Effect of Sr addition on the characteristics of as-cast and rolled 3003/4004 clad aluminum

Energy Technology Data Exchange (ETDEWEB)

Yan, Guangyuan; Mao, Feng; Jie, Jinchuan; Cao, Zhiqiang, E-mail: caozq@dlut.edu.cn; Li, Tingju; Wang, Tongmin, E-mail: tmwang@dlut.edu.cn

2016-09-05

This paper examines the effects of Sr addition on the microstructure, composition distribution and Vickers hardness in the interfacial region of the as-cast and rolled 3003/4004 clad aluminum. The results reveal that the optimum adding amount of Sr on the as-cast Al-1.2Mn/Al−10Si-xSr clad is 0.08 wt%. With Sr content increasing from 0 to 0.08 wt%, the average length and number of the primary α-Al phase growing from the diffusion layer significantly decreased and whose morphology appears in columar dendritic crystals, the celluar dendrite crystals, deep celluar crystals, fine celluar crystals and planar crystals, while the dendritic-crystal primary α-Al phase nucleating and growing from inner Al−Si alloy side also show obvious decease in secondary dendrite spacing; meanwhile, eutectic Si phases were gradually modified from coarse plates, coralloid-plates mixed structure to fine branchy coralloid structure in three-dimensional morphology. After rolling, the diffusion layer thickness of the Al-1.2Mn/Al−10Si−0.08Sr clad is decreased by 66.7%, compared to that of unmodified clad alloy. This decreased diffusion layer thickness may be determined by augmented plastic strain and restraining diffusion of Si atoms in diffusion layer. Morever, average Vickers hardness on interface and Al−Si side of the Al-1.2Mn/Al−10Si−0.08Sr clad showed slight increase and more uniform distribution than that of unmodified clad alloy. This uniform distribution and improved hardness primarily attribute to presence of fine branchy coralloid silicon phase and its stronger dispersion strengthening as well as solution strengthening caused by interdiffusion of Si, Mn and Sr elements. - Highlights: • 3003/4004 clad aluminum was firstly modified by various Sr addition levels. • The optimum adding amount of Sr on the Al−1.2Mn/Al−10Si−xSr clad is 0.08 wt%. • Sr can refine primary α-Al and eutectic silicon phase of the clad simultaneously. • The Sr-modified rolled clad has

Metallography of pitted aluminum-clad, depleted uranium fuel

International Nuclear Information System (INIS)

Nelson, D.Z.; Howell, J.P.

1994-01-01

The storage of aluminum-clad fuel and target materials in the L-Disassembly Basin at the Savannah River Site for more than 5 years has resulted in extensive pitting corrosion of these materials. In many cases the pitting corrosion of the aluminum clad has penetrated in the uranium metal core, resulting in the release of plutonium, uranium, cesium-137, and other fission product activity to the basin water. In an effort to characterize the extent of corrosion of the Mark 31A target slugs, two unirradiated slug assemblies were removed from basin storage and sent to the Savannah River Technology Center for evaluation. This paper presents the results of the metallography and photographic documentation of this evaluation. The metallography confirmed that pitting depths varied, with the deepest pit found to be about 0.12 inches (3.05 nun). Less than 2% of the aluminum cladding was found to be breached resulting in less than 5% of the uranium surface area being affected by corrosion. The overall integrity of the target slug remained intact

Direct formation of LiAlH4 by a mechanochemical reaction

International Nuclear Information System (INIS)

Kojima, Yoshitsugu; Kawai, Yasuaki; Haga, Tetsuya; Matsumoto, Mitsuru; Koiwai, Akihiko

2007-01-01

A small amount of lithium tetrahydridoaluminate (LiAlH 4 ) was directly synthesized by ball-milling of lithium hydride LiH and aluminum Al in a H 2 atmosphere (1 MPa) at room temperature. Concomitant formation of lithium hexahydridoaluminate Li 3 AlH 6 was confirmed

Scientific basis for storage criteria for interim dry storage of aluminum-clad fuels

International Nuclear Information System (INIS)

Sindelar, R.L.; Peacock, H.B. Jr.; Lam, P.S.; Iyer, N.C.; Louthan, M.R. Jr.; Murphy, J.R.

1996-01-01

An engineered system for dry storage of aluminum-clad foreign and domestic research reactor spent fuel owned by the US Department of Energy is being considered to store the fuel up to a nominal period of 40 years prior to ultimate disposition. Scientifically-based criteria for environmental limits to drying and storing the fuels for this system are being developed to avoid excessive degradation in sealed and non-sealed (open to air) dry storage systems. These limits are based on consideration of degradation modes that can cause loss of net section of the cladding, embrittlement of the cladding, distortion of the fuel, or release of fuel and fission products from the fuel/clad system. Potential degradation mechanisms include corrosion mechanisms from exposure to air and/or sources of humidity, hydrogen blistering of the aluminum cladding, distortion of the fuel due to creep, and interdiffusion of the fuel and fission products with the cladding. The aluminum-clad research reactor fuels are predominantly highly-enriched aluminum uranium alloy fuel which is clad with aluminum alloys similar to 1100, 5052, and 6061 aluminum. In the absence of corrodant species, degradation due to creep and diffusion mechanisms limit the maximum fuel storage temperature to 200 C. The results of laboratory scale corrosion tests indicate that this fuel could be stored under air up to 200 C at low relative humidity levels (< 20%) to limit corrosion of the cladding and fuel (exposed to the storage environment through assumed pre-existing pits in the cladding). Excessive degradation of fuels with uranium metal up to 200 C can be avoided if the fuel is sufficiently dried and contained in a sealed system; open storage can be achieved if the temperature is controlled to avoid excessive corrosion even in dry air

Iron-chrome-aluminum alloy cladding for increasing safety in nuclear power plants

Science.gov (United States)

Rebak, Raul B.

2017-12-01

After a tsunami caused plant black out at Fukushima, followed by hydrogen explosions, the US Department of Energy partnered with fuel vendors to study safer alternatives to the current UO2-zirconium alloy system. This accident tolerant fuel alternative should better tolerate loss of cooling in the core for a considerably longer time while maintaining or improving the fuel performance during normal operation conditions. General electric, Oak ridge national laboratory, and their partners are proposing to replace zirconium alloy cladding in current commercial light water power reactors with an iron-chromium-aluminum (FeCrAl) cladding such as APMT or C26M. Extensive testing and evaluation is being conducted to determine the suitability of FeCrAl under normal operation conditions and under severe accident conditions. Results show that FeCrAl has excellent corrosion resistance under normal operation conditions and FeCrAl is several orders of magnitude more resistant than zirconium alloys to degradation by superheated steam under accident conditions, generating less heat of oxidation and lower amount of combustible hydrogen gas. Higher neutron absorption and tritium release effects can be minimized by design changes. The implementation of FeCrAl cladding is a near term solution to enhance the safety of the current fleet of commercial light water power reactors.

Corrosion and protection of spent Al-clad research reactor fuel during extended wet storage

International Nuclear Information System (INIS)

Ramanathan, Lalgudi V.

2009-01-01

A variety of spent research reactor fuel elements with different fuel meats, geometries and 235 U enrichments are presently stored under water in basins throughout the world. More than 90% of these fuels are clad in aluminum (Al) or its alloy and are susceptible to corrosion. This paper presents an overview of the influence of Al alloy composition, galvanic effects (Al alloy/stainless steel), crevice effects, water parameters and synergism between these parameters as well as settled solids on the corrosion of typical Al alloys used as fuel element cladding. Pitting is the main form of corrosion and is affected by water conductivity, chloride ion content, formation of galvanic couples with rack supports and settled solid particles. The extent to which these parameters influence Al corrosion varies. This paper also presents potential conversion coatings to protect the spent fuel cladding. (author)

Ternary nitrides for hydrogen storage: Li-B-N, Li-Al-N and Li-Ga-N systems

International Nuclear Information System (INIS)

Langmi, Henrietta W.; McGrady, G. Sean

2008-01-01

This paper reports an investigation of hydrogen storage performance of ternary nitrides based on lithium and the Group 13 elements boron, aluminum and gallium. These were prepared by ball milling Li 3 N together with the appropriate Group 13 nitride-BN, AlN or GaN. Powder X-ray diffraction of the products revealed that the ternary nitrides obtained are not the known Li 3 BN 2 , Li 3 AlN 2 and Li 3 GaN 2 phases. At 260 deg. C and 30 bar hydrogen pressure, the Li-Al-N ternary system initially absorbed 3.7 wt.% hydrogen, although this is not fully reversible. We observed, for the first time, hydrogen uptake by a pristine ternary nitride of Li and Al synthesized from the binary nitrides of the metals. While the Li-Ga-N ternary system also stored a significant amount of hydrogen, the storage capacity for the Li-B-N system was near zero. The hydrogenation reaction is believed to be similar to that of Li 3 N, and the enthalpies of hydrogen absorption for Li-Al-N and Li-Ga-N provide evidence that AlN and GaN, as well as the ball milling process, play a significant role in altering the thermodynamics of Li 3 N

Report of the advanced neutron source (ANS) aluminum cladding corrosion workshop

International Nuclear Information System (INIS)

Hanson, G.H.; Gibson, G.W.; Griess, J.C.; Pawel, R.E.; Pace, N.E.; Ryskamp, J.M.

1989-02-01

The Advanced Neutron Source (ANS) Corrosion Workshop on aluminum cladding corrosion in reactor environments is summarized. The Workshop was held to examine the aluminum cladding oxidation studies being conducted in support of the ANS design. This report was written principally to provide a record of the ideas and judgments expressed by the workshop attendees. The ANS operating heat flux is significantly higher than that in existing reactors, and early experiments indicate that there may be an aluminum cladding oxidation problem unique to higher heat fluxes or associated cladding temperatures that, if not solved, may limit the operation of the ANS to unacceptably low power levels. A brief description of the information presented by each speaker is included along with a compilation of the most significant ideas and recommended research areas. The appendixes contain a copy of the workshop agenda and a list of attendees

Effect of Al in the H2 storage properties of Li-NH system

International Nuclear Information System (INIS)

Fernandez Albanesi, L; Lago, Marcelo N; Arneodo Larochette, P; Gennari, F.C

2012-01-01

In this work is studied the effect of the addition of aluminum on the properties of hydrogen absorption-desorption system LiNH 2 : 1,5 LiH. The samples were prepared adding the element Al to the system LiNH 2 :1.5 LiH in different ways (as aluminum metal, as aluminum chloride and as lithium aluminum hydride). In all these mixtures was maintained the concentration of Al in 1 mol%. A good distribution of Al is achieved by mechanical milling. Quantitative hydrogen absorption and desorption were measured by volumetric method with a Sieverts-type apparatus in the temperature range of 250 to 300 o C and 700 kPa of H 2 pressure. The systems with Al showed better absorption kinetics and greater stability after cycles of hydrogen absorption-desorption. The hydrogen capacity achieved by these samples was 5.3 wt% at 300 and 275 o C. The mixture with AlCl 3 displays the same characteristics at 250 o C, showing the better H 2 storage properties

Corrosion issues in the long term storage of aluminum-clad spent nuclear fuels

International Nuclear Information System (INIS)

Louthan, M.R. Jr.; Peacock, H.B. Jr.; Sindelar, R.L.; Iyer, N.C.

1996-01-01

Approximately 8% of the spent nuclear fuel owned by the US Department of Energy is clad with aluminum alloys. The spent fuel must be either reprocessed or temporarily stored in wet or dry storage systems until a decision is made on final disposition in a repository. There are corrosion issues associated with the aluminum cladding regardless of the disposition pathway selected. This paper discusses those issues and provides data and analysis to demonstrate that control of corrosion induced degradation in aluminum clad spent fuels can be achieved through relatively simple engineering practices

Superplastic forming of rapid solidification processed Al-4Li-0.2Zr

International Nuclear Information System (INIS)

Meschter, P.J.; Lederich, R.J.; Sastry, S.M.L.

1987-01-01

Aluminum-4 wt pct lithium alloys are attractive as structural materials because they are 13 to 14 pct less dense and have 25 pct larger elastic moduli than high-strength 2XXX-and 7XXX-series aluminum alloys. These low-density alloys can be produced only by rapid solidification processing (RSP). Successful RSP of Al-4Li-0.2Zr, Al-4Li-1Mg-0.2Zr, and Al-4Li-1Cu-0.2Zr alloys with strengths similar to that of 7075-T76 has recently been demonstrated. Net-shaped processing techniques such as superplastic forming are capable of producing complex structural elements while minimizing usage of expensive material; thus, these techniques are particularly applicable to Al-Li alloys. The purpose of this study was to determine the conditions of strain rate and temperature under which RSP Al-4Li alloys could be superplastically formed

Liquid oxygen LOX compatibility evaluations of aluminum lithium (Al-Li) alloys: Investigation of the Alcoa 2090 and MMC weldalite 049 alloys

Science.gov (United States)

Diwan, Ravinder M.

1989-01-01

The behavior of liquid oxygen (LOX) compatibility of aluminum lithium (Al-Li) alloys is investigated. Alloy systems of Alcoa 2090, vintages 1 to 3, and of Martin Marietta Corporation (MMC) Weldalite 049 were evaluated for their behavior related to the LOX compatibility employing liquid oxygen impact test conditions under ambient pressures and up to 1000 psi. The developments of these aluminum lithium alloys are of critical and significant interest because of their lower densities and higher specific strengths and improved mechanical properties at cryogenic temperatures. Of the different LOX impact tests carried out at the Marshall Space Flight Center (MSFC), it is seen that in certain test conditions at higher pressures, not all Al-Li alloys are LOX compatible. In case of any reactivity, it appears that lithium makes the material more sensitive at grain boundaries due to microstructural inhomogeneities and associated precipitate free zones (PFZ). The objectives were to identify and rationalize the microstructural mechanisms that could be relaxed to LOX compatibility behavior of the alloy system in consideration. The LOX compatibility behavior of Al-Li 2090 and Weldalite 049 is analyzed in detail using microstructural characterization techniques with light optical metallography, scanning electron microscopy (SEM), electron microprobe analysis, and surface studies using secondary ion mass spectrometry (SIMS), electron spectroscopy in chemical analysis (ESCA) and Auger electron spectroscopy (AES). Differences in the behavior of these aluminum lithium alloys are assessed and related to their chemistry, heat treatment conditions, and microstructural effects.

BISON Fuel Performance Analysis of FeCrAl cladding with updated properties

Energy Technology Data Exchange (ETDEWEB)

Sweet, Ryan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, Kurt A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Wirth, Brian [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-08-30

In order to improve the accident tolerance of light water reactor (LWR) fuel, alternative cladding materials have been proposed to replace zirconium (Zr)-based alloys. Of these materials, there is a particular focus on iron-chromium-aluminum (FeCrAl) alloys due to much slower oxidation kinetics in high-temperature steam than Zr-alloys. This should decrease the energy release due to oxidation and allow the cladding to remain integral longer in the presence of high temperature steam, making accident mitigation more likely. As a continuation of the development for these alloys, suitability for normal operation must also be demonstrated. This research is focused on modeling the integral thermo-mechanical performance of FeCrAl-cladded fuel during normal reactor operation. Preliminary analysis has been performed to assess FeCrAl alloys (namely Alkrothal 720 and APMT) as a suitable fuel cladding replacement for Zr-alloys, using the MOOSE-based, finite-element fuel performance code BISON and the best available thermal-mechanical and irradiation-induced constitutive properties. These simulations identify the effects of the mechanical-stress and irradiation response of FeCrAl, and provide a comparison with Zr-alloys. In comparing these clad materials, fuel rods have been simulated for normal reactor operation and simple steady-state operation. Normal reactor operating conditions target the cladding performance over the rod lifetime (~4 cycles) for the highest-power rod in the highest-power fuel assembly under reactor power maneuvering. The power histories and axial temperature profiles input into BISON were generated from a neutronics study on full-core reactivity equivalence for FeCrAl using the 3D full core simulator NESTLE. Evolution of the FeCrAl cladding behavior over time is evaluated by using steady-state operating conditions such as a simple axial power profile, a constant cladding surface temperature, and a constant fuel power history. The fuel rod designs and

A high performance hybrid battery based on aluminum anode and LiFePO4 cathode.

Science.gov (United States)

Sun, Xiao-Guang; Bi, Zhonghe; Liu, Hansan; Fang, Youxing; Bridges, Craig A; Paranthaman, M Parans; Dai, Sheng; Brown, Gilbert M

2016-01-28

A novel hybrid battery utilizing an aluminum anode, a LiFePO4 cathode and an acidic ionic liquid electrolyte based on 1-ethyl-3-methylimidazolium chloride (EMImCl) and aluminum trichloride (AlCl3) (EMImCl-AlCl3, 1-1.1 in molar ratio) with or without LiAlCl4 is proposed. The hybrid ion battery delivers an initial high capacity of 160 mA h g(-1) at a current rate of C/5. It also shows good rate capability and cycling performance.

CONTAINMENT ANALYSIS METHODOLOGY FOR TRANSPORT OF BREACHED CLAD ALUMINUM SPENT FUEL

Energy Technology Data Exchange (ETDEWEB)

Vinson, D.

2010-07-11

Aluminum-clad, aluminum-based spent nuclear fuel (Al-SNF) from foreign and domestic research reactors (FRR/DRR) is being shipped to the Savannah River Site and placed in interim storage in a water basin. To enter the United States, a cask with loaded fuel must be certified to comply with the requirements in the Title 10 of the U.S. Code of Federal Regulations, Part 71. The requirements include demonstration of containment of the cask with its contents under normal and accident conditions. Many Al-SNF assemblies have suffered corrosion degradation in storage in poor quality water, and many of the fuel assemblies are 'failed' or have through-clad damage. A methodology was developed to evaluate containment of Al-SNF even with severe cladding breaches for transport in standard casks. The containment analysis methodology for Al-SNF is in accordance with the methodology provided in ANSI N14.5 and adopted by the U. S. Nuclear Regulatory Commission in NUREG/CR-6487 to meet the requirements of 10CFR71. The technical bases for the inputs and assumptions are specific to the attributes and characteristics of Al-SNF received from basin and dry storage systems and its subsequent performance under normal and postulated accident shipping conditions. The results of the calculations for a specific case of a cask loaded with breached fuel show that the fuel can be transported in standard shipping casks and maintained within the allowable release rates under normal and accident conditions. A sensitivity analysis has been conducted to evaluate the effects of modifying assumptions and to assess options for fuel at conditions that are not bounded by the present analysis. These options would include one or more of the following: reduce the fuel loading; increase fuel cooling time; reduce the degree of conservatism in the bounding assumptions; or measure the actual leak rate of the cask system. That is, containment analysis for alternative inputs at fuel-specific conditions and

Criteria for Corrosion Protection of Aluminum-Clad Spent Nuclear Fuel in Interim Wet Storage

International Nuclear Information System (INIS)

Howell, J.P.

1999-01-01

Storage of aluminum-clad spent nuclear fuel at the Savannah River Site (SRS) and other locations in the U. S. and around the world has been a concern over the past decade because of the long time interim storage requirements in water. Pitting corrosion of production aluminum-clad fuel in the early 1990''s at SRS was attributed to less than optimum quality water and corrective action taken has resulted in no new pitting since 1994. The knowledge gained from the corrosion surveillance testing and other investigations at SRS over the past 8 years has provided an insight into factors affecting the corrosion of aluminum in relatively high purity water. This paper reviews some of the early corrosion issues related to aluminum-clad spent fuel at SRS, including fundamentals for corrosion of aluminum alloys. It updates and summarizes the corrosion surveillance activities supporting the future storage of over 15,000 research reactor fuel assemblies from countries over the world during the next 15-20 years. Criteria are presented for providing corrosion protection for aluminum-clad spent fuel in interim storage during the next few decades while plans are developed for a more permanent disposition

Characteristics of copper-clad aluminum rods prepared by horizontal continuous casting

Science.gov (United States)

Zhang, Yubo; Fu, Ying; Jie, Jinchuan; Wu, Li; Svynarenko, Kateryna; Guo, Qingtao; Li, Tingju; Wang, Tongmin

2017-11-01

An innovative horizontal continuous casting method was developed and successfully used to prepare copper-clad aluminum (CCA) rods with a diameter of 85 mm and a sheath thickness of 16 mm. The solidification structure and element distribution near the interface of the CCA ingots were investigated by means of a scanning electron microscope, an energy dispersive spectrometer, and an electron probe X-ray microanalyzer. The results showed that the proposed process can lead to a good metallurgical bond between Cu and Al. The interface between Cu and Al was a multilayered structure with a thickness of 200 μm, consisting of Cu9Al4, CuAl2, α-Al/CuAl2 eutectic, and α-Al + α-Al/CuAl2 eutectic layers from the Cu side to the Al side. The mean tensile-shear strength of the CCA sample was 45 MPa, which fulfills the requirements for the further extrusion process. The bonding and diffusion mechanisms are also discussed in this paper.

Physico Chemistry of the Chlorination of Aluminum Claddings in the Framework of HALOX Project

International Nuclear Information System (INIS)

Alvarez, Fabiola; De Micco, Georgina; Bohe, Ana; Pasquevich, Daniel

2003-01-01

The conditioning of spent nuclear fuels from test and research reactors requires a previous physicochemical treatment to stabilize them chemically.A possible way of processing is through what was called in CNEA as Process HALOX (Halogenation and Oxidation).It consists of the selective separation of cladding by halogenation and the subsequent oxidation of the core, previously to insert it into a vitreous matrix.The halogenation aim is to transform the constituents of the 6061aluminum alloy into volatile halides.In this work we present preliminary results of the chlorination of two aluminum alloys: AA 6061 and a type of CuZnAl alloy

Synthesis and characterization of superionic (LiBr)_0_._5(AlSiO)_0_._5

International Nuclear Information System (INIS)

Aziz K Jahja; Safei Purnama

2010-01-01

Materials of LiBr silicate aluminum ionic conductor have been prepared by powder metallurgy method in which 0.5 mole of LiBr powder is mixed with about 0.5 mole silicate aluminum in liquid medium of aquadest. After mixing and homogenization, the samples are dried, compacted and heated at 600 °C for 1 hour. Characterization of materials structure was carried out by X-Ray diffraction, ionic conductivity was measured by LCR meter with frequency range of 10"-"1 to 10"5 Hz at room temperature. Results of measurement show the (LiBr)_0_._5(AlSiO)_0_._5 conductor has the structure of both LiBr and of silicate aluminum. (LiBr)_0_._5(AlSiO)_0_._5 has the highest ionic conductivity in the order of 10"-"3 S.cm"-"1 while the ionic conductivity of LiBr is found to be about 10"-"4 S.cm"-"1 and that of silicate aluminum is about 10"-"6 S.cm"-"1, all measured at room temperature. (author)

A novel dual-salts of LiTFSI and LiODFB in LiFePO4-based batteries for suppressing aluminum corrosion and improving cycling stability

Science.gov (United States)

Li, Faqiang; Gong, Yan; Jia, Guofeng; Wang, Qinglei; Peng, Zhengjun; Fan, Wei; Bai, Bing

2015-11-01

The strong corrosion behavior at the Al current collector restricts the application range of lithium bis (trifluoromethanesulfonylimide) (LiTFSI), despite its high stability against water and thermal. SEM, LSV and Tafel curves proved that adding LiODFB into LiTFSI-based electrolytes could suppress aluminum corrosion caused by LiTFSI-based electrolytes. The cycling stability and rate capability of LiFePO4-based batteries using LiTFSI0.6-LiODFB0.4-based electrolytes is excellent as compared to LiFePO4-based batteries using LiPF6-based electrolytes.

Vapor corrosion of aluminum cladding alloys and aluminum-uranium fuel materials in storage environments

International Nuclear Information System (INIS)

Lam, P.; Sindelar, R.L.; Peacock, H.B. Jr.

1997-04-01

An experimental investigation of the effects of vapor environments on the corrosion of aluminum spent nuclear fuel (A1 SNF) has been performed. Aluminum cladding alloys and aluminum-uranium fuel alloys have been exposed to environments of air/water vapor/ionizing radiation and characterized for applications to degradation mode analysis for interim dry and repository storage systems. Models have been developed to allow predictions of the corrosion response under conditions of unlimited corrodant species. Threshold levels of water vapor under which corrosion does not occur have been identified through tests under conditions of limited corrodant species. Coupons of aluminum 1100, 5052, and 6061, the US equivalent of cladding alloys used to manufacture foreign research reactor fuels, and several aluminum-uranium alloys (aluminum-10, 18, and 33 wt% uranium) were exposed to various controlled vapor environments in air within the following ranges of conditions: Temperature -- 80 to 200 C; Relative Humidity -- 0 to 100% using atmospheric condensate water and using added nitric acid to simulate radiolysis effects; and Gamma Radiation -- none and 1.8 x 10 6 R/hr. The results of this work are part of the body of information needed for understanding the degradation of the A1 SNF waste form in a direct disposal system in the federal repository. It will provide the basis for data input to the ongoing performance assessment and criticality safety analyses. Additional testing of uranium-aluminum fuel materials at uranium contents typical of high enriched and low enriched fuels is being initiated to provide the data needed for the development of empirical models

Ultrasonic spot welding of Al/Mg/Al tri-layered clad sheets

International Nuclear Information System (INIS)

Macwan, A.; Patel, V.K.; Jiang, X.Q.; Li, C.; Bhole, S.D.; Chen, D.L.

2014-01-01

Highlights: • The optimal welding condition is achieved at 100 J and 0.1 s. • Failure load first increases and then decreases with increasing welding energy. • The highest failure load after welding is close to that of the clad sheets. • At low energy levels failure occurs in the mode of interfacial failure. • At high energy levels failure takes place at the edge of nugget region. - Abstract: Solid-state ultrasonic spot welding (USW) was used to join Al/Mg/Al tri-layered clad sheets, aiming at exploring weldability and identifying failure mode in relation to the welding energy. It was observed that the application of a low welding energy of 100 J was able to achieve the optimal welding condition during USW at a very short welding time of 0.1 s for the tri-layered clad sheets. The optimal lap shear failure load obtained was equivalent to that of the as-received Al/Mg/Al tri-layered clad sheets. With increasing welding energy, the lap shear failure load initially increased and then decreased after reaching a maximum value. At a welding energy of 25 J, failure occurred in the mode of interfacial failure along the center Al/Al weld interface due to insufficient bonding. At a welding energy of 50 J, 75 J and 100 J, failure was also characterized by the interfacial failure mode, but it occurred along the Al/Mg clad interface rather than the center Al/Al weld interface, suggesting stronger bonding of the Al/Al weld interface than that of the Al/Mg clad interface. The overall weld strength of the Al/Mg/Al tri-layered clad sheets was thus governed by the Al/Mg clad interface strength. At a welding energy of 125 J and 150 J, thinning of weld nugget and extensive deformation at the edge of welding tip caused failure at the edge of nugget region, leading to a lower lap shear failure load

Recovery of Li from alloys of Al- Li and Li- Al using engineered scavenger compounds

Science.gov (United States)

Riley, W. D.; Jong, B. W.; Collins, W. K.; Gerdemann, S. J.

1994-01-01

A method of producing lithium of high purity from lithium aluminum alloys using an engineered scavenger compound, comprising: I) preparing an engineered scavenger compound by: a) mixing and heating compounds of TiO2 and Li2CO3 at a temperature sufficient to dry the compounds and convert Li.sub.2 CO.sub.3 to Li.sub.2 O; and b) mixing and heating the compounds at a temperature sufficient to produce a scavenger Li.sub.2 O.3TiO.sub.2 compound; II) loading the scavenger into one of two electrode baskets in a three electrode cell reactor and placing an Al-Li alloy in a second electrode basket of the three electrode cell reactor; III) heating the cell to a temperature sufficient to enable a mixture of KCl-LiCl contained in a crucible in the cell to reach its melting point and become a molten bath; IV) immersing the baskets in the bath until an electrical connection is made between the baskets to charge the scavenger compound with Li until there is an initial current and voltage followed by a fall off ending current and voltage; and V) making a connection between the basket electrode containing engineered scavenger compound and a steel rod electrode disposed between the basket electrodes and applying a current to cause Li to leave the scavenger compound and become electrodeposited on the steel rod electrode.

Gibbsian and radiation-induced segregation in Cu--Li and Al--Li alloys

International Nuclear Information System (INIS)

Gruen, D.M.; Krauss, A.R.; Susman, S.; Venugopalan, M.; Ron, M.

1983-01-01

Previous experiments on segregation in dilute alloys of lithium in aluminum have demonstrated rapid enrichment of lithium in the uppermost monolayer, as well as a slower buildup in the subsurface region as a result of radiation-induced segregation effects during sputtering. Surface and subsurface enrichment of lithium in copper and aluminum alloys has been observed by secondary ion mass spectroscopy (SIMS), Auger electron spectroscopy (AES), and x-ray photoemission spectroscopy (XPS). The activation energies for lithium diffusion in Cu and Al have been measured and segregation kinetics are compared for dilute alloys of Li in Cu and Al, and a high lithium content copper alloy. The results are interpreted in terms of both Gibbsian and radiation-induced segregation effects

Dislocation dynamics in Al-Li alloys: mean jump distance and activation length of moving dislocations

International Nuclear Information System (INIS)

De Hosson, J.Th.M.; Huis Int Veld, A.

1984-01-01

It is pointed out that aluminum-lithium based alloys offer considerable promise for structural applications, especially in the aerospace industry. This promise is related to the potential for high strength in combination with a density which is lower than that found in conventional aluminum alloys. In addition, the modulus of elasticity is higher than corresponding values in conventional aluminum alloys. A nuclear magnetic resonance study of the mechanism of dislocation motion in Al-2.2 wt pct Li is reported. Information about the effective mean jump distance of mobile dislocations is provided by in situ nuclear spin relaxation measurements. The activation length of mobile dislocations has been obtained from strain-rate change experiments on Al-2.2 wt pct Li. The considered study shows that pulsed nuclear magnetic resonance is a complementary new technique for the study of moving dislocations in Al-Li alloys. 28 references

Electrochemical investigation of Li-Al anodes in oligo(ethylene glycol) dimethyl ether/LiPF6

International Nuclear Information System (INIS)

Zhou, Y.; Wang, X.; Lee, H.; Nam, K.; Haas, O.

2011-01-01

LiPF 6 dissolved in oligo(ethylene glycol) dimethyl ether with a molecular weight 5 g mol -1 was investigated as a new electrolyte (OEGDME5, 1 M LiPF 6 ) for metal deposition and battery applications. At 25 C a conductivity of .48 x 1 -3 S cm -1 was obtained and at 85 C, 3.78 x 1 -3 S cm -1 . The apparent activation barrier for ionic transport was evaluated to be 3.7 kJ mol -1 . OEGDME5, 1 M LiPF 6 allows operating temperature above 1 C with very attractive conductivity. The electrolyte shows excellent performance at negative and positive potentials. With this investigation, we report experimental results obtained with aluminum electrodes using this electrolyte. At low current densities lithium ion reduction and re-oxidation can be achieved on aluminum electrodes at potentials about 28 mV more positive than on lithium electrodes. In situ X-ray diffraction measurements collected during electrochemical lithium deposition on aluminum electrodes show that the shift to positive potentials is due to the negative Gibbs free energy change of the Li-Al alloy formation reaction.

Evaluation of Corrosion of Aluminum Based Reactor Fuel Cladding Materials During Dry Storage

International Nuclear Information System (INIS)

Peacock, H.B. Jr.

1999-01-01

This report provides an evaluation of the corrosion behavior of aluminum cladding alloys and aluminum-uranium alloys at conditions relevant to dry storage. The details of the corrosion program are described and the results to date are discussed

Explosive Cladding of Titanium and Aluminium Alloys on the Example of Ti6Al4V-AA2519 Joints / Wybuchowe Platerowanie Stopów Tytanu I Aluminium Na Przykładzie Połączenia Ti6Al4V-AA2519

Directory of Open Access Journals (Sweden)

Gałka A.

2015-12-01

Full Text Available Explosive cladding is currently one of the basic technologies of joining metals and their alloys. It enables manufacturing of the widest range of joints and in many cases there is no alternative solution. An example of such materials are clads that include light metals such as titanium and aluminum. ach new material combination requires an appropriate adaptation of the technology by choosing adequate explosives and tuning other cladding parameters. Technology enabling explosive cladding of Ti6Al4V titanium alloy and aluminum AA2519 was developed. The clads were tested by means of destructive and nondestructive testing, analyzing integrity, strength and quality of the obtained joint.

Ultimate disposition of aluminum clad spent nuclear fuel in the United States

International Nuclear Information System (INIS)

Messick, C.E.; Clark, W.D.; Clapper, M.; Mustin, T.P.

2001-01-01

Treatment and disposition of spent nuclear fuel (SNF) in the United States has changed significantly over the last decade due to change in world climate associated with nuclear material. Chemical processing of aluminum based SNF is ending and alternate disposition paths are being developed that will allow for the ultimate disposition of the enriched uranium in this SNF. Existing inventories of aluminum based SNF are currently being stored primarily in water-filled basins at the Savannah River Site (SRS) while these alternate disposition paths are being developed and implemented. Nuclear nonproliferation continues to be a worldwide concern and it is causing a significant influence on the development of management alternatives for SNF. SRS recently completed an environmental impact statement for the management of aluminum clad SNF that selects alternatives for all of the fuels in inventory. The U.S. Department of Energy and SRS are now implementing a dual strategy of processing small quantities of 'problematic' SNF while developing an alternative technology to dispose of the remaining aluminum clad SNF in the proposed monitored geologic repository. (author)

Separation of lanthanum from samarium on solid aluminum electrode in LiCl-KCl eutectic melts

International Nuclear Information System (INIS)

De-Bin Ji; Mi-Lin Zhang; Xing Li; Xiao-Yan Jing; Wei Han; Yong-De Yan; Yun Xue; Zhi-Jian Zhang; Harbin Engineering University, Harbin

2015-01-01

This paper presents an electrochemical study on the separation of lanthanum from samarium on aluminum electrode at 773 K. The results from different electrochemical methods showed that Sm(III) and La(III) formed Al-Sm and Al-La intermetallic compounds on an aluminum electrode at electrode potential around -1.67 and -1.46 V, respectively. The electrochemical separation of lanthanum was carried out in LiCl-KCl-LaCl 3 -SmCl 3 melts on solid aluminum electrodes at 773 K by potentiostatic electrolysis at -1.45 V for 40 h and the separation efficiency was 99.1 %. (author)

Transitioning aluminum clad spent fuels from wet to interim dry storage

International Nuclear Information System (INIS)

Louthan, M.R. Jr.; Iyer, N.C.; Sindelar, R.L.; Peacock, H.B. Jr.

1994-01-01

The United States Department of Energy (DOE) currently owns several hundred metric tons of aluminum clad, spent nuclear fuel and target assemblies. The vast majority of these irradiated assemblies are currently stored in water basins that were designed and operated for short term fuel cooling prior to fuel reprocessing. Recent DOE decisions to severely limit the reprocessing option have significantly lengthened the time of storage, thus increasing the tendency for corrosion induced degradation of the fuel cladding and the underlying core material. The portent of continued corrosion, coupled with the age of existing wet storage facilities and the cost of continuing basin operations, including necessary upgrades to meet current facility standards, may force the DOE to transition these wet stored, aluminum clad spent fuels to interim dry storage. The facilities for interim dry storage have not been developed, partially because fuel storage requirements and specifications for acceptable fuel forms are lacking. In spite of the lack of both facilities and specifications, current plans are to dry store fuels for approximately 40 to 60 years or until firm decisions are developed for final fuel disposition. The transition of the aluminum clad fuels from wet to interim dry storage will require a sequence of drying and canning operations which will include selected fuel preparations such as vacuum drying and conditioning of the storage atmosphere. Laboratory experiments and review of the available literature have demonstrated that successful interim dry storage may also require the use of fuel and canister cleaning or rinsing techniques that preclude, or at least minimize, the potential for the accumulation of chloride and other potentially deleterious ions in the dry storage environment. This paper summarizes an evaluation of the impact of fuel transitioning techniques on the potential for corrosion induced degradation of fuel forms during interim dry storage

Experiments for evaluation of corrosion to develop storage criteria for interim dry storage of aluminum-alloy clad spent nuclear fuel

International Nuclear Information System (INIS)

Peacock, H.B.; Sindelar, R.L.; Lam, P.S.; Murphy, T.H.

1994-01-01

The technical bases for specification of limits to environmental exposure conditions to avoid excessive degradation are being developed for storage criteria for dry storage of highly-enriched, aluminum-clad spent nuclear fuels owned by the US Department of Energy. Corrosion of the aluminum cladding is a limiting degradation mechanism (occurs at lowest temperature) for aluminum exposed to an environment containing water vapor. Attendant radiation fields of the fuels can lead to production of nitric acid in the presence of air and water vapor and would exacerbate the corrosion of aluminum by lowering the pH of the water solution. Laboratory-scale specimens are being exposed to various conditions inside an autoclave facility to measure the corrosion of the fuel matrix and cladding materials through weight change measurements and metallurgical analysis. In addition, electrochemical corrosion tests are being performed to supplement the autoclave testing by measuring differences in the general corrosion and pitting corrosion behavior of the aluminum cladding alloys and the aluminum-uranium fuel materials in water solutions

Investigation of the Reversible Lithiation of an Oxide Free Aluminum Anode by a LiBH4 Solid State Electrolyte

Directory of Open Access Journals (Sweden)

Jason A. Weeks

2017-11-01

Full Text Available In this study, we analyze and compare the physical and electrochemical properties of an all solid-state cell utilizing LiBH4 as the electrolyte and aluminum as the active anode material. The system was characterized by galvanostatic lithiation/delithiation, cyclic voltammetry (CV, X-ray diffraction (XRD, energy dispersive X-ray spectroscopy (EDS, Raman spectroscopy, electrochemical impedance spectroscopy (EIS, and scanning electron microscopy (SEM. Constant current cycling demonstrated that the aluminum anode can be reversibly lithiated over multiple cycles utilizing a solid-state electrolyte. An initial capacity of 895 mAh/g was observed and is close to the theoretical capacity of aluminum. Cyclic voltammetry of the cell was consistent with the constant current cycling data and showed that the reversible lithiation/delithiation of aluminum occurs at 0.32 V and 0.38 V (vs. Li+/Li respectively. XRD of the aluminum anode in the initial and lithiated state clearly showed the formation of a LiAl (1:1 alloy. SEM-EDS was utilized to examine the morphological changes that occur within the electrode during cycling. This work is the first example of reversible lithiation of aluminum in a solid-state cell and further emphasizes the robust nature of the LiBH4 electrolyte. This demonstrates the possibility of utilizing other high capacity anode materials with a LiBH4 based solid electrolyte in all-solid-state batteries.

Hydrolytic hydrogen generation using milled aluminum in water activated by Li, In, and Zn additives

Energy Technology Data Exchange (ETDEWEB)

Fan, M.Q.; Liu, S.; Wang, C.; Chen, D.; Shu, K.Y. [Department of Materials Science and Engineering, China Jiliang University, Hangzhou (China)

2012-08-15

A method for obtaining hydrogen through the hydrolytic reaction of highly activated aluminum (Al) alloy is investigated. The optimized Al-3 wt.% Li-4 wt.% In-7 wt.% Zn alloy significantly improves the maximum hydrogen generation rate and amount (137 mL g{sup -1} min{sup -1} and 1,243 mL g{sup -1}, respectively). An efficiency of 100% was reached within 1 h at 298 K. The synergistic catalytic effects of Li, In, and Zn, which stimulated Al hydrolysis through the formation of micro galvanic cells of In-Li and Al-In-Zn alloys in water, were observed. The reactions were analyzed using X-ray diffraction, scanning electron microscopy, transmission electron microscopy, and hydrolytic experiments. The In-Li alloy functions as an initial active center and produces LiOH in water, which further stimulates and changes the hydrolytic process of the Al-In-Zn alloy. The effects of alloy composition, milling time, and hydrolytic temperature were considered and discussed. The results indicate that the hydrolytic reaction of Al-Li-In-Zn alloy in water might be feasible for the production of inexpensive, pure, and safe hydrogen for micro fuel cells. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Influence of aging at 200 C on the corrosion resistance of Al-Li and AI-Li-Cu alloys

International Nuclear Information System (INIS)

Kumai, C.; Kusinski, J.; Devine, T.M.

1989-01-01

This paper presents an investigation of the influence of heat treatment on the microstructure and corrosion resistance of an aluminum lithium alloy and two aluminum-lithium-copper alloys. Aging the Al-Li alloy resulted in the precipitation of δ with precipitate-free zone (PFZ) formation along the grain boundaries. The intragranular precipitation of δ did not influence either the morphology of pitting or the magnitude of the pitting potential. Pits appeared to consist of aggregates of submicron-sized cuboidal volumes. Their faceted shape suggests the strong influence of crystallographic factors. Anodic polarization of the Al-Li-Cu alloy is the T8 condition in aqueous solutions containing chloride ions resulted in blistering of the passive film and the formation of pits that were hemispherical in shape. Aging the Al-Li-Cu resulted in the precipitation of Cu-rich phases with PFZ formation along the grain and subgrain boundaries. Energy dispersive x-ray (EDX) microchemical analyses indicated the PFZ was depleted of copper. Anodic polarization of aged samples in chloride ion media resulted in localized attack along the subgrain and grain boundaries. Such attack did not occur in solutions free of chloride ions. The electrochemical tests and microchemical analyses suggest that the boundary corrosion was caused by the pitting corrosion of copper-depleted zones

Hydrogen permeation in FeCrAl alloys for LWR cladding application

Science.gov (United States)

Hu, Xunxiang; Terrani, Kurt A.; Wirth, Brian D.; Snead, Lance L.

2015-06-01

FeCrAl, an advanced oxidation-resistant iron-based alloy class, is a highly prevalent candidate as an accident-tolerant fuel cladding material. Compared with traditional zirconium alloy fuel cladding, increased tritium permeation through FeCrAl fuel cladding to the primary coolant is expected, raising potential safety concerns. In this study, the hydrogen permeability of several FeCrAl alloys was obtained using a static permeation test station, which was calibrated and validated using 304 stainless steel. The high hydrogen permeability of FeCrAl alloys leads to concerns with respect to potentially significant tritium release when used for fuel cladding in LWRs. The total tritium inventory inside the primary coolant of a light water reactor was quantified by applying a 1-dimensional steady state tritium diffusion model to demonstrate the dependence of tritium inventory on fuel cladding type. Furthermore, potential mitigation strategies for tritium release from FeCrAl fuel cladding were discussed and indicate the potential for application of an alumina layer on the inner clad surface to serve as a tritium barrier. More effort is required to develop a robust, economical mitigation strategy for tritium permeation in reactors using FeCrAl clad fuel assemblies.

Oxidation properties of laser clad Nb-Al alloys

International Nuclear Information System (INIS)

Tewari, S.K.; Mazumder, J.

1992-01-01

This paper reports on laser cladding parameters for non-equilibrium synthesis for several ternary and complex Nb-Al base alloys containing Ti, Cr, Si, Ni, B and C that have been established. Phase transformations occurring below 1500 degrees C have been determined using differential thermal analysis. Ductility of the clads is qualitatively evaluated from the extent of cracking around the microhardness indentations. Oxidation resistance of the clads in flowing air is measured at 800 degrees C, 1200 degrees C and 1400 degrees C and parabolic rate constants are calculated. Microstructure of the clads is studied using optical and scanning electron microscopes. X-ray diffraction and EDX techniques are used for identification of the oxides formed and the phases formed in as clad material. Oxide morphology is studied using SEM. Effect of alloying additions on the ductility and oxidation resistance of the laser clad Nb-Al alloys is discussed. The results are compared with those reported in literature for similar alloys produced by conventional processing methods

Corrosion of aluminum cladding under optimized water conditions

International Nuclear Information System (INIS)

Gibbs, A.

1992-01-01

Experience at SRS, ORNL, BNL, and Georgia Institute of Technology involving irradiated aluminum clad fuel and target elements, as well as studies of non-irradiated aluminum indicate that some types of aluminum assemblies can be kept in a continually well-deionized water atmosphere for up to 25 years without problems. SRS experience ranges from 2.75 years for the L-1.1 charge kept in deionized D 2 O 1 to greater than 10 years for assemblies stored in the Receiving Basin for Off-site Fuel (RBOF) 2 . Experience at Georgia Institute of Technology reactor in Atlanta yielded the longest value of 25 years without problems. The common denominators in all of the reports is that the water is continually deionized to approximately 2 MΩ (2 x 10 6 ohms) resistivity and the containers for the water are stainless steel or other non-porous material. This resistivity value is equivalent to a value of 0.5 micromhos or microSiemens conductivity and is reagent grade II quality water. 3 4 tabs, 26 refs

High-strength laser welding of aluminum-lithium scandium-doped alloys

Science.gov (United States)

Malikov, A. G.; Ivanova, M. Yu.

2016-11-01

The work presents the experimental investigation of laser welding of an aluminum alloy (system Al-Mg-Li) and aluminum alloy (system Al-Cu-Li) doped with Sc. The influence of nano-structuring of the surface layer welded joint by cold plastic deformation on the strength properties of the welded joint is determined. It is founded that, regarding the deformation degree over the thickness, the varying value of the welded joint strength is different for these aluminum alloys. The strength of the plastically deformed welded joint, aluminum alloys of the Al-Mg-Li and Al-Cu-Li systems reached 0.95 and 0.6 of the base alloy strength, respectively.

Cold spraying of aluminum bronze on profiled submillimeter cermet structures formed by laser cladding

Science.gov (United States)

Ryashin, N. S.; Malikov, A. G.; Shikalov, V. S.; Gulyaev, I. P.; Kuchumov, B. M.; Klinkov, S. V.; Kosarev, V. F.; Orishich, A. M.

2017-10-01

The paper presents results of the cold spraying of aluminum bronze coatings on substrates profiled with WC/Ni tracks obtained by laser cladding. Reinforcing cermet frames shaped as grids with varied mesh sizes were clad on stainless steel substrates using a CO2 laser machine "Siberia" (ITAM SB RAS, Russia). As a result, surfaces/substrates with heterogeneous shape, composition, and mechanical properties were obtained. Aluminum bronze coatings were deposited from 5lF-NS powder (Oerlikon Metco, Switzerland) on those substrates using cold spraying equipment (ITAM SB RAS). Data of profiling, microstructure diagnostics, EDS analysis, and mechanical tests of obtained composites is reported. Surface relief of the sprayed coatings dependence on substrate structure has been demonstrated.

Corrosion resistance of Al-based coatings in flowing Pb–15.7Li produced by aluminum electrodeposition from ionic liquids

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Sven-Erik Wulf

2016-12-01

Full Text Available Reduced activation ferritic–martensitic steels are intended to serve as structural materials in different blanket designs, e.g. HCLL, DCLL and WCLL. In these designs the material is supposed to be in direct contact with the flowing liquid breeder material Pb–15.7Li at an operating temperature of up to 550°C. These conditions will lead to severe corrosion attack of the steel and high corrosion rates of up to 400µm per year are reported in the literature. To avoid or reduce corrosion Al-based corrosion barriers were developed in the last years by using electrochemical techniques to deposit aluminum. Until now two processes have been developed. The first one, so called ECA process, is based on volatile toluene electrolytes. Long-term corrosion experiments on these coatings indicated reduced corrosion rates compared to bare Eurofer steel in flowing Pb–15.7Li. However, these Fe–Al scales showed inhomogeneous corrosion attack of the corrosion barrier itself. In this study the improved ECX process was applied to produce Al-based coatings. The short-term corrosion behavior of such barrier coatings was analyzed for up to 4000h by diameter measurements and metallographic examinations. The investigation revealed uniform corrosion in comparison to inhomogeneous attack in case of ECA coated samples and reduced corrosion rates of around 20µm/a even for low exposure times of 4000h.

Synthesis, characterization and electrochemical performance of Al-substituted Li_2MnO_3

International Nuclear Information System (INIS)

Torres-Castro, Loraine; Shojan, Jifi; Julien, Christian M.; Huq, Ashfia; Dhital, Chetan; Paranthaman, Mariappan Parans; Katiyar, Ram S.; Manivannan, Ayyakkannu

2015-01-01

Graphical abstract: Comparison of the cycling performances for pure Li_2MnO_3 and Al-substituted Li_2MnO_3 compounds at a current density of 10 mAh g"−"1 for 100 cycles. Al-substitution increases the spinel phase and hence improves the cycling behavior. - Highlights: • Pure and Al-doped Li_2MnO_3 compounds were synthesized by a Pechini method. • Presence of monoclinic and spinel phases confirmed by Raman and Neutron diffraction. • Al substitution occurs at both Mn and Li sites in Li_2MnO_3 structure. • Al substitution reduces Mn valence state and promotes spinel phase formation. • Stable cycling capacity of 70 mAh g"−"1 was observed for nominal Li_0_._5Al_0_._5MnO_3. - Abstract: Li_2MnO_3 is known to be electrochemically inactive due to Mn in tetravalent oxidation state. Several compositions such as Li_2MnO_3, Li_1_._5Al_0_._1_7MnO_3, Li_1_._0Al_0_._3_3MnO_3 and Li_0_._5Al_0_._5MnO_3 were synthesized by a sol–gel Pechini method. All the samples were characterized with XRD, Raman, XPS, SEM, Tap density and BET analyzer. XRD patterns indicated the presence of monoclinic phase for pristine Li_2MnO_3 and mixed monoclinic/spinel phases (Li_2_−_xMn_1_−_yAl_x_+_yO_3_+_z) for Al-substituted Li_2MnO_3 compounds. The Al substitution seems to occur both at Li and Mn sites, which could explain the presence of spinel phase. XPS analysis for Mn 2p orbital reveals a significant decrease in binding energy for Li_1_._0Al_0_._3_3MnO_3 and Li_0_._5Al_0_._5MnO_3 compounds. Cyclic voltammetry, charge/discharge cycles and electrochemical impedance spectroscopy were also performed. A discharge capacity of 24 mAh g"−"1 for Li_2MnO_3, 68 mAh g"−"1 for Li_1_._5Al_0_._1_7MnO_3, 58 mAh g"−"1 for Li_1_._0Al_0_._3_3MnO_3 and 74 mAh g"−"1 for Li_0_._5Al_0_._5MnO_3 were obtained. Aluminum substitutions increased the formation of spinel phase which is responsible for cycling.

Oxidation of aluminum alloy cladding for research and test reactor fuel

Science.gov (United States)

Kim, Yeon Soo; Hofman, G. L.; Robinson, A. B.; Snelgrove, J. L.; Hanan, N.

2008-08-01

The oxide thicknesses on aluminum alloy cladding were measured for the test plates from irradiation tests RERTR-6 and 7A in the ATR (advanced test reactor). The measured thicknesses were substantially lower than those of test plates with similar power from other reactors available in the literature. The main reason is believed to be due to the lower pH (pH 5.1-5.3) of the primary coolant water in the ATR than in the other reactors (pH 5.9-6.5) for which we have data. An empirical model for oxide film thickness predictions on aluminum alloy used as fuel cladding in the test reactors was developed as a function of irradiation time, temperature, surface heat flux, pH, and coolant flow rate. The applicable ranges of pH and coolant flow rates cover most research and test reactors. The predictions by the new model are in good agreement with the in-pile test data available in the literature as well as with the RERTR test data measured in the ATR.

Oxidation of aluminum alloy cladding for research and test reactor fuel

Energy Technology Data Exchange (ETDEWEB)

Kim, Yeon Soo [Argonne National Laboratory, Nuclear Engineering, 9700 South Cass Avenue, Argonne, IL 60439 (United States)], E-mail: yskim@anl.gov; Hofman, G.L. [Argonne National Laboratory, Nuclear Engineering, 9700 South Cass Avenue, Argonne, IL 60439 (United States); Robinson, A.B. [Idaho National Laboratory, P.O. Box 1625, Idaho Falls, ID 83415-6188 (United States); Snelgrove, J.L.; Hanan, N. [Argonne National Laboratory, Nuclear Engineering, 9700 South Cass Avenue, Argonne, IL 60439 (United States)

2008-08-31

The oxide thicknesses on aluminum alloy cladding were measured for the test plates from irradiation tests RERTR-6 and 7A in the ATR (advanced test reactor). The measured thicknesses were substantially lower than those of test plates with similar power from other reactors available in the literature. The main reason is believed to be due to the lower pH (pH 5.1-5.3) of the primary coolant water in the ATR than in the other reactors (pH 5.9-6.5) for which we have data. An empirical model for oxide film thickness predictions on aluminum alloy used as fuel cladding in the test reactors was developed as a function of irradiation time, temperature, surface heat flux, pH, and coolant flow rate. The applicable ranges of pH and coolant flow rates cover most research and test reactors. The predictions by the new model are in good agreement with the in-pile test data available in the literature as well as with the RERTR test data measured in the ATR.

Modern aluminium alloys for aeronautical applications. The role of the Al-Li system

International Nuclear Information System (INIS)

Godefroid, L.; Bernardes, A.T.; Bastian, F.L.

1995-01-01

A great effort has been made for some Aluminum Industries since the ''80 to develop new alloys with weight reduction, to use in aeronautic industry. The system Al-Li is a good example of this effort, because it presents a low density and a greater stiffness than usual alloys. In this paper we compare some Al-Li alloys with respect to mechanical properties: fracture toughness and resistance to crack propagation on fatigue case. The results are discussed, as well as the nowadays status and perspectives for the use of these alloys. (author)

Femtosecond laser inscribed cladding waveguide lasers in Nd:LiYF4 crystals

Science.gov (United States)

Li, Shi-Ling; Huang, Ze-Ping; Ye, Yong-Kai; Wang, Hai-Long

2018-06-01

Depressed circular cladding, buried waveguides were fabricated in Nd:LiYF4 crystals with an ultrafast Yb-doped fiber master-oscillator power amplifier laser. Waveguides were optimized by varying the laser writing conditions, such as pulse energy, focus depth, femtosecond laser polarization and scanning velocity. Under optical pump at 799 nm, cladding waveguides showed continuous-wave laser oscillation at 1047 nm. Single- and multi-transverse modes waveguide laser were realized by varying the waveguide diameter. The maximum output power in the 40 μm waveguide is ∼195 mW with a slope efficiency of 34.3%. The waveguide lasers with hexagonal and cubic cladding geometry were also realized.

The effect of Bi3+ and Li+ co-doping on the luminescence characteristics of Eu3+-doped aluminum oxide films

International Nuclear Information System (INIS)

Padilla-Rosales, I.; Martinez-Martinez, R.; Cabañas, G.; Falcony, C.

2015-01-01

The incorporation of Bi 3+ and Li + as co-dopants in Eu 3+ -doped aluminum oxide films deposited by the ultrasonic spray pyrolysis technique and its effect on the luminescence characteristics of this material are described. Both Bi 3+ and Li + do not introduce new luminescence features but affect the luminescence intensity of the Eu 3+ related emission spectra as well as the excitation spectra. The introduction of Bi 3+ generates localized states in the aluminum oxide host that result in a quenching of the luminescence intensity, while Li + and Bi 3+ co-doping increase the luminescence intensity of these films. - Highlights: • Li and Bi co-doping increase the luminescence. • Bi creates localized states in the Al 2 O 3 host. • Li was incorporated as a co-activator

Thermal and microstructural analysis of alloys of Al-Mg-Li system

International Nuclear Information System (INIS)

Ovsyannikov, B.V.; Zamaytin, V.M.; Smirnov, V.L.; Mushnikov, V.S.

2008-01-01

By means of the thermal analysis one investigated into melting and solidification of Al-Mg-Li system 1420, 1421 and 1424 aluminum-lithium alloys. One determined the temperature values of the nonequilibrium and the equilibrium solidus, the initiation of the liquidus linear shrinkage of the listed alloys. Making use of a scanning electron microscope with a microanalyser unit one studied the microstructure of the alloys and determined the local chemical composition of the phases unsoluble under homogenization of ingots along the aluminum matrix grain boundaries [ru

Aluminum alloy for cladding excellent in sacrificial anode property and erosion-corrosion resistance

International Nuclear Information System (INIS)

Imaizumi, S.; Mikami, K.; Yamada, K.

1980-01-01

An aluminum alloy for cladding excellent in sacrificial anode property and erosion-corrosion resistance, which consists essentially of, in weight percentage: zinc - 0.3 to 3.0%, magnesium - 0.2 to 4.0%, manganese - 0.3 to 2.0%, and, the balance aluminum and incidental impurities; said alloy including an aluminum alloy also containing at least one element selected from the group consisting of, in weight percentage: indium - 0.005 to 0.2%, tin - 0.01 to 0.3%, and, bismuth - 0.01 to 0.3%; provided that the total content of indium, tin and bismuth being up to 0.3%

Anion exchange removal of Al3+ from Li+-Al3+ aqueous solution (originating from lithium recovery from brine

Directory of Open Access Journals (Sweden)

Anissa Somrani

2014-06-01

Full Text Available The purpose of this study is to separate aluminum(III ion from an aqueous solution containing Li+ at 25°C. Al3+ was transferred into [Al(C2O43]3- by means of complexation and removed by an anion exchange resin. This resin was anionic type Amberlite IRA 402 regenerated by sodium chloride. Hence, a theoretical study based on speciation diagrams was carried out to determine the best pH domain for separation. The complexation of aluminum ions by ammonium oxalate was studied. The motar ratio of Ox/Al and pH was investigated. Optimum values of these factors were found to be 3 and 4 respectively. In this case, the remaining lithium is 98.5%.

Effect of Rotation Rate on Microstructure and Properties of Friction Stir Welded Joints of Al/Cu Clad Plates

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QIAO Ke

2017-10-01

Full Text Available Al/Cu clad plates were joined by friction stir welding (FSW, and the effect of rotation rate on microstructure and mechanical properties of joints was investigated. The results show that the laminar structure of aluminum and copper is generated in the weld. With increase the of rotation rate, the grain sizes of aluminum and copper are increased respectively. The average microhardness of the Al/Cu plates exceeds that of the as-received metal of 33.0 HV, and ultimate tensile strength is 127.21 MPa in the nugget zone when rotation rate is 1180 r/min. The microhardness of copper in the nugget zone is 99.7 HV, reached 82.05% of the microhardness of received metal, and void defect is main reason responsible for the decrease of mechanical properties of joints.

Acceptance criteria for interim dry storage of aluminum-clad fuels

International Nuclear Information System (INIS)

Sindelar, R.L.; Peacock, H.B. Jr.; Iyer, N.C.; Louthan, M.R. Jr.

1994-01-01

Direct repository disposal of foreign and domestic research reactor fuels owned by the United States Department of Energy is an alternative to reprocessing (together with vitrification of the high level waste and storage in an engineered barrier) for ultimate disposition. Neither the storage systems nor the requirements and specifications for acceptable forms for direct repository disposal have been developed; therefore, an interim storage strategy is needed to safely store these fuels. Dry storage (within identified limits) of the fuels received from wet-basin storage would avoid excessive degradation to assure post-storage handleability, a full range of ultimate disposal options, criticality safety, and provide for maintaining confinement by the fuel/clad system. Dry storage requirements and technologies for US commercial fuels, specifically zircaloy-clad fuels under inert cover gas, are well established. Dry storage requirements and technologies for a system with a design life of 40 years for dry storage of aluminum-clad foreign and domestic research reactor fuels are being developed by various groups within programs sponsored by the DOE

Precipitation structures and mechanical properties of Al-Li-Zr alloy containing V

International Nuclear Information System (INIS)

Ying, J.K.; Ohashi, T.

1999-01-01

It is known that Al-Li alloys possess high elastic modulus and low density, and the metastable δ' (Al 3 Li) precipitate in these alloys affords considerable strengthening effect. However, with the strengthening resulting from the precipitation of δ' which is coherent with the matrix, these alloys suffer from low ductility and fracture toughness. It seems that the loss of ductility is the slip localization which occurs as a result of slip planes during deformation in connection with the specific hardening mechanism. As a result it indicates typical intergranular fracture. On the one hand, zirconium is used in many aluminum alloys to inhibit recrystallization during alloy processing. When zirconium is present in the alloy grain refinement occurs, which consequently, is considered as a factor that reduces the slip distance, and lowers the stress concentration across grain boundaries and at grain boundary triple points. Nevertheless, if only zirconium is added in Al-Li alloy it still shows intergranular fracture. By Zedaris et al., equilibrium phase Al 3 (Zr,V) in Al-Zr alloy containing V reduces the lattice mismatch along the c-axis with Al and, the L1 2 -structure metastable precipitates Al 3 (Zr,V) in Al-Zr-V alloys are stable at elevated temperature. Therefore, it is interesting to elucidate the effect of V in Al-Li-Zr alloy at the precipitation structures and mechanical properties of these alloys

Creep Analysis of Aluminum-Based Spent Nuclear Fuel in Repository Storage

International Nuclear Information System (INIS)

Gong, C.; Lam, P.S.; Sindelar, R.L.

1998-07-01

Aluminum-clad, aluminum-based spent nuclear fuels (Al SNF) from foreign and domestic research reactors are being consolidated at the Savannah River Site (SRS). These fuels are planned to be put into dry storage followed by disposal in the federal repository. Temperature conditions in storage and disposal systems due to nuclear decay heat sources will promote creep information of the fuel elements. Excessive deformation of the Al SNF will cause gross distortion (slump) of the fuels and may cause gross cladding rupture

Advanced Class of FML on the Base Al-Li Alloy 1441 with Lower Density

Science.gov (United States)

Antipov, V. V.; Senatorova, O. G.; Lukina, N. F.

Structure, composition, properties combination of specimens and components, a number of technological parameters for production of advanced FML based on high-modulus Al-Li 1441 alloy (E 79 GPa) with reduced density (d 2.6 g/m3) and optimized adhesive prepreg reinforced with high-strength high-modulus VMP glass fibres are described. Service life 1441 alloy provides the possibility of manufacture of thin sheets (up to 0.3 mm), clad and unclad. Moreover, some experience on the usage of 1441 T1, T11 sheets and shapes in Be 200 and Be 103 aircraft was accumulated. The class of FML materials based on Al-Li alloy provide an 5% improvement in weight efficiency and stiffness of skin structures as compared with those made from FML with conventional Al-Cu-Mg (2024T3 a.o.) and Al-Zn-Mg-Cu (7475T76 a.o.) alloys.

Cladding of aluminum on AISI 304L stainless steel by cold roll bonding: Mechanism, microstructure, and mechanical properties

Energy Technology Data Exchange (ETDEWEB)

Akramifard, H.R., E-mail: akrami.1367@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Mirzadeh, H., E-mail: hmirzadeh@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Parsa, M.H., E-mail: mhparsa@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, P.O. Box 11155-4563, Tehran (Iran, Islamic Republic of); Center of Excellence for High Performance Materials, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Metalforming and Thermomechanical Processing Laboratory, School of Metallurgy and Materials Engineering, University of Tehran, Tehran (Iran, Islamic Republic of)

2014-09-08

The AA1050 aluminum alloy and AISI 304L stainless steel sheets were stacked together to fabricate Al/304L/Al clad sheet composites by the cold roll bonding process, which was performed at temperatures of ∼100 and 23 °C to produce austenitic and austenitic–martensitic microstructures in the AISI 304L counterpart, respectively. The peel test results showed that the threshold reduction required to make a suitable bond at room temperature is below 10%, which is significantly lower than the required reduction for cold roll bonding of Al sheets. The tearing of the Al sheet during the peel test signified that the bond strength of the roll bonded sheets by only 38% reduction has reached the strength of Al, which is a key advantage of the developed sheets. The extrusion of Al through the surface cracks and settling inside the 304L surface valleys due to strong affinity between Al and Fe was found to be the bonding mechanism. Subsequently, the interface and tensile behaviors of three-layered clad sheets after soaking at 200–600 °C for 1 h were investigated to characterize the effect of annealing treatment on the formation and thickening of intermetallic compound layer and the resultant mechanical properties. Field emission scanning electron microscopy, X-ray diffraction, and optical microscopy techniques revealed that an intermediate layer composed mainly of Al{sub 13}Fe{sub 4}, FeC and Al{sub 8}SiC{sub 7} forms during annealing at 500–600 °C. A significant drop in tensile stress–strain curves after the maximum point (UTS) was correlated to the interface debonding. It was found that the formation of intermediate layer by post heat treatment deteriorates the bond quality and encourages the debonding process. Moreover, the existence of strain-induced martensite in clad sheets was found to play a key role in the enhancement of tensile strength.

Superplastic properties of an Al-2.4Mg-1.8Li-0.5Sc alloy

International Nuclear Information System (INIS)

Bradley, E.L. III; Morris, J.W. Jr.

1991-01-01

This paper reports that there is a need in the aerospace industry for structural, superplastic aluminum alloys that are formable at strain-rates greater than 10 -3 s -1 in order for the economic benefits of superplastic forming to be realized. The standard, structural, superplastic aluminum alloy in the aerospace industry is 7475, which has an optimum forming strain-rate near 10 -4 s -1 . Thus, research has been focused on modifying the microstructures of wrought Al-Li alloys such as 2090 and 8090 into superplastically formable (SPF) microstructures with improved properties, but the results have not been completely successful. Superplastic alloys with high strengths have been produced from the Al-Mg-Sc system. These alloys are strengthened by thermomechanical processing which precipitates small, coherent Al 3 Sc particles and increases the dislocation density of the material. The Mg is in solid solution and improves the work hardening capability of these alloys. Because superplastic forming is carried out at relatively high temperatures, recovery processes eliminate the dislocation strengthening resulting from the rolling and overage the precipitates. Lithium provides the most promising choice since it forms the ordered coherent precipitate δ (Al 3 Li), lowers the density, and increases the stiffness of aluminum alloys

Superplastic formability of Al-Cu-Li alloy Weldalite (TM) 049

Science.gov (United States)

Ma, Bao-Tong; Pickens, Joseph R.

1991-01-01

Extensive research during the past decade shows that several aluminum lithium alloys can be processed to attain a microstructure that enables superplasticity. The high tensile stress of Al-Cu-Li alloy Weldalite (TM) 049 in the T4 and T6 tempers offers tremendous potential for attaining exceptional post-SPF (superplastic formability) properties. The used SPF material is Weldalite, which was shown to induce SPF behavior in other Al-Cu-Li alloys. The superplastic behavior and resulting post-SPF mechanical properties of this alloy, which was designed to be the next major structural alloy for space applications, were evaluated. The results indicate that Weldalite alloy does indeed exhibit excellent superplasticity over a wide range of temperatures and strain rates and excellent post-SPF tensile strength at various potential service temperatures.

Materials considerations in accelerator targets

International Nuclear Information System (INIS)

Peacock, H. B. Jr.; Iyer, N. C.; Louthan, M. R. Jr.

1995-01-01

Future nuclear materials production and/or the burn-up of long lived radioisotopes may be accomplished through the capture of spallation produced neutrons in accelerators. Aluminum clad-lead and/or lead alloys has been proposed as a spallation target. Aluminum was the cladding choice because of the low neutron absorption cross section, fast radioactivity decay, high thermal conductivity, and excellent fabricability. Metallic lead and lead oxide powders were considered for the target core with the fabrication options being casting or powder metallurgy (PM). Scoping tests to evaluate gravity casting, squeeze casting, and casting and swaging processes showed that, based on fabricability and heat transfer considerations, squeeze casting was the preferred option for manufacture of targets with initial core cladding contact. Thousands of aluminum clad aluminum-lithium alloy core targets and control rods for tritium production have been fabricated by coextrusion processes and successfully irradiated in the SRS reactors. Tritium retention in, and release from, the coextruded product was modeled from experimental and operational data. The model assumed that tritium atoms, formed by the 6Li(n,a)3He reaction, were produced in solid solution in the Al-Li alloy. Because of the low solubility of hydrogen isotopes in aluminum alloys, the irradiated Al-Li rapidly became supersaturated in tritium. Newly produced tritium atoms were trapped by lithium atoms to form a lithium tritide. The effective tritium pressure required for trap or tritide stability was the equilibrium decomposition pressure of tritium over a lithium tritide-aluminum mixture. The temperature dependence of tritium release was determined by the permeability of the cladding to tritium and the local equilibrium at the trap sites. The model can be used to calculate tritium release from aluminum clad, aluminum-lithium alloy targets during postulated accelerator operational and accident conditions. This paper describes

Microstructure, hardness and tensile properties of A380 aluminum alloy with and without Li additions

International Nuclear Information System (INIS)

Karamouz, Mostafa; Azarbarmas, Mortaza; Emamy, Masoud; Alipour, Mohammad

2013-01-01

In this work, the effects of lithium (Li) on the microstructure, hardness and mechanical properties of A380 aluminum alloy have been investigated. The alloy was produced by conventional casting. Microstructures of the samples were investigated using the optical and scanning electron microscopy. The results showed that with increase of Li content up to 0.1%, the morphology of β-Al 5 FeSi and eutectic Si phases changed from intersected and branched coarse platelets into fine and independent ones. Li decreased hardness values of the alloy. Also, it was revealed from tensile tests that with addition of 0.6% Li, the ultimate tensile strength (UTS) and elongation values increased from 274 to 300 MPa and 3.8% to 6%, respectively. Fractographic examination of the fracture surfaces indicated that the alloys with Li addition had more ductile dimple and fewer brittle cleavage surfaces

Phase constituents and microstructure of laser cladding Al2O3/Ti3Al reinforced ceramic layer on titanium alloy

International Nuclear Information System (INIS)

Li Jianing; Chen Chuanzhong; Lin Zhaoqing; Squartini, Tiziano

2011-01-01

Research highlights: → In this study, Fe 3 Al has been chosen as cladding powder due to its excellent properties of wear resistance and high strength, etc. → Laser cladding of Fe 3 Al + TiB 2 /Al 2 O 3 pre-placed alloy powder on Ti-6Al-4V alloy substrate can form the Ti 3 Al/Fe 3 Al + TiB 2 /Al 2 O 3 ceramic layer, which can increase wear resistance of substrate. → In cladding process, Al 2 O 3 can react with TiB 2 leading to formation of Ti 3 Al and B. → This principle can be used to improve the Fe 3 Al + TiB 2 laser-cladded coating. - Abstract: Laser cladding of the Fe 3 Al + TiB 2 /Al 2 O 3 pre-placed alloy powder on Ti-6Al-4V alloy can form the Ti 3 Al/Fe 3 Al + TiB 2 /Al 2 O 3 ceramic layer, which can greatly increase wear resistance of titanium alloy. In this study, the Ti 3 Al/Fe 3 Al + TiB 2 /Al 2 O 3 ceramic layer has been researched by means of electron probe, X-ray diffraction, scanning electron microscope and micro-analyzer. In cladding process, Al 2 O 3 can react with TiB 2 leading to formation of amount of Ti 3 Al and B. This principle can be used to improve the Fe 3 Al + TiB 2 laser cladded coating, it was found that with addition of Al 2 O 3 , the microstructure performance and micro-hardness of the coating was obviously improved due to the action of the Al-Ti-B system and hard phases.

Cladding the inside surface of a 3 1/4 in. ID Zircaloy-2 pressure tube with 1S aluminum

International Nuclear Information System (INIS)

Watson, R.D.

1966-09-01

A hot-press sizing technique has been developed for cladding the inside surface of Zircaloy-2 pressure tubes with 1S aluminum. The process is performed in air with the Zircaloy-2 and aluminum at a temperature of approximately 950 o F. A controlled atmosphere is not required, either during preheating or while the cladding is being applied. Tubes 30 inches long and 3 1/4 inches ID have been coated with 1S aluminum in thicknesses ranging from 0.005 inches to more than 0.02 inches; tubes longer than 30 inches have not been attempted. The lining of aluminum is firmly attached to the Zircaloy-2 at all points in the tube but the bond strength varies considerably - from. 6500 to 28000 lbf/in 2 . This work is the subject of Canadian Patent Application No. 955,358 filed March 21, 1966. (author)

Study on Microstructure and Mechanical Properties of Al-Li Based Alloys Processed by Extrusion.

Science.gov (United States)

Kim, Yong-Ho; Yoo, Hyo-Sang; Jung, Chang-Gi; Son, Hyeon-Taek

2018-03-01

Aluminum and its alloys, due to their low density, high specific strength and high corrosion resistance amongst various structural materials, are used in a wide range of industrial applications for different aqueous solutions. In the present study, we studied effects of Ce addition on microstructure and mechanical properties of Al-2Li-1Cu-0.8Mg-0.1Zr alloys. The melt was held at 780 °C for 20 min and poured into a mold. And as-cast Al alloys were hot-extruded into a plate that was 4 mm in thickness with a reduction ratio of 14:1. The extruded plates were held at 540 °C for 4 hr in water quenching to solution treatment them. As-extruded Al-2Li-1Cu-0.8Mg-0.1Zr-xCe (x = 0.3, 0.6, 0.9 and 1.2 wt.%) alloys are composed of Al, AlLi, AlCuLi and Al11Ce3 phases. By increasing the Ce content from 0 to 1.2 wt.%, the Al11Ce3 phase is increased, after solution treatment the AlLi and AlCuLi phases are decreased. With increasing Ce addition from 0 to 1.2 wt.%, the average grain size of the as-extruded Al alloys were decreased slightly from 100.7, 113.74, 84.3, 74.7 and 61.7 μm and ultimate tensile strength was decreased slightly from 267.59, 264.92, 237.40, 220.93 and 207.83 MPa at room temperature. After solution treatment, ultimate tensile strength was measured with 205.13, 198.12, 195.50, 198.27 and 208.01 MPa at room temperature.

Report on Reactor Physics Assessment of Candidate Accident Tolerant Fuel Cladding Materials in LWRs

Energy Technology Data Exchange (ETDEWEB)

Powers, Jeffrey J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); George, Nathan [Univ. of Tennessee, Knoxville, TN (United States); Maldonado, G. Ivan [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-08-28

This work focuses on ATF concepts being researched at Oak Ridge National Laboratory (ORNL), expanding on previous studies of using alternate cladding materials in pressurized water reactors (PWRs). The neutronic performance of two leading alternate cladding materials were assessed in boiling water reactors (BWRs): iron-chromium-aluminum (FeCrAl) cladding, and silicon carbide (SiC)-based composite cladding. This report fulfills ORNL Milestone M3FT-15OR0202332 within the fiscal year 2015 (FY15)

Microstructure, hardness and tensile properties of A380 aluminum alloy with and without Li additions

Energy Technology Data Exchange (ETDEWEB)

Karamouz, Mostafa [Research Center of Materials engineering, University of Kerman Industrial Graduate, Kerman (Iran, Islamic Republic of); Research Center of Materials engineering, University of Kerman Industrial Graduate, Kerman (Iran, Islamic Republic of); Azarbarmas, Mortaza, E-mail: mazarbarmas@ut.ac.ir [Faculty of Mechanical Engineering, K.N. Toosi University of Technology, Tehran (Iran, Islamic Republic of); Faculty of Materials Engineering, Sahand University of Technology, Tabriz (Iran, Islamic Republic of); Emamy, Masoud [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Alipour, Mohammad [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Department of Materials Engineering, Faculty of Mechanical Engineering, University of Tabriz, Tabriz (Iran, Islamic Republic of)

2013-10-10

In this work, the effects of lithium (Li) on the microstructure, hardness and mechanical properties of A380 aluminum alloy have been investigated. The alloy was produced by conventional casting. Microstructures of the samples were investigated using the optical and scanning electron microscopy. The results showed that with increase of Li content up to 0.1%, the morphology of β-Al{sub 5}FeSi and eutectic Si phases changed from intersected and branched coarse platelets into fine and independent ones. Li decreased hardness values of the alloy. Also, it was revealed from tensile tests that with addition of 0.6% Li, the ultimate tensile strength (UTS) and elongation values increased from 274 to 300 MPa and 3.8% to 6%, respectively. Fractographic examination of the fracture surfaces indicated that the alloys with Li addition had more ductile dimple and fewer brittle cleavage surfaces.

The corrosion of aluminum-clad spent nuclear fuel in wet basin storage

International Nuclear Information System (INIS)

Howell, J.P.; Nelson, D.Z.

1997-01-01

This paper discusses the corrosion of the aluminum-clad spent fuel and the improvements that have been made in the SRS basins since 1993 which have essentially mitigated new corrosion on the fuel. It presents the results of a metallographic examination of two Mk-31A target slugs stored in the L-Reactor basin for about 5 years and a summary of results from the corrosion surveillance programs through 1996

Oxidation Behavior of FeCrAl -coated Zirconium Cladding prepared by Laser Coating

Energy Technology Data Exchange (ETDEWEB)

Kim, Il-Hyun; Kim, Hyun-Gil; Choi, Byung-Kwan; Park, Jeong-Yong; Koo, Yang-Hyun; Kim, Jin-Seon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2015-05-15

From the recent research trends, the ATF cladding concepts for enhanced accident tolerance are divided as follows: Mo-Zr cladding to increase the high temperature strength, cladding coating to increase the high temperature oxidation resistance, FeCrAl alloy and SiC/SiCf material to increase the oxidation resistance and strength at high temperature. To commercialize the ATF cladding concepts, various factors are considered, such as safety under normal and accident conditions, economy for the fuel cycle, and developing development challenges, and schedule. From the proposed concepts, it is known that the cladding coating, FeCrAl alloy, and Zr-Mo claddings are considered as a near/mid-term application, whereas the SiC material is considered as a long-term application. Among them, the benefit of cladding coating on Zr-based alloys is the fuel cycle economy regarding the manufacturing, neutron cross section, and high tritium permeation characteristics. However, the challenge of cladding coating on Zr-based alloys is the lower oxidation resistance and mechanical strength at high-temperature than other concepts. Another important point is the adhesion property between the Zr-based alloy and coating materials. A laser coating method supplied with FeCrAl powders was developed to decrease the high-temperature oxidation rate in a steam environment through a systematic study for various coating parameters, and a FeCrAl-coated Zircaloy-4 cladding tube of 100 mm in length to the axial direction can be successfully manufactured.

Coordination Structure of Aluminum in Magnesium Aluminum Hydroxide Studied by 27Al NMR

Institute of Scientific and Technical Information of China (English)

无

2003-01-01

The coordination structure of aluminum in magnesium aluminum hydroxide was studiedby 27Al NMR. The result showed that tetrahedral aluminum (AlⅣ) existed in magnesiumaluminum hydroxide, and the contents of AlⅣ increased with the increase of the ratio of Al/Mg andwith the peptizing temperature. AlⅣ originated from the so-called Al13 polymer with the structureof one Al tetrahedron surrounded by twelve Al octahedrons.

Effect of Temperature and Sheet Temper on Isothermal Solidification Kinetics in Clad Aluminum Brazing Sheet

Science.gov (United States)

Benoit, Michael J.; Whitney, Mark A.; Wells, Mary A.; Winkler, Sooky

2016-09-01

Isothermal solidification (IS) is a phenomenon observed in clad aluminum brazing sheets, wherein the amount of liquid clad metal is reduced by penetration of the liquid clad into the core. The objective of the current investigation is to quantify the rate of IS through the use of a previously derived parameter, the Interface Rate Constant (IRC). The effect of peak temperature and initial sheet temper on IS kinetics were investigated. The results demonstrated that IS is due to the diffusion of silicon (Si) from the liquid clad layer into the solid core. Reduced amounts of liquid clad at long liquid duration times, a roughened sheet surface, and differences in resolidified clad layer morphology between sheet tempers were observed. Increased IS kinetics were predicted at higher temperatures by an IRC model as well as by experimentally determined IRC values; however, the magnitudes of these values are not in good agreement due to deficiencies in the model when applied to alloys. IS kinetics were found to be higher for sheets in the fully annealed condition when compared with work-hardened sheets, due to the influence of core grain boundaries providing high diffusivity pathways for Si diffusion, resulting in more rapid liquid clad penetration.

Microstructure and Mechanical Properties of an Al-Li-Mg-Sc-Zr Alloy Subjected to ECAP

Directory of Open Access Journals (Sweden)

Anna Mogucheva

2016-10-01

Full Text Available The effect of post-deformation solution treatment followed by water quenching and artificial aging on microstructure and mechanical properties of an Al-Li-Mg-Sc-Zr alloy subjected to equal-channel angular pressing (ECAP was examined. It was shown that the deformed microstructure produced by ECAP remains essentially unchanged under solution treatment. However, extensive grain refinement owing to ECAP processing significantly affects the precipitation sequence during aging. In the aluminum-lithium alloy with ultrafine-grained (UFG microstructure, the coarse particles of the S1-phase (Al2LiMg precipitate on high-angle boundaries; no formation of nanoscale coherent dispersoids of the δ′-phase (Al3Li occurs within grain interiors. Increasing the number of high-angle boundaries leads to an increasing portion of the S1-phase. As a result, no significant increase in strength occurs despite extensive grain refinement by ECAP.

Microstructure and optical properties of nanocrystalline ZnO and ZnO:(Li or Al) thin films

Energy Technology Data Exchange (ETDEWEB)

Oral, A. Yavuz [Department of Materials Science and Engineering, Gebze Institute of Technology, Gebze 41400 (Turkey)]. E-mail: aoral@gyte.edu.tr; Bahsi, Z. Banu [Department of Materials Science and Engineering, Gebze Institute of Technology, Gebze 41400 (Turkey); Aslan, M. Hasan [Department of Physics, Gebze Institute of Technology, Gebze 41400 (Turkey)

2007-03-15

Zinc oxide thin films (ZnO, ZnO:Li, ZnO:Al) were deposited on glass substrates by a sol-gel technique. Zinc acetate, lithium acetate, and aluminum chloride were used as metal ion sources in the precursor solutions. XRD analysis revealed that Li doped and undoped ZnO films formed single phase zincite structure in contrast to Al:ZnO films which did not fully crystallize at the annealing temperature of 550 deg. C. Crystallized films had a grain size under 50 nm and showed c-axis grain orientation. All films had a very smooth surface with RMS surface roughness values between 0.23 and 0.35 nm. Surface roughness and optical band tail values increased by Al doping. Compared to undoped ZnO films, Li doping slightly increased the optical band gap of the films.

Study of the effect of PH, surface finish and thermal treatment on the corrosion of AlFeNi aluminum alloy

International Nuclear Information System (INIS)

Nabhan, Diana

2013-01-01

The Jules Horowitz Reactor (JHR) is a research reactor under construction at the CEA Cadarache research center, France. It is scheduled to start operating by 2020. The fuel elements of this reactor core consist of eight concentric rows of cylindrical plates, each row being composed of three thin aluminum coated plates. Cooling water circulates between these plates through very thin gaps smaller than 2 mm. The aluminum alloy used to coat the fuel plates is an alloy called AlFeNi, which contains 1% wt. Fe, 1% wt. Ni and 1% wt. Mg. In the reactor environment, this alloy may undergo corrosion. The oxide layer formed on the AlFeNi alloy is composed of two different types of oxides: an inner oxide layer formed by a diffusion mechanism and an outer oxide layer formed by re-precipitation. As a consequence, formation of an oxide scale on the aluminum coating could reduce the gap between the cladding plates, thus allowing less water to circulate. This could in turn lead to local heating of the fuel cladding. In addition, the metal consumption and the softening of the metal at high temperatures can lead to a decrease of the mechanical strength of the cladding. In order to qualify the fuel elements of the JHR, several specimens of AlFeNi, representative of the future cladding, were corroded at 250 .deg. C for different durations (9 to 34 days) in distilled water of different pH: 4.9; 5.2 and 5.6. These pH values have been chosen to simulate the ones currently predicted for the JHR. The effect of surface finish (polished and not polished) and thermal treatment (annealed and not annealed) on the oxide growth rate was also investigated. For long tests over 30 days, the pH 5,6 appears to be more favorable than the pH 5,2 and 4,9 to limit the oxide thickness, but this pH effect is reduced on unpolished samples. In one hand, the effect of surface finish on the corrosion behavior as measured by optical microscopy appears to be strong. On the other hand, the effect of thermal

Study of the effect of PH, surface finish and thermal treatment on the corrosion of AlFeNi aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Nabhan, Diana [Comissariat a l' Energie Atomique, Paris (France)

2013-07-01

The Jules Horowitz Reactor (JHR) is a research reactor under construction at the CEA Cadarache research center, France. It is scheduled to start operating by 2020. The fuel elements of this reactor core consist of eight concentric rows of cylindrical plates, each row being composed of three thin aluminum coated plates. Cooling water circulates between these plates through very thin gaps smaller than 2 mm. The aluminum alloy used to coat the fuel plates is an alloy called AlFeNi, which contains 1% wt. Fe, 1% wt. Ni and 1% wt. Mg. In the reactor environment, this alloy may undergo corrosion. The oxide layer formed on the AlFeNi alloy is composed of two different types of oxides: an inner oxide layer formed by a diffusion mechanism and an outer oxide layer formed by re-precipitation. As a consequence, formation of an oxide scale on the aluminum coating could reduce the gap between the cladding plates, thus allowing less water to circulate. This could in turn lead to local heating of the fuel cladding. In addition, the metal consumption and the softening of the metal at high temperatures can lead to a decrease of the mechanical strength of the cladding. In order to qualify the fuel elements of the JHR, several specimens of AlFeNi, representative of the future cladding, were corroded at 250 .deg. C for different durations (9 to 34 days) in distilled water of different pH: 4.9; 5.2 and 5.6. These pH values have been chosen to simulate the ones currently predicted for the JHR. The effect of surface finish (polished and not polished) and thermal treatment (annealed and not annealed) on the oxide growth rate was also investigated. For long tests over 30 days, the pH 5,6 appears to be more favorable than the pH 5,2 and 4,9 to limit the oxide thickness, but this pH effect is reduced on unpolished samples. In one hand, the effect of surface finish on the corrosion behavior as measured by optical microscopy appears to be strong. On the other hand, the effect of thermal

High-temperature deformation behavior and mechanical properties of rapidly solidified Al-Li-Co and Al-Li-Zr alloys

International Nuclear Information System (INIS)

Sastry, S.M.L.; Oneal, J.E.

1984-01-01

The deformation behavior at 25-300 C of rapidly solidified Al-3Li-0.6Co and Al-3Li-0.3Zr alloys was studied by tensile property measurements and transmission electron microscopic examination of dislocation substructures. In binary Al-3Li and Al-3Li-Co alloys, the modulus normalized yield stress increases with an increase in temperature up to 150 C and then decreases. The yield stress at 25 C of Al-3Li-0.3Zr alloys is 180-200 MPa higher than that of Al-3Li alloys. However, the yield stress of the Zr-containing alloy decreases drastically with increasing temperatures above 75 C. The short-term yield stresses at 100-200 C of the Al-3Li-based alloys are higher than that of the conventional high-temperature Al alloys. The temperature dependences of the flow stresses of the alloys were analyzed in terms of the magnitudes and temperature dependences of the various strengthening contributions in the two alloys. The dislocation substructures at 25-300 C were correlated with mechanical properties. 19 references

Fuel Performance Calculations for FeCrAl Cladding in BWRs

Energy Technology Data Exchange (ETDEWEB)

George, Nathan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Sweet, Ryan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Maldonado, G. Ivan [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Wirth, Brian D. [Univ. of Tennessee, Knoxville, TN (United States). Dept. of Nuclear Engineering; Powers, Jeffrey J. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Worrall, Andrew [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-01-01

This study expands upon previous neutronics analyses of the reactivity impact of alternate cladding concepts in boiling water reactor (BWR) cores and directs focus toward contrasting fuel performance characteristics of FeCrAl cladding against those of traditional Zircaloy. Using neutronics results from a modern version of the 3D nodal simulator NESTLE, linear power histories were generated and supplied to the BISON-CASL code for fuel performance evaluations. BISON-CASL (formerly Peregrine) expands on material libraries implemented in the BISON fuel performance code and the MOOSE framework by providing proprietary material data. By creating material libraries for Zircaloy and FeCrAl cladding, the thermomechanical behavior of the fuel rod (e.g., strains, centerline fuel temperature, and time to gap closure) were investigated and contrasted.

Improving 6061-Al Grain Growth and Penetration across HIP-Bonded Clad Interfaces in Monolithic Fuel Plates: Initial Studies

Energy Technology Data Exchange (ETDEWEB)

Hackenberg, Robert E. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); McCabe, Rodney J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Montalvo, Joel D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Clarke, Kester D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Dvornak, Matthew J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Edwards, Randall L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Crapps, Justin M. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Trujillo, R. Ralph [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Aikin, Beverly [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Vargas, Victor D. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Hollis, Kendall J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Lienert, Thomas J. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Forsyth, Robert T. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Harada, Kiichi L. [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)

2013-05-06

Grain penetration across aluminum-aluminum cladding interfaces in research reactor fuel plates is desirable and was obtained by a legacy roll-bonding process, which attained 20-80% grain penetration. Significant grain penetration in monolithic fuel plates produced by Hot Isostatic Press (HIP) fabrication processing is equally desirable but has yet to be attained. The goal of this study was to modify the 6061-Al in such a way as to promote a much greater extent of crossinterface grain penetration in monolithic fuel plates fabricated by the HIP process. This study documents the outcomes of several strategies attempted to attain this goal. The grain response was characterized using light optical microscopy (LOM) electron backscatter diffraction (EBSD) as a function of these prospective process modifications done to the aluminum prior to the HIP cycle. The strategies included (1) adding macroscopic gaps in the sandwiches to enhance Al flow, (2) adding engineering asperities to enhance Al flow, (3) adding stored energy (cold work), and (4) alternative cleaning and coating. Additionally, two aqueous cleaning methods were compared as baseline control conditions. The results of the preliminary scoping studies in all the categories are presented. In general, none of these approaches were able to obtain >10% grain penetration. Recommended future work includes further development of macroscopic grooving, transferred-arc cleaning, and combinations of these with one another and with other processes.

Microstructural study of the interface in laser-clad Ni-Al bronze on Al alloy AA333 and its relation to cracking

Science.gov (United States)

Liu, Y.; Mazumder, J.; Shibata, K.

1995-06-01

The interface toughness between a laser clad and the substrate determines whether the cladding is useful for engineering application. The objective of this investigation is to correlate the interface properties of laser-clad Ni-AI bronze on Al alloy AA333 with the microstructure and crystal structure of the interface. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) combined with energy-dispersive X-ray spectroscopy (EDX) are used to examine the interface. In a good clad track, the interface is an irregular curved zone with a varying width (occasionally keyholing structure) from 30 to 150 μm. A compositional transition from the Cu-rich clad (83 wt pct Cu) to the Al-rich substrate (3.2 wt pct Cu) occurs across this interface. Three phases in the interface are identified in TEM: Al solid solution, θ phase, and γ1 phase, as described in the Cu-Al binary phase diagram. In a good clad track, the θ and γ1 phases are distributed in the Al solid solution. In a clad track with cracks, the interface structure spreads to a much larger scale from 300 μm to the whole clad region. Large areas of θ and γ1 phases are observed. The mechanism of cracking at the interface is related to the formation of a twophase region of θ and γ1 phases. To understand the microstructure, a nonequilibrium quasibinary Cu-Al phase diagram is proposed and compared with the equilibrium binary Cu-Al phase diagram. It is found that the occurrence of many phases such as η1η2, ζ1, ζ2, ɛ1, ɛ2, γ0, β0, and β, as described in the equilibrium binary Cu-Al phase diagram, is suppressed by either the cladding process or by the alloying elements. The three identified phases (Al solid solution, θ phase, and γ1, phase) showed significant extension of solubility.

Transmission electron microscopy characterization of laser-clad iron-based alloy on Al-Si alloy

International Nuclear Information System (INIS)

Mei, Z.; Wang, W.Y.; Wang, A.H.

2006-01-01

Microstructure characterization is important for controlling the quality of laser cladding. In the present work, a detailed microstructure characterization by transmission electron microscopy was carried out on the iron-based alloy laser-clad on Al-Si alloy and an unambiguous identification of phases in the coating was accomplished. It was found that there is austenite, Cr 7 C 3 and Cr 23 C 6 in the clad region; α-Al, NiAl 3 , Fe 2 Al 5 and FeAl 2 in the interface region; and α-Al and silicon in the heat-affected region. A brief discussion was given for their existence based on both kinetic and thermodynamic principles

Research on microstructure properties of the TiC/Ni-Fe-Al coating prepared by laser cladding technology

Science.gov (United States)

Jiao, Junke; Xu, Zifa; Zan, Shaoping; Zhang, Wenwu; Sheng, Liyuan

2017-10-01

In this paper, the laser cladding method was used to preparation the TiC reinforced Ni-Fe-Al coating on the Ni base superalloy. The Ti/Ni-Fe-Al powder was preset on the Ni base superalloy and the powder layer thickness is 0.5mm. A fiber laser was used the melting Ti/Ni-Fe-Al powder in an inert gas environment. The shape of the cladding layer was tested using laser scanning confocal microscope (LSCM) under different cladding parameters such as the laser power, the melting velocity and the defocused amount. The microstructure, the micro-hardness was tested by LSCM, SEM, Vickers hardness tester. The test result showed that the TiC particles was distributed uniformly in the cladding layer and hardness of the cladding layer was improved from 180HV to 320HV compared with the Ni-Fe-Al cladding layer without TiC powder reinforced, and a metallurgical bonding was produced between the cladding layer and the base metal. The TiC powder could make the Ni-Fe-Al cladding layer grain refining, and the more TiC powder added in the Ni-Fe-Al powder, the smaller grain size was in the cladding layer.

Novel twin-roll-cast Ti/Al clad sheets with excellent tensile properties.

Science.gov (United States)

Kim, Dae Woong; Lee, Dong Ho; Kim, Jung-Su; Sohn, Seok Su; Kim, Hyoung Seop; Lee, Sunghak

2017-08-14

Pure Ti or Ti alloys are recently spot-lighted in construction industries because they have excellent resistance to corrosions, chemicals, and climates as well as various coloring characteristics, but their wide applications are postponed by their expensiveness and poor formability. We present a new fabrication process of Ti/Al clad sheets by bonding a thin Ti sheet on to a 5052 Al alloy melt during vertical-twin-roll casting. This process has merits of reduced production costs as well as improved tensile properties. In the as-twin-roll-cast clad sheet, the homogeneously cast microstructure existed in the Al alloy substrate side, while the Ti/Al interface did not contain any reaction products, pores, cracks, or lateral delamination, which indicated the successful twin-roll casting. When this sheet was annealed at 350 °C~600 °C, the metallurgical bonding was expanded by interfacial diffusion, thereby leading to improvement in tensile properties over those calculated by a rule of mixtures. The ductility was also improved over that of 5052-O Al alloy (25%) or pure Ti (25%) by synergic effect of homogeneous deformation due to excellent Ti/Al bonding. This work provides new applications of Ti/Al clad sheets to lightweight-alloy clad sheets requiring excellent formability and corrosion resistance as well as alloy cost saving.

Acoustic emission from a solidifying aluminum-lithium alloy

Science.gov (United States)

Henkel, D. P.; Wood, J. D.

1992-01-01

Physical phenomena associated with the solidification of an AA2090 Al-Li alloy have been characterized by AE methods. Repeatable patterns of AE activity as a function of solidification time are recorded and explained for ultrahigh-purity (UHP) aluminum and an Al-4.7 wt pct Cu binary alloy, in addition to the AA2090 Al-Li alloy, by the complementary utilization of thermal, AE, and metallographic methods. One result shows that the solidification of UHP aluminum produces one discrete period of high AE activity as the last 10 percent of solid forms.

Phase composition and tribological properties of Ti-Al coatings produced on pure Ti by laser cladding

International Nuclear Information System (INIS)

Guo Baogang; Zhou Jiansong; Zhang Shitang; Zhou Huidi; Pu Yuping; Chen Jianmin

2007-01-01

Ti-Al coatings with ∼14.7, 18.1, 25.2 and 29.7 at.% Al contents were fabricated on pure Ti substrate by laser cladding. The laser cladding Ti-Al coatings were analyzed with X-ray diffraction (XRD), scanning electron microscope (SEM) and X-ray energy dispersive spectroscopy (EDS). It was found that with the increase of Al content, the diffraction peaks shifted gradually to higher 2θ values. The laser cladding Ti-Al coatings with 14.7 and 18.1 at.% Al were composed of α-Ti and α 2 -Ti 3 Al phases, while those with 25.2 and 29.7 at.% Al were composed of α 2 -Ti 3 Al phase. With the increase of Al content, the cross-sectional hardness increased, while the fracture toughness decreased. For the laser cladding Ti-Al coatings, when the Al content was ≤18.1 at.%, the wear mechanism was adhesive wear and abrasive wear; while when the Al content ≥25.2 at.%, the wear mechanism was adhesive wear, abrasive wear and microfracture. With the increase of Al content, the wear rate of laser cladding Ti-Al coatings decreased under 1 N normal load, while the wear rate firstly decreased and then increased under a normal load of 3 N. Due to its optimized combination of high hardness and high fracture toughness, the laser cladding Ti-Al coating with 18.1 at.% Al showed the best anti-wear properties at higher normal load

Phase composition and tribological properties of Ti-Al coatings produced on pure Ti by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Guo Baogang [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Zhou Jiansong [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Zhang Shitang [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Graduate School, Chinese Academy of Sciences, Beijing 100039 (China); Zhou Huidi [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Pu Yuping [Central Iron and Steel Research Institute, Beijing 100081 (China); Chen Jianmin [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)], E-mail: chenjm@lzb.ac.cn

2007-10-15

Ti-Al coatings with {approx}14.7, 18.1, 25.2 and 29.7 at.% Al contents were fabricated on pure Ti substrate by laser cladding. The laser cladding Ti-Al coatings were analyzed with X-ray diffraction (XRD), scanning electron microscope (SEM) and X-ray energy dispersive spectroscopy (EDS). It was found that with the increase of Al content, the diffraction peaks shifted gradually to higher 2{theta} values. The laser cladding Ti-Al coatings with 14.7 and 18.1 at.% Al were composed of {alpha}-Ti and {alpha}{sub 2}-Ti{sub 3}Al phases, while those with 25.2 and 29.7 at.% Al were composed of {alpha}{sub 2}-Ti{sub 3}Al phase. With the increase of Al content, the cross-sectional hardness increased, while the fracture toughness decreased. For the laser cladding Ti-Al coatings, when the Al content was {<=}18.1 at.%, the wear mechanism was adhesive wear and abrasive wear; while when the Al content {>=}25.2 at.%, the wear mechanism was adhesive wear, abrasive wear and microfracture. With the increase of Al content, the wear rate of laser cladding Ti-Al coatings decreased under 1 N normal load, while the wear rate firstly decreased and then increased under a normal load of 3 N. Due to its optimized combination of high hardness and high fracture toughness, the laser cladding Ti-Al coating with 18.1 at.% Al showed the best anti-wear properties at higher normal load.

A Eutectic Melting Study of Double Wall Cladding Tubes of FeCrAl and Zircaloy-4

Energy Technology Data Exchange (ETDEWEB)

Lim, Woojin; Son, Seongmin; Lee, You Ho; Lee, Jeong Ik; Ryu, Ho Jin [Korea Advanced Institute of Science and Technology, Daejeon (Korea, Republic of); Jeong, Eun [Kyunghee University, Yongin (Korea, Republic of)

2015-10-15

The eutectic melting behavior of FeCrAl/Zircaloy-4 double wall cladding tubes was investigated by annealing at various temperatures ranging from 900 .deg. C to 1300 .deg. C. It was found that significant eutectic melting occurred after annealing at temperatures equal to or higher than 1150 .deg. C. It means that an additional diffusion barrier layer is necessary to limit the eutectic melting between FeCrAl and Zircaloy-4 alloy cladding tubes. Coating of FeCrAl layers on the Zr alloy cladding tube is being investigated for the development of accident tolerant fuel by exploiting of both the oxidation resistance of FeCrAl alloys and the neutronic advantages of Zr alloys. Coating of FeCrAl alloys on Zr alloy cladding tubes can be performed by various techniques including thermal spray, laser cladding, and co-extrusion. Son et al. also reported the fabrication of FeCrAl/Zr ally double wall cladding by the shrink fit method. For the double layered cladding tubes, the thermal expansion mismatch between the dissimilar materials, severe deformation or mechanical failure due to the evolution of thermal stresses can occur when there is a thermal cycling. In addition to the thermal stress problems, chemical compatibilities between the two different alloys should be investigated in order to check the stability and thermal margin of the double wall cladding at a high temperature. Generally, it is considered that Zr alloy cladding will maintain its mechanical integrity up to 1204 .deg. C (2200 .deg. F) to satisfy the acceptance criteria for emergency core cooling systems.

Relaxation-phenomena in LiAl/FeS-cells

Science.gov (United States)

Borger, W.; Kappus, W.; Panesar, H. S.

A theoretical model of the capacity of strongly relaxing electrochemical systems is applied to the LiAl/FeS system. Relaxation phenomena in LiAl and FeS electrodes can be described by this model. Experimental relaxation data indicate that lithium transport through the alpha-LiAl layer to the particle surface is the capacity limiting process at high discharge current density in the LiAl electrode in LiCl-KCl and LiF-LiCl-LiBr mixtures. Strong relaxation is observed in the FeS electrode with LiCl-KCl electrolyte caused by lithium concentration gradients and precipitation of KCl in the pores.

Phase constituents and microstructure of laser cladding Al{sub 2}O{sub 3}/Ti{sub 3}Al reinforced ceramic layer on titanium alloy

Energy Technology Data Exchange (ETDEWEB)

Li Jianing [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Chen Chuanzhong, E-mail: czchen@sdu.edu.cn [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Lin Zhaoqing [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Squartini, Tiziano [INFM - Department of Physics, Siena University, Siena 53100 (Italy)

2011-04-07

Research highlights: > In this study, Fe{sub 3}Al has been chosen as cladding powder due to its excellent properties of wear resistance and high strength, etc. > Laser cladding of Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} pre-placed alloy powder on Ti-6Al-4V alloy substrate can form the Ti{sub 3}Al/Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} ceramic layer, which can increase wear resistance of substrate. > In cladding process, Al{sub 2}O{sub 3} can react with TiB{sub 2} leading to formation of Ti{sub 3}Al and B. > This principle can be used to improve the Fe{sub 3}Al + TiB{sub 2} laser-cladded coating. - Abstract: Laser cladding of the Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} pre-placed alloy powder on Ti-6Al-4V alloy can form the Ti{sub 3}Al/Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} ceramic layer, which can greatly increase wear resistance of titanium alloy. In this study, the Ti{sub 3}Al/Fe{sub 3}Al + TiB{sub 2}/Al{sub 2}O{sub 3} ceramic layer has been researched by means of electron probe, X-ray diffraction, scanning electron microscope and micro-analyzer. In cladding process, Al{sub 2}O{sub 3} can react with TiB{sub 2} leading to formation of amount of Ti{sub 3}Al and B. This principle can be used to improve the Fe{sub 3}Al + TiB{sub 2} laser cladded coating, it was found that with addition of Al{sub 2}O{sub 3}, the microstructure performance and micro-hardness of the coating was obviously improved due to the action of the Al-Ti-B system and hard phases.

Study of localized corrosion in aluminum alloys by the scanning reference electrode technique

Science.gov (United States)

Danford, M. D.

1995-01-01

Localized corrosion in 2219-T87 aluminum (Al) alloy, 2195 aluminum-lithium (Al-Li) alloy, and welded 2195 Al-Li alloy (4043 filler) have been investigated using the relatively new scanning reference electrode technique (SRET). Anodic sites are more frequent and of greater strength in the 2195 Al-Li alloy than in the 2219-T87 Al alloy, indicating a greater tendency toward pitting for the latter. However, the overall corrosion rates are about the same for these two alloys, as determined using the polarization resistance technique. In the welded 2195 Al-Li alloy, the weld bean is entirely cathodic, with rather strongly anodic heat affected zones (HAZ) bordering both sides, indicating a high probability of corrosion in the HAZ parallel to the weld bead.

Robust cladding light stripper for high-power fiber lasers using soft metals.

Science.gov (United States)

Babazadeh, Amin; Nasirabad, Reza Rezaei; Norouzey, Ahmad; Hejaz, Kamran; Poozesh, Reza; Heidariazar, Amir; Golshan, Ali Hamedani; Roohforouz, Ali; Jafari, S Naser Tabatabaei; Lafouti, Majid

2014-04-20

In this paper we present a novel method to reliably strip the unwanted cladding light in high-power fiber lasers. Soft metals are utilized to fabricate a high-power cladding light stripper (CLS). The capability of indium (In), aluminum (Al), tin (Sn), and gold (Au) in extracting unwanted cladding light is examined. The experiments show that these metals have the right features for stripping the unwanted light out of the cladding. We also find that the metal-cladding contact area is of great importance because it determines the attenuation and the thermal load on the CLS. These metals are examined in different forms to optimize the contact area to have the highest possible attenuation and avoid localized heating. The results show that sheets of indium are very effective in stripping unwanted cladding light.

Mechanical property, biocorrosion and in vitro biocompatibility evaluations of Mg-Li-(Al)-(RE) alloys for future cardiovascular stent application.

Science.gov (United States)

Zhou, W R; Zheng, Y F; Leeflang, M A; Zhou, J

2013-11-01

Mg-Li-based alloys were investigated for future cardiovascular stent application as they possess excellent ductility. However, Mg-Li binary alloys exhibited reduced mechanical strengths due to the presence of lithium. To improve the mechanical strengths of Mg-Li binary alloys, aluminum and rare earth (RE) elements were added to form Mg-Li-Al ternary and Mg-Li-Al-RE quarternary alloys. In the present study, six Mg-Li-(Al)-(RE) alloys were fabricated. Their microstructures, mechanical properties and biocorrosion behavior were evaluated by using optical microscopy, X-ray diffraction, scanning electronic microscopy, tensile tests, immersion tests and electrochemical measurements. Microstructure characterization indicated that grain sizes were moderately refined by the addition of rare earth elements. Tensile testing showed that enhanced mechanical strengths were obtained, while electrochemical and immersion tests showed reduced corrosion resistance caused by intermetallic compounds distributed throughout the magnesium matrix in the rare-earth-containing Mg-Li alloys. Cytotoxicity assays, hemolysis tests as well as platelet adhesion tests were performed to evaluate in vitro biocompatibilities of the Mg-Li-based alloys. The results of cytotoxicity assays clearly showed that the Mg-3.5Li-2Al-2RE, Mg-3.5Li-4Al-2RE and Mg-8.5Li-2Al-2RE alloys suppressed vascular smooth muscle cell proliferation after 5day incubation, while the Mg-3.5Li, Mg-8.5Li and Mg-8.5Li-1Al alloys were proven to be tolerated. In the case of human umbilical vein endothelial cells, the Mg-Li-based alloys showed no significantly reduced cell viabilities except for the Mg-8.5Li-2Al-2RE alloy, with no obvious differences in cell viability between different culture periods. With the exception of Mg-8.5Li-2Al-2RE, all of the other Mg-Li-(Al)-(RE) alloys exhibited acceptable hemolysis ratios, and no sign of thrombogenicity was found. These in vitro experimental results indicate the potential of Mg-Li-(Al

Use of ion beams to simulate reaction of reactor fuels with their cladding

International Nuclear Information System (INIS)

Birtcher, R.C.; Baldo, P.

2006-01-01

Processes occurring within reactor cores are not amenable to direct experimental observation. Among major concerns are damage, fission gas accumulation and reaction between the fuel and its cladding all of which lead to swelling. These questions can be investigated through simulation with ion beams. As an example, we discuss the irradiation driven interaction of uranium-molybdenum alloys, intended for use as low-enrichment reactor fuels, with aluminum, which is used as fuel cladding. Uranium-molybdenum coated with a 100 nm thin film of aluminum was irradiated with 3 MeV Kr ions to simulate fission fragment damage. Mixing and diffusion of aluminum was followed as a function of irradiation with RBS and nuclear reaction analysis using the 27 Al(p,γ) 28 Si reaction which occurs at a proton energy of 991.9 keV. During irradiation at 150 deg. C, aluminum diffused into the uranium alloy at a irradiation driven diffusion rate of 30 nm 2 /dpa. At a dose of 90 dpa, uranium diffusion into the aluminum layer resulted in formation of an aluminide phase at the initial interface. The thickness of this phase grew until it consumed the aluminum layer. The rapid diffusion of Al into these reactor fuels may offer explanation of the observation that porosity is not observed in the fuel particles but on their periphery

Hot cracks formation nature in welds Al-Mg-Li and Al-Cu-Li alloy systems

International Nuclear Information System (INIS)

Ryazantsev, V.I.; Fedoseev, V.A.

1997-01-01

Mechanism of cleavage formation in alloy systems Al-Mg-Li and Al-Cu-Li welds at thermal test is proposed. This mechanism is connected with stitching spacing and stretching in direction of main deformation of intermetallic compounds inclusions and with active gases movement into the liquid phase [ru

Membrane Purification Cell for Aluminum Recycling

Energy Technology Data Exchange (ETDEWEB)

David DeYoung; James Wiswall; Cong Wang

2011-11-29

Recycling mixed aluminum scrap usually requires adding primary aluminum to the scrap stream as a diluent to reduce the concentration of non-aluminum constituents used in aluminum alloys. Since primary aluminum production requires approximately 10 times more energy than melting scrap, the bulk of the energy and carbon dioxide emissions for recycling are associated with using primary aluminum as a diluent. Eliminating the need for using primary aluminum as a diluent would dramatically reduce energy requirements, decrease carbon dioxide emissions, and increase scrap utilization in recycling. Electrorefining can be used to extract pure aluminum from mixed scrap. Some example applications include producing primary grade aluminum from specific scrap streams such as consumer packaging and mixed alloy saw chips, and recycling multi-alloy products such as brazing sheet. Electrorefining can also be used to extract valuable alloying elements such as Li from Al-Li mixed scrap. This project was aimed at developing an electrorefining process for purifying aluminum to reduce energy consumption and emissions by 75% compared to conventional technology. An electrolytic molten aluminum purification process, utilizing a horizontal membrane cell anode, was designed, constructed, operated and validated. The electrorefining technology could also be used to produce ultra-high purity aluminum for advanced materials applications. The technical objectives for this project were to: - Validate the membrane cell concept with a lab-scale electrorefining cell; - Determine if previously identified voltage increase issue for chloride electrolytes holds for a fluoride-based electrolyte system; - Assess the probability that voltage change issues can be solved; and - Conduct a market and economic analysis to assess commercial feasibility. The process was tested using three different binary alloy compositions (Al-2.0 wt.% Cu, Al-4.7 wt.% Si, Al-0.6 wt.% Fe) and a brazing sheet scrap composition (Al-2

Properties of welded joints in laser welding of aeronautic aluminum-lithium alloys

Science.gov (United States)

Malikov, A. G.; Orishich, A. M.

2017-01-01

The work presents the experimental investigation of the laser welding of the aluminum-lithium alloys (system Al-Mg-Li) and aluminum alloy (system Al-Cu-Li) doped with Sc. The influence of the nano-structuring of the surface layer welded joint by the cold plastic deformation method on the strength properties of the welded joint is determined. It is founded that, regarding the deformation degree over the thickness, the varying value of the welded joint strength is different for these aluminum alloys.

Electrometallurgical treatment of aluminum-matrix fuels

International Nuclear Information System (INIS)

Willit, J.L.; Gay, E.C.; Miller, W.E.; McPheeters, C.C.; Laidler, J.J.

1996-01-01

The electrometallurgical treatment process described in this paper builds on our experience in treating spent fuel from the Experimental Breeder Reactor (EBR-II). The work is also to some degree, a spin-off from applying electrometallurgical treatment to spent fuel from the Hanford single pass reactors (SPRs) and fuel and flush salt from the Molten Salt Reactor Experiment (MSRE) in treating EBR-II fuel, we recover the actinides from a uranium-zirconium fuel by electrorefining the uranium out of the chopped fuel. With SPR fuel, uranium is electrorefined out of the aluminum cladding. Both of these processes are conducted in a LiCl-KCl molten-salt electrolyte. In the case of the MSRE, which used a fluoride salt-based fuel, uranium in this salt is recovered through a series of electrochemical reductions. Recovering high-purity uranium from an aluminum-matrix fuel is more challenging than treating SPR or EBR-II fuel because the aluminum- matrix fuel is typically -90% (volume basis) aluminum

Synthesis and Characterization of High-Entropy Alloy AlFeCoNiCuCr by Laser Cladding

Directory of Open Access Journals (Sweden)

Xiaoyang Ye

2011-01-01

Full Text Available High-entropy alloys have been recently found to have novel microstructures and unique properties. In this study, a novel AlFeCoNiCuCr high-entropy alloy was prepared by laser cladding. The microstructure, chemical composition, and constituent phases of the synthesized alloy were characterized by SEM, EDS, XRD, and TEM, respectively. High-temperature hardness was also evaluated. Experimental results demonstrate that the AlFeCoNiCuCr clad layer is composed of only BCC and FCC phases. The clad layers exhibit higher hardness at higher Al atomic content. The AlFeCoNiCuCr clad layer exhibits increased hardness at temperature between 400–700°C.

Radioactive Release from Aluminum-Based Spent Nuclear Fuel in Basin Storage

Energy Technology Data Exchange (ETDEWEB)

Sindelar, R.L.

1999-10-21

The report provides an evaluation of: (1) the release rate of radionuclides through minor cladding penetrations (breaches) on aluminum-based spent nuclear fuel (AL SNF), and (2) the consequences of direct storage of breached AL SNF relative to the authorization basis for SRS basin operation.

Radioactive Release from Aluminum-Based Spent Nuclear Fuel in Basin Storage

International Nuclear Information System (INIS)

Sindelar, R.L.

1999-01-01

The report provides an evaluation of: (1) the release rate of radionuclides through minor cladding penetrations (breaches) on aluminum-based spent nuclear fuel (AL SNF), and (2) the consequences of direct storage of breached AL SNF relative to the authorization basis for SRS basin operation

Removing hydrochloric acid exhaust products from high performance solid rocket propellant using aluminum-lithium alloy

Energy Technology Data Exchange (ETDEWEB)

Terry, Brandon C., E-mail: terry13@purdue.edu [School of Aeronautics and Astronautics, Purdue University, Zucrow Laboratories, 500 Allison Rd, West Lafayette, IN 47907 (United States); Sippel, Travis R. [Department of Mechanical Engineering, Iowa State University, 2025 Black Engineering, Ames, IA 50011 (United States); Pfeil, Mark A. [School of Aeronautics and Astronautics, Purdue University, Zucrow Laboratories, 500 Allison Rd, West Lafayette, IN 47907 (United States); Gunduz, I.Emre; Son, Steven F. [School of Mechanical Engineering, Purdue University, Zucrow Laboratories, 500 Allison Rd, West Lafayette, IN 47907 (United States)

2016-11-05

Highlights: • Al-Li alloy propellant has increased ideal specific impulse over neat aluminum. • Al-Li alloy propellant has a near complete reduction in HCl acid formation. • Reduction in HCl was verified with wet bomb experiments and DSC/TGA-MS/FTIR. - Abstract: Hydrochloric acid (HCl) pollution from perchlorate based propellants is well known for both launch site contamination, as well as the possible ozone layer depletion effects. Past efforts in developing environmentally cleaner solid propellants by scavenging the chlorine ion have focused on replacing a portion of the chorine-containing oxidant (i.e., ammonium perchlorate) with an alkali metal nitrate. The alkali metal (e.g., Li or Na) in the nitrate reacts with the chlorine ion to form an alkali metal chloride (i.e., a salt instead of HCl). While this technique can potentially reduce HCl formation, it also results in reduced ideal specific impulse (I{sub SP}). Here, we show using thermochemical calculations that using aluminum-lithium (Al-Li) alloy can reduce HCl formation by more than 95% (with lithium contents ≥15 mass%) and increase the ideal I{sub SP} by ∼7 s compared to neat aluminum (using 80/20 mass% Al-Li alloy). Two solid propellants were formulated using 80/20 Al-Li alloy or neat aluminum as fuel additives. The halide scavenging effect of Al-Li propellants was verified using wet bomb combustion experiments (75.5 ± 4.8% reduction in pH, ∝ [HCl], when compared to neat aluminum). Additionally, no measurable HCl evolution was detected using differential scanning calorimetry coupled with thermogravimetric analysis, mass spectrometry, and Fourier transform infrared absorption.

Removing hydrochloric acid exhaust products from high performance solid rocket propellant using aluminum-lithium alloy

International Nuclear Information System (INIS)

Terry, Brandon C.; Sippel, Travis R.; Pfeil, Mark A.; Gunduz, I.Emre; Son, Steven F.

2016-01-01

Highlights: • Al-Li alloy propellant has increased ideal specific impulse over neat aluminum. • Al-Li alloy propellant has a near complete reduction in HCl acid formation. • Reduction in HCl was verified with wet bomb experiments and DSC/TGA-MS/FTIR. - Abstract: Hydrochloric acid (HCl) pollution from perchlorate based propellants is well known for both launch site contamination, as well as the possible ozone layer depletion effects. Past efforts in developing environmentally cleaner solid propellants by scavenging the chlorine ion have focused on replacing a portion of the chorine-containing oxidant (i.e., ammonium perchlorate) with an alkali metal nitrate. The alkali metal (e.g., Li or Na) in the nitrate reacts with the chlorine ion to form an alkali metal chloride (i.e., a salt instead of HCl). While this technique can potentially reduce HCl formation, it also results in reduced ideal specific impulse (I_S_P). Here, we show using thermochemical calculations that using aluminum-lithium (Al-Li) alloy can reduce HCl formation by more than 95% (with lithium contents ≥15 mass%) and increase the ideal I_S_P by ∼7 s compared to neat aluminum (using 80/20 mass% Al-Li alloy). Two solid propellants were formulated using 80/20 Al-Li alloy or neat aluminum as fuel additives. The halide scavenging effect of Al-Li propellants was verified using wet bomb combustion experiments (75.5 ± 4.8% reduction in pH, ∝ [HCl], when compared to neat aluminum). Additionally, no measurable HCl evolution was detected using differential scanning calorimetry coupled with thermogravimetric analysis, mass spectrometry, and Fourier transform infrared absorption.

Corrosion of aluminum-clad alloys in wet spent fuel storage

International Nuclear Information System (INIS)

Howell, J.P.

1995-09-01

Large quantities of Defense related spent nuclear fuels are being stored in water basins around the United States. Under the non-proliferation policy, there has been no processing since the late 1980's and these fuels are caught in the pipeline awaiting processing or other disposition. At the Savannah River Site, over 200 metric tons of aluminum clad fuel are being stored in four water filled basins. Some of this fuel has experienced significant pitting corrosion. An intensive effort is underway at SRS to understand the corrosion problems and to improve the basin storage conditions for extended storage requirements. Significant improvements have been accomplished during 1993-1995, but the ultimate solution is to remove the fuel from the basins and to process it to a more stable form using existing and proven technology. This report presents a discussion of the fundamentals of aluminum alloy corrosion as it pertains to the wet storage of spent nuclear fuel. It examines the effects of variables on corrosion in the storage environment and presents the results of corrosion surveillance testing activities at SRS, as well as other fuel storage basins within the Department of Energy production sites

Aluminum electroplating on steel from a fused bromide electrolyte

Energy Technology Data Exchange (ETDEWEB)

Prabhat K. Tripathy; Laura A. Wurth; Eric J. Dufek; Toni Y. Gutknecht; Natalie J. Gese; Paula Hahn; Steven M. Frank; Guy L. Frederickson; J. Stephen Herring

2014-08-01

A quaternary bromide bath (LiBr–KBr–CsBr–AlBr3) was used to electro-coat aluminum on steel substrates. The electrolytewas prepared by the addition of AlBr3 into the eutectic LiBr–KBr–CsBr melt. A smooth, thick, adherent and shiny aluminum coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminum coverage. Both salt immersion and open circuit potential measurement suggested that the coatings did display a good corrosionresistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminum coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminumcoating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

Effects of helical GNF on improving the dehydrogenation behavior of LiMg(AlH{sub 4}){sub 3} and LiAlH{sub 4}

Energy Technology Data Exchange (ETDEWEB)

Leo Hudson, M. Sterlin; Raghubanshi, Himanshu; Pukazhselvan, D.; Srivastava, O.N. [Hydrogen Energy Center, Department of Physics, Banaras Hindu University, Varanasi-221005 (India)

2010-03-15

The present paper reports the effect of graphitic nanofibres (GNFs) for improving the desorption kinetics of LiMg(AlH{sub 4}){sub 3} and LiAlH{sub 4}. LiMg(AlH{sub 4}){sub 3} has been synthesized by mechano-chemical metathesis reaction involving LiAlH{sub 4} and MgCl{sub 2}. The enhancement in dehydrogenation characteristics of LiMg(AlH{sub 4}){sub 3} has been shown to be higher when graphitic nanofibres (GNFs) were used as catalyst. Out of two different types of nanofibres namely planar graphitic nanofibre (PGNF) and helical graphitic nanofibre (HGNF), the latter has been found to act as better catalyst. We observed that helical morphology of fibres improves the desorption kinetics and decreases the desorption temperature of both LiMg(AlH{sub 4}){sub 3} and LiAlH{sub 4}. The desorption temperature for 8 mol% HGNF admixed LiAlH{sub 4} gets lowered from 159 C to 128 C with significantly faster kinetics. In 8 mol% HGNF admixed LiMg(AlH{sub 4}){sub 3} sample, the desorption temperature gets lowered from 105 C to {proportional_to}70 C. The activation energy calculated for the first step decomposition of LiAlH{sub 4} admixed with 8 mol% HGNF is {proportional_to}68 kJ/mol, where as that for pristine LiAlH{sub 4} it is 107 kJ/mol. The activation energy calculated for as synthesized LiMg(AlH{sub 4}){sub 3} is {proportional_to}66 kJ/mol. Since the first step decomposition of LiMg(AlH{sub 4}){sub 3} occurs during GNF admixing, the activation energy for initial step decomposition of GNF admixed LiMg(AlH{sub 4}){sub 3} could not be estimated. (author)

Eddy current examination of the nuclear fuel elements with aluminum 1100-F cladding of IPR-R1 research reactor: An initial study

International Nuclear Information System (INIS)

Silva, Roger F. da; Silva Júnior, Silvério F. da; Frade, Rangel T.; Rodrigues, Juliano S.

2017-01-01

Tubes of aluminum 1100-F as well as tubes of AISI 304 stainless steel are used as cladding of the fuel elements of TRIGA IPR-R1 nuclear research reactor. Usually, these tubes are inspected by means of visual test and sipping test. The visual test allows the detection of changes occurred at the external fuel elements surface, such as those promoted by corrosion processes. However, this test method cannot be used for detection of internal discontinuities at the tube walls. Sipping test allows the detection of fuel elements whose cladding has failed, but it is not able to determine the place where the discontinuity is located. On the other hand, eddy current testing, an electromagnetic nondestructive test method, allows the detection of discontinuities and monitoring their growth. In previous works, the application of eddy current testing to evaluate the AISI 304 cladding fuel elements of TRIGA IPR-R1 was studied. In this paper, it is proposed an initial study about the use of eddy current testing for detection and characterization of discontinuities in the aluminum 1100-F fuel elements cladding. The study includes the development of probes and the design and manufacture of reference standards. (author)

Eddy current examination of the nuclear fuel elements with aluminum 1100-F cladding of IPR-R1 research reactor: An initial study

Energy Technology Data Exchange (ETDEWEB)

Silva, Roger F. da; Silva Júnior, Silvério F. da; Frade, Rangel T. [Centro de Desenvolvimento da Tecnologia Nucelar (CDTN/CNEN-MG), Belo Horizonte, MG (Brazil); Rodrigues, Juliano S., E-mail: rfs@cdtn.br, E-mail: silvasf@cdtn.br, E-mail: rtf@cdtn.br [Universidade Federal de Minas Gerais (UFMG), Belo Horizonte, MG (Brazil)

2017-07-01

Tubes of aluminum 1100-F as well as tubes of AISI 304 stainless steel are used as cladding of the fuel elements of TRIGA IPR-R1 nuclear research reactor. Usually, these tubes are inspected by means of visual test and sipping test. The visual test allows the detection of changes occurred at the external fuel elements surface, such as those promoted by corrosion processes. However, this test method cannot be used for detection of internal discontinuities at the tube walls. Sipping test allows the detection of fuel elements whose cladding has failed, but it is not able to determine the place where the discontinuity is located. On the other hand, eddy current testing, an electromagnetic nondestructive test method, allows the detection of discontinuities and monitoring their growth. In previous works, the application of eddy current testing to evaluate the AISI 304 cladding fuel elements of TRIGA IPR-R1 was studied. In this paper, it is proposed an initial study about the use of eddy current testing for detection and characterization of discontinuities in the aluminum 1100-F fuel elements cladding. The study includes the development of probes and the design and manufacture of reference standards. (author)

Facile synthesis of aluminum-doped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} hollow microspheres and their electrochemical performance for high-voltage Li-ion batteries

Energy Technology Data Exchange (ETDEWEB)

Liu, Xiaolin, E-mail: liu_x_l@sina.cn [College of Material Science and Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, Jiangxi (China); Li, Dan; Mo, Qiaoling; Guo, Xiaoyu; Yang, Xiaoxiao [College of Material Science and Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, Jiangxi (China); Chen, Guoxin, E-mail: gxchen@nimte.ac.cn [Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo 315201, Zhejiang (China); Zhong, Shengwen [College of Material Science and Engineering, Jiangxi University of Science and Technology, Ganzhou 341000, Jiangxi (China)

2014-10-01

Graphical abstract: LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} and Al doped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} hollow microspheres as 5 V cathodes are prepared by templated transformation method using monodisperse MnCO{sub 3} microspheres as precursor. As a cathodic material for high voltage lithium ion batteries, the as-synthesized LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} and Al doped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} hollow microspheres are investigated by galvanostatic cycling (GC) approach to evaluate their electrochemical properties in the range of 2.7–4.8 V vs. Li/Li{sup +} at the current rate 1 C. - Highlights: • LNMO and LANMO hollow microspheres are synthesized by template method. • The as-synthesized hollow microspheres have particle-size of 2 μm. • The hollow structure is responsible for improved electrochemical performance. - Abstract: This paper presents the preparation of LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} and aluminum (Al) doped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} hollow microspheres as 5 V cathodes using monodisperse MnCO{sub 3} microspheres as precursor and template, which were synthesized using MnSO{sub 4}·H{sub 2}O, NaHCO{sub 3} and ethanol in water at room temperature. XRD and morphology characterization results indicated that the as-prepared LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} and Al doped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} were both spinel structure, and have particle sizes of 2–3 μm. The cathode electrochemical properties of LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} and Al doped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} hollow microspheres (as 5 V cathodes) were evaluated and compared by galvanostatic cycling (GC) vs. Li/Li{sup +} at the current rate 1 C in 2.7–4.8 V. The specific initial capacities of all samples were in the range of 70–120 mA h g{sup −1}. Compared to undoped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4}, Al doped LiNi{sub 0.5}Mn{sub 1.5}O{sub 4} hollow structures can effectively improve discharge capacity (up to 140 (±5) mA h g{sup −1}) and cycling stability (70

Effect of Aluminum Addition on the Evolution of Microstructure, Crystallographic Texture and Mechanical Properties of Single Phase Hexagonal Close Packed Mg-Li Alloys

Science.gov (United States)

Bhagat Singh, P.; Sabat, R. K.; Kumaran, S.; Suwas, S.

2018-02-01

In the present investigation, an effort has been made to understand the effect of aluminum addition to α Mg-Li alloys. The corresponding composition Mg-4Li- xAl ( x = 0, 2, 4 and 6 wt.%) alloys have been prepared by stir casting route under an argon environment. Extrusion was carried out at 300 °C with the extrusion ratio of 15:1. Significant grain refinement was observed after extrusion. X-ray diffraction-based investigation of the cast and extruded alloys showed the presence of intermetallic compounds such as Mg17Al12 and AlLi in the Al-rich alloys namely, Mg-4Li- xAl ( x = 4 and 6 wt.%). These precipitates were also present in the extruded plus annealed samples, indicating the stability of the precipitates at high temperature. The bulk x-ray texture measurement revealed a crystallographic texture where the c-axis of the h.c.p crystals was perpendicular to the extrusion direction (ED) for extruded sample. A texture transition was observed on annealing. The c-axis was oriented parallel to the ED. Mechanical properties of the cast, extruded and extruded plus annealed material illustrate that the addition of Al led to enhancement in hardness, yield strength and ultimate tensile strength.

FeCrAl/Zr dual layer fuel cladding for improved safety margin under accident scenario

International Nuclear Information System (INIS)

Park, D.J.; Park, J.H.; Jung, Y.I.; Kim, H.G.; Park, J.Y.; Koo, Y.H.

2014-01-01

For application of advanced steel as a cladding material in light water reactor (LWR), FeCrAl/Zr dual layer tube was manufactured by using a hot isostatic pressing (HIP) method. To optimize HIP condition for joining both FeCrAl and Zr alloys, HIP was carried out under various temperature conditions. Tensile test and 3-point bend test performed for measuring mechanical properties of HIPed sample. To better understand microstructural characteristics in interface region between two alloys, SEM and TEM study were conducted by using HIPed sample with different process conditions. Based on this optimization study and analyzed results, optimized HIP condition was determined and FeCrAl/Zr dual layer fuel cladding having same wall thickness with current LWR fuel cladding was manufactured. Simulated loss-of-coolant accident test was carried out using FeCrAl/Zr dual layer cladding sample and fuel integrity was measured by mechanical test. (authors)

Autoclave corrosion of zircaloy-4 cladding samples in LiOH solutions

International Nuclear Information System (INIS)

Hermann, A.

2010-03-01

In reactor operation, pH of the cooling water is adjusted by addition of alkaline hydroxides, and LiOH has been found to be the most suitable one. The addition of LiOH above a certain concentration level (depending on temperature) increases the corrosion rate of zirconium and its alloys. Hydrogen pick-up by the metal is also increased, and this effect is used to produce hydrided specimens for different investigations using the corrosion reaction. At the Paul Scherrer Institute several projects were accomplished to investigate the influence of hydrogen in Zircaloy cladding on its mechanical properties. In order to produce hydrided specimens for comparison and for adjusting new equipment, Zircaloy tubing samples were hydrogen charged by autoclave corrosion in lithiated water. Results of the corrosion experiments are outlined in this publication. Because of the great variety of possible experimental parameters these results are still of interest for the scientific community. Autoclave corrosion was accomplished in 0.2 M or 0.5 M LiOH solution at a constant temperature of 340 o C and a pressure of 160 bar. The corrosion rate increases from 84 mg/(dm 2 d) in 0.2 M LiOH to 153 mg/(dm 2 d) in 0.5 M LiOH. The hydrogen pick-up fraction in 0.5 M LiOH amounts to 80%. In 0.5 M LiOH, Zircaloy tubing samples can be charged with ∼ 500 ppm hydrogen in about 40 hours. In the corrosion experiments described in this report a homogeneous distribution of hydrides should be expected (except very high hydride concentrations) because no temperature gradient exists through the tubing wall. Hydrogen stringers are homogeneously distributed with circumferential orientation (stress-relieved tubing samples). (author)

Mechanism of serrated flow in binary Al-Li alloys

Energy Technology Data Exchange (ETDEWEB)

Kumar, S.; Pink, E. [Austrian Academy of Sciences, Leoben (Austria). Erich-Schmid-Inst. of Solid State Physics; Krol, J. [Polish Academy of Sciences, Krakow (Poland). Alexander-Krupkowski-Inst. of Metallurgy and Materials Science

1996-09-15

The work on serrated flow in Al-Li alloys has given rise to a controversy--whether serrations in these alloys are caused by lithium atoms in solid solution or by {delta}{prime}(Al{sub 3}Li)-precipitates. This controversy calls for further work to clarify the mechanism of serrated flow in the Al-Li alloys. Kumar and McShane have shown that in an Al-2.5Li-2Mg-0.14Zr alloy, non-shearable {delta}{prime}-precipitates, which are obtained in the under-aged and peak-aged conditions, might directly initiate serrated flow. However, the latter result was ambiguous because of the presence of other alloying elements, and the need to work on a binary Al-Li alloy was emphasized. The present work discusses the results from the binary Al-Li alloys.

Oxidation behavior of laser-clad NiAlCrHf alloys

International Nuclear Information System (INIS)

Ribaudo, C.R.

1991-01-01

Laser cladding is the process where a mechanical mixture of powders is rapidly melted and fused to a solid substrate using a CO 2 laser. The effects of laser cladding upon scale retention on NiAlCrHf alloys after cyclic and isothermal exposure to air were investigated. The stress developed in the scale during cooling after exposure was estimated using a thermoelastic model. Additions of up to ∼2 1/2 wt % Hf increasingly promote retention of scales grown at 1,200C. Laser-clad samples containing ∼2 1/2 wt % Hf retained almost-intact scales. The improvement in scale retention is due to improved toughness in scales containing hafnia-rich polycrystallites possibly via microcracking initiated by anisotropic thermal contraction of the hafnia. Laser cladding provides a large concentration of ∼1 μm Hf-rich particles that are precursors of the hafnia in the scale as well as a fine-dendrite spacing that reduced the mean free distance between particles

Surface morphology and interdiffusion of LiF in Alq3-based organic light-emitting devices.

Science.gov (United States)

Lee, Young Joo; Li, Xiaolong; Kang, Da-Yeon; Park, Seong-Sik; Kim, Jinwoo; Choi, Jeong-Woo; Kim, Hyunjung

2008-09-01

Highly efficient organic light-emitting devices (OLEDs) have been realized by insertion of a thin insulating lithium fluoride (LiF) layer between aluminum (Al) cathode and an electron transport layer, tris-(8-hydroxyquinoline) aluminum (Alq(3)). In this paper, we study the surface morphology of LiF on Alq(3) by synchrotron X-ray scattering and atomic force microscopy (AFM) as a function of thickness of LiF. We also study the interdiffusion of LiF into Al cathode as well as into Alq(3) layer as a function of temperature. Initially, LiF molecules are distributed randomly as clusters on the Alq(3) layer and then gradually form a layer as increasing LiF thickness. The interdiffusion of LiF into Al occurs more actively than into Alq(3) in annealing process. LiF on Alq(3) induces the ordering of Al to (111) direction strongly with increasing LiF thickness.

Radiation effects in crystalline SiO2: the role of aluminum

International Nuclear Information System (INIS)

Halliburton, L.E.; Koumvakalis, N.; Markes, M.E.; Martin, J.J.

1981-01-01

Electron spin resonance (ESR) and infrared absorption (IR) experiments have provided information about the role of aluminum in the radiation response of commercially available high-quality synthetic quartz. Samples obtained from two separate sources were investigated, and identical radiation responses were found for the two materials. Interstitial ions such as H + , Li + , and Na + as well as radiation-induced holes trapped at oxygen ions act as charge compensators for the ever-present substitutional aluminum ions. Usually the charge compensator is located adjacent to the aluminum, and this gives rise to Al-OH - , Al-Li + , Al-Na + , and [Al/sub e/ + ] 0 centers. Absolute concentrations of these compensated aluminum centers have been determined as a function of irradiation and annealing temperature for a variety of samples, both swept and unswept. The various treatments simply exchange one type of compensator for another at the aluminum sites, and within experimental error, the sum of the aluminum centers remains constant for a given sample. This direct accountability of all the aluminum ions in hydrogen-swept samples strongly suggests that the 3306- and 3367-cm -1 infrared bands are associated with the Al-OH - center. Also, the ESR and IR results show that the aluminum content of randomly selected bars of high-quality quartz can vary by an order of magnitude

Novel strip-cast Mg/Al clad sheets with excellent tensile and interfacial bonding properties.

Science.gov (United States)

Kim, Jung-Su; Lee, Dong Ho; Jung, Seung-Pill; Lee, Kwang Seok; Kim, Ki Jong; Kim, Hyoung Seop; Lee, Byeong-Joo; Chang, Young Won; Yuh, Junhan; Lee, Sunghak

2016-06-01

In order to broaden industrial applications of Mg alloys, as lightest-weight metal alloys in practical uses, many efforts have been dedicated to manufacture various clad sheets which can complement inherent shortcomings of Mg alloys. Here, we present a new fabrication method of Mg/Al clad sheets by bonding thin Al alloy sheet on to Mg alloy melt during strip casting. In the as-strip-cast Mg/Al clad sheet, homogeneously distributed equi-axed dendrites existed in the Mg alloy side, and two types of thin reaction layers, i.e., γ (Mg17Al12) and β (Mg2Al3) phases, were formed along the Mg/Al interface. After post-treatments (homogenization, warm rolling, and annealing), the interfacial layers were deformed in a sawtooth shape by forming deformation bands in the Mg alloy and interfacial layers, which favorably led to dramatic improvement in tensile and interfacial bonding properties. This work presents new applications to multi-functional lightweight alloy sheets requiring excellent formability, surface quality, and corrosion resistance as well as tensile and interfacial bonding properties.

Fatigue crack propagation in aluminum-lithium alloys

Science.gov (United States)

Rao, K. T. V.; Ritchie, R. O.; Piascik, R. S.; Gangloff, R. P.

1989-01-01

The principal mechanisms which govern the fatigue crack propagation resistance of aluminum-lithium alloys are investigated, with emphasis on their behavior in controlled gaseous and aqueous environments. Extensive data describe the growth kinetics of fatigue cracks in ingot metallurgy Al-Li alloys 2090, 2091, 8090, and 8091 and in powder metallurgy alloys exposed to moist air. Results are compared with data for traditional aluminum alloys 2024, 2124, 2618, 7075, and 7150. Crack growth is found to be dominated by shielding from tortuous crack paths and resultant asperity wedging. Beneficial shielding is minimized for small cracks, for high stress ratios, and for certain loading spectra. While water vapor and aqueous chloride environments enhance crack propagation, Al-Li-Cu alloys behave similarly to 2000-series aluminum alloys. Cracking in water vapor is controlled by hydrogen embrittlement, with surface films having little influence on cyclic plasticity.

Investigation of the Precipitation Behavior in Aluminum Based Alloys

KAUST Repository

Khushaim, Muna S.

2015-11-30

The transportation industries are constantly striving to achieve minimum weight to cut fuel consumption and improve overall performance. Different innovative design strategies have been placed and directed toward weight saving combined with good mechanical behavior. Among different materials, aluminum-based alloys play a key role in modern engineering and are widely used in construction components because of their light weight and superior mechanical properties. Introduction of different nano-structure features can improve the service and the physical properties of such alloys. For intelligent microstructure design in the complex Al-based alloy, it is important to gain a deep physical understanding of the correlation between the microstructure and macroscopic properties, and thus atom probe tomography with its exceptional capabilities of spatially resolution and quantitative chemical analyses is presented as a sophisticated analytical tool to elucidate the underlying process of precipitation phenomena in aluminum alloys. A complete study examining the influence of common industrial heat treatment on the precipitation kinetics and phase transformations of complex aluminum alloy is performed. The qualitative evaluation results of the precipitation kinetics and phase transformation as functions of the heat treatment conditions are translated to engineer a complex aluminum alloy. The study demonstrates the ability to construct a robust microstructure with an excellent hardness behavior by applying a low-energy-consumption, cost-effective method. The proposed strategy to engineer complex aluminum alloys is based on both mechanical strategy and intelligent microstructural design. An intelligent microstructural design requires an investigation of the different strengthen phases, such as T1 (Al2CuLi), θ′(Al2Cu), β′(Al3Zr) and δ′(Al3Li). Therefore, the early stage of phase decomposition is examined in different binary Al-Li and Al-Cu alloys together with different

Laser cladding of Ti-6Al-4V with various carbide powders

International Nuclear Information System (INIS)

Folkes, J.A.; Shibata, K.

1994-01-01

Laser cladding Ti-6Al-4V can be achieved with various weight percentages of different carbide powders. The microstructure and morphology of the clad layer is determined by the cladding powder composition, for a given set of laser parameters, such that 10 and 20 wt% Cr 3 C 2 results in a β + TiC clad microstructure; 10 and 20 wt% WC results in an α + TiC clad microstructure (plus some original WC); and Mo 2 C gives an α + β + TiC or β + TiC structure, depending on the weight percentage of Mo 2 C. The morphology of the TiC in all cases is dendritic or feathery, depending on the carbide content. The microstructure observed in all cases agreed well with that theoretically predicted from the energetics of carbide formation and β-stabilizing properties of each element

Stretch strength of Al-Li alloy sheet

Energy Technology Data Exchange (ETDEWEB)

Sato, K.; Sawa, Y.; Yokoyama, T.; Fujimoto, S. [Science Univ. of Tokyo (Japan). Dept. of Mech. Eng.; Sakamoto, T. [Kobe Steel Works, Tokyo (Japan)

1998-07-01

Stretch test on Al-Li alloy sheet was carried out in stretch rate of 0.01 to 0.2 mm/sec. The limiting stretch depth was measured in various conditions and the following results were obtained. (1) Stretch rate does not affect the limiting stretch depth of Al-Li alloy. (2) The limiting stretch depth is increased with increase of the profile radius. (3) Strain hardening exponent(n-value) and r-value of Lankford do not affect the limiting stretch depth. (4) Rapture pattern in stretch test of Al is {alpha} type rapture and that of Al-Li alloy is straight line type rapture. (orig.) 4 refs.

Experimental researches on hydrogen generation by aluminum with adding lithium at high temperature

International Nuclear Information System (INIS)

Yang, Weijuan; Zhang, Tianyou; Liu, Jianzhong; Wang, Zhihua; Zhou, Junhu; Cen, Kefa

2015-01-01

In order to recover the released heat of Al–H_2O reaction and promote the reaction itself, the hydrogen production processes of aluminum with lithium addition in molten state are investigated. Experiments are conducted by both a thermogravimetric analyzer and a special experimental facility at high temperature. The results on both apparatuses show that the addition of Li can promote the reactivity of aluminum with water. Compared with pure aluminum, only 5% of Li content can achieve a great improvement: the H_2 yield increases from 8.7% to 53% and the average H_2 generation rate from 15 to 112 mL min"−"1 g"−"1. With the increase of Li content, H_2 yield is improved distinctly and the period with a high H_2 generation rate is prolonged. In the Al–20%Li case, the H_2 yield of 88% is obtained, and it appears a stable period in which the H_2 generation rate keeps high. When adding lithium, LiAlO_2 appears in the products and the products are made of columnar crystals. The pores with an average size of 17–33 nm in the LiAlO_2 products are manyfold bigger than the pores of alumina, which takes an important role in improving the reactivity of aluminum and water. - Highlights: • The Al–H_2O reaction with Li addition in molten state was researched. • Li addition can achieve a great promotion of H_2 yield and H_2 generation rate. • The Al–20%Li case achieved a H_2 yield of 88%. • With Li addition, LiAlO_2 was detected in the reaction products. • XRD and TEM-EDS results indicated the promoting mechanism of Li.

The corrosion of aluminum-clad spent nuclear fuel in wet basin storage

International Nuclear Information System (INIS)

Howell, J.P.; Burke, S.D.

1996-01-01

Large quantities of Defense related spent nuclear fuels are being stored in water basins around the United States. Under the non-proliferation policy, there has been no processing since the late 1980's and these fuels are caught in the pipeline awaiting stabilization or other disposition. At the Savannah River Site, over 200 metric tons of aluminum clad fuel are being stored in four water filled basins. Some of this fuel has experienced visible pitting corrosion. An intensive effort is underway at SRS to understand the corrosion problems and to improve the basin storage conditions for extended storage requirements. Significant improvements have been accomplished during 1993-1996. This paper presents a discussion of the fundamentals of aluminum alloy corrosion as it pertains to the wet storage of spent nuclear fuel. It examines the effects of variables on corrosion in the storage environment and presents the results of corrosion surveillance testing activities at SRS, as well as discussions of fuel storage basins at other production sites of the Department of Energy

Development and properties of aluminum-clad graphite/epoxy tubes for space structures

Science.gov (United States)

Johnson, R. R.; Kural, M. H.

1988-01-01

This paper presents the development and properties of seamless aluminum-clad P75/Epoxy tubes and the unique manufacturing method used in their production. Thermo-mechanical properties of the tubes were determined analytically and verified by tests. These properties were shown to be suitable for space structures that require high stiffness, low weight and thermal expansion, and dimensional stability during operational life. A special feature of the tubes is the ability to tune the tube for thermal expansion after fabrication by a chemical milling process. The tubes are also resistant to atomic oxygen and handling damage. The toughness of the tubes was demonstrated by impact testing. Cyclic thermal testing showed no adverse effects on the expansion and stiffness behavior of the tubes. The paper also includes a discussion of a joining method that uses aluminum end fittings and an efficient scarf joint configuration. Additional studies considered various adhesives and fitting materials. Joint allowables were higher for titanium and B4C particulate magnesium fittings. The effect of different adhesives under static loading conditions favored the high-strength adhesives.

The corrosion of aluminum-clad spent nuclear fuel in wet basin storage

Energy Technology Data Exchange (ETDEWEB)

Howell, J.P.; Burke, S.D.

1996-02-20

Large quantities of Defense related spent nuclear fuels are being stored in water basins around the United States. Under the non-proliferation policy, there has been no processing since the late 1980`s and these fuels are caught in the pipeline awaiting stabilization or other disposition. At the Savannah River Site, over 200 metric tons of aluminum clad fuel are being stored in four water filled basins. Some of this fuel has experienced visible pitting corrosion. An intensive effort is underway at SRS to understand the corrosion problems and to improve the basin storage conditions for extended storage requirements. Significant improvements have been accomplished during 1993-1996. This paper presents a discussion of the fundamentals of aluminum alloy corrosion as it pertains to the wet storage of spent nuclear fuel. It examines the effects of variables on corrosion in the storage environment and presents the results of corrosion surveillance testing activities at SRS, as well as discussions of fuel storage basins at other production sites of the Department of Energy.

The structural, mechanical, and electronic properties of LiAlB{sub 4} under pressure from first principles

Energy Technology Data Exchange (ETDEWEB)

Tayran, Ceren; Aydin, Sezgin [Department of Physics, Sciences Faculty, Gazi University, 06500, Ankara (Turkey)

2017-05-15

The structural, elastic, mechanical, and electronic properties of lithium aluminum tetraboride (LiAlB{sub 4}) under hydrostatic pressure have been investigated by using first-principles density functional theory calculations. The effects of pressure on the lattice parameters, volume, and bond lengths are studied. It is indicated from the calculated elastic constants that LiAlB{sub 4} compound is mechanically stable on 0-40 GPa pressure range. And, by means of these elastic constants set, some mechanical properties such as bulk, shear and Young's moduli, and then Poisson's ratio are determined as a function of pressure. Also, the ductile or brittle nature of LiAlB{sub 4} is examined. Additionally, using the first-principles data obtained from the geometry optimizations, the hardness of LiAlB{sub 4} is calculated, and its nature is investigated under pressure. Furthermore, in order to reveal the effects of pressure on the electronic and binding behavior of the compound, band structures, total and partial density of states, charge densities, Mulliken atomic charges, and bond overlap populations are searched as a function of pressure. To check the stability of the compound, phonon dispersion curves are calculated. And, the results are compared with the other convenient borides. (copyright 2017 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

Nonequilibrium synthesis of NbAl3 and Nb-Al-V alloys by laser cladding. II - Oxidation behavior

Science.gov (United States)

Haasch, R. T.; Tewari, S. K.; Sircar, S.; Loxton, C. M.; Mazumder, J.

1992-01-01

Isothermal oxidation behaviors of NbAl3 alloy synthesized by laser cladding were investigated at temperatures between 800 and 1400 C, and the effect of vanadium microalloying on the oxidation of the laser-clad alloy was examined. The oxidation kinetics of the two alloys were monitored using thermal gravimetric weight gain data, and the bulk and surface chemistries were analyzed using XRD and XPS, respectively. It was found that NbAl3 did not form an exclusive layer of protective Al2O3. The oxidation products at 800 C were found to be a mixture of Nb2O5 and Al2O3. At 1200 C, a mixture of NbAlO4, Nb2O5, and Al2O3 formed; and at 1400 C, a mixture of NbAlO4, Al2O3, NbO2, NbO(2.432), and Nb2O5 formed. The addition of V led to a dramatic increase of the oxidation rate, which may be related to the formation of (Nb, V)2O5 and VO2, which grows in preference to protective Al2O3.

Removing hydrochloric acid exhaust products from high performance solid rocket propellant using aluminum-lithium alloy.

Science.gov (United States)

Terry, Brandon C; Sippel, Travis R; Pfeil, Mark A; Gunduz, I Emre; Son, Steven F

2016-11-05

Hydrochloric acid (HCl) pollution from perchlorate based propellants is well known for both launch site contamination, as well as the possible ozone layer depletion effects. Past efforts in developing environmentally cleaner solid propellants by scavenging the chlorine ion have focused on replacing a portion of the chorine-containing oxidant (i.e., ammonium perchlorate) with an alkali metal nitrate. The alkali metal (e.g., Li or Na) in the nitrate reacts with the chlorine ion to form an alkali metal chloride (i.e., a salt instead of HCl). While this technique can potentially reduce HCl formation, it also results in reduced ideal specific impulse (ISP). Here, we show using thermochemical calculations that using aluminum-lithium (Al-Li) alloy can reduce HCl formation by more than 95% (with lithium contents ≥15 mass%) and increase the ideal ISP by ∼7s compared to neat aluminum (using 80/20 mass% Al-Li alloy). Two solid propellants were formulated using 80/20 Al-Li alloy or neat aluminum as fuel additives. The halide scavenging effect of Al-Li propellants was verified using wet bomb combustion experiments (75.5±4.8% reduction in pH, ∝ [HCl], when compared to neat aluminum). Additionally, no measurable HCl evolution was detected using differential scanning calorimetry coupled with thermogravimetric analysis, mass spectrometry, and Fourier transform infrared absorption. Copyright © 2016 Elsevier B.V. All rights reserved.

An empirical-statistical model for laser cladding of Ti-6Al-4V powder on Ti-6Al-4V substrate

Science.gov (United States)

Nabhani, Mohammad; Razavi, Reza Shoja; Barekat, Masoud

2018-03-01

In this article, Ti-6Al-4V powder alloy was directly deposited on Ti-6Al-4V substrate using laser cladding process. In this process, some key parameters such as laser power (P), laser scanning rate (V) and powder feeding rate (F) play important roles. Using linear regression analysis, this paper develops the empirical-statistical relation between these key parameters and geometrical characteristics of single clad tracks (i.e. clad height, clad width, penetration depth, wetting angle, and dilution) as a combined parameter (PαVβFγ). The results indicated that the clad width linearly depended on PV-1/3 and powder feeding rate had no effect on it. The dilution controlled by a combined parameter as VF-1/2 and laser power was a dispensable factor. However, laser power was the dominant factor for the clad height, penetration depth, and wetting angle so that they were proportional to PV-1F1/4, PVF-1/8, and P3/4V-1F-1/4, respectively. Based on the results of correlation coefficient (R > 0.9) and analysis of residuals, it was confirmed that these empirical-statistical relations were in good agreement with the measured values of single clad tracks. Finally, these relations led to the design of a processing map that can predict the geometrical characteristics of the single clad tracks based on the key parameters.

Investigations in situ des mécanismes de corrosion élémentaires durant le traitement de surface des alliages Al-Cu et Al-Cu-Li

OpenAIRE

Gharbi , Oumaïma

2016-01-01

This PhD thesis focused on the study of aluminum alloys, particularly the AA2024-T3 and AA2050-T3. The Al-Cu-Mg based alloy (AA2024-T3) are used for decades in the field of aerospace for its lightness and excellent mechanical properties are progressively replaced by and Al-Cu-Li (AA2050-T3) alloys. Nevertheless, they exhibit a highly heterogeneous microstructure, making them sensitive to corrosion. Several surface treatments formulations, such as coatings, have been developed, with the aim of...

A study on wear resistance and microcrack of the Ti3Al/TiAl + TiC ceramic layer deposited by laser cladding on Ti-6Al-4V alloy

International Nuclear Information System (INIS)

Li Jianing; Chen Chuanzhong; Squartini, Tiziano; He Qingshan

2010-01-01

Laser cladding of the Al + TiC alloy powder on Ti-6Al-4V alloy can form the Ti 3 Al/TiAl + TiC ceramic layer. In this study, TiC particle-dispersed Ti 3 Al/TiAl matrix ceramic layer on the Ti-6Al-4V alloy by laser cladding has been researched by means of X-ray diffraction, scanning electron microscope, electron probe micro-analyzer, energy dispersive spectrometer. The main difference from the earlier reports is that Ti 3 Al/TiAl has been chosen as the matrix of the composite coating. The wear resistance of the Al + 30 wt.% TiC and the Al + 40 wt.% TiC cladding layer was approximately 2 times greater than that of the Ti-6Al-4V substrate due to the reinforcement of the Ti 3 Al/TiAl + TiC hard phases. However, when the TiC mass percent was above 40 wt.%, the thermal stress value was greater than the materials yield strength limit in the ceramic layer, the microcrack was present and its wear resistance decreased.

Intermetallics Synthesis in the Fe–Al System via Layer by Layer 3D Laser Cladding

Directory of Open Access Journals (Sweden)

Floran Missemer

2013-10-01

Full Text Available Intermetallide phase formation was studied in a powdered Fe–Al system under layer by layer laser cladding with the aim of fabricating the gradient of properties by means of changing the Fe–Al concentration ratio in the powder mixture from layer to layer. The relationships between the laser cladding parameters and the intermetallic phase structures in the consecutively cladded layers were determined. In order to study the structure formation an optical microscopy, X-ray diffraction analysis, measurement of microhardness, scanning electron microscopy (SEM with energy dispersive X-ray (EDX spectroscopy analysis were used after the laser synthesis of intermetallic compounds.

Spatial atomic layer deposition on flexible porous substrates: ZnO on anodic aluminum oxide films and Al2O3 on Li ion battery electrodes

International Nuclear Information System (INIS)

Sharma, Kashish; Routkevitch, Dmitri; Varaksa, Natalia; George, Steven M.

2016-01-01

Spatial atomic layer deposition (S-ALD) was examined on flexible porous substrates utilizing a rotating cylinder reactor to perform the S-ALD. S-ALD was first explored on flexible polyethylene terephthalate polymer substrates to obtain S-ALD growth rates on flat surfaces. ZnO ALD with diethylzinc and ozone as the reactants at 50 °C was the model S-ALD system. ZnO S-ALD was then performed on nanoporous flexible anodic aluminum oxide (AAO) films. ZnO S-ALD in porous substrates depends on the pore diameter, pore aspect ratio, and reactant exposure time that define the gas transport. To evaluate these parameters, the Zn coverage profiles in the pores of the AAO films were measured using energy dispersive spectroscopy (EDS). EDS measurements were conducted for different reaction conditions and AAO pore geometries. Substrate speeds and reactant pulse durations were defined by rotating cylinder rates of 10, 100, and 200 revolutions per minute (RPM). AAO pore diameters of 10, 25, 50, and 100 nm were utilized with a pore length of 25 μm. Uniform Zn coverage profiles were obtained at 10 RPM and pore diameters of 100 nm. The Zn coverage was less uniform at higher RPM values and smaller pore diameters. These results indicate that S-ALD into porous substrates is feasible under certain reaction conditions. S-ALD was then performed on porous Li ion battery electrodes to test S-ALD on a technologically important porous substrate. Li 0.20 Mn 0.54 Ni 0.13 Co 0.13 O 2 electrodes on flexible metal foil were coated with Al 2 O 3 using 2–5 Al 2 O 3 ALD cycles. The Al 2 O 3 ALD was performed in the S-ALD reactor at a rotating cylinder rate of 10 RPM using trimethylaluminum and ozone as the reactants at 50 °C. The capacity of the electrodes was then tested versus number of charge–discharge cycles. These measurements revealed that the Al 2 O 3 S-ALD coating on the electrodes enhanced the capacity stability. This S-ALD process could be extended to roll-to-roll operation for

Investigation on microstructural characterization of in situ TiB/Al metal matrix composite by laser cladding

International Nuclear Information System (INIS)

Xu Jiang; Li Zhengyang; Zhu Wenhui; Liu Zili; Liu Wenjin

2007-01-01

The aluminum matrix composite (AMC) coating reinforced with TiB was prepared utilizing in situ synthesized technique by laser cladding. Microstructural characterization and dry sliding wear behavior of in situ TiB/Al metal matrix composite were studied by SEM, XRD, TEM and Pin-on-disc friction and wear tester. The phase structure of the composite coating consists of α-Al, TiB, Al 3 Ti and Al 3 Fe. It has been found that the shape of in situ synthesized TiB is mainly taken on micro-magnitude lump and nano-magnitude whisker. Owing to B27 structure of TiB, the TiB has an anisotropy axis of growth, which results in the TiB strip and whisker preferring grown along [0 1 0] direction. It is worth to notice that the novel microstructure inside of TiB is particle and strip Al 5 Fe 2 phase and definite crystallographic relationship between the Al 5 Fe 2 phase and TiB has been determined by selected area diffraction pattern. The wear tests results show that the composite coatings can only improve wear resistance at the lower applied load (below 26.7 N), but at higher applied load (26.7-35.6 N) the wear resistance behavior of the coating is worsened due to the fracture and pullout of reinforcement phase

Investigation on microstructural characterization of in situ TiB/Al metal matrix composite by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Xu Jiang [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China)]. E-mail: xujiang73@nuaa.edu.cn; Li Zhengyang [Key Laboratory for Advanced Materials Manufacturing Processing, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China); Zhu Wenhui [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Liu Zili [Department of Material Science and Engineering, Nanjing University of Aeronautics and Astronautics, 29 Yudao Street, Nanjing 210016 (China); Liu Wenjin [Key Laboratory for Advanced Materials Manufacturing Processing, Mechanical Engineering Department, Tsinghua University, Beijing 10084 (China)

2007-02-25

The aluminum matrix composite (AMC) coating reinforced with TiB was prepared utilizing in situ synthesized technique by laser cladding. Microstructural characterization and dry sliding wear behavior of in situ TiB/Al metal matrix composite were studied by SEM, XRD, TEM and Pin-on-disc friction and wear tester. The phase structure of the composite coating consists of {alpha}-Al, TiB, Al{sub 3}Ti and Al{sub 3}Fe. It has been found that the shape of in situ synthesized TiB is mainly taken on micro-magnitude lump and nano-magnitude whisker. Owing to B27 structure of TiB, the TiB has an anisotropy axis of growth, which results in the TiB strip and whisker preferring grown along [0 1 0] direction. It is worth to notice that the novel microstructure inside of TiB is particle and strip Al{sub 5}Fe{sub 2} phase and definite crystallographic relationship between the Al{sub 5}Fe{sub 2} phase and TiB has been determined by selected area diffraction pattern. The wear tests results show that the composite coatings can only improve wear resistance at the lower applied load (below 26.7 N), but at higher applied load (26.7-35.6 N) the wear resistance behavior of the coating is worsened due to the fracture and pullout of reinforcement phase.

Chrystal structure properties of Al-doped Li{sub 4}Ti{sub 5}O{sub 12} synthesized by solid state reaction method

Energy Technology Data Exchange (ETDEWEB)

Sandi, Dianisa Khoirum, E-mail: dianisa875@gmail.com; Suryana, Risa, E-mail: rsuryana@staff.uns.ac.id [Department of Physics, Faculty of Mathematics and Natural Sciences, Sebelas Maret University (Indonesia); Priyono, Slamet, E-mail: slam013@lipi.go.id [Physics Research Center (P2F)-LIPI, Puspiptek Area, Serpong, Tangerang (Indonesia)

2016-02-08

This research aim is to analyze the effect of Aluminum (Al) doping in the structural properties of Al-doped Li{sub 4}Ti{sub 5}O{sub 12} as anode in lithium ion battery. Al-doped Li{sub 4}Ti{sub 5}O{sub 12} powders were synthesized by solid state reaction method. LiOH.H{sub 2}O, TiO{sub 2}, and Al{sub 2}O{sub 3} were raw materials. These materials were milled for 15 h, calcined at temperature of 750{sup o}C and sintered at temperature of 800{sup o}C. Mole percentage of doping Al (x) was varied at x=0; x=0.025; and x =0.05. Al-doped Li{sub 4}Ti{sub 5}O{sub 12} powders were synthesized by solid state reaction method. X-ray diffraction was employed to determine the structure of Li{sub 4}Ti{sub 5}O{sub 12}. The PDXL software was performed on the x-ray diffraction data to estimate the phase percentage, the lattice parameter, the unit cell volume, and the crystal density. Al-doped Li{sub 4}Ti{sub 5}O{sub 12} has cubic crystal structure. Al-doping at x=0 and x=0.025 does not change the phase as Li{sub 4}Ti{sub 5}O{sub 12} while at x=0.050 the phase changes to the LiTiAlO{sub 4}. The diffraction patterns show that the angle shifted to the right as the increase of x which indicated that Al substitute Ti site. Percentage of Li{sub 4}Ti{sub 5}O{sub 12} phase at x=0 and x=0.025 was 97.8% and 96.8%, respectively. However, the lattice parameters, the unit cell volume, and the crystal density does not change significantly at x=0; x=0.025; and x=0.050. Based on the percentage of Li{sub 4}Ti{sub 5}O{sub 12} phase, the Al-doped Li at x=0 and x=0.025 is promising as a lithium battery anode.

Structure of NiCrAlY coatings deposited on single-crystal alloy turbine blade material by laser cladding

International Nuclear Information System (INIS)

Vilar, R.; Santos, E.C.; Ferreira, P.N.; Franco, N.; Silva, R.C. da

2009-01-01

In the present work single and multiple layer NiCrAlY coatings were produced by laser cladding on (100) single-crystalline substrates of SRR99 Ni-based superalloy. Detailed structural characterisation and texture analysis by optical microscopy, scanning electron microscopy, X-ray diffraction and Rutherford backscattering showed that the NiCrAlY coatings consisted essentially of γ phase with yttrium oxide (Y 2 O 3 ) and a small proportion of yttrium-aluminum garnet (Al 5 Y 3 O 12 ) precipitated in the interdendritic regions. The coatings presented a columnar dendritic structure grown by epitaxial solidification on the substrate and inherited the single-crystalline nature and the orientation of the substrate. The coating material also showed a mosaicity and a defect density similar to those of the substrate. It can be expected that the protective effect of these coatings against oxidation is greatly enhanced compared with polycrystalline coatings because high diffusivity paths, such as grain boundaries, are eliminated in single-crystalline coatings, thus reducing mass transport through the coating.

Li-atoms-induced structure changes of Guinier–Preston–Bagaryatsky zones in AlCuLiMg alloys

Energy Technology Data Exchange (ETDEWEB)

Duan, S.Y.; Le, Z.; Chen, Z.K.; Gao, Z. [Center for High-Resolution Electron Microscopy, College of Materials Science and Engineering, Hunan University, Changsha, Hunan 410082 (China); Chen, J.H., E-mail: jhchen123@hnu.edu.cn [Center for High-Resolution Electron Microscopy, College of Materials Science and Engineering, Hunan University, Changsha, Hunan 410082 (China); Advanced Research Center, Central South University, Changsha 410083 (China); Ming, W.Q.; Li, S.Y.; Wu, C.L. [Center for High-Resolution Electron Microscopy, College of Materials Science and Engineering, Hunan University, Changsha, Hunan 410082 (China); Yan, N. [Advanced Research Center, Central South University, Changsha 410083 (China)

2016-11-15

Guinier–Preston–Bagaryatsky (GPB) zones are the well-known strengthening precipitates of AlCuMg alloys formed upon thermal ageing. Here we report that when formed in AlCuLiMg alloys the GPB zones can change significantly in morphology and structure. It is shown that though they do still consist of Al, Cu and Mg elements fundamentally, the GPB zones in AlCuLiMg alloys have a rather different structure due to a featured Li-segregation at their interfaces with the matrix and possible Li-replacement of partial Mg atoms in the structure. As such the Li-containing GPB zones often develop from one-dimensional to quasi-two-dimensional precipitates. - Highlights: • We observe Guinier–Preston–Bagaryatsky zone variants in AlCuLiMg alloys. • We obtain atomic-resolution images of the precipitates and model their structures. • Li-atoms play a key role in modifying the structure of these precipitate variants.

Method for treating electrolyte to remove Li.sub.2 O

Science.gov (United States)

Tomczuk, Zygmunt; Miller, William E.; Johnson, Gerald K.; Willit, James L.

1998-01-01

A method of removing Li.sub.2 O present in an electrolyte predominantly of LiCl and KCl. The electrolyte is heated to a temperature not less than about 500.degree. C. and then Al is introduced into the electrolyte in an amount in excess of the stoichiometric amount needed to convert the Li.sub.2 O to a Li-Al alloy and lithium aluminate salt. The salt and aluminum are maintained in contact with agitation for a time sufficient to convert the Li.sub.2 O.

HVEM in situ deformation of Al-Li-X alloys

International Nuclear Information System (INIS)

Crooks, R.E.; Kenik, E.A.; Starke, E.A. Jr.

1983-01-01

Lithium additions to aluminum alloys increase both the strength and elastic modulus while decreasing the density, thereby resulting in very attractive combinations of properties. The commercial utilization of these alloys, however, has been hindered by a lack of adequate ductility at peak strength. Recent investigations have attributed the low ductility to intense, localized deformation. This is considered to be due to the promotion of planar slip by coherent, shearable, delta' (Al 3 Li) precipitates and the presence of precipitate free zones (PFZ's) at high angle grain boundaries. An Al-Cu-Li-Mg-Zr alloy, produced by rapidly solidified powder processing, was found to exhibit ductility improvements over comparable, lithium-containing alloys. Thin foils prepared from bulk tensile samples were examined by transmission electron microscopy (TEM), and no evidence of localized deformation was found. These, however, were only successfully produced from the region of uniform elongation below the neck and were thus limited to approximately 4% plastic strain. In order to observe the deformation behavior under severe strain, an in situ deformation study was conducted in a high voltage electron microscope (HVEM). Several investigators have used in situ HVEM techniques to study ductile fracture processes. The advantages of HVEM versus TEM for this purpose include: thicker specimens (due to a lower energy exchange of the electrons), a lower specimen contamination rate and a negligible increase in specimen temperature. Two lithium-containing alloys which had been previously reported to demonstrate localized, planar slip were studied for comparison

Development of ODS FeCrAl alloys for accident-tolerant fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hoelzer, David T. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Pint, Bruce A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Unocic, Kinga A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2015-09-18

FeCrAl alloys are prime candidates for accident-tolerant fuel cladding due to their excellent oxidation resistance up to 1400 C and good mechanical properties at intermediate temperature. Former commercial oxide dispersion strengthened (ODS) FeCrAl alloys such as PM2000 exhibit significantly better tensile strength than wrought FeCrAl alloys, which would alloy for the fabrication of a very thin (~250 m) ODS FeCrAl cladding and limit the neutronic penalty from the replacement of Zr-based alloys by Fe-based alloys. Several Fe-12-Cr-5Al ODS alloys where therefore fabricated by ball milling FeCrAl powders with Y2O3 and additional oxides such as TiO₂ or ZrO₂. The new Fe-12Cr-5Al ODS alloys showed excellent tensile strength up to 800 C but limited ductility. Good oxidation resistance in steam at 1200 and 1400 C was observed except for one ODS FeCrAl alloy containing Ti. Rolling trials were conducted at 300, 600 C and 800 C to simulate the fabrication of thin tube cladding and a plate thickness of ~0.6mm was reached before the formation of multiple edge cracks. Hardness measurements at different stages of the rolling process, before and after annealing for 1h at 1000 C, showed that a thinner plate thickness could likely be achieved by using a multi-step approach combining warm rolling and high temperature annealing. Finally, new Fe-10-12Cr-5.5-6Al-Z gas atomized powders have been purchased to fabricate the second generation of low-Cr ODS FeCrAl alloys. The main goals are to assess the effect of O, C, N and Zr contents on the ODS FeCrAl microstructure and mechanical properties, and to optimize the fabrication process to improve the ductility of the 2nd gen ODS FeCrAl while maintaining good mechanical strength and oxidation resistance.

Lithium adsorption on amorphous aluminum hydroxides and gibbsite

OpenAIRE

Prodromou, Konstantinos P.

2016-01-01

Lithium (Li) adsorption on both amorphous aluminum hydroxides and gibbsite was studied. For the amorphous Al(OH)3 the adsorption was found to be pH dependent. Generally, 1.6 times more Li was adsorbed at initial pH value 8.0 compared with pH value 6.50. Gibbsite adsorbed 11.6 to 45.5 times less Li quantities compared with amorphous Al(OH)3. Lithium adsorption was not depended on equilibrium times. It remained stable for all equilibrium times used. Lithium quantities extracted with 1N CH3COONH...

Synthesis and electroluminescence characterization of a new aluminum complex, [8-hydroxyquinoline] bis [2, 2'bipyridine] aluminum Al(Bpy)2q

Science.gov (United States)

Rahul, Kumar; Ritu, Srivastava; Punita, Singh

2016-01-01

We have synthesized and characterized a new electroluminescent material, [8-hydroxyquinoline] bis [2,2'bipyridine] aluminum. A solution of this material Al(Bpy)2q in toluene showed absorption maxima at 380 nm, which was attributed to the moderate energy (π-π*) transitions of the aromatic rings. The photoluminescence spectrum of Al(Bpy)2q in the toluene solution showed a peak at 518 nm. This material shows thermal stability up to 300 °C. The structure of the device is ITO/F4-TCNQ (1 nm)/α-NPD (35 nm)/Al(Bpy)2q (35 nm)/ BCP (6 nm)/Alq3 (28 nm)/LiF (1 nm)/Al (150 nm). This device exhibited a luminescence peak at 515 nm (CIE coordinates, x = 0.32, y = 0.49). The maximum luminescence of the device was 214 cd/m2 at 21 V. The maximum current efficiency of OLED was 0.12 cd/A at 13 V and the maximum power efficiency was 0.03 lm/W at 10 V.

Mechanochemical transformations in Li(Na)AlH4-Li(Na)NH2 systems

International Nuclear Information System (INIS)

Dolotko, Oleksandr; Zhang Haiqiao; Ugurlu, Ozan; Wiench, Jerzy W.; Pruski, Marek; Scott Chumbley, L.; Pecharsky, Vitalij

2007-01-01

Mechanochemical transformations of tetrahydroaluminates and amides of lithium and sodium have been investigated using gas volumetric analysis, X-ray powder diffraction, solid-state nuclear magnetic resonance (NMR) and transmission electron microscopy. In a transformation of LiAlH 4 and LiNH 2 taken in an 1:1 molar ratio, the amount of released hydrogen (6.6 wt.% after 30 min ball milling) was higher than in any known one pot mechanochemical process involving a hydrogen-containing solid. A total of 4.3 wt.% of hydrogen is released by the NaAlH 4 -NaNH 2 system after 60 min ball milling; and 5.2 wt.% H 2 is released when LiAlH 4 and NaNH 2 or NaAlH 4 and LiNH 2 are ball milled for 90 min and 120 min, respectively. All transformations proceed at room temperature. The mechanism of the overall transformation MAlH 4 (s) + MNH 2 (s) → 2MH(s) + AlN(s) + 2H 2 (g) was identified based on detailed spectroscopic analysis of the intermediate (M 3 AlH 6 ) and final products of the ball milling process

Kinetic energy distributions of sputtered neutral aluminum clusters: Al--Al6

International Nuclear Information System (INIS)

Coon, S.R.; Calaway, W.F.; Pellin, M.J.; Curlee, G.A.; White, J.M.

1992-01-01

Neutral aluminum clusters sputtered from polycrystalline aluminum were analyzed by laser postionization time-of-flight (TOF) mass spectrometry. The kinetic energy distributions of Al through Al 6 were measured by a neutrals time-of-flight technique. The interpretation of laser postionization TOF data to extract velocity and energy distributions is presented. The aluminum cluster distributions are qualitatively similar to previous copper cluster distribution measurements from our laboratory. In contrast to the steep high energy tails predicted by the single- or multiple- collision models, the measured cluster distributions have high energy power law dependences in the range of E -3 to E -4.5 . Correlated collision models may explain the substantial abundance of energetic clusters that are observed in these experiments. Possible influences of cluster fragmentation on the distributions are discussed

Method for treating electrolyte to remove Li{sub 2}O

Science.gov (United States)

Tomczuk, Z.; Miller, W.E.; Johnson, G.K.; Willit, J.L.

1998-01-20

A method is described for removing Li{sub 2}O present in an electrolyte predominantly of LiCl and KCl. The electrolyte is heated to a temperature not less than about 500 C and then Al is introduced into the electrolyte in an amount in excess of the stoichiometric amount needed to convert the Li{sub 2}O to a Li-Al alloy and lithium aluminate salt. The salt and aluminum are maintained in contact with agitation for a time sufficient to convert the Li{sub 2}O.

Synthesis of some (eta-arene)dihydridorhenium cations and their reactions with LiAlH4 and LiAlD4

International Nuclear Information System (INIS)

Baudrey, D.; Boydell, P.; Ephritikhine, M.

1986-01-01

A series of cations [Re(eta-arene)H 2 (PPh 3 ) 2 ] + (arene benzene, toluene, p-xylene, or mesitylene) was prepared from the corresponding neutral dihydridocyclohexadienyl complexes by treatment with CPh 3 BF 4 . These cations reacted with LiAlH 4 and LiAlD 4 to form dihydridocyclohexadienyl complexes. The unusual selectivity of the hydride attack is explained by steric interactions between the ring methyl groups and the bulky phosphine ligands. The initial product of the reaction of the eta-mesitylene cation with LiAlD 4 allows the isomerisation mechanism for the cyclohexadienyl complexes to be clarified. (author)

Environmental Screening of Electrode Materials for a Rechargeable Aluminum Battery with an AlCl3/EMIMCl Electrolyte

Directory of Open Access Journals (Sweden)

Linda Ager-Wick Ellingsen

2018-06-01

Full Text Available Recently, rechargeable aluminum batteries have received much attention due to their low cost, easy operation, and high safety. As the research into rechargeable aluminum batteries with a room-temperature ionic liquid electrolyte is relatively new, research efforts have focused on finding suitable electrode materials. An understanding of the environmental aspects of electrode materials is essential to make informed and conscious decisions in aluminum battery development. The purpose of this study was to evaluate and compare the relative environmental performance of electrode material candidates for rechargeable aluminum batteries with an AlCl3/EMIMCl (1-ethyl-3-methylimidazolium chloride room-temperature ionic liquid electrolyte. To this end, we used a lifecycle environmental screening framework to evaluate 12 candidate electrode materials. We found that all of the studied materials are associated with one or more drawbacks and therefore do not represent a “silver bullet” for the aluminum battery. Even so, some materials appeared more promising than others did. We also found that aluminum battery technology is likely to face some of the same environmental challenges as Li-ion technology but also offers an opportunity to avoid others. The insights provided here can aid aluminum battery development in an environmentally sustainable direction.

Mechano-hydrothermal preparation of Li-Al-OH layered double hydroxides

Science.gov (United States)

Zhang, Fengrong; Hou, Wanguo

2018-05-01

A mechano-hydrothermal (MHT) method was used to synthesize Li-Al-OH layered double hydroxides (LDHs) from LiOH·H2O, Al(OH)3 and H2O as starting materials. A two-step synthesis was conducted, that is, Al(OH)3 was milled for 1 h, followed by hydrothermal treatment with LiOH·H2O solution. Effects of the LiOH/Al(OH)3 molar ratio (RLi/Al) and hydrothermal temperature (Tht) on the crystallinity, morphology, and composition of the product were examined. The resulting LDHs were characterized by X-ray diffraction, transmission electron microscopy, scanning electron microscopy, Fourier transform infrared, and elemental analyses. The results showed that pre-milling plays a key role in the LDH formation during subsequent hydrothermal treatment. The Li/Al molar ratio of the obtained LDHs keeps constant at 0.5, independent from theRLi/Al (0.5-5.0) in the starting materials. An increase in the Tht (20-80 °C) can enhance the crystallinity and morphology regularity of the products. The so-obtained Li-Al-OH LDHs exhibit high crystallinity and well-dispersity, which may have wider applications than the aggregate ones obtained using conventional mechanochemical and Li+-imbibition methods.

A study on wear resistance and microcrack of the Ti{sub 3}Al/TiAl + TiC ceramic layer deposited by laser cladding on Ti-6Al-4V alloy

Energy Technology Data Exchange (ETDEWEB)

Li Jianing, E-mail: ljnljn1022@163.com [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials (Ministry of Education), Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Chen Chuanzhong [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China); Squartini, Tiziano [INFM-Department of Physics, Siena University, Siena 53100 (Italy); He Qingshan [Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials, Ministry of Education, Department of Materials Science, Shandong University, Jing Shi Road 17923, Jinan 250061, Shandong (China)

2010-12-15

Laser cladding of the Al + TiC alloy powder on Ti-6Al-4V alloy can form the Ti{sub 3}Al/TiAl + TiC ceramic layer. In this study, TiC particle-dispersed Ti{sub 3}Al/TiAl matrix ceramic layer on the Ti-6Al-4V alloy by laser cladding has been researched by means of X-ray diffraction, scanning electron microscope, electron probe micro-analyzer, energy dispersive spectrometer. The main difference from the earlier reports is that Ti{sub 3}Al/TiAl has been chosen as the matrix of the composite coating. The wear resistance of the Al + 30 wt.% TiC and the Al + 40 wt.% TiC cladding layer was approximately 2 times greater than that of the Ti-6Al-4V substrate due to the reinforcement of the Ti{sub 3}Al/TiAl + TiC hard phases. However, when the TiC mass percent was above 40 wt.%, the thermal stress value was greater than the materials yield strength limit in the ceramic layer, the microcrack was present and its wear resistance decreased.

Effects of LiF/Al back electrode on the amorphous/crystalline silicon heterojunction solar cells

International Nuclear Information System (INIS)

Kim, Sunbo; Lee, Jaehyeong; Dao, Vinh Ai; Lee, Seungho; Balaji, Nagarajan; Ahn, Shihyun; Hussain, Shahzada Qamar; Han, Sangmyeong; Jung, Junhee; Jang, Juyeon; Lee, Yunjung; Yi, Junsin

2013-01-01

Highlights: ► We have employed a LiF dielectric layer as a new back-contact electrode. ► Increasing LiF thickness will decrease barrier for electrons transport, thus yield J sc . ► Increasing LiF thickness will reduced shunt leakage and enhanced internal field, thus yield V oc . ► Employing LiF layer, improvement of performance of HIT solar cells up to 17.13%. -- Abstract: To improve the quantum efficiency (QE) and hence the efficiency of the amorphous/crystalline silicon heterojunction solar cell, we have employed a LiF dielectric layer on the rear side. The high dipole moment of the LiF reduces the aluminum electrode's work–function and then lowers the energy barrier at back contact. This lower energy barrier height helps to enhance both the operating voltage and the QE at longer wavelength region, in turn improves the open-circuit voltage (V oc ), short-circuit current density (J sc ), and then overall cell efficiency. With optimized LiF layer thickness of 20 nm, 1 cm 2 heterojunction with intrinsic thin layer (HIT) solar cells were produced with industry-compatible process, yielding V oc of 690 mV, J sc of 33.62 mA/cm 2 , and cell efficiencies of 17.13%. Therefore LiF/Al electrode on rear side is proposed as an alternate back electrode for high efficiency HIT solar cells

Li{sub 4}SiO{sub 4} based breeder ceramics with Li{sub 2}TiO{sub 3}, LiAlO{sub 2} and Li{sub X}La{sub Y}TiO{sub 3} additions, part I: Fabrication

Energy Technology Data Exchange (ETDEWEB)

Kolb, M.H.H., E-mail: Matthias.kolb@kit.edu [Karlsruhe Institute of Technology, Institute for Applied Materials, PO Box 3640, 76021 Karlsruhe (Germany); Mukai, K.; Knitter, R. [Karlsruhe Institute of Technology, Institute for Applied Materials, PO Box 3640, 76021 Karlsruhe (Germany); Hoshino, T. [Breeding Functional Materials Development Group, Department of Blanket Systems Research, Rokkasho Fusion Institute, Fusion Energy Research and Development Directorate, National Institutes for Quantum and Radiological Science and Technology (QST) (Japan)

2017-02-15

Highlights: • This study shows that the emulsion method can easily be adapted to add different phases into Li4SiO4 breeder pebbles. • Slurries with various compositions to form LOS + LMT, LOS + LAO and LOS + LLTO were processed.The calculated activation behavior shows that samples with added LAO or LLTO qualify as low activation material. • Yet, the long-term activation of the LAO containing samples is problematic as hands-on level activity is not reached quickly. - Abstract: Wet-chemical fabrication processes are highly adaptable to a wide range of raw materials and are therefore well suited for evaluating new material compositions. Here the established emulsion method was modified to fabricate novel two-phase Li{sub 4}SiO{sub 4} pebbles of 1 mm diameter with additions of Li{sub 2}TiO{sub 3}, LiAlO{sub 2} or Li{sub x}La{sub y}TiO{sub 3}. As the lithium density of the latter two compounds is relatively low, only moderate contents were added. The Li{sub 2}TiO{sub 3} additions, however, cover the full compositional range. The fabrication process was characterized with regard to its constancy and aptness for the anticipated pebble compositions by optical pebble size measurements. Also the phase content and the elemental composition of the fabricated pebbles were analyzed by XRD and ICP-OES combined with XRF, respectively. This work shows that the emulsion method is an appropriate method to produce pebbles with the anticipated Li{sub 2}TiO{sub 3} and LiAlO{sub 2} concentrations in a Li{sub 4}SiO{sub 4} matrix. However, Li{sub 4}SiO{sub 4} and Li{sub x}La{sub y}TiO{sub 3} react with each other to a number of different phases. To evaluate the activation properties of the pebbles, FISPACT calculations with a DEMO relevant neutron source are applied as well. The addition of aluminum seems to be unfavorable for a fusion application, but moderate concentrations of lanthanum can be tolerated.

Age hardening in mechanically alloyed Al-Mg-Li-C-O

Energy Technology Data Exchange (ETDEWEB)

Papazian, J.M. (Corporate Research Center, Grumman Corporation, Bethpage, NY (USA)); Gilman, P. (Allied-Signal Inc., Morristown, NJ (USA))

1990-05-01

The age-hardening behavior of a series of mechanically alloyed Al-Mg-Li-C-O alloys containing 3.0-4.0 wt.% Mg and 1.3-1.75 wt.% Li was studied using hardness tests, differential scanning calorimetry (DSC) and transmission electron microscopy. The hardness tests showed an increased hardness after 100degC aging in all the alloys containing at least 1.5 at.% Li. Likewise, the calorimetry results showed the presence of pronounced precipitate dissolution peaks in these same alloys after 100degC aging. The volume fraction of precipitates formed (as measured by the dissolution enthalpies of the DSC peaks) increased systematically with increasing solute content. Transmission electron microscopy after 100 and 190degC aging showed images and diffraction spots similar to those of {delta}' (Al{sub 3}Li). Comparison of the DSC results with results from binary Al-Li and Al-Mg alloys indicated that the precipitates formed in the Al-Mg-Li-C-O alloys were similar to those formed in binary Al-Li alloys, and that the primary role of the magnesium was to lower the solid solubility of lithium. (orig.).

Synthesis and electroluminescence characterization of a new aluminum complex, [8-hydroxyquinoline] bis [2, 2'bipyridine] aluminum Al(Bpy)2q

International Nuclear Information System (INIS)

Rahul, Kumar; Ritu, Srivastava; Punita, Singh

2016-01-01

We have synthesized and characterized a new electroluminescent material, [8-hydroxyquinoline] bis [2,2'bipyridine] aluminum. A solution of this material Al(Bpy) 2 q in toluene showed absorption maxima at 380 nm, which was attributed to the moderate energy (π–π*) transitions of the aromatic rings. The photoluminescence spectrum of Al(Bpy) 2 q in the toluene solution showed a peak at 518 nm. This material shows thermal stability up to 300 °C. The structure of the device is ITO/F4-TCNQ (1 nm)/α-NPD (35 nm)/Al(Bpy) 2 q (35 nm)/ BCP (6 nm)/Alq 3 (28 nm)/LiF (1 nm)/Al (150 nm). This device exhibited a luminescence peak at 515 nm (CIE coordinates, x = 0.32, y = 0.49). The maximum luminescence of the device was 214 cd/m 2 at 21 V. The maximum current efficiency of OLED was 0.12 cd/A at 13 V and the maximum power efficiency was 0.03 lm/W at 10 V. (paper)

Corrosion of aluminum alloys in a reactor disassembly basin

International Nuclear Information System (INIS)

Howell, J.P.; Zapp, P.E.; Nelson, D.Z.

1992-01-01

This document discusses storage of aluminum clad fuel and target tubes of the Mark 22 assembly takes place in the concrete-lined, light-water-filled, disassembly basins located within each reactor area at the Savannah River Site (SRS). A corrosion test program has been conducted in the K-Reactor disassembly basin to assess the storage performance of the assemblies and other aluminum clad components in the current basin environment. Aluminum clad alloys cut from the ends of actual fuel and target tubes were originally placed in the disassembly water basin in December 1991. After time intervals varying from 45--182 days, the components were removed from the basin, photographed, and evaluated metallographically for corrosion performance. Results indicated that pitting of the 8001 aluminum fuel clad alloy exceeded the 30-mil (0.076 cm) cladding thickness within the 45-day exposure period. Pitting of the 1100 aluminum target clad alloy exceeded the 30-mil (0.076 cm) clad thickness in 107--182 days exposure. The existing basin water chemistry is within limits established during early site operations. Impurities such as Cl - , NO 3 - and SO 4 - are controlled to the parts per million level and basin water conductivity is currently 170--190 μmho/cm. The test program has demonstrated that the basin water is aggressive to the aluminum components at these levels. Other storage basins at SRS and around the US have successfully stored aluminum components for greater than ten years without pitting corrosion. These basins have impurity levels controlled to the parts per billion level (1000X lower) and conductivity less than 1.0 μmho/cm

Environment assisted degradation mechanisms in aluminum-lithium alloys

Science.gov (United States)

Gangloff, Richard P.; Stoner, Glenn E.; Swanson, Robert E.

1988-01-01

Section 1 of this report records the progress achieved on NASA-LaRC Grant NAG-1-745 (Environment Assisted Degradation Mechanisms in Al-Li Alloys), and is based on research conducted during the period April 1 to November 30, 1987. A discussion of work proposed for the project's second year is included. Section 2 provides an overview of the need for research on the mechanisms of environmental-mechanical degradation of advanced aerospace alloys based on aluminum and lithium. This research is to provide NASA with the basis necessary to permit metallurgical optimization of alloy performance and engineering design with respect to damage tolerance, long term durability and reliability. Section 3 reports on damage localization mechanisms in aqueous chloride corrosion fatigue of aluminum-lithium alloys. Section 4 reports on progress made on measurements and mechanisms of localized aqueous corrosion in aluminum-lithium alloys. Section 5 provides a detailed technical proposal for research on environmental degradation of Al-Li alloys, and the effect of hydrogen in this.

Aluminum metabolism studied by [sup 26]Al tracer using AMS technique

Energy Technology Data Exchange (ETDEWEB)

Kobayashi, Koichi (Tokyo Univ. (Japan). Research Center for Nuclear Science and Technology); Yumoto, Sakae; Nagai, Hisao; Hosoyama, Yoshiyuki; Imamura, Mineo; Hotta, Masayoshi; Ohashi, Hideo

1992-01-01

By accelerator mass spectrometry (AMS), we studied aluminum metabolism using [sup 26]Al as a tracer. To investigate the role of aluminum toxicity in the etiology of amyotrophic lateral sclerosis (ALS) and Alzheimer's disease, aluminum incorporation into the rat cerebrum was studied. When healthy rats were injected intraperitoneally with [sup 26]Al, a considerable amount of the tracer was incorporated into the brain within only 5 days after the injection. This [sup 26]Al accumulation was apparently irreversible, since it persisted even after 75 days. (author).

Radiation corrosion in aluminum alloy bellows

International Nuclear Information System (INIS)

Konno, Osamu

1987-01-01

Testing was carried out in which materials for vacuum devices (Al, Ti, Cu, SUS) are exposed to electron beams (50 MeV, average current 80 μA) to determine the changes in the quantity, partial pressure and composition of the gases released from the materials. The test appratus used are made of Al alloys alone. During the test, vacuum leak is found in the Al alloy bellows used in the drive device. The leak is found to result from corrosion caused by water. The surface structure is analyzed by SEM, EPMA, ESCA and IMA. It is confirmed that the Al alloy used as material for the bellows if highly resistant to corrosion. It is concluded that it is necessary to use high purity cooling water to prevent the cooling water from causing corrosion. It has been reported that high purity aluminum is very high in resistance to corrosion. Based on these measurements and considerations, it is suggested that when aluminum is to be used as material for vacuum devices in an accelerator, it is required to provide protection film on its surface to prevent corrosion or to use cooling water pipes cladded with pure aluminum and an aluminum alloy. In addition, the temperature of the cooling water should be set after adequately considering the environmental conditions in the room. (Nogami, K.)

Tritium sorption in lithium-bismuth and lithium-aluminum alloys

International Nuclear Information System (INIS)

Talbot, J.B.; Smith, F.J.; Land, J.F.; Barton, P.

1976-01-01

The sorption of tritium by molten lithium-bismuth, Li-Bi (15 at.% lithium), and solid equiatomic lithium-aluminum, Li-Al, was investigated to evaluate the potential application of both materials in controlled thermonuclear reactors. The solubility of tritium in molten Li-Bi is less than 0.1 ppb at 500 - 700 0 C and tritium partial pressures of 10 -1 - 10 -3 Torr. Therefore, extraction of tritium from molten Li 2 BeF 4 salt with Li-Bi is not practical. The solubility of hydrogen in solid Li-Al (50 - 50 at.%) at 500 0 C follows Sieverts' Law; the Sieverts' constant was measured to be 1.9 (+-0.1) X 10 4 Torrsup(1/2)/atomic fraction. Tritium sorption in Li-Al ranged from 0.01 to 7 ppm at 400 - 600 0 C at respective tritium partial pressures of 0.14 - 0.52 Torr. (Auth.)

Study of 2219 aluminum alloy using direct current A-TIG welding

Science.gov (United States)

Li, Hui; Zou, Jiasheng

2017-07-01

Direct current A-TIG (DCEN A-TIG) welding using special active agent had eliminated the pores and the oxidation of 2219 high-strength aluminum alloy in welding. Addition of AlF3-25% LiF active agent to DCEN A-TIG welding and arc morphology showed a trailing phenomenon. However, the change in arc morphology was not remarkable when AlF3-75% LiF active agent was added. Addition of AlF3-75% LiF active agent can refine the grain size of DCEN A-TIG joint. The mechanical properties of the weld were optimal at 10% AlF3-75% LiF active agent. Compared with AC TIG and AC A-TIG welding, DCEN A-TIG welding yielded better results for 2219 Al alloy.

Influence of yttrium on microstructure and properties of Ni–Al alloy coatings prepared by laser cladding

Directory of Open Access Journals (Sweden)

Cun-shan Wang

2014-03-01

Full Text Available Ni–Al alloy coatings with different Y additions are prepared on 45# medium steel by laser cladding. The influence of Y contents on the microstructure and properties of Ni–Al alloy coatings is investigated using X-ray diffraction, scanning electron microscopy, electron probe microanalyzer, Vickers hardness tester, friction wear testing machine, and thermal analyzer. The results show that the cladding layers are mainly composed of NiAl dendrites, and the dendrites are gradually refined with the increase in Y additions. The purification effect of Y can effectively prevent Al2O3 oxide from forming. However, when the atomic percent of Y addition exceeds 1.5%, the extra Y addition will react with O to form Y2O3 oxide, even to form Al5Y3O12 oxide, depending on the amount of Y added. The Y addition in a range of 1.5–3.5 at.% reduces the hardness and anti-attrition of cladding layer, but improves obviously its wear and oxidation resistances.

Preparation, structure and analysis of the bonding in the molecular entity (OSO)2Li{[AlF(ORF)3]Li[Al(ORF)4]} (RF = C(CF3)3).

Science.gov (United States)

Cameron, T Stanley; Nikiforov, Grigory B; Passmore, Jack; Rautiainen, J Mikko

2010-03-14

The (SO(2))(2)Li[AlF(OR(F))(3)]Li[Al(OR(F))(4)] (1) (R(F) = C(CF(3))(3)) molecular entity was obtained by thermal decomposition of Li[Al(OR(F))(4)] followed by crystallization from liquid SO(2). 1, containing two SO(2) molecules eta(1)-O coordinated to Li(+), was structurally characterized by single crystal X-ray diffraction and NMR spectroscopy in SO(2)(l). Bonding analyses of 1 (bond valency units, AIM analysis, atomic charges, bond orders) show that 1 can be either considered as a Li(OSO)(2)(+) complex stabilized by the large WCA [AlF(OR(F))(3)](-)Li(+)[Al(OR(F))(4)](-) or as consisting of 2 SO(2), 2 Li(+), [AlF(OR(F))(3)](-), and [Al(OR(F))(4)](-) joined by electrostatic interactions into the discrete molecular entity 1. The bonding between Li(+) and SO(2) molecules is shown to be almost completely attributable to monopole-induced dipole electrostatic interactions. Theoretical gas phase lithium ion affinity of SO(2) is determined to be stronger than its silver(I) ion affinity owing largely to the shorter lithium SO(2) contacts in the calculated structures that increase the electrostatic interaction.

In situ transmission electron microscopy observation of pulverization of aluminum nanowires and evolution of the thin surface Al2O3 layers during lithiation-delithiation cycles.

Science.gov (United States)

Liu, Yang; Hudak, Nicholas S; Huber, Dale L; Limmer, Steven J; Sullivan, John P; Huang, Jian Yu

2011-10-12

Lithiation-delithiation cycles of individual aluminum nanowires (NWs) with naturally oxidized Al(2)O(3) surface layers (thickness 4-5 nm) were conducted in situ in a transmission electron microscope. Surprisingly, the lithiation was always initiated from the surface Al(2)O(3) layer, forming a stable Li-Al-O glass tube with a thickness of about 6-10 nm wrapping around the NW core. After lithiation of the surface Al(2)O(3) layer, lithiation of the inner Al core took place, which converted the single crystal Al to a polycrystalline LiAl alloy, with a volume expansion of about 100%. The Li-Al-O glass tube survived the 100% volume expansion, by enlarging through elastic and plastic deformation, acting as a solid electrolyte with exceptional mechanical robustness and ion conduction. Voids were formed in the Al NWs during the initial delithiation step and grew continuously with each subsequent delithiation, leading to pulverization of the Al NWs to isolated nanoparticles confined inside the Li-Al-O tube. There was a corresponding loss of capacity with each delithiation step when arrays of NWs were galvonostatically cycled. The results provide important insight into the degradation mechanism of lithium-alloy electrodes and into recent reports about the performance improvement of lithium ion batteries by atomic layer deposition of Al(2)O(3) onto the active materials or electrodes.

Property Investigation of Laser Cladded, Laser Melted and Electron Beam Melted Ti-Al6-V4

Science.gov (United States)

2006-05-01

UNCLASSIFIED/UNLIMITED UNCLASSIFIED/UNLIMITED Figure 3: Examples of electron beam melted net shape parts; powder bed [3]. 1.4 Laser Cladding ...description, www.arcam.com. [4] K.-H. Hermann, S. Orban, S. Nowotny, Laser Cladding of Titanium Alloy Ti6242 to Restore Damaged Blades, Proceedings...Property Investigation of Laser Cladded , Laser Melted and Electron Beam Melted Ti-Al6-V4 Johannes Vlcek EADS Deutschland GmbH Corporate Research

Analysis of steam explosions in plate-type, uranium-aluminum fuel test reactors

International Nuclear Information System (INIS)

Taleyarkhan, R.P.

1989-01-01

The concern over steam explosions in nuclear reactors can be traced to prompt critical nuclear excursions in aluminum-clad/fueled test reactors, as well as to explosive events in aluminum, pulp, and paper industries. The Reactor Safety Study prompted an extensive analytical and experimental effort for over a decade. This has led to significant improvements in their understanding of the steam explosion issue for commercial light water reactors. However, little progress has been made toward applying the lessons learned from this effort to the understanding and modeling of steam explosion phenomena in aluminum-clad/fueled research and test reactors. The purposes of this paper are to (a) provide a preliminary analysis of the destructive events in test reactors, based on current understandings of steam explosions; (b) provide a proposed approach for determining the likelihood of a steam explosion event under scenarios in which molten U-Al fuel drops into a water-filled cavity; and (c) present a benchmarking study conducted to estimate peak pressure pulse magnitudes

Effects of LiF/Al back electrode on the amorphous/crystalline silicon heterojunction solar cells

Energy Technology Data Exchange (ETDEWEB)

Kim, Sunbo; Lee, Jaehyeong; Dao, Vinh Ai; Lee, Seungho [School of Information and Communication Engineering, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Balaji, Nagarajan [Department of Energy Science, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Ahn, Shihyun [School of Information and Communication Engineering, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Hussain, Shahzada Qamar [Department of Energy Science, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Han, Sangmyeong [School of Information and Communication Engineering, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Jung, Junhee [Department of Energy Science, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Jang, Juyeon; Lee, Yunjung [School of Information and Communication Engineering, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Yi, Junsin, E-mail: yi@yurim.skku.ac.kr [School of Information and Communication Engineering, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of); Department of Energy Science, Sungkyunkwan University, Suwon, 440-746 (Korea, Republic of)

2013-05-15

Highlights: ► We have employed a LiF dielectric layer as a new back-contact electrode. ► Increasing LiF thickness will decrease barrier for electrons transport, thus yield J{sub sc}. ► Increasing LiF thickness will reduced shunt leakage and enhanced internal field, thus yield V{sub oc}. ► Employing LiF layer, improvement of performance of HIT solar cells up to 17.13%. -- Abstract: To improve the quantum efficiency (QE) and hence the efficiency of the amorphous/crystalline silicon heterojunction solar cell, we have employed a LiF dielectric layer on the rear side. The high dipole moment of the LiF reduces the aluminum electrode's work–function and then lowers the energy barrier at back contact. This lower energy barrier height helps to enhance both the operating voltage and the QE at longer wavelength region, in turn improves the open-circuit voltage (V{sub oc}), short-circuit current density (J{sub sc}), and then overall cell efficiency. With optimized LiF layer thickness of 20 nm, 1 cm{sup 2} heterojunction with intrinsic thin layer (HIT) solar cells were produced with industry-compatible process, yielding V{sub oc} of 690 mV, J{sub sc} of 33.62 mA/cm{sup 2}, and cell efficiencies of 17.13%. Therefore LiF/Al electrode on rear side is proposed as an alternate back electrode for high efficiency HIT solar cells.

Surface protection of light metals by one-step laser cladding with oxide ceramics

Science.gov (United States)

Nowotny, S.; Richter, A.; Tangermann, K.

1999-06-01

Today, intricate problems of surface treatment can be solved through precision cladding using advanced laser technology. Metallic and carbide coatings have been produced with high-power lasers for years, and current investigations show that laser cladding is also a promising technique for the production of dense and precisely localized ceramic layers. In the present work, powders based on Al2O3 and ZrO2 were used to clad aluminum and titanium light alloys. The compact layers are up to 1 mm thick and show a nonporous cast structure as well as a homogeneous network of vertical cracks. The high adhesive strength is due to several chemical and mechanical bonding mechanisms and can exceed that of plasmasprayed coatings. Compared to thermal spray techniques, the material deposition is strictly focused onto small functional areas of the workpiece. Thus, being a precision technique, laser cladding is not recommended for large-area coatings. Examples of applications are turbine components and filigree parts of pump casings.

Phase equilibrium in Al-Li-Ca(Sr, Ba) systems at 423 K

International Nuclear Information System (INIS)

Ganieva, N.I.; Nazarov, Kh.M.; Ganiev, I.N.

1999-01-01

The isothermic cross section of the Al-Li-Ca(Sr, Ba) systems at 423 K is obtained. It is shown that the Al-Li-Sr ternary system as well as the Li-Sr binary system differ by nature of components in interaction from the Al-Li-Ca(Ba) systems. This is obvious by formation of the SrAl 2 Li 2 ternary intermetallide, which is not observed in the systems with participation of barium and calcium [ru

Development of new low activation aluminum alloys for fusion devices

International Nuclear Information System (INIS)

Kamada, Kohji; Kakihana, Hidetake.

1985-01-01

As the materials for the R facility (a tokamak nuclear fusion device in the R project intended for D-T burning) in the Institute of Plasma Physics, Nagoya University, Al-4 % Mg-0.2 % Bi (5083 improved type) and Al-4 % Mg-1 % Li, aimed at low radioactivability, high electric resistance and high strength, have been developed. The results of the nuclear properties evaluation with 14 MeV neutrons and of the measurements of electric resistance and mechanical properties were satisfactory. The possibility of producing large Al-4 % Mg-1 % Li plate (1 m x 2 m x 25 mm) in the existing factory was confirmed, with the properties retained. The electric resistances were higher than those in the conventional aluminum alloys, and still with feasibility for the further improvement. General properties of the fusion aluminum alloys and the 26 Al formation in (n, 2n) reaction were studied. (Mori, K.)

Mass accretion and nested array dynamics from Ni-Clad Ti-Al wire array Z pinches

International Nuclear Information System (INIS)

Jones, Brent Manley; Jennings, Christopher A.; Coverdale, Christine Anne; Cuneo, Michael Edward; Maron, Yitzhak; LePell, Paul David; Deeney, Christopher

2010-01-01

Analysis of 50 mm diameter wire arrays at the Z Accelerator has shown experimentally the accretion of mass in a stagnating z pinch and provided insight into details of the radiating plasma species and plasma conditions. This analysis focused on nested wire arrays with a 2:1 (outeninner) mass, radius, and wire number ratio where Al wires were fielded on the outer array and Ni-clad Ti wires were fielded on the inner array.In this presentation, we will present analysis of data from other mixed Al/Ni-clad Ti configurations to further evaluate nested wire array dynamics and mass accretion. These additional configurations include the opposite configuration to that described above (Ni-clad Ti wires on the outer array, with Al wires on the inner array) as well as higher wire number Al configurations fielded to vary the interaction of the two arrays. These same variations were also assessed for a smaller diameter nested array configuration (40 mm). Variations in the emitted radiation and plasma conditions will be presented, along with a discussion of what the results indicate about the nested array dynamics. Additional evidence for mass accretion will also be presented.

Environmental fatigue in aluminum-lithium alloys

Science.gov (United States)

Piascik, Robert S.

1992-01-01

Aluminum-lithium alloys exhibit similar environmental fatigue crack growth characteristics compared to conventional 2000 series alloys and are more resistant to environmental fatigue compared to 7000 series alloys. The superior fatigue crack growth behavior of Al-Li alloys 2090, 2091, 8090, and 8091 is due to crack closure caused by tortuous crack path morphology and crack surface corrosion products. At high R and reduced closure, chemical environment effects are pronounced resulting in accelerated near threshold da/dN. The beneficial effects of crack closure are minimized for small cracks resulting in rapid growth rates. Limited data suggest that the 'chemically small crack' effect, observed in other alloy system, is not pronounced in Al-Li alloys. Modeling of environmental fatigue in Al-Li-Cu alloys related accelerated fatigue crack growth in moist air and salt water to hydrogen embrittlement.

A melt refining method for uranium-contaminated aluminum

International Nuclear Information System (INIS)

Uda, T.; Iba, H.; Hanawa, K.

1986-01-01

Melt refining of uranium-contaminated aluminum which has been difficult to decontaminate because of the high reactivity of aluminum, was experimentally studied. Samples of contaminated aluminum and its alloys were melted after adding various halide fluxes at various melting temperatures and various melting times. Uranium concentration in the resulting ingots was determined. Effective flux compositions were mixtures of chlorides and fluorides, such as LiF, KCl, and BaCl 2 , at a fluoride/chloride mole ratio of 1 to 1.5. The removal of uranium from aluminum (the ''decontamination effect'') increased with decreasing melting temperature, but the time allowed for reaction had little influence. Pure aluminum was difficult to decontaminate from uranium; however, uranium could be removed from alloys containing magnesium. This was because the activity of the aluminum was decreased by formation of the intermetallic compound Al-Mg. With a flux of LiF-KCl-BaCl 2 and a temperature of 800 0 C, uranium added to give an initial concentration of 500 ppm was removed from a commercial alloy of aluminum, A5056, which contains 5% magnesium, to a final concentration of 0.6 ppm, which is near that in the initial aluminum alloy

Improved Dehydrogenation Properties of 2LiNH2-MgH2 by Doping with Li3AlH6

Directory of Open Access Journals (Sweden)

Shujun Qiu

2017-01-01

Full Text Available Doping with additives in a Li-Mg-N-H system has been regarded as one of the most effective methods of improving hydrogen storage properties. In this paper, we prepared Li3AlH6 and evaluated its effect on the dehydrogenation properties of 2LiNH2-MgH2. Our studies show that doping with Li3AlH6 could effectively lower the dehydrogenation temperatures and increase the hydrogen content of 2LiNH2-MgH2. For example, 2LiNH2-MgH2-0.1Li3AlH6 can desorb 6.43 wt % of hydrogen upon heating to 300 °C, with the onset dehydrogenation temperature at 78 °C. Isothermal dehydrogenation testing indicated that 2LiNH2-MgH2-0.1Li3AlH6 had superior dehydrogenation kinetics at low temperature. Moreover, the release of byproduct NH3 was successfully suppressed. Measurement of the thermal diffusivity suggests that the enhanced dehydrogenation properties may be ascribed to the fact that doping with Li3AlH6 could improve the heat transfer for solid–solid reaction.

Creep properties and precipitate evolution in Al-Li alloys microalloyed with Sc and Yb

Energy Technology Data Exchange (ETDEWEB)

Krug, Matthew E. [Department of Materials Science and Engineering, Northwestern University, 2220 Campus Drive, Evanston, IL 60208 (United States); Seidman, David N. [Department of Materials Science and Engineering, Northwestern University, 2220 Campus Drive, Evanston, IL 60208 (United States); Northwestern Center for Atom Probe Tomography, Northwestern University, 2220 Campus Drive, Evanston, IL 60208 (United States); Dunand, David C., E-mail: dunand@northwestern.edu [Department of Materials Science and Engineering, Northwestern University, 2220 Campus Drive, Evanston, IL 60208 (United States)

2012-07-30

Highlights: Black-Right-Pointing-Pointer We examine the creep behavior of Al-alloys with Li and rare earth element additions. Black-Right-Pointing-Pointer These alloys exhibit threshold stresses below which no measurable creep occurs. Black-Right-Pointing-Pointer Larger precipitate size and lattice parameter mismatch increase creep resistance. Black-Right-Pointing-Pointer A simple parameter describes the threshold stress behavior in ternary Al-Sc-X alloys. Black-Right-Pointing-Pointer The findings are explained by a recent model of dislocation-precipitate interactions. - Abstract: A dilute Al-Sc alloy (Al-0.12 Sc, at.%, Al-Sc), its counterpart with a Li addition (Al-2.9 Li-0.11 Sc, at.%, Al-Li-Sc), as well as a quaternary alloy (Al-5.53 Li-0.048 Sc-0.009 Yb, at.%, Al-Li-Sc-Yb) were isothermally aged at 325 Degree-Sign C, and in some cases isochronally aged to 450 Degree-Sign C. As the {alpha} Prime -Al{sub 3}(Li,Sc) and Al{sub 3}(Li,Sc,Yb) precipitates, with L1{sub 2} structure, coarsen in the two Li-containing alloys, their Li and Yb concentrations decrease and their Sc concentration increases. A significant interfacial excess of Li also segregates at the {alpha}-Al matrix/{alpha} Prime -Al{sub 3}Sc(Li,Sc,Yb) precipitate interface: 5.99 {+-} 0.05 atoms nm{sup -2} in Al-Li-Sc and 13.2 {+-} 0.4 atoms nm{sup -2} in Al-Li-Sc-Yb after aging isochronally to 450 Degree-Sign C. During compression creep at 300 Degree-Sign C, the aged alloys exhibit threshold stresses between 8 and 22 MPa. A recent threshold stress model based on elastic interactions between dislocations and precipitates predicts correctly that Li additions in the Al-Li-Sc alloy reduce the threshold stress, while Yb in the Al-Li-Sc-Yb alloy increases it. The model is also in agreement with the threshold stresses of all Al-Sc-X alloys published to date.

Study on effects of powder and flake chemistry and morphology on the properties of Al-Cu-Mg-X-X-X powder metallurgy advanced aluminum alloys

Science.gov (United States)

Meschter, P. J.; Lederich, R. J.; Oneal, J. E.

1986-01-01

A study was conducted: (1) to develop rapid solidification processed (RSP) dispersoid-containing Al-3Cu-2Li-1Mg-0.2Zr alloys as substitutes for titanium alloys and commercial 2XXX aluminum alloys for service to at least 150 C; and (2) to develop RSP Al-4Li-Cu-Mg-Zr alloys as substitutes for high-strength commercial 7XXX alloys in ambient-temperature applications. RSP Al-3Cu-2Li-1Mg-0.2Zr alloys have density-normalized yield stresses at 150 C up to 52% larger than that of 2124-T851 and up to 30% larger than that of Ti-6Al-4V. Strength at 150 C in these alloys is provided by thermally stable delta' (Al3Li), T1 (Al2LiCu), and S' (Al2CuMg) precipitates. Density-normalized yield stresses of RSP Al-3Cu-2Li-1Mg-0.2Zr alloys are up to 100% larger than that of 2124-T851 and equivalent to that of Al-8Fe-4Ce at 260 C. Strength in the RSP alloys at 260 C is provided by incoherent dispersoids and subboundary constituent particles such as T1 and S. The RSP alloys are attractive substitutes in less than or = 100-h exposures for 2xxx and Al-4Fe-Ce alloys up to 260 C and for titanium alloys up to 150 C. RSP Al-4Li-Cu-Mg-Zr alloys have ambient-temperature yield and ultimate tensile stresses similar to that of 7050-T7651, and are 14% less dense. RSP Al-4Li-0.5Cu-1.5Mg-0.2Zr has a 20% higher specific yield stress, 40% higher specific elastic modulus, and superior corrosion resistance compared to the properties of 7050-T7651. Strength in the Al-4Li-Cu-Mg-Zr alloy class is primarily provided by the substructure and delta' precipitates and is independent of Cu:Mg ratio. Improvements in fracture toughness and transverse-orientation properties in both alloy classes depend on improved melt practices to eliminate oxide inclusions which are incorporated into the consolidated forms.

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

Science.gov (United States)

Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

2017-01-01

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times. PMID:29036935

Laser Powder Cladding of Ti-6Al-4V α/β Alloy.

Science.gov (United States)

Al-Sayed Ali, Samar Reda; Hussein, Abdel Hamid Ahmed; Nofal, Adel Abdel Menam Saleh; Hasseb Elnaby, Salah Elden Ibrahim; Elgazzar, Haytham Abdelrafea; Sabour, Hassan Abdel

2017-10-15

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD). The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm -2 . An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

Lithium adsorption on amorphous aluminum hydroxides and gibbsite

Directory of Open Access Journals (Sweden)

Konstantinos P. Prodromou

2016-01-01

Full Text Available Lithium (Li adsorption on both amorphous aluminum hydroxides and gibbsite was studied. For the amorphous Al(OH3 the adsorption was found to be pH dependent. Generally, 1.6 times more Li was adsorbed at initial pH value 8.0 compared with pH value 6.50. Gibbsite adsorbed 11.6 to 45.5 times less Li quantities compared with amorphous Al(OH3. Lithium adsorption was not depended on equilibrium times. It remained stable for all equilibrium times used. Lithium quantities extracted with 1N CH3COONH4 pH 7 , represent the physical adsorption, while the remaining Li that was adsorbed on Al(OH3, represents the chemical adsorption. During the desorption process 19% of Li extracted with NH4+, represents the physical adsorption, while the remaining 81% of Li, which was adsorbed represents the chemical adsorption. In gibbsite, 9.6% of Li represents the physical adsorption and 90.4% the chemical one. The experimental data conformed well to Freundlich isotherm equation.

Prediction model for oxide thickness on aluminum alloy cladding during irradiation

International Nuclear Information System (INIS)

Kim, Yeon Soo; Hofman, G.L.; Hanan, N.A.; Snelgrove, J.L.

2003-01-01

An empirical model predicting the oxide film thickness on aluminum alloy cladding during irradiation has been developed as a function of irradiation time, temperature, heat flux, pH, and coolant flow rate. The existing models in the literature are neither consistent among themselves nor fit the measured data very well. They also lack versatility for various reactor situations such as a pH other than 5, high coolant flow rates, and fuel life longer than ∼1200 hrs. Particularly, they were not intended for use in irradiation situations. The newly developed model is applicable to these in-reactor situations as well as ex-reactor tests, and has a more accurate prediction capability. The new model demonstrated with consistent predictions to the measured data of UMUS and SIMONE fuel tests performed in the HFR, Petten, tests results from the ORR, and IRIS tests from the OSIRIS and to the data from the out-of-pile tests available in the literature as well. (author)

Application of Copper Cladding Aluminum Composites in UHV Portable Earthing and Short-circuiting Wires

Directory of Open Access Journals (Sweden)

Zhu Jianjun

2018-01-01

Full Text Available Aiming at the heavy weight and inconvenience when carrying and installing copper earthing wires on the UHV transmission lines, in this paper, we present the use of copper clad aluminum(CCA composite materials as a lightweight method for UHV earthing wire conductor. Theoretical calculations and tests of the fusing current in a short time for copper and CCA material are conducted. The results show that the theoretical value of the earthing wire conductor's fusing current corresponds with the test value on condition of the conductor cross section greater than 4mm2 as well as fusing time less than 1.5s. The CCA-10 earthing wires get 36.2% weight reduction compared with copper wires.

A Novel Method of Modeling the Deformation Resistance for Clad Sheet

International Nuclear Information System (INIS)

Hu Jianliang; Yi Youping; Xie Mantang

2011-01-01

Because of the excellent thermal conductivity, the clad sheet (3003/4004/3003) of aluminum alloy is extensively used in various heat exchangers, such as radiator, motorcar air conditioning, evaporator, and so on. The deformation resistance model plays an important role in designing the process parameters of hot continuous rolling. However, the complex behaviors of the plastic deformation of the clad sheet make the modeling very difficult. In this work, a novel method for modeling the deformation resistance of clad sheet was proposed by combining the finite element analysis with experiments. The deformation resistance model of aluminum 3003 and 4004 was proposed through hot compression test on the Gleeble-1500 thermo-simulation machine. And the deformation resistance model of clad sheet was proposed through finite element analysis using DEFORM-2D software. The relationship between cladding ratio and the deformation resistance was discussed in detail. The results of hot compression simulation demonstrate that the cladding ratio has great effects on the resistance of the clad sheet. Taking the cladding ratio into consideration, the mathematical model of the deformation resistance for clad sheet has been proved to have perfect forecasting precision of different cladding ratio. Therefore, the presented model can be used to predict the rolling force of clad sheet during the hot continuous rolling process.

Synthesis of some (eta-arene)dihydridorhenium cations and their reactions with LiAlH/sub 4/ and LiAlD/sub 4/

Energy Technology Data Exchange (ETDEWEB)

Baudrey, D.; Boydell, P.; Ephritikhine, M.

1986-03-01

A series of cations (Re(eta-arene)H/sub 2/(PPh/sub 3/)/sub 2/)/sup +/ (arene benzene, toluene, p-xylene, or mesitylene) was prepared from the corresponding neutral dihydridocyclohexadienyl complexes by treatment with CPh/sub 3/BF/sub 4/. These cations reacted with LiAlH/sub 4/ and LiAlD/sub 4/ to form dihydridocyclohexadienyl complexes. The unusual selectivity of the hydride attack is explained by steric interactions between the ring methyl groups and the bulky phosphine ligands. The initial product of the reaction of the eta-mesitylene cation with LiAlD/sub 4/ allows the isomerisation mechanism for the cyclohexadienyl complexes to be clarified.

Ionic conductivity and Raman spectra of Na--Li, K--Li, and K--Sn β-Al2O3

International Nuclear Information System (INIS)

Kaneda, T.; Bates, J.B.; Wang, J.C.; Engstrom, H.

1979-01-01

The ionic conductivity and Raman spectra of Na, Na--Li, K, K--Li, and K--Sn β-Al 2 O 3 were measured in order to understand the mechanisms of mixed-ion conduction. It was observed that at 300 0 K, for example, the conductivity of a crystal with composition Na 0 . 82 Li 0 . 18 β-Al 2 O 3 was about one-fifth that of pure Na cyrstals, while the conductivity of K 0 . 80 Li 0 . 20 β-Al 2 O 3 was more than three orders of magnitude lower than that of pure K compounds. The results of a model calculation indicated that the Li + ions are the main carrier species in the Na--Li and K--Li mixed compounds. Features observed in the Raman spectra were attributed to paired- and single-ion vibrations. It is concluded that the K + ions which contribute to a band at 69 cm -1 in K β-Al 2 O 3 are the effective carriers for conduction

Electrochemical behaviour of laser-clad Ti6Al4V with CP Ti in 0.1 M oxalic acid solution

Energy Technology Data Exchange (ETDEWEB)

Obadele, Babatunde Abiodun, E-mail: obadele4@gmail.com [Institute for NanoEngineering Research, Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Olubambi, Peter A. [Institute for NanoEngineering Research, Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Andrews, Anthony [Institute for NanoEngineering Research, Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Materials Engineering, Kwame Nkrumah University of Science and Technology, Kumasi (Ghana); Pityana, Sisa [Institute for NanoEngineering Research, Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); National Laser Center, Council for Scientific and Industrial Research, Pretoria (South Africa); Mathew, Mathew T. [Institute for NanoEngineering Research, Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Orthopedic Surgery, Rush University Medical Center, Chicago, IL 60612 (United States)

2015-10-15

The relationship between the microstructure and corrosion behaviour of Ti6Al4V alloy and laser-clad commercially pure (CP) Ti coating was investigated. The microstructure, phases and properties of the clad layers were investigated by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Electrochemical measurement techniques including open circuit potential (OCP) and potentiodynamic polarisation were used to evaluate the corrosion behaviour of Ti6Al4V alloy in 0.1 M oxalic acid solution and the results compared to the behaviour of laser-clad CP Ti at varying laser scan speed. Results showed that laser-clad CP Ti at scan speed of 0.4 m/min formed a good cladding layer without defects such as cracks and pores. The phase present in the cladding layer was mostly α′-Ti. The microstructures of the clad layer were needle like acicular/widmanstätten α. An improvement in the microhardness values was also recorded. Although the corrosion potentials of the laser-clad samples were less noble than Ti6Al4V alloy, the polarisation measurement showed that the anodic current density was lower and also increases with increasing laser scanning speed. - Highlights: • The microstructure and corrosion behaviour of laser-clad CP Ti was investigated. • Laser-clad CP Ti 0.4 m/min scan speed gave a good coating without cracks and pores. • The phase present in the clad layer was mostly α′-Ti. • An improvement in the microhardness values was also recorded. • Anodic current density for coatings increases with increasing laser scan speed.

Electrochemical behaviour of laser-clad Ti6Al4V with CP Ti in 0.1 M oxalic acid solution

International Nuclear Information System (INIS)

Obadele, Babatunde Abiodun; Olubambi, Peter A.; Andrews, Anthony; Pityana, Sisa; Mathew, Mathew T.

2015-01-01

The relationship between the microstructure and corrosion behaviour of Ti6Al4V alloy and laser-clad commercially pure (CP) Ti coating was investigated. The microstructure, phases and properties of the clad layers were investigated by X-ray diffractometry (XRD), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). Electrochemical measurement techniques including open circuit potential (OCP) and potentiodynamic polarisation were used to evaluate the corrosion behaviour of Ti6Al4V alloy in 0.1 M oxalic acid solution and the results compared to the behaviour of laser-clad CP Ti at varying laser scan speed. Results showed that laser-clad CP Ti at scan speed of 0.4 m/min formed a good cladding layer without defects such as cracks and pores. The phase present in the cladding layer was mostly α′-Ti. The microstructures of the clad layer were needle like acicular/widmanstätten α. An improvement in the microhardness values was also recorded. Although the corrosion potentials of the laser-clad samples were less noble than Ti6Al4V alloy, the polarisation measurement showed that the anodic current density was lower and also increases with increasing laser scanning speed. - Highlights: • The microstructure and corrosion behaviour of laser-clad CP Ti was investigated. • Laser-clad CP Ti 0.4 m/min scan speed gave a good coating without cracks and pores. • The phase present in the clad layer was mostly α′-Ti. • An improvement in the microhardness values was also recorded. • Anodic current density for coatings increases with increasing laser scan speed

Electrochemical preparation of Al–Sm intermetallic compound whisker in LiCl–KCl Eutectic Melts

International Nuclear Information System (INIS)

Ji, De−Bin; Yan, Yong−De; Zhang, Mi−Lin; Li, Xing; Jing, Xiao−Yan; Han, Wei; Xue, Yun; Zhang, Zhi−Jian; Hartmann, Thomas

2015-01-01

Highlights: • The reduction process of Sm(III) was investigated in LiCl–KCl melt on an aluminum electrode at 773 K. • Al–Sm alloy with different phase structure (Al 2 Sm and Al 3 Sm) was prepared by potentiostatic electrolysis on an aluminum electrode with the change of electrolytic potentials and time in LiCl–KCl–SmCl 3 melts. • Al − Sm alloy containing whiskers (Al 4 Sm) was obtained by potentiostatic electrolysis (−2.10 V) on an aluminum electrode for 7 hours with the change of electrolytic temperature and cooling rate in LiCl–KCl–SmCl 3 (16.5 wt. %) melts. The results from micro–hardness test and potentiodynamic polarization test show the micro hardness and corrosion property are remarkably improved with the help of Al–Sm intermetallic compound whiskers. - Abstract: This work presents the electrochemical study of Sm(III) on an aluminum electrode in LiCl–KCl melts at 773 K by different electrochemical methods. Three electrochemical signals in cyclic voltammetry, square wave voltammetry, open circuit chronopotentiometry, and cathode polarization curve are attributed to different kinds of Al–Sm intermetallic compounds, Al 2 Sm, Al 3 Sm, and Al 4 Sm, respectively. Al–Sm alloy with different phase structure (Al 2 Sm and Al 3 Sm) could be obtained by the potentiostatic electrolysis with the change of electrolytic potentials and time. Al–Sm alloy containing whiskers (Al 4 Sm) was obtained by potentiostatic electrolysis (−2.10 V) on an aluminum electrode for 7 hours with the change of electrolytic temperature and cooling rate in LiCl–KCl–SmCl 3 (16.5 wt. %) melts. The XRD and SEM&EDS were employed to investigate the phase composition and microstructure of Al–Sm alloy. SEM analysis shows that lots of needle−like precipitates formed in Al–Sm alloy, and their ratios of length to diameter are found to be greater than 10 to 1. The TEM and electron diffraction pattern were performed to investigate the crystal structure of the

Solid-state 27Al nuclear magnetic resonance investigation of three aluminum-centered dyes

KAUST Repository

Mroué, Kamal H.

2010-02-01

We report the first solid-state 27Al NMR study of three aluminum phthalocyanine dyes: aluminum phthalocyanine chloride, AlPcCl (1); aluminum-1,8,15,22-tetrakis(phenylthio)-29H,31H-phthalocyanine chloride, AlPc(SPh)4Cl (2); and aluminum-2,3-naphthalocyanine chloride, AlNcCl (3). Each of these compounds contains Al3+ ions coordinating to four nitrogen atoms and a chlorine atom. Solid-state 27Al NMR spectra, including multiple-quantum magic-angle spinning (MQMAS) spectra and quadrupolar Carr-Purcell-Meiboom-Gill (QCPMG) spectra of stationary powdered samples have been acquired at multiple high magnetic field strengths (11.7, 14.1, and 21.1 T) to determine their composition and number of aluminum sites, which were analyzed to extract detailed information on the aluminum electric field gradient (EFG) and nuclear magnetic shielding tensors. The quadrupolar parameters for each 27Al site were determined from spectral simulations, with quadrupolar coupling constants (CQ) ranging from 5.40 to 10.0 MHz and asymmetry parameters (η) ranging from 0.10 to 0.50, and compared well with the results of quantum chemical calculations of these tensors. We also report the largest 27Al chemical shielding anisotropy (CSA), with a span of 120 ± 10 ppm, observed directly in a solid material. The combination of MQMAS and computational predictions are used to interpret the presence of multiple aluminum sites in two of the three samples.

Laser cladding of Al-Si/SiC composite coatings : Microstructure and abrasive wear behavior

NARCIS (Netherlands)

Anandkumar, R.; Almeida, A.; Vilar, R.; Ocelik, V.; De Hosson, J.Th.M.

2007-01-01

Surface coatings of an Al-Si-SiC composite were produced on UNS A03560 cast Al-alloy substrates by laser cladding using a mixture of powders of Al-12 wt.% Si alloy and SiC. The microstructure of the coatings depends considerably on the processing parameters. For a specific energy of 26 MJ/m2 the

Static Recovery Modeling of Dislocation Density in a Cold Rolled Clad Aluminum Alloy

Science.gov (United States)

Penlington, Alex

Clad alloys feature one or more different alloys bonded to the outside of a core alloy, with non-equilibrium, interalloy interfaces. There is limited understanding of the recovery and recrystallization behaviour of cold rolled clad aluminum alloys. In order to optimize the properties of such alloys, new heat treatment processes may be required that differ from what is used for the monolithic alloys. This study examines the recovery behaviour of a cold rolled Novelis Fusion(TM) alloy containing an AA6XXX core with an AA3003 cladding on one side. The bond between alloys appears microscopically discrete and continuous, but has a 30 microm wide chemical gradient. The as-deformed structure at the interalloy region consists of pancaked sub-grains with dislocations at the misorientation boundaries and a lower density organized within the more open interiors. X-ray line broadening was used to extract the dislocation density from the interalloy region and an equivalently deformed AA6XXX following static annealing using a modified Williamson-Hall analysis. This analysis assumed that Gaussian broadening contributions in a pseudo-Voigt function corresponded only to strain from dislocations. The kinetics of the dislocation density evolution to recrystallization were studied isothermally at 2 minute intervals, and isochronally at 175 and 205°C. The data fit the Nes model, in which the interalloy region recovered faster than AA6XXX at 175°C, but was slower at 205°C. This was most likely caused by change in texture and chemistry within this region such as over-aging of AA6XXX . Simulation of a continuous annealing and self homogenization process both with and without pre-recovery indicates a detectable, though small change in the texture and grain size in the interalloy region.

Development of a hard nano-structured multi-component ceramic coating by laser cladding

International Nuclear Information System (INIS)

Masanta, Manoj; Ganesh, P.; Kaul, Rakesh; Nath, A.K.; Roy Choudhury, A.

2009-01-01

The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al 2 O 3 -TiB 2 -TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO 2 ) and boron carbide (B 4 C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV 0.025 was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al 2 O 3 ), titanium di-boride (TiB 2 ) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB 2 and Al 2 O 3 , which are discussed in detail.

Microscopy and microanalysis of complex nanosized strengthening precipitates in new generation commercial Al-Cu-Li alloys.

Science.gov (United States)

Guinel, M J-F; Brodusch, N; Sha, G; Shandiz, M A; Demers, H; Trudeau, M; Ringer, S P; Gauvin, R

2014-09-01

Precipitates (ppts) in new generation aluminum-lithium alloys (AA2099 and AA2199) were characterised using scanning and transmission electron microscopy and atom probe tomography. Results obtained on the following ppts are reported: Guinier-Preston zones, T1 (Al2 CuLi), β' (Al3 Zr) and δ' (Al3 Li). The focus was placed on their composition and the presence of minor elements. X-ray energy-dispersive spectrometry in the electron microscopes and mass spectrometry in the atom probe microscope showed that T1 ppts were enriched in zinc (Zn) and magnesium up to about 1.9 and 3.5 at.%, respectively. A concentration of 2.5 at.% Zn in the δ' ppts was also measured. Unlike Li and copper, Zn in the T1 ppts could not be detected using electron energy-loss spectroscopy in the transmission electron microscope because of its too low concentration and the small sizes of these ppts. Indeed, Monte Carlo simulations of EEL spectra for the Zn L2,3 edge showed that the signal-to-noise ratio was not high enough and that the detection limit was at least 2.5 at.%, depending on the probe current. Also, the simulation of X-ray spectra confirmed that the detection limit was exceeded for the Zn Kα X-ray line because the signal-to-noise ratio was high enough in that case, which is in agreement with our observations. © 2014 The Authors Journal of Microscopy © 2014 Royal Microscopical Society.

Superplastic deformation of P/M and I/M Al-Li based alloys

International Nuclear Information System (INIS)

Lederich, R.J.; Sastry, S.M.L.

1984-01-01

Incremental strain-rate and constant strain-rate cone-forming tests have been carried out at 450-550 C to investigate the superplastic forming characteristics of Al-Li-Cu-Mn, Al-Li-Cu-Mg-Zr, and Al-Li-Zn-Mg alloys processed by powder-metallurgy (P/M) and ingot-metallurgy (I/M) techniques. It is found that P/M Al-Li alloys containing 0.2 pct Zr are inherently superplastically formable without the need for extensive thermomechanical processing. I/M Al-Li alloys containing Zr are also superplastically formable. The mechanical properties of the superplastically formed and solution-treated-and-aged alloys are comparable to those of solution-treated-and-aged alloys before superplastic forming. 6 references

Mechanochemical transformations in Li(Na)AlH{sub 4}-Li(Na)NH{sub 2} systems

Energy Technology Data Exchange (ETDEWEB)

Dolotko, Oleksandr [Ames Laboratory of the U.S. DOE, Iowa State University, Ames, IA 50011-3020 (United States); Zhang Haiqiao [Ames Laboratory of the U.S. DOE, Iowa State University, Ames, IA 50011-3020 (United States); Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011-2300 (United States); Ugurlu, Ozan [Ames Laboratory of the U.S. DOE, Iowa State University, Ames, IA 50011-3020 (United States); Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011-2300 (United States); Wiench, Jerzy W. [Ames Laboratory of the U.S. DOE, Iowa State University, Ames, IA 50011-3020 (United States); Pruski, Marek [Ames Laboratory of the U.S. DOE, Iowa State University, Ames, IA 50011-3020 (United States); Scott Chumbley, L. [Ames Laboratory of the U.S. DOE, Iowa State University, Ames, IA 50011-3020 (United States); Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011-2300 (United States); Pecharsky, Vitalij [Ames Laboratory of the U.S. DOE, Iowa State University, Ames, IA 50011-3020 (United States) and Department of Materials Science and Engineering, Iowa State University, Ames, IA 50011-2300 (United States)]. E-mail: vitkp@ameslab.gov

2007-05-15

Mechanochemical transformations of tetrahydroaluminates and amides of lithium and sodium have been investigated using gas volumetric analysis, X-ray powder diffraction, solid-state nuclear magnetic resonance (NMR) and transmission electron microscopy. In a transformation of LiAlH{sub 4} and LiNH{sub 2} taken in an 1:1 molar ratio, the amount of released hydrogen (6.6 wt.% after 30 min ball milling) was higher than in any known one pot mechanochemical process involving a hydrogen-containing solid. A total of 4.3 wt.% of hydrogen is released by the NaAlH{sub 4}-NaNH{sub 2} system after 60 min ball milling; and 5.2 wt.% H{sub 2} is released when LiAlH{sub 4} and NaNH{sub 2} or NaAlH{sub 4} and LiNH{sub 2} are ball milled for 90 min and 120 min, respectively. All transformations proceed at room temperature. The mechanism of the overall transformation MAlH{sub 4}(s) + MNH{sub 2}(s) {sup {yields}} 2MH(s) + AlN(s) + 2H{sub 2}(g) was identified based on detailed spectroscopic analysis of the intermediate (M{sub 3}AlH{sub 6}) and final products of the ball milling process.

Cast Aluminum Alloys for High Temperature Applications Using Nanoparticles Al2O3 and Al3-X Compounds (X = Ti, V, Zr)

Science.gov (United States)

Lee, Jonathan A.

2009-01-01

In this paper, the effect of nanoparticles Al2O3 and Al3-X compounds (X = Ti, V, Zr) on the improvement of mechanical properties of aluminum alloys for elevated temperature applications is presented. These nanoparticles were selected based on their low cost, chemical stability and low diffusions rates in aluminum at high temperatures. The strengthening mechanism at high temperature for aluminum alloy is based on the mechanical blocking of dislocation movements by these nanoparticles. For Al2O3 nanoparticles, the test samples were prepared from special Al2O3 preforms, which were produced using ceramic injection molding process and then pressure infiltrated by molten aluminum. In another method, Al2O3 nanoparticles can also be homogeneously mixed with fine aluminum powder and consolidated into test samples through hot pressing and sintering. With the Al3-X nanoparticles, the test samples are produced as precipitates from in-situ reactions with molten aluminum using conventional permanent mold or die casting techniques. It is found that cast aluminum alloy using nanoparticles Al3-X is the most cost effective method to produce high strength aluminum alloys for high temperature applications in comparison to nanoparticles Al2O3. Furthermore, significant mechanical properties retention in high temperature environment could be achieved with Al3-X nanoparticles, resulting in tensile strength of nearly 3 times higher than most 300- series conventional cast aluminum alloys tested at 600 F.

Studying the Attribution of LiF in OLED by the - Characteristics

Directory of Open Access Journals (Sweden)

Chun-lin Zhang

2010-01-01

Full Text Available The organic light-emitting device (OLED with simple structures of indium tin oxide (ITO/tris(8-quinolinolato aluminum (Alq3/LiF/Al and ITO/Alq3/Al was fabricated to analyze the contribution of LiF in OLED. We used the - characteristics to investigate the contribution of LiF in OLED and found that the capacitance of the above-mentioned structures was 12.5 nF and 77.5 nF, respectively. It is shown that the LiF layer affects the property of OLED resulting in the change of the capacitance of the device.

Finite Element Analysis of Laser Engineered Net Shape (LENS™) Tungsten Clad Squeeze Pins

Science.gov (United States)

Sakhuja, Amit; Brevick, Jerald R.

2004-06-01

In the aluminum high-pressure die-casting and indirect squeeze casting processes, local "squeeze" pins are often used to minimize internal solidification shrinkage in heavy casting sections. Squeeze pins frequently fail in service due to molten aluminum adhering to the H13 tool steel pins ("soldering"). A wide variety of coating materials and methods have been developed to minimize soldering on H13. However, these coatings are typically very thin, and experience has shown their performance on squeeze pins is highly variable. The LENS™ process was employed in this research to deposit a relatively thick tungsten cladding on squeeze pins. An advantage of this process was that the process parameters could be precisely controlled in order to produce a satisfactory cladding. Two fixtures were designed and constructed to enable the end and outer diameter (OD) of the squeeze pins to be clad. Analyses were performed on the clad pins to evaluate the microstructure and chemical composition of the tungsten cladding and the cladding-H13 substrate interface. A thermo-mechanical finite element analysis (FEA) was performed to assess the stress distribution as a function of cladding thickness on the pins during a typical casting thermal cycle. FEA results were validated via a physical test, where the clad squeeze pins were immersed into molten aluminum. Pins subjected to the test were evaluated for thermally induced cracking and resistance to soldering of the tungsten cladding.

Finite element analysis of laser engineered net shape (LENSTM) tungsten clad squeeze pins

International Nuclear Information System (INIS)

Sakhuja, Amit; Brevick, Jerald R.

2004-01-01

In the aluminum high-pressure die-casting and indirect squeeze casting processes, local 'squeeze' pins are often used to minimize internal solidification shrinkage in heavy casting sections. Squeeze pins frequently fail in service due to molten aluminum adhering to the H13 tool steel pins ('soldering'). A wide variety of coating materials and methods have been developed to minimize soldering on H13. However, these coatings are typically very thin, and experience has shown their performance on squeeze pins is highly variable. The LENS TM process was employed in this research to deposit a relatively thick tungsten cladding on squeeze pins. An advantage of this process was that the process parameters could be precisely controlled in order to produce a satisfactory cladding. Two fixtures were designed and constructed to enable the end and outer diameter (OD) of the squeeze pins to be clad. Analyses were performed on the clad pins to evaluate the microstructure and chemical composition of the tungsten cladding and the cladding-H13 substrate interface. A thermo-mechanical finite element analysis (FEA) was performed to assess the stress distribution as a function of cladding thickness on the pins during a typical casting thermal cycle. FEA results were validated via a physical test, where the clad squeeze pins were immersed into molten aluminum. Pins subjected to the test were evaluated for thermally induced cracking and resistance to soldering of the tungsten cladding

Effect of Al2Gd on microstructure and properties of laser clad Mg–Al–Gd coatings

International Nuclear Information System (INIS)

Chen, Hong; Zhang, Ke; Yao, Chengwu; Dong, Jie; Li, Zhuguo; Emmelmann, Claus

2015-01-01

Highlights: • Mg–Al–Gd coatings with different Gd contents were fabricated by fiber laser cladding. • Chemical compositions and crystal structures of the second phases were characterized. • Dispersion of Al 2 Gd led to further grain refining and elevated mechanical properties. • Al 2 Gd improved high-temperature performances by preventing tiny liquation. - Abstract: In order to investigate the effects of Gd addition on the microstructures and properties of magnesium coatings, the Mg–7.5Al–xGd (x = 0, 2.5, 5.0 and 7.5 wt.%) coatings on cast magnesium alloy were fabricated by laser cladding with wire feeding. The results indicated that the gadolinium (Gd) addition led to the formation of a cubic Al 2 Gd phase as well as suppressed the precipitation of eutectic Mg 17 Al 12 phase. The laser clad coating containing nominally 7.5 wt.% Gd presented the highest microhardness, ultimate tensile strength and yield strength at both room temperature and high temperatures. The enhancement of heat resistant capacities was chiefly attributed to the existence of thermally stable Al 2 Gd particles, which prevented tiny liquation of eutectic phases along the grain boundaries and made great contributions on maintaining high yield ratio during high-temperature deformation

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

Directory of Open Access Journals (Sweden)

Samar Reda Al-Sayed Ali

2017-10-01

Full Text Available Laser cladding process was performed on a commercial Ti-6Al-4V (α + β titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resistance of the titanium alloy. The goal was to create a uniform distribution of hard WC particles that is crack-free and nonporous to enhance the wear resistance of such alloy. This was achieved by changing the laser cladding parameters to reach the optimum conditions for favorable mechanical properties. The laser cladding samples were subjected to thorough microstructure examinations, microhardness and abrasion tests. Phase identification was obtained by X-ray diffraction (XRD. The obtained results revealed that the best clad layers were achieved at a specific heat input value of 59.5 J·mm−2. An increase by more than three folds in the microhardness values of the clad layers was achieved and the wear resistance was improved by values reaching 400 times.

REPORT ON QUALITATIVE VALIDATION EXPERIMENTS USING LITHIUM-ALUMINUM LAYERED DOUBLE-HYDROXIDES FOR THE REDUCTION OF ALUMINUM FROM THE WASTE TREATMENT PLANT FEEDSTOCK

International Nuclear Information System (INIS)

Huber, H.J.; Duncan, J.B.; Cooke, G.A.

2010-01-01

A process for removing aluminum from tank waste simulants by adding lithium and precipitating Li-Al-dihydroxide (Lithiumhydrotalcite, (LiAl 2 (OH) 6 ) + X - ) has been verified. The tests involved a double-shell tank (DST) simulant and a single-shell tank (SST) simulant. In the case of the DST simulant, the product was the anticipated Li-hydrotalcite. For the SST simulant, the product formed was primarily Li-phosphate. However, adding excess Li to the solution did result in the formation of traces of Li-hydrotalcite. The Li-hydrotalcite from the DST supernate was an easily filterable solid. After four water washes the filter cake was a fluffy white material made of < 100 (micro)m particles made of smaller spheres. These spheres are agglomerates of ∼ 5 (micro)m diameter platelets with < 1 (micro)m thickness. Chemical and mineralogical analyses of the filtrate, filter cake, and wash waters indicate a removal of 90+ wt% of the dissolved Al for the DST simulant. For the SST simulant, the main competing reaction to the formation of lithium hydrotalcite appears to be the formation of lithium phosphate. In case of the DST simulant, phosphorus co-precipitated with the hydrotalcite. This would imply the added benefit of the removal of phosphorus along with aluminum in the pre-treatment part of the waste treatment and immobilization plant (WTP). For this endeavor to be successful, a serious effort toward process parameter optimization is necessary. Among the major issues to be addressed are the dependency of the reaction yield on the solution chemistry, as well as residence times, temperatures, and an understanding of particle growth.

Drying studies of simulated DOE aluminum plate fuels

International Nuclear Information System (INIS)

Lords, R.E.; Windes, W.E.; Crepeau, J.C.; Sidwell, R.W.

1996-01-01

Experiments have been conducted to validate the Idaho National Engineering Laboratory (INEL) drying procedures for preparation of corroded aluminum plate fuel for dry storage in an existing vented (and filtered) fuel storage facility. A mixture of hydrated aluminum oxide bound with a clay was used to model the aluminum corrosion product and sediment expected in these Department of Energy (DOE) owned fuel types. Previous studies demonstrated that the current drying procedures are adequate for removal of free water inside the storage canister and for transfer of this fuel to a vented dry storage facility. However, using these same drying procedures, the simulated corrosion product was found to be difficult to dry completely from between the aluminum clad plates of the fuel. Another related set of experiments was designed to ensure that the fuel would not be damaged during the drying process. Aluminum plate fuels are susceptible to pitting damage on the cladding that can result in a portion of UAl x fuel meat being disgorged. This would leave a water-filled void beneath the pit in the cladding. The question was whether bursting would occur when water in the void flashes to steam, causing separation of the cladding from the fuel, and/or possible rupture. Aluminum coupons were fabricated to model damaged fuel plates. These coupons do not rupture or sustain any visible damage during credible drying scenarios

Mechanochemically synthesized LiAlOx catalyst for aqueous aldol condensation of furfural with acetone

Directory of Open Access Journals (Sweden)

Stepanova L. N.

2017-10-01

Full Text Available In the present study, the mechanochemical method is proposed for synthesis of LiAl-layered double hydroxides (LDHs. This method is eco-friendly and allows obtaining LiAl-LDH under relatively mild conditions (centripetal acceleration of milling bodies 300 m s-2 and in a short period of time (15 minutes. The structures of as-prepared LiAl-LDH, LiAl-mixed oxide (calcined LDH and “activated” LiAl-LDH obtained after rehydration of the corresponding mixed oxide were confirmed by X-ray diffraction. The basicity of LiAlOx was measured by temperature-programmed desorption of CO2 and double isotherm technique. According to data obtained, LiAl-mixed oxide has a significant higher carbon dioxide adsorption capacity compared to MgAlmixed oxides prepared by conventional co-precipitation method. This indicates a large amount of basic surface sites with different strength (strong, medium and weak for Li-containing systems. The formation of “activated” LiAl-LDH having Bronsted basic sites (OH groups in the interlayer space provides an increased catalytic activity of LiAlOx in the reaction of aqueous-phase aldol condensation between furfural and acetone.

Long term immersion test of aluminum alloy AA 6061 used for fuel cladding in MTR type reactors

International Nuclear Information System (INIS)

Linardi, Evelina M.; Rodriguez, Sebastian; Haddad, Roberto; Lanzani, Liliana

2009-01-01

In this work we present the results of long term immersion tests performed in the aluminum alloy AA 6061, used for fuel cladding in MTR type reactors. The tests were performed at open circuit potential in high purity water (ρ = 18.2 MΩ.cm) and in 10 -3 M NaCl solution. Two kinds of assemblies were studied: simple sheets and artificial crevices, immersed during 6, 12 and 18 months at room temperature. In both media and both assemblies, the aluminum hydroxide phases crystalline bayerite and bohemite were identified. It was found that a kind of localized attack named alkaline attack occurs around the iron-rich intermetallics. These particles were confirmed to control the corrosion of the AA 6061 alloy in an aerated medium. Immersion times for up to 18 months did not increase the oxide growth or the alkaline attack on the AA 6061 alloy. (author)

Nanostructural evolution and behavior of H and Li in ion-implanted γ-LiAlO 2

Energy Technology Data Exchange (ETDEWEB)

Jiang, Weilin; Zhang, Jiandong; Edwards, Danny J.; Overman, Nicole R.; Zhu, Zihua; Price, Lloyd; Gigax, Jonathan; Castanon, Elizabeth; Shao, Lin; Senor, David J.

2017-10-01

In-situ He+ ion irradiation is performed under a helium ion microscope to study nanostructural evolution in polycrystalline gamma-LiAlO2 pellets. Various locations within a grain, across grain boundaries and at a cavity are selected. The results exhibit He bubble formation, grain-boundary cracking, nanoparticle agglomeration, increasing surface brightness with dose, and material loss from the surface. Similar brightening effects at grain boundaries are also observed under a scanning electron microscope. Li diffusion and loss from polycrystalline gamma-LiAlO2 is faster than its monocrystalline counterpart during H2+ ion implantation at elevated temperatures. There is also more significant H diffusion and release from polycrystalline pellets during thermal annealing of 300 K implanted samples. Grain boundaries and cavities could provide a faster pathway for H and Li diffusion. H release is slightly faster from the 573 K implanted monocrystalline gamma-LiAlO2 during annealing at 773 K. Metal hydrides could be formed preferentially along the grain boundaries to immobilize hydrogen.

Evolution of the thickness of the aluminum oxide film due to the pH of the cooling water and surface temperature of the fuel elements clad of a nuclear reactor

International Nuclear Information System (INIS)

Babiche, Ivan

2013-01-01

This paper describes the mechanism of growth of a film of aluminum oxide on an alloy of the same material, which serves as a protective surface being the constituent material of the RP-10 nuclear reactor fuel elements clads. The most influential parameters on the growth of this film are: the pH of the cooling water and the clad surface temperature of the fuel element. For this study, a mathematical model relating the evolution of the aluminum oxide layer thickness over the time, according to the same oxide film using a power law is used. It is concluded that the time of irradiation, the heat flux at the surface of the aluminum material, the speed of the coolant, the thermal conductivity of the oxide, the initial thickness of the oxide layer and the solubility of the protective oxide are parameters affecting in the rate and film formation. (author).

Russian aluminum-lithium alloys for advanced reusable spacecraft

International Nuclear Information System (INIS)

Charette, Ray O.; Leonard, Bruce G.; Bozich, William F.; Deamer, David A.

1998-01-01

Cryotanks that are cost-affordable, robust, fuel-compatible, and lighter weight than current aluminum design are needed to support next-generation launch system performance and operability goals. The Boeing (McDonnell Douglas Aerospace-MDA) and NASA's Delta Clipper-Experimental Program (DC-XA) flight demonstrator test bed vehicle provided the opportunity for technology transfer of Russia's extensive experience base with weight-efficient, highly weldable aluminum-lithium (Al-Li) alloys for cryogenic tank usage. As part of NASA's overall reusable launch vehicle (RLV) program to help provide technology and operations data for use in advanced RLVs, MDA contracted with the Russian Academy of Sciences (RAS/IMASH) for design, test, and delivery of 1460 Al-Li alloy liquid oxygen (LO 2 ) cryotanks: one for development, one for ground tests, and one for DC-XA flight tests. This paper describes the development of Al-Li 1460 alloy for reusable LO 2 tanks, including alloy composition tailoring, mechanical properties database, forming, welding, chemical milling, dissimilar metal joining, corrosion protection, completed tanks proof, and qualification testing. Mechanical properties of the parent and welded materials exceeded expectations, particularly the fracture toughness, which promise excellent reuse potential. The LO 2 cryotank was successfully demonstrated in DC-XA flight tests

Microstructure and Wear Resistance of Composite Coating by Laser Cladding Al/TiN on the Ti-6Al-4V Substrate

Science.gov (United States)

Zhang, H. X.; Yu, H. J.; Chen, C. Z.

2015-05-01

The composite coatings were fabricated by laser cladding Al/TiN pre-placed powders on Ti-6Al-4V substrate for enhancing wear resistance and hardness of the substrate. The composite coatings were analyzed by means of X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The sliding wear tests were performed by MM200 wear test machine. The hardness of the coatings was tested by HV-1000 hardness tester. After laser cladding, it was found that there was a good metallurgical bond between the coating and the substrate. The composite coatings were mainly composed of the matrix of β-Ti (Al) and the reinforcements of titanium nitride (TiN), Ti3Al, TiAl and Al3Ti. The hardness and wear resistance of the coatings on four samples were greatly improved, among which sample 4 exhibited the highest hardness and best wear resistance. The hardness of the coating on sample 4 was approximately 2.5 times of the Ti-6Al-4V substrate. And the wear resistance of sample 4 was four times of the substrate.

Influence of scandium on the microstructure and strength properties of the welded joint at the laser welding of aluminum-lithium alloys

Science.gov (United States)

Malikov, A. G.; Golyshev, A. A.; Ivanova, M. Yu.

2017-10-01

Today, aeronautical equipment manufacture involves up-to-date high-strength aluminum alloys of decreased density resulting from lithium admixture. Various technologies of fusible welding of these alloys are being developed. Serious demands are imposed to the welded joints of aluminum alloys in respect to their strength characteristics. The paper presents experimental investigations of the optimization of the laser welding of aluminum alloys with the scandium-modified welded joint. The effect of scandium on the micro-and macro-structure has been studied as well as the strength characteristics of the welded joint. It has been found that scandium under in the laser welding process increases the welded joint elasticity for the system Al-Mg-Li, aluminum alloy 1420 by 20 %, and almost doubles the same for the system Al-Cu-Li, aluminum alloy 1441.

Aluminum-Oxide Temperatures on the Mark VB, VE, VR, 15, and Mark 25 Assemblies

International Nuclear Information System (INIS)

Aleman, S.E.

2001-01-01

The task was to compute the maximum aluminum-oxide and oxide-coolant temperatures of assemblies cladded in 99+ percent aluminum. The assemblies considered were the Mark VB, VE, V5, 15 and 25. These assemblies consist of nested slug columns with individual uranium slugs cladded in aluminum cans. The CREDIT code was modified to calculate the oxide film thickness and the aluminum-oxide temperature at each axial increment. This information in this report will be used to evaluate the potential for cladding corrosion of the Mark 25 assembly

Characterization of thin films of the solid electrolyte Li(x)Mg(1-2x)Al(2+x)O4 (x = 0, 0.05, 0.15, 0.25).

Science.gov (United States)

Put, Brecht; Vereecken, Philippe M; Mees, Maarten J; Rosciano, Fabio; Radu, Iuliana P; Stesmans, Andre

2015-11-21

RF-sputtered thin films of spinel Li(x)Mg(1-2x)Al(2+x)O4 were investigated for use as solid electrolyte. The usage of this material can enable the fabrication of a lattice matched battery stack, which is predicted to lead to superior battery performance. Spinel Li(x)Mg(1-2x)Al(2+x)O4 thin films, with stoichiometry (x) ranging between 0 and 0.25, were formed after a crystallization anneal as shown by X-ray diffraction and transmission electron microscopy. The stoichiometry of the films was evaluated by elastic recoil detection and Rutherford backscattering and found to be slightly aluminum rich. The excellent electronic insulation properties were confirmed by both current-voltage measurements as well as by copper plating tests. The electrochemical stability window of the material was probed using cyclic voltammetry. Lithium plating and stripping was observed together with the formation of a Li-Pt alloy, indicating that Li-ions passed through the film. This observation contradicted with impedance measurements at open circuit potential, which showed no apparent Li-ion conductivity of the film. Impedance spectroscopy as a function of potential showed the occurrence of Li-ion intercalation into the Li(x)Mg(1-2x)Al(2+x)O4 layers. When incorporating Li-ions in the material the ionic conductivity can be increased by 3 orders of magnitude. Therefore it is anticipated that the response of Li(x)Mg(1-2x)Al(2+x)O4 is more adequate for a buffer layer than as the solid electrolyte.

An internal conical mandrel technique for fracture toughness measurements on nuclear fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Sainte Catherine, C.; Le Boulch, D.; Carassou, S. [CEA Saclay, DEN/DMN, Bldg 625 P, Gif-Sur-Yvette, F-91191 (France); Lemaignan, C. [CEA Grenoble, 17 rue des Martyrs, Grenoble, F-38054 (France); Ramasubramanian, N. [ECCATEC Inc., 92 Deburn Drive, Toronto, Ontario (Canada)

2006-07-01

An understanding of the limiting stress level for crack initiation and propagation in a fuel cladding material is a fundamental requirement for the development of water reactor clad materials. Conventional tests, in use to evaluate fracture properties, are of limited help, because they are adapted from ASTM standards designed for thick materials, which differ significantly from fuel cladding geometry (small diameter thin-walled tubing). The Internal Conical Mandrel (ICM) test described here is designed to simulate the effect of fuel pellet diametrical increase on a cladding with an existing axial through-wall crack. It consists in forcing a cone, having a tapered increase in diameter, inside the Zircaloy cladding with an initial axial crack. The aim of this work is to quantify the crack initiation and propagation criteria for fuel cladding material. The crack propagation is monitored by a video system for obtaining crack extension {delta}a. A finite-element (FE) simulation of the ICM test is performed in order to derive J integrals. A node release technique is applied during the FE simulation for crack propagation and the J-resistance curves (J-{delta}a) are generated. This paper presents the test methodology, the J computation validation, and results for cold-worked stress relieved Zircaloy-4 cladding at 20 deg. and 300 deg. C and also for Al 7050-T7651 aluminum alloy tubing at 20 deg. C. (authors)

Laser Cladding of Ti-6Al-4V Alloy with Ti-Al2O3 Coating for Biomedical Applications

Science.gov (United States)

Mthisi, A.; Popoola, A. P. I.; Adebiyi, D. I.; Popoola, O. M.

2018-05-01

The indispensable properties of Ti-6Al-4V alloy coupled with poor tribological properties and delayed bioactivity make it a subject of interest to explore in biomedical application. A quite number of numerous coatings have been employed on titanium alloys, with aim to overcome the poor properties exhibited by this alloy. In this work, the possibility of laser cladding different ad-mixed powders (Ti - 5 wt.% Al2O3 and Ti - 8wt.% Al2O3) on Ti-6Al-4V at various laser scan speed (0.6 and 0.8 m/min) were investigated. The microstructure, phase constituents and corrosion of the resultant coatings were characterized by scanning electron microscope (SEM), Optical microscope, X-Ray diffractometer (XRD) and potentiostat respectively. The electrochemical behaviour of the produced coatings was studied in a simulated body fluid (Hanks solution). The microstructural results show that a defect free coating is achieved at low scan speed and ad-mixed of Ti-5 wt. % Al2O3. Cladding of Ti - Al2O3 improved the corrosion resistance of Ti-6Al-4V alloy regardless of varying neither scan speed nor ad-mixed percentage. However, Ti-5 wt.% Al2O3 coating produced at low scan speed revealed the highest corrosion resistance among the coatings due to better quality coating layer. Henceforth, this coating may be suitable for biomedical applications.

Thermomechanical treatment of welded joints of aluminum-lithium alloys modified by scandium

Science.gov (United States)

Malikov, A. G.

2017-12-01

At present, the aeronautical equipment manufacture involves up-to-date high-strength aluminum alloys of decreased density resulting from the lithium admixture. Various technologies of fusible welding of these alloys are being developed. The paper presents experimental investigations of the optimization of the laser welding of aluminum alloys with the scandium-modified welded joint after thermomechanical treatment. The effect of scandium on the micro- and macrostructure is studied along with strength characteristics of the welded joint. It is found that thermomechanical treatment allows us to obtain the strength of the welded joint 0.89 for the Al-Mg-Li system and 0.99 for the Al-Cu-Li system with the welded joint modified by scandium in comparison with the base alloy after treatment.

Compaction of LiBH4-LiAlH4 nanoconfined in activated carbon nanofibers: Dehydrogenation kinetics, reversibility, and mechanical stability during cycling

DEFF Research Database (Denmark)

Plerdsranoy, Praohatsorn; Javadian-Deylami, Seyd Payam; Jensen, Nicholai Daugaard

2017-01-01

To enhance volumetric hydrogen capacity for on-board fuel cells, compaction of LiAlH4-LiBH4 nanoconfined in activated carbon nanofibers (ACNF) is for the first time proposed. Loose powders of milled and nanoconfined LiAlH4-LiBH4 samples are compacted under 976 MPa to obtain the pellet samples...... with thickness and diameter of ∼1.20–1.30 and 8.0 mm, respectively. Dehydrogenation temperature of milled LiAlH4-LiBH4 increases from 415 to 434 °C due to compaction, while those of both compacted and loose powder samples of nanoconfined LiAlH4-LiBH4 are lower at comparable temperature of 330–335 °C. Hydrogen...

Study of tritium removal from fusion reactor blankets of molten salt and lithium--aluminum

International Nuclear Information System (INIS)

Talbot, J.B.

1976-03-01

The sorption of tritium by molten lithium--bismuth (Li--Bi, approx. 15 at. % lithium) and solid equiatomic lithium--aluminum (Li--Al) was investigated experimentally to evaluate the potential applications of both materials in a controlled thermonuclear reactor. The Li--Bi alloy was proposed to countercurrently extract tritium from a molten salt (Li 2 BeF 4 ) blanket. However, because of the low solubility ( 0 C, the extraction process is not attractive

Cold spray deposition of Ti{sub 2}AlC coatings for improved nuclear fuel cladding

Energy Technology Data Exchange (ETDEWEB)

Maier, Benjamin R. [University of Wisconsin, Madison, WI (United States); Garcia-Diaz, Brenda L. [Savannah River National Laboratory, Aiken, SC (United States); Hauch, Benjamin [University of Wisconsin, Madison, WI (United States); Olson, Luke C.; Sindelar, Robert L. [Savannah River National Laboratory, Aiken, SC (United States); Sridharan, Kumar, E-mail: kumar@engr.wisc.edu [University of Wisconsin, Madison, WI (United States)

2015-11-15

Coatings of Ti{sub 2}AlC MAX phase compound have been successfully deposited on Zircaloy-4 (Zry-4) test flats, with the goal of enhancing the accident tolerance of LWR fuel cladding. Low temperature powder spray process, also known as cold spray, has been used to deposit coatings ∼90 μm in thickness using powder particles of <20 μm. X-ray diffraction analysis showed the phase-content of the deposited coatings to be identical to the powders indicating that no phase transformation or oxidation had occurred during the coating deposition process. The coating exhibited a high hardness of about 800 H{sub K} and pin-on-disk wear tests using abrasive ruby ball counter-surface showed the wear resistance of the coating to be significantly superior to the Zry-4 substrate. Scratch tests revealed the coatings to be well-adhered to the Zry-4 substrate. Such mechanical integrity is required for claddings from the standpoint of fretting wear resistance and resisting wear handling and insertion. Air oxidation tests at 700 °C and simulated LOCA tests at 1005 °C in steam environment showed the coatings to be significantly more oxidation resistant compared to Zry-4 suggesting that such coatings can potentially provide accident tolerance to nuclear fuel cladding. - Highlights: • Deposited Ti{sub 2}AlC coatings on Zircaloy-4 substrates with a low pressure powder spray process, also known as cold spray. • Coatings have high hardness and wear resistance for both damage resistance during rod insertion and fretting wear resistance. • The oxidation resistance of Ti{sub 2}AlC coated Zircaloy-4 at 700 °C and 1005 °C was significantly superior to uncoated Zircaloy. • Cold spray of Ti{sub 2}AlC demonstrates considerable promise as a near-term solution for accident tolerant Zr-alloy fuel claddings.

Converting hcp Mg-Al-Zn alloy into bcc Mg-Li-Al-Zn alloy by electrolytic deposition and diffusion of reduced lithium atoms in a molten salt electrolyte LiCl-KCl

International Nuclear Information System (INIS)

Lin, M.C.; Tsai, C.Y.; Uan, J.Y.

2007-01-01

A body-centered cubic (bcc) Mg-12Li-9Al-1Zn (wt.%) alloy was fabricated in air by electrolysis from LiCl-KCl molten salt at 500 deg. C. Electrolytic deposition of Li atoms on cathode (Mg-Al-Zn alloy) and diffusion of the Li atoms formed the bcc Mg-Li-Al-Zn alloy with 12 wt.% Li and only 0.264 wt.% K. Low K concentration in the bcc Mg alloy strip after the electrolysis process resulted from 47% atomic size misfit between K and Mg atoms and low solubility of K in Mg matrix

Studies on the sedimentation and agglomeration behavior of Al-Ti-B and Al-Ti-C grain refiners

Energy Technology Data Exchange (ETDEWEB)

Gazanion, F.; Chen, X.G.; Dupuis, C. [Alcan International Ltd., Jonquiere, PQ (Canada). Arvida Research and Development Centre

2002-07-01

The sedimentation and agglomeration behavior of Al-Ti-B and Al-Ti-C grain refiners in liquid aluminum has been investigated using the LiMCA and PoDFA analysis techniques in combination with metallographic examination. The widely used Al-5%Ti-1%B and Al-3%Ti-0.15%C master alloys were chosen. Two aluminum alloys, an AAlxxx (commercially pure metal) and an AA5182 (Al-4.5%Mg) alloy, were prepared with different additions of grain refiners. The difference in particle behavior in liquid aluminum for both refiners is described and briefly analyzed in terms of sensitivity to agglomeration and grain refiner performance. Experimental results indicate that, in comparison with the Al-Ti-B refiner, the Al-Ti-C refiner is detrimentally affected by long holding periods due to the decomposition of TiC particles within the melt. (orig.)

Effect of Al{sub 2}Gd on microstructure and properties of laser clad Mg–Al–Gd coatings

Energy Technology Data Exchange (ETDEWEB)

Chen, Hong; Zhang, Ke; Yao, Chengwu [Shanghai Key Lab of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Dong, Jie [National Engineering Research Center of Light Alloy Net Forming, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key Lab of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Emmelmann, Claus [Institute of Laser and System Technologies, Hamburg University of Technology, Hamburg, 21073 (Germany)

2015-03-01

Highlights: • Mg–Al–Gd coatings with different Gd contents were fabricated by fiber laser cladding. • Chemical compositions and crystal structures of the second phases were characterized. • Dispersion of Al{sub 2}Gd led to further grain refining and elevated mechanical properties. • Al{sub 2}Gd improved high-temperature performances by preventing tiny liquation. - Abstract: In order to investigate the effects of Gd addition on the microstructures and properties of magnesium coatings, the Mg–7.5Al–xGd (x = 0, 2.5, 5.0 and 7.5 wt.%) coatings on cast magnesium alloy were fabricated by laser cladding with wire feeding. The results indicated that the gadolinium (Gd) addition led to the formation of a cubic Al{sub 2}Gd phase as well as suppressed the precipitation of eutectic Mg{sub 17}Al{sub 12} phase. The laser clad coating containing nominally 7.5 wt.% Gd presented the highest microhardness, ultimate tensile strength and yield strength at both room temperature and high temperatures. The enhancement of heat resistant capacities was chiefly attributed to the existence of thermally stable Al{sub 2}Gd particles, which prevented tiny liquation of eutectic phases along the grain boundaries and made great contributions on maintaining high yield ratio during high-temperature deformation.

Development of a hard nano-structured multi-component ceramic coating by laser cladding

Energy Technology Data Exchange (ETDEWEB)

Masanta, Manoj [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Ganesh, P.; Kaul, Rakesh [Laser Material Processing Division, Raja Ramanna Centre for Advanced Technology, Indore (India); Nath, A.K. [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India); Roy Choudhury, A., E-mail: roychoudhuryasimava@gmail.com [Department of Mechanical Engineering, IIT Kharagpur, West Bengal 721302 (India)

2009-05-20

The present paper reports laser-assisted synthesis of a multi-component ceramic composite coating consisting of aluminum oxide, titanium di-boride and titanium carbide (Al{sub 2}O{sub 3}-TiB{sub 2}-TiC). A pre-placed powder mixture of aluminum (Al), titanium oxide (TiO{sub 2}) and boron carbide (B{sub 4}C) was made to undergo self-propagating high-temperature synthesis (SHS) by laser triggering. Laser subsequently effected cladding of the products of SHS on the substrate. The effect of laser scanning speed on the hardness, microstructure and phase composition of the composite coating was investigated. The coating exhibited an increase in hardness and a decrease in grain size with increase in laser scanning speed. A maximum micro-hardness of 2500 HV{sub 0.025} was obtained. X-ray diffraction (XRD) of the top surface of the coating revealed the presence of aluminum oxide (Al{sub 2}O{sub 3}), titanium di-boride (TiB{sub 2}) and titanium carbide (TiC) along with some non-stoichiometric products of the Ti-Al-B-C-O system. Field emission gun scanning electron microscopy (FESEM) and high-resolution transmission electron microscopic (HRTEM) analysis revealed some nano-structured TiB{sub 2} and Al{sub 2}O{sub 3}, which are discussed in detail.

Thermal Exposure Effects on Properties of Al-Li Alloy Plate Products

Science.gov (United States)

Shah, Sandeep; Wells, Douglas; Wagner, John; Babel, Henry

2003-01-01

The objective of this viewgraph representation is to evaluate the effects of thermal exposure on the mechanical properties of both production mature and developmental Al-Li alloys. The researchers find for these alloys, the data clearly shows that there is no deficit in mechanical properties at lower exposure temperatures in some cases, and a signficant deficit in mechanical properties at higher exposure temperatures in all cases. Topics considered include: Al-Li alloys composition, key characteristics of Al-Li alloys and thermal exposure matrix.

Microstructure and high-temperature oxidation resistance of TiN/Ti3Al intermetallic matrix composite coatings on Ti6Al4V alloy surface by laser cladding

Science.gov (United States)

Zhang, Xiaowei; Liu, Hongxi; Wang, Chuanqi; Zeng, Weihua; Jiang, Yehua

2010-11-01

A high-temperature oxidation resistant TiN embedded in Ti3Al intermetallic matrix composite coating was fabricated on titanium alloy Ti6Al4V surface by 6kW transverse-flow CO2 laser apparatus. The composition, morphology and microstructure of the laser clad TiN/Ti3Al intermetallic matrix composite coating were characterized by optical microscopy (OM), scanning electron microscopy (SEM), X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). In order to evaluate the high-temperature oxidation resistance of the composite coatings and the titanium alloy substrate, isothermal oxidation test was performed in a conventional high-temperature resistance furnace at 600°C and 800°C respectively. The result shows that the laser clad intermetallic composite coating has a rapidly solidified fine microstructure consisting of TiN primary phase (granular-like, flake-like, and dendrites), and uniformly distributed in the Ti3Al matrix. It indicates that a physical and chemical reaction between the Ti powder and AlN powder occurred completely under the laser irradiation. In addition, the microhardness of the TiN/Ti3Al intermetallic matrix composite coating is 844HV0.2, 3.4 times higher than that of the titanium alloy substrate. The high-temperature oxidation resistance test reveals that TiN/Ti3Al intermetallic matrix composite coating results in the better modification of high-temperature oxidation behavior than the titanium substrate. The excellent high-temperature oxidation resistance of the laser cladding layer is attributed to the formation of the reinforced phase TiN and Al2O3, TiO2 hybrid oxide. Therefore, the laser cladding TiN/Ti3Al intermetallic matrix composite coating is anticipated to be a promising oxidation resistance surface modification technique for Ti6Al4V alloy.

Cladding using a 15 kW CO2 laser

International Nuclear Information System (INIS)

Vesely, E.J.; Verma, S.K.

1989-01-01

Laser alloying or cladding differs little in principle from the traditional forms of weld overlays, but lasers as a heat source offer some distinct advantages. With the selective heating attainable using high power lasers, good metallurgical bond of the clad layer, minimal dilution and typically, a very fine homogeneous microstructure can be obtained in the clad layer. This is a review of work in laser cladding using the 15 kW CO 2 laser. The authors discuss the ability of the laser clad surface to increase the high temperature oxidation resistance of a low-alloy carbon steel (4140). Examples of clads subjected to high- temperature thermal cycling of nickel-20% aluminum and TaC + 4140 clad low-alloy steel and straight high-temperature oxidation of Stellite 6-304L cladding on a 4140 substrate are given

First-principles study of the nucleation and stability of ordered precipitates in ternary Al-Sc-Li alloys

International Nuclear Information System (INIS)

Mao, Z.; Chen, W.; Seidman, D.N.; Wolverton, C.

2011-01-01

First-principles density functional calculations are used to study the nucleation and stability of L1 2 -ordered precipitates in Al-Sc-Li alloys. For dilute Al alloys, there are three possible ordered L1 2 precipitates: Al 3 Sc, Al 3 Li and an Al 3 Sc/Al 3 Li core/shell structure. To calculate the nucleation behavior, information about bulk thermodynamics (both static total energies and vibrational free energies), interfacial energetics and coherency strain is required. The study finds the following: (1) the coherency strain energies for forming coherent interfaces between Al/Al 3 Sc, Al/Al 3 Li and Al 3 Sc/Al 3 Li are relatively small, owing to the small atomic size mismatches in these systems; (2) the sublattice site preferences of Sc and Li are calculated, and it is demonstrated that Sc and Li share the same sublattice sites in both Al 3 Sc(L1 2 ) and Al 3 Li(L1 2 ), in agreement with recent experimental results; (3) the calculated solubilities of Sc and Li in α-Al alloys are in good agreement with experimental values and, for Sc, agree well with prior first-principles results; (4) the interfacial energies for Al/Al 3 Sc, Al/Al 3 Li and Al 3 Sc/Al 3 Li for (1 0 0), (1 1 0) and (1 1 1) interfaces are calculated: the values of the Al/Al 3 Sc interfacial energies are significantly larger than those of the Al/Al 3 Li and Al 3 Sc/Al 3 Li interfaces; (5) combining the bulk and interfacial energies yields the nucleation barriers and critical radii for Al 3 Sc and Al 3 Li precipitates; and (6) the energetic stability of the Al 3 Sc/Al 3 Li core/shell structure is compared with individual Al 3 Sc and Al 3 Li nuclei, and the range of precipitate sizes for which the core/shell structure is energetically favored is determined quantitatively.

Direct Laser Cladding of Cobalt on Ti-6Al-4V with a Compositionally Graded Interface

Directory of Open Access Journals (Sweden)

Jyotsna Dutta Majumdar

2011-01-01

Full Text Available Direct laser cladding of cobalt on Ti-6Al-4V with and without a graded interface has been attempted using a continuous wave CO2 laser. Graded interface is developed by depositing a thin copper layer on Ti-6Al-4V substrate prior to multiple laser cladding of cobalt on it. Presence of copper interlayer was found to suppress the formation of brittle intermetallics of Ti and Co. The effect of process parameters on the microstructures, compositions, and phases of the interface was studied in details. Finally, the mechanical and electrochemical properties of the interface processed under optimum process parameters are reported.

Microstructure evolution and texture development in thermomechanically processed Mg-Li-Al based alloys

Energy Technology Data Exchange (ETDEWEB)

Kumar, Vinod [Department of Materials Science and Engineering, IIT Kanpur (India); Govind [Vikram Sarabhai Space Center, Trivandrum (India); Shekhar, Rajiv; Balasubramaniam, R. [Department of Materials Science and Engineering, IIT Kanpur (India); Balani, Kantesh, E-mail: kbalani@iitk.ac.in [Department of Materials Science and Engineering, IIT Kanpur (India)

2012-06-15

Highlights: Black-Right-Pointing-Pointer Thermomechanical processing of novel LAT 971 and LATZ 9531 Mg-Al-Li based alloys. Black-Right-Pointing-Pointer Microstructural deviation from the equilibrium phase diagram. Black-Right-Pointing-Pointer Disparity in texture of these alloys after hot-rolling (recrystallization and grain growth). Black-Right-Pointing-Pointer Role of alloying and phase distribution in affecting the texture/interplaner spacing. - Abstract: In the present study, the influence of alloying and thermomechanical processing on the microstructure and texture evolution on the two Mg-Li-Al based alloys, namely Mg-9 wt% Li-7 wt% Al-1 wt% Sn (LAT971) and Mg-9 wt% Li-5 wt% Al-3 wt% Sn-1 wt% Zn (LATZ9531) has been elicited. Novel Mg-Li-Al based alloys were cast (induction melting under protective atmosphere) followed by hot rolling at {approx}573 K with a cumulative reduction of five. A contrary dual phase dendritic microstructure rich in {alpha}-Mg, instead of {beta}-Li phase predicted by equilibrium phase diagram of Mg-Li binary alloy was observed. Preferential presence of Mg-Li-Sn primary precipitates (size 4-10 {mu}m) within {alpha}-Mg phase and Mg-Li-Al secondary precipitates (<3 {mu}m) interspersed in {beta}-Li indicated their degree of dissolution during hot-rolling and homogenization in the dual phase matrix. Presence of Al, Sn and Zn alloying elements in the Mg-Li based alloy has resulted an unusual dual-phase microstructure, change in the lattice parameter, and intriguing texture evolution after hot-rolling of cast LAT 971 and LATZ9531 alloy. Strong texture was absent in the as-cast samples whereas texture development after hot-rolling revealed an increased activity of the non-basal (101{sup Macron }0) slip planes. The quantification of the grain average misorientation (less than 2 Degree-Sign ) using electron backscattered diffraction confirmed the presence of strain free grains in majority of the grains (fraction >0.75) after hot-rolling of Mg-Li-Al

Nanoconfined NaAlH4 Conversion Electrodes for Li Batteries

DEFF Research Database (Denmark)

Huen, Priscilla; Peru, Filippo; Charalambopoulou, Georgia

2017-01-01

-Type anode in Li-ion batteries. Here, NaAlH4 nanoconfined in carbon scaffolds as an anode material for Li-ion batteries is reported for the first time. Nanoconfined NaAlH4 was prepared by melt infiltration into mesoporous carbon scaffolds. In the first cycle, the electrochemical reversibility of nanoconfined...

The physical metallurgy of mechanically-alloyed, dispersion-strengthened Al-Li-Mg and Al-Li-Cu alloys

Science.gov (United States)

Gilman, P. S.

1984-01-01

Powder processing of Al-Li-Mg and Al-Li-Cu alloys by mechanical alloying (MA) is described, with a discussion of physical and mechanical properties of early experimental alloys of these compositions. The experimental samples were mechanically alloyed in a Szegvari attritor, extruded at 343 and 427 C, and some were solution-treated at 520 and 566 C and naturally, as well as artificially, aged at 170, 190, and 210 C for times of up to 1000 hours. All alloys exhibited maximum hardness after being aged at 170 C; lower hardness corresponds to the solution treatment at 566 C than to that at 520 C. A comparison with ingot metallurgy alloys of the same composition shows the MA material to be stronger and more ductile. It is also noted that properly aged MA alloys can develop a better combination of yield strength and notched toughness at lower alloying levels.

Evaluation of liquid metal embrittlement of SS304 by Cd and Cd-Al solutions

International Nuclear Information System (INIS)

Thomas, J.K.; Iyer, N.C.; Begley, J.A.

1992-01-01

The susceptibility of stainless steel 304 to liquid metal embrittlement (LME) by cadmium (Cd) and cadmium-aluminum (Cd-Al) solutions was examined as part of a failure evaluation for SS304-clad cadmium reactor safety rods which had been exposed to elevated temperatures. The active, or cadmium (Cd) bearing, portion of the safety rod consists of a 0.756 in. diameter aluminum allow (Al-6061) core, a 0.05 in. thick Cd layer, and a 0.042 in. thick Type 304 stainless steel cladding. The safety rod thermal tests were conducted as part of a program to define the response of reactor core components to a hypothetical LOCA for the Savannah River Site (SRS) production reactor. LME was considered as a potential failure mechanism based on the nature of the failure and susceptibility of austenitic stainless steels to embrittlement by other liquid metals

Behavior of U3Si2 Fuel and FeCrAl Cladding under Normal Operating and Accident Reactor Conditions

International Nuclear Information System (INIS)

Gamble, Kyle Allan Lawrence; Hales, Jason Dean; Barani, Tommaso; Pizzocri, Davide; Pastore, Giovanni

2016-01-01

As part of the Department of Energy's Nuclear Energy Advanced Modeling and Simulation program, an Accident Tolerant Fuel High Impact Problem was initiated at the beginning of fiscal year 2015 to investigate the behavior of \\usi~fuel and iron-chromium-aluminum (FeCrAl) claddings under normal operating and accident reactor conditions. The High Impact Problem was created in response to the United States Department of Energy's renewed interest in accident tolerant materials after the events that occurred at the Fukushima Daiichi Nuclear Power Plant in 2011. The High Impact Problem is a multinational laboratory and university collaborative research effort between Idaho National Laboratory, Los Alamos National Laboratory, Argonne National Laboratory, and the University of Tennessee, Knoxville. This report primarily focuses on the engineering scale research in fiscal year 2016 with brief summaries of the lower length scale developments in the areas of density functional theory, cluster dynamics, rate theory, and phase field being presented.

L12 ordering and δ′ precipitation in Al-Cu-Li

KAUST Repository

Neibecker, Pascal

2017-06-06

The precipitation mechanism of the δ\\' (Al3Li) phase in Al-Li alloys has been controversially discussed in recent decades, specifically with respect to a conjectured congruent ordering process. However, kinetics in the Al-Li system does not allow to resolve the intermediate stages of precipitation and hence to experimentally clarify this issue. In this paper, we are revisiting the subject in ternary Al-Cu-Li alloys with pronouncedly slower kinetics, employing Transmission Electron Microscopy, High-Angle Annular Dark-Field Scanning Transmission Electron Microscopy, Differential Scanning Calorimetry and Atom Probe Tomography. The results show clear evidence for congruent ordering in a selected compositional range, revealing an already strongly L12 ordered microstructure after natural aging with a chemically homogeneous Li distribution and a decomposition of the alloy upon annealing at elevated temperatures. The presented study of the δ\\' precipitation evaluates the reaction pathway of this process and compares it to the predictions of the Bragg-Williams-Gorsky model with respect to decomposition and ordering in this alloy system.

L12 ordering and δ′ precipitation in Al-Cu-Li

KAUST Repository

Neibecker, Pascal; Leitner, Michael; Kushaim, Muna; Boll, Torben; Anjum, Dalaver H.; Al-Kassab, Tala’ at; Haider, Ferdinand

2017-01-01

The precipitation mechanism of the δ' (Al3Li) phase in Al-Li alloys has been controversially discussed in recent decades, specifically with respect to a conjectured congruent ordering process. However, kinetics in the Al-Li system does not allow to resolve the intermediate stages of precipitation and hence to experimentally clarify this issue. In this paper, we are revisiting the subject in ternary Al-Cu-Li alloys with pronouncedly slower kinetics, employing Transmission Electron Microscopy, High-Angle Annular Dark-Field Scanning Transmission Electron Microscopy, Differential Scanning Calorimetry and Atom Probe Tomography. The results show clear evidence for congruent ordering in a selected compositional range, revealing an already strongly L12 ordered microstructure after natural aging with a chemically homogeneous Li distribution and a decomposition of the alloy upon annealing at elevated temperatures. The presented study of the δ' precipitation evaluates the reaction pathway of this process and compares it to the predictions of the Bragg-Williams-Gorsky model with respect to decomposition and ordering in this alloy system.

Portevin-Le Chatelier effect in rolled Al-Li based alloys

International Nuclear Information System (INIS)

Mizera, J.; Kurzydlowski, K.J.

2001-01-01

Studied were carried out on the Portevin-Le Chatelier (PLC) effect in binary, ternary and quaternary Al-Li alloys and in the commercial 8090 alloy. The correlation between the serration characteristic, the rolling degree and the straining orientation has been analysed. The fact that the presence of the Cu-containing precipitates intensifies the PLC effects suggests, that these are primarily related to the interactions between the dislocations and the semi-coherent T 1 (Al 2 CuLi) precipitates. The analysis of the PLC effect in Al-Li alloys shows that the serrations in the stress-strain curve exhibit a profound degree of anisotropy. Most pronounced PLC effects are observed along the rolling and transverse directions. (author)

Study on a method for loading a Li compound to produce tritium using high-temperature gas-cooled reactor

Energy Technology Data Exchange (ETDEWEB)

Nakaya, Hiroyuki, E-mail: nakaya@nucl.kyushu-u.ac.jp [Department of Applied Quantum Physics and Nuclear Engineering, Kyushu University, 744 Motooka, Fukuoka 8190395 (Japan); Matsuura, Hideaki [Department of Applied Quantum Physics and Nuclear Engineering, Kyushu University, 744 Motooka, Fukuoka 8190395 (Japan); Katayama, Kazunari [Department of Advanced Energy Engineering Science, Kyushu University, 6-1 Kasuga-koen, Kasuga 8168580 (Japan); Goto, Minoru; Nakagawa, Shigeaki [Japan Atomic Energy Agency, 4002 Oarai, Ibaraki (Japan)

2015-10-15

Highlights: • Tritium production by a high-temperature gas-cooled reactor was studied. • The loading method considering tritium outflow suppression was estimated. • A reactor with 600 MWt produced 400–600 g of tritium for 180 days. • A possibility that tritium outflow can be sufficiently suppressed was shown. - Abstract: Tritium production using high-temperature gas-cooled reactors and its outflow from the region loading Li compound into the helium coolant are estimated when considering the suppression of tritium outflow. A Li rod containing a cylindrical Li compound placed in an Al{sub 2}O{sub 3} cladding tube is assumed as a method for loading Li compound. A gas turbine high-temperature reactor of 300 MW electrical nominal capacity (GTHTR300) with 600 MW thermal output power is considered and modeled using the continuous-energy Monte Carlo transport code MVP-BURN, where burn-up simulations are carried out. Tritium outflow is estimated from equilibrium solution for the tritium diffusion equation in the cladding tube. A GTHTR300 can produce 400–600 g of tritium over a 180-day operation using the chosen method of loading the Li compound while minimizing tritium outflow from the cladding tube. Optimizing tritium production while suppressing tritium outflow is discussed.

26Al-containing acidic and basic sodium aluminum phosphate preparation and use in studies of oral aluminum bioavailability from foods utilizing 26Al as an aluminum tracer

Science.gov (United States)

Yokel, Robert A.; Urbas, Aaron A.; Lodder, Robert A.; Selegue, John P.; Florence, Rebecca L.

2005-04-01

We synthesized 26Al-containing acidic and basic (alkaline) sodium aluminum phosphates (SALPs) which are FDA-approved leavening and emulsifying agents, respectively, and used them to determine the oral bioavailability of aluminum incorporated in selected foods. We selected applicable methods from published syntheses (patents) and scaled them down (∼3000- and 850-fold) to prepare ∼300-400 mg of each SALP. The 26Al was incorporated at the beginning of the syntheses to maximize 26Al and 27Al equilibration and incorporate the 26Al in the naturally-occurring Al-containing chemical species of the products. Near infrared spectroscopy (NIR) and X-ray powder diffraction (XRD) were used to characterize the two SALP samples and some intermediate samples. Multi-elemental analysis (MEA) was used to determine Na, Al and P content. Commercial products were included for comparison. Satisfactory XRD analyses, near infrared spectra and MEA results confirmed that we synthesized acidic and basic SALP, as well as some of the syntheses intermediates. The 26Al-containing acidic and basic SALPs were incorporated into a biscuit material and a processed cheese, respectively. These were used in oral bioavailability studies conducted in rats in which the 26Al present in blood after its oral absorption was quantified by accelerator mass spectrometry. The results showed oral Al bioavailability from acidic SALP in biscuit was ∼0.02% and from basic SALP in cheese ∼0.05%, lower than our previous determination of Al bioavailability from drinking water, ∼0.3%. Both food and water can appreciably contribute to the Al absorbed from typical human Al intake.

26Al-containing acidic and basic sodium aluminum phosphate preparation and use in studies of oral aluminum bioavailability from foods utilizing 26Al as an aluminum tracer

International Nuclear Information System (INIS)

Yokel, Robert A.; Urbas, Aaron A.; Lodder, Robert A.; Selegue, John P.; Florence, Rebecca L.

2005-01-01

We synthesized 26 Al-containing acidic and basic (alkaline) sodium aluminum phosphates (SALPs) which are FDA-approved leavening and emulsifying agents, respectively, and used them to determine the oral bioavailability of aluminum incorporated in selected foods. We selected applicable methods from published syntheses (patents) and scaled them down (∼3000- and 850-fold) to prepare ∼300-400 mg of each SALP. The 26 Al was incorporated at the beginning of the syntheses to maximize 26 Al and 27 Al equilibration and incorporate the 26 Al in the naturally-occurring Al-containing chemical species of the products. Near infrared spectroscopy (NIR) and X-ray powder diffraction (XRD) were used to characterize the two SALP samples and some intermediate samples. Multi-elemental analysis (MEA) was used to determine Na, Al and P content. Commercial products were included for comparison. Satisfactory XRD analyses, near infrared spectra and MEA results confirmed that we synthesized acidic and basic SALP, as well as some of the syntheses intermediates. The 26 Al-containing acidic and basic SALPs were incorporated into a biscuit material and a processed cheese, respectively. These were used in oral bioavailability studies conducted in rats in which the 26 Al present in blood after its oral absorption was quantified by accelerator mass spectrometry. The results showed oral Al bioavailability from acidic SALP in biscuit was ∼0.02% and from basic SALP in cheese ∼0.05%, lower than our previous determination of Al bioavailability from drinking water, ∼0.3%. Both food and water can appreciably contribute to the Al absorbed from typical human Al intake

Evaluation of water chemistry on the pitting susceptibility of aluminum

International Nuclear Information System (INIS)

Chandler, G.T.; Sindelar, R.L.; Lam, P.S.

1997-01-01

Aluminum-clad spent nuclear fuels are being stored in water in the Receiving Basin for Off-site Fuels (RBOF) and the reactor disassembly (cooling) basins at the Savannah River Site (SRS). Experience shows that fuels stored in water are subject to rapid pitting corrosion if the water quality is poor. Upgrade projects and actions, including those to improve water quality, were recently undertaken to upgrade the disassembly basins for extended storage. A technical strategy was developed for continued basin storage of aluminum-clad fuel assemblies. The strategy includes development and implementation of basin technical standards for water quality to minimize attack due to pitting corrosion over a desired storage period. In the absence of localized corrosion, only slow, general corrosion of the cladding would be expected. A laboratory corrosion program is being performed to provide the bases for technical standards by identifying the region of aggressive water qualities where existing oxide films would tend to break down and pits would initiate and remain active. Initial results from corrosion potential and cyclic polarization testing of aluminum alloys in various water chemistries have shown that low conductivity water (< 50 μS/cm) should not be aggressive to cause self-pitting corrosion. Initial results from tests of 8001 and 5052 aluminum and aluminium-10% uranium alloy indicate that a strong galvanic couple should not exist between the aluminum cladding materials and the aluminum-uranium fuel. Additional laboratory testing will include immersion testing to allow characterization of the growth rate of active pits to benchmark a kinetic model. This model will form the basis for a water quality technical standard and enable prediction of the life of aluminum-clad spent nuclear fuels in basin storage

Electrochemical extraction of neodymium by co-reduction with aluminum in LiCl–KCl molten salt

International Nuclear Information System (INIS)

Yan, Yong-De; Xu, Yan-Lu; Zhang, Mi-Lin; Xue, Yun; Han, Wei; Huang, Ying; Chen, Qiong; Zhang, Zhi-Jian

2013-01-01

The electrochemical behavior of Nd(III) ions in LiCl–KCl and LiCl–KCl–AlCl 3 melts on a Mo electrode at 723 K was studied by various electrochemical techniques. The results showed that Nd(III) ions are reduced to Nd(0) through two consecutive steps, and the underpotential deposition of neodymium on pre-deposited Al electrode formed two kinds of Al–Nd intermetallic compounds in LiCl–KCl–AlCl 3 solutions. The electrochemical extraction of neodymium was carried out in LiCl–KCl–AlCl 3 melts on a Mo electrode at 873 K by potentiostatic and galvanostatic electrolysis. The extraction efficiency was 99.25% after potentiostatic electrolysis for 30 h. Al–Li–Nd bulk alloy was obtained by galvanostatic electrolysis. X-ray diffraction (XRD) suggested that Al 2 Nd and Al 3 Nd phases were formed in Al–Li–Nd alloy. The microstructure and micro-zone chemical analysis of Al–Li–Nd alloy were characterized by scanning electron microscopy (SEM) with energy dispersive spectrometry (EDS), respectively

Investigation of Abnormal Grain Growth in a Friction Stir Welded and Spin-Formed Al-Li Alloy 2195 Crew Module

Science.gov (United States)

Tayon, Wesley A.; Domack, Marcia S.; Hoffman, Eric K.; Hales, Stephen J.

2013-01-01

In order to improve manufacturing efficiency and reduce structural mass and costs in the production of launch vehicle structures, NASA is pursuing a wide-range of innovative, near-net shape manufacturing technologies. A technology that combines friction stir welding (FSW) and spin-forming has been applied to manufacture a single-piece crew module using Aluminum-Lithium (AL-Li) Alloy 2195. Plate size limitations for Al-Li alloy 2195 require that two plates be FSW together to produce a spin-forming blank of sufficient size to form the crew module. Subsequent forming of the FSW results in abnormal grain growth (AGG) within the weld region upon solution heat treatment (SHT), which detrimentally impacts strength, ductility, and fracture toughness. The current study seeks to identify microstructural factors that contribute to the development of AGG. Electron backscatter diffraction (EBSD) was used to correlate driving forces for AGG, such as stored energy, texture, and grain size distributions, with the propensity for AGG. Additionally, developmental annealing treatments prior to SHT are examined to reduce or eliminate the occurrence of AGG by promoting continuous, or uniform, grain growth

Yb-doped phosphate double-cladding optical fiber for high-power laser applications

Science.gov (United States)

Mura, E.; Scarpignato, G. C.; Lousteau, J.; Boetti, N. G.; Abrate, S.; Milanese, D.

2013-02-01

A Yb-doped phosphate glass double cladding optical fiber was prepared using a custom designed glass composition (P2O5 - Al2O3 - Li2O - B2O3 - BaO - PbO - La2O3) for high-power amplifier and laser applications. The preform drawing method was followed, with the preform being fabricated using the rotational casting technique. This technique, previously developed for tellurite, fluoride or chalcogenide glass preforms is reported for the first time using rare earth doped phosphate glasses. The main challenge was to design an adequate numerical aperture between first and second cladding while maintaining similar thermo-mechanical properties in view of the fiber drawing process. The preform used for the fiber drawing was produced by rod-in-tube technique at a rotation speed of 3000 rpm. The rotational casting technique allowed the manufacturing of an optical fiber featuring high quality interfaces between core and internal cladding and between the internal and external cladding, respectively. Loss attenuation was measured using the cut-back method and lasing was demonstrated at 1022 nm by core pumping with a fiber pigtailed laser diode at the wavelength of 976 nm.

The "Lazy S" Feature in Friction Stir Welding of AA2099 Aluminum -Lithium Alloy

National Research Council Canada - National Science Library

Klages, Holli K

2007-01-01

The addition of Lithium to Aluminum-Lithium (Al-Li) alloys results in reduced density as well as increased stiffness and strength, and so these materials are attractive for selected aerospace structures...

Nuclear fuel cladding material

International Nuclear Information System (INIS)

Nakahigashi, Shigeo.

1982-01-01

Purpose: To largely improve the durability and the safety of fuel cladding material. Constitution: Diffusion preventive layers, e.g., aluminum or the like are covered on both sides of a zirconium alloy base layer of thin material, and corrosion resistant layers, e.g., copper or the like are covered thereon. This thin plate material is intimately wound in a circularly tubular shape in a plurality of layers to form a fuel cladding tube. With such construction, corrosion of the tube due to fuel and impurity can be prevented by the corrosion resistant layers, and the diffusion of the corrosion resistant material to the zirconium alloy can be prevented by the diffusion preventive layers. Since a plurality of layers are cladded, even if the corrosion resistant layers are damaged or cracked due to stress corrosion, only one layer is damaged or cracked, but the other layers are not affected. (Sekiya, K.)

Low-loss 3D-laser-written mid-infrared LiNbO3 depressed-index cladding waveguides for both TE and TM polarizations.

Science.gov (United States)

Nguyen, Huu-Dat; Ródenas, Airán; Vázquez de Aldana, Javier R; Martín, Guillermo; Martínez, Javier; Aguiló, Magdalena; Pujol, Maria Cinta; Díaz, Francesc

2017-02-20

We report mid-infrared LiNbO3 depressed-index microstructured cladding waveguides fabricated by three-dimensional laser writing showing low propagation losses (~1.5 dB/cm) at 3.68 µm wavelength for both the transverse electric and magnetic polarized modes, a feature previously unachieved due to the strong anisotropic properties of this type of laser microstructured waveguides and which is of fundamental importance for many photonic applications. Using a heuristic modeling-testing iteration design approach which takes into account cladding induced stress-optic index changes, the fabricated cladding microstructure provides low-loss single mode operation for the mid-IR for both orthogonal polarizations. The dependence of the localized refractive index changes within the cladding microstructure with post-fabrication thermal annealing processes was also investigated, revealing its complex dependence of the laser induced refractive index changes on laser fabrication conditions and thermal post-processing steps. The waveguide modes properties and their dependence on thermal post-processing were numerically modeled and fitted to the experimental values by systematically varying three fundamental parameters of this type of waveguides: depressed refractive index values at sub-micron laser-written tracks, track size changes, and piezo-optic induced refractive index changes.

Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

Science.gov (United States)

Ray, Ranjan; Jha, Sunil C.

1987-01-01

Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

Study of tritium removal from fusion reactor blankets of molten salt and lithium--aluminum

International Nuclear Information System (INIS)

Talbot, J.B.

1976-03-01

The sorption of tritium by molten lithium--bismuth (Li--Bi, approximately 15 at. percent lithium) and solid equiatomic lithium--aluminum (Li--Al) was investigated experimentally to evaluate the potential applications of both materials in a controlled thermonuclear reactor. The Li--Bi alloy was proposed to countercurrently extract tritium from a molten salt (Li 2 BeF 4 ) blanket. However, because of the low solubility (less than 10 ppb) at temperatures ranging from 500 to 700 0 C, the extraction process is not attractive

Investigation of Interface Bonding Mechanism of an Explosively Welded Tri-Metal Titanium/Aluminum/Magnesium Plate by Nanoindentation

Science.gov (United States)

Zhang, T. T.; Wang, W. X.; Zhou, J.; Cao, X. Q.; Yan, Z. F.; Wei, Y.; Zhang, W.

2018-04-01

A tri-metal titanium/aluminum/magnesium (Ti/Al/Mg) cladding plate, with an aluminum alloy interlayer plate, was fabricated for the first time by explosive welding. Nanoindentation tests and associated microstructure analysis were conducted to investigate the interface bonding mechanisms of the Ti/Al/Mg cladding plate. A periodic wavy bonding interface (with an amplitude of approximately 30 μm and a wavelength of approximately 160 μm) without a molten zone was formed between the Ti and Al plates. The bonding interface between the Al and the Mg demonstrated a similar wavy shape, but the wave at this location was much larger with an amplitude of approximately 390 μm and a wavelength of approximately 1580 μm, and some localized melted zones also existed at this location. The formation of the wavy interface was found to result from a severe deformation at the interface, which was caused by the strong impact or collision. The nanoindentation tests showed that the material hardness decreased with increasing distance from the bonding interface. Material hardness at a location was found to be correlated with the degree of plastic deformation at that site. A larger plastic deformation was correlated with an increase in hardness.

The metal-organic framework MIL-53(Al) constructed from multiple metal sources: alumina, aluminum hydroxide, and boehmite.

Science.gov (United States)

Li, Zehua; Wu, Yi-nan; Li, Jie; Zhang, Yiming; Zou, Xin; Li, Fengting

2015-04-27

Three aluminum compounds, namely alumina, aluminum hydroxide, and boehmite, are probed as the metal sources for the hydrothermal synthesis of a typical metal-organic framework MIL-53(Al). The process exhibits enhanced synthetic efficiency without the generation of strongly acidic byproducts. The time-course monitoring of conversion from different aluminum sources into MIL-53(Al) is achieved by multiple characterization that reveals a similar but differentiated crystallinity, porosity, and morphology relative to typical MIL-53(Al) prepared from water-soluble aluminum salts. Moreover, the prepared MIL-53(Al) constructed with the three insoluble aluminum sources exhibit an improved thermal stability of up to nearly 600 °C and enhanced yields. Alumina and boehmite are more preferable than aluminum hydroxide in terms of product porosity, yield, and reaction time. The adsorption performances of a typical environmental endocrine disruptor, dimethyl phthalate, on the prepared MIL-53(Al) samples are also investigated. The improved structural stability of MIL-53(Al) prepared from these alternative aluminum sources enables double-enhanced adsorption performance (up to 206 mg g(-1)) relative to the conventionally obtained MIL-53(Al). © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Computer modelling of defect structure and rare earth doping in LiCaAlF sub 6 and LiSrAlF sub 6

CERN Document Server

Amaral, J B; Valerio, M E G; Jackson, R A

2003-01-01

This paper describes a computational study of the mixed metal fluorides LiCaAlF sub 6 and LiSrAlF sub 6 , which have potential technological applications when doped with a range of elements, especially those from the rare earth series. Potentials are derived to represent the structure and properties of the undoped materials, then defect properties are calculated, and finally solution energies for rare earth elements are calculated, enabling preferred dopant sites and charge compensation mechanisms to be predicted.

VUV spectroscopy of pure LiCaAlF6 crystals

International Nuclear Information System (INIS)

Kirm, M.; True, M.; Vielhauer, S.; Zimmerer, G.; Shiran, N.V.; Shpinkov, I.; Spassky, D.; Shimamura, K.; Ichinose, N.

2005-01-01

Reflection, excitation and luminescence spectra of as-grown and X-ray irradiated high-purity LiCaAlF 6 crystals were studied in the temperature range of 10-300 K using synchrotron radiation in VUV. The intrinsic luminescence of samples at 10 K consists of a non-elementary broad band with maximum at 4.4 eV under excitation at 11.45 eV. It is ascribed to the radiative decay of self-trapped excitons. The energy gap is estimated to be 12.65 eV in LiCaAlF 6 . Under interband excitation a red shift of luminescence was observed. The electron-hole recombination leads to the emission peaking at 3.7 eV. The excitation processes and origin of overlapping emissions of LiCaAlF 6 are discussed

Evaluation of Pb–17Li compatibility of ODS Fe-12Cr-5Al alloys

Energy Technology Data Exchange (ETDEWEB)

Unocic, Kinga A., E-mail: unocicka@ornl.gov; Hoelzer, David T.

2016-10-15

The Dual Coolant Lead Lithium (DCLL: eutectic Pb–17Li and He) blanket concept requires improved Pb–17Li compatibility with ferritic steels in order to demonstrate acceptable performance in fusion reactors. As an initial step, static Pb-17at.%Li (Pb-17Li) capsule experiments were conducted on new oxide dispersion strengthened (ODS) FeCrAl alloys ((1) Y{sub 2}O{sub 3} (125Y), (2) Y{sub 2}O{sub 3} + ZrO{sub 2} (125YZ), (3) Y{sub 2}O{sub 3} + HfO{sub 2} (125YH), and (4) Y{sub 2}O{sub 3} + TiO{sub 2} (125YT)) produced at ORNL via mechanical alloying (MA). Tests were conducted in static Pb–17Li for 1000 h at 700 °C. Alloys showed promising compatibility with Pb–17Li with small mass change after testing for 125YZ, 125YH and 125YT, while the 125Y alloy experienced the highest mass loss associated with some oxide spallation and subsequent alloy dissolution. X-ray diffraction methods identified the surface reaction product as LiAlO{sub 2} on all four alloys. A small decrease (∼1 at.%) in Al content beneath the oxide scale was observed in all four ODS alloys, which extended 60 μm beneath the oxide/metal interface. This indicates improvements in alloy dissolution by decreasing the amount of Al loss from the alloy. Scales formed on 125YZ, 125YH and 125YT were examined via scanning transmission electron microscopy (S/TEM) and revealed incorporation of Zr-, Hf-, and Ti-rich precipitates within the LiAlO{sub 2} product, respectively. This indicates an inward scale growth mechanism. Future work in flowing Pb–17Li is needed to further evaluate the effectiveness of this strategy in a test blanket module. - Highlights: • Investigation of Pb-17Li compatibility of new ODS Fe-12Cr5Al. • Promising small mass change after static Pb-17Li exposure. • LiAlO{sub 2} formed on the surface during Pb-17Li exposure. • Oxide precipitates incorporated within the LiAlO{sub 2} product. • An inward scale growth mechanism was identified.

Dosimeter properties of Ce and Eu doped LiCaAlF6

International Nuclear Information System (INIS)

Yanagida, Takayuki; Fujimoto, Yutaka; Watanabe, Kenichi; Fukuda, Kentaro

2014-01-01

Optical, scintillation properties, optical stimulated luminescence, and thermally stimulated luminescence of Ce 1, 3, and 5% doped and Eu 1, 1.5, and 2% doped LiCaAlF 6 crystals fabricated by Tokuyama Corp. were investigated. In transmittance, absorption was proportional to dopant concentrations and typical optical quantum yield of Ce and Eu-doped LiCaAlF 6 were 40 and 100%, respectively. Scintillation wavelength and decay time profiles were investigated under X-ray irradiation. Ce 3+ and Eu 2+ 5d-4f luminescence appeared around 300 nm and 370 nm with typical decay time of 40 ns and 1.5 μs, respectively. Optically stimulated luminescence of Ce-doped ones appeared under 405 nm stimulation with detectable intensity while those of Eu doped ones were quite weak. Thermally stimulated luminescence of Ce- and Eu-doped LiCaAlF 6 were enough strong and they exhibited good response function from 1 to 1000 mGy exposure. - Highlights: • Optical, scintillation, OSL, and TSL properties of Ce or Eu differently doped LiCaAlF6 were studied. • PL quantum yield of Ce and Eu doped LiCaAlF6 showed 40% and 100%, respectively. • OSL was observed in Ce-doped LiCaAlF6. • TSL was observed in both material systems and exhibited a good dose response from 1 to 1000 mGy

Modelling of anisotropy for Al-Li 2099 T83 extrusions and effect of precipitate density

International Nuclear Information System (INIS)

Bois-Brochu, Alexandre; Blais, Carl; Tchitembo Goma, Franck Armel; Larouche, Daniel

2016-01-01

The development of aluminum-lithium alloys for aerospace applications requires a thorough understanding of how processing and product geometry impact their microstructure, texture and mechanical properties. The anisotropy of the mechanical properties is in part related to the deformation texture formed during thermo-mechanical processing. In this study, two different extrusions of Al-Li 2099 T83 were characterized, a cylindrical extrusion and an integrally stiffened panel (ISP). A model is proposed to predict mechanical properties and their anisotropy as a function of the <111> fiber texture. Furthermore, the volume fraction of precipitates was measured in zones of high anisotropy (cylindrical extrusion) and low anisotropy (ISP). Results show that there is no significant difference between the two parts concerning volume fraction of precipitates.

Modelling of anisotropy for Al-Li 2099 T83 extrusions and effect of precipitate density

Energy Technology Data Exchange (ETDEWEB)

Bois-Brochu, Alexandre, E-mail: Alexandre.Bois-Brochu.1@ulaval.ca; Blais, Carl, E-mail: Carl.Blais@gmn.ulaval.ca; Tchitembo Goma, Franck Armel, E-mail: Franck-Armel.Tchitembo-Goma.1@ulaval.ca; Larouche, Daniel, E-mail: Daniel.Larouche@gmn.ulaval.ca

2016-09-15

The development of aluminum-lithium alloys for aerospace applications requires a thorough understanding of how processing and product geometry impact their microstructure, texture and mechanical properties. The anisotropy of the mechanical properties is in part related to the deformation texture formed during thermo-mechanical processing. In this study, two different extrusions of Al-Li 2099 T83 were characterized, a cylindrical extrusion and an integrally stiffened panel (ISP). A model is proposed to predict mechanical properties and their anisotropy as a function of the <111> fiber texture. Furthermore, the volume fraction of precipitates was measured in zones of high anisotropy (cylindrical extrusion) and low anisotropy (ISP). Results show that there is no significant difference between the two parts concerning volume fraction of precipitates.

Crystal structure and stability of LiAlD4 with TiF3 additive

International Nuclear Information System (INIS)

Brinks, H.W.; Fossdal, A.; Fonnelop, J.E.; Hauback, B.C.

2005-01-01

LiAlD 4 samples with TiF 3 additives have been investigated by synchrotron X-ray diffraction, neutron diffraction and a Sieverts-type apparatus. Directly after ball milling there are no signs of any Ti-containing phases, and the unit-cell of LiAlD 4 and Al give no indication of any solid solutions. Hence it is concluded that the Ti is in an amorphous state directly after ball milling. Furthermore, no LiF was observed in the samples. Based on Sieverts-type measurements the plateau pressure at 80 deg C has been proved to be higher than 85 bar. Samples stored in a glove box are slowly desorbed, and after 6 months for a LiAlD 4 + TiF 3 sample, the reaction to LiD + Al is nearly finished

Performance of Mg-14Li-1Al-0.1Ce as anode for Mg-air battery

Energy Technology Data Exchange (ETDEWEB)

Ma, Yibin; Li, Deyu [School of Chemical Engineering and Technology, Harbin Institute of Technology, West Street No. 92, Harbin 150001 (China); Li, Ning [School of Chemical Engineering and Technology, Harbin Institute of Technology, West Street No. 92, Harbin 150001 (China); Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, Harbin Engineering University, Harbin 150001 (China); Zhang, Milin; Huang, Xiaomei [Key Laboratory of Superlight Materials and Surface Technology, Ministry of Education, Harbin Engineering University, Harbin 150001 (China)

2011-02-15

In this research, a new Mg-air battery based on Mg-14Li-1Al-0.1Ce was prepared and the battery performance was investigated by constant current discharge test. The corrosion behavior of Mg, AZ31 and Mg-Li-Al-Ce were studied by self-corrosion rate measurement and potentiodynamic polarization measurement. The characteristics of Mg-Li-Al-Ce after discharge were investigated by electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results show that Mg-Li-Al-Ce is more active than Mg and AZ31. The self-corrosion rate is found to be in the order: Mg-Li-Al-Ce < Mg < AZ31. It has been observed that the Mg-air battery based on Mg-Li-Al-Ce offers higher operating voltage, anodic efficiency and capacity than those with Mg and AZ31. SEM and EIS results show that the discharge product of Mg-Li-Al-Ce is loosely adhered to the alloy surface, and thus Mg-Li-Al-Ce could keep high discharge activity during discharge. (author)

Catalyzed Na2LiAlH6 for hydrogen storage

International Nuclear Information System (INIS)

Ma, X.Z.; Martinez-Franco, E.; Dornheim, M.; Klassen, T.; Bormann, R.

2005-01-01

In the present study, the complex alanate Na 2 LiAlH 6 is synthesized by high-energy milling of powder blends containing NaH and LiAlH 4 . The related thermodynamics are determined. In addition, a comprehensive study was performed to investigate the influence of different oxide and halide catalysts on the kinetics of hydrogen absorption and desorption, as well as their general drawback to decrease storage capacity

Laser cladding technology to small diameter pipes

International Nuclear Information System (INIS)

Fujimagari, H.; Hagiwara, M.; Kojima, T.

2000-01-01

A laser cladding method which produces a highly corrosion-resistant material coating layers (cladding) on the austenitic stainless steel (type 304 SS) pipe inner surface was developed to prevent SCC (stress corrosion cracking) occurrence. This technology is applicable to a narrow and long distance area from operators, because of the good accessibility of the YAG (yttrium-aluminum-garnet) laser beam that can be transmitted through an optical fiber. In this method a mixed paste metallic powder and heating-resistive organic solvent are firstly placed on the inner surface of a small pipe, and then a YAG laser beam transmitted through an optical fiber irradiates to the pasted area. A mixed paste will be melted and form a cladding layer subsequently. A cladding layer shows as excellent corrosion resistance property. This laser cladding (LC) method had already applied to several domestic nuclear power plants and had obtained a good reputation. This report introduces the outline of laser cladding technology, the developed equipment for practical application in the field, and the circumstance in actual plant application. (orig.)

Al-Li alloy 1441 for fuselage applications

Energy Technology Data Exchange (ETDEWEB)

Bird, R.K.; Dicus, D.L. [National Aeronautics and Space Administration, Hampton, VA (United States). Langley Research Center; Fridlyander, J.N.; Sandler, V.S.

2000-07-01

A cooperative investigation was conducted to evaluate Al-Cu-Mg-Li alloy 1441 for long service life fuselage applications. Alloy 1441 is currently being used for fuselage applications on the Russian Be- 103 amphibious aircraft, and is expected to be used for fuselage skin on a new Tupolev business class aircraft. Alloy 1441 is cold-rollable and has several attributes that make it attractive for fuselage skin applications. These attributes include lower density and higher specific modulus with similar strength as compared to conventional Al-Cu-Mg alloys. Cold-rolled 1441 Al-Li sheet specimens were tested at NASA Langley research center (LaRC) and at the All-Russia Institute of Aviation Materials (VIAM) in Russia to evaluate tensile properties, fracture toughness, impact resistance, fatigue life and fatigue crack growth rate. In addition, fuselage panels were fabricated by Tupolev Design Bureau (TDB) using 1441 skins and Al-Zn-Mg-Cu alloy stiffeners. The panels were subjected to cyclic pressurization fatigue tests at TDB and at LaRC to simulate fuselage pressurization/depressurization during aircraft service. This paper discusses the results from this investigation. (orig.)

The modification of some properties of Al-2%Mg alloy by Ti &Li alloying elements

Directory of Open Access Journals (Sweden)

Talib Abdulameer Jasim

2017-11-01

Full Text Available Aluminium-Magnisium alloys are light, high strength with resistance to corrosion and good weldability. When the content of magnesium  exceeds 3% there is a tendency to stress corrosion . This work is an attempt is to prepare low density alloy with up to approximately 2.54 g / cm3 by adding different contents of Ti, and lithium to aluminum-2%Magnisium alloy. The lithium is added in two aspects, lithium chloride and pure metal. The casting performed using conventional casting method. Moreover, solution heat treatment (SHT at 520 ºC for 4 hrs, quenching in cold water, and aging at 50ºC for 4 days were done to get better mechanical properties of all samples. Microstructure was inspected by light optical microscope before and after SHT. Alloy3 which contains 1.5%Ti was tested by SEM and EDS spectrometer to exhibit the shape and micro chemical analysis of Al3Ti phase. Hardness, ultimate tensile strength, and modulus of elasticity were tested for all alloys. The results indicated that Al3Ti phase precipitates in alloys contain 0.5%T, 1%Ti, And 1.5%Ti.  The phases Al3Li as well as Al3Ti were precipitated in alloy4 which contains 2%Ti, and 2.24%Li. Mechanical properties test results also showed that the alloy4 has achieved good results, the modulus of elasticity chanced from 310.65GPa before SHT to 521.672GPa, after SHT and aging, the ultimate tensile strength was changed from 365MPa before SHT to 469MPa, after SHT and aging,  and hardness was increased from 128 to 220HV.

Development of Aluminum-Lithium 2195 Gores by the Stretch Forming Process

Science.gov (United States)

Volz, M. P.; Chen, P. S.; Gorti, S.; Salvail, P.

2014-01-01

Aluminum-Lithium alloy 2195 exhibits higher mechanical properties and lower density than aluminum alloy 2219, which is the current baseline material for Space Launch System (SLS) cryogenic tank components. Replacement of Al 2219 with Al-Li 2195 would result in substantial weight savings, as was the case when this replacement was made on the shuttle external tank. A key component of cryogenic tanks are the gores, which are welded together to make the rounded ends of the tanks. The required thicknesses of these gores depend on the specific SLS configuration and may exceed the current experience base in the manufacture of such gores by the stretch forming process. Here we describe the steps taken to enhance the formability of Al-Li 2195 by optimizing the heat treatment and stretch forming processes for gore thicknesses up to 0.75", which envelopes the maximum expected gore thicknesses for SLS tanks. An annealing treatment, developed at Marshall Space Flight Center, increased the forming range and strain hardening exponent of Al-Li 2195 plates. Using this annealing treatment, one 0.525" thick and two 0.75" thick gores were manufactured by the stretch forming process. The annealing treatment enabled the stretch forming of the largest ever cross sectional area (thickness x width) of an Al-Li 2195 plate achieved by the manufacturer. Mechanical testing of the gores showed greater than expected ultimate tensile strength, yield strength, modulus, and elongation values. The gores also exhibited acceptable fracture toughness at room and LN2 temperatures. All of the measured data indicate that the stretch formed gores have sufficient material properties to be used in flight domes.

Synthesis and optical properties of polycrystalline Li{sub 2}Al{sub 2}B{sub 2}O{sub 7} (LABO)

Energy Technology Data Exchange (ETDEWEB)

Dagdale, S. R., E-mail: shiva.dagdale68@gmail.com; Muley, G. G., E-mail: gajananggm@yahoo.co.in [Department of Physics Sant Gadge Baba Amravati University, Amravati, Maharashtra, India-444602 (India)

2016-05-06

A polycrystalline lithium aluminum borate (Li{sub 2}Al{sub 2}B{sub 2}O{sub 7}, LABO) has been synthesized by using simple solid-state technique. The obtained LABO polycrystalline was characterized by powder X-ray diffraction; Fourier transform infrared (FT-IR) spectroscopy and second harmonic generation (SHG) efficiency measurement. The functional groups were identified using the FT-IR spectroscopic data. The SHG efficiency of the polycrystalline material was obtained by the classic Kurtz powder technique using a fundamental wavelength 1064 nm of Nd:YAG laser and it is found to be 1.4 times that of potassium dihydrogen phosphate (KDP).

{sup 26}Al-containing acidic and basic sodium aluminum phosphate preparation and use in studies of oral aluminum bioavailability from foods utilizing {sup 26}Al as an aluminum tracer

Energy Technology Data Exchange (ETDEWEB)

Yokel, Robert A. [College of Pharmacy, 511C Pharmacy Building 725 Rose Street, University of Kentucky Medical Center, Lexington, KY 40536-0082 (United States) and Graduate Center for Toxicology, University of Kentucky, Lexington, KY 40536-0305 (United States)]. E-mail: ryokel@email.uky.edu; Urbas, Aaron A. [Department of Chemistry, University of Kentucky, Lexington, KY 40506-0055 (United States); Lodder, Robert A. [College of Pharmacy, 511C Pharmacy Building 725 Rose Street, University of Kentucky Medical Center, Lexington, KY 40536-0082 (United States); Department of Chemistry, University of Kentucky, Lexington, KY 40506-0055 (United States); Selegue, John P. [Department of Chemistry, University of Kentucky, Lexington, KY 40506-0055 (United States); Florence, Rebecca L. [College of Pharmacy, 511C Pharmacy Building 725 Rose Street, University of Kentucky Medical Center, Lexington, KY 40536-0082 (United States)

2005-04-01

We synthesized {sup 26}Al-containing acidic and basic (alkaline) sodium aluminum phosphates (SALPs) which are FDA-approved leavening and emulsifying agents, respectively, and used them to determine the oral bioavailability of aluminum incorporated in selected foods. We selected applicable methods from published syntheses (patents) and scaled them down ({approx}3000- and 850-fold) to prepare {approx}300-400 mg of each SALP. The {sup 26}Al was incorporated at the beginning of the syntheses to maximize {sup 26}Al and {sup 27}Al equilibration and incorporate the {sup 26}Al in the naturally-occurring Al-containing chemical species of the products. Near infrared spectroscopy (NIR) and X-ray powder diffraction (XRD) were used to characterize the two SALP samples and some intermediate samples. Multi-elemental analysis (MEA) was used to determine Na, Al and P content. Commercial products were included for comparison. Satisfactory XRD analyses, near infrared spectra and MEA results confirmed that we synthesized acidic and basic SALP, as well as some of the syntheses intermediates. The {sup 26}Al-containing acidic and basic SALPs were incorporated into a biscuit material and a processed cheese, respectively. These were used in oral bioavailability studies conducted in rats in which the {sup 26}Al present in blood after its oral absorption was quantified by accelerator mass spectrometry. The results showed oral Al bioavailability from acidic SALP in biscuit was {approx}0.02% and from basic SALP in cheese {approx}0.05%, lower than our previous determination of Al bioavailability from drinking water, {approx}0.3%. Both food and water can appreciably contribute to the Al absorbed from typical human Al intake.

Electrochemical Deposition of Aluminum from NaCl-AlCl3 Melts

DEFF Research Database (Denmark)

Li, Qingfeng; Hjuler, H. A.; Berg, Rolf W.

1990-01-01

Electrochemical deposition of aluminum from NaAlCl4 melts saturated with NaCl onto a glassy carbon electrode at175°C has been studied by voltammetry, chronoamperometry, and constant current deposition. The deposition of aluminumwas found to proceed via a nucleation/growth mechanism, and the nucle......Electrochemical deposition of aluminum from NaAlCl4 melts saturated with NaCl onto a glassy carbon electrode at175°C has been studied by voltammetry, chronoamperometry, and constant current deposition. The deposition of aluminumwas found to proceed via a nucleation/growth mechanism......, and the nucleation process was found to be progressive.The morphology of aluminum deposits was examined with photomicroscopy. It was shown that depending on the currentdensities (c.d.) applied, three types of aluminum deposits could be obtained, namely, spongy deposits formed at lower c.d.(below 0.7 mA/cm2), smooth...... layers deposited at intermediate c.d. (between 2 and 10 mA/cm2), and dendritic or porous depositsobtained at high c.d. (above 15 mA/cm2). However, the smooth aluminum deposits were about five times more voluminousthan the theoretical value. The spongy deposits were formed due to difficulties...

Improved hydrogen storage properties of LiAlH4 by mechanical milling with TiF3

International Nuclear Information System (INIS)

Zang, Lei; Cai, Jiaxing; Zhao, Lipeng; Gao, Wenhong; Liu, Jian; Wang, Yijing

2015-01-01

Dehydrogenation behavior of LiAlH 4 (lithium alanate) admixed with TiF 3 is investigated by pressure-composition-temperature (PCT), fourier transform infrared spectroscopy (FTIR), X-ray Diffraction (XRD), differential scanning calorimetry (DSC) and temperature programmed desorption (TPD). The TiF 3 addition enhances kinetics of LiAlH 4 and decreases the decomposition temperature. The LiAlH 4 -2 mol % TiF 3 sample starts to release hydrogen at about 35 °C and the dehydrogenation rate reaches a maximum value at 108.4 °C, compared with 145 °C and 179.9 °C for the as-received LiAlH 4 . As for the dehydrogenation kinetics, the LiAlH 4 -2 mol % TiF 3 sample releases about 7.0 wt % H 2 at 140 °C within 80 min. In comparison, the as-received LiAlH 4 sample releases only 0.8 wt % hydrogen under the same conditions. The existence of proposed catalyst, Al 3 Ti formed in-situ in the process of dehydrogenation, has been confirmed experimentally by XRD measurements. The activation energy of LiAlH 4 -2 mol % TiF 3 composite is deduced to be 66.76 kJ mol −1 and 88.21 kJ mol −1 for the first and second reaction stages of LiAlH 4 dehydrogenation. - Highlights: • TiF 3 considerably enhances the dehydrogenation kinetics of LiAlH 4 . • TiF 3 -doped LiAlH 4 dehydrogenates even at room temperature. • Low activation energy of the dehydrogenation reaction. • Al 3 Ti formed in-situ helps to explain the dehydrogenation mechanism

Laser Cladding of γ-TiAl Intermetallic Alloy on Titanium Alloy Substrates

Science.gov (United States)

Maliutina, Iuliia Nikolaevna; Si-Mohand, Hocine; Piolet, Romain; Missemer, Florent; Popelyukh, Albert Igorevich; Belousova, Natalya Sergeevna; Bertrand, Philippe

2016-01-01

The enhancement of titanium and titanium alloy's tribological properties is of major interest in many applications such as the aerospace and automotive industry. Therefore, the current research paper investigates the laser cladding of Ti48Al2Cr2Nb powder onto Ti6242 titanium alloy substrates. The work was carried out in two steps. First, the optimal deposition parameters were defined using the so-called "combined parameters," i.e., the specific energy E specific and powder density G. Thus, the results show that those combined parameters have a significant influence on the geometry, microstructure, and microhardness of titanium aluminide-formed tracks. Then, the formation of dense, homogeneous, and defect-free coatings based on optimal parameters has been investigated. Optical and scanning electron microscopy techniques as well as energy-dispersive spectroscopy and X-ray diffraction analyses have shown that a duplex structure consisting of γ-TiAl and α 2-Ti3Al phases was obtained in the coatings during laser cladding. Moreover, it was shown that produced coatings exhibit higher values of microhardness (477 ± 9 Hv0.3) and wear resistance (average friction coefficient is 0.31 and volume of worn material is 5 mm3 after 400 m) compared to those obtained with bare titanium alloy substrates (353 Hv0.3, average friction coefficient is 0.57 and a volume of worn material after 400 m is 35 mm3).

The Existence of a Designer Al=Al Double Bond in the LiAl2 H4- Cluster Formed by Electronic Transmutation.

Science.gov (United States)

Lundell, Katie A; Zhang, Xinxing; Boldyrev, Alexander I; Bowen, Kit H

2017-12-22

The Al=Al double bond is elusive in chemistry. Herein we report the results obtained via combined photoelectron spectroscopy and ab initio studies of the LiAl 2 H 4 - cluster that confirm the formation of a conventional Al=Al double bond. Comprehensive searches for the most stable structures of the LiAl 2 H 4 - cluster have shown that the global minimum isomer I possesses a geometric structure which resembles that of Si 2 H 4 , demonstrating a successful example of the transmutation of Al atoms into Si atoms by electron donation. Theoretical simulations of the photoelectron spectrum discovered the coexistence of two isomers in the ion beam, including the one with the Al=Al double bond. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

A comparative wear study on Al-Li and Al-Li/SiC composite

Energy Technology Data Exchange (ETDEWEB)

Okumus, S. Cem, E-mail: cokumus@sakarya.edu.tr; Karslioglu, Ramazan, E-mail: cokumus@sakarya.edu.tr; Akbulut, Hatem, E-mail: cokumus@sakarya.edu.tr [Sakarya University Engineering Faculty, Department of Metallurgical and Materials Engineering, Esentepe Campus, 54187, Sakarya (Turkey)

2013-12-16

Aluminum-lithium based unreinforced (Al-8090) alloy and Al-8090/SiCp/17 vol.% metal matrix composite produced by extrusion after spray co-deposition. A dry ball-on disk wear test was carried out for both alloy and composite. The tests were performed against an Al{sub 2}O{sub 3} ball, 10 mm in diameter, at room temperature and in laboratory air conditions with a relative humidity of 40-60%. Sliding speed was chosen as 1.0 ms{sup −1} and normal loads of 1.0, 3.0 and 5.0 N were employed at a constant sliding distance of 1000 m. The wear damage on the specimens was evaluated via measurement of wear depth and diameter. Microstructural and wear characterization was carried out via scanning electron microscopy (SEM). The results showed that wear loss of the Al-8090/SiC composite was less than that of the Al-8090 matrix alloy. Plastic deformation observed on the wear surface of the composite and the matrix alloy, and the higher the applied load the greater the plastic deformation. Scanning electron microscopy examinations of wear tracks also reveal that delamination fracture was the dominant wear mechanism during the wear progression. Friction coefficient was maximum at the low applied load in the case of the Al-8090/SiC composite while a gradual increase was observed with applied load for the matrix alloy.

Femtosecond laser inscribed cladding waveguides in Nd:YAG ceramics: fabrication, fluorescence imaging and laser performance.

Science.gov (United States)

Liu, Hongliang; Jia, Yuechen; Vázquez de Aldana, Javier Rodríguez; Jaque, Daniel; Chen, Feng

2012-08-13

We report on the fabrication of depressed cladding waveguide lasers in Nd:YAG (neodymium doped yttrium aluminum garnet, Nd:Y3Al5O12) ceramics microstructured by femtosecond laser pulses. Full control over the confined light spatial distribution is demonstrated by the fabrication of high contrast waveguides with hexagonal, circular and trapezoidal configurations. The confocal fluorescence measurements of the waveguides reveal that the original luminescence features of Nd3+ ions are well-preserved in the waveguide regions. Under optical pump at 808 nm, cladding waveguides showed continuous wave efficient laser oscillation. The maximum output power obtained at 1064.5 nm is ~181 mW with a slope efficiency as high as 44%, which suggests that the fabricated Nd:YAG ceramic waveguides are promising candidates for efficient integrated laser sources.

Impact of reactor water chemistry on cladding performance

Energy Technology Data Exchange (ETDEWEB)

Cox, B. [University of Toronto, Centre for Nuclear Engineering, Toronto, Ontario (Canada)

1997-07-01

Water chemistry may have a major impact on fuel cladding performance in PWRs. If the saturation temperature on the surface of fuel cladding is exceeded, either because of the thermal hydraulics of the system, or because of crud deposition, then LiOH concentration can occur within thick porous oxide films on the cladding. This can degrade the protective film and accelerate the corrosion rate of the cladding. If sufficient boric acid is also present in the coolant then these effects may be mitigated. This is normally the case through most of any reactor fuel cycle. Extensive surface boiling may disrupt this equilibrium because of the volatility of boric acid in steam. Under such conditions severe cladding corrosion can ensue. The potential for such effects on high burnup cladding in CANDU reactors, where bone acid is not present in the primary coolant, is discussed. (author)

Impact of reactor water chemistry on cladding performance

International Nuclear Information System (INIS)

Cox, B.

1997-01-01

Water chemistry may have a major impact on fuel cladding performance in PWRs. If the saturation temperature on the surface of fuel cladding is exceeded, either because of the thermal hydraulics of the system, or because of crud deposition, then LiOH concentration can occur within thick porous oxide films on the cladding. This can degrade the protective film and accelerate the corrosion rate of the cladding. If sufficient boric acid is also present in the coolant then these effects may be mitigated. This is normally the case through most of any reactor fuel cycle. Extensive surface boiling may disrupt this equilibrium because of the volatility of boric acid in steam. Under such conditions severe cladding corrosion can ensue. The potential for such effects on high burnup cladding in CANDU reactors, where bone acid is not present in the primary coolant, is discussed. (author)

Influence of the fuel operational parameters on the aluminium cladding quality of discharged fuel

Energy Technology Data Exchange (ETDEWEB)

Chwaszczewski, S.; Czajkowski, W.; Borek-Kruszewska, E. [Institute of Atomic Energy, Otwock Swierk (POLAND)

2002-07-01

In the last two years, the new MR6 type fuel containing 1550 g of U with 36% enrichment has been loaded into MARIA reactor core. Its aluminium cladding thickness is 0,6 mm and typical burnup -about 4080 MWh (as compared to 2880 MWh for the 80% enriched fuel used). However, increased fission product release from these assemblies was observed near the end of its operational time. The results presented earlier [1] show that the corrosion behaviour of aluminium cladding depends on the conditions of fuel operation in the reactor. The corrosion process in the aluminum of fuel cladding proceeds faster then in the aluminum of constructional elements. This tendency was also observed in MR-6/80% and in WWR- SM fuel assemblies. Therefore the visual tests of discharged MR-6/36% fuel elements were performed. Some change of appearance of aluminum cladding was observed, especially in the regions with large energy generation i.e. in the centre of reactor core and in the strong horizontal gradient of neutron flux. In the present paper, the results of visual investigation of discharged fuel assemblies are presented. The results of the investigation are correlated with the operational parameters. (author)

Estimation of aluminum and argon activation sources in the HANARO coolant

International Nuclear Information System (INIS)

Jun, Byung Jin; Lee, Byung Chul; Kim, Myong Seop

2010-01-01

The activation products of aluminum and argon are key radionuclides for operational and environmental radiological safety during the normal operation of open-tank-in-pool type research reactors using aluminum-clad fuels. Their activities measured in the primary coolant and pool surface water of HANARO have been consistent. We estimated their sources from the measured activities and then compared these values with their production rates obtained by a core calculation. For each aluminum activation product, an equivalent aluminum thickness (EAT) in which its production rate is identical to its release rate into the coolant is determined. For the argon activation calculation, the saturated argon concentration in the water at the temperature of the pool surface is assumed. The EATs are 5680, 266 and 1.2 nm, respectively, for Na-24, Mg-27 and Al-28, which are much larger than the flight lengths of the respective recoil nuclides. These values coincide with the water solubility levels and with the half-lives. The EAT for Na-24 is similar to the average oxide layer thickness (OLT) of fuel cladding as well; hence, the majority of them in the oxide layer may be released to the coolant. However, while the average OLT clearly increases with the fuel burn-up during an operation cycle, its effect on the pool-top radiation is not distinguishable. The source of Ar-41 is in good agreement with the calculated reaction rate of Ar-40 dissolved in the coolant

Temperature and humidity effects on the corrosion of aluminium-base reactor fuel cladding materials during dry storage

International Nuclear Information System (INIS)

Peacock, H.B.; Sindelar, R.L.; Lam, P.S.

2004-01-01

The effect of temperature and relative humidity on the high temperature (up to 200 deg. C) corrosion of aluminum cladding alloys was investigated for dry storage of spent nuclear fuels. A dependency on alloy type and temperature was determined for saturated water vapor conditions. Models were developed to allow prediction of cladding behaviour of 1100, 5052, and 6061 aluminum alloys for up to 50+ years at 100% relative humidity. Calculations show that for a closed system, corrosion stops after all moisture and oxygen is used up during corrosion reactions with aluminum alloys. (author)

Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

International Nuclear Information System (INIS)

Rebak, Raul B.

2014-01-01

The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

Ferritic Alloys as Accident Tolerant Fuel Cladding Material for Light Water Reactors

Energy Technology Data Exchange (ETDEWEB)

Rebak, Raul B. [General Electric Global Research, Schnectady, NY (United States)

2014-09-30

The objective of the GE project is to demonstrate that advanced steels such as iron-chromium-aluminum (FeCrAl) alloys could be used as accident tolerant fuel cladding material in commercial light water reactors. The GE project does not include fuel development. Current findings support the concept that a FeCrAl alloy could be used for the cladding of commercial nuclear fuel. The use of this alloy will benefit the public since it is going to make the power generating light water reactors safer. In the Phase 1A of this cost shared project, GE (GRC + GNF) teamed with the University of Michigan, Los Alamos National Laboratory, Brookhaven National Laboratory, Idaho National Laboratory, and Oak Ridge National Laboratory to study the environmental and mechanical behavior of more than eight candidate cladding materials both under normal operation conditions of commercial nuclear reactors and under accident conditions in superheated steam (loss of coolant condition). The main findings are as follows: (1) Under normal operation conditions the candidate alloys (e.g. APMT, Alloy 33) showed excellent resistance to general corrosion, shadow corrosion and to environmentally assisted cracking. APMT also showed resistance to proton irradiation up to 5 dpa. (2) Under accident conditions the selected candidate materials showed several orders of magnitude improvement in the reaction with superheated steam as compared with the current zirconium based alloys. (3) Tube fabrication feasibility studies of FeCrAl alloys are underway. The aim is to obtain a wall thickness that is below 400 µm. (4) A strategy is outlined for the regulatory path approval and for the insertion of a lead fuel assembly in a commercial reactor by 2022. (5) The GE team worked closely with INL to have four rodlets tested in the ATR. GE provided the raw stock for the alloys, the fuel for the rodlets and the cost for fabrication/welding of the rodlets. INL fabricated the rodlets and the caps and welded them to

Hot deformation of particulate reinforced Al-4Li-1Mg-0.5Ge-0.2Zr

International Nuclear Information System (INIS)

Chanda, T.; Lavernia, E.J.; Wolfenstine, J.

1991-01-01

Lithium additions to aluminum give the greatest reduction in density and increase in elastic modulus per wt.% of any known alloying element. The potential for aluminum alloy density reduction through lithium additions is evident by comparing its atomic weight (6.94) to that of aluminum (26.98). Over the past decade, considerable research efforts have been directed towards developing aluminum-lithium alloys, with lithium contents of up to 2.5 wt.%, for aircraft applications, where their low density and increased stiffness can lead to significant improvements in payload capacity. A recent notable example has been the development of a quarternary aluminum-lithium alloy containing silver, (A1-(4.5-6.3) Cu-1.3Li-0.4Ag-0.4Mg-0.14Zr, in wt.%). In an effort to further decrease the density and increase the modulus of aluminum-lithium alloys, research efforts have progressively shifted towards alloys containing higher concentrations of lithium (>3.0 wt.%). Furthermore, aluminum-lithium alloys are being studied as potential candidate matrix materials in metal matrix composites (MMCs), as a result of the observation that lithium effectively enhances the ability of the aluminum matrix to wet the ceramic reinforcement. The extreme reactivity associated with high additions of lithium, and the difficulties associated with processing MMCs, have prompted the development of alternate synthesis approaches. One such approach, spray atomization and co-deposition, is actively being studied as a result of its ability to rapidly quench, reinforce, and consolidate in a single step, thus avoiding the difficulties associated with the handling of fine reactive particulates. The object of the paper is to provide insight into the elevated temperature deformation behavior of high lithium (4 wt.%) aluminum alloys reinforced with SiC particles prepared by spray atomization and co-deposition. The selection of the A1-4Li-1Mg-0.5Ge-0.2Zr wt

Direct preparation of Al-base alloys from their oxides/metal precursors in the eutectic LiCl–KCl melt

International Nuclear Information System (INIS)

Gao, Bingliang; Zhu, Hao; Xia, Yuxiang; Shi, Zhongning; Hu, Xianwei; Wang, Zhaowen

2016-01-01

A study was carried out on the preparation of Al–Cu–Li alloy from their oxides/metal precursors using the method of electro-deoxidation in the eutectic LiCl–KCl melt at 648 K. Cyclic voltammetry was used to characterize the system. The samples were prepared by potentiostatic electrolysis at −1.0 V to −2.0 V (vs. Ag + /Ag) for 5 h. XRD analysis shows that Li 2 O is not electrochemically reduced to Li at −1.0 V (vs. Ag + /Ag) or more negative potential. During the preparation process of Al–Cu–Li alloy, lithium peroxide is formed as an intermediate compound. Al–Cu–Li alloy is chemically prepared through the reaction between aluminum and lithium peroxide by heating of Al–Cu–Li 2 O precursors in KCl–LiCl–LiF melt at 1023 K. Eelectro-deoxidation in LiCl–KCl melt can increase the lithium content in the final alloy product. Al–Mg and Al–Nd alloy were also prepared by using the same method from their mixture of aluminum and corresponding oxide, respectively. Al–Nd alloy can only be obtained at the temperature above 773 K. Al–Li alloy could not be obtained in eutectic CaCl 2 –LiCl melt because of formation of calcium aluminates. - Highlights: • Al–Cu–Li alloy was prepared using electrochemical deoxidation of Al–Cu–Li 2 O precursor in eutectic KCl–LiCl melt at 648 K. • Al–Nd alloy was successfully produced by the same method at 773 K. • CaCl 2 –LiCl melt is not a good choice for preparing Al–Li alloy because of formation of calcium aluminate.

Direct preparation of Al-base alloys from their oxides/metal precursors in the eutectic LiCl–KCl melt

Energy Technology Data Exchange (ETDEWEB)

Gao, Bingliang, E-mail: blgao@mail.neu.edu.cn; Zhu, Hao; Xia, Yuxiang; Shi, Zhongning; Hu, Xianwei; Wang, Zhaowen

2016-04-25

A study was carried out on the preparation of Al–Cu–Li alloy from their oxides/metal precursors using the method of electro-deoxidation in the eutectic LiCl–KCl melt at 648 K. Cyclic voltammetry was used to characterize the system. The samples were prepared by potentiostatic electrolysis at −1.0 V to −2.0 V (vs. Ag{sup +}/Ag) for 5 h. XRD analysis shows that Li{sub 2}O is not electrochemically reduced to Li at −1.0 V (vs. Ag{sup +}/Ag) or more negative potential. During the preparation process of Al–Cu–Li alloy, lithium peroxide is formed as an intermediate compound. Al–Cu–Li alloy is chemically prepared through the reaction between aluminum and lithium peroxide by heating of Al–Cu–Li{sub 2}O precursors in KCl–LiCl–LiF melt at 1023 K. Eelectro-deoxidation in LiCl–KCl melt can increase the lithium content in the final alloy product. Al–Mg and Al–Nd alloy were also prepared by using the same method from their mixture of aluminum and corresponding oxide, respectively. Al–Nd alloy can only be obtained at the temperature above 773 K. Al–Li alloy could not be obtained in eutectic CaCl{sub 2}–LiCl melt because of formation of calcium aluminates. - Highlights: • Al–Cu–Li alloy was prepared using electrochemical deoxidation of Al–Cu–Li{sub 2}O precursor in eutectic KCl–LiCl melt at 648 K. • Al–Nd alloy was successfully produced by the same method at 773 K. • CaCl{sub 2}–LiCl melt is not a good choice for preparing Al–Li alloy because of formation of calcium aluminate.

The relative stress-corrosion-cracking susceptibility of candidate aluminum-lithium alloys for aerospace applications

Science.gov (United States)

Pizzo, P. P.

1982-01-01

Stress corrosion tests of Al-Li-Cu powder metallurgy alloys are described. Alloys investigated were Al-2.6% Li-1.4% and Al-2.6% Li-1.4% Cu-1.6% Mg. The base properties of the alloys were characterized. Process, heat treatment, and size/orientational effects on the tensile and fracture behavior were investigated. Metallurgical and electrochemical conditions are identified which provide reproducible and controlled parameters for stress corrosion evaluation. Preliminary stress corrosion test results are reported. Both Al-Li-Cu alloys appear more susceptible to stress corrosion crack initiation than 7075-T6 aluminum, with the magnesium bearing alloy being the most susceptible. Tests to determine the threshold stress intensity for the base and magnesium bearing alloys are underway. Twelve each, bolt loaded DCB type specimens are under test (120 days) and limited crack growth in these precracked specimens has been observed. General corrosion in the aqueous sodium chloride environment is thought to be obscuring results through crack tip blunting.

Nonequilibrium synthesis of NbAl3 and Nb-Al-V alloys by laser cladding. I - Microstructure evolution

Science.gov (United States)

Sircar, S.; Chattopadhyay, K.; Mazumder, J.

1992-01-01

The evolution of the microstructure in NbAl3 synthesized by a laser cladding technique (a rapid solidification process, with cooling rates up to 10 exp 6 C/sec) is investigated, and the phases are identified using convergent beam electron diffraction. Two new metastable phases were identified and characterized in detail. The effect of adding V on the final microstructure was also investigated, and the various phase chemistries and the partitioning of different elements into different phases were studied.

Aluminum 2195 T8 Gore Development for Space Launch System Core and Upper Stage

Science.gov (United States)

Volz, Martin

2015-01-01

Gores are pie-shaped panels that are welded together to form the dome ends of rocket fuel tanks as shown in figure 1. Replacing aluminum alloy 2219 with aluminum (Al)-lithium (Li) alloy 2195 as the Space Launch System (SLS) cryogenic tank material would save enormous amounts of weight. In fact, it has been calculated that simply replacing Al 2219 gores with Al 2195 gores on the SLS core stage domes could save approximately 3,800 pound-mass. This is because the Al-Li 2195 alloy exhibits both higher mechanical properties and lower density than the SLS baseline Al 2219 alloy. Indeed, the known advantages of Al 2195 led to its use as a replacement for Al 2219 in the shuttle external tank program. The required thicknesses of Al 2195 gores for either SLS core stage tanks or upper stage tanks will depend on the specific design configurations. The required thicknesses or widths may exceed the current experience base in the manufacture of such gores by the stretch-forming process. Accordingly, the primary objective of this project was to enhance the formability of Al 2195 by optimizing the heat treatment and stretch-forming process for gore thicknesses up to 0.75 inches, which envelop the maximum expected gore thicknesses for SLS tank configurations.

AlN powder synthesis via nitriding reaction of aluminum sub-chloride

Energy Technology Data Exchange (ETDEWEB)

Ohashi, T.; Nishida, T.; Sugiura, M. (Waseda Univ., Tokyo (Japan). Graduate School); Fuwa, A. (Waseda Univ., Tokyo (Japan))

1993-06-01

In order to obtain the pertinent properties of aluminium nitride in its sintered form, it is desirable to have powders of finer sizes with narrower size distribution and higher purity, thereby making the sintering processing easier and the final body denser. Instead of using sublimated aluminum tri-chloride vapor (AlCl3) as an aluminum source in the vapor phase nitriding reaction, the mixed aluminum chloride vapor consisted of aluminum tri-chloride, bi-chloride and mono-chloride are used in the reaction with ammonia at temperatures of 1000 and 1200K. The mixed chloride vapors are produced by reacting chlorine with molten aluminum at 1000 or 1200K under atmospheric pressure. The reaction of this mixed chloride vapor with ammonia is then experimentally investigated to study the aluminum nitride powder morphology. The aluminum nitride powders synthesized under various ammonia concentrations are characterized for size distribution, mean particle size and particle morphology. 24 refs., 8 figs., 2 tabs.

Adsorption of Ti on LiAlH4 surfaces studied by band structure calculations

International Nuclear Information System (INIS)

Loevvik, O.M.

2004-01-01

LiAlH 4 is a potential light-weight hydrogen storage material if hydrogenation can be made reversible. In NaAlH 4 this may be done by adding small amounts of Ti, but the same effect has not yet been observed in LiAlH 4 . To understand these mechanisms, detailed studies of the materials with and without the additive are necessary. In this study, two-dimensional slabs representing the open (0 1 0) and densely packed (1 0 1) surfaces of LiAlH 4 have been used to model adsorption of titanium atoms on those surfaces. The results show that the Ti atom tends to move below the surface towards interstitial sites rather than binding to a Li ion or AlH 4 complex at the surface

Aging behavior of an in-situ TiB2/Al-Cu-Li-x matrix composite

International Nuclear Information System (INIS)

Shen, Yanwei; Hong, Tianran; Geng, Jiwei; Han, Gaoyang; Chen, Dong; Li, Xianfeng; Wang, Haowei

2017-01-01

Transmission electron microscopy, differential scanning calorimetry and hardness tests have been performed on an in-situ TiB 2 /Al-3.3Cu-1.0Li-0.60Mg-0.40Ag-0.14Zr-0.13Si composite to study its aging behavior at 175 °C. A cubic phase suspected to be the σ (Al 5 Cu 6 Mg 2 ) phase or its variant is precipitated at all aging stages studied, and this phase is not typically observed in the Al-Cu-Li alloys. The primary hardening (aging for 3 h) phases consist of δ′ (Al 3 Li), β′ (Al 3 Zr) and the cubic phase. After aging for 18 h, all precipitates including T 1 (Al 2 CuLi), S (Al 2 CuMg), θ′ (Al 2 Cu), δ′, β′ and the cubic phase have appeared, and the formation of T 1 and S results in a rapid increase in hardness. With prolonging of aging time, the apparent coarsening of T 1 and S results in a decline in hardness. - Highlights: •The aging behavior of an in-situ TiB 2 /Al-Cu-Li-x composite was studied. •A cubic phase suspected to be σ (Al 5 Cu 6 Mg 2 ) or its variant was precipitated. •The hardness change was dominated by the evolution of T 1 (Al 2 CuLi) and S (Al 2 CuMg).

Solid Aluminum Borohydrides for Prospective Hydrogen Storage.

Science.gov (United States)

Dovgaliuk, Iurii; Safin, Damir A; Tumanov, Nikolay A; Morelle, Fabrice; Moulai, Adel; Černý, Radovan; Łodziana, Zbigniew; Devillers, Michel; Filinchuk, Yaroslav

2017-12-08

Metal borohydrides are intensively researched as high-capacity hydrogen storage materials. Aluminum is a cheap, light, and abundant element and Al 3+ can serve as a template for reversible dehydrogenation. However, Al(BH 4 ) 3 , containing 16.9 wt % of hydrogen, has a low boiling point, is explosive on air and has poor storage stability. A new family of mixed-cation borohydrides M[Al(BH 4 ) 4 ], which are all solid under ambient conditions, show diverse thermal decomposition behaviors: Al(BH 4 ) 3 is released for M=Li + or Na + , whereas heavier derivatives evolve hydrogen and diborane. NH 4 [Al(BH 4 ) 4 ], containing both protic and hydridic hydrogen, has the lowest decomposition temperature of 35 °C and yields Al(BH 4 ) 3 ⋅NHBH and hydrogen. The decomposition temperatures, correlated with the cations' ionic potential, show that M[Al(BH 4 ) 4 ] species are in the most practical stability window. This family of solids, with convenient and versatile properties, puts aluminum borohydride chemistry in the mainstream of hydrogen storage research, for example, for the development of reactive hydride composites with increased hydrogen content. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

High-pressure polymorphism as a step towards high density structures of LiAlH{sub 4}

Energy Technology Data Exchange (ETDEWEB)

Huang, Xiaoli; Duan, Defang; Li, Xin; Li, Fangfei; Huang, Yanping; Wu, Gang; Liu, Yunxian; Zhou, Qiang; Liu, Bingbing; Cui, Tian, E-mail: cuitian@jlu.edu.cn [State Key Laboratory of Superhard Materials, College of Physics, Jilin University, Changchun 130012 (China)

2015-07-27

Two high density structures β- and γ-LiAlH{sub 4} are detected in LiAlH{sub 4}, a promising hydrogen storage compound, upon compression in diamond anvil cells, investigated with synchrotron X-ray diffraction and first-principle calculations. The joint of the experimental and theoretical results has confirmed the sequence of the pressure-induced structural phase transitions from α-LiAlH{sub 4} (space group P2{sub 1}/c) to β-LiAlH{sub 4} (P2{sub 1}/c-6C symmetry), and then to γ-LiAlH{sub 4} (space group Pnc2), which are not reported in previous literatures. At the α to β transition point for LiAlH{sub 4}, the estimated difference in cell volume is about 20%, while the transformation from β to γ phase is with a volume drop smaller than 1%. The α to β phase transition is accompanied by the local structure change from a AlH{sub 4} tetrahedron into a AlH{sub 6} octahedron, which contributes to a large volume collapse.

The crystal structure of γ-AlD3

International Nuclear Information System (INIS)

Brinks, H.W.; Brown, C.; Jensen, C.M.; Graetz, J.; Reilly, J.J.; Hauback, B.C.

2007-01-01

γ-AlD 3 was synthesized from LiAlD 4 and AlCl 3 via thermal decomposition of aluminum hydride etherate in presence of excess LiAlD 4 . γ-AlD 3 was determined by powder neutron diffraction and synchrotron X-ray diffraction to crystallize in the space group Pnnm. The orthorhombic structure has unit-cell dimensions a = 7.3360(3) A, b = 5.3672(2) A and c = 5.7562(1) A, and it consists of both corner- and edge-sharing AlD 6 octahedra where each hydrogen is shared between two octahedra. The average Al-D distances in octahedra with edge-sharing is 1.706 A and in the octahedra with only corner-sharing 1.719 A

Cladding For Transversely-Pumped Laser Rod

Science.gov (United States)

Byer, Robert L.; Fan, Tso Yee

1989-01-01

Combination of suitable dimensioning and cladding of neodymium:yttrium aluminum garnet of similar solid-state laser provides for more efficient utilization of transversely-incident pump light from diode lasers. New design overcomes some of limitations of longitudinal- and older transverse-pumping concepts and promotes operation at higher output powers in TEM00 mode.

Effect of Zr on the Corrosion Properties of Mg-Li-Al Alloy

International Nuclear Information System (INIS)

Kim, Soon Ho; Choi, Sang Hyun; Kim, In Bae; Kim, Kyung Hyun

1994-01-01

Effect of Zr on the electrochemical corrosion characteristics of Mg-Li-Al alloy has been investigated by means of potentiodynamic polarization study. The electrochemical behaviors were evaluated in 0.03% NaCl solution and the solution buffered with KH 2 PO 5 · NaOH at room temperature. It was found that the addition of very small quantity of Zr (0.03wt%) in Mg-Li-Al alloy increased corrosion rates and amount of corrosion products and decreased the pitting resistance of the alloy. From the results it was concluded that Zr which is added to increase the strength of Mg-Li-Al alloy is harmful to corrosion properties of the alloy

Weld Repair of Thin Aluminum Sheet

Science.gov (United States)

Beuyukian, C. S.; Mitchell, M. J.

1986-01-01

Weld repairing of thin aluminum sheets now possible, using niobium shield and copper heat sinks. Refractory niobium shield protects aluminum adjacent to hole, while copper heat sinks help conduct heat away from repair site. Technique limits tungsten/inert-gas (TIG) welding bombardment zone to melt area, leaving surrounding areas around weld unaffected. Used successfully to repair aluminum cold plates on Space Shuttle, Commercial applications, especially in sealing fractures, dents, and holes in thin aluminum face sheets or clad brazing sheet in cold plates, heat exchangers, coolers, and Solar panels. While particularly suited to thin aluminum sheet, this process also used in thicker aluminum material to prevent surface damage near weld area.

Dry sliding wear behavior of laser clad TiVCrAlSi high entropy alloy coatings on Ti–6Al–4V substrate

International Nuclear Information System (INIS)

Huang, Can; Zhang, Yongzhong; Vilar, Rui; Shen, Jianyun

2012-01-01

Highlights: ► TiVCrAlSi high entropy alloy coatings were obtained on Ti–6Al–4V by laser cladding. ► (Ti,V) 5 Si 3 forms because the formation is accompanied of large variation on enthalpy. ► Wear resistance of Ti–6Al–4V is improved by laser cladding with TiVCrAlSi. ► The wear mechanism is investigated. -- Abstract: Approximately equimolar ratio TiVCrAlSi high entropy alloy coatings has been deposited by laser cladding on Ti–6Al–4V alloy. The analysis of the microstructure by scanning electron microscopy (SEM) shows that the coating is metallurgically bonded to the substrate. X-ray diffraction (XRD) and energy dispersive spectrometer (EDS) analyses show that TiVCrAlSi coating is composed of precipitates of (Ti,V) 5 Si 3 dispersed in a body-centered cubic (BCC) matrix. Intermetallic compound (Ti,V) 5 Si 3 forms because the formation is accompanied by larger variation on enthalpy, which may offset the entropy term. The dry sliding wear tests show that the wear resistance of Ti–6Al–4V is improved by laser cladding with TiVCrAlSi. The enhancement of the wear resistance is explained by the presence of the hard silicide phase dispersed in a relatively ductile BCC matrix, which allows sliding wear to occur in the mild oxidative regime for a wide range of testing conditions.

Filtration and Leach Testing for PUREX Cladding Sludge and REDOX Cladding Sludge Actual Waste Sample Composites

Energy Technology Data Exchange (ETDEWEB)

Shimskey, Rick W.; Billing, Justin M.; Buck, Edgar C.; Casella, Amanda J.; Crum, Jarrod V.; Daniel, Richard C.; Draper, Kathryn E.; Edwards, Matthew K.; Hallen, Richard T.; Kozelisky, Anne E.; MacFarlan, Paul J.; Peterson, Reid A.; Swoboda, Robert G.

2009-03-02

A testing program evaluating actual tank waste was developed in response to Task 4 from the M-12 External Flowsheet Review Team (EFRT) issue response plan (Barnes and Voke 2006). The test program was subdivided into logical increments. The bulk water-insoluble solid wastes that are anticipated to be delivered to the Hanford Waste Treatment and Immobilization Plant (WTP) were identified according to type such that the actual waste testing could be targeted to the relevant categories. Under test plan TP RPP WTP 467 (Fiskum et al. 2007), eight broad waste groupings were defined. Samples available from the 222S archive were identified and obtained for testing. Under this test plan, a waste testing program was implemented that included: • Homogenizing the archive samples by group as defined in the test plan. • Characterizing the homogenized sample groups. • Performing parametric leaching testing on each group for compounds of interest. • Performing bench-top filtration/leaching tests in the hot cell for each group to simulate filtration and leaching activities if they occurred in the UFP2 vessel of the WTP Pretreatment Facility. This report focuses on a filtration/leaching test performed using two of the eight waste composite samples. The sample groups examined in this report were the plutonium-uranium extraction (PUREX) cladding waste sludge (Group 3, or CWP) and reduction-oxidation (REDOX) cladding waste sludge (Group 4, or CWR). Both the Group 3 and 4 waste composites were anticipated to be high in gibbsite, thus requiring caustic leaching. WTP RPT 167 (Snow et al. 2008) describes the homogenization, characterization, and parametric leaching activities before benchtop filtration/leaching testing of these two waste groups. Characterization and initial parametric data in that report were used to plan a single filtration/leaching test using a blend of both wastes. The test focused on filtration testing of the waste and caustic leaching for aluminum, in the form

Mechanical properties of ultra-fine grained structure formed in Al-Li alloys

International Nuclear Information System (INIS)

Adamczyk-Cieslak, B.; Lewandowska, M.; Mizera, J.; Kurzydlowski, K.J.

2004-01-01

This paper describes the mechanical properties (microhardness, yield stress) of two model Al-Li alloys by the Equal-Channel-Angular-Extrusion (ECAE) process. The applied ECAE process reduced the grain size from an initial value of ∼300 μm to a value of ∼0.7 μm leading to profound increase of plastic flow resistance. Such an increase is related to the grain size refinement and strengthening due to Li atoms in solid solution. Microhardness data confirm the Hall - Petch relation for grain sizes not available so far in Al-Li alloys. (author)

Improvement in the Characterization of the 2099 Al-Li Alloy by FE-SEM

Science.gov (United States)

Brodusch, Nicolas; Trudeau, Michel L.; Michaud, Pierre; Brochu, Mathieu; Rodrigue, Lisa; Boselli, Julien; Gauvin, Raynald

This paper describes how state-of-the-art Field-Emission Scanning Electron Microscopy (FE-SEM) can contribute to the characterization of the 2099 aluminum-lithium alloy, and metallic alloys in general. Investigations were carried out on bulk and thinned samples. BSE imaging at 3kV and STEM imaging at 30kV along with highly efficient microanalysis permitted to correlate experimental and expected structures. Although our results confirm previous studies, this work points out possible substitutions of Mg and Zn with Li, Al and Cu in the T1 precipitates. Zinc and magnesium are also present in "rice grain" shaped precipitates at the grain boundaries. The versatility of the FE-SEM is highlighted in that it can provide information at the macro and micro scales with relevant details. Its ability to probe the distribution of precipitates from nano-to micro-sizes throughout the matrix makes Field-Emission Scanning Electron Microscopy a suitable technique for the characterization of metallic alloys.

Study of the Threshold Anomaly in the Scattering of Li Isotopes on 27Al

International Nuclear Information System (INIS)

Fernandez Niello, J.O.; Figueira, J.M.; Abriola, D.; Arazi, A.; Capurro, O.A.; Marti, G.V.; Martinez Heinmann, D.; Pacheco, A.J.; Barbara, E. de; Padron, I.; Gomes, P.R.S.; Lubian, J.

2007-01-01

Angular distributions of 6,7 Li scattered by 27 Al have been measured at different bombarding energies between 6 and 18 MeV. The results obtained from an optical model analysis using several potentials indicate that there is an isotopic dependence in the energy variation of the real and imaginary strengths. Whereas the 7 Li + 27 Al system shows no indication of any threshold anomaly, the 6 Li + 27 Al reaction suggests the presence of the so-called breakup threshold anomaly

Theoretical investigations on the α-LiAlO{sub 2} properties via first-principles calculation

Energy Technology Data Exchange (ETDEWEB)

Ma, Sheng-Gui [Institute of Atomic and Molecular Physics, Sichuan University, 610065, Chengdu (China); Gao, Tao, E-mail: gaotao@scu.edu.cn [Institute of Atomic and Molecular Physics, Sichuan University, 610065, Chengdu (China); Key Laboratory of High Energy Density Physics and Technology of Ministry of Education, Sichuan University, Chengdu, 610064 (China); Li, Shi-Chang; Ma, Xi-Jun; Shen, Yan-Hong [Institute of Atomic and Molecular Physics, Sichuan University, 610065, Chengdu (China); Lu, Tie-Cheng, E-mail: lutiecheng@scu.edu.cn [Key Laboratory of High Energy Density Physics and Technology of Ministry of Education, Sichuan University, Chengdu, 610064 (China); College of Physical Science and Technology, Sichuan University, Chengdu 610065 (China)

2016-12-15

Highlights: • Our calculation indicates that the α-LiAlO{sub 2} is an indirect band gap insulator of 6.319 eV. • The mechanical properties of α-LiAlO{sub 2} are predicted. • The complete phonon frequencies of α-LiAlO{sub 2} at gamma point for the infrared and Raman modes are assigned which to distinguish the α-LiAlO{sub 2} and γ-LiAlO{sub 2} in ITER and in MCFC. - Abstract: The physical properties including the structural, electronic, mechanical, lattice dynamical and thermodynamic properties of α-LiAlO{sub 2} are investigated using first-principles calculation. It is found that α-LiAlO{sub 2} is an insulator with an indirect gap of 6.319 eV according to band structure and density of states. The elastic constants are obtained and the results indicate that α-LiAlO{sub 2} is mechanically stable. The mechanical properties including bulk modulus (B), shear modulus (G), Young’s modulus (E), Poisson’s ratio (υ) are predicted with the value of 147.0 GPa, 105.2 GPa, 254.8 GPa and 0.211, respectively. The phonon dispersion curves and the phonon density of states are also calculated. The calculated phonon frequencies for the Raman-active and the infrared-active modes considering the LO-TO splitting are assigned. The two Raman active frequencies are 407.0 cm{sup −1} of E{sub g} mode and 628.8 cm{sup −1} of A{sub 1g} mode, and show satisfactory agreement with experiment. The thermodynamic functions such as ΔF, ΔE, C{sub V} and S is predicted by using the phonon density of states. These results provide valuable information for further insight into the properties of α-LiAlO{sub 2} in atomic scales, which is strategically important in ITER and in molten carbonate fuel cells (MCFC).

Corrosion of aluminum, uranium and plutonium in the presence of water in spent fuel storage tanks

International Nuclear Information System (INIS)

Grzetic, I.

1997-01-01

General problem associated with research reactor exploitation is safe storage of spent nuclear fuel. One of the possible solutions is its storage in aluminum containers filled and cooled with water. With time aluminum starts to corrode. The chemical corrosion of aluminum, as a heterogenous process, could be investigated in two ways. First, is direct investigation of Al corrosion per se, following hydrogen generation during the corrosion of Al in the presence of water. Both ways are based on available physico-chemical and thermodynamical data. Recent measurements of water quality in the Vinca Institute spent fuel pool clearly indicates that the particular case, corrosion is likely to be present. For the particular case, corrosion process could considered in two directions. The first one discusses the corrosion process of reactor fuel aluminum cladding in general. The second consideration is related with theoretically and empirically based calculations of hydrogen pressure in the closed aluminum containers in order to predict their resistance to the increased pressure. Finally, the corrosion of U, Pu and Cd is discussed with respect to solubility and influence of hydrogen on U and UO 2 under wet conditions. (author)

Preparation and Cycling Performance of Iron or Iron Oxide Containing Amorphous Al-Li Alloys as Electrodes

Directory of Open Access Journals (Sweden)

Franziska Thoss

2014-12-01

Full Text Available Crystalline phase transitions cause volume changes, which entails a fast destroying of the electrode. Non-crystalline states may avoid this circumstance. Herein we present structural and electrochemical investigations of pre-lithiated, amorphous Al39Li43Fe13Si5-powders, to be used as electrode material for Li-ion batteries. Powders of master alloys with the compositions Al39Li43Fe13Si5 and Al39Li43Fe13Si5 + 5 mass-% FeO were prepared via ball milling and achieved amorphous/nanocrystalline states after 56 and 21.6 h, respectively. In contrast to their Li-free amorphous pendant Al78Fe13Si9, both powders showed specific capacities of about 400 and 700 Ah/kgAl, respectively, after the third cycle.

First principles study of LiAlO2: new dense monoclinic phase under high pressure

Science.gov (United States)

Liu, Guangtao; Liu, Hanyu

2018-03-01

In this work, we have systematically explored the crystal structures of LiAlO2 at high pressures using crystal structure prediction method in combination with the density functional theory calculations. Besides the reported α, β, γ, δ and ɛ-phases, here we propose a new monoclinic ζ-LiAlO2 (C2/m) structure, which becomes thermodynamically and dynamically stable above 27 GPa. It is found that the cation coordination number increases from 4 to 6 under compression. Consisting of the compact {LiO6} and {AlO6} octahedrons, the newly-discovered ζ-phase possesses a very high density. Further electronic calculations show that LiAlO2 is still an insulator up to 60 GPa, and its bandgap increases upon compression. The present study advances our understanding on the crystal structures and high-pressure phase transitions of LiAlO2 that may trigger applications in multiple areas of industry and provoke more related basic science research.

Cladding of Advanced Al Alloys Employing Friction Stir Welding

NARCIS (Netherlands)

van der Stelt, A.A.; Bor, Teunis Cornelis; Geijselaers, Hubertus J.M.; Akkerman, Remko; van den Boogaard, Antonius H.

2013-01-01

In this paper an advanced solid state cladding process, based on Friction Stir Welding, is presented. The Friction Surface Cladding (FSC) technology enables the deposition of a solid-state coating using filler material on a substrate with good metallurgical bonding. A relatively soft AA1050 filler

Investigation of Microstructure in Solid State Welded Al-Cu-Li alloy

Directory of Open Access Journals (Sweden)

No Kookil

2016-01-01

Full Text Available Al-Li alloys have been extensively used in aerospace vehicle structure since the presence of lithium increases the modulus and reduce the density of the alloy. Especially the third generation Al-Cu-Li alloy shows enhanced fracture toughness at cryogenic temperatures so that the alloy has been used on the fuel tank of space launchers, like Super Lightweight External Tank of the Space Shuttle. Since the commercial size of the plate cannot accommodate the large tank size of the launcher, joining several pieces is required. However, lithium is highly reactive and its compounds can decompose with heat from conventional fusion welding and form different types of gases which result in formation of defects. In this study, the microstructure change is investigated after solid state welding process to join the Al-Cu-Li sheets with optical and transmission electron microscopic analysis of precipitates.

Electroless Growth of Aluminum Dendrites in NaCl-AlCl3 Melts

DEFF Research Database (Denmark)

Li, Qingfeng; Hjuler, H.A.; Berg, Rolf W.

1989-01-01

The spontaneous growth of aluminum dendrites after deposition was observed and examined in sodium chloride-aluminumchloride melts. The concentration gradient of AlCl3 in the vicinity of the cathode surface resulting from electrolysisconstitutes a type of concentration cell with aluminum dendrites...... as electrodes. The short-circuit discharge of thecell is found to be the driving force for the growth of aluminum dendrites. Such a concentration gradient is proposed to beone of the causes for dendrite formation in the case of metal deposition....

Improving the Electrochemical Performance of LiNi0.80Co0.15Al0.05O2 in Lithium Ion Batteries by LiAlO2 Surface Modification

OpenAIRE

Chunhua Song; Wenge Wang; Huili Peng; Ying Wang; Chenglong Zhao; Huibin Zhang; Qiwei Tang; Jinzhao Lv; Xianjun Du; Yanmeng Dou

2018-01-01

LiNi0.80Co0.15Al0.05O2 (NCA) as a lithium ion battery cathode material has received attention for its highly specific capacity and excellent low temperature performance. However, the disadvantages of its high surface lithium compound residues and high pH value have influenced its processing performance and limited its application. This paper uses a facile method to modify NCA through LiAlO2 coating. The results showed that when the molar ratio of Al(NO3)3·9H2O and lithium compound residues at...

Highly stable bilayer of LiPON and B2O3 added Li1.5Al0.5Ge1.5(PO4) solid electrolytes for non-aqueous rechargeable Li-O2 batteries

International Nuclear Information System (INIS)

Jadhav, Harsharaj S.; Kalubarme, Ramchandra S.; Jadhav, Arvind H.; Seo, Jeong Gil

2016-01-01

Highlights: • LiPON thin film deposited by RF-sputtering technique. • The effect of deposition temperature on ionic conductivity was investigated. • The LiPON/B-LAGP composite was successfully employed in Li-O 2 battery. • LiPON interlayer enhances stability of B-LAGP in contact with Li-metal. - Abstract: Lithium ion conducting membranes are barely studied, although they are essentially indispensable for building Li-air batteries composed of aqueous and non-aqueous electrolytes for long-term operation. Lithium phosphorous oxynitride (LiPON) thin films were deposited by RF-sputtering technique on B 2 O 3 -added lithium aluminum germanium phosphate (B-LAGP). Compact thin amorphous LiPON layer could act as a protective interlayer for B-LAGP by separating it from Li metal electrode and mitigate the reaction between them. Large electrochemical stability window (0–5 V) of LiPON/B-LAGP solid electrolyte shows promising feasibility for applications in all lithium based batteries. The aprotic Li-O 2 cell with protected lithium electrode configuration employing LiPON/B-LAGP solid electrolyte has exhibited reasonable cycling stability with long-life of 52 cycles at a limited capacity of 1000 mA h g −1 .

Behavior of U³Si₂ Fuel and FeCrAl Cladding under Normal Operating and Accident Reactor Conditions

Energy Technology Data Exchange (ETDEWEB)

Gamble, Kyle Allan Lawrence [Idaho National Lab. (INL), Idaho Falls, ID (United States); Hales, Jason Dean [Idaho National Lab. (INL), Idaho Falls, ID (United States); Barani, Tommaso [Idaho National Lab. (INL), Idaho Falls, ID (United States); Pizzocri, Davide [Idaho National Lab. (INL), Idaho Falls, ID (United States); Pastore, Giovanni [Idaho National Lab. (INL), Idaho Falls, ID (United States)

2016-09-01

As part of the Department of Energy's Nuclear Energy Advanced Modeling and Simulation program, an Accident Tolerant Fuel High Impact Problem was initiated at the beginning of fiscal year 2015 to investigate the behavior of \\usi~fuel and iron-chromium-aluminum (FeCrAl) claddings under normal operating and accident reactor conditions. The High Impact Problem was created in response to the United States Department of Energy's renewed interest in accident tolerant materials after the events that occurred at the Fukushima Daiichi Nuclear Power Plant in 2011. The High Impact Problem is a multinational laboratory and university collaborative research effort between Idaho National Laboratory, Los Alamos National Laboratory, Argonne National Laboratory, and the University of Tennessee, Knoxville. This report primarily focuses on the engineering scale research in fiscal year 2016 with brief summaries of the lower length scale developments in the areas of density functional theory, cluster dynamics, rate theory, and phase field being presented.

Electric conductivity of low-temperature molten electrolyte KF-AlF3 with additions of LiF and Al2O3

International Nuclear Information System (INIS)

Apisarov, A.P.; Kryukovskij, V.A.; Zajkov, Yu.P.; Red'kin, A.A.; Tkacheva, O.Yu.; Khokhlov, V.A.

2007-01-01

Electric conductivity of LiF, Al 2 O 3 doped KF-AlF 3 (Cryolite Ratio CR=1.3) molten electrolytes was estimated on the basis of empiric equations. Specific electric conductivity of KF-AlF 3 , KF-AIF 3 -AI 2 O 3 , KF-AlF 3 -LiF, KF-AlF 3 -LiF-Al 2 0 3 molten mixtures was measured in the range 687-797 Deg C. Cells with the pyrolytic boron nitride capillary and parallel molybdena electrodes were applied for the determination of electric conductivity. Comparison of calculated and experimental data of the specific electric conductivity of cryolite-alumina melts confirms that the offered model of the calculation adequate represents temperature and concentration dependencies, and it permits forecasting its change under the introduction of different additives in electrolyte [ru

Tritium release in Li{sub 4}SiO{sub 4} and Li{sub 4.2}Si{sub 0.8}Al{sub 0.2}O{sub 4} ceramics

Energy Technology Data Exchange (ETDEWEB)

Zhao, Linjie, E-mail: zhaolinjie1989@163.com; Long, Xinggui, E-mail: xingguil@caep.cn; Peng, Shuming, E-mail: pengshuming@caep.cn; Chen, Xiaojun; Xiao, Chengjian; Ran, Guangming; Li, Jiamao

2016-12-15

Li{sub 4+x}Si{sub 1−x}Al{sub x}O{sub 4} solid solution materials, which were designed as the advanced tritium breeders, were obtained by indirect solid state reactions. The behaviors of tritium release from Li{sub 4}SiO{sub 4} and Li{sub 4.2}Si{sub 0.8}Al{sub 0.2}O{sub 4} powders were investigated by temperature programmed desorption. The tritium release curves show different characteristics for the Li{sub 4}SiO{sub 4} and Li{sub 4.2}Si{sub 0.8}Al{sub 0.2}O{sub 4} ceramics. The main tritium release peak in the Li{sub 4}SiO{sub 4} and Li{sub 4.2}Si{sub 0.8}Al{sub 0.2}O{sub 4} powders is at approximately 600 °C after a high dose irradiation. Moreover, the temperature of the tritium release from Li{sub 4.2}Si{sub 0.8}Al{sub 0.2}O{sub 4} was lower than that of the release from Li{sub 4}SiO{sub 4}. This suggests a possible advantage to using the solid solutions as the advanced tritium breeding materials.

2nd Gen FeCrAl ODS Alloy Development For Accident-Tolerant Fuel Cladding

Energy Technology Data Exchange (ETDEWEB)

Dryepondt, Sebastien N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Massey, Caleb P. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Edmondson, Philip D. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-08-01

Extensive research at ORNL aims at developing advanced low-Cr high strength FeCrAl alloys for accident tolerant fuel cladding. One task focuses on the fabrication of new low Cr oxide dispersion strengthened (ODS) FeCrAl alloys. The first Fe-12Cr-5Al+Y₂O₃ (+ ZrO₂ or TiO₂) ODS alloys exhibited excellent tensile strength up to 800 C and good oxidation resistance in steam up to 1400 C, but very limited plastic deformation at temperature ranging from room to 800 C. To improve alloy ductility, several fabrication parameters were considered. New Fe-10-12Cr-6Al gas-atomized powders containing 0.15 to 0.5wt% Zr were procured and ball milled for 10h, 20h or 40h with Y2O3. The resulting powder was then extruded at temperature ranging from 900 to 1050 C. Decreasing the ball milling time or increasing the extrusion temperature changed the alloy grain size leading to lower strength but enhanced ductility. Small variations of the Cr, Zr, O and N content did not seem to significantly impact the alloy tensile properties, and, overall, the 2nd gen ODS FeCrAl alloys showed significantly better ductility than the 1st gen alloys. Tube fabrication needed for fuel cladding will require cold or warm working associated with softening heat treatments, work was therefore initiated to assess the effect of these fabrications steps on the alloy microstructure and properties. This report has been submitted as fulfillment of milestone M3FT 16OR020202091 titled, Report on 2nd Gen FeCrAl ODS Alloy Development for the Department of Energy Office of Nuclear Energy, Advanced Fuel Campaign of the Fuel Cycle R&D program.

Crystal structure and stability of LiAlD{sub 4} with TiF{sub 3} additive

Energy Technology Data Exchange (ETDEWEB)

Brinks, H.W. [Department of Physics, Institute for Energy Technology, P.O. Box 40, Kjeller NO-2027 (Norway)]. E-mail: hwbrinks@ife.no; Fossdal, A. [Department of Physics, Institute for Energy Technology, P.O. Box 40, Kjeller NO-2027 (Norway); Fonnelop, J.E. [Department of Physics, Institute for Energy Technology, P.O. Box 40, Kjeller NO-2027 (Norway); Hauback, B.C. [Department of Physics, Institute for Energy Technology, P.O. Box 40, Kjeller NO-2027 (Norway)

2005-07-19

LiAlD{sub 4} samples with TiF{sub 3} additives have been investigated by synchrotron X-ray diffraction, neutron diffraction and a Sieverts-type apparatus. Directly after ball milling there are no signs of any Ti-containing phases, and the unit-cell of LiAlD{sub 4} and Al give no indication of any solid solutions. Hence it is concluded that the Ti is in an amorphous state directly after ball milling. Furthermore, no LiF was observed in the samples. Based on Sieverts-type measurements the plateau pressure at 80 deg C has been proved to be higher than 85 bar. Samples stored in a glove box are slowly desorbed, and after 6 months for a LiAlD{sub 4} + TiF{sub 3} sample, the reaction to LiD + Al is nearly finished.

Clad buffer rod sensors for liquid metals

International Nuclear Information System (INIS)

Jen, C.-K.; Ihara, I.

1999-01-01

Clad buffer rods, consisting of a core and a cladding, have been developed for ultrasonic monitoring of liquid metal processing. The cores of these rods are made of low ultrasonic-loss materials and the claddings are fabricated by thermal spray techniques. The clad geometry ensures proper ultrasonic guidance. The lengths of these rods ranges from tens of centimeters to 1m. On-line ultrasonic level measurements in liquid metals such as magnesium at 700 deg C and aluminum at 960 deg C are presented to demonstrate their operation at high temperature and their high ultrasonic performance. A spherical concave lens is machined at the rod end for improving the spatial resolution. High quality ultrasonic images have been obtained in the liquid zinc at 600 deg C. High spatial resolution is needed for the detection of inclusions in liquid metals during processing. We also show that the elastic properties such as density, longitudinal and shear wave velocities of liquid metals can be measured using a transducer which generates and receives both longitudinal and shear waves and is mounted at the end of a clad buffer rod. (author)

Improved hydrogen storage properties of LiAlH{sub 4} by mechanical milling with TiF{sub 3}

Energy Technology Data Exchange (ETDEWEB)

Zang, Lei; Cai, Jiaxing; Zhao, Lipeng; Gao, Wenhong; Liu, Jian, E-mail: liujian@nankai.eud.cn; Wang, Yijing

2015-10-25

Dehydrogenation behavior of LiAlH{sub 4} (lithium alanate) admixed with TiF{sub 3} is investigated by pressure-composition-temperature (PCT), fourier transform infrared spectroscopy (FTIR), X-ray Diffraction (XRD), differential scanning calorimetry (DSC) and temperature programmed desorption (TPD). The TiF{sub 3} addition enhances kinetics of LiAlH{sub 4} and decreases the decomposition temperature. The LiAlH{sub 4}-2 mol % TiF{sub 3} sample starts to release hydrogen at about 35 °C and the dehydrogenation rate reaches a maximum value at 108.4 °C, compared with 145 °C and 179.9 °C for the as-received LiAlH{sub 4}. As for the dehydrogenation kinetics, the LiAlH{sub 4}-2 mol % TiF{sub 3} sample releases about 7.0 wt % H{sub 2} at 140 °C within 80 min. In comparison, the as-received LiAlH{sub 4} sample releases only 0.8 wt % hydrogen under the same conditions. The existence of proposed catalyst, Al{sub 3}Ti formed in-situ in the process of dehydrogenation, has been confirmed experimentally by XRD measurements. The activation energy of LiAlH{sub 4}-2 mol % TiF{sub 3} composite is deduced to be 66.76 kJ mol{sup −1} and 88.21 kJ mol{sup −1} for the first and second reaction stages of LiAlH{sub 4} dehydrogenation. - Highlights: • TiF{sub 3} considerably enhances the dehydrogenation kinetics of LiAlH{sub 4}. • TiF{sub 3}-doped LiAlH{sub 4} dehydrogenates even at room temperature. • Low activation energy of the dehydrogenation reaction. • Al{sub 3}Ti formed in-situ helps to explain the dehydrogenation mechanism.

Aging behavior of an in-situ TiB{sub 2}/Al-Cu-Li-x matrix composite

Energy Technology Data Exchange (ETDEWEB)

Shen, Yanwei; Hong, Tianran; Geng, Jiwei; Han, Gaoyang; Chen, Dong; Li, Xianfeng, E-mail: brucelee75cn@sjtu.edu.cn; Wang, Haowei

2017-02-15

Transmission electron microscopy, differential scanning calorimetry and hardness tests have been performed on an in-situ TiB{sub 2}/Al-3.3Cu-1.0Li-0.60Mg-0.40Ag-0.14Zr-0.13Si composite to study its aging behavior at 175 °C. A cubic phase suspected to be the σ (Al{sub 5}Cu{sub 6}Mg{sub 2}) phase or its variant is precipitated at all aging stages studied, and this phase is not typically observed in the Al-Cu-Li alloys. The primary hardening (aging for 3 h) phases consist of δ′ (Al{sub 3}Li), β′ (Al{sub 3}Zr) and the cubic phase. After aging for 18 h, all precipitates including T{sub 1} (Al{sub 2}CuLi), S (Al{sub 2}CuMg), θ′ (Al{sub 2}Cu), δ′, β′ and the cubic phase have appeared, and the formation of T{sub 1} and S results in a rapid increase in hardness. With prolonging of aging time, the apparent coarsening of T{sub 1} and S results in a decline in hardness. - Highlights: •The aging behavior of an in-situ TiB{sub 2}/Al-Cu-Li-x composite was studied. •A cubic phase suspected to be σ (Al{sub 5}Cu{sub 6}Mg{sub 2}) or its variant was precipitated. •The hardness change was dominated by the evolution of T{sub 1} (Al{sub 2}CuLi) and S (Al{sub 2}CuMg).

Effect of fluoride additives on the corrosion of aluminum for lithium ion batteries

Energy Technology Data Exchange (ETDEWEB)

Tsuyoshi, Nakajima; Mitsuhiro, Mori; Vinay, Gupta; Yoshimi, Ohzawa [Aichi Institute of Technology, Dept. of Applied Chemistry, Toyota-shi (Japan); Hiroyuki, Iwata [Aichi Institute of Technology, Technical Research Center, Toyata-shi (Japan)

2002-12-01

Effect of fluoride additives was investigated in organic solvents containing LiCF{sub 3}SO{sub 3} to prevent the corrosion of aluminum current collector for lithium ion batteries. LiClO{sub 4} was also examined for comparison. Among examined LiBF{sub 4}, LiPF{sub 6}, LiAsF{sub 6}, LiSbF{sub 6} and LiClO{sub 4}, LiBF{sub 4} was the best additive to suppress the corrosion of aluminum because its oxidation potential is close to that of CF{sub 3}SO{sub 3}{sup -} anion. Corrosion currents for aluminum in a complex fluoride- or LiClO{sub 4}-added solvents became smaller in the order, LiSbF{sub 6}>LiAsF{sub 6}>LiClO{sub 4}>LiPF{sub 6}>LiBF{sub 4}. Oxidation potential of ClO{sub 4}{sup -} is nearly the same as that of CF{sub 3}SO{sub 3}{sup -}. However, the corrosion currents were similar to or slightly larger than those observed in LiPF{sub 6}-added solvents. SEM images of electrochemically oxidized aluminum samples indicated that the level of corrosion well coincided with the observed corrosion currents. The corrosion mechanism of aluminum was also proposed. (authors)

Raman and IR spectroscopic structural characterization of LiAlO2 powders prepared using a liquid mix technique

International Nuclear Information System (INIS)

Cornilsen, B.C.; Loyselle, P.L.; Saporta, J.D.

1990-01-01

γ-LiAlO 2 and β-LiAlO 2 have been characterized using Raman and infrared spectroscopy. Powders have been prepared using two different preparation techniques: a solution method known as the liquid mix technique (LMT) and the traditional ceramic method. The authors find that the LMT allows direct production of single phase γ-LiAlO 2 at 600 degrees C, below that found using other preparation methods. Furthermore, this solution technique appears to avoid formation of the β-LiAlO 2 intermediate phase. At lower temperatures, the LMT product is a disordered precursor of γ- LiAlO 2

Aluminum anode for aluminum-air battery - Part I: Influence of aluminum purity

Science.gov (United States)

Cho, Young-Joo; Park, In-Jun; Lee, Hyeok-Jae; Kim, Jung-Gu

2015-03-01

2N5 commercial grade aluminum (99.5% purity) leads to the lower aluminum-air battery performances than 4N high pure grade aluminum (99.99% purity) due to impurities itself and formed impurity complex layer which contained Fe, Si, Cu and others. The impurity complex layer of 2N5 grade Al declines the battery voltage on standby status. It also depletes discharge current and battery efficiency at 1.0 V which is general operating voltage of aluminum-air battery. However, the impurity complex layer of 2N5 grade Al is dissolved with decreasing discharge voltage to 0.8 V. This phenomenon leads to improvement of discharge current density and battery efficiency by reducing self-corrosion reaction. This study demonstrates the possibility of use of 2N5 grade Al which is cheaper than 4N grade Al as the anode for aluminum-air battery.

Laser Powder Cladding of Ti-6Al-4V α/β Alloy

OpenAIRE

Samar Reda Al-Sayed Ali; Abdel Hamid Ahmed Hussein; Adel Abdel Menam Saleh Nofal; Salah Elden Ibrahim Hasseb Elnaby; Haytham Abdelrafea Elgazzar; Hassan Abdel Sabour

2017-01-01

Laser cladding process was performed on a commercial Ti-6Al-4V (α + β) titanium alloy by means of tungsten carbide-nickel based alloy powder blend. Nd:YAG laser with a 2.2-KW continuous wave was used with coaxial jet nozzle coupled with a standard powder feeding system. Four-track deposition of a blended powder consisting of 60 wt % tungsten carbide (WC) and 40 wt % NiCrBSi was successfully made on the alloy. The high content of the hard WC particles is intended to enhance the abrasion resist...

Aluminum Removal From Hanford Waste By Lithium Hydrotalcite Precipitation - Laboratory Scale Validation On Waste Simulants Test Report

International Nuclear Information System (INIS)

Sams, T.; Hagerty, K.

2011-01-01

To reduce the additional sodium hydroxide and ease processing of aluminum bearing sludge, the lithium hydrotalcite (LiHT) process has been invented by AREV A and demonstrated on a laboratory scale to remove alumina and regenerate/recycle sodium hydroxide prior to processing in the WTP. The method uses lithium hydroxide (LiOH) to precipitate sodium aluminate (NaAI(OH) 4 ) as lithium hydrotalcite (Li 2 CO 3 .4Al(OH) 3 .3H 2 O) while generating sodium hydroxide (NaOH). In addition, phosphate substitutes in the reaction to a high degree, also as a filterable solid. The sodium hydroxide enriched leachate is depleted in aluminum and phosphate, and is recycled to double-shell tanks (DSTs) to leach aluminum bearing sludges. This method eliminates importing sodium hydroxide to leach alumina sludge and eliminates a large fraction of the total sludge mass to be treated by the WTP. Plugging of process equipment is reduced by removal of both aluminum and phosphate in the tank wastes. Laboratory tests were conducted to verify the efficacy of the process and confirm the results of previous tests. These tests used both single-shell tank (SST) and DST simulants.

The role of AlF{sub 3} coatings in improving electrochemical cycling of Li-enriched nickel-manganese oxide electrodes for Li-ion batteries

Energy Technology Data Exchange (ETDEWEB)

Sun, Yang-Kook; Lee, Min-Joon [Department of WCU Energy Engineering, Chemical Engineering, Hanyang University, Seoul (Korea, Republic of); Yoon, Chong S. [Department of Materials Science and Engineering, Hanyang University, Seoul (Korea, Republic of); Hassoun, Jusef; Scrosati, Bruno [Department of Chemistry, University of Rome ' ' La Sapienza' ' (Italy); Amine, Khalil [Electrochemical Technology Program, Chemical Sciences and Engineering Division, Argonne National Laboratory, 9700 South Cass Avenue, Argonne, Illinois (United States)

2012-03-02

A Li[Li{sub 0.19}Ni{sub 0.16}Co{sub 0.08}Mn{sub 0.57}]O{sub 2} cathode was coated with AlF{sub 3} on the surface. The AlF{sub 3}-coating enhanced the overall electrochemical characteristics of the electrode while overcoming the typical shortcomings of lithium-enriched cathodes. This improvement was attributed to the transformation of the initial electrode layer to a spinel phase, induced by the Li chemical leaching effect of the AlF{sub 3} coating layer. (Copyright copyright 2012 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim)

The Raman effects in γ-LiAlO2 induced by low-energy Ga ion implantation

Science.gov (United States)

Zhang, Jing; Song, Hong-Lian; Qiao, Mei; Wang, Tie-Jun; Yu, Xiao-Fei; Wang, Xue-Lin

2017-10-01

The tetragonal γ-LiAlO2 crystal, known as a promising solid breeding material in future fusion reactors, has attracted much attention for its irradiation effects. This work focused on the Raman effects in ion-implanted γ-LiAlO2. Ga ions of 30, 80 and 150 keV were implanted on the z-cut γ-LiAlO2 sample surfaces at a fluence of 1 × 1014 ions/cm2 or 1 × 1015 ions/cm2. The average ion range varied from 230 to 910 Å. The Raman spectra were collected from the implanted surfaces before and after the implantation. Evident changes were reflected in the Raman modes intensities, with abnormal increments for the most detected modes. According to the assignments of Raman modes, the Al-O vibration was enhanced to a greater extent than the Li-Al-O vibration, and the LiO4-AlO4 vibration gained a lesser enhancement. The discussion, including the factors of roughness, crystalline disorder and influence by Ga ions, attempts to explain the increments of Raman intensity.

Repository emplacement costs for Al-clad high enriched uranium spent fuel

International Nuclear Information System (INIS)

McDonell, W.R.; Parks, P.B.

1994-01-01

A range of strategies for treatment and packaging of Al-clad high-enriched uranium (HEU) spent fuels to prevent or delay the onset of criticality in a geologic repository was evaluated in terms of the number of canisters produced and associated repository costs incurred. The results indicated that strategies in which neutron poisons were added to consolidated forms of the U-Al alloy fuel generally produced the lowest number of canisters and associated repository costs. Chemical processing whereby the HEU was removed from the waste form was also a low cost option. The repository costs generally increased for isotopic dilution strategies, because of the substantial depleted uranium added. Chemical dissolution strategies without HEU removal were also penalized because of the inert constituents in the final waste glass form. Avoiding repository criticality by limiting the fissile mass content of each canister incurred the highest repository costs

Electrochemical Deposition and Dissolution of Aluminum in NaAlCl4 Melts

DEFF Research Database (Denmark)

Li, Qingfeng; Hjuler, H.A.; Berg, Rolf W.

1990-01-01

Effects of the additives MnCl2, sulfide, and their combined influence on aluminum deposition and dissolution inNaAlCl4 saturated with NaCl have been studied by polarization measurements, galvanostatic deposition, and current reversalchronopotentiometry (CRC). The solubility of MnCl2 was found...... to be 0.086 ± 0.006 m/o in the melt at 175°C. Aluminum-manganesealloys can be deposited in NaAlCl4 saturated with both NaCl and MnCl2, resulting in a slight increase incathodic overpotentials. The codeposition of the binary alloys at current densities below 4 mA/cm2 gave rise to formationof deposits so...

Effect of Li2O/Al cathode in Alq3 based organic light-emitting diodes.

Science.gov (United States)

Shin, Eun Chul; Ahn, Hui Chul; Han, Wone Keun; Kim, Tae Wan; Lee, Won Jae; Hong, Jin Woong; Chung, Dong Hoe; Song, Min Jong

2008-09-01

An effect of bilayer cathode Li20/Al was studied in Alq3 based organic light-emitting diodes with a variation of Li2O layer thickness. The current-luminance-voltage characteristics of ITO/TPD/Alq3/Li2O/Al device were measured at ambient condition to investigate the effect of Li2O/Al. It was found that when the thickness of Li2O layer is in the range of 0.5-1 nm, there are improvements in luminance, efficiency, and turn-on voltage of the device. A current density and a luminance are increased by about 100 times, a turn-on voltage is lowered from 6 V to 3 V, a maximum current efficiency is improved by a factor of 2.3, and a maximum power efficiency is improved by a factor of 3.2 for a device with a use of thin Li2O layer compared to those of the one without the Li2Otron-barrier height for electron injection from the cathode to the emissive layer.

Mercury-free dissolution of aluminum-clad fuel in nitric acid

Science.gov (United States)

Christian, Jerry D.; Anderson, Philip A.

1994-01-01

A mercury-free dissolution process for aluminum involves placing the aluminum in a dissolver vessel in contact with nitric acid-fluoboric acid mixture at an elevated temperature. By maintaining a continuous flow of the acid mixture through the dissolver vessel, an effluent containing aluminum nitrate, nitric acid, fluoboric acid and other dissolved components are removed.

Microstructure and wear behavior of γ/Al4C3/TiC/CaF2 composite coating on γ-TiAl intermetallic alloy prepared by Nd:YAG laser cladding

International Nuclear Information System (INIS)

Liu Xiubo; Shi Shihong; Guo Jian; Fu Geyan; Wang Mingdi

2009-01-01

As a further step in obtaining high performance elevated temperature self-lubrication anti-wear composite coatings on TiAl alloy, a novel Ni-P electroless plating method was adopted to encapsulate the as-received CaF 2 in the preparation of precursor NiCr-Cr 3 C 2 -CaF 2 mixed powders with an aim to decrease its mass loss and increase its compatibility with the metal matrix during a Nd:YAG laser cladding. The microstructure of the coating was examined using X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscopy (EDS) and the friction and wear behavior of the composite coatings sliding against the hardened 0.45% C steel ring was evaluated using a block-on-ring wear tester at room temperature. It was found that the coating had a unique microstructure consisting of primary dendrites TiC and block Al 4 C 3 carbides reinforcement as well as fine isolated spherical CaF 2 solid lubrication particles uniformly dispersed in the NiCrAlTi (γ) matrix. The good friction-reducing and anti-wear abilities of the laser clad composite coating was suggested to the Ni-P electroless plating and the attendant reduction of mass loss of CaF 2 and the increasing of it's wettability with the NiCrAlTi (γ) matrix during the laser cladding process

BoALMT1, an Al-Induced Malate Transporter in Cabbage, Enhances Aluminum Tolerance in Arabidopsis thaliana

OpenAIRE

Zhang, Lei; Wu, Xin-Xin; Wang, Jinfang; Qi, Chuandong; Wang, Xiaoyun; Wang, Gongle; Li, Mingyue; Li, Xingsheng; Guo, Yang-Dong

2018-01-01

Aluminum (Al) is present in approximately 50% of the arable land worldwide and is regarded as the main limiting factor of crop yield on acidic soil. Al-induced root malate efflux plays an important role in the Al tolerance of plants. Here, the aluminum induced malate transporter BoALMT1 (KF322104) was cloned from cabbage (Brassica oleracea). BoALMT1 showed higher expression in roots than in shoots. The expression of BoALMT1 was specifically induced by Al treatment, but not the trivalent catio...

Influence of powder particle injection velocity on the microstructure of Al-12Si/SiCp coatings produced by laser cladding

NARCIS (Netherlands)

Anandkumar, R.; Almeida, A.; Vilar, R.; Ocelik, V.; De Hosson, J. Th M.

2009-01-01

The influence of powder particle injection velocity on the microstructure of coatings consisting of an Al-Si matrix reinforced with SiC particles prepared by laser cladding from mixtures of powders of Al-12 wt.% Si alloy and SiC was investigated both experimentally and by modeling. At low injection

Modeling of mechanical properties of as-cast Mg-Li-Al alloys based on PSO-BP algorithm

Directory of Open Access Journals (Sweden)

Li Ming

2012-05-01

Full Text Available Artificial neural networks have been widely used to predict the mechanical properties of alloys in material research. This study aims to investigate the implicit relationship between the compositions and mechanical properties of as-cast Mg-Li-Al alloys. Based on the experimental collection of the tensile strength and the elongation of representative Mg-Li-Al alloys, a momentum back-propagation (BP neural network with a single hidden layer was established. Particle swarm optimization (PSO was applied to optimize the BP model. In the neural network, the input variables were the contents of Mg, Li and Al, and the output variables were the tensile strength and the elongation. The results show that the proposed PSO-BP model can describe the quantitative relationship between the Mg-Li-Al alloy’s composition and its mechanical properties. It is possible that the mechanical properties to be predicted without experiment by inputting the alloy composition into the trained network model. The prediction of the influence of Al addition on the mechanical properties of as-cast Mg-Li-Al alloys is consistent with the related research results.

LiCaAlF sub 6 :Ce crystal: a new scintillator

CERN Document Server

Gektin, A V; Neicheva, S; Gavrilyuk, V; Bensalah, A; Fukuda, T; Shimamura, K

2002-01-01

Scintillation properties of LiCaAlF sub 6 :Ce crystal, well known as the effective UV laser material, is reported. Ce sup 3 sup + emission at 286-305 nm with a single exponential decay time of 35 ns provides a scintillation pulse. Radiation damage in pure and Ce-doped crystals is studied. In contrast to the majority of fluoride crystals, cerium is responsible for the ultradeep traps formation revealing thermostimulated luminescence. Overlapping of color center absorption and Ce sup 3 sup + ion emission bands limits the scintillation efficiency of LiCaAlF sub 6 :Ce at high radiation doses.

Irradiation mixing of Al into U3Si

International Nuclear Information System (INIS)

Birtcher, R.C.; Ding, F.R.; Kestel, B.J.; Baldo, P.M.; Zaluzec, N.J.

1995-11-01

Thermal and irradiation induced intermixing of uranium silicide reactor fuels with the aluminum cladding is an important consideration in understanding their fission gas and fuel swelling behavior. The authors have used Rutherford backscattering to follow the behavior of an Al thin film on U 3 Si and U 3 Si 2 during 1.5 MeV Kr ion irradiation at temperatures of 30 and 350 C. After an initial dose during which no intermixing occurs, the Al mixes quickly into U 3 Si. The threshold dose is believed to be associated with an oxide layer between the Al and the uranium silicide. At 300 C and doses greater than threshold, rates of mixing and aluminide phase growth are extracted

Thermal conductivities for sintered and sphere-pac Li2O and γ-LiAlO2 solid breeders with and without irradiation effects

International Nuclear Information System (INIS)

Liu, Y.Y.; Tam, S.W.

1984-07-01

Thermal conductivities (k, k/sub eff/) have been estimated for sintered and sphere-pac Li 2 O and γ-LiAlO 2 with and without neutron irradiation effects. The estimation is based on (1) data from unirradiated UO 2 , Li 2 O, and γ-LiAlO 2 ; (2) data from irradiated dielectric insulator materials; and (3) relatively simple physical models. Comparison of model predictions with limited ex- and in-reactor data found reasonable agreement, thus lending credence for their use in design applications. The impact of thermal conductivities on tritium breeding and power generation in fusion solid-breeder blankets is briefly highlighted

Microstructure and Hardness of Mg - 9Li - 6Al Alloy After Different Variants of Solid Solution Treatment

Science.gov (United States)

Zheng, Haipeng; Fei, Pengfei; Wu, Ruizhi; Hou, Legan; Zhang, Milin

2018-03-01

The microstructure and the hardness of cast magnesium alloy Mg - 9% Li - 6% Al are studied after a treatment for solid solution at 300, 350, and 450°C for 0.5 - 5 h. The phase composition of the alloy is represented by α-Mg, β-Li, thin-plate and faceted particles of an AlLi phase, and particles of a MgLi2Al θ-phase. The θ-phase dissolves in the matrix in the initial stage of the solution treatment, which causes growth in the hardness of the alloy. At a temperature above 350°C the AlLi phase dissolves giving way to short rod-like precipitates of a θ-phase, which remain steady in the process of solution treatment. The hardness of the alloy deceases in this stage for this reason.

RIA simulation tests using driver tube for ATF cladding

Energy Technology Data Exchange (ETDEWEB)

Cinbiz, Mahmut N. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Brown, N. R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Lowden, R. R. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Linton, K. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Terrani, K. A. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-07-01

Pellet-cladding mechanical interaction (PCMI) is a potential failure mechanism for accident-tolerant fuel (ATF) cladding candidates during a reactivity-initiated accident (RIA). This report summarizes Fiscal Year (FY) 2017 research activities that were undertaken to evaluate the PCMI-like hoop-strain-driven mechanical response of ATF cladding candidates. To achieve various RIA-like conditions, a modified-burst test (MBT) device was developed to produce different mechanical pulses. The calibration of the MBT instrument was accomplished by performing mechanical tests on unirradiated Generation-I iron-chromium-aluminum (FeCrAl) alloy samples. Shakedown tests were also conducted in both FY 2016 and FY 2017 using unirradiated hydrided ZIRLO™ tube samples. This milestone report focuses on testing of ATF materials, but the benchmark tests with hydrided ZIRLO™ tube samples are documented in a recent journal article.a For the calibration and benchmark tests, the hoop strain was monitored using strain gauges attached to the sample surface in the hoop direction. A novel digital image correlation (DIC) system composed of a single high-speed camera and an array of six mirrors was developed for the MBT instrument to better resolve the failure behavior of samples and to provide useful data for validation of high-fidelity modeling and simulation tools. The DIC system enable a 360° view of a sample’s outer surface. This feature was added to the instrument to determine the precise failure location on a sample’s surface for strain predictions. The DIC system was tested on several silicon carbide fiber/silicon carbide matrix (SiC/SiC) composite tube samples at various pressurization rates of the driver tube (which correspond to the strain rates for the samples). The hoop strains for various loading conditions were determined for the SiC/SiC composite tube samples. Future work is planned to enhance understanding of the failure behavior of the ATF cladding candidates of age

Synthesis and performances of Li-Rich@AlF3@Graphene as cathode of lithium ion battery

International Nuclear Information System (INIS)

Chen, Dongrui; Tu, Wenqiang; Chen, Min; Hong, Pengbo; Zhong, Xiaoxin; Zhu, Yunmin; Yu, Qipeng; Li, Weishan

2016-01-01

Highlights: • Li-Rich@AlF 3 @Graphene was developed as cathode of lithium ion battery. • Coating of 2 nm AlF 3 does not cause capacity loss but is beneficial to rate capability. • Concurrent AlF 3 coating and graphene wrapping significantly improve Li-Rich performance. - Abstract: A novel composite of layered lithium-rich oxide with AlF 3 and graphene, Li-Rich@AlF 3 @Graphene, is synthesized as high performance cathode of lithium ion battery in terms of rate capability and cyclic stability. Physical characterizations from X-ray diffraction, scanning electron microscope and transmission electron microscope, demonstrate that the layered lithium-rich oxide in Li-Rich@AlF 3 @Graphene is composed of uniform nanoparticles of 100 nm, which are coated with a layer of 2 nm AlF 3 and wrapped with graphene sheets. Charge/discharge tests indicate that the naked lithium-rich oxide exhibits poor cyclic stability and rate capability as cathode of lithium ion battery, which can be improved to some extent by the only contribution of AlF 3 but significantly by the concurrent contribution of AlF 3 and graphene.

Multinuclear solid-state high-resolution and C-13 -{Al-27} double-resonance magic-angle spinning NMR studies on aluminum alkoxides

NARCIS (Netherlands)

Abraham, A.; Prins, R.; Bokhoven, J.A. van; Eck, E.R.H. van; Kentgens, A.P.M.

2006-01-01

A combination of Al-27 magic-angle spinning (MAS)/multiple quantum (MQ)-MAS, C-13-H-1 CPMAS, and C-13-{Al-27} transfer of population in double-resonance (TRAPDOR) nuclear magnetic resonance (NMR) were used for the structural elucidation of the aluminum alkoxides aluminum ethoxide, aluminum

Evaluation of the microstructure of Al-Cu-Li-Ag-Mg Weldalite (tm) alloys, part 4

Science.gov (United States)

Pickens, Joseph R.; Kumar, K. S.; Brown, S. A.; Gayle, Frank W.

1991-01-01

Weldalite (trademark) 049 is an Al-Cu-Li-Ag-Mg alloy designed to have ultrahigh strength and to serve in aerospace applications. The alloy displays significantly higher strength than competitive alloys in both naturally aged and artificially aged tempers. The strengthening phases in such tempers have been identified to, in part, explain the mechanical properties attained. In general, the alloy is strengthened by delta prime Al3Li and Guinier-Preston (GP) zones in the naturally aged tempers. In artificially aged tempers in slightly underaged conditions, strengthening is provided by several phases including GP zones, theta prime Al2Cu, S prime Al2CuMg, T(sub 1) Al2CuLi, and possibly a new phase. In the peak strength artificially aged tempers, T(sub 1) is the predominant strengthening phase.

High-strength and high-RRR Al-Ni alloy for aluminum-stabilized superconductor

CERN Document Server

Wada, K; Sakamoto, H; Yamamoto, A; Makida, Y

2000-01-01

The precipitation type aluminum alloys have excellent performance as the increasing rate in electric resistivity with additives in the precipitation state is considerably low, compared to that of the aluminum alloy with additives in the solid-solution state. It is possible to enhance the mechanical strength without remarkable degradation in residual resistivity ratio (RRR) by increasing content of selected additive elements. Nickel is the suitable additive element because it has very low solubility in aluminum and low increasing rate in electric resistivity, and furthermore, nickel and aluminum form intermetallic compounds which effectively resist the motion of dislocations. First, Al-0.1wt%Ni alloy was developed for the ATLAS thin superconducting solenoid. This alloy achieved high yield strength of 79 MPa (R.T.) and 117 MPa (4.2 K) with high RRR of 490 after cold working of 21% in area reduction. These highly balanced properties could not be achieved with previously developed solid-solution aluminum alloys. ...

Interfacial phase formation of Al-Cu bimetal by solid-liquid casting method

Directory of Open Access Journals (Sweden)

Ying Fu

2017-05-01

Full Text Available The solid-liquid method was used to prepare the continuous casting of copper cladding aluminium by liquid aluminum alloy and solid copper, and the interfacial phase formation of Al-Cu bimetal at different pouring temperatures (700, 750, 800 oC was investigated by means of metallograph, scanning electron microscopy (SEM and energy dispersive spectrometry (EDS methods. The results showed that the pouring temperature of aluminum melt had an important influence on the element diffusion of Cu from the solid Cu to Al alloy melt and the reactions between Al and Cu, as well as the morphology of the Al-Cu interface. When the pouring temperature was 800 oC, there were abundant Al-Cu intermetallic compounds (IMCs near the interface. However, a lower pouring temperature (700 oC resulted in the formation of cavities which was detrimental to the bonding and mechanical properties. Under the conditions in this study, the good metallurgical bonding of Al-Cu was achieved at a pouring temperature of 750 oC.

Dislocation Dynamics in Al-Li Alloys. Mean Jump Distance and Activation Length of Moving Dislocations

NARCIS (Netherlands)

Hosson, J.Th.M. De; Huis in 't Veld, A.; Tamler, H.; Kanert, O.

1984-01-01

Pulsed nuclear magnetic resonance proved to be a complementary new technique for the study of moving dislocations in Al-Li alloys. The NMR technique, in combination with transmission electron microscopy and strain-rate change experiments have been applied to study dislocation motion in Al-2.2 wt% Li

Atomic Layer Deposition of Stable LiAlF4 Lithium Ion Conductive Interfacial Layer for Stable Cathode Cycling.

Science.gov (United States)

Xie, Jin; Sendek, Austin D; Cubuk, Ekin D; Zhang, Xiaokun; Lu, Zhiyi; Gong, Yongji; Wu, Tong; Shi, Feifei; Liu, Wei; Reed, Evan J; Cui, Yi

2017-07-25

Modern lithium ion batteries are often desired to operate at a wide electrochemical window to maximize energy densities. While pushing the limit of cutoff potentials allows batteries to provide greater energy densities with enhanced specific capacities and higher voltage outputs, it raises key challenges with thermodynamic and kinetic stability in the battery. This is especially true for layered lithium transition-metal oxides, where capacities can improve but stabilities are compromised as wider electrochemical windows are applied. To overcome the above-mentioned challenges, we used atomic layer deposition to develop a LiAlF 4 solid thin film with robust stability and satisfactory ion conductivity, which is superior to commonly used LiF and AlF 3 . With a predicted stable electrochemical window of approximately 2.0 ± 0.9 to 5.7 ± 0.7 V vs Li + /Li for LiAlF 4 , excellent stability was achieved for high Ni content LiNi 0.8 Mn 0.1 Co 0.1 O 2 electrodes with LiAlF 4 interfacial layer at a wide electrochemical window of 2.75-4.50 V vs Li + /Li.

Destabilized LiBH4-NaAlH4 Mixtures Doped with Titanium Based Catalysts

DEFF Research Database (Denmark)

Shi, Qing; Yu, Xuebin; Feidenhans'l, Robert

2008-01-01

We investigate the hydrogen storage properties of the mixed complex hydride LiBH4-NaAlH4 system, both undoped and doped with a TiCl3 additive. The mixed system is found to initiate a transformation to LiBH4-NaAlH4 after ball-milling, and the doped system is found to have a significant lower hydro...

Dynamic behavior of reactive aluminum nanoparticle-fluorinated acrylic (AlFA) polymer composites

Science.gov (United States)

Crouse, Christopher A.; White, Brad; Spowart, Jonathan E.

2011-06-01

The dynamic behavior of aluminum nanoparticle-fluorinated acrylic (AlFA) composite materials has been explored under high strain rates. Cylindrical pellets of the AlFA composite materials were mounted onto copper sabots and impacted against a rigid anvil at velocities between 100 and 400 m/s utilizing a Taylor gas gun apparatus to achieve strain rates on the order of 104 /s. A framing camera was used to record the compaction and reaction events that occurred upon contact of the pellet with the anvil. Under both open air and vacuum environments the AlFA composites demonstrated high reactivity suggesting that the particles are primarily reacting with the fluorinated matrix. We hypothesize, based upon the compaction history of these materials, that reaction is initiated when the oxide shells on the aluminum nanoparticles are broken due an interparticle contact deformation process. We have investigated this hypothesis through altering the particle loading in the AlFA composites as well as impact velocities. This data and the corresponding trends will be presented in detail.

Microwave irradiation controls the manganese oxidation states of nanostructured (Li[Li0.2Mn0.52Ni0.13Co0.13Al0.02]O2) layered cathode materials for high-performance lithium ion batteries

CSIR Research Space (South Africa)

Jafta, CJ

2015-02-01

Full Text Available A hybrid synthesis procedure, combining microwave irradiation and conventional annealing process, is described for the preparation of lithium-rich manganese-rich cathode materials, Li[Li0.2Mn0.54Ni0.13Co0.13]O2 (LMNC) and its aluminum...

Neutronic optimization of a LiAlO2 solid breeder blanket

International Nuclear Information System (INIS)

Levin, P.; Ghoniem, N.M.

1986-02-01

In this report, a pressurized lobular blanket configuration is neutronically optimized. Among the features of this blanket configuration are the use of beryllium and LiAlO 2 solid breeder pins in a cross-flow configuration in a helium coolant. One-dimensional neutronic optimization calculations are performed to maximize the tritium breeding ratio (TER). The procedure involves spatial allocations of Be, LiAlO 2 , 9-C (ferritic steel), and He; in such a way as to maximize the TBR subject to several material, engineering and geometrical constraints. A TBR of 1.17 is achieved for a relatively thin blanket (approx. = 43 cm depth), and consistency with all imposed constraints

Application of YAG laser cladding to the flange seating surface

International Nuclear Information System (INIS)

Nakanishi, Koki; Ninomiya, Kazuyuki; Nezaki, Koji

1999-01-01

Stainless cladding on carbon steel is usually conducted by shielded metal arc welding (SMAW) or gas tungsten arc welding (GTAW). YAG ( Yttrium-Aluminum-Garnet) laser welding is superior to these methods of welding in the following respects : (1) The heat affected zone (HAZ) is narrower and there is less distortion. (2) YAG laser cladding has the required chemical compositions, even with possibly fewer welding layers under controlled dilution. (3) Greater welding speed. YAG laser cladding application to vessel flange seating surfaces was examined in this study and the results are discussed. The following objectives were carried out : (1) Determination of welding conditions for satisfactory cladding layers and (2) whether cladding would be adequately possible at a cornered section of a stair-like plate, assuming actual flange shape. (3) Measurement of welding distortion and heat affected zone in carbon steel. The welding conditions for producing no-crack deposit with low dilution in carbon steel were clarified and welding by which cladding at cornered section would be possible was achieved. welding distortion by YAG laser was found less than with GTAW and HAZ made by first layer welding could be tempered appropriately by second layer welding. (author)

Spinel-structured surface layers for facile Li ion transport and improved chemical stability of lithium manganese oxide spinel

Energy Technology Data Exchange (ETDEWEB)

Lee, Hae Ri [Center for Energy Convergence Research, Korea Institute of Science Technology, Hwarang-ro 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Department of Chemical and Biological Engineering, Korea University, 145, Anam-ro, Seongbuk-gu, Seoul 136-701 (Korea, Republic of); Seo, Hyo Ree; Lee, Boeun; Cho, Byung Won [Center for Energy Convergence Research, Korea Institute of Science Technology, Hwarang-ro 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of); Lee, Kwan-Young [Department of Chemical and Biological Engineering, Korea University, 145, Anam-ro, Seongbuk-gu, Seoul 136-701 (Korea, Republic of); Oh, Si Hyoung, E-mail: sho74@kist.re.kr [Center for Energy Convergence Research, Korea Institute of Science Technology, Hwarang-ro 14-gil 5, Seongbuk-gu, Seoul 136-791 (Korea, Republic of)

2017-01-15

Graphical abstract: Strategically-designed spinel-structured nano-scale surface layer, LiM{sub x}Mn{sup IV}{sub 1−x}O{sub 4}, featuring a high Li{sup +} ion conductivity and a good chemical stability was applied on Al-doped LiMn{sub 2}O{sub 4} spinel for the drastic improvement of the electrochemical performance at the elevated temperature as a promising cathode material for lithium rechargeable batteries. - Highlights: • Spinel-structured surface layer with a high Li-ion conductivity and a good chemical stability was prepared. • Simple wet process was developed to apply nano-scale surface layer on aluminum doped lithium manganese oxide spinel. • The properties of nano-scale surface layer were characterized by analytical tools including GITT, HR-TEM and XAS. • Materials with surface coating layer exhibit an excellent electrochemical performance at the elevated temperature. - Abstract: Li-ion conducting spinel-structured oxide layer with a manganese oxidation state close to being tetravalent was prepared on aluminum-doped lithium manganese oxide spinel for improving the electrochemical performances at the elevated temperatures. This nanoscale surface layer provides a good ionic conduction path for lithium ion transport to the core and also serves as an excellent chemical barrier for protecting the high-capacity core material from manganese dissolution into the electrolyte. In this work, a simple wet process was employed to prepare thin LiAlMnO{sub 4} and LiMg{sub 0.5}Mn{sub 1.5}O{sub 4} layers on the surface of LiAl{sub 0.1}Mn{sub 1.9}O{sub 4}. X-ray absorption studies revealed an oxidation state close to tetravalent manganese on the surface layer of coated materials. Materials with these surface coating layers exhibited excellent capacity retentions superior to the bare material, without undermining the lithium ion transport characteristics and the high rate performances.

Influence of Substrates on the Electrochemical Deposition and Dissolution of Aluminum in NaAlCl4 Melts

DEFF Research Database (Denmark)

Li, Qingfeng; Hjuler, Hans Aage; Berg, Rolf W.

1991-01-01

The deposition and dissolution of aluminum in NaAlCl4 melts saturated with NaCl have been investigated by voltammetryand potentiometry for different electrode materials at 175°C. The tungsten and glassy carbon electrodes are shownto be electrochemically inert in the melts, whereas copper is elect......The deposition and dissolution of aluminum in NaAlCl4 melts saturated with NaCl have been investigated by voltammetryand potentiometry for different electrode materials at 175°C. The tungsten and glassy carbon electrodes are shownto be electrochemically inert in the melts, whereas copper...... is electrochemically active; it dissolves into the melts at a lowanodic potential. On a nickel substrate, nickel dichloride will be formed at a potential of ca. 1.0 V vs. an aluminum referenceelectrode. The reversibility (of deposition and dissolution of aluminum) is found to be strongly affected by currentdensity...... investigated. Nickel and, to some extent,tungsten electrodes proved to be appropriate as working anodes in the Al/NaCl-AlCl3/Ni battery system....

Laser cladding to select new glassy alloys

International Nuclear Information System (INIS)

Medrano, L.L.O.; Afonso, C.R.M.; Kiminami, C.S.; Gargarella, P.; Ramasco, B.

2016-01-01

A new experimental technique used to analyze the effect of compositional variation and cooling rate in the phase formation in a multicomponent system is the laser cladding. This work have evaluated the use of laser cladding to discover a new bulk metallic glass (BMG) in the Al-Co-Zr system. Coatings with composition variation have made by laser cladding using Al-Co-Zr alloys powders and the samples produced have been characterized by X ray diffraction, microscopy and energy-dispersive X-ray spectroscopy. The results did not show the composition variation as expected, because of incomplete melting during laser process. It was measured a composition variation tendency that allowed the glass forming investigation by the glass formation criterion λ+Δh 1/2 . The results have showed no glass formation in the coating samples, which prove a limited capacity of Zr-Co-Al system to form glass (author)

Optoelectronic and transport properties of LiBZ (B = Al, In, Ga and Z = Si, Ge, Sn) semiconductors

Science.gov (United States)

Shah, Syed Hatim; Khan, Shah Haider; Laref, A.; Murtaza, G.

2018-02-01

Half-Heusler compounds LiBZ (B = Al, In, Ga and Z = Si, Ge, Sn) are comprehensively investigated using state of the art full potential linearized augmented plane wave (FP-LAPW) method. Stable geometry of the compounds obtained through energy minimization procedure. Lattice constant increased while bulk modulus decreased in replacing the ions of size increasing from top to bottom of the periodic table. Band structure calculations show LiInGe and LiInSn as direct bandgap while LiAlSi, LiInGe and LiGaSn indirect bandgap semiconductors. Density of states demonstrates mixed s, p, d states of cations and anions in the valence and conduction bands. These compounds have mixed ionic and covalent bonding. Compounds show dominant optical response in the visible and low frequency ultraviolet energy region. The transport properties of the compounds are described in terms of Seebeck coefficient, electrical and thermal conductivities. The calculated figure of merit of LiAlSi is in good agreement with the recent experimental results.

Neutron activation in Cascade: the BeO/LiAlO/sub 2/ case

International Nuclear Information System (INIS)

Meier, W.R.

1986-01-01

Neutron activation calculations have been carried out for the Cascade inertial confinement fusion reactor concept. The Cascade chamber features a flowing granular blanket which consists of a carbon surface layer, a BeO multiplier, and a LiAlO/sub 2/ breeder. The blanket, with an effective thickness of 0.5 m, shields the chamber structural wall, which is made out of silicon carbide. A borated water shield surrounds the chamber. The results of the neutron activation calculations for Cascade indicate that the activity is significantly less than in recent magnetic fusion reactor designs. The activity at shutdown is dominated by /sup 24/Na, which is produced by (n,α) reactions with Al. The shutdown decay heat, which is also dominated by /sup 24/Na, can be dissipated by thermal radiation so that active shutdown cooling is not required to prevent melting of the blanket materials or chamber structures. In order to qualify for shallow land burial, both the BeO and LiAlO/sub 2/ require significant dilution; the BeO is limited by /sup 14/C, while LiAlO/sub 2/ is limited by /sup 39/Ar and /sup 26/Al

Detection and distribution of lithium in Mg-Li-Al based alloy by ToF-SIMS

Energy Technology Data Exchange (ETDEWEB)

Kumar, Vinod, E-mail: vkt.meta@mnit.ac.in [Metallurgical and Materials Engineering, MNIT Jaipur, 302017 (India); Adjunct Faculty, Materials Research Centre, MNIT Jaipur, 302017 (India)

2016-12-01

Highlights: • First time, Time of Flight-Secondary Ion Mass Spectrometry (ToF-SIMS) is used to investigate the surface as well as bulk microstructural features of novel Mg-Li-Al based alloy. • There are six multi-oxide layers present within the surface film of LATZ9531R. • Secondary ion imaging by ToF-SIMS with mass contrast effect (including Li) is possible for a multiphase lithium-containing alloy systems. - Abstract: Time of Flight-Secondary Ion Mass Spectrometry (ToF-SIMS) is used to investigate the surface as well as bulk microstructural features of novel Mg-Li-Al based alloy namely Mg-9Li-7Al-3Sn-1Zn (LATZ9531). ToF-SIMS study indicates that there are six multi-oxide layers present within the surface film of LATZ9531. Furthermore, The presence of Li containing phase has been qualitatively confirmed based on the high number of Li-ion counts in SIMS, and the same is verified quantitatively by using electron probe microanalysis (EPMA). The novel approach may be useful to determine the chemical composition of the phases in various alloys which has lighter alloying elements such as lithium.

Recovery Process of Li, Al and Si from Lepidolite by Leaching with HF

Directory of Open Access Journals (Sweden)

Gustavo D. Rosales

2017-03-01

Full Text Available This work describes the development of a new process for the recovery of Li, Al and Si along with the proposal of a flow sheet for the precipitation of those metals. The developed process is comprised of lepidolite acid digestion with hydrofluoric acid, and the subsequent precipitation of the metals present in the leach liquor. The leaching operational parameters studied were: reaction time, temperature and HF concentration. The experimental results indicate that the optimal conditions to achieve a Li extraction higher than 90% were: solid-liquid ratio, 1.82% (w/v; temperature, 123 °C; HF concentration, 7% (v/v; stirring speed, 330 rpm; and reaction time, 120 min. Al and Si can be recovered as Na3AlF6 and K2SiF6. LiF was separated from the leach liquor during water evaporation, with recovery values of 92%.

Contribution of a new generation field-emission scanning electron microscope in the understanding of a 2099 Al-Li alloy.

Science.gov (United States)

Brodusch, Nicolas; Trudeau, Michel; Michaud, Pierre; Rodrigue, Lisa; Boselli, Julien; Gauvin, Raynald

2012-12-01

Aluminum-lithium alloys are widespread in the aerospace industry. The new 2099 and 2199 alloys provide improved properties, but their microstructure and texture are not well known. This article describes how state-of-the-art field-emission scanning electron microscopy (FE-SEM) can contribute to the characterization of the 2099 aluminum-lithium alloy and metallic alloys in general. Investigations were carried out on bulk and thinned samples. Backscattered electron imaging at 3 kV and scanning transmission electron microscope imaging at 30 kV along with highly efficient microanalysis permitted correlation of experimental and expected structures. Although our results confirm previous studies, this work points out possible substitutions of Mg and Zn with Li, Al, and Cu in the T1 precipitates. Zinc and magnesium are also present in "rice grain"-shaped precipitates at the grain boundaries. The versatility of the FE-SEM is highlighted as it provides information in the macro- and microscales with relevant details. Its ability to probe the distribution of precipitates from nano- to microsizes throughout the matrix makes FE-SEM an essential technique for the characterization of metallic alloys.

Synthesis, crystal structure, and ionic conductivity of a new layered metal phosphate, Li2Sr2Al(PO4)3

International Nuclear Information System (INIS)

Kim, Sung-Chul; Kwak, Hyun-Jung; Yoo, Chung-Yul; Yun, Hoseop; Kim, Seung-Joo

2016-01-01

A new layered metal phosphate, Li 2 Sr 2 Al(PO 4 ) 3 , was synthesized in the form of either a single-crystal or polycrystalline powder using the molten hydroxide flux method or a solid-state reaction, respectively. Li 2 Sr 2 Al(PO 4 ) 3 crystallizes to the P2 1 /n (Z=4) monoclinic space group with lattice parameters a≈4.95 Å, b≈22.06 Å, c≈8.63 Å, and β≈91.5°. The structure is composed of stacked [LiSrAl(PO 4 ) 2 ] layers alternating regularly with [LiSrPO 4 ] layers. In the [LiSrAl(PO 4 ) 2 ] sublattice, the AlO 6 octahedra and PO 4 tetrahedra are tilted cooperatively to form an anionic, corrugated, two-dimensional [Al(PO 4 ) 2 ] 3− framework that can be regarded as a “distorted-glaserite” structure. The [LiSrPO 4 ] sublattice is that of a layered block containing a six-membered ring formed from alternating linkages of LiO 4 and PO 4 tetrahedra. The six-membered rings show a boat-type arrangement with the up(U) or down(D) pointing sequence, UUDUUD. The interspace between the two sublattices generates a two-dimensional pathway for Li + ion conduction. The impedance measurement indicated that Li 2 Sr 2 Al(PO 4 ) 3 had a moderate ion conductivity (σ≈1.30×10 −4 S cm −1 at 667 K), with an activation energy E a ≈1.02 eV. - Graphical abstract: Polyhedral view of Li 2 Sr 2 Al(PO 4 ) 3 . Li + ions are represented by green spheres, Sr atoms by white spheres, AlO 6 groups by octahedra, and PO 4 groups by tetrahedra. - Highlights: • New compound Li 2 Sr 2 Al(PO 4 ) 3 is reported. • The crystal structure is investigated by single-crystal XRD analysis. • The structure is formed by the alternate stacking of two different sublattices. • Correlation between the crystal structure and ionic conductivity is discussed.

Osteoblast interaction with laser cladded HA and SiO2-HA coatings on Ti-6Al-4V

International Nuclear Information System (INIS)

Yang Yuling; Serpersu, Kaan; He Wei; Paital, Sameer R.; Dahotre, Narendra B.

2011-01-01

In order to improve the bioactivity and biocompatibility of titanium endosseous implants, the morphology and composition of the surfaces were modified. Polished Ti-6Al-4V substrates were coated by a laser cladding process with different precursors: 100 wt.% HA and 25 wt.% SiO 2 -HA. X-ray diffraction of the laser processed samples showed the presence of CaTiO 3 , Ca 3 (PO 4 ) 2 , and Ca 2 SiO 4 phases within the coatings. From in vitro studies, it was observed that compared to the unmodified substrate all laser cladded samples presented improved cellular interactions and bioactivity. The samples processed with 25 wt.% SiO 2 -HA precursor showed a significantly higher HA precipitation after immersion in simulated body fluid than 100 wt.% HA precursor and titanium substrates. The in vitro biocompatibility of the laser cladded coatings and titanium substrate was investigated by culturing of mouse MC3T3-E1 pre-osteoblast cell line and analyzing the cell viability, cell proliferation, and cell morphology. A significantly higher cell attachment and proliferation rate were observed for both laser cladded 100 wt.% HA and 25 wt.% SiO 2 -HA samples. Compared to 100 wt.% HA sample, 25 wt.% SiO 2 -HA samples presented a slightly improved cellular interaction due to the addition of SiO 2 . The staining of the actin filaments showed that the laser cladded samples induced a normal cytoskeleton and well-developed focal adhesion contacts. Scanning electron microscopic image of the cell cultured samples revealed better cell attachment and spreading for 25 wt.% SiO 2 -HA and 100 wt.% HA coatings than titanium substrate. These results suggest that the laser cladding process improves the bioactivity and biocompatibility of titanium. The observed biological improvements are mainly due to the coating induced changes in surface chemistry and surface morphology. Highlights: → Laser cladding of Ti alloys with bioceramics creates new phases. → Laser cladded samples with SiO 2 -doped

Laser and Pressure Resistance Weld of Thin-Wall Cladding for LWR Accident-Tolerant Fuels

Science.gov (United States)

Gan, J.; Jerred, N.; Perez, E.; Haggard, D. C.

2018-02-01

FeCrAl alloy with typical composition of approximately Fe-15Cr-5Al is considered a primary candidate cladding material for light water reactor accident-tolerant fuel because of its superior resistance to oxidation in high-temperature steam compared with Zircaloy cladding. Thin-walled FeCrAl cladding at 350 μm wall thickness is required, and techniques for joining endplug to cladding need to be developed. Fusion-based laser weld and solid-state joining with pressure resistance weld were investigated in this study. The results of microstructural characterization, mechanical property evaluation by tensile testing, and hydraulic pressure burst testing of the welds for the cladding-endplug specimen are discussed.

Moessbauer studies of the LiAl sub(5-x) Fe sub(x) O8 and LiGa sub(5-x) Fe sub(x) O8 systems

International Nuclear Information System (INIS)

Barthem, V.M.T.S.; Maria Neto, J.; Souza Barros, F. de

1982-01-01

Comparative Moessbauer studies of the LiGa sub(5-x) Fe sub(x) O 8 and LiAl sub(5-x) Fe sub(x) O 8 systems are shown. The characteristics of the Moessbauer spectra, obtained with LiGa 5 O 8 samples with 0,1% of Fe 3+ , differ drastically from that observed with LiAl 5 O 8 with the same three-valent iron concentration. All these differences are related to the more covalent character of the gallium-oxygen binding, when compared with the aluminium-oxygen one. (L.C.) [pt

Effects of solution heat treatment on the microstructure and hardness of Mg-5Li-3Al-2Zn-2Cu alloy

Energy Technology Data Exchange (ETDEWEB)

Li Jiqing; An Jiangmin; Qu Zhikun [Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin 150001 (China); Wu Ruizhi, E-mail: Ruizhiwu2006@yahoo.com [Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin 150001 (China); Zhang Jinghuai; Zhang Milin [Key Laboratory of Superlight Materials and Surface Technology (Harbin Engineering University), Ministry of Education, Harbin 150001 (China)

2010-10-15

The microstructure and hardness of Mg-5Li-3Al-2Zn-2Cu alloy were investigated both in the as-cast condition and after solution heat treatment at 330-390 deg. C for 5 h. The as-cast alloy contains a microstructure consisting of {alpha}-Mg matrix, AlLi phase, AlCuMg phase and Al{sub 2}Cu phase. After the solution heat treament, the AlLi phase was dissolved into the matrix, however, the AlCuMg and Al{sub 2}Cu phases were not dissolved. With the increase of solution temperature, almost all the AlLi phase was dissolved, and the effects of solution strengthening of Al and Li atoms in the alloy increase, which results in the gradual increase of the Brinell hardness of the solution-treated alloy.

MICROSTRUCTURE AND WEAR RESISTANCE OF COMPOSITE COATING BY LASER CLADDING Al/TiN ON THE Ti–6Al–4V SUBSTRATE

OpenAIRE

H. X. ZHANG; H. J. YU; C. Z. CHEN

2015-01-01

The composite coatings were fabricated by laser cladding Al/TiN pre-placed powders on Ti–6Al–4V substrate for enhancing wear resistance and hardness of the substrate. The composite coatings were analyzed by means of X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectrometer (EDS). The sliding wear tests were performed by MM200 wear test machine. The hardness of the coatings was tested by HV-1000 hardness tester. After laser cladding, it was found that there...

Bioinspired, Graphene/Al2O3 Doubly Reinforced Aluminum Composites with High Strength and Toughness.

Science.gov (United States)

Zhang, Yunya; Li, Xiaodong

2017-11-08

Nacre, commonly referred to as nature's armor, has served as a blueprint for engineering stronger and tougher bioinspired materials. Nature organizes a brick-and-mortar-like architecture in nacre, with hard bricks of aragonite sandwiched with soft biopolymer layers. However, cloning nacre's entire reinforcing mechanisms in engineered materials remains a challenge. In this study, we employed hybrid graphene/Al 2 O 3 platelets with surface nanointerlocks as hard bricks for primary load bearer and mechanical interlocking, along with aluminum laminates as soft mortar for load distribution and energy dissipation, to replicate nacre's architecture and reinforcing effects in aluminum composites. Compared with aluminum, the bioinspired, graphene/Al 2 O 3 doubly reinforced aluminum composite demonstrated an exceptional, joint improvement in hardness (210%), strength (223%), stiffness (78%), and toughness (30%), which are even superior over nacre. This design strategy and model material system should guide the synthesis of bioinspired materials to achieve exceptionally high strength and toughness.

Studies of surface adsorption on LiAlO2

International Nuclear Information System (INIS)

Fischer, A.K.; Johnson, C.E.; McDaniel, J.A.

1986-01-01

Computational and experimental approaches are being taken to understanding surface adsorption/desorption effects on tritium inventory and release. The computational survey integrates a thermodynamic treatment of surface adsorption and bulk phase effects such as solubility and gas phase composition. The system T 2 O:T 2 :LiAlO 2 was examined. The calculations indicate that surface adsorption can be expected to contribute most to tritium inventory under the conditions of lower temperatures and higher oxygen activities. Higher temperature and lower oxygen activity favor lower surface inventory. In the experimental work, a high temperature gas chromatograph was constructed in order to measure the H 2 O:H 2 surface adsorption isotherms and the solubility of hydroxide in LiAlO 2 . Preliminary data indicate that at 478 K approximately 15% of the surface is coverred for a partial pressure of H 2 O of approximately 52 Pa. Calculated values can be obtained that are in reasonable agreement with this. (orig.)

Studies of surface adsorption on LiAlO2

International Nuclear Information System (INIS)

Fischer, A.K.; McDaniel, J.A.; Johnson, C.E.

1986-01-01

Computational and experimental approaches are being taken to understanding surface adsorption/desorption effects on tritium inventory and release. The computational survey integrates a thermodynamic treatment of surface adsorption and bulk phase effects such as solubility and gas phase composition. The system T 2 O:T 2 :LiAlO 2 was examined. The calculations indicate that surface adsorption can be expected to contribute most to tritium inventory under the conditions of lower temperatures and higher oxygen activities. Higher temperature and lower oxygen activity favor lower surface inventory. In the experimental work, a high temperature gas chromatograph was constructed in order to measure the H 2 O:H 2 surface adsorption isotherms and the solubility of hydroxide in LiAlO 2 . Preliminary data indicate that at 478K approximately 15% of the surface is covered for a partial pressure of H 2 O of approximately 52 Pa. Calculated values can be obtained that are in reasonable agreement with this

Phase evolution and dendrite growth in laser cladding of aluminium on zirconium

International Nuclear Information System (INIS)

Yue, T.M.; Xie, H.; Lin, X.; Yang, H.O.

2011-01-01

Research highlights: → Laser cladding of Al on pure Zr. → A series of phase evolutions occurred across the laser-clad coating. → Epitaxial crystal growth, backward dendrite growth and two-phase eutectic dendritic growth. → Phase and microstructure evolution is discussed. - Abstract: Aluminium was laser clad on a pure zirconium substrate using the blown powder method. The microstructure across the laser-clad coating was studied. Starting from the bottom to the top surface of the coating, a series of phase evolutions had occurred: (Zr) → (Zr) + AlZr 2 + AlZr 3 → Al 4 Zr 5 + Al 3 Zr 2 → Al 3 Zr 2 + AlZr 2 → Al 2 Zr → Al 2 Zr + Al 3 Zr. This resulted in an epitaxial columnar crystal growth at the re-melt substrate boundary, a band of backward growth Al 3 Zr 2 dendrites towards the lower half of the coating, and a two-phase eutectic dendritic growth of Al 2 Zr + Al 3 Zr towards the top of the coating. The evolution of the various phases and microstructures is discussed in conjunction with the Al-Zr phase diagram, the criteria for planar interface instability, and the theory of eutectic growth under rapid solidification conditions (the TMK model).

Effect of ball milling time on the hydrogen storage properties of TiF{sub 3}-doped LiAlH{sub 4}