Development of a numerical methodology to simulate the roller expansion forming process
International Nuclear Information System (INIS)
A distinguishing design feature of CANDU nuclear reactors is the use of horizontal fuel channels housed in a horizontal vessel called a calandria, which is made of stainless steel 304L. Each channel consists of a Zr-2.5%Nb alloy pressure tube and an externally concentric Zr-2 calandria tube. The calandria tubes are joined to the end plates (tubesheets) of the calandria vessel by joints formed by roller expansion. The bores in the tubesheets are grooved. Roller expanded joints provide a cost effective means of joining dissimilar materials, require minimal space and no maintenance. The quality of these roller expanded joints is important from a sealing, strength and stress corrosion point of view. The roller expansion process consists of expanding the calandria tubes to deform them plastically against the bores and into the grooves of the tubesheets. Therefore, understanding the ...
2006-04-03
Shielding augmentation for HFU penetration in calandria vault of 540 MWe PHWR
International Nuclear Information System (INIS)
This paper consists the radiation streaming analysis of Horizontal Flux Unit (HFU) penetrations in Calandria Vault of 540 MWe PHWR. There are total 7 HFU penetrations on west wall of calandria vault. As these penetrations are in accessible area, a detailed analysis has been carried out to find the neutron and gamma dose rates around these penetrations when reactor is operating. Analysis has been carried out Using the computer code MCNP and DOT-III. Based on the predictions at HFU penetrations, shielding arrangement was recommended. Neutron and gamma dose rate higher than estimated were observed at TAPS-4. This was because of installed shield not being similar to recommended one due to site conditions. Subsequently semi-empirical calculations using measured data were carried out by MCNP to further augment the existing shield taking into consideration the space limitations at site. (author)
2006-11-13
Radiation streaming analysis of horizontal penetrations in calandria vault of TAPP-3, 4
International Nuclear Information System (INIS)
This paper consists the radiation streaming analysis of Horizontal penetrations in Calandria Vault of 540 MWe PHWR. There are total 19 penetrations, penetrating east and west walls of calandria vault of 540 MWe PHWR. These penetrations are provided to accommodate ion chambers. HFUs and SDS - 2. Penetrations described here are not present in 220 MWe units except for ion chamber penetrations. As these penetrations are in accessible area, a detailed analysis has been carried out to find out the neutron and gamma dose rates around these penetrations when reactor is operating. Analysis has been carried out using computer code DOT-III and MCNP. Predictions by this method compare well with the measurements at ion chamber locations at KGS-1,2. (author)
2006-11-13
Safety considerations of active process water system shutdown for TAPP - 3 and 4
International Nuclear Information System (INIS)
Active Process Water (APW) System, provided as unitized closed loop system in Tarapur Atomic Power Project Units-3 and 4, serves to remove heat from various heat exchangers. One of the important loads served by APW system is shutdown cooling heat exchangers and if APW shutdown is taken then reactor cannot be maintained in cold shutdown condition. It is estimated that after 7 days of reactor shutdown, if about 20% of the normal cooling flow to shutdown cooling heat exchangers is provided then along with keeping PHT in cold shutdown state, reactor components, moderator, end shield water, calandria vault water and calandria vault concrete temperature can be maintained within technical specification limits for extended duration. (author)
2005-12-01
Energy Technology Data Exchange (ETDEWEB)
There are 760 feederpipes, which they are connected to inlet/outlet of the 380 pressure tube channels on the front of the calandria, in CANDU-type Reactor of Wolsung Nuclear Power Plant. As an ISI(In-Service Inspection) and PSI (Post-Service Inspection) requirements, maintenance activities of measuring the thickness of curvilinear part of feederpipe and inspecting the feederpipe support area within calandria are needed to ensure continued reliable operation of nuclear power plant. And ultrasonic probe is used to measure the thickness of curvilinear part of feederpipe, however workers are exposed to radioactivity irradiation during the measurement period. But, it is exposed to radioactivity irradiation during the measurement period. But, it is impossible to inspect feederpipe support area thoroughly because of narrow and confined accessibility, that is , an inspection space between the pressure tube channels is less than 100 mm and pipes in ...
1999-12-01
State-of-the-art technology for production of seamless tubes in zirconium and titanium alloys
International Nuclear Information System (INIS)
Zircaloy fabrication plant manufactures all the necessary Zr-2 components like fuel canning tubes, calandria tubes and other rod and sheet products. This plant is having a capacity of producing about 4 lakh nos. of PHWR fuel tubes per annum. These tubes are seamless, thin walled with close dimensional tolerances and stringent mechanical properties. The plant has established all the facilities required to produce these tubes with required quality.
Development of video probe system for inspection of feeder pipe support in calandria reactor
Energy Technology Data Exchange (ETDEWEB)
There are 760 feederpipes, which they are connected to inlet/outlet of the 380 pressure tube channels on the front of the calandria, in CANDU-type Reactor of Wolsung Nuclear Power Plant. As an ISI(In-Service Inspection) and PSI (Post- Service Inspection) requirements, maintenance activities of measuring the thickness of curvilinear part of feederpipe and inspecting the feederpipe support area within calandria are needed to ensure continued reliable operation of nuclear power plant. And untrasonic probe is used to measure the thickness of curvilinear part of feederpipe, however workers are exposed to radioactivity irradiation during the measurement period. But, it is impossible to inspect feederpipe support area thoroughlv because of narrow and confined accessibility, that is, an inspection space between the pressure tube channels is less than 100mm and pipes in feederpipe support area are congested. And also, workers involved in inspecting ...
2000-07-01
Jet flow analysis of liquid poison injection in a CANDU reactor using source term
Energy Technology Data Exchange (ETDEWEB)
For the performance analysis of Canadian deuterium uranium (CANDU) reactor shutdown system number 2 (SDS2), a computational fluid dynamics model of poison jet flow has been developed to estimate the flow field and poison concentration formed inside the CANDU reactor calandria. As the ratio of calandria shell radius over injection nozzle hole diameter is so large (1055), it is impractical to develop a full-size model encompassing the whole calandria shell. In order to reduce the model to a manageable size, a quarter of one-pitch length segment of the shell was modeled using symmetric nature of the jet; and the injected jet was treated as a source term to avoid the modeling difficulty caused by the big difference of the hole sizes. For the analysis of an actual CANDU-6 SDS2 poison injection, the grid structure was determined based on the results of two-dimensional real- and source-jet simulations. The maximum injection ...
2001-01-01
Severe accident analysis for Wolsung nuclear power plants
Energy Technology Data Exchange (ETDEWEB)
Severe accident analysis has been performed for the Wolsung nuclear power= plants in Korea to investigate severe accident phenomena of CANDU-600 reactors as a part of Level II PSA study. The accident sequence analyzed in this paper is loss of active heat sinks (LOAH) which is caused by loss of off-site power, diesel generators, and DC power. ISAAC (Integrated Severe Accident Analysis Code) computer code developed by KAERI (Korea Atomic Energy Research Institute) was used in this analysis. This paper describes the important thermal-hydraulics and source term behaviors in the primary system and inside containment, and the failure mechanisms of calandria vessel and containment. In addition, some insights for accident management program (AMP) are also given. (Author) 5 refs., 1 tab., 12 figs.
1997-05-01
Severe accident analysis for Wolsung nuclear power
Energy Technology Data Exchange (ETDEWEB)
Severe accident analysis has been performed for the Wolsung nuclear power plants in Korea to investigate severe accident phenomena of CANDU-600 reactors as a part of Level II PSA study. The accident sequence analyzed in this paper is loss of active heat sinks (LOAH) which is caused by loss of off-site power, diesel generators, and DC power, ISAAC(Integrated Severe Accident Analysis Code) computer code developed by KAERI (Korea Atomic Energy Research Institute) was used in this analysis. This paper describes the important thermal-hydraulics and source term behaviors in the primary system and inside containment, and the failure mechanisms of calandria vessel and containment. In addition, some insights for accident management program (AMP) are also given.
1997-05-01
Mode shape and natural frequency identification for seismic analysis from background vibration
International Nuclear Information System (INIS)
Background vibration in a CANDU plant can be used to determine the dynamic characteristics of major items of equipment, such as calandria, the fuelling machines and the primary heat transport pumps. These dynamic characteristics can then be used to verify the seismic response of the equipment which, at present, is based on theoretical models only. The feasibility and basic theory of this new approach (which uses accelerations measured at several points on a structure and does not require knowledge of the source of excitation) was established in Phase I of the study. This report is based on Phase II in which the methods of analysis developed in Phase I were improved and verified experimentally. A Fast Fourier Transform (FFT) algorithm was incorporated and an interactive curve fitting technique was developed to obtain the dynamic characteristics in the form of natural frequencies, mode shapes and damping ratios. The method is now available for use at a CANDU plant.
1984-02-06
Re-Analysis of In-Service Inspection of Pressure Tubes and Feeder Pipes in Wolsong Unit 1
Energy Technology Data Exchange (ETDEWEB)
Since the first commercial operation in 1983, Wolsung unit 1 has experienced several aging phenomena, especially in pressure tubes and feeder pipes. In case of pressure tubes, in-service inspections (ISI) revealed that a major portion of inspected tubes was in contact with calandria tubes. The likelihood of blister formation was a safety concern because it is a potential threat to pressure tube integrity. Wolsung unit 1 was, therefore, subjected to the SLAR (Spacer Location And Reposition) work to separate the contacted pressure tubes from calandria tubes. In this paper, experience of in-service inspection to the pressure tubes will be discussed including the irradiation creep elongation and CIGAR (Channel Inspection and Gauging Apparatus for Reactors) examination of pressure tubes. On the other hand, the problem of wall thinning in the feeder pipes became of great concern since 1996. Inspections, in compliance with CSA N285.4, were conducted ...
2005-07-01
Re-Analysis of In-Service Inspection of Pressure Tubes and Feeder Pipes in Wolsong Unit 1
International Nuclear Information System (INIS)
Since the first commercial operation in 1983, Wolsung unit 1 has experienced several aging phenomena, especially in pressure tubes and feeder pipes. In case of pressure tubes, in-service inspections (ISI) revealed that a major portion of inspected tubes was in contact with calandria tubes. The likelihood of blister formation was a safety concern because it is a potential threat to pressure tube integrity. Wolsung unit 1 was, therefore, subjected to the SLAR (Spacer Location And Reposition) work to separate the contacted pressure tubes from calandria tubes. In this paper, experience of in-service inspection to the pressure tubes will be discussed including the irradiation creep elongation and CIGAR (Channel Inspection and Gauging Apparatus for Reactors) examination of pressure tubes. On the other hand, the problem of wall thinning in the feeder pipes became of great concern since 1996. Inspections, in compliance with CSA N285.4, were conducted ...
2005-10-27
Improvement of top shield analysis technology for CANDU 6 reactor
Energy Technology Data Exchange (ETDEWEB)
As for Wolsung NPP unit 1, radiation shielding analysis was performed by using neutron diffusion codes, one-dimensional discrete ordinates code ANISN, and analytical methods. But for Wolsung NPP unit 2, 3, and 4, two-dimensional discrete ordinates code DOT substituted for neutron diffusion codes. In other words, the method of analysis and computer codes used for radiation shielding of CANDU 6 type reactor have been improved. Recently Monte Carlo MCNP code has been widely utilized in the field of radiation physics and other radiation related areas because it can describe an object sophisticately by use of three-dimensional modelling and can adopt continuous energy cross-section library. Nowadays Monte Carlo method has been reported to be competitive to discrete ordinate method in the field of radiation shielding and the former has been known to be superior to the latter for complex geometry problem. However, Monte Carlo method had not been used for radiation streaming calculation in the ...
1996-07-01
Estimation of source term release during SGTR sequences at Wolsong plants
International Nuclear Information System (INIS)
Source term release characteristics are analyzed for the severe SGTR (Steam Generator Tube Rupture) sequences beyond the design basis accidents in Wolsong 2/3/4 plants which are of CANDU6 type reactor. In PWRs, SGTR sequences have long been recognized to be important and are distinctly different from the non-bypass sequences since there is a direct fission product release path from the primary system to the environment bypassing the containment gas volume. Meanwhile, a SGTR in a CANDU reactor is analyzed not to provide a complete and direct path into the environment for the source term resulting from a severe accident. This is because the majority of the fission product released arises from heatup and interactions of the disassembled fuel channel segments and debris in the calandria tank rather than from fuel heatup in the fuel channel. These fission products are released from the calandria tank into the containment atmosphere through the four ...
1998-10-21
International Nuclear Information System (INIS)
Non-destructive Evaluation (NDE) plays a major role in ensuring the safe and reliable operation of PHWRs which are the mainstay of India's nuclear power programme. An important in-service inspection (ISI) requirement in these reactors is carried out through Eddy Current Testing (ECT) of the pressure tube (PT)/calandria tube (CT) assemblies. The material of construction of these assemblies is zircaloy-2. The two main objectives of this ISI are the detection of garter spring between CT and PT and the profiling of gap between CT and PT. The paper discusses the work carried out at the authors' laboratory on the development of ECT probes for ISI of PT/CT assemblies. Emphasis has been given on the work done on the design and optimisation of the probes using computer modeling. A 2-D finite element code has been developed for this purpose. The code is developed around a diffusion equation which can be derived from Maxwell's equations governing the electromagnetic ...
1991-12-01
Compatibility analysis of DUPIC fuel (part 3) - radiation physics analysis
International Nuclear Information System (INIS)
As a part of the compatibility analysis of DUPIC fuel in CANDU reactors, the radiation physics calculations have been performed for the CANDU primary shielding system, thermal shield, radiation damage, transportation cask and storage. At first, the primary shield system was assessed for the DUPIC fuel core, which has shown that the dose rates and heat deposition rates through the primary shield of the DUPIC fuel core are not much different from those of natural uranium core because the power levels on the core periphery are similar for both cores. Secondly, the radiation effects on the critical components and the themal shields were assessed when the DUPIC fuel is loaded in CANDU reactors. Compared with the displacement per atom (DPA) of the critical component for natural uranium core, that for the DUPIC fuel core was increased by -30% for the innermost groove and the weld points and by -10% for the corner of the calandria subshells and annular plates in the ...
2009-07-01
Commissioning and operation of new liquid poison injection based shut down system in TAPP-3 and 4
International Nuclear Information System (INIS)
Shut Down System - 2 (SDS - 2) of TAPP-3 and 4 works on the principle of rapid injection of gadolinium nitrate poison solution into bulk moderator in calandria using high pressure helium to shut down the reactor. This is a new system, in the context of Indian PHWRs, designed, engineered, commissioned and being operated in TAPP-3 and 4. The system design incorporates passive features such as floating polyethylene ball with ball-ball seat arrangement and locked open isolation ball valves with key interlock arrangement. This arrangement eliminates active valves downstream of poison tanks during SDS - 2 actuation. A series parallel arrangement of fast acting pilot controlled air operated valves, which keep the high pressure helium isolated from poison tanks in poised state, are the only active components. During commissioning and initial period of operation of TAPP-4, problems were encountered and were resolved by suitable modifications and the same were incorporated ...
2006-11-13
Assessment of leak detection capability of Candu 6 annulus gas system using moisture injection tests
Energy Technology Data Exchange (ETDEWEB)
The Candu 6 reactor assembly consists of an array of 380 pressure tubes, which are installed horizontally in a large cylindrical vessel, the Calandria, containing the low pressure heavy water moderator. The pressure tube is located inside calandria tube and the annulus between these tubes, which forms a closed loop with CO{sub 2} gas recirculating, is called the Annulus Gas System (AGS). It is designed to give an alarm to the operator even for a small pressure tube leak by a very sensitive dew point meter so that he can take a preventive action for the pressure tbe rupture incident. To judge whether the operator action time is enough or not in the design of Wolsung 2, 3, and 4, the Leak Before Break (LBB) assessment is required for the analysis of the pressure tube failure accident. In order to provide the required data for the LBB assessment of Wolsung Units 2, 3, 4, a series of leak detection capability tests was performed by injecting ...
1998-10-01
Verification of coolant flow distribution in 540 MWe Indian PHWR during commissioning
International Nuclear Information System (INIS)
The pressurized Heavy Water Reactor (PHWR) consists of horizontal calandria vessel containing a large number of pressure tubes (fuel channels) connected to the reactor inlet and outlet headers by individual feeders. Coolant flow distribution among the pressure tubes play a vital role in extraction of thermal power. For these reactors one of the design objectives is to achieve uniform coolant outlet temperatures by providing coolant flows according to the channel power. This is achieved by the design process known as feeder sizing. This basically consists of accounting for the individual channel power and centre line geometry of individual feeder and iteratively adjusting the feeder hydraulic resistances within the design constraints such as limiting flow velocities, channel flows. Recently, the first unit of 540 MWe i.e Tarapur Atomic Power Project (unit 4) has been commissioned. This paper discusses the verification of the coolant flow distribution in the core ...
2006-11-13
Development and field application of a leak sealant for the NRU water reflector
International Nuclear Information System (INIS)
The development and successful application of a unique leak sealant formulation comprised of a mixture of graded, hollow ceramic microspheres, surface oxidized aluminum powder and saturated gibbsite suspension is described. The project was undertaken to address the escalating leakage from up to 15 small weld defects in the water reflector vessel, an integral component of the NRU (National Research Universal) reactor calandria. The reflector surrounds the reactor core with a neutron reflecting blanket of light water. Injection of the sealant is typically done with the reactor shutdown and the water reflector system operating normally, but can also be performed with the reactor at full power. The procedure is simple and effective. Individual treatments of as little as 125 ml of sealant (10 ppm in the 12,500 L system) have yielded leak reductions exceeding 2000 L/day. The accumulated leak reductions of several treatments now total 90% of the historic high of 5,400 ...
2001-06-10
Finalisation of design provision for active process water system shut down at TAPP-3 and 4
International Nuclear Information System (INIS)
Active Process Water (APW) system is provided as a unitized system in TAPP-3 and 4. Maintenance on APW system requires shutdown of this system. As shut down heat exchangers are fed by APW system; during APW system shutdown cold shutdown state cannot be maintained. Therefore safety analysis is done to optimize the duration of reactor shutdown (which means low decay heat) after which APW shutdown can be taken with minimum water supply to the shutdown heat exchangers. Based on this analysis, it is proposed in technical specification that APW system shutdown can be taken after 7 days of reactor shutdown with shutdown heat exchangers supplied with about 20 % of normal APW flow. With this configuration, PHTS, moderator, end shield, calandria vault water temperature can be maintained within limits. A design provision is made at TAPP-3 and 4 to interconnect APW system of both units in such a way that one unit in addition to its own APW requirement can provide limited ...
2006-11-13
International Nuclear Information System (INIS)
In association with periodic inspection of CANDU nuclear power plant components, Canadian Standards Association issued CSA N285.8 in 2005 as technical requirements for in-service evaluation of zirconium alloy pressure tubes in CANDU reactors. This first version, CSA N285.8 involves procedures for, firstly, the evaluation of pressure tube flaws, secondly, the evaluation of pressure tube to calandria tube contact and, thirdly, the assessment of a reactor core, and material properties and derived quantities. The evaluation of pressure tube flaws includes delayed hydride cracking evaluation the procedures of which are stipulated based on the existing delayed hydride cracking models. For example, the evaluation of flaw-tip hydride precipitation during reactor cooldown involves a procedure to calculate the equilibrium hydrogen equivalent concentration in solution at the flaw tip, Htipas follows: Htip=Hfexp[- (VH delta no.)/RT], where Hf is the total bulk hydrogen ...
2007-05-10
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