Nuclear Information System (INIS)

    Atmaca, Adem; Yumrutaş, Recep

    2014-01-01

    Highlights: • Energy, exergy and exergoeconomic analysis of a complete cement plant have been investigated. • The first and second law efficiencies based on the energy and exergy analysis are defined for the entire cement plant. • The specific energy consumption of the whole sections of the cement plant have been analyzed. • The specific manufacturing costs of farine, clinker and cement have been determined by the cost analysis. - Abstract: The energy, exergy and exergoeconomic analysis of a cement factory has been studied within two parts. This paper is the first part of the study which includes the thermodynamic and exergoeconomic methodology and formulations developed for such a comprehensive and detailed analysis. The second part of this study is about the application of the developed formulation which considers an actual cement plant located in Gaziantep, Turkey. The energy consumption by the cement industry is about 5% of the total global industrial energy consumption. It is also one of the world’s largest industrial sources of CO 2 emissions. In this paper, a cement plant is considered with all main manufacturing units. Mass, energy, and exergy balances are applied to each system. The first and second law efficiencies based on the energy and exergy analysis and performance assessment parameters are defined for the entire cement plant. The formulations for the cost of products, and cost formation and allocation within the system are developed based on exergoeconomic analysis. In order to obtain the optimal marketing price of cement and to decrease specific energy consumption of the whole plant, the cost analysis formulated here have substantial importance

  20. The polymer cement of sulfur as an alternative for the recycling of phosphogypsum. Corrosion testing of cements enriched with phosphogypsum

    International Nuclear Information System (INIS)

    Gasco, C.; Lopez, F. A.; Navarro, N.; Sanchez, M.; Sanz, B.; Ballesteros, O.; Higueras, E.; Roman, C. P.

    2011-01-01

    The possibility of the use of cement for the recycling of materials is seen today as sustainable solution of the fertilizer industry for production of matches (NORM). In this paper presents some results of corrosion tests performed on these cements modified using buffer solutions of different pH. The analytical determinations in these matrices are new challenges. (Author)

  1. Coal as a source of energy to alleviate the crisis facing the cement industry

    Energy Technology Data Exchange (ETDEWEB)

    Reinert, N

    1979-01-01

    After recalling the importance of coal in the cement industry up until the end of the 1950s, and the regeneration of interest in this fuel, the author presents some views on the stocking of coal, on its preparation and on its application for firing. The advantages of linear stocking and of de-stocking by the 'front slice' method to ensure good homogenization are described. The precautions to be taken during the fine-grinding process and the transport of the pulverized coal in order to prevent coal-dust explosions are discussed. The main firing systems (direct, semi-direct and indirect) are discussed and their respective advantages and drawbacks examined. (In French)

  2. Efficiency modeling of solidification/stabilization of multi-metal contaminated industrial soil using cement and additives.

    Science.gov (United States)

    Voglar, Grega E; Leštan, Domen

    2011-08-30

    In a laboratory study, formulations of 15% (w/w) of ordinary Portland cement (OPC), calcium aluminate cement (CAC) and pozzolanic cement (PC) and additives: plasticizers cementol delta ekstra (PCDE) and cementol antikorodin (PCA), polypropylene fibers (PPF), polyoxyethylene-sorbitan monooleate (Tween 80) and aqueous acrylic polymer dispersion (Akrimal) were used for solidification/stabilization (S/S) of soils from an industrial brownfield contaminated with up to 157, 32,175, 44,074, 7614, 253 and 7085mg kg(-1) of Cd, Pb, Zn, Cu, Ni and As, respectively. Soils formed solid monoliths with all cementitious formulations tested, with a maximum mechanical strength of 12N mm(-2) achieved after S/S with CAC+PCA. To assess the S/S efficiency of the used formulations for multi-element contaminated soils, we propose an empirical model in which data on equilibrium leaching of toxic elements into deionized water and TCLP (toxicity characteristic leaching procedure) solution and the mass transfer of elements from soil monoliths were weighed against the relative potential hazard of the particular toxic element. Based on the model calculation, the most efficient S/S formulation was CAC+Akrimal, which reduced soil leachability of Cd, Pb, Zn, Cu, Ni and As into deionized water below the limit of quantification and into TCLP solution by up to 55, 185, 8750, 214, 4.7 and 1.2-times, respectively; and the mass transfer of elements from soil monoliths by up to 740, 746, 104,000, 4.7, 343 and 181-times, respectively. Copyright © 2011 Elsevier B.V. All rights reserved.

  3. Design and application of environmentally effective concrete with usage of chrysotile-cement waste

    OpenAIRE

    Egorova Lada; Semenov Vyacheslav; Pligina Anna; Askhadullin Aizat

    2016-01-01

    Construction is resource-demanding industry, characterized by a large volume of waste. Particularly chrysotile cement waste obtained both in production and in dismantling over age chrysotile-cement products: corrugated asbestos boards and flat sheets, chrysotile-cement tubes. We propose to use dry chrysotile-cement waste as recycled aggregate for concrete. Based on developed compositions and identified properties of heavy concrete with chrysotile-cement waste introduce this technology to the ...

  4. Modeling energy efficiency to improve air quality and health effects of China’s cement industry

    International Nuclear Information System (INIS)

    Zhang, Shaohui; Worrell, Ernst; Crijns-Graus, Wina; Krol, Maarten; Bruine, Marco de; Geng, Guangpo; Wagner, Fabian; Cofala, Janusz

    2016-01-01

    Highlights: • An integrated model was used to model the co-benefits for China’s cement industry. • PM_2_._5 would decrease by 2–4% by 2030 through improved energy efficiency. • 10,000 premature deaths would be avoided per year relative to the baseline scenario. • Total benefits are about two times higher than the energy efficiency costs. - Abstract: Actions to reduce the combustion of fossil fuels often decrease GHG emissions as well as air pollutants and bring multiple benefits for improvement of energy efficiency, climate change, and air quality associated with human health benefits. The China’s cement industry is the second largest energy consumer and key emitter of CO_2 and air pollutants, which accounts for 7% of China’s total energy consumption, 15% of CO_2, and 14% of PM_2_._5, respectively. In this study, a state-of-the art modeling framework is developed that comprises a number of different methods and tools within the same platform (i.e. provincial energy conservation supply curves, the Greenhouse Gases and Air Pollution Interactions and Synergies, ArcGIS, the global chemistry Transport Model, version 5, and Health Impact Assessment) to assess the potential for energy savings and emission mitigation of CO_2 and PM_2_._5, as well as the health impacts of pollution arising from China’s cement industry. The results show significant heterogeneity across provinces in terms of the potential for PM_2_._5 emission reduction and PM_2_._5 concentration, as well as health impacts caused by PM_2_._5. Implementation of selected energy efficiency measures would decrease total PM_2_._5 emissions by 2% (range: 1–4%) in 2020 and 4% (range: 2–8%) by 2030, compared to the baseline scenario. The reduction potential of provincial annual PM_2_._5 concentrations range from 0.03% to 2.21% by 2030 respectively, when compared to the baseline scenario. 10,000 premature deaths are avoided by 2020 and 2030 respectively relative to baseline scenario. The

  5. Cement and concrete options paper

    International Nuclear Information System (INIS)

    1999-10-01

    Greenhouse gas emissions associated with the production of concrete are projected to increase from 10.5 million tonnes in 1990 to almost 14 million tonnes in 2010. Over half of this amount will be non-energy related emissions of carbon dioxide resulting from the conversion of limestone to lime. According to this report by industry experts, the industry has an excellent record of improving energy efficiency and there are few easy gains remaining. Nevertheless, improvements in energy efficiency and fuel use, increased use of concrete where it can be shown to result in net reduction of GHG emissions, and partial replacement of cement by supplementary cementitious materials that involve no additional generation of GHGs, could yield an approximate reduction in carbon dioxide emissions of nearly seven million tons in 2010. The industry proposes three measures to realise these benefits: (1) encouraging replacement of fossil fuels by otherwise waste material, (2) encouraging increased use of concrete in constructing houses and roads, and (3) encouraging increased use of supplementary cementing materials. The industry is opposed to carbon or energy taxes that increase the cost of doing business, on the grounds that such taxes would adversely affect the industry's competitive position internationally. tabs

  6. Random ionic mobility on blended cements exposed to aggressive environments

    Energy Technology Data Exchange (ETDEWEB)

    Garcia, Rosario, E-mail: rosario.garcia@uam.es [Departamento de Geologia y Geoquimica, Facultad de Ciencias, Universidad Autonoma, 28049 Madrid (Spain); Rubio, Virginia [Departamento de Geografia, Facultad de Filosofia y Letras, Universidad Autonoma, 28049 Madrid (Spain); Vegas, Inigo [Labein-Tecnalia, 48160 Derio, Vizcaya (Spain); Frias, Moises [Instituto Eduardo Torroja, CSIC, c/ Serrano Galvache, 4, 28033 Madrid (Spain)

    2009-09-15

    It is known that the partial replacement of cement by pozzolanic admixtures generally leads to modifications in the diffusion rates of harmful ions. Recent research has centred on obtaining new pozzolanic materials from industrial waste and industrial by-products and on the way that such products can influence the performance of blended cements. This paper reports the behaviour of cements blended with calcined paper sludge (CPS) admixtures under exposure to two different field conditions: sea water and cyclic changes in temperature and humidity. Cement mortars were prepared with 0% and 10% paper sludge calcined at 700 deg. C. The penetration of ions within the microstructure of cement matrices was studied using X-ray diffraction (XRD) and scanning electron microscopy equipped with an energy dispersive X-ray analyser (SEM/EDX) analytical techniques. The results show that ionic mobility varies substantially according to the type of exposure and the presence of the calcined paper sludge. The incorporation of 10% CPS is shown to assist the retention and diffusion of the ions.

  7. Random ionic mobility on blended cements exposed to aggressive environments

    International Nuclear Information System (INIS)

    Garcia, Rosario; Rubio, Virginia; Vegas, Inigo; Frias, Moises

    2009-01-01

    It is known that the partial replacement of cement by pozzolanic admixtures generally leads to modifications in the diffusion rates of harmful ions. Recent research has centred on obtaining new pozzolanic materials from industrial waste and industrial by-products and on the way that such products can influence the performance of blended cements. This paper reports the behaviour of cements blended with calcined paper sludge (CPS) admixtures under exposure to two different field conditions: sea water and cyclic changes in temperature and humidity. Cement mortars were prepared with 0% and 10% paper sludge calcined at 700 deg. C. The penetration of ions within the microstructure of cement matrices was studied using X-ray diffraction (XRD) and scanning electron microscopy equipped with an energy dispersive X-ray analyser (SEM/EDX) analytical techniques. The results show that ionic mobility varies substantially according to the type of exposure and the presence of the calcined paper sludge. The incorporation of 10% CPS is shown to assist the retention and diffusion of the ions.

  8. HYDRATION AND PROPERTIES OF BLENDED CEMENT SYSTEMS INCORPORATING INDUSTRIAL WASTES

    Directory of Open Access Journals (Sweden)

    Heikal M.

    2013-06-01

    Full Text Available This paper aims to study the characteristics of ternary blended system, namely granulated blast-furnace slag (WCS, from iron steel company and Homra (GCB from Misr Brick (Helwan, Egypt and silica fume (SF at 30 mass % pozzolanas and 70 mass % OPC. The required water of standard consistency and setting times were measured as well as physico-chemical and mechanical characteristics of the hardened cement pastes were investigated. Some selected cement pastes were tested by TGA, DTA and FT-IR techniques to investigate the variation of hydrated products of blended cements. The pozzolanic activity of SF is higher than GCB and WCS. The higher activity of SF is mainly due to its higher surface area than the other two pozzolanic materials. On the other side, GCB is more pozzolanic than WCS due to GCB containing crystalline silica quartz in addition to an amorphous phase. The silica quartz acts as nucleating agents which accelerate the rate of hydration in addition to its amorphous phase, which can react with liberating Ca(OH2 forming additional hydration products.

  9. Industrial Wastes as Auxiliary Additives to Cement/Lime Stabilization of Soils

    OpenAIRE

    James, Jijo; Pandian, P. Kasinatha

    2016-01-01

    Chemical stabilization involves the use of chemical agents for initiating reactions within the soil for modification of its geotechnical properties. Cement and lime stabilization have been the most common stabilization methods adopted for soil treatment. Cement stabilization results in good compressive strengths and is preferred for cohesionless to moderately cohesive soil but loses effectiveness when the soil is highly plastic. Lime stabilization is the most preferred method for plastic clay...

  10. Investigating the Influence of Waste Basalt Powder on Selected Properties of Cement Paste and Mortar

    Science.gov (United States)

    Dobiszewska, Magdalena; Beycioğlu, Ahmet

    2017-10-01

    Concrete is the most widely used man-made construction material in civil engineering applications. The consumption of cement and thus concrete, increases day by day along with the growth of urbanization and industrialization and due to new developments in construction technologies, population growing, increasing of living standard. Concrete production consumes much energy and large amounts of natural resources. It causes environmental, energy and economic losses. The most important material in concrete production is cement. Cement industry contributes to production of about 7% of all CO2 generated in the world. Every ton of cement production releases nearly one ton of CO2 to atmosphere. Thus the concrete and cement industry changes the environment appearance and influences it very much. Therefore, it has become very important for construction industry to focus on minimizing the environmental impact, reducing energy consumption and limiting CO2 emission. The need to meet these challenges has spurred an interest in the development of a blended Portland cement in which the amount of clinker is reduced and partially replaced with mineral additives - supplementary cementitious materials (SCMs). Many researchers have studied the possibility of using another mineral powder in mortar and concrete production. The addition of marble dust, basalt powder, granite or limestone powder positively affects some properties of cement mortar and concrete. This paper presents an experimental study on the properties of cement paste and mortar containing basalt powder. The basalt powder is a waste emerged from the preparation of aggregate used in asphalt mixture production. Previous studies have shown that analysed waste used as a fine aggregate replacement, has a beneficial effect on some properties of mortar and concrete, i.e. compressive strength, flexural strength and freeze resistance also. The present study shows the results of the research concerning the modification of cement

  11. Nanoparticles usage tendencies in cementing systems for hydrocarbon wells

    NARCIS (Netherlands)

    Balza, A.; Perera, Y.; Brito, J.; Hurtado, A.; Quercia Bianchi, G.; Corona, O.; Colina, A.; Blanco, A.; Palomo, A.; Zaragoza, A.; Lopez, J.C.

    2011-01-01

    In oil and gas wells construction, one of the most critical processes is oil well cementing, whose function is to provide a zonal isolation between the pipe and sedimentary formation. For these reasons, one of the needs in the oil industry, specifically in cementing wells area, is the use of

  12. Energy efficiency improvement potentials for the cement industry in Ethiopia

    International Nuclear Information System (INIS)

    Tesema, Gudise; Worrell, Ernst

    2015-01-01

    The cement sector is one of the fast growing economic sectors in Ethiopia. In 2010, it consumed 7 PJ of primary energy. We evaluate the potential for energy savings and CO_2 emission reductions. We start by benchmarking the energy performance of 8 operating plants in 2010, and 12 plants under construction. The benchmarking shows that the energy intensity of local cement facilities is high, when compared to the international best practice, indicating a significant potential for energy efficiency improvement. The average electricity intensity and fuel intensity of the operating plants is 34% and 36% higher. For plants under construction, electricity use is 36% and fuel use 27% higher. We identified 26 energy efficiency measures. By constructing energy conservation supply curves, the energy-efficiency improvement potential is assessed. For the 8 operating plants in 2010, the cost-effective energy savings equal 11 GWh electricity and 1.2 PJ fuel, resulting in 0.1 Mt CO_2 emissions reduction. For the 20 cement plants expected to be in operation by 2020, the cost-effective energy saving potentials is 159 GWh for electricity and 7.2 PJ for fuel, reducing CO_2 emissions by about 0.6 Mt. We discuss key barriers and recommendations to realize energy savings. - Highlights: • The cement sector in Ethiopia is growing rapidly, using mainly imported fuels. • Benchmarking demonstrates a significant potential for energy efficiency improvement. • A large part of the energy efficiency potential can be achieved cost-effectively. • Ethiopia should ban the construction of obsolete vertical shaft kilns.

  13. A feasible process for simultaneous removal of CO2, SO2 and NOx in the cement industry by NH3 scrubbing

    International Nuclear Information System (INIS)

    Dong, Ruifeng; Lu, Hongfang; Yu, Yunsong; Zhang, Zaoxiao

    2012-01-01

    Highlights: ► Simultaneous removal of CO 2 , SO 2 and NO x is realized by NH 3 scrubbing with NaClO 2 . ► The crystallization process of NH 4 HCO 3 is employed instead of CO 2 regeneration. ► Energy consumption reduces hugely while CO 2 removal rate remains higher than 90%. ► Exergy calculation reveals that a higher thermodynamic perfection degree is achieved. -- Abstract: With the rapid economic and industrial development, the concentration of carbon dioxide in the atmosphere is increasing enormously, which has greatly affected the global climate and human living environment. At present, a lot of technologies have been applied to CO 2 removal in fossil fuel-fired power plants, which are one of the main CO 2 emission sources. But few researches have been done in the cement industry, which is the third largest CO 2 emission source. There is no mature technology of CO 2 removal in cement industry mentioned before. This paper proposes a feasible process for simultaneous removal of CO 2 , SO 2 and NO x in the cement industry by NH 3 scrubbing. As there is no ready steam source for the regeneration of CO 2 -rich loading solvent after absorption, a process with the final product of ammonium bicarbonate is developed. With the oxidative additive of NaClO 2 added in the aqueous ammonium absorbent, the simultaneous removal of CO 2 , SO 2 and NO x is feasible by NH 3 scrubbing. The products of the process are mainly ammonium bicarbonate, ammonium sulfate and ammonium nitrate, which are all good fertilizers for crops and plants. The crystallization of NH 4 HCO 3 is easier for storage and transportation than that for liquid carbon dioxide, which becomes more stable when dicyandiamide (DCD) is added. The thermodynamic analysis proves that the proposed process has the advantages of energy conservation and high thermodynamic perfection degree compared with the traditional ones.

  14. Basalt waste added to Portland cement

    Directory of Open Access Journals (Sweden)

    Thiago Melanda Mendes

    2016-08-01

    Full Text Available Portland cement is widely used as a building material and more than 4.3 billion tons were produced in 2014, with increasing environmental impacts by this industry, mainly through CO2 emissions and consumption of non-removable raw materials. Several by-products have been used as raw materials or fuels to reduce environmental impacts. Basaltic waste collected by filters was employed as a mineral mixture to Portland cement and two fractions were tested. The compression strength of mortars was measured after 7 days and Scanning Electron Microscopy (SEM and Electron Diffraction Scattering (EDS were carried out on Portland cement paste with the basaltic residue. Gains in compression strength were observed for mixtures containing 2.5 wt.% of basaltic residue. Hydration products observed on surface of basaltic particles show the nucleation effect of mineral mixtures. Clinker substitution by mineral mixtures reduces CO2 emission per ton of Portland cement.

  15. A Thermoelectric Waste-Heat-Recovery System for Portland Cement Rotary Kilns

    Science.gov (United States)

    Luo, Qi; Li, Peng; Cai, Lanlan; Zhou, Pingwang; Tang, Di; Zhai, Pengcheng; Zhang, Qingjie

    2015-06-01

    Portland cement is produced by one of the most energy-intensive industrial processes. Energy consumption in the manufacture of Portland cement is approximately 110-120 kWh ton-1. The cement rotary kiln is the crucial equipment used for cement production. Approximately 10-15% of the energy consumed in production of the cement clinker is directly dissipated into the atmosphere through the external surface of the rotary kiln. Innovative technology for energy conservation is urgently needed by the cement industry. In this paper we propose a novel thermoelectric waste-heat-recovery system to reduce heat losses from cement rotary kilns. This system is configured as an array of thermoelectric generation units arranged longitudinally on a secondary shell coaxial with the rotary kiln. A mathematical model was developed for estimation of the performance of waste heat recovery. Discussions mainly focus on electricity generation and energy saving, taking a Φ4.8 × 72 m cement rotary kiln as an example. Results show that the Bi2Te3-PbTe hybrid thermoelectric waste-heat-recovery system can generate approximately 211 kW electrical power while saving 3283 kW energy. Compared with the kiln without the thermoelectric recovery system, the kiln with the system can recover more than 32.85% of the energy that used to be lost as waste heat through the kiln surface.

  16. Cementation of the solid radioactive waste with polymer-cement solutions using the method of impregnation

    International Nuclear Information System (INIS)

    Gorbunova, O.

    2015-01-01

    Cementation of solid radioactive waste (SRW), i.e. inclusion of solid radioactive waste into cement matrix without cavities - is one of the main technological processes used for conditioning low and intermediate level radioactive waste. At FSUE 'Radon' the industrialized method of impregnation has been developed and since 2003 has been using for cementation of solid radioactive waste. The technology is that the polymer-cement solution, having high penetrating properties, is supplied under pressure through a tube to the bottom of the container in which solid radioactive waste has preliminarily been placed. The polymer-cement solution is evenly moving upwards through the channels between the particles of solid radioactive waste, fills the voids in the bulk volume of the waste and hardens, forming a cement compound, the amount of which is equal to the original volume. The aim of the investigation was a selection of a cement solution suitable for SRW impregnation (including fine particles) without solution depletion and bottom layers stuffing. It has been chosen a polymer: PHMG (polyhexamethylene-guanidine), which is a stabilizing and water-retaining component of the cement solution. The experiments confirm that the polymer increases the permeability of the cement solution by a 2-2.5 factor, the viscosity by a 1.2 factor, the stability of the consistency by a 1.5-1.7 factor, and extends the operating range of the W/C ratio to 0.5-1.1. So it is possible to penetrate a volume of SRW bigger by a 1.5-2.0 factor. It has been proved, that PHMG polymer increases strength and frost-resistance of the final compounds by a 1.8-2.7 factor, and contributes to fast strength development at the beginning of hardening and it decreases Cs-137 leashing rate by a 1.5-2 factor

  17. Environmental Assessment of Different Cement Manufacturing ...

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housing and modern infrastructure, the aim of this paper is to analyse the Emergy and Ecological Footprint of different cement manufacturing processes for a particular cement plant. There are several mitigation measures that can be incorporated in the cement manufacturing process to reduce the demand for fossil fuels and consequently reduce the CO2 emissions. The mitigation measures considered in this paper were the use of alternative fuels and a more energy efficient kiln process. In order to estimate the sustainability effect of the aforementioned measures, Emergy and Ecological Footprint were calculated for four different scenarios. The results show that Emergy, due to the high input mass of raw material needed for clinker production, stays at about the same level. However, for the Ecological Footprint, the results show that by combining the use of alternative fuels together with a more energy efficient kiln process, the environmental impact of the cement manufacturing process can be lowered. The research paper presents an analysis of the sustainability of cement production , a major contributor to carbon emissions, with respect to using alternative fuels and a more efficient kiln. It show

  18. Effects of Coal Gangue on Cement Grouting Material Properties

    Science.gov (United States)

    Liu, J. Y.; Chen, H. X.

    2018-05-01

    The coal gangue is one of the most abundant industrial solid wastes and pollute source of air and water. The use of coal gangue in the production of cement grouting material comforms to the basic state policy of environment protection and the circular using of natural resources. Through coal gangue processing experiment, coal gangue cement grouting materials making test, properties detection of properties and theoretical analysis, the paper studied the effects of coal gangue on the properties of cement grouting materials. It is found that at the range of 600 to 700 °C, the fluidity and the compressive and flexural strengths of the cement grouting materials increase with the rising up of the calcination temperatures of coal gangue. The optimum calcination temperature is around 700 °C. The part substitution of cement by the calcined coal gangue in the cement grouting material will improve the mechanical properties of the cement grouting material, even thought it will decrease its fluidity. The best substitution amount of cement by coal gangue is about 30%. The fluidity and the long term strength of the ordinary silicate cement grouting material is obviously higher than that of the sulphoaluminate cement one as well as that of the silicate-sulphoaluminate complex cement one.

  19. Solidification process for toxic and hazardous wastes. Second part: Cement solidification matrices

    International Nuclear Information System (INIS)

    Donato, A.; Arcuri, L.; Dotti, M.; Pace, A.; Pietrelli, L.; Ricci, G.; Basta, M.; Cali, V.; Pagliai, V.

    1989-05-01

    This paper reports the second part of a general study carried out at the Nuclear Fuel Division aiming at verifying the possible application of the radioactive waste solidification processes to industrial hazardous wastes (RTN). The cement solidification of several RTN types has been taken into consideration, both from the technical and from the economic point of view. After a short examination of the Italian juridical and economical situation in the field, which demonstrates the need of the RTN solidification, the origin and characteristics of the RTN considered in the study and directly provided by the producing industries are reviewed. The laboratory experimental results of the cementation of RTN produced by gold manufacturing industries and by galvanic industries are reported. The cementation process can be considered a very effective mean for reducing both the RTN management costs and the environmental impact of RTN disposal. (author)

  20. Contact dermatitis in cement workers in Isfahan

    Directory of Open Access Journals (Sweden)

    Iraji Fariba

    2006-01-01

    Full Text Available BACKGROUND: Due to recent industrialization and inadequately protected workers or in other words poor supervision on constructive workers habits in our large city of Isfahan cement contact dermatitis is relatively high especially among cement factory workers and constructive personnel. PURPOSES: To investigate the prevalence rate of cement contact dermatitis in cement factory workers in Isfahan. METHODS: A case-control clinical study was carried out by randomly selecing 150 factory workders and 150 official clerks in a cement factory in Isfahan in 2001. After a complete physical examination, data was recorded in observational checklists. FINDINGS: The percentages of contact dermatitis prevalences in the first and the second groups were 22% and 5.3% respectively. About 60% of cement workers with contact dermatitis were between 30-40 years of age. There was a direct relationship with age in both groups of the workers. In the high-exposure group, the hand eczema along was 70% but in the other group the percentage of involvement was the same in exposed and unexposed anatomical areas. CONCLUSIONS: There was a direct relationship between occurrence and the severity of involvement and duration of contact in the first group. Cent percent of cement workers had contact dermatitis after 10 or less years, but the percentage among the other group was 35%. LIMITATION: Irritant contact dermatitis to cement has not been detected.

  1. Use of residual wood in the cement manufacturing process

    International Nuclear Information System (INIS)

    Gue, R.

    2005-01-01

    This PowerPoint presentation discussed the use of wood residuals in the cement manufacturing process. An outline of the cement manufacturing process was presented. Raw materials are combined in exact proportions to create a chemically correct mix, which is then pulverized in a mill. The mix is then burned in a kiln. The end product is cooled to form the pellet sized material known as clinker, which is then milled to form cement. The combustion and destruction characteristics of a cement kiln were presented. Modern cement kilns require approximately 3.2 Gj of energy to produce one tonne of cement. It was noted that wood residuals do not contain halogens, sulfur or other materials detrimental to the cement manufacturing process. Possible injection points for kilns were presented. Various studies have shown that wood residuals can be safely used as a fuel in the manufacture of cement. Environmental benefits derived from using wood included the complete destruction of organic portions, and the fact that residual ash becomes an indistinguishable part of the final product. It was concluded that wood residual materials are a satisfactory alternative fuel for the cement industry. tabs., figs

  2. physico-chemical studies on polymer impregnated blending cement mortar composite

    International Nuclear Information System (INIS)

    Abdel-Rahman, H.A.

    2001-01-01

    as the increasing of the demand on a specific performance characteristics in concrete such as improved strength, low heat, sulfate resistance, improved impermeability and certain other applications. some of the industrial waste materials such as the blast-furnace slag, silica fume and fly ash were mixed with the cement clinker to produce blended cement . the use of these materials modifies the strength, pore structure and permeability of hardened cement mortar or concrete. the incorporation of blast furnace slag and silica fume in the hardened blended cement mortar or concrete is a common practice recently due to technological, economical and environmental benefits

  3. Cement dust exposure-related emphysema in a construction worker

    Directory of Open Access Journals (Sweden)

    V Karkhanis

    2011-01-01

    Full Text Available Although, smoking is considered the most important predisposing factor in development of emphysema; environmental exposures also play an important role. There have been several studies on work related respiratory symptoms and ventilatory disorders among employees of cement industry. We report a case of cement exposure related emphysema in 75 years old woman construction worker.

  4. Oxalate Acid-Base Cements as a Means of Carbon Storage

    Science.gov (United States)

    Erdogan, S. T.

    2017-12-01

    Emission of CO2 from industrial processes poses a myriad of environmental problems. One such polluter is the portland cement (PC) industry. PC is the main ingredient in concrete which is the ubiquitous binding material for construction works. Its production is responsible for 5-10 % of all anthropogenic CO2 emissions. Half of this emission arises from the calcination of calcareous raw materials and half from kiln fuel burning and cement clinker grinding. There have long been efforts to reduce the carbon footprint of concrete. Among the many ways, one is to bind CO2 to the phases in the cement-water paste, oxides, hydroxides, and silicates of calcium, during early hydration or while in service. The problem is that obtaining calcium oxide cheaply requires the decarbonation of limestone and the uptake of CO2 is slow and limited mainly to the surface of the concrete due to its low gas permeability. Hence, a faster method to bind more CO2 is needed. Acid-base (AB) cements are fast-setting, high-strength systems that have high durability in many environments in which PC concrete is vulnerable. They are made with a powder base such as MgO and an acid or acid salt, like phosphates. Despite certain advantages over PC cement systems, AB cements are not feasible, due to their high acid content. Also, the phosphoric acid used comes from non-renewable sources of phosphate. A potential way to reduce the drawbacks of using phosphates could be to use organic acids. Oxalic acid or its salts could react with the proper powder base to give concrete that could be used for infrastructure hence that would have very high demand. In addition, methods to produce oxalates from CO2, even atmospheric, are becoming widespread and more economical. The base can also be an industrial byproduct to further lower the environmental impact. This study describes the use of oxalic acid and industrial byproducts to obtain mortars with mechanical properties comparable to those of PC mortars. It is

  5. Energy Efficient Microwave Hybrid Processing of Lime for Cement, Steel, and Glass Industries

    Energy Technology Data Exchange (ETDEWEB)

    Fall, Morgana L; Yakovlev, Vadim; Sahi, Catherine; Baranova, Inessa; Bowers, Johnney G; Esquenazi\t, Gibran L

    2012-02-10

    MAT in the US lime industry. This estimate showed that 7.3 TBTU/year could be saved, with reduction of 270 MMlbs of CO2 emissions, and $29 MM/year in economic savings. Taking into account estimates for MAT implementation in the US cement industry, an additional 39 TBTU/year, 3 Blbs of CO2 and $155 MM/year could be saved. One of the main remaining barriers to commercialization of MAT for the lime and cement industries is the sheer size of production. Through this project, it was realized that a production size MAT rotary calciner was not feasible, and a different approach was adapted. The concept of a microwave post heat section located in the upper portion of the cooler was devised and appears to be a more realistic approach for MAT implementation. Commercialization of this technology will require (1) continued pilot scale calcining demonstrations, (2) involvement of lime kiln companies, and (3) involvement of an industrial microwave equipment provider. An initial design concept for a MAT post-heat treatment section was conceived as a retrofit into the cooler sections of existing lime rotary calciners with a 1.4 year payback. Retrofitting will help spur implementation of this technology, as the capital investment will be minimal for enhancing the efficiency of current rotary lime kilns. Retrofits would likely be attractive to lime manufacturers, as the purchase of a new lime kiln is on the order of a $30 million dollar investment, where as a MAT retrofit is estimated on the order of $1 million. The path for commercialization lies in partnering with existing lime kiln companies, who will be able to implement the microwave post heat sections in existing and new build kilns. A microwave equipment provider has been identified, who would make up part of the continued development and commercialization team.

  6. Incinerated sewage sludge ash as alternative binder in cement-based materials

    DEFF Research Database (Denmark)

    Krejcirikova, Barbora; Goltermann, Per; Hodicky, Kamil

    2013-01-01

    Sewage sludge ash is characterized by its pozzolanic properties, as cement is. This predetermines its use in a substitution of cement and cementitious materials. Utilization of sewage sludge ash does not only decrease the consumption of cement, one of the largest cause of CO2 emissions, but also...... it can minimize the need of ash landfill disposal. The objective of this study is to show potential use of incinerated sewage sludge ash (ISSA), an industrial byproduct, as possible binder in cement-based materials. Chemical and mechanical characteristics are presented and compared with results obtained...

  7. 77 FR 42367 - National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing...

    Science.gov (United States)

    2012-07-18

    ... and 63 National Emission Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing... Standards for Hazardous Air Pollutants for the Portland Cement Manufacturing Industry and Standards of... manufacturing plants. Federal government Not affected. State/local/tribal government.... Portland cement...

  8. Effects of Particle Size and Cement Replacement of LCD Glass Powder in Concrete

    Directory of Open Access Journals (Sweden)

    Seong Kyum Kim

    2017-01-01

    Full Text Available The high quality liquid crystal display (LCD processing waste glass (LPWG generated from the manufacturing process of Korea’s LCD industries, having the world’s highest technological level and production, was finely ground into particles smaller than cement particles (higher fineness than OPC to verify their applicability and performance as a replacement for cement. For a concrete mix having a W/B ratio of 0.44, cement was replaced with LPWG glass powder (LGP at ratios of 5, 10, 15, and 20% (LGP12 and 5 and 10% (LGP5 according to the particle size to prepare test cylinder specimens, which were tested with respect to air contents, slump in fresh concrete, and compressive strength and splitting tensile strength of hardened concrete. The microstructure of the concrete specimens was analyzed through Scanning Electron Microscopy (SEM, Energy Dispersive X-ray (EDX, and a Mercury Intrusion Porosimetry (MIP. Replacement of cement with LGP for cement could effectively decrease the quantity of cement used due to the excellent performance of LGP. It may positively contribute to the sustainable development of the cement industry as well as waste recycling and environment conservation on a national scale.

  9. Feasibility of backfilling mines using cement kiln dust, fly ash, and cement blends

    Directory of Open Access Journals (Sweden)

    Beltagui H.

    2018-01-01

    Full Text Available Cement kiln dust (CKD is an industrial by-product of the cement manufacturing process, the composition of which can vary widely. Recent years of using alternative fuels have resulted in higher chloride and alkali contents within CKDs; as such, this limits the applications in which CKDs can be utilised. Using a CKD containing a high free lime content of 29.5%, it is shown that this CKD is capable of activating pulverized fuel ash (PFA due to its high alkalinity, which can be utilised in low strength un-reinforced applications. One potential application involves the backfill of mines, reducing the need for continuous maintenance of the mine. This study focuses on the compressive strength achieved by various blends of CKD, PFA, and cement. Samples were hand mixed and compacted in 100 mm x 50 mm diameter cylinders, and unconfined compressive strength measurements taken at 28 and 56 days. The hydration products were assessed through the use of x-ray diffraction and thermogravimetric analysis. Aiming to maximise the use of CKD at a water to binder (w/b ratio of 0.2, it was found that the maximum CKD content possible to achieve the required strength was 90% CKD blended with 10% cement.

  10. Low pH Cements

    International Nuclear Information System (INIS)

    Savage, David; Benbow, Steven

    2007-05-01

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit ≤ 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio ≤ 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  11. Low pH Cements

    Energy Technology Data Exchange (ETDEWEB)

    Savage, David; Benbow, Steven [Quintessa Ltd., Henley-on-Thames (United Kingdom)

    2007-05-15

    The development of low-pH cements for use in geological repositories for radioactive waste stems from concerns over the potential for deleterious effects upon the host rock and other EBS materials (notably bentonite) under the hyperalkaline conditions (pH > 12) of cement pore fluids. Low pH cement (also known as low heat cement) was developed by the cement industry for use where large masses of cement (e.g. dams) could cause problems regarding heat generated during curing. In low pH cements, the amount of cement is reduced by substitution of materials such as fly ash, blast furnace slag, silica fume, and/or non-pozzolanic silica flour. SKB and Posiva have ruled out the use of blast furnace slag and fly-ash and are focusing on silica fume as a blending agent. Currently, no preferred composition has been identified by these agencies. SKB and Posiva have defined a pH limit {<=} 11 for cement grout leachates. To attain this pH, blending agents must comprise at least 50 wt % of dry materials. Because low pH cement has little, or no free portlandite, the cement consists predominantly of calcium silicate hydrate (CSH) gel with a Ca/Si ratio {<=} 0.8. Although there are potential implications for the performance of the spent fuel and cladding due to the presence of hyperalkaline fluids from cement, the principal focus for safety assessment lies with the behaviour of bentonite. There are a number of potential constraints on the interaction of hyperalkaline cement pore fluids with bentonite, including mass balance, thermodynamic issues, mass transport, and kinetics, but none of these is likely to be limiting if conventional OPC cements are employed in repository construction. Nevertheless: Low-pH cements may supply approximately 50 % less hydroxyl ions than conventional OPC for a given volume of cement, but mass balance constraints are complicated by the uncertainty concerning the type of secondary minerals produced during cement-bentonite interaction. The change of aqueous

  12. Evaluation of exposure to the airborne asbestos in an asbestos cement sheet manufacturing industry in Iran.

    Science.gov (United States)

    Panahi, Davood; Kakooei, Hossein; Marioryad, Hossein; Mehrdad, Ramin; Golhosseini, Mohammad

    2011-07-01

    Iran imports nearly 55,000 tons of Chrysotile asbestos per year and asbestos cement (AC) plants contribute nearly 94% of the total national usage. In the present study, airborne asbestos concentrations during AC sheet manufacturing were measured. The fiber type and its chemical composition were also evaluated by scanning electron microscopy (SEM), with energy-dispersive X-ray analysis. Airborne total fiber concentrations of 45 personal samples were analyzed by phase contrast microscopy. The results have highlighted that 15.5% of samples exceed the threshold limit value (TLV) established the American Conference of Governmental Industrial Hygienists, which is 0.1 fiber per milliliter (f/ml). Personal monitoring of asbestos fiber levels indicated a ranged from 0.02 ± 0.01 to 0.16 ± 0.03 f/ml. The geometrical mean was 0.05 ± 1.36 f/ml, which is considerably lower than the TLV. SEM data demonstrate that the fibrous particles consisted, approximately, of Chrysotile (55.89%) and amphiboles (44.11%). We conclude that the industrial consumption of imported Chrysotile asbestos is responsible for the high airborne amphibole asbestos levels in the AC sheet industry. More research is needed to improve characterization of occupational exposures by fiber size and concentration in a variety of industries.

  13. Estimation of CO2 emissions from China’s cement production: Methodologies and uncertainties

    International Nuclear Information System (INIS)

    Ke, Jing; McNeil, Michael; Price, Lynn; Khanna, Nina Zheng; Zhou, Nan

    2013-01-01

    In 2010, China’s cement output was 1.9 Gt, which accounted for 56% of world cement production. Total carbon dioxide (CO 2 ) emissions from Chinese cement production could therefore exceed 1.2 Gt. The magnitude of emissions from this single industrial sector in one country underscores the need to understand the uncertainty of current estimates of cement emissions in China. This paper compares several methodologies for calculating CO 2 emissions from cement production, including the three main components of emissions: direct emissions from the calcination process for clinker production, direct emissions from fossil fuel combustion and indirect emissions from electricity consumption. This paper examines in detail the differences between common methodologies for each emission component, and considers their effect on total emissions. We then evaluate the overall level of uncertainty implied by the differences among methodologies according to recommendations of the Joint Committee for Guides in Metrology. We find a relative uncertainty in China’s cement-related emissions in the range of 10 to 18%. This result highlights the importance of understanding and refining methods of estimating emissions in this important industrial sector. - Highlights: ► CO 2 emission estimates are critical given China’s cement production scale. ► Methodological differences for emission components are compared. ► Results show relative uncertainty in China’s cement-related emissions of about 10%. ► IPCC Guidelines and CSI Cement CO 2 and Energy Protocol are recommended

  14. Mechanism and Modelling for Sorption of Toxic Ion on Cement Kiln Dust

    International Nuclear Information System (INIS)

    EI- Dakroury, A.; Sayed, M.S.; EL- Sherif, E.

    2009-01-01

    Cement manufacturing is a critically important industry in Egypt. These industrial by-product and waste materials must be managed responsibly to insure a clean and safe environment. Cement kiln dust (CKD) is a significant by-product material of the cement manufacturing process. Cement kiln dust is a waste residue composed chiefly of oxidized, anhydrous, micron - sized particles generated as a by product of the manufacture of Portland cement. The use of cement kiln dust as adsorbent in wastewater treatment has a great attention as cheap material and clay structure. This work will discuss the basic characteristics of CKD physical and chemical properties and regulatory requirements: The batch removal of Cr(VI) from aqueous solution using low cost adsorbents such as cement kiln dust under different experimental conditions. The influences of initial Cr (VI) ion concentration (20 to 300 mg1-1) and ph (1 to 4) were investigated in this study. Adsorption of Cr (VI) is highly ph-dependent and the results indicate that the optimum ph for the removal was found to be 1 for CKD. A comparison of kinetic models applied to the adsorption of Cr (VI) ions on the CKD was evaluated for the pseudo first order, the pseudo second-order, Elovich and intra particle diffusion kinetic models, respectively. The results showed that the pseudo second-order kinetic model was found to correlate the experimental data well

  15. New developments of high dust-SCR technology in the cement industry results of pilot tests in Solnhofen and development state of a full scale SCR unit; Nouveaux developpements de la technologie SCR ''High Dust'' dans l'industrie du ciment - resultats de tests pilotes a Solnhoffen et etat de developpement d'une unite pilote a l'echelle

    Energy Technology Data Exchange (ETDEWEB)

    Samant, G. [Lurgi Energie und Entsorgung GmbH, Frankfurt (Germany); Sauter, G. [Soinhofer Portland Zementwerke AG, Solnhofen (Germany); Haug, N. [Agence Federale de l' Environnement, Berlin (Germany)

    2001-07-01

    The production of clinker in the cement industry involve the formation of nitrous oxides, and the emission limits are becoming more stringent from year to year. The added up total NOx emissions from the European cement industry amounts at present approx. 450.000 Mg/year. As such it is high time for the decision to develop and implement a technology to reduce NOx-emissions. At present SCR technology which is implemented in the glass industry, waste incineration and power plants seems to be the best economical and ecological solution for cement industry. In the period time from 1997 to the end of 1999 pilot plant test work was carried out by the companies 'Solnhofer Portland Zementwerke AG' and 'mg Engineering Lurgi' in the cement plant in Solnhofen. The results of pilot plan test work show that NOx reduction rates above 90% with NH{sub 3} slip less then 5 vppm can be achieved. The results of the test work with different type of catalysts are discussed. Based on the results of the test work a suitable SCR-process for cement industry is developed. At present a High-Dust-SCR demonstration plant at 'Solnhofer Portland Zementwerke AG' with the help of German Federal Environmental Agency, UBA-Berlin, is under commissioning and going on stream. (authors)

  16. Analysis of cement superplasticizers and grinding aids a literature survey

    International Nuclear Information System (INIS)

    Ervanne, H.; Hakanen, M.

    2007-04-01

    This literature survey reviews the methods for analysis of cement plasticizers and organic grounding aids in cement solutions in preparation of grouts/concrete and methods for determination of plasticizers and grinding aids in groundwater conditions. The survey focuses on three different types of superplasticizers: sulphonated naphthalene condensates, sulphonated melamine condensates and polycarboxylates. There are various organic grinding aids, such as alkanolamines, glycols or phenolic compounds, used in the cement industry. This review is concerned with the following compounds: triethylenetetramine, tetraethylenepentamine, diethanolamine, triethanolamine, triisopropanolamine, ethyleneglycol, diethyleneglycol, aminoethylethanolamine, hydroxyethyl diethylenetriamine and phenol. (orig.)

  17. Statistical study of chemical additives effects in the waste cementation

    International Nuclear Information System (INIS)

    Tello, Cledola C.O. de; Diniz, Paula S.; Haucz, Maria J.A.

    1997-01-01

    This paper presents the statistical study, that was carried out to analyse the chemical additives effect in the waste cementation process. Three different additives from two industries were tested: set accelerator, set retarder and super plasticizers, in cemented pates with and without bentonite. The experiments were planned in accordance with the 2 3 factorial design, so that the effect of each type of additive, its quantity and manufacturer in cemented paste and specimens could be evaluated. The results showed that the use of these can improve the cementation process and the product. The admixture quantity and the association with bentonite were the most important factors affecting the process and product characteristics. (author). 4 refs., 9 figs., 4 tabs

  18. Evaluation of Portland cement from X-ray diffraction associated with cluster analysis

    International Nuclear Information System (INIS)

    Gobbo, Luciano de Andrade; Montanheiro, Tarcisio Jose; Montanheiro, Filipe; Sant'Agostino, Lilia Mascarenhas

    2013-01-01

    The Brazilian cement industry produced 64 million tons of cement in 2012, with noteworthy contribution of CP-II (slag), CP-III (blast furnace) and CP-IV (pozzolanic) cements. The industrial pole comprises about 80 factories that utilize raw materials of different origins and chemical compositions that require enhanced analytical technologies to optimize production in order to gain space in the growing consumer market in Brazil. This paper assesses the sensitivity of mineralogical analysis by X-ray diffraction associated with cluster analysis to distinguish different kinds of cements with different additions. This technique can be applied, for example, in the prospection of different types of limestone (calcitic, dolomitic and siliceous) as well as in the qualification of different clinkers. The cluster analysis does not require any specific knowledge of the mineralogical composition of the diffractograms to be clustered; rather, it is based on their similarity. The materials tested for addition have different origins: fly ashes from different power stations from South Brazil and slag from different steel plants in the Southeast. Cement with different additions of limestone and white Portland cement were also used. The Rietveld method of qualitative and quantitative analysis was used for measuring the results generated by the cluster analysis technique. (author)

  19. Development of nanosilica bonded monetite cement from egg shells

    Energy Technology Data Exchange (ETDEWEB)

    Zhou, Huan, E-mail: huanzhou@cczu.edu.cn [Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Agarwal, Anand K.; Goel, Vijay K. [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

    2015-05-01

    This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement.

  20. Development of nanosilica bonded monetite cement from egg shells

    International Nuclear Information System (INIS)

    Zhou, Huan; Luchini, Timothy J.F.; Boroujeni, Nariman Mansouri; Agarwal, Anand K.; Goel, Vijay K.; Bhaduri, Sarit B.

    2015-01-01

    This work represents further effort from our group in developing monetite based calcium phosphate cements (CPC). These cements start with a calcium phosphate powder (MW-CPC) that is manufactured using microwave irradiation. Due to the robustness of the cement production process, we report that the starting materials can be derived from egg shells, a waste product from the poultry industry. The CPC were prepared with MW-CPC and aqueous setting solution. Results showed that the CPC hardened after mixing powdered cement with water for about 12.5 ± 1 min. The compressive strength after 24 h of incubation was approximately 8.45 ± 1.29 MPa. In addition, adding colloidal nanosilica to CPC can accelerate the cement hardening (10 ± 1 min) process by about 2.5 min and improve compressive strength (20.16 ± 4.39 MPa), which is more than double the original strength. The interaction between nanosilica and CPC was monitored using an environmental scanning electron microscope (ESEM). While hardening, nanosilica can bond to the CPC crystal network for stabilization. The physical and biological studies performed on both cements suggest that they can potentially be used in orthopedics. - Highlights: • Cement raw powder is derived from egg shells. • A microwave assisted system is used for preparing monetite bone cement. • Colloidal silica is used to reinforce cement

  1. Sulfoaluminate-belite cement from low-calcium fly ash and sulfur-rich and other industrial by-products

    Energy Technology Data Exchange (ETDEWEB)

    Arjunan, P.; Silsbee, M.R.; Roy, D.M.

    1999-08-01

    The study describes the preparation and characterization of an environmentally friendly cement with performance characteristics similar to those of Portland cement, from a lime kiln bag house dust, a low-calcium fly ash, and a scrubber sludge. Promising preliminary results show the formation of relatively low-temperature phases calcium sulfoaluminate (4CaO{center{underscore}dot}3Al{sub 2}O{sub 3}{center{underscore}dot}SO{sub 3}) and dicalcium silicate (2CaO{center{underscore}dot}SiO{sub 2}) at {approximately} 1,250 C if nodulized raw means used for clinker preparation and at 1,175 C if powdered raw meal is used as compared to the {approximately} 1,500 C sintering temperature required for Portland cement. Phases of the developed cements were predicted using modified Bogue calculations. Isothermal calorimetric measurements indicate the hydration properties of the cements are comparable to ordinary Portland cement. Mechanical properties and microstructural evaluations also were carried out.

  2. Self-healing polymer cement composites for geothermal wellbore applications

    Science.gov (United States)

    Rod, K. A.; Fernandez, C.; Childers, I.; Koech, P.; Um, W.; Roosendaal, T.; Nguyen, M.; Huerta, N. J.; Chun, J.; Glezakou, V. A.

    2017-12-01

    Cement is vital for controlling leaks from wellbores employed in oil, gas, and geothermal operations by sealing the annulus between the wellbore casing and geologic formation. Wellbore cement failure due to physical and chemical stresses is common and can result in significant environmental consequences and ultimately significant financial costs due to remediation efforts. To date numerous alternative cement blends have been proposed for the oil and gas industry. Most of these possess poor mechanical properties, or are not designed to work in high temperature environments. This research investigates novel polymer-cement composites which could function at most geothermal temperatures. Thermal stability and mechanical strength of the polymer is attributed to the formation of a number of chemical interactions between the polymer and cement matrix including covalent bonds, hydrogen bonding, and van der Waals interactions. It has been demonstrated that the bonding between cement and casing is more predictable when polymer is added to cement and can even improve healing of adhesion break when subjected to stresses such as thermal shock. Fractures have also been healed, effectively reducing permeability with fractures up to 0.3-0.5mm apertures, which is two orders of magnitude larger than typical wellbore fractures. Additionally, tomography analysis was used to determine internal structure of the cement polymer composite and imaging reveals that polymers fill fractures in the cement and between the cement and casing. By plugging fractures that occur in wellbore cement, reducing permeability of fractures, both environmental safety and economics of subsurface operations will be improved for geothermal energy and oil and gas production.

  3. A modified PMMA cement (Sub-cement) for accelerated fatigue testing of cemented implant constructs using cadaveric bone.

    Science.gov (United States)

    Race, Amos; Miller, Mark A; Mann, Kenneth A

    2008-10-20

    Pre-clinical screening of cemented implant systems could be improved by modeling the longer-term response of the implant/cement/bone construct to cyclic loading. We formulated bone cement with degraded fatigue fracture properties (Sub-cement) such that long-term fatigue could be simulated in short-term cadaver tests. Sub-cement was made by adding a chain-transfer agent to standard polymethylmethacrylate (PMMA) cement. This reduced the molecular weight of the inter-bead matrix without changing reaction-rate or handling characteristics. Static mechanical properties were approximately equivalent to normal cement. Over a physiologically reasonable range of stress-intensity factor, fatigue crack propagation rates for Sub-cement were higher by a factor of 25+/-19. When tested in a simplified 2 1/2-D physical model of a stem-cement-bone system, crack growth from the stem was accelerated by a factor of 100. Sub-cement accelerated both crack initiation and growth rate. Sub-cement is now being evaluated in full stem/cement/femur models.

  4. Enhancement of cemented waste forms by supercritical CO2 carbonation of standard portland cements

    International Nuclear Information System (INIS)

    Rubin, J.B.; Carey, J.; Taylor, C.M.V.

    1997-01-01

    We are conducting experiments on an innovative transformation concept, using a traditional immobilization technique, that may significantly reduce the volume of hazardous or radioactive waste requiring transport and long-term storage. The standard practice for the stabilization of radioactive salts and residues is to mix them with cements, which may include additives to enhance immobilization. Many of these wastes do not qualify for underground disposition, however, because they do not meet disposal requirements for free liquids, decay heat, head-space gas analysis, and/or leachability. The treatment method alters the bulk properties of a cemented waste form by greatly accelerating the natural cement-aging reactions, producing a chemically stable form having reduced free liquids, as well as reduced porosity, permeability and pH. These structural and chemical changes should allow for greater actinide loading, as well as the reduced mobility of the anions, cations, and radionuclides in aboveground and underground repositories. Simultaneously, the treatment process removes a majority of the hydrogenous material from the cement. The treatment method allows for on-line process monitoring of leachates and can be transported into the field. We will describe the general features of supercritical fluids, as well as the application of these fluids to the treatment of solid and semi-solid waste forms. some of the issues concerning the economic feasibility of industrial scale-up will be addressed, with particular attention to the engineering requirements for the establishment of on-site processing facilities. Finally, the initial results of physical property measurements made on portland cements before and after supercritical fluid processing will be presented

  5. Corrosion resistance of cement brick on an organo-mineral base in a hydrogen sulfide medium

    Energy Technology Data Exchange (ETDEWEB)

    Potapov, A G; Belousov, G A; Pustovalov, V I; Skorikov, B M

    1981-01-01

    Results are presented of strength tests of cement brick made of different types of cement as a function of the composition of the mixing liquid and storage conditions. It is established that cement brick made of cement on a cinder base mixed in hydrogen sulfide water possesses the highest corrosive resistance to hydrogen sulfide attack. A marked increase in corrosion resistance is observed in cement brick on an organo-mineral base. Results of industrial tests of organo-mineral grouting mortar in a hydrogen sulfide medium are demonstrated.

  6. The asbestos cement container and its characterization program

    International Nuclear Information System (INIS)

    Kertesz, C.; Oliver, J.; Jaouen, C.

    1986-01-01

    A new type of packing container is designed in France, by SGN, for the reprocessing wastes conditioning: the asbestos cement container (CAC) made by the industrial process for pipes fabrication. Two types of CAC are studied, differing from each other by their wall thickness. The technology of which SGN is in charge is presented. A characterization program is operated by CEA in view of satisfying to regulatory requirements. Emphasis is placed upon the radionuclides migration study, through different asbestos cement samples

  7. Impact of coal and rice husk ash on the quality and chemistry of cement clinker

    International Nuclear Information System (INIS)

    Nawaz, S.; Kanwal, S.; Rahim, U.; Sheikh, N.; Shahzad, K.

    2012-01-01

    Utilization of rice husk as an alternative fuel for coal is of interest due to its availability in huge quantities in Pakistan and also because its combustion is environmental pollution friendly as it generates much less SOX due to its much lower sulphur content (0.1-0.3%) compared to sulphur content in coals, particularly indeginous coals ranging from 0.6-14.8%. The purpose of present study was to examine the impact of co-firing of rice husk and coal on the quality of cement clinker so as to substitute expensive imported coal with the abundantly available cheaper rice husk to reduce the cost of production of the cement. For this investigation raw feed mix (mixture of limestone, clay, bauxite and laterite in predetermined proportions) used for cement manufacture was mixed with predetermined varying proportions of coal ash and rice husk ash and placed inside a muffle furnace at 1200 degree C - 1500 degree C i-e the temperatures prevailing in the industrial cement kilns, for various periods of time to obtain cement clinker. The quality and chemistry of cement clinker thus produced in the laboratory was experimentally studied to ensure the quality of cement clinker that would be obtained by co-firing of rice husk and coal in different proportions in industrial cement kilns as the coal ash and rice husk ash produced during combustion will get mixed with cement clinker in industrial kilns. The results indicated that there was decrease in the Lime Saturation Factor, Free Lime and Tricalcium Silicate (C3S) content and increase in the Dicalcium Silicate (C2S) content by increasing the rice husk ash and decreasing the coal ash proportion in the clinker. (author)

  8. Comparison of the physical and mechanical properties of MTA and portland cement.

    Science.gov (United States)

    Islam, Intekhab; Chng, Hui Kheng; Yap, Adrian U Jin

    2006-03-01

    This study evaluated and compared the pH, radiopacity, setting time, solubility, dimensional change, and compressive strength of ProRoot MTA (PMTA), ProRoot MTA (tooth colored formula) (WMTA), white Portland cement (WP), and ordinary Portland cement (OP). The results showed that PMTA and Portland cement have very similar physical properties. However, the radiopacity of Portland cement is much lower than that of PMTA. The compressive strength of PMTA was greater than Portland cement at 28 days. The major constituent of PMTA is Portland cement. Given the low cost of Portland cement and similar properties when compared to PMTA, it is reasonable to consider Portland cement as a possible substitute for PMTA in endodontic applications. However, industrially manufactured Portland cement is not approved currently for use in the United States and therefore no clinical recommendation can be made for its use in the human body. Further in vitro and in vivo tests, especially with regards its biocompatibility, should be conducted to ascertain if it meets the FDA requirements for use as a medical device.

  9. Penetration of natural gas in industrial processes for direct burning: the case of ceramics, cement and glass industries; Penetracao do gas natural em processos industriais de queima direta: caso das industrias ceramica, cimento e vidro

    Energy Technology Data Exchange (ETDEWEB)

    Berni, Mauro Donizeti; Leite, Alvaro A. Furtado [Universidade Estadual de Campinas (UNICAMP), SP (Brazil); Dorileo, Ivo Leandro [Universidade Federal do Mato Grosso (NIEPE/UFMT), Cuiaba, MT (Brazil). Nucleo Interdisciplinar de Estudos em Planejamento Energetico; Bajay, Sergio Valdir [Universidade estadual de Campinas (FEM/UNICAMP), SP (Brazil). Fac. de Engenharia Mecanica. Dept. de Energia], e-mail: bajay@fem.unicamp.com.br

    2008-07-01

    Industrial sector can use the natural gas (NG) as raw material, as fuel and in co-generation. The NG as fuel is used, predominantly, to produce heat in the Brazilian industries. That rate, both main forms of industrial use of the NG are its direct burning in kilns - when the direct contact is had with the product - and the supply of process heat through boilers, for instance. Direct burning is used in the ceramic, cement and glass industries. This work discuss the penetration opportunity of the NG in the direct burning regarding the fuel oil and other energy that it can substitute, the environmental effects and the co-generation possibilities in each one of the analyzed industrial blanches in this work. (author)

  10. Energy optimization and reduction of carbon footprint in cement manufacturing

    Energy Technology Data Exchange (ETDEWEB)

    Gallestey, Eduardo; Crosley, Gabriela; Wilson, Andrew; Maier, Urs; Hoppler, Rolf; Boerrnert, Thomas

    2010-09-15

    Cement producers are large consumers of thermal and electrical energy, which are only available at steadily increasing costs. Efforts to reduce demands by using higher efficiency equipment and substituting -fuels and raw materials to lower production costs have been addressed in recent years. Under the Kyoto Protocol industrialised countries agreed to reduce their collective greenhouse gas emissions. Cement producers as some of the largest emitters of CO2 have been especially challenged to find new and innovative ways to reduce greenhouse gas emissions. This paper summarise some ABB technologies developed to assist the cement industry to meet these goals.

  11. Preterm delivery among people living around Portland cement plants

    International Nuclear Information System (INIS)

    Yang, C.-Y.; Chang, C.-C.; Tsai, S.-S.; Huang, H.-Y.; Ho, C.-K.; Wu, T.-N.; Sung, F.-C.

    2003-01-01

    The Portland cement industry is the main source of particulate air pollution in Kaohsiung city. Data in this study concern outdoor air pollution and the health of individuals living in communities in close proximity to Portland cement plants. The prevalence of delivery of preterm birth infants as significantly higher in mothers living within 0-2 km of a Portland cement plant than in mothers living within 2-4 km. After controlling for several possible confounders (including maternal age, season, marital status, maternal education, and infant sex), the adjusted odds ratio was 1.30 (95% I=1.09-1.54) for the delivery of preterm infants for mothers living close to he Portland cement plants, chosen at the start to be from 0 to 2 km. These data provide further support for the hypothesis that air pollution can affect he outcome of pregnancy

  12. Kinetics of strength gain of biocidal cements

    Directory of Open Access Journals (Sweden)

    Rodin Aleksandr Ivanovich

    Full Text Available Biocorrosion becomes the determinative durability factor of buildings and constructions. Damages of construction materials caused by bacteria, filamentous fungi, actinomycetes constitute a serious danger to the constructions of a building or a structure and to the health of people. Biodeteriorations are typical both in old and new constructions. A great quantity of destruction factors of industrial and residential buildings under the influence of microorganisms was established in practice. Providing products and constructions based on concretes fungicidal and bactericidal properties is an important direction of modern construction material science. The most efficient way to solve this task is creation of biocidal cements. The article presents the results of experimental studies of kinetic dependences of strength gain by biocidal cements by physico-mechanical and physico-chemical analysis methods. The identical velocity character of initial hydration of the developed compositions of biocidal cements is set, as well as a more calm behavior of hardening processes at later terms. It has been established that the compositions of biocidal cements modified by sodium sulfate and sodium fluoride possess the greatest strength.

  13. Reducing CO2-Emission by using Eco-Cements

    Science.gov (United States)

    Voit, K.; Bergmeister, K.; Janotka, I.

    2012-04-01

    CO2 concentration in the air is rising constantly. Globally, cement companies are emitting nearly two billion tonnes/year of CO2 (or around 6 to 7 % of the planet's total CO2 emissions) by producing portland cement clinker. At this pace, by 2025 the cement industry will be emitting CO2 at a rate of 3.5 billion tones/year causing enormous environmental damage (Shi et al., 2011; Janotka et al., 2012). At the dawn of the industrial revolution in the mid-eighteenth century the concentration of CO2 was at a level of ca. 280 ppm. 200 years later at the time of World War II the CO2 level had risen to 310 ppm what results in a rate of increase of 0,15 ppm per year for that period (Shi et al., 2011). In November 2011 the CO2 concentration reached a value of 391 ppm (NOAA Earth System Research Laboratory, 2011), a rise of ca. 81 ppm in 66 years and an increased rate of around 1,2 ppm/year respectively. In the same period cement production in tons of cement has multiplied by a factor of ca. 62 (Kelly & Oss, US Geological Survey, 2010). Thus new CO2-saving eco-cement types are gaining in importance. In these cement types the energy-consuming portland cement clinker is partially replaced by latent hydraulic additives such as blast furnace slag, fly ash or zeolite. These hydraulic additives do not need to be fired in the rotary furnace. They ony need to be pulverized to the required grain size and added to the ground portland cement clinker. Hence energy is saved by skipping the engery-consuming firing process, in addition there is no CO2-degassing as there is in the case of lime burning. Therefore a research project between Austria and Slovakia, funded by the EU (Project ENVIZEO), was initiated in 2010. The main goal of this project is to develop new CEM V eco-types of cements and certificate them for common usage. CEM V is a portland clinker saving cement kind that allows the reduction of clinker to a proportion of 40-64% for CEM V/A and 20-39% for CEM V/B respectively by the

  14. The suitability of a supersulfated cement for nuclear waste immobilisation

    International Nuclear Information System (INIS)

    Collier, N.C.; Milestone, N.B.; Gordon, L.E.; Ko, S.-C.

    2014-01-01

    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste

  15. The suitability of a supersulfated cement for nuclear waste immobilisation

    Energy Technology Data Exchange (ETDEWEB)

    Collier, N.C., E-mail: nick.collier@sheffield.ac.uk [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Milestone, N.B. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Callaghan Innovation, 69 Gracefield Road, PO Box 31310, Lower Hutt 5040 (New Zealand); Gordon, L.E. [Immobilisation Science Laboratory, Department of Materials Science and Engineering, The University of Sheffield, Mappin Street, Sheffield S1 3JD (United Kingdom); Geopolymer and Minerals Processing Group, Department of Chemical and Biomolecular Engineering, University of Melbourne, Parkville, Victoria 3010 (Australia); Ko, S.-C. [Holcim Technology Ltd, Hagenholzstrasse 85, CH-8050 Zurich (Switzerland)

    2014-09-15

    Highlights: • We investigate a supersulfated cement for use as a nuclear waste encapsulant. • High powder fineness requires a high water content to satisfy flow requirements. • Heat generation during hydration is similar to a control cement paste. • Typical hydration products are formed resulting in a high potential for waste ion immobilisation. • Paste pH and aluminium corrosion is less than in a control cement paste. - Abstract: Composite cements based on ordinary Portland cement are used in the UK as immobilisation matrices for low and intermediate level nuclear wastes. However, the high pore solution pH causes corrosion of some metallic wastes and undesirable expansive reactions, which has led to alternative cementing systems being examined. We have investigated the physical, chemical and microstructural properties of a supersulfated cement in order to determine its applicability for use in nuclear waste encapsulation. The hardened supersulfated cement paste appeared to have properties desirable for use in producing encapsulation matrices, but the high powder specific surface resulted in a matrix with high porosity. Ettringite and calcium silicate hydrate were the main phases formed in the hardened cement paste and anhydrite was present in excess. The maximum rate of heat output during hydration of the supersulfated cement paste was slightly higher than that of a 9:1 blastfurnace slag:ordinary Portland cement paste commonly used by the UK nuclear waste processing industry, although the total heat output of the supersulfated cement paste was lower. The pH was also significantly lower in the supersulfated cement paste. Aluminium hydroxide was formed on the surface of aluminium metal encapsulated in the cement paste and ettringite was detected between the aluminium hydroxide and the hardened cement paste.

  16. Hydration rate and strength development of low-heat type portland cement mortar mixed with pozzolanic materials

    International Nuclear Information System (INIS)

    Matsui, Jun

    1998-01-01

    Recently, low-heat type Portland cement was specified in Japan Industrial Standards (JIS). Its hydration proceeds slowly. The results of the research so far obtained indicate that slow hydration of cement and mixing of pozzolanic materials with cement make micro-structure of harded cement paste dense and durable. In this study, a blended cement using low-heat type Portland cement and some of pozzolanic materials has been newly developed and its strength property and hydration ratio were checked. The followings are conclusion. (1) Hydration rate of cement paste varies with the replacement ratio of pozzolanic materials. (2) A good liner relationship between strength and total hydration rate of cement paste was observed. (3) A proper replacement ratio of both base-cement and pozzolanic material for manufacturing a blended cement is 50%. (author)

  17. Mechanical properties of Self-Consolidating Concrete incorporating Cement Kiln Dust

    OpenAIRE

    El-Mohsen, Mostafa Abd; Anwar, Ahmed M.; Adam, Ihab A.

    2015-01-01

    Self-Consolidating Concrete (SCC) has been widely used in both practical and laboratory applications. Selection of its components and their ratios depends, mainly, on the target mechanical and physical properties recommended by the project consultant. Partial replacement of cement in SCC with cheap available industrial by-product could produce environmentally durable concrete with similar properties of normal concrete. In the current research, SCC was produced by blending Cement Kiln Dust (CK...

  18. CONTRIBUTION TO THE STATISTICAL INTERPRETATION OF RAW MATERIALS FOR THE CEMENT INDUSTRY OF SPLIT

    Directory of Open Access Journals (Sweden)

    Miroslav Matijaca

    1990-12-01

    Full Text Available Up to the last two decades cement was produced from mari called »tupina« (with about 76% CaCOj which is an ideal mixture for cement production. Due to the quantity decrease of this raw material, cement production went on using the mixture of other members of the flysch series: limestones, marls, clay, loess, sandstones a.o. By the analysis of natural materials the CaCO^ content has mostly been proved. Therefore, knowing the correlation of oxides in mineral raw material is of special significance. The article discusses investigation results of the correlation between CaCO-i and other oxides of the raw material (the paper is published in Croatian.

  19. Design, Explanation, and Evaluation of Training Model Structures Based on Learning Organization--In the Cement Industry with a Nominal Production Capacity of Ten Thousand Tons

    Science.gov (United States)

    Rahimian, Hamid; Kazemi, Mojtaba; Abbspour, Abbas

    2017-01-01

    This research aims to determine the effectiveness of training based on learning organization in the staff of cement industry with production capacity over ten thousand tons. The purpose of this study is to propose a training model based on learning organization. For this purpose, the factors of organizational learning were introduced by…

  20. System of lower cogeneration in the cement industry; Sistema de cogeneracion inferior en la industria del cemento

    Energy Technology Data Exchange (ETDEWEB)

    Romero Paredes, H.; Vazquez, A; Ambriz, J. J.; Fosado, A.; Cedillo, D.; Sanchez, R. [Universidad Autonoma Metropolitana-Iztapalapa (Mexico)

    1999-07-01

    In this paper present work, the design of a cogeneration system was made, taking advantage of the waste thermal flows in a cement manufacturing industry. The costs by concept of energy sources in the cement industry represent between 30 and 60% of the production costs, reason why any diminution in its consumption, will be reflected considerably in the productivity of the company. In order to determine the available capacity of waste energy and to establish the dimension of the cogeneration system it was decided to initially conduct balances of matter and energy of a cement production train. For the evaluation and numerical simulation a case study of a national plant was taken. The analysis takes only into account the rotary kiln, the pre roaster, the gas cooler or conditioner, the cooler of clinker and the separators or dust recuperators. In this study the electrical mills nor the systems that operate all over the plant have been taken in consideration. The results show that in general a high potential of co-generation exists since in some cases the heat losses can reach up to a 50% of the calorific energy input. The capacity of electrical generation by means of a steam turbine when taking advantage of a fraction (in the order of 60%) the residual heat, can be between 200 and 300 watts per kilogram of clinker produced. In conclusion, when recovering by means of appropriate heat exchangers for each one of the mentioned equipment the wasted energy and a network of heat interchange optimized by means of modern technologies an important part of the electrical energy that a cement mill uses can be generated. The method used has been very attractive and with the possibility of applying it to any cement mill and thus evaluate the potentials of energy co-generation. [Spanish] En el presente trabajo, se realizo el diseno de un sistema de cogeneracion aprovechando las corrientes termicas de desecho en una industria de fabricacion de cemento. Los costos por concepto de

  1. Energy efficiency enhancement in cement factories using expert system

    International Nuclear Information System (INIS)

    Effatnejad, R.; Jadih, S.

    2001-01-01

    Full text : In this paper, expert system for energy efficiency in cement industry is presented. Due to the fact that cement manufacturing project in these factories are similar, so in main parts knowing the consumption origins and save potential and existing approaches can be similar. In this method, via expert system software of prolog AH types of energy consumption and investment costs are listed in which method of best first search and innovative search have been used and by forming knowledge base, targeting to get best approaches is presented. The obtained results, regarding the executed limits, will be displayed in the output of program and this program can be given the best decision about energy management in cement factories

  2. Application of ESP for gas cleaning in cement industry--with reference to India.

    Science.gov (United States)

    Bapat, J D

    2001-02-16

    Electrostatic precipitators (ESP) are used for gas cleaning in almost every section of cement manufacture. Application of ESP is studied, keeping in view Indian conditions. The characterisation of dust emissions has been done for different units, such as rotary kiln and raw mill, alkali by-pass, clinker cooler, cement and coal mill, in terms of exit gas quantity, temperature, dew point, dust content and particle size. It is seen that all these characteristics have a wide range of variance. The ESP system must effectively deal with these variations. The fundamental analytical expression governing the performance of ESP, i.e. the Deutsch equation, and that for particle migration velocity, were analysed to predict the effect of major operating parameters, namely particle size, temperature and applied voltage. Whereas the migration velocity (and the efficiency) varies directly with the particle size, it is proportional to the square and square root of applied voltage and absolute temperature of the gas, respectively. The increase in efficiency due to temperature is not seen in dc based ESP, perhaps due to more pronounced negative effect on the applied voltage due to the increase in dust resistivity at higher temperatures. The effect of gas and dust characteristics on the collection efficiency of ESP, as seen in the industrial practice, is summarised. Some main process and design improvements effectively dealing with the problem of gas and dust characteristics have been discussed. These are gas conditioning, pulse energization, ESP-fabric filter (FF) combination, improved horizontal flow as well as open top ESP.Generally, gas conditioning entails higher operating and maintenance costs. Pulse energization allows the use of hot gas, besides reducing the dust emission and power consumption. The improved horizontal flow ESP has been successfully used in coal dust cleaning. The open top or vertical flow ESP has a limitation on collection efficiency as it provides for only

  3. Physico-Chemical Studies Involving Incorporation of Radioactive and Industrial Waste In Cement-Epoxy Resin Matrix

    International Nuclear Information System (INIS)

    Sayed, M.S.; Hafez, N.

    1999-01-01

    Cement and epoxy resin as chemical additives are proposed to incorporate different types of wastes. The study was extended to prepare different mixtures of cement and epoxy resin in presence of some toxic ions. The studied ions were Cd II, Ni II, Cu II, Fe III, Ce IV, 154+152 Eu, phenol and toluene. The physical, mechanical and leaching properties of the mixtures were studied. The thermal analysis and infrared spectra were also investigated. It was observed that all the studied properties of the epoxy modified cement as a disposal matrix was improved

  4. Design and application of environmentally effective concrete with usage of chrysotile-cement waste

    Directory of Open Access Journals (Sweden)

    Egorova Lada

    2016-01-01

    Full Text Available Construction is resource-demanding industry, characterized by a large volume of waste. Particularly chrysotile cement waste obtained both in production and in dismantling over age chrysotile-cement products: corrugated asbestos boards and flat sheets, chrysotile-cement tubes. We propose to use dry chrysotile-cement waste as recycled aggregate for concrete. Based on developed compositions and identified properties of heavy concrete with chrysotile-cement waste introduce this technology to the production of foundation wall blocks. The studies confirmed the possibility of using chrysotile-cement aggregate and fine screening of crushing as a secondary coarse and fine aggregates for concrete with proper quality without increasing the cost of the product. Environmental safety of the obtained products was ensured. The direction for implementation of the research project was proposed.

  5. Performance of portland limestone cements: Cements designed to be more sustainable that include up to 15% limestone addition

    Science.gov (United States)

    Barrett, Timothy J.

    In 2009, ASTM and AASHTO permitted the use of up to 5% interground limestone in ordinary portland cement (OPC) as a part of a change to ASTM C150/AASHTO M85. When this work was initiated a new proposal was being discussed that would enable up to 15% interground limestone cement to be considered in ASTM C595/AASHTO M234. This work served to provide rapid feedback to the state department of transportation and concrete industry for use in discussions regarding these specifications. Since the time this work was initiated, ASTM C595/AASHTO M234 was passed (2012c) and PLCs are now able to be specified, however they are still not widely used. The proposal for increasing the volume of limestone that would be permitted to be interground in cement is designed to enable more sustainable construction, which may significantly reduce the CO2 that is embodied in the built infrastructure while also extending the life of cement quarries. Research regarding the performance of cements with interground limestone has been conducted by the cement industry since these cements became widely used in Europe over three decades ago, however this work focuses on North American Portland Limestone Cements (PLCs) which are specifically designed to achieve similar performance as the OPCs they replace.This thesis presents a two-phase study in which the potential for application of cements containing limestone was assessed. The first phase of this study utilized a fundamental approach to determine whether cement with up to 15% of interground or blended limestone can be used as a direct substitute to ordinary portland cement. The second phase of the study assessed the concern of early age shrinkage and cracking potential when using PLCs, as these cements are typically ground finer than their OPC counterparts. For the first phase of the study, three commercially produced PLCs were obtained and compared to three commercially produced OPCs made from the same clinker. An additional cement was tested

  6. Industrial processes inventory. Sector 2

    International Nuclear Information System (INIS)

    1994-01-01

    The work objective is to conduct a greenhouse gas emission inventory of the industrial processes in Lebanon for the year 1994. The Lebanese industry has emitted 1924.063 Gg (1.924.063 tons) of Carbon dioxide CO 2 ; 0.0003 Gg (0.3 tons) of carbon monoxide CO; 0.01112 Gg of nitrogen oxide NO; 273.888 tons of non-methane volatile organic compounds and 3.382 Gg (3.382 tons) of sulphur dioxide SO 2 . The cement industry is the major source of CO 2 emissions among the industrial processes in Lebanon. The cement industry is responsible for 76.1% of the total emissions followed by the iron and steel industry which produces 21.68% of the total CO 2 emissions from industrial processes. The NMVOC emissions are mainly produced by the use of asphalt for road paving (98.5% of total emissions by industry) followed by the food and beverage industry (1.2%). The emissions of sulphur dioxide SO 2 come from three industrial sources: the first come from the production of sulphuric acid (69.9% of total industrial emissions), the second from the cement industry (26.4% of total industrial emissions) and the third from the iron and steel mills (3.7% of total industrial emissions). Figures are presented to show the percentage distribution of various industrial sources contributions to CO 2 , NMVOC and SO 2 emissions in Lebanon. Carbon monoxide CO emissions in the industrial sector are very small. The major source is iron and steel mills and the minor source is asphalt-roofing production

  7. Sustainable Nanopozzolan Modified Cement: Characterizations and Morphology of Calcium Silicate Hydrate during Hydration

    Directory of Open Access Journals (Sweden)

    N. Mohamed Sutan

    2015-01-01

    Full Text Available There are environmental and sustainable benefits of partially replacing cement with industrial by-products or synthetic materials in cement based products. Since microstructural behaviours of cement based products are the crucial parameters that govern their sustainability and durability, this study investigates the microstructural comparison between two different types of cement replacements as nanopozzolan modified cement (NPMC in cement based product by focusing on the evidence of pozzolanic reactivity in corroboration with physical and mechanical properties. Characterization and morphology techniques using X-ray diffraction (XRD, Fourier transform infrared spectroscopy (FTIR, energy-dispersive X-ray spectroscopy (EDS, and scanning electron microscopy (SEM were carried out to assess the pozzolanic reactivity of cement paste modified with the combination of nano- and micro silica as NPMC in comparison to unmodified cement paste (UCP of 0.5 water to cement ratio (w/c. Results were then substantiated with compressive strength (CS results as mechanical property. Results of this study showed clear evidence of pozzolanicity for all samples with varying reactivity with NPMC being the most reactive.

  8. Compressive strength of different brands of cement (OPC) in province of Sindh

    International Nuclear Information System (INIS)

    Khaskheli, G.B.; Kumar, A.; Sheikh, A.

    2009-01-01

    OPC (Ordinary Portland Cement) is the most common type of cement used in construction industry. Three major brands of OPC are normal OPC, SRC (Sulphate Resisting Cement) and SC (Slag Cement). It is seen that the variation in constituents of cement may cause serious effects on the quality of cement. Thus the motivation of this research is to study the basic properties (consistency, setting time, and fineness), compressive strength (cement mortar and concrete cubes) and modulus of elasticity of all the OPC brands (OPC, SRC and SC) manufactured in Sindh. In total 10 cement factories, altogether 21 different brands of cement, were studied in the light of BS and ASTM Code specifications. In total 126 mortar cubes (1:3), 252 concrete cubes (126 for 3000 psi mix design and remaining for 5000 psi) and 126 concrete cylinders (6 for the each brand of cement pertaining to 3000 psi and 5000 psi mix design) were manufactured and tested. Experimental results demonstrated that all the cement brands fulfilled the BS and ASTM Code requirements for (i) basic properties (ii) compressive strength of mortar cubes at 3 and 28 days curing age (iii) compressive strength of concrete cubes at 28 days curing age, and (iv) modulus of elasticity. Some of the cements did not fulfill the BS and ASTM Code requirements for compressive strength of concrete cubes at 7 days curing age. (author)

  9. Environmental Assessment of Different Cement Manufacturing Processes Based on Emergy and Ecological Footprint Analysis

    Science.gov (United States)

    Due to its high environmental impact and energy intensive production, the cement industry needs to adopt more energy efficient technologies to reduce its demand for fossil fuels and impact on the environment. Bearing in mind that cement is the most widely used material for housin...

  10. Cermet cements.

    Science.gov (United States)

    McLean, J W

    1990-01-01

    Cermet ionomer cements are sintered metal/glass powders, which can be made to react with poly(acids). These new cements are significantly more resistant to abrasion than regular glass ionomer cements and are widely accepted as core build-up materials and lining cements. They can strengthen teeth and provide the clinician with an opportunity to treat early dental caries.

  11. Immobilization of Radioactive Waste in Different Fly Ash Zeolite Cement Blends

    International Nuclear Information System (INIS)

    Sami, N.M.

    2013-01-01

    The problem of radioactive waste management has been raised from the beginning use of nuclear energy for different purposes. The rad waste streams produced were sufficient to cause dangerous effects to man and its environment. The ordinary portland cement is the material more extensively used in the technologies of solidification and immobilization of the toxic wastes, low and medium level radioactive wastes. The production of portland cement is one of the most energy-intensive and polluting. The use of high energy in the production causes high emission due to the nature and processes of raw materials. The cement industry is responsible for 7% of the total CO 2 emission. Thus, the cement industry has a crucial role in the global warming. The formation of alite (Ca 3 SiO 5 ), which is the main component of the Portland cement clinker, produces a greater amount of CO 2 emission than the formation of belite (Ca 2 SiO 4 ). The proportion of alite to belite is about 3 in ordinary Portland clinker. Therefore, by decreasing this proportion less CO 2 would be emitted. Furthermore, if industrial byproducts such as fly ash from thermal power station or from incineration of municipal solid wastes have the potential to reduce CO 2 used as raw materials and alternative hydrothermal calcination routes are employed for belite clinker production, CO 2 emission can be strongly reduced or even totally avoided. The availability of fly ash will help in reducing the CO 2 emissions and will also help in resolving, to a great extent, the fly ash disposal problem. This thesis is based on focusing on the possibility of using fly ash as raw materials to prepare low cost innovation matrices for immobilization of radioactive wastes by synthesizing new kind of cement of low consuming energy. The synthesis process is based on the hydrothermal-calcination route of the fly ash without extra additions.

  12. Leaf structural traits of tropical woody species resistant to cement dust.

    Science.gov (United States)

    Siqueira-Silva, Advanio Inácio; Pereira, Eduardo Gusmão; Modolo, Luzia Valentina; Paiva, Elder Antonio Sousa

    2016-08-01

    Cement industries located nearby limestone outcrops in Brazil have contributed to the coating of cement dust over native plant species. However, little is known about the extent of the response of tropical woody plants to such environmental pollutant particularly during the first stages of plant development and establishment. This work focused on the investigation of possible alterations in leaf structural and ultrastructural traits of 5-month-old Guazuma ulmifolia Lam. (Malvaceae), 6-month-old Myracrodruon urundeuva Allemão (Anacardiaceae), and 9-month-old Trichilia hirta L. (Meliaceae) challenged superficially with cement dust during new leaf development. Leaf surface of plants, the soil or both (leaf plus soil), were treated (or not) for 60 days, under controlled conditions, with cement dust at 2.5 or 5.0 mg cm(-2). After exposure, no significant structural changes were observed in plant leaves. Also, no plant death was recorded by the end of the experiment. There was also some evidence of localized leaf necrosis in G. ulmifolia and T. hirta, leaf curling in M. urundeuva and T. hirta, and bulges formation on epidermal surface of T. hirta, after cement dust contact with plant shoots. All species studied exhibited stomata obliteration while T. hirta, in particular, presented early leaf abscission, changes in cellular relief, and organization and content of midrib cells. No significant ultrastructural alterations were detected under the experimental conditions studied. Indeed, mesophyll cells presented plastids with intact membrane systems. The high plant survival rates, together with mild morphoanatomic traits alterations in leaves, indicate that G. ulmifolia is more resistant to cement dust pollutant, followed by M. urundeuva and T. hirta. Thus, the three plant species are promising for being used to revegetate areas impacted by cement industries activities.

  13. Design, quality, and quality assurance of solid recovered fuels for the substitution of fossil feedstock in the cement industry.

    Science.gov (United States)

    Sarc, R; Lorber, K E; Pomberger, R; Rogetzer, M; Sipple, E M

    2014-07-01

    This paper describes the requirements for the production, quality, and quality assurance of solid recovered fuels (SRF) that are increasingly used in the cement industry. Different aspects have to be considered before using SRF as an alternative fuel. Here, a study on the quality of SRF used in the cement industry is presented. This overview is completed by an investigation of type and properties of input materials used at waste splitting and SRF production plants in Austria. As a simplified classification, SRF can be divided into two classes: a fine, high-calorific SRF for the main burner, or coarser SRF material with low calorific value for secondary firing systems, such as precombustion chambers or similar systems. In the present study, SRFs coming from various sources that fall under these two different waste fuel classes are discussed. Both SRFs are actually fired in the grey clinker kiln of the Holcim (Slovensko) plant in Rohožnik (Slovakia). The fine premium-quality material is used in the main burner and the coarse regular-quality material is fed to a FLS Hotdisc combustion device. In general, the alternative fuels are used instead of their substituted fossil fuels. For this, chemical compositions and other properties of SRF were compared to hard coal as one of the most common conventional fuels in Europe. This approach allows to compare the heavy metal input from traditional and alternative fuels and to comment on the legal requirements on SRF that, at the moment, are under development in Europe. © The Author(s) 2014.

  14. Mechanical properties of Self-Consolidating Concrete incorporating Cement Kiln Dust

    Directory of Open Access Journals (Sweden)

    Mostafa Abd El-Mohsen

    2015-04-01

    Full Text Available Self-Consolidating Concrete (SCC has been widely used in both practical and laboratory applications. Selection of its components and their ratios depends, mainly, on the target mechanical and physical properties recommended by the project consultant. Partial replacement of cement in SCC with cheap available industrial by-product could produce environmentally durable concrete with similar properties of normal concrete. In the current research, SCC was produced by blending Cement Kiln Dust (CKD with cement in different ratios. Four mixes incorporating cement kiln dust with partial cement replacement of 10%, 20%, 30%, and 40% were produced and compared with a control mix of Normally Vibrated Concrete (NVC. Superplasticizer was used to increase the flow-ability of SCC mixes. The fresh and hardened mechanical properties of all mixes were determined and evaluated. Moreover, time-dependent behavior was investigated for all mixes in terms of drying shrinkage test. The shrinkage strain was measured for all specimens for a period of 120 days. Based on the experimental results, it was found that SCC mixture containing 20% cement replacement of CKD exhibited the highest mechanical strength compared to other SCC mixes and NVC mix as well. It was observed that the volumetric changes of specimens were directly proportional to the increase of the cement replacement ratio.

  15. Cement burns: retrospective study of 18 cases and review of the literature.

    Science.gov (United States)

    Poupon, M; Caye, N; Duteille, F; Pannier, M

    2005-11-01

    Cement is increasingly used in the construction industry, but the occurrence of cement burns is rarely reported. This retrospective study concerns patients treated for cement burns in our unit between 1997 and 2002. Eighteen patients 18-64 years of age, treated previously in our unit for cement burns, were interviewed by telephone for evaluation. The mean time since treatment was 39 months. Burns were predominantly seen on the lower limbs, and a third occurred during an accident on the job. All deep burns were excised, and 16 patients received grafts. Mean hospital stay was 10 days, and mean sick leave 2 months. Our study indicated that all patients were poorly informed about cement-related risks. Surgical treatment of full-thickness cement burns at diagnosis enables rapid healing with a minimum of sequelae and reduces the high socioeconomic costs resulting from these lesions. This study indicates once again the need to improve preventive measures; which are very often inadequate because of lack of awareness of risks.

  16. European cement conference and exhibition. Proceedings volume

    Energy Technology Data Exchange (ETDEWEB)

    McCaffrey, R. (ed.)

    2004-07-01

    Topics covered various aspects of the European cement industry including trends, market, emissions trading, environment, state-of-the-art technology, kilns and dedusting solutions. Two papers have been abstracted separately. A CD-ROM of the conference papers, including additional papers not in the printed volume, is also available.

  17. Retention of metal-ceramic crowns with contemporary dental cements.

    Science.gov (United States)

    Johnson, Glen H; Lepe, Xavier; Zhang, Hai; Wataha, John C

    2009-09-01

    New types of crown and bridge cement are in use by practitioners, and independent studies are needed to assess their effectiveness. The authors conducted a study in three parts (study A, study B, and study C) and to determine how well these new cements retain metal-ceramic crowns. The authors prepared teeth with a 20-degree taper and a 4-millimeter length. They cast high-noble metal-ceramic copings, then fitted and cemented them with a force of 196 newtons. The types of cements they used were zinc phosphate, resin-modified glass ionomer, conventional resin and self-adhesive modified resin. They thermally cycled the cemented copings, then removed them. They recorded the removal force and calculated the stress of dislodgment by using the surface area of each preparation. They used a single-factor analysis of variance to analyze the data (alpha = .05). The mean stresses necessary to remove crowns, in megapascals, were 8.0 for RelyX Luting (3M ESPE, St. Paul, Minn.), 7.3 for RelyX Unicem (3M ESPE), 5.7 for Panavia F (Kuraray America, New York) and 4.0 for Fuji Plus (GC America, Alsip, Ill.) in study A; 8.1 for RelyX Luting, 2.6 for RelyX Luting Plus (3M ESPE) and 2.8 for Fuji CEM (GC America) in study B; and 4.9 for Maxcem (Kerr, Orange, Calif.), 4.0 for BisCem (Bisco, Schaumburg, Ill.), 3.7 for RelyX Unicem Clicker (3M ESPE), 2.9 for iCEM (Heraeus Kulzer, Armonk, N.Y.) and 2.3 for Fleck's Zinc Cement (Keystone Industries, Cherry Hill, N.J.) in study C. Powder-liquid versions of new cements were significantly more retentive than were paste-paste versions of the same cements. The mean value of crown removal stress for the new self-adhesive modified-resin cements varied appreciably among the four cements tested. All cements retained castings as well as or better than did zinc phosphate cement. Powder-liquid versions of cements, although less convenient to mix, may be a better clinical choice when crown retention is an issue. All cements tested will retain castings

  18. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    Fred Sabins

    2001-01-01

    The objective of this project is to develop an improved ultra-lightweight cement using ultralight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Problems and Task 3: Test Ultra-Lightweight Cements. Results reported this quarter include a review and summary of Halliburton Energy Services (HES) and BJ Services historical performance data for lightweight cement applications. These data are analyzed and compared to ULHS cement and foamed cement performances. Similar data is expected from Schlumberger, and an analysis of this data will be completed in the following phases of the project. Quality control testing of materials used to formulate ULHS cements in the laboratory was completed to establish baseline material performance standards. A testing protocol was developed employing standard procedures as well as procedures tailored to evaluate ULHS and foamed cement. This protocol is presented and discussed. Results of further testing of ULHS cements are presented along with an analysis to establish cement performance design criteria to be used during the remainder of the project. Finally, a list of relevant literature on lightweight cement performance is compiled for review during the next quarter

  19. Hydration study of limestone blended cement in the presence of hazardous wastes containing Cr(VI)

    International Nuclear Information System (INIS)

    Trezza, M.A.; Ferraiuelo, M.F.

    2003-01-01

    Considering the increasing use of limestone cement manufacture, the present paper tends to characterize limestone behavior in the presence of Cr(VI). The research reported herein provides information regarding the effect of Cr(VI) from industrial wastes in the limestone cement hydration. The cementitious materials were ordinary Portland cement, as reference, and limestone blended cement. The hydration and physicomechanical properties of cementitious materials and the influence of chromium at an early age were studied with X-ray diffraction (XRD), infrared spectroscopy (FTIR), conductimetric and mechanical tests. Portland cement pastes with the addition of Cr(VI) were examined and leaching behavior with respect to water and acid solution were investigated. This study indicates that Cr(VI) modifies the rate and the components obtained during the cement hydration

  20. The use of by-products from metallurgical and mineral industries as filler in cement-based materials.

    Science.gov (United States)

    Moosberg, Helena; Lagerblad, Björn; Forssberg, Eric

    2003-02-01

    This investigation has been made in order to make it possible to increase the use of by-products in cement-based materials. Use of by-products requires a screening procedure that will reliably determine their impact on concrete. A test procedure was developed. The most important properties were considered to be strength development, shrinkage, expansion and workability. The methods used were calorimetry, flow table tests, F-shape measurements, measurements of compressive and flexural strength and shrinkage/expansion measurements. Scanning electron microscopy was used to verify some results. Twelve by-products were collected from Swedish metallurgical and mineral industries and classified according to the test procedure. The investigation showed that the test procedure clearly screened out the materials that can be used in the production of concrete from the unsuitable ones.

  1. Study on Cr(VI) Leaching from Cement and Cement Composites

    Science.gov (United States)

    Palascakova, Lenka; Kanuchova, Maria

    2018-01-01

    This paper reports an experimental study on hexavalent chromium leaching from cement samples and cement composites containing silica fume and zeolite additions that were subjected to various leaching agents. The water-soluble Cr(VI) concentrations in cements ranged from 0.2 to 3.2 mg/kg and represented only 1.8% of the total chromium content. The presence of chromium compounds with both chromium oxidation states of III and VI was detected in the cement samples by X-ray photoelectron spectroscopy (XPS). Leaching tests were performed in a Britton-Robinson buffer to simulate natural conditions and showed increased dissolution of Cr(VI) up to 6 mg/kg. The highest amount of leached hexavalent chromium was detected after leaching in HCl. The findings revealed that the leaching of chromium from cements was higher by 55–80% than that from the cement composites. A minimum concentration was observed for all cement samples when studying the relationship between the soluble Cr(VI) and the cement storage time. PMID:29690550

  2. PURIFIED WASTE FCC CATALYST AS A CEMENT REPLACEMENT MATERIAL

    Directory of Open Access Journals (Sweden)

    Danute Vaiciukyniene

    2015-06-01

    Full Text Available Zeolites are commonly used in the fluid catalytic cracking process. Zeolite polluted with oil products and became waste after some time used. The quantity of this waste inevitably rises by expanding rapidly oil industry. The composition of these catalysts depends on the manufacturer and on the process that is going to be used. The main factors retarding hydration process of cement systems and modifying them strength are organic compounds impurities in the waste FCC catalyst. The present paper shows the results of using purified waste FCC catalyst (pFCC from Lithuania oil refinery, as Portland cement replacement material. For this purpose, the purification of waste FCC catalyst (FCC samples was treated with hydrogen peroxide. Hydrogen peroxide (H2O2 is one of the most powerful oxidizers known. By acting of waste with H2O2 it can eliminate the aforementioned waste deficiency, and the obtained product becomes one of the most promising ingredients, in new advanced building materials. Hardened cement paste samples with FCC or pFCC were formed. It was observed that the pFCC blended cements developed higher strength, after 28 days, compared to the samples with FCC or reference samples. Typical content of Portland cement substituting does not exceed 30 % of mass of Portland cement in samples. Reducing the consumption of Portland cement with utilizing waste materials is preferred for reasons of environmental protection.

  3. A contribution to the industrial valorization of tannery waste: the case of cement industry; Contribution a la valorisation industrielle des dechets de tanneries: cas de la cimenterie

    Energy Technology Data Exchange (ETDEWEB)

    Yatribi, A.; Boukhars, L. [Service de l' Environnement, Div. de l' Urbanisme, Province de Kenitra (Morocco); Nejmeddine, A. [Laboratoire d' Ecotoxicologi, Faculte des Sciences Semlalia, Marrakech (Morocco)

    2001-04-01

    The present work addresses the possibility of valorization of tannery waste incineration ashes in the cement industry. To this end, the impact of the addition of ashes at various percentages (0, 5, 10, 15, 20, 25, 30, 35, 40 and 45 % in mass) on some mechanical and physical parameters of cement was examined: normal consistency (%), the beginning of setting (hr), the end of setting (hr), the hot expansion (mm), the resistances to compression and to bending (N/mm{sup 2}) determined on normalized 4 x 4 x 16 cm samples. The impact of the treatment environment (20 deg C and 100 % of relative humidity RH, 30 deg C and 70 % RH, 45 deg C and 45 % RH) was also taken into consideration. The obtained results reveal that the normal consistency, the beginning and the end of setting vary linearly with the quantity of added ashes. Above an addition of ashes of 30 %, the end of setting exceeds the standards demanding a maximum of 10 hours. Additionally, the results indicate that whatever the environment treatment may be, the resistances to compression and to bending increase with the increase of the sample age; they vary inversely to the amount of ash addition. The results allow to conclude that for an ash addition of 15 % and after an ageing of 30 days, the resistance to compression is higher than 40 N/mm{sup 2}, thus allowing the production of CPA 400 cement. These results also allow to conclude that samples kept in a humid environment give the best resistances to compression and to bending, by comparison with those kept in a dry environment. (authors)

  4. Cement-in-cement acetabular revision with a constrained tripolar component.

    Science.gov (United States)

    Leonidou, Andreas; Pagkalos, Joseph; Luscombe, Jonathan

    2012-02-17

    Dislocation of a total hip replacement (THR) is common following total hip arthroplasty (THA). When nonoperative management fails to maintain reduction, revision surgery is considered. The use of constrained acetabular liners has been extensively described. Complete removal of the old cement mantle during revision THA can be challenging and is associated with significant complications. Cement-in-cement revision is an established technique. However, the available clinical and experimental studies focus on femoral stem revision. The purpose of this study was to present a case of cement-in-cement acetabular revision with a constrained component for recurrent dislocations and to investigate the current best evidence for this technique. This article describes the case of a 74-year-old woman who underwent revision of a Charnley THR for recurrent low-energy dislocations. A tripolar constrained acetabular component was cemented over the primary cement mantle following removal of the original liner by reaming, roughening the surface, and thoroughly irrigating and drying the primary cement. Clinical and radiological results were good, with the Oxford Hip Score improving from 11 preoperatively to 24 at 6 months postoperatively. The good short-term results of this case and the current clinical and biomechanical data encourage the use of the cement-in-cement technique for acetabular revision. Careful irrigation, drying, and roughening of the primary surface are necessary. Copyright 2012, SLACK Incorporated.

  5. Utilization of flotation wastes of copper slag as raw material in cement production

    International Nuclear Information System (INIS)

    Alp, I.; Deveci, H.; Suenguen, H.

    2008-01-01

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe 2 O 3 mainly in the form of fayalite (Fe 2 SiO 4 ) and magnetite (Fe 3 O 4 ). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials

  6. Utilization of flotation wastes of copper slag as raw material in cement production.

    Science.gov (United States)

    Alp, I; Deveci, H; Süngün, H

    2008-11-30

    Copper slag wastes, even if treated via processes such as flotation for metal recovery, still contain heavy metals with hazardous properties posing environmental risks for disposal. This study reports the potential use of flotation waste of a copper slag (FWCS) as iron source in the production of Portland cement clinker. The FWCS appears a suitable raw material as iron source containing >59% Fe(2)O(3) mainly in the form of fayalite (Fe(2)SiO(4)) and magnetite (Fe(3)O(4)). The clinker products obtained using the FWCS from the industrial scale trial operations over a 4-month period were characterised for the conformity of its chemical composition and the physico-mechanical performance of the resultant cement products was evaluated. The data collected for the clinker products produced using an iron ore, which is currently used as the cement raw material were also included for comparison. The results have shown that the chemical compositions of all the clinker products including those of FWCS are typical of a Portland cement clinker. The mechanical performance of the standard mortars prepared from the FWCS clinkers were found to be similar to those from the iron ore clinkers with the desired specifications for the industrial cements e.g. CEM I type cements. Furthermore, the leachability tests (TCLP and SPLP) have revealed that the mortar samples obtained from the FWCS clinkers present no environmental problems while the FWCS could act as the potential source of heavy metal contamination. These findings suggest that flotation wastes of copper slag (FWCS) can be readily utilised as cement raw material due to its availability in large quantities at low cost with the further significant benefits for waste management/environmental practices of the FWCS and the reduced production and processing costs for cement raw materials.

  7. ULTRA-LIGHTWEIGHT CEMENT

    International Nuclear Information System (INIS)

    Fred Sabins

    2001-01-01

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses Task 1: Assess Ultra-Lightweight Cementing Issues, Task 2: Review Russian Ultra-Lightweight Cement Literature, Task 3: Test Ultra-Lightweight Cements, and Task 8: Develop Field ULHS Cement Blending and Mixing Techniques. Results reported this quarter include: preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; summary of pertinent information from Russian ultra-lightweight cement literature review; laboratory tests comparing ULHS slurries to foamed slurries and sodium silicate slurries for two different applications; and initial laboratory studies with ULHS in preparation for a field job

  8. Identifying improvement potentials in cement production with life cycle assessment.

    Science.gov (United States)

    Boesch, Michael Elias; Hellweg, Stefanie

    2010-12-01

    Cement production is an environmentally relevant process responsible for 5% of total anthropogenic carbon dioxide emissions and 7% of industrial fuel use. In this study, life cycle assessment is used to evaluate improvement potentials in the cement production process in Europe and the USA. With a current fuel substitution rate of 18% in Europe and 11% in the USA, both regions have a substantial potential to reduce greenhouse gas emissions and save virgin resources by further increasing the coprocessing of waste fuels. Upgrading production technology would be particularly effective in the USA where many kiln systems with very low energy efficiency are still in operation. Using best available technology and a thermal substitution rate of 50% for fuels, greenhouse gas emissions could be reduced by 9% for Europe and 18% for the USA per tonne of cement. Since clinker production is the dominant pollution producing step in cement production, the substitution of clinker with mineral components such as ground granulated blast furnace slag or fly ash is an efficient measure to reduce the environmental impact. Blended cements exhibit substantially lower environmental footprints than Portland cement, even if the substitutes feature lower grindability and require additional drying and large transport distances. The highest savings in CO(2) emissions and resource consumption are achieved with a combination of measures in clinker production and cement blending.

  9. Glass-making furnaces, cement kilns and baking ovens

    Energy Technology Data Exchange (ETDEWEB)

    1989-01-01

    Possible areas for future strategic R and D within the European Community in the cement, glass and bake industries are identified based upon the current scenario of R and D in process industries and following views of main industries and research experts. Priority topics for R and D should include advanced flow modelling, the implementation of control strategies and expert systems and the development of on-line sensors. Fundamental research in some areas, such as advanced diagnostic techniques and sensor systems and modelling of two-phase and pollutant formation, is considered of primary importance.

  10. Feasibility of using ceramic furnace wastes in cement composites

    International Nuclear Information System (INIS)

    Fazzan, J.V.; Sanches, A.O.; Akasaki, J.L.; Malmonge, J.A.

    2016-01-01

    Currently, the region of Epitacio-SP President is classified as Paulista West Center in the production of ceramic tiles and bricks. However, as these industries have also generated environmental impacts in the production process with the generation of waste, the construction industries presents as great potential to absorb a large portion of these materials, called Pozzolans. In this sense, the research aims to study the characterization of Ceramic Furnace Wastes (CFC) and the evaluation of their reactivity. Mortar specimens were molded with different waste percentages in partial replacement of Portland cement, for analysis of compressive strength and capillary water absorption test. The characterization results show that important properties can be obtained by the preparation conditions of ashes, besides obtaining resistant activity index higher than expected by technical standards when using the material in replacement of Portland cement. (author)

  11. Lime kiln dust as a potential raw material in portland cement manufacturing

    Science.gov (United States)

    Miller, M. Michael; Callaghan, Robert M.

    2004-01-01

    In the United States, the manufacture of portland cement involves burning in a rotary kiln a finely ground proportional mix of raw materials. The raw material mix provides the required chemical combination of calcium, silicon, aluminum, iron, and small amounts of other ingredients. The majority of calcium is supplied in the form of calcium carbonate usually from limestone. Other sources including waste materials or byproducts from other industries can be used to supply calcium (or lime, CaO), provided they have sufficiently high CaO content, have low magnesia content (less than 5 percent), and are competitive with limestone in terms of cost and adequacy of supply. In the United States, the lime industry produces large amounts of lime kiln dust (LKD), which is collected by dust control systems. This LKD may be a supplemental source of calcium for cement plants, if the lime and cement plants are located near enough to each other to make the arrangement economical.

  12. Physical, chemical and radioactive characterization of co-products from titanum dioxide industry for valorization in the cement industry; Caracterizacion fisico-quimica y radiactiva de los sub-productos provenientes de la industria de dioxido de titanio para su valorizacion en la industria del cemento: implicaciones radiologicas.

    Energy Technology Data Exchange (ETDEWEB)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-07-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanum dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields sucha as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  13. Physical, chemical and radioactive characterization of co-products from titanium dioxide industry for valorization in the cement industry; Caracterizacion fisico-quimica y radiactiva de los sub-productos provenientes de la industria de dioxido de titanio para su valorizacion en la industria del cemento: implicaciones radiologicas.

    Energy Technology Data Exchange (ETDEWEB)

    Gazquez, M.J.; Mantero, J.; Bolivar, J.P.; Garcia-Tenorio, R.; Vaca, F.

    2011-07-01

    The present study was conducted to characterize the raw materials (ilmenite and slag), waste (red gypsum) and several co-products (sulphate monohydrate and sulphate heptahydrated) form the titanium dioxide industry in relation to their elemental composition (major, minor and trace elements), granulometry, mineralogy, microscopic morphology, physical composition and radioactive content in order to apply this knowledge in the valorization of the co-products in the fields such a as construction, civil engineering, etc. In particular, the main properties of cements produced with different proportions of red gypsum were studied, and the obtained improvements, in relation to Ordinary Portland Cements (OPC) were evaluated. It was also demonstrated that the levels of pollutants and the radioactive content in the produced RG cements, remain within the regulated safety limits. (Author). 38 refs.

  14. Fabrication of Phosphate Cement with High Integrity

    International Nuclear Information System (INIS)

    Yang, Jae Hwan; Lee, Chang Hwa; Heo, Cheol Min; Jeon, Min Ku; Kang, Kweon Ho

    2011-01-01

    As the development of industrial society has accelerated, hazardous wastes are generated as well. According to the 1986 statistics of U.S.A, each person made 40 tons of waste in America that year. Treatment of radioactive waste is one of the most important and serious problems related to waste treatments, because its radioactivity and decaying heat have harmful effects to human and environment for a long time. Nuclear developed countries have used conventional method of treatment such as vitrification or cementation in order to stabilize and solidify radioactive waste. Although the former guarantees the formation of high leaching resistant and durable waste form, it requires several hundred (or even more than one thousand) temperature to melt glass frit. This process generates secondary waste volatilized, as well as being non-economical. Cement technology played a role of immobilizing low and middle class wastes. It has advantages of low temperature setting, low cost, easy process, etc. The alkalinity of ordinary cement, however, constrains the utility of cement to the solidification of alkaline waste. In addition, leachability and mechanical strength of cements are not quite appropriate for the stabilization of high level waste. In this regard, chemically bonded phosphate cement(CBPC), which sets by an acid-base reaction, is a potentially expectable material for immobilization of radioactive waste. CBPC not only sets at room temperature, but also encapsulates various isotopes chemically. The performance of CBPC can be enhanced by the addition of fly ash, sand, wollastonite, etc. This study aims at fabricating the CBPC containing fly ash with high integrity. Morphology, microstructure, and compressive strength are evaluated using SEM, and digital compressing machine

  15. Radionuclide and metal sorption on cement and concrete

    CERN Document Server

    Ochs, Michael; Wang, Lian

    2016-01-01

    Cementitious materials are being widely used as solidification/stabilisation and barrier materials for a variety of chemical and radioactive wastes, primarily due to their favourable retention properties for metals, radionuclides and other contaminants. The retention properties result from various mineral phases in hydrated cement that possess a high density and diversity of reactive sites for the fixation of contaminants through a variety of sorption and incorporation reactions. This book presents a state of the art review and critical evaluation of the type and magnitude of the various sorption and incorporation processes in hydrated cement systems for twenty-five elements relevant for a broad range of radioactive and industrial wastes. Effects of cement evolution or ageing on sorption/incorporation processes are explicitly evaluated and quantified. While the immobilisation of contaminants by mixing-in during hydration is not explicitly addressed, the underlying chemical processes are similar. A quantitativ...

  16. A Twofold Comparison between Dual Cure Resin Modified Cement and Glass Ionomer Cement for Orthodontic Band Cementation.

    Science.gov (United States)

    Attar, Hanaa El; Elhiny, Omnia; Salem, Ghada; Abdelrahman, Ahmed; Attia, Mazen

    2016-12-15

    To test the solubility of dual cure resin modified resin cement in a food simulating solution and the shear bond strength compared to conventional Glass ionomer cement. The materials tested were self-adhesive dual cure resin modified cement and Glass Ionomer (GIC). Twenty Teflon moulds were divided into two groups of tens. The first group was injected and packed with the modified resin cement, the second group was packed with GIC. To test the solubility, each mould was weighed before and after being placed in an analytical reagent for 30 days. The solubility was measured as the difference between the initial and final drying mass. To measure the Shear bond strength, 20 freshly extracted wisdom teeth were equally divided into two groups and embedded in self-cure acrylic resin. Four mm sections of stainless steel bands were cemented to the exposed buccal surfaces of teeth under a constant load of 500 g. Shear bond strength was measured using a computer controlled materials testing machine and the load required to deband the samples was recorded in Newtons. GIC showed significantly higher mean weight loss and an insignificant lower Shear bond strength, compared to dual cure resin Cement. It was found that dual cure resin modified cement was less soluble than glass ionomer cement and of comparable bond strength rendering it more useful clinically for orthodontic band cementation.

  17. Understanding mineral trioxide aggregate/Portland-cement: a review of literature and background factors.

    Science.gov (United States)

    Steffen, R; van Waes, H

    2009-06-01

    This was to carry out a review of the literature concerning mineral trioxide aggregate (MTA) and Portland cement with regards to clinical, biological and mechanical findings and a possible substitution of MTA through Portland cement for endodontic use. Electronic literature search of scientific papers from January 1993 to January 2009 was carried out on the MEDLINE and Scopus databases using specific key words. In total, 57 papers were identified that dealt with MTA and Portland cement in a relevant way. The review of 50 papers conforming to the applied criteria showed that MTA and Portland cements have the same clinical, biological and mechanical properties. In animal experiments and technical characterisations both materials seemed to have very similar properties. The only difference is bismuth oxide in MTA added for better radio opacity. It seems likely that MTA materials are based on industrial Portland cements mixed with bismuth oxide. More studies, especially some long-term studies comparing MTA and Portland cement, are necessary. The existing literature gives a solid base for clinical studies with Portland cement in order to replace MTA as an endodontic material. Portland cement could be a substitute for most endodontic materials used in primary teeth.

  18. Combustion of solid alternative fuels in the cement kiln burner

    DEFF Research Database (Denmark)

    Nørskov, Linda Kaare

    In the cement industry there is an increasing environmental and financial motivation for substituting conventional fossil fuels with alternative fuels, being biomass or waste derived fuels. However, the introduction of alternative fuels may influence emissions, cement product quality, process...... stability, and process efficiency. Alternative fuel substitution in the calciner unit has reached close to 100% at many cement plants and to further increase the use of alternative fuels rotary kiln substitution must be enhanced. At present, limited systematic knowledge of the alternative fuel combustion...... properties and the influence on the flame formation is available. In this project a scientific approach to increase the fundamental understanding of alternative fuel conversion in the rotary kiln burner is employed through literature studies, experimental combustion characterisation studies, combustion...

  19. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    LENUS (Irish Health Repository)

    Keeling, Parnell

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct.

  20. Polymer-Cement Composites with Self-Healing Ability for Geothermal and Fossil Energy Applications

    Energy Technology Data Exchange (ETDEWEB)

    Childers, M. Ian; Nguyen, Manh-Thuong; Rod, Kenton A.; Koech, Phillip K.; Um, Wooyong; Chun, Jaehun; Glezakou, Vassiliki-Alexandra; Linn, Diana; Roosendaal, Timothy J.; Wietsma, Thomas W.; Huerta, Nicolas John; Kutchko, Barbara G.; Fernandez, Carlos A.

    2017-05-18

    Sealing of wellbores in geothermal and tight oil/gas reservoirs by filling the annulus with cement is a well-established practice. Failure of the cement as a result of physical and/or chemical stress is a common problem with serious environmental and financial consequences. Numerous alternative cement blends have been proposed for the oil and gas industry. Most of these possess poor mechanical properties, or are not designed to work in high temperature environments. This work reports on a novel polymer-cement composite with remarkable self-healing ability that maintains the required properties of typical wellbore cements and may be stable at most geothermal temperatures. We combine for the first time experimental analysis of physical and chemical properties with density functional theory simulations to evaluate cement performance. The thermal stability and mechanical strength are attributed to the formation of a number of chemical interactions between the polymer and cement matrix including covalent bonds, hydrogen bonding, and van der Waals interactions. Self-healing was demonstrated by sealing fractures with 0.3–0.5 mm apertures, 2 orders of magnitude larger than typical wellbore fractures. This polymer-cement composite represents a major advance in wellbore cementing that could improve the environmental safety and economics of enhanced geothermal energy and tight oil/gas production.

  1. Energy conservation and dust production in wet rotary cement kilns

    Energy Technology Data Exchange (ETDEWEB)

    Sell, N J; Fischbach, F A

    1976-12-01

    Energy conservation is currently a major concern of the cement industry. A comparison of data supplied by the U.S. Federal Energy Administration with that gathered in an extensive private study incorporating 29 wet cement plants indicates that a significant reduction of the energy consumed can be accomplished by decreasing the amount of dust generated in the process. Energy saving of 8 percent through dust suppression appears possible by increasing the slurry moisture and by using hammermills rather than impactors as the crushing technique.

  2. Factors affecting bond cement across casing leak zones in oil and gas wells

    Energy Technology Data Exchange (ETDEWEB)

    Nasr, Mohamed; Edbeib, Said [Al-Fateh University, Tripoli (Libyan Arab Jamahiriya). Dept. of Petroleum Engineering

    2004-07-01

    Casing leaks have been a major concern to the oil industry because of their effect on lowering the production rate in many oil and gas wells. The leaks are the result of deterioration of the casing in the well, which is caused by severe corrosion due to the contact of the casing with high salinity foreign fluid. The objective of this study is to determine the factors influencing the mechanical properties of the hardened cement opposite the casing leak zones. This study is conducted by laboratory measurements of the compressive strength of the hardened cement when the cement slurry was mixed with different percentages of formation water and different concentrations of different cement additives. The results of this study indicate that the compressive strength readings obtained from the cement bond log and the cement evaluation tool against the casing leak zones are lower than those readings recorded in adjacent formations. The low cement compressive strength values observed across casing leak zones are due to the contamination of the cement with saline water present in these formations which, in turn, effects the hardening properties of the cement. The experimental results indicated that the salinity of the formation water when mixed with the cement slurry in the presence of cement additives, decreased the compressive strength of the bond cement and also decreased the thickening time of the cement slurry. It is concluded that casing leaks found in many wells observed in oil fields in Libya were due to the mixing of the cement with high salinity formation water present in the lost circulation zones. The high water salinity in these zones effects the setting time of the cement slurry which, therefore, decreased the hardening properties of the bond cement and caused cracks and channels in the hardened cement across lost circulation zones. (author)

  3. Mechanisms and modelling of waste-cement and cement-host rock interactions

    Science.gov (United States)

    2017-06-01

    Safe and sustainable disposal of hazardous and radioactive waste is a major concern in today's industrial societies. The hazardous waste forms originate from residues of thermal treatment of waste, fossil fuel combustion and ferrous/non-ferrous metal smelting being the most important ones in terms of waste production. Low- and intermediate-level radioactive waste is produced in the course of nuclear applications in research and energy production. For both waste forms encapsulation in alkaline, cement-based matrices is considered to ensure long-term safe disposal. Cementitious materials are in routine use as industrial materials and have mainly been studied with respect to their evolution over a typical service life of several decades. Use of these materials in waste management applications, however, requires assessments of their performance over much longer time periods on the order of thousands to several ten thousands of years.

  4. Copper-promoted cementation of antimony in hydrochloric acid system: A green protocol

    Energy Technology Data Exchange (ETDEWEB)

    Wu, Lian-Kui; Li, Ying-Ying; Cao, Hua-Zhen; Zheng, Guo-Qu, E-mail: zhenggq@zjut.edu.cn

    2015-12-15

    Highlights: • Antimony can be efficiently removed by cementation with copper powder. • Cemented antimony is in the form of Cu{sub 2}Sb. • Consumed copper powder is transformed to CuCl. • The cementation is a chemically controlled step. • No toxic stibine generates during the cementation process. - Abstract: A new method of recovering antimony in hydrochloric acid system by cementation with copper powder was proposed and carried out at laboratory scale. Thermodynamic analysis and cyclic voltammetry test were conducted to study the cementation process. This is a novel antimony removal technology and quite meets the requirements of green chemistry. The main cement product Cu{sub 2}Sb is a promising anodic material for lithium and sodium ion battery. And nearly all consumed copper powder are transformed into CuCl which is an important industrial material. The effect of reaction temperature, stoichiometric ratio of Cu to Sb(III), stirring rate and concentration of HCl on the cementation efficiency of antimony were investigated in detail. Optimized cementation condition is obtained at 60 °C for 120 min and stirring rate of 600 rpm with Cu/Sb(III) stoichiometric ratio of 6 in 3 mol L{sup −1} HCl. At this time, nearly all antimony can be removed by copper powder and the cementation efficiency is over 99%. The structure and morphologies of the cement products were characterized by X-ray diffraction and scanning electron microscopy, respectively. Results show that the reaction temperature has little influence on the morphology of the cement products which consist of particles with various sizes. The activation energy of the cementation antimony on copper is 37.75 kJ mol{sup −1}, indicating a chemically controlled step. Inductively coupled plasma mass spectrometry results show that no stibine generates during the cementation process.

  5. Respiratory tract mortality in cement workers: a proportionate mortality study

    Science.gov (United States)

    2012-01-01

    Background The evidence regarding the association between lung cancer and occupational exposure to cement is controversial. This study investigated causes of deaths from cancer of respiratory tract among cement workers. Methods The deaths of the Greek Cement Workers Compensation Scheme were analyzed covering the period 1969-1998. All respiratory, lung, laryngeal and urinary bladder cancer proportionate mortality were calculated for cement production, maintenance, and office workers in the cement industry. Mortality from urinary bladder cancer was used as an indirect indicator of the confounding effect of smoking. Results Mortality from all respiratory cancer was significantly increased in cement production workers (PMR = 1.91; 95% CI 1.54 to 2.33). The proportionate mortality from lung cancer was significantly elevated (PMR = 2.05; 95% CI 1.65 to 2.52). A statistically significant increase in proportionate mortality due to respiratory (PMR = 1.7; 95% CI 1.2 to 2.34). and lung cancer (PMR = 1.67;95% CI = 1.15-2.34) among maintenance workers has been observed. The PMR among the three groups of workers (production, maintenance, office) did differ significantly for lung cancer (p = 0.001), while the PMR for urinary bladder cancer found to be similar among the three groups of cement workers. Conclusion Cement production, and maintenance workers presented increased lung and respiratory cancer proportionate mortality, and this finding probably cannot be explained by the confounding effect of smoking alone. Further research including use of prospective cohort studies is needed in order to establish a causal association between occupational exposure to cement and risk of lung cancer. PMID:22738120

  6. Solidification of low-level radioactive liquid waste using a cement-silicate process

    International Nuclear Information System (INIS)

    Grandlund, R.W.; Hayes, J.F.

    1979-01-01

    Extensive use has been made of silicate and Portland cement for the solidification of industrial waste and recently this method has been successfully used to solidify a variety of low level radioactive wastes. The types of wastes processed to date include fuel fabrication sludges, power reactor waste, decontamination solution, and university laboratory waste. The cement-silicate process produces a stable solid with a minimal increase in volume and the chemicals are relatively inexpensive and readily available. The method is adaptable to either batch or continuous processing and the equipment is simple. The solid has leaching characteristics similar to or better than plain Portland cement mixtures and the leaching can be further reduced by the use of ion-exchange additives. The cement-silicate process has been used to solidify waste containing high levels of boric acid, oils, and organic solvents. The experience of handling the various types of liquid waste with a cement-silicate system is described

  7. Competitiveness and carbon leakages in industry under asymmetric climate policy

    International Nuclear Information System (INIS)

    Demailly, D.

    2008-02-01

    This research aims at studying how to predict competitiveness loss for an industry submitted to an asymmetric carbon constraint, and carbon leakages, whether high losses and important leakages might be feared, and which policies can be used to mitigate these losses and escapes. The author analyses and comments the content of four articles dealing with: the impact on competitiveness, revenue distribution and economic efficiency of a change in the allocation rules for EU greenhouse gas allowances; the relationship between allocation of CO 2 allowances and competitiveness in the case of the European iron and steel industry; CO 2 abatement, competitiveness and leakage in the European cement industry under EU ETS; and leakage from climate policies and border tax adjustment (lessons from a geographic model of the cement industry). Then, the author combines several approaches to study the cement and steel industries

  8. Evaluation of the amount of excess cement around the margins of cement-retained dental implant restorations: the effect of the cement application method.

    Science.gov (United States)

    Chee, Winston W L; Duncan, Jesse; Afshar, Manijeh; Moshaverinia, Alireza

    2013-04-01

    Complete removal of excess cement from subgingival margins after cementation of implant-supported restorations has been shown to be unpredictable. Remaining cement has been shown to be associated with periimplant inflammation and bleeding. The purpose of this study was to investigate and compare the amount of excess cement after cementation with 4 different methods of cement application for cement-retained implant-supported restorations. Ten implant replicas/abutments (3i) were embedded in acrylic resin blocks. Forty complete veneer crowns (CVCs) were fabricated by waxing onto the corresponding plastic waxing sleeves. The wax patterns were cast and the crowns were cemented to the implant replicas with either an interim (Temp Bond) or a definitive luting agent (FujiCEM). Four methods of cement application were used for cementation: Group IM-Cement applied on the internal marginal area of the crown only; Group AH-Cement applied on the apical half of the axial walls of the crown; Group AA-Cement applied to all axial walls of the interior surface of the crown, excluding the occlusal surface; and Group PI-Crown filled with cement then seated on a putty index formed to the internal configuration of the restoration (cementation device) (n=10). Cement on the external surfaces was removed before seating the restoration. Cement layers were applied on each crown, after which the crown was seated under constant load (80 N) for 10 minutes. The excess cement from each specimen was collected and measured. One operator performed all the procedures. Results for the groups were compared, with 1 and 2-way ANOVA and the Tukey multiple range test (α=.05). No significant difference in the amount of excess/used cement was observed between the 2 different types of cements (P=.1). Group PI showed the least amount of excess cement in comparison to other test groups (P=.031). No significant difference was found in the amount of excess cement among groups MI, AH, and AA. Group AA showed the

  9. Recycling of porcelain tile polishing residue in portland cement: hydration efficiency.

    Science.gov (United States)

    Pelisser, Fernando; Steiner, Luiz Renato; Bernardin, Adriano Michael

    2012-02-21

    Ceramic tiles are widely used by the construction industry, and the manufacturing process of ceramic tiles generates as a major residue mud derived from the polishing step. This residue is too impure to be reused in the ceramic process and is usually discarded as waste in landfills. But the analysis of the particle size and concentration of silica of this residue shows a potential use in the manufacture of building materials based on portland cement. Tests were conducted on cement pastes and mortars using the addition of 10% and 20% (mass) of the residue. The results of compressive strength in mortars made up to 56 days showed a significant increase in compressive strength greater than 50%. The result of thermogravimetry shows that portlandite is consumed by the cement formed by the silica present in the residue in order to form calcium silicate hydrate and featuring a pozzolanic reaction. This effect improves the performance of cement, contributes to research and application of supplementary cementitious materials, and optimizes the use of portland cement, reducing the environmental impacts of carbon dioxide emissions from its production.

  10. 76 FR 76760 - Gray Portland Cement and Cement Clinker From Japan

    Science.gov (United States)

    2011-12-08

    ... and Cement Clinker From Japan Determination On the basis of the record \\1\\ developed in the subject... duty order on gray Portland cement and cement clinker from Japan would be likely to lead to... and Cement Clinker from Japan: Investigation No. 731- TA-461 (Third Review). By order of the...

  11. Renewable and dangerous residues as industrial fuels. Study about hard environmental support in the cement production in Brazil, years 1990; Residuos renovaveis e perigosos como combustiveis industriais. Estudo sobre a dificil sustentacao ambiental da fabricacao de cimento no Brasil, anos 1990

    Energy Technology Data Exchange (ETDEWEB)

    Santi, Auxiliadora Maria Moura [Fundacao Estadual do Meio Ambiente, Belo Horizonte, MG (Brazil); Seva Filho, Arsenio Oswaldo [Universidade Estadual de Campinas, SP (Brazil). Faculdade de Engenharia Mecanica. Dept. de Energia

    1999-07-01

    The aim of the work is to indicate new fuels to Brazilian cement industry. A comparative study is presented. The renewable energetic sources, not renewable energetic sources, and residues of other industrial processes are analyzed.

  12. Process development for utilizing asbestos cement waste in rotary kilns for the cement industry. Final report; Erarbeitung eines Verfahrens zur stofflichen Verwertung von zementgebundenen Asbestprodukten in Drehrohroefen fuer die Zementindustrie. Abschlussbericht

    Energy Technology Data Exchange (ETDEWEB)

    Schlegel, R.; Kieser, J.; Kraehner, A.

    1999-11-01

    The law for recycling and waste demands the utilization also for waste of asbestos cement (ac). The procedure of thermal utilization of ac in the flame of a rotary cement kiln was developed and patented by the research institute IBU-tec Weimar, Germany. The ac-material has to be pre-pulverized and grinded to a degree of fineness of R{sub 90}<15%. Considerations of safety engineering lead to the idea of common fine grinding of old oil (oo) and ac. This new procedure was searched in FuE-project in 1998/99 (financial support by BMBF). A mash of ac and oo was generated as a utilization product ready for firing which was injected into the flame of the rotary cement kiln. This particles of ac smelt to spherical shaped particles at a temperature above 1500 C. They were utilized by clinker formation. The material and gas stream leaving the kiln does not contain fibres of asbestos. This was demonstrated in a small equipment burning test. The industrial realization concerning cement plant Ruedersdorf, near Berlin, was searched, technologically described and safety engineeringly and financially assessed by a project study. Process-technical and financial advantages were seen for the dry fine grinding. The wet fine grinding with old oil could be used in cement plants using old oil as fuel. (orig.) [German] Das Kreislaufwirtschafts- und Abfallgesetz (1994) fordert u.a. die stoffliche Verwertung auch fuer Asbestzementabfaelle (AZ). Das vom Institut fuer Baustoff- und Umweltschutz-Technologie Weimar 1995 entwickelte und patentierte Verfahren zur thermischen Verwertung von AZ in der Flamme eines Zementdrehrohrofens erfuellt diese Forderung. Das AZ-Material muss vorzerkleinert und bis zur Rohmehlfeinheit (R{sub 90}<15%) feingemahlen werden. Sicherheitstechnische Ueberlegungen fuehrten zu der Idee, die Feinmahlung zusammen mit Altoel (AOe) zu erproben. Diese Verfahrensvariante wurde im Rahmen eines FuE-Projektes 1998/99 untersucht (finanzielle Foerderung durch das BMBF). Als

  13. The comparison analysis of total factor productivity and eco-efficiency in China's cement manufactures

    International Nuclear Information System (INIS)

    Long, Xingle; Zhao, Xicang; Cheng, Faxin

    2015-01-01

    This paper mainly compares total factor productivity and eco-efficiency in China's cement manufactures from 2005 to 2010. First, we evaluate total factor productivity and eco-efficiency of China's cement manufactures through distance function and directional slack-based measure (DSBM) respectively. Furthermore, we also explore the difference of total factor productivity and eco-efficiency. Last, we investigate the determinants of Malmquist, Mamlquist–Luenberger of China's cement manufactures through random-effect Tobit and bootstrap truncated econometric methods. We find that there are some gaps between Malmquist and Mamlquist–Luenberger of China's cement manufactures. Per labor cement industry value has U-shape relationship with both Malmquist and Malmquist–Luenberger. It is necessary to adopt advanced technology to reduce pollutant emissions. -- Highlights: •Eco-efficiency of cement manufactures is evaluated through slack-based measure. •Eco-efficiency of China's cement manufactures has biases with total factor productivity. •Environmental Kuznets curve is existed for China's cement manufactures

  14. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Spadaccini, Christopher M.; Cowan, Kenneth Michael

    2016-08-16

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  15. Cementing a wellbore using cementing material encapsulated in a shell

    Energy Technology Data Exchange (ETDEWEB)

    Aines, Roger D.; Bourcier, William L.; Duoss, Eric B.; Floyd, III, William C.; Spadaccini, Christopher M.; Vericella, John J.; Cowan, Kenneth Michael

    2017-03-14

    A system for cementing a wellbore penetrating an earth formation into which a pipe extends. A cement material is positioned in the space between the wellbore and the pipe by circulated capsules containing the cement material through the pipe into the space between the wellbore and the pipe. The capsules contain the cementing material encapsulated in a shell. The capsules are added to a fluid and the fluid with capsules is circulated through the pipe into the space between the wellbore and the pipe. The shell is breached once the capsules contain the cementing material are in position in the space between the wellbore and the pipe.

  16. Wide-scale utilization of MSWI fly ashes in cement production and its impact on average heavy metal contents in cements: The case of Austria.

    Science.gov (United States)

    Lederer, Jakob; Trinkel, Verena; Fellner, Johann

    2017-02-01

    %, which is suggested by some studies, the limit values for cements as defined by the BMLFUW (2016) will be exceeded. Furthermore, the concrete produced from this cement will not be recyclable anymore due to its high total heavy metal contents. This and the comparatively high contribution of MSWI fly ashes to total heavy metal contents in cements indicate their relatively low resource potential if compared to other secondary raw materials in the cement industry. Copyright © 2016 Elsevier Ltd. All rights reserved.

  17. Lung function reduction and chronic respiratory symptoms among workers in the cement industry: a follow up study

    Directory of Open Access Journals (Sweden)

    Zeleke Zeyede K

    2011-11-01

    Full Text Available Abstract Background There are only a few follow-up studies of respiratory function among cement workers. The main aims of this study were to measure total dust exposure, to examine chronic respiratory symptoms and changes in lung function among cement factory workers and controls that were followed for one year. Methods The study was conducted in two cement factories in Ethiopia. Totally, 262 personal measurements of total dust among 105 randomly selected workers were performed. Samples of total dust were collected on 37-mm cellulose acetate filters placed in closed faced Millipore-cassettes. Totally 127 workers; 56 cleaners, 44 cement production workers and 27 controls were randomly selected from two factories and examined for lung function and interviewed for chronic respiratory symptoms in 2009. Of these, 91 workers; 38 cement cleaners (mean age 32 years, 33 cement production workers (36 years and 20 controls (38 years were examined with the same measurements in 2010. Results Total geometric mean dust exposure among cleaners was 432 mg/m3. The fraction of samples exceeding the Threshold Limit Value (TLV of 10 mg/m3 for the cleaners varied from 84-97% in the four departments. The levels were considerably lower among the production workers (GM = 8.2 mg/m3, but still 48% exceeded 10 mg/m3. The prevalence of all the chronic respiratory symptoms among both cleaners and production workers was significantly higher than among the controls. Forced Expiratory Volume in one second (FEV1 and FEV1/Forced Vital Capacity (FEV1/FVC were significantly reduced from 2009 to 2010 among the cleaners (p Conclusions The high prevalence of chronic respiratory symptoms and reduction in lung function is probably associated with high cement dust exposure. Preventive measures are needed to reduce the dust exposure.

  18. Case study: evaluation of continuos blending silos in the cement industry, by the aid of tracer techniques

    International Nuclear Information System (INIS)

    Sebastian, C.; Maghella, G.; Mamani, E.

    2000-12-01

    Besides the actual burning process in cement manufacture, particular importance is attached to raw material preparation and homogenization, not only because of the quality of the kiln fed and therefore of the produced cement, but also because of the economy of the kiln operation, which significantly depends on the uniformity of the chemical composition of the material. As a result, the blending process of the cement raw material, before burning, is a basic stage of cement technology production. In this case, the pneumatic homogenization process is studied in a silo with a great storing and processing capacity. The objective is to evaluate the parameters which influence in the continuos operation. The method allows us to determine the optimal blending parameters, through the observation of the movement and distribution of the different fractions of fine dust raw meal, labelled with La-140 as tracer. Changes in blending according to time are discussed as well as the influence of the silo design on the degree of homogenization. It was showed that the silo blending operation has a strong influence on the production of good-quality cement as well as the implications on energy saving

  19. Natural cement as the precursor of Portland cement: Methodology for its identification

    International Nuclear Information System (INIS)

    Varas, M.J.; Alvarez de Buergo, M.; Fort, R.

    2005-01-01

    When cements appeared in the 19th century, they took the place of traditional binding materials (lime, gypsum, and hydraulic lime) which had been used until that time. Early cements can be divided into two groups, natural and artificial (Portland) cements. Natural cements were introduced first, but their widespread usage was short-lived as they were quickly replaced by artificial cements (Portland), still the most important and predominant today. The main differences between natural and artificial cements arise during the manufacturing process. The final properties of the cements are greatly influenced by differences in the raw materials and burning temperatures employed. The aim of this paper is to assess the efficiency of traditional analytical techniques (petrographic microscopy, X-ray diffraction (XRD), scanning electron microscopy (SEM), and Fourier transform infrared spectroscopy (FTIR)) used to differentiate natural and artificial cements

  20. Environmental and energy assessment of the use of Andesite in cement

    Directory of Open Access Journals (Sweden)

    Hamidi Moussa

    2018-01-01

    Full Text Available The present study is a contribution to the research of new sources of supply of additions and raw materials in order to valorize local materials in the manufacture of cement. It consists in checking the environmental validity of the industrial use of andesite by evaluating the energy consumption of manufacturing andesitic cement. This evaluation was made on CEMI 52.5R type cement mortars whose basic constituent is clinker, with substitution rates of raw and calcined andesitic rock at 800 °C varying from 0-40%. and this through mechanical performance tests at several deadlines (2 days, 7 days, 28 days and 90 days. The results show that the analysis of the influence on the environment of this addition, in its raw state or calcined at 800 ° C, made it possible to say that globally the impact of andesite on the matrices seems positive to long term. The replacement of the cement by andesite systematically induces a reduction in the energy required to produce one ton of binder, due to the lower energy demand for grinding than that required for the thermal treatment of the clinker. Overall, the energy cost of andesite cement (in kWh per MPa compressive strength is lower than that of ordinary cement for low rates of clinker replacement and obtaining cements with moderate strengths.

  1. Influence of ferrite phase in alite-calcium sulfoaluminate cements

    Science.gov (United States)

    Duvallet, Tristana Yvonne Francoise

    Since the energy crisis in 1970's, research on low energy cements with low CO2- emissions has been increasing. Numerous solutions have been investigated, and the goal of this original research is to create a viable hybrid cement with the components of both Ordinary Portland cement (OPC) and calcium sulfoaluminate cement (CSAC), by forming a material that contains both alite and calcium sulfoaluminate clinker phases. Furthermore, this research focuses on keeping the cost of this material reasonable by reducing aluminum requirements through its substitution with iron. The aim of this work would produce a cement that can use large amounts of red mud, which is a plentiful waste material, in place of bauxite known as an expensive raw material. Modified Bogue equations were established and tested to formulate this novel cement with different amounts of ferrite, from 5% to 45% by weight. This was followed by the production of cement from reagent chemicals, and from industrial by-products as feedstocks (fly ash, red mud and slag). Hydration processes, as well as the mechanical properties, of these clinker compositions were studied, along with the addition of gypsum and the impact of a ferric iron complexing additive triisopropanolamine (TIPA). To summarize this research, the influence of the addition of 5-45% by weight of ferrite phase, was examined with the goal of introducing as much red mud as possible in the process without negatively attenuate the cement properties. Based on this PhD dissertation, the production of high-iron alite-calcium sulfoaluminateferrite cements was proven possible from the two sources of raw materials. The hydration processes and the mechanical properties seemed negatively affected by the addition of ferrite, as this phase was not hydrated entirely, even after 6 months of curing. The usage of TIPA counteracted this decline in strength by improving the ferrite hydration and increasing the optimum amount of gypsum required in each composition

  2. Accurate quantitative XRD phase analysis of cement clinkers

    International Nuclear Information System (INIS)

    Kern, A.

    2002-01-01

    Full text: Knowledge about the absolute phase abundance in cement clinkers is a requirement for both, research and quality control. Traditionally, quantitative analysis of cement clinkers has been carried out by theoretical normative calculation from chemical analysis using the so-called Bogue method or by optical microscopy. Therefore chemical analysis, mostly performed by X-ray fluorescence (XRF), forms the basis of cement plan control by providing information for proportioning raw materials, adjusting kiln and burning conditions, as well as cement mill feed proportioning. In addition, XRF is of highest importance with respect to the environmentally relevant control of waste recovery raw materials and alternative fuels, as well as filters, plants and sewage. However, the performance of clinkers and cements is governed by the mineralogy and not the elemental composition, and the deficiencies and inherent errors of Bogue as well as microscopic point counting are well known. With XRD and Rietveld analysis a full quantitative analysis of cement clinkers can be performed providing detailed mineralogical information about the product. Until recently several disadvantages prevented the frequent application of the Rietveld method in the cement industry. As the measurement of a full pattern is required, extended measurement times made an integration of this method into existing automation environments difficult. In addition, several drawbacks of existing Rietveld software such as complexity, low performance and severe numerical instability were prohibitive for automated use. The latest developments of on-line instrumentation, as well as dedicated Rietveld software for quantitative phase analysis (TOPAS), now make a decisive breakthrough possible. TOPAS not only allows the analysis of extremely complex phase mixtures in the shortest time possible, but also a fully automated online phase analysis for production control and quality management, free of any human interaction

  3. Utilization of Iron Ore Tailings as Raw Material for Portland Cement Clinker Production

    Directory of Open Access Journals (Sweden)

    Li Luo

    2016-01-01

    Full Text Available The cement industry has for some time been seeking alternative raw material for the Portland cement clinker production. The aim of this research was to investigate the possibility of utilizing iron ore tailings (IOT to replace clay as alumina-silicate raw material for the production of Portland cement clinker. For this purpose, two kinds of clinkers were prepared: one was prepared by IOT; the other was prepared by clay as a reference. The reactivity and burnability of raw meal, mineralogical composition and physical properties of clinker, and hydration characteristic of cement were studied by burnability analysis, differential thermal analysis, X-ray diffraction, and hydration analysis. The results showed that the raw meal containing IOT had higher reactivity and burnability than the raw meal containing clay, and the use of IOT did not affect the formation of characteristic mineralogical phases of Portland cement clinker. Furthermore, the physical and mechanical performance of two cement clinkers were similar. In addition, the use of IOT was found to improve the grindability of clinker and lower the hydration heat of Portland cement. These findings suggest that IOT can replace the clay as alumina-silicate raw material for the preparation of Portland cement clinker.

  4. Use of cement in concrete according to European standard EN 206-1

    Directory of Open Access Journals (Sweden)

    Christoph Müller

    2012-04-01

    Full Text Available The manufacture of cements with several main constituents (blended cements is of particular importance with regard to reducing climatically relevant CO2 emissions in the cement industry. A wide variety of common cement products exists in the different EU Member States. They match local manufacturing conditions, throughout meeting particular climatic or other local conditions, including building practices. In general, all cements conforming to European Cement Standard EN 197-1 are suitable for the manufacture of concrete according to European Concrete Standard EN 206-1. Depending on the area of application, however, differences related to the cement type may possibly have to be taken into account to ensure the durability of the concretes manufactured with these cements. These regulations were laid down in National Application Documents (NADs to EN 206-1 dependent upon the exposure classes that a structural element is assigned to. This paper deals with the overall concept of EN 206-1 with regard to concrete durability. It gives an overview of the cement types used in Europe and the areas of application of cements conforming to EN 197-1 in concrete conforming to EN 206-1 and various national annexes. The option of combining several main constituents makes blended cements particularly well suited for combining the advantages of individual main constituents, and thus for developing these cements into even more robust systems. This process requires an integrated assessment of all requirements to be met by cements during manufacture and application. From a technical perspective these include the strength formation potential as well as good workability of the concrete and, in particular, the durability of the concrete made from these cements. The effects that the main constituents have with regard to properties relevant to durability can be utilized in particular in cements made from a combination of limestone/blastfurnace slag or limestone/fly ash as

  5. Dust and smoke pollution monitoring in industrial unit

    International Nuclear Information System (INIS)

    Shamsi, S.S.

    1995-01-01

    Dust and smoke are the two most commonly emitted industrial pollutants which are visible to the naked eye. Cement plants and power generation plants, based on coal and fuel oil etc. are the most common examples of industry emitting these pollutants. In this article these pollutants have been briefly described and some monitoring instruments for dust and smoke emissions have been specific. These instruments are especially suitable for power station and the cement industry etc. Automotive in urban areas. However, this paper does not include equipment for automotive exhaust pollution. (author)

  6. Feasibility of producing nano cement in a traditional cement factory in Iraq

    Directory of Open Access Journals (Sweden)

    Sada Abdalkhaliq Hasan Alyasri

    2017-12-01

    Full Text Available This study investigates the economic feasibility of producing nano cement through the establishment of a production line within an existing cement factory. Creating a nano cement production line within the Alkufa Cement factory in Iraq is selected as a case study. Evaluation measures including internal rate of return (IRR, net present value (NPV and breakeven point (BEP are used to evaluate the possible gain that can be achieved from this option. The results demonstrated a positive NPV. The IRR is found to be 26.8% and BEP is reached within 3 years after the establishment of the line. This indicates that producing nano cement in the existing cement factory is economically feasible and can be more advantageous than the ordinary cement.

  7. Effectiveness of the Top-Down Nanotechnology in the Production of Ultrafine Cement (~220 nm

    Directory of Open Access Journals (Sweden)

    Byung-Wan Jo

    2014-01-01

    Full Text Available The present investigation is dealing with the communition of the cement particle to the ultrafine level (~220 nm utilizing the bead milling process, which is considered as a top-down nanotechnology. During the grinding of the cement particle, the effect of various parameters such as grinding time (1–6 h and grinding agent (methanol and ethanol on the production of the ultrafine cement has also been investigated. Performance of newly produced ultrafine cement is elucidated by the chemical composition, particle size distribution, and SEM and XRD analyses. Based on the particle size distribution of the newly produced ultrafine cement, it was assessed that the size of the cement particle decreases efficiently with increase in grinding time. Additionally, it is optimized that the bead milling process is able to produce 90% of the cement particle <350 nm and 50% of the cement particle < 220 nm, respectively, after 6.3 h milling without affecting the chemical phases. Production of the ultrafine cement utilizing this method will promote the construction industries towards the development of smart and sustainable construction materials.

  8. The mechanical effect of the existing cement mantle on the in-cement femoral revision.

    Science.gov (United States)

    Keeling, Parnell; Lennon, Alexander B; Kenny, Patrick J; O'Reilly, Peter; Prendergast, Patrick J

    2012-08-01

    Cement-in-cement revision hip arthroplasty is an increasingly popular technique to replace a loose femoral stem which retains much of the original cement mantle. However, some concern exists regarding the retention of the existing fatigued and aged cement in such cement-in-cement revisions. This study investigates whether leaving an existing fatigued and aged cement mantle degrades the mechanical performance of a cement-in-cement revision construct. Primary cement mantles were formed by cementing a polished stem into sections of tubular steel. If in the test group, the mantle underwent conditioning in saline to simulate ageing and was subject to a fatigue of 1 million cycles. If in the control group no such conditioning or fatigue was carried out. The cement-in-cement procedure was then undertaken. Both groups underwent a fatigue of 1 million cycles subsequent to the revision procedure. Application of a Mann-Whitney test on the recorded subsidence (means: 0.51, 0.46, n=10+10, P=0.496) and inducible displacement (means: 0.38, 0.36, P=0.96) revealed that there was no statistical difference between the groups. This study represents further biomechanical investigation of the mechanical behaviour of cement-in-cement revision constructs. Results suggest that pre-revision fatigue and ageing of the cement may not be deleterious to the mechanical performance of the revision construct. Thus, this study provides biomechanical evidence to back-up recent successes with this useful revision technique. Copyright © 2012 Elsevier Ltd. All rights reserved.

  9. The thermoelectric generators use for waste heat utilization from cement plant

    Directory of Open Access Journals (Sweden)

    Sztekler Karol

    2017-01-01

    Production often entails the formation of by-product which is waste heat. One of the equipment processing heat into electricity is a thermoelectric generator. Its operation is based on the principle of thermoelectric phenomenon, which is known as a Seebeck phenomenon. The simplicity of thermoelectric phenomena allows its use in various industries, in which the main waste product is in the form of heat with the temperature of several hundred degrees. The study analyses the possibility of the thermoelectric systems use for the waste heat utilization resulting in the cement production at the cement plant. The location and design of the thermoelectric system that could be implemented in cement plant is chosen. The analysis has been prepared in the IPSEpro software.

  10. The improved heat integration of cement production under limited process conditions: A case study for Croatia

    International Nuclear Information System (INIS)

    Boldyryev, Stanislav; Mikulčić, Hrvoje; Mohorović, Zoran; Vujanović, Milan; Krajačić, Goran; Duić, Neven

    2016-01-01

    Given that cement is the most widely used material for housing and modern infrastructure needs, this paper analyses the energy efficiency of the cement manufacturing processes for a particular cement plant. The cement industry is one of the largest consumers of carbon-containing primary energy sources and one of the primary polluters of the environment, emitting approximately 5% of global pollution. Energy consumption represents the largest part of the production cost for cement factories and has a significant influence on product prices. Given that it is realised in modern society that infrastructural projects lead to a higher level of economy and sustainability for countries, reducing the production cost in the cement industry is a very important problem. The authors analysed the energy consumption of a particular cement factory in Croatia to determine the minimum energy targets of production and proposed pathways to improve energy efficiency. The Process Integration approach was used in this study. Nevertheless, the features of the cement factory forced the research to update its methodological steps to propose real pathways for a retrofit project with the aim of achieving the optimal minimum temperature difference between process streams. There are various streams, including those that contain solid particles, gas and air streams, and streams, that should be cooled down rapidly; these facts become more complicated by the special construction of the process equipment, which causes heat transfer between some streams to be impossible. The main objective of this paper is to determine the potential of real energy savings and propose a solution for a new concept of heat exchanger network (HEN) that avoids the process traps and provides a feasible retrofit. The maximum heat recovery of that production of a particular type of cement was determined and improved when a HEN was built. The authors conclude that the energy consumption of the cement factory can be reduced by

  11. New Medium for Isolation of Bacteria From Cement Kiln Dust with a Potential to Apply in Bio-Concrete

    Science.gov (United States)

    Alshalif, A. F.; Irwan, J. M.; Othman, N.; Al-Gheethi, A.

    2018-04-01

    The present study aimed to introduce a new isolation medium named kiln dust medium (KDM) for recovering of bacteria from cement kiln dust with high pH (>pH 11) without the need for nutrients additives. The cement kiln dust samples were collected from five different areas of Cement Industries of Malaysia Berhad (CIMA). The bacterial isolates were recovered on KDM by direct plating technique. The chemical components for all collected samples were identified using X-ray fluorescence (XRF). The primary identification for the bacterial isolates indicated that these bacteria belongs to Bacillus spp. Based on the morphological characteristics. The growth curve of the bacterial strains was monitored using the optical density (OD) with 650 nm wavelength, which in role confirmed that all isolated bacteria had the ability to grow successfully in the proposed medium. The ability of the bacterial strains to grow at high pH reflects their potential in the bio-concrete applications (aerated and non-aerated concrete). These findings indicated that the cement kiln dust samples from Cement Industries represent the most appropriate source for bacteria used in the bioconcrete.

  12. Oxygen transport membranes for biomass gasification and cement industry

    OpenAIRE

    Cheng, Shiyang; Hendriksen, Peter Vang; Kaiser, Andreas; Søgaard, Martin

    2015-01-01

    I dette projekt er udviklet keramiske ilt-membraner til anvendelse ved fremstilling af ren ilt. Membranerne egner sig endvidere til at levere ilt til en række høj-temperatur processer så som ilt-blæst termisk forgasning af biomasse, cement fremstilling og diverse ”oxyfuel” processer til omsætning af kul med CO2-indfagning. De udviklede membraner er alle baseret på Gd0.1Ce0.9O1.95-δ (GCO). Betydningen af diverse substituenter (f.eks. Pr og Co), der kan øge materialets elektronledningsevne, og ...

  13. Cement for Oil Well Cementing Operations in Ghana

    African Journals Online (AJOL)

    Michael

    For Portland cement to qualify as oil well cement, the chemical and physical properties must meet ..... Reservoir Engineering, Stanford University,. Stanford, California, pp. ... Construction”, PhD Thesis, Kwame Nkrumah. University of Science ...

  14. Effect of blastfurnace slag addition to Portland cement for cationic exchange resins encapsulation

    Directory of Open Access Journals (Sweden)

    Stefan L.

    2013-07-01

    Full Text Available In the nuclear industry, cement-based materials are extensively used to encapsulate spent ion exchange resins (IERs before their final disposal in a repository. It is well known that the cement has to be carefully selected to prevent any deleterious expansion of the solidified waste form, but the reasons for this possible expansion are not clearly established. This work aims at filling the gap. The swelling pressure of IERs is first investigated as a function of ions exchange and ionic strength. It is shown that pressures of a few tenths of MPa can be produced by decreases in the ionic strength of the bulk solution, or by ion exchanges (2Na+ instead of Ca2+, Na+ instead of K+. Then, the chemical evolution of cationic resins initially in the Na+ form is characterized in CEM I (Portland cement and CEM III (Portland cement + blastfurnace slag cements at early age and an explanation is proposed for the better stability of CEM III material.

  15. Low force cementation.

    Science.gov (United States)

    Wilson, P R

    1996-07-01

    The marginal adaptation of full coverage restorations is adversely affected by the introduction of luting agents of various minimum film thicknesses during the cementation process. The increase in the marginal opening may have long-term detrimental effects on the health of both pulpal and periodontal tissues. The purpose of this study was to determine the effects of varying seating forces (2.5, 12.5, 25 N), venting, and cement types on post-cementation marginal elevation in cast crowns. A standardized cement space of 40 microns was provided between a machined gold crown and a stainless steel die. An occlusal vent was placed that could be opened or closed. The post-cementation crown elevation was measured, following the use of two commercially available capsulated dental cements (Phosphacap, and Ketac-cem Applicap). The results indicate that only the combination of Ketac-Cem Applicap and crown venting produced post-cementation crown elevation of less than 20 microns when 12.5 N seating force was used. Higher forces (25 N) and venting were required for comparable seating when using Phosphacap (19 microns). The amount of force required to allow maximum seating of cast crowns appears to be cement specific, and is reduced by effective venting procedures.

  16. Ultrafine portland cement performance

    Directory of Open Access Journals (Sweden)

    C. Argiz

    2018-04-01

    Full Text Available By mixing several binder materials and additions with different degrees of fineness, the packing density of the final product may be improved. In this work, ultrafine cement and silica fume mixes were studied to optimize the properties of cement-based materials. This research was performed in mortars made of two types of cement (ultrafine Portland cement and common Portland cement and two types of silica fume with different particle-size distributions. Two Portland cement replacement ratios of 4% and 10% of silica fume were selected and added by means of a mechanical blending method. The results revealed that the effect of the finer silica fume mixed with the coarse cement enhances the mechanical properties and pore structure refinement at a later age. This improvement is somewhat lower in the case of ultrafine cement with silica fume.

  17. Experimental and numerical analysis of short sisal fiber-cement composites produced with recycled matrix

    OpenAIRE

    Lima, Paulo Roberto Lopes; Barros, Joaquim A. O.; Santos, Daniele Justo; Fontes, Cintia Maria; Lima, José Mário F.; Toledo Filho, Romildo

    2016-01-01

    "Published online: 02 Jan 2017" The proper use of renewable or recycled source materials can contribute significantly to reducing the environmental impact of construction industry. In this work, cement based composites reinforced with natural fibers were developed and their mechanical behavior was characterized. To ensure the composite sustainability and durability, the ordinary Portland cement matrix was modified by adding metakaolin and the natural aggregate was substitute...

  18. Relationships between Personal Measurements of 'Total' Dust, Respirable, Thoracic, and Inhalable Aerosol Fractions in the Cement Production Industry.

    Science.gov (United States)

    Notø, Hilde P; Nordby, Karl-Christian; Eduard, Wijnand

    2016-05-01

    The aims of this study were to examine the relationships and establish conversion factors between 'total' dust, respirable, thoracic, and inhalable aerosol fractions measured by parallel personal sampling on workers from the production departments of cement plants. 'Total' dust in this study refers to aerosol sampled by the closed face 37-mm Millipore filter cassette. Side-by-side personal measurements of 'total' dust and respirable, thoracic, and inhalable aerosol fractions were performed on workers in 17 European and Turkish cement plants. Simple linear and mixed model regressions were used to model the associations between the samplers. The total number of personal samples collected on 141 workers was 512. Of these 8.4% were excluded leaving 469 for statistical analysis. The different aerosol fractions contained from 90 to 130 measurements and-side-by side measurements of all four aerosol fractions were collected on 72 workers.The median ratios between observed results of the respirable, 'total' dust, and inhalable fractions relative to the thoracic aerosol fractions were 0.51, 2.4, and 5.9 respectively. The ratios between the samplers were not constant over the measured concentration range and were best described by regression models. Job type, position of samplers on left or right shoulder and plant had no substantial effect on the ratios. The ratios between aerosol fractions changed with different air concentrations. Conversion models for estimation of the fractions were established. These models explained a high proportion of the variance (74-91%) indicating that they are useful for the estimation of concentrations based on measurements of a different aerosol fraction. The calculated uncertainties at most observed concentrations were below 30% which is acceptable for comparison with limit values (EN 482, 2012). The cement industry will therefore be able to predict the health related aerosol fractions from their former or future measurements of one of the

  19. Engineering and sustainability aspect of palm oil shell powder in cement

    Science.gov (United States)

    Karim, Mohammad Razaul; Hossain, Md. Moktar; Yusoff, Sumiani Binti

    2017-06-01

    Palm oil shell (POS) is a waste material which significantly produced in palm oil mills. In current practice, this waste is dumped in open land or landfill sites or is used as fuel to run a steam turbine of a boiler, which leads to environmental pollutions. The characterization, engineering and sustainability aspect of this waste for using in cement-based applications lead to reduce the emission of carbon dioxide and cost, save natural resources for cement production and also sustainable usage of waste material. The characterization was carried out using particle size analyzer, XRF, SEM and total organic carbon analyzer. ASTM standard methods were used to observe the setting time and water for normal consistency. The compressive strength of palm oil shell powder (POSP) blended cement was explored with the water to cement and cement to sand ratio of 0.40 and 0.50, respectively up to 40% replacement levels of OPC. Result found that the setting time and water demand were increased, but compressive strength was decreased to replacement levels. However, the incorporation of POSP in cement was reduced 9.6% of CO2 emission, 25 % of the cost and save natural resource, i.e. limestone, clay, iron ore, silica shale and gypsum of 35.1%, 4.95%, 0.9%, 4.05 % and 1.2 %, respectively at 30% replacement level of OPC. The results of this extensive study on POSP characterization, effect on basic cement properties and sustainability aspect provide the guidance for using the POSP at industrial scale for cement production.

  20. Imaging of Flames in Cement Kilns To Study the Influence of Different Fuel Types

    DEFF Research Database (Denmark)

    Pedersen, Morten Nedergaard; Nielsen, Mads; Clausen, Sønnik

    2017-01-01

    The cement industry aims to use an increased amount of alternative fuels to reduce production costs and CO2 emissions. In this study three cement plants firing different kinds and percentages of alternative fuel were studied. A specially developed camera setup was used to monitor the flames...... in the three cement kilns and assess the effect of alternative fuels on the flame. It was found that cofiring with solid recovered fuel (SRF) would delay the ignition point by about 2 m and lower the intensity and temperature of the kiln flame compared to a fossil fuel flame. This is related to a larger...... particle size and moisture content of the alternative fuels, which lowers the conversion rate compared to fossil fuels. The consequences can be a lower kiln temperature and cement quality. The longer conversion time may also lead to the possibility of localized reducing conditions in the cement kiln, which...

  1. Radioactive waste cementation

    International Nuclear Information System (INIS)

    Soriano B, A.

    1996-01-01

    This research was carried out to develop the most adequate technique to immobilize low and medium-activity radioactive waste. different brands of national cement were used, portland and pozzolanic cement. Prismatic and cylindrical test tubes were prepared with different water/cement (W/C) relationship. Additives such a as clay and bentonite were added in some other cases. Later, the properties of these test tubes were evaluated. Properties such as: mechanical resistance, immersion resistance, lixiviation and porosity resistance. Cement with the highest mechanical resistance values, 62,29 MPa was pozzolanic cement for a W/C relationship of 0,35. It must be mentioned that the other types of cements reached a mechanical resistance over 10 MPa, a value indicated by the international standards for transportation and storage of low and medium-activity radioactive waste at a superficial level. However, in the case of immersion resistance, Sol cement (portland type I) with a W/C relationship of 0,35 reached a compression resistance over 61,92 MPa; as in the previous cases, the other cements reached a mechanical resistance > 10 MPa. Regarding porosity, working with W/C relationships = 0,35 0,40 and 0,45, without additives and with additives, the percentage of porosity found for all cements is lower than 40% percentage indicated by international standards. With regard to the lixiviation test, pozzolanic cement best retained Cesium-137 and Cobalt-60, and increased its advantages when bentonite was added, obtaining a lixiviation rate of 2,02 x E-6 cm/day. Sol cement also improved its properties when bentonite was added and obtained a lixiviation rate of 2,84 x E-6 cm/day for Cesium-137. However, Cobalt-60 is almost completely retained with the 3 types of cement with or without additives, reaching the limits indicated by the international standards for the lixiviation rate of beta-gamma emitter < 5,00E-4 cm/day. Characterizing the final product involves the knowledge of its

  2. Analysis by X-Ray images of EVA waste incorporated in Portland Cement

    International Nuclear Information System (INIS)

    Marques, M.A.; Antunes, M.L.P.; Montagnoli, R.M.; Mancini, S.D.

    2012-01-01

    The EVA is a copolymer used by Brazilian shoes industries. This material is cut for the manufacture of insoles. This operation generates about 18% of waste. The EVA waste can be reused in incorporation in Portland cement to construction without structural purposes. The aim of this work is to show X-rays images to assessment the space distribution of the wastes in the cement and to evaluate the use of this methodology. Cylindrical specimens were produced according to ABNT - NBR 5738 standards. The volume relation of sand and cement was 3:1, 10% and 30% of waste was incorporated in cement specimens. X-Rays images were obtained of cylindrical specimens in front projection. The images showed that the distribution of the waste is homogeneous, consistent with what was intended in this type of incorporation, which can provide uniformity in test results of compressive strength. (author)

  3. Effect of Partial Replacement of Cement by Mixture of Glass Powder and Silica Fume Upon Concrete Strength

    OpenAIRE

    Khan , Abdul Ghayoor; Khan , Bazid

    2017-01-01

    International audience; All over the world the most common consuming construction material is concrete. It is well know that concrete is the combination of cement, aggregates and water. The production of cement results in the formation of carbon dioxide gas causes the environmental pollution. About 7 percent of carbon dioxide gas is evolved from cement industries to atmosphere. Keeping in view about the environmental pollution which may leads to some serious issues of health, so it is essenti...

  4. Parameters of Alumina Cement and Portland Cement with Addition of Chalcedonite Meal

    Science.gov (United States)

    Kotwa, Anna

    2017-10-01

    Aluminous cement is a quick binder with special properties. It is used primarily to make non-standard monolithic components exposed to high temperatures, + 1300°C. It is also a component of adhesives and mortars. It has a very short setting time. It is characterized by rapid increase in mechanical strength and resistance to aggressive sulphates. It can be used in reinforced concrete structures. Laying of concrete, construction mortar made of alumina cement can be carried out even at temperatures of -10°C. This article discusses a comparison of the parameters of hardened mortar made of alumina cement GÓRKAL 40 and Portland cement CEM I 42.5R. The mortars contain an addition of chalcedonite meal with pozzolanic properties, with particle size of less than 0.063μm. The meal was added in amounts of 5% and 20% of cement weight. Chalcedonite meal used in the laboratory research is waste material, resulting from chalcedonite aggregate mining. It has the same properties as the rock from which it originates. We have compared the parameters of hardened mortar i.e. compressive strength, water absorption and capillarity. The addition of 20% chalcedonite meal to mortars made from aluminous cement will decrease durability by 6.1% relative to aluminous cement mortar without addition of meal. Considering the results obtained during the absorbency tests, it can be stated that the addition of chalcedonite meal reduces weight gains in mortars made with cement CEM I 42.5 R and alumina cement. Use of alumina cement without addition of meal in mortars causes an increase of mass by 248% compared to Portland cement mortars without additions, in the absorption tests. The addition of chalcedonite meal did not cause increased weight gain in the capillary action tests. For the alumina cement mortars, a lesser weight gains of 24.7% was reported, compared to the Portland cement mortar after 28 days of maturing.

  5. HYDRATION AND MICROSTRUCTURE OF BLENDED CEMENT WITH SODIUM POLYSTYRENE SULFONATE

    Directory of Open Access Journals (Sweden)

    Weifeng Li

    2017-03-01

    Full Text Available Polystyrene foamed plastic wastes are a kind of environmental pollutant. It could be recycled in cement industry as a chemical agent. In this paper, the effects of sodium polystyrene sulfonate (SPS on the hydration and microstructure of blended cement were investigated by calorimetry, X-ray diffraction (XRD, scanning electron microscopy (SEM and mercury intrusion porosimetry (MIP. SPS slightly delayed the hydration of alite and decreased its hydration degree. SPS did not change the phase compositions during hydration. SPS changed the morphology of ettringite (AFt and decreased the pore volumes and the sizes of pores.

  6. Design of ceramic-based cements and putties for bone graft substitution

    Directory of Open Access Journals (Sweden)

    M Bohner

    2010-07-01

    Full Text Available In the last 15 years, a large number of commercial ceramic-based cements and putties have been introduced as bone graft substitutes. As a result, large efforts have been made to improve our understanding of the specific properties of these materials, such as injectability, cohesion, setting time (for cements, and in vivo properties. The aim of this manuscript is to summarize our present knowledge in the field. Instead of just looking at scientific aspects, industrial needs are also considered, including mixing and delivery, sterilization, and shelf-life.

  7. Synthesis and mechanical properties of a calcium sulphoaluminate cement made of industrial wastes

    Directory of Open Access Journals (Sweden)

    Gallardo, M.

    2014-09-01

    Full Text Available Environmentally-friendly calcium sulphoaluminate clinkers were obtained from a mixture of aluminium dross, fluorgypsum, fly ash and CaCO₃ at temperatures within the range of 1100 to 1400 °C. After the heat treatments Ca₄Al₆O₁₂SO₄ was the main phase. Three different cements were prepared using the clinkers synthesized at 1250, 1350 and 1400 °C; the clinker powders were mixed with 20 wt% of hemihydrate. Cement pastes were prepared using a water/cement ratio (w/c, 0.4 followed by curing at 20 or 40 °C for periods of time ranging from 1 to 28 days. Most of the samples showed high compression strengths 40–47 MPa after 28 days, which were comparable to the strength of Portland cement. Ettringite was the main hydration product and its morphology consisted of acicular and hexagonal plates, which is typical of this phase.Se fabricaron clinkers de bajo impacto ambiental a base de sulfoaluminato de calcio calcinando mezclas de escoria de aluminio, fluoryeso, ceniza volante y CaCO₃ a diferentes temperaturas dentro de un rango de 1100 a 1400 °C. Se observó la formación de Ca₄Al₆O₁₂SO₄ como fase principal. Para obtener los cementos, los clinkers obtenidos a 1250, 1350 y 1400 °C se mezclaron con 20% en peso de hemihidrato. Se prepararon pastas usando una relación agua/cemento, de 0.4 y se curaron a 20 y 40 °C por diferentes periodos de tiempo desde 1 hasta 28 días. Los valores de resistencia a la compresión a los 28 días de curado de la mayoría de las muestras estuvieron entre 40–47 MPa, equiparables a los de referencia de pastas de cemento Portland. La etringita fue el principal producto de hidratación y su morfología consistió de placas hexagonales y aciculares, típicas de esta fase.

  8. Optimization of fly ash as sand replacement materials (SRM) in cement composites containing coconut fiber

    Science.gov (United States)

    Nadzri, N. I. M.; Jamaludin, S. B.; Mazlee, M. N.; Jamal, Z. A. Z.

    2016-07-01

    The need of utilizing industrial and agricultural wastes is very important to maintain sustainability. These wastes are often incorporated with cement composites to improve performances in term of physical and mechanical properties. This study presents the results of the investigation of the response of cement composites containing coconut fiber as reinforcement and fly ash use as substitution of sand at different hardening days. Hardening periods of time (7, 14 and 28 days) were selected to study the properties of cement composites. Optimization result showed that 20 wt. % of fly ash (FA) is a suitable material for sand replacement (SRM). Meanwhile 14 days of hardening period gave highest compressive strength (70.12 MPa) from the cement composite containing 9 wt. % of coconut fiber and fly ash. This strength was comparable with the cement without coconut fiber (74.19 MPa) after 28 days of curing.

  9. Solidification of Waste Steel Foudry Dust with Portland Cement

    Czech Academy of Sciences Publication Activity Database

    Škvára, F.; Kaštánek, František; Pavelková, I.; Šolcová, Olga; Maléterová, Ywetta; Schneider, Petr

    B89, č. 1 (2001), s. 67-81 ISSN 0304-3894 R&D Projects: GA ČR GA104/99/0440 Institutional research plan: CEZ:AV0Z4072921; CEZ:MSM 223100002 Keywords : solidification, * foundry dust * cement Subject RIV: CI - Industrial Chemistry, Chemical Engineering Impact factor: 0.497, year: 2001

  10. Lime mud from cellulose industry as raw material in cement mortars

    Directory of Open Access Journals (Sweden)

    Modolo, R. C.E.

    2014-12-01

    Full Text Available This study reports the use of lime mud (LM in cement-based-mortars. Lime mud is a waste generated in the production of cellulose by the kraft mill process. It is mainly composed of CaCO3, a small amount of magnesium carbonate and other trace minerals. Mortars were prepared by adding different amounts of LM (10, 20 and 30% by weight of cement in dry weight. The mortar compositions were evaluated through rheology and flow table measurements, assuring that all the samples exhibited adequate conditions for testing in both equipments. The hardened state properties were also evaluated through mechanical strengths at 7, 28 and 90 days of curing. Following a waste management solution perspective, this work intend to provide a general evaluation of LM application in cement based mortars, looking at both fresh and hardened properties in order to guarantee that the final application requirements are not hindered.Este estudio revela el uso de lodo de carbonato (LM en morteros de cemento. El LM es un residuo compuesto principalmente por CaCO3 generado en la producción de pasta de papel por el método Kraft. Los morteros se prepararon a partir de la adición de diferentes niveles de LM (10, 20 y 30% en peso de cemento en peso seco. Las composiciones de los morteros fueron caracterizadas através de mediciones de reología de mesa y de flujo, asegurando que las muestras exhibían condiciones adecuadas para su caracterización en ambos equipamientos. Las propiedades en estado endurecido también se evaluaron através de resistencias mecánicas a los 7, 28 y 90 días de cura. Con objeto de gestión de residuos, este trabajo tiene la intención de proporcionar una visión general de la aplicación de LM en los morteros, haciendo hincapié en las propiedades con el fin de garantizar que los requisitos para su aplicación final no se vean obstaculizados.

  11. Releasability of asbestos fibers from weathered roof cement.

    Science.gov (United States)

    Oberta, Andrew F; Poye, Lee; Compton, Steven P

    2018-03-26

    Chrysotile asbestos fibers were added to roofing products, including roof cement, for several decades. The fibers were described as "encapsulated" and therefore incapable of being released, an assertion that is disproved by the study reported herein. Three test panels of roof cement from the original container were exposed to ambient weathering in 2015 and 2016. Two panels were then sampled using the ASTM D5755 microvacuum method. Sampling revealed a light brown sub-layer under the dark brown surface layer, both of which crumbled and became friable during sampling. Analysis of the microvacuum samples with transmission electron microscopy showed that the material on the two panels contained 4,432,000 and 3,320,000 asbestos structures per cm² with nearly all of the structures consisting of fibers less than 5 µm long. Energy dispersive spectrometry determined that none of the fibers reported were coated with asphalt. The presence of free fibers were confirmed by direct examination of the surfaces of the panels and of dust released from handling the panels via scanning electron microscopy. This study confirmed the releasability of uncoated asbestos fibers from dried roof cement that was indicated in two previous studies published in 2007 and 2010. These results suggest that the finding of the 5th Circuit Court in 1997 that uncoated airborne asbestos fibers cannot be released from roof cement, and therefore do not present a potential exposure by inhalation, was erroneous in retrospect. Theexemption of roof cement from regulation under the Occupational Safety and Health Administration Construction Industry Standard for asbestos by the Court should not be relied on by employers of workers who remove weathered asbestos-containing roof cement, and precautions should be taken against exposure to airborne asbestos fibers during this work.

  12. Application of washed MSWI fly ash in cement composites: long-term environmental impacts.

    Science.gov (United States)

    Yang, Zhenzhou; Tian, Sicong; Liu, Lili; Wang, Xidong; Zhang, Zuotai

    2018-04-01

    In the present study, long-term environmental impacts of compact and ground cement composites, in which 30 wt.% of cement was replaced by washed municipal solid wastes incineration (MSWI) fly ash, were investigated for use in building industry. Consecutive leaching tests over a time span of 180 days were performed in acid water, deionized water, and saline water, respectively, with the accumulative concentration of different elements determined in the leachate. Different leaching behaviors are observed among different potential toxic elements (PTEs). For instance, higher concentrations of V in the leachate were observed from the compact cement composites than those from the ground ones. The concentration of Ba in the leachate increased with the decrease of particle size of the cement composites, and an initial increase in the leaching efficiency of Sn was followed by a clear decline with the leaching time. In addition, kinetic study revealed that the leaching behaviors of potential toxic elements follow a second-order model. The results demonstrated that the addition of washed MSWI fly ash into cement can contribute to the attrition resistance, indicating that the washed MSWI fly ash could be a promising alternative for cement as supplementary building materials.

  13. Use of Incineration Solid Waste Bottom Ash as Cement Mixture in Cement Production

    Science.gov (United States)

    Jun, N. H.; Abdullah, M. M. A. B.; Jin, T. S.; Kadir, A. A.; Tugui, C. A.; Sandu, A. V.

    2017-06-01

    Incineration solid waste bottom ash was use to examine the suitability as a substitution in cement production. This study enveloped an innovative technology option for designing new equivalent cement that contains incineration solid waste bottom ash. The compressive strength of the samples was determined at 7, 14, 28 and 90 days. The result was compared to control cement with cement mixture containing incineration waste bottom ash where the result proved that bottom ash cement mixture able achieve its equivalent performance compared to control cement which meeting the requirement of the standards according to EN 196-1. The pozzolanic activity index of bottom ash cement mixture reached 0.92 at 28 days and 0.95 at 90 and this values can be concluded as a pozzolanic material with positive pozzolanic activity. Calcium hydroxide in Portland cement decreasing with the increasing replacement of bottom ash where the reaction occur between Ca(OH)2 and active SiO2.

  14. Effect of irradiation on acrylic cement with special reference to fixation of pathological fractures

    International Nuclear Information System (INIS)

    Eftekhar, N.S.; Thurston, C.W.

    1975-01-01

    Self-curing cement is generally used in conjunction with conventional metallic devices. If the acrylic cement was supplemented, the primary goal would be a rigid immobiliztion of the fracture to alleviate the pain; usually, however, the final aim is toward osteosynthesis. During the course of rehabilitation, it is often desirous to supplement the treatment by irradiation. Although the industrial, dental and surgical literature has adequately dealt with many aspects of bone cement; for example, physical and chemical properties in joint replacement, and so on, the effects of irradiation on the acrylic cement have not been previously reported. It is the purpose of this paper to analyze the experimental studies conducted to evaluate the mechanical properties of the polymethylmethacrylate when subjected to irradiation within a maximum range of a therapeutic dose

  15. Air Quality Co-benefits of Energy Policy in China: Evidence from Iron & Steel and Cement Industries

    Science.gov (United States)

    Qiu, M.; Weng, Y.; Selin, N. E.; Karplus, V. J.; Cao, J.

    2017-12-01

    Previous literature has calculated large air quality co-benefits from policies that reduce CO2 emissions and increase energy efficiency. These (often prospective) studies rely on assumptions about how air pollutant emissions respond to energy use changes. Using a unique firm-level data set from China, we examine how a real-world energy efficiency policy affected SO2 emissions, estimate its actual effects on atmospheric PM2.5, and compare to ex ante theoretical estimates. During the 11th Five-year plan (2006-2010), the Chinese government implemented policies directing large energy-consuming firms to reduce their energy consumption per unit of economic output. The Top 1000 Enterprises Program (T1000P) set binding energy intensity targets for China's 1000 highest energy-consuming firms. This program is widely considered a policy success, as 92% of firms met their energy intensity target. Focusing on the cement and iron and steel industry, we examine how T1000P (and related provincial policies) affected firms' SO2 emissions and coal consumption from 2005 to 2008. By comparing T1000P firms with similar firms not subject to the policy, we find that T1000P had a very limited incremental effect on energy use or on air quality co-benefits. Compared to firms not subject to the policy, T1000P firms had 14.7% (cement) and 24.0% (iron & steel) lower reductions in SO2 emission per unit energy use. We also observe large, heterogeneous changes in emission factors (defined as SO2 emissions per unit of coal consumption) among all firms during this period. In comparison to co-benefits estimates that assume constant emission factors, SO2 emissions from T1000P firms in the post-policy period are 23.2% (iron and steel) and 40.2% (cement) lower, but spatially heterogeneous, with some regions experiencing increases. Using the GEOS-Chem model, we estimate the air quality co-benefits of the T1000P policy with realized SO2 emissions changes and compare them with two theoretical estimations

  16. Detecting Poor Cement Bonding and Zonal Isolation Problems Using Magnetic Cement Slurries

    KAUST Repository

    Nair, Sriramya D.; Patzek, Tadeusz; van Oort, Eric

    2017-01-01

    There has been growing interest in the use of magnetorheological fluids to improve displacement efficiency of fluids (drilling fluids, spacer fluids, cement slurries) in the eccentric casing annuli. When magnetic particles are mixed with the cement slurry for improved displacement, they provide an excellent opportunity for sensing the presence and quality of cement in the annulus. This work focuses on using sophisticated 3D computational electromagnetics to simulate the use of a magnetic cement slurry for well cement monitoring. The main goal is to develop a new tool, which is capable of locating magnetic cement slurry that is placed behind a stainless steel casing. An electromagnetic coil was used to generate a magnetic field inside the borehole. It was found that when a current was passed through the electric coils, magnetic field lines passed through the stainless steel casing, the cement annulus and the rock formation. Three sensors were placed inside the cased borehole and the magnetic field strength variations were observed at these locations. Various factors that have a significant influence on zonal isolation were considered. These include, effect of debonding between casing and cement annulus, effect of changing annuli thickness, influence of a fracture in the rock formation, effect of changing magnetic permeability of cement and finally influence of annuli eccentricity. Based on the results shown in the paper along with the next generation of supersensitive magnetic sensors that are being developed, the magnetic approach appears to be a viable alternative for evaluating the quality of the cement annulus to ensure good zonal isolation.

  17. Detecting Poor Cement Bonding and Zonal Isolation Problems Using Magnetic Cement Slurries

    KAUST Repository

    Nair, Sriramya D.

    2017-10-02

    There has been growing interest in the use of magnetorheological fluids to improve displacement efficiency of fluids (drilling fluids, spacer fluids, cement slurries) in the eccentric casing annuli. When magnetic particles are mixed with the cement slurry for improved displacement, they provide an excellent opportunity for sensing the presence and quality of cement in the annulus. This work focuses on using sophisticated 3D computational electromagnetics to simulate the use of a magnetic cement slurry for well cement monitoring. The main goal is to develop a new tool, which is capable of locating magnetic cement slurry that is placed behind a stainless steel casing. An electromagnetic coil was used to generate a magnetic field inside the borehole. It was found that when a current was passed through the electric coils, magnetic field lines passed through the stainless steel casing, the cement annulus and the rock formation. Three sensors were placed inside the cased borehole and the magnetic field strength variations were observed at these locations. Various factors that have a significant influence on zonal isolation were considered. These include, effect of debonding between casing and cement annulus, effect of changing annuli thickness, influence of a fracture in the rock formation, effect of changing magnetic permeability of cement and finally influence of annuli eccentricity. Based on the results shown in the paper along with the next generation of supersensitive magnetic sensors that are being developed, the magnetic approach appears to be a viable alternative for evaluating the quality of the cement annulus to ensure good zonal isolation.

  18. The Specification of Cement Powders for Waste Encapsulation Processes at Sellafield site

    International Nuclear Information System (INIS)

    Angus, M.; Borwick, J.; Cann, G.; Hayes, M.; McLuckie, B.; Jowsey, J.

    2012-01-01

    Requirements are described for Portland Cement (CEM I), Ground Granulated Blast-furnace Slag (GGBS) and Fly Ash (FA) powders used for the encapsulation of Intermediate Level Radioactive Waste (ILW) in UK, with particular reference to Sellafield site encapsulation processes. Differences between the powders used by the UK nuclear industry and the equivalent British and European cement standards are explained. Research over the last 20 years to respond to changes in the performance of these powders is summarised and options for dealing with potential future changes are discussed. These include the use of special blends of GGBS to achieve the desired flow properties or alternatively poly-carboxylate super-plasticizers to produce grouts with consistent performance using cement powders with a wide range of composition. (authors)

  19. In-situ Mechanical Manipulation of Wellbore Cements as a Solution to Leaky Wells

    Science.gov (United States)

    Kupresan, D.; Radonjic, M.; Heathman, J.

    2013-12-01

    mechanical manipulation (shear stress). The main advantage of this methodology is that mechanical manipulation of cement can induce healing of existing fractures, channels and microannulus seal in a wellbore without introducing new materials (e.g. cement squeeze jobs). Furthermore, this methodology is less sensitive to the influence of downhole conditions such as pressure, temperature and formation fluids, since it uses cement pore water as a medium to alter cement sheath. Based on lab experiments observation, it is possible to perceive that once tested at the industrial scale and if successful, the implementation of this method in the field can potentially mitigate leaky wells in CO2 sequestration projects, wellbores completed for hydraulic-fracturing and other conventional oil and gas producing wells. Key words: Wellbore cement integrity; Leaky wells; Cement microstructures; Casing expansion effect on cement mineralogy alterations.

  20. Analyses of heavy metals in mineral trioxide aggregate and Portland cement.

    Science.gov (United States)

    Schembri, Matthew; Peplow, George; Camilleri, Josette

    2010-07-01

    Portland cement is used in the construction industry as a binder in concrete. It is manufactured from chalk, limestone, and clay, which are clinkered at very high temperatures and ground with gypsum to form Portland cement. The raw materials and the manufacturing process can result in the inclusion of heavy metals in Portland cement. Portland cement with a four to one addition of bismuth oxide is marketed as mineral trioxide aggregate (MTA), which is used mainly as a dental material. Heavy metal inclusion can be of concern because MTA is in contact with hard and soft tissues. Measurements of arsenic, lead, and chromium in hydrated gray and white Portland cement, ProRoot MTA, and MTA Angelus were conducted with graphite furnace atomic absorption spectrophotometry after acid digestion on the hydrated material. The leaching of the metal ions from the solid material in water and simulated body fluid (SBF) was also determined. All cement types showed high relative values of leached chromium compared with arsenic and lead in both the total metal content and leached species. The gray Portland cement showed the highest total amount of metal. The white Portland and both MTAs had lower values for all the leached metal ions. Both MTAs released more arsenic than the amount specified in ISO 9917-1 (2007). Portland cements and MTAs showed evidence of heavy metals in the acid-soluble form as well as leaching in deionized water and SBF. MTA contained levels of arsenic higher than the safe limit specified by the ISO 9917-1 (2007). Copyright 2010 American Association of Endodontists. Published by Elsevier Inc. All rights reserved.

  1. Energy End-Use : Industry

    NARCIS (Netherlands)

    Banerjee, R.; Gong, Y; Gielen, D.J.; Januzzi, G.; Marechal, F.; McKane, A.T.; Rosen, M.A.; Es, D. van; Worrell, E.

    2012-01-01

    The industrial sector accounts for about 30% of the global final energy use and accounts for about 115 EJ of final energy use in 2005. 1Cement, iron and steel, chemicals, pulp and paper and aluminum are key energy intensive materials that account for more than half the global industrial use. There

  2. Effect of Cement Type on Autogenous Deformation of Cement-Based Materials

    DEFF Research Database (Denmark)

    Pietro, Lura; Ye, Guang; van Breugel, Klaas

    2004-01-01

    In this paper, measurements of non-evaporable water content, chemical shrinkage, autogenous deformation, internal relative humidity (RH), pore solution composition, and early-age elastic modulus are presented and discussed. All experiments were performed on Portland cement and blast-furnace slag...... (BFS) cement pastes. Self-desiccation shrinkage of the BFS cement paste was modeled based on the RH measurements, following the capillary-tension approach. The main findings of this study are: 1) self-desiccation shrinkage can be related to self-desiccation both for Portland and for BFS cement pastes......, taking into account the influence of the dissolved salts in the pore solution, 2) the BFS cement paste studied shows pronounced self-desiccation and self-desiccation shrinkage, mainly caused by its very fine pore structure....

  3. STUDIES OF CHANGES OF SOME BLOOD PARAMETERS AMONG WORKERS OF CEMENT OF EL MA EL ABIOD TEBESSA ALGERIA

    Directory of Open Access Journals (Sweden)

    M. Aouimeur

    2015-08-01

    Full Text Available In Algeria, the industrial development engenders the appearance of the sanitary and environmental problems resulting from the pollution due to these certain industries such as the industry cimentière. With the aim of estimating the sanitary state of the workers of the cement works; a study was made for 30 workers of the cement works. This study is based on the determination of the values of 07 parameters hématologiques (red blood cells, haemoglobin, hématocrite, average spherical volume, The corpuscular concentration averages in haemoglobin, The corpuscular content averages in haemoglobin and the number of white blood cells and two parameters considered as markers premature of the inflammation (sedimentation speed and protein-C-reactive. These results are compared with two other populations, one of the inhabitants of the region and other one of the inhabitants far from the cement works avec 60 km. The statistical analyses are based on the comparison of the variances and the analysis in main constituent (ACP. The comparison of the variance of the various variable of the individuals show a resemblance between the workers and the inhabitants close to the cement works but significant differences appeared between both populations and those of the cement works for some parameters. The global analysis of these results with the ACP showed a general coherence. The observation of the groups allowed removing some peculiarities.This distribution shows the relation between the functional state and the variation of the parameters.

  4. Rheological study of interactions between MHEC and superplasticizers in aqueous solutions for applications in cement industry

    OpenAIRE

    Nicodemi, Fabio

    2011-01-01

    Innovative cement-based materials are characterized today by rather complex formulations. In particular, when cement pastes are considered, their formulation generally includes two different types of polymers: a rheology modifier (RM) (typically a cellulose derivative), which is used to control the viscosity of the system, and a superplasticizer (SP), which is used as an anti-flocculant for the solid phase suspension. Owing to the polar nature of both polymer and solvent (water), chemico-phys...

  5. Compressive and flexural strength of cement mortar stabilized with ...

    African Journals Online (AJOL)

    Mortar is a material with wide range of applications in the construction industry. However, plain mortar matrices are usually brittle and often cracks and fails more suddenly than reinforced mortars. In this study, the compressive and flexural strengths of cement mortar stabilized with Raffia Palm Fruit Peel (RPFP) as fibre were ...

  6. Foamed cement for squeeze cementing low-pressure, highly permeable reservoirs

    International Nuclear Information System (INIS)

    Chmllowski, W.; Kondratoff, L.B.

    1992-01-01

    Four different cement squeezing techniques have been used on wells producing from the Keg River formation in the Rainbow Lake area of Alberta, Canada. This paper evaluates 151 cement squeeze treatments performed at 96 wellsites and compares the use of foam cement vs. conventional squeeze treatments and techniques. Discussion includes key aspects, such as candidate selection, slurry design, treatment design, economic evaluation, and operational considerations

  7. Radiotracer investigation of cement raw meal homogenizers. Pt. 2

    International Nuclear Information System (INIS)

    Baranyai, L.

    1983-01-01

    Based on radioisotopic tracer technique a method has been worked out to study the homogenization and segregation processes of cement-industrial raw meal homogenizers. On-site measurements were carried out by this method in some Hungarian cement works to determine the optimal homogenization parameters of operating homogenizers. The motion and distribution of different raw meal fractions traced with 198 Au radioisotope was studied in homogenization processes proceeding with different parameters. In the first part of the publication the change of charge homogenity in time was discussed which had been measured as the resultant of mixing and separating processes. In the second part the parameters and types of homogenizers influencing the efficiency of homogenization have been detailed. (orig.) [de

  8. Radiotracer investigation of cement raw meal homogenizers. Pt. 2

    Energy Technology Data Exchange (ETDEWEB)

    Baranyai, L

    1983-12-01

    Based on radioisotopic tracer technique a method has been worked out to study the homogenization and segregation processes of cement-industrial raw meal homogenizers. On-site measurements were carried out by this method in some Hungarian cement works to determine the optimal homogenization parameters of operating homogenizers. The motion and distribution of different raw meal fractions traced with /sup 198/Au radioisotope was studied in homogenization processes proceeding with different parameters. In the first part of the publication the change of charge homogenity in time was discussed which had been measured as the resultant of mixing and separating processes. In the second part the parameters and types of homogenizers influencing the efficiency of homogenization have been detailed.

  9. Eco-friendly Development Of Industry

    International Nuclear Information System (INIS)

    An, Gi Cheol; Park, Hun; Lee, Dong Jin; Ryu, Sang Hui

    1998-02-01

    This book reports eco-friendly development of industry, which has summary on bring up the issue and research way and system of research. It deals with current state of affairs on eco-friendly development of industry and the case of developed countries such as necessity and meaning of eco-friendly development industry, prospect and change of the tendency, environmental issue by field in Korea like the steel industry, nonferrous metal industry, auto industry, and cement industry and general policy for eco-friendly development of industry.

  10. Mercury enrichment and its effects on atmospheric emissions in cement plants of China

    Science.gov (United States)

    Wang, Fengyang; Wang, Shuxiao; Zhang, Lei; Yang, Hai; Wu, Qingru; Hao, Jiming

    2014-08-01

    The cement industry is one of the most significant anthropogenic sources of atmospheric mercury emissions worldwide. In this study of three typical Chinese cement plants, mercury in kiln flue gas was sampled using the Ontario Hydro Method (OHM), and solid samples were analyzed. Particulate matter recycling, preheating of raw materials, and the use of coal and flue gas desulfurization derived gypsum contributed to emissions of Hg in the air and to accumulation in cement. Over 90% of the mercury input was emitted into the atmosphere. Mercury emission factors were 0.044-0.072 g/t clinker for the test plants. The major species emitted into the atmosphere from cement plants is oxidized mercury, accounting for 61%-91% of the total mercury in flue gas. The results of this study help improve the accuracy of the mercury emission inventory in China and provide useful information for developing mercury controls.

  11. Assessment of radiological hazards of naturally occurring radioactive materials in cement industry

    International Nuclear Information System (INIS)

    Aslam, M.; Gul, R.; Ara, T.; Hussain, M.

    2012-01-01

    A study on the radiological hazard in Portland cement due to the presence of naturally occurring radioactive materials is being carried out. The Portland cement manufactured in the Islamabad/Rawalpindi region of Pakistan, intermediate products (clinker) and the various raw materials which compose the product have been analysed for 226 Ra, 232 Th and 40 K using a gamma spectrometry system with a N-type high-purity germanium detector of 80 % relative efficiency. From the measured gamma ray spectra, specific activities were determined. The mean values of the total specific activity of 226 Ra, 232 Th and 40 K are 34.2±11.9, 29.1±3.6 and 295.1±66.9 Bq kg -1 , respectively in Portland cement, 28.4±8.7, 11.3±1.7 and 63.1±17.3 Bq kg -1 , respectively in lime stone, 8.2±1.9, 16.2±3.9 and 187.7±53.2 Bq kg -1 , respectively in gypsum, 34.7±13.1, 41.2±6.7 and 187.6±17.2 Bq kg -1 , respectively in clay, 41.1±11.8, 39.3±6.9 and 195.1±29.2 Bq kg -1 , respectively in laterite and 51.1±18.2, 23.2±1.2 and 258.4±15.3 Bq kg -1 , respectively in clinker. The radium equivalent activities (Ra eq ), external hazard index (H ex ), internal hazard index (H in ), absorbed dose rate in air (D) and annual effective dose rate (E eff ) were also determined. The measured activity concentrations for these radio nuclides and radiological indices were compared with the reported national and international data. All these measured values are comparable with the worldwide data reported in UNSCEAR publications. (authors)

  12. A study on super-sulfated cement using Dinh Vu phosphogypsum

    Science.gov (United States)

    Lam, Nguyen Ngoc

    2018-04-01

    Super-sulfated cement (SSC) is a newly developed unburnt cementitious material. It is a kind of environmental-friendly cementitious material due to its energy-saving, carbon emission reducing, and waste-utilization. It mainly composes of phosphogysum (PG) and ground granulated blast furnace slag (GFS), with a small amount of cement. In Vietnam, the Diammonium Phosphate DAP – Dinh Vu fertilizer plant in Dinh Vu industrial zone in the northern port city of Hai Phong – has discharged millions of tons of solid waste containing gypsum after 9 years of operation. The waste has changed the color of the water, eroded metal and destroyed fauna and floral systems in the surrounding area. Notably, according to the environmental impact assessment, the gypsum landfill area is supposed to be 13 hectares and the storage time reaches up to five years. This paper presents the experimental results on SSC using a high amount of Dinh Vu phosphogypsum and GFS in comparison with those of ordinary Portland cement (PC). The results show that the setting time of SSC is much longer than that of Portland cement but the compressive strength of SSC can be obtained 45-50 MPa at the age of 28 days, similar to that of the control sample using 100% PC40, and 69MPa at the age of 90 days. This value even exceeds the compressive strength of the PC40 cement.

  13. The influence of cement type and temperature on chloride binding in cement paste

    DEFF Research Database (Denmark)

    Jensen, Ole Mejlhede; Korzen, Migge Sofie Hoffmann; Skibsted, Jørgen

    1998-01-01

    This paper describes effects of cement type and temperature on chloride binding in cement paste, which is an important subject in relation to life-time modelling of reinforced concrete structures. The influence of cement type on chloride binding is investigated by substituting cement with pure...... cement clinker. Both theoretical considerations and experimental data for chloride binding in cement pastes are presented. A physico-chemically based model to describe the influence of temperature on physical binding of chloride is presented. Solid-state 27Al and 29Si magic-angle spinning (MAS) nuclear...... magnetic resonance (NMR) spectroscopy has been used for quantification of the anhydrous and hydrated aluminate and silicate phases in the chloride exposed cement pastes. The 27Al isotropic chemical shift and nuclear quadrupole coupling is reported for a synthetic sample of Friedel's salt, Ca2Al(OH)6Cl×2H2O....

  14. Utilization of lime-dried sludge for eco-cement clinker production: effects of different feeding points.

    Science.gov (United States)

    Cao, Haihua; Liu, Wei; Xu, Jingcheng; Liu, Jia; Huang, Juwen; Huang, Xiangfeng; Li, Guangming

    2018-02-01

    Co-processing lime-dried sludge (LDS) in cement kilns is an appropriate technique to solve the problem of LDS disposal and promote the sustainable development for cement industry. However, there were limited studies that investigated the effects of feeding points on product quality and cement kiln emissions. In this study, simulated experiments were conducted by dividing the feeding points into high-temperature zones (HTZs) and raw mill (RM). Cement quality and major cement kiln emission characteristics were comprehensively investigated. The results showed that in terms of burnability, compressive strength and microstructure, the optimum co-processing amount of LDS were 9 wt% when feeding at RM, while 6% when feeding at HTZs. Meanwhile, the organic emissions of RM samples were mainly low environmental risk compounds of amides and nitrogenous heterocyclic compounds. Inorganic gaseous pollutions of NO X and SO 2 , respectively, were 8.11 mg/g DS and 12.89 mg/g DS, compared with 7.61 mg/g DS and 4.44 mg/g DS for HTZs. However, all the cement kiln emissions concentration were still much lower than standard requirements. Overall, RM had a bigger LDS co-processing capacity and higher, but acceptable, cement kiln emissions. Feeding LDS via RM could dispose larger amounts of sludge and provide more alternative materials for cement manufacturing.

  15. Characterization and chemical activity of Portland cement and two experimental cements with potential for use in dentistry.

    Science.gov (United States)

    Camilleri, J

    2008-09-01

    To evaluate the chemical activity of Portland cement and two other cement types with similar chemical composition to mineral trioxide aggregate with the aim of developing these cements for further applications in dentistry. The chemical composition of the three cement types namely Portland cement, calcium sulpho-aluminate cement and calcium fluoro-aluminate cement was evaluated by elemental analysis using energy dispersive analysis with X-ray under the scanning electron microscope and by X-ray diffraction analysis (XRD) to determine the phases. The constituents of the hydration reaction by-products were evaluated by XRD analysis of the set cements at 1, 7, 28 and 56 days and by analysis of the leachate by ion chromatography. The pH of both cements and leachate was determined at different time intervals. Cements admixed with micro-silica were also tested to determine the effect of micro-silica on the reaction by-products. All three cement types were composed of tricalcium silicate as the main constituent phase. The hydration reaction of Portland cement produced calcium hydroxide. However, this was not present in the other cements tested at all ages. Admixed micro-silica had little or no effect on the cements with regard to reaction by-products. The pH of all cements tested was alkaline. Both the experimental calcium sulpho-aluminate cement and calcium fluoro-aluminate cement had different hydration reactions to that of Portland cement even though calcium silicate was the major constituent element of both cement types. No calcium hydroxide was produced as a by-product to cement hydration. Micro-silica addition to the cement had no effect on the hydration reaction.

  16. Design of Fit-for-Purpose Cement to Restore Cement-Caprock Seal Integrity

    Science.gov (United States)

    Provost, R.

    2015-12-01

    This project aims to study critical research needs in the area of rock-cement interfaces, with a special focus on crosscutting applications in the Wellbore Integrity Pillar of the SubTER initiative. This study will focus on design and test fit-for-purpose cement formulations. The goals of this project are as follows: 1) perform preliminary study of dispersing nanomaterial admixtures in Ordinary Portland Cement (OPC) mixes, 2) characterize the cement-rock interface, and 3) identify potential high-performance cement additives that can improve sorption behavior, chemical durability, bond strength, and interfacial fracture toughness, as appropriate to specific subsurface operational needs. The work presented here focuses on a study of cement-shale interfaces to better understand failure mechanisms, with particular attention to measuring bond strength at the cement-shale interface. Both experimental testing and computational modeling were conducted to determine the mechanical behavior at the interface representing the interaction of cement and shale of a typical wellbore environment. Cohesive zone elements are used in the finite element method to computationally simulate the interface of the cement and rock materials with varying properties. Understanding the bond strength and mechanical performance of the cement-formation interface is critical to wellbore applications such as sequestration, oil and gas production and exploration and nuclear waste disposal. Improved shear bond strength is an indication of the capability of the interface to ensure zonal isolation and prevent zonal communication, two crucial goals in preserving wellbore integrity. Understanding shear bond strength development and interface mechanics will provide an idea as to how the cement-formation interface can be altered under environmental changes (temperature, pressure, chemical degradation, etc.) so that the previously described objectives can be achieved. Sandia National Laboratories is a multi

  17. Connections between borehole geophysical parameters of the quality of cement raw materials

    International Nuclear Information System (INIS)

    Szabo, L.; Illes, A.

    1978-01-01

    The raw materials for the cement industry are prospected - according to the recommendations of national authorities - by geophysical methods, too. These include not the determination of the deposit boundary, but also an estimation of the quality of limestone and clay from the point of cement manufacture. No forerunners of such tests exist, so new methods were elaborated. After 12 years of site tests it was found that the correlation between laboratory quality tests and certain geophysical parameters of clay deposits is fair but less close in case of limestone deposits. (author)

  18. Measuring improvement in energy efficiency of the US cement industry with the ENERGY STAR Energy Performance Indicator

    Energy Technology Data Exchange (ETDEWEB)

    Boyd, G.; Zhang, G. [Department of Economics, Duke University, Box 90097, Durham, NC 27708 (United States)

    2013-02-15

    The lack of a system for benchmarking industrial plant energy efficiency represents a major obstacle to improving efficiency. While estimates are sometimes available for specific technologies, the efficiency of one plant versus another could only be captured by benchmarking the energy efficiency of the whole plant and not by looking at its components. This paper presents an approach used by ENERGY STAR to implement manufacturing plant energy benchmarking for the cement industry. Using plant-level data and statistical analysis, we control for factors that influence energy use that are not efficiency, per se. What remains is an estimate of the distribution of energy use that is not accounted for by these factors, i.e., intra-plant energy efficiency. By comparing two separate analyses conducted at different points in time, we can see how this distribution has changed. While aggregate data can be used to estimate an average rate of improvement in terms of total industry energy use and production, such an estimate would be misleading as it may give the impression that all plants have made the same improvements. The picture that emerges from our plant-level statistical analysis is more subtle; the most energy-intensive plants have closed or been completely replaced and poor performing plants have made efficiency gains, reducing the gap between themselves and the top performers, whom have changed only slightly. Our estimate is a 13 % change in total source energy, equivalent to an annual reduction of 5.4 billion/kg of energy-related carbon dioxide emissions.

  19. Application of Neutron imaging in pore structure of hydrated wellbore cement: comparison of hydration of H20 with D2O based Portland cements

    Science.gov (United States)

    Dussenova, D.; Bilheux, H.; Radonjic, M.

    2012-12-01

    Wellbore Cement studies have been ongoing for decades. The studies vary from efforts to reduce permeability and resistance to corrosive environment to issues with gas migration also known as Sustained Casing Pressure (SCP). These practical issues often lead to health and safety problems as well as huge economic loss in oil and gas industry. Several techniques have been employed to reduce the impact of gas leakage. In this study we purely focus on expandable liners, which are introduced as part of oil well reconstruction and work-overs and as well abandonment procedures that help in prevention of SCP. Expandable liner is a tube that after application of a certain tool can increase its diameter. The increase in diameter creates extra force on hydrated cement that results in reducing width of interface fractures and cement-tube de-bonding. Moreover, this also causes cement to change its microstructure and other porous medium properties, primarily hydraulic conductivity. In order to examine changes before and after operations, cement pore structure must be well characterized and correlated to cement slurry design as well as chemical and physical environmental conditions. As modern oil well pipes and tubes contain iron, it is difficult to perform X-ray tomography of a bulk measurement of the cement in its wellbore conditions, which are tube wall-cement-tube wall. Neutron imaging is a complementary technique to x-ray imaging and is well suited for detection of light elements imbedded in metallic containers. Thus, Neutron Imaging (NI) is investigated as a tool for the detection of pore structure of hydrated wellbore cement. Recent measurements were conducted at the Oak Ridge National Laboratory (ORNL) High Flux Isotope Reactor (HFIR) neutron imaging facility. NI is is highly sensitive to light elements such as Hydrogen (H). Oil well cements that have undergone a full hydration contain on average 30%-40% of free water in its pore structure. The unreacted water is the main

  20. Effects of cement particle size distribution on performance properties of Portland cement-based materials

    Energy Technology Data Exchange (ETDEWEB)

    Bentz, D.P.; Garboczi, E.J.; Haecker, C.J.; Jensen, O.M.

    1999-10-01

    The original size, spatial distribution, and composition of Portland cement particles have a large influence on hydration kinetics, microstructure development, and ultimate properties of cement-based materials. In this paper, the effects of cement particle size distribution on a variety of performance properties are explored via computer simulation and a few experimental studies. Properties examined include setting time, heat release, capillary porosity percolation, diffusivity, chemical shrinkage, autogenous shrinkage, internal relative humidity evolution, and interfacial transition zone microstructure. The effects of flocculation and dispersion of the cement particles in the starting microstructures on resultant properties are also briefly evaluated. The computer simulations are conducted using two cement particle size distributions that bound those commonly in use today and three different water-to-cement ratios: 0.5, 0.3, and 0.246. For lower water-to-cement ratio systems, the use of coarser cements may offer equivalent or superior performance, as well as reducing production costs for the manufacturer.

  1. High static gel strength cement slurries for gas flow-laboratory surveys and case history

    Energy Technology Data Exchange (ETDEWEB)

    Suzart, J. Walter P.; Ribeiro, Danilo [Halliburton Company, Houston, TX (United States); Farias, A.C. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil); Pessoa, Laudemar [University of Adelaide (Australia). Math. Bachelor Master Petroleum Engineer

    2008-07-01

    Gas migration is a phenomenon involving fluid density control, well conditioning, good adherence of the cement slurry to the contacting surfaces, chemical-physical properties, cement hydration mechanisms, and the well's geometry. This problem is evident in several producing wells with a pressurized annulus. Recently, a trend of combining operational techniques with cement slurries capable of developing very high static gel strength (SGS) has developed. Slurry designs intended to confer high SGS almost always have greater rheologies. This can make it difficult to mix the slurry on surfaces or even move the slurry placement through the well, more so because gas-producing wells are typically deep and have complex geometry. This paper evaluates the industry's understanding of this problem. It compares the major solutions with current cement slurry designs and, in addition to the conventional specific gas well parameters, it emphasizes the high SGS and low rheologies on surface conditions. This study also documents the success and efficiency of cementing at a Brazilian sedimentary basin which was completed using designs recommended in this work. This paper does not consider the gas migration occurrence through the cementing matrix. (author)

  2. Cement replacement by sugar cane bagasse ash: CO2 emissions reduction and potential for carbon credits.

    Science.gov (United States)

    Fairbairn, Eduardo M R; Americano, Branca B; Cordeiro, Guilherme C; Paula, Thiago P; Toledo Filho, Romildo D; Silvoso, Marcos M

    2010-09-01

    This paper presents a study of cement replacement by sugar cane bagasse ash (SCBA) in industrial scale aiming to reduce the CO(2) emissions into the atmosphere. SCBA is a by-product of the sugar/ethanol agro-industry abundantly available in some regions of the world and has cementitious properties indicating that it can be used together with cement. Recent comprehensive research developed at the Federal University of Rio de Janeiro/Brazil has demonstrated that SCBA maintains, or even improves, the mechanical and durability properties of cement-based materials such as mortars and concretes. Brazil is the world's largest sugar cane producer and being a developing country can claim carbon credits. A simulation was carried out to estimate the potential of CO(2) emission reductions and the viability to issue certified emission reduction (CER) credits. The simulation was developed within the framework of the methodology established by the United Nations Framework Convention on Climate Change (UNFCCC) for the Clean Development Mechanism (CDM). The State of São Paulo (Brazil) was chosen for this case study because it concentrates about 60% of the national sugar cane and ash production together with an important concentration of cement factories. Since one of the key variables to estimate the CO(2) emissions is the average distance between sugar cane/ethanol factories and the cement plants, a genetic algorithm was developed to solve this optimization problem. The results indicated that SCBA blended cement reduces CO(2) emissions, which qualifies this product for CDM projects. 2010 Elsevier Ltd. All rights reserved.

  3. Dignity of environmental protection. A lesson well learnt by the Facto cement Islamabad

    International Nuclear Information System (INIS)

    Siddique, B.; Hussain, M.M.

    2005-01-01

    FECTO Cement, Islamabad was commissioned in the late 80's to cope the ever-increasing demand of building material in Pakistan. The first ever heavy industry issued license in the Capital area. At that time, environmental issues in Pakistan were merely a subject, discussed only by the professionals in their drawing rooms. The Management of Fecto Cement foresaw the now's burning whirlpool issue and fabricated the company's policy under the slogan ' no race will prosper until it learns the dignity of environmental protection'. The Management's true commitment, consistent, support and steps taken to preserve the biodiversity of eco system in surrounding including Social impacts were discussed. Every industrial process has certain adverse effects on environment. The only way to cope / fight them is approximation, which minimizes those to such an extent that they become appreciably harmless to Biodiversity. Plantation of thousands of plant's and orchids in suburb by Fecto cement, employing costly but highly efficient dust collectors besides Cone's which consume 13 % of the plant energy. To reduce SO/sub x/ in emission gases designing of the efficient and trust worthy Raw meal design, use of low SO/sub x. fuels stagnant Quality Control System and environmentally efficient GMP's enforced in production area plus the supply to municipal facilities like fresh water, schools for children specially girls and jobs to fight the ever increasing unemployment in Islamabad, Made it a prestigious, trust worthy environmental friendly state of the art industrial establishment, which stood as a hallmark and glittering example to other industrial enterprises in Pakistan. (author)

  4. Effects of energy policy on industry

    Energy Technology Data Exchange (ETDEWEB)

    Carling, A; Dargay, J; Oettinger, C; Sohlman, A

    1978-06-01

    This report contains results from a number of studies of energy consumption in Swedish manufacturing industries and of the sensitivity of different industrial sectors to energy taxation and other kinds of energy policy measures. These studies have been concentrated to three energy-intensive sectors, namely the pulp and paper industry; mining and metal production (especially iron mines and the steel industry); and the brick, cement, and lime industry.

  5. Seating load parameters impact on dental ceramic reinforcement conferred by cementation with resin-cements.

    LENUS (Irish Health Repository)

    Addison, Owen

    2010-09-01

    Cementation of all-ceramic restorations with resin-cements has been demonstrated to reduce the incidence of fracture in service. The aim was to investigate the influence of loading force and loading duration applied during cementation on the reinforcement conferred by a resin-cement on a leucite reinforced glass-ceramic.

  6. CAD-based intelligent robot system integrated with 3D scanning for shoe roughing and cementing

    Directory of Open Access Journals (Sweden)

    Chiu Cheng-Chang

    2017-01-01

    Full Text Available Roughing and cementing are very essential to the process of bonding shoe uppers and the corresponding soles; however, for shoes with complicated design, such as sport shoes, roughing and cementing greatly relied on manual operation. Recently, shoe industry is progressing to 3D design, thus 3D model of the shoe upper and sole will be created before launching into mass production. Taking advantage of the 3D model, this study developed a plug-in program on Rhino 3D CAD platform, which realized the complicated roughing and cementing route planning to be performed by the plug-in program, integrated with real-time 3D scanning information to compensate the planned route, and then converted to working trajectory of robot arm to implement roughing and cementing. The proposed 3D CAD-based intelligent robot arm system integrated with 3D scanning for shoe roughing and cementing is realized and proved to be feasible.

  7. Assessment of radon and thoron exhalation from Indian cement samples using smart radon and thoron monitors

    International Nuclear Information System (INIS)

    Sahoo, B.K.; Sapra, B.K; Agarwal, T.K.; Babu, D.A.R.

    2015-01-01

    It has been established that primarily, there exist two important sources that contribute to indoor radon/thoron namely, the exhalation from ground and building materials. The contribution from ground, although significant, is treated as a case of existing exposure. Then, the only source that can be controlled during the construction is the choice of building materials. Cement is an important building material used in the construction of houses and buildings in India. The housing sector is the largest cement consumer with 53% of the total Indian cement demand followed by the infrastructure sector. India with a production capacity of 165 million tones (MT) (in 2007), was the second largest cement producer in the world after China. The industry produces various types of cement like ordinary portland cement (OPC), Portland pozzolana cement (PPC), portland slag cement (PSC), rapid hardening portland cement (RHPC), sulphate resistant cement (SRC) and white cement (WC). Several studies have been undertaken on cement in various countries because it is commonly used in bulk quantities in the construction of houses and other civil structures. However, detailed information regarding the radon and thoron exhalation into indoor air from various types of cements produced in India is scarce. In the present work, an attempt has been made to systematically determine the radon and thoron exhalation from 50 cement samples (17 OPC, 15 PPC, 04 PSC, 06 RHPC, 04 WC and 04 SRC). The data thus obtained is used to calculate the indoor radon and thoron source term and the contributed inhalation dose based on a model room structure. The measured values of radon and thoron exhalation from cement samples were comparable with the reported values in other countries. This study showed that the cement samples used in civil constructions do not pose any radiological hazard to the Indian population. (author)

  8. Longevity of metal-ceramic crowns cemented with self-adhesive resin cement: a prospective clinical study

    Science.gov (United States)

    Brondani, Lucas Pradebon; Pereira-Cenci, Tatiana; Wandsher, Vinicius Felipe; Pereira, Gabriel Kalil; Valandro, Luis Felipe; Bergoli, César Dalmolin

    2017-04-10

    Resin cements are often used for single crown cementation due to their physical properties. Self-adhesive resin cements gained widespread due to their simplified technique compared to regular resin cement. However, there is lacking clinical evidence about the long-term behavior of this material. The aim of this prospective clinical trial was to assess the survival rates of metal-ceramic crowns cemented with self-adhesive resin cement up to six years. One hundred and twenty-nine subjects received 152 metal-ceramic crowns. The cementation procedures were standardized and performed by previously trained operators. The crowns were assessed as to primary outcome (debonding) and FDI criteria. Statistical analysis was performed using Kaplan-Meier statistics and descriptive analysis. Three failures occurred (debonding), resulting in a 97.6% survival rate. FDI criteria assessment resulted in scores 1 and 2 (acceptable clinical evaluation) for all surviving crowns. The use of self-adhesive resin cement is a feasible alternative for metal-ceramic crowns cementation, achieving high and adequate survival rates.

  9. The polymer cement of sulfur as an alternative for the recycling of phosphogypsum. Corrosion testing of cements enriched with phosphogypsum; El cemento polimerico de azufre como alternative para el reciclado de fosfoyesos. Pruebas de corrosion de cementos enriquecidos con fosfoyesos

    Energy Technology Data Exchange (ETDEWEB)

    Gasco, C.; Lopez, F. A.; Navarro, N.; Sanchez, M.; Sanz, B.; Ballesteros, O.; Higueras, E.; Roman, C. P.

    2011-07-01

    The possibility of the use of cement for the recycling of materials is seen today as sustainable solution of the fertilizer industry for production of matches (NORM). In this paper presents some results of corrosion tests performed on these cements modified using buffer solutions of different pH. The analytical determinations in these matrices are new challenges. (Author)

  10. Determining the water-cement ratio, cement content, water content and degree of hydration of hardened cement paste: Method development and validation on paste samples

    International Nuclear Information System (INIS)

    Wong, H.S.; Buenfeld, N.R.

    2009-01-01

    We propose a new method to estimate the initial cement content, water content and free water/cement ratio (w/c) of hardened cement-based materials made with Portland cements that have unknown mixture proportions and degree of hydration. This method first quantifies the composition of the hardened cement paste, i.e. the volumetric fractions of capillary pores, hydration products and unreacted cement, using high-resolution field emission scanning electron microscopy (FE-SEM) in the backscattered electron (BSE) mode and image analysis. From the obtained data and the volumetric increase of solids during cement hydration, we compute the initial free water content and cement content, hence the free w/c ratio. The same method can also be used to calculate the degree of hydration. The proposed method has the advantage that it is quantitative and does not require comparison with calibration graphs or reference samples made with the same materials and cured to the same degree of hydration as the tested sample. This paper reports the development, assumptions and limitations of the proposed method, and preliminary results from Portland cement pastes with a range of w/c ratios (0.25-0.50) and curing ages (3-90 days). We also discuss the extension of the technique to mortars and concretes, and samples made with blended cements.

  11. Greenhouse gas emissions from industrial activities

    International Nuclear Information System (INIS)

    Kinyanjui, L.N.

    1998-01-01

    This study considers greenhouse gas emissions stemming from industrial activities such as cement production; limestone use and lime production. The Intergovernmental Panel on Climate Change (IPCC) (1995a) methodology for industrial sector was applied for the three components selected. Limitations hindering the handling of other industrial process are listed as budgetary and time. Data sources and recommendations are listed

  12. Micro Mechanics and Microstructures of Major Subsurface Hydraulic Barriers: Shale Caprock vs Wellbore Cement

    Science.gov (United States)

    Radonjic, M.; Du, H.

    2015-12-01

    Shale caprocks and wellbore cements are two of the most common subsurface impermeable barriers in the oil and gas industry. More than 60% of effective seals for geologic hydrocarbon bearing formations as natural hydraulic barriers constitute of shale rocks. Wellbore cements provide zonal isolation as an engineered hydraulic barrier to ensure controlled fluid flow from the reservoir to the production facilities. Shale caprocks were deposited and formed by squeezing excess formation water and mineralogical transformations at different temperatures and pressures. In a similar process, wellbore cements are subjected to compression during expandable tubular operations, which lead to a rapid pore water propagation and secondary mineral precipitation within the cement. The focus of this research was to investigate the effect of wellbore cement compression on its microstructure and mechanical properties, as well as a preliminary comparison of shale caprocks and hydrated cement. The purpose of comparative evaluation of engineered vs natural hydraulic barrier materials is to further improve wellbore cement durability when in contact with geofluids. The micro-indentation was utilized to evaluate the change in cement mechanical properties caused by compression. Indentation experiments showed an overall increase in hardness and Young's modulus of compressed cement. Furthermore, SEM imaging and Electron Probe Microanalysis showed mineralogical alterations and decrease in porosity. These can be correlated with the cement rehydration caused by microstructure changes as a result of compression. The mechanical properties were also quantitatively compared to shale caprock samples in order to investigate the similarities of hydraulic barrier features that could help to improve the subsurface application of cement in zonal isolation. The comparison results showed that the poro-mechanical characteristics of wellbore cement appear to be improved when inherent pore sizes are shifted to

  13. Stability of reinforced cemented backfills

    International Nuclear Information System (INIS)

    Mitchell, R.J.; Stone, D.M.

    1987-01-01

    Mining with backfill has been the subject of several international meetings in recent years and a considerable research effort is being applied to improve both mining economics and ore recovery by using backfill for ground support. Classified mill tailings sands are the most commonly used backfill material but these fine sands must be stabilized before full ore pillar recovery can be achieved. Normal portland cement is generally used for stabilization but the high cost of cement prohibits high cement usage. This paper considers the use of reinforcements in cemented fill to reduce the cement usage. It is concluded that strong cemented layers at typical spacings of about 3 meters in a low cement content bulk fill can reinforce the fill and reduce the overall cement usage. Fibre reinforcements introduced into strong layers or into bulk fills are also known to be effective in reducing cement usage. Some development work is needed to produce the ideal type of anchored fibre in order to realize economic gains from fibre-reinforced fills

  14. Microscale Investigation of Arsenic Distribution and Species in Cement Product from Cement Kiln Coprocessing Wastes

    Directory of Open Access Journals (Sweden)

    Yufei Yang

    2013-01-01

    Full Text Available To improve the understanding of the immobilization mechanism and the leaching risk of Arsenic (As in the cement product from coprocessing wastes using cement kiln, distribution and species of As in cement product were determined by microscale investigation methods, including electron probe microanalysis (EPMA and X-ray absorption spectroscopy. In this study, sodium arsenate crystals (Na3AsO412H2O were mixed with cement production raw materials and calcined to produce cement clinker. Then, clinker was mixed water to prepare cement paste. EPMA results showed that As was generally distributed throughout the cement paste. As content in calcium silicate hydrates gel (C-S-H was in low level, but higher than that in other cement mineral phases. This means that most of As is expected to form some compounds that disperse on the surfaces of cement mineral phases. Linear combination fitting (LCF of the X-ray absorption near edge structure spectra revealed that As in the cement paste was predominantly As(V and mainly existed as Mg3(AsO42, Ca3(AsO42, and Na2HAsO4.

  15. Evaluation of cement thixotropy for the cement of oil wells in areas ...

    African Journals Online (AJOL)

    ... economical for cementing job operations in wells with loss zones. The results also show that the effect of LHF is positive, since in addition to his contribution to long term performances, especially the durability of hardened concrete, it improves the thixotropy of cement made of plaster. Keywords: cementing; lost circulation; ...

  16. Chloride adsorption by calcined layered double hydroxides in hardened Portland cement paste

    International Nuclear Information System (INIS)

    Yoon, Seyoon; Moon, Juhyuk; Bae, Sungchul; Duan, Xiaonan; Giannelis, Emmanuel P.; Monteiro, Paulo M.

    2014-01-01

    This study investigated the feasibility of using calcined layered double hydroxides (CLDHs) to prevent chloride-induced deterioration in reinforced concrete. CLDHs not only adsorbed chloride ions in aqueous solution with a memory effect but also had a much higher binding capacity than the original layered double hydroxides (LDHs) in the cement matrix. We investigated this adsorption in hardened cement paste in batch cultures to determine adsorption isotherms. The measured and theoretical binding capacities (153 mg g −1 and 257 mg g −1 , respectively) of the CLDHs were comparable to the theoretical capacity of Friedel's salt (2 mol mol −1 or 121 mg g −1 ), which belongs to the LDH family among cementitious phases. We simulated chloride adsorption by CLDHs through the cement matrix using the Fickian model and compared the simulation result to the X-ray fluorescence (XRF) chlorine map. Based on our results, it is proposed that the adsorption process is governed by the chloride transport through the cement matrix; this process differs from that in an aqueous solution. X-ray diffraction (XRD) analysis showed that the CLDH rebuilds the layered structure in a cementitious environment, thereby demonstrating the feasibility of applying CLDHs to the cement and concrete industries. - Highlights: • We examine the adsorption equilibrium and kinetics of CLDH in the hydrated cement. • CLDH capacity to bind chloride ions in the hydrated cement paste is determined. • We model chloride adsorption by CLDH through the cement matrix. • CLDH reforms the layered structure with ion adsorption in the cement matrix

  17. Status quo of energy recovery from waste in special industrial facilities and evaluation of the environmental impacts of using refuse derived fuel (RDF) in cement kilns in Germany; Untersuchung der Umweltauswirkungen des Einsatzes von Abfaellen ausserhalb thermischer Abfallbehandlungsanlagen

    Energy Technology Data Exchange (ETDEWEB)

    Alwast, H.; Marton, C.; Koepp, M.

    2001-10-01

    Within the study presented here the use of energy recovery from waste was analysed for several industrial facilities, focussing on cement plants, kilns in the lime and gypsum industry, steel works and plants for the production of non ferrous metals. 44 German cement plants dispose of an own clinker production. Presently 31 plants have a permit for recovering energy from waste. The total permitted capacity for energy recovery in German cement kilns amounts to nearly 2,6 Mio. t/a. Mainly waste oil, old tyres, fuel derived from processed production-specific and municipal waste, plastics, scrap wood and waste paper are co-incinerated. In 1998/99 a total amount of roughly 945.000 t refuse was processed in 30 units of the studied facilities. In five furnaces at three steel works waste can be used for energy or material recovery. The approved total capacity of high calorific waste for energy recovery comes to nearly 350,000 t/a. Especially industrial plastics and packaging waste from DSD, plastics processed in scrap mills and shreddered waste and granulated paint sludge are used. In 1998 the facilities processed only old plastic, representing a total amount of nearly 109.000 t. At present seven facilities in the non ferrous metal industry have a permit for energy recovery from waste. The maximum capacity amounts on national level to nearly 140.000 t/a. Especially waste oil, packaging waste, plastics and scrap wood can be processed. The analysis of respective applications of the 17th BImSchV shows an inconsistency within the amending permitting procedures. For the time to come a conformity between the respective regional permitting authorities would be recommendable. Moreover, the effects on air emission caused by using waste for energy recovery were analysed for cement kilns with own clinker production. Due to the amendment of the 17th BImSchV more stringent requirements regarding waste composition must be established. This is especially valid for the highly volatile

  18. The differences between soil grouting with cement slurry and cement-water glass slurry

    Science.gov (United States)

    Zhu, Mingting; Sui, Haitong; Yang, Honglu

    2018-01-01

    Cement slurry and cement-water glass slurry are the most widely applied for soil grouting reinforcement project. The viscosity change of cement slurry is negligible during grouting period and presumed to be time-independent while the viscosity of cement-water glass slurry increases with time quickly and is presumed to be time-dependent. Due to the significantly rheology differences between them, the grouting quality and the increasing characteristics of grouting parameters may be different, such as grouting pressure, grouting surrounding rock pressure, i.e., the change of surrounding rock pressure deduced by grouting pressure. Those are main factors for grouting design. In this paper, a large-scale 3D grouting simulation device was developed to simulate the surrounding curtain grouting for a tunnel. Two series of surrounding curtain grouting experiments under different geo-stress of 100 kPa, 150 kPa and 200 kPa were performed. The overload test on tunnel was performed to evaluate grouting effect of all surrounding curtain grouting experiments. In the present results, before 240 seconds, the grouting pressure increases slowly for both slurries; after 240 seconds the increase rate of grouting pressure for cement-water glass slurry increases quickly while that for cement slurry remains roughly constant. The increasing trend of grouting pressure for cement-water glass is similar to its viscosity. The setting time of cement-water glass slurry obtained from laboratory test is less than that in practical grouting where grout slurry solidifies in soil. The grouting effect of cement-water glass slurry is better than that of cement slurry and the grouting quality decreases with initial pressure.

  19. Heat of hydration measurements on cemented radioactive wastes. Part 1: cement-water pastes

    International Nuclear Information System (INIS)

    Lee, D.J.

    1983-12-01

    This report describes the hydration of cement pastes in terms of chemical and kinetic models. A calorimetric technique was used to measure the heat of hydration to develop these models. The effects of temperature, water/cement ratio and cement replacements, ground granulated blast furnace slag (BFS) and pulverised fuel ash (PFA) on the hydration of ordinary Portland cement (OPC) is reported. The incorporation of BFS or PFA has a marked effect on the hydration reaction. The effect of temperature is also important but changing the water/cement ratio has little effect. Results from cement pastes containing only water and cement yield total heats of reaction of 400, 200 and 100 kJ/kg for OPC, BFS and PFA respectively. Using the results from the models which have been developed, the effect of major salts present in radioactive waste streams can be assessed. Values of the total heat of reaction, the time to complete 50 percent reaction, and the energy of activation, can be compared for different waste systems. (U.K.)

  20. Sulfur polymer cement concrete

    International Nuclear Information System (INIS)

    Weber, H.H.; McBee, W.C.

    1990-01-01

    Sulfur-based composite materials formulated using sulfur polymer cement (SPC) and mineral aggregates are described and compared with conventional portland cement based materials. Materials characteristics presented include mechanical strength, chemical resistance, impact resistance, moisture permeation, and linear shrinkage during placement and curing. Examples of preparation and placement of sulfur polymer cement concrete (SC) are described using commercial scale equipment. SC applications presented are focused into hostile chemical environments where severe portland cement concrete (PCC) failure has occurred

  1. Tendencies in the energy consumption and in the carbon dioxide emissions in the Mexican cement industry; Tendencias del consumo de energia y emisiones de bioxido de carbono de la industria cementera mexicana

    Energy Technology Data Exchange (ETDEWEB)

    Ozawa M, Leticia; Sheinbaum P, Claudia [Instituto de Ingenieria UNAM, Mexico, D. F. (Mexico)

    1996-12-31

    This paper analyzes the changes occurred in the energy consumption and carbon dioxide in the Mexican cement industry. For this purpose, the energy consumption and the emissions are broken up into three types of changes that affect the energy demand of an industry: activity, structure and energy intensity. According to this analysis it is found that the Mexican cement industry has suffered an important reduction in the energy intensity as a result of the disappearance, almost complete, of the wet production process, of the increment in the production of pozzolanic cement and in the opening of new high technology industries. With respect to the intensity of carbon dioxide emissions it does not decrease at the same rate than the energy intensity due to the increased consumption of the fuel oil over the natural gas. At the end of this paper an international comparison is presented of the energy specific consumption and of its emissions. [Espanol] En este articulo se analizan los cambios ocurridos en el consumo de energia y emisiones de bioxido de carbono de la industria cementera mexicana. Para ello, se desagrega el consumo de energia y las emisiones en tres tipos de cambios que influyen en la demanda energetica de una industria: actividad, estructura, e intensidad energetica. De acuerdo con este analisis se encuentra que la industria cementera mexicana ha sufrido un importante decremento en la intensidad energetica producto de la desaparicion, casi por completo, del proceso de produccion por via humeda, del incremento en la produccion del cemento puzolanico y de la apertura de nuevas industrias con alta tecnologia. Por su parte, la intensidad en las emisiones de bioxido de carbono no disminuye a la misma tasa que la intensidad energetica debido al incremento en el uso del combustoleo sobre el gas natural. Al final del articulo se presenta una comparacion internacional del consumo especifico de energia y de las emisiones.

  2. Tendencies in the energy consumption and in the carbon dioxide emissions in the Mexican cement industry; Tendencias del consumo de energia y emisiones de bioxido de carbono de la industria cementera mexicana

    Energy Technology Data Exchange (ETDEWEB)

    Ozawa M, Leticia; Sheinbaum P, Claudia [Instituto de Ingenieria UNAM, Mexico, D. F. (Mexico)

    1997-12-31

    This paper analyzes the changes occurred in the energy consumption and carbon dioxide in the Mexican cement industry. For this purpose, the energy consumption and the emissions are broken up into three types of changes that affect the energy demand of an industry: activity, structure and energy intensity. According to this analysis it is found that the Mexican cement industry has suffered an important reduction in the energy intensity as a result of the disappearance, almost complete, of the wet production process, of the increment in the production of pozzolanic cement and in the opening of new high technology industries. With respect to the intensity of carbon dioxide emissions it does not decrease at the same rate than the energy intensity due to the increased consumption of the fuel oil over the natural gas. At the end of this paper an international comparison is presented of the energy specific consumption and of its emissions. [Espanol] En este articulo se analizan los cambios ocurridos en el consumo de energia y emisiones de bioxido de carbono de la industria cementera mexicana. Para ello, se desagrega el consumo de energia y las emisiones en tres tipos de cambios que influyen en la demanda energetica de una industria: actividad, estructura, e intensidad energetica. De acuerdo con este analisis se encuentra que la industria cementera mexicana ha sufrido un importante decremento en la intensidad energetica producto de la desaparicion, casi por completo, del proceso de produccion por via humeda, del incremento en la produccion del cemento puzolanico y de la apertura de nuevas industrias con alta tecnologia. Por su parte, la intensidad en las emisiones de bioxido de carbono no disminuye a la misma tasa que la intensidad energetica debido al incremento en el uso del combustoleo sobre el gas natural. Al final del articulo se presenta una comparacion internacional del consumo especifico de energia y de las emisiones.

  3. Longevity of metal-ceramic crowns cemented with self-adhesive resin cement: a prospective clinical study

    Directory of Open Access Journals (Sweden)

    Lucas Pradebon BRONDANI

    2017-04-01

    Full Text Available Abstract Resin cements are often used for single crown cementation due to their physical properties. Self-adhesive resin cements gained widespread due to their simplified technique compared to regular resin cement. However, there is lacking clinical evidence about the long-term behavior of this material. The aim of this prospective clinical trial was to assess the survival rates of metal-ceramic crowns cemented with self-adhesive resin cement up to six years. One hundred and twenty-nine subjects received 152 metal-ceramic crowns. The cementation procedures were standardized and performed by previously trained operators. The crowns were assessed as to primary outcome (debonding and FDI criteria. Statistical analysis was performed using Kaplan-Meier statistics and descriptive analysis. Three failures occurred (debonding, resulting in a 97.6% survival rate. FDI criteria assessment resulted in scores 1 and 2 (acceptable clinical evaluation for all surviving crowns. The use of self-adhesive resin cement is a feasible alternative for metal-ceramic crowns cementation, achieving high and adequate survival rates.

  4. A study on the properties of blended regenerated spent catalyst and cement sandcrete blocks

    International Nuclear Information System (INIS)

    Amissah, Emmanuel Kofi

    2016-07-01

    Sandcrete is widely used as building material. Its properties greatly depend on the properties and proportions of its constituents. The main binder material to produce sandcrete is the Portland cement. The uncertainty about future availability of commonly used Portland materials concomitantly with the environmental problems such as greenhouse gases emissions and high cost of clinker consumption are highlighting the need of identifying other materials for the construction industry, which will aid in minimizing the clinker consumption and reduce the greenhouse gas emissions and cost in the production of cement. The purpose of this study is to examine the properties of sandcrete blocks produced with blended Regenerated Spent Catalyst and cement. In this work, two different series of sandcrete mixtures in which cement was partially replaced with Regenerated Spent Catalyst(RSC) within the range of 5% to 20% (by mass) with an increment of 5%. 100% cement sandcrete was also prepared as reference sandcrete. The physical properties studied were compressive strength, water absorption and setting time. Chemical property studied was chloride content. Comparison of data between the control and that of cement with additives were made. The results obtained in this study clearly indicated that substituting Portland cement up to 20wt. % RSC gave sandcrete strengths higher than the 32.5N/mm 2 , which corresponds to that of Portland cement. The replacement of Portland cement with 10 wt. % of RSC gave the highest strength of 34.0 N/mm 2 . Thus, Regenerated Spent Catalyst may be utilized as effective mineral additive for designing durable sandcrete structures. The optimum amount of RSC recommended to be added as an additive to the Portland cement is 10%. (au)

  5. Experimental Study on Artificial Cemented Sand Prepared with Ordinary Portland Cement with Different Contents

    Directory of Open Access Journals (Sweden)

    Dongliang Li

    2015-07-01

    Full Text Available Artificial cemented sand test samples were prepared by using ordinary Portland cement (OPC as the cementing agent. Through uniaxial compression tests and consolidated drained triaxial compression tests, the stress-strain curves of the artificial cemented sand with different cementing agent contents (0.01, 0.03, 0.05 and 0.08 under various confining pressures (0.00 MPa, 0.25 MPa, 0.50 MPa and 1.00 MPa were obtained. Based on the test results, the effect of the cementing agent content (Cv on the physical and mechanical properties of the artificial cemented sand were analyzed and the Mohr-Coulomb strength theory was modified by using Cv. The research reveals that when Cv is high (e.g., Cv = 0.03, 0.05 or 0.08, the stress-strain curves of the samples indicate a strain softening behavior; under the same confining pressure, as Cv increases, both the peak strength and residual strength of the samples show a significant increase. When Cv is low (e.g., Cv = 0.01, the stress-strain curves of the samples indicate strain hardening behavior. From the test data, a function of Cv (the cementing agent content with c′ (the cohesion force of the sample and Δϕ′ (the increment of the angle of shearing resistance is obtained. Furthermore, through modification of the Mohr-Coulomb strength theory, the effect of cementing agent content on the strength of the cemented sand is demonstrated.

  6. Experimental Study on Artificial Cemented Sand Prepared with Ordinary Portland Cement with Different Contents.

    Science.gov (United States)

    Li, Dongliang; Liu, Xinrong; Liu, Xianshan

    2015-07-02

    Artificial cemented sand test samples were prepared by using ordinary Portland cement (OPC) as the cementing agent. Through uniaxial compression tests and consolidated drained triaxial compression tests, the stress-strain curves of the artificial cemented sand with different cementing agent contents (0.01, 0.03, 0.05 and 0.08) under various confining pressures (0.00 MPa, 0.25 MPa, 0.50 MPa and 1.00 MPa) were obtained. Based on the test results, the effect of the cementing agent content ( C v ) on the physical and mechanical properties of the artificial cemented sand were analyzed and the Mohr-Coulomb strength theory was modified by using C v . The research reveals that when C v is high (e.g., C v = 0.03, 0.05 or 0.08), the stress-strain curves of the samples indicate a strain softening behavior; under the same confining pressure, as C v increases, both the peak strength and residual strength of the samples show a significant increase. When C v is low (e.g., C v = 0.01), the stress-strain curves of the samples indicate strain hardening behavior. From the test data, a function of C v (the cementing agent content) with c ' (the cohesion force of the sample) and Δϕ' (the increment of the angle of shearing resistance) is obtained. Furthermore, through modification of the Mohr-Coulomb strength theory, the effect of cementing agent content on the strength of the cemented sand is demonstrated.

  7. INFLUENCE OF SILICEOUS AND CALCAREOUS FLY-ASHES ON PROPERTIES OF CEMENT MORTARS

    Directory of Open Access Journals (Sweden)

    Gabriela Monika Rutkowska

    2016-09-01

    Full Text Available Care of the environment in accordance with the principles of sustainable development introduces the possibility and need for waste recycling. Construction and building industries have the greatest potential for reuse of waste. The article presents the results of investigations of cement mortars – tests of compressive and tensile strength after 28 and 56 days of curing – for normative mortars and mortars containing fly ashes – calcareous and siliceous ash – in their composition. To make the samples, the Portland cement CEM I 32,5 R, 42,5R and natural aggregate with graining of 0–2 mm were used. Concrete with siliceous and calcareous admixtures was made in six lots where the ash was added in the quantity of 2%, 5%, 10% of the cement mass or the 2%, 5%, 10% of cement was replaced by ashes. After the tests, it was stated that the siliceous fly-ash admixture increases the compressive and bending strength in comparison to the mortars with the calcareous ash admixtures.

  8. Influence of Cements Containing Calcareous Fly Ash as a Main Component Properties of Fresh Cement Mixtures

    Science.gov (United States)

    Gołaszewski, Jacek; Kostrzanowska-Siedlarz, Aleksandra; Ponikiewski, Tomasz; Miera, Patrycja

    2017-10-01

    The main goal of presented research was to examine usability of cements containing calcareous fly ash (W) from technological point of view. In the paper the results of tests concerning the influence of CEM II and CEM IV cements containing fly ash (W) on rheological properties, air content, setting times and plastic shrinkage of mortars are presented and discussed. Moreover, compatibility of plasticizers with cements containing fly ash (W) was also studied. Additionally, setting time and hydration heat of cements containing calcareous fly ash (W) were determined. In a broader aspect, the research contributes to promulgation of the possibility of using calcareous fly ash (W) in cement and concrete technology, what greatly benefits the environment protection (utilization of waste fly ash). Calcareous fly ash can be used successfully as the main component of cement. Cements produced by blending with processed fly ash or cements produced by interginding are characterized by acceptable technological properties. In respect to CEM I cements, cements containing calcareous fly ash worsen workability, decrease air content, delay setting time of mixtures. Cements with calcareous fly ash show good compatibility with plasticizers.

  9. Cements in Radioactive Waste Disposal

    International Nuclear Information System (INIS)

    Glasser, F.P.

    2013-01-01

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  10. Cements in Radioactive Waste Disposal

    Energy Technology Data Exchange (ETDEWEB)

    Glasser, F. P. [University of Aberdeen, Scotland (United Kingdom)

    2013-09-15

    The use of cement and concrete to immobilise radioactive waste is complicated by the wide- ranging nature of inorganic cementing agents available as well as the range of service environments in which cement is used and the different functions expected of cement. For example, Portland cement based concretes are widely used as structural materials for construction of vaults and tunnels. These constructions may experience a long pre-closure performance lifetime during which they are required to protect against collapse and ingress of water: strength and impermeability are key desirable characteristics. On the other hand, cement and concrete may be used to form backfills, ranging in permeability. Permeable formulations allow gas readily to escape, while impermeable barriers retard radionuclide transport and reduce access of ground water to the waste. A key feature of cements is that, while fresh, they pass through a fluid phase and can be formed into any shape desired or used to infiltrate other materials thereby enclosing them into a sealed matrix. Thereafter, setting and hardening is automatic and irreversible. Where concrete is used to form structural elements, it is also natural to use cement in other applications as it minimises potential for materials incompatibility. Thus cement- mainly Portland cement- has been widely used as an encapsulant for storage, transport and as a radiation shield for active wastes. Also, to form and stabilise structures such as vaults and silos. Relative to other potential matrices, cement also has a chemical immobilisation potential, reacting with and binding with many radionuclides. The chemical potential of cements is essentially sacrificial, thus limiting their performance lifetime. However performance may also be required in the civil engineering sense, where strength is important, so many factors, including a geochemical description of service conditions, may require to be assessed in order to predict performance lifetime. The

  11. Dental Cements for Luting and Bonding Restorations: Self-Adhesive Resin Cements.

    Science.gov (United States)

    Manso, Adriana P; Carvalho, Ricardo M

    2017-10-01

    Self-adhesive resin cements combine easy application of conventional luting materials with improved mechanical properties and bonding capability of resin cements. The presence of functional acidic monomers, dual cure setting mechanism, and fillers capable of neutralizing the initial low pH of the cement are essential elements of the material and should be understood when selecting the ideal luting material for each clinical situation. This article addresses the most relevant aspects of self-adhesive resin cements and their potential impact on clinical performance. Although few clinical studies are available to establish solid clinical evidence, the information presented provides clinical guidance in the dynamic environment of material development. Copyright © 2017 Elsevier Inc. All rights reserved.

  12. Removal of cobalt and nickel from zinc sulphate solutions using activated cementation

    Directory of Open Access Journals (Sweden)

    Boyanov B.

    2004-01-01

    Full Text Available The influence of different parameters (duration, temperature, zinc dust quantity, concentration of activators - copper and antimony on the process of activated cementation of Co and Ni has been studied. We have worked with industrial zinc sulphate solutions. During the process of activated cementation of Co and Ni, copper (involved as CuSO4.5H2O and antimony (involved as Sb2O3 were used as activators. The lowest values of Co content have been obtained at a temperature of 80-85 oC, CCu = 200-300 mg/dm3 and 18 multiple surplus of zinc dust. After adding Cu to the solution, mainly the cementation of Ni is activated, and that of Co is activated to a lower degree. It was found that when GSb : GCo ratio is between 0.5 : 1 and 2 : 1, the solution is purified from Co and Ni to a great degree. After intensive stirring and increasing the duration of the process the cement sediments dissolve reversely. This holds true of Co to a greater extent, as compared to Ni. The results obtained will be used to establish optimal conditions for the carrying out of activated cementation in Zinc Production Plant in KCM SA, Plovdiv.

  13. Air-Cured Fiber-Cement Composite Mixtures with Different Types of Cellulose Fibers

    Directory of Open Access Journals (Sweden)

    Ali Murat Soydan

    2018-01-01

    Full Text Available This present study was carried out to check the feasibility of different cellulose fibers obtained from cropped virgin cellulose, blenched eucalyptus, and araucaria pulps through different new environmentally friendly curing processes for fiber-cement production. The aim is to introduce the different sources of cellulose fibers with lower cost to produce the “fiber-cement without autoclave” (FCWA. The slurries used in the experiments contain approximately 8% wt. of cellulose. The influence of the waste marble powder addition to the cement mixture was also studied. The physical and mechanical properties of the products which were prepared with this method under different curing conditions were investigated. The mechanical properties of eucalyptus cellulose appear to offer the best combination, especially after longer air-cure cycles. The results showed that the production of FCWA is very economical by using waste marble powders. And moreover, two new types of cellulose fibers (eucalyptus and araucaria celluloses; EuC and ArC, resp., which provide a better density and packing in the fiber-cement leading to better modulus of rupture (MOR and modulus of elasticity (MOE values as virgin cellulose (ViC, are very usable for production of the fiber-cement in industrial scale.

  14. The effect of sand/cement ratio on radon exhalation from cement specimens containing 226Ra

    International Nuclear Information System (INIS)

    Takriti, S.; Shweikani, R.; Ali, A. F.; Rajaa, G.

    2002-09-01

    Portland cement was mixed with different kind of sand (calcite and silica) in different ratio to produce radioactive specimens with radium chloride. The release of radon from these samples was studied. The results showed that radon release from the calcite-cement samples increased with the increases of the sand mixed ratio until fixed value (about 20%) then decreased to less than its release from the beginning, and the release changed with the sand size also. Radon release from silica-cement samples had the same observations of calcite-cement samples. It was found that calcite-cement reduced the radon exhalation quantity rather than the silica-cement samples. The decreases of the radon exhalation from the cement-sand may be due to the creation of free spaces in the samples, which gave the possibility to radon to decay into these free spaces rather than radon exhalation. The daughters of the radon decay 214 Bi and 214 Pb reported by gamma measurements of the cement-sand samples. (author)

  15. Cement for oil well developed from ordinary cement: characterization physical, chemical and mineralogical

    International Nuclear Information System (INIS)

    Oliveira, D.N.S.; Neves, G. de A.; Chaves, A.C.; Mendonca, A.M.G.D.; Lima, M.S. de; Bezerra, U.T.

    2012-01-01

    This work aims to characterize a new type of cement produced from the mixture of ordinary Portland cement, which can be used as an option in the cementing of oil wells. To enable this work we used the method of lineal programming for the new cement composition, then conducted tests to characterize through particle size analysis by laser diffraction, chemical analysis by EDX, TGA, X-ray diffraction, time grip, resistance to compression. The overall result showed that the new cement had made low-C3A, takes more time to the CPP, thermal stability up to 500 ° C, the kinetics of hydration and low levels of major components consistent with the specifications of ABNT. (author)

  16. Employing 3R Techniques in Managing Cement Industry Waste

    Directory of Open Access Journals (Sweden)

    Lamyaa Mohammed Dawood

    2018-01-01

    Full Text Available Waste management conserves human health, ownership, environment, and keeps valuable natural resources. Lean-green waste of an organization’s operations can be decreased through implementation 3R (Reduce, Reuse, and Recycling techniques by reduction of manufacturing system wastes. This research aims to integrate lean-green waste of the manufacturing system throughout employing 3R techniques and weighted properties method in order to manage waste. Al-Kufa cement plant is employed as a case study. Results are generated using Edraw Max Version 7 and Excel. Overall results show reduce technique of lean-green waste management has major contribution of 55 % and recycling technique has minor contribution 18 %. Defects waste has major integration of lean-green waste, while air emissions waste has minor integration of lean-green waste.

  17. Energy Efficiency Improvement and Cost Saving Opportunities for Cement Making. An ENERGY STAR Guide for Energy and Plant Managers

    Energy Technology Data Exchange (ETDEWEB)

    Galitsky, Christina; Worrell, Ernst; Galitsky, Christina

    2008-01-01

    The cost of energy as part of the total production costs in the cement industry is significant, warranting attention for energy efficiency to improve the bottom line. Historically, energy intensity has declined, although more recently energy intensity seems to have stabilized with the gains. Coal and coke are currently the primary fuels for the sector, supplanting the dominance of natural gas in the 1970s. Most recently, there is a slight increase in the use of waste fuels, including tires. Between 1970 and 1999, primary physical energy intensity for cement production dropped 1 percent/year from 7.3 MBtu/short ton to 5.3 MBtu/short ton. Carbon dioxide intensity due to fuel consumption and raw material calcination dropped 16 percent, from 609 lb. C/ton of cement (0.31 tC/tonne) to 510 lb. C/ton cement (0.26 tC/tonne). Despite the historic progress, there is ample room for energy efficiency improvement. The relatively high share of wet-process plants (25 percent of clinker production in 1999 in the U.S.) suggests the existence of a considerable potential, when compared to other industrialized countries. We examined over 40 energy efficient technologies and measures and estimated energy savings, carbon dioxide savings, investment costs, and operation and maintenance costs for each of the measures. The report describes the measures and experiences of cement plants around the wold with these practices and technologies. Substantial potential for energy efficiency improvement exists in the cement industry and in individual plants. A portion of this potential will be achieved as part of (natural) modernization and expansion of existing facilities, as well as construction of new plants in particular regions. Still, a relatively large potential for improved energy management practices exists.

  18. Biomonitoring of airborne particulate matter emitted from a cement plant and comparison with dispersion modelling results

    Science.gov (United States)

    Abril, Gabriela A.; Wannaz, Eduardo D.; Mateos, Ana C.; Pignata, María L.

    2014-01-01

    The influence of a cement plant that incinerates industrial waste on the air quality of a region in the province of Córdoba, Argentina, was assessed by means of biomonitoring studies (effects of immission) and atmospheric dispersion (effects of emission) of PM10 with the application of the ISC3 model (Industrial Source Complex) developed by the USEPA (Environmental Protection Agency). For the biomonitoring studies, samples from the epiphyte plant Tillandsia capillaris Ruíz & Pav. f. capillaris were transplanted to the vicinities of the cement plant in order to determine the physiological damage and heavy metal accumulation (Ca, Mn, Fe, Co, Ni, Cu, Zn, Cd and Pb). For the application of the ISC3 model, point and area sources from the cement plant were considered to obtain average PM10 concentration results from the biomonitoring exposure period. This model permitted it to be determined that the emissions from the cement plant (point and area sources) were confined to the vicinities, without significant dispersion in the study area. This was also observed in the biomonitoring study, which identified Ca, Cd and Pb, pH and electric conductivity (EC) as biomarkers of this cement plant. Vehicular traffic emissions and soil re-suspension could be observed in the biomonitors, giving a more complete scenario. In this study, biomonitoring studies along with the application of atmospheric dispersion models, allowed the atmospheric pollution to be assessed in more detail.

  19. Evaluation of stainless steel crowns cemented with glass-ionomer and resin-modified glass-ionomer luting cements.

    Science.gov (United States)

    Yilmaz, Yucel; Simsek, Sera; Dalmis, Anya; Gurbuz, Taskin; Kocogullari, M Elcin

    2006-04-01

    To evaluate in vitro and in vivo conditions of stainless steel crowns (SSC) cemented using one luting glass-ionomer cement (Aqua Meron) and one luting resin-modified glass-ionomer cement (Vitremer). In the in vitro part of this study, retentive properties of SSCs cemented using Aqua Meron and Vitremer on extracted primary first molars were tested. In addition, two specimens of each group were used to evaluate the tooth hard tissue-cement, within the cement itself, cement-SSC, and tooth hard tissue-cement-SSC under scanning electron microscope (SEM). In the in vivo part of this study, 152 SSCs were placed on the first or second primary molars of 86 children, and cemented using either Aqua Meron or Vitremer. The crowns were examined for retention. In addition, the clinical views of the crowns were recorded with an intraoral camera. No significant difference was found between the mean retentive forces of Aqua Meron and Vitremer (P> 0.05). SSCs cemented with Aqua Meron and Vitremer had an average lifespan of 26.44 and 24.07 months respectively. Only one (0.66%) of 152 SSCs was lost from the Aqua Meron group during post-cementation periods. Nineteen of the 152 SSCs (12.5%) had dents or perforations.

  20. Indicators for industrial energy efficiency in India

    International Nuclear Information System (INIS)

    Gielen, Dolf; Taylor, Peter

    2009-01-01

    India accounts for 4.5% of industrial energy use worldwide. This share is projected to increase as the economy expands rapidly. The level of industrial energy efficiency in India varies widely. Certain sectors, such as cement, are relatively efficient, while others, such as pulp and paper, are relatively inefficient. Future energy efficiency efforts should focus on direct reduced iron, pulp and paper and small-scale cement kilns because the potentials for improvement are important in both percentage and absolute terms. Under business as usual, industrial energy use is projected to rise faster than total final energy use. A strong focus on energy efficiency can reduce this growth, but CO 2 emissions will still rise substantially. If more substantial CO 2 emissions reductions are to be achieved then energy efficiency will need to be combined with measures that reduce the carbon intensity of the industrial fuel mix.

  1. Solidification process for toxic and hazardous wastes. Second part: Cement solidification matrices; Inertizzazione di rifiuti tossici e nocivi (RTN). Parte seconda: Inertizzazione in matrici cementizie

    Energy Technology Data Exchange (ETDEWEB)

    Donato, A; Arcuri, L; Dotti, M; Pace, A; Pietrelli, L; Ricci, G [ENEA - Dipartimento Ciclo del Combustibile, Centro Ricerche Energia, Casaccia (Italy); Basta, M; Cali, V; Pagliai, V [ENEA - Dipartimento Ciclo del Combustibile, Centro Ricerche Energia, Saluggia (Italy)

    1989-05-15

    This paper reports the second part of a general study carried out at the Nuclear Fuel Division aiming at verifying the possible application of the radioactive waste solidification processes to industrial hazardous wastes (RTN). The cement solidification of several RTN types has been taken into consideration, both from the technical and from the economic point of view. After a short examination of the Italian juridical and economical situation in the field, which demonstrates the need of the RTN solidification, the origin and characteristics of the RTN considered in the study and directly provided by the producing industries are reviewed. The laboratory experimental results of the cementation of RTN produced by gold manufacturing industries and by galvanic industries are reported. The cementation process can be considered a very effective mean for reducing both the RTN management costs and the environmental impact of RTN disposal. (author)

  2. Study on properties and testing methods of thermo-responsive cementing system for well cementing in heavy oil thermal recovery

    Science.gov (United States)

    Li, Lianjiang

    2017-08-01

    In this paper, thermo-responsive cement slurry system were being developed, the properties of conventional cement slurry, compressive strength high temperature of cement sheath, mechanical properties of cement sheath and thermal properties of cement sheath were being tested. Results were being used and simulated by Well-Life Software, Thermo-responsive cement slurry system can meet the requirements of heavy oil thermal recovery production. Mechanical and thermal properties of thermo-responsive cement sheath were being tested. Tensile fracture energy of the thermo-responsive cement sheath is larger than conventional cement. The heat absorption capacity of conventional cement sheath is larger than that of thermo-responsive cement sheath, this means more heat is needed for the unit mass once increasing 1.0 °C, which also indicates that thermo-responsive cement own good heat insulating and preservation effects. The heat conductivity coefficient and thermal expansion coefficient of thermo-responsive cement is less than and conventional cement, this means that thermo-responsive cement have good heat preservation and insulation effects with good thermal expansion stabilities.

  3. Effect of temporary cements on the microtensile bond strength of self-etching and self-adhesive resin cement.

    Science.gov (United States)

    Carvalho, Edilausson Moreno; Carvalho, Ceci Nunes; Loguercio, Alessandro Dourado; Lima, Darlon Martins; Bauer, José

    2014-11-01

    The aim of this study was to evaluate the microtensile bond strength (µTBS) of self-etching and self-adhesive resin cement systems to dentin affected by the presence of remnants of either eugenol-containing or eugenol-free temporary cements. Thirty extracted teeth were obtained and a flat dentin surface was exposed on each tooth. Acrylic blocks were fabricated and cemented either with one of two temporary cements, one zinc oxide eugenol (ZOE) and one eugenol free (ZOE-free), or without cement (control). After cementation, specimens were stored in water at 37°C for 1 week. The restorations and remnants of temporary cements were removed and dentin surfaces were cleaned with pumice. Resin composite blocks were cemented to the bonded dentin surfaces with one of two resin cements, either self-etching (Panavia F 2.0) or self-adhesive (RelyX U-100). After 24 h, the specimens were sectioned to obtain beams for submission to µTBS. The fracture mode was evaluated under a stereoscopic loupe and a scanning electron microscope (SEM). Data from µTBS were submitted to two-way repeated-measure ANOVA and the Tukey test (alpha = 0.05). The cross-product interaction was statistically significant (p cements reduced the bond strength to Panavia self-etching resin cements only (p cements did not interfere in the bond strength to dentin of self-adhesive resin cements.

  4. An Experimental Study of Portland Cement and Superfine Cement Slurry Grouting in Loose Sand and Sandy Soil

    Directory of Open Access Journals (Sweden)

    Weijing Yao

    2018-04-01

    Full Text Available Grouting technology is widely applied in the fields of geotechnical engineering in infrastructure. Loose sand and sandy soil are common poor soils in tunnel and foundation treatments. It is necessary to use superfine cement slurry grouting in the micro-cracks of soil. The different effectiveness of Portland cement slurry and superfine cement slurry in sandy soil by the laboratory grouting experiment method were presented in this paper. The grouting situations of superfine cement slurry injected into sand and sandy soil were explored. The investigated parameters were the dry density, wet density, moisture content, internal friction angle, and cohesion force. The results show that the consolidation effect of superfine cement is better than that of Portland cement due to the small size of superfine cement particles. The superfine cement can diffuse into the sand by infiltration, extrusion, and splitting. When the water–cement ratio of superfine cement slurry is less than 2:1 grouting into loose sand, the dry and wet density decrease with the increase in the water–cement ratio, while the moisture content and cohesive force gradually increase. When the water–cement ratio of superfine cement slurry is 1:1 grouting into loose sand and sandy soil, the dry density, wet density, and cohesive force of loose sand are larger than those of sandy soil. The results of the experiment may be relevant for engineering applications.

  5. Asphalt cement poisoning

    Science.gov (United States)

    ... petroleum material that hardens when it cools. Asphalt cement poisoning occurs when someone swallows asphalt. If hot ... found in: Road paving materials Roofing materials Tile cements Asphalt may also be used for other purposes.

  6. Sustainable Blended Cements-Influences of Packing Density on Cement Paste Chemical Efficiency.

    Science.gov (United States)

    Knop, Yaniv; Peled, Alva

    2018-04-18

    This paper addresses the development of blended cements with reduced clinker amount by partial replacement of the clinker with more environmentally-friendly material (e.g., limestone powders). This development can lead to more sustainable cements with reduced greenhouse gas emission and energy consumption during their production. The reduced clicker content was based on improved particle packing density and surface area of the cement powder by using three different limestone particle diameters: smaller (7 µm, 3 µm) or larger (70 µm, 53 µm) than the clinker particles, or having a similar size (23 µm). The effects of the different limestone particle sizes on the chemical reactivity of the blended cement were studied by X-ray diffraction (XRD), thermogravimetry and differential thermogravimetry (TG/DTG), loss on ignition (LOI), isothermal calorimetry, and the water demand for reaching normal consistency. It was found that by blending the original cement with limestone, the hydration process and the reactivity of the limestone itself were increased by the increased surface area of the limestone particles. However, the carbonation reaction was decreased with the increased packing density of the blended cement with limestone, having various sizes.

  7. Reactive transport modeling of interaction processes between clay stone and cement

    International Nuclear Information System (INIS)

    Windt, L. de; van der Lee, J.; Pellegrini, D.

    2001-01-01

    The disposal of radioactive wastes in clayey formations may require the use of large amounts of concrete and cement. The chemical interactions between these industrial materials and the host rock are modeled with the reactive transport code HYTEC for time scales and a geometry representative of disposal projects. The pH evolution, a key parameter in element mobility, is studied more specifically. It depends on several interdependent processes: i) diffusion of highly alkaline cement pore solution, ii) strong buffering related to important mineral transformations both in the cement and in the clay, and iii) cation exchange processes, beyond the zone of intense mineral transformations. In addition, precipitation of secondary minerals may lead to a partial or complete clogging of the pore space, almost stopping the propagation of the high pH plume. In a second step, preliminary results on the migration of strontium and uranium in these strongly coupled systems are presented as an example of transport parameter derivation. (authors)

  8. Crown and bridge cements: clinical applications.

    Science.gov (United States)

    Bunek, Sabiha S; Powers, John M

    2012-12-01

    Cement selection can be confusing because factors such as substrate, the type of restoration, and patient needs must be considered. Some substrates require additional treatment before cementation. This article describes the most commonly used traditional crown and bridge cements (GI and RMGI) used for metal and metal-ceramic restorations, and resin cements used for all-ceramic restorations. Advantages, disadvantages, indications, and contraindications of cements have been reviewed. Recommended uses of cements for metal, ceramic, and laboratory composite restorations have been presented. General guidelines for surface treatment ot silica- and zirconia-based restorations when using resin cements have been discussed.

  9. Gas separation using porous cement membrane.

    Science.gov (United States)

    Zhang, Weiqi; Gaggl, Maria; Gluth, Gregor J G; Behrendt, Frank

    2014-01-01

    Gas separation is a key issue in various industrial fields. Hydrogen has the potential for application in clean fuel technologies. Therefore, the separation and purification of hydrogen is an important research subject. CO2 capture and storage have important roles in "green chemistry". As an effective clean technology, gas separation using inorganic membranes has attracted much attention in the last several decades. Membrane processes have many applications in the field of gas separation. Cement is one type of inorganic material, with the advantages of a lower cost and a longer lifespan. An experimental setup has been created and improved to measure twenty different cement membranes. The purpose of this work was to investigate the influence of gas molecule properties on the material transport and to explore the influence of operating conditions and membrane composition on separation efficiency. The influences of the above parameters are determined, the best conditions and membrane type are found, it is shown that cementitious material has the ability to separate gas mixtures, and the gas transport mechanism is studied.

  10. Solid recovered fuels in the cement industry--semi-automated sample preparation unit as a means for facilitated practical application.

    Science.gov (United States)

    Aldrian, Alexia; Sarc, Renato; Pomberger, Roland; Lorber, Karl E; Sipple, Ernst-Michael

    2016-03-01

    One of the challenges for the cement industry is the quality assurance of alternative fuel (e.g., solid recovered fuel, SRF) in co-incineration plants--especially for inhomogeneous alternative fuels with large particle sizes (d95⩾100 mm), which will gain even more importance in the substitution of conventional fuels due to low production costs. Existing standards for sampling and sample preparation do not cover the challenges resulting from these kinds of materials. A possible approach to ensure quality monitoring is shown in the present contribution. For this, a specially manufactured, automated comminution and sample divider device was installed at a cement plant in Rohožnik. In order to prove its practical suitability with methods according to current standards, the sampling and sample preparation process were validated for alternative fuel with a grain size >30 mm (i.e., d95=approximately 100 mm), so-called 'Hotdisc SRF'. Therefore, series of samples were taken and analysed. A comparison of the analysis results with the yearly average values obtained through a reference investigation route showed good accordance. Further investigations during the validation process also showed that segregation or enrichment of material throughout the comminution plant does not occur. The results also demonstrate that compliance with legal standards regarding the minimum sample amount is not sufficient for inhomogeneous and coarse particle size alternative fuels. Instead, higher sample amounts after the first particle size reduction step are strongly recommended in order to gain a representative laboratory sample. © The Author(s) 2016.

  11. Push-out bond strengths of different dental cements used to cement glass fiber posts.

    Science.gov (United States)

    Pereira, Jefferson Ricardo; Lins do Valle, Accácio; Ghizoni, Janaina Salomon; Lorenzoni, Fábio César; Ramos, Marcelo Barbosa; Barbosa, Marcelo Ramos; Dos Reis Só, Marcus Vinícius

    2013-08-01

    Since the introduction of glass fiber posts, irreversible vertical root fractures have become a rare occurrence; however, adhesive failure has become the primary failure mode. The purpose of this study was to evaluate the push-out bond strength of glass fiber posts cemented with different luting agents on 3 segments of the root. Eighty human maxillary canines with similar root lengths were randomly divided into 8 groups (n=10) according to the cement assessed (Rely X luting, Luting and Lining, Ketac Cem, Rely X ARC, Biscem, Duo-link, Rely X U100, and Variolink II). After standardized post space preparation, the root dentin was pretreated for dual-polymerizing resin cements and untreated for the other cements. The mixed luting cement paste was inserted into post spaces with a spiral file and applied to the post surface that was seated into the canal. After 7 days, the teeth were sectioned perpendicular to their long axis into 1-mm-thick sections. The push-out test was performed at a speed of 0.5 mm/min until extrusion of the post occurred. The results were evaluated by 2-way ANOVA and the all pairwise multiple comparison procedures (Tukey test) (α=.05). ANOVA showed that the type of interaction between cement and root location significantly influenced the push-out strength (Pcements and glass ionomer cements showed significantly higher values compared to dual-polymerizing resin cements. In all root segments, dual-polymerizing resin cements provided significantly lower bond strength. Significant differences among root segments were found only for Duo-link cement. Copyright © 2013 The Editorial Council of the Journal of Prosthetic Dentistry. Published by Mosby, Inc. All rights reserved.

  12. Mineral resource of the month: hydraulic cement

    Science.gov (United States)

    van Oss, Hendrik G.

    2012-01-01

    Hydraulic cements are the binders in concrete and most mortars and stuccos. Concrete, particularly the reinforced variety, is the most versatile of all construction materials, and most of the hydraulic cement produced worldwide is portland cement or similar cements that have portland cement as a basis, such as blended cements and masonry cements. Cement typically makes up less than 15 percent of the concrete mix; most of the rest is aggregates. Not counting the weight of reinforcing media, 1 ton of cement will typically yield about 8 tons of concrete.

  13. Hydration of fly ash cement and microstructure of fly ash cement pastes

    Energy Technology Data Exchange (ETDEWEB)

    Shiyuan, H.

    1981-01-01

    The strength development and hydration of fly ash cement and the influence of addition of gypsum on those were studied at normal and elevated temperatures. It was found that an addition of a proper amount of gypsum to fly ash cement could accelerate the pozzolanic reaction between CH and fly ash, and as a result, increase the strength of fly ash cement pastes after 28 days.

  14. Analysis of Chemical Composition of Portland Cement in Ghana: A Key to Understand the Behavior of Cement

    OpenAIRE

    Bediako, Mark; Amankwah, Eric Opoku

    2015-01-01

    The performance of Portland cement in concrete or mortar formation is very well influenced by chemical compositions among other factors. Many engineers usually have little information on the chemical compositions of cement in making decisions for the choice of commercially available Portland cement in Ghana. This work analyzed five different brands of Portland cement in Ghana, namely, Ghacem ordinary Portland cement (OPC) and Portland limestone cement (PLC), CSIR-BRRI Pozzomix, Dangote OPC, a...

  15. Influence of temporary cement contamination on the surface free energy and dentine bond strength of self-adhesive cements.

    Science.gov (United States)

    Takimoto, Masayuki; Ishii, Ryo; Iino, Masayoshi; Shimizu, Yusuke; Tsujimoto, Akimasa; Takamizawa, Toshiki; Ando, Susumu; Miyazaki, Masashi

    2012-02-01

    The surface free energy and dentine bond strength of self-adhesive cements were examined after the removal of temporary cements. The labial dentine surfaces of bovine mandibular incisors were wet ground with #600-grit SiC paper. Acrylic resin blocks were luted to the prepared dentine surfaces using HY Bond Temporary Cement Hard (HY), IP Temp Cement (IP), Fuji TEMP (FT) or Freegenol Temporary Cement (TC), and stored for 1 week. After removal of the temporary cements with an ultrasonic tip, the contact angle values of five specimens per test group were determined for the three test liquids, and the surface-energy parameters of the dentine surfaces were calculated. The dentine bond strengths of the self-adhesive cements were measured after removal of the temporary cements in a shear mode at a crosshead speed of 1.0mm/min. The data were subjected to one-way analysis of variance (ANOVA) followed by Tukey's HSD test. For all surfaces, the value of the estimated surface tension component γ(S)(d) (dispersion) was relatively constant at 41.7-43.3 mJm(-2). After removal of the temporary cements, the value of the γ(S)(h) (hydrogen-bonding) component decreased, particularly with FT and TC. The dentine bond strength of the self-adhesive cements was significantly higher for those without temporary cement contamination (8.2-10.6 MPa) than for those with temporary cement contamination (4.3-7.1 MPa). The γ(S) values decreased due to the decrease of γ(S)(h) values for the temporary cement-contaminated dentine. Contamination with temporary cements led to lower dentine bond strength. The presence of temporary cement interferes with the bonding performance of self-adhesive cements to dentine. Care should be taken in the methods of removal of temporary cement when using self-adhesive cements. Copyright © 2011 Elsevier Ltd. All rights reserved.

  16. Recycling of spent catalyst and waste sludge from industry to substitute raw materials in the preparation of Portland cement clinker

    Directory of Open Access Journals (Sweden)

    Kae-Long Lin

    2017-09-01

    Full Text Available This study investigated the feasibility of using waste limestone sludge, waste stone sludge, iron oxide sludge, and spent catalyst as raw materials in the production of eco-cement. The compressive strength development of the Eco Cement-A (ECO-A paste was similar to that of ordinary Portland cement (OPC pastes. The compressive strength development of the ECO-B paste was higher than that of OPC pastes. In addition, the C2S (Ca2SiO4, C2S and C3S (Ca3SiO5 minerals in the eco-cement paste were continuously utilized to hydrate the Ca(OH2 and calcium silicate hydrates gel (Ca6Si3O12·H2O, C–S–H throughout the curing time. When ECO-C clinker contained 8% spent catalyst, the C3S mineral content decreased and C3A (3 CaO·Al2O3 content increased, thereby causing the structure to weaken and compressive strength to decrease. The results showed that the developed eco-cement with 4% spent catalyst possessed compressive strength properties similar to those of OPC pastes.

  17. Challenges of the growing African cement market – environmental issues, regulative framework, and quality infrastructure requirements

    Directory of Open Access Journals (Sweden)

    Schmidt Wolfram

    2018-01-01

    Full Text Available The African cement, concrete and construction business is growing at rapid pace. The cement sales are expected to grow rapidly until 2050. The number of newly built cement plants increases dramatically and in addition more cements are being imported from outside the continent, e.g. from Turkey, Pakistan, Indonesia, and China, driven by overcapacities in the countries of origin. This causes a high number of potentials and challenges at the same time. Newly built cement plants can operate directly at best technological state of the art and thus incorporate more sustainable technologies as well as produce new and more sustainable products such as cements blended with sustainable supplementary cementitious materials such as calcined clays, and industrial or agricultural by products. At the same time the new variety of binding agent as well as the international imports, which are driven by price considerations, make the cement market prone to quality scatter. This puts pressure on the quality control regulations and institutions to ensure safety of construction, healthy application, and environmental safety for the population. The paper presents possible solutions to build up the rapidly increasing African cement production more sustainably than in the rest of the world as well as the related challenges and obstacles that need to be overcome. Based on experiences with a series of pan-African cement testing laboratory proficiency schemes conclusions are made on technical, regulative and political level.

  18. THE USE OF SISAL FIBRE AS REINFORCEMENT IN CEMENT BASED COMPOSITES

    Directory of Open Access Journals (Sweden)

    Romildo Dias Tolêdo Filho

    1999-08-01

    Full Text Available ABSTRACT The inclusion of fibre reinforcement in concrete, mortar and cement paste can enhance many of the engineering properties of the basic materials, such as fracture toughness, flexural strength and resistance to fatigue, impact, thermal shock and spalling. In recent years, a great deal of interest has been created worldwide on the potential applications of natural fibre reinforced, cement based composites. Investigations have been carried out in many countries on various mechanical properties, physical performance and durability of cement based matrices reinforced with naturally occurring fibres including sisal, coconut, jute, bamboo and wood fibres. These fibres have always been considered promising as reinforcement of cement based matrices because of their availability, low cost and low consumption of energy. In this review, the general properties of the composites are described in relation to fibre content, length, strength and stiffness. A chronological development of sisal fibre reinforced, cement based matrices is reported and experimental data are provided to illustrate the performance of sisal fibre reinforced cement composites. A brief description on the use of these composite materials as building products has been included. The influence of sisal fibres on the development of plastic shrinkage in the pre-hardened state, on tensile, compressive and bending strength in the hardened state of mortar mixes is discussed. Creep and drying shrinkage of the composites and the durability of natural fibres in cement based matrices are of particular interest and are also highlighted. The results show that the composites reinforced with sisal fibres are reliable materials to be used in practice for the production of structural elements to be used in rural and civil construction. This material could be a substitute asbestos-cement composite, which is a serious hazard to human and animal health and is prohibited in industrialized countries. The

  19. Frictional Performance Assessment of Cemented Carbide Surfaces Textured by Laser

    Science.gov (United States)

    Fang, S.; Llanes, L.; Klein, S.; Gachot, C.; Rosenkranz, A.; Bähre, D.; Mücklich, F.

    2017-10-01

    Cemented carbides are advanced engineering materials often used in industry for manufacturing cutting tools or supporting parts in tribological system. In order to improve service life, special attention has been paid to change surface conditions by means of different methods, since surface modification can be beneficial to reduce the friction between the contact surfaces as well as to avoid unintended damage. Laser surface texturing is one of the newly developed surface modification methods. It has been successfully introduced to fabricate some basic patterns on cemented carbide surfaces. In this work, Direct Laser Interference Patterning Technique (DLIP) is implemented to produce special line-like patterns on a cobalt (Co) and nickel (Ni) based cemented tungsten carbide grade. It is proven that the laser-produced patterns have high geometrical precision and quality stability. Furthermore, tribology testing using a nano-tribometer unit shows that friction is reduced by the line-like patterns, as compared to the polished one, under both lubricated and dry testing regimes, and the reduction is more pronounced in the latter case.

  20. Chromium content in human skin after in vitro application of ordinary cement and ferrous-sulphate-reduced cement

    DEFF Research Database (Denmark)

    Fullerton, A; Gammelgaard, Bente; Avnstorp, C

    1993-01-01

    The amount of chromium found in human skin after in vitro application of cement suspensions on full-thickness human skin in diffusion cells was investigated. Cement suspensions made from ordinary Portland cement or Portland cement with the chromate reduced with added ferrous sulphate were used....... The cement suspensions were either applied on the skin surface under occlusion for 48 h or applied repeatedly every 24 h for 96 h. No statistically significant difference in chromium content of skin layers between skin exposed to ordinary Portland cement, skin exposed to cement with added ferrous sulphate...... and unexposed skin was observed, despite a more permeable skin barrier at the alkaline pH of the cement suspensions, i.e., pH 12.5. Increased chromium levels in epidermis and dermis were seen when ordinary Portland cement was applied as a suspension with added sodium sulphate (20%) on the skin surface for 96 h...

  1. Hydration kinetics of cement composites with varying water-cement ratio using terahertz spectroscopy

    Science.gov (United States)

    Ray, Shaumik; Dash, Jyotirmayee; Devi, Nirmala; Sasmal, Saptarshi; Pesala, Bala

    2015-03-01

    Cement is mixed with water in an optimum ratio to form concrete with desirable mechanical strength and durability. The ability to track the consumption of major cement constituents, viz., Tri- and Dicalcium Silicates (C3S, C2S) reacting with water along with the formation of key hydration products, viz., Calcium-Silicate-Hydrate (C-S-H) which gives the overall strength to the concrete and Calcium Hydroxide (Ca(OH)2), a hydration product which reduces the strength and durability, using an efficient technique is highly desirable. Optimizing the amount of water to be mixed with cement is one of the main parameters which determine the strength of concrete. In this work, THz spectroscopy has been employed to track the variation in hydration kinetics for concrete samples with different water-cement ratios, viz., 0.3, 0.4, 0.5 and 0.6. Results show that for the sample with water-cement ratio of 0.3, significant amount of the C3S and C2S remain unreacted even after the initial hydration period of 28 days while for the cement with water-cement ratio of 0.6, most of the constituents get consumed during this stage. Analysis of the formation of Ca(OH)2 has been done which shows that the concrete sample with water-cement ratio of 0.6 produces the highest amount of Ca(OH)2 due to higher consumption of C3S/C2S in presence of excess water which is not desirable. Samples with water-cement ratio of 0.4 and 0.5 show more controlled reaction during the hydration which can imply formation of an optimized level of desired hydration products resulting in a more mechanically strong and durable concrete.

  2. Polymer-cement interactions towards improved wellbore cement fracture sealants

    Science.gov (United States)

    Beckingham, B. S.; Iloejesi, C.; Minkler, M. J.; Schindler, A. K.; Beckingham, L. E.

    2017-12-01

    Carbon capture, utilization, and storage (CCUS) in deep geologic formations is a promising means of reducing point source emissions of CO2. In these systems, CO2 is captured at the source and then injected to be utilized (eg. in enhanced oil recovery or as a working fluid in enhanced geothermal energy plants) or stored in geologic formations such as depleted oil and gas reservoirs or saline aquifers. While CCUS in subsurface systems could aid in reducing atmospheric CO2 emissions, the potential for CO2 leakage from these systems to overlying formations remains a major limitation and poses a significant risk to the security of injected CO2. Thus, improved materials for both initial wellbore isolation and repairing leakage pathways that develop over time are sought. One approach for the repair of cement fractures in wellbore (and other) systems is the injection of polymer materials into the fracture with a subsequent environmentally dependent (temperature, pressure, pH, etc.) densification or solidification. Here, we aim to investigate novel polymer materials for use to repair leaking wellbores in the context of CCUS. We synthesize and fully characterize a series of novel polymer materials and utilize a suite of analysis techniques to examine polymer-cement interactions at a range of conditions (namely temperature, pressure and pH). Initial findings will be leveraged to design novel polymer materials for further evaluation in polymer-cement composite cores, cement fracture healing, and the aging behavior of healed cements.

  3. Absorption Characteristics of Cement Combination Concrete Containing Portland Cement, fly ash, and Metakaolin

    Directory of Open Access Journals (Sweden)

    Folagbade S.O.

    2016-03-01

    Full Text Available The resistance to water penetration of cement combination concretes containing Portland cement (PC, fly ash (FA, and metakaolin (MK have been investigated at different water/cement (w/c ratios, 28-day strengths, and depths of water penetration using their material costs and embodied carbon-dioxide (eCO2 contents. Results revealed that, at equal w/c ratio, eCO2 content reduced with increasing content of FA and MK. MK contributed to the 28-day strengths more than FA. Compared with PC, FA reduced cost and increased the depth of water penetration, MK increased cost and reduced the depth of water penetration, and their ternary combinations become beneficial. At equal strengths and levels of resistance to water penetration, most of the cement combination concretes are more environmentally compatible and costlier than PC concrete. Only MK binary cement concretes with 10%MK content or more and ternary cement concretes at a total replacement level of 55% with 10%MK content or more have higher resistance to water penetration than PC concrete.

  4. ULTRA-LIGHTWEIGHT CEMENT

    Energy Technology Data Exchange (ETDEWEB)

    Fred Sabins

    2001-10-23

    The objective of this project is to develop an improved ultra-lightweight cement using ultra-lightweight hollow glass spheres (ULHS). Work reported herein addresses tasks performed in the fourth quarter as well as the other three quarters of the past year. The subjects that were covered in previous reports and that are also discussed in this report include: Analysis of field laboratory data of active cement applications from three oil-well service companies; Preliminary findings from a literature review focusing on problems associated with ultra-lightweight cements; Summary of pertinent information from Russian ultra-lightweight cement literature review; and Comparison of compressive strengths of ULHS systems using ultrasonic and crush methods Results reported from the fourth quarter include laboratory testing of ULHS systems along with other lightweight cement systems--foamed and sodium silicate slurries. These comparison studies were completed for two different densities (10.0 and 11.5 lb/gal) and three different field application scenarios. Additional testing included the mechanical properties of ULHS systems and other lightweight systems. Studies were also performed to examine the effect that circulation by centrifugal pump during mixing has on breakage of ULHS.

  5. Fiscal 1999 technical survey report. Model project implementation feasibility study in China on effective utilization of cement waste heat; 1999 nendo Chugoku ni okeru cement hainetsu yuko riyo model jigyo jisshi kanosei chosa hokokusho

    Energy Technology Data Exchange (ETDEWEB)

    NONE

    2000-03-01

    Although China ranks first in the world in the manufacture of cement, yet the energy consumption rate is high and there remains room for improvement. Effective utilization of energy at cement making plants will not only profit the industry but also contribute to the stabilization of energy supply for China. The model project on power generation using cement waste heat implemented at Ningguo Cement Plant was concluded successfully. For the purpose of enabling China to domestically manufacture the equipment, the installation of such equipment at Zhujiang Cement Plant and Liuzhou Cement Plant in Guangxi Zhuangzu Zizhiqu was assumed, and their locations and plant operating conditions were studied. In addition, surveys were conducted of manufacturers of important components of the power generation equipment such as boilers, steam turbines, generators, and breaker boards. Two manufacturers were visited for each of the components, and they were checked for records of manufacturing similar equipment, quality assurance and process management capabilities, and for ability to satisfy required specifications. Among the visited manufacturers were Nanjing Turbine and Electric Machinery Co., Jinan Power Equipment Factory, and Hangzhou Boiler Works. Based on the results of the surveys, it was concluded that the model project may be implemented. (NEDO)

  6. Effects of fibers on expansive shotcrete mixtures consisting of calcium sulfoaluminate cement, ordinary Portland cement, and calcium sulfate

    Directory of Open Access Journals (Sweden)

    H. Yu

    2018-04-01

    Full Text Available The mining industry often uses shotcrete for ground stabilization. However, cracking within shotcrete is commonly observed, which delays production schedules and increases maintenance costs. A possible crack reduction method is using expansive shotcrete mixture consisting of calcium sulfoaluminate cement (CSA, ordinary Portland cement (OPC, and calcium sulfate (CS to reduce shrinkage. Furthermore, fibers can be added to the mixture to restrain expansion and impede cracking. The objective of this paper is to study the effects of nylon fiber, glass fiber, and steel fiber on an expansive shotcrete mixture that can better resist cracking. In this study, parameters such as density, water absorption, volume of permeable voids, unconfined compressive strength (UCS, splitting tensile strength (STS, and volume change of fiber-added expansive mixtures were determined at different time periods (i.e. the strengths on the 28th day, and the volume changes on the 1st, 7th, 14th, 21st, and 28th days. The results show that addition of fibers can improve mixture durability, in the form of decreased water absorption and reduced permeable pore space content. Moreover, the expansion of the CSA-OPC-CS mixture was restrained up to 50% by glass fiber, up to 43% by nylon fiber, and up to 28% by steel fiber. The results show that the STS was improved by 57% with glass fiber addition, 43% with steel fiber addition, and 38% with nylon fiber addition. The UCS was also increased by 31% after steel fiber addition, 26% after nylon fiber addition, and 16% after glass fiber addition. These results suggest that fiber additions to the expansive shotcrete mixtures can improve durability and strengths while controlling expansion. Keywords: Shotcrete, Restrained expansion, Fibers, Calcium sulfoaluminate cement (CSA, Ordinary Portland cement (OPC, Calcium sulfate (CS

  7. Research of cement mixtures with additions of industrial by-products

    Science.gov (United States)

    Papesch, R.; Klus, L.; Svoboda, J.; Zajac, R.

    2017-10-01

    The main goal of the article is the comparison of the possible use of secondary energy products. Used fly ashes, respectively steel dusts in cement mixes derive from production in Moravian-Silesian Region. The research focused on their influence on the chemical and physico-mechanical characteristics of the fresh and solid mixture. The aim was to find suitable formulations for grouting works, highway construction possibly rehabilitation of underground cavities created by mining activities. The introduction is mentioned the history of waste utilization up to current use as a product and the overall state of the problem. The conclusion is an evaluation of possible use in practice, including recommendations to carry out further tests.

  8. Prediction of hydroxyl concentrations in cement pore water using a numerical cement hydration model

    NARCIS (Netherlands)

    Eijk, van R.J.; Brouwers, H.J.H.

    2000-01-01

    In this paper, a 3D numerical cement hydration model is used for predicting alkali and hydroxyl concentrations in cement pore water. First, this numerical model is calibrated for Dutch cement employing both chemical shrinkage and calorimetric experiments. Secondly, the strength development of some

  9. Chloride adsorption by calcined layered double hydroxides in hardened Portland cement paste

    KAUST Repository

    Yoon, Seyoon

    2014-06-01

    This study investigated the feasibility of using calcined layered double hydroxides (CLDHs) to prevent chloride-induced deterioration in reinforced concrete. CLDHs not only adsorbed chloride ions in aqueous solution with a memory effect but also had a much higher binding capacity than the original layered double hydroxides (LDHs) in the cement matrix. We investigated this adsorption in hardened cement paste in batch cultures to determine adsorption isotherms. The measured and theoretical binding capacities (153 mg g -1 and 257 mg g-1, respectively) of the CLDHs were comparable to the theoretical capacity of Friedel\\'s salt (2 mol mol-1 or 121 mg g-1), which belongs to the LDH family among cementitious phases. We simulated chloride adsorption by CLDHs through the cement matrix using the Fickian model and compared the simulation result to the X-ray fluorescence (XRF) chlorine map. Based on our results, it is proposed that the adsorption process is governed by the chloride transport through the cement matrix; this process differs from that in an aqueous solution. X-ray diffraction (XRD) analysis showed that the CLDH rebuilds the layered structure in a cementitious environment, thereby demonstrating the feasibility of applying CLDHs to the cement and concrete industries. © 2014 Published by Elsevier B.V. All rights reserved.

  10. Re-use of drinking water treatment plant (DWTP) sludge: Characterization and technological behaviour of cement mortars with atomized sludge additions

    International Nuclear Information System (INIS)

    Husillos Rodriguez, N.; Martinez Ramirez, S.; Blanco Varela, M.T.; Guillem, M.; Puig, J.; Larrotcha, E.; Flores, J.

    2010-01-01

    This paper aims to characterize spray-dried DWTP sludge and evaluate its possible use as an addition for the cement industry. It describes the physical, chemical and micro-structural characterization of the sludge as well as the effect of its addition to Portland cements on the hydration, water demand, setting and mechanical strength of standardized mortars. Spray drying DWTP sludge generates a readily handled powdery material whose particle size is similar to those of Portland cement. The atomized sludge contains 12-14% organic matter (mainly fatty acids), while its main mineral constituents are muscovite, quartz, calcite, dolomite and seraphinite (or clinoclor). Its amorphous material content is 35%. The mortars were made with type CEM I Portland cement mixed with 10 to 30% atomized sludge exhibited lower mechanical strength than the control cement and a decline in slump. Setting was also altered in the blended cements with respect to the control.

  11. The effects of cement-based and cement-ash-based mortar slabs on indoor air quality

    DEFF Research Database (Denmark)

    Krejcirikova, Barbora; Kolarik, Jakub; Wargocki, Pawel

    2018-01-01

    The effects of emissions from cement-based and cement-ash-based mortar slabs were studied. In the latter, 30% of the cement content had been replaced by sewage sludge ash. They were tested singly and together with either carpet or linoleum. The air exhausted from the chambers was assessed by means...... of odour intensity and chemical characterization of emissions. Odour intensity increased with the increased exposed area of the slabs. It did not differ significantly between cement-based or cement-ash-based mortar and neither did the chemical composition of the exhaust air. A significant sink effect...

  12. Asbestos Standard for the Construction Industry

    National Research Council Canada - National Science Library

    1995-01-01

    .... In the construction industry, asbestos is found in installed products such as shingles, floor tiles, cement pipe and sheet, roofing felts, insulation, ceiling tiles, fire-resistant drywall, and acoustical products...

  13. Industrial Fuel Flexibility Workshop

    Energy Technology Data Exchange (ETDEWEB)

    none,

    2006-09-01

    On September 28, 2006, in Washington, DC, ITP and Booz Allen Hamilton conducted a fuel flexibility workshop with attendance from various stakeholder groups. Workshop participants included representatives from the petrochemical, refining, food and beverage, steel and metals, pulp and paper, cement and glass manufacturing industries; as well as representatives from industrial boiler manufacturers, technology providers, energy and waste service providers, the federal government and national laboratories, and developers and financiers.

  14. Influence of carbonation on the acid neutralization capacity of cements and cement-solidified/stabilized electroplating sludge.

    Science.gov (United States)

    Chen, Quanyuan; Zhang, Lina; Ke, Yujuan; Hills, Colin; Kang, Yanming

    2009-02-01

    Portland cement (PC) and blended cements containing pulverized fuel ash (PFA) or granulated blast-furnace slag (GGBS) were used to solidify/stabilize an electroplating sludge in this work. The acid neutralization capacity (ANC) of the hydrated pastes increased in the order of PC > PC/GGBS > PC/PFA. The GGBS or PFA replacement (80 wt%) reduced the ANC of the hydrated pastes by 30-50%. The ANC of the blended cement-solidified electroplating sludge (cement/sludge 1:2) was 20-30% higher than that of the hydrated blended cement pastes. Upon carbonation, there was little difference in the ANC of the three cement pastes, but the presence of electroplating sludge (cement/sludge 1:2) increased the ANC by 20%. Blended cements were more effective binders for immobilization of Ni, Cr and Cu, compared with PC, whereas Zn was encapsulated more effectively in the latter. Accelerated carbonation improved the immobilization of Cr, Cu and Zn, but not Ni. The geochemical code PHREEQC, with the edited database from EQ3/6 and HATCHES, was used to calculate the saturation index and solubility of likely heavy metal precipitates in cement-based solidification/stabilization systems. The release of heavy metals could be related to the disruption of cement matrices and the remarkable variation of solubility of heavy metal precipitates at different pH values.

  15. Using dehydrated cement paste as new type of cement additive

    NARCIS (Netherlands)

    Yu, R.; Shui, Z.H.; Dong, J

    2013-01-01

    This paper presents an experimental study, including evaluation and modification, on using dehydrated cement paste (DCP) as a new type of cement additive. After a series of processes, normal DCP (N-DCP) was produced as before and a modified form of DCP (M-DCP) was produced as well. The cementitious

  16. Thermal behavior of asphalt cements

    International Nuclear Information System (INIS)

    Claudy, P.M.; Letoffe, J.M.; Martin, D.; Planche, J.P.

    1998-01-01

    Asphalt cements are highly complex mixtures of hydrocarbon molecules whose thermal behavior is of prime importance for petroleum and road industry. From DSC, the determination of several thermal properties of asphalts is given, e.g. glass-transition temperature and crystallized fraction content.The dissolution of a pure n-paraffin C n H 2n+2 in an asphalt, as seen by DSC, should be a single peak. For 20 g of these glasses change with time and temperature. The formation of the crystallized phases is superposed to the enthalpic relaxation of the glasses, making a kinetic study very difficult. (Copyright (c) 1998 Elsevier Science B.V., Amsterdam. All rights reserved.)

  17. Potential of Carbon Nanotube Reinforced Cement Composites as Concrete Repair Material

    Directory of Open Access Journals (Sweden)

    Tanvir Manzur

    2016-01-01

    Full Text Available Carbon nanotubes (CNTs are a virtually ideal reinforcing agent due to extremely high aspect ratios and ultra high strengths. It is evident from contemporary research that utilization of CNT in producing new cement-based composite materials has a great potential. Consequently, possible practical application of CNT reinforced cementitious composites has immense prospect in the field of applied nanotechnology within construction industry. Several repair, retrofit, and strengthening techniques are currently available to enhance the integrity and durability of concrete structures with cracks and spalling, but applicability and/or reliability is/are often limited. Therefore, there is always a need for innovative high performing concrete repair materials with good mechanical, rheological, and durability properties. Considering the mechanical properties of carbon nanotubes (CNTs and the test results of CNT reinforced cement composites, it is apparent that such composites could be used conveniently as concrete repair material. With this end in view, the applicability of multiwalled carbon nanotube (MWNT reinforced cement composites as concrete repair material has been evaluated in this study in terms of setting time, bleeding, and bonding strength (slant shear tests. It has been found that MWNT reinforced cement mortar has good prospective as concrete repair material since such composites exhibited desirable behavior in setting time, bleeding, and slant shear.

  18. Comparative evaluation of marginal leakage of provisional crowns cemented with different temporary luting cements: In vitro study.

    Science.gov (United States)

    Arora, Sheen Juneja; Arora, Aman; Upadhyaya, Viram; Jain, Shilpi

    2016-01-01

    As, the longevity of provisional restorations is related to, a perfect adaptation and a strong, long-term union between restoration and teeth structures, therefore, evaluation of marginal leakage of provisional restorative materials luted with cements using the standardized procedures is essential. To compare the marginal leakage of the provisional crowns fabricated from Autopolymerizing acrylic resin crowns and bisphenol A-glycidyl dimethacrylate (BIS-GMA) resin crowns. To compare the marginal leakage of the provisional crowns fabricated from autopolymerizing acrylic resin crowns and BIS-GMA resin crowns cemented with different temporary luting cements. To compare the marginal leakage of the provisional crowns fabricated from autopolymerizing acrylic resin (SC-10) crowns cemented with different temporary luting cements. To compare the marginal leakage of the provisional crowns fabricated from BIS-GMA resin crowns (Protemp 4) cemented with different temporary luting cements. Freshly extracted 60 maxillary premolars of approximately similar dimensions were mounted in dental plaster. Tooth reduction with shoulder margin was planned to use a customized handpiece-holding jig. Provisional crowns were prepared using the wax pattern fabricated from computer aided designing/computer aided manufacturing milling machine following the tooth preparation. Sixty provisional crowns were made, thirty each of SC-10 and Protemp 4 and were then cemented with three different luting cements. Specimens were thermocycled, submerged in a 2% methylene blue solution, then sectioned and observed under a stereomicroscope for the evaluation of marginal microleakage. A five-level scale was used to score dye penetration in the tooth/cement interface and the results of this study was analyzed using the Chi-square test, Mann-Whitney U-test, Kruskal-Wallis H-test and the results were statistically significant P provisional crowns cemented with three different luting cements along the axial walls of

  19. Heat treatment of processing sludge of ornamental rocks: application as pozzolan in cement matrices

    Directory of Open Access Journals (Sweden)

    J.G. Uliana

    Full Text Available The sector of ornamental rocks produces significant volume of waste during the sawing of the blocks and demand to find ways to recycle, given its environmental impact. Considering the possibilities of use of industrial by-products as mineral admixtures, aiming at sustainable development in the construction industry, this paper aims to study the performance of the processing sludge of ornamental rocks and grinding after heat treatment, based on their potential application as partial substitute for cement. The residue was characterized, cast and milled to produce glassy material. Was analyzed the mechanical performance and pozzolanic activity with partial replacement of cement by waste in natural condition and after heat treatment in mortars for comparison. The results were promising, so it was possible to verify that after heat treatment, the treated waste is presented as a material with pozzolanic characteristics.

  20. Voluntary GHG reduction of industrial sectors in Taiwan.

    Science.gov (United States)

    Chen, Liang-Tung; Hu, Allen H

    2012-08-01

    The present paper describes the voluntary greenhouse gas (GHG) reduction agreements of six different industrial sectors in Taiwan, as well as the fluorinated gases (F-gas) reduction agreement of the semiconductor and Liquid Crystal Display (LCD) industries. The operating mechanisms, GHG reduction methods, capital investment, and investment effectiveness are also discussed. A total of 182 plants participated in the voluntary energy saving and GHG reduction in six industrial sectors (iron and steel, petrochemical, cement, paper, synthetic fiber, and textile printing and dyeing), with 5.35 Mt reduction from 2004 to 2008, or 33% higher than the target goal (4.02 Mt). The reduction accounts for 1.6% annual emission or 7.8% during the 5-yr span. The petrochemical industry accounts for 49% of the reduction, followed by the cement sector (21%) and the iron and steel industry (13%). The total investment amounted to approximately USD 716 million, in which, the majority of the investment went to the modification of the manufacturing process (89%). The benefit was valued at around USD 472 million with an average payback period of 1.5 yr. Moreover, related energy saving was achieved through different approaches, e.g., via electricity (iron and steel), steam and oil consumption (petrochemical) and coal usage (cement). The cost for unit CO(2) reduction varies per industry, with the steel and iron industrial sector having the highest cost (USD 346 t(-1) CO(2)) compared with the average cost of the six industrial sectors (USD 134 t(-1) CO(2)). For the semiconductor and Thin-Film Transistor LCD industries, F-gas emissions were reduced from approximately 4.1 to about 1.7 Mt CO(2)-eq, and from 2.2 to about 1.1 Mt CO(2)-eq, respectively. Incentive mechanisms for participation in GHG reduction are also further discussed. Copyright © 2012 Elsevier Ltd. All rights reserved.

  1. Simplified cementation of lithium disilicate crowns: Retention with various adhesive resin cement combinations.

    Science.gov (United States)

    Johnson, Glen H; Lepe, Xavier; Patterson, Amanda; Schäfer, Oliver

    2017-09-27

    A composite resin cement and matching self-etch adhesive was developed to simplify the dependable retention of lithium disilicate crowns. The efficacy of this new system is unknown. The purpose of this in vitro study was to determine whether lithium disilicate crowns cemented with a new composite resin and adhesive system and 2 other popular systems provide clinically acceptable crown retention after long-term aging with monthly thermocycling. Extracted human molars were prepared with a flat occlusal surface, 20-degree convergence, and 4 mm axial length. The axio-occlusal line angle was slightly rounded. The preparation surface area was determined by optical scanning and the analysis of the standard tessellation language (STL) files. The specimens were distributed into 3 cement groups (n=12) to obtain equal mean surface areas. Lithium disilicate crowns (IPS e.max Press) were fabricated for each preparation, etched with 9.5% hydrofluoric acid for 15 seconds, and cleaned. Cement systems were RelyX Ultimate with Scotch Bond Universal (3M Dental Products); Monobond S, Multilink Automix with Multilink Primer A and B (Ivoclar Vivadent AG); and NX3 Nexus with OptiBond XTR (Kerr Corp). Each adhesive provided self-etching of the dentin. Before cementation, the prepared specimens were stored in 35°C water. A force of 196 N was used to cement the crowns, and the specimens were polymerized in a 35°C oven at 100% humidity. After 24 hours of storage at 100% humidity, the cemented crowns were thermocycled (5°C to 55°C) for 5000 cycles each month for 6 months. The crowns were removed axially at 0.5 mm/min. The removal force was recorded and the dislodgement stress calculated using the preparation surface area. The type of cement failure was recorded, and the data were analyzed by 1-way ANOVA and the chi-square test (α=.05) after the equality of variances had been assessed with the Levene test. The Levene test was nonsignificant (P=.936). The ANOVA revealed the mean removal

  2. Analysis of CCRL proficiency cements 151 and 152 using the Virtual Cement and Concrete Testing Laboratory

    International Nuclear Information System (INIS)

    Bullard, Jeffrey W.; Stutzman, Paul E.

    2006-01-01

    To test the ability of the Virtual Cement and Concrete Testing Laboratory (VCCTL) software to predict cement hydration properties, characterization of mineralogy and phase distribution is necessary. Compositional and textural characteristics of Cement and Concrete Reference Laboratory (CCRL) cements 151 and 152 were determined via scanning electron microscopy (SEM) analysis followed by computer modeling of hydration properties. The general procedure to evaluate a cement is as follows: (1) two-dimensional SEM backscattered electron and X-ray microanalysis images of the cement are obtained, along with a measured particle size distribution (PSD); (2) based on analysis of these images and the measured PSD, three-dimensional microstructures of various water-to-cement ratios are created and hydrated using VCCTL, and (3) the model predictions for degree of hydration under saturated conditions, heat of hydration (ASTM C186), setting time (ASTM C191), and strength development of mortar cubes (ASTM C109) are compared to experimental measurements either performed at NIST or at the participating CCRL proficiency sample evaluation laboratories. For both cements, generally good agreement is observed between the model predictions and the experimental data

  3. Comparative study on strength properties of cement mortar by partial replacement of cement with ceramic powder and silica fume

    Science.gov (United States)

    Himabindu, Ch.; Geethasri, Ch.; Hari, N.

    2018-05-01

    Cement mortar is a mixture of cement and sand. Usage of high amount of cement increases the consumption of natural resources and electric power. To overcome this problem we need to replace cement with some other material. Cement is replaced with many other materials like ceramic powder, silica fume, fly ash, granulated blast furnace slag, metakaolin etc.. In this research cement is replaced with ceramic powder and silica fume. Different combinations of ceramic powder and silica fume in cement were replaced. Cement mortar cubes of 1:3 grade were prepared. These cubes were cured under normal water for 7 days, 14days and 28 days. Compressive strength test was conducted for all mixes of cement mortar cubes.

  4. Advanced cementation concepts

    International Nuclear Information System (INIS)

    Howard, C.G.

    1989-10-01

    The purpose of this programme of work was to investigate whether improvements could be made to existing formulations for cement suitable for the immobilization of intermediate level radioactive waste. Two additives were selected, microsilica and limestone flour. Improvements to the cement were only slight. (author)

  5. Petroleum Sludge as gypsum replacement in cement plants: Its Impact on Cement Strength

    Science.gov (United States)

    Benlamoudi, Ali; Kadir, Aeslina Abdul; Khodja, Mohamed

    2017-08-01

    Due to high cost of cement manufacturing and the huge amount of resources exhaustion, companies are trying to incorporate alternative raw materials or by-products into cement production so as to produce alternative sustainable cement. Petroleum sludge is a dangerous waste that poses serious imparts on soil and groundwater. Given that this sludge contains a high percentage of anhydrite (CaSO4), which is the main component of gypsum (CaSO4.2H2O), it may play the same gypsum role in strength development. In this research, a total replacement of gypsum (100%) has been substituted by petroleum sludge in cement production and has led to an increase of 28.8% in UCS values after 28 curing days. Nevertheless, the burning of this waste has emitted a considerable amount of carbon monoxide (CO) gas that needs to be carefully considered prior to use petroleum sludge within cement plants.

  6. Influence of Cement Particle-Size Distribution on Early Age Autogenous Strains and Stresses in Cement-Based Materials

    DEFF Research Database (Denmark)

    Bentz, Dale P.; Jensen, Ole Mejlhede; Hansen, Kurt Kielsgaard

    2001-01-01

    The influence of cement particle-size distribution on autogenous strains and stresses in cement pastes of identical water-to-cement ratios is examined for cement powders of four different finenesses. Experimental measurements include chemical shrinkage, to quantify degree of hydration; internal r...

  7. Cements in radioactive waste management. Characterization requirements of cement products for acceptance and quality assurance purposes

    International Nuclear Information System (INIS)

    Rahman, A.A.; Glasser, F.P.

    1987-01-01

    Cementitious materials are used as immobilizing matrices for low (LLW) and medium-level wastes (MLW) and are also components of the construction materials in the secondary barriers and the repositories. This report has concerned itself with a critical assessment of the quality assurance aspects of the immobilization and disposal of MLW and LLW cemented wastes. This report has collated the existing knowledge of the use and potential of cementitious materials in radioactive waste immobilization and highlighted the physico-chemical parameters. Subject areas include an assessment of immobilization objectives and cement as a durable material, waste stream and matrix characterization, quality assurance concepts, nature of cement-based systems, chemistry and modelling of cement hydration, role and effect of blending agents, radwaste-cement interaction, assessment of durability, degradative and radiolytic processes in cements and the behaviour of cement-based matrices and their near-field interactions with the environment and the repository conditions

  8. Cementation of liquid radioactive waste

    International Nuclear Information System (INIS)

    Efremenkov, V.

    2004-01-01

    The cementation methods for immobilisation of radioactive wastes are discussed in terms of methodology, chemistry and properties of the different types of cements as well as the worldwide experience in this field. Two facilities for cementation - DEWA and MOWA - are described in details

  9. Achievement of 900kgf/cm[sup 2] super workable high strength concrete with belite portland cement. (elevator building of cement silo in Chichibu cement). Part 1. ; Development of cement for super workable high strength concrete. Ko belite kei cement de 900kgf/cm[sup 2] wo tassei (Chichibu cement cement sairo no elevaor to). 1. ; Koryudo kokyodo concrete yo no cement no kaihatsu

    Energy Technology Data Exchange (ETDEWEB)

    Tanaka, M.; Fukaya, Y.; Nawa, T. (Chichibu Cement Co. Ltd., Tokyo (Japan))

    1993-08-01

    This paper describes the features of high belite Portland cement which can make the super workable high strength concrete, and the properties of concrete using this. The super workable concrete is required an excellent segregation resistance property as well as high flow property. Since the high belite Portland cement contains a small amount of C[sub 3]S in the clinker, the amounts of C[sub 3]A and C[sub 4]AF can be reduced without hindering the calcination of clinker. Additionally, since it contains a large amount of C[sub 2]S with low heat of hydration, an increase in the temperature of members can be suppressed. 'Chichibu High Flow Cement' having characteristics of this high belite Portland cement was developed for the super workable high strength concrete. The concrete using the High Flow Cement exhibited the maximum flow value of 70cm. It also exhibited the strength of 1,075 kgf/cm[sup 2] at the age of 91 days, and 1,100 kgf/cm[sup 2] at the age of 14 days under insulating. 4 refs., 8 figs., 2 tabs.

  10. Procedures and results from determining the rheological parameters of clay-cement mixtures

    Energy Technology Data Exchange (ETDEWEB)

    Dobrianskii, V G

    1979-01-01

    It is noted that there have to date existed no devices for determining the structural viscosity, and the dynamic shear stress, t/SUB o/, of grouting mortars in industrial conditions. The authors used the VSN 3 rotary viscometer in order to determine the rheological characteristics of the grouting mortars in use in the fields in the Srednii Priove; the LNR-1 mixer with a closed housing for temperature control was used to mix the test mortar. Mortars made from Volskii and Chernorechensk cements and Konstantinov concrete were examined. The rheological characteristics of the clay-cement mortars were tested both with a constant temperature and with one that varied over time. The acceptable accuracy of determining n and t/SUB o/ was 20%. A 20% deviation in the value n and t/SUB o/ from their acceptable mean values when determining the hydraulic fracturing pressure resulted in an error of 1.0%, which is insignificant. These results may be recommended for use in designing a cementation process.

  11. Cementation process study

    International Nuclear Information System (INIS)

    Park, H.H.; Han, K.W.; Ahn, S.J.; Choi, K.S.; Lee, M.W.; Ryu, Y.K.

    1985-01-01

    In the cementation process study, in 1984, design of the waste treatment simulator was finished for the first step. We can experience not only the operation of solidification system but the design and construction of comming large scale plant through the design of cementation process. (Author)

  12. Does cement mantle thickness really matter?

    OpenAIRE

    Caruana, J.

    2008-01-01

    The thickness of the cement mantle around the femoral component of total hip replacements is a contributing factor to aseptic loosening and revision. Nevertheless, various designs of stems and surgical tooling lead to cement mantles of differing thicknesses. This thesis is concerned with variability in cement thickness around the Stanmore Hip, due to surgical approach, broach size and stem orientation, and its effects on stress and cracking in the cement. The extent to which cement mantle thi...

  13. Nucleonic guages in Philippine industry: current applications

    International Nuclear Information System (INIS)

    Pedregosa, R.V.; Cayabo, L.B.; Leopando, L.L.

    1996-01-01

    Nucleonic gauges have been used in Philippine industries for more than thirty years. There are now close to 500 units being used to determine and/or control level, density, concentration, weight and other parameters. Gauges are found in the food, cement, mineral processing, steel, paper, cigarette, plastic and construction industries. (author)

  14. Technical benefit and risk analysis on cement clinkering process with compact internal burning of carbon

    International Nuclear Information System (INIS)

    Chen, Hanmin

    2015-01-01

    This article demonstrates the potential technical benefit and risk for cement clinkering process with compact internal burning of carbon, a laboratory-phase developing technique, from 9 aspects, including the heat consumption of clinkering and exhaust heat utilization, clinker quality, adaptability to alternative fuels, the disposal ability of industrial offal and civil garbage, adaptability to the raw materials and fuels with high content of chlorine, sulphur and alkali, the feasibility of process scale up, the briquetting process of the coal-containing cement raw meal pellet, NO x emission and the capital cost and benefit of conversion project. It is concluded that it will be able to replace the modern precalciner rotary kiln process and to become the main stream technique of cement clinkering process in low carbon economy times. - Highlights: • Compact internal burning of carbon enables cement shaft kiln to run stably. • Compact internal burning of carbon enables cement shaft kiln to scale up. • New process triples energy efficiency with excellent environmental performance. • It will be able to compete with and replace the existing precalciner kiln process. • It will become the mainstream clinkering process in low carbon economy

  15. 21 CFR 888.4200 - Cement dispenser.

    Science.gov (United States)

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cement dispenser. 888.4200 Section 888.4200 Food... DEVICES ORTHOPEDIC DEVICES Surgical Devices § 888.4200 Cement dispenser. (a) Identification. A cement dispenser is a nonpowered syringe-like device intended for use in placing bone cement (§ 888.3027) into...

  16. [Significance of bone mineral density and modern cementing technique for in vitro cement penetration in total shoulder arthroplasty].

    Science.gov (United States)

    Pape, G; Raiss, P; Kleinschmidt, K; Schuld, C; Mohr, G; Loew, M; Rickert, M

    2010-12-01

    Loosening of the glenoid component is one of the major causes of failure in total shoulder arthroplasty. Possible risk factors for loosening of cemented components include an eccentric loading, poor bone quality, inadequate cementing technique and insufficient cement penetration. The application of a modern cementing technique has become an established procedure in total hip arthroplasty. The goal of modern cementing techniques in general is to improve the cement-penetration into the cancellous bone. Modern cementing techniques include the cement vacuum-mixing technique, retrograde filling of the cement under pressurisation and the use of a pulsatile lavage system. The main purpose of this study was to analyse cement penetration into the glenoid bone by using modern cement techniques and to investigate the relationship between the bone mineral density (BMD) and the cement penetration. Furthermore we measured the temperature at the glenoid surface before and after jet-lavage of different patients during total shoulder arthroplasty. It is known that the surrounding temperature of the bone has an effect on the polymerisation of the cement. Data from this experiment provide the temperature setting for the in-vitro study. The glenoid surface temperature was measured in 10 patients with a hand-held non-contact temperature measurement device. The bone mineral density was measured by DEXA. Eight paired cadaver scapulae were allocated (n = 16). Each pair comprised two scapulae from one donor (matched-pair design). Two different glenoid components were used, one with pegs and the other with a keel. The glenoids for the in-vitro study were prepared with the bone compaction technique by the same surgeon in all cases. Pulsatile lavage was used to clean the glenoid of blood and bone fragments. Low viscosity bone cement was applied retrogradely into the glenoid by using a syringe. A constant pressure was applied with a modified force sensor impactor. Micro-computed tomography

  17. Development of cement material using inorganic additives

    International Nuclear Information System (INIS)

    Toyohara, Masumitsu; Satou, Tatsuaki; Wada, Mikio; Ishii, Tomoharu; Matsuo, Kazuaki.

    1997-01-01

    Inorganic admixtures to enhance the fluidity of cement material was developed. These admixtures turned into easy to immobilize the miscellaneous radioactive waste using cement material. It was found that the ζ potential of cement particles was directly proportional to the content of the inorganic admixtures in cement paste and the particles of cement were dispersed at the high ζ potential. The condensed sodium phosphate, which was the main component of the inorganic admixtures, retarded the dissolution of Ca 2+ ion from the cement, and generated the colloids by incorporating dissolved Ca 2+ ion. The cement material containing the inorganic admixtures was found to have the same mechanical strength and adsorption potential of radionuclides in comparison to normal cement materials. It was confirmed that the cement material containing the inorganic admixture was effectively filled gaps of miscellaneous radioactive waste. (author)

  18. The Determination of the Optimal Material Proportion in Natural Fiber-Cement Composites Using Design of Mixture Experiments

    OpenAIRE

    Aramphongphun Chuckaphun; Ungtawondee Kampanart; Chaysuwan Duangrudee

    2016-01-01

    This research aims to determine the optimal material proportion in a natural fiber-cement composite as an alternative to an asbestos fibercement composite while the materials cost is minimized and the properties still comply with Thai Industrial Standard (TIS) for applications of profile sheet roof tiles. Two experimental sets were studied in this research. First, a three-component mixture of (i) virgin natural fiber, (ii) synthetic fiber and (iii) cement was studied while the proportion of c...

  19. Leaching tests of cemented organic radioactive waste

    International Nuclear Information System (INIS)

    Calabria, Jaqueline A. Almeida; Haucz, Maria Judite A.; Tello, Cledola Cassia O.

    2011-01-01

    The use of radioisotopes in research, medical and industrial activities generates organic liquid radioactive wastes. At Centro de Desenvolvimento da Tecnologia Nuclear (CDTN) are produced organic liquid wastes from different sources, one of these are the solvent extraction activities, whose the waste volume is the largest one. Therefore a research was carried out to treat them. Several techniques to treat organic liquid radioactive wastes have been evaluated, among them incineration, oxidation processes, alkaline hydrolysis, distillation, absorption and cementation. Laboratory experiments were accomplished to establish the most adequate process in order to obtain qualified products for storage and disposal. Absorption followed by cementation was the procedure used in this study, i.e. absorbent substances were added to the organic liquid wastes before mixing with the cement. Initially were defined the absorbers, and evaluated the formulation in relation to the compressive strength of its products. Bentonite from different suppliers (B and G) and vermiculite in two granulometries (M - medium and F - small) were tested. In order to assess the product quality the specimens were submitted to the leaching test according the Standard ISO 6961 and its results were evaluated. Then they were compared with the values established by Standard CNEN NN 6.09 A cceptance criteria for waste products to be disposed , to verify if they meet the requirements for safely storage and disposal. Through this study the best formulations to treat the organic wastes were established. (author)

  20. Effects of the super plasticizers and the water/cement ratio on the mini-slump of Portland cement pastes

    International Nuclear Information System (INIS)

    Meirelles, J.R.; Morelli, A.C.; Baldo, J.B.

    1998-01-01

    The rheology of Portland cement concrete is dominated by the cement paste rheology. In general the rheological behavior of cement pastes is evaluated by means of the mini-slump test. In the present paper it was investigated the effect of the water/cement ratio was as of two types of superplasticizers (melamine and naftalen based) on the mini-slump of pastes of common cement pastes. (author)

  1. Techno-economic study of CO2 capture process for cement plants. Paper no. IGEC-1-107

    International Nuclear Information System (INIS)

    Nazmul Hassan, S.M.; Douglas, P.L.; Croiset, E.

    2005-01-01

    Carbon dioxide is considered to be the major source of GHG responsible for global warming; man-made CO 2 contributes approximately 63.5% to all greenhouse gases. The cement industry is responsible for approximately 5% of global anthropogenic carbon dioxide emissions emitting nearly 900 kg of CO 2 for every 1000 kg of cement produced. Amine absorption processes, in particular the monoethanolamine (MEA) based process, is considered to be a viable technology for capturing CO 2 from low-pressure flue gas streams because of its fast reaction rate with CO 2 and low cost of raw materials compared to other amines. However, the MEA absorption process is associated with high capital and operating costs because a significant amount of energy is required for solvent regeneration and because of severe operating problems such as corrosion, solvent loss and solvent degradation. This research was motivated by the need to design, size and cost a CO 2 capture process from the cement industry. The MEA based absorption process was used as a potential technique to model CO 2 capture from cement plants. In this research four cases were considered all to reach a CO 2 purity of 98%: i) the plant operates at the highest capacity; ii) the plant operates at average load; iii) the plant operates at minimum operating capacity; and iv) switching to a lower carbon content fuel at average plant load. A comparison among the four cases were performed to determine the best operating conditions for capturing CO 2 from cement plants. A sensitivity analysis of the economics to the lean loading and percent recovery were carried out as well as the different absorber and striper tray combinations. (author)

  2. The Study of the Elemental Concentrations in the Some Rocks and Cements in Myanmar

    International Nuclear Information System (INIS)

    Khin Mar Kyu; Yi Yi Myint; San Yee

    2006-06-01

    X-ray fluorescence (XRF) spectrometry is an analytical technique widely used for elemental analysis in both industrial and research laboratories. In this paper, energy dispersive x-ray technique was used in nine rock samples and five cement samples to measure the elemental concentrations. By using EDX-700, silicon was found as major element containedin one rock sample, chorine was found as major element contained in four rock samples, calcium was found as major element contained in two rock samples and iron was found as major element contained in two rock samples. In all cement samples, calcium was found as major element

  3. Influence of Temporary Cements on the Bond Strength of Self-Adhesive Cement to the Metal Coronal Substrate.

    Science.gov (United States)

    Peixoto, Raniel Fernandes; De Aguiar, Caio Rocha; Jacob, Eduardo Santana; Macedo, Ana Paula; De Mattos, Maria da Gloria Chiarello; Antunes, Rossana Pereira de Almeida

    2015-01-01

    This research evaluated the influence of temporary cements (eugenol-containing [EC] or eugenol-free [EF]) on the tensile strength of Ni-Cr copings fixed with self-adhesive resin cement to the metal coronal substrate. Thirty-six temporary crowns were divided into 4 groups (n=9) according to the temporary cements: Provy, Dentsply (eugenol-containing), Temp Cem, Vigodent (eugenol-containing), RelyX Temp NE, 3M ESPE (eugenol-free) and Temp Bond NE, Kerr Corp (eugenol-free). After 24 h of temporary cementation, tensile strength tests were performed in a universal testing machine at a crosshead speed of 0.5 mm/min and 1 kN (100 kgf) load cell. Afterwards, the cast metal cores were cleaned by scraping with curettes and air jet. Thirty-six Ni-Cr copings were cemented to the cast metal cores with self-adhesive resin cement (RelyX U200, 3M ESPE). Tensile strength tests were performed again. In the temporary cementation, Temp Bond NE (12.91 ± 2.54) and Temp Cem (12.22 ± 2.96) presented the highest values of tensile strength and were statistically similar to each other (p>0.05). Statistically significant difference (pcementation of Ni-Cr copings with self-adhesive resin cement. In addition, Temp Cem (120.68 ± 48.27) and RelyX Temp NE (103.04 ± 26.09) showed intermediate tensile strength values. In conclusion, the Provy eugenol-containing temporary cement was associated with the highest bond strength among the resin cements when Ni-Cr copings were cemented to cast metal cores. However, the eugenol cannot be considered a determining factor in increased bond strength, since the other tested cements (1 eugenol-containing and 2 eugenol-free) were similar.

  4. 76 FR 50252 - Gray Portland Cement and Cement Clinker From Japan; Scheduling of an Expedited Five-Year Review...

    Science.gov (United States)

    2011-08-12

    ... INTERNATIONAL TRADE COMMISSION [Investigation No. 731-TA-461 (Third Review)] Gray Portland Cement and Cement Clinker From Japan; Scheduling of an Expedited Five-Year Review Concerning the Antidumping Duty Order on Gray Portland Cement and Cement Clinker From Japan AGENCY: United States International...

  5. A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

    OpenAIRE

    Choi, Yun-Wang; Oh, Sung-Rok; Choi, Byung-Keol

    2017-01-01

    We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite m...

  6. Characterization of monolith block of spent resin cementation

    International Nuclear Information System (INIS)

    Prayitno; Endro-Kismolo; Isman MT

    1996-01-01

    Spent resin immobilization process with cement was done to prevent release of radionuclide in the ultimate storage or disposal. The varied Composition of water/cement ratio in the cementation process were 0.3; 0.4; 0.5 and the various weight of resin waste are 25 g, 37.5 g and 50 gram. The compressive strength of the various water/cement ratio without spent resin was bigger than 0.3. This investigation proved that the compressive strength of Tiga Roda cement was bigger than those of Gresik cement or Nusantara cement. The compressive of the cement block of were the spent resin cementation was influenced by the water/cement ratio and the total spent resin addition. The best condition reached at the water/cement ratio of 0.3 and 25 gram spent resin, was compressive strength of 17.86 N/mm 2 . Leaching rate of the various weight composition of spent resin cementation for 91 days were between 10 -2 - 10 -4 gram.cm -2 .day -1

  7. A Study on the Manufacturing Properties of Crack Self-Healing Capsules Using Cement Powder for Addition to Cement Composites

    Directory of Open Access Journals (Sweden)

    Yun-Wang Choi

    2017-01-01

    Full Text Available We fabricated crack self-healing capsules using cement powder for mixing into cement composites and evaluated the properties of the capsule manufacturing process in this study. The manufacture of the self-healing capsules is divided into core production processing of granulating cement in powder form and a coating process for creating a wall on the surfaces of the granulated cement particles. The produced capsules contain unhardened cement and can be mixed directly with the cement composite materials because they are protected from moisture by the wall material. Therefore, the untreated cement is present in the form of a capsule within the cement composite, and hydration can be induced by moisture penetrating the crack surface in the event of cracking. In the process of granulating the cement, it is important to obtain a suitable consistency through the kneading agent and to maintain the moisture barrier performance of the wall material. We can utilize the results of this study as a basis for advanced self-healing capsule technology for cement composites.

  8. Effect of modified cementation technique on marginal fit and apical spread of excess cement for implant restorations: An in vitro study

    Directory of Open Access Journals (Sweden)

    Brijesh Patel

    2016-01-01

    Full Text Available Aim: To investigate and compare the vertical marginal discrepancy and spread of excess cement after cementation with modified cementation technique and conventional technique. Materials and Methods: Ten implant analogs with prefabricated standard abutments of similar dimensions were mounted individually in self-cure acrylic blocks subcrestally. Forty ideal metal coping specimens were prepared by conventional lost wax technique. Measurement of the marginal discrepancy at the implant-crown interface was done using a stereomicroscope before cementation. Abutment replicas (ARs were prepared for twenty specimens using cast copings and pattern resin. All forty copings were cemented according to the following cementation techniques and cement types, with ten specimens in each group. (1 Group 1: Half filling (HF cementation technique using provisional cement. (2 Group 2: HF cementation technique using permanent cement. (3 Group 3: AR technique using provisional cement. (4 Group 4: AR technique using permanent cement. Specimens were subjected to measurement of marginal discrepancy and spread of excess cement using stereomicroscope after cementation procedure. Data were analyzed using paired t-test and unpaired t-test. Results: AR technique showed significantly less marginal discrepancy (P = 0.000 and apical spread of excess cement (P = 0.002 than conventional HF technique. Provisional cement showed significantly more marginal discrepancy (HF-P = 0.000 and AR-P = 0.001 and less apical spread of excess cement (HF-P = 0.023 and AR-P = 0.002 and among both technique. Statistical Analysis: Unpaired t-test. Conclusion: An alternative technique of using AR is effective technique to prevent peri-implant diseases.

  9. A cement based syntactic foam

    International Nuclear Information System (INIS)

    Li Guoqiang; Muthyala, Venkata D.

    2008-01-01

    In this study, a cement based syntactic foam core was proposed and experimentally investigated for composite sandwich structures. This was a multi-phase composite material with microballoon dispersed in a rubber latex toughened cement paste matrix. A trace amount of microfiber was also incorporated to increase the number of mechanisms for energy absorption and a small amount of nanoclay was added to improve the crystal structure of the hydrates. Three groups of cement based syntactic foams with varying cement content were investigated. A fourth group of specimens containing pure cement paste were also prepared as control. Each group contained 24 beam specimens. The total number of beam specimens was 96. The dimension of each beam was 30.5 cm x 5.1 cm x 1.5 cm. Twelve foam specimens from each group were wrapped with plain woven 7715 style glass fabric reinforced epoxy to prepare sandwich beams. Twelve cubic foam specimens, three from each group, with a side length of 5.1 cm, were also prepared. Three types of testing, low velocity impact test and four-point bending test on the beam specimens and compression test on the cubic specimens, were conducted to evaluate the impact energy dissipation, stress-strain behavior, and residual strength. Scanning electron microscope (SEM) was also used to examine the energy dissipation mechanisms in the micro-length scale. It was found that the cement based syntactic foam has a higher capacity for dissipating impact energy with an insignificant reduction in strength as compared to the control cement paste core. When compared to a polymer based foam core having similar compositions, it was found that the cement based foam has a comparable energy dissipation capacity. The developed cement based syntactic foam would be a viable alternative for core materials in impact-tolerant composite sandwich structures

  10. Radioactivity of bone cement

    International Nuclear Information System (INIS)

    Scherer, M.A.; Winkler, R.; Ascherl, R.; Lenz, E.

    1993-01-01

    A total of 14 samples of different types of bone cement from five different manufacturers were examined for their radioactivity. Each of the investigated bone cements showed a low radioactivity level, i.e. between [de

  11. Study on concrete with partial replacement of cement by rice husk ash

    Science.gov (United States)

    Kaarthik Krishna, N.; Sandeep, S.; Mini, K. M.

    2016-09-01

    Increase in the demand of conventional construction materials and the need for providing a sustainable growth in the construction field has prompted the designers and developers to opt for ‘alternative materials’ feasible for use in construction. For this objective, the use of industrial waste products and agricultural byproducts are very constructive. These industrial wastes and agricultural by products such as Fly Ash, Rice Husk Ash, Silica Fume, and Slag can be replaced instead of cement because of their pozzolanic behavior, which otherwise requires large tract of lands for dumping. In the present investigation, Rice Husk Ash has been used as an admixture to cement in concrete and its properties has been studied. An attempt was also done to examine the strength and workability parameters of concrete. For normal concrete, mix design is done based on Indian Standard (IS) method and taking this as reference, mix design has been made for replacement of Rice Husk Ash. Four different replacement levels namely 5%, 10%, 15% and 20% are selected and studied with respect to the replacement method.

  12. Through BHA (Bottom Hole Assembly) cementing with proprietary cementing technology

    Energy Technology Data Exchange (ETDEWEB)

    Fanguy, Charles ' Joey' ; Mueller, Dan T. [BJ Services Company, Houston, TX (United States); Garrett, J.C. [Palm Energy Partners, LLC, Metairie, LA (United States)

    2004-07-01

    There are many problems that can arise when drilling into sub-normally pressured or naturally fractured zones. Lost circulation is one problem that is commonly encountered while drilling oil and gas wells. Lost circulation can lead to increased costs associated with drilling due to rig time, spreadsheet costs, and expensive mud system losses. Cement is one of the most effective treatment options, although it is not normally considered the first option because most operators are forced to trip out of the wellbore and utilize a squeeze packer. This is not always a viable option because of potential well control issues associated with the hydrostatic pressure reduction due to the losses of the whole mud. One treatment option that is commonly overlooked is pumping cement slurries through the bottom hole assembly and drill bit. This is generally not attempted for a variety of reasons. These reasons include: I Concern about 'squeezing off' of the cement in the bit II Lack of potential quality control associated with mixing 'on the fly' III Lack of the ability to test the actual mixed slurry samples The use of a pre-mixed, storable cement slurry has eliminated the concerns associated with pumping cement slurries through mud motors, MWD tools, BHA's, and drill bits. This advanced cement technology has been successfully utilized while reducing the risks associated with these lost circulation treatments. In addition, this technology has eliminated the costs associated with using a squeeze packer and the rig time required for several trips out of the wellbore. The paper will describe the premixed slurry properties and QA/QC procedures that are required for successful through the bit operations. This paper will also provide case histories of successful through the bit operation, as well as background information leading to the treatments. The case histories include successful through the bit remediation of severe lost circulation zones and as well the

  13. Immobilization of low and intermediate level radioactive liquid wastes using some industrial by-product materials

    International Nuclear Information System (INIS)

    Sami, N.M.; EI-Dessouky, M.I.; Abou EI-Nour, F.H.; Abdel-Khalik, M.

    2006-01-01

    Immobilization of low and intermediate level.radioactive liquid wastes in different matrices: ordinary Portland cement and cement mixed with some industrial byproduct: by-pass kiln cement dust, blast furnace slag and ceramic sludge was studied. The effect of these industrial by-product materials on the compressive strength, water immersion, radiation effect and teachability were investigated. The obtained results showed that, these industrial by-product improve the cement pastes where they increase the compressive strength, decrease the leaching rate for radioactive cesium-137 and cobalt-60 ions through the solidified waste forms and increase resistance for y-radiation. It is found that, solidified waste forms of intermediate level liquid waste (ILLW) had high compressive strength values more than those obtained from low level liquid waste (LLLW). The compressive strength increased after immersion in different leachant for one and three months for samples with LLLW higher than those obtained for ILLW. The cumulative fractions released of cesium-137 and cobalt-60 of solidified waste forms of LLLW was lower than those obtained for ILLW

  14. Effect of Selected Alternative Fuels and Raw Materials on the Cement Clinker Quality

    Directory of Open Access Journals (Sweden)

    Strigáč Július

    2015-11-01

    Full Text Available The article deals with the study of the effects of alternative fuels and raw materials on the cement clinker quality. The clinker quality was expressed by the content of two principal minerals alite C3S and belite C2S. The additions of alternative fuels ashes and raw materials, in principle, always increased the belite content and conversely reduced the amount of alite. The alternative fuels with high ash content were used such as the meat-bone meal, sewage sludge from sewage treatment plants and paper sludge and the used alternative raw materials were metallurgical slags - granulated blastfurnace slag, air cooled blastfurnace slag and demetallized steel slag, fluidized bed combustion fly ash and waste glass. Meat-bone meal, sewage sludge from sewage treatment plants and paper sludge were evaluated as moderately suitable alternative fuels which can be added in the amounts of 2.8 wt. % addition of meat-bone meals ash, 3.64 wt. % addition of sewage sludge ash and 3.8 wt. % addition of paper sludge ash to the cement raw mixture. Demetallised steel slag is suitable for production of special sulphate resistant cement clinker for CEM I –SR cement with addition up to 5 wt. %. Granulated blastfurnace slag is a suitable alternative raw material with addition 4 wt. %. Air cooled blastfurnace slag is a suitable alternative raw material with addition 4.2 wt. %. Waste glass is not very appropriate alternative raw material with addition only 1.16 wt. %. Fluidized bed combustion fly ash appears not to be equally appropriate alternative raw material for cement clinker burning with less potential utilization in the cement industry and with addition 3.41 wt. %, which forms undesired anhydrite CaSO4 in the cement clinker.

  15. Comparison of modified sulfur cement and hydraulic cement for encapsulation of radioactive and mixed wastes

    International Nuclear Information System (INIS)

    Kalb, P.D.; Heiser, J.H. III; Colombo, P.

    1990-01-01

    The majority of solidification/stabilization systems for low-level radioactive waste (LLW) and mixed waste, both in the commercial sector and at Department of Energy (DOE) facilities, utilize hydraulic cement (such as portland cement) to encapsulate waste materials and yield a monolithic solid waste form for disposal. Because hydraulic cement requires a chemical hydration reaction for setting and hardening, it is subject to potential interactions between elements in the waste and binder that can retard or prevent solidification. A new and innovative process utilizing modified sulfur cement developed by the US Bureau of Mines has been applied at Brookhaven National Laboratory (BNL) for the encapsulation of many of these problem wastes. Modified sulfur cement is a thermoplastic material, and as such, it can be heated above its melting point, combined with dry waste products to form a homogeneous mixture, and cooled to form a monolithic solid product. Under sponsorship of the DOE, research and development efforts at BNL have successfully applied the modified sulfur cement process for treatment of a range of LLWs including sodium sulfate salts, boric acid salts, and incinerator bottom ash and for mixed waste contaminated incinerator fly ash. Process development studies were conducted to determine optimal waste loadings for each waste type. Property evaluation studies were conducted to test waste form behavior under disposal conditions by applying relevant performance testing criteria established by the Nuclear Regulatory Commission (for LLW) and the Environmental Protection Agency (for hazardous wastes). Based on both processing and performance considerations, significantly greater waste loadings were achieved using modified sulfur cement when compared with hydraulic cement. Technology demonstration of the modified sulfur cement encapsulation system using production-scale equipment is scheduled for FY 1991

  16. Energetic and exergetic assessment of a trass mill process in a cement plant

    International Nuclear Information System (INIS)

    Sogut, M.Z.; Oktay, Z.; Hepbasli, A.

    2009-01-01

    Cement production has become one of the most intensive energy industries in the world. For producing it, addition materials have been widely used in cement factories. The main objective of this study is to assess the performance of a trass mill in a cement plant based on the actual operational data using energy and exergy analysis method. In this regard, the values for energy consumption and losses throughout the production process are described. In the process, the overall exergy efficiencies are found to be slightly less than the corresponding energy efficiencies; e.g. 74% and 10.68% for energy and exergy efficiency, respectively. Using energy recovery systems, waste heat energy may be captured, while energy and exergy efficiency values can be improved to 84% and 48%, respectively. It may also be concluded that the analyses reported here will provide the investigators with knowledge about how effectively and efficiently a sector uses its energy resources.

  17. A comparative evaluation of compressive strength of Portland cement with zinc oxide eugenol and Polymer-reinforced cement: an in vitro analysis.

    Science.gov (United States)

    Prakasam, S; Bharadwaj, Prakasam; Loganathan, S C; Prasanth, B Krishna

    2014-01-01

    The purpose of this study is to evaluate the ultimate compressive strength of 50% and 25% Portland cement mixed with Polymer-reinforced zinc oxide eugenol and zinc oxide eugenol cement after 1 hour, 24 hours, and 7 days. One hundred and eighty samples were selected. The samples were made cylindrical of size 6 × 8 mm and were divided into six groups as follows with each group consisting of 10 samples. Group 1: Polymer-reinforced zinc oxide eugenol with 50% Portland cement (PMZNPC 50%) Group 2: Polymer-reinforced zinc oxide eugenol with 25% Portland cement (PMZNPC 25%) Group 3: Polymer-reinforced zinc oxide eugenol with 0% Portland cement (PMZNPC 0%) Group 4: Zinc oxide eugenol with 50% Portland cement (ZNPC 50%) Group 5: Zinc oxide eugenol with 25% Portland cement (ZNPC 25%) Group 6: Zinc oxide eugenol with 0% Portland cement (ZNPC 0%) These samples were further subdivided based on time interval and were tested at 1 hour, 24 hours and at 7 th day. After each period of time all the specimens were tested by vertical CVR loaded frame with capacity of 5 tones/0473-10kan National Physical laboratory, New Delhi and the results were statistically analyzed using ANOVA and Scheffe test. Polymer-reinforced cement with 50% Portland cement, Zinc oxide with 50% Portland cement, Polymer-reinforced cement with 25% Portland cement and Zinc oxide with 25% Portland cement exhibited higher compressive strength when compared to Zinc oxide with 0% Portland cement and Polymer-reinforced cement with 0% Portland cement, at different periods of time. The difference between these two groups were statistically significant (P Portland cement in Zinc oxide eugenol and Polymer-modified zinc oxide cement can be used as core build up material and permanent filling material. It is concluded that 50% and 25% Portland cement in zinc oxide eugenol and polymer-modified zinc oxide eugenol results in higher compressive strength and hence can be used as permanent filling material and core built

  18. Using cement, lignite fly ash and baghouse filter waste for solidification of chromium electroplating treatment sludge

    Directory of Open Access Journals (Sweden)

    Wantawin, C.

    2004-02-01

    Full Text Available The objective of the study is to use baghouse filter waste as a binder mixed with cement and lignite fly ash to solidify sludge from chromium electroplating wastewater treatment. To save cost of solidification, reducing cement in binder and increasing sludge in the cube were focused on. Minimum percent cement in binder of 20 for solidification of chromium sludge was found when controlling lignite fly ash to baghouse filter waste at the ratio of 30:70, sludge to binder ratio of 0.5, water to mixer ratio of 0.3 and curing time of 7 days. Increase of sludge to binder ratio from 0.5 to 0.75 and 1 resulted in increase in the minimum percent cement in binder up to 30 percent in both ratios. With the minimum percent cement in binder, the calculated cement to sludge ratios for samples with sludge to binder ratios of 0.5, 0.75 and 1 were 0.4, 0.4 and 0.3 respectively. Leaching chromium and compressive strength of the samples with these ratios could achieve the solidified waste standard by the Ministry of Industry. For solidification of chromium sludge at sludge to binder ratio of 1, the lowest cost binder ratio of cement to lignite fly ash and baghouse filter waste in this study was 30:21:49. The cost of binder in this ratio was 718 baht per ton dry sludge.

  19. Characterization of different types of ceramic waste and its incorporation to the cement paste

    International Nuclear Information System (INIS)

    Cunha, G.A.; Evangelista, A.C.J.; Almeida, V.C. de

    2009-01-01

    The porcelain tike is a product resulting from the technological development of ceramic plating industry. Its large acceptation by the consumer market is probably linked with certain properties, such as low porosity, high mechanical resistance, facility in maintenance, besides being a material of modern and versatile characteristics. The aim of this work was characterizing the different ceramic wastes (enameled and porcelain tike) and evaluating its influence on the mechanical behavior in cement pastes. The wastes were characterized through the determination of its chemical composition, size particle distribution and X-ray diffraction. Cement pastes + wastes were prepared in 25% and 50% proportions and glue time determination, water absorption and resistance to compression assays were taken. The results indicate that although the wastes don't show any variation in the elementary chemical composition, changes in the cement paste behavior related to the values of resistance to compression were observed. (author)

  20. Portland cement hydration and early setting of cement stone intended for efficient paving materials

    Science.gov (United States)

    Grishina, A.

    2017-10-01

    Due to the growth of load on automotive roads, modern transportation engineering is in need of efficient paving materials. Runways and most advanced highways require Portland cement concretes. This makes important the studies directed to improvement of binders for such concretes. In the present work some peculiarities of the process of Portland cement hydration and early setting of cement stone with barium hydrosilicate sol were examined. It was found that the admixture of said sol leads to a shift in the induction period to later times without significant change in its duration. The admixture of a modifier with nanoscale barium hydrosilicates increases the degree of hydration of the cement clinker minerals and changes the phase composition of the hydration products; in particular, the content of portlandite and tricalcium silicate decreases, while the amount of ettringite increases. Changes in the hydration processes of Portland cement and early setting of cement stone that are caused by the nanoscale barium hydrosilicates, allow to forecast positive technological effects both at the stage of manufacturing and at the stage of operation. In particular, the formwork age can be reduced, turnover of molds can be increased, formation of secondary ettringite and corrosion of the first type can be eliminated.

  1. Facial skeletal augmentation using hydroxyapatite cement.

    Science.gov (United States)

    Shindo, M L; Costantino, P D; Friedman, C D; Chow, L C

    1993-02-01

    This study investigates the use of a new calcium phosphate cement, which sets to solid, microporous hydroxyapatite, for facial bone augmentation. In six dogs, the supraorbital ridges were augmented bilaterally with this hydroxyapatite cement. On one side, the hydroxyapatite cement was placed directly onto the bone within a subperiosteal pocket. On the opposite side, the cement was contained within a collagen membrane tubule and then inserted into a subperiosteal pocket. The use of collagen tubules facilitated easy, precise placement of the cement. All implants maintained their original augmented height throughout the duration of the study. They were well tolerated without extrusion or migration, and there was no significant sustained inflammatory response. Histologic studies, performed at 3, 6, and 9 months revealed that when the cement was placed directly onto bone, progressive replacement of the implant by bone (osseointegration of the hydroxyapatite with the underlying bone) without a loss of volume was observed. In contrast, when the cement-collagen tubule combination was inserted, primarily a fibrous union was noted. Despite such fibrous union, the hydroxyapatite-collagen implant solidly bonded to the underlying bone, and no implant resorption was observed. Hydroxyapatite cement can be used successfully for the experimental augmentation of the craniofacial skeleton and may be applicable for such uses in humans.

  2. SNCR technology for NO sub x reduction in the cement industry. [Selective non-catalytic reduction

    Energy Technology Data Exchange (ETDEWEB)

    Kupper, D; Brentrup, L [Krupp Polysius AG, Beckum (Germany)

    1992-03-01

    This article discusses the selective non-catalytic (SNCR) process for reducing nitrogen oxides in exhaust gases from cement plants. Topics covered include operating experience, injection of additives, selection of the additive, operating costs, reduction efficiency of SNCR, capital expenditure, secondary emissions and cycles of ammonium. (UK).

  3. Cement/slag chemistry studies

    International Nuclear Information System (INIS)

    Glasser, F.P.; Macphee, D.; Atkins, M.; Beckley, N.; Carson, S.O.; Wilding, C.R.; McHugh, G.

    1988-01-01

    The performance of cement-based matrices intended for radwaste immobilization is assessed. The long-term performance of the matrix is characterized by thermodynamic evaluation of experimental data. The results are presented in a general form, amenable to a range of specific formulations. The interaction of specific radwaste components with cements has been studied, using Iodine as an example. It occurs as both I - and IO 3 - species, but these differ sharply in sorption characteristics. The effect of ionizing radiation of the pH and E h of cement matrices is reported. (author)

  4. The cement solidification systems at LANL

    International Nuclear Information System (INIS)

    Veazey, G.W.

    1990-01-01

    There are two major cement solidification systems at Los Alamos National Laboratory. Both are focused primarily around treating waste from the evaporator at TA-55, the Plutonium Processing Facility. The evaporator receives the liquid waste stream from TA-55's nitric acid-based, aqueous-processing operations and concentrates the majority of the radionuclides in the evaporator bottoms solution. This is sent to the TA-55 cementation system. The evaporator distillate is sent to the TA-50 facility, where the radionuclides are precipitated and then cemented. Both systems treat TRU-level waste, and so are operated according to the criteria for WIPP-destined waste, but they differ in both cement type and mixing method. The TA-55 systems uses Envirostone, a gypsum-based cement and in-drum prop mixing; the TA-50 systems uses Portland cement and drum tumbling for mixing

  5. Characterization of cement-stabilized Cd wastes

    International Nuclear Information System (INIS)

    Maria Diez, J.; Madrid, J.; Macias, A.

    1996-01-01

    Portland cement affords both physical and chemical immobilization of cadmium. The immobilization has been studied analyzing the pore fluid of cement samples and characterizing the solid pastes by X-ray diffraction. The influence of cadmium on the cement hydration and on its mechanical properties has been also studied by isothermal conduction calorimetry and by the measure of strength and setting development. Finally, the effect of cement carbonation on the immobilization of cadmium has been analyzed

  6. Pre-cementation of deep shaft

    Science.gov (United States)

    Heinz, W. F.

    1988-12-01

    Pre-cementation or pre-grouting of deep shafts in South Africa is an established technique to improve safety and reduce water ingress during shaft sinking. The recent completion of several pre-cementation projects for shafts deeper than 1000m has once again highlighted the effectiveness of pre-grouting of shafts utilizing deep slimline boreholes and incorporating wireline technique for drilling and conventional deep borehole grouting techniques for pre-cementation. Pre-cementation of deep shaft will: (i) Increase the safety of shaft sinking operation (ii) Minimize water and gas inflow during shaft sinking (iii) Minimize the time lost due to additional grouting operations during sinking of the shaft and hence minimize costly delays and standing time of shaft sinking crews and equipment. (iv) Provide detailed information of the geology of the proposed shaft site. Informations on anomalies, dykes, faults as well as reef (gold bearing conglomerates) intersections can be obtained from the evaluation of cores of the pre-cementation boreholes. (v) Provide improved rock strength for excavations in the immediate vicinity of the shaft area. The paper describes pre-cementation techniques recently applied successfully from surface and some conclusions drawn for further considerations.

  7. Cement pulmonary embolism after vertebroplasty.

    Science.gov (United States)

    Sifuentes Giraldo, Walter Alberto; Lamúa Riazuelo, José Ramón; Gallego Rivera, José Ignacio; Vázquez Díaz, Mónica

    2013-01-01

    In recent years, the use of vertebral cementing techniques for vertebroplasty and kyphoplasty has spread for the treatment of pain associated with osteoporotic vertebral compression fractures. This is also associated with the increased incidence of complications related with these procedures, the most frequent being originated by leakage of cementation material. Cement can escape into the vertebral venous system and reach the pulmonary circulation through the azygous system and cava vein, producing a cement embolism. This is a frequent complication, occurring in up to 26% of patients undergoing vertebroplasty but, since most patients have no clinical or hemodynamical repercussion, this event usually goes unnoticed. However, some serious, and even fatal cases, have been reported. We report the case of a 74-year-old male patient who underwent vertebroplasty for persistent pain associated with osteoporotic L3 vertebral fracture and who developed a cement leak into the cava vein and right pulmonary artery during the procedure. Although he developed a pulmonary cement embolism, the patient remained asymptomatic and did not present complications during follow-up. Copyright © 2012 Elsevier España, S.L. All rights reserved.

  8. Natural radioactivity of raw materials and products of cement manufacturing and of power plant fly ashes

    International Nuclear Information System (INIS)

    Gallyas, Miklos

    1984-01-01

    The natural radioactivity was investigated for several building materials used in Hungary, including cement, concrete, glasses, fine ceramic products, insulation materials, and also for some industrial wastes utilized as building material aggregates like slags, fly ashes etc., from their radiation health aspect. The dose commitments of the population from building materials standardized in several countries are presented. The 232 Th, 226 Ra, and 40 K contents of building materials were measured by gamma spectrometry, using NaI/Tl/scintillation detectors. The results were used to qualify cement materials and fly ash aggregates according to their origin in Hungary, from the point of view of their natural radioactivity. It was concluded that the radioactivity level of the majority of Hungarian cements are below the adopted international standards. (R.P.)

  9. Preparation of hydraulic cement

    Energy Technology Data Exchange (ETDEWEB)

    1921-08-28

    A process for the preparation of hydraulic cement by the use of oil-shale residues is characterized in that the oil-shale refuse is mixed with granular basic blast-furnace slag and a small amount of portland cement and ground together.

  10. Nasal manifestations in chromium industry workers.

    Science.gov (United States)

    Aiyer, R G; Kumar, Gaurav

    2003-04-01

    People working in mines, plating factories, cement industries are mainly exposed to chrome substances, IIexavalent chromium has been implicated for its toxic effect on the nasal mucosa. Hereby we present a rare study of 28 patients who attended out patient department of Otorhinolaryngology at SSG Hospital, Baroda from a nearby chromium industry. This study aims to present various nasal manifestations of toxic effects of prolonged chromium exposure.

  11. Survey on industrial applications of radioactive tracers

    International Nuclear Information System (INIS)

    Kim, Jae Rok; Yoo, Young Soo; Lee, Jong Doo; Awh, Ok Doo; Kim, Jun Hyung

    1986-12-01

    Current status and future feasibilities of industrial tracer applications in the Republic of Korea have been surveyed. Microleak detection using Krypton-85 in eight electronics industrial companies, and efficiency tests of steam generators in four nuclear power plants using Sodium-24 are the principal applications in Korea. Future applications are expected for mercury inventory in one soda industrial company, and alkali movement studies in two cement industrial companies. Korean industries expressed deep interest in leak detection in underground pipelines, abrasion/corrosion studies, mixing rate and residence time measurements. (Author)

  12. STUDY ON POZZOLANA ACTIVITY OF WHEAT STRAW ASH AS POTENTIAL ADMIXTURE FOR BLENDED CEMENTS

    Directory of Open Access Journals (Sweden)

    Ondrej Jankovsky

    2017-09-01

    Full Text Available Wheat straw ash coming from combustion of packed wheat straw was studied as a potential pozzolana active admixture for blended cements. X-Ray fluorescence, X-Ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were used to examine chemical and mineralogical composition, morphology and elemental distribution of a raw untreated ash. Due to high carbon content, the wheat straw ash was thermally treated for 2 hours at 700 °C and analyzed again using the same analytic techniques. Thermal treatment process was monitored using simultaneous thermal analysis and Fourier Transform infrared spectroscopy. The pozzolana activity was assessed using Chapelle and Frattini tests. In the next step, wheat straw ash was used for preparation of blended cement pastes. The content of ash in the blends was 10, 15, and 20% by mass. For the hardened pastes, basic physical properties, mechanical parameters, and pore size distribution were measured. For fresh past mixes, workability was tested. Moreover, leachability of chlorides, nitrates, sulfates and alkalis from paste samples was studied. The experimentally obtained data pointed to the high pozzolana activity of wheat straw ash and sufficient mechanical properties of cement pastes with the ash content up to 20 mass% of cement. In summary, the analyzed waste product from biomass combustion was found to be applicable as a part of cement-based blended binder providing economic and environmental benefits for concrete industry.

  13. Leaching of tritium from a cement composite

    International Nuclear Information System (INIS)

    Matsuzuru, Hideo; Ito, Akihiko

    1978-10-01

    Leaching of tritium from cement composites into an aqueous phase has been studied to evaluate the safety of incorporation of the tritiated liquid waste into cement. Leaching tests were performed by the method recommended by the International Atomic Energy Agency. The Leaching fraction was measured as functions of waste-cement ratio (Wa/C), temperature of leachant and curing time. The tritium leachability of cement in the long term test follows the order: alumina cement portland cement slag cement. The fraction of tritium leached increases with increasing Wa/C and temperature and decreasing curing period. A deionized water as a leachant gives a slightly higher leachability than synthetic sea water. The amount leached of tritium from a 200 l drum size specimen was estimated on the basis of the above results. (author)

  14. Mineralogy and microstructure of two Mexican Portland cements for the confinement of radioactive waste

    International Nuclear Information System (INIS)

    Galicia A, E.; Badillo A, V. E.; Ramirez S, J. R.; Nava E, N.

    2014-10-01

    The cementitious materials are involved in the different stages of radioactive waste management because they are used for the waste immobilization in the container, as well as filling in the spaces between containers vaults and also as engineering barrier and construction material in civil construction site. Therefore, is necessary to have a study of commercial cement available nationwide involving solid timely analysis in order to identify which phases are responsible for confinement of radionuclides, if considered the most reactive phase -CSH- or called secondary phases. In this research the hydration products of cement are presented as well as its importance in the nuclear industry. The analysis and observation of the cement clinker and the hydration products on the manufactured pulps with two commercial cements resistant to sulphates was realized using the observation technique of solid X-ray diffraction and nuclear analytic techniques of Moessbauer spectroscopy and X-Ray Fluorescence. The results show the presence of calcium silicate hydrates in the amorphous phase and the presence of ettringite crystals and portlandite sheets is appreciated. The abundant iron phase called tetra calcium ferro aluminate has been identified by Moessbauer spectroscopy. (Author)

  15. An Experimental Study of Portland Cement and Superfine Cement Slurry Grouting in Loose Sand and Sandy Soil

    OpenAIRE

    Weijing Yao; Jianyong Pang; Yushan Liu

    2018-01-01

    Grouting technology is widely applied in the fields of geotechnical engineering in infrastructure. Loose sand and sandy soil are common poor soils in tunnel and foundation treatments. It is necessary to use superfine cement slurry grouting in the micro-cracks of soil. The different effectiveness of Portland cement slurry and superfine cement slurry in sandy soil by the laboratory grouting experiment method were presented in this paper. The grouting situations of superfine cement slurry inject...

  16. Laboratory Electrical Resistivity Studies on Cement Stabilized Soil

    Science.gov (United States)

    Lokesh, K. N.; Jacob, Jinu Mary

    2017-01-01

    Electrical resistivity measurement of freshly prepared uncured and cured soil-cement materials is done and the correlations between the factors controlling the performance of soil-cement and electrical resistivity are discussed in this paper. Conventional quality control of soil-cement quite often involves wastage of a lot of material, if it does not meet the strength criteria. In this study, it is observed that, in soil-cement, resistivity follows a similar trend as unconfined compressive strength, with increase in cement content and time of curing. Quantitative relations developed for predicting 7-day strength of soil-cement mix, using resistivity of the soil-cement samples at freshly prepared state, after 1-hour curing help to decide whether the soil-cement mix meets the desired strength and performance criteria. This offers the option of the soil-cement mix to be upgraded (possibly with additional cement) in its fresh state itself, if it does not fulfil the performance criteria, rather than wasting the material after hardening. PMID:28540364

  17. Dose response effect of cement dust on respiratory muscles competence in cement mill workers.

    Science.gov (United States)

    Meo, Sultan A; Azeem, Muhammad A; Qureshi, Aijaz A; Ghori, G Moinudin; Al-Drees, Abdul Majeed; Feisal Subhan, Mirza Muhammad

    2006-12-01

    Electromyography (EMG) of respiratory muscles is a reliable method of assessing the ventilatory muscle function, but still its use has not been fully utilized to determine the occupational and environmental hazards on respiratory muscles. Therefore, EMG of intercostal muscles was performed to determine the dose response effect of cement dust on respiratory muscles competence. Matched cross-sectional study of EMG in 50 non-smoking cement mill workers with an age range of 20 - 60 years, who worked without the benefit of cement dust control ventilation or respiratory protective devices. EMG was performed by using surface electrodes and chart recorder. Significant reduction was observed in number of peaks (p competence and stratification of results shows a dose-effect of years of exposure in cement mill.

  18. Corrosion-resistant Foamed Cements for Carbon Steels

    Energy Technology Data Exchange (ETDEWEB)

    Sugama T.; Gill, S.; Pyatina, T., Muraca, A.; Keese, R.; Khan, A.; Bour, D.

    2012-12-01

    The cementitious material consisting of Secar #80, Class F fly ash, and sodium silicate designed as an alternative thermal-shock resistant cement for the Enhanced Geothermal System (EGS) wells was treated with cocamidopropyl dimethylamine oxide-based compound as foaming agent (FA) to prepare numerous air bubble-dispersed low density cement slurries of and #61603;1.3 g/cm3. Then, the foamed slurry was modified with acrylic emulsion (AE) as corrosion inhibitor. We detailed the positive effects of the acrylic polymer (AP) in this emulsion on the five different properties of the foamed cement: 1) The hydrothermal stability of the AP in 200 and #61616;C-autoclaved cements; 2) the hydrolysis-hydration reactions of the slurry at 85 and #61616;C; 3) the composition of crystalline phases assembled and the microstructure developed in autoclaved cements; 4) the mechanical behaviors of the autoclaved cements; and, 5) the corrosion mitigation of carbon steel (CS) by the polymer. For the first property, the hydrothermal-catalyzed acid-base interactions between the AP and cement resulted in Ca-or Na-complexed carboxylate derivatives, which led to the improvement of thermal stability of the AP. This interaction also stimulated the cement hydration reactions, enhancing the total heat evolved during cement’s curing. Addition of AP did not alter any of the crystalline phase compositions responsible for the strength of the cement. Furthermore, the AP-modified cement developed the porous microstructure with numerous defect-free cavities of disconnected voids. These effects together contributed to the improvement of compressive-strength and –toughness of the cured cement. AP modification of the cement also offered an improved protection of CS against brine-caused corrosion. There were three major factors governing the corrosion protection: 1) Reducing the extents of infiltration and transportation of corrosive electrolytes through the cement layer deposited on the underlying CS

  19. A statistical investigation of the rheological properties of magnesium phosphate cement

    OpenAIRE

    Yue, Y.; Bai, Y.; Hu, W.; You, C.; Qian, J.; McCague, C.; Jin, F.; Al-Tabbaa, A.; Mo, L.; Deng, M.

    2016-01-01

    Magnesium phosphate cement (MPC) is a promising material applied for rapid patch repairing in civil engineering and waste immobilisation in nuclear industry. However, the rheological properties of this new binder material which highly affects its engineering application, is to be explored. The current work aims at investigating the rheological properties of MPC along 98 with determining the optimum conditions to obtain MPC materials with desirable rheological performances. ...

  20. Evaluation of energy efficiency opportunities of a typical Moroccan cement plant: Part I. Energy analysis

    International Nuclear Information System (INIS)

    Fellaou, S.; Bounahmidi, T.

    2017-01-01

    Highlights: • We have analyzed the degree of freedom of the overall system. • We validated the redundant measurements by the Lagrange multipliers technique. • We have analyzed the mass and the energy balances by two approaches. • We identified the factors that penalize the energetic performance of the whole plant. • We assessed options to improve energy efficiency of the entire cement plant. - Abstract: The cement industry is one of Morocco’s most highly energy intensive economic sectors. It suffers from abnormally high cost of energy supplies, representing more than two thirds of the cost of cement; the first item of expenditure is electricity and fuel with 40% and 30% respectively. Herefor, much more effort is needed to make the cement sector reach energy saving targets set by the Moroccan energy efficiency strategy. The present work aims to evaluate energy performance of an existing Moroccan cement plant based on a detailed mass and energy balances analysis. Redundant measurements were validated by the Lagrange multipliers technique before being used for the calculation of unmeasured variables. The values for energy consumption and related losses through the whole production line are reported, and the results obtained have been used to assess the energy performance of the process. The evaluation was completed by both an analysis of possible energy loss sources and important solutions described in the international literature to improve the energy efficiency of the entire cement plant.