Anti-corrosion mechanism of epoxy-resin and different content Fe2O3 coatings on magnesium alloy

Science.gov (United States)

Jin, Tao; Kong, Fan-mei; Bai, Rui-qin; Zhang, Ru-liang

2016-12-01

In this study, anti-corrosion coatings were prepared and coated successfully on magnesium alloy substrates by mixing nanopowders, solvent, curing agent with epoxy resin. The effect of the amount of iron trioxide (Fe2O3) on the adhesion strength and corrosion resistance on magnesium alloy was investigated with standard protocols, and electrochemical measurements were also made in 3.5 wt.% NaCl solutions. The surface morphology and corrosion mechanism after corrosion tests was characterized using FESEM analysis. Nanoparticles in matrix acted as filler, and interstitial cross-linked spaces and other coating artifacts regions (micro cracks and voids) would all affect the anti-corrosion properties of coating. The results showed the proper powder content not only provided adhesion strength to these coatings but also improved obviously their anticorrosion. Hydrogen bound to the amine nitrogen (1N) could take part in the curing process rather than hydrogen of the amide site due to the smaller Δ G and the more stable configuration.

Anticorrosive coatings for storage tanks; Revestimentos anticorrosivos para tanques de armazenamento de petroquimicos

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Jeferson de [Coordenacao dos Programas de Pos-graduacao em Engenharia (COPPE/UFRJ), RJ (Brazil). Lab. de Ensaios Nao Destrutivos, Corrosao e Soldagem; Silva, Cosmelina G. da; Mattos, Oscar R. [Coordenacao dos Programas de Pos-graduacao em Engenharia (COPPE/UFRJ), RJ (Brazil). Programa de Engenharia Metalurgica e de Materiais; Margarit-Mattos, Isabel C.P. [Universidade Federal do Rio de Janeiro (UFRJ), RJ (Brazil). Escola de Quimica. Dept. de Processos Inorganicos; Solymossy, Victor; Quintela, Joaquim P. [PETROBRAS S.A., Rio de Janeiro, RJ (Brazil). Centro de Pesquisas (CENPES)

2008-07-01

The anticorrosive performance of commercial coatings that can be employed inside petrochemical storing reservoirs was evaluated. The aim is to select products able to extend the time between maintenance. Some of the products tested are composites and formulas with novolac resins. The tests were: cathodic delamination and total immersion in distilled water at 40 deg C, formation water at 80 deg C, NaOH 20%, H{sub 2}SO{sub 4} 20%, MIBK, ethanol and naphtha. The performance evaluation took into account the presence of corrosion, blistering, adhesion loss and electrochemical properties. Based on the results, considerations are made about the adequacy of tests and procedures for the new generations of organic anticorrosive coatings. (author)

The capability of graphene on improving the electrical conductivity and anti-corrosion properties of Polyurethane coatings

Science.gov (United States)

Tong, Yao; Bohm, Siva; Song, Mo

2017-12-01

Graphite and graphene particles were used to reinforce the electrical conductivity and anti-corrosion properties of polyurethane (PU) coatings. The effect of graphite and graphene were compared. Hybrid filler using carbon nanotube was adopted as well and the performance in electrical conductivity was much superior to single filler system. At the same filler loading, the electrical conductivity of hybrid filler system was significantly higher than single filler system (0.77 S/m at 5 wt% while single filler system was not conductive). The conductive mechanism was revealed. In terms of anti-corrosion properties, the coatings with low filler loading had better anti-corrosion properties. The resistance values obtained from EIS (Electrochemical Impedance Spectroscopy) and four point probe method were compared and discussed.

Technology of Anticorrosive Protection of Steel Constructions by Coatings Based on Rapid-Hardening Bitumen-Latex Emulsion

Directory of Open Access Journals (Sweden)

Nykyforchyn, H.M.

2016-01-01

Full Text Available The recipes of rapid-hardening bitumen-latex emulsions and coatings on its base are created, in-laboratory tests of their physical, chemical and anticorrosive properties are carried out. The technology of anticorrosive protection and the installation technical documentation for making of aqueous bitumen-latex emulsion is developed, installation is mounted and a pilot lot of rapid-hardening emulsion is produced. Experimental-industrial approbation of the technology of coating formation on pipes in oil and gas industry is carried out.

Anticorrosion Coating using Olea sp. Leaves Extract

Science.gov (United States)

Ikhmal, W. M. K. W. M.; Yasmin, M. Y. N.; Fazira, M. F. M.; Rafizah, W. A. W.; Nik, W. B. Wan; Sabri, M. G. M.

2018-04-01

Olive leaves extract (OLE) was evaluated as green corrosion inhibitor for stainless steel grade 316L (SS316L) in several media using scanning electron microscope (SEM), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization techniques. The Fourier Transform Infrared (FTIR) spectroscopy results reveals several active compound indicated by O-H stretch, C=O stretch, C-OH stretch and C-N stretch which can be attributed to oleuropein and hydroxtyrosol acting as the main inhibiting sources for corrosion. The results obtained also show the inhibition efficiency of OLE increase with the increase of OLE concentration. Through its inhibitive action elucidate from the electrochemical analysis, the extract was found to act as a mixed type inhibitor. Micrographs by SEM showed that the surface of steel which has been coated with 0% and 20% of OLE coating extract possess a lot of pin holes or pores while the steel with 10% of OLE coating extract shows the surface has multiple cracks. This study clearly shows the efficiency of OLE as anticorrosion coating for control of stainless steel in marine application.

Facile fabrication of core-shell Pr6O11-ZnO modified silane coatings for anti-corrosion applications

Science.gov (United States)

Jeeva Jothi, K.; Palanivelu, K.

2014-01-01

In this work, we have developed a facile and inexpensive method to fabricate anti-corrosive and hydrophobic surface with hierarchical micro and nano structures. We demonstrate for the first time the use of praseodymium oxide doped zinc oxide (Pr6O11-ZnO) nanocomposites loaded in a hybrid sol-gel (SiOx/ZrOx) layer, to effectively protect the underlying steel substrate from corrosion attack. The influence of Pr6O11-ZnO gives the surprising aspects based on active anti-corrosion and hydrophobic coatings. The spherical SiO2 particles have been successfully coated with Pr6O11-ZnO layer through sol-gel process. The resulted SiO2@Pr6O11-ZnO core-shell was characterized by Transmission Electron Microscopy (TEM), X-ray diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), and X-ray Photoelectron Spectroscopy (XPS). The barrier properties of the intact coatings were assessed by Electrochemical Impedance Spectroscopy (EIS). The fabrication of SiO2@Pr6O11-ZnO shows dual properties of hydrophobic and anti-corrosion micro/nanostructured sol-gel coatings follows a single/simple step coating procedure. This study has led to a better understanding factor influencing the anti-corrosion performance with embedded nanocomposites. These developments are particularly for silane network@ Pr6O11-ZnO for self-healing and self-cleaning behavior which can be designed for new protective coating system.

The anti-corrosion behavior under multi-factor impingement of Hastelloy C22 coating prepared by multilayer laser cladding

Science.gov (United States)

Chen, Lin; Bai, Shu-Lin

2018-04-01

Hastelloy C22 coating was prepared on substrate of Q235 steel by high power multilayer laser cladding. The microstructure, hardness and anti-corrosion properties of coating were investigated. The corrosion tests in 3.5% NaCl solution were carried out with variation of impingement angle and velocity, and vibration frequency of sample. The microstructure of coating changes from equiaxed grain at the top surface to dendrites oriented at an angle of 60° to the substrate inside the coating. The corrosion rate of coating increases with the increase of impingement angle and velocity, and vibrant frequency of sample. Corrosion mechanisms relate to repassivation and depassivation of coating according to electrochemical measurements. Above results show that multilayer laser cladding can endow Hastelloy C22 coating with fine microstructures, high hardness and good anti-corrosion performances.

Large-scale fabrication of superhydrophobic polyurethane/nano-Al2O3 coatings by suspension flame spraying for anti-corrosion applications

Science.gov (United States)

Chen, Xiuyong; Yuan, Jianhui; Huang, Jing; Ren, Kun; Liu, Yi; Lu, Shaoyang; Li, Hua

2014-08-01

This study aims to further enhance the anti-corrosion performances of Al coatings by constructing superhydrophobic surfaces. The Al coatings were initially arc-sprayed onto steel substrates, followed by deposition of polyurethane (PU)/nano-Al2O3 composites by a suspension flame spraying process. Large-scale corrosion-resistant superhydrophobic PU/nano-Al2O3-Al coatings were successfully fabricated. The coatings showed tunable superhydrophilicity/superhydrophobicity as achieved by changing the concentration of PU in the starting suspension. The layer containing 2.0 wt.%PU displayed excellent hydrophobicity with the contact angle of ∼151° and the sliding angle of ∼6.5° for water droplets. The constructed superhydrophobic coatings showed markedly improved anti-corrosion performances as assessed by electrochemical corrosion testing carried out in 3.5 wt.% NaCl solution. The PU/nano-Al2O3-Al coatings with superhydrophobicity and competitive anti-corrosion performances could be potentially used as protective layers for marine infrastructures. This study presents a promising approach for fabricatiing superhydrophobic coatings for corrosion-resistant applications.

Anticorrosive organic/inorganic hybrid coatings

Science.gov (United States)

Gao, Tongzhai

Organic/inorganic hybrid coating system was developed for anticorrosion applications using polyurea, polyurethane or epoxide as the organic phase and polysiloxane, formed by sol-gel process, as the inorganic phase. Polyurea/polysiloxane hybrid coatings were formulated and moisture cured using HDI isocyanurate, alkoxysilane-functionalized HDI isocyanurate, and tetraethyl orthosilicate (TEOS) oligomers. Two urethanes were prepared using the same components as abovementioned in addition to the oligoesters derived from either cyclohexane diacids (CHDA) and 2-butyl-2-ethyl-1,3-propanediol (BEPD) or adipic acid (AA), isophthalic acid (IPA), 1,6-hexanediol (HD), and trimethylol propane (TMP). Accelerated weathering and outdoor exposure were performed to study the weatherability of the polyurethane/polysiloxane hybrid coating system. FTIR and solid-state 13C NMR revealed that the degradation of the hybrid coatings occurred at the urethane and ester functionalities of the organic phase. DMA and DSC analyses showed the glass transition temperature increased and broadened after weathering. SEM was employed to observe the change of morphology of the hybrid coatings and correlated with the gloss variation after weathering. Rutile TiO2 was formulated into polyurethane/polysiloxane hybrid coatings in order to investigate the effect of pigmentation on the coating properties and the sol-gel precursor. Chemical interaction between the TiO2 and the sol-gel precursor was investigated using solid-state 29Si NMR and XPS. The morphology, mechanical, viscoelastic, thermal properties of the pigmented coatings were evaluated as a function of pigmentation volume concentration (PVC). Using AFM and SEM, the pigment were observed to be well dispersed in the polymer matrix. The thermal stability, the tensile modulus and strength of the coatings were enhanced with increasing PVC, whereas the pull-off adhesion and flexibility were reduced with increasing PVC. Finally, the pigmented coatings were

Self-healing Coatings for an Anti-corrosion barrier in Damaged Parts

International Nuclear Information System (INIS)

Cho, Soo Hyoun

2009-01-01

Polymer coatings are commonly applied to metal substrates to prevent corrosion in aggressive environments such as high humidity and under salt water. Once the polymer coating has been breached, for example due to cracking or scratches, it loses its effectiveness, and corrosion can rapidly propagate across the substrate. The self-healing system we will describe prevents corrosion by healing the damage through a healing reaction triggered by the actual damage event. This self-healing coating solution can be easily applied to most substrate materials, and our dual-capsule healing system provides a general approach to be compatible with most common polymer matrices. Specifically, we expect an excellent anti-corrosion property of the self-healing coatings in damaged parts coated on galvanized metal substrates.

Comparative study on Ti/Zr/V and chromate conversion treated aluminum alloys: Anti-corrosion performance and epoxy coating adhesion properties

Energy Technology Data Exchange (ETDEWEB)

Zhu, Wen; Li, Wenfang, E-mail: mewfli@163.com; Mu, Songlin; Fu, Nianqing; Liao, Zhongmiao

2017-05-31

Highlights: • The surface roughness and surface free energy of the AA6063 are significantly increased after TZVCC treatment. • The anti-corrosion performance of the AA6063 is effectively enhanced after TZVCC treatment. • Both the corrosion resistance and wet adhesion properties of the epoxy coating on the AA6063 are noticeably improved after TZVCC treatment. - Abstract: In this study, a Ti/Zr/V conversion coating (TZVCC) was deposited on the surface of aluminum alloy 6063 (AA6063) as an alternative of the chromate conversion coating (CCC). Both the TZVCC treated AA6063 (TZVCC/AA6063) and CCC treated AA6063 (CCC/AA6063) were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), atomic force microscope (AFM) and contact angle measuring device. The anti-corrosion performance of the TZVCC/AA6063 and CCC/AA6063 was evaluated by electrochemical measurements and neutral salt spray tests. It showed that both the surface roughness and surface free energy of the AA6063 were significantly increased after TZVCC treatment. The anti-corrosion performance of TZVCC/AA6063 was superior to that of CCC/AA6063. In addition, the effects of the TZVCC and CCC on the adhesion properties and anti-corrosion performance of epoxy coating applied on samples were examined by pull-off tests and electrochemical impedance spectroscopy (EIS). The dry, wet and recovery adhesive strengths of the epoxy coating on TZVCC treated samples (epoxy coated TZVCC/AA6063) were very close to those of epoxy coating on CCC treated ones (epoxy coated CCC/AA6063). The epoxy coated TZVCC/AA6063 showed better corrosion resistance than the epoxy coated CCC/AA6063 and epoxy coated AA6063.

Nanostructured superhydrophobic polysiloxane coating for high barrier and anticorrosion applications in marine environment.

Science.gov (United States)

Arukalam, Innocent O; Oguzie, Emeka E; Li, Ying

2018-02-15

The use of epoxy and polyurethane coatings as marine topcoats, have been influenced by their inherent high surface energy property which increases their affinity to water and microorganisms. Thus, their susceptibility to degradation is enhanced. Because of this defect, recently, nanostructured hydrophobic and superhydrophobic polysiloxane coatings are being preferred as topcoats. But the appropriate nanoparticle size and matrix:filler ratio which provide guide for the design of desired topcoats are scarcely available. In view of this, a series of hydrophobic and superhydrophobic coatings were prepared by sol-gel process based on perfluorodecyltrichlorosilane (FDTS), different nanoZnO particles and poly(dimethylsiloxane) (PDMS):nanoZnO ratios. The liquid repellency, surface morphology and roughness of the coatings were conducted by use of contact angle goniometer, field emission scanning electron microscopy and atomic force microscopy, respectively. Additionally, the electrochemical and salt spray corrosion tests were conducted. According to the results, modifications of the coatings showed that anticorrosion performance was considerably influenced by the surface properties which were dependent on nanoZnO size and PDMS:nanoZnO ratio. Remarkably, the optimum effect was observed on the superhydrophobic coating based on 30 nm ZnO and 1:1 ratio. This displayed highest anticorrosion performance, and is therefore recommended as a guide for the design of marine topcoats. Copyright © 2017 Elsevier Inc. All rights reserved.

Intelligent saline enabled self-healing of multilayer coatings and its optimization to achieve redox catalytically provoked anti-corrosion ability

Energy Technology Data Exchange (ETDEWEB)

Syed, Junaid Ali; Tang, Shaochun; Meng, Xiangkang, E-mail: mengxk@nju.edu.cn

2016-10-15

Highlights: • Multilayer coatings were prepared with good self-healing and anti-corrosion ability. • The lifespan of SS is much improved and it is stable even after 120 h in 3.5% NaCl. • Multilayer structure with redox catalytic and self-healing ability leads to high P{sub e}. • Saline-triggered self-healing and anti-corrosion mechanisms were envisaged. - Abstract: To obtain a coating with both self-healing and redox catalytic ability to protect a metal substrate from corrosion under aggressive environment is strongly desired. Herein, we report the design and fabrication of intelligent polyaniline-polyacrylic acid/polyethyleneimine (PANI-PAA/PEI) multilayer composite coatings by spin assembly. The main influencing factors, including solution concentration (c) and disk rotating speed (ω) were studied in order to gain excellent performance. The resulting multilayer coatings with thickness in a range from 0.47 to 2.94 μm can heal severe structural damages and sustain a superior anti-corrosive performance for 120 h in 3.5% NaCl. The PANI-PAA layer enhances the anti-corrosion property and PEI layer contributes to the self-healing ability as well as their multilayer combination strengthens them. The improved self-healing ability is attributed to the rearrangement and reversible non-covalent interactions of the PANI-PAA and PEI layers that facilitates electrostatic repairing.

Complex anticorrosion coating for ZK30 magnesium alloy

International Nuclear Information System (INIS)

Lamaka, S.V.; Knoernschild, G.; Snihirova, D.V.; Taryba, M.G.; Zheludkevich, M.L.; Ferreira, M.G.S.

2009-01-01

This work aims at developing a new complex anticorrosion protection system for ZK30 magnesium alloy. This protective coating is based on an anodic oxide layer loaded with corrosion inhibitors in its pores, which is then sealed with a sol-gel hybrid polymer. The porous oxide layer is produced by spark anodizing. The sol-gel film shows good adhesion to the oxide layer as it penetrates through the pores of the anodized layer forming an additional transient oxide-sol-gel interlayer. The thickness of this complex protective coating is about 3.7-7.0 μm. A blank oxide-sol-gel coating system or one doped with Ce 3+ ions proved to be effective corrosion protection for the magnesium alloy preventing corrosion attack after exposure for a relatively long duration in an aggressive NaCl solution. The structure and the thickness of the anodized layer and the sol-gel film were characterized by scanning electron microscopy (SEM). The corrosion behaviour of the ZK30 substrates pre-treated with the complex coating was tested by electrochemical impedance spectroscopy (EIS), scanning vibrating electrode technique (SVET), and scanning ion-selective electrode techniques (SIET).

Creation of anticorrosion coatings for contact devices of rectifying columns

Directory of Open Access Journals (Sweden)

KATAMANOV Vladimir Leonidovich

2018-02-01

Full Text Available Today the main corrosion protection methods applied in contact devices of rectifying oil processing equipment, in particular, in mesh nozzles made of stainless steel, under relatively high temperatures (150–250оC and in the presence of aggressive components in oil raw materials (hydrogen sulfide, sulfides, mercaptans, other sulphurous compounds, chloride ions, organochlorine connections, water are to use special alloys as protecting covers as well as corrosion inhibitors that reduce corrosion action of hostile environment. At the same time, the disadvantages of the majority of these methods concern high operational costs, insufficient efficiency or protection ability designed only for a certain factor, but not for combination of them. In this regard corrosion resistance of mesh contact devices made of stainless steel (brand SUS 321 has been studied on three types of samples: alloy wire, welded grid, thin leaf. Titanium nitride (TiN and metallic coatings from nickel (Ni, titanium (Ti and chrome (Cr were used as anticorrosion coatings for the mentioned samples. These coverings were applied on samples in two ways: by means of electrolytic method and vacuum ion-plasma dusting. It was determined that optimal coating thickness is 10–15 microns as it is the thickness at which the produced films possess sufficient plasticity and do not exfoliate from the surface of the corresponding corrosion-proof alloy. The research of corrosion of samples of stainless steel SUS 321 with applied coverings and without them was performed by immersing the samples into compositions that contain oil as well as into the modeling hostile oil-containing environment. As a result of the conducted researches it was determined that the protecting covers of chrome and titanium nitride applied with vacuum ion-plasma dusting method are the most effective coatings from the point of view of anticorrosive protection for mesh contact devices of stainless steel used in rectifying

Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

Energy Technology Data Exchange (ETDEWEB)

He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua, E-mail: lihua@nimte.ac.cn

2015-03-30

Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings.

Adsorption of alginate and albumin on aluminum coatings inhibits adhesion of Escherichia coli and enhances the anti-corrosion performances of the coatings

International Nuclear Information System (INIS)

He, Xiaoyan; Liu, Yi; Huang, Jing; Chen, Xiuyong; Ren, Kun; Li, Hua

2015-01-01

Graphical abstract: - Highlights: • Adsorption behaviors of alginate and albumin on Al coatings were investigated at molecular level. • The adsorption inhibits effectively the colonization of Escherichia coli bacteria. • The adsorption alters the wettability of the Al coatings. • The conditioning layer enhances anti-corrosion performances of the Al coatings. - Abstract: Thermal-sprayed aluminum coatings have been extensively used as protective layers against corrosion for steel structures in the marine environment. The corrosion usually deteriorates from marine biofouling, yet the mechanism of accelerated corrosion of the coatings remains elusive. As the first stage participating in biofouling process, adsorption of molecules plays critical roles in mediating formation of biofilm. Here, we report at molecular level the adsorption behaviors of albumin and marine polysaccharide on arc-sprayed aluminum coatings and their influence on adhesion of Escherichia coli. The adsorption of alginate and albumin was characterized by infrared spectra analyses and atomic force microscopic observation. The adsorption inhibits effectively adhesion of the bacteria. Further investigation indicates that alginate/albumin altered the hydrophilicity/hydrophobicity of the coatings instead of impacting the survival of the bacteria to decline their adhesion. The conditioning layer composed of the molecules enhances anti-corrosion performances of the coatings

Anticorrosive magnesium hydroxide coating on AZ31 magnesium alloy by hydrothermal method

International Nuclear Information System (INIS)

Zhu Yanying; Wu Guangming; Xing Guangjian; Li Donglin; Zhao Qing; Zhang Yunhong

2009-01-01

Magnesium alloys are potential biodegradable biomaterials in orthopedic surgery. However, the rapid degradation rate has limited their application in biomedical field. A great deal of studies have been done to improve the resistance of magnesium alloys. In this article, An anticorrosive magnesium hydroxide coating with a thickness of approximately 100μm was formed on an AZ31 magnesium alloy by hydrothermal method. The morphology of the coatings were observed by an optical microscope and SEM. And the samples were soaked in hank's solution (37 deg. C) to investigate the corrosion resistance. Magnesium alloy AZ31 with magnesium hydroxide coatings present superior corrosion resistance than untreated samples.

Reduction of cathodic delamination rates of anticorrosive coatings using free radical scavengers

DEFF Research Database (Denmark)

Sørensen, Per Aggerholm; Weinell, C. E.; Dam-Johansen, Kim

2010-01-01

Cathodic delamination is one of the major modes of failure for anticorrosive coatings subjected to a physical damage and immersed in seawater. The cause of cathodic delamination has been reported to be the result of a chemical attack at the coating-steel interface by free radicals and peroxides...... formed as intermediates in the cathodic reaction during the corrosion process. In this study, antioxidants (i.e., free radical scavengers and peroxide decomposers) have been incorporated into various generic types of coatings to investigate the effect of antioxidants on the rate of cathodic delamination...... of epoxy coatings on cold rolled steel. The addition of free radical scavengers to epoxy coatings improved the resistance toward cathodic delamination by up to 50% during seawater immersion, while peroxide decomposers had a limited effect. Testing using substrates prepared from stainless steel...

A Comparative Study on Graphene Oxide and Carbon Nanotube Reinforcement of PMMA-Siloxane-Silica Anticorrosive Coatings.

Science.gov (United States)

Harb, Samarah V; Pulcinelli, Sandra H; Santilli, Celso V; Knowles, Kevin M; Hammer, Peter

2016-06-29

Carbon nanotubes (CNTs) and graphene oxide (GO) have been used to reinforce PMMA-siloxane-silica nanocomposites considered to be promising candidates for environmentally compliant anticorrosive coatings. The organic-inorganic hybrids were prepared by benzoyl peroxide (BPO)-induced polymerization of methyl methacrylate (MMA) covalently bonded through 3-(trimethoxysilyl)propyl methacrylate (MPTS) to silica domains formed by hydrolytic condensation of tetraethoxysilane (TEOS). Single-walled carbon nanotubes and graphene oxide nanosheets were dispersed by surfactant addition and in a water/ethanol solution, respectively. These were added to PMMA-siloxane-silica hybrids at a carbon (CNT or GO) to silicon (TEOS and MPTS) molar ratio of 0.05% in two different matrices, both prepared at BPO/MMA molar ratios of 0.01 and 0.05. Atomic force microscopy and scanning electron microscopy showed very smooth, homogeneous, and defect-free surfaces of approximately 3-7 μm thick coatings deposited onto A1020 carbon steel by dip coating. Mechanical testing and thermogravimetric analysis confirmed that both additives CNT and GO improved the scratch resistance, adhesion, wear resistance, and thermal stability of PMMA-siloxane-silica coatings. Results of electrochemical impedance spectroscopy in 3.5% NaCl solution, discussed in terms of equivalent circuits, showed that the reinforced hybrid coatings act as a very efficient anticorrosive barrier with an impedance modulus up to 1 GΩ cm(2), approximately 5 orders of magnitude higher than that of bare carbon steel. In the case of GO addition, the high corrosion resistance was maintained for more than 6 months in saline medium. These results suggest that both carbon nanostructures can be used as structural reinforcement agents, improving the thermal and mechanical resistance of high performance anticorrosive PMMA-siloxane-silica coatings and thus extending their application range to abrasive environments.

Anticorrosive performance of waterborne epoxy coatings containing water-dispersible hexagonal boron nitride (h-BN) nanosheets

Science.gov (United States)

Cui, Mingjun; Ren, Siming; Chen, Jia; Liu, Shuan; Zhang, Guangan; Zhao, Haichao; Wang, Liping; Xue, Qunji

2017-03-01

Homogenous dispersion of hexagonal boron nitride (h-BN) nanosheets in solvents or in the polymer matrix is crucial to initiate their many applications. Here, homogeneous dispersion of hexagonal boron nitride (h-BN) in epoxy matrix was achieved with a water-soluble carboxylated aniline trimer derivative (CAT-) as a dispersant, which was attributed to the strong π-π interaction between h-BN and CAT-, as proved by Raman and UV-vis spectra. Transmission electron microscopy (TEM) analysis confirmed a random dispersion of h-BN nanosheets in the waterborne epoxy coatings. The deterioration process of water-borne epoxy coating with and without h-BN nanosheets during the long-term immersion in 3.5 wt% NaCl solution was investigated by electrochemical measurements and water absorption test. Results implied that the introduction of well dispersed h-BN nanosheets into waterborne epoxy system remarkably improved the corrosion protection performance to substrate. Moreover, 1 wt% BN/EP composite coated substrate exhibited higher impedance modulus (1.3 × 106 Ω cm2) and lower water absorption (4%) than those of pure waterborne epoxy coating coated electrode after long-term immersion in 3.5 wt% NaCl solution, demonstrating its superior anticorrosive performance. This enhanced anticorrosive performance was mainly ascribed to the improved water barrier property of epoxy coating via incorporating homogeneously dispersed h-BN nanosheets.

Anticorrosive Performance of Zinc Phosphate Coatings on Mild Steel Developed Using Galvanic Coupling

Directory of Open Access Journals (Sweden)

M. Arthanareeswari

2013-01-01

Full Text Available The anticorrosive performance of zinc phosphate coatings developed by galvanic coupling technique on mild steel substrates using the cathode materials such as titanium (Ti, copper (Cu, brass (BR, nickel (Ni, and stainless steel (SS is elucidated in this study. Thermal and chemical stability tests, immersion test in 3.5% NaCl, ARE salt droplet test, and salt spray test were carried out. The study reveals that the mild steel substrates phosphated under galvanically coupled condition showed better corrosion resistance than the one coated without coupling. The open circuit potential (OCP of phosphated mild steel panels in 3.5% NaCl was found to be a function of phosphate coating weight and porosity of the coating.

Effect of perfluorodecyltrichlorosilane on the surface properties and anti-corrosion behavior of poly(dimethylsiloxane)-ZnO coatings

Science.gov (United States)

Arukalam, Innocent O.; Meng, Meijiang; Xiao, Haigang; Ma, Yuantai; Oguzie, Emeka E.; Li, Ying

2018-03-01

Poly(dimethylsiloxane)-ZnO coatings modified with different amounts of perfluorodecyltrichlorosilane (FDTS) were prepared using sol-gel technique. The results of field emission scanning electron microscopy (FESEM) and atomic force microscopy (AFM) examinations showed that the surface structures and roughness of the coatings were respectively influenced by the increasing addition of FDTS. The water contact angle measurements showed maximum value of 130.52° with the 0.10 g FDTS-modified coating sample. The X-ray photoelectron spectroscopy (XPS) results indicated the coatings' hydrophobicity was also influenced by surface chemistry. The FTIR-ATR characterization results showed there was remarkable increase in the crystallinity of 0.10 g FDTS-modified coating after modification, and was confirmed by differential scanning calorimetry (DSC) analysis of crystallization temperature and the X-ray diffraction (XRD) results with an estimation of 71.29% percent crystallinity. The mechanical properties of the coatings were also conducted. The EIS measurements for anti-corrosion behavior showed that 0.10 g FDTS-modified coating had the highest barrier performance and lowest rate of degradation. Indeed, the obtained data have demonstrated that 0.10 g (≈ 0.18%) FDTS produced the most significantly effect on the surface and barrier properties of the coatings and thus, can effectively be used for anti-corrosion application in the marine environments.

Self-healing anticorrosive organic coating based on an encapsulated water reactive silyl ester: synthesis and proof of concept

NARCIS (Netherlands)

García, S.J.; Fischer, H.R.; White, P.A.; Mardel, J.; González-García, Y.; Mol, J.M.C.; Hughes, A.E.

2011-01-01

In this paper a self-healing anticorrosive organic coating based on an encapsulated water reactive organic agent is presented. A reactive silyl ester is proposed as a new organic reactive healing agent and its synthesis, performance, incorporation into an organic coating and evaluation of

Halloysite tubes as nanocontainers for anticorrosion coating with benzotriazole.

Science.gov (United States)

Abdullayev, Elshad; Price, Ronald; Shchukin, Dmitry; Lvov, Yuri

2009-07-01

Halloysite clay nanotubes were investigated as a tubular container for the corrosion inhibitor benzotriazole. Halloysite is a naturally occurring cylindrical clay mineral with an internal diameter in the nanometer range and a length up to several micrometers, yielding a high-aspect-ratio hollow tube structure. Halloysite may be used as an additive in paints to produce a functional composite coating material. A maximum benzotriazole loading of 5% by weight was achieved for clay tubes of 50 nm external diameters and lumen of 15 nm. Variable release rates of the corrosion inhibitor were possible in a range between 5 and 100 h, as was demonstrated by formation of stoppers at tube openings. The anticorrosive performance of the sol-gel coating and paint loaded with 2-5% of halloysite-entrapped benzotriazole was tested on copper and on 2024-aluminum alloy by direct exposure of the metal plates to corrosive media. Kinetics of the corrosion spot formation at the coating defects was analyzed by the scanning vibrating electrode technique, and an essential damping of corrosion development was demonstrated for halloysite-loaded samples.

Fabrication and Assessment of Crumb-Rubber-Modified Coatings with Anticorrosive Properties

Directory of Open Access Journals (Sweden)

Nasser Al-Aqeeli

2015-01-01

Full Text Available Scrap tires continue to be a major source of waste due to the lack of valuable and effective disposal routes. A viable solution to this problem is to recycle crumb rubber (CR—a granulated material derived from scrap tires—and use it to develop other valuable products. Herein we report the fabrication and characterization of CR-modified coatings with anticorrosive properties on metal substrates. By varying the particle size and concentration of CR, we have determined the coating composition that offers the highest level of erosion protection. Images from a scanning electron microscope (SEM reveal that CR is homogenously dispersed in the coating, especially when fine particles are used. As the concentration of CR increases, the hardness of the coating decreases as a result of the elastic properties of CR. More importantly, the erosion rate of the coating decreases due to increased ductility. Following Potentiodynamic tests, the utilization of these coatings proved to be beneficial as they showed good protection against aqueous corrosion when tested in 0.5 M NaCl solution. Our newly developed coatings offer an incentive to recycling CR and open up a safe and sustainable route to the disposal of scrap tires.

Fabrication and Assessment of Crumb-Rubber-Modified Coatings with Anticorrosive Properties.

Science.gov (United States)

Al-Aqeeli, Nasser

2015-01-06

Scrap tires continue to be a major source of waste due to the lack of valuable and effective disposal routes. A viable solution to this problem is to recycle crumb rubber (CR)-a granulated material derived from scrap tires-and use it to develop other valuable products. Herein we report the fabrication and characterization of CR-modified coatings with anticorrosive properties on metal substrates. By varying the particle size and concentration of CR, we have determined the coating composition that offers the highest level of erosion protection. Images from a scanning electron microscope (SEM) reveal that CR is homogenously dispersed in the coating, especially when fine particles are used. As the concentration of CR increases, the hardness of the coating decreases as a result of the elastic properties of CR. More importantly, the erosion rate of the coating decreases due to increased ductility. Following Potentiodynamic tests, the utilization of these coatings proved to be beneficial as they showed good protection against aqueous corrosion when tested in 0.5 M NaCl solution. Our newly developed coatings offer an incentive to recycling CR and open up a safe and sustainable route to the disposal of scrap tires.

Anticorrosive Properties of Poly(o-phenylenediamine/ZnO Nanocomposites Coated Stainless Steel

Directory of Open Access Journals (Sweden)

Aisha Ganash

2014-01-01

Full Text Available Poly(o-phenylenediamine and poly(o-phenylenediamine/ZnO (PoPd/ZnO nanocomposites coating were prepared on type-304 austenitic stainless steel (SS using H2SO4 acid as electrolyte by potentiostatic methods. Fourier transforms infrared spectroscopy and scanning electron microscopy techniques were used to characterize the composition and structure of PoPd/ZnO nanocomposites. The corrosion protection of polymer coatings ability was studied by Eocp-time measurement, anodic and cathodic potentiodynamic polarization and impedance techniques in 3.5% NaCl as corrosive solution. It was found that ZnO nanoparticles improve the barrier and electrochemical anticorrosive properties of poly(o-phenylenediamine.

Investigation on microstructural, anti-corrosion and mechanical properties of doped Zn–Al–SnO2 metal matrix composite coating on mild steel

International Nuclear Information System (INIS)

Fayomi, O.S.I.; Popoola, A.P.I.; Aigbodion, V.S.

2015-01-01

Highlights: • Properties of nanocomposite Zn–Al coating containing SnO 2 nanoparticles. • The morphology and structure of the coating were analysed. • The anticorrosion activities of the coating prepared. • The mechanical properties were found to improve with the amount of the SnO 2 embedded. - Abstract: In this study, the microstructural, mechanical and anti-corrosion properties of nanocomposite Zn–Al coating containing SnO 2 nanoparticles prepared from sulphates electrolyte by electrodeposition on mild steel substrate was investigated. The morphologies of the coating were analysed using SEM/EDS, AFM Raman and X-ray diffraction. The anticorrosion behaviour of the coating prepared with different concentrations of SnO 2 (7 and 13 g/L) and potential of (0.3 and 0.5 V) was examined in 3.65% NaCl solution by using linear polarization techniques. The wear and hardness properties of the coatings were performed under accelerated reciprocating dry sliding wear tests and diamond micro-hardness tester respectively. The results obtained showed that the incorporation of SnO 2 in the plating bath brings an increase in corrosion resistance and mechanical properties of Zn–Al–SnO 2 composite coatings. The SEM images showed a homogeneous grain structure and finer morphology of the coatings. The hardness values was found to improve with the amount of the SnO 2 embedded into the Zn–Al metal deposit and effective deposition parameters

Synthesis of durable microcapsules for self-healing anticorrosive coatings: A comparison of selected methods

DEFF Research Database (Denmark)

Nesterova, Tatyana; Dam-Johansen, Kim; Kiil, Søren

2011-01-01

-based anticorrosive coatings, based on incorporation of microcapsules, filled with reactive agents, into the coating matrix, is investigated. Upon small damages to the coating, the reagents are released from the capsules and react, thereby forming a cross-linked network, which heals the crack. However......Self-healing materials have the ability to ‘repair’ themselves upon exposure to an external stimulus. In the field of coatings, extensive laboratory research has been conducted on these so-called smart materials in the last decade. In the present work, a self-healing concept for epoxy......, for the concept to work, microcapsules have to be strong enough to remain intact during storage and coating formulation and application. Furthermore, the capsules must remain stable for many years in the dry coating. Laboratory experiments, using four out of several encapsulation methods available...

Anticorrosive performance of waterborne epoxy coatings containing water-dispersible hexagonal boron nitride (h-BN) nanosheets

Energy Technology Data Exchange (ETDEWEB)

Cui, Mingjun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Ren, Siming [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); University of Chinese Academy of Sciences, Beijing 100039 (China); Chen, Jia; Liu, Shuan [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Zhang, Guangan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhao, Haichao, E-mail: zhaohaichao@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Wang, Liping, E-mail: wangliping@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Xue, Qunji, E-mail: qjxue@lzb.ac.cn [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

2017-03-01

Highlights: • Hexagonal boron nitride nanosheets were well dispersed by using water-soluble carboxylated aniline trimer as dispersant. • The best corrosion performance of waterborne epoxy coatings was achieved with the addition of 1 wt% h-BN. • The decrease of the pores and defects of coating matrix inhibits the diffusion and water absorption of corrosive medium in the coating. - Abstract: Homogenous dispersion of hexagonal boron nitride (h-BN) nanosheets in solvents or in the polymer matrix is crucial to initiate their many applications. Here, homogeneous dispersion of hexagonal boron nitride (h-BN) in epoxy matrix was achieved with a water-soluble carboxylated aniline trimer derivative (CAT{sup −}) as a dispersant, which was attributed to the strong π-π interaction between h-BN and CAT{sup −}, as proved by Raman and UV–vis spectra. Transmission electron microscopy (TEM) analysis confirmed a random dispersion of h-BN nanosheets in the waterborne epoxy coatings. The deterioration process of water-borne epoxy coating with and without h-BN nanosheets during the long-term immersion in 3.5 wt% NaCl solution was investigated by electrochemical measurements and water absorption test. Results implied that the introduction of well dispersed h-BN nanosheets into waterborne epoxy system remarkably improved the corrosion protection performance to substrate. Moreover, 1 wt% BN/EP composite coated substrate exhibited higher impedance modulus (1.3 × 10{sup 6} Ω cm{sup 2}) and lower water absorption (4%) than those of pure waterborne epoxy coating coated electrode after long-term immersion in 3.5 wt% NaCl solution, demonstrating its superior anticorrosive performance. This enhanced anticorrosive performance was mainly ascribed to the improved water barrier property of epoxy coating via incorporating homogeneously dispersed h-BN nanosheets.

Investigation on microstructural, anti-corrosion and mechanical properties of doped Zn–Al–SnO{sub 2} metal matrix composite coating on mild steel

Energy Technology Data Exchange (ETDEWEB)

Fayomi, O.S.I., E-mail: ojosundayfayomi3@gmail.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Department of Mechanical Engineering, Covenant University, P.M.B 1023, Ota, Ogun State (Nigeria); Popoola, A.P.I. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, P.M.B. X680, Pretoria (South Africa); Aigbodion, V.S. [Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

2015-02-25

Highlights: • Properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles. • The morphology and structure of the coating were analysed. • The anticorrosion activities of the coating prepared. • The mechanical properties were found to improve with the amount of the SnO{sub 2} embedded. - Abstract: In this study, the microstructural, mechanical and anti-corrosion properties of nanocomposite Zn–Al coating containing SnO{sub 2} nanoparticles prepared from sulphates electrolyte by electrodeposition on mild steel substrate was investigated. The morphologies of the coating were analysed using SEM/EDS, AFM Raman and X-ray diffraction. The anticorrosion behaviour of the coating prepared with different concentrations of SnO{sub 2} (7 and 13 g/L) and potential of (0.3 and 0.5 V) was examined in 3.65% NaCl solution by using linear polarization techniques. The wear and hardness properties of the coatings were performed under accelerated reciprocating dry sliding wear tests and diamond micro-hardness tester respectively. The results obtained showed that the incorporation of SnO{sub 2} in the plating bath brings an increase in corrosion resistance and mechanical properties of Zn–Al–SnO{sub 2} composite coatings. The SEM images showed a homogeneous grain structure and finer morphology of the coatings. The hardness values was found to improve with the amount of the SnO{sub 2} embedded into the Zn–Al metal deposit and effective deposition parameters.

Anticorrosive Behavior and Porosity of Tricationic Phosphate and Zirconium Conversion Coating on Galvanized Steel

Science.gov (United States)

Velasquez, Camilo S.; Pimenta, Egnalda P. S.; Lins, Vanessa F. C.

2018-05-01

This work evaluates the corrosion resistance of galvanized steel treated with tricationic phosphate and zirconium conversion coating after painting, by using electrochemical techniques, accelerated and field corrosion tests. A non-uniform and heterogeneous distribution of zirconium on the steel surface was observed due to preferential nucleation of the zirconium on the aluminum-rich sites on the surface of galvanized steel. The long-term anti-corrosion performance in a saline solution was better for the phosphate coating up to 120 days. The coating capacitance registered a higher increase for the zirconium coatings than the phosphate coatings up to 120 days of immersion. This result agrees with the higher porosity of zirconium coating in relation to the phosphate coating. After 3840 h of accelerated corrosion test, and after 1 year of accelerated field test, zirconium-treated samples showed an average scribe delamination length higher than the phosphate-treated samples.

Anti-corrosive and anti-microbial properties of nanocrystalline Ni-Ag coatings

Energy Technology Data Exchange (ETDEWEB)

Raghupathy, Y.; Natarajan, K.A.; Srivastava, Chandan, E-mail: csrivastava@materials.iisc.ernet.in

2016-04-15

Graphical abstract: - Highlights: • Electrodeposition yielded phase-segregated, nanocrystalline Ni-Ag coatings. • Ni-Ag alloys exhibited smaller Ni crystals compared to pure Ni. • Ultra fine Ni grains of size 12–14 nm favoured Ni-Ag solid solution. • Nanocrystalline Ag resisted bio-fouling by Sulphate Reducing bacteria. • Ni-Ag outperformed pure Ni in corrosion and bio-corrosion tests. - Abstract: Anti-corrosive and anti-bacterial properties of electrodeposited nanocrystalline Ni-Ag coatings are illustrated. Pure Ni, Ni-7 at.% Ag, & Ni-14 at.% Ag coatings were electrodeposited on Cu substrate. Coating consisted of Ni-rich and Ag-rich solid solution phases. With increase in the Ag content, the corrosion resistance of the Ni-Ag coating initially increased and then decreased. The initial increase was due to the Ni-Ag solid solution. The subsequent decrease was due to the increased galvanic coupling between the Ag-rich and Ni-rich phases. For all Ag contents, the corrosion resistance of the Ni-Ag coating was higher than the pure Ni coating. Exposure to Sulphate Reducing Bacteria (SRB) revealed that the extent of bio-fouling decreased with increase in the Ag content. After 2 month exposure to SRB, the Ni-Ag coatings demonstrated less loss in corrosion resistance (58% for Ni-7 at.% Ag and 20% for Ni-14 at.% Ag) when compared pure Ni coating (115%).

Dual functions of imidazole-based polymeric ionic liquid (PIL) on the anticorrosive performance of graphene-based waterborne epoxy coatings

Science.gov (United States)

Liu, Chengbao; Du, Peng; Nan, Feng; Zhao, Haichao; Wang, Liping

2018-06-01

Dispersion of graphene nanosheets in a water and polymer matrix has been rarely achieved due to graphene’s hydrophobicity, which thus impedes its potential anticorrosive application. In this study, stable graphene aqueous dispersion was obtained by using imidazole-based polymeric ionic liquid (PIL) as the dispersant with ultrasonic vibration. Stacked graphene sheets were exfoliated to a few layers via cation-π interaction between PIL and graphene nanosheets. Electrochemical impedance measurements were taken to investigate the anticorrosion performance of epoxy coatings with or without polymeric ionic liquid–graphene (PIL–G) hybrids. Results indicated that the PIL–G hybrid significantly enhanced the long-term protective performance of epoxy coatings, which was attributed to the synergistic effects of the corrosion-inhibitive PIL and impermeable graphene nanosheets.

Preparation of silver-cuprous oxide/stearic acid composite coating with superhydrophobicity on copper substrate and evaluation of its friction-reducing and anticorrosion abilities

Energy Technology Data Exchange (ETDEWEB)

Li, Peipei [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China); Chen, Xinhua [College of Chemistry and Chemical Engineering, Xuchang University, Xuchang 461000 (China); Yang, Guangbin; Yu, Laigui [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China); Zhang, Pingyu, E-mail: pingyu@henu.edu.cn [Key Laboratory of Ministry of Education for Special Functional Materials, Henan University, Kaifeng 475004 (China)

2014-01-15

A simple two-step solution immersion process was combined with surface-modification by stearic acid to prepare superhydrophobic coatings on copper substrates so as to reduce friction coefficient, increase wear resistance and improve the anticorrosion ability of copper. Briefly, cuprous oxide (Cu{sub 2}O) crystal coating with uniform and compact tetrahedron structure was firstly created by immersing copper substrate in 2 mol L{sup −1} NaOH solution. As-obtained Cu{sub 2}O coating was then immersed in 0.33 mmol L{sup −1} AgNO{sub 3} solution to incorporate silver nanoparticles, followed by modification with stearic acid (denoted as SA) coating to achieve hydrophobicity. The surface morphology and chemical composition of silver-cuprous oxide/stearic acid (denoted as Ag-Cu{sub 2}O/SA) composite coating were investigated using a scanning electron microscope and an X-ray photoelectron spectroscope (XPS); and its phase structure was examined with an X-ray diffractometer (XRD). Moreover, the contact angle of water on as-prepared Ag-Cu{sub 2}O/SA composite coating was measured, and its friction-reducing and anticorrosion abilities were evaluated. It was found that as-prepared Ag-Cu{sub 2}O/SA composite coating has a water contact angle of as high as 152.4{sup o} and can provide effective friction-reducing, wear protection and anticorrosion protection for copper substrate, showing great potential for surface-modification of copper.

Innovative Formulation Combining Al, Zr and Si Precursors to Obtain Anticorrosion Hybrid Sol-Gel Coating

Directory of Open Access Journals (Sweden)

Clément Genet

2018-05-01

Full Text Available The aim of our study is to improve the aluminium alloy corrosion resistance with Organic-Inorganic Hybrid (OIH sol-gel coating. Coatings are obtained from unusual formulation with precursors mixing: glycidoxypropyltrimethoxysilane (GPTMS, zirconium (IV propoxide (TPOZ and aluminium tri-sec-butoxide (ASB. This formulation was characterized and compared with sol formulations GPTMS/TPOZ and GPTMS/ASB. In each formulation, a corrosion inhibitor, cerium (III nitrate hexahydrate, is employed to improve the corrosion performance. Coatings obtained from sol based on GPTMS/TPOZ/ASB have good anti-corrosion performances with Natural Salt Spray (NSS resistance of 500 h for a thickness lower than 4 µm. Contact angle measurement showed a coating hydrophobic behaviour. To understand these performances, nuclear magnetic resonance (NMR analyses were performed, results make sol-gel coating condensation evident and are in very good agreement with previous results.

Innovative Formulation Combining Al, Zr and Si Precursors to Obtain Anticorrosion Hybrid Sol-Gel Coating.

Science.gov (United States)

Genet, Clément; Menu, Marie-Joëlle; Gavard, Olivier; Ansart, Florence; Gressier, Marie; Montpellaz, Robin

2018-05-10

The aim of our study is to improve the aluminium alloy corrosion resistance with Organic-Inorganic Hybrid (OIH) sol-gel coating. Coatings are obtained from unusual formulation with precursors mixing: glycidoxypropyltrimethoxysilane (GPTMS), zirconium (IV) propoxide (TPOZ) and aluminium tri-sec-butoxide (ASB). This formulation was characterized and compared with sol formulations GPTMS/TPOZ and GPTMS/ASB. In each formulation, a corrosion inhibitor, cerium (III) nitrate hexahydrate, is employed to improve the corrosion performance. Coatings obtained from sol based on GPTMS/TPOZ/ASB have good anti-corrosion performances with Natural Salt Spray (NSS) resistance of 500 h for a thickness lower than 4 µm. Contact angle measurement showed a coating hydrophobic behaviour. To understand these performances, nuclear magnetic resonance (NMR) analyses were performed, results make sol-gel coating condensation evident and are in very good agreement with previous results.

Cationic Reduced Graphene Oxide as Self-Aligned Nanofiller in the Epoxy Nanocomposite Coating with Excellent Anticorrosive Performance and Its High Antibacterial Activity.

Science.gov (United States)

Luo, Xiaohu; Zhong, Jiawen; Zhou, Qiulan; Du, Shuo; Yuan, Song; Liu, Yali

2018-05-17

The design and preparation of an excellent corrosion protection coating is still a grand challenge and is essential for large-scale practical application. Herein, a novel cationic reduced graphene oxide (denoted as RGO-ID + )-based epoxy coating was fabricated for corrosion protection. RGO-ID + was synthesized by in situ synthesis and salification reaction, which is stable dispersion in water and epoxy latex, and the self-aligned RGO-ID + -reinforced cathodic electrophoretic epoxy nanocomposite coating (denoted as RGO-ID + coating) at the surface of metal was prepared by electrodeposition. The self-alignment of RGO-ID + in the coatings is mainly attributed to the electric field force. The significantly enhanced anticorrosion performance of RGO-ID + coating is proved by a series of electrochemical measurements in different concentrated NaCl solutions and salt spray tests. This superior anticorrosion property benefits from the self-aligned RGO-ID + nanosheets and the quaternary-N groups present in the RGO-ID + nanocomposite coating. Interestingly, the RGO-ID + also exhibits a high antibacterial activity toward Escherichia coli with 83.4 ± 1.3% antibacterial efficiency, which is attributed to the synergetic effects of RGO-ID + and the electrostatic attraction and hydrogen bonding between RGO-ID + and E. coli. This work offers new opportunities for the successful development of effective corrosion protection and self-antibacterial coatings.

Moessbauer spectroscopic study of corrosion products beneath primer coating containing anticorrosive pigments

International Nuclear Information System (INIS)

Kumar, A.V.R.; Nigam, R.K.

1998-01-01

The phase analysis of the rusts generated beneath the primer containing micaceous iron oxide (MIO) and micaceous iron oxide in combination with red lead (RL), zinc phosphate (ZP), basic lead silicochromate (BLSC) and zinc chromate (ZC) has been carried out by Moessbauer spectroscopy at room temperature. The rust beneath the coating obtained after immersion of the painted panel for six months in 3% NaCl, consists mainly of non-stoichiometric magnetite together with small fractions of γ-, α-FeOOH except in the case of panel painted with RL containing MIO showed only a central doublet indicating the formation of γ-FeOOH and SPM α-FeOOH. Non-stoichiometry of magnetite as calculated from the ratio of B/A sites of the peaks of magnetite in the spectrum has been found depending on the nature of anticorrosive pigment present in the primer coating. The order of non-stoichiometry has been found to be in order of ZC > BLSC > ZP > MIO. (author)

Anticorrosive field joint coating qualification, heat shrinkable sleeve; Qualificacao de revestimento anticorrosivo para juntas de campo, mantas termocontrateis

Energy Technology Data Exchange (ETDEWEB)

Cabral, Glaucia B.; Koebsch, Andre; Castinheiras Junior, Wilson [PETROBRAS, Rio de Janeiro, RJ (Brazil)

2005-07-01

The main objective of this job is to present the quality requirements fixed by PETROBRAS for anticorrosive field joint coating for buried pipelines, industrially coated with PE-3L. It describes the used system - polyethylene based heat shrinkable sleeve - comparing with the existent on the pipeline. So, it exposes the suppliers' qualification stages, which include test carried out for the materials, for the sleeve set and for the coating after its application on the joint field. Finally, it shows that the experience, which has been gotten in the qualification, consolidated the quality control systematic that have been carry out during the sleeves acquisition and application at the pipeline construction. (author)

Anti-corrosive Effects of Multi-Walled Carbon Nano Tube and Zinc Particle Shapes on Zinc Ethyl Silicate Coated Carbon Steel

Energy Technology Data Exchange (ETDEWEB)

Jang, JiMan; Shon, MinYoung; Kwak, SamTak [Pukyong National University, Busan (Korea, Republic of)

2016-01-15

Zinc ethyl silicate coatings containing multi walled carbon nanotubes (MWCNTs) were prepared, to which we added spherical and flake shaped zinc particles. The anti-corrosive effects of MWCNTs and zinc shapes on the zinc ethyl silicate coated carbon steel was examined, using electrochemical impedance spectroscopy and corrosion potential measurement. The results of EIS and corrosion potential measurement showed that the zinc ethyl silicate coated with flake shaped zinc particles and MWCNT showed lesser protection to corrosion. These outcomes were in agreement with previous results of corrosion potential and corrosion occurrence.

Graphite intercalated polyaniline composite with superior anticorrosive and hydrophobic properties, as protective coating material on steel surfaces

Energy Technology Data Exchange (ETDEWEB)

Rathnayake, R.M.N.M. [National Institute of Fundamental Studies, Kandy (Sri Lanka); Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Mantilaka, M.M.M.G.P.G. [Sri Lanka Institute of Nanotechnology, Nanotechnology and Science Park, Mahenwatte, Pitipana, Homagama (Sri Lanka); Hara, Masanori; Huang, Hsin-Hui [Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Wijayasinghe, H.W.M.A.C., E-mail: athula@ifs.ac.lk [National Institute of Fundamental Studies, Kandy (Sri Lanka); Yoshimura, Masamichi [Graduate School of Engineering, Toyota Technological Institute, 2-12-1 Hisakata, Tempaku, Nagoya 468-8511 (Japan); Pitawala, H.M.T.G.A. [Department of Geology, University of Peradeniya, Peradeniya (Sri Lanka)

2017-07-15

Highlights: • In this paper, it has been utilized a novel method to prepare a new composite material of PANI/NPG graphite composite, using NPG vein graphite variety. • It is found that the composite works as an anti-corrosive coating on steel surfaces. Further, the prepared composite shows good hydrophobic ability, which is very useful in preventing corrosion on metal surfaces. • The prepared PANI/NPG composite material shows a significantly high corrosion resistance compared to alkyd resin/PANI coatings or alkyd resin coatings, on steel surfaces. - Abstract: Solid polymer composite systems are widely being used for potential technological applications in secondary energy sources and electrochromic devices. In this study, we synthesized and characterized a composite material composed of polyaniline (PANI) and natural needle platy (NPG) vein graphite. Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), cyclic voltammetry (CV), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), micro-Raman analysis, thermogravimetric and differential thermal analysis (TGA/DTA), transmission electron microscopy (TEM) were used to study the structural and electrochemical properties of the prepared PANI/NPG graphite composite. XPS, FTIR, and micro-Raman analysis confirmed the existence of relevant functional groups and bonding in the prepared PANI/NPG composite material. The composite shows a very low corrosion rate, approximately 29 μm per year, and high hydrophobicity on steel surfaces, which helps to prevent the corrosion due to O{sub 2} penetration towards the metal surface. It indicates that the composite can be used as a high potential surface coating material to anticorrosion. The specific capacitance of PANI/NPG composite is 833.3 F g{sup −1}, which is higher than that of PANI. This synergistic electrical performance result proves the prepared PANI/NPG graphite composite as a suitable protective coating material for steel

Laser ablation and competitive technologies in paint stripping of heavy anticorrosion coatings

Science.gov (United States)

Schuöcker, Georg D.; Bielak, Robert

2007-05-01

During the last years surface preparation prior to coating operations became an important research and development task, since tightened environmental regulations have to be faced in view of the deliberation of hazardous compounds of coatings. Especially, ship-yards get more and more under pressure, because the environmental commitment of their Asian competitors is fairly limited. Therefore, in the US and in Europe several technology evaluation projects have been launched to face this challenge. The majority of coating service providers and ship yards use grit blasting; this process causes heavy emissions as of dust and enormous amounts of waste as polluted sand. Coating removal without any blasting material would reduce the environmental impact. Laser processing offers ecological advantages. Therefore thermal processes like laser ablation have been studied thoroughly in several published projects and also in this study. Many of these studies have been focused on the maintenance of airplanes, but not on de-coating of heavy protective coatings. In this case the required laser power is extra-high. This study is focused on the maintenance of heavy anti-corrosion coatings and compares the industrial requirements and the opportunities of the innovative laser processes. Based on the results of this analysis similar approaches as e.g. plasma jet coating ablation have been studied. It was concluded that none of these methods can compete economically with the conventional processes as grit blasting and water jetting since the required ablation rate is very high (>60m2/h). A new process is required that is not based on any blasting operation and which does not depend strongly on the coating's characteristic. The delamination of the coating where the coatings is not removed by evaporation, but in little pieces of the complete coating system meets these requirements. The delamination can be accomplished by the thermal destruction of the primer coating by an intense heat pulse

Nanocrystalline cellulose as an eco-friendly reinforcing additive to polyurethane coating for augmented anticorrosive behavior.

Science.gov (United States)

Abd El-Fattah, M; Hasan, Abdulraheim M A; Keshawy, Mohamed; El Saeed, Ashraf M; Aboelenien, Ossama M

2018-03-01

Nanocrystalline cellulose (NCC) and micro-powdered cellulose (MPC) were extracted from rice straw by mechanical and alkali treatment methods, then characterized via infrared spectroscopy and dynamic light scattering. A series of polyurethane nanocrystalline cellulose composite (PNCCC) and polyurethane micro-powdered cellulose composite (PMPCC) coatings were prepared with various loading levels of NCC and MPC from 0.5 to 2.0 wt.%, and the coatings were applied onto the pretreated mild steel substrate at room temperature. The results showed that the NCC and MPC influenced positively the studied properties of the polyurethane coating; furthermore the most pronounced anticorrosive properties were obtained at 1 wt.% NCC and MPC, as confirmed by open circuit potential (OCP) study, electrochemical impedance spectroscopy (EIS) study and salt spray test. However, the optimum enhancement of mechanical properties was found at 1.5 wt.% loading level, after which further loading of NCC and MPC led to the reduction in the mechanical properties. Copyright © 2018 Elsevier Ltd. All rights reserved.

Exopolysaccharides (EPS) as anti-corrosive additives for coatings

NARCIS (Netherlands)

Scheerder, J.; Breur, R.; Slaghek, T.; Holtman, W.; Vennik, M.; Ferrari, G.

2012-01-01

Exopolysaccharides (EPS) are a class of renewable polymers that show interesting anti-corrosive properties and could potentially be used as an alternative for zinc phosphates. When combined with a waterborne styrene-acrylic polymer dispersion (SA-1), exopolysaccharides were shown to give an

The effects of addition of poly(vinyl) alcohol (PVA) as a green corrosion inhibitor to the phosphate conversion coating on the anticorrosion and adhesion properties of the epoxy coating on the steel substrate

Energy Technology Data Exchange (ETDEWEB)

Ramezanzadeh, B., E-mail: ramezanzadeh-bh@icrc.ac.ir; Vakili, H.; Amini, R.

2015-02-01

Highlights: • Room temperature zinc phosphate coating was applied on the surface of steel sample. • Poly(vinyl) alcohol was added to the phosphating bath as a green corrosion inhibitor. • The adhesion and anticorrosion properties of the epoxy coating were investigated. • PVA decreased the phosphate crystal size and porosity. • PVA enhanced the corrosion protection and adhesion properties of the epoxy coating. - Abstract: Steel substrates were chemically treated by room temperature zinc phosphate conversion coating. Poly(vinyl) alcohol (PVA) was added to the phosphate solution as a green corrosion inhibitor. Finally, the epoxy/polyamide coating was applied on the untreated and surface treated steel samples. The effects of PVA on the morphological properties of the phosphate coating were studied by scanning electron microscope (SEM), X-ray photoelectron spectroscopy (XPS) and contact angle measuring device. The adhesion properties of the epoxy coatings applied on the surface treated samples were investigated by pull-off and cathodic delamination tests. Also, the anticorrosion properties of the epoxy coatings were studied by electrochemical impedance spectroscopy (EIS). Results showed that addition of PVA to the phosphate coating increased the population density of the phosphate crystals and decreased the phosphate grain size. The contact angle of the steel surface treated by Zn-PVA was lower than Zn treated one. The corrosion resistance of the epoxy coating was considerably increased on the steel substrate treated by zinc phosphate conversion coating containing PVA. PVA also enhanced the adhesion properties of the epoxy coating to the steel surface and decreased the cathodic delamination significantly.

Epoxy coatings for anticorrosion challenges: a link between chemistry and performance?

Energy Technology Data Exchange (ETDEWEB)

Sauvant-Moynot, Valerie; Schweitzer, Sylvie; Grenier, Jacky; Duval, Sebastien [Institut Francais du Petrole, 1 et 4 avenue Bois Preau, 92450 Rueil-Malmaison (France)

2004-07-01

Epoxy coatings have been used extensively for pipeline protection in the oil and gas industries over the past decades. Thank to their outstanding adhesive properties, epoxy resins are classically used for external coating of offshore pipelines although cathodic protection is applied. They provide corrosion protection while being used as neat coating or as primer layer in a three-layer coating. Protection of internal pipelines devoted to gas transport is another application of epoxy coatings. Whatever the case, the choice of the right epoxy formulation should be adapted to the service conditions, namely exposition medium and temperature, in order to provide efficient and sustainable corrosion protection. Epoxy resins constitute a wide family and classical formulations may not fulfill the requirements of today's challenges: as pipelines are require d to operate in more and more difficult conditions, coatings are expected to function in higher temperature conditions; additionally, practical conditions such as temporary injection of methanol make the environmental exposure of the epoxy coating harsher. Therefore, there is a need of a better knowledge of technical performance and limitations of high temperature epoxy resins. This paper examined the influence of the epoxy network architecture on their protection properties and durability while exposed to distilled / sea water at 110 deg. C and to methanol at room temperature. The objective was to investigate the link between resin chemistry and final performance with respect to anticorrosion applications. Five epoxy resin formulations mixed in stoichiometric proportions were cured and post-cured to infinite extent in order to achieve densely cross-linked networks exhibiting controlled and reproducible architectures. Gravimetric and pressurised differential scanning calorimetry (DSC) measurements were performed to evaluate the plasticization effect of both water and methanol on formulations under study. The related

Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

International Nuclear Information System (INIS)

Garcia, S.J.; Suay, J.

2007-01-01

New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques

Influence on the anticorrosive properties of the use of erbium (III) trifluoromethanesulfonate as initiator in an epoxy powder clearcoat

Energy Technology Data Exchange (ETDEWEB)

Garcia, S.J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)]. E-mail: sangares@upvnet.upv.es; Suay, J. [Centro de Biomateriales, Universitat Politecnica de Valencia, Camino de Vera s/n, E-46071 Valencia (Spain)

2007-08-15

New low curing temperature epoxy powder coatings cured cationically by the use of erbium (III) trifluoromethanesulfonate as initiator have been formulated. Their curing kinetics and anticorrosive properties have been studied and compared with a system commonly used in industry (o-tolylbiguanide/epoxy resin). Three different tests of anticorrosive properties (EIS, AC/DC/AC, and salt fog spray) have been used together with an adherence test, in order to establish the optimal system. Results show that a system employing 1 phr of erbium triflate presents good anticorrosive properties. The technique AC/DC/AC has shown its ability to evaluate properly, much faster, and in accordance to anticorrosive properties results' of powder coatings obtained by other techniques.

Development of an environmentally benign anticorrosion coating for aluminum alloy using green pigments and organofunctional silanes

Science.gov (United States)

Yin, Zhangzhang

Aerospace aluminum alloys such as Al alloy 2024-T3 and 7075-T6 are subject to localized corrosion due the existence of intermetallics containing Cu, Mg or Zn. Current protection measurement employs substantial use of chromate and high VOC organics, both of which are identified as environment and health hazards. The approach of this study is to utilize a combination of organofunctional silanes and a compatible inhibitor integrated into high-performance waterborne resins. First, an extensive pigment screening has been done to find replacements for chromates using the testing methodology for fast corrosion inhibition evaluation and pigment. Zinc phosphate and calcium zinc phosphomolybdate were found to have the best overall performance on Al alloys. Some new corrosion inhibitors were synthesized by chemical methods or modified by plasma polymerization for use in the coatings. Low-VOC, chromate-free primers (superprimer) were developed using these pigments with silane and acrylic-epoxy resins. The developed superprimer demonstrated good corrosion inhibition on aluminum substrates. The functions of inhibitor and silane in the coating were investigated. Both silane and inhibitor are critical for the performance of the superprimer. Silane was found to improve the adhesion of the coating to the substrate and also facilitate corrosion prevention. Addition of zinc phosphate to the coating improved the resistance of a scratched area against corrosion. The microstructure of the acrylic-epoxy superprimer coating was studied. SEM/EDAX revealed that the superprimer has a self-assembled stratified double-layer structure which accounts for the strong anti-corrosion performance of the zinc phosphate pigment. Zinc phosphate leaches out from the coating to actively protect the scratched area. The leaching of pigment was confirmed in the ICP-MS analysis and the leaching rate was measured. Coating-metal interface and the scribe of coated panels subjected to corrosion test was studied

Anticorrosion and halobios control for tidal power generating units

International Nuclear Information System (INIS)

Shen, J C; Ding, L X

2012-01-01

The anticorrosion and halobios control is the key techniquesrelated to the safety and durability of tidal power generating units. The technique of material application, antifouling coating and cathodic protection are often adopted. The technical research, application, updating and development are carried on Jiangxia Tidal Power Station, which is based on the old Unit 1-Unit 5 operated for nearly 30 years, and the new Unit 6 operated in 2007. It is found that stainless steeland the antifouling coating used in Unit 1- Unit 5 are very effective, but cathodic protection is often likely to fail because of the limitation of structure and installation. Analyses and studies for anticorrosion and halobios control techniques of tidal power generating units according to theory, experience and actual effects have been done, which can be for reference to the tidal power station designers and builders.

The application of epoxy resin coating in grounding grid

Science.gov (United States)

Hu, Q.; Chen, Z. R.; Xi, L. J.; Wang, X. Y.; Wang, H. F.

2018-01-01

Epoxy resin anticorrosion coating is widely used in grounding grid corrosion protection because of its wide range of materials, good antiseptic effect and convenient processing. Based on the latest research progress, four kinds of epoxy anticorrosive coatings are introduced, which are structural modified epoxy coating, inorganic modified epoxy coating, organic modified epoxy coating and polyaniline / epoxy resin composite coating. In this paper, the current research progress of epoxy base coating is analyzed, and prospected the possible development direction of the anti-corrosion coating in the grounding grid, which provides a reference for coating corrosion prevention of grounding materials.

Effect of cerium (IV) ions on the anticorrosion properties of siloxane-poly(methyl methacrylate) based film applied on tin coated steel

Energy Technology Data Exchange (ETDEWEB)

Suegama, P.H. [Departamento de Engenharia Quimica, Escola Politecnica, Universidade de Sao Paulo, CP 61548, 05424-970 Sao Paulo, SP (Brazil); Sarmento, V.H.V. [Departamento Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil); Montemor, M.F. [ICEMS, Instituto Superior Tecnico, Technical University of Lisbon, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Benedetti, A.V. [Departamento Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil); de Melo, H.G.; Aoki, I.V. [Departamento de Engenharia Quimica, Escola Politecnica, Universidade de Sao Paulo, CP 61548, 05424-970 Sao Paulo, SP (Brazil); Santilli, C.V., E-mail: santilli@iq.unesp.b [Departamento Fisico-Quimica, Instituto de Quimica, Universidade Estadual Paulista, UNESP, CP 355, 14801-970 Araraquara, SP (Brazil)

2010-07-15

This work investigates the influence of the addition of cerium (IV) ions on the anticorrosion properties of organic-inorganic hybrid coatings applied to passivated tin coated steel. In order to evaluate the specific effect of cerium (IV) addition on nanostructural features of the organic and inorganic phases of the hybrid coating, the hydrolytic polycondensation of silicon alkoxide and the radical polymerization of the methyl methacrylate (MMA) function were induced separately. The corrosion resistance of the coatings was evaluated by means of linear polarization, Tafel type curves and electrochemical impedance measurements. The impedance results obtained for the hybrid coatings were discussed based on an electrical equivalent circuit used to fit the experimental data. The electrochemical results clearly showed the improvement of the protective properties of the organic-inorganic hybrid coating mainly when the cerium (IV) was added to the organic phase solution precursor, which seemed to be due to the formation of a more uniform and densely reticulated siloxane-PMMA film.

Effect of cerium (IV) ions on the anticorrosion properties of siloxane-poly(methyl methacrylate) based film applied on tin coated steel

International Nuclear Information System (INIS)

Suegama, P.H.; Sarmento, V.H.V.; Montemor, M.F.; Benedetti, A.V.; de Melo, H.G.; Aoki, I.V.; Santilli, C.V.

2010-01-01

This work investigates the influence of the addition of cerium (IV) ions on the anticorrosion properties of organic-inorganic hybrid coatings applied to passivated tin coated steel. In order to evaluate the specific effect of cerium (IV) addition on nanostructural features of the organic and inorganic phases of the hybrid coating, the hydrolytic polycondensation of silicon alkoxide and the radical polymerization of the methyl methacrylate (MMA) function were induced separately. The corrosion resistance of the coatings was evaluated by means of linear polarization, Tafel type curves and electrochemical impedance measurements. The impedance results obtained for the hybrid coatings were discussed based on an electrical equivalent circuit used to fit the experimental data. The electrochemical results clearly showed the improvement of the protective properties of the organic-inorganic hybrid coating mainly when the cerium (IV) was added to the organic phase solution precursor, which seemed to be due to the formation of a more uniform and densely reticulated siloxane-PMMA film.

How PE tape performs under concrete coating

International Nuclear Information System (INIS)

Dritt, H.J.

1984-01-01

The program objectives were to evaluate the performance of polyethylene tape plant coating and fusion bonded epoxy powder systems with particular respect to the following: 1. Concrete coating application procedures; 2. The shear resistance during laying and retrieving operations of the coating at the various interfaces (a) Pipe and anti-corrosion coating; (b) Anti-corrosion coating and outerwrap; (c) Overlap areas of the anti-corrosion and outerwrap layers; (d) Between concrete and the various corrosion coatings during laying and retrieving operations. 3. Resistance to damage of the coating as a consequence of cracking or slippage of the concrete weight coating. 4. Ability of various coatings to withstand the damage during concrete application by both impact and compression methods; 5. Evaluation of tape and shrink sleeve joint coatings at the cut-back area as well as performance of tape under hot asphalt coating

Graphene coating for anti-corrosion and the investigation of failure mechanism

International Nuclear Information System (INIS)

Zhu, Y X; Duan, C Y; Chen, Y F; Wang, Y; Liu, H Y

2017-01-01

Graphene produced by chemical vapor deposition (CVD) methods has been considered as a promising corrosion prevention layer because of its exceptional structure and impermeability. However, the anti-corrosion performance and the failure mechanism are still controversial. In this study, graphene layers with different quality levels, crystallite sizes, and layer numbers were prepared on the surface of Cu by a CVD process. The effects of grain boundaries (GBs) on the failure of graphene layers to provide adequate protection were investigated in detail by combining graphene transfer techniques, computation, and anti-corrosion measurements. Our results reveal that corrosion rates decrease marginally upon the increase of graphene layer number, and this rather weak dependence on thickness likely arises from the aligned nature of the GBs in CVD-grown few-layer graphene. This problem can potentially be overcome by layer-by-layer graphene transfer technique, in which corrosion is found to be arrested locally when transferred graphene is present on top of the as-grown graphene. However, this advantage is not reflected in corrosion studies performed on large-scale samples, where cracks or imperfect interfaces could offset the advantages of GB misalignment. With improvements in technology, the layer-by-layer assembly technique could be used to develop an effective anti-corrosion barrier. (paper)

Effect of cerium on structure modifications of a hybrid sol–gel coating, its mechanical properties and anti-corrosion behavior

International Nuclear Information System (INIS)

Cambon, Jean-Baptiste; Esteban, Julien; Ansart, Florence; Bonino, Jean-Pierre; Turq, Viviane; Santagneli, S.H.; Santilli, C.V.; Pulcinelli, S.H.

2012-01-01

Highlights: ► New sol–gel routes to replace chromates for corrosion protection of aluminum. ► Effect of cerium concentration on the microstructure of xerogel. ► Electrochemical and mechanical performances of hybrid coating with different cerium contents. ► Good correlation between the different results with an optimal cerium content of 0.01 M. -- Abstract: An organic–inorganic hybrid coating was developed to improve the corrosion resistance of the aluminum alloy AA 2024-T3. Organic and inorganic coatings derived from glycidoxypropyl-trimethoxysilane (GPTMS) and aluminum tri-sec-butoxide Al(O s Bu) 3 , with different cerium contents, were deposited onto aluminum by dip-coating process. Corrosion resistance and mechanical properties were investigated by electrochemical impedance measurements and nano-indentation respectively. An optimal cerium concentration of 0.01 M was evidenced. To correlate and explain the hybrid coating performances in relation to the cerium content, NMR experiments were performed. It has been shown that when the cerium concentration in the hybrid is higher than 0.01 M there are important modifications in the hybrid structure that account for the mechanical properties and anti-corrosion behavior of the sol–gel coating.

Reduced Graphene Oxide Coating with Anticorrosion and Electrochemical Property-Enhancing Effects Applied in Hydrogen Storage System.

Science.gov (United States)

Du, Yi; Li, Na; Zhang, Tong-Ling; Feng, Qing-Ping; Du, Qian; Wu, Xing-Hua; Huang, Gui-Wen

2017-08-30

Low-capacity retention is the most prominent problem of the magnesium nickel alloy (Mg 2 Ni), which prevents it from being commercially applied. Here, we propose a practical method for enhancing the cycle stability of the Mg 2 Ni alloy. Reduced graphene oxide (rGO) possesses a graphene-based structure, which could provide high-quality barriers that block the hydroxyl in the aqueous electrolyte; it also possesses good hydrophilicity. rGO has been successfully coated on the amorphous-structured Mg 2 Ni alloy via electrostatic assembly to form the rGO-encapsulated Mg 2 Ni alloy composite (rGO/Mg 2 Ni). The experimental results show that ζ potentials of rGO and the modified Mg 2 Ni alloy are totally opposite in water, with values of -11.0 and +22.4 mV, respectively. The crumpled structure of rGO sheets and the contents of the carbon element on the surface of the alloy are measured using scanning electron microscopy, transmission electron microscopy, and energy dispersive spectrometry. The Tafel polarization test indicates that the rGO/Mg 2 Ni system exhibits a much higher anticorrosion ability against the alkaline solution during charging/discharging. As a result, high-capacity retentions of 94% (557 mAh g -1 ) at the 10th cycle and 60% (358 mAh g -1 ) at the 50th cycle have been achieved, which are much higher than the results on Mg 2 Ni capacity retention combined with the absolute value reported so far to our knowledge. In addition, both the charge-transfer reaction rate and the hydrogen diffusion rate are proven to be boosted with the rGO encapsulation. Overall, this work demonstrates the effective anticorrosion and electrochemical property-enhancing effects of rGO coating and shows its applicability in the Mg-based hydrogen storage system.

Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

International Nuclear Information System (INIS)

Mohammadi, Somayeh; Shariatpanahi, Homeira; Taromi, Faramarz Afshar; Neshati, Jaber

2016-01-01

Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

Electrochemical and anticorrosion behaviors of hybrid functionalized graphite nano-platelets/tripolyphosphate in epoxy-coated carbon steel

Energy Technology Data Exchange (ETDEWEB)

Mohammadi, Somayeh, E-mail: somaye.mohammadi32@aut.ac.ir [Department of Chemistry, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Shariatpanahi, Homeira [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of); Taromi, Faramarz Afshar [Department of Polymer Engineering, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Neshati, Jaber [Corrosion Department, Research Institute of Petroleum Industry (RIPI), P.O. Box 18745-4163, Tehran (Iran, Islamic Republic of)

2016-08-15

Highlights: • FGNP was combined with TPP to obtain a hybrid nano-particle. • TEM image showed uniform distribution of the hybrid nanoparticles in epoxy coating. • FGNP is a substrate for linking of TPP anions by hydrogen bonding. • FGNP as an accelerator, provides rapid iron phosphate passive film formation. • The hybrid nano-particle can provide long-term corrosion protection. - Abstract: Functionalized graphite nano-platelets (FGNP) were combined with tripolyphosphate (TPP) to gain a hybrid nano-particle (FGNP-TPP) with homogenous dispersion in epoxy, resulting in an excellent anti-corrosion coating for carbon steel substrate. Characterization analyses of the hybrid nano-particle were performed by FT-IR, SEM, XRD and TEM. TPP was linked to FGNP nano-particles by hydrogen bondings. Different epoxy coatings formulated with 1 wt.% of FGNP, FGNP-TPP and TPP were evaluated. Electrochemical investigations, salt spray and pull-off tests showed that the hybrid nano-particle can provide long-term corrosion protection compared to FGNP and TPP due to synergistic effect between FGNP as an accelerator and TPP as a corrosion inhibitor to produce a uniform and stable iron-phosphate passive film with high surface coverage.

Anticorrosive coating of SixOyCz on metallic substrates applied with the plasma CVD technique

International Nuclear Information System (INIS)

Perillo, P; Lasorsa, C; Versaci, R

2006-01-01

This work deals with the production of anticorrosive coatings of Si x O y C z on metallic substrates by PECVD (Plasma Enhanced Chemical Vapor Deposition) in a two layer coating, with a gaseous mixture using methyltrimethoxysilane (Z6070) with the contribution of O 2 and methane as reactive gases. The process involves two steps, the first with the substrate thermalized to 500 o C and the second step with the substrate at room temperature. In the first step the process is carried out with the mixture of O 2 and Z6070, in the second step methane is added to the mixture of the plasma forming gases. The coatings were carried out on AISI 410 stainless steel, AISI M2 steel, titanium and AA6061 aluminum substrates. This work presents the preliminary results of the electrochemical evaluation and the mechanical properties of the coating. Fourier transform infrared spectroscopy (FTIR) and X-ray photoelectron spectroscopy (XPS/ESCA ), and scanning electron microscopy were used for this study. Electrochemical techniques were used to study the reaction to the corrosion of the coatings. Potentiodynamic polarization curves were prepared in a solution of 5% H 2 SO 4 and in NaCl 0,1M. The tests were undertaken at room temperature. This process is presented as an alternative to the conventional immersion processes by the sol-gel method, which produces the polymerization of the reagent as a result of the effect of the oxygen from the environment, while the plasma process produces very different chemical reactions in the center of the plasma itself with coatings also different (CW)

Anticorrosion Coating of Carbon Nanotube/Polytetrafluoroethylene Composite Film on the Stainless Steel Bipolar Plate for Proton Exchange Membrane Fuel Cells

Directory of Open Access Journals (Sweden)

Yoshiyuki Show

2013-01-01

Full Text Available Composite film of carbon nanotube (CNT and polytetrafluoroethylene (PTFE was formed from dispersion fluids of CNT and PTFE. The composite film showed high electrical conductivity in the range of 0.1–13 S/cm and hydrophobic nature. This composite film was applied to stainless steel (SS bipolar plates of the proton exchange membrane fuel cell (PEMFC as anticorrosion film. This coating decreased the contact resistance between the surface of the bipolar plate and the membrane electrode assembly (MEA of the PEMFC. The output power of the fuel cell is increased by 1.6 times because the decrease in the contact resistance decreases the series resistance of the PEMFC. Moreover, the coating of this composite film protects the bipolar plate from the surface corrosion.

Corrosion and anticorrosion. Industrial practice

International Nuclear Information System (INIS)

Beranger, G.; Mazille, H.

2002-01-01

This book comprises 14 chapters written with the collaboration of about 50 French experts of corrosion. It is complementary to another volume entitled 'corrosion of metals and alloys' and published by the same editor. This volume comprises two parts: part 1 presents the basic notions of corrosion phenomena, the properties of surfaces, the electrochemical properties of corrosion etc.. Part 2 describes the most frequent forms of corrosion encountered in industrial environments and corresponding to specific problems of protection: marine environment, atmospheric corrosion, galvanic corrosion, tribo-corrosion, stress corrosion etc.. The first 8 chapters (part 1) treat of the corrosion problems encountered in different industries and processes: oil and gas production, chemical industry, phosphoric acid industry, PWR-type power plants, corrosion of automobile vehicles, civil engineering and buildings, corrosion of biomaterials, non-destructive testing for the monitoring of corrosion. The other chapters (part 2) deal with anticorrosion and protective coatings and means: choice of materials, coatings and surface treatments, thick organic coatings and enamels, paints, corrosion inhibitors and cathodic protection. (J.S.)

Synthesize and characterization of a novel anticorrosive cobalt ferrite nanoparticles dispersed in silica matrix (CoFe2O4-SiO2) to improve the corrosion protection performance of epoxy coating

International Nuclear Information System (INIS)

Gharagozlou, M.; Ramezanzadeh, B.; Baradaran, Z.

2016-01-01

Highlights: • An anticorrosive cobalt ferrite nanopigment dispersed in silica matrix was synthesized. • The nanopigment showed proper inhibition performance in solution study. • The nanopigment significantly improved the corrosion resistance of the epoxy coating. - Abstract: This study aimed at studying the effect of an anticorrosive nickel ferrite nanoparticle dispersed in silica matrix (NiFe 2 O 4 -SiO 2 ) on the corrosion protection properties of steel substrate. NiFe 2 O 4 and NiFe 2 O 4 -SiO 2 nanopigments were synthesized and then characterized by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and transmission electron microscope (TEM). Then, 1 wt.% of nanopigments was dispersed in an epoxy coating and the resultant nanocomposites were applied on the steel substrates. The corrosion inhibition effects of nanopigments were tested by an electrochemical impedance spectroscopy (EIS) and salt spray test. Results revealed that dispersing nickel ferrite nanoparticles in a silica matrix (NiFe 2 O 4 -SiO 2 ) resulted in the enhancement of the nanopigment dispersion in the epoxy coating matrix. Inclusion of 1 wt.% of NiFe 2 O 4 -SiO 2 nanopigment into the epoxy coating enhanced its corrosion protection properties before and after scratching.

Preparation and Electrochemical Properties of Graphene/Epoxy Resin Composite Coating

Science.gov (United States)

Liao, Zijun; Zhang, Tianchi; Qiao, Sen; Zhang, Luyihang

2017-11-01

The multilayer graphene powder as filler, epoxy modified silicone resin as film-forming agent, anticorrosion composite coating has been created using sand dispersion method, the electrochemical performance was compared with different content of graphene composite coating and pure epoxy resin coating. The open circuit potential (OCP), potentiodynamic polarization curves (Tafel Plot) and electrochemical impedance spectroscopy (EIS) were tested. The test results showed that the anti-corrosion performance of multilayer graphene added has improved greatly, and the content of the 5% best corrosion performance of graphene composite coating.

Preparation of Phosphonic Acid Functionalized Graphene Oxide-modified Aluminum Powder with Enhanced Anticorrosive Properties

Science.gov (United States)

He, Lihua; Zhao, Yan; Xing, Liying; Liu, Pinggui; Wang, Zhiyong; Zhang, Youwei; Liu, Xiaofang

2017-07-01

To improve the anticorrosive performance of aluminum powder, a common functional filler in polymer coatings, we report a novel method to prepare graphene oxide modified aluminum powder (GO-Al) using 3-aminoproplyphosphoic acid as "link" agent. The GO nanosheets were firstly functionalized with 3-aminoproplyphosphoic acid (APSA) by the reaction of amine groups of APSA and the epoxy groups of GO. Subsequently, a layer of GO nanosheets uniformly and tightly covered the surface of flaky aluminum particle though the strong linking strength between -PO(OH)2 functional groups of the modified GO and aluminum. The hydrogen evolution experiment suggests that the GO attached on the aluminum powder could effectively improve the anticorrosive performance of the pigments.

Composite coating prepared by micro-arc oxidation followed by sol-gel process and in vitro degradation properties

International Nuclear Information System (INIS)

Zhang Yi; Bai Kuifeng; Fu Zhenya; Zhang Caili; Zhou Huan; Wang Liguo; Zhu Shijie; Guan Shaokang; Li Dongsheng; Hu Junhua

2012-01-01

A Mg phosphate coating was prepared on home-developed Mg-Zn-Ca alloy to improve its anticorrosion performance in simulated body fluid (SBF, Kokubo solution). The coating was prepared by micro-arc oxidation (MAO) method at the working voltage of 120-140 V. Evident improvement of anticorrosion was obtained even through the surface was porous. To further diminish the contact with SBF, a TiO 2 layer was coated on the porous MAO layer by sol-gel dip coating followed by an annealing treatment. The coatings were characterized by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy dispersion spectroscopy (EDS). The electrochemical performance of the MAO and TiO 2 /MAO coated alloys was evaluated by anodic polarization measurements. The pores on Mg phosphate layer provided accommodation sites for the subsequent TiO 2 sol-gel coating which sealed the pores and hence significantly enhanced the anticorrosion while single MAO coating only improve anticorrosion within a limited range. The present result indicates that fabrication of composite coatings is a significant strategy to improve the corrosion resistance of Mg-Zn-Ca alloy and other alloys, thus enhancing the potential of using Mg alloys as bio-implants.

Study on nano-coating on uranium

International Nuclear Information System (INIS)

Zhang Yongbin; Xian Xiaobin; Lu Xuechao; Lang Dingmu; Li Kexue; Tang Kai

2002-01-01

The SiO 2 , TiO 2 coatings on uranium have been prepared by sol-gel method under different processes. By evaluating the coating quality with SEM, the optimal process parameters have been determined. Corrosion test shows that the coatings have anticorrosion property

Fabrication of anticorrosive multilayer onto magnesium alloy substrates via spin-assisted layer-by-layer technique

Energy Technology Data Exchange (ETDEWEB)

Cai Kaiyong, E-mail: Kaiyong_cai@cqu.edu.cn [Key Laboratory of Biorheological Science and Technology (Chongqing University), Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China); Sui Xiaojing; Hu Yan [Key Laboratory of Biorheological Science and Technology (Chongqing University), Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China); Zhao Li [China National Centre for Biotechnology Development, No. 16, Xi Si Huan Zhong Lu, Haidian District, Beijing 100036 (China); Lai Min; Luo Zhong; Liu Peng; Yang Weihu [Key Laboratory of Biorheological Science and Technology (Chongqing University), Ministry of Education, College of Bioengineering, Chongqing University, Chongqing 400044 (China)

2011-12-01

To improve the corrosion resistance of magnesium alloy, we reported a novel approach for the fabrication of anticorrosive multilayers onto AZ91D substrates. The multilayers were composed of poly(ethylene imine) (PEI), poly(styrene sulfonate) (PSS) and 8-hydroxyquinoline (8HQ). They were deposited onto AZ91D substrates via a spin-assisted layer-by-layer (LbL) technique. The multilayered structure was stabilized with glutaraldehyde (GA) as crossing linker. It was confirmed by Fourier transform infrared spectroscopy (FT-IR). Surface morphologies and elemental compositions of the formed anticorrosive multilayers were characterized with scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), respectively. The corrosion performance of the multilayer coated AZ91D substrates was characterized by hydrogen evolution. The results of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements suggested that the multilayered coating improved the corrosion resistance of AZ91D substrates. In vitro study revealed that the multilayered coating was cytocompatible. The study provides a potential alternative for the fabrication of corrosion resistant magnesium alloy-based implants. Highlights: {yields} Corrosion protective multilayers have been constructed onto AZ91D substrates via layer by layer technique. {yields} The multilayered structured containing 8-hydroxyquinoline highly improves the corrosion resistance of AZ91D substrates. {yields} The novel multilayered coating is potentially important for developing corrosion resistant magnesium alloy-based implants.

Fabrication of anticorrosive multilayer onto magnesium alloy substrates via spin-assisted layer-by-layer technique

International Nuclear Information System (INIS)

Cai Kaiyong; Sui Xiaojing; Hu Yan; Zhao Li; Lai Min; Luo Zhong; Liu Peng; Yang Weihu

2011-01-01

To improve the corrosion resistance of magnesium alloy, we reported a novel approach for the fabrication of anticorrosive multilayers onto AZ91D substrates. The multilayers were composed of poly(ethylene imine) (PEI), poly(styrene sulfonate) (PSS) and 8-hydroxyquinoline (8HQ). They were deposited onto AZ91D substrates via a spin-assisted layer-by-layer (LbL) technique. The multilayered structure was stabilized with glutaraldehyde (GA) as crossing linker. It was confirmed by Fourier transform infrared spectroscopy (FT-IR). Surface morphologies and elemental compositions of the formed anticorrosive multilayers were characterized with scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS), respectively. The corrosion performance of the multilayer coated AZ91D substrates was characterized by hydrogen evolution. The results of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements suggested that the multilayered coating improved the corrosion resistance of AZ91D substrates. In vitro study revealed that the multilayered coating was cytocompatible. The study provides a potential alternative for the fabrication of corrosion resistant magnesium alloy-based implants. Highlights: → Corrosion protective multilayers have been constructed onto AZ91D substrates via layer by layer technique. → The multilayered structured containing 8-hydroxyquinoline highly improves the corrosion resistance of AZ91D substrates. → The novel multilayered coating is potentially important for developing corrosion resistant magnesium alloy-based implants.

Anticorrosion protection of uranium

Energy Technology Data Exchange (ETDEWEB)

Goncharov, Ivan D.; Kazakovskaya, Tatiana; Tukmakov, Victor; Shapovalov, Vyacheslav [Russian Federal Nuclear Center-VNIIEF, 37, Mira Ave., RU-607190 Sarov (Nizhnii Gorod), 010450 (Russian Federation)

2004-07-01

Uranium in atmospheric conditions is non-stable. Sloughing products are being generated on its surface during storage or use. These corrosion products make many difficulties because of necessity to provide personnel safety. Besides, uranium corrosion may cause damage in parts. The first works devoted to uranium corrosion were performed in the framework of the USA Manhattan Project in the early forties of last century. Various methods of uranium protection were investigated, among them the galvanic one was the most studied. Later on the galvanic technology was patented. The works on this problem remains urgent up to the present time. In Russia, many methods of uranium corrosion protection, mainly against atmospheric corrosion, were tried on. In particular, such methods as diffusion zinc and paint coating were investigated. In the first case, a complex intermetallic U-Zn compound was formed but its protection was not reliable enough, this protection system was inconvenient and uncertain and that is why an additional paint coating was necessary. In the case of paint coatings another problem appeared. It was necessary to find such a coating where gas-permeability would prevail over water-permeability. Otherwise significant uranium corrosion occurs. This circumstance together with low mechanical resistance of paint coatings does not allow to use paint coating for long-term protection of uranium. Currently, there are following methods of uranium protection: ion-plasma, galvanic and thermo-vacuum annealing. These are described in this paper. In the end the issue of corrosion protection in reactor core zones is addressed. Here the greatest difficulties are caused when enriched uranium heated up to 500 deg. C needs anticorrosion protection. In this case various metal coatings are not reliable because of brittle inter-metallide formation. The reliable protection may be provided only up to the temperature plus 400 - 500 deg. C with the help of galvanic copper coating since

Anticorrosion protection of uranium

International Nuclear Information System (INIS)

Goncharov, Ivan D.; Kazakovskaya, Tatiana; Tukmakov, Victor; Shapovalov, Vyacheslav

2004-01-01

Uranium in atmospheric conditions is non-stable. Sloughing products are being generated on its surface during storage or use. These corrosion products make many difficulties because of necessity to provide personnel safety. Besides, uranium corrosion may cause damage in parts. The first works devoted to uranium corrosion were performed in the framework of the USA Manhattan Project in the early forties of last century. Various methods of uranium protection were investigated, among them the galvanic one was the most studied. Later on the galvanic technology was patented. The works on this problem remains urgent up to the present time. In Russia, many methods of uranium corrosion protection, mainly against atmospheric corrosion, were tried on. In particular, such methods as diffusion zinc and paint coating were investigated. In the first case, a complex intermetallic U-Zn compound was formed but its protection was not reliable enough, this protection system was inconvenient and uncertain and that is why an additional paint coating was necessary. In the case of paint coatings another problem appeared. It was necessary to find such a coating where gas-permeability would prevail over water-permeability. Otherwise significant uranium corrosion occurs. This circumstance together with low mechanical resistance of paint coatings does not allow to use paint coating for long-term protection of uranium. Currently, there are following methods of uranium protection: ion-plasma, galvanic and thermo-vacuum annealing. These are described in this paper. In the end the issue of corrosion protection in reactor core zones is addressed. Here the greatest difficulties are caused when enriched uranium heated up to 500 deg. C needs anticorrosion protection. In this case various metal coatings are not reliable because of brittle inter-metallide formation. The reliable protection may be provided only up to the temperature plus 400 - 500 deg. C with the help of galvanic copper coating since

Corrosion Resistance of Zinc Coatings With Aluminium Additive

Directory of Open Access Journals (Sweden)

Votava Jiří

2014-08-01

Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

Effect of Zinc Phosphate on the Corrosion Behavior of Waterborne Acrylic Coating/Metal Interface.

Science.gov (United States)

Wan, Hongxia; Song, Dongdong; Li, Xiaogang; Zhang, Dawei; Gao, Jin; Du, Cuiwei

2017-06-14

Waterborne coating has recently been paid much attention. However, it cannot be used widely due to its performance limitations. Under the specified conditions of the selected resin, selecting the function pigment is key to improving the anticorrosive properties of the coating. Zinc phosphate is an environmentally protective and efficient anticorrosion pigment. In this work, zinc phosphate was used in modifying waterborne acrylic coatings. Moreover, the disbonding resistance of the coating was studied. Results showed that adding zinc phosphate can effectively inhibit the anode process of metal corrosion and enhance the wet adhesion of the coating, and consequently prevent the horizontal diffusion of the corrosive medium into the coating/metal interface and slow down the disbonding of the coating.

Theoretical predictions of anti-corrosive properties of THAM and its derivatives.

Science.gov (United States)

Malinowski, Szymon; Jaroszyńska-Wolińska, Justyna; Herbert, Tony

2017-12-04

We present quantum chemical theoretical estimations of the anti-corrosive properties of THAM (tris(hydroxymethyl)aminomethane) and three derivatives that differ in the number of benzene rings: THAM-1 (2-amino-3-hydroxy-2-(hydroxymethyl) propylobenzoate), THAM-2 (2-amino-2-(hydroxymetyl)prapan-1,3-diyldibenzoate) and THAM-3 (2-amino-propan-1,2,3-triyltribenzoate). Fourteen exchange-correlation functionals based on the density functional theory (DFT) were chosen for quantum chemical study of THAM derivatives. The objective was to examine the effect of benzene rings on potential anti-corrosive properties of THAM compounds. The results indicate that the addition of benzene rings in THAM derivatives is likely to significantly enhance electrostatic bonding of a THAM-based coating to a presented metal surface and, thus, its adhesion and long-term effect in corrosion inhibition. Whereas it is clear that all three derivatives appear to be superior in their bonding characteristics to pure THAM, the potential order of merit between the three is less clear, although THAM-3 presents as possibly superior.

Fabrication of FDTS-modified PDMS-ZnO nanocomposite hydrophobic coating with anti-fouling capability for corrosion protection of Q235 steel.

Science.gov (United States)

Arukalam, Innocent O; Oguzie, Emeka E; Li, Ying

2016-12-15

Perfluorodecyltrichlorosilane-based poly(dimethylsiloxane)-ZnO (FDTS-based PDMS-ZnO) nanocomposite coating with anti-corrosion and anti-fouling capabilities has been prepared using a one-step fabrication technique. XPS analysis and contact angle measurements showed the fluorine content to increase, while the hydrophobicity of the coatings decreased with addition of FDTS. XRD analysis revealed existence of ZnO nanoparticles of dimensions ranging from 11.45 to 93.01nm on the surface of coatings, with the mean particle size decreasing with FDTS addition, and was confirmed by SEM and TEM observations. Interestingly, the anti-corrosion performance and mechanical properties of the coatings increased remarkably on addition of FDTS. Indeed, the observed low adhesion strength, surface energies and the outstanding anti-corrosive properties imply that the obtained coating would be useful in anti-fouling applications. Copyright © 2016 Elsevier Inc. All rights reserved.

Test Production of Anti-Corrosive Paint in Laboratory Scale

International Nuclear Information System (INIS)

Thein Thein Win, Daw; Khin Aye Tint, Daw; Wai Min Than, Daw

2003-02-01

The main purpose of this project is to produce the anti-corrosive paint in laboratory scale. In these experiments, local raw materials, natural resin (shellac), pine oil, turpentine and ethyl alcohol wer applied basically. Laboratory trials were undrtaken to determine the suitablity of raw materials ane their composition for anti-corrosive paint manufacture.The results obtained show that the anti-corrosive paint from experiment No.(30) is suitable for steel plate and this is also considered commercially economics

IMPROVEMENT OF CORROSION PROTECTION OF PETROLEUM FACILITIES BY THE DEVELOPMENT OF A NEW HIGH-POTENTIAL COATING

Energy Technology Data Exchange (ETDEWEB)

Allaoua-Nazef, M.; Daouadji, M.

2007-07-01

Corrosion affects many oil and gas facilities. It is the principal cause of leaks of products and rupture of storage tanks and pipelines, resulting sometimes in catastrophic damages (human damages, pollution of the natural environment, additional costs for repair, prolonged stop of pumping). Growing environmental concerns regarding the use of heavy metals in anti-corrosion coating formulations led to a new coating strategy using intrinsically conducting polymers (ICPs) as key components. (ICPs) as a new materials class provides a unique set of new properties and coatings based on these polymers are able to meet high demands and are outperforming even the best conventional anti-corrosion coating systems. This new generation of high-potential coatings can provide a significant cost reduction for the oil and gas industry, due to the specific properties of the ICPs which can work indefinitely as a redox catalysts and provide continuous protection as long as the mechanical integrity of the polymer films remains intact. Our paper focuses on the development of a nonconventional coating based on a specific conducting polymer which is never used before in any coating formulations. The developed coating is able to provide high anticorrosion performances with safety, environmental benefits and costs reduction. (auth)

Boronized steels with corundum-baddeleyite coatings

Czech Academy of Sciences Publication Activity Database

Pokorný, P.; Kolísko, J.; Bouška, P.; Brožek, Vlastimil; Kubatík, Tomáš František; Mastný, L.

2016-01-01

Roč. 55, č. 3 (2016), s. 341-344 ISSN 0543-5846 Institutional support: RVO:61389021 Keywords : Bobororonized steel * corundum-baddeleyite coating * anti-corrosion properties * plasma spraying Subject RIV: JG - Metallurgy Impact factor: 0.959, year: 2014

Industrial Coatings at Extreme Conditions

DEFF Research Database (Denmark)

Subramanian, Srinath; Pérez Hornero, Clara; Pedersen, Lars Thorslund

With the gradual depletion of oil wells operable at relatively lower temperatures and pressures, the upstream oil industry relies on High Pressure High Temperature (HPHT) wells to source crude oil and gas. HPHT well extraction and processing require anticorrosive coatings applied on substrates...

Using anti-corrosive paints on ships

Energy Technology Data Exchange (ETDEWEB)

Smith, J

1969-02-07

Anit-corrosive paints on the outside of ship's hulls fall into 3 groups: the area below the water, the boot- topping area at the waterline, and the weatherwork including the hull and superstructure. Typical formulations of primer and paint are given for use in each section. Anti-corrosion paints must always be considered in conjunction with the kind and amount of surface preparation that can be given. The requirement for faster descaling techniques and higher standards of surface preparation has led to the introduction of automated centrifugal abrasive blasting machines for all new plates and sections. If it is not possible to remove old coatings by abrasive blasting, then the traditional method of chipping followed by wire brushing must be used. The removal of mill scale by abrasive blasting can produce a clean metal surface which is liable to rapid corrosion unless it is painted immediately. A pre-fabrication or shop primer is used which is normally applied by airless spray equipment synchronized with the sand blasting machinery.

Corrosion resistance and mechanical properties of pulse electrodeposited Ni-TiO{sub 2} composite coating for sintered NdFeB magnet

Energy Technology Data Exchange (ETDEWEB)

Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Zhang Liang; Wang Juping; Chen Bo [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

2009-08-12

Ni-TiO{sub 2} composite coating which was prepared under pulse current conditions was successfully performed on sintered NdFeB magnet. As a comparison, pure nickel coating was also prepared. The phase structure, the surface morphology, the chemical composition, the anti-corrosion performance of the coatings for magnets, the microhardness and the wearing resistance performance of the coatings were studied using X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS), electrochemical technique, Vickers hardness tester and ball-on-disc tribometer, respectively. The results revealed that Ni-TiO{sub 2} composite coating provided excellent anti-corrosion performance for the magnets, and showed higher microhardness and better anti-wear performance.

Environmentally Friendly Anticorrosion Coating for High Strength Fasteners

Science.gov (United States)

2011-01-01

electroplated coatings followed by a hexavalent chrome rinse. The environmental and health hazards associated with cadmium and hexavalent chromium are...have been used with cadmium (Cd) electroplated coatings, followed by a hexavalent chromium (Cr6+) rinse. The environmental and human health hazards...followed by a hexavalent chromium (Cr6+) rinse. The environmental and human health hazards associated with both cadmium and chromates are well

Estimating Hull Coating Thickness Distributions Using the EM Algorithm

National Research Council Canada - National Science Library

Corriere, Michael

2000-01-01

The underwater hull coating system on surface ships is comprised anti-corrosive (AC) and anti-fouling (AF) paint The AF layers are designed to wear away, continuously leaching cuprous oxide to inhibit marine growth...

Zirconium coatings doped with nanoparticles for the protection of stainless steel

International Nuclear Information System (INIS)

Pineda, F; Vargas, E; Martinez, C; Sancy, M; Rabagliati, F.M; Pavez, J; Paez, M.A

2008-01-01

The anticorrosive protection of metal alloys, like stainless steel, is usually carried out with chrome-based coatings, but the toxic wastes associated with the process minimizes its applicability. The above has motivated the search for alternative protection methodologies, among which are the inorganic polymers prepared by the sol-gel method, which are a viable protection alternative because of their outstanding chemical and physical properties in aggressive environments. Despite the method's benefits, the application of sol-gel coatings to metals exposed to highly corrosive materials is restricted due to the substantial porosity of the films. Recent studies report that this limiting factor can be diminished by adding inorganic nanoparticles to the polymeric matrices, significantly improving the anticorrosive properties of the coatings. Considering the above, this work evaluated the inclusion of iron oxide nanoparticles (III) in zirconium polymeric matrices for the protection of 316 and 316L stainless steel. Electrochemical techniques, such as polarization curves and electrochemical impedance spectroscopy and morphological analysis with atomic force microscopy were used for this purpose. The responses obtained showed improvements in the anticorrosive properties of the zirconium films when doped with nanoparticles, and the best protective response was obtained with the minimum amount of the nanomaterial, aided by a significant increase in the metallic material's passivity. A critical content of nanoparticles was also identified in the polymeric matrix, above which the coating suffers serious deterioration, caused by the apparent formation of percolation channels leading to the oversaturation of the polymeric matrix

Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation

Science.gov (United States)

Gąsiorek, Jolanta; Babiarczuk, Bartosz; Kaleta, Jerzy; Jones, Walis; Krzak, Justyna

2018-01-01

Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented. PMID:29373540

Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation.

Science.gov (United States)

Gąsiorek, Jolanta; Szczurek, Anna; Babiarczuk, Bartosz; Kaleta, Jerzy; Jones, Walis; Krzak, Justyna

2018-01-26

Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented.

Evaluation of the Corrosion Protection Coating in Accordance with Burn Damage

International Nuclear Information System (INIS)

Seo, ChangHo; Park, JinHwan

2016-01-01

This study was conducted in order to examine the effect of burn damage and the resultant anti-corrosion performance. The breakdown and defect of the paint film caused by burn damage are considered to affect not only the macroscopic appearance but also the adhesive force and the anti-corrosion performance of the paint film. The material of the paint film was epoxy paint that is used most widely for heavy-duty coating, and in order to induce burn damage, heat treatment with a torch was applied to the other side of the paint film. Surface and chemical structure changes according to aging were analyzed using FE-SEM and infrared absorption spectroscopy, and variation in the anti-corrosion performance was analyzed through the AC impedance test.

High temperature oxidation and corrosion in marine environments of thermal spray deposited coatings

International Nuclear Information System (INIS)

Chaliampalias, D.; Vourlias, G.; Pavlidou, E.; Stergioudis, G.; Skolianos, S.; Chrissafis, K.

2008-01-01

Flame spraying is a widely used technique for depositing a great variety of materials in order to enforce the mechanical or the anticorrosion characteristics of the substrate. Its high rate application is due to the rapidity of the process, its effectiveness and its low cost. In this work, flame-sprayed Al coatings are deposited on low carbon steels in order to enhance their anticorrosion performance. The main adhesion mechanism of the coating is mechanical anchorage, which can provide the necessary protection to steel used in several industrial and constructive applications. To evaluate the corrosion resistance of the coating, the as-coated samples are subjected in a salt spray chamber and in elevated temperature environments. The examination and characterization of the corroded samples is done by scanning electron microscopy and X-ray diffraction analysis. The as-formed coatings are extremely rough and have a lamellic homogeneous morphology. It is also found that Al coatings provide better protection in marine atmospheres, while at elevated temperatures a thick oxide layer is formed, which can delaminate after long oxidation periods due to its low adherence to the underlying coating, thus eliminating the substrate protection

CORROSION RESISTANT SOL–GEL COATING ON 2024-T3 ALUMINUM

Directory of Open Access Journals (Sweden)

S. Yazdani

2016-06-01

Full Text Available The inherent reactivity of the Al–Cu alloys is such that their use for structural, marine, and aerospace components and structures would not be possible without prior application of a corrosion resistance system. Historically these corrosion resistance coatings were based on the use of chemicals containing Cr (VI compounds. Silane coatings are of increasing interest in industry due to their potential application for the replacement of current toxic hexavalent chromate based treatments. In this study, hydrophobic coating sol was prepared with methyltriethoxysilane (MTES, methanol (MeOH, and water (as 7M NH4OH at a molar ratio of 1:25:4.31 respectively. The coatings were applied by a dip-technique to 2024-T3 Al alloy, and subsequently cured at room temperature and there after heat treated in an oven at 150°C. The anticorrosion properties of the coatings within 3.5 wt% NaCl solution were studied by Tafel polarization technique. The sol–gel coating exhibited good anticorrosion properties providing an adherent protection film on the Al 2024-T3 substrate. The surface properties were characterized by water contact angle measurement, scanning electron microscopy (SEM, and the composition was studied by Fourier transform infrared spectroscopy (FTIR.

Enhancement of the corrosion protection of electroless Ni–P coating by deposition of sonosynthesized ZnO nanoparticles

Energy Technology Data Exchange (ETDEWEB)

Sharifalhoseini, Zahra [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Entezari, Mohammad H., E-mail: entezari@um.ac.ir [Sonochemical Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of); Environmental Chemistry Research Center, Department of Chemistry, Faculty of Science, Ferdowsi University of Mashhad, 91779 Mashhad (Iran, Islamic Republic of)

2015-10-01

Graphical abstract: Enhancement of the corrosion protection of electroless Ni–P layer by ZnO nanoparticles deposition and the comparison with the classical and sonochemical Ni–P coatings. - Highlights: • Unique effects of ultrasound were investigated on the anticorrosive performance of electroless Ni–P coating. • Sonoynthesis of ZnO NPs and its deposition were performed on the surface of Ni–P coating. • ZnO as an anticorrosive has a critical role in the multifunctional surfaces. • Electrochemical properties of all fabricated samples were compared with each other. - Abstract: Ni–P coatings were deposited through electroless nickel plating in the presence and absence of ultrasound. The simultaneous synthesis of ZnO nanoparticle and its deposition under ultrasound were also carried out on the surface of Ni–P layer prepared by the classical method. The morphology of the surfaces and the chemical composition were determined by scanning electron microscopy(SEM) and energy dispersive spectroscopy (EDS), respectively. Electrochemical techniques were applied for the corrosion behavior studies. The Ni–P layer deposited by ultrasound showed a higher anticorrosive property than the layer deposited by the classical method. The ZnO nanoparticles deposited on the surface of Ni–P layer significantly improved the corrosion resistance.

2-Mercaptobenzothiazole doped chitosan/11-alkanethiolate acid composite coating: Dual function for copper protection

International Nuclear Information System (INIS)

Bao Qi; Zhang Dun; Wan Yi

2011-01-01

Chitosan (CS) hydrogel loaded with the well-known corrosion inhibitor 2-mercaptobenzothiazole (MBT) has been introduced into a composite coating to improve copper protection. This composite coating, which has both anticorrosion and antibacterial properties, was fabricated onto the surface of copper by combining a simple self-assembled monolayer technique with a sol-gel method. The anti-corrosion ability of the coating in 3.5 wt.% NaCl solution was investigated by electrochemical methods including potentiodynamic polarization and electrochemical impedance spectroscopy. The protection efficiency of the coating is 97.70%, calculated on the basis of the corrosion current density. The stability and integrity of the composite coating were evaluated by field emission scanning electron microscopy (FESEM) and energy dispersive spectrometry (EDS). The FESEM and EDS results suggest that the composite coating endows the copper substrate with antibacterial properties, as untreated bare copper underwent microbiologically influenced corrosion in the presence of sulphate reducing bacteria (SRB). This antibacterial feature was further confirmed by the SRB culture method. In a 3.5% NaCl solution and highly corrosive SRB culture media, the as-prepared CS based composite coating gave corrosion protection by exhibiting better barrier effects against the attack of aggressive environments.

Electrochemical Anti-corrosion System of Iron Tower Based on Solar Power Supply

Directory of Open Access Journals (Sweden)

Tian Tian

2018-01-01

Full Text Available Aiming at the serious problem of the corrosion of the transmission tower in the coastal area or in the harsh industrial area, a kind of electro-chemical anti-corrosion system based on solar power is designed. The system consists of a solar power module and an electrochemical anti-corrosion module: The solar power module consists of a solar panel, a photovoltaic controller, a accumulator and a constant potentiometer. The Electrochemical anti-corrosion modules include an anode block and an anode bed and reference electrode. The photovoltaic energy technology and forced current cathodic protection technology are used in the system, to achieve the effective protection of the tower anti-corrosion. Solar power supply to the nearest, solve the long-distance transmission loss and the high installation costs, form a simple structure, stable operation, low cost, clean and environmental protection, long service life of anti-corrosion system, with good economic efficiency and social benefits. It is of great significance to ensure the safe operation of the tower, maintain the normal operation of the power grid, and even promotes the optimization and upgrading of the industrial structure, save energy and reduces emissions, improve the safe and stable operation of the power system and the economic benefits, etc.

Fly ash based zeolitic pigments for application in anticorrosive paints

International Nuclear Information System (INIS)

Shaw, Ruchi; Tiwari, Sangeeta

2016-01-01

The purpose of this work is to evaluate the utilization of waste fly ash in anticorrosive paints. Zeolite NaY was synthesized from waste fly ash and subsequently modified by exchanging its nominal cation Na + with Mg 2+ and Ca 2+ ions. The metal ion exchanged zeolite was then used as anticorrosive zeolitic pigments in paints. The prepared zeolite NaY was characterized using X-Ray diffraction technique and Scanning electron microscopy. The size, shape and density of the prepared fly ash based pigments were determined by various techniques. The paints were prepared by using fly ash based zeolitic pigments in epoxy resin and the percentages of pigments used in paints were 2% and 5%. These paints were applied to the mild steel panels and the anticorrosive properties of the pigments were assessed by the electrochemical spectroscopy technique (EIS).

Experimental Evaluation of Polyester and Epoxy–Polyester Powder Coatings in Aggressive Media

OpenAIRE

Ivan Stojanović; Vinko Šimunović; Vesna Alar; Frankica Kapor

2018-01-01

Protective coatings are the most widely used corrosion protection method for construction materials in different environmental conditions. They isolate metals from aggressive media, making the structure more durable. Today, alongside good anti-corrosive properties, coatings need to be safe for the environment and harmless to those who apply them. The high volatile organic compound (VOC) content in conventional solvent-borne coatings presents a huge ecological problem. A solution for indispens...

Functionalizable Sol-Gel Silica Coatings for Corrosion Mitigation

Directory of Open Access Journals (Sweden)

Jolanta Gąsiorek

2018-01-01

Full Text Available Corrosion is constantly a major problem of the world economy in the field of metal products, metal processing and other areas that utilise metals. Previously used compounds utilizing hexavalent chromium were amongst the most effective materials for corrosion protection but regulations have been recently introduced that forbid their use. Consequently, there is a huge drive by engineers, technologists and scientists from different disciplines focused on searching a new, more effective and environmentally-friendly means of corrosion protection. One novel group of materials with the potential to solve metal protection problems are sol-gel thin films, which are increasingly interesting as mitigation corrosion barriers. These environmentally-friendly and easy-to-obtain coatings have the promise to be an effective alternative to hexavalent chromium compounds using for anti-corrosion industrial coatings. In this review the authors present a range of different solutions for slow down the corrosion processes of metallic substrates by using the oxides and doped oxides obtained by the sol-gel method. Examples of techniques used to the sol-gel coating examinations, in terms of anti-corrosion protection, are also presented.

SYNTHESIS AND STUDY OF CORROSION PERFORMANCE OF EPOXY COATING CONTAINING MULTI-WALLED CARBON NANOTUBE/ POLY ORTHO AMINOPHENOL NANOCOMPOSITE

Directory of Open Access Journals (Sweden)

N. Bahrami Panah

2016-03-01

Full Text Available The epoxy coatings containing multi-walled carbon nanotube/ poly ortho aminophenol nanocomposite were prepared and used as anticorrosive coatings. The nanocomposites with different contents of carbon nanotube were synthesized in a solution of sodium dodecyl sulfate and ammonium peroxy disulfate as a surfactant and an oxidant, respectively. The morphology and structural properties were confirmed by Fourier transform infrared spectroscopy and scanning electron microscopy methods. The mean size of nanocomposite particles was 20-35 nm determined by scanning electron microscopy. The epoxy coatings containing the nanocomposites were applied over mild steel panels and their corrosion performance was investigated using electrochemical impedance spectroscopy and potentiodynamic polarization measurements in a 3.5 % sodium chloride solution. The results showed that epoxy coatings consisting of nanocomposite with 1 wt.% multi-walled carbon nanotube exhibited higher anticorrosive properties than other prepared coatings of different carbon nanotube contents, which could be due to the strong interaction between the mild steel surface and the conjugated nanocomposite.

Formation of a cerium conversion coating on magnesium alloy using ascorbic acid as additive. Characterisation and anticorrosive properties of the formed films

Directory of Open Access Journals (Sweden)

A.P. Loperena

2016-12-01

The presence of HAsc in the conversion solution causes changes in the morphology, adherence and anticorrosive performance of the films. The improvement in the corrosion resistance is closely associated with the corrosion inhibition properties of HAsc.

The influence of prefabricated pipe cement coatings and those made during pipe renovation on drinking water quality

OpenAIRE

Młyńska Anna; Zielina Michał

2017-01-01

Nowadays, cement coatings are often used as an anticorrosion protection of the internal surfaces of manufactured ductile iron water pipes. The protective cement linings are also commonly used for old water pipe renovation. In both cases, the cement lining is an excellent anticorrosion protection of the pipelines, effectively separating the pipe wall from the flowing water. Moreover, cement linings protect the pipelines not only by a mechanical barrier, but also by a chemical barrier creating ...

Al-based anti-corrosion and T-permeation barrier development for future DEMO blankets

International Nuclear Information System (INIS)

Krauss, W.; Konys, J.; Holstein, N.; Zimmermann, H.

2011-01-01

In the Helium-Cooled-Liquid-Lead (HCLL) design of Test-Blanket-Modules (TBM's) for a future fusion power plant Pb-15.7Li is used as liquid breeder which is in direct contact with the structure material, e.g. EUROFER steel. Compatibility testing showed that high corrosion attack appears and that the dissolved steel components form precipitates with a high risk of system blockages. A reliable operation needs coatings as corrosion barriers. The earlier developed Hot-Dip Aluminisation (HDA) process has shown that Al-based scales can act as anti-corrosion as well as T-permeation barriers. Meanwhile two advanced electro-chemically based processes for deposition of Al-scales were successfully developed. The first (ECA = Electro-Chemical Al-deposition) is working with an organic electrolyte and the second one (ECX = Electro-Chemical-X-metal-deposition) is based on ionic liquids. Coatings in the μm-range were deposited homogeneously with exact controllable thicknesses. Metallurgical investigations showed the successful generation of protective scales and compatibility testing demonstrated the barrier function.

Al-based anti-corrosion and T-permeation barrier development for future DEMO blankets

Energy Technology Data Exchange (ETDEWEB)

Krauss, W., E-mail: wolfgang.krauss@kit.edu [Karlsruhe Institute of Technology, Hermann von Helmholtz Platz 1, 76344 Eggenstein-Leopoldshafen (Germany); Konys, J.; Holstein, N.; Zimmermann, H. [Karlsruhe Institute of Technology, Hermann von Helmholtz Platz 1, 76344 Eggenstein-Leopoldshafen (Germany)

2011-10-01

In the Helium-Cooled-Liquid-Lead (HCLL) design of Test-Blanket-Modules (TBM's) for a future fusion power plant Pb-15.7Li is used as liquid breeder which is in direct contact with the structure material, e.g. EUROFER steel. Compatibility testing showed that high corrosion attack appears and that the dissolved steel components form precipitates with a high risk of system blockages. A reliable operation needs coatings as corrosion barriers. The earlier developed Hot-Dip Aluminisation (HDA) process has shown that Al-based scales can act as anti-corrosion as well as T-permeation barriers. Meanwhile two advanced electro-chemically based processes for deposition of Al-scales were successfully developed. The first (ECA = Electro-Chemical Al-deposition) is working with an organic electrolyte and the second one (ECX = Electro-Chemical-X-metal-deposition) is based on ionic liquids. Coatings in the {mu}m-range were deposited homogeneously with exact controllable thicknesses. Metallurgical investigations showed the successful generation of protective scales and compatibility testing demonstrated the barrier function.

Anti-corrosive Conversion Coating on Aluminium Alloys Using High Temperature Steam

DEFF Research Database (Denmark)

Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

or convert to a functional conversion coating. In the last several decades chromate conversion coating (CrCCs) have been the most common conversion coatings used for aluminium alloys. Due to the toxicity of the hexavalent chrome, however, environmental friendly alternatives to CrCCs have been investigated...

Hybrid organic-inorganic coatings including nanocontainers for corrosion protection of magnesium alloy ZK30

Science.gov (United States)

Kartsonakis, I. A.; Koumoulos, E. P.; Charitidis, C. A.; Kordas, G.

2013-08-01

This study is focused on the fabrication, characterization, and application of corrosion protective coatings to magnesium alloy ZK30. Hybrid organic-inorganic coatings were synthesized using organic-modified silicates together with resins based on bisphenol A diglycidyl ether. Cerium molybdate nanocontainers (ncs) with diameter 100 ± 20 nm were loaded with corrosion inhibitor 2-mercaptobenzothiazole and incorporated into the coatings in order to improve their anticorrosion properties. The coatings were investigated for their anticorrosion and nanomechanical properties. The morphology of the coatings was examined by scanning electron microscopy. The composition was estimated by energy-dispersive X-ray analysis. The mechanical integrity of the coatings was studied through nanoindentation and nanoscratch techniques. Scanning probe microscope imaging of the coatings revealed that the addition of ncs creates surface incongruity; however, the hardness to modulus ratio revealed significant strengthening of the coating with increase of ncs. Studies on their corrosion behavior in 0.5 M sodium chloride solutions at room temperature were made using electrochemical impedance spectroscopy. Artificial defects were formatted on the surface of the films in order for possible self-healing effects to be evaluated. The results showed that the coated magnesium alloys exhibited only capacitive response after exposure to corrosive environment for 16 months. This behavior denotes that the coatings have enhanced barrier properties and act as an insulator. Finally, the scratched coatings revealed a partial recovery due to the increase of charge-transfer resistance as the immersion time elapsed.

Nanocomposite Coatings: Preparation, Characterization, Properties, and Applications

Directory of Open Access Journals (Sweden)

Phuong Nguyen-Tri

2018-01-01

Full Text Available Incorporation of nanofillers into the organic coatings might enhance their barrier performance, by decreasing the porosity and zigzagging the diffusion path for deleterious species. Thus, the coatings containing nanofillers are expected to have significant barrier properties for corrosion protection and reduce the trend for the coating to blister or delaminate. On the other hand, high hardness could be obtained for metallic coatings by producing the hard nanocrystalline phases within a metallic matrix. This article presents a review on recent development of nanocomposite coatings, providing an overview of nanocomposite coatings in various aspects dealing with the classification, preparative method, the nanocomposite coating properties, and characterization methods. It covers potential applications in areas such as the anticorrosion, antiwear, superhydrophobic area, self-cleaning, antifouling/antibacterial area, and electronics. Finally, conclusion and future trends will be also reported.

Fluorolon coatings of cold drying for radiation-protective equipment

International Nuclear Information System (INIS)

Shigorina, I.I.; Egorov, B.N.; Timofeeva, L.P.

1977-01-01

A composition of the volatile fraction (butyl acetate:acetone = 3:1) is proposed for fluorolon 32L base varnishes possessing high viability. Formulations for the fluorolon air-drying enamels of various colous are presented. Fluorolon coatings based on these enamels are detailed, providing satisfactory adhesion properties. A fairly high chemical stability of these coatings is shown making it possible to employ them for anti-corrosion protection of outer surfaces, equipment and building constructions for chemical equipment

High corrosion resistance of magnesium coated with hydroxyapatite directly synthesized in an aqueous solution

International Nuclear Information System (INIS)

Hiromoto, Sachiko; Yamamoto, Akiko

2009-01-01

Anticorrosion coatings are crucial for practical applications of magnesium alloys, which are used to reduce the weight of vehicles, aircraft, electronics enclosures etc. Hydroxyapatite (HAp) potentially offers high corrosion resistance and no environmental toxicity because its thermodynamic structural stability is high and it is a basic component of bone. However, direct synthesis of HAp on magnesium in aqueous solutions has been a scientific challenge because Mg ions prevent HAp crystallization. A new method of direct synthesis of HAp on magnesium was developed using a Ca chelate compound, which can maintain a sufficiently high concentration of Ca ions on the magnesium surface to overcome prevention of HAp crystallization with Mg ions. Highly crystallized HAp coatings were successfully formed on pure magnesium and AZ series alloys. Corrosion behavior of HAp-coated pure magnesium was examined by cyclic dry and wet tests with 1 g m -2 NaCl on the surface and polarization tests in a 3.5 wt% NaCl solution. A HAp-coated pure magnesium showed no noticeable corrosion pits after the dry and wet test. HAp-coated specimens showed 10 3 -10 4 times lower anodic current density than as-polished specimen in the polarization test. The results demonstrate the remarkable anticorrosion performance of HAp coatings on magnesium for the first time.

Boron nitride nanosheets as oxygen-atom corrosion protective coatings

International Nuclear Information System (INIS)

Yi, Min; Shen, Zhigang; Zhao, Xiaohu; Liang, Shuaishuai; Liu, Lei

2014-01-01

The research of two-dimensional nanomaterials for anticorrosion applications is just recently burgeoning. Herein, we demonstrate the boron nitride nanosheets (BNNSs) coatings for protecting polymer from oxygen-atom corrosion. High-quality BNNSs, which are produced by an effective fluid dynamics method with multiple exfoliation mechanisms, can be assembled into coatings with controlled thickness by vacuum filtration. After exposed in atom oxygen, the naked polymer is severely corroded with remarkable mass loss, while the BNNSs-coated polymer remains intact. Barrier and bonding effects of the BNNSs are responsible for the coating's protective performance. These preliminary yet reproducible results pave a way for resisting oxygen-atom corrosion

Polymeric Coatings for Combating Biocorrosion

Science.gov (United States)

Guo, Jing; Yuan, Shaojun; Jiang, Wei; Lv, Li; Liang, Bin; Pehkonen, Simo O.

2018-03-01

Biocorrosion has been considered as big trouble in many industries and marine environments due to causing great economic loss. The main disadvantages of present approaches to prevent corrosion include being limited by environmental factors, being expensive, inapplicable to field, and sometimes inefficient. Studies show that polymer coatings with anti-corrosion and anti-microbial properties have been widely accepted as a novel and effective approach to preventbiocorrosion. The main purpose of this review is to summarize up the progressive status of polymer coatings used for combating microbially-induced corrosion. Polymers used to synthesize protective coatings are generally divided into three categories: i) traditional polymers incorporated with biocides, ii) antibacterial polymers containing quaternary ammonium compounds, and iii) conductive polymers. The strategies to synthesize polymer coatings resort mainly to grafting anti-bacterial polymers from the metal substrate surface using novel surface-functionalization approaches, such as free radical polymerization, chemically oxidative polymerization and surface-initiated atom transfer radical polymerization, as opposed to the traditional approaches of dip coating or spin coating.

Effect of epoxy resin sealing on corrosion resistance of arc spraying aluminium coating using cathode electrophoresis method

Science.gov (United States)

Pang, Xuming; Wang, Runqiu; Wei, Qian; Zhou, Jianxin

2018-01-01

Arc-sprayed Al coating was sealed with epoxy resin using the cathode electrophoresis method. The anti-corrosion performance of the coatings sealed with epoxy resin was studied by means of a 3.5 wt.% NaCl solution test at 40 °C. For comparison, the anti-corrosion performance of Al coating sealed with boiling water was also performed under the same conditions. The results show that epoxy resin with a thickness of about 20 microns can entirely cover open pores and decreases the surface roughness of the as-sprayed Al coating, and the epoxy resin even permeates into the gaps among lamellar splats from open pores. After corrosion, the thickness of the epoxy resin layer is unchanged and can still cover the as-sprayed Al coating entirely. However, the thickness of Al coating sealed with boiling water decreases from 100 to 40 microns, which indicates that the arc-sprayed Al coating has much better corrosion resistance than the Al coating sealed with boiling water. Meanwhile, the content of substituted benzene ring in the epoxy resin increases, but aromatic ring decreases according to the fourier transform infrared spectra, which will cause the rigidity of the epoxy resin to increase, but the toughness slightly decreases after corrosion.

Electrochemical and anticorrosion performances of zinc-rich and polyaniline powder coatings

International Nuclear Information System (INIS)

Meroufel, A.; Deslouis, C.; Touzain, S.

2008-01-01

In this work, hydrochloride polyaniline (PANI-Cl) powder was incorporated as a conductive pigment into powder zinc-rich primer (ZRP) formulations in order to enhance the electronic conduction paths between zinc particles inside the coating and the steel substrate (i.e. percolation). Coatings were applied onto steel substrates and immersed in a 3% NaCl solution at ambient temperature. The protective properties and electrochemical behaviour of coatings were investigated by monitoring the free corrosion potential versus time and by using EIS. It was found that corrosion potential remains cathodic and constant for a long time up to 100 days of immersion. From EIS results, it was shown that the coatings exhibit larger impedance values than those observed with liquid or other zinc-rich powder formulations containing carbon black. From Raman spectroscopy results, it may be proposed that zinc particles in contact with PANI-Cl pigments were passivated. Other zinc particles remain still active which ensures the cathodic protection of the substrate. Moreover, coatings exhibit good barrier properties

Superhydrophobic Copper Surfaces with Anticorrosion Properties Fabricated by Solventless CVD Methods.

Science.gov (United States)

Vilaró, Ignasi; Yagüe, Jose L; Borrós, Salvador

2017-01-11

Due to continuous miniaturization and increasing number of electrical components in electronics, copper interconnections have become critical for the design of 3D integrated circuits. However, corrosion attack on the copper metal can affect the electronic performance of the material. Superhydrophobic coatings are a commonly used strategy to prevent this undesired effect. In this work, a solventless two-steps process was developed to fabricate superhydrophobic copper surfaces using chemical vapor deposition (CVD) methods. The superhydrophobic state was achieved through the design of a hierarchical structure, combining micro-/nanoscale domains. In the first step, O 2 - and Ar-plasma etchings were performed on the copper substrate to generate microroughness. Afterward, a conformal copolymer, 1H,1H,2H,2H-perfluorodecyl acrylate-ethylene glycol diacrylate [p(PFDA-co-EGDA)], was deposited on top of the metal via initiated CVD (iCVD) to lower the surface energy of the surface. The copolymer topography exhibited a very characteristic and unique nanoworm-like structure. The combination of the nanofeatures of the polymer with the microroughness of the copper led to achievement of the superhydrophobic state. AFM, SEM, and XPS were used to characterize the evolution in topography and chemical composition during the CVD processes. The modified copper showed water contact angles as high as 163° and hysteresis as low as 1°. The coating withstood exposure to aggressive media for extended periods of time. Tafel analysis was used to compare the corrosion rates between bare and modified copper. Results indicated that iCVD-coated copper corrodes 3 orders of magnitude slower than untreated copper. The surface modification process yielded repeatable and robust superhydrophobic coatings with remarkable anticorrosion properties.

Glass enamel and glass-ceramic coatings for chemical apparatus

International Nuclear Information System (INIS)

Es'kov, A.S.; Oleinik, M.I.; Shabrova, E.A.

1984-01-01

Among the known anticorrosion coatings used in chemical engineering, glass enamel base coatings are distinguished by such advantages as a high degree of continuity and chemical resistance. The paper describes basic principles for the creation of acid and alkali resistant glass enamel and ceramic coatings for chemical apparatus. As the result of investgations, glass enamel coatings with increased electrical conductivity and also experimental production compositions of chemical, temperature and radiation resistant coatings for protection of chemical equipment of 12Kh18N10T stainless steel have been developed. The coatings have successfully passed testing under service conditions. A new type of coating is short-term glass enamel, which may be recommended for use in chemical machinery manufacturing and other branches of industry in oxidation-free heating and forming of stainless steels

High corrosion resistance of magnesium coated with hydroxyapatite directly synthesized in an aqueous solution

Energy Technology Data Exchange (ETDEWEB)

Hiromoto, Sachiko [Biomaterials Center, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan); International Center for Materials Nanoarchitectonics, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan)], E-mail: hiromoto.sachiko@nims.go.jp; Yamamoto, Akiko [Biomaterials Center, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan); International Center for Materials Nanoarchitectonics, National Institute for Materials Science, 1-1 Namiki, Tsukuba 305-0044 (Japan)

2009-11-30

Anticorrosion coatings are crucial for practical applications of magnesium alloys, which are used to reduce the weight of vehicles, aircraft, electronics enclosures etc. Hydroxyapatite (HAp) potentially offers high corrosion resistance and no environmental toxicity because its thermodynamic structural stability is high and it is a basic component of bone. However, direct synthesis of HAp on magnesium in aqueous solutions has been a scientific challenge because Mg ions prevent HAp crystallization. A new method of direct synthesis of HAp on magnesium was developed using a Ca chelate compound, which can maintain a sufficiently high concentration of Ca ions on the magnesium surface to overcome prevention of HAp crystallization with Mg ions. Highly crystallized HAp coatings were successfully formed on pure magnesium and AZ series alloys. Corrosion behavior of HAp-coated pure magnesium was examined by cyclic dry and wet tests with 1 g m{sup -2} NaCl on the surface and polarization tests in a 3.5 wt% NaCl solution. A HAp-coated pure magnesium showed no noticeable corrosion pits after the dry and wet test. HAp-coated specimens showed 10{sup 3}-10{sup 4} times lower anodic current density than as-polished specimen in the polarization test. The results demonstrate the remarkable anticorrosion performance of HAp coatings on magnesium for the first time.

Engineering of Mixed Matrix Membranes for Water Treatment, Protective Coating and Gas Separation

KAUST Repository

Hammami, Mohamed Amen

2017-11-01

Mixed Matrix Membranes (MMMs) have received worldwide attention during the last decades. This is due to the fact that the resulting materials can combine the good processability and low cost of polymer membranes with the diverse functionality, high performance and thermal properties of the fillers. This work explores the fabrication and application of MMMs. We focused on the design and fabrication of nanofillers to impart target functionality to the membrane for water treatment, protective coating and gas separation. This thesis is divided into three sections according to the application including: I- Water Treatment: This part is divided into three chapters, two related to the membrane distillation (MD) and one related to the oil spill. Three different nanofillers have been used: Periodic mesoporous organosilica (PMO), graphene and carbon nanotube (CNT). Those nanofillers were homogeneously incorporated into polyetherimide (PEI) electrospun nanofiber membranes. The doped nanoparticle not only improved the mechanical properties and thermal stability of the pristine fiber but also enhanced the MD and oil spill performance due to the functionality of those nanofillers. II- Protective coating: This part includes two chapters describing the design and the fabrication of a smart antibacterial and anti-corrosion coating. In the first project, we fabricated colloidal lysozyme-templated gold nanoclusters gating antimicrobial-loaded silica nanoparticles (MSN-AuNCs@lys) as nano-fillers in poly(ethylene oxide)/poly(butylene terephthalate) polymer matrix. MSN-AuNCs@lys dispersed homogeneously within the polymer matrix with zero NPs leaching. The system was coated on a common radiographic dental imaging device that is prone to oral bacteria contamination. This coating can successfully sense and inhibit bacterial contamination via a controlled release mechanism that is only triggered by bacteria. In the second project, the coaxial electrospinning approach has been applied to

Development of a new solvent-free flow efficiency coating for natural gas pipelines

Energy Technology Data Exchange (ETDEWEB)

Fogg, Graham A.; Morse, Jennifer [Bredero Shaw, Houston, TX (United States)

2005-07-01

Pipeline design engineers have traditionally considered external anti-corrosion coatings for the protection of gas transmission pipelines, with less consideration given to the benefits of internal flow efficiency coatings. This paper reviews the benefits of using a traditional solvent-based flow efficiency coating, and the relationship between the internal surface roughness of a pipe, the pressure drop across the pipeline, and the maximum flow rate of gas through the pipeline. To improve upon existing solvent-based flow efficiency coatings, a research program was undertaken to develop a solvent-free coating. The stages in the development of this coating are discussed, resulting in the plant application of the coating and final qualification to API RP 5L2. (author)

A preparation method and effects of Al–Cr coating on NdFeB sintered magnets

International Nuclear Information System (INIS)

Zheng, Jingwu; Lin, Min; Xia, Qingping

2012-01-01

A 50 μm Al–Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 °C. The morphology and composition of the Al–Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al–Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al–Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al–Cr coating moves positively from −0.67 to −0.48 V, which is in accordance with Nyquist and Bode plots. The Al–Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: ► The Al–Cr coating can be prepared by dipping in solution, shaking dry and heating. ► The coating morphology shows to be an intense overlapping structure. ► The barrier effect combines with passivation and cathodic protection. ► The anticorrosion abilities improve while magnetic properties change little. ► Compared with other surface treatments, this method is convenient and low cost.

Investigation of corrosion behavior of aluminum flakes coated by polymeric nanolayer: Effect of polymer type

International Nuclear Information System (INIS)

Amirshaqaqi, Naghmeh; Salami-Kalajahi, Mehdi; Mahdavian, Mohammad

2014-01-01

Highlights: • Protection of aluminum pigments from corrosion phenomenon by an encapsulating polystyrene and poly(acrylic acid) nanolayers. • Chemical stability of the aluminum pigments in alkaline and acidic aqueous media was examined. • Polystyrene coating remarkably improved flakes’ anticorrosion property while PAA evolved hydrogen. - Abstract: Protection of aluminum pigments from corrosion phenomenon has been extended by an encapsulating polystyrene (PS) and poly(acrylic acid) (PAA) nanolayers. Flakes were first coupled with 3-methacryloxypropyltrimethoxysilane (MPS) and in situ polymerizations of styrene and acrylic acid, initiating with Azobisisobutyronitrile (AIBN) were performed. The encapsulated flakes were characterized by Fourier transform infrared (FTIR), energy-dispersive X-ray spectroscopy (EDX), and transmission electron microscope (TEM). Also, polymer chains were analyzed by gel permeation chromatography (GPC). Subsequently the chemical stability of the pigments in alkaline and acidic aqueous media was examined. Results indicated that polystyrene coating remarkably improved flakes’ anticorrosion property while PAA evolved hydrogen

Micro/Nano Structural Tantalum Coating for Enhanced Osteogenic Differentiation of Human Bone Marrow Stem Cells

OpenAIRE

Ding Ding; Youtao Xie; Kai Li; Liping Huang; Xuebin Zheng

2018-01-01

Recently, tantalum has been attracting much attention for its anticorrosion resistance and biocompatibility, and it has been widely used in surface modification for implant applications. To improve its osteogenic differentiation of human bone marrow stem cells (hBMSCs), a micro/nano structure has been fabricated on the tantalum coating surface through the combination of anodic oxidation and plasma spraying method. The morphology, composition, and microstructure of the modified coating were co...

The influence of prefabricated pipe cement coatings and those made during pipe renovation on drinking water quality

Directory of Open Access Journals (Sweden)

Młyńska Anna

2017-01-01

Full Text Available Nowadays, cement coatings are often used as an anticorrosion protection of the internal surfaces of manufactured ductile iron water pipes. The protective cement linings are also commonly used for old water pipe renovation. In both cases, the cement lining is an excellent anticorrosion protection of the pipelines, effectively separating the pipe wall from the flowing water. Moreover, cement linings protect the pipelines not only by a mechanical barrier, but also by a chemical barrier creating a highly alkaline environment in water contact with the metal pipe wall. In addition, cement coatings have an ability for so-called self-regeneration and provide the improvement of hydraulic conditions inside the pipelines. In turn, the differences between the analysed cement coatings mainly depend on the types of cements used and techniques of cement mortar spraying. As was expected, they influence the quality of water having contact with the coating. A comparison of the impact of cement coatings manufactured in factories and sprayed on building sites during the renovation on drinking water quality parameters was performed in the study. The experiments were conducted in laboratory conditions, using the test stands prepared for this purpose. The results include analysis of selected water quality parameters for the samples contacting with cement mortar and collected during the investigation.

Graphene/Epoxy Coating as Multifunctional Material for Aircraft Structures

Directory of Open Access Journals (Sweden)

Tullio Monetta

2015-06-01

Full Text Available Recently, the use of graphene as a conductive nanofiller in the preparation of inorganic/polymer nanocomposites has attracted increasing interest in the aerospace field. The reason for this is the possibility of overcoming problems strictly connected to the aircraft structures, such as electrical conductivity and thus lightning strike protection. In addition, graphene is an ideal candidate to enhance the anti-corrosion properties of the resin, since it absorbs most of the light and provides hydrophobicity for repelling water. An important aspect of these multifunctional materials is that all these improvements can be realized even at very low filler loadings in the polymer matrix. In this work, graphene nanoflakes were incorporated into a water-based epoxy resin, and then the hybrid coating was applied to Al 2024-T3 samples. The addition of graphene considerably improved some physical properties of the hybrid coating as demonstrated by Electrochemical Impedance Spectroscopy (EIS analysis, ameliorating anti-corrosion performances of raw material. DSC measurements and Cross-cut Test showed that graphene did not affect the curing process or the adhesion properties. Moreover, an increment of water contact angle was displayed.

Corrosion properties of chromia based eco - friendly coatings on mild steel

Directory of Open Access Journals (Sweden)

V. Brozek

2016-10-01

Full Text Available Ceramic nanocrystalline coatings of chromium oxide (III on steel S235JRH-1.0038 (EN 10025-1 were prepared using the liquid precursor plasma spraying (LPPS method from ammonia dichromate (VI. Their structure and anti – corrosion properties were compared to the standard chromium oxide (III coating prepared by thermal spraying. The newly prepared coatings had very high adhesion and minimal porosity. Anticorrosion properties were characterized by the means of the electrochemical impedance spectroscopy (EIS, measuring the charge transfer resistance Rct and capacitance of electrical double layer CPEdl in the 0,5 mol/l NaCl. Coatings of Cr2 O3 prepared by the LPPS method showed unambiguously improved anti - corrosion properties.

Characterization of ceramic sol-gel coatings as an alternative chemical conversion treatment on commercial carbon steel

International Nuclear Information System (INIS)

Dominguez-Crespo, M.A.; Garcia-Murillo, A.; Torres-Huerta, A.M.; Carrillo-Romo, F.J.; Onofre-Bustamante, E.; Yanez-Zamora, C.

2009-01-01

Sol-gel yttria-stabilized zirconia (YSZ) thin films were prepared on commercial carbon steel sheets by dip-coating technique followed by a low temperature heat treatment (473, 573, and 673 K for 1 h) in order to improve both corrosion properties and adhesion. For comparison, zirconia (ZrO 2 ) coatings have been also analyzed. Electrochemical techniques, Fourier Transform Infrared (FT-IR), X-ray diffraction (XRD) and scanning electron microscopy (SEM) were used to characterize the anticorrosion behavior of the coatings in a 3.5 wt% NaCl solution. The adhesion with a polyester organic coating was evaluated by the pull-off technique. The typical thickness of the deposited layers ranged from 1 to 1.3 μm depending on process parameters. The obtained results indicated that sol-gel ZrO 2 and YSZ coatings without an organic coating can act as protective barriers against wet corrosion during the first hours, but they fail when the time exposure is longer than 1 day. However, when synthesized films were used as a pre-treatment and an organic coating was added (top-coated), the anticorrosive and adhesion properties were strongly affected by the temperature of the treatment, and an increase in both properties was observed at higher temperatures. The structural and morphological characteristics of the coating provide an explanation of the role of each film in the electrochemical behavior in this aggressive medium. Comparing both systems, YSZ displayed greater protective and adhesion values than exhibited for ZrO 2 which can be correlated with the stabilization of the cubic phase

A preparation method and effects of Al-Cr coating on NdFeB sintered magnets

Energy Technology Data Exchange (ETDEWEB)

Zheng, Jingwu [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China); Lin, Min, E-mail: linm@nimte.ac.cn [Key Laboratory of Magnetic Materials and Devices, Ningbo Institute of Material Technology and Engineering Chinese Academy of Science, 519 Road Zhuangshi, District Zhenghai, Ningbo 315201, People' s Republic of China (China); Xia, Qingping [College of Chemical Engineering and Materials Science, Zhejiang University of Technology, Hangzhou 310032 (China)

2012-11-15

A 50 {mu}m Al-Cr coating on NdFeB sintered magnets was prepared through dipping in solution, shaking dry and heating at 300 Degree-Sign C. The morphology and composition of the Al-Cr coating were investigated with scanning electron microscope, energy dispersive spectrometer and X-ray diffraction. The corrosion resistance of NdFeB sintered magnets with and without the Al-Cr coating was analyzed by normal salt spray, polarization curves and electrochemical impedance spectroscopy. The magnetic properties were measured with a hysteresis loop tracer. The results show that the Al-Cr coating forms an overlapping structure and Al flakes lie nearly parallel to the substrate, which improves the anticorrosion and increases normal salt spray test from 10 to 100 h. The corrosion potential of NdFeB sintered magnets with and without the Al-Cr coating moves positively from -0.67 to -0.48 V, which is in accordance with Nyquist and Bode plots. The Al-Cr coating has little influence on the magnetic properties of the NdFeB sintered magnets. - Highlights: Black-Right-Pointing-Pointer The Al-Cr coating can be prepared by dipping in solution, shaking dry and heating. Black-Right-Pointing-Pointer The coating morphology shows to be an intense overlapping structure. Black-Right-Pointing-Pointer The barrier effect combines with passivation and cathodic protection. Black-Right-Pointing-Pointer The anticorrosion abilities improve while magnetic properties change little. Black-Right-Pointing-Pointer Compared with other surface treatments, this method is convenient and low cost.

GO@CuSilicate nano-needle arrays hierarchical structure: a new route to prepare high optical transparent, excellent self-cleaning and anticorrosion superhydrophobic surface

Energy Technology Data Exchange (ETDEWEB)

Fan, Ping; Chen, Jingyi; Yang, Jintao; Chen, Feng; Zhong, Mingqiang, E-mail: zhongmingqiang@hotmail.com [Zhejiang University of Technology, College of Materials Science and Engineering (China)

2017-02-15

Transparent superhydrophobic coatings, which are highly desired for the protection of material surfaces, have been limited to particular kinds of materials, e.g. silicon dioxide. In this work, a hybrid compound of graphene oxide and copper silicate with hierarchical structure was developed and was used to fabricate coatings. Due to the high transparency of graphene oxide and the nanoscopic roughness created by nanoneedles of CuSilicate, with very low compound loading (0.052 mg/cm{sup 2}), the as-prepared coating was found not only showing superhydrophobic properties with a water contact angle (CA) of ∼152° and a near zero sliding angle (SA) of 0.5 but also showing high optical transparent (light transmittance is as high as 94.5 % at 500 nm). Furthermore, this surface also showed efficient anticorrosion properties and excellent self-cleaning ability. This study not only fabricated a new surface with transparency and surperhydrophobicity based on graphene materials, but also hopefully offers a method for the fabrication of multifunctional coatings.

Assessment of Automotive Coatings Used on Different Metallic Substrates

Directory of Open Access Journals (Sweden)

W. Bensalah

2014-01-01

Full Text Available Four epoxy primers commonly used in the automotive industry were applied by gravity pneumatic spray gun over metallic substrates, specifically, steel, electrogalvanized steel, hot-dip galvanized steel, and aluminum. A two-component polyurethane resin was used as topcoat. To evaluate the performance of the different coating systems, the treated panels were submitted to mechanical testing using Persoz hardness, impact resistance, cupping, lattice method, and bending. Tribological properties of different coating systems were conducted using pin on disc machine. Immersion tests were carried out in 5% NaCl and immersion tests in 3% NaOH solutions. Results showed which of the coating systems is more suitable for each substrate in terms of mechanical, tribological, and anticorrosive performance.

Cathodic delamination of seawater-immersed anticorrosive coatings: Mapping of parameters affecting the rate

DEFF Research Database (Denmark)

Sørensen, Per Aggerholm; Dam-Johansen, Kim; Weinell, C. E.

2010-01-01

Abstract: Cathodic delamination is one of the major modes of failure for organic coatings immersed in seawater and refers to the weakening or loss of adhesion between the coating and the substrate. The diminished adhesion is the result of electrochemical reactions occurring at the coating...

Cerium oxide as conversion coating for the corrosion protection of aluminum

Directory of Open Access Journals (Sweden)

JELENA GULICOVSKI

2013-11-01

Full Text Available CeO2 coatings were formed on the aluminum after Al surface preparation, by dripping the ceria sol, previously prepared by forced hydrolysis of Ce(NO34. The anticorrosive properties of ceria coatings were investigated by the electrochemical impedance spectroscopy (EIS during the exposure to 0.03 % NaCl. The morphology of the coatings was examined by the scanning electron microscopy (SEM. EIS data indicated considerably larger corrosion resistance of CeO2-coated aluminum than for bare Al. The corrosion processes on Al below CeO2 coating are subjected to more pronounced diffusion limitations in comparison to the processes below passive aluminum oxide film, as the consequence of the formation of highly compact protective coating. The results show that the deposition of ceria coatings is an effective way to improve corrosion resistance for aluminum.

Coating for the fixation of superficial contamination of materials

International Nuclear Information System (INIS)

Brambilla, G.; Monari, D.; Pellicano, G.

1984-01-01

Low cost, commercially available and easy to apply coatings are examined to prevent metal corrosion and to limit cement dust formation during power reactor dismantling. Epoxy compounds are selected because of anticorrosive properties, ease of application on any support, even without preparation and they are efficient for 1 to 5 years. Containment and radiation resistance up to 600 Mrads are studied on samples coated with one or two layers. For application the airless system is the more appropriate. An equipment is concerned and for highly radioactive environment automation and remote operation with a modified commercial robot is studied

Corrosion Inhibition on SAE 1010 Steel by Nanoscale Exopolysaccharides Coatings Determined by Electrochemical and Surface Characterization

Science.gov (United States)

Plating, painting and the application of enamel are the most common anti-corrosion treatments. They are effective by providing a barrier of corrosion resistant material between the damaging environment and the structural material. Coatings start failing rapidly if scratched or damaged because a co...

Ultrasound-assisted synthesis of zinc molybdate nanocrystals and molybdate-doped epoxy/PDMS nanocomposite coatings for Mg alloy protection.

Science.gov (United States)

Eduok, Ubong; Szpunar, Jerzy

2018-06-01

Zinc molybdate (ZM) is a safer anticorrosive additive for cooling systems when compared with chromates and lead salts, due to its insolubility in aqueous media. For most molybdate pigments, their molybdate anion (MoO 4 -2 ) acts as an anionic inhibitor and its passivation capacity is comparable with chromate anion (CrO 4 -2 ). To alleviate the environmental concerns involving chromates-based industrial protective coatings, we have proposed new alternative in this work. We have synthesized ZM nanocrystals via ultrasound-assisted process and encapsulated them within an epoxy/PDMS coating towards corrosion protection. The surface morphology and mechanical properties of these ZM doped epoxy/PDMS nanocomposite coatings is exhaustively discussed to show the effect of ZM content on protective properties. The presence of ZM nanocrystals significantly contributed to the corrosion barrier performance of the coating while the amount of ZM nanocrystals needed to prepare an epoxy coating with optimum barrier performance was established. Beyond 2 wt% ZM concentration, the siloxane-structured epoxy coating network became saturated with ZM pigments. This further broadened inherent pores channels, leading to the percolation of corrosion chloride ions through the coating. SEM evidence has revealed proof of surface delamination on ZM3 coating. A model mechanism of corrosion resistance has been proposed for ZM doped epoxy/PDMS nanocomposite coatings from exhaustive surface morphological investigations and evidence. This coating matrix may have emerging applications in cooling systems as anticorrosive surface paints as well as create an avenue for environmental corrosion remediation. Copyright © 2018 Elsevier B.V. All rights reserved.

X-ray diffraction characterization of electrodeposited Ni–Al composite coatings prepared at different current densities

International Nuclear Information System (INIS)

Cai, Fei; Jiang, Chuanhai; Wu, Xueyan

2014-01-01

Highlights: • Different X-ray diffraction techniques were applied to characterize the Ni–Al composite coatings. • Al 2 O 3 formed on the coating surface after potentiostatic polarization experiments. • The relationship between corrosion and the Al content and the texture were also investigated. - Abstract: Ni–Al composite coatings were prepared at different applied current densities (1–8 A/dm 2 ) from a conventional Watt bath. The influences of current densities on the texture, grain size, microstrain, residual stress of the Ni–Al composite coating were investigated with X-ray diffraction method, which includes texture coefficients (TC) and pole figures, Voigt method, classical sin 2 ψ X-ray diffraction method and the Multi-reflection grazing incidence geometry (referred to as MGIXD) method. The morphology, composition, anti-corrosion properties and friction coefficients at 200 °C of the coating were also studied. The results showed that the texture of coating deposited at higher current densities evolved from the (2 0 0) preferred orientation with fiber texture to random orientation with reducing current density. Al particle content increased with reducing current density, grain size decreased with the reducing current density, while the microstrain and the tensile residual stresses increased. The MGIXD result showed stress gradient on the near-surface of the coating. Potentiodynamic polarization results demonstrated that the Ni–Al coating deposited at 2 A/dm 2 exhibited the best anti-corrosion which was contributed by the formation of Al 2 O 3 on the surface. The minimum friction coefficient of 0.57 was also observed for coating deposited at 4 A/dm 2

Synergistic effect of PANI-ZrO2 composite as antibacterial, anti-corrosion, and phosphate adsorbent material: synthesis, characterization and applications.

Science.gov (United States)

Masim, Frances Camille P; Tsai, Cheng-Hsien; Lin, Yi-Feng; Fu, Ming-Lai; Liu, Minghua; Kang, Fei; Wang, Ya-Fen

2017-11-03

The increasing number of bacteria-related problems and presence of trace amounts of phosphate in treated wastewater effluents have become a growing concern in environmental research. The use of antibacterial agents and phosphate adsorbents for the treatment of wastewater effluents is of great importance. In this study, the potential applications of a synthesized polyaniline (PANI)-zirconium dioxide (ZrO 2 ) composite as an antibacterial, phosphate adsorbent and anti-corrosion material were systematically investigated. The results of an antibacterial test reveal an effective area of inhibition of 14 and 18 mm for the Escherichia coli and Staphylococcus aureus bacterial strains, respectively. The antibacterial efficiency of the PANI-ZrO 2 composite is twice that of commercial ZrO 2 . In particular, the introduction of PANI increased the specific surface area and roughness of the composite material, which was beneficial to increase the contact area with bacterial and phosphate. The experimental results demonstrated that phosphate adsorption studies using 200 mg P/L phosphate solution showed a significant phosphate removal efficiency of 64.4%, and the maximum adsorption capacity of phosphate on the solid surface of PANI-ZrO 2 is 32.4 mg P/g. Furthermore, PANI-ZrO 2 coated on iron substrate was tested for anti-corrosion studies by a natural salt spray test (7.5% NaCl), which resulted in the formation of no rust. To the best of our knowledge, no works have been reported on the synergistic effects of the PANI-ZrO 2 composite as an antibacterial, anti-corrosion, and phosphate adsorbent material. PANI-ZrO 2 composite is expected to be a promising comprehensive treatment method for water filters in the aquaculture industry and for use in water purification applications.

Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

Energy Technology Data Exchange (ETDEWEB)

Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

2015-03-15

Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO{sub 2}) and cerium oxide (CeO{sub 2}) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity.

Degradation behavior of n-MAO/EPD bio-ceramic composite coatings on magnesium alloy in simulated body fluid

International Nuclear Information System (INIS)

Xiong, Ying; Lu, Chao; Wang, Chao; Song, Renguo

2015-01-01

Highlights: • A bio-ceramic n-MAO/EPD coating was prepared by combined MAO and EPD technique. • The precipitates of Ca/P compound are formed on the surface samples during immersion. • The n-MAO/EPD coating with HA dense structure has a favorable anti-corrosion effect. • Two degradation mechanism models for the n-MAO and n-MAO/EPD coating were proposed. - Abstract: The bio-ceramic composite coatings have been fabricated on ZK60 magnesium (Mg) alloy to improve its bio-corrosion resistance in a simulated body fluid (SBF). Firstly, micro-arc oxidation coatings (n-MAO coating) with the addition of zirconium oxide (ZrO 2 ) and cerium oxide (CeO 2 ) nano-particles were prepared by MAO technique on ZK60Mg alloy in alkaline electrolyte. Secondly, nano-hydroxyapatite (HA) was deposited on the surface of n-MAO coatings by using electrophoretic deposition (EPD) technique. The degradation behavior of the coated samples was investigated by means of immersion tests and electrochemical impedance spectroscopy (EIS) in the SBF at 36.5 ± 0.5 °C. The variation of phase composition, surface and cross-section morphology of coatings at different immersion stages were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. The results showed that the precipitation layer with biological activity formed on the surface of coated samples during the SBF immersion, which can inhibit Mg alloys from degrading effectively. The n-MAO/EPD composite coating with HA dense structure has a favorable anti-corrosion effect compared to the n-MAO coating. Degradation mechanism model of the corrosion process at different corrosion stages for two kinds of coatings were proposed. The long-term corrosion protection of the n-MAO/EPD composite coating was governed significantly by the synergistic effect of phase composition stability and micro structural integrity

Study of a new possibility to predict the behavior of high - performance anticorrosive protections applied on steel after their exposure in natural aggressive environments, respectively in laboratory accelerated conditions

Directory of Open Access Journals (Sweden)

Irina POPA

2014-12-01

Full Text Available As a result of the global warming, notable changes in the climatic regime of Romania were observed in the last 40-50 years by increasing of the maximum temperatures and decreasing of the minimum temperatures characteristic for each season. This paper makes reference to an experimental research regarding the actual severity of the Romanian climate and its effects toward some performant anticorrosive coatings applied on steel. Such performant anticorrosive protection systems were exposed in situ – marine and alpine environment - and in parallel, aiming to simulate the severe climatic actions through laboratory accelerated environments - neutral salt fog, condensation and temperature variations. The graphical representation and the interpretation of the adhesion to the steel surface by means of the variation of the class into which the paint was framed after performing the cross-cut test during the exposure provided information concerning a new possibility to predict the evolution of the degradation of the paint, by means of this characteristic experimentally determined.

Adhesion of Zinc Hot-dip Coatings

Directory of Open Access Journals (Sweden)

Michal Černý

2014-01-01

Full Text Available The work is focused on verification of quality adhesion of zinc coating. It describes elements which affect quality and adhesive solidity within the coating. For assessment itself it will be neccessary to get know the basic elements which can affect adhesion of hot-dip coating which will be essential for choosing suitable samples for verification itself. These elements characterise acoustic responses during delamination coating. They affect elements influencing progress of signal. In research there is also a summary of existing methods for testing adhesion of coatings. As a result a new proposal of a new method comes out for purpose of quality testing of adhesion zinc hot-dip coating. The results of verification of this method are put to scientific analysis and findings lead to assessment of proposed method and its application in technical practise.The goal of this contribution is also include to proposed methodology testing adhesion zinc coating by nondestructive diagnostic method of acoustic emission (AE, which would monitor characterise progress of coating delamination of hot-dip zinc from basic material in way to adhesion tests would be practicable in situ. It can be enabled by analysis and assessment of results acquired by method AE and its application within verification of new method of adhesion anti-corrosive zinc coating.

Estimation of tribological anticorrosion properties of impregnated nitriding layers

International Nuclear Information System (INIS)

Iwanow, J.; Senatorski, J.; Tacikowski, J.

1999-01-01

In this paper is described aim, experimental and test result of tribological anticorrosion properties of thin nitriding layer (12.5 μm) obtained on 45 steel grade in controlled gas-nitriding process (570 o C, 4 h) impregnated with oil-based formulations, containing corrosion inhibitor BS-43, modified with tribological additives based on ashen organometallic compounds as well as ash-free organic compounds. It was stated, that tribological additives does not influence, in fact, on behaviour of corrosion resistance of nitriding layers impregnated with oil-base formulations mainly connected with inhibitor BS-43. Synergy of tribological additive and corrosion inhibitor is however more visible in modelling of wear resistance of nitriding layer. The influence nature of tribological additives in combination with corrosion inhibitor BS-43 is dependent on their kind and as result improves or worsens the wear resistance by friction. Hence in choice of impregnated formulation, which is enable to accomplish of tribological anticorrosion requirements, determined, above all, tribological additive. (author)

Novel Thiol-Ene Hybrid Coating for Metal Protection

Directory of Open Access Journals (Sweden)

Mona Taghavikish

2016-04-01

Full Text Available A novel hybrid anticorrosion coating with dual network of inorganic (Si–O–Si and organic bonds (C–S–C was prepared on metal through an in situ sol-gel and thiol-ene click reaction. This novel interfacial thin film coating incorporates (3-mercaptopropyl trimethoxysilane (MPTS and 1,4-di(vinylimidazolium butane bisbromide based polymerizable ionic liquid (PIL to form a thiol-ene based photo-polymerized film, which on subsequent sol-gel reaction forms a thin hybrid interfacial layer on metal surface. On top of this PIL hybrid film, a self-assembled nanophase particle (SNAP coating was employed to prepare a multilayer thin film coating for better corrosion protection and barrier performance. The novel PIL hybrid film was characterised for structure and properties using Fourier transform infrared spectroscopy (FTIR, differential scanning calorimetry (DSC, and thermogravimetric analysis (TGA. The corrosion protection performance of the multilayer coating was examined using potentiodynamic polarization and electrochemical impedance spectroscopy (EIS. The results reveal that this novel double layer coating on metal offers excellent protection against corrosion and has remarkably improved the barrier effect of the coating.

Influence of a microcomposite and a nanocomposite on the properties of an epoxy-based powder coating

International Nuclear Information System (INIS)

Piazza, Diego; Lorandi, Natalia P.; Pasqual, Charles I.; Scienza, Lisete C.; Zattera, Ademir J.

2011-01-01

Highlights: → New materials for using as protective coatings for metal surfaces. → Development of nanostructured powder paints. → Characterization of the new material in the powder and coating form. → Development of a new material for use in the automotive industry, industrial production of appliances, furniture industry. → Development of new material using the process of mixing using a twin-screw extruder, followed by sintering process on a metal plate. - Abstract: The incorporation of nanoclays into coatings has been considered to be commercially favorable due to the improvements obtained in the barrier, thermal, and anticorrosion properties, among others, leading to the development of a new segment in the area of clean technologies: the application of nanocomposites to powder coatings. In this study, in order to compare the performance of a powder coating with the addition of a conventional load (barium sulfate) and a montmorillonite clay (MMT), two mixtures of commercial epoxy-based powder coating were prepared in the melt state, with the addition of 2 and 4% (w/w) of MMT, or 2 and 4% (w/w) of barium sulfate (BaSO 4 ). The thermal properties were investigated through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to evaluate the load dispersion and the morphology of the systems formed. The physical and anticorrosion properties of the coatings were also investigated. The interaction of the MMT with the polymeric matrix, associated to the aspect ratio, resulted in better barrier properties, thermal stability, and adhesion to the metal substrate.

Evaluation of pawpaw leaves extract as anti-corrosion agent for ...

African Journals Online (AJOL)

Pawpaw leaves extract was examined as anti-corrosion agent for aluminium in hydrochloric acid medium. The extract and corrosion product were analyzed using Fourier transform infrared spectrophotometer (FTIR). Thermometric, gravimetric, potentiodynamic polarization and scanning electron microscopic methods were ...

Influence of substrate topography on cathodic delamination of anticorrosive coatings

DEFF Research Database (Denmark)

Sørensen, Per Aggerholm; Kiil, Søren; Dam-Johansen, Kim

2009-01-01

and thereby the substrate topography, whereas the coating thickness had little influence. The presence of a significant potential gradient between the anode and the cathode and the dependency of the delamination rate on the tortuosity of the steel surface suggests that cathodic delamination is controlled...

Chromate-free Hybrid Coating for Corrosion Protection of Electrogalvanized Steel Sheets

International Nuclear Information System (INIS)

Jo, Duhwan; Kwon, Moonjae; Kim, Jongsang

2012-01-01

Both electrogalvanized and hot-dip galvanized steel sheets have been finally produced via organic-inorganic surface coating process on the zinc surface to enhance corrosion resistance and afford additional functional properties. Recently, POSCO has been developed a variety of chromate-free coated steels that are widely used in household, construction and automotive applications. New organic-inorganic hybrid coating solutions as chromate alternatives are comprised of surface modified silicate with silane coupling agent and inorganic corrosion inhibitors as an aqueous formulation. In this paper we have prepared new type of hybrid coatings and evaluated quality performances such as corrosion resistance, spot weldability, thermal tolerance, and paint adhesion property etc. The electrogalvanized steels with these coating solutions exhibit good anti-corrosion property compared to those of chromate coated steels. Detailed components composition of coating solutions and experimental results suggest that strong binding between organic-inorganic hybrid coating layer and zinc surface plays a key role in the advanced quality performances

Anticorrosion Coatings Based on Assemblies of Superhydrophobic Particles Impregnated with Conductive Oil

Science.gov (United States)

2016-05-13

DATE (DD-MM-YYYY) 13/5/2016 2. REPORT TYPE Final Report 3. DATES COVERED (From - To) April 2015 – April 2016 4. TITLE AND SUBTITLE 5a. CONTRACT...coatings for electrical system components. The coatings inhibited the build-up of resistive corrosion on electrical connector backshells as well as on...and silica particles. To enhance the corrosion resistance and achieve low electrical resistance, exfoliated graphene sheets were dispersed in

Fabrication of durable fluorine-free superhydrophobic polyethersulfone (PES) composite coating enhanced by assembled MMT-SiO2 nanoparticles

Science.gov (United States)

Zhang, Xiguang; Wang, Huaiyuan; Liu, Zhanjian; Zhu, Yixing; Wu, Shiqi; Wang, Chijia; Zhu, Yanji

2017-02-01

A durable fluorine-free polyethersulfone (PES) superhydrophobic composite coating with excellent wear-resistant and anti-corrosion properties has been successfully fabricated by combining sol-gel and spray technology. The robust micro/nano-structures of the prepared surface were established by introducing binary montmorillonite-silica (MMT-SiO2) assembled composite particles, which were formed by in-situ growth of SiO2 on MMT surfaces via sol-gel. Combined with the low surface energy of amino silicon oil (APDMS), the fluorine-free superhydrophoic PES coating was obtained with high water contact angle 156.1 ± 1.1° and low sliding angle 4.8 ± 0.7°. The anti-wear of the final PES/APDMS/MMT-SiO2 superhydrophobic coating can reach up to 60,100 cycles, which is outdistancing the pure PES coating (6800 cycles) and the PES/MMT/SiO2 coating prepared by simple physical mixture (18,200 cycles). The enhanced wear resistance property can be mainly attributed to the lubrication performance of APDMS and stable interface bonding force between the MMT surface and SiO2. Simultaneously, potentiodynamic polarization curves and electrochemical impedance spectroscopy exhibited the outstanding anti-corrosion property of PES/APDMS/MMT-SiO2 composite coating, with low corrosion current (1.6 × 10-10 A/cm2) and high protection efficiency (99.999%) even after 30 d immersion process. These test results show that this durable superhydrophobic PES composite coating can be hopefully to provide the possibility of industrial application.

The improvement of corrosion resistance of fluoropolymer coatings by SiO{sub 2}/poly(styrene-co-butyl acrylate) nanocomposite particles

Energy Technology Data Exchange (ETDEWEB)

Chen, L. [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); Jiangsu Collaborative Innovation Center of Photovolatic Science and Engineering, Changzhou University, Changzhou 213164, Jiangsu (China); Song, R.G., E-mail: songrg@hotmail.com [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); Jiangsu Collaborative Innovation Center of Photovolatic Science and Engineering, Changzhou University, Changzhou 213164, Jiangsu (China); Li, X.W.; Guo, Y.Q.; Wang, C.; Jiang, Y. [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China); Jiangsu Collaborative Innovation Center of Photovolatic Science and Engineering, Changzhou University, Changzhou 213164, Jiangsu (China)

2015-10-30

Highlights: • We first proposed the feasibility of organic-inorganic hybrid particles can be used to reduce free space of the fluoropolymer coatings. • By grafting poly(styrene-co-butyl acrylate), nano-silica particles can be better dispersed in the fluoropolymer coatings system. • The coating-substrates bound strength could be obviously seen in the FESEM cross-section images. • The effects of the corrosion resistance of fluoropolymer-coated steel were investigated by potentiodynamic polarization and EIS. • Using models to analysis the anticorrosion mechanism of nanocomposite coatings. - Abstract: The effects of nano-silica particles on the anticorrosion properties of fluoropolymer coatings on mild steel have been investigated in this paper. In order to enhance the dispersibility of nano-silica in fluoropolymer coatings, we treated the surface of nano-silica with poly(styrene-co-butyl acrylate) (P(St-BA)). The surface grafting of P(St-BA) on the nanoparticles were detected using Fourier transform infrared spectroscopy (FT-IR), thermo gravimetric analyzer (TGA), field emission scanning electron microscopy (FE-SEM) and transmission electron microscopy (TEM). The surface of nanocomposite coatings and the coating-substrates bond texture were detected by FE-SEM. We also used energy-dispersive X-ray spectroscopy (EDS) to analyze whether the nanocomposite particles were added into the fluoropolymer coatings. In addition, the influences of various nanoparticles on the corrosion resistance of fluoropolymer-coated steel were investigated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results shown that nanocomposite particles can be dispersed better in fluoropolymer coatings, and the electrochemical results clearly shown the improvement of the protective properties of the nanocomposite coatings when 4 wt.% SiO{sub 2}/P(St-BA) was added to the fluoropolymer coatings.

Influence of a microcomposite and a nanocomposite on the properties of an epoxy-based powder coating

Energy Technology Data Exchange (ETDEWEB)

Piazza, Diego [Polymers Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Lorandi, Natalia P. [Corrosion and Surface Protection Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Pasqual, Charles I. [Polymers Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Scienza, Lisete C. [Corrosion and Surface Protection Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil); Zattera, Ademir J., E-mail: ajzattera@terra.com.br [Polymers Laboratory, Caxias do Sul University - Exact Science and Technology Center, Francisco Getulio Vargas Street, 1130, Petropolis, CEP 95070-560 Caxias do Sul, RS (Brazil)

2011-08-25

Highlights: {yields} New materials for using as protective coatings for metal surfaces. {yields} Development of nanostructured powder paints. {yields} Characterization of the new material in the powder and coating form. {yields} Development of a new material for use in the automotive industry, industrial production of appliances, furniture industry. {yields} Development of new material using the process of mixing using a twin-screw extruder, followed by sintering process on a metal plate. - Abstract: The incorporation of nanoclays into coatings has been considered to be commercially favorable due to the improvements obtained in the barrier, thermal, and anticorrosion properties, among others, leading to the development of a new segment in the area of clean technologies: the application of nanocomposites to powder coatings. In this study, in order to compare the performance of a powder coating with the addition of a conventional load (barium sulfate) and a montmorillonite clay (MMT), two mixtures of commercial epoxy-based powder coating were prepared in the melt state, with the addition of 2 and 4% (w/w) of MMT, or 2 and 4% (w/w) of barium sulfate (BaSO{sub 4}). The thermal properties were investigated through thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to evaluate the load dispersion and the morphology of the systems formed. The physical and anticorrosion properties of the coatings were also investigated. The interaction of the MMT with the polymeric matrix, associated to the aspect ratio, resulted in better barrier properties, thermal stability, and adhesion to the metal substrate.

Electropolymerization of camphorsulfonic acid doped conductive polypyrrole anti-corrosive coating for 304SS bipolar plates

Science.gov (United States)

Jiang, Li; Syed, Junaid Ali; Gao, Yangzhi; Zhang, Qiuxiang; Zhao, Junfeng; Lu, Hongbin; Meng, Xiangkang

2017-12-01

Conductive polymer coating doped with large molecular organic acid is an alternative method used to protect stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). However, it is difficult to select the proper doping acid, which improves the corrosion resistance of the coating without affecting its conductivity. In this study, large spatial molecular group camphorsulfonic acid (CSA) doped polypyrrole (PPY) conductive coating was prepared by galvanostatic electropolymerization on 304SS. The electrochemical properties of the coating were evaluated in 0.1 M H2SO4 solution in order to simulate the PEMFC service environment. The results indicate that the coating increased the corrosion potential and shifted Ecorr towards more positive value, particularly the jcorr value of PPY-CSA coated 304SS was dropped from 97.3 to 0.00187 μA cm-2. The long-term immersion tests (660 h) show that the PPY-CSA coating exhibits better corrosion resistance in comparison with the small acid (SO42-) doped PPY-SO42- or PPY/PPY-SO42- coatings. Moreover, the PPY-CSA coating presents low contact resistance and maintains strong corrosion resistance during the prolonged exposure time due to barrier effect and anodic protection.

Importance of development factors in company dealing with cataphoresis coating method

Directory of Open Access Journals (Sweden)

Dorota Klimecka-Tatar

2014-06-01

Full Text Available The main aim of presented in this paper results is analysis of the most important factors in the company activity. The questionnaire test were carried among persons employed by the company, which mainstream is method of cataphoresis anti-corrosion coating. In the paper also validity of the Toyota roof elements were defined. Based on research as the most important factors of the company mission, indicated the quality factor.

Qualification of the system for thermal coating rehabilitation in situ of oil pipeline in operation; Qualificacao de sistema de reabilitacao in situ de revestimento termico para oleodutos

Energy Technology Data Exchange (ETDEWEB)

Koebsch, Andre; Correa, Anyr Rosa; Cabral, Glaucia Brazuna; Castanheiras Junior, Wilson Gil [PETROBRAS, Rio de Janeiro, RJ (Brazil); Oliver, Joao Hipolito de Lima; Pinto, Mucio Eduardo Amarante Costa [PETROBRAS Transporte S.A. (TRANSPETRO), Rio de Janeiro, RJ (Brazil)

2005-07-01

The transfer of some derived products of petroleum with high viscosity is accomplished with the same ones heated up. These buried pipelines are provided of Thermal Isolation System (TIS). Those TIS are composed with a polyurethane foam layer (PU) that is externally protected by polyethylene layer (PE). The acids production was generated by the deterioration of TIS. This associated with an absence of anticorrosive coating on the pipeline cause the corrosion with its thickness loss and consequently it's endangered. The rehabilitation of the existent TIS was done necessary to control this corrosive process, by reason of the Cathodic Protection System usually used in complement to the anticorrosive coating does not work on this TIS. A TIS rehabilitation process with the pipeline in operation was specified by PETROBRAS - ENGINEER and TRANSPETRO. It's qualified and was composed by two stages: Pre-qualification: tests in factory using pipes with original TIS and operating with hot water to 85 deg C. This stage was composed by the removal of original TIS, pipe surface preparation, application and tests on the anticorrosive coating, application and tests of the PU foam and application and tests of the PE casing. Qualification: stage composed by the application in field of the new TIS in a thousand meters of the pipeline OBATI-SP, operated by TRANSPETRO, and tests of the pipe assembly. This work presents the results of the Qualification for the rehabilitation of the thermal coating. It achieves the quality level demanded by PETROBRAS - Engineer and TRANSPETRO. (author)

Anticorrosion potential of hydralazine for corrosion of mild steel in ...

African Journals Online (AJOL)

Anticorrosion potential of mild steel by Hydralazine as corrosion inhibitor for mild steel in 1M hydrochloric acid was investigated by chemical and electrochemical measurements at 303-333 K temperature. The maximum inhibition efficiency of inhibitor by Weight loss method is around 90%, Tafel polarization method is ...

Modified corrosion protection coatings for Concrete tower of Transmission line

Science.gov (United States)

Guo, Kai; Jing, Xiangyang; Wang, Hongli; Yue, Zengwu; Wu, Yaping; Mi, Xuchun; Li, Xingeng; Chen, Suhong; Fan, Zhibin

2017-12-01

By adding nano SiO2 particles, an enhanced K-PRTV anti-pollution flashover coating had been prepared. Optical profile meter (GT-K), atomic force microscopy (AFM) and infrared spectrometer (FT-IR) characterization were carried out on the coating surface analysis. With the use of modified epoxy resin as the base material, the supplemented by phosphate as a corrosion stabilizer, to achieve a corrosion of steel and galvanized steel with rust coating. Paint with excellent adhesion, more than 10MPa (1), resistant to neutral salt spray 1000h does not appear rust point. At the same time coating a large amount of ultra-fine zinc powder can be added for the tower galvanized layer zinc repair function, while the paint in the zinc powder for the tower to provide sacrificial anode protection, to achieve self-repair function of the coating. Compared to the market with a significant reduction in the cost of rust paint, enhance the anti-corrosion properties.

Electrodeposition of Ni(OH)2 reinforced polyaniline coating for corrosion protection of 304 stainless steel

Science.gov (United States)

Jiang, Li; Syed, Junaid Ali; Gao, Yangzhi; Lu, Hongbin; Meng, Xiangkang

2018-05-01

In the present paper, polyaniline (PANI) coating was electropolymerized in the presence of phosphoric acid with subsequent deposition of Ni(OH)2 particles. The Ni(OH)2 reinforced PANI coating significantly enhances the corrosion resistance of 304 stainless steel (304SS) in comparison with the pristine PANI coating. The galvanostatically deposited Ni(OH)2 particles fill the pores of the pristine PANI coating and improves the coatings hydrophobicity which decreases the diffusion of aggressive media. Importantly, the Rp values of Ni(OH)2 reinforced PANI coating is much higher than that of pristine PANI coating and the Ni(OH)2 reinforced PANI coating presents a long-term anti-corrosive ability (360 h) in 3.5 wt% NaCl solution. The prolonged corrosion protection of Ni(OH)2 reinforced PANI coating is attributed to the improved physical barrier as well as the facile formation of passive oxide film that sustain the anodic protection of the coating.

Investigation of hexagonal boron nitride as an atomically thin corrosion passivation coating in aqueous solution.

Science.gov (United States)

Zhang, Jing; Yang, Yingchao; Lou, Jun

2016-09-09

Hexagonal boron nitride (h-BN) atomic layers were utilized as a passivation coating in this study. A large-area continuous h-BN thin film was grown on nickel foil using a chemical vapor deposition method and then transferred onto sputtered copper as a corrosion passivation coating. The corrosion passivation performance in a Na2SO4 solution of bare and coated copper was investigated by electrochemical methods including cyclic voltammetry (CV), Tafel polarization and electrochemical impedance spectroscopy (EIS). CV and Tafel analysis indicate that the h-BN coating could effectively suppress the anodic dissolution of copper. The EIS fitting result suggests that defects are the dominant leakage source on h-BN films, and improved anti-corrosion performances could be achieved by further passivating these defects.

Comparison of anti-corrosion properties of polyurethane based composite coatings with low infrared emissivity

International Nuclear Information System (INIS)

Wang Yajun; Xu Guoyue; Yu Huijuan; Hu Chen; Yan Xiaoxing; Guo Tengchao; Li Jiufen

2011-01-01

Four polyurethane resins, pure polyurethane (PU), epoxy modified polyurethane (EPU), fluorinated polyurethane (FPU) and epoxy modified fluorinated polyurethane (EFPU), with similar polyurethane backbone structure but different grafting group were used as organic adhesive for preparing low infrared emissivity coatings with an extremely low emissivity near 0.10 at 8-14 μm, respectively. By using these four resins, the effect of different resin matrics on the corrosion protection of the low infrared emissivity coatings was investigated in detail by using neutral salt spray test, SEM and FTIR. It was found that the emissivity of the coatings with different resin matrics changes significantly in corrosion media. And the results indicated that the coating using EFPU as organic adhesive exhibited excellent corrosion resistance property which was mainly attributed to the presence of epoxy group and atomic fluorine in binder simultaneously.

Cold laminar galvanizing: a new anti-corrosion concept

International Nuclear Information System (INIS)

Bagnulo, L.H.

1984-01-01

Cold laminar galvanizing, a recent anticorrosion technology, now combines the most positive characteristics of the hot galvanizing protective systems. This patented technology has a zinc laminated foil (obtained by processing 99.9% pure zinc ingots) that is homogeneous and isotropic, with a standard thickness of 80-100μm. This foil is backed with an electro-conductive, selfadhesive glue prepared under an original formula. The zinc laminated foil offers excellent anchorage and elevated resistance to the main atmospheric agents

Towards anti-corrosion coatings from surfactant-free latexes based on maleic anhydride containing polymers

NARCIS (Netherlands)

Soer, W.J.; Ming, W.; Koning, C.E.; Benthem, van R.A.T.M.

2008-01-01

We report on the film formation of surfactant-free, artificial latexes based on copolymers containing maleic anhydride. Different metallic substrates, such as aluminum, steel and magnesium alloys, were coated with three different latexes. A commercial polyester based coating was used as a

Corrosion Behaviour of a Silane Protective Coating for NdFeB Magnets in Dentistry

Directory of Open Access Journals (Sweden)

Luigi Calabrese

2015-01-01

Full Text Available The corrosion behavior of coated and uncoated Ni/Cu/Ni rare earth magnets was assessed at increasing steps with a multilayering silanization procedure. Magnets’ durability was analyzed in Fusayama synthetic saliva solution in order to evaluate their application in dental field. Corrosion performance was evaluated by using polarization and electrochemical impedance spectroscopy in synthetic saliva solution up to 72 hours of continuous immersion. The results show that the addition of silane layers significantly improved anticorrosion properties. The coating and aging effects, in synthetic saliva solution, on magnetic field were evaluated by means of cyclic force-displacement curves.

Promising Hard Carbon Coatings on Cu Substrates: Corrosion and Tribological Performance with Theoretical Aspect

Science.gov (United States)

Kumar, A. Madhan; Babu, R. Suresh; Obot, I. B.; Adesina, Akeem Yusuf; Ibrahim, Ahmed; de Barros, A. L. F.

2018-05-01

Protecting the surface of metals and alloys against corrosion and wear is of abundant importance owing to their widespread applications. In the present work, we report the improved anticorrosion and tribo-mechanical performance of copper (Cu) by a hard carbon (HC) coating synthesized in different pyrolysis temperature. Structural and surface characterization with roughness measurements was systematically investigated using various techniques. Effect of pyrolysis temperature on the corrosion behavior of coated Cu substrates in 0.6 M NaCl solution was evaluated via electrochemical impedance spectroscopy, potentiodynamic polarization. Pin-on-disk wear test of coated Cu substrate showed the influence of the pyrolysis temperature on the wear resistance performance of the HC coatings. According to the obtained results, it could be concluded that the HC coatings synthesized at 1100 °C revealed an enhanced comprehensive performance, revealing their possible utilization as a protective coating for Cu substrates in chloride environment. Monte Carlo simulations have been utilized to elucidate the interaction between the Cu surface and HC coatings.

Electrophoretic deposition and electrochemical behavior of novel graphene oxide-hyaluronic acid-hydroxyapatite nanocomposite coatings

International Nuclear Information System (INIS)

Li, Ming; Liu, Qian; Jia, Zhaojun; Xu, Xuchen; Shi, Yuying; Cheng, Yan; Zheng, Yufeng; Xi, Tingfei; Wei, Shicheng

2013-01-01

Novel ternary graphene oxide-hyaluronic acid-hydroxyapatite (GO-HY-HA) nanocomposite coatings were prepared on Ti substrate using anodic electrophoretic deposition (EPD). Hyaluronic acid was employed as charging additive and dispersion agent during EPD. The kinetics and mechanism of the deposition, and the microstructure of the coated samples were investigated using scanning electron microscopy, X-ray diffraction, Raman spectrum, thermo-gravimetric analysis, and microscopic Fourier transform infrared analysis. The results showed that the addition of GO sheets into the HY-HA suspensions could increase the deposition rate and inhibit cracks creation and propagation in the coatings. The corrosion resistant of the resulting samples were evaluated using potentiodynamic polarization method in simulated body fluid, and the GO-HY-HA coatings could effectively improve the anti-corrosion property of the Ti substrate

Electrophoretic deposition and electrochemical behavior of novel graphene oxide-hyaluronic acid-hydroxyapatite nanocomposite coatings

Science.gov (United States)

Li, Ming; Liu, Qian; Jia, Zhaojun; Xu, Xuchen; Shi, Yuying; Cheng, Yan; Zheng, Yufeng; Xi, Tingfei; Wei, Shicheng

2013-11-01

Novel ternary graphene oxide-hyaluronic acid-hydroxyapatite (GO-HY-HA) nanocomposite coatings were prepared on Ti substrate using anodic electrophoretic deposition (EPD). Hyaluronic acid was employed as charging additive and dispersion agent during EPD. The kinetics and mechanism of the deposition, and the microstructure of the coated samples were investigated using scanning electron microscopy, X-ray diffraction, Raman spectrum, thermo-gravimetric analysis, and microscopic Fourier transform infrared analysis. The results showed that the addition of GO sheets into the HY-HA suspensions could increase the deposition rate and inhibit cracks creation and propagation in the coatings. The corrosion resistant of the resulting samples were evaluated using potentiodynamic polarization method in simulated body fluid, and the GO-HY-HA coatings could effectively improve the anti-corrosion property of the Ti substrate.

Emerging Corrosion Inhibitors for Interfacial Coating

Directory of Open Access Journals (Sweden)

Mona Taghavikish

2017-12-01

Full Text Available Corrosion is a deterioration of a metal due to reaction with environment. The use of corrosion inhibitors is one of the most effective ways of protecting metal surfaces against corrosion. Their effectiveness is related to the chemical composition, their molecular structures and affinities for adsorption on the metal surface. This review focuses on the potential of ionic liquid, polyionic liquid (PIL and graphene as promising corrosion inhibitors in emerging coatings due to their remarkable properties and various embedment or fabrication strategies. The review begins with a precise description of the synthesis, characterization and structure-property-performance relationship of such inhibitors for anti-corrosion coatings. It establishes a platform for the formation of new generation of PIL based coatings and shows that PIL corrosion inhibitors with various heteroatoms in different form can be employed for corrosion protection with higher barrier properties and protection of metal surface. However, such study is still in its infancy and there is significant scope to further develop new structures of PIL based corrosion inhibitors and coatings and study their behaviour in protection of metals. Besides, it is identified that the combination of ionic liquid, PIL and graphene could possibly contribute to the development of the ultimate corrosion inhibitor based coating.

An investigation of coated aluminium bipolar plates for PEMFC

International Nuclear Information System (INIS)

Lin, Chien-Hung; Tsai, Sung-Ying

2012-01-01

Highlights: ► Coated aluminium bipolar plates demonstrate the hydrophobic property than the raw material. ► The corrosion behaviour of bipolar plate decreases the PEMFC performance severely. ► These PEMFCs are measured by current–voltage (I–V) curve test. ► The oxide film increases the interfacial contact resistance. -- Abstract: The performance of Al-alloy bipolar plates for the PEMFC (proton exchange membrane fuel cell) system is investigated in this paper. The metallic bipolar plates are modified with a Ni–P coating. The performance of the Al-alloy bipolar plates is evaluated by the coating structure, corrosion resistance, contact angle and single cell performance. The results indicate that the coated aluminium bipolar plates demonstrate hydrophobic and anti-corrosive properties. The hydrophobic property increases the contact angle on the surface from 46.08° to 80.51°. Meanwhile, the corrosion rate of the Ni–P coating can be over 1 order of magnitude lower than that of the substrate. Hence, the substrate with the coating maintains superior performance under the long term test. The present study proves that both the hydrophobicity and corrosion resistance significantly affect the metallic bipolar plate.

Use of Repeated Fluoropolymer Suspensions to Obtain Composite Electrochemical Coating Based on Zinc

Science.gov (United States)

Musikhina, T. A.; Zemtsova, E. A.; Fuks, C. L.

2017-11-01

This article deals with the issues of utilization of the waste products of fluoropolymers, namely, the suspensions of fluoroplasts that have lost their consumer properties. Such waste is recommended to be used as a filler of zinc coatings to provide increased corrosion resistance. Using the method of mathematical planning of the experiment, the authors establish the optimal compositions of galvanizing chloride-ammonium electrolytes to obtain the corrosion-resistant composite electrochemical coatings (CEC) of zinc-fluoropolymer. As a result, coatings with a finely crystalline structure were obtained differing in the distribution pattern on the surface of the samples and depending on the variation in the zinc concentration in the electrolytes. The samples of steel reinforcement with the zinc-fluoropolymer coating were tested on corrosion resistance. The increase of anticorrosive properties in CEC zinc-fluoropolymer and a slight decrease in microhardness were indicated.

In Situ Synthesis and Characterization of Fe-Based Metallic Glass Coatings by Electrospark Deposition Technique

Science.gov (United States)

Burkov, Alexander A.; Pyachin, S. A.; Ermakov, M. A.; Syuy, A. V.

2017-02-01

Crystalline FeWMoCrBC electrode materials were prepared by conventional powder metallurgy. Metallic glass (MG) coatings were produced by electrospark deposition onto AISI 1035 steel in argon atmosphere. X-ray diffraction and scanning electron microscopy verified the amorphous structure of the as-deposited coatings. The coatings have a thickness of about 40 microns and a uniform structure. The results of dry sliding wear tests against high-speed steel demonstrated that Fe-based MG coatings had a lower friction coefficient and more than twice the wear resistance for 20 km sliding distance with respect to AISI 1035 steel. High-temperature oxidation treatment of the metal glass coatings at 1073 K in air for 12 h revealed that the oxidation resistance of the best coating was 36 times higher than that for bare AISI 1035 steel. These findings are expected to broaden the applications of electrospark Fe-based MG as highly protective and anticorrosive coatings for mild steel.

Polymer thin film as coating layer to prevent corrosion of metal/metal oxide film

Science.gov (United States)

Sarkar, Suman; Kundu, Sarathi

2018-04-01

Thin film of polymer is used as coating layer and the corrosion of metal/metal oxide layer is studied with the variation of the thickness of the coating layer. The thin layer of polystyrene is fabricated using spin coating method on copper oxide (CuO) film which is deposited on glass substrate using DC magnetron sputtering technique. Thickness of the polystyrene and the CuO layers are determined using X-ray reflectivity (XRR) technique. CuO thin films coated with the polystyrene layer are exposed to acetic acid (2.5 v/v% aqueous CH3COOH solution) environments and are subsequently analyzed using UV-Vis spectroscopy and atomic force microscopy (AFM). Surface morphology of the film before and after interaction with the acidic environment is determined using AFM. Results obtained from the XRR and UV-Vis spectroscopy confirm that the thin film of polystyrene acts as an anticorrosion coating layer and the strength of the coating depends upon the polymer layer thickness at a constant acid concentration.

Anticorrosive effects and in vitro cytocompatibility of calcium silicate/zinc-doped hydroxyapatite composite coatings on titanium

Energy Technology Data Exchange (ETDEWEB)

Huang, Yong, E-mail: xfpang@aliyun.com [College of Lab Medicine, Hebei North University, Zhangjiakou 075000 (China); Institute of Life Science and Technology, University of Electronic Science and Technology of China, Chengdu 610054 (China); Zhang, Honglei [College of Chemistry Environmental Science, Hebei University, Baoding 071000 (China); Qiao, Haixia; Nian, Xiaofeng [College of Lab Medicine, Hebei North University, Zhangjiakou 075000 (China); Zhang, Xuejiao, E-mail: 527238610@qq.com [College of Lab Medicine, Hebei North University, Zhangjiakou 075000 (China); Wang, Wendong; Zhang, Xiaoyun; Chang, Xiaotong [College of Lab Medicine, Hebei North University, Zhangjiakou 075000 (China); Han, Shuguang [Institute of Life Science and Technology, University of Electronic Science and Technology of China, Chengdu 610054 (China); Pang, Xiaofeng [Institute of Life Science and Technology, University of Electronic Science and Technology of China, Chengdu 610054 (China); International Centre for Materials Physics, Chinese Academy of Science, Shenyang 110015 (China)

2015-12-01

Highlights: • We developed a ZnHA/CS-coated Ti implant by using an ED method. • The obtained ZnHA/CS coatings presented a net-like micro-porous. • The ZnHA/CS coating possessed an excellent corrosion protection ability. • The composite coated CP-Ti possesses favourable cytocompatibility. - Abstract: This work elucidated the corrosion resistance and cytocompatibility of electroplated Zn- and Si-containing bioactive calcium silicate/zinc-doped hydroxyapatite (ZnHA/CS) ceramic coatings on commercially pure titanium (CP-Ti). The formation of ZnHA/CS coating was investigated through Fourier transform infrared spectroscopy, X-ray diffraction (XRD), scanning electron microscopy, energy dispersive X-ray and inductively coupled plasma analyses. The XRD image showed that the reaction layer was mainly composed of HA and CaSiO{sub 3}. The fabricated ZnHA/CS coatings presented a porous structure and appropriate thickness for possible applications in orthopaedic surgery. Potentiodynamic polarization tests showed that ZnHA/CS coatings exhibited higher corrosion resistance than CP-Ti. Dissolution tests on the coating also revealed that Si{sup 4+} and Zn{sup 2+} were leached at low levels. Moreover, MC3T3-E1 cells cultured on ZnHA/CS featured improved cell morphology, adhesion, spreading, proliferation and expression of alkaline phosphatase than those cultured on HA. The high cytocompatibility of ZnHA/CS could be mainly attributed to the combination of micro-porous surface effects and ion release (Zn{sup 2+} and Si{sup 4+}). All these results indicate that ZnHA/CS composite-coated CP-Ti may be a potential material for orthopaedic applications.

Anticorrosion efficiency of zinc-filled epoxy coatings containing conducting polymers and pigments

Czech Academy of Sciences Publication Activity Database

Kalendová, A.; Veselý, D.; Kohl, M.; Stejskal, Jaroslav

2015-01-01

Roč. 78, January (2015), s. 1-20 ISSN 0300-9440 Institutional support: RVO:61389013 Keywords : conducting polymer * zinc metal * organic coating Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 2.632, year: 2015

Microstructure and properties of duplex (Ti:N)-DLC/MAO coating on magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Yang, Wei; Ke, Peiling [Ningbo Key Laboratory of Marine Protection Materials, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Fang, Yong [Sir Run Run Shaw Hospital, School of Medicine, Zhe Jiang University, Zhejiang 310016 (China); Zheng, He [Ningbo Key Laboratory of Marine Protection Materials, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China); Wang, Aiying, E-mail: aywang@nimte.ac.cn [Ningbo Key Laboratory of Marine Protection Materials, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201 (China)

2013-04-01

Ti and N co-doped diamond-like carbon ((Ti:N)-DLC) film was deposited on the MAO coated substrate using a hybrid beam deposition system, which consists of a DC magnetron sputtering of Ti target and a linear ion source (LIS) with C{sub 2}H{sub 2} and N{sub 2} precursor gas. The microstructure and properties of the duplex (Ti:N)-DLC/MAO coating were investigated. Results indicate that the (Ti:N)-DLC top film with TiN crystalline phase was formed. Ti and N co-doping resulted in the increasing I{sub D}/I{sub G} ratio. The significant improvement in the wear and corrosion resistance of duplex (Ti:N)-DLC/MAO coating was mainly attributed to the increased binding strength, lubrication characteristics and chemical inertness of (Ti:N)-DLC top film. The superior low-friction and anti-corrosion properties of duplex (Ti:N)-DLC/MAO coating make it a good candidate as protective coating on magnesium alloy.

Experimental Evaluation of Polyester and Epoxy–Polyester Powder Coatings in Aggressive Media

Directory of Open Access Journals (Sweden)

Ivan Stojanović

2018-03-01

Full Text Available Protective coatings are the most widely used corrosion protection method for construction materials in different environmental conditions. They isolate metals from aggressive media, making the structure more durable. Today, alongside good anti-corrosive properties, coatings need to be safe for the environment and harmless to those who apply them. The high volatile organic compound (VOC content in conventional solvent-borne coatings presents a huge ecological problem. A solution for indispensable solvent emission reduction is the application of powder coatings. This study evaluates the corrosion performance and surface morphology of polyester and epoxy–polyester powder coatings. Electrochemical impedance spectroscopy (EIS, open circuit potential (OCP measurement, salt spray chamber and humidity chamber testing followed by adhesion testing were used to investigate the protective properties of powder coatings. Scanning electron microscope (SEM with energy-dispersive X-ray spectroscopy (EDX was used to analyse the surface morphology and chemical composition, whereas the microstructure and coating uniformity were determined by optical microscope examination. The research revealed a negative influence of coating surface texture on coating thickness and consequently a lack of barrier and adhesion properties. The epoxy–polyester powder coating showed a better performance than the polyester coating. All tested coatings showed uniform structure.

Anti-corrosion performance of oxidized and oxygen plasma-implanted NiTi alloys

International Nuclear Information System (INIS)

Poon, Ray W.Y.; Ho, Joan P.Y.; Liu, Xuanyong; Chung, C.Y.; Chu, Paul K.; Yeung, Kelvin W.K.; Lu, William W.; Cheung, Kenneth M.C.

2005-01-01

Nickel-titanium shape memory alloys are useful orthopedic biomaterials on account of its super-elastic and shape memory properties. However, the problem associated with out-diffusion of harmful nickel ions in prolonged use inside the human body raises a critical safety concern. Titanium oxide films are deemed to be chemically inert and biocompatible and hence suitable to be the barrier layers to impede the leaching of Ni from the NiTi substrate to biological tissues and fluids. In the work reported in this paper, we compare the anti-corrosion efficacy of oxide films produced by atmospheric-pressure oxidation and oxygen plasma ion implantation. Our results show that the oxidized samples do not possess improved corrosion resistance and may even fare worse than the untreated samples. On the other hand, the plasma-implanted surfaces exhibit much improved corrosion resistance. Our work also shows that post-implantation annealing can further promote the anti-corrosion capability of the samples

Laser Tailoring the Surface Chemistry and Morphology for Wear, Scale and Corrosion Resistant Superhydrophobic Coatings.

Science.gov (United States)

Boinovich, Ludmila B; Emelyanenko, Kirill A; Domantovsky, Alexander G; Emelyanenko, Alexandre M

2018-06-04

A strategy, combining laser chemical modification with laser texturing, followed by chemisorption of the fluorinated hydrophobic agent was used to fabricate the series of superhydrophobic coatings on an aluminum alloy with varied chemical compositions and parameters of texture. It was shown that high content of aluminum oxynitride and aluminum oxide formed in the surface layer upon laser treatment allows solving the problem of enhancement of superhydrophobic coating resistance to abrasive loads. Besides, the multimodal structure of highly porous surface layer leads to self-healing ability of fabricated coatings. Long-term behavior of designed coatings in "hard" hot water with an essential content of calcium carbonate demonstrated high antiscaling resistance with self-cleaning potential against solid deposits onto the superhydrophobic surfaces. Study of corrosion protection properties and the behavior of coatings at long-term contact with 0.5 M NaCl solution indicated extremely high chemical stability and remarkable anticorrosion properties.

Engineering of bone fixation metal implants biointerface-Application of parylene C as versatile protective coating

Energy Technology Data Exchange (ETDEWEB)

Cieslik, Monika, E-mail: cieslik@chemia.uj.edu.pl [Faculty of Chemistry, Jagiellonian University, Ingardena 3, 30-060 Krakow (Poland); Institute of Metallurgy and Materials Science, PAS, W. Reymonta 25, 30-059 Krakow (Poland); Zimowski, Slawomir [AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, Al. Mickiewicza 30, 30-059 Krakow (Poland); Golda, Monika [Faculty of Chemistry, Jagiellonian University, Ingardena 3, 30-060 Krakow (Poland); Institute of Metallurgy and Materials Science, PAS, W. Reymonta 25, 30-059 Krakow (Poland); Engvall, Klas [KTH Royal Institute of Technology, Department of Chemical Engineering and Technology, Division of Chemical Technology, Drottning Kristinas vaeg. 42, SE-100 44 Stockholm (Sweden); Pan, Jinshan [KTH Royal Institute of Technology, Department of Chemistry, Division of Surface and Corrosion Science, Drottning Kristinas vaeg. 51, SE-100 44 Stockholm (Sweden); Rakowski, Wieslaw [AGH University of Science and Technology, Faculty of Mechanical Engineering and Robotics, Al. Mickiewicza 30, 30-059 Krakow (Poland); Kotarba, Andrzej, E-mail: kotarba@chemia.uj.edu.pl [Faculty of Chemistry, Jagiellonian University, Ingardena 3, 30-060 Krakow (Poland)

2012-12-01

The tribological and protective properties of parylene C coatings (2-20 {mu}m) on stainless steel 316L implant materials were investigated by means of electrochemical measurements and wear tests. The thickness and morphology of the CVD prepared coatings were characterized by scanning electron and laser confocal microscopy. The stability of the coatings was examined in contact with Hanks' solution and H{sub 2}O{sub 2} (simulating the inflammatory response). It was concluded that silane-parylene C coating with the optimum thickness of 8 {mu}m exhibits excellent wear resistance properties and limits the wear formation. The engineered versatile coating demonstrates sufficient elastomer properties, essential to sustain the implantation surgery strains and micromotions during long-term usage in the body. - Highlights: Black-Right-Pointing-Pointer A versatile coating for protection of metal implant surface is proposed. Black-Right-Pointing-Pointer The protective properties of 2-20 {mu}m silane-parylene C coating were examined. Black-Right-Pointing-Pointer The engineered material proves its high anticorrosive and wear resistance. Black-Right-Pointing-Pointer The practical implications of the coating properties were discussed.

Sem-edx and ftir studies of chlorinated rubber coating

International Nuclear Information System (INIS)

Bano, H.; Khan, M.I.

2013-01-01

Summary: Anticorrosive performance of chlorinated rubber coating has been investigated by visual examination, Scanning electron microscopy (SEM)/Energy dispersive X-ray (EDX) analysis and Fourier transform infrared (FTIR) spectroscopy. After surface preparation, commercially available coating system based on chlorinated rubber (primer)/chlorinated rubber (topcoat) formulation was applied on mild steel test panels (10cm x 15cm sizes). Prepared coated panels were exposed at marine, industrial and urban test sites located in Karachi, Pakistan according to ISO 8565 norm. Accelerated testing was performed by using a salt spray chamber (ASTM B117 norm). Accelerated weathering methods are the methods in which the factors responsible for the degradation of coatings are artificially intensified in order to achieve the rapid degradation of coatings. Visual examination of blistering and rusting as well as SEM micrographs indicated a more severe degradation of the coating surface characteristics at natural exposure testing sites (particularly at marine test site) than for accelerated (salt spray) testing. EDX determination of the Oxygen/Carbon (O/C) ratios also indicated increased degradation at natural test sites compared to the accelerated (salt spray) testing. Photooxidation of the binder results in the formation of carbonyl compounds as revealed by FTIR spectroscopy which also indicated dehydrochlorination. (author)

Review of hot corrosion of thermal barrier coatings of gas turbine

Directory of Open Access Journals (Sweden)

LIU Yongbao

2017-03-01

Full Text Available The review was done in order to make clear the problem of the hot corrosion of the Thermal Barrier Coatings(TBCsduring gas turbine serving. This paper summarizes the factors resulting from the hot corrosion of TBCs during turbine service and classifies methods for enhancing the corrosive resistance of TBCs. A prospective methodology for improving corrosion resistance is also formulated. The main types of corrosion coating include phase reaction, oxidizing of the bond coating, salt-fog corrosion, CMAS corrosion and fuel impurity corrosion. So far, methods for improving the corrosion resistance of TBCs include developing new coating materials, anticorrosive treatment on the surface of TBCs, modifying the stacking configuration and improving the cleansing functions of the gas turbines. In the future, developing new materials with excellent performance will still be the main direction for boosting the improvement of the hot corrosion resistance of TBCs. Simultaneously, improving the tacking configuration and nanotechnology of TBC coatings are potential approaches for improving corrosion resistance. With the development of a Ceramic Matrix Composite (CMC, the focus of the hot corrosion of TBCs may turn to that of Environmental Barrier Coatings (EBCs.

Hydrogen–argon plasma pre-treatment for improving the anti-corrosion properties of thin Al2O3 films deposited using atomic layer deposition on steel

International Nuclear Information System (INIS)

Härkönen, Emma; Potts, Stephen E.; Kessels, Wilhelmus M.M.; Díaz, Belén; Seyeux, Antoine; Światowska, Jolanta; Maurice, Vincent; Marcus, Philippe; Radnóczi, György; Tóth, Lajos; Kariniemi, Maarit; Niinistö, Jaakko; Ritala, Mikko

2013-01-01

The effect of H 2 –Ar plasma pre-treatment prior to thermal atomic layer deposition (ALD) and plasma-enhanced atomic layer deposition (PEALD) of Al 2 O 3 films on steel for corrosion protection was investigated. Time-of-flight secondary ion mass spectrometry and transmission electron microscopy were used to observe the changes in the interface. The electrochemical properties of the samples were studied with polarization measurements, and the coating porosities were calculated from the polarization results for easier comparison of the coatings. Prior to thermal ALD the plasma pre-treatment was observed to reduce the amount of impurities at the interface and coating porosity by 1–3 orders of magnitude. The anti-corrosion properties of the PEALD coatings could also be improved by the pre-treatment. However, exposure of the pre-treatment plasma activated steel surface to oxygen plasma species in PEALD led to facile oxide layer formation in the interface. The oxide layer formed this way was thicker than the native oxide layer and appeared to be detrimental to the protective properties of the coating. The best performance for PEALD Al 2 O 3 coatings was achieved when, after the plasma pre-treatment, the surface was given time to regrow a thin protective interfacial oxide prior to exposure to the oxygen plasma. The different effects that thermal and plasma-enhanced ALD have on the substrate-coating interface were compared. The reactivity of the oxygen precursor was shown to have a significant influence on substrate surface in the early stages of film growth and thereafter also on the overall quality of the protective film. - Highlights: • Influence of H 2 –Ar plasma pre-treatment to ALD coatings on steel was studied. • The pre-treatment modified the coating–substrate interface composition and thickness. • The pre-treatment improved the barrier properties of the coatings

Corrosion protection of the reinforcing steels in chloride-laden concrete environment through epoxy/polyaniline–camphorsulfonate nanocomposite coating

International Nuclear Information System (INIS)

Pour-Ali, Sadegh; Dehghanian, Changiz; Kosari, Ali

2015-01-01

Highlights: • Epoxy/polyaniline–camphorsulfonate nanocomposite coating well protects steel rebar. • Coating performance is evaluated by impedance measurements up to 1 year. • Ultimate bond strength between the coated rebars and concrete is measured. • Self-compacting concrete shows better anticorrosive property compared to normal one. - Abstract: In this study, an epoxy/polyaniline–camphorsulfonate nanocomposite (epoxy/PANI–CSA) is employed to protect reinforcing steels in chloride-laden concrete environment. The synthesized nanocomposite was characterized using Fourier transform infrared spectroscopy and transmission electron microscopy. Bare, epoxy-coated and epoxy/PANI–CSA nanocomposite-coated steel rebars were embedded in normal and self-compacting concretes. To evaluate their corrosion behaviors, open circuit potential and impedance measurements were performed for the duration of 1 year. Ultimate bond strength of concrete with the reinforcement bars were measured in corroded and uncorroded conditions. It was found that epoxy/PANI–CSA coating provides good corrosion resistance and durable bond strength with concrete for steel rebars

High performance polypyrrole coating for corrosion protection and biocidal applications

Science.gov (United States)

Nautiyal, Amit; Qiao, Mingyu; Cook, Jonathan Edwin; Zhang, Xinyu; Huang, Tung-Shi

2018-01-01

Polypyrrole (PPy) coating was electrochemically synthesized on carbon steel using sulfonic acids as dopants: p-toluene sulfonic acid (p-TSA), sulfuric acid (SA), (±) camphor sulfonic acid (CSA), sodium dodecyl sulfate (SDS), and sodium dodecylbenzene sulfonate (SDBS). The effect of acidic dopants (p-TSA, SA, CSA) on passivation of carbon steel was investigated by linear potentiodynamic and compared with morphology and corrosion protection performance of the coating produced. The types of the dopants used were significantly affecting the protection efficiency of the coating against chloride ion attack on the metal surface. The corrosion performance depends on size and alignment of dopant in the polymer backbone. Both p-TSA and SDBS have extra benzene ring that stack together to form a lamellar sheet like barrier to chloride ions thus making them appropriate dopants for PPy coating in suppressing the corrosion at significant level. Further, adhesion performance was enhanced by adding long chain carboxylic acid (decanoic acid) directly in the monomer solution. In addition, PPy coating doped with SDBS displayed excellent biocidal abilities against Staphylococcus aureus. The polypyrrole coatings on carbon steels with dual function of anti-corrosion and excellent biocidal properties shows great potential application in the industry for anti-corrosion/antimicrobial purposes.

Synthesis of Ceramic Protective Coatings for Chemical Plant Parts Operated in Hi-temperature and Corrosive/Erosive Environment

International Nuclear Information System (INIS)

Son, M. C.; Park, J. R.; Hong, K. T.; Seok, H. K.

2005-01-01

Some feasibility studies are conducted to produce an advanced ceramic coating, which reveals superior chemical and mechanical strength, on metal base structure used in chemical plant. This advanced coating on metallic frame can replace ceramic delivery pipe and reaction chamber used in chemical plant, which are operated in hi-temperature and corrosive/erosive environment. An dual spraying is adopted to reduce the residual stress in order to increase the coating thickness and the residual stress is estimated by in-situ manner. Then new methodology is tried to form special coating of yttrium aluminum garnet(YAG), which reveals hi-strength and low-creep rates at hi-temperature, superior anti-corrosion property, hi-stability against Alkali-Vapor corrosion, and so on, on iron base structure. To verify the formation of YAG during thermal spraying, XRD(X ray diffraction) technique was used

Investigation of non-isocyanate urethane functional latexes and carbon nanofiller/epoxy coatings

Science.gov (United States)

Meng, Lei

This dissertation consists of two parts. In the first part, a new class of non-isocyanate urethane methacrylates was synthesized and the effect of the new monomers on the urethane functional latex was investigated. The second part focused on a comparison of carbon nanofillers in inorganic/organic epoxy coating system for anticorrosive applications. A new class of non-isocyanate urethane methacrylates (UMAs) monomers was synthesized through an environmentally friendly non-isocyanate pathway. The kinetics of seeded semibatch emulsion polymerization of UMAs with methyl methacrylate (MMA) and butyl acrylate (BA) was monitored. The particle size and morphology were investigated by dynamic light scattering (DLS), ultrasound acoustic attenuation spectroscopy (UAAS) and transmission electron microscopy (TEM). The minimum film formation temperature (MFFT), mechanical and viscoelastic properties were studied. It was found that the emulsion polymerization processes all proceeded via Smith-Ewart control, leading to the uniform morphology and particle size. The glass transition temperature (Tg) and the mechanical properties of poly(MMA/BA/UMA) decreased with the increasing chain length of urethane methacrylate monomers due to the increasing flexibility of side chains. Without the effect of Tg, lower MFFT and improved mechanical properties were observed from urethane functional latexes. The improved mechanical properties were due to the increasing particle interaction by forming hydrogen bonding. Furthermore, the effect of urethane functionality in terms of the polymer composition, the location and the concentration was investigated by the batch, single-stage and two-stage semibatch polymerization of 2-[(butylcarbamoyl)oxy]ethyl methacrylate (BEM) with MMA and BA. The core-shell and homogeneous structures were evaluated by TEM, differential scanning calorimetry (DSC), and solid state nuclear magnetic resonance (SS-NMR). The compositional drift was observed from the batch

Effects of surface treatment of aluminium alloy 1050 on the adhesion and anticorrosion properties of the epoxy coating

Energy Technology Data Exchange (ETDEWEB)

Sharifi Golru, S., E-mail: samanesharifi@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, P.O. Box 15875-4413 Tehran (Iran, Islamic Republic of); Ramezanzadeh, B. [Department of Surface Coating and Corrosion, Institute for Color Science and Technology, No. 59,Vafamanesh St, Hosainabad Sq, Lavizan, Tehran (Iran, Islamic Republic of)

2015-08-01

Highlights: • Aluminium alloy 1050 was treated by zirconium-based (Zr) conversion coating. • The surface morphology and surface free energy of the samples were obtained. • The adhesion properties of the epoxy coating was studied on the treated samples. • The corrosion resistance of the epoxy coating was enhanced on treated samples. - Abstract: The objective of this work is to investigate the effects of zirconium-based (Zr) conversion coating on the adhesion properties and corrosion resistance of an epoxy/polyamide coating applied on the aluminium alloy 1050 (AA1050). Field emission scanning electron microscope (FE-SEM), energy dispersive X-ray spectrum (EDS), atomic force microscope (AFM) and contact angle measuring device were employed in order to characterize the surface characteristics of the Zr treated AA1050 samples. The epoxy/polyamide coating was applied on the untreated and Zr treated samples. The epoxy coating adhesion to the aluminium substrate was evaluated by pull-off test before and after 30 days immersion in 3.5% w/w NaCl solution. In addition, the electrochemical impedance spectroscopy (EIS) and salt spray tests were employed to characterize the corrosion protection properties of the epoxy coating applied on the AA1050 samples. Results revealed that the surface treatment of AA1050 by zirconium conversion coating resulted in the increase of surface free energy and surface roughness. The dry and recovery (adhesion strength after 30 days immersion in the 3.5 wt% NaCl solution) adhesion strengths of the coatings applied on the Zr treated aluminium samples were greater than untreated sample. In addition, the adhesion loss of the coating applied on the Zr treated aluminium substrate was lower than other samples. Also, the results obtained from EIS and salt spray test clearly revealed that the Zr conversion coating could enhance the corrosion protective performance of the epoxy coating significantly.

Microstructural and electrochemical characterization of Ni/Ti/sub 2/N composite coating for sintered NdFeB permanent magnets

International Nuclear Information System (INIS)

Ali, A.; Ahmad, A.; Deen, K.M.; Ahmad, R.

2009-01-01

Sintered NdFeB magnets have complex microstructure that makes them susceptible to corrosion in humid or moist environments. The paper presents the anticorrosion characteristics of a novel Ni/Ti/sub 2/N composite coating applied through electrodeposition and cathodic arc physical vapour deposition (CAPVD) to sintered NdFeB permanent magnets. The performance of composite coating was evaluated in simulated marine environment with the help of dc polarization techniques. The rate of coating degradation was also determined by employing ac electrochemical impedance spectroscopy (EIS). The coating morphology and surface chemistry were studied with scanning electron microscope (SEM). X-ray diffraction (XRD) was used for identification of component phases in the coating-substrate system. The results showed that the composite coating provided an adequately improved corrosion protection to the sintered NdFeB magnets in the simulated marine environment compared to the earlier reported ceramic and metallic coatings. The composite coating did not damage the magnetic properties of coating-substrate system that remained at par with the ceramic and nickel coating having copper interlayer. (author)

Investigation on the Cathodic Protection Effect of Low Pressure Cold Sprayed AlZn Coating in Seawater via Numerical Simulation

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Guosheng Huang

2017-07-01

Full Text Available Cold spray can deposit a composite coating simply by spraying mechanically-mixed Al and Zn powders, while no quantitative data has been reported on the anti-corrosion performance of different composite cold-sprayed coatings. In the present work, the finite element method was used to estimate the cathodic protection effect by simulating the potential distribution on a damaged cold-sprayed AlZn coating on Q235 steel. The results indicate that AlZn coating can only provide a limiting cathodic protection for substrate, because it can only polarize a very narrow zone negative to −0.78 V (vs. SCE, saturated calomel electrode. The remaining area of the steel substrate still has a very high residual corrosion rate. Computational methods can be used to predict the corrosion rate of AlZn coating, and the simulation results were validated by the results of a weight loss experiment.

Multilayered Zn-Ni alloy coatings for better corrosion protection of mild steel

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Sadananda Rashmi

2017-06-01

Full Text Available A simple aqueous electrolyte for the deposition of anti-corrosive Zn-Ni alloy coatings was optimized using conventional Hull cell method. The corrosion protection value of the electrodeposited coatings at a current density (c.d. range of 2.0–5.0 A dm−2 has been testified in 5 wt% NaCl solution, as representative corrosion medium. The electrochemical behavior of the coatings towards corrosion was related to its surface topography, elemental composition and phase structure using scanning electron microscopy (SEM, energy dispersive spectroscopy (EDS and X-ray diffraction (XRD analyses, respectively. Among the monolithic coatings developed at different c.d.’s, the coating obtained at 3.0 A dm−2 was found to be the best with least corrosion current (icorr value. Further, the corrosion protection efficacy of the monolayer coatings were improved to many folds through multilayer coating approach, by modulating the cyclic cathode current densities (CCCD’s. The composition modulated multilayer (CMM Zn-Ni alloy coating with 60 layers, developed from the combination of CCCD’s 3.0 and 5.0 A dm−2 was found to be the best with 3 fold enhancement in corrosion protection efficiency. The formation of multilayer coatings was confirmed using cross-sectional SEM, and the experimental results are discussed with tables and figures.

Synthesis and Performance Evaluation of Pulse Electrodeposited Ni-AlN Nanocomposite Coatings

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Kamran Ali

2018-01-01

Full Text Available This research work presents the microscopic analysis of pulse electrodeposited Ni-AlN nanocomposite coatings using SEM and AFM techniques and their performance evaluation (mechanical and electrochemical by employing nanoindentation and electrochemical methods. The Ni-AlN nanocomposite coatings were developed by pulse electrodeposition. The nickel matrix was reinforced with various amounts of AlN nanoparticles (3, 6, and 9 g/L to develop Ni-AlN nanocomposite coatings. The effect of reinforcement concentration on structure, surface morphology, and mechanical and anticorrosion properties was studied. SEM and AFM analyses indicate that Ni-AlN nanocomposite coatings have dense, homogenous, and well-defined pyramid structure containing uniformly distributed AlN particles. A decent improvement in the corrosion protection performance is also observed by the addition of AlN particles to the nickel matrix. Corrosion current was reduced from 2.15 to 1.29 μA cm−2 by increasing the AlN particles concentration from 3 to 9 g/L. It has been observed that the properties of Ni-AlN nanocomposite coating are sensitive to the concentration of AlN nanoparticles used as reinforcement.

Preparation and Characterization of Conducting Polymer Latices by Chemical Polymerization of Aniline or Anisidine in Presence of Latex: Study of Their Electroactivity and Anti-Corrosion Properties

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Bakhshali Massoumi

2013-06-01

Full Text Available Poly (vinylacetate-co-butylmethacrylate was prepared in presence of potassium persulphate as an oxidizing agent in aqueous solution of dodecylbenzene sulfonate sodium as an emulsifying agent. Then, aniline was polymerized by chemical oxidation method at three different concentrations of aniline monomer (0.1, 0.2 and 0.3 M in toluene in presence of poly(vinylacetate-co-butylmethacrylate in order to obtain polyaniline/poly(vinylacetate-co-butylmethacrylate. To prepare conducting-latex of polyanisidine/poly(vinylacetate-co-butylmethacrylate the same method was employed as above for aniline monomer in obtaining conducting polyaniline/poly(vinylacetate-co-butylmethacrylate latex. In addition, the purification of conducting-latex polymers, polyaniline/poly(vinylacetate-co-butylmethacrylate and polyanisidine/poly(vinylacetate-co-butylmethacrylate was conducted and preparation of tin layer films of conducting-latex polymers was carried out by casting method on glassy lames. The electroactivity properties of the prepared latex-polymers, polyaniline/poly(vinylacetate-co-butylmethacrylate and polyanisidine/poly(vinylacetate-co-butylmethacrylate were investigated by cyclic voltammetery (CV. The voltamogrames showed that the latex films were electroactive. Because of conductivity and electroactivity, the obtained films may find applications in anti-corrosion coatings. The anti-corrosion properties of conducting-latex polymers were studied on aluminum surface by impedance technique. The structure of the prepared conducting-latex polymers was confirmed by Fourier transform infrared (FTIR. Finally, the electrical conductivity of synthesized conducting-latex polymers, polyaniline/poly(vinylacetate-co-butylmethacrylate and polyanisidine/poly(vinylacetate-co-butylmethacrylate was measured by four probe technique.

Self-healing coatings based on halloysite clay polymer composites for protection of copper alloys.

Science.gov (United States)

Abdullayev, Elshad; Abbasov, Vagif; Tursunbayeva, Asel; Portnov, Vasiliy; Ibrahimov, Hikmat; Mukhtarova, Gulbaniz; Lvov, Yuri

2013-05-22

Halloysite clay nanotubes loaded with corrosion inhibitors benzotriazole (BTA), 2-mercaptobenzimidazole (MBI), and 2-mercaptobenzothiazole (MBT) were used as additives in self-healing composite paint coating of copper. These inhibitors form protective films on the metal surface and mitigate corrosion. Mechanisms involved in the film formation have been studied with optical and electron microscopy, UV-vis spectrometry, and adhesivity tests. Efficiency of the halloysite lumen loading ascended in the order of BTA halloysite formulations have shown the best protection. Inhibitors were kept in the tubes buried in polymeric paint layer for a long time and release was enhanced in the coating defects exposed to humid media with 20-50 h, sufficient for formation of protective layer. Anticorrosive performance of the halloysite-based composite acrylic and polyurethane coatings have been demonstrated for 110-copper alloy strips exposed to 0.5 M aqueous NaCl for 6 months.

In vitro study of polycaprolactone/bioactive glass composite coatings on corrosion and bioactivity of pure Mg

Energy Technology Data Exchange (ETDEWEB)

Yang, Yuyun; Michalczyk, Carolin [Institute of Biomaterials, University of Erlangen-Nuremberg, 91058 Erlangen (Germany); Singer, Ferdinand [Institute of Surface Science and Corrosion, University of Erlangen-Nuremberg, 91058 Erlangen (Germany); Virtanen, Sannakaisa, E-mail: virtanen@ww.uni-erlangen.de [Institute of Surface Science and Corrosion, University of Erlangen-Nuremberg, 91058 Erlangen (Germany); Boccaccini, Aldo R., E-mail: aldo.boccaccini@ww.uni-erlangen.de [Institute of Biomaterials, University of Erlangen-Nuremberg, 91058 Erlangen (Germany)

2015-11-15

Highlights: • Bioactive glass nanoparticles (nBG) enhance bioactivity of PCL coatings on Mg. • Barrier properties of PCL can be altered by nBG addition. • Degradation of PCL increased by addition of nBG. - Abstract: The influence of the addition of nano-scaled bioactive glass (nBG) powder into polycaprolactone (PCL) coatings on the biodegradation and bioactivity of pure Mg was investigated in the present work. Scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), Fourier transform infrared spectroscopy (FTIR) and electrochemical methods were employed to characterize the morphology, chemical composition and anticorrosion properties of the coatings. The results indicate that nBG addition in PCL increases the degradation of PCL in physiological solution; depending on the amount of nBG in the composite coating, the barrier properties of PCL therefore can be modified. At the same time, the addition of nBG facilitates the formation of hydroxyapatite during 7 days immersion in simulated body fluid (SBF).

SYNTHESIS AND CORROSION PROTECTION BEHAVIOR OF EPOXYTiO2-MICACEOUS IRON OXIDE NANO - COMPOSITE COATING ON St-37

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M. R. Khorram

2016-03-01

Full Text Available The micro layers micaceous iron oxide and nano-TiO 2 were incorporated into the epoxy resin by mechanical mixing and sonication process. Optical micrographs showed that the number and diameter size of nanoparticle agglomerates were decreased by sonication. The structure and composition of the nanocomposite was determined using transmission electron microscopy which showed the presence of dispersed nano-TiO 2 in the polymer matrix. The anticorrosive properties of the synthesized nano-composites coating were investigated using salt spray, electrochemical impedance spectroscopy and polarization measurement. The EIS results showed that coating resistance increased by addition of micaceous iron oxide micro layers and nano-TiO 2 particles to the epoxy coatings. It was observed that higher corrosion protection of nanocomposite coatings obtained by the addition of 3 %wt micaceous iron oxide and 4%wt nano-TiO 2 into epoxy resin.

Anticorrosion performance of chromized coating prepared by pack cementation in simulated solution with H2S and CO2

Science.gov (United States)

Wang, Qin-Ying; Behnamian, Yashar; Luo, Hong; Wang, Xian-Zong; Leitch, Michael; Zeng, Hongbo; Luo, Jing-Li

2017-10-01

A hash service environment containing H2S and CO2 in oil industry usually causes corrosion of carbon steel. In this study, the chromized coatings with different deposited time were prepared on the surface of carbon steel by the method of pack cementation to enhance its corrosion resistance. Then the microstructure, hardness, corrosion resistance as well as the semiconductor behavior of coatings in the simulated solution with saturated H2S and CO2 were investigated. The results show that the content of Cr in coating was increased by prolonging deposited time, and both chromium carbides and chromium nitrides were formed. Furthermore, coatings display higher polarization resistance, Rp, than that of the substrate, indicating a higher resistance to charge transfer on coating surface. The corrosion rates of coatings with different deposited time were significantly lower than that of substrate. Chemical analysis showed the formation of heavy sulfides on the surface of substrates after corrosion, while the least corrosion products were detected on the surface of coating with deposited time of 12 h. Mott-Schottky results indicated that coating of 12 h displayed less defects than the other two coatings with deposited time of 4 h and 8 h, which will be beneficial to improve corrosion resistance. The investigation showed that chromized coatings exhibited high corrosion resistance and owned a potential application in oil industry for corrosion prevention.

Electrophoretic deposition of ZnO/alginate and ZnO-bioactive glass/alginate composite coatings for antimicrobial applications

Energy Technology Data Exchange (ETDEWEB)

Cordero-Arias, L.; Cabanas-Polo, S.; Goudouri, O.M. [Institute of Biomaterials, Department of Materials Science and Engineering, University of Erlangen-Nuremberg, Cauerstrasse 6, D-91058 Erlangen (Germany); Misra, S.K. [Materials Science and Engineering, Indian Institute of Technology Gandhinagar, Ahmedabad 382424 (India); Gilabert, J. [Institute of Ceramics Materials (ITC), University Jaume I, Avenida Vicent SosBaynat, 12006 Castellon (Spain); Valsami-Jones, E. [School of Geography, Earth and Environmental Sciences, University of Birmingham, Edgbaston, Birmingham B15 2TT (United Kingdom); Sanchez, E. [Institute of Ceramics Materials (ITC), University Jaume I, Avenida Vicent SosBaynat, 12006 Castellon (Spain); Virtanen, S. [Institute for Surface Science and Corrosion (LKO, WW4), Department of Materials Science and Engineering, University of Erlangen-Nuremberg, Martensstrasse 7, D-91058 Erlangen (Germany); Boccaccini, A.R., E-mail: aldo.boccaccini@ww.uni-erlangen.de [Institute of Biomaterials, Department of Materials Science and Engineering, University of Erlangen-Nuremberg, Cauerstrasse 6, D-91058 Erlangen (Germany)

2015-10-01

Two organic/inorganic composite coatings based on alginate, as organic matrix, and zinc oxide nanoparticles (n-ZnO) with and without bioactive glass (BG), as inorganic components, intended for biomedical applications, were developed by electrophoretic deposition (EPD). Different n-ZnO (1–10 g/L) and BG (1–1.5 g/L) contents were studied for a fixed alginate concentration (2 g/L). The presence of n-ZnO was confirmed to impart antibacterial properties to the coatings against gram-negative bacteria Escherichia coli, while the BG induced the formation of hydroxyapatite on coating surfaces thereby imparting bioactivity, making the coating suitable for bone replacement applications. Coating composition was analyzed by thermogravimetric analysis (TG), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and energy dispersive X-ray spectroscopy (EDS) analyses. Scanning electron microscopy (SEM) was employed to study both the surface and the cross section morphology of the coatings. Polarization curves of the coated substrates made in cell culture media at 37 °C confirmed the corrosion protection function of the novel organic/inorganic composite coatings. - Highlights: • Organic–inorganic nanocomposite coatings fabricated by electrophoretic deposition • nZnO and bioactive glass containing alginate coatings exhibit antibacterial effect. • Bioactive character and anticorrosion function of coatings demonstrated.

Optimal conditions for the deposition of novel anticorrosive coatings by RF magnetron sputtering for aluminum alloy AA6082

International Nuclear Information System (INIS)

Brachetti-Sibaja, S.B.; Domínguez-Crespo, M.A.; Rodil, S.E.; Torres-Huerta, A.M.

2014-01-01

Highlights: • Non-conventional technique for improving the corrosion resistance of aluminum alloys. • Effect of the deposition parameters: power, substrate temperature and deposition time. • Changes in the crystallinity of the coatings are observed with the temperature. • The structure of these coatings is found to be dependent on the nature of the substrate. • La coatings can provide a better physical barrier to inhibit the corrosion attack. - Abstract: Cerium and lanthanum coatings were deposited on glass, silicon (1 0 0), and aluminum alloy by RF magnetron sputtering in which several experimental conditions such as power, substrate temperature, and deposition time were varied, using pure CeO 2 and La 2 O 3 targets. The effect of deposition parameters on the bonding structure, surface morphology and properties against corrosion of rare earth (RE) coatings formed on metallic substrate was reported. The microstructure and chemistry of the thin film were characterized by X-ray diffraction (XRD), Scanning Electron Microscopy (SEM), and X-ray photoelectron spectroscopy (XPS); whereas their use as corrosion resistant coatings was studied in aqueous NaCl solution (3.0 wt%) by using polarization curves. Variations in these properties were observed by increasing the substrate temperature which modifies the crystallinity of the rare earth coatings. XRD and XPS findings indicate that the cerium coatings are composed by CeO 2 and a significant quantity of Ce 2 O 3 due to oxygen deficiency in the sputtering chamber, whereas La 2 O 3 /La(OH) 3 and some La intermetallic compounds are detected in the lanthanum films. Variations in the E corr and I corr were found as a function of the thickness, texture, and morphology of the as-prepared coatings

Temporal and spatial variation in the fouling of silicone coatings in Pearl Harbor, Hawaii.

Science.gov (United States)

Holm, E R; Nedved, B T; Phillips, N; Deangelis, K L; Hadfield, M G; Smith, C M

2000-01-01

An antifouling or foul-release coating cannot be globally effective if it does not perform well in a range of environmental conditions, against a diversity of fouling organisms. From 1996 to 1998, the field test sites participating in the United States Navy's Office of Naval Research 6.2 Biofouling program examined global variation in the performance of 3 silicone foul-release coatings, viz. GE RTV11, Dow Corning RTV 3140, and Intersleek (International Coatings Ltd), together with a control anticorrosive coating (Ameron Protective Coatings F-150 series). At the University of Hawaii's test site in Pearl Harbor, significant differences were observed among the coatings in the rate of accumulation of fouling. The control coating failed rapidly; after 180-220 d immersion a community dominated by molluscs and sponges developed that persisted for the remainder of the experiment. Fouling of the GE and Dow Corning silicone coatings was slower, but eventually reached a similar community structure and coverage as the control coatings. The Intersleek coating remained lightly fouled throughout the experiment. Spatial variation in the structure of the community fouling the coatings was observed, but not in the extent of fouling. The rate of accumulation of fouling reflected differences among the coatings in adhesion of the tubeworm Hydroides elegans. The surface properties of these coatings may have affected the rate of fouling and the structure of the fouling community through their influence on larval settlement and subsequent interactions with other residents, predators, and the physical environment.

Super-hydrophobic surfaces of SiO₂-coated SiC nanowires: fabrication, mechanism and ultraviolet-durable super-hydrophobicity.

Science.gov (United States)

Zhao, Jian; Li, Zhenjiang; Zhang, Meng; Meng, Alan

2015-04-15

The interest in highly water-repellent surfaces of SiO2-coated SiC nanowires has grown in recent years due to the desire for self-cleaning and anticorrosive surfaces. It is imperative that a simple chemical treatment with fluoroalkylsilane (FAS, CF3(CF2)7CH2CH2Si(OC2H5)3) in ethanol solution at room temperature resulted in super-hydrophobic surfaces of SiO2-coated SiC nanowires. The static water contact angle of SiO2-coated SiC nanowires surfaces was changed from 0° to 153° and the morphology, microstructure and crystal phase of the products were almost no transformation before and after super-hydrophobic treatment. Moreover, a mechanism was expounded reasonably, which could elucidate the reasons for their super-hydrophobic behavior. It is important that the super-hydrophobic surfaces of SiO2-coated SiC nanowires possessed ultraviolet-durable (UV-durable) super-hydrophobicity. Copyright © 2014 Elsevier Inc. All rights reserved.

In Situ Formation of Decavanadate-Intercalated Layered Double Hydroxide Films on AA2024 and their Anti-Corrosive Properties when Combined with Hybrid Sol Gel Films

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Junsheng Wu

2017-04-01

Full Text Available A layered double hydroxide (LDH film was formed in situ on aluminum alloy 2024 through a urea hydrolysis method, and a decavanadate-intercalated LDH (LDH-V film fabricated through the dip coating method. The microstructural and morphological characteristics were investigated by scanning electron microscopy (SEM. The corrosion-resistant performance was analyzed by electrochemical impedance spectroscopy (EIS, scanning electrochemical microscopy (SECM, and a salt-spray test (SST.The SEM results showed that a complete and defect-free surface was formed on the LDH-VS film. The anticorrosion results revealed that the LDH-VS film had better corrosion-resistant properties than the LDH-S film, especially long-term corrosion resistance. The mechanism of corrosion protection was proposed to consist of the self-healing effect of the decavanadate intercalation and the shielding effect of the sol-gel film.

Improvement in the corrosion protection and bactericidal properties of AZ91D magnesium alloy coated with a microstructured polypyrrole film

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A.D. Forero López

2018-03-01

Full Text Available In this work hollow rectangular microtubes of polypyrrole (PPy films were potentiostatically electrodeposited on magnesium alloy AZ91D in salicylate solution. The substrate was previously anodized under potentiostatic conditions in a molybdate solution in order to improve the adherence of polymer. Finally the duplex film was modified by the incorporation of silver species. The obtained coatings were characterized by scanning electron microscopy (SEM, X-ray diffraction (XRD and X-ray photoelectron spectroscopies (XPS and the antimicrobial activity against the bacteria Escherichia coli was evaluated. The corrosion protection properties of the coatings were examined in Ringer solution by monitoring the open circuit potential, polarization techniques and electrochemical spectroscopy (EIS. The duplex coating presents an improved anticorrosive performance with respect to the PPy film. The best results concerning corrosion protection and antibacterial activity were obtained for the silver-modified composite coating. Keywords: Polypyrrole, Duplex coating, AZ91D alloy, Corrosion resistance, Antibacterial properties

Anticorrosive behaviour of Cr(VI)-free surface pretreatments applied on magnesium alloys

OpenAIRE

Simancas Peco, Joaquín; Fuente, Daniel de la; Chico, Belén; Madueño, L.; Camón, F.; Blanco, M. C.; Morcillo, Manuel

2013-01-01

Among the anticorrosive protection technologies for magnesium alloys, the development of paint systems is a pressing need especially for the automotive and aeronautical industries. Conventional technologies are based on the use of Cr(VI) based compounds, both in pretreatments and primers, but for health and environmental reasons these technologies are being abandoned. An added problem in the painting of magnesium alloys is the lack of adhesion and the high reactivity of magnesium substrates, ...

Antimicrobial action and anti-corrosion effect against sulfate reducing bacteria by lemongrass (Cymbopogon citratus) essential oil and its major component, the citral.

Science.gov (United States)

Korenblum, Elisa; Regina de Vasconcelos Goulart, Fátima; de Almeida Rodrigues, Igor; Abreu, Fernanda; Lins, Ulysses; Alves, Péricles Barreto; Blank, Arie Fitzgerald; Valoni, Erika; Sebastián, Gina V; Alviano, Daniela Sales; Alviano, Celuta Sales; Seldin, Lucy

2013-08-10

The anti-corrosion effect and the antimicrobial activity of lemongrass essential oil (LEO) against the planktonic and sessile growth of a sulfate reducing bacterium (SRB) were evaluated. Minimum inhibitory concentration (MIC) of LEO and its major component, the citral, was 0.17 mg ml-1. In addition, both LEO and citral showed an immediate killing effect against SRB in liquid medium, suggesting that citral is responsible for the antimicrobial activity of LEO against SRB. Transmission electron microscopy revealed that the MIC of LEO caused discernible cell membrane alterations and formed electron-dense inclusions. Neither biofilm formation nor corrosion was observed on carbon steel coupons after LEO treatment. LEO was effective for the control of the planktonic and sessile SRB growth and for the protection of carbon steel coupons against biocorrosion. The application of LEO as a potential biocide for SRB growth control in petroleum reservoirs and, consequently, for souring prevention, and/or as a coating protection against biocorrosion is of great interest for the petroleum industries.

Enhancement of the Corrosion Resistance of 304 Stainless Steel by Cr–N and Cr(N,O Coatings

Directory of Open Access Journals (Sweden)

Mihaela Dinu

2018-04-01

Full Text Available Chromium nitride and oxynitride coatings were deposited as monolayers ((Cr–N, Cr(N,O and bilayers (Cr–N/Cr(N,O, Cr(N,O/Cr–N on 304 steel substrates by reactive cathodic arc method. The coatings were characterised by X-ray diffraction (XRD, scanning electron microscopy (SEM, energy dispersive X-ray spectrometry (EDS, surface profilometry, and scratch tester. The anticorrosive properties of the coatings were assessed by electrochemical tests in 0.10 M NaCl + 1.96 M H2O2, carried out at 24 °C. Cr2N, CrN, and Cr(N,O phases were identified in the coatings by grazing incidence X-ray diffraction (GI-XRD measurements. The measured adhesion values ranged from 19 N to 35 N, the highest value being obtained for the bilayer with Cr(N,O on top. Electrochemical tests showed that Cr(N,O presence in both mono- and bilayered coatings determined the lowest damage in corrosive solution, as compared to the Cr–N coatings. This improvement was ascribed to the more compact structure, lower coatings porosity, and smoother surface.

Silica doped with lanthanum sol–gel thin films for corrosion protection

International Nuclear Information System (INIS)

Abuín, M.; Serrano, A.; Llopis, J.; García, M.A.; Carmona, N.

2012-01-01

We present here anticorrosive silica coatings doped with lanthanum ions for the protection of metallic surfaces as an alternative to chromate (VI)-based conversion coatings. The coatings were synthesized by the sol–gel method starting from silicon alkoxides and two different lanthanum precursors: La (III) acetate hydrate and La (III) isopropoxide. Artificial corrosion tests in acid and alkaline media showed their effectiveness for the corrosion protection of AA2024 aluminum alloy sheets for coating prepared with both precursors. The X-ray absorption Near Edge Structure and X-ray Absorption Fine Structure analysis of the coatings confirmed the key role of lanthanum in the structural properties of the coating determining its anticorrosive properties. - Highlights: ► Silica sol–gel films doped with lanthanum ions were synthesized. ► Films from lanthanum-acetate and La-alkoxide were prepared for comparison purposes. ► La-acetate is an affordable chemical reactive preferred for the industry. ► Films properties were explored by scanning electron microscopy and X-Ray absorption spectroscopy. ► An alternative to anticorrosive pre-treatments for metallic surfaces is suggested.

Investigation of anti-corrosive properties of poly(aniline-co-2-pyridylamine-co-2,3-xylidine) and its nanocomposite poly(aniline-co-2-pyridylamine-co-2,3-xylidine)/ZnO on mild steel in 0.1 M HCl

Science.gov (United States)

Alam, Ruman; Mobin, Mohammad; Aslam, Jeenat

2016-04-01

A soluble terpolymer of aniline (AN), 2-pyridylamine (PA) and 2,3-xylidine (XY), poly(AN-co-PA-co-XY) and its nanocomposite with ZnO nanoparticles namely, poly(AN-co-PA-co-XY)/ZnO were synthesized by chemical oxidative polymerization employing ammonium persulfate as an oxidant. Nanocomposites of homopolymers, polyaniline/ZnO, poly(XY)/ZnO and poly(PA)/ZnO were also synthesized by following similar synthesis route. FTIR, XRD and SEM techniques were used to characterize the synthesized compounds. The synthesized compounds were chemically deposited on mild steel specimens by solvent evaporation method using N-methyl-2-pyrrolidone (NMP) as solvent and 10% epoxy resin (by weight) as binder. Anticorrosive properties of homopolymer nanocomposites, terpolymer and its nanocomposite coatings were studied in 0.1 M HCl by subjecting them to various corrosion tests which includes: free corrosion potential measurement (OCP), weight loss measurements, potentiodynamic polarization, and AC impedance technique. The surface morphology of the corroded and uncorroded coated steel specimens was evaluated using SEM. The corrosion protection performance of terpolymer nanocomposite coating was compared to the terpolymer and individual homopolymers nanocomposites coatings after 30 days immersion in corrosive medium.

Self-Healing anticorrosive coatings

OpenAIRE

Nesterova, Tatyana; Dam-Johansen, Kim; Pedersen, Lars Thorslund; Kiil, Søren

2012-01-01

Selvreparende antikorrosive malinger er multikomponente såkaldte ?smarte? materialer, der er blevet foreslået som en vidtgående måde at korrosionsbeskytte stålstrukturer på. Den på nuværende tidspunkt mest lovende teknologivej er baseret på mikrokapsler fyldt op med aktivt stof og har været fokus i indeværende arbejde. Mikrokapslerne består af en faststof skal af polymer med et væskeformigt kernemateriale. Når en mikrorevne dannes, på grund af intern opbygget spænding eller en fysisk skade, o...

Corrosion protection performance of waterborne epoxy coatings containing self-doped polyaniline nanofiber

Energy Technology Data Exchange (ETDEWEB)

Qiu, Shihui [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Faculty of Materials Science and Chemical Engineering, Ningbo University, Ningbo, 315211 (China); Chen, Cheng; Cui, Mingjun [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Li, Wei [Faculty of Materials Science and Chemical Engineering, Ningbo University, Ningbo, 315211 (China); Zhao, Haichao, E-mail: zhaohaichao@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China); Wang, Liping, E-mail: wangliping@nimte.ac.cn [Key Laboratory of Marine Materials and Related Technologies, Zhejiang Key Laboratory of Marine Materials and Protective Technologies, Ningbo Institute of Materials Technology and Engineering, Chinese Academy of Sciences, Ningbo, 315201 (China)

2017-06-15

Highlights: • Self-dopedpolyaniline (SPANi) with good conductivity and dispersibility in water was copolymerized by aniline and its derivative. • Environmental friendly SPANi/epoxy composite coating with remarkable anti-corrosion performance was prepared. • The corrosion product of pure epoxy or composite coating was characterized by X-ray diffraction pattern and scanning electron microscope (SEM). - Abstract: Self-doped sulfonated polyaniline (SPANi) nanofiber was synthesized by the copolymerization of 2-aminobenzenesulfonic acid (ASA) and aniline via a rapid mixing polymerization approach. The chemical structure of SPANi was investigated by the Fourier-transform infrared (FT-IR), Raman, X-ray photoelectron spectroscopy (XPS), UV–vis spectra and X-ray diffraction (XRD) pattern. The as-prepared SPANi nanofibers had 45 nm average diameter and length up to 750 nm as measured by scanning electron microscope (SEM) and transmission electron microscope (TEM). The self-doped SPANi nanofiber possessed excellent aqueous solubility, good conductivity (0.11 S/cm) and reversible redox activity, making it suitable as a corrosion inhibitor for waterborne coatings. The prepared SPANi/waterborne epoxy composite coatings exhibited remarkably improved corrosion protection compared with pure waterborne epoxy coating as proved by the polarization curves and electrochemical impedance spectroscopy (EIS). The passivation effect of SPANi nanofiber and the corrosion products beneath the epoxy coatings immersed in 3.5% NaCl solution as a function of time were also investigated in this study.

Corrosion protection performance of waterborne epoxy coatings containing self-doped polyaniline nanofiber

International Nuclear Information System (INIS)

Qiu, Shihui; Chen, Cheng; Cui, Mingjun; Li, Wei; Zhao, Haichao; Wang, Liping

2017-01-01

Highlights: • Self-dopedpolyaniline (SPANi) with good conductivity and dispersibility in water was copolymerized by aniline and its derivative. • Environmental friendly SPANi/epoxy composite coating with remarkable anti-corrosion performance was prepared. • The corrosion product of pure epoxy or composite coating was characterized by X-ray diffraction pattern and scanning electron microscope (SEM). - Abstract: Self-doped sulfonated polyaniline (SPANi) nanofiber was synthesized by the copolymerization of 2-aminobenzenesulfonic acid (ASA) and aniline via a rapid mixing polymerization approach. The chemical structure of SPANi was investigated by the Fourier-transform infrared (FT-IR), Raman, X-ray photoelectron spectroscopy (XPS), UV–vis spectra and X-ray diffraction (XRD) pattern. The as-prepared SPANi nanofibers had 45 nm average diameter and length up to 750 nm as measured by scanning electron microscope (SEM) and transmission electron microscope (TEM). The self-doped SPANi nanofiber possessed excellent aqueous solubility, good conductivity (0.11 S/cm) and reversible redox activity, making it suitable as a corrosion inhibitor for waterborne coatings. The prepared SPANi/waterborne epoxy composite coatings exhibited remarkably improved corrosion protection compared with pure waterborne epoxy coating as proved by the polarization curves and electrochemical impedance spectroscopy (EIS). The passivation effect of SPANi nanofiber and the corrosion products beneath the epoxy coatings immersed in 3.5% NaCl solution as a function of time were also investigated in this study.

Microstructure characteristic and excellent corrosion protection properties of sealed Zn-TiO{sub 2} composite coating for sintered NdFeB magnet

Energy Technology Data Exchange (ETDEWEB)

Yang Xiaokui [School of Materials Science and Engineering, Southwest University, Chongqing 400715 (China); Li Qing, E-mail: liqingd@swu.edu.c [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China); Zhang Shiyan; Liu Fang; Wang Shaoyin; Zhang Haixiao [School of Chemistry and Chemical Engineering, Southwest University, Chongqing 400715 (China)

2010-04-09

In this paper, a protective sealed Zn-TiO{sub 2} composite coating (SCC) was prepared on sintered NdFeB magnet by electrodeposition and sol-gel combined technique. For a comparison, unsealed Zn-TiO{sub 2} composite coating (UCC) was also studied. The surface morphologies of composite coating were studied using scanning electron microscope (SEM). The microstructure of composite coatings and structure of sealing layer were studied by X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectrum, respectively. The anticorrosive properties of composite coatings in neutral 3.5 wt.% NaCl solutions were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) technique. The results of corrosion tests showed that due to the blocking effect of sealing layer, SCC could suppress the corrosion process by holding back the transfer or diffusion of corrosive medium, and therefore showed the excellent corrosion protection properties for sintered NdFeB magnet.

Determination of elastic mechanical characteristics of surface coatings from analysis of signals obtained by impulse excitation

Science.gov (United States)

Nyaguly, E.; Craştiu, I.; Deac, S.; Gozman-Pop, C.; Drăgănescu, G.; Bereteu, L.

2018-01-01

Most of the surface coatings are based on the synthetic polymers, which are substances composed from very large molecules that form tough, flexible, adhesive films when applied to surfaces. The other components of surface coverings materials are pigments that provide colour, opacity, gloss and other properties. Surface coatings are two-phase composite materials: constitute a polymer matrix on the one side, and on the other side of the pigments and additives dispersed in the matrix. Their role is not only aesthetically but also to ensure anticorrosive protection or even improve some mechanical properties of coated surfaces. In this paper it will follow, starting from the mechanical properties of the substrate, the metallic sheet in general, to determine the new properties of the assembly of substrate and the two coating layers, also the determination of mechanical properties of the layers. From the analysis of vibroacoustic signals obtained by the impulse excitation of the sample, one can determine the elasticity modulus. These results come to validate the results based on finite element analysis (FEA) of the same samples.

Ion Diffusion-Directed Assembly Approach to Ultrafast Coating of Graphene Oxide Thick Multilayers.

Science.gov (United States)

Zhao, Xiaoli; Gao, Weiwei; Yao, Weiquan; Jiang, Yanqiu; Xu, Zhen; Gao, Chao

2017-10-24

The layer-by-layer (LbL) assembly approach has been widely used to fabricate multilayer coatings on substrates with multiple cycles, whereas it is hard to access thick films efficiently. Here, we developed an ion diffusion-directed assembly (IDDA) strategy to rapidly make multilayer thick coatings in one step on arbitrary substrates. To achieve multifunctional coatings, graphene oxide (GO) and metallic ions were selected as the typical building blocks and diffusion director in IDDA, respectively. With diffusion of metallic ions from substrate to negatively charged GO dispersion spontaneously (i.e., from high-concentration region to low-concentration region), GO was assembled onto the substrate sheet-by-sheet via sol-gel transformation. Because metallic ions with size of subnanometers can diffuse directionally and freely in the aqueous dispersion, GO was coated on the substrate efficiently, giving rise to films with desired thickness up to 10 μm per cycle. The IDDA approach shows three main merits: (1) high efficiency with a μm-scale coating rate; (2) controllability over thickness and evenness; and (3) generality for substrates of plastics, metals and ceramics with any shapes and morphologies. With these merits, IDDA strategy was utilized in the efficient fabrication of functional graphene coatings that exhibit outstanding performance as supercapacitors, electromagnetic interference shielding textiles, and anticorrosion coatings. This IDDA approach can be extended to other building blocks including polymers and colloidal nanoparticles, promising for the scalable production and application of multifunctional coatings.

Micro/Nano Structural Tantalum Coating for Enhanced Osteogenic Differentiation of Human Bone Marrow Stem Cells.

Science.gov (United States)

Ding, Ding; Xie, Youtao; Li, Kai; Huang, Liping; Zheng, Xuebin

2018-04-03

Recently, tantalum has been attracting much attention for its anticorrosion resistance and biocompatibility, and it has been widely used in surface modification for implant applications. To improve its osteogenic differentiation of human bone marrow stem cells (hBMSCs), a micro/nano structure has been fabricated on the tantalum coating surface through the combination of anodic oxidation and plasma spraying method. The morphology, composition, and microstructure of the modified coating were comprehensively studied by employing scanning electron microscopy (SEM), X-ray diffraction (XRD) as well as transmission electron microscopy (TEM). The effects of hierarchical structures as well as micro-porous structure of tantalum coating on the behavior for human bone marrow stem cells (hBMSCs) were evaluated and compared at both cellular and molecular levels in vitro. The experimental results show that a hierarchical micro/nano structure with Ta₂O₅ nanotubes spread onto a micro-scale tantalum coating has been fabricated successfully, which is confirmed to promote cell adhesion and spreading. Besides, the hierarchical micro/nano tantalum coating can provide 1.5~2.1 times improvement in gene expression, compared with the micro-porous tantalum coating. It demonstrates that it can effectively enhance the proliferation and differentiation of hBMSCs in vitro.

Micro/Nano Structural Tantalum Coating for Enhanced Osteogenic Differentiation of Human Bone Marrow Stem Cells

Directory of Open Access Journals (Sweden)

Ding Ding

2018-04-01

Full Text Available Recently, tantalum has been attracting much attention for its anticorrosion resistance and biocompatibility, and it has been widely used in surface modification for implant applications. To improve its osteogenic differentiation of human bone marrow stem cells (hBMSCs, a micro/nano structure has been fabricated on the tantalum coating surface through the combination of anodic oxidation and plasma spraying method. The morphology, composition, and microstructure of the modified coating were comprehensively studied by employing scanning electron microscopy (SEM, X-ray diffraction (XRD as well as transmission electron microscopy (TEM. The effects of hierarchical structures as well as micro-porous structure of tantalum coating on the behavior for human bone marrow stem cells (hBMSCs were evaluated and compared at both cellular and molecular levels in vitro. The experimental results show that a hierarchical micro/nano structure with Ta2O5 nanotubes spread onto a micro-scale tantalum coating has been fabricated successfully, which is confirmed to promote cell adhesion and spreading. Besides, the hierarchical micro/nano tantalum coating can provide 1.5~2.1 times improvement in gene expression, compared with the micro-porous tantalum coating. It demonstrates that it can effectively enhance the proliferation and differentiation of hBMSCs in vitro.

Al₂O₃ Coatings on Magnesium Alloy Deposited by the Fluidized Bed (FB) Technique.

Science.gov (United States)

Baiocco, Gabriele; Rubino, Gianluca; Tagliaferri, Vincenzo; Ucciardello, Nadia

2018-01-09

Magnesium alloys are widely employed in several industrial domains for their outstanding properties. They have a high strength-weight ratio, with a density that is lower than aluminum (33% less), and feature good thermal properties, dimensional stability, and damping characteristics. However, they are vulnerable to oxidation and erosion-corrosion phenomena when applied in harsh service conditions. To avoid the degradation of magnesium, several coating methods have been presented in the literature; however, all of them deal with drawbacks that limit their application in an industrial environment, such as environmental pollution, toxicity of the coating materials, and high cost of the necessary machinery. In this work, a plating of Al₂O₃ film on a magnesium alloy realized by the fluidized bed (FB) technique and using alumina powder is proposed. The film growth obtained through this cold deposition process is analyzed, investigating the morphology as well as tribological and mechanical features and corrosion behavior of the plated samples. The resulting Al₂O₃ coatings show consistent improvement of the tribological and anti-corrosive performance of the magnesium alloy.

Preparation and corrosion resistance of electroless Ni-P/SiC functionally gradient coatings on AZ91D magnesium alloy

Science.gov (United States)

Wang, Hui-Long; Liu, Ling-Yun; Dou, Yong; Zhang, Wen-Zhu; Jiang, Wen-Feng

2013-12-01

In this paper, the protective electroless Ni-P/SiC gradient coatings on AZ91D magnesium alloy substrate were successfully prepared. The prepared Ni-P/SiC gradient coatings were characterized for its microstructure, morphology, microhardness and adhesion to the substrate. The deposition reaction kinetics was investigated and an empirical rate equation for electroless Ni-P/SiC plating on AZ91D magnesium alloy was developed. The anticorrosion properties of the Ni-P/SiC gradient coatings in 3.5 wt.% NaCl solution were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) studies. The potentiodynamic polarization measurements revealed that the SiC concentration in the bath and heat treatment can influence the corrosion protection performance of electroless deposited Ni-P/SiC gradient coatings. EIS studies indicated that higher charge transfer resistance and slightly lower capacitance values were obtained for Ni-P/SiC gradient coatings compared to Ni-P coatings. The corrosion resistance of the Ni-P/SiC gradient coatings increases initially and decreases afterwards with the sustained increasing of immersion time in the aggressive medium. The electroless Ni-P/SiC gradient coatings can afford better corrosion protection for magnesium alloy substrate compared with Ni-P coatings.

Facile approach in the development of icephobic hierarchically textured coatings as corrosion barrier

Energy Technology Data Exchange (ETDEWEB)

Momen, G., E-mail: gmomen@uqac.ca; Farzaneh, M.

2014-04-01

Highlights: • A superhydrophobic coating is developed via a simple environmental-friendly method. • This coating can be used on the surface of various metals such as copper, magnesium. • The superhydrophobic aluminum surface showed the excellent corrosion resistance. • The fabricated surface revealed a drastically reduction of ice adhesion strength. • Such surfaces can advantageously be used in cold climate regions. - Abstract: An anti-corrosion superhydrophobic film with water contact angle greater than 160° on aluminum alloy 6061 substrate was fabricated simply through the spin-coating method applied to Al{sub 2}O{sub 3} nanoparticles doped in silicone rubber solution. The as-obtained sample was characterized by scanning electron microscopy (SEM) and water contact angle/surface energy measurement. The corrosion behaviour of such coating in the NaCl solutions was investigated using the potentiodynamic polarization. The results show that the corrosion resistance of the developed superhydrophobic surface is improved greatly due to the composite wetting states or interfaces with numerous air pockets between its surface and the NaCl solution. This superhydrophobic coating could serve as an effective barrier against aggressive medium. Ice adhesion strength of the as-prepared superhydrophobic coating was also evaluated by measuring its ice adhesion force which was found to have reduced by 4.8 times compared to that of aluminum substrate as reference test.

Silica doped with lanthanum sol-gel thin films for corrosion protection

Energy Technology Data Exchange (ETDEWEB)

Abuin, M. [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain); Serrano, A. [Glass and Ceramic Institute, CSIC, C. Kelsen 5, 28049 Madrid (Spain); Llopis, J. [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain); Garcia, M.A. [Glass and Ceramic Institute, CSIC, C. Kelsen 5, 28049 Madrid (Spain); IMDEA Nanoscience, Fco. Tomas y Valiente 7, 28049 Madrid (Spain); Carmona, N., E-mail: n.carmona@fis.ucm.es [Department of Materials Physics, Complutense University at Madrid, Avda. Complutense sn, 28004 Madrid (Spain)

2012-06-01

We present here anticorrosive silica coatings doped with lanthanum ions for the protection of metallic surfaces as an alternative to chromate (VI)-based conversion coatings. The coatings were synthesized by the sol-gel method starting from silicon alkoxides and two different lanthanum precursors: La (III) acetate hydrate and La (III) isopropoxide. Artificial corrosion tests in acid and alkaline media showed their effectiveness for the corrosion protection of AA2024 aluminum alloy sheets for coating prepared with both precursors. The X-ray absorption Near Edge Structure and X-ray Absorption Fine Structure analysis of the coatings confirmed the key role of lanthanum in the structural properties of the coating determining its anticorrosive properties. - Highlights: Black-Right-Pointing-Pointer Silica sol-gel films doped with lanthanum ions were synthesized. Black-Right-Pointing-Pointer Films from lanthanum-acetate and La-alkoxide were prepared for comparison purposes. Black-Right-Pointing-Pointer La-acetate is an affordable chemical reactive preferred for the industry. Black-Right-Pointing-Pointer Films properties were explored by scanning electron microscopy and X-Ray absorption spectroscopy. Black-Right-Pointing-Pointer An alternative to anticorrosive pre-treatments for metallic surfaces is suggested.

Novel hybrid sol-gel coatings for corrosion protection of AZ31B magnesium alloy

International Nuclear Information System (INIS)

Lamaka, S.V.; Montemor, M.F.; Galio, A.F.; Zheludkevich, M.L.; Trindade, C.; Dick, L.F.; Ferreira, M.G.S.

2008-01-01

This work aims to develop and study new anticorrosion films for AZ31B magnesium alloy based on the sol-gel coating approach. Hybrid organic-inorganic sols were synthesized by copolymerization of epoxy-siloxane and titanium or zirconium alkoxides. Tris(trimethylsilyl) phosphate was also used as additive to confer additional corrosion protection to magnesium-based alloy. A sol-gel coating, about 5-μm thick, shows good adhesion to the metal substrate and prevents corrosion attack in 0.005 M NaCl solution for 2 weeks. The sol-gel coating system doped with tris(trimethylsilyl)-phosphate revealed improved corrosion protection of the magnesium alloy due to formation of hydrolytically stable Mg-O-P chemical bonds. The structure and the thickness of the sol-gel film were characterized by transmission electron microscopy (TEM) and scanning electron microscopy (SEM). The corrosion behaviour of AZ31B substrates pre-treated with the sol-gel derived hybrid coatings was tested by electrochemical impedance spectroscopy (EIS). The chemical composition of the silylphosphate-containing sol-gel film at different depths was investigated by X-ray photoelectron spectroscopy (XPS) with depth profiling

A new smart additive of reinforced concrete based on modified hydrotalcites: Preparation, characterization and anticorrosion applications

NARCIS (Netherlands)

Yang, Z.; Fischer, H.; Polder, R.

2012-01-01

A carbonate form of Mg-Al-hydrotalcite and its p-aminobenzoate (pAB) modified derivative (i.e.,Mg(2)Al-pAB) were synthesized and characterized by means of XRD and FT-IR. The anticorrosion behavior was evaluated based on open circuit potential (OCP) of carbon steel in simulated concrete pore solution

Functional Coatings or Films for Hard-Tissue Applications

Directory of Open Access Journals (Sweden)

Guocheng Wang

2010-07-01

Full Text Available Metallic biomaterials like stainless steel, Co-based alloy, Ti and its alloys are widely used as artificial hip joints, bone plates and dental implants due to their excellent mechanical properties and endurance. However, there are some surface-originated problems associated with the metallic implants: corrosion and wear in biological environments resulting in ions release and formation of wear debris; poor implant fixation resulting from lack of osteoconductivity and osteoinductivity; implant-associated infections due to the bacterial adhesion and colonization at the implantation site. For overcoming these surface-originated problems, a variety of surface modification techniques have been used on metallic implants, including chemical treatments, physical methods and biological methods. This review surveys coatings that serve to provide properties of anti-corrosion and anti-wear, biocompatibility and bioactivity, and antibacterial activity.

Nanocontainer-Enhanced Self-Healing for Corrosion-Resistant Ni Coating on Mg Alloy.

Science.gov (United States)

Xie, Zhi-Hui; Li, Dan; Skeete, Zakiya; Sharma, Anju; Zhong, Chuan-Jian

2017-10-18

The ability to manipulate the functionalization of Ni coating is of great importance in improving the corrosion resistance of magnesium (Mg) alloy for many industrial applications. In the present work, MCM-41 type mesoporous silica nanocontainers (MSNs) loaded with corrosion inhibitor (NaF) were synthesized and employed as smart reinforcements to enhance the integrity and corrosion inhibition of the Ni coating. The incorporation of the F-loaded MSNs (F@MSNs) to enhance the corrosion resistant capacity of a metallic coating is reported for the first time. The mesoporous structures of the as-prepared MSNs and F@MSNs were confirmed by transmission electron microscopy (TEM), small angle X-rays scattering (SAXS), and N 2 adsorption-desorption isotherms. The X-ray photoelectron spectroscopy (XPS) data demonstrated the successful immobilization of fluoride ion on the MSNs and formation of a magnesium fluoride (MgF 2 ) protective film at the corrosion sites of the Mg alloy upon soaking in a F@MSNs-containing NaCl solution. The results from potentiodynamic polarization (PDP) and electrochemical impedance spectroscopy (EIS) for both bare Mg alloy and Ni coatings with and without F@MSNs have revealed a clear decrease in corrosion rate in a corrosive solution for a long-time immersion due to the introduction of F@MSNs. These findings open new opportunities in the exploration of self-healing metallic coatings for highly enhanced anticorrosion protection of Mg alloy.

Influence of the cooling method on the structure of 55AlZn coatings

Energy Technology Data Exchange (ETDEWEB)

Mendala, J, E-mail: jacek.mendala@polsl.pl [Department of Materials Technology, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice (Poland)

2011-05-15

In metallization processes, metals or metal alloys are used which have a low melting point and good anticorrosion properties. Moreover, they must form durable intermetallic compounds with iron or its alloys. The most common hot-dip metallization technology involves galvanizing, however, molten multi-component metal alloys are used as well. An addition of aluminium to the zinc bath causes an increase in corrosion resistance of the obtained coatings. The article presents results of tests of obtaining coatings by the batch hot-dip method in an 55AlZn bath. Kinetics of the coating growth in the tested alloys were determined in the changeable conditions of bath temperature, dip time and type of cooling. The structure of coatings and their phase composition were revealed. As a result of the tests performed, it has been found that an increase in total thickness of the coatings as a function of the dipping time at a constant temperature is almost of a parabolic nature, whereas an increase in the transient layer is of a linear nature. The structure was identified by the XRD analysis and the morphology of the coatings was tested by means of SEM. It has been found that the cooling process with the use of higher rates of cooling causes a size reduction of the structure in the outer layer and a reduction of thickness of both the intermediate diffusion layer and the whole coating by ca. 25 %.

Economic Efficiency of Innovative Materials for Sectors of Economy

Directory of Open Access Journals (Sweden)

Miroshnikova Tatyana

2016-01-01

Full Text Available The paper proposes an approach to the assessment of the economic efficiency of innovative anti-corrosion coatings for sectors of the national economy of the Russia on the basis of a synthesis of strategic sectoral and cost analysis. According to the authors, a comparative analysis of composite polymeric anticorrosion protecting coatings with similar products, estimating of direct and indirect economic effect and prognosis of implementation, forms a deeper understanding of the role of innovative technologies in the Russian state development of import substitution, the investment attractiveness of Russian industries in the new part technologies, applied research activities of private companies. Metal consumption sectors of the economy were chosen as an object of research, as they are characterized by the use of the following products: industrial construction and reconstruction, nuclear and thermal power, chemical, oil and gas, utilities, food processing, automotive, shipbuilding, aviation and rocket science, other industry. Basic modeling of implementation of anticorrosion protecting coatings in industrial enterprises was carried out on the basis of generating energy enterprises as one of the main end-users of anti-corrosive materials that also issue accurate statements.

Application of nano-structured coatings to mitigate flow-accelerated corrosion in secondary pipe systems of nuclear power plants

International Nuclear Information System (INIS)

Kim, Seung Hyun; Kim, Jong Jin; Yoo, Seung Chang; Kim, Ji Hyun

2014-01-01

are not distributed in the nickel matrix. Moreover, the Fe-Cr-W AMC layer is observed, but nanostructures are not formed on the surface. To evaluate the anti-corrosion performance of the nanoparticle-enhanced surface coating, electrochemical experiments were performed using NH 3 and ETA mixture electrolytes with pH of 8.5, 9.0, 9.5, and 10 under room temperature conditions. Metal losses were calculated according to the simple Faraday's law. The results show that nanoparticle-enhanced surface coatings have the potential to be used as anti-corrosion coating in secondary water chemistry. The measured metal losses were drastically reduced compared to the aspolished carbon steels over the entire pH range. Therefore, nanoparticle-enhanced surface coatings could help address the issue of flow-accelerated corrosion in secondary pipe systems. Further evaluations and experiments will be performed in high-temperature environments. (author)

Antimicrobial action and anti-corrosion effect against sulfate reducing bacteria by lemongrass (Cymbopogon citratus) essential oil and its major component, the citral

Science.gov (United States)

2013-01-01

The anti-corrosion effect and the antimicrobial activity of lemongrass essential oil (LEO) against the planktonic and sessile growth of a sulfate reducing bacterium (SRB) were evaluated. Minimum inhibitory concentration (MIC) of LEO and its major component, the citral, was 0.17 mg ml-1. In addition, both LEO and citral showed an immediate killing effect against SRB in liquid medium, suggesting that citral is responsible for the antimicrobial activity of LEO against SRB. Transmission electron microscopy revealed that the MIC of LEO caused discernible cell membrane alterations and formed electron-dense inclusions. Neither biofilm formation nor corrosion was observed on carbon steel coupons after LEO treatment. LEO was effective for the control of the planktonic and sessile SRB growth and for the protection of carbon steel coupons against biocorrosion. The application of LEO as a potential biocide for SRB growth control in petroleum reservoirs and, consequently, for souring prevention, and/or as a coating protection against biocorrosion is of great interest for the petroleum industries. PMID:23938023

Green options for anti-corrosion of high strength concrete incorporating ternary pozzolan materials

Directory of Open Access Journals (Sweden)

Chen Yuan-Yuan

2017-01-01

Full Text Available This paper applied the densified mixture design algorithm(DMDA method by incorporating ternary pozzolans (fly ash, slag and silica fume; mix I and mix II to design high strength concrete (HSC mixtures with w/cm ratios from 0.24 to 0.30. Concrete without pozzolans was used as a control group (mix III, w/c from 0.24 to 0.30, and silica fume (5% was added as a substitute for part of the cement and set as mix IV. Experiments performed compressive strength, four-point resistance meter to measure the conductivity, and rapid chloride ion penetrability tests (ASTM C1202 were assessed the anti-corrosion. The life cycle inventory of LEED suggested by the PCA indicated the green options for cementitious materials. Results showed that mix I and II indicated cement used, CO2 reduction, raw materials and energy consumption all decreased more 50% than mix III, and mix IV was 5% less. The compressive strength and anti-corrosion levels showed that mix I and II were better than mix III and IV, and with ternary pozzolans could enhance the long-term durability (92 days due to a resistivity greater 20 KΩ-cm and a charge passed lower than 2000 Coulombs. HSC with an appropriate design could reduce the carbon footprint and improve the durability.

Aminobenzoate modified MgAl hydrotalcites as a novel smart additive of reinforced concrete for anticorrosion applications

NARCIS (Netherlands)

Yang, Z.; Fischer, H.R.; Cerezo, J.; Mol, J.M.C.; Polder, R.B.

2013-01-01

A carbonate form of MgAl hydrotalcite, Mg(2)Al-CO3 and its p-aminobenzoate (pAB) modified derivative, Mg(2)Al-pAB, were synthesized and characterized by means of XRD, FT-IR and TG/DSC. The anticorrosion behavior of Mg(2)Al-pAB was evaluated based on open circuit potential (OCP) of carbon steel in

Corrosion prevention of iron with novel organic inhibitor of hydroxamic acid and UV irradiation

International Nuclear Information System (INIS)

Deng Huihua; Nanjo, Hiroshi; Qian, Pu; Xia Zhengbin; Ishikawa, Ikuo; Suzuki, Toshishige M.

2008-01-01

Corrosion prevention by self-assembled monolayers (SAM) of monomer and polymer inhibitor on iron covered with air-formed oxide films was investigated by cyclic voltammetry in borate buffer solution. Anti-corrosion efficiency of the SAM-coated Fe electrodes depends on UV irradiation duration on Fe electrodes prior to coating and inhibitor concentration to form SAM. The 1-h UV-irradiated Fe electrodes coated with SAM exhibits the most effective corrosion resistance despite the anti-corrosion efficiency of air-formed films on Fe was linearly increased with UV irradiation. The addition of monomer in polymer solution improves the stability and corrosion resistance of SAM

Al2O3 Coatings on Magnesium Alloy Deposited by the Fluidized Bed (FB Technique

Directory of Open Access Journals (Sweden)

Gabriele Baiocco

2018-01-01

Full Text Available Magnesium alloys are widely employed in several industrial domains for their outstanding properties. They have a high strength-weight ratio, with a density that is lower than aluminum (33% less, and feature good thermal properties, dimensional stability, and damping characteristics. However, they are vulnerable to oxidation and erosion-corrosion phenomena when applied in harsh service conditions. To avoid the degradation of magnesium, several coating methods have been presented in the literature; however, all of them deal with drawbacks that limit their application in an industrial environment, such as environmental pollution, toxicity of the coating materials, and high cost of the necessary machinery. In this work, a plating of Al2O3 film on a magnesium alloy realized by the fluidized bed (FB technique and using alumina powder is proposed. The film growth obtained through this cold deposition process is analyzed, investigating the morphology as well as tribological and mechanical features and corrosion behavior of the plated samples. The resulting Al2O3 coatings show consistent improvement of the tribological and anti-corrosive performance of the magnesium alloy.

Analysis of electrochemical noise data in both time and frequency domains to evaluate the effect of ZnO nanopowder addition on the corrosion protection performance of epoxy coatings

Directory of Open Access Journals (Sweden)

H. Ashassi-Sorkhabi

2016-11-01

Full Text Available Epoxy–ZnO nanocomposite coatings have been developed for corrosion protection of steel. Structural characterization of the prepared nanocomposites was performed using scanning electron microscopy (SEM. The anti-corrosive properties of the coatings were evaluated by electrochemical noise (EN. On the basis of the EN results in both time and frequency domains, the nanocomposite material with low ZnO concentration (0.1% wt.% was found to be much superior in corrosion protection when tested in aqueous NaCl electrolyte. Finally, EIS measurements were carried out and the data fitted with suitable equivalent circuit. Resistance parameters obtained by both techniques were found to be in relatively good agreement.

Phosphates based pigments for new anti-corrosion application: Synthesis and characterization

Science.gov (United States)

Tbib, B.; Eddya, M.; El-Hami, K.

2018-02-01

Our study focused on pyrophosphates SrZn1-xMxP2O7 using four series by substituting M with manganese (Mn), cobalt (Co), nickel (Ni), and copper (Cu). They were prepared by reaction in the solid state at 1000 °C for 24 hours and then characterized by X-ray diffraction, which showed that the obtained products are pure. The characterization by UV-visible spectroscopy was used to explain the color of the obtained materials and the optical properties showing the optical energy gap and disorder of these materials. Potential application could be done using the new anti-corrosion pigments based on phosphates.

Corrosion behaviour in saline environments of single-layer titanium and aluminium coatings, and of Ti/Al alternated multi-layers elaborated by a multi-beam PVD technique

International Nuclear Information System (INIS)

Merati, Abdenacer

1994-01-01

This research thesis reports the characterization of anti-corrosion titanium and aluminium coatings deposited on a 35CD4 steel under the form of mono-metallic layers or alternated Ti/Al multi-layers, and obtained by a multibeam PVD technique. The influence of different parameters is studied: single-layer thickness (5, 15 or 30 micro-metres), multi-layer distribution (5 to 6) and substrate (smooth or threaded). Layer nature and microstructure are studied by optical microscopy and scanning electron microscopy (SEM), as well as corrosion toughness in aqueous saline environments. Coated threaded samples have been studied after tightening tests. It appears that titanium layers are denser and more uniform than aluminium layers, and that multi-layer coatings provide a better protection than single-layer coatings. The best behaviour is obtained when titanium is in contact with steel, and aluminium is the outer layer in contact with the corroding environment [fr

Distinctive colonization of Bacillus sp. bacteria and the influence of the bacterial biofilm on electrochemical behaviors of aluminum coatings.

Science.gov (United States)

Abdoli, Leila; Suo, Xinkun; Li, Hua

2016-09-01

Formation of biofilm is usually essential for the development of biofouling and crucially impacts the corrosion of marine structures. Here we report the attachment behaviors of Bacillus sp. bacteria and subsequent formation of bacterial biofilm on stainless steel and thermal sprayed aluminum coatings in artificial seawater. The colonized bacteria accelerate the corrosion of the steel plates, and markedly enhance the anti-corrosion performances of the Al coatings in early growth stage of the bacterial biofilm. After 7days incubation, the biofilm formed on the steel is heterogeneous while exhibits homogeneous feature on the Al coating. Atomic force microscopy examination discloses inception of formation of local pitting on steel plates associated with significantly roughened surface. Electrochemical testing suggests that the impact of the bacterial biofilm on the corrosion behaviors of marine structures is not decided by the biofilm alone, it is instead attributed to synergistic influence by both the biofilm and physicochemical characteristics of the substratum materials. Copyright © 2016 Elsevier B.V. All rights reserved.

Antibacterial inorganic-organic hybrid coatings on stainless steel via consecutive surface-initiated atom transfer radical polymerization for biocorrosion prevention.

Science.gov (United States)

Yuan, S J; Pehkonen, S O; Ting, Y P; Neoh, K G; Kang, E T

2010-05-04

To enhance the corrosion resistance of stainless steel (SS) and to impart its surface with antibacterial functionality for inhibiting biofilm formation and biocorrosion, well-defined inorganic-organic hybrid coatings, consisting of a polysilsesquioxane inner layer and quaternized poly(2-(dimethyamino)ethyl methacrylate) (P(DMAEMA)) outer blocks, were prepared via successive surface-initiated atom transfer radical polymerization (ATRP) of 3-(trimethoxysilyl)propyl methacrylate (TMSPMA) and 2-(dimethylamino)ethyl methacrylate (DMAEMA). The cross-linked P(TMASPMA), or polysilsesquioxane, inner layer provided a durable and resistant coating to electrolytes. The pendant tertiary amino groups of the P(DMAEMA) outer block were quaternized with alkyl halide to produce a high concentration of quaternary ammonium groups with biocidal functionality. The so-synthesized inorganic-organic hybrid coatings on the SS substrates exhibited good anticorrosion and antibacterial effects and inhibited biocorrosion induced by sulfate-reducing bacteria (SRB) in seawater media, as revealed by antibacterial assay and electrochemical analyses, and they are potentially useful to steel-based equipment under harsh industrial and marine environments.

Hydroxyapatite-coated magnesium implants with improved in vitro and in vivo biocorrosion, biocompatibility, and bone response.

Science.gov (United States)

Kim, Sae-Mi; Jo, Ji-Hoon; Lee, Sung-Mi; Kang, Min-Ho; Kim, Hyoun-Ee; Estrin, Yuri; Lee, Jong-Ho; Lee, Jung-Woo; Koh, Young-Hag

2014-02-01

Magnesium and its alloys are candidate materials for biodegradable implants; however, excessively rapid corrosion behavior restricts their practical uses in biological systems. For such applications, surface modification is essential, and the use of anticorrosion coatings is considered as a promising avenue. In this study, we coated Mg with hydroxyapatite (HA) in an aqueous solution containing calcium and phosphate sources to improve its in vitro and in vivo biocorrosion resistance, biocompatibility and bone response. A layer of needle-shaped HA crystals was created uniformly on the Mg substrate even when the Mg sample had a complex shape of a screw. In addition, a dense HA-stratum between this layer and the Mg substrate was formed. This HA-coating layer remarkably reduced the corrosion rate of the Mg tested in a simulated body fluid. Moreover, the biological response, including cell attachment, proliferation and differentiation, of the HA-coated samples was enhanced considerably compared to samples without a coating layer. The preliminary in vivo experiments also showed that the biocorrosion of the Mg implant was significantly retarded by HA coating, which resulted in good mechanical stability. In addition, in the case of the HA-coated implants, biodegradation was mitigated, particularly over the first 6 weeks of implantation. This considerably promoted bone growth at the interface between the implant and bone. These results confirmed that HA-coated Mg is a promising material for biomedical implant applications. © 2013 Wiley Periodicals, Inc.

Effect of the pretreatment of silicone penetrant on the performance of the chromium-free chemfilm coated on AZ91D magnesium alloys

International Nuclear Information System (INIS)

Chang, Shiuan-Ho; Niu, Liyuan; Su, Yichang; Wang, Wenquan; Tong, Xian; Li, Guangyu

2016-01-01

This paper reported a new pretreatment of silicone penetrant for forming the chromium-free chemfilm (chemical conversion coating) on the surface of an AZ91D magnesium (Mg) alloy. Through applying micro current on the pretreatment solution, an uniform mask membrane was created on the surface of a Mg alloy. By using X-ray diffraction (XRD), scanning electron microscope (SEM), and Energy Dispersive Spectrometer (EDS) analyses, the chromium-free chemfilm on a Mg alloy was examined to analyze the performance during initial, middle, and final deposition periods. As a result, the pretreatment of silicone penetrant can effectively prevent the chemfilm from cracking, improve the anticorrosion ability and nucleation rate of the chromium-free chemfilm on a Mg alloy, and make the surface crystallization transform a long strip into short axis shape. - Highlights: • An AZ91D Mg alloy was pretreated by using silicone penetrant. • Surface crystallization of the chemfilm on a silicone-pretreated Mg alloy is smooth. • The pretreatment of silicone penetrant for a Mg alloy enhanced the anticorrosion ability.

Effect of the pretreatment of silicone penetrant on the performance of the chromium-free chemfilm coated on AZ91D magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Chang, Shiuan-Ho, E-mail: 1802186169@qq.com [College of Electronic Information and Mechatronic Engineering, Zhaoqing University, Zhaoqing Road, Duanzhou District, Zhaoqing, Guangdong, 526061 (China); Niu, Liyuan [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); Su, Yichang [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China); Wang, Wenquan [College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China); Tong, Xian [Department of Material Engineer, Zhejiang Industry & Trade Vocational Colledge, WenZhou, 325000 (China); Li, Guangyu [College of Materials Science and Engineering, Jilin University, Nanling Campus, Changchun, 130025 (China)

2016-03-01

This paper reported a new pretreatment of silicone penetrant for forming the chromium-free chemfilm (chemical conversion coating) on the surface of an AZ91D magnesium (Mg) alloy. Through applying micro current on the pretreatment solution, an uniform mask membrane was created on the surface of a Mg alloy. By using X-ray diffraction (XRD), scanning electron microscope (SEM), and Energy Dispersive Spectrometer (EDS) analyses, the chromium-free chemfilm on a Mg alloy was examined to analyze the performance during initial, middle, and final deposition periods. As a result, the pretreatment of silicone penetrant can effectively prevent the chemfilm from cracking, improve the anticorrosion ability and nucleation rate of the chromium-free chemfilm on a Mg alloy, and make the surface crystallization transform a long strip into short axis shape. - Highlights: • An AZ91D Mg alloy was pretreated by using silicone penetrant. • Surface crystallization of the chemfilm on a silicone-pretreated Mg alloy is smooth. • The pretreatment of silicone penetrant for a Mg alloy enhanced the anticorrosion ability.

The Role of interfacial layers on the performance of an epoxy / polyester powder coated Aluminium Alloy

International Nuclear Information System (INIS)

Mirabedini, M.; Moradian, S.; Scanteburg, D.; Thonpson, G.E.

2002-01-01

The influence of polyacrylic acid and a blend of polyacrylic acid with hexa fluorozirconic acid treatments on the performance of an epoxy/polyester powder coating on a 1050 Al substrate has been studied and compared to the performance of the same system using a so-called chromate/phosphate conversion coating. The chemical interactions between pretreatments and Al substrates were examined using FTIR spectroscopy and various accelerated test methods were also employed. Two mechanical adhesion measurement methods were used under wet and dry conditions, namely a vertical pull-off test in the dry state and the tape test under dry conditions. The water permeation of the differently pretreated powder coated samples was studied using a capacitance measurement method. FTIR results showed two modes of interaction; namely ionic and complex formation between COO - and Al 3+ Various experiments revealed that polyacrylic acid improved only the dry adhesion but as a standing alone treatment it did not provide an overall improvement in anti-corrosive performance. The water uptake measurements proved that pretreatment does not considerably affect the properties of the coatings during water permeation stage. The use of various techniques revealed that relatively good performance of powder coating is due to a high ohmic resistance of the coating prior to and after saturation with water, reasonably low water solubility and good adhesion to the substrate

Mg-MOF-74/MgF₂ Composite Coating for Improving the Properties of Magnesium Alloy Implants: Hydrophilicity and Corrosion Resistance.

Science.gov (United States)

Liu, Wei; Yan, Zhijie; Ma, Xiaolu; Geng, Tie; Wu, Haihong; Li, Zhongyue

2018-03-07

Surface modification on Mg alloys is highly promising for their application in the field of bone repair. In this study, a new metal-organic framework/MgF₂ (Mg-MOF-74/MgF₂) composite coating was prepared on the surface of AZ31B Mg alloy via pre-treatment of hydrofluoric acid and in situ hydrothermal synthesis methods. The surface topography of the composite coating is compact and homogeneous, and Mg-MOF-74 has good crystallinity. The corrosion resistance of this composite coating was investigated through Tafel polarization test and immersion test in simulated body fluid at 37 °C. It was found that Mg-MOF-74/MgF₂ composite coating significantly slowed down the corrosion rate of Mg alloy. Additionally, Mg-MOF-74/MgF₂ composite coating expresses super-hydrophilicity with the water contact angle of nearly 0°. In conclusion, on the basis of MgF₂ anticorrosive coating, the introduction of Mg-MOF-74 further improves the biological property of Mg alloys. At last, we propose that the hydrophilicity of the composite coating is mainly owing to the large number of hydroxyl groups, the high specific surface area of Mg-MOF-74, and the rough coating produced by Mg-MOF-74 particles. Hence, Mg-MOF-74 has a great advantage in enhancing the hydrophilicity of Mg alloy surface.

Final Technical Report - Recovery Act: Organic Coatings as Encapsulants for Low Cost, High Performance PV Modules

Energy Technology Data Exchange (ETDEWEB)

Stuart Hellring; Jiping Shao; James Poole

2011-12-05

The objective of this project was to evaluate the feasibility of utilizing PPG's commercial organic coatings systems as efficient, modernized encapsulants for low cost, high performance, thin film photovoltaic modules. Our hypothesis was that the combination of an anticorrosive coating with a more traditional barrier topcoat would mitigate many electrochemical processes that are now responsible for the significant portion of photovoltaic (PV) failures, thereby nullifying the extremely high moisture barrier requirements of currently used encapsulation technology. Nine commercially available metal primer coatings and six commercially available top coatings were selected for screening. Twenty-one different primer/top coat combinations were evaluated. The primer coatings were shown to be the major contributor to corrosion inhibition, adhesion, and barrier properties. Two primer coatings and one top coating were downselected for testing on specially-fabricated test modules. The coated test modules passed initial current leakage and insulation testing. Damp Heat testing of control modules showed visible corrosion to the bus bar metal, whereas the coated modules showed none. One of the primer/top coat combinations retained solar power performance after Damp Heat testing despite showing some delamination at the EVA/solar cell interface. Thermal Cycling and Humidity Freeze testing resulted in only one test module retaining its power performance. Failure modes depended on the particular primer/top coating combination used. Overall, this study demonstrated that a relatively thin primer/top coating has the potential to replace the potting film and backsheet in crystalline silicon-based photovoltaic modules. Positive signals were received from commercially available coatings developed for applications having performance requirements different from those required for photovoltaic modules. It is likely that future work to redesign and customize these coatings would result in

Influence of anti-corrosion additive on the performance, emission and engine component wear characteristics of an IDI diesel engine fueled with palm biodiesel

International Nuclear Information System (INIS)

Ashraful, A.M.; Masjuki, H.H.; Kalam, M.A.; Rashedul, H.K.; Sajjad, H.; Abedin, M.J.

2014-01-01

Highlights: • Maximum engine performance was obtained at 2000 rpm for all fuel blends. • IRGALUBE 349 additive is enhances diesel engine performance. • Reduction of CO and NOx considerably using anti-corrosion additive except HC. • Engine wear decreases with using blended fuels with anti-corrosion additive. - Abstract: This study evaluates the effect of anti-corrosion additives such as 8% and 16% (vol.%) palm olein oil (PO) with ordinary diesel (OD) fuel on engine operation, emission behavior, engine part wear, and lubrication characteristics. This experiment was conducted on 4-cylinder and 4-stroke IDI diesel engine at different engine speed ranging from 1200 to 2800 RPM with 30% throttle setting under full load condition. The properties of the palm olein oil blends meet the ASTM D6751 and EN 14214 standards. At 2000 rpm, the experimental results revealed that the POD8A (0.2% Additive + 8% PO + 92% OD) and POD16A (0.2% Additive + 16% PO + 84% OD) blended fuels produced 0.5% and 0.51% higher brake power as well as 1.45% and 1.25% higher torque than same blends without additive, respectively. In comparison with ODF, the brake specific fuel consumption (BSFC) was found 1.8% and 3.1% higher for POD8A and POD16A blends, respectively. Anti-corrosion additive is found more effectual in enhancing the engine performance as such additive helps in timely ignition for complete burn in the combustion chamber. The results from engine emission indicated that POD8A and POD16A blended fuel reduced CO emissions by 11% and 6.6% and NOx emission by 2.5% and 1.09%, respectively in compared with OD fuel. Although HC emissions for all blended fuel and OD fuel increased at higher engine speed, the average HC emissions of all blended fuel were not higher than OD fuel. The application of anti-corrosion additives in POD blends reduced ferrous (Fe) wear debris concentration (WBC) by 17.3%. The reductions in WBC were about 16.1%, 10.8%, and 19.3%, 17.6% for copper (Cu) and aluminum

Effect of Sn4+ Additives on the Microstructure and Corrosion Resistance of Anodic Coating Formed on AZ31 Magnesium Alloy in Alkaline Solution

Science.gov (United States)

Salman, S. A.; Kuroda, K.; Saito, N.; Okido, M.

Magnesium is the lightest structural metal with high specific strength and good mechanical properties. However, poor corrosion resistance limits its widespread use in many applications. Magnesium is usually treated with Chromate conversion coatings. However, due to changing environmental regulations and pollution prevention requirements, a significant push exists to find new, alternative for poisonous Cr6+. Therefore, we aim to improve corrosion resistance of anodic coatings on AZ31 alloys using low cost non-chromate electrolyte. Anodizing was carried out in alkaline solutions with tin additives. The effect of tin additives on the coating film was characterized by SEM and XRD. The corrosion resistance was evaluated using anodic and cathodic polarizations and electrochemical impedance spectroscopy (EIS). Corrosion resistance property was improved with tin additives and the best anti-corrosion property was obtained with addition of 0.03 M Na2SnO3.3H2O to anodizing solution.

Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Murillo-Gutiérrez, N.V., E-mail: murillo@chimie.ups-tlse.fr [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Ansart, F.; Bonino, J-P. [Université de Toulouse UPS-INP-CNRS, Institut Carnot CIRIMAT, Toulouse (France); Kunst, S.R.; Malfatti, C.F. [Universidade Federal do Rio grande do Sul, Laboratory of Corrosion Research (LAPEC), Porto Alegre (Brazil)

2014-08-01

An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

Architectural optimization of an epoxy-based hybrid sol-gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

Science.gov (United States)

Murillo-Gutiérrez, N. V.; Ansart, F.; Bonino, J.-P.; Kunst, S. R.; Malfatti, C. F.

2014-08-01

An epoxy-based hybrid sol-gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol-gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol-gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

Architectural optimization of an epoxy-based hybrid sol–gel coating for the corrosion protection of a cast Elektron21 magnesium alloy

International Nuclear Information System (INIS)

Murillo-Gutiérrez, N.V.; Ansart, F.; Bonino, J-P.; Kunst, S.R.; Malfatti, C.F.

2014-01-01

An epoxy-based hybrid sol–gel coating was prepared in various architectural configurations has been studied for the corrosion protection of a cast Elektron21 magnesium alloy. The creation of a single layer of this coating presents defects consisting of macro-pores and protuberances, which opens access for corrosive species to reach the metallic substrate. These defects are suspected to result from the high reactivity of the substrate, as well as to the irregular topography of the substrate disrupted by the microstructure of the own magnesium alloy. Hence, a sol–gel coating in bilayer architecture is proposed, where the first layer would “inert” the surface of the magnesium substrate, and the second layer would cover the defects of the first layer and also thickening the coating. The morphological characteristics of the sol–gel coatings were analyzed by scanning electron microscopy (SEM), and their corrosion behavior was evaluated by OCP (open circuit potential) monitoring and electrochemical impedance spectroscopy (EIS) in chloride media. It is shown that both the architectural arrangement and the individual thickness of the first and second layers have an important influence on the anticorrosion performances of the protective system, just as much as its global thickness.

Poly(ophenylenediaminecoaniline/ZnO coated on passivated low nickel stainless steel

Directory of Open Access Journals (Sweden)

P. Karthikeyan

2017-03-01

Full Text Available Iron and its alloys are broadly used in many applications, which have strengthened the research in corrosion resistance in various neutral and provoking environments. Almost powerful corrosion inhibitors have negative effects on both environment and health. Therefore, there is a need for a primer that provides outstanding adherence and corrosion resistance, and is environmentally safer. The conducting polymer coating on metals was found to offer the anti-corrosion. In this work, the Poly(o-phenylenediamine-co-aniline copolymers (P(Popd-co-Ani and Poly(o-phenylenediamine-co-aniline/ZnO (P(Popd-co-Ani/ZnO composite were synthesized using the electrochemical techniques on borate passivated low nickel stainless steel (LN SS electrodes from lithium perchlorate in acetonitrile solutions containing a fixed concentration of monomer and different concentrations of zinc oxide (ZnO. The structural and morphological analyses of the copolymer and composite coatings were conducted by Fourier transform-infrared spectroscopy (FT-IR, X-ray diffraction (XRD, field emission scanning electron microscopy (FE-SEM, elemental mapping and energy dispersion X-ray spectroscopy (EDX. The surface topography was assessed with using an atomic force microscope (AFM, and the corrosion protection behavior of these copolymer-coated stainless steels was investigated in a 0.5 M H2SO4 solution by the potentiodynamic polarization (Tafel and electrochemical impedance spectroscopy methods. Among the as developed protective copolymer coatings, the P(Popd-co-Ani/ZnO composite exhibited the best corrosion protection.

Synthesis, characterization, and controlled release anticorrosion behavior of benzoate intercalated Zn-Al layered double hydroxides

Energy Technology Data Exchange (ETDEWEB)

Wang, Yi [Shandong Provincial Key Lab of Corrosion Science, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China); Zhang, Dun, E-mail: zhangdun@qdio.ac.cn [Shandong Provincial Key Lab of Corrosion Science, Institute of Oceanology, Chinese Academy of Sciences, Qingdao 266071 (China)

2011-11-15

Graphical abstract: The benzoate anion released from Zn-Al LDHs provides a more effective long-term protection against corrosion of Q235 carbon steel in 3.5% NaCl solution. Highlights: {yields} A benzoate anion corrosion inhibitor intercalated Zn-Al layered double hydroxides (LDHs) has been assembled by coprecipitation method. {yields} The kinetic simulation indicates that the ion-exchange one is responsible for the release process and the diffusion through particle is the rate limiting step. {yields} A significant reduction of the corrosion rate is observed when the LDH nanohybrid is present in the corrosive media. -- Abstract: Corrosion inhibitor-inorganic clay composite including benzoate anion intercalated Zn-Al layered double hydroxides (LDHs) are assembled by coprecipitation. Powder X-ray diffraction (XRD) and Fourier transform infrared (FT-IR) spectrum analyses indicate that the benzoate anion is successfully intercalated into the LDH interlayer and the benzene planes are vertically bilayer-positioned as a quasi-guest ion-pair form in the gallery space. Kinetic simulation for the release data, XRD and FT-IR analyses of samples recovered from the release medium indicate that ion-exchange is responsible for the release process and diffusion through the particle is also indicated to be the rate-limiting step. The anticorrosion capabilities of LDHs loaded with corrosion inhibitor toward Q235 carbon steel are analyzed by polarization curve and electrochemical impedance spectroscopy methods. Significant reduction of corrosion rate is observed when the LDH nanohybrid is present in the corrosive medium. This hybrid material may potentially be applied as a nanocontainer in self-healing coatings.

Effect of Montmorillonite Nanogel Composite Fillers on the Protection Performance of Epoxy Coatings on Steel Pipelines.

Science.gov (United States)

Atta, Ayman M; El-Saeed, Ashraf M; Al-Lohedan, Hamad A; Wahby, Mohamed

2017-06-02

Montmorillonite (MMT) clay mineral is widely used as filler for several organic coatings. Its activity is increased by exfoliation via chemical modification to produce nanomaterials. In the present work, the modification of MMT to form nanogel composites is proposed to increase the dispersion of MMT into epoxy matrices used to fill cracks and holes produced by the curing exotherms of epoxy resins. The dispersion of MMT in epoxy improved both the mechanical and anti-corrosion performance of epoxy coatings in aggressive marine environments. In this respect, the MMT surfaces were chemically modified with different types of 2-acrylamido-2-methyl propane sulfonic acid (AMPS) nanogels using a surfactant-free dispersion polymerization technique. The effect of the chemical structure, nanogel content and the interaction with MMT surfaces on the surface morphology, surface charges and dispersion in the epoxy matrix were investigated for use as nano-filler for epoxy coatings. The modified MMT nanogel epoxy composites showed excellent resistance to mechanical damage and salt spray resistance up to 1000 h. The interaction of MMT nanogel composites with the epoxy matrix and good response of AMPS nanogel to sea water improve their ability to act as self-healing materials for epoxy coatings for steel.

Complete long-term corrosion protection with chemical vapor deposited graphene

DEFF Research Database (Denmark)

Yu, Feng; Camilli, Luca; Wang, Ting

2018-01-01

Despite numerous reports regarding the potential of graphene for corrosion protection, examples of chemical vapor deposited (CVD) graphene-based anticorrosive coatings able to provide long-term protection (i.e. several months) of metals have so far been absent. Here, we present a polymer-graphene......Despite numerous reports regarding the potential of graphene for corrosion protection, examples of chemical vapor deposited (CVD) graphene-based anticorrosive coatings able to provide long-term protection (i.e. several months) of metals have so far been absent. Here, we present a polymer......-graphene hybrid coating, comprising two single layers of CVD graphene sandwiched by three layers of polyvinyl butyral, which provides complete corrosion protection of commercial aluminum alloys even after 120 days of exposure to simulated seawater. The essential role played by graphene in the hybrid coating...

Monitoring underlying epoxy-coated St-37 corrosion via 8-hydroxyquinoline as a fluorescent indicator

Science.gov (United States)

Roshan, Shamim; Sarabi Dariani, Ali Asghar; Mokhtari, Javad

2018-05-01

In the present study, successful performance of 8-hydroxyquinoline (8-HQ) as a ferric ion sensitive indicator is described. 8-HQ was used in epoxy coating because of its desirable properties. It doesn't exhibit premature fluorescence when mixed with coating precursors. Additionally it shows fluorescence turn-on mechanism upon chelate formation with Fe2+/Fe3+ ions produced during anodic reaction. The effect of different concentrations of 8-HQ (0.05, 0.1, 0.5 and 1 wt.%) incorporated in the epoxy coating on corrosion detection as well as optical and electrochemical behavior of the applied coating were studied. The fluorescence property of 8-HQ/Fe3+ solutions was evaluated by using fluorometer. The UV-Visible spectroscopy was used to investigate the effect of 8-HQ presence in the coating on transparency of the free films of the samples. The corrosion detection was performed by fluorescence microscope and the anti-corrosion performance of coated samples containing different concentrations of 8-HQ was studied using salt spray standard test and electrochemical impedance spectroscopy (EIS). The results of UV-Visible spectroscopy demonstrated that increasing 8-HQ concentration causes a slight decrease in coating transparency. According to the results of electrochemical impedance spectroscopy (EIS) measurements, the polarization resistance of the coated St-37 sample containing 0.1 wt.% 8-HQ was about 109 Ohm cm2 after 6 weeks immersion in corrosive electrolyte, while St-37 plates coated with other 8-HQ concentrations showed decreased resistance levels of about 106 Ohm cm2, during the same immersion period. Based on fluorescence microscopic investigation, as a result of incorporating 8-HQ into the epoxy matrix, fluorescence could be observed in regions where Fe2+/Fe3+ ions were produced through anodic reactions. This method is capable of detecting corrosion in situ at early stages before the metal surface suffers serious damages.

The n-MAO/EPD bio-ceramic composite coating fabricated on ZK60 magnesium alloy using combined micro-arc oxidation with electrophoretic deposition

Energy Technology Data Exchange (ETDEWEB)

Xiong, Ying, E-mail: yxiong@zjut.edu.cn [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Lu, Chao [College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310032 (China); Wang, Chao; Song, Renguo [School of Materials Science and Engineering, Changzhou University, Changzhou 213164 (China); Jiangsu Key Laboratory of Materials Surface Science and Technology, Changzhou University, Changzhou 213164 (China)

2014-12-15

Highlights: • Adding CeO{sub 2}/ZrO{sub 2} nano-particles to modify the properties of n-MAO coating. • A bio-ceramic n-MAO/EPD composite coating was prepared by two-step methods. • The n-MAO/EPD composite coating with HA has a favorable anti-corrosion effect. - Abstract: A bio-ceramic composite coating was fabricated on ZK60 magnesium (Mg) alloy using combined micro-arc oxidation (MAO) with electrophoretic deposition (EPD) technique. The MAO coating as the basal layer was produced in alkaline electrolyte with (n-MAO coating) and without (MAO coating) the addition of CeO{sub 2} and ZrO{sub 2} nano-particles, respectively. A hydroxyapatite (HA) coating as the covering layer was deposited on the n-MAO coating to improve the biological properties of the coating (n-MAO/EPD composite coating). The morphology and phase composition of three treated coatings were investigated by scanning electron microscope (SEM) and X-ray diffraction (XRD). The corrosion resistance of these coatings was evaluated with potentiodynamic polarization tests and immersion tests in simulated body fluid (SBF) at 36.5 ± 0.5 °C. The XRD spectra showed that the CeO{sub 2} and ZrO{sub 2} peaks can be collected in the n-MAO coating, and HA particles exists in the n-MAO/EPD composite coating. The results of corrosion tests indicated that the n-MAO/EPD composite coating owned increased bioactivity and long-term protective ability compared with the MAO coating and the n-MAO coating. Thus Mg alloy coated with the n-MAO/EPD composite coating should be more suited as biodegradable bone implants.

Barrier and adhesion properties of anti-corrosion coatings based on surfactant-free latexes from anhydride-containing polymers

NARCIS (Netherlands)

Soer, W.J.; Ming, W.; Koning, C.E.; Benthem, van R.A.T.M.; Mol, J.M.C.; Terryn, H.

2009-01-01

We have successfully obtained surfactant-free latexes from anhydride-containing polymers, including poly(styrene-alt-maleic anhydride) (PSMA), maleinized polybutadiene (PBDMA), and poly(octadecene-alt-maleic anhydride) (POMA). Here we report barrier and adhesion properties of the coatings made from

Vegetable-Oil-Based Hyperbranched Polyester-Styrene Copolymer Containing Silver Nanoparticle as Antimicrobial and Corrosion-Resistant Coating Materials

Directory of Open Access Journals (Sweden)

Manawwer Alam

2013-01-01

Full Text Available Pongamia oil (PO was converted to Pongamia oil hydroxyl (POH via epoxidation process. The esterification of POH with linolenic acid was carried out to form hyperbranched polyester (HBPE, and further styrenation was performed at the conjugated double bond in the chain of linolenic acid. After styrenation, silver nanoparticle was added in different weight percentages (0.1–0.4 wt%. The structural elucidation of POH, HBPE, and HBPE-St was carried out by FT-IR, 1H-NMR, and 13C-NMR spectroscopic techniques. Physicochemical and physicomechanical analyses were performed by standard method. Thermal behavior of the HBPE-St was analyzed by using thermogravimetric analysis (TGA and differential scanning calorimetry (DSC. The coatings of HBPE-St were prepared on mild steel strips. The anticorrosive behavior of HBPE-St resin-based coatings in acid, saline, and tap water was evaluated, and the molecular weight of HBPE-St was determined by gel permeation chromatography (GPC. The antibacterial activities of the HBPE-St copolymers were tested in vitro against bacteria and fungi by disc diffusion method. The HBPE-St copolymers exhibited good antibacterial activities and can be used as antimicrobial and corrosion-resistant coating materials.

Preparations and properties of anti-corrosion additives of water-soluble metal working fluids for aluminum alloy materials.

Science.gov (United States)

Watanabe, Shoji

2008-01-01

This short review describes various types of anti-corrosion additives of water-soluble metal working fluids for aluminum alloy materials. It is concerned with synthetic additives classified according to their functional groups; silicone compounds, carboxylic acids and dibasic acids, esters, Diels-Alder adducts, various polymers, nitrogen compounds, phosphoric esters, phosphonic acids, and others. Testing methods for water-soluble metal working fluids for aluminum alloy materials are described for a practical application in a laboratory.

Smart pigging - a contribution to the monitoring of the anti-corrosion protection systems on pig-inspectable high-pressure gas transmission pipelines; Intelligente Molchung - ein Beitrag zur Ueberwachung des Korrosionsschutzes molchbarer Gashochdruckleitungen

Energy Technology Data Exchange (ETDEWEB)

Ahlers, M.; Schoeneich, H.G. [Ruhrgas AG, Essen (Germany). Kompetenz-Center Korrosionsschutz

2000-07-01

High-pressure gas transmission pipelines installed underground are exposed to the risk of external corrosion. The application of a sheathing (passive protection) and, since the 1950s, the installation of a cathodic anti-corrosion protection system, provide pipelines with effective protection against this danger. In the past, the effectiveness of cathodic anti-corrosion protection systems was verified by means of intensive measuring and re-measuring cycles. It became apparent that points of damage to the sheathing were protected in the majority of cases against corrosion by the cathodic anti-corrosion protection system. There are, however, particular design circumstances and ambient conditions which can make this anti-corrosion protection concept either partially or completely ineffective. The use of smart pigs for inspection of pig-inspectable gas transmission pipelines makes it possible to detect and eliminate these weak points. (orig.) [German] Gashochdruckleitungen, die im Erdboden verlegt werden, unterliegen einer Gefaehrdung durch Aussenkorrosion. Durch eine Umhuellung (passiver Schutz) und seit den 50er Jahren durch die Einrichtung des kathodischen Korrosionsschutzes (aktiver Schutz) sind die Leitungen gegen diese Gefaehrdung wirkungsvoll geschuetzt. In der Vergangenheit wurde die Ueberpruefung der Wirksamkeit des kathodischen Korrosionsschutzes durch Intensivmessungen und Nachmessungen sichergestellt. Dabei zeigte sich, dass in der ueberwiegenden Zahl Umhuellungsbeschaedigungen durch den kathodischen Korrosionsschutz gegen Korrosion geschuetzt sind. Es gibt jedoch besondere konstruktive oder Umgebungsbedingungen, die dieses Korrosionsschuzkonzept teilweise oder vollstaendig unwirksam werden lassen. Mit dem Einsatz von intelligenten Molchen zur Inspektion molchbarer Gastransportleitungen koennen diese Schwachstellen erkannt und beseitigt werden. (orig.)

CHARACTERIZATION AND PROCESSING OF SCALES FROM THE MECHANICAL DESCALING OF CARBON STEELS FOR RECYCLING AS COATING PIGMENTS

Directory of Open Access Journals (Sweden)

Anderson de Oliveira Fraga

2014-10-01

Full Text Available The large volume of solid wastes generated as scales in Steel Mills accounts to circa 1% to 2% of the total steel production and has led to studies aiming the recycling of scales, usually resulting in products of low added value. In this study, scales from the mechanical descaling of SAE 1045 steel were characterized by SEM and by quantitative X-Ray diffraction (Rietveld method, as well as by differential thermal analysis, aiming to develop its pretreatment for the further use as lamellar pigments in anticorrosive coatings of high added value. Aspect ratios between 1:50 and 1:100 were obtained by the processing of scales, which allows the replacement of other micaceous iron oxides.

Novel copper doped Halloysite Nano Tube/silver-poly(pyrrole-co-3,4-ethylenedioxythiophene dual layer coatings on low nickel stainless steel for anti-corrosion applications

Directory of Open Access Journals (Sweden)

Palanisamy Karthikeyan

2018-03-01

Full Text Available The increase of the diverse and complicated applications of stainless steel in all fields of industry production and various research activities have induced immense efforts in research and fabrication to increase its efficiency and sophisticated to minimize its corrosion by using among others conducting polymer coatings. The present work discusses the corrosion resistant behavior of stainless steel with copolymer and composite dual layer coatings. The coated samples were analyzed by various analytical studies and the results are discussed. The dual layer composite coating Ag-p(Py-co-EDOT thus obtained was uniform in nature and highly adherent to the stainless steel surface, when compared to the monolayer coatings. An antibacterial effect of coating and the coatings against marine and pathogenic bacteria have also been studied. Keywords: Dual layer coatings, Electrochemical studies, Surface analysis, Antibacterial activity, Ion leachout test

Plasma surface tantalum alloying on titanium and its corrosion behavior in sulfuric acid and hydrochloric acid

Science.gov (United States)

Wei, D. B.; Chen, X. H.; Zhang, P. Z.; Ding, F.; Li, F. K.; Yao, Z. J.

2018-05-01

An anti-corrosion Ti-Ta alloy coating was prepared on pure titanium surface by double glow plasma surface alloying technology. Electrochemical corrosion test was applied to test the anti-corrosion property of Ti-Ta alloy layer. The microstructure and the phase composition of Ti-Ta alloy coating were detected before and after corrosion process by means of scanning electron microscope (SEM), X-ray diffraction (XRD) and energy dispersive spectroscopy (EDS). The results showed that the Ta-Ti alloy layer has a thickness of about 13-15 μm, which is very dense without obvious defects such as pores or cracks. The alloy layer is composed mainly of β-Ta and α-Ti. The Ta alloy layer improves the anti-corrosion property of pure titanium. A denser and more durable TiO2 formed on the surface Ta-Ti alloy layer after immersing in strong corrosive media may account for the excellent corrosion resistant.

Multifunctional substrate of Al alloy based on general hierarchical micro/nanostructures: superamphiphobicity and enhanced corrosion resistance

OpenAIRE

Li, Xuewu; Shi, Tian; Liu, Cong; Zhang, Qiaoxin; Huang, Xingjiu

2016-01-01

Aluminum alloys are vulnerable to penetrating and peeling failures in seawater and preparing a barrier coating to isolate the substrate from corrosive medium is an effective anticorrosion method. Inspired by the lotus leaves effect, a wetting alloy surface with enhanced anticorrosion behavior has been prepared via etch, deposition, and low-surface-energy modification. Results indicate that excellent superamphiphobicity has been achieved after the modification of the constructed hierarchical l...

Electrochemical synthesis and spectroscopic characterization of poly(N-phenylpyrrole coatings in an organic medium on iron and platinum electrodes

Directory of Open Access Journals (Sweden)

A.K.D. Diaw

2008-12-01

Full Text Available The electrochemical synthesis of poly(N-phenylpyrrole film was achieved on pretreated iron and platinum electrodes in acetonitrile solutions containing 0.1 M N-phenylpyrrole as the monomer and 0.1 M tetrabutylammonium trifluoromethane sulfonate (Bu4NCF3SO3 as the supporting-salt. The results showed that a surface treatment by 10 % aqueous nitric acid inhibits iron dissolution without preventing the N-phenylpyrrole oxidation. Very strongly adherent films were obtained at constant-potential, constant-current and cyclic voltammetry. XPS measurements, infrared (FT-IR and electronic absorption (UV-vis spectroscopies were used to characterize the iron and platinum-coated electrodes. Finally the anticorrosion properties of the PΦP film were evidenced.

Porous tantalum coatings prepared by vacuum plasma spraying enhance bmscs osteogenic differentiation and bone regeneration in vitro and in vivo.

Directory of Open Access Journals (Sweden)

Ze Tang

Full Text Available Tantalum, as a potential metallic implant biomaterial, is attracting more and more attention because of its excellent anticorrosion and biocompatibility. However, its significantly high elastic modulus and large mechanical incompatibility with bone tissue make it unsuitable for load-bearing implants. In this study, porous tantalum coatings were first successfully fabricated on titanium substrates by vacuum plasma spraying (VPS, which would exert the excellent biocompatibility of tantalum and alleviate the elastic modulus of tantalum for bone tissue. We evaluated cytocompatibility and osteogenesis activity of the porous tantalum coatings using human bone marrow stromal cells (hBMSCs and its ability to repair rabbit femur bone defects. The morphology and actin cytoskeletons of hBMSCs were observed via electron microscopy and confocal, and the cell viability, proliferation and osteogenic differentiation potential of hBMSCs were examined quantitatively by PrestoBlue assay, Ki67 immunofluorescence assay, real-time PCR technology and ALP staining. For in vivo detection, the repaired femur were evaluated by histomorphology and double fluorescence labeling 3 months postoperation. Porous tantalum coating surfaces promoted hBMSCs adhesion, proliferation, osteogenesis activity and had better osseointegration and faster new bone formation rate than titanium coating control. Our observation suggested that the porous tantalum coatings had good biocompatibility and could enhance osseoinductivity in vitro and promote new bone formation in vivo. The porous tantalum coatings prepared by VPS is a promising strategy for bone regeneration.

Electron beam processed plasticized epoxy coatings for surface protection

International Nuclear Information System (INIS)

Ibrahim, Mervat S.; Mohamed, Heba A.; Kandile, Nadia G.; Said, Hossam M.; Mohamed, Issa M.

2011-01-01

Highlights: · Coating formulations with EA 70%, HD 20%, and castor oil 10% under 1 Mrad pass -1 irradiation dose showed the best adhesion and passed bending tests. · The prepared EP-SF-An adduct improve anti-corrosion properties of coatings without any significant effect on physical, mechanical and chemical properties of the cured film. The optimum amount of aniline adduct as corrosion inhibitor was found to be 0.4 g for 100 g of coating formulation. · The corrosion inhibition efficiency of the prepared adduct competed the commercial efficiency. - Abstract: Epoxy acrylate oligomer (EA) was plasticized by adding different plasticizers such as epoxidized soybean oil, glycerol and castor oil and cured by electron beam (EB). Different irradiation doses (1, 2.5 and 5 Mrad pass -1 ) were used in the curing process. The effect of both different irradiation doses and plasticizers on the end use performance properties of epoxy acrylate coating namely, pencil hardness, bending test, adhesion test, acid and alkali resistance test were studied. It was observed that incorporation of castor oil in epoxy acrylate diluted by 1,6-hexanediol diacrylate (HD) monomer with a ratio (EA 70%, HD 20%, castor oil 10%) under 1 Mrad pass -1 irradiation dose improved the physical, chemical and mechanical properties of cured films than the other plasticizer. Sunflower free fatty acid was epoxidized in situ under well established conditions. The epoxidized sunflower free fatty acids (ESFA) were subjected to react with aniline in sealed ampoules under inert atmosphere at 140 deg. C. The produced adducts were added at different concentrations to epoxy acrylate coatings under certain EB irradiation dose and then evaluated as corrosion inhibitors for carbon steel surfaces in terms of weight loss measurements and corrosion resistance tests. It was found that, addition of 0.4 g of aniline adduct to 100 g epoxy acrylate formula may give the best corrosion protection for carbon steel and compete the

Development of Novel Corrosion Techniques for a Green Environment

OpenAIRE

Ahmad, Zaki; Patel, Faheemuddin

2012-01-01

The synergistic effect of air pollution, brown clouds and greenhouse gasses is deleterious to human health and industrial products. The use of toxic inhibitors, chemicals in water treatment plants, and anti-fouling agents in desalination plants has contributed to the greenhouse effect. Conventional anti-corrosion techniques such as paints, coatings, inhibitor treatments, and cathodic protection paid no regard to greenhouse effect. Work on eco-friendly anti-corrosion techniques is scanty and l...

Cadmium ban spurs interest in zinc-nickel coating for corrosive aerospace environments

Energy Technology Data Exchange (ETDEWEB)

Bates, J. (Pure Coatings Inc., West Palm Beach, FL (United States))

1994-02-01

OSHA recently reduced the permissible exposure level for cadmium. The new standard virtually outlaws cadmium production and use, except in the most cost-insensitive applications. Aerospace manufacturers, which use cadmium extensively in coatings applications because of the material's corrosion resistance, are searching for substitutes. The most promising alternative found to date is a zinc-nickel alloy. Tests show that the alloy outperforms cadmium without generating associated toxicity issues. As a result, several major manufacturing and standards organizations have adopted the zinc-nickel compound as a standard cadmium replacement. The basis for revising the cadmium PEL -- which applies to occupational exposure in industrial, agricultural and maritime occupations -- is an official OSHA determination that employees exposed to cadmium under the existing PEL face significant health risks from lung cancer and kidney damage. In one of its principal uses, cadmium is electroplated to steel, where it acts as an anticorrosive agent.

The effects of carbon coating on the electrochemical performances of ZnO in Ni–Zn secondary batteries

International Nuclear Information System (INIS)

Long, Wei; Yang, Zhanhong; Fan, Xinming; Yang, Bin; Zhao, Zhiyuan; Jing, Jing

2013-01-01

The ZnO samples coated with carbon are successfully synthesized by using a high energy ball milling method. The scanning electron microscopy (SEM) images and energy dispersive spectrometer (EDS) spectra of the carbon-coated ZnO and pure ZnO show that the carbon-coated ZnO (carbon source: glucose, citric acid) samples and the untreated ZnO sample have similar particle size and crystal form. The particles have prismatic microstructure whose sizes are about 100–200 nm. However, the carbon-coated ZnO (carbon source: sucrose) sample has become agglomeration after calcination whose size has been increased to 2–6 μm. The uncoated ZnO powders have more complete crystal shape and they are glazed quadrangular materials, while the carbon coated ZnO particles has a rough surface, which resulted from the growth of carbon coating on ZnO particles. X-ray diffraction (XRD) patterns of the carbon-coated ZnO and the pure ZnO show carbon formed on the surface of ZnO is amorphous. Tafel plot, cyclic voltammetry (CV), AC impedance spectroscopy and galvanostatic charge–discharge measurement are utilized to examine the electrochemical performances of the carbon-coated ZnO. The carbon-coated ZnO (carbon source: glucose) have the most positive steady-state potential and lowest corrosion current density in the zinc electrodes which indicates that it has a good anticorrosion ability. A lower charge platform and a higher discharge platform of carbon-coated ZnO indicate that it have a better charge/discharge performance as anodic material for Ni/Zn cells. A smaller ohmic resistance and charge-transfer resistance imply that the carbon film upon ZnO could greatly decrease the impedance of the reaction process. Meanwhile, the carbon-coated ZnO also showed more excellent cycling performance than pure ZnO. The reason of improvement about electrochemical performance can be ascribed as the unique structure of amorphous carbon layer

PROPERTIES OF ORGANIC COATINGS CONTAINING PIGMENTS WITH SURFACE MODIFIED WITH A LAYER OF ZnFe2O4

Directory of Open Access Journals (Sweden)

Kateřina Nechvílová

2015-11-01

Full Text Available This work is focussed on the properties of organic coatings containing pigments whose surface was chemically coated with zinc ferrite (ZnFe2O4 layer. Four silicate types with different particle shapes were selected as the cores: diatomite, talc, kaolin and wollastonite. The untreated particles exhibit a barrier effect. The aim of this project was to apply the surface treatment approach with a view to enhancing not only the model paint films’ anticorrosion properties but also their resistance to physico- mechanical tests pursuant to ISO standards (cupping, bending, impact, adhesion. Other parameters examined included: particle size and morphology, density of the modified pigment, oil consumption, pH, conductivity, and electrochemical properties of the paint film. A solvent-based epoxy-ester resin was used as the binder and also served as the reference material. The pigment volume concentration (PVC was 1% and 10%. During the last stage of the experiment, the paint films were exposed to a corrosive environment stimulating seaside conditions or conditions roads treated with rock salt. The accelerated cyclic corrosion test in a neutral salt mist atmosphere was conducted for 864 hours. The results served to ascertain a suitable environment for organic coatings.

Titanium composite conversion coating formation on CRS In the presence of Mo and Ni ions: Electrochemical and microstructure characterizations

Energy Technology Data Exchange (ETDEWEB)

Eivaz Mohammadloo, H.; Sarabi, A.A., E-mail: Sarabi@aut.ac.ir

2016-11-30

Highlights: • Eco-friendly protective thin films for covering the CRS substrates were presented. • Comprehensive analyses were performed to evaluate the surface characteristics. • Promising approach for the surface modification of CRS substrate by Ti-based conversion coatings. - Abstract: There have been an increasing interest in finding a replacement for the chromating process due to environmental and health concerns. Hence, in this study Chrome-free chemical conversion coatings were deposited on the surface of cold-rolled steel (CRS) on the basis of Titanium (TiCC), Titanium-Nickel (TiNiCC) and titanium-molybdate (TiMoCC) based conversion coating solutions. The surface characterization was performed by field emission scanning electron microscope (FESEM), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM) and contact angle measuring device. Also, the corrosion behavior was assessed by the means of potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. FESEM and AFM study show that the TiNiCC is denser and more uniform than that TiCC and TiMoCC since, TiMoCC conversion coating presents network feature, and there were abundant micro-cracks on the surface of the coating. XPS results confirmed the precipitation of Ti and Ni oxide/hydroxide, Mn dioxide/trioxide on the surface of different Ti-based conversion coatings. Electrochemical results revealed that all Ti-based conversion coatings have better anti-corrosion properties than bare CRS. Moreover, TiNiCC treatment inhibited the corrosion of CRS to a significant degree (polarization resistance (R{sub p}) = 5510 Ω cm{sup 2}) in comparison with TiCC (R{sub p} = 2705 Ω cm{sup 2}) and TiMoCC (R{sub p} = 805 Ω cm{sup 2}).

Hybrid coating on steel: ZnNi electrodeposition and surface modification with organothiols and diazonium salts

International Nuclear Information System (INIS)

Berger, Francois; Delhalle, Joseph; Mekhalif, Zineb

2008-01-01

Sacrificial electrodeposited ZnNi is currently studied for replacing chromate conversion coatings (CCC) in anticorrosion applications. The present-day performances of ZnNi are still away from those of CCCs and the additional organic layers such as polymers and paints are still permeable and cannot prevent the corrosive species to reach the metal. Suitable adhesion primers could improve the situation by minimizing the access of the corrosive species to the polymer/metal interface. As a contribution to this interface problem, the present work provides a comparison of the protective properties of two structurally related molecules (4-nitrothiophenol and 4-nitrobenzenediazonium) grafted on a ZnNi coating electrodeposited on steel. Films of 4-nitrophenyl have been prepared according to the self-assembly process while films of 4-nitrobenzene have been obtained by electrochemical grafting, n-dodecanethiol being used as model system. The adsorption of these molecules as well as the resulting organic film is characterized by X-ray photoelectron spectroscopy (XPS) and polarization modulation-infrared reflection absorption spectroscopy (PM-IRRAS). The protective properties of the organic films against corrosion are investigated by linear sweep voltammetry (LSV), cyclic voltammetry (CV) and scanning vibrating electrode technique (SVET)

The Role of SiO2 Gas in the Operation of Anti-Corrosion Coating Produced by PVD

Directory of Open Access Journals (Sweden)

Meysam Zarchi

2015-09-01

Full Text Available This study examined theSiO2 gas present in the coatings used in corrosion industry.These layers have been created by physical vapor deposition (PVD, with an appropriate performance. Sublimation of SiO2is used to protect PVD aluminum flakes from water corrosionand to generate highly porous SiO2 flakes with holes in the nanometer range. SiOx/Al/SiOx sandwiches were made as well as Ag loaded porous SiO2 as antimicrobial filler.

HIGH-PERFORMANCE COATING MATERIALS

Energy Technology Data Exchange (ETDEWEB)

SUGAMA,T.

2007-01-01

Corrosion, erosion, oxidation, and fouling by scale deposits impose critical issues in selecting the metal components used at geothermal power plants operating at brine temperatures up to 300 C. Replacing these components is very costly and time consuming. Currently, components made of titanium alloy and stainless steel commonly are employed for dealing with these problems. However, another major consideration in using these metals is not only that they are considerably more expensive than carbon steel, but also the susceptibility of corrosion-preventing passive oxide layers that develop on their outermost surface sites to reactions with brine-induced scales, such as silicate, silica, and calcite. Such reactions lead to the formation of strong interfacial bonds between the scales and oxide layers, causing the accumulation of multiple layers of scales, and the impairment of the plant component's function and efficacy; furthermore, a substantial amount of time is entailed in removing them. This cleaning operation essential for reusing the components is one of the factors causing the increase in the plant's maintenance costs. If inexpensive carbon steel components could be coated and lined with cost-effective high-hydrothermal temperature stable, anti-corrosion, -oxidation, and -fouling materials, this would improve the power plant's economic factors by engendering a considerable reduction in capital investment, and a decrease in the costs of operations and maintenance through optimized maintenance schedules.

Evaluation of sol-gel coatings modified with Al2O3 nanoparticles for the protection of AA 2024 aluminum alloy

International Nuclear Information System (INIS)

Vargas, E; Pineda, F; Sancy, M; Paez, M.A

2008-01-01

AA 2024 aluminum alloys have broad applications in the aeronautics industry, since they have an excellent mechanical resistance: weight ratio. The increased mechanical resistance of aluminum is achieved by alloying copper with other metals, as well as by submitting the material to thermal treatments. However, its heterogeneous composition and metallurgical history fosters the generation of galvanic piles that cause localized pitting and intergranular corrosion on the metallic surface in aggressive environments. Given the catastrophic corrosion of aluminum alloys used in aeronautics, the traditional methods of protection include multi-stage processes that involve anodizing, the incorporation of additives in case of water permeability and painting of the metallic piece. This is an efficient process in terms of protection but highly toxic and contaminating due to the handling of elevated concentrations of Cr 6+ . Among alternative methodologies the most outstanding are protective coatings obtained with the sol-gel technique. This type of coating, however, has drawbacks, mostly associated with its low adherence and limited mechanical properties. Considering the above, this work studied the effect of adding AI 2 0 3 to zirconium polymeric matrices, for their application as anticorrosive coatings in the protection of AA 2024 surfaces. The evaluation of the doped coatings with nanoparticles compared to those without doping was carried out using potentiodynamic polarization, electrochemical impedance spectroscopy and scanning electron microscopy. The results show that the zirconium coatings doped with a low concentration of nanoparticulated additive and submitted to a consolidation treatment at reduced pressure display a significant drop in the population of fractures, responding directly to an increase in their corrosion protection

The 2016 Thermal Spray Roadmap

Czech Academy of Sciences Publication Activity Database

Vardelle, A.; Moreau, Ch.; Akedo, J.; Ashrafizadeh, H.; Berndt, C. C.; Berghaus-Oberste, J.; Boulos, M.; Brogan, J.; Bourtsalas, A.C.; Dolatabadi, A.; Dorfman, M.; Eden, T.J.; Fauchais, P.; Fisher, G.; Gaertner, F.; Gindrat, M.; Henne, R.; Hyland, M.; Irissou, E.; Jordan, E.H.; Khor, K.A.; Killinger, A.; Lau, Y.C.; Li, C.-J.; Li, L.; Longtin, J.; Markocsan, N.; Masset, P.J.; Matějíček, Jiří; Mauer, G.; McDonald, A.; Mostaghimi, J.; Sampath, S.; Schiller, G.; Shinoda, K.; Smith, M.F.; Syed, A.A.; Themelis, N.J.; Toma, F.-L.; Trelles, J.P.; Vassen, R.; Vuoristo, P.

2016-01-01

Roč. 25, č. 8 (2016), s. 1376-1440 ISSN 1059-9630 Institutional support: RVO:61389021 Keywords : anti-wear and anti-corrosion coatings * biomedical * electronics * energy generation * functional coatings * gas turbines * thermal spray processes Subject RIV: JK - Corrosion ; Surface Treatment of Materials Impact factor: 1.488, year: 2016 http://dx.doi.org/10.1007/s11666-016-0473-x

Influence of synthesis conditions on physicochemical parameters and corrosion inhibiting activity of strontium pyrophosphates SrMIIP2O7 (MII = Mg and Zn).

Czech Academy of Sciences Publication Activity Database

Gorodylova, N.; Dohnalová, Ž.; Šulcová, P.; Bělina, P.; Vlček, Milan

2016-01-01

Roč. 93, 1 April 2016 (2016), s. 77-86 ISSN 0300-9440 Institutional support: RVO:61389013 Keywords : anticorrosive properties * paint coating * pyrophosphate Subject RIV: CA - Inorganic Chemistry Impact factor: 2.858, year: 2016

Electrical and optical studies in polyaniline nanofibre–SnO2 ...

Indian Academy of Sciences (India)

by some suitable techniques resulting in materials having unique physical properties ... potential applications including anticorrosion coatings, ba- tteries, sensors ... 0·25 M Ammonium ... Figure 4(a) shows UV-vis absorption spectrum of PAni.

An environmentally acceptable primer for galvanized steel: Formulation and evaluation by SVET

Energy Technology Data Exchange (ETDEWEB)

Simoes, A.M.P., E-mail: alda.simoes@ist.utl.p [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Carbonari, R.O.; Di Sarli, A.R.; Amo, B. del [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal); Romagnoli, R., E-mail: estelectro@cidepint.gov.a [CIDEPINT - Centro de Investigacion y Desarrollo en Tecnologia de Pinturas (CIC-CONICET), Calle 52 e/121 y 122, 1900 La Plata (Argentina); TULisbon, Instituto Superior Tecnico, DEQB, Av. Rovisco Pais, 1049-001 Lisboa (Portugal)

2011-01-15

Research highlights: {yields} Chromates can be replaced successfully by aluminium phosphosilicate in paint systems. {yields} The solvents of the primer are eco-friendly ones. {yields} The primer adheres on galvanized steel and allows top-coating. {yields} The binder of the primer is compatible with other binders for top-coating. - Abstract: The object of this paper was to formulate a two-pack wash primer employing aluminium phosphosilicate as active anticorrosive pigment instead of basic zinc chromate. The anticorrosive action of the primer was evaluated by the polarization technique and the scanning vibrating electrode technique (SVET). The exposed surface was then examined by scanning electron microscopy (SEM) and the surface composition determined by energy dispersive X-ray (EDX) analysis. The primer was finally integrated in a complete paint scheme whose anticorrosive performance was evaluated by the salt spray chamber and electrochemical impedance spectroscopy. The adhesion of the primer plus a painting system was also evaluated by standard ASTM D 3359-90 test method. The wash primer pigmented with zinc chromate was used as reference. Results indicated that basic zinc chromate could be replaced by the more eco-friendly wash-primer containing aluminium phosphosilicate.

Study of the behavior to corrosion of samples of nuclear grade aluminium sheathed in nickel-phosphorous alloys obtained autocatalytically

International Nuclear Information System (INIS)

Castro, Maria Eugenia; Barbero, Jose Alfredo; Bubach, Ernesto

2006-01-01

One of the ways to protect an industrially important metallic material against corrosion is by covering the piece with an approximately 1 μm layer of a material whose resistance to corrosion is greater than the element being protected. The mechanism by which the anticorrosive protection is obtained is with the formation of a pore free physical barrier without defects that impedes the arrival of the agents responsible for the electrochemical attack. Other sacrifice anodes such as aluminum or zinc have protective forms based on their dissolution as a consequence of their less electrochemically noble behavior to preserve the material. This work studies the resistance to the corrosion of metallic coatings on nuclear grade aluminum substrates. The focus is on coating nickel-phosphorous (ni-P) alloys obtained autocatalytically from aluminum 6061. A comparative study is carried out of a series of electroless nickel coatings containing different amounts of the latter element, but without surpassing the threshold of 12%. The work includes the study of another nickel coating, Vitrovac 0080 (without phosphorous content) in order to compare structures and anticorrosive properties. These materials are also compared with the Al6061 substrate without any kind of coating. The study is carried out with surface characterization of each one of the samples with or without coating using a series of complementary techniques, such as chemical and electrochemical techniques (linear-sweep voltammetry, cyclic voltammetry, determination of the polarization resistance) and physical techniques (SEM microscopy, determination of micro-hardness). The correlation of variables is carried out later as a function of the phosphorous content of the test samples. The structures obtained from the coatings are amorphous. They have no pores or faults and have high hardness values. The electrochemical study proves that the anticorrosive protection capacity of the Ni-P alloy increases along with the

Influence of hydroxyapatite coating thickness and powder particle size on corrosion performance of MA8M magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Sonmez, S. [Hakkari University, Dept. of Biomedical Eng., 30000 Hakkari (Turkey); Aksakal, B., E-mail: baksakal@yildiz.edu.tr [Yildiz Technical University, Chemical Metallurgy Faculty, Dept. of Metall and Mater Eng., Istanbul (Turkey); Dikici, B. [Yuzuncu Yil University, Dept. of Mechanical Eng., 65080 Van (Turkey)

2014-05-01

Graphical abstract: The corrosion resistance of magnesium alloys is the primary concern in biomedical applications. Micron and nano-scale hydroxyapatite (HA) was coated successfully on MA8M magnesium alloy substrates by using a sol–gel deposition. In this study, the effects of coating thicknesses and HA powder particle sizes on the adhesion strength and corrosion behavior were investigated. Potentiodynamic polarization tests were performed in a Ringer solution. The coatings before and after corrosion tests were characterized by adhesion tests, scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The micro-scale-HA coated Mg substrates were more corrosion resistant than the nano-scale-HA coatings. The anodic activity of the micro-scale-HA coatings increased with increased coating thickness and the corrosion resistance of Mg substrates decreased. Corrosion susceptibilities of the nano-scale-HA coated samples were affected inversely. The coated film provided good barrier characteristics and achieved good corrosion protection for Mg substrates when compared to substrates without coatings. For micro-scale-HA coatings, anodic and cathodic activities were more intense for thicker films. When HA coatings are compared to nano-scale HA coatings, the micro-scale-HA coatings produced better current density values. Overall, as shown in Fig. 1, the best corrosion behavior of the Mg alloys was achieved using micro-scale HA powders at 30 μm coating thickness. - Highlights: • Nano and micro-scale-HA coatings provided good anti-corrosion performance compared to the uncoated ones. • The micro-scale-HA coated Mg substrates were more corrosion resistant than the nano-scale-HA coatings. • The best corrosion behavior was achieved for the micro-scale HA powders at 30 μm coating thickness. • Anodic activity decrease and cathodic activity increase with increasing film thickness. - Abstract: To improve the corrosion resistance of MA8M magnesium alloy, sol�

CoCl2 reinforced polymeric nanocomposites of conjugated polymer ...

Indian Academy of Sciences (India)

Administrator

biological and gas sensors, anti-corrosion protection coat- ings and microwave absorption.1–7 These polymeric mate- ... composite by the wet chemical method for direct current ... other hand, 4 g ammonium persulphate as an oxidant was.

Evaluation at 290 degrees Celsius and 8 MPa of the anticorrosion properties of hydrothermal ceramic nano deposits on preoxidized 304l Ss

Energy Technology Data Exchange (ETDEWEB)

Lopez G, N.; Marin A, M.; Medina A, A. L. [ININ, Carretera Mexico-Toluca s/n, 52750 Ocoyoacac, Estado de Mexico (Mexico); Galicia A, G., E-mail: natali_log@hotmail.com [Universidad Veracruzana, Instituto de Ingenieria, Av. Juan Pablo II s/n, Fracc. Costa Verde, 94294 Boca del Rio, Veracruz (Mexico)

2017-09-15

In the present paper, we present the electrochemical evaluation carried out under reductive conditions (molar ratio H{sub 2}:O{sub 2} >5), at 290 degrees Celsius and 8 MPa, of preoxidized 304l Ss with hydrothermal deposits of nanoparticles of TiO{sub 2} and ZrO{sub 2}. The anticorrosion properties of the deposits were studied by Electrochemical Impedance Spectroscopy (EIS) and Linear Polarization Resistance (LPR). After electrochemical tests, the samples were characterized by X-Ray Diffraction (XRD) and Scanning Electron Microscopy (Sem). It was found by EIS that both, ZrO{sub 2} and TiO{sub 2} produce an increase in the charge transfer resistance (R{sub CT}) of preoxidized 304l Ss. At the same time, by LPR we observed that the studied ceramic nano deposits decrease the corrosion rate (Cr) and corrosion current density (i{sub corr}), however, in most of the cases the Electrochemical Corrosion Potential (Ecp) is slightly higher in the presence of the ceramic nano deposits that the one of preoxidized 304l Ss. After holding time at 290 degrees Celsius, when the impedance (Z) increases, the capacitance increases also, which is attributed to a surface increase due to the roughness of the oxide formed at this temperature under a reductive environment. The observed electrochemical behavior has a dependence on the homogeneity and thickness of the deposits, as has been corroborated by Sem and XRD. The best electrochemical results are obtained when two conditions are fulfilled: The bigger the effective coated area and the lower the deposit thickness. (Author)

Graphene as a long-term metal oxidation barrier: worse than nothing.

Science.gov (United States)

Schriver, Maria; Regan, William; Gannett, Will J; Zaniewski, Anna M; Crommie, Michael F; Zettl, Alex

2013-07-23

Anticorrosion and antioxidation surface treatments such as paint or anodization are a foundational component in nearly all industries. Graphene, a single-atom-thick sheet of carbon with impressive impermeability to gases, seems to hold promise as an effective anticorrosion barrier, and recent work supports this hope. We perform a complete study of the short- and long-term performance of graphene coatings for Cu and Si substrates. Our work reveals that although graphene indeed offers effective short-term oxidation protection, over long time scales it promotes more extensive wet corrosion than that seen for an initially bare, unprotected Cu surface. This surprising result has important implications for future scientific studies and industrial applications. In addition to informing any future work on graphene as a protective coating, the results presented here have implications for graphene's performance in a wide range of applications.

Anticorrosion protection of strength bolts

Directory of Open Access Journals (Sweden)

Jiří Votava

2012-01-01

Full Text Available Corrosion damage may, from the technical point of view, cause changes in mechanical and physical characteristics in particular, at the same time it may also cause changes in surface geometry. These aspects are likely to manifest themselves in all steel parts. The presented study looks at corrosion protection in bolts and bolt connections protected by metal coating based on zinc.Four different types of passivation, easily accessible on the Czech market, have been selected for this experiment. They are as follows: first, galvanic plating using white zinc; second, galvanic plating using yellow zinc; third, hot dip galvanizing; fourth, specific type of plating using the technology Dacromet 500 LC. In order to compare the given parameters there have been selected a unified M bolt size of 8 × 30 mm. The experimental part of this study can be further divided into two phases. The initial phase puts stress on the exact specification of the protection layer, namely, the analysis and establishment of the elemental compositon contained in the given coating, its microhardness, weight and thickness. The second phase of the experiment analyses the results of tests according to the norm ČSN ISO 9227 (Salt Fog Test and ČSN ISO 6988 (Sulphur Dioxide Test. With the tests we have concentrated on the initial stages of corrosion degradation and its overall process.

Gamma-irradiation effect on a commercial composite anticorrosive pigment and acidity-to-alkalinity conversion

Science.gov (United States)

Song, Weiqiang; Niu, Kaihui; Wu, Longchao

2016-05-01

A commercial composite anticorrosive pigment based on aluminum dihydrogen tripolyphosphate was studied after exposure to gamma irradiation (Co60, 0, 20, 50, 100 and 150 kGy) using FTIR, XRD, TGA and acid-base titration technologies. Although the FTIR spectra showed that the effect of the irradiation on functional groups in the pigments was not obvious, the decrease in the crystal lattice parameters of the irradiated pigments was observed in the XRD spectra compared to the non-irradiated sample. But the extent of the lattice parameter decrease monotonically with the increase of absorbed dose from 20 to 150 kGy, which was attributed to the decomposition of water and the simultaneous occurrence of lattice damage when the pigments were exposed to gamma rays. Of particular significance was the displayed basicity of the aqueous solutions of the irradiated pigments compared to the acidity of the solution of the non-irradiated pigment, which was attributed to the decomposition of P-OH groups (combined water).

The Properties of Binary and Ternary Ti Based Coatings Produced by Thermionic Vacuum Arc (TVA Technology

Directory of Open Access Journals (Sweden)

Aurelia Mandes

2018-03-01

Full Text Available A series of the multicomponent thin films (binary: Ti-C; Ti-Ag and ternary: Ti-C-Ag; Ti-C-Al were fabricated by Thermionic Vacuum Arc (TVA technology in order to study the wear resistance and the anticorrosion properties. The effects of Ti amount on the microstructure, tribological and morphological properties were subsequently investigated. TVA is an original deposition method using a combination of anodic arc and electron gun systems for the growth of films. The samples were characterized using scanning electron microscope (SEM and a transmission electron microscope (TEM accompanied by selected area electron diffraction (SAED. Tribological properties were studied by a ball-on-disc tribometer in the dry regime and the wettability was assessed by measuring the contact angle with the See System apparatus. Wear Rate results indicate an improved sliding wear behavior for Ti-C-Ag: 1.31 × 10−7 mm3/N m (F = 2 N compared to Ti-C-Al coating wear rate: 4.24 × 10−7 mm3/N m. On the other hand, by increasing the normal load to 3 N an increase to the wear rate was observed for Ti-C-Ag: 2.58 × 10−5 mm3 compared to 2.33 × 10−6 mm3 for Ti-C-Al coating.

Multifunctional substrate of Al alloy based on general hierarchical micro/nanostructures: superamphiphobicity and enhanced corrosion resistance

Science.gov (United States)

Li, Xuewu; Shi, Tian; Liu, Cong; Zhang, Qiaoxin; Huang, Xingjiu

2016-10-01

Aluminum alloys are vulnerable to penetrating and peeling failures in seawater and preparing a barrier coating to isolate the substrate from corrosive medium is an effective anticorrosion method. Inspired by the lotus leaves effect, a wetting alloy surface with enhanced anticorrosion behavior has been prepared via etch, deposition, and low-surface-energy modification. Results indicate that excellent superamphiphobicity has been achieved after the modification of the constructed hierarchical labyrinth-like microstructures and dendritic nanostructures. The as-prepared surface is also found with good chemical stability and mechanical durability. Furthermore, superior anticorrosion behaviors of the resultant samples in seawater are investigated by electrochemical measurements. Due to trapped air in micro/nanostructures, the newly presented solid-air-liquid contacting interface can help to resist the seawater penetration by greatly reducing the interface interaction between corrosive ions and the superamphiphobic surface. Finally, an optimized two-layer perceptron artificial neural network is set up to model and predict the cause-and-effect relationship between preparation conditions and the anticorrosion parameters. This work provides a great potential to extend the applications of aluminum alloys especially in marine engineering fields.

Anticorrosives, encapsulates, catalytic supports and other novel ...

Indian Academy of Sciences (India)

sol–gel production of silica microspheres allows to control: (i) the sizes of final ... microscopy to determine chemical and textural properties of the hybrid ... specific applications (Novak 1993; Hillmyer 2005). ... hybrid materials at low processing temperatures (Ahmad .... plate was brush-painted with the corresponding coating.

Structure, tribological and electrochemical properties of low friction TiAlSiCN/MoSeC coatings

International Nuclear Information System (INIS)

Bondarev, A.V.; Kiryukhantsev-Korneev, Ph.V.; Sheveyko, A.N.; Shtansky, D.V.

2015-01-01

to the presence of MoSe 2 and free carbon-based phases in the tribological contact. The TiAlSiCN/MoSeC coating with a maximal amount of MoSeC also demonstrated superior tribological characteristics in distilled water (CoF ∼ 0.1) and at moderate temperatures up to 300 °C (CoF < 0.1). The electrochemical tests showed that, in general, doping with MoSeC did not negatively affect the coating electrochemical behavior. On the contrary, the MoSeC phase demonstrated small positive effect on the anti-corrosive properties of TiAlSiCN coatings under small polarizations

Structure, tribological and electrochemical properties of low friction TiAlSiCN/MoSeC coatings

Energy Technology Data Exchange (ETDEWEB)

Bondarev, A.V.; Kiryukhantsev-Korneev, Ph.V.; Sheveyko, A.N.; Shtansky, D.V., E-mail: shtansky@shs.misis.ru

2015-02-01

counterpart material. This was attributed to the presence of MoSe{sub 2} and free carbon-based phases in the tribological contact. The TiAlSiCN/MoSeC coating with a maximal amount of MoSeC also demonstrated superior tribological characteristics in distilled water (CoF ∼ 0.1) and at moderate temperatures up to 300 °C (CoF < 0.1). The electrochemical tests showed that, in general, doping with MoSeC did not negatively affect the coating electrochemical behavior. On the contrary, the MoSeC phase demonstrated small positive effect on the anti-corrosive properties of TiAlSiCN coatings under small polarizations.

Fracture of a Brittle-Particle Ductile Matrix Composite with Applications to a Coating System

Science.gov (United States)

Bianculli, Steven J.

In material systems consisting of hard second phase particles in a ductile matrix, failure initiating from cracking of the second phase particles is an important failure mechanism. This dissertation applies the principles of fracture mechanics to consider this problem, first from the standpoint of fracture of the particles, and then the onset of crack propagation from fractured particles. This research was inspired by the observation of the failure mechanism of a commercial zinc-based anti-corrosion coating and the analysis was initially approached as coatings problem. As the work progressed it became evident that failure mechanism was relevant to a broad range of composite material systems and research approach was generalized to consider failure of a system consisting of ellipsoidal second phase particles in a ductile matrix. The starting point for the analysis is the classical Eshelby Problem, which considered stress transfer from the matrix to an ellipsoidal inclusion. The particle fracture problem is approached by considering cracks within particles and how they are affected by the particle/matrix interface, the difference in properties between the particle and matrix, and by particle shape. These effects are mapped out for a wide range of material combinations. The trends developed show that, although the particle fracture problem is very complex, the potential for fracture among a range of particle shapes can, for certain ranges in particle shape, be considered easily on the basis of the Eshelby Stress alone. Additionally, the evaluation of cracks near the curved particle/matrix interface adds to the existing body of work of cracks approaching bi-material interfaces in layered material systems. The onset of crack propagation from fractured particles is then considered as a function of particle shape and mismatch in material properties between the particle and matrix. This behavior is mapped out for a wide range of material combinations. The final section of

The history and future of thermal sprayed galvanically active metallic anticorrosion coatings used on pipelines and steel structures in the oil and gas industry

Energy Technology Data Exchange (ETDEWEB)

Rodijnen, Fred van [Sulzer Metco, Duisburg (Germany)

2008-07-01

Since its invention by M. U. Schoop in the beginning of the 20th century, thermal spray has been used for corrosion protection applications in naval, on-shore, submerged and atmospheric environments. Thermally sprayed coatings of zinc, zinc alloys, aluminum and aluminum alloys are currently the most popular materials used for active corrosion protection of steel and concrete, which can be applied using either of the widely known thermal spray processes of combustion wire or electric arc wire. In the oil and gas exploration and production industry, corrosion protection applications using these technologies have evolved since the early sixties. Thermal spray technology has successfully been used to protect steel-based materials from corrosion in many different fields of application like platforms and pipelines. The most used material in the oil and gas industry is TSA (Thermally Sprayed Aluminum) coating. TSA coatings, with a lifetime of 25 to 30 years, require no maintenance except for cosmetic reasons when painted. The surface temperature of a TSA can go as high as 480 deg C. Although TS (Thermal Spray) is an older process, the number of applications and the number of m{sup 2} it is applied to is still increasing resulting from its maintenance-free and reliable active corrosion-protection features. (author)

Application of artificial neural network and adaptive neuro-fuzzy inference system to investigate corrosion rate of zirconium-based nano-ceramic layer on galvanized steel in 3.5% NaCl solution

International Nuclear Information System (INIS)

Mousavifard, S.M.; Attar, M.M.; Ghanbari, A.; Dadgar, M.

2015-01-01

Highlights: • Film formation of Zr-based conversion coating under different conditions was investigated. • We study the effect of some parameters on anticorrosion performance of conversion coating. • Optimization of processing conditions for surface treatment of galvanized steel was obtained. • Modeling and predicting corrosion current density of treated surfaces was performed using ANN and ANFIS. - Abstract: A nano-ceramic Zr-based conversion solution was prepared and optimization of Zr concentration, pH, temperature and immersion time for the treatment of hot-dip galvanized steel (HDG) was performed. SEM microscopy was utilized to investigate the microstructure and film formation of the layer and the anticorrosion performance of conversion coating was studied using polarization test. Artificial intelligence systems (ANN and ANFIS) were applied on the data obtained from polarization test and the models for predicting corrosion current density values were attained. The outcome of these models showed proper predictability of the methods. The influence of input parameters was discussed and the optimized conditions for Zr-based conversion layer formation on the galvanized steel were obtained as follows: pH 3.8–4.5, Zr concentration of about 100 ppm, ambient temperature and immersion time of about 90 s

Application of artificial neural network and adaptive neuro-fuzzy inference system to investigate corrosion rate of zirconium-based nano-ceramic layer on galvanized steel in 3.5% NaCl solution

Energy Technology Data Exchange (ETDEWEB)

Mousavifard, S.M. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Attar, M.M., E-mail: attar@aut.ac.ir [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Ghanbari, A. [Department of Polymer Engineering and Color Technology, Amirkabir University of Technology, Tehran (Iran, Islamic Republic of); Dadgar, M. [Textile Engineering Department, Neyshabur University, Neyshabur (Iran, Islamic Republic of)

2015-08-05

Highlights: • Film formation of Zr-based conversion coating under different conditions was investigated. • We study the effect of some parameters on anticorrosion performance of conversion coating. • Optimization of processing conditions for surface treatment of galvanized steel was obtained. • Modeling and predicting corrosion current density of treated surfaces was performed using ANN and ANFIS. - Abstract: A nano-ceramic Zr-based conversion solution was prepared and optimization of Zr concentration, pH, temperature and immersion time for the treatment of hot-dip galvanized steel (HDG) was performed. SEM microscopy was utilized to investigate the microstructure and film formation of the layer and the anticorrosion performance of conversion coating was studied using polarization test. Artificial intelligence systems (ANN and ANFIS) were applied on the data obtained from polarization test and the models for predicting corrosion current density values were attained. The outcome of these models showed proper predictability of the methods. The influence of input parameters was discussed and the optimized conditions for Zr-based conversion layer formation on the galvanized steel were obtained as follows: pH 3.8–4.5, Zr concentration of about 100 ppm, ambient temperature and immersion time of about 90 s.

Film Thickness Estimation for the Oil Applied to the Inner Surface of Slim Tubes

Directory of Open Access Journals (Sweden)

Jozef Svetlík

2017-09-01

Full Text Available The article deals with the approximation of the results of experimental measurement of coating of the inner surface of slim pipes with special oil, using a dispersion oil fraction. The reason for such treatment of the inner surface of the tubes is the anti-corrosion protection or various other requirements. The oil manufacturer prescribes the minimum required layer to guarantee the anti-corrosion protection parameters. Therefore, it is advisable to know the most exact coating parameters for different pipe diameters. The measured results give us an assumption of how much oil is sufficient to coat the inside of a pipe. The main idea lies in the correct estimation of coefficients in the three-parameter exponential dependence. For the initial estimates, Nelder–Mead’s minimization method was used. The condition for meeting the lower estimate of the minimum thickness of the oil layer was determined. Following graphic processing of minimization of individual pipe diameters, in some cases, the coefficients were adjusted manually. The result is that the oil thickness depends on the distance of the investigated point from the beginning of the tube, or on the point of entry of the dispersion oil fraction.

Studies on electrodeposition and characterization of the Ni–W–Fe alloys coatings

Energy Technology Data Exchange (ETDEWEB)

Oliveira, Aldrighi Luiz M.; Costa, Josiane D.; Sousa, Mikarla B. de; Alves, José Jailson N. [Department of Chemical Engineering, Federal University of Campina Grande, Av. Aprígio Veloso, 882, 58429-970 Campina Grande (Brazil); Campos, Ana Regina N.; Santana, Renato Alexandre C. [Department of Education, Federal University of Campina Grande, R. Olho da Água da Bica, S. N., 58175-000 Cuité-Pb (Brazil); Prasad, Shiva, E-mail: prasad@deq.ufcg.edu.br [Department of Education, Federal University of Campina Grande, R. Olho da Água da Bica, S. N., 58175-000 Cuité-Pb (Brazil)

2015-01-15

Highlights: • Ni–W–Fe alloy resistant to corrosion has been obtained by electrodeposition. • Optimal temperature and current density for Ni–W–Fe alloy electrodeposition has been found. • Experimental design has been used as optimization tool. • Amorphous Ni–W–Fe alloy has been obtained. - Abstract: Corrosion has been responsible for industrial maintenance cost as well as for industrial accidents. A key to prevent corrosion is to develop advanced materials with highly anti-corrosive properties. The electrodeposition has been one of the most important techniques for obtaining these materials. The objective of this work is to develop and optimize the parameters to obtain a new Ni–W–Fe alloy with high resistance to corrosion. A factorial design 2{sup 2} with 2 center points was used to find the optimal current density and bath temperature for Ni–W–Fe electrodeposition. The influence of such variables on the cathodic current efficiency and polarization resistance were obtained. The alloys obtained with the highest current density (125 mA/cm{sup 2}) and the highest bath temperature (70 °C) had the best anticorrosive properties, which are superior to anticorrosive properties of Ni–W–Fe available in the literature. The obtained alloys had the highest tungsten content compared with other alloys studied of about 46 wt.%. The highest cathodic current efficiency was 34% for the alloy with a chemical composition of 3 wt.% Fe, 29 wt.% W and 68 wt.% Ni.

and phenol–formaldehyde resin

Indian Academy of Sciences (India)

ites after curing process due to the evaporation of initially existing water and ... the prepared coatings improved ultraviolet resistance of. UFP/MPA/SiO2. The best anti-ultraviolet and anticorrosive ... In this article, the design of core–shell composites com- ... Composition of prepared samples and methods of characterization.

Bulletin of Materials Science | Indian Academy of Sciences

Indian Academy of Sciences (India)

Influence of bowl shaped substrate holder on growth of polymeric DLC film in a microwave plasma CVD reactor ... Diamond like carbon (DLC); polymeric DLC; microwave plasma CVD. ... These films are polymeric in nature with moderately high hardness, which may be useful as anti-scratch and anti-corrosive coatings.

Dynamic loading of galvanized parts

Directory of Open Access Journals (Sweden)

Michal Černý

2010-01-01

Full Text Available This work is divided into two parts: the theoretical part includes actual knowledge and points of view about degradation processes in construction materials, anticorrosion protection, zinc coat composition and high frequency fatigue. The laboratory part follow-up existing regulations contents Czech standards and formulate specifications for acquisition of objective information from acceleration la­bo­ra­to­ry tests in condensation chests, mechanical high frequency fatigue tests on pulsator machine and possibilities of evaluation of fatigue tests. Laboratory findings declare to fundamental types of damage of constructions with anticorrosion protection in real loading conditions with dynamic high frequency character. Laboratory tests were made in sulphide and chloride environments.

Corrosion Inhibition of High Speed Steel by Biopolymer HPMC Derivatives

Directory of Open Access Journals (Sweden)

Shih-Chen Shi

2016-07-01

Full Text Available The corrosion inhibition characteristics of the derivatives of biopolymer hydroxypropyl methylcellulose (HPMC, hydroxypropyl methylcellulose phthalate (HPMCP, and hydroxypropyl methylcellulose acetate succinate (HPMCAS film are investigated. Based on electrochemical impedance spectroscopic measurements and potentiodynamic polarization, the corrosion inhibition performance of high speed steel coated with HPMC derivatives is evaluated. The Nyquist plot and Tafel polarization demonstrate promising anti-corrosion performance of HPMC and HPMCP. With increasing film thickness, both materials reveal improvement in corrosion inhibition. Moreover, because of a hydrophobic surface and lower moisture content, HPMCP shows better anti-corrosion performance than HPMCAS. The study is of certain importance for designing green corrosion inhibitors of high speed steel surfaces by the use of biopolymer derivatives.

Effect of Sonification Time on Synthesisi and Corrosion Resistance of Epoxy-Clay Nanocomposite

Directory of Open Access Journals (Sweden)

Niloufar Bahrami Panah

2016-09-01

Full Text Available In recent years many research works have been carried out on anti-corrosive nanocomposites coatings containing mineral reinforcements. The most important criteria in these attempts are polymerization method and the type of matrix and reinforcement of nanocomposites. In this regard, the physical and mechanical properties of the polymers in which a small amount of filler is used can be improved. In this research, an epoxy-clay nanocomposite was synthesized by in-situ polymerization method using a resin matrix based on bisphenol-A type epoxy and montmorillonite clay (Closite 15A. The treatment was used at different ultrasonic stirring times to disperse 1-4 weight percentages of clay particles into the matrix. The structure of synthesized epoxy-clay nanocomposite was studied by scanning electron microscopy and X-ray diffraction techniques. The average size of clay particles was determined by X-ray diffraction measurement. Then, anti-corrosion properties of epoxy-clay coatings, prepared under different ultrasonic durations and applied on carbon steel panels, were investigated by Tafel and electrochemical impedance spectroscopy techniques. For this purpose, the carbon steel panels coated with these coatings were immersed in 3.5% sodium chloride solution and tested at different immersion times. The results indicated that a nanocomposite containing 1% clay, synthesized, stirred 60 min ultrasonically, produced smaller particle size, lower corrosion current density and higher coating corrosion resistance than the other composite formulations. This nanocomposite provided superior protection against corrosion in sodium chloride solution.

Development of Novel Corrosion Techniques for a Green Environment

Directory of Open Access Journals (Sweden)

Zaki Ahmad

2012-01-01

Full Text Available The synergistic effect of air pollution, brown clouds and greenhouse gasses is deleterious to human health and industrial products. The use of toxic inhibitors, chemicals in water treatment plants, and anti-fouling agents in desalination plants has contributed to the greenhouse effect. Conventional anti-corrosion techniques such as paints, coatings, inhibitor treatments, and cathodic protection paid no regard to greenhouse effect. Work on eco-friendly anti-corrosion techniques is scanty and largely proprietary. The use of nano-TiO2 particles introduced in alkyds and polyurethane-based coatings showed a higher corrosion resistance compared to conventional TiO2 coatings with significant photocatalytic activity to kill bacteria. The use of UV radiations for photo-inhibition of stainless steel in chloride solution can replace toxic inhibitors. Corrosion inhibition has also been achieved by using natural materials such as polymers instead of toxic chemical inhibitors, without adverse environmental impact. TiO2 films exposed to UV radiation have shown the capability to protect the steel without sacrificing the film. Self-healing materials with encapsulated nanoparticles in paints and coatings have shown to heal the defects caused by corrosion. These innovative techniques provide a direction to the corrosion scientists, engineers, and environmentalists who are concerned about the increasing contamination of the planet and maintaining a green environment.

Superhydrophobic honeycomb-like cobalt stearate thin films on aluminum with excellent anti-corrosion properties

Science.gov (United States)

Xiong, Jiawei; Sarkar, D. K.; Chen, X.-Grant

2017-06-01

Superhydrophobic cobalt stearate thin films with excellent anti-corrosion properties were successfully fabricated on aluminum substrates via electrodeposition process. The water-repellent properties were attributed to the honeycomb-like micro-nano structure as well as low surface energy of cobalt stearate. The correlation between the surface morphology, composition as well as wetting properties and the molar ratio of inorganic cobalt salt (Co(NO3)2) and organic stearic acid (SA) abbreviated as Co/SA, in the electrolyte were studied carefully. The optimum superhydrophobic surface obtained on the electrodeposited cathodic aluminum substrate, in the mixed ethanolic solution with Co/SA molar ratio of 0.2, was found to have a maximum contact angle of 161°. The polarization resistance of superhydrophobic aluminum substrates was calculated as high as 1591 kΩ cm2, which is determined to be two orders of magnitude larger than that of the as-received aluminum substrate as 27 kΩ cm2. Electrochemical impedance spectroscopy (EIS) was also employed to evaluate the corrosion resistance properties of these samples. Furthermore, electrical equivalent circuits (EEC) have been suggested in order to better understand the corrosion phenomena on these surfaces based on the corresponding EIS data.

Electrochemical performance of electroactive poly(amic acid)-Cu{sup 2+} composites

Energy Technology Data Exchange (ETDEWEB)

Yan, Ying [Alan G. MacDiarmid Institute, College of Chemistry, Jilin University, Changchun, 130012 (China); Li, Fangfei [State Key Lab of Superhard Materials, Jilin University, Changchun 130012 (China); Hanlon, Ashley M.; Berda, Erik B. [Department of Chemistry and Materials Science Program, University of New Hampshire, Durham, New Hampshire 03824 (United States); Liu, Xincai; Wang, Ce [Alan G. MacDiarmid Institute, College of Chemistry, Jilin University, Changchun, 130012 (China); Chao, Danming, E-mail: chaodanming@jlu.edu.cn [Alan G. MacDiarmid Institute, College of Chemistry, Jilin University, Changchun, 130012 (China)

2017-01-15

Graphical abstract: Electroactive poly(amic acid)-Cu{sup 2+} (EPAA-Cu) composites on the substrates have been prepared, whose electrochemical properties, including electroactivity, electrochromism and anticorrosion, reveal drastic enhancement after incorporation of Cu{sup 2+} ions. - Highlights: • The electroactive poly(amic acid)-Cu{sup 2+} (EPAA-Cu) composites were prepared. • A significant current enhancement phenomenon of EPAA-Cu/ITO electrodes was observed. • EPAA-Cu/ITO electrochromic electrodes reveals a shorter switching times. • Excellent corrosive protection for the CS was achieved by incorporating Cu{sup 2+} ions. - Abstract: Electroactive poly(amic acid)-Cu{sup 2+} (EPAA-Cu) composites on substrates were successfully prepared via nucleophilic polycondensation followed by the use of an immersing method. Analysis of the structure properties of EPAA-Cu composites was performed using scanning electron microscopy (SEM), X-ray photoelectron spectra (XPS) and Fourier-transform infrared spectra (FTIR). A significant current enhancement phenomenon of EPAA-Cu/ITO electrodes was found as evident from cyclic voltammetry (CV) measurements. In addition, Cu{sup 2+} ions were incorporated into the composites and had a positive effect on their electrochromic behaviors decreasing their switching times. The anticorrosive performance of EPAA-Cu composites coatings on the carbon steel in 3.5 wt% NaCl solution were also investigated in detail using tafel plots analysis and electrochemical impedance spectroscopy. The anticorrosive ability of these coatings significantly enhanced through the incorporation of Cu{sup 2+} ions.

Formation of a cerium conversion coating on magnesium alloy using ascorbic acid as additive. Characterisation and anticorrosive properties of the formed films

OpenAIRE

A.P. Loperena; I.L. Lehr; S.B. Saidman.

2016-01-01

Cerium-based conversion coatings were formed on AZ91D magnesium alloy by immersion of the substrate in solutions containing Ce(NO3)3, H2O2 and ascorbic acid (HAsc). The characterisation of the films was performed by electrochemical and surface analysis techniques such as SEM, EDS, X-ray diffraction and X-ray photoelectron spectroscopy (XPS). The degree of corrosion protection achieved was evaluated in simulated physiological solution by the open circuit potential monitoring, polarisation tech...

Thin polycrystalline diamond films protecting zirconium alloys surfaces: From technology to layer analysis and application in nuclear facilities

Energy Technology Data Exchange (ETDEWEB)

Ashcheulov, P. [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Škoda, R.; Škarohlíd, J. [Czech Technical University in Prague, Faculty of Mechanical Engineering, Technická 4, Prague 6, CZ-160 07 (Czech Republic); Taylor, A.; Fekete, L.; Fendrych, F. [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Vega, R.; Shao, L. [Texas A& M University, Department of Nuclear Engineering TAMU-3133, College Station, TX TX 77843 (United States); Kalvoda, L.; Vratislav, S. [Faculty of Nuclear Science and Physical Engineering, Czech Technical University in Prague, Brehova 7, CZ-115 19, Prague 1 (Czech Republic); Cháb, V.; Horáková, K.; Kůsová, K.; Klimša, L.; Kopeček, J. [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Sajdl, P.; Macák, J. [University of Chemistry and Technology, Power Engineering Department, Technická 3, Prague 6, CZ-166 28 (Czech Republic); Johnson, S. [Nuclear Fuel Division, Westinghouse Electric Company, 5801 Bluff Road, Hopkins, SC 29209 (United States); Kratochvílová, I., E-mail: krat@fzu.cz [Institute of Physics, Academy of Sciences Czech Republic v.v.i, Na Slovance 2, CZ-182 21, Prague 8 (Czech Republic); Faculty of Nuclear Science and Physical Engineering, Czech Technical University in Prague, Brehova 7, CZ-115 19, Prague 1 (Czech Republic)

2015-12-30

Graphical abstract: - Highlights: • In this work we showed that films prepared by MW-LA-PECVD technology can be used as anticorrosion protective layer for Zircaloy2 nuclear fuel claddings at elevated temperatures (950 °C) when α phase of zirconium changes to β phase (more opened for oxygen/hydrogen diffusion). Quality of PCD films was examined by Raman spectroscopy, XPS, SEM, AFM and SIMS analysis. • The polycrystalline diamond films were of high quality - without defects and contaminations. After hot steam oxidation (950 °C) a high level of structural integrity of PCD layer was observed. Both sp{sup 2} and sp{sup 3} C phases were present in the protective PCD layer. Higher resistance and a lower degree of impedance dispersion was found in the hot steam oxidized PCD coated Zircaloy2 samples, which may suggest better protection of the Zircaloy2 surface. The PCD layer blocks the hydrogen diffusion into the Zircaloy2 surface thus protecting the material from degradation. • Hot steam oxidation tests confirmed that PCD coated Zircaloy2 surfaces were effectively protected against corrosion. Presented results demonstrate that the PCD anticorrosion protection can significantly prolong service life of Zircaloy2 nuclear fuel claddings in nuclear reactors even at elevated temperatures. - Abstract: Zirconium alloys can be effectively protected against corrosion by polycrystalline diamond (PCD) layers grown in microwave plasma enhanced linear antenna chemical vapor deposition apparatus. Standard and hot steam oxidized PCD layers grown on Zircaloy2 surfaces were examined and the specific impact of polycrystalline Zr substrate surface on PCD layer properties was investigated. It was found that the presence of the PCD coating blocks hydrogen diffusion into the Zircaloy2 surface and protects Zircaloy2 material from degradation. PCD anticorrosion protection of Zircaloy2 can significantly prolong life of Zircaloy2 material in nuclear reactors even at temperatures above Zr

Novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy.

Science.gov (United States)

She, Zuxin; Li, Qing; Wang, Zhongwei; Li, Longqin; Chen, Funan; Zhou, Juncen

2012-08-01

A novel method for controllable fabrication of a superhydrophobic CuO surface on AZ91D magnesium alloy is reported in this paper. Hierarchical structure composed of micro/nano-featherlike CuO was obtained by electrodeposition of Cu-Zn alloy coating and subsequently an electrochemical anodic treatment in alkaline solution. After modification with lauric acid, the surface became hydrophobicity/superhydrophobicity. The formation of featherlike CuO structures was controllable by varying the coating composition. By applying SEM, ICP-AES, and water contact angle analysis, the effects of coating composition on the surface morphology and hydrophobicity of the as-prepared surfaces were detailedly studied. The results indicated that at the optimal condition, the surface showed a good superhydrophobicity with a water contact angle as high as 155.5 ± 1.3° and a sliding angle as low as about 3°. Possible growth mechanism of featherlike CuO hierarchical structure was discussed. Additionally, the anticorrosion effect of the superhydrophobic surface was studied by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) measurements. The interface model for anticorrosion mechanism of superhydrophobic surface in corrosive medium was proposed. Besides, the mechanical stability test indicated that the resulting superhydrophobic surfaces have good mechanical stability.

Improvement of Adhesion Properties and Corrosion Resistance of Sol-Gel Coating on Zinc.

Science.gov (United States)

Savignac, Pauline; Menu, Marie-Joëlle; Gressier, Marie; Denat, Bastien; Khadir, Yacine El; Manov, Stephan; Ansart, Florence

2018-05-03

Corrosion is a major problem for durability of many metals and alloys. Among the efficient classical surface treatments, chromate-based treatments must be banished from industrial use due to their toxicity. At the same time, sol-gel routes have demonstrated high potential to develop an efficient barrier effect against aggressive environments. By this process, the anti-corrosion property can be also associated to others in the case of the development of multi-functional hybrid coatings. In this paper, the main goal is precisely to improve both the corrosion resistance and the adhesion properties of phosphated zinc substrates by the deposition of a hybrid (organic-inorganic) sol-gel layer. To reach this double objective, a choice between two formulations 3-glycidoxypropyltrimethoxysilane (GPTMS)/aluminum-tri-sec-butoxide (ASB) and 3-(trimethoxysilyl)propylmethacrylate (MAP)/tetraethylorthosilicate (TEOS) was firstly made based on the results obtained by microstructural characterizations using SEM, optical analysis, and mechanical characterization such as shock and/or scratch tests (coupled to climatic chamber and salt spray exposure). Several investigations were performed in this study, and the best formulation and performances of the system were obtained by adding a new precursor (1-[3-(trimethoxysilyl)propyl]ureido-UPS) under controlled conditions, as detailed in this paper.

Electropolymerization of poly (aniline-co-o-anisidine) on copper and its anticorrosion properties

International Nuclear Information System (INIS)

Ozyilmaz, A T

2008-01-01

Poly(aniline-co-o-anisidine) of copolymer coatings was synthesized on the copper surface (Cu) with two different amounts of p-toluenesulfonic acid (p-TSA) added to the aqueous sodium oxalate (NaOX) solution. The copper substrates in NaOX solutions containing p-TSA acid had a fairly reliable passive surface mainly due to the formation of copper (II) oxalate layer. The addition of p-TSA acid to the working electrolyte contributed to both the amount of copolymer deposition (growth) and that of copolymer coated per unit time of electropolymerization (growth rate). The growth of copolymer coating on Cu electrode was characterized by scanning electron microscopy. The corrosion performances of copolymer coatings were investigated in 3.5% NaCl solution with anodic polarization curves and electrochemical impedance spectroscopy. The results showed that p-TSA acid led to the diminishing of the permeability of the copolymer films. The copolymer coatings exhibited an effective barrier property on copper electrode and a remarkable anodic protection to substrate for longer exposure time

Flame spraying of polymers

International Nuclear Information System (INIS)

Varacalle, D.J. Jr.; Zeek, D.P.; Couch, K.W.; Benson, D.M.; Kirk, S.M.

1997-01-01

Statistical design-of-experiment studies of the thermal spraying of polymer powders are presented. Studies of the subsonic combustion (i.e., Flame) process were conducted in order to determine the quality and economics of polyester and urethane coatings. Thermally sprayed polymer coatings are of interest to several industries for anticorrosion applications, including the chemical, automotive, and aircraft industries. In this study, the coating design has been optimized for a site-specific application using Taguchi-type fractional-factorial experiments. Optimized coating designs are presented for the two powder systems. A substantial range of thermal processing conditions and their effect on the resultant polymer coatings is presented. The coatings were characterized by optical metallography, hardness testing, tensile testing, and compositional analysis. Characterization of the coatings yielded the thickness, bond strength, Knoop microhardness, roughness, deposition efficiency, and porosity. Confirmation testing was accomplished to verify the coating designs

Metallic copper corrosion rates, moisture content, and growth medium influence survival of copper ion-resistant bacteria

DEFF Research Database (Denmark)

Elguindi, J; Moffitt, S; Hasman, Henrik

2010-01-01

of both copper ion-resistant E. coli and E. faecium strains when samples in rich medium were spread in a thin, moist layer on copper alloys with 85% or greater copper content. E. coli strains were rapidly killed under dry conditions, while E. faecium strains were less affected. Electroplated copper...... on electroplated copper surfaces with benzotriazole coating and thermal oxide coating compared to surfaces without anti-corrosion treatment. Control of surface corrosion affected the level of copper ion influx into bacterial cells, which contributed directly to bacterial killing....

Anodic Oxidation of Carbon Steel at High Current Densities and Investigation of Its Corrosion Behavior

Science.gov (United States)

Fattah-Alhosseini, Arash; Khan, Hamid Yazdani

2017-06-01

This work aims at studying the influence of high current densities on the anodization of carbon steel. Anodic protective coatings were prepared on carbon steel at current densities of 100, 125, and 150 A/dm2 followed by a final heat treatment. Coatings microstructures and morphologies were analyzed using X-ray diffraction (XRD) and scanning electron microscope (SEM). The corrosion resistance of the uncoated carbon steel substrate and the anodic coatings were evaluated in 3.5 wt pct NaCl solution through electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization measurements. The results showed that the anodic oxide coatings which were prepared at higher current densities had thicker coatings as a result of a higher anodic forming voltage. Therefore, the anodized coatings showed better anti-corrosion properties compared to those obtained at lower current densities and the base metal.

Applications of cathodic protection for the protection of aqueous and soil corrosion of power plant components

International Nuclear Information System (INIS)

Sinha, A.K.; Mitra, A.K.; Bhakta, U.C.; Sanyal, S.K.

2000-01-01

Power plant components exposed to environments such as water and soil are susceptible to severe corrosion. Many times the effect of corrosion in power plant components can be catastrophic. The problem is aggravated for underground pipelines due to additional factors such as large network of pipelines, proximity to earth mat, high voltage transmission lines, corrosive chemicals, inadequate approach etc. Other components such as condenser water boxes, internals of pipelines, clarifier bridge structures, cooling water inlet gates and pipes etc. which are in continuous contact with water, are subjected to severe corrosion. The nature and locations of all such components are at places which are not accessible for routine maintenance and hence they require long term reliable protection against corrosion. Experience has shown that anti-corrosive coatings are inadequate in preventing corrosion and due to their location regular maintenance coatings are also not feasible. Under such circumstances the applications of cathodic protection provides a long term solution the design of cathodic protection, for such applications differs from the commonly employed cathodic protection for cross-country pipelines and submerged structures due to other complexities in the plant region and maintenance of the applied system. The present paper intends to discuss the applications of cathodic protection with suitable anti-corrosive coatings for protection of various power plant components and the specific features of each type of application. (author)

Enhancement Corrosion Resistance of (γ-Glycidyloxypropyl-Silsesquioxane-Titanium Dioxide Films and Its Validation by Gas Molecule Diffusion Coefficients Using Molecular Dynamics (MD Simulation

Directory of Open Access Journals (Sweden)

Haiyan Wang

2014-01-01

Full Text Available Based on silsesquioxanes (SSO derived from the hydrolytic condensation of (γ-glycidyloxypropyltrimethoxysilane (GPMS and titanium tetrabutoxide (TTB, hybrid films on aluminum alloy (AA, film-GPMS-SSO (f-GS and f-GS-TTBi% (f-GSTT5%–25%, i = 5, 10, 15, 20 and 25 wt%, were prepared and tested by electrochemical measurements with typical potentiodynamic polarization curves. The Icorr values of the samples were significantly lower, comparing with the Icorr values of the f-GS, AA and f-GS modified tetraethoxysilane (TEOS in the previous study, which implies that the TTB5%–25% (TiO2 additions in the coatings indeed enhance the electrochemical corrosion resistance. Correlations between the film structures and anticorrosion properties were discussed. To validate the corresponding anticorrosion experiment results, different 3D-amorphous cubic unit cells were employed as models to investigate the self-diffusion coefficient (SDC for SO2, NO2 and H2O molecules by molecular dynamics (MD simulation. All of the SDCs calculated for SO2, NO2 and H2O diffusing in f-GSTT5%–25% cells were less than the SDCs in f-GS. These results validated the corresponding anticorrosion experiment results.

Thermally joining and/or coating or thermally separating the workpieces having heat-sensitive coating, comprises restoring coating by thermally coating the coating material after thermally joining and/or coating or thermally separating

OpenAIRE

Riedel, Frank; Winkelmann, Ralf; Puschmann, Markus

2011-01-01

The method for thermally joining and/or coating or thermally separating the workpieces (1), which have a heat-sensitive coating (2), comprises restoring the coating by thermally coating a coating material (3) after thermally joining and/or coating or thermally separating the workpieces. A part of the thermal energy introduced in the workpiece for joining and/or coating or separating or in the workpieces is used for thermally coating the coating material. Two workpieces are welded or soldered ...

Corrosion and protection of metals in the rural atmosphere of El Pardo Spain (PATINA/CYTED project)

International Nuclear Information System (INIS)

Simancas, J.; Castano, J. G.; Morcillo, M.

2003-01-01

Atmospheric corrosion tests of metallic and organic coatings on steel, zinc and aluminium have been conducted in el Pardo (Spain) as part of the PATINA/CYTED project Anticorrosive Protection of Metals in the Atmosphere. This is a rural atmosphere with the following ISO corrosivity categories: C2 (Fe), C'' (Zn), Cu (Cu) and C1 (Al). Its average temperature and relative humidity is 13 degree centigrade and 62.8, respectively, and it has low SO 2 and C1''- contents. Results of 42 months exposure are discussed. Atmospheric exposure tests were carried out for the following types of coatings: conventional paint coatings for steel and hot-dip galvanized steel (group 1), new painting technologies for steel and galvanized steel (group 2), zinc-base metallic coatings (group 3), aluminium-base metallic coatings (group 4), coatings on aluminium (group 5) and coil-coatings on steel, hot-dip galvanized steel and 55% Al-Zn coated steel (group 6). (Author) 9 refs

Fast and low-cost method to fabricate large-area superhydrophobic surface on steel substrate with anticorrosion and anti-icing properties

Energy Technology Data Exchange (ETDEWEB)

Yan, Wei; Liu, Hongtao, E-mail: liuht100@126.com; Sun, Qinghe; Zhu, Wei [College of Materials Science and Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China); Chen, Tianchi [College of Mechanical and Electrical Engineering, China University of Mining and Technology, Xuzhou, Jiangsu 221116 (China)

2016-07-15

A facile and quick fabrication method was proposed to prepare superhydrophobic surfaces on iron substrate by chemical immersion and subsequent stearic acid modification. The association between wettability and surface morphology was studied through altering the copper ion concentration and immersion time. Surface tension instrument, scanning electron microscopy, x-ray diffraction, x-ray photoelectron spectroscopy, and electrochemical workstation were used to characterize the wettability, physical morphology, chemical composition, and corrosion resistance ability of the prepared film. Results showed that both the rough micro/nanostructures and low surface energy material play critical roles in surface wettability. The superhydrophobic film achieved a better anticorrosion property compared to barrier iron by analysis of open circuit potential, potentiodynamic polarization curves, and Nyquist plots. In addition, the superhydrophobic surface showed excellent performance of acid and alkali resistance, anti-icing, and self-cleaning through a series of environmental tests. This study provides a valid method for quick-preparation of the stable superhydrophobic surfaces, which has a promising application in steel buildings and facilities.

Deposition of SiOx on Metal Surface with a DBD Plasma Gun at Atmospheric Pressure for Corrosion Prevention

International Nuclear Information System (INIS)

Han Erli; Chen Qiang; Zhang Yuefei; Chen Fei; Ge Yuanjing

2007-01-01

In this study, SiO x films were deposited by a dielectric barrier discharge (DBD) plasma gun at an atmospheric pressure. The relationship of the film structures with plasma powers was investigated by Fourier transform infrared spectroscopy (FTIR), and scanning electron microscope (SEM). It was shown that an uniform and cross-linking structure film was formed by the DBD gun. As an application, the SiO x films were deposited on a carbon steel surface for the anti-corrosion purpose. The experiment was carried out in a 0.1 M NaCl solution. It was found that a very good anti-corrosive property was obtained, i.e., the corrosion rate was decreased c.a. 15 times in 5% NaCl solution compared to the non-SiO x coated steel, as detected by the potentiodynamic polarization measurement

European coatings conference - Marine coatings. Proceedings

Energy Technology Data Exchange (ETDEWEB)

NONE

2008-07-01

This volume contains 13 lectures (manuscripts or powerpoint foils) with the following topics: 1. Impact of containerization on polyurethane and polyurea in marine and protective coatings (Malte Homann); 2. The application of combinatorial/high-throughput methods to the development of marine coatings (Bret Chisholm); 3. Progress and perspectives in the AMBIO (advanced nanostructured surfaces for the control of biofouling) Project (James Callow); 4. Release behaviour due to shear and pull-off of silicone coatings with a thickness gradient (James G. Kohl); 5. New liquid rheology additives for high build marine coatings (Andreas Freytag); 6. Effective corrosion protection with polyaniline, polpyrrole and polythiophene as anticorrosice additives for marine paints (Carlos Aleman); 7. Potential applications of sol gel technology for marine applications (Robert Akid); 8: Performance of biocide-free Antifouling Coatings for leisure boats (Bernd Daehne); 9. Novel biocidefree nanostructured antifouling coatings - can nano do the job? (Corne Rentrop); 10. One component high solids, VOC compliant high durability finish technology (Adrian Andrews); 11. High solid coatings - the hybrid solution (Luca Prezzi); 12. Unique organofunctional silicone resins for environmentally friendly high-performance coatings (Dieter Heldmann); 13. Silicone-alkyd paints for marine applications: from battleship-grey to green (Thomas Easton).

In situ crystallized zirconium phenylphosphonate films with crystals vertically to the substrate and their hydrophobic, dielectric, and anticorrosion properties.

Science.gov (United States)

Cui, Zhaohui; Zhang, Fazhi; Wang, Lei; Xu, Sailong; Guo, Xiaoxiao

2010-01-05

The in situ crystallization technique has been utilized to fabricate zirconium phenylphosphonate (ZrPP) films with their hexagonal crystallite perpendicular to the copper substrate. The micro/nano roughness surface structure, as well as the intrinsic hydrophobic characteristic of the surface functional groups, affords ZrPP films excellent hydrophobicity with water contact angle (CA) ranging from 134 degrees to 151 degrees , without any low-surface-energy modification. Particularly, in the corrosive solutions such as acidic or basic solutions over a wide pH from 2 to 12, no obvious fluctuation in CA was observed for all the ZrPP film. The k values of the hydrophobic ZrPP films are in the low-k range (k feature is proposed to bear ZrPP film a more stable low-k value in an ambient atmosphere. Besides, the polarization current of ZrPP films is reduced by 2 orders of magnitude, compared to that of the untreated copper substrate. Even deposited in a vacuum oven for 30 days at room temperature, ZrPP films also show excellent corrosion resistance, indicating a stable anticorrosion property.

Chemical pretreatment of continuous galvanized steel sheet in the automotive industry

OpenAIRE

Kuhm, P.

2013-01-01

Since several years, new products appeared on the market replacing classic phosphate – based conversioncoatings. This presentation will focus on the replacement of tricationic zinc phosphating systems for theautomotive industry. The basic chemistry and coating properties are presented.In the second part of the presentation, an outlook will be given on anti-corrosion packages for the comingdecade. An example of a very lean automotive paint shop will be discussed.

Protection of welded joints against corrosion degradation

Directory of Open Access Journals (Sweden)

Jiří Votava

2013-01-01

Full Text Available Welded joints form an integral part of steel constructions. Welded joints are undetachable joints, which are however subjects of corrosion processes. The internal energy increases during the fusion welding especially in the heat affected places around the welded joint, which become initiating spot of corrosion degradation.The aim of the experiment is to put a welded joint produced by the MAG method to a test of corrosion degradation under the conditions of the norm ČSN ISO 9227 (salt-spray test. Organic and inorganic anticorrosion protections were applied on welded beads. First of all, there were prepared welded beads using the method MAG; secondly, metallographical analyses of welded metal, heat affected places and base material were processed. Further, microhardness as well as analysis of chemical composition using the EDS microscope were analysed. Based on a current trend in anticorrosion protections, there were chosen three types of protective coatings. First protective system was a double-layer synthetic system, where the base layer is formed by paint Pragroprimer S2000 and the upper layer by finishing paint Industrol S 2013. Second protective system is a duplex system formed by a combination of a base zinc coating with Zinorex paint. The last protective system was formed by zinc dipping only. Corrosion resistance of the individual tested samples was evaluated based on degradation of protective coating. The corrosion origin as well as the corrosion process were observed, the main criteria was the observation of welded bead.

Nanoparticle/Polymer Nanocomposite Bond Coat or Coating

Science.gov (United States)

Miller, Sandi G.

2011-01-01

This innovation addresses the problem of coatings (meant to reduce gas permeation) applied to polymer matrix composites spalling off in service due to incompatibility with the polymer matrix. A bond coat/coating has been created that uses chemically functionalized nanoparticles (either clay or graphene) to create a barrier film that bonds well to the matrix resin, and provides an outstanding barrier to gas permeation. There is interest in applying clay nanoparticles as a coating/bond coat to a polymer matrix composite. Often, nanoclays are chemically functionalized with an organic compound intended to facilitate dispersion of the clay in a matrix. That organic modifier generally degrades at the processing temperature of many high-temperature polymers, rendering the clay useless as a nano-additive to high-temperature polymers. However, this innovation includes the use of organic compounds compatible with hightemperature polymer matrix, and is suitable for nanoclay functionalization, the preparation of that clay into a coating/bondcoat for high-temperature polymers, the use of the clay as a coating for composites that do not have a hightemperature requirement, and a comparable approach to the preparation of graphene coatings/bond coats for polymer matrix composites.

Preliminary coating design and coating developments for ATHENA

DEFF Research Database (Denmark)

Jakobsen, Anders Clemen; Ferreira, Desiree Della Monica; Christensen, Finn Erland

2011-01-01

We present initial novel coating design for ATHENA. We make use of both simple bilayer coatings of Ir and B4C and more complex constant period multilayer coatings to enhance the effective area and cover the energy range from 0.1 to 10 keV. We also present the coating technology used...... for these designs and present test results from coatings....

Electrocurtain coating process for coating solar mirrors

Science.gov (United States)

Kabagambe, Benjamin; Boyd, Donald W.; Buchanan, Michael J.; Kelly, Patrick; Kutilek, Luke A.; McCamy, James W.; McPheron, Douglas A.; Orosz, Gary R.; Limbacher, Raymond D.

2013-10-15

An electrically conductive protective coating or film is provided over the surface of a reflective coating of a solar mirror by flowing or directing a cation containing liquid and an anion containing liquid onto the conductive surface. The cation and the anion containing liquids are spaced from, and preferably out of contact with one another on the surface of the reflective coating as an electric current is moved through the anion containing liquid, the conductive surface between the liquids and the cation containing liquid to coat the conductive surface with the electrically conductive coating.

Characterization of steam generated anti-corrosive oxide films on Aluminium alloys

DEFF Research Database (Denmark)

Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

2014-01-01

of hexavalent chromium is strictly regulated due to its toxic nature and suspected carcinogenicity. So, it is highly imperative to develop other alternatives for chrome conversion coatings. Treatment of aluminium with natural water at elevated temperatures results in the formation of different forms...

Active coatings technologies for tailorable military coating systems

Science.gov (United States)

Zunino, J. L., III

2007-04-01

The main objective of the U.S. Army's Active Coatings Technologies Program is to develop technologies that can be used in combination to tailor coatings for utilization on Army Materiel. The Active Coatings Technologies Program, ACT, is divided into several thrusts, including the Smart Coatings Materiel Program, Munitions Coatings Technologies, Active Sensor packages, Systems Health Monitoring, Novel Technology Development, as well as other advanced technologies. The goal of the ACT Program is to conduct research leading to the development of multiple coatings systems for use on various military platforms, incorporating unique properties such as self repair, selective removal, corrosion resistance, sensing, ability to modify coatings' physical properties, colorizing, and alerting logistics staff when tanks or weaponry require more extensive repair. A partnership between the U.S. Army Corrosion Office at Picatinny Arsenal, NJ along with researchers at the New Jersey Institute of Technology, NJ, Clemson University, SC, University of New Hampshire, NH, and University of Massachusetts (Lowell), MA, are developing the next generation of Smart Coatings Materiel via novel technologies such as nanotechnology, Micro-electromechanical Systems (MEMS), meta-materials, flexible electronics, electrochromics, electroluminescence, etc. This paper will provide the reader with an overview of the Active Coatings Technologies Program, including an update of the on-going Smart Coatings Materiel Program, its progress thus far, description of the prototype Smart Coatings Systems and research tasks as well as future nanotechnology concepts, and applications for the Department of Defense.

Flow coating apparatus and method of coating

Science.gov (United States)

Hanumanthu, Ramasubrahmaniam; Neyman, Patrick; MacDonald, Niles; Brophy, Brenor; Kopczynski, Kevin; Nair, Wood

2014-03-11

Disclosed is a flow coating apparatus, comprising a slot that can dispense a coating material in an approximately uniform manner along a distribution blade that increases uniformity by means of surface tension and transfers the uniform flow of coating material onto an inclined substrate such as for example glass, solar panels, windows or part of an electronic display. Also disclosed is a method of flow coating a substrate using the apparatus such that the substrate is positioned correctly relative to the distribution blade, a pre-wetting step is completed where both the blade and substrate are completed wetted with a pre-wet solution prior to dispensing of the coating material onto the distribution blade from the slot and hence onto the substrate. Thereafter the substrate is removed from the distribution blade and allowed to dry, thereby forming a coating.

Lotus Dust Mitigation Coating and Molecular Adsorber Coating

Science.gov (United States)

O'Connor, Kenneth M.; Abraham, Nithin S.

2015-01-01

NASA Goddard Space Flight Center has developed two unique coating formulations that will keep surfaces clean and sanitary and contain contaminants.The Lotus Dust Mitigation Coating, modeled after the self-cleaning, water-repellant lotus leaf, disallows buildup of dust, dirt, water, and more on surfaces. This coating, has been successfully tested on painted, aluminum, glass, silica, and some composite surfaces, could aid in keeping medical assets clean.The Molecular Adsorber Coating is a zeolite-based, sprayable molecular adsorber coating, designed to prevent outgassing in materials in vacuums. The coating works well to adsorb volatiles and contaminates in manufacturing and processing, such as in pharmaceutical production. The addition of a biocide would also aid in controlling bacteria levels.

Combustion chemical vapor desposited coatings for thermal barrier coating systems

Energy Technology Data Exchange (ETDEWEB)

Hampikian, J.M.; Carter, W.B. [Georgia Institute of Technology, Atlanta, GA (United States)

1995-10-01

The new deposition process, combustion chemical vapor deposition, shows a great deal of promise in the area of thermal barrier coating systems. This technique produces dense, adherent coatings, and does not require a reaction chamber. Coatings can therefore be applied in the open atmosphere. The process is potentially suitable for producing high quality CVD coatings for use as interlayers between the bond coat and thermal barrier coating, and/or as overlayers, on top of thermal barrier coatings.

Tablet coating by injection molding technology - Optimization of coating formulation attributes and coating process parameters.

Science.gov (United States)

Desai, Parind M; Puri, Vibha; Brancazio, David; Halkude, Bhakti S; Hartman, Jeremy E; Wahane, Aniket V; Martinez, Alexander R; Jensen, Keith D; Harinath, Eranda; Braatz, Richard D; Chun, Jung-Hoon; Trout, Bernhardt L

2018-01-01

We developed and evaluated a solvent-free injection molding (IM) coating technology that could be suitable for continuous manufacturing via incorporation with IM tableting. Coating formulations (coating polymers and plasticizers) were prepared using hot-melt extrusion and screened via stress-strain analysis employing a universal testing machine. Selected coating formulations were studied for their melt flow characteristics. Tablets were coated using a vertical injection molding unit. Process parameters like softening temperature, injection pressure, and cooling temperature played a very important role in IM coating processing. IM coating employing polyethylene oxide (PEO) based formulations required sufficient room humidity (>30% RH) to avoid immediate cracks, whereas other formulations were insensitive to the room humidity. Tested formulations based on Eudrajit E PO and Kollicoat IR had unsuitable mechanical properties. Three coating formulations based on hydroxypropyl pea starch, PEO 1,000,000 and Opadry had favorable mechanical (35% elongation, >95×10 4 J/m 3 toughness) and melt flow (>0.4g/min) characteristics, that rendered acceptable IM coats. These three formulations increased the dissolution time by 10, 15 and 35min, respectively (75% drug release), compared to the uncoated tablets (15min). Coated tablets stored in several environmental conditions remained stable to cracking for the evaluated 8-week time period. Copyright © 2017 Elsevier B.V. All rights reserved.

Corrosion protection products as a source of bisphenol A and toxicity to the aquatic environment.

Science.gov (United States)

Vermeirssen, Etiënne L M; Dietschweiler, Conrad; Werner, Inge; Burkhardt, Michael

2017-10-15

Steel components are typically treated with anti-corrosion coatings like epoxy or polyurethane resins to protect the integrity and functioning of steel. Such resins may contain substances, such as bisphenol A (BPA), that have caused concern in a human and environmental toxicological context. We investigated the release of toxicity from four anti-corrosion coatings used in hydraulic and civil engineering. Resins were applied onto glass plates and leachate samples produced by horizontally shaking the plates in water for 7 days. Two experiments were conducted, one with a 1 day and one with a 7 day curing period. Using a suite of bioassays, we tested samples for: agonistic and antagonistic effects on various mammalian nuclear receptors; inhibition of photosynthesis and growth in algae; inhibition of bacterial bioluminescence; and inhibition of water flea reproduction. Concentrations of BPA, bisphenol F and various BPA transformation products were determined by chemical analysis (LC-MS/MS). Bioassay results were evaluated using a scheme developed by DIBt (Centre of Competence for Construction, Berlin, Germany). Three products induced responses in one or more of the measured endpoints and toxicity profiles varied markedly in intensity across products. One product released high amounts of BPA which was associated with effects on nuclear receptor transactivation, requiring a more than 700-fold dilution for effect induction to fall below 20%. The same product was also the most toxic to water flea reproduction, requiring ca. 70-fold dilution for effects to fall below 20%. Another product was highly toxic in terms of bacterial bioluminescence, particularly after a shorter curing time, requiring a ca. 1'300-fold dilution for effects to fall below 20%. The third product required a 22-fold dilution for inhibition of water flea reproduction to drop below 20%. Results show that anti-corrosion coatings based on epoxy resins can be a source of toxicity to the aquatic environment

Structure and characterization of Sn, Al co-doped zinc oxide thin films prepared by sol–gel dip-coating process

Energy Technology Data Exchange (ETDEWEB)

Lee, Min-I [Institute of Materials Science and Engineering, National Central University, Taiwan (China); Laboratoire de Nanotechnologie et d' Instrumentation Optique, Institut Charles Delaunay, CNRS - UMR STMR 6279, Université de Technologie de Troyes (France); Huang, Mao-Chia [Institute of Materials Science and Engineering, National Central University, Taiwan (China); Legrand, David [Institute of Materials Science and Engineering, National Central University, Taiwan (China); Laboratoire de Nanotechnologie et d' Instrumentation Optique, Institut Charles Delaunay, CNRS - UMR STMR 6279, Université de Technologie de Troyes (France); Lerondel, Gilles [Laboratoire de Nanotechnologie et d' Instrumentation Optique, Institut Charles Delaunay, CNRS - UMR STMR 6279, Université de Technologie de Troyes (France); Lin, Jing-Chie, E-mail: jclin4046@gmail.com [Institute of Materials Science and Engineering, National Central University, Taiwan (China)

2014-11-03

Transparent conductive zinc oxide co-doped with tin and aluminum (TAZO) thin films were prepared via sol–gel dip-coating process. Non-toxic ethanol was used in this study instead of 2-methoxyethanol used in conventional work. Dip-coating was repeated several times to obtain relatively thick films consisting of six layers. The films were then annealed at 500 °C for 1 h in air or in vacuum and not subsequently as employed in other studies. The X-ray diffraction patterns indicated that all the samples revealed a single phase of hexagonal ZnO polycrystalline structure with a main peak of (002). The optical band gap and resistivity of the TAZO films were in the ranges of 3.28 to 3.32 eV and 0.52 to 575.25 Ω cm, respectively. The 1.0 at.% Sn, 1.0 at.% Al co-doped ZnO thin film annealed in vacuum was found to have a better photoelectrochemical performance with photocurrent density of about 0.28 mA/cm{sup 2} at a bias of 0.5 V vs. SCE under a 300 W Xe lamp illumination with the intensity of 100 mW/cm{sup 2}. Compared to the same dopant concentration but annealed in air (∼ 0.05 mA/cm{sup 2} bias 0.5 V vs. SCE), the photocurrent density of the film annealed in vacuum was 5 times higher than the film annealed in air. Through electrochemical measurements, we found that the dopant concentration of Sn plays an important role in TAZO that affected photocurrent density, stability of water splitting and anti-corrosion. - Highlights: • Al, Sn co-doped ZnO (TAZO) films was synthesized by sol–gel process. • The parameters of TAZO films were dopant concentration and annealed ambient. • The photoelectrochemical characteristics of TAZO films were investigated.

Anticorrosion properties of inorganic pigments surface-modified with a polyaniline phosphate layer

Czech Academy of Sciences Publication Activity Database

Kalendová, A.; Veselý, D.; Stejskal, Jaroslav; Trchová, Miroslava

2008-01-01

Roč. 63, č. 2 (2008), s. 209-221 ISSN 0300-9440 Institutional research plan: CEZ:AV0Z40500505 Keywords : polyaniline * conducting polymer * coating Subject RIV: CD - Macromolecular Chemistry Impact factor: 1.375, year: 2008

Investigation of sedimentation analysis of suspensions with 20 % of the content halloysite clay

Directory of Open Access Journals (Sweden)

A. Z. Issagulov

2016-04-01

Full Text Available The paper describes the sedimentation analysis of the suspension. This allows us to get complete information about the particle size distribution used for protection against corrosion of pump parts covered with halloysite, thus giving a complete picture of its properties. Using this method is important in the calculation of concentrations when applied to anticorrosive coating. That in the future will increase the service life of parts on which corrosion liquid with halloysite was applied.

Preparation and corrosion resistance studies of nanometric sol-gel-based CeO2 film with a chromium-free pretreatment on AZ91D magnesium alloy

International Nuclear Information System (INIS)

Zhang Shiyan; Li Qing; Chen Bo; Yang Xiaokui

2010-01-01

Magnesium alloy, although valuable, is reactive and requires protection before it can be applied in many fields. In this study, a novel protective environmental-friendly gradient coating was performed on AZ91D magnesium alloy by non-chromate surface treatments, which consisted of phytic acid chemical conversion coating and the sol-gel-based CeO 2 thin film. The surface morphologies, microstructure and composition of the coatings were investigated by scanning electron microscopy (SEM), energy disperse spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The corrosion resistance of the coatings was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) in 3.5 wt.% NaCl solution. The effects of the concentration, layers, temperature of heat treatment of CeO 2 sol on the anti-corrosion properties of the gradient coating for magnesium were also investigated. The results showed that the gradient coating was mainly composed of crystalline CeO 2 . According to the results of electrochemical tests, the corrosion resistance of AZ91D magnesium alloy was found to be greatly improved by means of this new environmental-friendly surface treatment.

Polymers for Combating Biocorrosion

Directory of Open Access Journals (Sweden)

Jing Guo

2018-03-01

Full Text Available Biocorrosion has been considered as big trouble in many industries and marine environments due to causing of great economic loss. The main disadvantages of present approaches to prevent corrosion include being limited by environmental factors, being expensive, inapplicable to field, and sometimes inefficient. Studies show that polymer coatings with anticorrosion and antimicrobial properties have been widely accepted as a novel and effective approach to prevent biocorrosion. The main purpose of this review is to summarize up the progressive status of polymer coatings used for combating microbial corrosion. Polymers used to synthesize protective coatings are generally divided into three categories: (i traditional polymers incorporated with biocides, (ii antibacterial polymers containing quaternary ammonium compounds, and (iii conductive polymers. The strategies to synthesize polymer coatings resort mainly to grafting antibacterial polymers from the metal substrate surface using novel surface-functionalization approaches, such as free radical polymerization, chemically oxidative polymerization, and surface-initiated atom transfer radical polymerization, as opposed to the traditional approaches of dip coating or spin coating.

Pixelated coatings and advanced IR coatings

Science.gov (United States)

Pradal, Fabien; Portier, Benjamin; Oussalah, Meihdi; Leplan, Hervé

2017-09-01

Reosc developed pixelated infrared coatings on detector. Reosc manufactured thick pixelated multilayer stacks on IR-focal plane arrays for bi-spectral imaging systems, demonstrating high filter performance, low crosstalk, and no deterioration of the device sensitivities. More recently, a 5-pixel filter matrix was designed and fabricated. Recent developments in pixelated coatings, shows that high performance infrared filters can be coated directly on detector for multispectral imaging. Next generation space instrument can benefit from this technology to reduce their weight and consumptions.

Structure and mechanical properties of a two-layered material produced by the E-beam surfacing of Ta and Nb on the titanium base after multiple rolling

Science.gov (United States)

Bataev, V. A.; Golkovski, M. G.; Samoylenko, V. V.; Ruktuev, A. A.; Polyakov, I. A.; Kuksanov, N. K.

2018-04-01

The study has been conducted in line with the current approach to investigation of materials obtained by considerably deep surface alloying of the titanium substrate with Ta, Nb, and Zr. The thickness of the resulting alloyed layer was equal to 2 mm. The coating was formed through weld deposition of a powder with the use of a high-voltage electron beam in the air. It has been lately demonstrated that manufactured such a way alloyed layers possess corrosion resistance which is significantly higher than the resistance of titanium substrates. It has already been shown that such two-layered materials are weldable. The study objective is to investigate the feasibility of rolling for necking the sheets with the Ti-Ta-Nb anticorrosion coating with further fourfold decrease in their thickness. The research is also aimed at investigation of the material properties after rolling. Anticorrosion layers were formed both on CP-titanium and on VT14 (Ti-4Al-3Mo-1 V) durable titanium alloy. The results of chemical composition determination, structure examination, X-ray phase analysis and mechanical properties observations (including bending properties of the alloyed layers) are presented in the paper. The combination of welding, rolling, and bending enables the manufacture of corrosion-resistant vessels and process pipes which are made from the developed material and find technological application.

Amélioration des méthodes de protection anticorrosion des structures métalliques : Sous-sujet : Application des systèmes dits de "maintenance" sur préparation de surface UHP

OpenAIRE

MAIRE, G; CENTRE D'ETUDES TECHNIQUES DE L'EQUIPEMENT NORMANDIE-CENTRE - CETE NORMANDIE-CENTRE; LABORATOIRE REGIONAL DES PONTS ET CHAUSSEES DE BLOIS - CETE NORMANDIE-CENTRE - LRPC BLOIS

2005-01-01

Le problème actuel de l'entretien de la protection anticorrosion des structures métalliques est l'augmentation du coût découlant des contraintes règlementaires récentes sur l'évacuation et le traitement des déchets. Lors d'un chantier d'entretien, le principal poste générateur de déchets est le décapage. Toutes les solutions techniques permettant de diminuer la quantité et/ou la nocivité des déchets de décapage sont donc intéressantes aussi bien du point de vue économique que de celui de la p...

Influencia de la concentración de pigmento en volumen (CPV en las propiedades de una imprimación epoxi

Directory of Open Access Journals (Sweden)

Rodríguez, M. T.

2005-12-01

Full Text Available By means of stress-strain tests, electrochemical techniques (EIS and AC/DC/AC and salt spray accelerated tests, the influence of the A=PVC/CPVC parameter (being CPVC the critical pigment volume concentration on mechanical and anticorrosive properties of an anticorrosive epoxy organic primer has been studied. Primers were formulated at different A values (0.73, 0.80, 0.88, 0.93, 0.98, 1.08, 1.15 and 1.24. It was concluded that mechanical and anticorrosive properties of an epoxy coating are greatly affected by the A parameter. The corrosion resistance increases when the PVC decreases. Anticorrosive properties characterized with the different techniques used were very similar, although AC/DC/AC offered the results in a very short time (24 h.

Mediante ensayos de tracción (tensión-deformación, ensayos electroquímicos (EIS y AC/DC/AC y ensayos acelerados de niebla salina, se ha estudiado el efecto del parámetro A=CPV/CCPV (siendo CCPV la concentración de pigmento en volumen crítica en las propiedades mecánicas y anticorrosivas de una imprimación epoxi. Se formularon imprimaciones con diferentes valores de A (0,73, 0,80, 0,88, 0,93, 0,98, 1,08, 1,15 y 1,24. Se ha observado que las propiedades mecánicas y anticorrosivas de una imprimación epoxi se ven altamente afectadas por el parámetro A, aumentando la resistencia a corrosión al disminuir la CPV. Las conclusiones halladas mediante las diferentes técnicas fueron muy similares, destacando los ensayos AC/DC/AC por su rapidez en la obtención de resultados (24 h.

Novel Gemini cationic surfactants as anti-corrosion for X-65 steel dissolution in oilfield produced water under sweet conditions: Combined experimental and computational investigations

Science.gov (United States)

Migahed, M. A.; elgendy, Amr.; EL-Rabiei, M. M.; Nady, H.; Zaki, E. G.

2018-05-01

Two new sequences of Gemini di-quaternary ammonium salts were synthesized characterized by FTIR and 1HNMR spectroscopic techniques and evaluated as corrosion inhibitor for X-65 steel dissolution in deep oil wells formation water saturated with CO2. The anti-corrosion performance of these compounds was studied by different electrochemical techniques i.e. (potentiodynamic polarization and AC impedance methods), Surface morphology (SEM and EDX) analysis and quantum chemical calculations. Results showed that the synthesized compounds were of mixed-type inhibitors and the inhibition capability was influenced by the inhibitor dose and the spacer substitution in their structure as indicated by Tafel plots. Surface active parameters were determined from the surface tension profile. The synthesized compounds adsorbed via Langmuir adsorption model with physiochemical adsorption as inferred from the standard free energy (ΔG°ads) values. Surface morphology (SEM and EDX) data for inhibitor (II) shows the development of adsorbed film on steel specimen. Finally, the experimental results were supported by the quantum chemical calculations using DFT theory.

Corrosion resistance of zinc-based systems in NaCl environment

Directory of Open Access Journals (Sweden)

Jiří Votava

2013-01-01

Full Text Available Metal components in engineering, industry and agriculture are subjects of degradation process influenced by corrosion which result in changes of mechanical characteristics. The current trend of anticorrosion protection is aimed at inorganic metal zinc-based coatings, such as zinc dipping which can be improved by duplex protection. This paper deals with two types of corrosion protection of steel components by zinc coating, first of which is produced by hot dip galvanizing, the other by Zn-Al spray. Hot dip galvanizing was processed in working conditions; the Zn-Al coating was sprayed following the instructions of producer. It is a special aerosol with particles of Zn and Al sized approximately 5 µm. There have been processed the following tests: analysis of element structure, test of corrosion resistance in aggressive environment of salt spray according to ČSN ISO 9227, further measurement weight of applied coatings according to ČSN EN ISO 3892 and measurement of thickness of passivating coating. There was also made an analysis of coating tenacity on bending pin according to ČSN EN ISO 8401. Quality of applied coatings was evaluated following the metallographic scratch pattern.

Coated Aerogel Beads

Science.gov (United States)

Littman, Howard (Inventor); Plawsky, Joel L. (Inventor); Paccione, John D. (Inventor)

2014-01-01

Methods and apparatus for coating particulate material are provided. The apparatus includes a vessel having a top and a bottom, a vertically extending conduit having an inlet in the vessel and an outlet outside of the vessel, a first fluid inlet in the bottom of the vessel for introducing a transfer fluid, a second fluid inlet in the bottom of the vessel for introducing a coating fluid, and a fluid outlet from the vessel. The method includes steps of agitating a material, contacting the material with a coating material, and drying the coating material to produce a coated material. The invention may be adapted to coat aerogel beads, among other materials. A coated aerogel bead and an aerogel-based insulation material are also disclosed.

Optimization of the deposition process of corrosion resistant Stellite 6 coatings produced by laser cladding; Optimizacion del proceso de aporte de recubrimientos anticorrosion de Stellite 6 producidos mediante plaqueado laser

Energy Technology Data Exchange (ETDEWEB)

Vicario, I.; Soriano, C.; Sanz, C.; Bayon, R.; Leunda, J.

2009-07-01

Laser cladding is one of the most efficient surface treatment technologies in the industry. It uses a laser heat source to deposit a thin layer of a desired material on a moving substrate, whose properties have to be improved, achieving a metallurgical bonding between them with low heat affected zone and low dilution, compared to other conventional technologies such as PTA, TIG welding or thermal Spraying. In this sense, it is remarkable that there are 3 main application fields for laser cladding technology: restoration of refurbishment of damaged parts, surface coating against corrosion or wear, and rapid proto typing. the present work described a study of the optimization of the laser cladding of Co based coatings (Diamalloy 4060NS) on medium carbon steel C45 (AISI 1945). After laser treatment, the surface of the substrate materials is improved in terms of resistance against corrosion; this confirmed in the analysis performed afterwards. it is also shown that the corrosion barrier properties have direct correlation with the laser cladding variables. (Author) 10 refs.

Effect of current density on the microstructure and corrosion resistance of microarc oxidized ZK60 magnesium alloy.

Science.gov (United States)

You, Qiongya; Yu, Huijun; Wang, Hui; Pan, Yaokun; Chen, Chuanzhong

2014-09-01

The application of magnesium alloys as biomaterials is limited by their poor corrosion behavior. Microarc oxidation (MAO) treatment was used to prepare ceramic coatings on ZK60 magnesium alloys in order to overcome the poor corrosion resistance. The process was conducted at different current densities (3.5 and 9.0 A/dm(2)), and the effect of current density on the process was studied. The microstructure, elemental distribution, and phase composition of the MAO coatings were characterized by scanning electron microscopy, energy-dispersive x-ray spectrometry, and x-ray diffraction, respectively. The increment of current density contributes to the increase of thickness. A new phase Mg2SiO4 was detected as the current density increased to 9.0 A/dm(2). A homogeneous distribution of micropores could be observed in the coating produced at 3.5 A/dm(2), while the surface morphology of the coating formed at 9.0 A/dm(2) was more rough and apparent microcracks could be observed. The coating obtained at 3.5 A/dm(2) possessed a better anticorrosion behavior.

Effect of coating parameters on the microstructure of cerium oxide conversion coatings

Energy Technology Data Exchange (ETDEWEB)

Johnson, Benedict Y.; Edington, Joe; O' Keefe, Matthew J

2003-11-25

The microstructure and morphology of cerium oxide conversion coatings prepared under different deposition conditions were characterized by transmission electron microscopy (TEM). The coatings were formed by a spontaneous reaction between a water-based solution containing CeCl{sub 3} and aluminum alloy 7075-T6 substrates. Microstructural characterization was performed to determine the crystallinity of the coatings and to obtain a better understanding of the deposition parameters on coating microstructure. The results of TEM imaging and electron diffraction analysis indicated that the as-deposited coating was composed of nanocrystalline particles of a previously unreported cerium compound. The particles of the coatings produced using glycerol as an additive were found to be much finer than those of the coatings prepared in the absence of glycerol. This indicates that glycerol may act as a grain refiner and/or growth inhibitor during coating deposition. After deposition, the coated panels were treated for 5 min in a phosphate sealing solution. The sealing treatment converted the as-deposited coating into hydrated cerium phosphate. Panels coated from solutions containing no glycerol followed by phosphate sealing performed poorly in salt fog tests. With glycerol addition, the corrosion resistance of the coatings that were phosphate sealed improved considerably, achieving an average passing rate of 85%.

Analysis of Capillary Coating Die Flow in an Optical Fiber Coating Applicator

OpenAIRE

Kyoungjin Kim

2011-01-01

Viscous heating becomes significant in the high speed resin coating process of glass fibers for optical fiber manufacturing. This study focuses on the coating resin flows inside the capillary coating die of optical fiber coating applicator and they are numerically simulated to examine the effects of viscous heating and subsequent temperature increase in coating resin. Resin flows are driven by fast moving glass fiber and the pressurization at the coating die inlet, while ...

A novel method to prepare superhydrophobic, UV resistance and anti-corrosion steel surface

KAUST Repository

Isimjan, Tayirjan T.

2012-11-01

Both TiO 2 and SiO 2 coated steel surfaces containing micro- and nanoscale binary structures with different surface roughness were successfully fabricated by means of a facile layer by layer deposition process followed by heat treatment. The resulting surfaces were modified by the low free energy chemical PTES (1H,1H,2H,2H-Perfluorodecyltriethoxysilane). The experimental results of wettability exhibit that such modified surfaces have a strong repulsive force to water droplets, their static contact angles exceed 165°, receding angle>160°, advanced angles>170° and slide angle<1°. The resulting surfaces not only exhibit superhydrophobic properties but also show strong UV resistance (after coating SiO 2 on top of TiO 2) and strong stability to various solvents including 0.01% HCl solution. © 2012 Elsevier B.V.

Methods and means for coating paper by film coating

NARCIS (Netherlands)

van der Maarel, Marc; Ter Veer, Arend Berend Cornelis; Vrieling-Smit, Annet; Delnoye, Pierre

2015-01-01

This invention relates to the field of paper coating, more in particular to means and methods for providing paper with at least one layer of pigment using film coating to obtain a well printable surface. Provided is a method for preparing coated paper comprising the steps of: a) providing a

Biossurfactantes: propriedades anticorrosivas, antibiofilmes e antimicrobianas

Directory of Open Access Journals (Sweden)

Lívia Vieira de Araujo

2013-01-01

Full Text Available Due to the importance of biofilms in the food industry, new products are being developed to enhance the efficiency of cleaning food-contact surfaces. Biosurfactants could be an alternative to synthetic products. The major advantages of biosurfactants over synthetic detergents are their low toxicity and highly biodegradable nature. Biosurfactants may also exhibit antimicrobial, anti-adhesive and anticorrosive activity concomitantly. In this review, we emphasize the potential application of biosurfactants as surface coating agents to prevent corrosion and decrease planktonic and sessile microbial growth.

Diffusion zinc plating of structural steels

International Nuclear Information System (INIS)

Kazakovskaya, Tatiana; Goncharov, Ivan; Tukmakov, Victor; Shapovalov, Vyacheslav

2004-01-01

The report deals with the research on diffusion zinc plating of structural steels when replacing their cyanide cadmium plating. The results of the experiments in the open air, in vacuum, in the inert atmosphere, under various temperatures (300 - 500 deg.C) for different steel brands are presented. It is shown that diffusion zinc plating in argon or nitrogen atmosphere ensures obtaining the qualitative anticorrosion coating with insignificant change of mechanical properties of steels. The process is simple, reliable, ecology pure and cost-effective. (authors)

Stent Coating Integrity of Durable and Biodegradable Coated Drug Eluting Stents.

Science.gov (United States)

Yazdani, Saami K; Sheehy, Alexander; Pacetti, Stephen; Rittlemeyer, Brandon; Kolodgie, Frank D; Virmani, Renu

2016-10-01

Coatings consisting of a polymer and drug are widely used in drug-eluting stents (DES) and are essential in providing programmable drug release kinetics. Among other factors, stent coating technologies can influence blood compatibility, affect acute and sub-acute healing, and potentially trigger a chronic inflammatory response. The aim of this study was to investigate the short-term (7 and 28 days) and long-term (90 and 180 days) coating integrity of the Xience Prime Everolimus-Eluting Stent (EES), Resolute Zotarolimus-Eluting Stent (ZES), Taxus Paclitaxel-Eluting Stent (PES), and Nobori Biolimus A9-Eluting Stent (BES) in a rabbit ilio-femoral stent model. Stented arteries (n = 48) were harvested and the tissue surrounding the implanted stents digested away with an enzymatic solution. Results demonstrated that the majority of struts of EES were without any coating defects with a few struts showing minor defects. Similarly, for the ZES, most of the struts were without coating defects at all time points except at 180 days. The majority of PES demonstrated mostly webbing and uneven coating. In the BES group, the majority of strut coating showed polymer cracking. Overall, the EES and ZES had fewer coating defects than the PES and BES. Coating defects, however increase over time for the ZES, whereas the percent of coating irregularities remained constant for the EES. These results provide, for the first time, a comparison of the long-term durability of these drug-eluting stent coatings in vivo. © 2016, Wiley Periodicals, Inc.

Development and electrochemical characterization of Ni‐P coated tungsten incorporated electroless nickel coatings

Energy Technology Data Exchange (ETDEWEB)

Shibli, S.M.A., E-mail: smashibli@yahoo.com; Chinchu, K.S.

2016-08-01

Ni‐P-W alloy and composite coatings were prepared by incorporation of sodium tungstate/tungsten and Ni‐P coated tungsten into electroless nickel bath respectively. Good inter-particle interactions among the depositing elements i.e. Ni and P with the incorporating tungsten particles were achieved by means of pre-coated tungsten particle by electroless nickel covering prior to its addition into the electroless bath. The pre-coated tungsten particles got incorporated uniformly into the Ni-P matrix of the coating. The particles and the coatings were characterized at different stages by different techniques including X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The electroless Ni-P coating incorporated with pre-coated tungsten exhibited considerably high hardness, thickness and deposition rate. The performance and corrosion resistance characteristics of the composite coating incorporated with the nickel coated tungsten were found to be superior over other conventional Ni-P-W ternary alloy coatings currently reported. - Highlights: • An amorphous Ni-P coating was effectively formed on tungsten particles. • Electroless ternary Ni-P-W composite coatings were successfully prepared. • Enhancement in the inter-particle interaction in the Ni-P composite matrix was achieved. • Efficient and uniform incorporation of the composite in the internal layer was evident. • The tungsten incorporated coating possessed effective barrier protection.

One-step fabrication of biomimetic superhydrophobic surface by electrodeposition on magnesium alloy and its corrosion inhibition.

Science.gov (United States)

Liu, Yan; Xue, Jingze; Luo, Dan; Wang, Huiyuan; Gong, Xu; Han, Zhiwu; Ren, Luquan

2017-04-01

A facile, rapid and one-step electrodeposition process has been employed to construct a superhydrophobic surface with micro/nano scale structure on a Mg-Sn-Zn (TZ51) alloy, which is expected to be applied as a biodegradable biomedical implant materials. By changing the electrodeposition time, the maximum contact angle of the droplet was observed as high as 160.4°±0.7°. The characteristics of the as-prepared surface were conducted by field emission scanning electron microscopy (FE-SEM), X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared spectroscopy (FT-IR). Besides, the anti-corrosion performance of the coatings in stimulated body fluid (SBF) solution were investigated by electrochemical measurement. The results demonstrated that the anti-corrosion property of superhydrophobic surface was greatly improved. This method show beneficial effects on the wettability and corrosion behavior, and therefore provides a efficient route to mitigate the undesirable rapid corrosion of magnesium alloy in favor of application for clinical field. Copyright © 2016 Elsevier Inc. All rights reserved.

Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

International Nuclear Information System (INIS)

Pardun, Karoline; Treccani, Laura; Volkmann, Eike; Streckbein, Philipp; Heiss, Christian; Destri, Giovanni Li; Marletta, Giovanni; Rezwan, Kurosch

2015-01-01

Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic

Mixed zirconia calcium phosphate coatings for dental implants: Tailoring coating stability and bioactivity potential

Energy Technology Data Exchange (ETDEWEB)

Pardun, Karoline [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Treccani, Laura, E-mail: treccani@uni-bremen.de [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Volkmann, Eike [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany); Streckbein, Philipp [University Hospital, Justus-Liebig-University Giessen, Department of Cranio-Maxillo-Facial Surgery, Klinikstrasse 33, 35385 Giessen (Germany); Heiss, Christian [University Hospital of Giessen-Marburg, Department of Trauma Surgery, Rudolf-Buchheim-Strasse 7, 35385 Giessen, Germany, (Germany); Laboratory of Experimental Surgery, Kerkraderstrasse 9, 35392 Giessen (Germany); Destri, Giovanni Li; Marletta, Giovanni [Laboratory for Molecular Surfaces and Nanotechnology (LAMSUN), Department of Chemistry, University of Catania and CSGI, Viale A. Doria 6, 95125 Catania (Italy); Rezwan, Kurosch [University of Bremen, Advanced Ceramics, Am Biologischen Garten 2, 28359 Bremen (Germany)

2015-03-01

Enhanced coating stability and adhesion are essential for long-term success of orthopedic and dental implants. In this study, the effect of coating composition on mechanical, physico-chemical and biological properties of coated zirconia specimens is investigated. Zirconia discs and dental screw implants are coated using the wet powder spraying (WPS) technique. The coatings are obtained by mixing yttria-stabilized zirconia (TZ) and hydroxyapatite (HA) in various ratios while a pure HA coating served as reference material. Scanning electron microscopy (SEM) and optical profilometer analysis confirm a similar coating morphology and roughness for all studied coatings, whereas the coating stability can be tailored with composition and is probed by insertion and dissections experiments in bovine bone with coated zirconia screw implants. An increasing content of calcium phosphate (CP) resulted in a decrease of mechanical and chemical stability, while the bioactivity increased in simulated body fluid (SBF). In vitro experiments with human osteoblast cells (HOB) revealed that the cells grew well on all samples but are affected by dissolution behavior of the studied coatings. This work demonstrates the overall good mechanical strength, the excellent interfacial bonding and the bioactivity potential of coatings with higher TZ contents, which provide a highly interesting coating for dental implants. - Highlights: • Different ratios of zirconia (TZ) and calcium phosphate (CP) were deposited on zirconia substrates. • Enhancement of TZ content in mixed coatings increased coating stability. • Enhancement of CP content in mixed coatings increased bioactivity. • All tested coating compositions were non-toxic.

Antibacterial polymer coatings.

Energy Technology Data Exchange (ETDEWEB)

Wilson, Mollye C.; Allen, Ashley N.; Barnhart, Meghan; Tucker, Mark David; Hibbs, Michael R.

2009-09-01

A series of poly(sulfone)s with quaternary ammonium groups and another series with aldehyde groups are synthesized and tested for biocidal activity against vegetative bacteria and spores, respectively. The polymers are sprayed onto substrates as coatings which are then exposed to aqueous suspensions of organisms. The coatings are inherently biocidal and do not release any agents into the environment. The coatings adhere well to both glass and CARC-coated coupons and they exhibit significant biotoxicity. The most effective quaternary ammonium polymers kills 99.9% of both gram negative and gram positive bacteria and the best aldehyde coating kills 81% of the spores on its surface.

Comparison of TiC coating and TD coating in actual application

International Nuclear Information System (INIS)

Kim, S.K.; Yoo, J.K.

1995-01-01

Large blocks of SKD-11 were treated by CVD-TiC coating process, TD coating process, TD coating process after vacuum heat treating, and vacuum heat treating. Amount of deformation was measured and compared to find the process which gives the least deformation. Wear tests were carried out for specimens treated by each process. Application of CVD-TiC and TD coating to the automotive press mold was studied

PATINA Network - Performance of coil coating in natural atmospheres of Ibero-America

Directory of Open Access Journals (Sweden)

Rosales, B. M.

2003-12-01

Full Text Available The research work performed on 12 coil coating materials in the frame of the PATINA Network (Anticorrosive Protection in the Atmosphere sponsored by CYTED is discussed. It includs the task accomplished by Science and Technology institutions of Ibero-America on formulations supplied by different prcoduction Sector companies from the participating countries, between 1996 and 2000. Coil coating schemes were exposed outdoors, according to ISO 2810 standards, in 9 ambient conditions of the MICAT (Ibero-American Test Stations Network, CYTED. The protective characteristics on the steel base metal was determined as a function of time, following ISO 4628 and ASTM D 3274 standards. Electrochemical impedance spectroscopy (EIS was applied on various materials after 1, 2, 3 years and 42 months exposure, to evaluate the weathering effect in different atmospheric conditions.

Se discute el trabajo realizado sobre 12 diferentes recubrimientos para banda continua en el marco de la Red PATINA (Protección Anticorrosiva en la Atmósfera, patrocinada por el CYTED. Incluye las actividades llevadas a cabo por instituciones de Ciencia y Técnica de Iberoamérica, sobre distintas formulaciones provistas por empresas productoras de los países participantes, entre 1996 y 1999. Se expusieron a la intemperie, en distintas condiciones ambientales de la Red de Estaciones MICAT, CYTED, siguiendo la norma ISO 2810, recubrimientos de diferentes formulaciones. Se evaluaron las características protectoras sobre el acero de base en función de los parámetros medio-ambientales y los tiempos de exposición programados, según la normas ISO 4628, 4623 y ASTM D 3274. Se aplicaron dos esquemas de protección orgánicos sobre las muestras de acero, otros cuatro sobre muestras de acero previamente protegido con Zn y otros seis sobre acero galvanizado (2 y recubierto con galvalume (4, con y sin incisión en cada esquema hasta llegar el acero. Se discuten los resultados obtenidos

Effects of Bond Coating on NiCrBSi-Mo Composite Functional Coating Properties in Plasma Spraying NiCrBSi-Mo/Ni Coating

OpenAIRE

DU Ji-yu; LI Fang-yi; LU Hai-yang; SHANG Jian-tong; LI Zhen

2017-01-01

Nickel-based bond coating and composite functional coating were sprayed on leaf blade steel material FV520B successively by using air plasma spraying system. NiCrBSi-Mo powder deposition rate, coating porosity, bonding strength and surface hardness were tested. The results indicate that, for the NiCrBSi-Mo/Ni coating, bond coating with 180-220μm thickness can improve NiCrBSi-Mo powder deposition rate while the surface coating with lower porosity, higher bonding strength and high hardness is p...

Corrosion protection on superheaters of waste to energy plants. Experience with material and application; Korrosionsschutz im Ueberhitzerbereich. Erfahrungen mit Werkstoff und Applikation aus Qualitaetsbegleitungen

Energy Technology Data Exchange (ETDEWEB)

Schmidl, Werner; Herzog, Thomas; Magel, Gabi; Mueller, Wolfgang; Spiegel, Wolfgang [CheMin GmbH, Augsburg (Germany)

2011-07-01

Corrosion induced by chlorine at high temperatures and corrosion by salt melts sometimes cause severe risk and loss of operational availability in waste- and biomass-fired power plants. This corrosion very often affects the superheater. Due to high maintenance needs, several approaches to anti-corrosion coating have been developed. Nickel-based alloys such as alloy 625 are chosen to be applied as cladding or by thermal spraying. Operation periods have been considerably increased by these methods. But still there are some shortcomings in corrosion protection due to application and/or material. (orig.)

Program for fundamental and applied research of fuel cells in VNIIEF

Energy Technology Data Exchange (ETDEWEB)

Anisin, A.V.; Borisseonock, V.A.; Novitskii, Y.Z.; Potyomckin, G.A.

1996-04-01

According to VNIIEF the integral part of development of fuel cell power plants is fundamental and applied research. This paper describes areas of research on molten carbonate fuel cells. Topics include the development of mathematical models for porous electrodes, thin film electrolytes, the possibility of solid nickel anodes, model of activation polarization of anode, electrolyte with high solubility of oxygen. Other areas include research on a stationary mode of stack operation, anticorrosion coatings, impedance diagnostic methods, ultrasound diagnostics, radiation treatments, an air aluminium cell, and alternative catalysts for low temperature fuel cells.

In-situ phosphatizing coatings for aerospace, OEM and coil coating applications

Science.gov (United States)

Neuder, Heather Aurelia

The current metal coating process is a multi-step process. The surface is cleaned, primered, dried and then painted. The process is labor intensive and time consuming. The wash primer is a conversion coating, which prepares metal surface for better paint adhesion. The wash primers currently used often contain hexavalent chromium (Cr6+), which seals the pores in the conversion coating. The presence of hexavalent chromium, a known carcinogen, and volatile organic compounds (VOCs) make waste disposal expensive and pose dangers to workers. The novel technique of in-situ phosphatizing coating (ISPC) is a single-step, chrome-free alternative to the present coating practice. Formulation of an ISPC involves predispersal of an in-situ phosphatizing reagent (ISPR) into the paint system to form a stable formulation. The ISPR reacts with the metal surface and bonds with the paint film simultaneously, which eliminates the need for a conversion coating. In acid catalyzed paint systems, such as polyester-melamine paints, the ISPR also catalyzes cross-linking reactions between the melamine and the polyester polyols. ISPCs are formulated using commercially available coating systems including: polyester-melamine, two-component epoxy, polyurethane and high-hydroxy content polyester-melamine coil coating. The ISPCs are applied to metal substrates and their performances are evaluated using electrochemical, thermal and standard American Society for Testing and Materials (ASTM) testing methods. In addition, ISPCs were designed and formulated based on: (1) phosphate chemistry, (2) polymer chemistry, (3) sol-gel chemistry, and (4) the ion-exchange principle. Organo-functionalized silanes, which serve as excellent coupling and dispersion agents, are incorporated into the optimized ISPC formula and evaluated using standard ASTM testing methods and electrochemical spectroscopy. Also, an ion-exchange pigment, which leads to better adhesion by forming a mixed metal silicate surface, is

Thin coatings for heavy industry: Advanced coatings for pipes and valves

Science.gov (United States)

Vernhes, Luc

Pipes and valves are pressure vessels that regulate the flow of materials (liquids, gases, and slurries) by controlling the passageways. To optimize processes, reduce costs, and comply with government regulations, original equipment manufacturers (OEMs) must maintain their products in state-of-the-art condition. The first valves were invented over 3,000 years ago to supply water to farms and cities. They were made with bronze alloys, providing good corrosion resistance and acceptable tribological performance. The industrial revolution drove manufacturers to develop new and improved tribological materials. In the 20th century, innovative alloys such as Monel copper-nickel and Stellite cobalt-chrome as well as hard chrome plating were introduced to better control tribological properties and maximize in-service life. Since then, new materials have been regularly introduced to extend the range of applications for valves. For example, Teflon fluoropolymers are used in corrosive chemical and petrochemical processes, the nickel-based superalloys Hastelloy and Inconel for petrochemical applications, and creep-resistant chromium-rich F91 steel for supercritical power plants. Recently, the valve industry has embraced the use of hard thermal sprayed coatings for the most demanding applications, and is investing heavily in research to develop the most suitable coatings for specific uses. There is increasing evidence that the optimal solution to erosive, corrosive, and fretting wear problems lies in the design and manufacture of multi-layer, graded, and/or nanostructured coatings and coating systems that combine controlled hardness with high elastic modulus, high toughness, and good adhesion. The overall objectives of this thesis were 1) to report on advances in the development of structurally controlled hard protective coatings with tailored mechanical, elastoplastic, and thermal properties; and 2) to describe enhanced wear-, erosion-, and corrosion-resistance and other

Cold-Sprayed AZ91D Coating and SiC/AZ91D Composite Coatings

Directory of Open Access Journals (Sweden)

Yingying Wang

2018-03-01

Full Text Available As an emerging coating building technique, cold spraying has many advantages to elaborate Mg alloy workpieces. In this study, AZ91D coatings and AZ91D-based composite coatings were deposited using cold spraying. Coatings were prepared using different gas temperatures to obtain the available main gas temperature. Compressed air was used as the accelerating gas, and although magnesium alloy is oxidation-sensitive, AZ91D coatings with good performance were obtained. The results show that dense coatings can be fabricated until the gas temperature is higher than 500 °C. The deposition efficiency increases greatly with the gas temperature, but it is lower than 10% for all coating specimens. To analyze the effects of compressed air on AZ91D powder particles and the effects of gas temperature on coatings, the phase composition, porosity, cross-sectional microstructure, and microhardness of coatings were characterized. X-ray diffraction and oxygen content analysis clarified that no phase transformation or oxidation occurred on AZ91D powder particles during cold spraying processes with compressed air. The porosity of AZ91D coatings remained between 3.6% and 3.9%. Impact melting was found on deformed AZ91D particles when the gas temperature increased to 550 °C. As-sprayed coatings exhibit much higher microhardness than as-casted bulk magnesium, demonstrating the dense structure of cold-sprayed coatings. To study the effects of ceramic particles on cold-sprayed AZ91D coatings, 15 vol % SiC powder particles were added into the feedstock powder. Lower SiC content in the coating than in the feedstock powder means that the deposition efficiency of the SiC powder particles is lower than the deposition efficiency of AZ91D particles. The addition of SiC particles reduces the porosity and increases the microhardness of cold-sprayed AZ91D coatings. The corrosion behavior of AZ91D coating and SiC reinforced AZ91D composite coating were examined. The Si

Hard coatings

International Nuclear Information System (INIS)

Dan, J.P.; Boving, H.J.; Hintermann, H.E.

1993-01-01

Hard, wear resistant and low friction coatings are presently produced on a world-wide basis, by different processes such as electrochemical or electroless methods, spray technologies, thermochemical, CVD and PVD. Some of the most advanced processes, especially those dedicated to thin film depositions, basically belong to CVD or PVD technologies, and will be looked at in more detail. The hard coatings mainly consist of oxides, nitrides, carbides, borides or carbon. Over the years, many processes have been developed which are variations and/or combinations of the basic CVD and PVD methods. The main difference between these two families of deposition techniques is that the CVD is an elevated temperature process (≥ 700 C), while the PVD on the contrary, is rather a low temperature process (≤ 500 C); this of course influences the choice of substrates and properties of the coating/substrate systems. Fundamental aspects of the vapor phase deposition techniques and some of their influences on coating properties will be discussed, as well as the very important interactions between deposit and substrate: diffusions, internal stress, etc. Advantages and limitations of CVD and PVD respectively will briefly be reviewed and examples of applications of the layers will be given. Parallel to the development and permanent updating of surface modification technologies, an effort was made to create novel characterisation methods. A close look will be given to the coating adherence control by means of the scratch test, at the coating hardness measurement by means of nanoindentation, at the coating wear resistance by means of a pin-on-disc tribometer, and at the surface quality evaluation by Atomic Force Microscopy (AFM). Finally, main important trends will be highlighted. (orig.)

Estudio mediante EIS de capas lantánidas de conversión desarrolladas mediante activación térmica sobre aleaciones de Al-Mg

Directory of Open Access Journals (Sweden)

Bethencourt, M.

2005-12-01

Full Text Available Nowadays, a lot of anticorrosive treatments that can be used as alternative processes to Cr(IV-based treatments are developing. Some of them involve the use of lanthanide compounds. The present work show a morphologic and anticorrosive study of conversion coatings developed on samples of AA5083 alloy from Ce (III solutions, by treatments of immersion to 323K in baths of cerium salts. SEM/EDS analysis of treated sampled shows the existence of an heterogeneous coating composed of an aluminium hydroxide/oxide on the metallic matrix and Ce island over cathodic intermetallic. Protected with conversion coatings, AA5083 samples were immersed in NaCl and EIS tests were registered both to evaluate the protection degree of the developed coatings and to characterize the individual contribution of the electrochemical response of the system.

En la actualidad, se encuentran en desarrollo una gran variedad de tratamientos anticorrosivos que pueden emplearse como alternativas a los basados en Cr(VI. Algunos conllevan el empleo de lantánidos. En este trabajo, se lleva a cabo un estudio de las características morfológicas y anticorrosivas de capas desarrolladas sobre la aleación AA5083 a partir de disoluciones de Ce(III, mediante tratamientos de inmersión a 323K en baños de sal de cerio. Estudios SEM/EDS sobre la muestras tratadas han puesto de manifiesto la existencia de una capa heterogénea formada por una película de óxido/hidróxido de aluminio sobre la matriz y una serie de islas dispersas de cerio, sobre los intermetálicos catódicos. Para evaluar el grado de protección de las capas de conversión desarrolladas, así como para caracterizar la contribución individual de la respuesta electroquímica del sistema en NaCl, se han llevado a cabo ensayos de EIS.

Charged-particle coating

International Nuclear Information System (INIS)

Johnson, W.L.; Crane, J.K.; Hendricks, C.D.

1980-01-01

Advanced target designs require thicker (approx. 300 μm) coatings and better surface finishes that can be produced with current coating techniques. An advanced coating technique is proposed to provide maximum control of the coating flux and optimum manipulation of the shell during processing. In this scheme a small beam of ions or particles of known incident energy are collided with a levitated spherical mandrel. Precise control of the incident energy and angle of the deposition flux optimizes the control of the coating morphology while controlled rotation and noncontact support of the shell minimizes the possibility of particulate or damage generated defects. Almost infinite variability of the incident energy and material in this process provides increased flexibility of the target designs which can be physically realized

Comparison of additive amount used in spin-coated and roll-coated organic solar cells

DEFF Research Database (Denmark)

Cheng, Pei; Lin, Yuze; Zawacka, Natalia Klaudia

2014-01-01

All-polymer and polymer/fullerene inverted solar cells were fabricated by spin-coating and roll-coating processes. The spin-coated small-area (0.04 cm(2)) devices were fabricated on indium tin oxide (ITO) coated glass substrates in nitrogen. The roll-coated large-area (1.0 cm(2)) devices were...

Corrosion Monitoring of PEO-Pretreated Magnesium Alloys

Energy Technology Data Exchange (ETDEWEB)

Gnedenkov, A. S.; Sinebryukhov, S. L.; Mashtalyar, D. V.; Gnedenkov, S. V.; Sergienko, V. I. [Institute of Chemistry, Vladivostok (Russian Federation)

2017-06-15

The MA8 alloy (formula Mg-Mn-Ce) has been shown to have greater corrosion stability than the VMD10 magnesium alloy (formula Mg-Zn-Zr-Y) in chloride-containing solutions by Scanning Vibrating Electrode Technique (SVET) and by optical microscopy, gravimetry, and volumetry. It has been established that the crucial factor for the corrosion activity of these samples is the occurrence of microgalvanic coupling at the sample surface. The peculiarities of the kinetics and mechanism of the corrosion in the local heterogeneous regions of the magnesium alloy surface were investigated by localized electrochemical techniques. The stages of the corrosion process in artificial defects in the coating obtained by plasma electrolytic oxidation (PEO) at the surface of the MA8 magnesium alloy were also studied. The analysis of the experimental data enabled us to determine that the corrosion process in the defect zone develops predominantly at the magnesium/coating interface. Based on the measurements of the corrosion rate of the samples with PEO and composite polymer-containing coatings, the best anticorrosion properties were displayed by the composite polymer-containing coatings.

Coated particle waste form development

International Nuclear Information System (INIS)

Oma, K.H.; Buckwalter, C.Q.; Chick, L.A.

1981-12-01

Coated particle waste forms have been developed as part of the multibarrier concept at Pacific Northwest Laboratory under the Alternative Waste Forms Program for the Department of Energy. Primary efforts were to coat simulated nuclear waste glass marbles and ceramic pellets with low-temperature pyrolytic carbon (LT-PyC) coatings via the process of chemical vapor deposition (CVD). Fluidized bed (FB) coaters, screw agitated coaters (SAC), and rotating tube coaters were used. Coating temperatures were reduced by using catalysts and plasma activation. In general, the LT-PyC coatings did not provide the expected high leach resistance as previously measured for carbon alone. The coatings were friable and often spalled off the substrate. A totally different concept, thermal spray coating, was investigated at PNL as an alternative to CVD coating. Flame spray, wire gun, and plasma gun systems were evaluated using glass, ceramic, and metallic coating materials. Metal plasma spray coatings (Al, Sn, Zn, Pb) provided a two to three orders-of-magnitude increase in chemical durability. Because the aluminum coatings were porous, the superior leach resistance must be due to either a chemical interaction or to a pH buffer effect. Because they are complex, coated waste form processes rank low in process feasibility. Of all the possible coated particle processes, plasma sprayed marbles have the best rating. Carbon coating of pellets by CVD ranked ninth when compared with ten other processes. The plasma-spray-coated marble process ranked sixth out of eleven processes

Friction surfaced Stellite6 coatings

International Nuclear Information System (INIS)

Rao, K. Prasad; Damodaram, R.; Rafi, H. Khalid; Ram, G.D. Janaki; Reddy, G. Madhusudhan; Nagalakshmi, R.

2012-01-01

Solid state Stellite6 coatings were deposited on steel substrate by friction surfacing and compared with Stellite6 cast rod and coatings deposited by gas tungsten arc and plasma transferred arc welding processes. Friction surfaced coatings exhibited finer and uniformly distributed carbides and were characterized by the absence of solidification structure and compositional homogeneity compared to cast rod, gas tungsten arc and plasma transferred coatings. Friction surfaced coating showed relatively higher hardness. X-ray diffraction of samples showed only face centered cubic Co peaks while cold worked coating showed hexagonally close packed Co also. - Highlights: ► Stellite6 used as coating material for friction surfacing. ► Friction surfaced (FS) coatings compared with casting, GTA and PTA processes. ► Finer and uniformly distributed carbides in friction surfaced coatings. ► Absence of melting results compositional homogeneity in FS Stellite6 coatings.

The Influence of Nano-Fibrillated Cellulose as a Coating Component in Paper Coating

Directory of Open Access Journals (Sweden)

Yaxi Xu

2016-03-01

Full Text Available This work investigates nano-fibrillated cellulose (NFC as a component in mineral pigment paper coating. In this work, bleached Eucalyptus pulp was pretreated by TEMPO (2,2,6,6-tetramethyl-1-piperdinyloxy-mediated oxidation. The oxidized pulp was then isolated to obtain NFC by sonication. Aqueous coating colors consisting of calcium carbonate, clay, carboxylated butadiene-styrene latex, additives, and NFC were prepared. The rheology of the coating colors and the surface properties of paper coated with NFC containing coating colors were determined. The rheological properties allowed NFC to be used in small amounts under laboratory conditions. Nano-fibrillated cellulose was found to improve the surface strength and smoothness of the coated paper. The water resistance of coated paper, on the other hand, decreased because of the hydrophilicity of NFC.

Thermal stability of double-ceramic-layer thermal barrier coatings with various coating thickness

International Nuclear Information System (INIS)

Dai Hui; Zhong Xinghua; Li Jiayan; Zhang Yanfei; Meng Jian; Cao Xueqiang

2006-01-01

Double-ceramic-layer (DCL) coatings with various thickness ratios composed of YSZ (6-8 wt.% Y 2 O 3 + ZrO 2 ) and lanthanum zirconate (LZ, La 2 Zr 2 O 7 ) were produced by the atmospheric plasma spraying. Chemical stability of LZ in contact with YSZ in DCL coatings was investigated by calcining powder blends at different temperatures. No obvious reaction was observed when the calcination temperature was lower than 1250 deg. C, implying that LZ and YSZ had good chemical applicability for producing DCL coating. The thermal cycling test indicate that the cycling lives of the DCL coatings are strongly dependent on the thickness ratio of LZ and YSZ, and the coatings with YSZ thickness between 150 and 200 μm have even longer lives than the single-layer YSZ coating. When the YSZ layer is thinner than 100 μm, the DCL coatings failed in the LZ layer close to the interface of YSZ layer and LZ layer. For the coatings with the YSZ thickness above 150 μm, the failure mainly occurs at the interface of the YSZ layer and the bond coat

Evaluation of the effects of aging in synthetic saliva solution of both commercial and silanized Nd–Fe–B magnets for dental application

Energy Technology Data Exchange (ETDEWEB)

Fabiano, F., E-mail: ffabiano@unime.it [Department of Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, University of Messina, Via Consolare Valeria 1, 98125 Messina (Italy); Puliafito, V.; Calabrese, L.; Borsellino, C.; Bonaccorsi, L.M.; Giordano, A. [Department of Engineering, University of Messina, Contrada di Dio, 98166 Messina (Italy); Fabiano, V. [Department of Human Pathology, University of Messina, Via Consolare Valeria 1, 98125 Messina (Italy); Cordasco, G. [Department of Experimental, Specialized Medical-Surgical and Odontostomatological Sciences, University of Messina, Via Consolare Valeria 1, 98125 Messina (Italy)

2016-04-01

Neodymium–iron–boron magnets are able to ensure a magnetic flux with high maximum energy product also at miniaturized size. In the past, due to their marked corrosion in saliva they were unsuccessfully implemented in orthodontic systems. Thereby, we propose a multi-layered organic–inorganic coating able to supply anticorrosion resistance, wear resistance and durability to the whole assembly. We evaluated the influence on the magnetic force of commercial nickel plated and silanized Nd–Fe–B during aging time in synthetic Fusayama saliva. Two magnets based-micromagnetic simulations were performed in order to analyze the magnetic field generated which is linked to the magnetic force. Our key results underline that the proposed hybrid coating does not affect the magnetic force of Nd–Fe–B magnets, moreover, preventing corrosion degradation in aggressive solution. Thus the limiting aspects avoiding the use of Nd–Fe–B magnets for orthodontic and prosthodontic applications can be overcome by using silane agents as surface coating.

Fabrication of ZIF-8@SiO2 Micro/Nano Hierarchical Superhydrophobic Surface on AZ31 Magnesium Alloy with Impressive Corrosion Resistance and Abrasion Resistance.

Science.gov (United States)

Wu, Cuiqing; Liu, Qi; Chen, Rongrong; Liu, Jingyuan; Zhang, Hongsen; Li, Rumin; Takahashi, Kazunobu; Liu, Peili; Wang, Jun

2017-03-29

Superhydrophobic coatings are highly promising for protecting material surfaces and for wide applications. In this study, superhydrophobic composites, comprising a rhombic-dodecahedral zeolitic imidazolate framework (ZIF-8@SiO 2 ), have been manufactured onto AZ31 magnesium alloy via chemical etching and dip-coating methods to enhance stability and corrosion resistance. Herein, we report on a simple strategy to modify hydrophobic hexadecyltrimethoxysilan (HDTMS) on ZIF-8@SiO 2 to significantly improve the property of repelling water. We show that various liquids can be stable on its surface and maintain a contact angle higher than 150°. The morphologies and chemical composition were characterized by means of scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FI-IR). In addition, the anticorrosion and antiattrition properties of the film were assessed by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization and HT, respectively. Such a coating shows promising potential as a material for large-scale fabrication.

Spray-deposition and photopolymerization of organic-inorganic thiol-ene resins for fabrication of superamphiphobic surfaces.

Science.gov (United States)

Xiong, Li; Kendrick, Laken L; Heusser, Hannele; Webb, Jamie C; Sparks, Bradley J; Goetz, James T; Guo, Wei; Stafford, Christopher M; Blanton, Michael D; Nazarenko, Sergei; Patton, Derek L

2014-07-09

Superamphiphobic surfaces, exhibiting high contact angles and low contact angle hysteresis to both water and low surface tension liquids, have attracted a great deal attention in recent years because of the potential of these materials in practical applications such as liquid-resistant textiles, self-cleaning surfaces, and antifouling/anticorrosion coatings. In this work, we present a simple strategy for fabricating of superamphiphobic coatings based on photopolymerization of hybrid thiol-ene resins. Spray-deposition and UV photopolymerization of thiol-ene resins containing hydrophobic silica nanoparticles and perfluorinated thiols provide a multiscale topography and low-energy surface that endows the surface with superamphiphobicity. The wettability and chemical composition of the surfaces were characterized by contact-angle goniometry and X-ray photoelectron spectroscopy, respectively. The hierarchical roughness features of the thiol-ene surfaces were investigated with field-emission scanning electron microscopy. Droplet impact and sandpaper abrasion tests indicate the coatings respectively possess a robust antiwetting behavior and good mechanical durability.

TiO2 Deposition on AZ31 Magnesium Alloy Using Plasma Electrolytic Oxidation

Directory of Open Access Journals (Sweden)

Leon White

2013-01-01

Full Text Available Plasma electrolytic oxidation (PEO has been used in the past as a useful surface treatment technique to improve the anticorrosion properties of Mg alloys by forming protective layer. Coatings were prepared on AZ31 magnesium alloy in phosphate electrolyte with the addition of TiO2 nanoparticles using plasma electrolytic oxidation (PEO. This present work focuses on developing a TiO2 functional coating to create a novel electrophotocatalyst while observing the surface morphology, structure, composition, and corrosion resistance of the PEO coating. Microstructural characterization of the coating was investigated by X-ray diffraction (XRD and scanning electron microscopy (SEM followed by image analysis and energy dispersive spectroscopy (EDX. The corrosion resistance of the PEO treated samples was evaluated with electrochemical impedance spectroscopy (EIS and DC polarization tests in 3.5 wt.% NaCl. The XRD pattern shows that the components of the oxide film include Mg from the substrate as well as MgO and Mg2TiO4 due to the TiO2 nanoparticle addition. The results show that the PEO coating with TiO2 nanoparticles did improve the corrosion resistance when compared to the AZ31 substrate alloy.

Quality of Coated Particles : Physical - Mechanical Characterization of Polymeric Film Coatings

NARCIS (Netherlands)

Perfetti, G.

2012-01-01

All coated particle producers, when applying the coating layer(s) would like to know precisely what is the best coating system to use in order to answer customer’s requests. It is, therefore, of very high relevance for many industries, to have a clear understanding of what are the parameters I need

Flow accelerated organic coating degradation

Science.gov (United States)

Zhou, Qixin

Applying organic coatings is a common and the most cost effective way to protect metallic objects and structures from corrosion. Water entry into coating-metal interface is usually the main cause for the deterioration of organic coatings, which leads to coating delamination and underfilm corrosion. Recently, flowing fluids over sample surface have received attention due to their capability to accelerate material degradation. A plethora of works has focused on the flow induced metal corrosion, while few studies have investigated the flow accelerated organic coating degradation. Flowing fluids above coating surface affect corrosion by enhancing the water transport and abrading the surface due to fluid shear. Hence, it is of great importance to understand the influence of flowing fluids on the degradation of corrosion protective organic coatings. In this study, a pigmented marine coating and several clear coatings were exposed to the laminar flow and stationary immersion. The laminar flow was pressure driven and confined in a flow channel. A 3.5 wt% sodium chloride solution and pure water was employed as the working fluid with a variety of flow rates. The corrosion protective properties of organic coatings were monitored inline by Electrochemical Impedance Spectroscopy (EIS) measurement. Equivalent circuit models were employed to interpret the EIS spectra. The time evolution of coating resistance and capacitance obtained from the model was studied to demonstrate the coating degradation. Thickness, gloss, and other topography characterizations were conducted to facilitate the assessment of the corrosion. The working fluids were characterized by Fourier Transform Infrared Spectrometer (FTIR) and conductivity measurement. The influence of flow rate, fluid shear, fluid composition, and other effects in the coating degradation were investigated. We conclude that flowing fluid on the coating surface accelerates the transport of water, oxygen, and ions into the coating, as

Experimental evaluation of coating delamination in vinyl coated metal forming

International Nuclear Information System (INIS)

Son, Young Ki; Lee, Chan Joo; Kim, Byung Min; Lee, Jung Min; Byoen, Sang Doek; Lee, Soen Bong

2012-01-01

In this paper, a new evaluation and prediction method for coating delamination during sheet metal forming is presented. On the basis of the forming limit diagram (FLD), the current study evaluates the delamination of PET coating by using a cross cut specimen, dome test, and rectangular cup drawing test. Dome test specimens were subjected to biaxial, plane strain, and uniaxial deformation modes. Rectangular cup drawing test specimens were subjected to the deep drawing deformation mode, and compression deformation mode. A vinyl coated metal (VCM) sheet consists of three layers of polymer on the sheet metals: a protective film, a PET layer and a PVC layer. The areas with coating delamination were identified, and the results of the evaluation were plotted according to major and minor strain values, depicting coating delamination. The constructed delamination limit diagram (DLD) can be used to determine the forming limit of VCM during the complex press forming process. ARGUS (GOM) was employed to identify the strain value and deformation mode of the delaminated surface after the press forming. After identifying the areas of delamination, the DLD of the PET coating can be constructed in a format similar to that of the FLD. The forming limit of the VCM sheet can be evaluated using the superimposition of the delamination limit strain of the coating onto the FLD of VCM sheet. The experimental results showed that the proposed test method will support the sheet metal forming process design for VCM sheets. The assessment method presented in this study can be used to determine the delamination limit strain under plastic deformation of other polymer coated metals. The experimental results suggested that the proposed testing method is effective in evaluating delamination for specific applications

Experimental evaluation of coating delamination in vinyl coated metal forming

Energy Technology Data Exchange (ETDEWEB)

Son, Young Ki; Lee, Chan Joo; Kim, Byung Min [Pusan National Univ., Busan (Korea, Republic of); Lee, Jung Min [Korea Institute of Industrial Technology, Busan (Korea, Republic of); Byoen, Sang Doek [HA Digital Engineering Gr., Seongsan Gu (Korea, Republic of); Lee, Soen Bong [Keimyung Univ., Daegu (Korea, Republic of)

2012-10-15

In this paper, a new evaluation and prediction method for coating delamination during sheet metal forming is presented. On the basis of the forming limit diagram (FLD), the current study evaluates the delamination of PET coating by using a cross cut specimen, dome test, and rectangular cup drawing test. Dome test specimens were subjected to biaxial, plane strain, and uniaxial deformation modes. Rectangular cup drawing test specimens were subjected to the deep drawing deformation mode, and compression deformation mode. A vinyl coated metal (VCM) sheet consists of three layers of polymer on the sheet metals: a protective film, a PET layer and a PVC layer. The areas with coating delamination were identified, and the results of the evaluation were plotted according to major and minor strain values, depicting coating delamination. The constructed delamination limit diagram (DLD) can be used to determine the forming limit of VCM during the complex press forming process. ARGUS (GOM) was employed to identify the strain value and deformation mode of the delaminated surface after the press forming. After identifying the areas of delamination, the DLD of the PET coating can be constructed in a format similar to that of the FLD. The forming limit of the VCM sheet can be evaluated using the superimposition of the delamination limit strain of the coating onto the FLD of VCM sheet. The experimental results showed that the proposed test method will support the sheet metal forming process design for VCM sheets. The assessment method presented in this study can be used to determine the delamination limit strain under plastic deformation of other polymer coated metals. The experimental results suggested that the proposed testing method is effective in evaluating delamination for specific applications.

ATHENA optimized coating design

DEFF Research Database (Denmark)

Ferreira, Desiree Della Monica; Christensen, Finn Erland; Jakobsen, Anders Clemen

2012-01-01

The optimization of coating design for the ATHENA mission si described and the possibility of increasing the telescope effective area in the range between 0.1 and 10 keV is investigated. An independent computation of the on-axis effective area based on the mirror design of ATHENA is performed...... in order to review the current coating baseline. The performance of several material combinations, considering a simple bi-layer, simple multilayer and linear graded multilayer coatings are tested and simulation of the mirror performance considering both the optimized coating design and the coating...

Preparation of sustained release capsules by electrostatic dry powder coating, using traditional dip coating as reference.

Science.gov (United States)

Yang, Yan; Shen, Lian; Yuan, Feng; Fu, Hui; Shan, Weiguang

2018-05-30

Lately, a great deal of attention is being paid to capsule coating, since the coat protects active pharmaceutical ingredients (APIs) from damage, as is in the case of tablet and pellet. However, moisture and heat sensitivity of gelatin shells make it challenging to coat capsules using the conventional aqueous coating techniques. In an effort to overcome this challenge, the present study aims to coat capsules using two different coating techniques: electrostatic dry powder coating (EDPC) and dip coating (DC). Both capsule coatings and free films were prepared by these two coating techniques, and the effects of coating formulations and processing conditions on the film quality were investigated. The corresponding drug in vitro release and mechanisms were characterized and compared. The results of dissolution tests demonstrated that the drug release behavior of both EDPC and DC coated capsules could be optimized to a sustained release of 24 h, following the Fick's diffusion law. The results of this study suggest that EDPC method is better than DC method for coating capsules, with respect to the higher production efficiency and better stability, indicating that this dry coating technology has promised in gelatin capsule coating applications. Copyright © 2018 Elsevier B.V. All rights reserved.

Low Temperature Powder Coating

Science.gov (United States)

2011-02-09

of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) • Legacy primers contain hexavalent chrome • Conventional powder coatings...coatings both in laboratory and field service evaluations • LTCPC allows environmental cost reductions through VOC/HAP elimination and hexavalent ... chrome reduction. • The LTCPC process greatly shortens the coating operation (LTCPC cures much more rapidly then conventional wet coatings) resulting in

Metallic coating of microspheres

International Nuclear Information System (INIS)

Meyer, S.F.

1980-01-01

Extremely smooth, uniform metal coatings of micrometer thicknesses on microscopic glass spheres (microspheres) are often needed as targets for inertial confinement fusion (ICF) experiments. The first part of this paper reviews those methods used successfully to provide metal coated microspheres for ICF targets, including magnetron sputtering, electro- and electroless plating, and chemical vapor pyrolysis. The second part of this paper discusses some of the critical aspects of magnetron sputter coating of microspheres, including substrate requirements, the sticking of microspheres during coating (preventing a uniform coating), and the difficulties in growing the desired dense, smooth, uniform microstructure on continuously moving spherical substrates

Impact of heat treatment on surface chemistry of Al-coated Eurofer for application as anti-corrosion and T-permeation barriers in a flowing Pb-15.7Li environment

Energy Technology Data Exchange (ETDEWEB)

Konys, J., E-mail: juergen.konys@kit.edu [Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1 76344 Eggenstein-Leopoldshafen (Germany); Krauss, W.; Holstein, N.; Lorenz, J.; Wulf, S. [Karlsruhe Institute of Technology, Hermann-von-Helmholtz-Platz 1 76344 Eggenstein-Leopoldshafen (Germany); Bhanumurthy, K. [Scientific Information Resource Division, Bhabha Atomic Research Centre, Mumbai 400 085 (India)

2012-08-15

Highlights: Black-Right-Pointing-Pointer Electro-chemical Al deposition is industrially relevant for barrier formation. Black-Right-Pointing-Pointer Al scales have to be converted into protective layers by heat treatments. Black-Right-Pointing-Pointer Morphology of scales depend on deposition parameters. Black-Right-Pointing-Pointer Solid state diffusion step at 640 Degree-Sign C avoids critical Al melting and activates steel surface. Black-Right-Pointing-Pointer Al{sub 2}O{sub 3} protective scales detected. - Abstract: The compatibility testing of Eurofer steel in flowing Pb-15.7Li has shown that corrosion attack is a serious concern at least under view of precipitate formation from dissolved steel components in cooler system sections, leading to a high risk of tube blockages. Additionally, the T-permeation from the liquid breeder through the steel structure into the He-cooling system is an important safety issue. Both topics may be reduced by the application of barriers. Hot dip aluminization (HDA) showed that Al scales exhibit such ability but claimed also the development of improved coating technologies. Thus, two electro-chemically-based deposition processes, which exhibit industrial relevance and adjustable layer thickness of deposited Al, were developed, tested and characterized. Both are working with water-free electrolytes of toluene or ionic liquid (IL) base near room temperature (RT). The successfully deposited homogeneous layers need a heat treatment to establish the required protective/functional properties. During this stage, the Al reacts with the steel and forms an Al-enriched zone with a thin protective Al{sub 2}O{sub 3} surface scale. However, the topology is rough and pores are visible. Thus, for optimization of surface structure and scale quality, investigations concerning the required heat treatment were performed including effects coming from the applied coating technology.

Oxidation of iridium coating on rhenium coated graphite at elevated temperature in stagnated air

International Nuclear Information System (INIS)

Huang, Yongle; Bai, Shuxin; Zhang, Hong; Ye, Yicong

2015-01-01

Highlights: • Continuous and dense Ir coatings were prepared on graphite by electrodepostion. • The purification of the as-prepared Ir coating was higher than about 99.98%. • The Ir/Re/C specimen kept integrity without significant failures after oxidation. • The average oxidation rate of the Ir coating was about 0.219 mg/(cm 2 min). • Penetrating holes at gains boundaries resulted in the failure of the Ir coating. - Abstract: Continuous and dense iridium coatings were prepared on the rhenium coated graphite specimens by electrodeposition. The iridium/rhenium coated graphite (Ir/Re/C) specimens were oxidized at elevated temperatures in stagnated air for 3600 s. The purification of the as-prepared Ir coating was higher than about 99.98% with the main impurity elements Si, Al, Fe and Ru. After oxidation, the Ir/Re/C specimens kept integrity without significant failures and the average oxidation rate was about 0.219 mg/(cm 2 min). Pores were found at the grain boundaries and concentrated to penetrating holes with the growth of Ir grains, which resulted in disastrous failures of the Ir coating

Oxidation of iridium coating on rhenium coated graphite at elevated temperature in stagnated air

Energy Technology Data Exchange (ETDEWEB)

Huang, Yongle; Bai, Shuxin, E-mail: NUDT_MSE_501@163.com; Zhang, Hong; Ye, Yicong

2015-02-15

Highlights: • Continuous and dense Ir coatings were prepared on graphite by electrodepostion. • The purification of the as-prepared Ir coating was higher than about 99.98%. • The Ir/Re/C specimen kept integrity without significant failures after oxidation. • The average oxidation rate of the Ir coating was about 0.219 mg/(cm{sup 2} min). • Penetrating holes at gains boundaries resulted in the failure of the Ir coating. - Abstract: Continuous and dense iridium coatings were prepared on the rhenium coated graphite specimens by electrodeposition. The iridium/rhenium coated graphite (Ir/Re/C) specimens were oxidized at elevated temperatures in stagnated air for 3600 s. The purification of the as-prepared Ir coating was higher than about 99.98% with the main impurity elements Si, Al, Fe and Ru. After oxidation, the Ir/Re/C specimens kept integrity without significant failures and the average oxidation rate was about 0.219 mg/(cm{sup 2} min). Pores were found at the grain boundaries and concentrated to penetrating holes with the growth of Ir grains, which resulted in disastrous failures of the Ir coating.

Coatings and Tints of Spectacle Lenses

Directory of Open Access Journals (Sweden)

H. Zeki Büyükyıldız

2012-10-01

Full Text Available Spectacle lenses are made of mineral or organic (plastic materials. Various coatings and tints are applied to the spectacle lenses according to the characteristic of the lens material, and for the personal needs and cosmetic purpose. The coatings may be classified in seven groups: 1 Anti-reflection coatings, 2 Hard coatings, 3 Clean coat, 4 Mirror coatings, 5 Color tint coating (one of coloring processes, 6 Photochromic coating (one of photochromic processes, and 7 Anti-fog coatings. Anti-reflection coatings reduce unwanted reflections from the lens surfaces and increase light transmission. Hard coatings are applied for preventing the plastic lens surface from scratches and abrasion. Hard coatings are not required for the mineral lenses due to their hardness. Clean coat makes the lens surface smooth and hydrophobic. Thus, it prevents the adherence of dust, tarnish, and dirt particles on the lens surface. Mirror coatings are applied onto the sunglasses for cosmetic purpose. Color tinted and photochromic lenses are used for sun protection and absorption of the harmful UV radiations. Anti-fog coatings make the lens surface hydrophilic and prevent the coalescence of tiny water droplets on the lens surface that reduces light transmission. (Turk J Ophthalmol 2012; 42: 359-69

Design and Characterization of High-strength Bond Coats for Improved Thermal Barrier Coating Durability

Science.gov (United States)

Jorgensen, David John

High pressure turbine blades in gas turbine engines rely on thermal barrier coating (TBC) systems for protection from the harsh combustion environment. These coating systems consist of a ceramic topcoat for thermal protection, a thermally grown oxide (TGO) for oxidation passivation, and an intermetallic bond coat to provide compatibility between the substrate and ceramic over-layers while supplying aluminum to sustain Al2O 3 scale growth. As turbine engines are pushed to higher operating temperatures in pursuit of better thermal efficiency, the strength of industry-standard bond coats limits the lifetime of these coating systems. Bond coat creep deformation during thermal cycling leads to a failure mechanism termed rumpling. The interlayer thermal expansion differences, combined with TGO-imposed growth stresses, lead to the development of periodic undulations in the bond coat. The ceramic topcoat has low out-of-plane compliance and thus detaches and spalls from the substrate, resulting in a loss of thermal protection and subsequent degradation of mechanical properties. New creep resistant Ni3Al bond coats were designed with improved high-temperature strength to inhibit this type of premature failure at elevated temperatures. These coatings resist rumpling deformation while maintaining compatibility with the other layers in the system. Characterization methods are developed to quantify rumpling and assess the TGO-bond coat interface toughness of experimental systems. Cyclic oxidation experiments at 1163 °C show that the Ni3Al bond coats do not experience rumpling but have faster oxide growth rates and are quicker to spall TGO than the (Pt,Ni)Al benchmark. However, the Ni 3Al coatings outperformed the benchmark by over threefold in TBC system life due to a higher resistance to rumpling (mechanical degradation) while maintaining adequate oxidation passivation. The Ni3Al coatings eventually grow spinel NiAl2O4 on top of the protective Al2O3 layer, which leads to the

Use of ZnO as antireflective, protective, antibacterial, and biocompatible multifunction nanolayer of thermochromic VO2 nanofilm for intelligent windows

International Nuclear Information System (INIS)

Zhou, Huaijuan; Li, Jinhua; Bao, Shanhu; Li, Jian; Liu, Xuanyong; Jin, Ping

2016-01-01

Graphical abstract: - Highlights: • A multifunctional VO 2 /ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. • The ZnO top layer can enhance the antireflective, antioxidative and anti-corrosion functions of the VO 2 film. • The ZnO top layer can endow VO 2 film with excellent antibacterial performance. • The ZnO top layer can attenuate the cytotoxicity of VO 2 thin film. - Abstract: A multifunctional VO 2 /ZnO bilayer film is designed and deposited by magnetron sputtering apparatus. The integration of the antireflective, antioxidative and anti-corrosion functions, and antibacterial performance makes the heterostructure film a promising candidate in the energy-saving smart window. The ZnO thin film as the antireflection layer can markedly boost the solar regulation efficiency (ΔT sol ) from 7.7% to 12.2% and possesses excellent luminous transmittance (T lum-L = 50.3%) in the low-temperature semiconductor phase. The ZnO layer as the protection barrier can not only protect VO 2 thin film from oxidation to much toxic V 2 O 5 , but also decrease the release of V ions. Besides, the synergistic effect of releasing killing by Zn 2+ ions and contact killing by ZnO NPs makes ZnO thin film an outstanding antibacterial coating. In terms of the biological safety, ZnO coating with appropriate film thickness can effectively attenuate the cytotoxicity of VO 2 on human HIBEpiC cells. We hope this work can provide new insights for better designing of novel multifunctional VO 2 -based intelligent energy-saving windows.

Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

Science.gov (United States)

Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

2013-11-01

Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant.

Coating and curing apparatus and methods

Science.gov (United States)

Brophy, Brenor L; Maghsoodi, Sina; Neyman, Patrick J; Gonsalves, Peter R; Hirsch, Jeffrey G; Yang, Yu S

2015-02-24

Disclosed are coating apparatus including flow coating and roll-coating that may be used for uniform sol-gel coating of substrates such as glass, solar panels, windows or part of an electronic display. Also disclosed are methods for substrate preparation, flow coating and roll coating. Lastly systems and methods for skin curing sol-gel coatings deposited onto the surface of glass substrates using a high temperature air-knife are disclosed.

Study of ion plating parameters, coating structure, and corrosion protection for aluminum coatings on uranium

International Nuclear Information System (INIS)

Egert, C.M.; Scott, D.G.

1987-01-01

A study of ion-plating parameters (primarily deposition rate and substrate bias voltage), coating structure, and the corrosion protection provided by aluminum coatings on uranium is presented. Ion plating at low temperatures yields a variety of aluminum coating structures on uranium. For example, aluminum coatings produced at high deposition rates and low substrate bias voltages are columnar with voids between columns, as expected for high-rate vapor deposition at low temperatures. On the other hand, low deposition rate and high bias voltage produce a modified coating with a dense, noncolumnar structure. These results are not in agreement with other studies that have found no relationship between deposition rate and coating structure in ion plating. This discrepancy is probably due to the high deposition rates used in these studies. An accelerated, water vapor corrosion test indicates that the columnar aluminum coatings provide some corrosion protection despite their porous nature; however, the dense noncolumnar coatings provide significantly greater protection. These results indicate that ion-plated aluminum coatings produced at low deposition rates and high substrate bias voltages creates dense coating structures that are most effective in protecting uranium from corrosion

Application of Industrial XRF Coating Thickness Analyzer for Phosphate Coating Thickness on Steel

Directory of Open Access Journals (Sweden)

Aleksandr Sokolov

2018-03-01

Full Text Available The results of industrial application of an online X-ray fluorescence coating thickness analyzer for measuring the thickness of phosphate coatings on moving steel strips are considered in the article. The target range of coating thickness to be measured is from tens to hundreds of mg/m2 in a measurement time of 10 s. The measurement accuracy observed during long-duration factory acceptance test was 10–15%. The coating thickness analyzer consists of two XRF gauges, mounted above and below the steel strip and capable of moving across the moving strip system for their suspension and relocation and electronic control unit. Fully automated software was developed to automatically and continuously (24/7 control both gauges, scanning both sides of the steel strip, and develop and test methods for measuring new coatings. It allows performing offline storage and retrieval of the measurement results, remotely controlling the analyzer components and measurement modes from a control room. The developed XRF coating thickness analyzer can also be used for real-time measurement of other types of coatings, both metallic and non-metallic.

AntiReflection Coating D

International Nuclear Information System (INIS)

AIKEN, DANIEL J.

1999-01-01

Analytical expressions used to optimize AR coatings for single junction solar cells are extended for use in monolithic, series interconnected multi-junction solar cell AR coating design. The result is an analytical expression which relates the solar cell performance (through J(sub sc)) directly to the AR coating design through the device reflectance. It is also illustrated how AR coating design be used to provide an additional degree of freedom for current matching multi-junction devices

Effect of Coating Parameters of the Buffer Layer on the Shape Ratio of TRISO-Coated Particles

International Nuclear Information System (INIS)

KIm, Weon Ju; Park, Jong Hoon; Park, Ji Yeon; Lee, Young Woo; Chang, Jong Hwa

2005-01-01

Fuel for high temperature gas-cooled reactors (HTGR's) consists of TRISO-coated particles. Fluidized bed chemical vapor deposition (FBCVD) has been applied to fabricate the TRISO-coated fuel particles. The TRISO particles consist of UO 2 microspheres coated with layers of porous pyrolytic carbon (PyC), inner dense PyC (IPyC), SiC, and outer dense PyC (OPyC). The porous PyC coating layer, called the buffer layer, attenuates fission recoils and provides void volume for gaseous fission products and carbon monoxide. The buffer layer, which has the highest coating rate among the coating layers, shows the largest variation of the coating thickness within a particle and a batch. This could be the most plausible source of an asphericity in the TRISO particles. The aspherical particles are expected to have an inferior fuel performance. Miller et al. have predicted that a larger stress is developed within the coating layers and thus the failure probability increases in the particles with high aspect ratios. Therefore, the shape of the TRISO-coated particles should be controlled properly and has been one of the important inspection items for the quality control of the fabrication process. In this paper, we investigated the effect of coating parameters of the buffer layer on the shape of the TRISO particles. The flow rate of coating gas and the coating temperature were varied to control the buffer layer. The asphericity of the TRISO-coated particles was evaluated for the various coating conditions of the buffer layer, but at constant coating parameters for the IPyC/SiC/OPyC layers

Superhydrophobic silica coating by dip coating method

International Nuclear Information System (INIS)

Mahadik, Satish A.; Parale, Vinayak; Vhatkara, Rajiv S.; Mahadik, Dinesh B.; Kavale, Mahendra S.; Wagh, Pratap B.; Gupta, Satish; Gurav, Jyoti

2013-01-01

Herein, we report a simple and low cost method for the fabrication of superhydrophobic coating surface on quartz substrates via sol-gel dip coating method at room temperature. Desired surface chemistry and texture growth for superhydrophobicity developed under double step sol–gel process at room temperature. The resultant superhydrophobic surfaces were characterized by Field-emission scanning electron microscopy (FE-SEM), Atomic force microscopy (AFM), water contact angle (WCA) measurement, differential thermal gravimetric analysis-differential thermal analysis (TGA-DTA) calorimetry and optical spectrometer. Coating shows the ultra high water contact angle about 168 ± 2° and water sliding angle 3 ± 1° and superoleophilic with petroleum oils. This approach allows a simple strategy for the fabrication process of superhydrophilic–superhydrophobic on same surfaces with high thermal stability of superhydrophobicity up to 560 °C. Thus, durability, special wettability and thermal stability of superhydrophobicity expand their application fields.

Flower-Like CuO/ZnO Hybrid Hierarchical Nanostructures Grown on Copper Substrate: Glycothermal Synthesis, Characterization, Hydrophobic and Anticorrosion Properties.

Science.gov (United States)

Beshkar, Farshad; Khojasteh, Hossein; Salavati-Niasari, Masoud

2017-06-25

In this work we have demonstrated a facile formation of CuO nanostructures on copper substrates by the oxidation of copper foil in ethylene glycol (EG) at 80 °C. On immersing a prepared CuO film into a solution containing 0.1 g Zn(acac)₂ in 20 mL EG for 8 h, ZnO flower-like microstructures composed of hierarchical three-dimensional (3D) aggregated nanoparticles and spherical architectures were spontaneously formed at 100 °C. The as-synthesized thin films and 3D microstructures were characterized using XRD, SEM, and EDS techniques. The effects of sodium dodecyl sulphate (SDS), cetyltrimethylammonium bromide (CTAB), and polyethylene glycol (PEG) 6000 as surfactants and stabilizers on the morphology of the CuO and ZnO structures were discussed. Possible growth mechanisms for the controlled organization of primary building units into CuO nanostructures and 3D flower-like ZnO architectures were proposed. The hydrophobic property of the products was characterized by means of water contact angle measurement. After simple surface modification with stearic acid and PDMS, the resulting films showed hydrophobic and even superhydrophobic characteristics due to their special surface energy and nano-microstructure morphology. Importantly, stable superhydrophobicity with a contact angle of 153.5° was successfully observed for CuO-ZnO microflowers after modification with PDMS. The electrochemical impedance measurements proved that the anticorrosion efficiency for the CuO/ZnO/PDMS sample was about 99%.

Flower-Like CuO/ZnO Hybrid Hierarchical Nanostructures Grown on Copper Substrate: Glycothermal Synthesis, Characterization, Hydrophobic and Anticorrosion Properties

Directory of Open Access Journals (Sweden)

Farshad Beshkar

2017-06-01

Full Text Available In this work we have demonstrated a facile formation of CuO nanostructures on copper substrates by the oxidation of copper foil in ethylene glycol (EG at 80 °C. On immersing a prepared CuO film into a solution containing 0.1 g Zn(acac2 in 20 mL EG for 8 h, ZnO flower-like microstructures composed of hierarchical three-dimensional (3D aggregated nanoparticles and spherical architectures were spontaneously formed at 100 °C. The as-synthesized thin films and 3D microstructures were characterized using XRD, SEM, and EDS techniques. The effects of sodium dodecyl sulphate (SDS, cetyltrimethylammonium bromide (CTAB, and polyethylene glycol (PEG 6000 as surfactants and stabilizers on the morphology of the CuO and ZnO structures were discussed. Possible growth mechanisms for the controlled organization of primary building units into CuO nanostructures and 3D flower-like ZnO architectures were proposed. The hydrophobic property of the products was characterized by means of water contact angle measurement. After simple surface modification with stearic acid and PDMS, the resulting films showed hydrophobic and even superhydrophobic characteristics due to their special surface energy and nano-microstructure morphology. Importantly, stable superhydrophobicity with a contact angle of 153.5° was successfully observed for CuO-ZnO microflowers after modification with PDMS. The electrochemical impedance measurements proved that the anticorrosion efficiency for the CuO/ZnO/PDMS sample was about 99%.

New temperable solar coatings: Tempsol

Science.gov (United States)

Demiryont, Hulya

2001-11-01

This paper deals with the large area deposition and coating properties of the thermo-stable (temperable/bendable) solar coating material, CuO, and some new optical coating systems comprising CuO films for architectural and automotive/transportation applications. The CuO solar coating is combined with other coating layers, for example, an anti-reflection film, a reflection film, a coloration coating layer, etc., which are also thermo-stable. The film systems are developed at the research laboratory by D.C. Magnetron reactive sputtering process. The new developed technologies then transferred to the production line. Product performances are compared before and after heat treatment of the coating systems. Performance tables and other physical properties, including optical parameters, mechanical and environmental stability, storage properties, etc., are also presented for this new product series.

Analytical Modeling of Hard-Coating Cantilever Composite Plate considering the Material Nonlinearity of Hard Coating

Directory of Open Access Journals (Sweden)

Wei Sun

2015-01-01

Full Text Available Due to the material nonlinearity of hard coating, the coated structure produces the nonlinear dynamical behaviors of variable stiffness and damping, which make the modeling of hard-coating composite structure become a challenging task. In this study, the polynomial was adopted to characterize this material nonlinearity and an analytical modeling method was developed for the hard-coating composite plate. Firstly, to relate the hard-coating material parameters obtained by test and the analytical model, the expression of equivalent strain of composite plate was derived. Then, the analytical model of hard-coating composite plate was created by energy method considering the material nonlinearity of hard coating. Next, using the Newton-Raphson method to solve the vibration response and resonant frequencies of composite plate and a specific calculation procedure was also proposed. Finally, a cantilever plate coated with MgO + Al2O3 hard coating was chosen as study case; the vibration response and resonant frequencies of composite plate were calculated using the proposed method. The calculation results were compared with the experiment and general linear calculation, and the correctness of the created model was verified. The study shows the proposed method can still maintain an acceptable precision when the material nonlinearity of hard coating is stronger.

Fabrication and characterization of SiC and ZrC composite coating on TRISO coated particle

Energy Technology Data Exchange (ETDEWEB)

Lee, H. G.; Lee, S. H.; Kim, D. J.; Park, J. Y.; Kim, W. J. [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-10-15

SiC coating is widely suggested as structural materials for nuclear application due to its excellent high irradiation resistance properties and high temperature mechanical properties. SiC coating on TRistructural-ISOtropic (TRISO) coated fuel particles plays an important role as a protective layer from radioactive fission gas and a mechanical structural layer. TRISO coating layer was deposited on a spherical particle by a FBCVD method. The ZrO{sub 2} spherical particles were used as a simulant kernel. TRISO coating layers consisting of a porous buffer layer, an inner PyC layer were sequentially deposited before depositing SiC or ZrC coating layer. In order investigate the phase of each composite coating layer, Raman analysis was conducted. SiC, ZrC coating and SiC/ZrC composite coating on spherical particle were successfully deposited via FBCVD method by adjusting source gas flow rate. In the SiC and ZrC composite coating, SiC phase and ZrC phase were observed by XRD and SEM analysis. In the condition of 100 sccm of ZrCl{sub 4}, 25 sccm of CH{sub 4}, and 30 sccm of MTS, only two phases of SiC and ZrC were observed and two phases are located with clean grain boundary.

Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

Science.gov (United States)

Periolatto, M.; Sangermano, M.; Spena, P. Russo

2016-05-01

A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

Energy Technology Data Exchange (ETDEWEB)

Periolatto, M.; Spena, P. Russo [Faculty of Science and Technology, Free University of Bozen-Bolzano, Piazza Università 5, Bolzano (Italy); Sangermano, M. [Dipartimento di Scienza Applicata e Tecnologia, Politecnico di Torino, C.so Duca degli Abruzzi 24, Torino (Italy)

2016-05-18

A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

Photocured epoxy/graphene nanocomposites with enhanced water vapor barrier properties

International Nuclear Information System (INIS)

Periolatto, M.; Spena, P. Russo; Sangermano, M.

2016-01-01

A transparent, water vapor barrier film made of an epoxy resin and graphene oxide (GO) was synthesized by photopolymerization process. The epoxy/GO film with just 0.05 wt% GO gives a 93% WVTR reduction with respect to the pristine polymer, reaching barrier properties better than other polymer composites containing higher amounts of graphene. The excellent water vapor barrier is attributed to the good dispersion of GO in the polymer matrix. Moreover, GO significantly enhances the toughness and the damping capacity of the epoxy resins. The hybrid film can have potential applications in anticorrosive coatings, electronic devices, pharmaceuticals and food packaging.

METHOD OF PROTECTIVELY COATING URANIUM

Science.gov (United States)

Eubank, L.D.; Boller, E.R.

1959-02-01

A method is described for protectively coating uranium with zine comprising cleaning the U for coating by pickling in concentrated HNO/sub 3/, dipping the cleaned U into a bath of molten zinc between 430 to 600 C and containing less than 0 01% each of Fe and Pb, and withdrawing and cooling to solidify the coating. The zinccoated uranium may be given a; econd coating with another metal niore resistant to the corrosive influences particularly concerned. A coating of Pb containing small proportions of Ag or Sn, or Al containing small proportions of Si may be applied over the zinc coatings by dipping in molten baths of these metals.

Development of Zn-Al-Cu coatings by hot dip coated technology: preparation and characterization

International Nuclear Information System (INIS)

Cervantes, J.; Barba, A.; Hernandez, M. A.; Salas, J.; Espinoza, J. L.; Denova, C.; Torres-Villasenor, G.; Conde, A.; Covelo, A.; Valdez, R.

2013-01-01

In the present study, research concerning Zn-Al-Cu coatings on low carbon steels has been conducted in order to characterize different properties obtained by a hot-dip coated process. The results include preparation procedure as well as the processing parameters of the coatings. The obtained coatings were subjected to a cold rolling process followed by an anneal heat treatment at different temperatures and under different time conditions. The structural characteristics of coatings have been investigated by optical and electron microscopy. The mechanical properties were obtained by using micro-hardness testing, deep drawing and wear tests whereas chemical analyses were carried out using the SEM/EDAX microprobe. The corrosion properties were achieved by using a salt spray fog chamber and potentiodynamic tests in a saline solution. The coatings are resistant to corrosion and wear in the presence of sodium chloride, therefore, the coatings could be an attractive alternative for application in coastal areas, and adequate wear adhesive resistance. (Author)

Silica coatings on clarithromycin.

Science.gov (United States)

Bele, Marjan; Dmitrasinovic, Dorde; Planinsek, Odon; Salobir, Mateja; Srcic, Stane; Gaberscek, Miran; Jamnik, Janko

2005-03-03

Pre-crystallized clarithromycin (6-O-methylerythromycin A) particles were coated with silica from the tetraethyl orthosilicate (TEOS)-ethanol-aqueous ammonia system. The coatings had a typical thickness of 100-150 nm and presented about 15 wt.% of the silica-drug composite material. The properties of the coatings depended on reactant concentration, temperature and mixing rate and, in particular, on the presence of a cationic surfactant (cetylpyridinium chloride). In the presence of cetylpyridinium chloride the silica coatings slightly decreased the rate of pure clarithromycin dissolution.

Zinc phosphate conversion coatings

Science.gov (United States)

Sugama, Toshifumi

1997-01-01

Zinc phosphate conversion coatings for producing metals which exhibit enhanced corrosion prevention characteristics are prepared by the addition of a transition-metal-compound promoter comprising a manganese, iron, cobalt, nickel, or copper compound and an electrolyte such as polyacrylic acid, polymethacrylic acid, polyitaconic acid and poly-L-glutamic acid to a phosphating solution. These coatings are further improved by the incorporation of Fe ions. Thermal treatment of zinc phosphate coatings to generate .alpha.-phase anhydrous zinc phosphate improves the corrosion prevention qualities of the resulting coated metal.

Error Analysis of Ceramographic Sample Preparation for Coating Thickness Measurement of Coated Fuel Particles

International Nuclear Information System (INIS)

Liu Xiaoxue; Li Ziqiang; Zhao Hongsheng; Zhang Kaihong; Tang Chunhe

2014-01-01

The thicknesses of four coatings of HTR coated fuel particle are very important parameters. It is indispensable to control the thickness of four coatings of coated fuel particles for the safety of HTR. A measurement method, ceramographic sample-microanalysis method, to analyze the thickness of coatings was developed. During the process of ceramographic sample-microanalysis, there are two main errors, including ceramographic sample preparation error and thickness measurement error. With the development of microscopic techniques, thickness measurement error can be easily controlled to meet the design requirements. While, due to the coated particles are spherical particles of different diameters ranged from 850 to 1000μm, the sample preparation process will introduce an error. And this error is different from one sample to another. It’s also different from one particle to another in the same sample. In this article, the error of the ceramographic sample preparation was calculated and analyzed. Results show that the error introduced by sample preparation is minor. The minor error of sample preparation guarantees the high accuracy of the mentioned method, which indicates this method is a proper method to measure the thickness of four coatings of coated particles. (author)

A dual response surface optimization methodology for achieving uniform coating thickness in powder coating process

Directory of Open Access Journals (Sweden)

Boby John

2015-09-01

Full Text Available The powder coating is an economic, technologically superior and environment friendly painting technique compared with other conventional painting methods. However large variation in coating thickness can reduce the attractiveness of powder coated products. The coating thickness variation can also adversely affect the surface appearance and corrosion resistivity of the product. This can eventually lead to customer dissatisfaction and loss of market share. In this paper, the author discusses a dual response surface optimization methodology to minimize the thickness variation around the target value of powder coated industrial enclosures. The industrial enclosures are cabinets used for mounting the electrical and electronic equipment. The proposed methodology consists of establishing the relationship between the coating thickness & the powder coating process parameters and developing models for the mean and variance of coating thickness. Then the powder coating process is optimized by minimizing the standard deviation of coating thickness subject to the constraint that the thickness mean would be very close to the target. The study resulted in achieving a coating thickness mean of 80.0199 microns for industrial enclosures, which is very close to the target value of 80 microns. A comparison of the results of the proposed approach with that of existing methodologies showed that the suggested method is equally good or even better than the existing methodologies. The result of the study is also validated with a new batch of industrial enclosures.

Development of antimicrobial coating by later-by-layer dip coating of chlorhexidine-loaded micelles.

Science.gov (United States)

Tambunlertchai, Supreeda; Srisang, Siriwan; Nasongkla, Norased

2017-06-01

Layer-by-layer (LbL) dip coating, accompanying with the use of micelle structure, allows hydrophobic molecules to be coated on medical devices' surface via hydrogen bonding interaction. In addition, micelle structure also allows control release of encapsulated compound. In this research, we investigated methods to coat and maximize the amount of chlorhexidine (CHX) on silicone surface through LbL dip coating method utilizing hydrogen bonding interaction between PEG on micelle corona and PAA. The number of coated cycles was varied in the process and 90 coating cycles provided the maximum amount of CHX loaded onto the surface. In addition, pre-coating the surface with PAA enhanced the amount of coated CHX by 20%. Scanning electron microscope (SEM) and Fourier Transform Infrared Spectroscopy (FTIR) were used to validate and characterize the coating. For control release aspect, the coated film tended to disrupt at physiological condition; hence chemical crosslinking was performed to minimize the disruption and maximize the release time. Chemical crosslinking at pH 2.5 and 4.5 were performed in the process. It was found that chemical crosslinking could help extend the release period up to 18 days. This was significantly longer when compared to the non-crosslinking silicone tube that could only prolong the release for 5 days. In addition, chemical crosslinking at pH 2.5 gave higher and better initial burst release, release period and antimicrobial properties than that of pH 4.5 or the normal used pH for chemical crosslinking process.

Hydroxyapatite coatings for biomedical applications

CERN Document Server

Zhang, Sam

2013-01-01

Hydroxyapatite coatings are of great importance in the biological and biomedical coatings fields, especially in the current era of nanotechnology and bioapplications. With a bonelike structure that promotes osseointegration, hydroxyapatite coating can be applied to otherwise bioinactive implants to make their surface bioactive, thus achieving faster healing and recovery. In addition to applications in orthopedic and dental implants, this coating can also be used in drug delivery. Hydroxyapatite Coatings for Biomedical Applications explores developments in the processing and property characteri

PIT Coating Requirements Analysis

International Nuclear Information System (INIS)

MINTEER, D.J.

2000-01-01

This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products

PIT Coating Requirements Analysis

Energy Technology Data Exchange (ETDEWEB)

MINTEER, D.J.

2000-10-20

This study identifies the applicable requirements for procurement and installation of a coating intended for tank farm valve and pump pit interior surfaces. These requirements are intended to be incorporated into project specification documents and design media. This study also evaluates previously recommended coatings and identifies requirement-compliant coating products.

The effect of microstructure at interface between coating and substrate on damping capacity of coating systems

International Nuclear Information System (INIS)

Wang, Xueqin; Pei, Yanling; Ma, Yue

2013-01-01

Samples with various interface microstructures between the coating and the substrate were designed and fabricated in this paper. Dynamic mechanical thermal analyzer (DMTA) was utilized to investigate the dynamic mechanical properties of the samples and scanning electron microscopy (SEM) was used to observe the interface microstructure between the substrate and coating. The effect of the interface microstructure on damping was studied, and results indicated that the larger the coating/substrate interface thickness was and the more interface defects were, the higher interface system damping was. When the micro-hardness ratio of substrate to coating was increased, the damping of coating system was enhanced. The effect of the APS and EB-PVD coating on damping capacity was investigated. There was a dramatic increase in the damping value of the APS coating when the strain was higher than 20 ppm, while the damping amplitude effect of the EB-PVD coating was not so obvious, which could mainly be caused by the different energy dissipation mechanisms of the two coatings.

Multilayer oxidation resistant coating for SiC coated carbon/carbon composites at high temperature

International Nuclear Information System (INIS)

Li Hejun; Jiao Gengsheng; Li Kezhi; Wang Chuang

2008-01-01

To prevent carbon/carbon (C/C) composites from oxidation, a multilayer coating based on molybdenum disilicide and titanium disilicide was formed using a two-step pack cementation technique in argon atmosphere. XRD and SEM analysis showed that the internal coating was a bond SiC layer that acts as a buffer layer, and that the external multilayer coating formed in the two-step pack cementation was composed of two MoSi 2 -TiSi 2 -SiC layers. This coating, which is characterized by excellent thermal shock resistance, could effectively protect the composites from exposure to an oxidizing atmosphere at 1773 K for 79 h. The oxidation of the coated C/C composites was primarily due to the reaction of C/C matrix and oxygen diffusing through the penetrable cracks in the coating

Coating of substrates

International Nuclear Information System (INIS)

Cairns, J.A.; Nelson, R.L.; Woodhead, J.L.

1979-01-01

The process is concerned with providing substrates with coatings obtainable from sols, for example to protect the substrate (such as in nuclear reactors or hydrocarbon cracking plant) or to provide a carrier for catalytically active material. Hitherto, coatings obtained from sols have had a high porosity and high surface area so that they have not been entirely satisfactory for the above applications. In the process described, dense, low-porosity coatings are provided by contacting the substrate with a sol of refractory material (e.g. CeO 2 or SiO 2 ) convertible to a gel of density at least 40% of the theoretical density of the refractory material, and converting the sol to the gel. Optionally, the gel may be converted to a ceramic coating by firing. (author)

Fuel particle coating data

International Nuclear Information System (INIS)

Hollabaugh, C.M.; Wagner, P.; Wahman, L.A.; White, R.W.

1977-01-01

Development of coating on nuclear fuel particles for the High-Temperature Fuels Technology program at the Los Alamos Scientific Laboratory included process studies for low-density porous and high-density isotropic carbon coats, and for ZrC and ''alloy'' C/ZrC coats. This report documents the data generated by these studies

Functional Plasma-Deposited Coatings

Directory of Open Access Journals (Sweden)

Mykhaylo Pashechko

2017-12-01

Full Text Available The paper focuses on the problem of low adhesion of plasma sprayed coatings to the substrate. The subsequent laser treatment modes and their influence on the coating-substrate interface were studied. This allows to decrease the level of metstability of the coating, thus decreasing its hardness down to 11-12 GPa on the surface and to about 9 GPa on depth of 400 µm. The redistribution of alloying elements through solid and liquid diffusion improves mechanical properties and rises the adhesion up to 450 MPa after remelting and up to 90-110 MPa after laser-aided thermal cycling. At he same time, remelting of coating helps to decrease its porosity down to 1%. Obtained complex of properties also allows to improve wear resistance of coatings and to decrease friction factor.

The interfacial chemistry of metallized, oxide coated, and nanocomposite coated polymer films

Energy Technology Data Exchange (ETDEWEB)

Barker, C.P. [Durham Univ. (United Kingdom). Dept. of Chemistry; Kochem, K.H. [HOECHST Aktiengesellschaft, Werk Kalle/Albert, Geschaftsbereich H, Rheingaustrasse 190-196, D-65174 Wiesbaden (Germany); Revell, K.M. [CAMVAC (Europe) Ltd., Burrell Way, Thetford, Norfolk IP24 3QY (United Kingdom); Kelly, R.S.A. [CAMVAC (Europe) Ltd., Burrell Way, Thetford, Norfolk IP24 3QY (United Kingdom); Badyal, J.P.S. [Durham Univ. (United Kingdom). Dept. of Chemistry

1995-02-15

Aluminium, aluminium oxide, and aluminium/aluminium oxide nanocomposite coated polymer substrates have been characterized by X-ray photoelectron spectroscopy, transmission electron microscopy, argon ion sputter depth profiling, and gas permeation measurements. A comparison of the similarities and differences between these coatings has provided a detailed insight into the physicochemical origins of gas barrier associated with metallized plastics. Keywords: Aluminium; Aluminium oxide; Coatings; X-ray photoelectron spectroscopy ((orig.))

Oxidation Behavior of FeCrAl -coated Zirconium Cladding prepared by Laser Coating

Energy Technology Data Exchange (ETDEWEB)

Kim, Il-Hyun; Kim, Hyun-Gil; Choi, Byung-Kwan; Park, Jeong-Yong; Koo, Yang-Hyun; Kim, Jin-Seon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

From the recent research trends, the ATF cladding concepts for enhanced accident tolerance are divided as follows: Mo-Zr cladding to increase the high temperature strength, cladding coating to increase the high temperature oxidation resistance, FeCrAl alloy and SiC/SiCf material to increase the oxidation resistance and strength at high temperature. To commercialize the ATF cladding concepts, various factors are considered, such as safety under normal and accident conditions, economy for the fuel cycle, and developing development challenges, and schedule. From the proposed concepts, it is known that the cladding coating, FeCrAl alloy, and Zr-Mo claddings are considered as a near/mid-term application, whereas the SiC material is considered as a long-term application. Among them, the benefit of cladding coating on Zr-based alloys is the fuel cycle economy regarding the manufacturing, neutron cross section, and high tritium permeation characteristics. However, the challenge of cladding coating on Zr-based alloys is the lower oxidation resistance and mechanical strength at high-temperature than other concepts. Another important point is the adhesion property between the Zr-based alloy and coating materials. A laser coating method supplied with FeCrAl powders was developed to decrease the high-temperature oxidation rate in a steam environment through a systematic study for various coating parameters, and a FeCrAl-coated Zircaloy-4 cladding tube of 100 mm in length to the axial direction can be successfully manufactured.