Thermal Mechanical Processing Effects on Microstructure Evolution and Mechanical Properties of the Sintered Ti-22Al-25Nb Alloy.

Science.gov (United States)

Wang, Yuanxin; Lu, Zhen; Zhang, Kaifeng; Zhang, Dalin

2016-03-11

This work illustrates the effect of thermal mechanical processing parameters on the microstructure and mechanical properties of the Ti-22Al-25Nb alloy prepared by reactive sintering with element powders, consisting of O, B2 and Ti₃Al phases. Tensile and plane strain fracture toughness tests were carried out at room temperature to understand the mechanical behavior of the alloys and its correlation with the microstructural features characterized by scanning and transmission electron microscopy. The results show that the increased tensile strength (from 340 to 500 MPa) and elongation (from 3.6% to 4.2%) is due to the presence of lamellar O/B2 colony and needle-like O phase in B2 matrix in the as-processed Ti-22Al-25Nb alloys, as compared to the coarse lath O adjacent to B2 in the sintered alloys. Changes in morphologies of O phase improve the fracture toughness ( K IC ) of the sintered alloys from 7 to 15 MPa·m -1/2 . Additionally, the fracture mechanism shifts from cleavage fracture in the as-sintered alloys to quasi-cleavage fracture in the as-processed alloys.

Investigation of the brittle fracture behavior of intermetallic Ti-Al-Si-Nd-alloys

International Nuclear Information System (INIS)

Wittkowsky, B.U.

1995-01-01

The object of this paper is the fracture behaviour of three Ti-Al-Si-Nb alloys. Fracture mechanical data are experimentally determined and their statistical properties are investigated. To describe the fracture process of disordered heterogeneous brittle materials a statistical model was developed, based on damage mechanics. With the aid of this model it was possible to attribute the fracture behaviour, the fracture mechanical data and their statistical properties to the microstructure of the materials studied. (orig.) [de

Fatigue and fracture behavior of low alloy ferritic forged steels

International Nuclear Information System (INIS)

Chaudhry, V.; Sharma, A.K.; Muktibodh, U.C.; Borwankar, Neeraj; Singh, D.K.; Srinivasan, K.N.; Kulkarni, R.G.

2016-01-01

Low alloy ferritic steels are widely used in nuclear industry for the construction of pressure vessels. Pressure vessel forged low alloy steels 20MnMoNi55 (modified) have been developed indigenously. Experiments have been carried out to study the Low Cycle Fatigue (LCF) and fracture behavior of these forged steels. Fully reversed strain controlled LCF testing at room temperature and at 350 °C has been carried out at a constant strain rate, and for different axial strain amplitude levels. LCF material behavior has been studied from cyclic stress-strain responses and the strain-life relationships. Fracture behavior of the steel has been studied based on tests carried out for crack growth rate and fracture toughness (J-R curve). Further, responses of fatigue crack growth rate tests have been compared with the rate evaluated from fatigue precracking carried out for fracture toughness (J-R) tests. Fractography of the samples have been carried out to reveal dominant damage mechanisms in crack propagation and fracture. The fatigue and fracture properties of indigenously developed low alloy steel 20MnMoNi55 (modified) steels are comparable with similar class of steels. (author)

Fracture toughness of Al-Cr alloys with minor additions

International Nuclear Information System (INIS)

Datta, S.; Banerjee, M.K.

2000-01-01

Fracture toughness behavior of aluminium chromium alloys with minor additions is studied to determine its relation with microstructure and ageing conditions. The effect of the minor additions on the fracture toughness property of the alloys is also studied. Fracture toughness of Al-Cr alloys has been improved by selected minor additions. Also, the fracture toughness of the investigated alloys is found to be sensitive to ageing conditions. (author)

Investigation of Mechanical Properties and Fracture Simulation of Solution-Treated AA 5754

Science.gov (United States)

Kumar, Pankaj; Singh, Akhilendra

2017-10-01

In this work, mechanical properties and fracture toughness of as-received and solution-treated aluminum alloy 5754 (AA 5754) are experimentally evaluated. Solution heat treatment of the alloy is performed at 530 °C for 2 h, and then, quenching is done in water. Yield strength, ultimate tensile strength, impact toughness, hardness, fatigue life, brittle fracture toughness (K_{Ic} ) and ductile fracture toughness (J_{Ic} ) are evaluated for as-received and solution-treated alloy. Extended finite element method has been used for the simulation of tensile and fracture behavior of material. Heaviside function and asymptotic crack tip enrichment functions are used for modelling of the crack in the geometry. Ramberg-Osgood material model coupled with fracture energy is used to simulate the crack propagation. Fracture surfaces obtained from various mechanical tests are characterized by scanning electron microscopy.

Fracture behavior of nickel-based alloys in water

Energy Technology Data Exchange (ETDEWEB)

Mills, W.J.; Brown, C.M.

1999-08-01

The cracking resistance of Alloy 600, Alloy 690 and their welds, EN82H and EN52, was characterized by conducting J{sub IC} tests in air and hydrogenated water. All test materials displayed excellent toughness in air and high temperature water, but Alloy 690 and the two welds were severely embrittled in low temperature water. In 54 C water with 150 cc H{sub 2}/kg H{sub 2}O, J{sub IC} values were typically 70% to 95% lower than their air counterparts. The toughness degradation was associated with a fracture mechanism transition from microvoid coalescence to intergranular fracture. Comparison of the cracking response in water with that for hydrogen-precharged specimens tested in air demonstrated that susceptibility to low temperature cracking is due to hydrogen embrittlement of grain boundaries. The effects of water temperature, hydrogen content and loading rate on low temperature crack propagation were studied. In addition, testing of specimens containing natural weld defects and as-machined notches was performed to determine if low temperature cracking can initiate at these features. Unlike the other materials, Alloy 600 is not susceptible to low temperature cracking as the toughness in 54 C water remained high and a microvoid coalescence mechanism was operative in both air and water.

Mechanical and tribological properties of newly developed Tribaloy alloys

International Nuclear Information System (INIS)

Xu, W.; Liu, R.; Patnaik, P.C.; Yao, M.X.; Wu, X.J.

2007-01-01

Outstanding combination of mechanical, wear and corrosion performance has been achieved in Laves intermetallic materials, termed Tribaloy alloys. In these two-phase alloys the solid solution provides high mechanical strength and fracture toughness while the Laves intermetallic phase offers excellent wear resistance. However, conventional Tribaloy alloys usually have low tensile strength and fracture toughness compared with ductile materials due to the large volume fraction of Laves phase, which has limited their application in many cases. The present research is aimed at developing advanced Tribaloy alloys with increasing ductility. Two new cobalt base alloys were developed in this research. The specimens were fabricated with a centrifugal casting technique. The material characterization was performed using the differential scanning calorimetry (DSC), scanning electron microscope (SEM), indentation and ball-on-disc tribological techniques

Influence of Aging Conditions on Fatigue Fracture Behaviour of 6063 Aluminum Alloy

Directory of Open Access Journals (Sweden)

Rafiq Ahmed Siddiqui

2001-12-01

Full Text Available Aluminum - Magnesium - Silicon (Al-Mg-Si 6063 alloy was heat-treated using under aged, peak aged and overage temperatures. The numbers of cycles required to cause the fatigue fracture, at constant stress, was considered as criteria for the fatigue resistance. Moreover, the fractured surface of the alloy at different aging conditions was evaluated by optical microscopy and the Scanning Electron Microscopy (SEM. The SEM micrographs confirmed the cleavage surfaces with well-defined fatigue striations. It has been observed that the various aging time and temperature of the 6063 Al-alloy, produces different modes of fractures. The most suitable age hardening time and temperature was found to be between 4 to 5 hours and to occur at 460 K. The increase in fatigue fracture property of the alloy due to aging could be attributed to a vacancy assisted diffusion mechanism or due to pinning of dislocations movement by the precipitates produced during aging. However, the decrease in the fatigue resistance, for the over aged alloys, might be due to the coalescence of precipitates into larger grains.

Tensile and fracture behavior of AA6061-T6 aluminum alloys: micro-mechanical approach

International Nuclear Information System (INIS)

Shen, Y.

2012-01-01

The AA6061-T6 aluminum alloy was chosen as the material for the core vessel of the future Jules Horowitz testing reactor (JHR). The objective of this thesis is to understand and model the tensile and fracture behavior of the material, as well as the origin of damage anisotropy. A micro-mechanical approach was used to link the microstructure and mechanical behavior. The microstructure of the alloy was characterized on the surface via Scanning Electron Microscopy and in the 3D volume via synchrotron X-ray tomography and laminography. The damage mechanism was identified by in-situ SEM tensile testing, ex-situ X-ray tomography and in-situ laminography on different levels of triaxiality. The observations have shown that damage nucleated at lower strains on Mg 2 Si coarse precipitates than on iron rich intermetallics. The identified scenario and the in-situ measurements were then used to develop a coupled GTN damage model incorporating nucleation, growth and coalescence of cavities formed by coarse precipitates. The relationship between the damage and the microstructure anisotropies was explained and simulated. (author)

Cryogenic mechanical properties of Al-Cu-Li-Zr alloy 2090

International Nuclear Information System (INIS)

Glazer, J.; Dalder, E.N.C.; Emigh, R.A.; Verzasconi, S.L.; Yu, W.

1986-01-01

The mechanical properties of aluminum-lithium alloy 2090-T8E41 were evaluated at 298 K, 77 K, and 4 K. Previously reported tensile and fracture toughness properties at room temperature were confirmed. This alloy exhibits substantially improved properties at cryogenic temperatures; the strength, elongation, fracture toughness and fatigue crack growth resistance all improve simultaneously as the testing temperature decreases. This alloy has cryogenic properties superior to those of aluminum alloys currently used for cryogenic applications

Influence of heat treatment on the strength and fracture toughness of 7N01 aluminum alloy

Energy Technology Data Exchange (ETDEWEB)

Li, Bo [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Wang, Xiaomin, E-mail: xmwang991011@163.com [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Chen, Hui; Hu, Jie [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Huang, Cui [School of Life Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China); Gou, Guoqing [School of Materials Science and Engineering, Southwest Jiaotong University, Chengdu, 610031, Sichuan (China)

2016-09-05

7N01 aluminum (Al) alloys are treated by five heat treatment methods as peak aging (T6), over aging (T74), high temperature and subsequently low temperature aging (HLA), retrogression and reaging (RRA) and double retrogression and reaging (DRRA). The strength and fracture toughness of the five samples are tested, and the microstructures are investigated by optical microscopy (OM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that 7N01 Al-alloy treated at T6 condition has high strength but low fracture toughness. Compared with T6 treatment, T74 and HLA treatments increase the fracture toughness by 67% and 90% respectively, while the strength decrease by 9% and 17%. RRA process is a proper treatment method for 7N01 which improves the fracture toughness without sacrificing strength. The fracture toughness of DRRA treated alloy is much lower than that of RRA. Quantitative analysis through TEM images shows that the heat treatment affects the mechanical properties of 7N01 Al-alloy highly through changing the precipitates in grains and on grain boundaries, which can be explained by the coherency strengthening mechanism and Orowan mechanism. - Highlights: • Five heat treatments which can change the properties of 7N01 Al alloy were designed. • Quantitative analysis of precipitates was employed to study the mechanism. • RRA treatment can make proper strength/toughness property balances for 7N01 Al alloy.

Influence of heat treatment on the strength and fracture toughness of 7N01 aluminum alloy

International Nuclear Information System (INIS)

Li, Bo; Wang, Xiaomin; Chen, Hui; Hu, Jie; Huang, Cui; Gou, Guoqing

2016-01-01

7N01 aluminum (Al) alloys are treated by five heat treatment methods as peak aging (T6), over aging (T74), high temperature and subsequently low temperature aging (HLA), retrogression and reaging (RRA) and double retrogression and reaging (DRRA). The strength and fracture toughness of the five samples are tested, and the microstructures are investigated by optical microscopy (OM), transmission electron microscopy (TEM), and scanning electron microscopy (SEM). The results show that 7N01 Al-alloy treated at T6 condition has high strength but low fracture toughness. Compared with T6 treatment, T74 and HLA treatments increase the fracture toughness by 67% and 90% respectively, while the strength decrease by 9% and 17%. RRA process is a proper treatment method for 7N01 which improves the fracture toughness without sacrificing strength. The fracture toughness of DRRA treated alloy is much lower than that of RRA. Quantitative analysis through TEM images shows that the heat treatment affects the mechanical properties of 7N01 Al-alloy highly through changing the precipitates in grains and on grain boundaries, which can be explained by the coherency strengthening mechanism and Orowan mechanism. - Highlights: • Five heat treatments which can change the properties of 7N01 Al alloy were designed. • Quantitative analysis of precipitates was employed to study the mechanism. • RRA treatment can make proper strength/toughness property balances for 7N01 Al alloy.

Localization of plastic yield and fracture mechanism in high-strength niobium alloy with ultra-fine particles of non-metallic phase

International Nuclear Information System (INIS)

Tyumentsev, A.N.; Gonchikov, V.Ch.; Korotaev, A.D.; Pinzhin, Yu.P.; Tyumentseva, S.F.

1989-01-01

The regularities of localization of plastic flow in high-strength dispersion-strengthened niobium alloy are studied. On the basis of investigations of the microstructure of strain localization zones the mechanism of stability losses of plastic flow including, the processes of diffusion of nonequilibrium vacancies in fields of nonuniform stresses, is proposed. The role of diffuse strain mechanisms during reorientation of the crystalline lattice is discussed. The regularities of fracture of high-strength alloy under conditions of rotational-shift instability of plastic flow are investigated

Magnesium alloys as body implants: fracture mechanism under dynamic and static loadings in a physiological environment.

Science.gov (United States)

Choudhary, Lokesh; Raman, R K Singh

2012-02-01

It is essential that a metallic implant material possesses adequate resistance to cracking/fracture under the synergistic action of a corrosive physiological environment and mechanical loading (i.e. stress corrosion cracking (SCC)), before the implant can be put to actual use. This paper presents a critique of the fundamental issues with an assessment of SCC of a rapidly corroding material such as magnesium alloys, and describes an investigation into the mechanism of SCC of a magnesium alloy in a physiological environment. The SCC susceptibility of the alloy in a simulated human body fluid was established by slow strain rate tensile (SSRT) testing using smooth specimens under different electrochemical conditions for understanding the mechanism of SCC. However, to assess the life of the implant devices that often possess fine micro-cracks, SCC susceptibility of notched specimens was investigated by circumferential notch tensile (CNT) testing. CNT tests also produced important design data, i.e. threshold stress intensity for SCC (KISCC) and SCC crack growth rate. Fractographic features of SCC were examined using scanning electron microscopy. The SSRT and CNT results, together with fractographic evidence, confirmed the SCC susceptibility of both smooth and notched specimens of a magnesium alloy in the physiological environment. Copyright © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Strength and fracture of two-phase alloys: a comparison of two alloy systems

International Nuclear Information System (INIS)

Gurland, J.

1978-01-01

The functional roles of the hard and soft constituents in the deformation and fracture of two-phase alloys are discussed on the basis of two commercially important alloy systems, namely spheroidized carbon steels and cemented carbides, WC-Co. A modified rule of mixtures provides a structural approach to the yield and flow strength. Consideration of the fracture toughness is attempted by means of a phenomenological modelling of the fracture process on the microscale. While there are large differences in properties between the two alloys, the deformation and fracture processes show broad smilarities which are associated with the features of the interaction between constituents common to both alloys

The Mechanisms of Dispersion Strengthening and Fracture in Al-based XD (TM) Alloys

Science.gov (United States)

Aiken, R. M., Jr.

1990-01-01

The influence of reinforcement size, volume fraction, and matrix deformation behavior on room and elevated temperature strength, and the fracture toughness of metal matrix composites of both pure aluminum and Al(4 percent)Cu(1.5 percent)Mg with 0 to 15 vol percent TiB2 were examined. Higher TiB2 volume fractions increased the tensile yield strength both at room and elevated temperatures, and reduced the elongation to fracture. Tensile tests also indicate that small particles provided a greater increase in strength for a given volume fraction than larger particles, whereas elongation to fracture appeared to be insensitive to reinforcement size. The fracture toughness of the Al(4 percent)Cu(1.5 percent)Mg alloys decreased rapidly with TiB2 additions of 0 to 5 vol percent and more slowly with TiB2 additions of 5 to 15 vol percent. Fracture toughness appears to be independent of TiB2 particle size. The isothermal-aging response of the precipitation strengthened Al(4 percent)Cu(1.5 percent)Mg alloys was not altered by the presence of TiB2.

Effect of mechanical alloying on FeCrC reinforced Ni alloys

Energy Technology Data Exchange (ETDEWEB)

Yilmaz, S. Osman [Univ. of Namik Kemal, Tekirdag (Turkey); Teker, Tanju [Adiyaman Univ. (Turkey). Dept. of Metallurgical and Materials Engineering; Demir, Fatih [Batman Univ. (Turkey)

2016-05-01

Mechanical alloying (MA) is a powder metallurgy processing technique involving cold welding, fracturing and rewelding of powder particles in a high-energy ball mill. In the present study, the intermetallic matrix composites (IMCs) of Ni-Al reinforced by M{sub 7}C{sub 3} were produced by powder metallurgical routes via solid state reaction of Ni, Al and M{sub 7}C{sub 3} particulates by mechanical alloying processes. Ni, Al and M{sub 7}C{sub 3} powders having 100 μm were mixed, mechanical alloyed and the compacts were combusted in a furnace. The mechanically alloyed (MAed) powders were investigated by X-ray diffraction (XRD), microhardness measurement, optic microscopy (OM), scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS). The presence of the carbides depressed the formation of unwanted NiAl intermetallic phases. The mechanical alloyed M{sub 7}C{sub 3} particles were unstable and decomposed partially within the matrix during alloying and sintering, and the morphology of the composites changed with the dissolution ratio of M{sub 7}C{sub 3} and sintering temperature.

Mechanical properties of copper-lithium alloys produced by mechanic alloyed and hot extrusion

International Nuclear Information System (INIS)

Castillo B, Ricardo; Gorziglia S, Ezio; Penaloza V, Augusto

2004-01-01

In this work are presented the progress carried out on the characterization of some physical and mechanical properties, together with the determination of the micro mechanism of fracture of the Cu-2% wt Li, that was obtained by mechanical alloying followed hot extrusion at 500 o C and 700 o C. Hardness and tensile mechanical tests were performed together with metallographic and fractographic analysis. The experimental results obtained with powders of the Cu-Li alloy studied are compared with powder of pure copper, under similar test conditions. The results show that by hot extrusion was allowed to obtain very high densification levels for the materials under study. Moreover, it was found that lithium reduce both the tensile strength and elongation, of copper by a mechanism of embrittlement. The results are compares with the literature (au)

Mechanical behaviour of Zn–Al–Cu–Mg alloys: Deformation mechanisms of as-cast microstructures

Energy Technology Data Exchange (ETDEWEB)

Wu, Zhicheng; Sandlöbes, Stefanie; Wu, Liang; Hu, Weiping; Gottstein, Günter; Korte-Kerzel, Sandra, E-mail: Korte-Kerzel@imm.rwth-aachen.de

2016-01-10

We study the effects of dilute Mg addition on the microstructure formation and mechanical properties of a ZnAl4Cu1 alloy. On the basis of the composition of the commercial alloy Z410 (4 wt% Al, 1 wt% Cu, and 0.04 wt% Mg), three laboratory alloys with different Mg contents (0.04 wt%, 0.21 wt% and 0.31 wt%) are characterised in terms of their mechanical properties and microstructures using ex-situ and in-situ tensile tests in conjunction with scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Increasing Mg content causes the precipitation of Mg{sub 2}Zn{sub 11} phase precipitates and refined lamellar spacings in the eutectoid phase. The alloy with a medium Mg content (0.21 wt%) exhibits the highest yield strength both at room temperature and at elevated temperatures. Further, we show that dilute Mg alloying causes an improvement of the ductility of ZnAl4Cu1 base-alloys, especially at elevated temperatures. In addition, the alloys reveal two distinct deformation regimes distinguishable close to room temperature and at commonly employed strain rates, with work hardening and brittle fracture exhibited at room temperature and/or elevated strain rate (5×10{sup −4} s{sup −1}), and work softening and ductile fracture at elevated temperature and/or low strain rate (6×10{sup −6} s{sup −1}). The deformation mechanisms and fracture behaviour in both regimes are investigated and the underlying physical mechanisms of the observed phenomena are discussed.

Mechanical behaviour of Zn–Al–Cu–Mg alloys: Deformation mechanisms of as-cast microstructures

International Nuclear Information System (INIS)

Wu, Zhicheng; Sandlöbes, Stefanie; Wu, Liang; Hu, Weiping; Gottstein, Günter; Korte-Kerzel, Sandra

2016-01-01

We study the effects of dilute Mg addition on the microstructure formation and mechanical properties of a ZnAl4Cu1 alloy. On the basis of the composition of the commercial alloy Z410 (4 wt% Al, 1 wt% Cu, and 0.04 wt% Mg), three laboratory alloys with different Mg contents (0.04 wt%, 0.21 wt% and 0.31 wt%) are characterised in terms of their mechanical properties and microstructures using ex-situ and in-situ tensile tests in conjunction with scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Increasing Mg content causes the precipitation of Mg_2Zn_1_1 phase precipitates and refined lamellar spacings in the eutectoid phase. The alloy with a medium Mg content (0.21 wt%) exhibits the highest yield strength both at room temperature and at elevated temperatures. Further, we show that dilute Mg alloying causes an improvement of the ductility of ZnAl4Cu1 base-alloys, especially at elevated temperatures. In addition, the alloys reveal two distinct deformation regimes distinguishable close to room temperature and at commonly employed strain rates, with work hardening and brittle fracture exhibited at room temperature and/or elevated strain rate (5×10"−"4 s"−"1), and work softening and ductile fracture at elevated temperature and/or low strain rate (6×10"−"6 s"−"1). The deformation mechanisms and fracture behaviour in both regimes are investigated and the underlying physical mechanisms of the observed phenomena are discussed.

Fracture behaviour of Cu-Al-Ni shape memory alloys obtained by powder metallurgy

International Nuclear Information System (INIS)

Rodriguez, P. P.; Perez-Saez, R. B.; Recarte, V.; San Juan, J.M.; Ruano, O. A.; No, M. L.

2001-01-01

Polycrystalline Cu-Al-Ni shape memory alloys have been scarcely employed for technological applications due to their high brittleness. The development of a new elaboration technique based on powder metallurgy has recently overcome this problem, through the improvement of the ductility of the produced alloys without affecting its shape memory properties. The fracture behaviour of an alloy obtained using the elaboration technique has been studied by means of Scanning Electron Microscopy and mechanical testing. The results show a ductile fracture with a maximum strain close to 13%, which is the best fracture behaviour obtained for Cu-Al-Ni polycrystals. The microstructure of such alloys ha been studied by means of Transmission Electron Microscopy, showing a poligonyzed structure in which martensite plated passing through the subboundaries easily. (Author) 19 refs

Relationship of microstructure to fracture topography in orthopedic alloys

International Nuclear Information System (INIS)

Gilbertson, L.N.

1976-01-01

Two major alloys used for orthopedic implants are 316L stainless steel and a cast cobalt--chromium--molybdenum alloy similar to Haynes Stellite 21. Another alloy that is just being introduced is Ti--6Al--4V. All three of these alloys are used in different conditions with different microstructures. Standard specimens with typical microstructures encountered in orthopedic applications were loaded to fracture in both overload and fatigue modes. Different rates of loading were also used in some cases. The fracture surfaces of these standard samples were analyzed in the Scanning Electron Microscope. An attempt was made to relate the fracture behavior, as evidenced by the fracture typography, to the microstructure of the alloy as revealed by metallography

Fracture of Shape Memory Alloys

OpenAIRE

Miyazaki, Shuichi; Otsuka, Kazuhiro

1981-01-01

The initiation and the propagation of cracks during both quenching and deformation in polycrystalline Cu-Al-Ni alloys have been investigated under various conditions. The fracture surfaces of Ti-Ni and Cu-Al-Ni alloys were also observed by a scanning electron microscope. From these results, it was concluded that the brittleness of Cu-Al-Ni alloy and other β phase alloys are due to large elastic anisotropy and large grain sizes, while that the large ductility in Ti-Ni alloy being due to the sm...

Deformation and Fracture Properties in Neutron Irradiated Pure Mo and Mo Alloys

International Nuclear Information System (INIS)

Byun, T.S.; Snead, L.; Li, M.; Cockeram, B.V.

2007-01-01

Full text of publication follows: The evolution in microstructural and mechanical properties was investigated for molybdenum and molybdenum alloys after high temperature neutron irradiation. Test materials include oxide dispersion-strengthened (ODS) molybdenum alloy, molybdenum- 0.5% titanium-0.1% zirconium (TZM) alloy, and low carbon arc-cast (LCAC) molybdenum. Tensile specimens were irradiated in high flux isotope reactor (HFIR) at temperatures in the range ∼300 - 1000 deg. C to neutron fluences of 2.28 - 24.7 x 10 25 n/m 2 (E>0.1 MeV) or 1.2-13.1 dpa. Tensile tests were performed at temperatures ranging from -150 deg. C to 1000 deg. C. To evaluate irradiation effects, true stress parameters (yield stress, plastic instability stress, and true fracture stress) and ductility parameters (uniform strain, fracture strain, and reduction area) were compared for both irradiated and non-irradiated materials. Fracture toughness was also evaluated from the fracture stress and fracture strain data using a fracture strain model. The fracture strain was used to determine the ductile-to-brittle transition temperature (DBTT). Results indicate that irradiation in the temperature range of 600 - 800 deg. C hardened the materials by up to 70%, while the irradiation hardening outside this temperature range was much lower (<40%). The plastic instability stress was strongly dependent on test temperature; however, it was nearly independent of irradiation dose and temperature. It was also found that the true fracture stress was dependent on test temperature. The true fracture stress was not significantly influenced by irradiation at elevated and high test temperatures; however, it was decreased significantly at sub-zero temperatures after irradiation due to material embrittlement. The DBTT for 600 deg. C irradiated ODS molybdenum alloy was found to be about room temperature or lower, and among the test materials the ODS alloy showed the highest resistance to irradiation embrittlement

Microstructure, tensile properties and fracture behavior of high temperature Al–Si–Mg–Cu cast alloys

Energy Technology Data Exchange (ETDEWEB)

Mohamed, A.M.A., E-mail: madel@uqac.ca [Center for Advanced Materials, Qatar University, Doha (Qatar); Department of Metallurgical and Materials Engineering, Faculty of Petroleum and Mining Engineering, Suez Canal University, Box 43721, Suez (Egypt); Samuel, F.H. [Université du Québec à Chicoutimi, Chicoutimi, QC, Canada G7H 2B1 (Canada); Al Kahtani, Saleh [Industrial Engineering Program, Mechanical Engineering Department, College of Engineering, Salman bin Abdulaziz University, Al Kharj (Saudi Arabia)

2013-08-10

The high temperature tensile behavior of 354 aluminum cast alloy was investigated in the presence of Zr and Ni. The cast alloys were given a solutionizing treatment followed by artificial aging at 190 °C for 2 h. High temperature tensile tests were conducted at various temperatures from 25 °C to 300 °C. Optical microscopy and electron probe micro-analyzer were used to study the microstructure of different intermetallic phases formed. The fractographic observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results revealed that the intermetallics phases of (Al, Si){sub 3}(Zr, Ti), Al{sub 3}CuNi and Al{sub 9}NiFe are the main feature in the microstructures of alloys with Zr and Ni additions. The results also indicated that the tensile strength of alloy decreases with an increase in temperature. The combined addition of 0.2 wt% Zr and 0.2 wt% Ni leads to a 30% increase in the tensile properties at 300 °C compared to the base alloy. Zr and Ni bearing phases played a vital role in the fracture mechanism of the alloys studied.

Microstructure, tensile properties and fracture behavior of high temperature Al–Si–Mg–Cu cast alloys

International Nuclear Information System (INIS)

Mohamed, A.M.A.; Samuel, F.H.; Al Kahtani, Saleh

2013-01-01

The high temperature tensile behavior of 354 aluminum cast alloy was investigated in the presence of Zr and Ni. The cast alloys were given a solutionizing treatment followed by artificial aging at 190 °C for 2 h. High temperature tensile tests were conducted at various temperatures from 25 °C to 300 °C. Optical microscopy and electron probe micro-analyzer were used to study the microstructure of different intermetallic phases formed. The fractographic observations of fracture surface were analyzed by scanning electron microscopy to understand the fracture mechanism. The results revealed that the intermetallics phases of (Al, Si) 3 (Zr, Ti), Al 3 CuNi and Al 9 NiFe are the main feature in the microstructures of alloys with Zr and Ni additions. The results also indicated that the tensile strength of alloy decreases with an increase in temperature. The combined addition of 0.2 wt% Zr and 0.2 wt% Ni leads to a 30% increase in the tensile properties at 300 °C compared to the base alloy. Zr and Ni bearing phases played a vital role in the fracture mechanism of the alloys studied

Effect of heat treatment on the elevated temperature tensile and fracture toughness behavior of Alloy 718 weldments

International Nuclear Information System (INIS)

Mills, W.J.

1980-05-01

The effect of heat treatment on the tensile and fracture toughness properties of Alloy 718 weldments was characterized at room temperature and elevated temperatures. The two heat treatments employed during this investigation were the convectional (ASTM A637) precipitation treatment and a modified treatment designed to improve the toughness of Alloy 718 welds. Weldments were also examined in the as-welded condition. The fracture toughness behavior of the Alloy 718 weldments was determined at 24, 427 and 538 degree C using both linear-elastic (K Ic ) and elastic-plastic (J Ic ) fracture mechanics concepts. Metallographic and electron fractographic examination of Alloy 718 weld fracture surfaces revealed that differences in fracture toughness behavior for the as-welded, conventional and modified conditions were associated with variations in the weld microstructure. 28 refs., 16 figs., 4 tabs

Fracture Mechanics

International Nuclear Information System (INIS)

Jang, Dong Il; Jeong, Gyeong Seop; Han, Min Gu

1992-08-01

This book introduces basic theory and analytical solution of fracture mechanics, linear fracture mechanics, non-linear fracture mechanics, dynamic fracture mechanics, environmental fracture and fatigue fracture, application on design fracture mechanics, application on analysis of structural safety, engineering approach method on fracture mechanics, stochastic fracture mechanics, numerical analysis code and fracture toughness test and fracture toughness data. It gives descriptions of fracture mechanics to theory and analysis from application of engineering.

Study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V using electron microscopy and and X-ray diffraction techniques

International Nuclear Information System (INIS)

Morcelli, Aparecido Edilson

2009-01-01

This present work allowed the study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V, used commercially for the manufacture of metallic biomaterials. The techniques employed for the analysis of the material under study were: scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The study of the influence and behavior of the phases present in titanium alloys is important to evaluate the behavior of cracks in titanium alloys with high mechanical strength, which have fine alpha (α), beta (β) and (α±β) microstructure, linking the presence of the phases with the strength of the material. The evaluation in situ of deformation and fracture micro mechanisms were performed by TEM and was also a study of phase transformations during cooling in titanium alloys, using the techniques of bright field, dark field and diffraction of electrons in the selected area. After heat treatment differences were observed between the amount of in relation to the original microstructure of the β and α phases material for different conditions used in heat treatment applied to the alloy. The presence of lamellar microstructure formed during cooling in the β field was observed, promoting the conversion of part of the secondary alpha structure in β phase, which was trapped between the lamellar of alpha. (author)

Mechanical behavior of aluminum-lithium alloys at cryogenic temperatures

International Nuclear Information System (INIS)

Glazer, J.; Verzasconi, S.L.; Sawtell, R.R.; Morris, J.W. Jr.

1987-01-01

The cryogenic mechanical properties of aluminum-lithium alloys are of interest because these alloys are attractive candidate materials for cryogenic tankage. Previous work indicates that the strength-toughness relationship for alloy 2090-T81 (Al-2.7Cu-2.2Li-0.12Zr by weight) improves significantly as temperature decreases. The subject of this investigation is the mechanism of this improvement. Deformation behavior was studied since the fracture morphology did not change with temperature. Tensile failures in 2090-T81 and -T4 occur at plastic instability. In contrast, in the binary aluminum-lithium alloy studied here they occur well before plastic instability. For all three materials, the strain hardening rate in the longitudinal direction increases as temperature decreases. This increase is associated with an improvement in tensile elongation at low temperatures. In alloy 2090-T4, these results correlate with a decrease in planar slip at low temperatures. The improved toughness at low temperatures is believed to be due to increased stable deformation prior to fracture

Precipitation structures and mechanical properties of Al-Li-Zr alloy containing V

International Nuclear Information System (INIS)

Ying, J.K.; Ohashi, T.

1999-01-01

It is known that Al-Li alloys possess high elastic modulus and low density, and the metastable δ' (Al 3 Li) precipitate in these alloys affords considerable strengthening effect. However, with the strengthening resulting from the precipitation of δ' which is coherent with the matrix, these alloys suffer from low ductility and fracture toughness. It seems that the loss of ductility is the slip localization which occurs as a result of slip planes during deformation in connection with the specific hardening mechanism. As a result it indicates typical intergranular fracture. On the one hand, zirconium is used in many aluminum alloys to inhibit recrystallization during alloy processing. When zirconium is present in the alloy grain refinement occurs, which consequently, is considered as a factor that reduces the slip distance, and lowers the stress concentration across grain boundaries and at grain boundary triple points. Nevertheless, if only zirconium is added in Al-Li alloy it still shows intergranular fracture. By Zedaris et al., equilibrium phase Al 3 (Zr,V) in Al-Zr alloy containing V reduces the lattice mismatch along the c-axis with Al and, the L1 2 -structure metastable precipitates Al 3 (Zr,V) in Al-Zr-V alloys are stable at elevated temperature. Therefore, it is interesting to elucidate the effect of V in Al-Li-Zr alloy at the precipitation structures and mechanical properties of these alloys

Mechanical Properties and Fracture Behaviors of the As-Extruded Mg-5Al-3Ca Alloys Containing Yttrium at Elevated Temperature.

Science.gov (United States)

Son, Hyeon-Taek; Kim, Yong-Ho; Kim, Taek-Soo; Lee, Seong-Hee

2016-02-01

Effects of yttrium (Y) addition on mechanical properties and fracture behaviors of the as-extruded Mg-Al-Ca based alloys at elevated temperature were investigated by a tensile test. After hot extrusion, the average grain size was refined by Y addition and eutectic phases were broken down into fine particles. Y addition to Mg-5Al-3Ca based alloy resulted in the improvement of strength and ductility at elevated temperature due to fine grain and suppression of grain growth by formation of thermally stable Al2Y intermetallic compound.

Study on microstructure and strengthening mechanism of AZ91-Y magnesium alloy

Science.gov (United States)

Cai, Huisheng; Guo, Feng; Su, Juan; Liu, Liang; Chen, Baodong

2018-03-01

AZ91-Y magnesium alloy with different thicknesses were prepared by die casting process. The main existence forms of Y in alloy and the effects of Y on microstructure and mechanical properties of alloy were studied, the main reason for the change of mechanical properties and fracture mechanism were analyzed. The results show that, yttrium exists mainly in the forms of Al2Y phase and trace solid solution in α-Mg. Yttrium can refine the grain of α-Mg, reduce the amount of eutectic β-Mg17Al12 phase and promote its discrete distribution. The room temperature tensile strength and elongation of alloy increased first and then decreased with the increase of Y content. The designed alloys containing 0.6% Y (measured containing 0.63% Y) have better mechanical properties. The change of mechanical properties of alloy is a comprehensive reflection of the effect of solid solution, grain refinement and second phase. The cracking of Al2Y phase and β-Mg17Al12 phase and crack propagation through Al2Y phase and β-Mg17Al12 phase are the main fracture mechanism of magnesium alloy containing yttrium. The cooling rate does not change the trend of the influence of Y, but affects the degree of influence of Y.

Fracture resistance and fatigue crack growth characteristics of two Al-Cu-Mg-Zr alloys

Science.gov (United States)

Sarkar, Bhaskar; Lisagor, W. B.

1992-01-01

The dependence of strength, fracture resistance, and fatigue crack growth rate on the aging conditions of two alloy compositions based on Al-3.7Cu-1.85Mg-0.2Mn is investigated. Mechanical properties were evaluated in two heat treatment conditions and in two orientations (longitudinal and transverse). Compact tension specimens were used to determine fatigue crack growth characteristics and fracture resistance. The aging response was monitored on coupons using hardness measurements determined with a standard Rockwell hardness tester. Fracture resistance is found to increase with increasing yield strength during artificial aging of age-hardenable 2124-Zr alloys processed by powder metallurgy techniques. Fatigue crack growth rate increases with increasing strength. It is argued that these changes are related to deformation modes of the alloys; a homogeneous deformation mode tends to increase fracture resistance and to decrease the resistance to the fatigue crack propagation rate.

Fracture Toughness Evaluation of a Ni2MnGa Alloy Through Micro Indentation Under Magneto-Mechanical Loading

Science.gov (United States)

Goanţă, Viorel; Ciocanel, Constantin

2017-12-01

Ni2MnGa is a ferromagnetic alloy that exhibits the shape memory effect either induced by an externally applied magnetic field or mechanical stress. Due to the former, the alloy is commonly called magnetic shape memory alloy or MSMA. The microstructure of the MSMA consists of tetragonal martensite variants (three in the most general case) that are characterized by a magnetization vector which is aligned with the short side of the tetragonal unit cell. Exposing the MSMA to a magnetic field causes the magnetization vector to rotate and align with the external field, eventually leading to variant reorientation. The variant reorientation is observed macroscopically in the form of recoverable strain of up to 6% [1, 2]. As the magnetic field induced reorientation happens instantaneously [1, 3], MSMAs are suitable for fast actuation, sensing, or power harvesting applications. However, actuation applications are limited by the maximum actuation stress of the material that is about 3.5MPa at approximately 2 to 3% reorientation strain. During MSMA fatigue magneto-mechanical characterization studies [4, 5] it was observed that cracks nucleate and grow on the surface of material samples, after a relatively small number of cycles, leading to loss in material performance. This triggered the need for understanding the mechanisms that govern crack nucleation and growth in MSMAs, as well as the nature of the material, i.e. ductile or brittle. The experimental study reported in this paper was carried out to determine material's fracture toughness, the predominant crack growth directions, and the orientation of the cracks relative to the mechanical loading direction and to the material's microstructure. A fixture has been developed to allow Vickers micro indentation of 3mm by 3mm by 20mm Ni2MnGa samples exposed to different levels of magnetic field and/or mechanical stress. Using the measured characteristics of the impression generated during micro indentation, the lengths of

A Study On Critical Thinning In Thin-walled Tube Bending Of Al-Alloy 5052O Via Coupled Ductile Fracture Criteria

International Nuclear Information System (INIS)

Li Heng; Yang He; Zhan Mei

2010-01-01

Thin-walled tube bending(TWTB) method of Al-alloy tube has attracted wide applications in aerospace, aviation and automobile,etc. While, under in-plane double tensile stress states at the extrados of bending tube, the over-thinning induced ductile fracture is one dominant defect in Al-alloy tube bending. The main objective of this study is to predict the critical wall-thinning of Al-alloy tube bending by coupling two ductile fracture criteria(DFCs) into FE simulation. The DFCs include Continuum Damage Mechanics(CDM)-based model and GTN porous model. Through the uniaxial tensile test of the curved specimen, the basic material properties of the Al-alloy 5052O tube is obtained; via the inverse problem solution, the damage parameters of both the two fracture criteria are interatively determined. Thus the application study of the above DFCs in the TWTB is performed, and the more reasonable one is selected to obtain the critical thinning of Al-alloy tube in bending. The virtual damage initiation and evolution (when and where the ductile fracture occurs) in TWTB are investigated, and the fracture mechanisms of the voided Al-alloy tube in tube bending are consequently discussed.

Influence of Cyclic Straining on Fatigue, Deformation, and Fracture Behavior of High-Strength Alloy Steel

Science.gov (United States)

Manigandan, K.; Srivatsan, T. S.; Vasudevan, V. K.; Tammana, D.; Poorganji, B.

2016-01-01

In this paper, the results of a study on microstructural influences on mechanical behavior of the high-strength alloy steel Tenax™ 310 are presented and discussed. Under the influence of fully reversed strain cycling, the stress response of this alloy steel revealed softening from the onset of deformation. Cyclic strain resistance exhibited a linear trend for the variation of both elastic strain amplitude with reversals-to-failure, and plastic strain amplitude with reversals-to-failure. Fracture morphology was essentially the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, this high-strength alloy steel revealed fracture to be mixed-mode with features reminiscent of "locally" ductile and brittle mechanisms. The macroscopic mechanisms governing stress response at the fine microscopic level, resultant fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

Fracture testing and performance of beryllium copper alloy C 17510

International Nuclear Information System (INIS)

Murray, H.A.; Zatz, I.J.

1992-01-01

A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature

Influence of Nickel Particle Reinforcement on Cyclic Fatigue and Final Fracture Behavior of a Magnesium Alloy Composite

Directory of Open Access Journals (Sweden)

Manoj Gupta

2012-06-01

Full Text Available The microstructure, tensile properties, cyclic stress amplitude fatigue response and final fracture behavior of a magnesium alloy, denoted as AZ31, discontinuously reinforced with nano-particulates of aluminum oxide and micron size nickel particles is presented and discussed. The tensile properties, high cycle fatigue and final fracture behavior of the discontinuously reinforced magnesium alloy are compared with the unreinforced counterpart (AZ31. The elastic modulus and yield strength of the dual particle reinforced magnesium alloy is marginally higher than of the unreinforced counterpart. However, the tensile strength of the composite is lower than the monolithic counterpart. The ductility quantified by elongation to failure over 0.5 inch (12.7 mm gage length of the test specimen showed minimal difference while the reduction in specimen cross-section area of the composite is higher than that of the monolithic counterpart. At the microscopic level, cyclic fatigue fractures of both the composite and the monolithic alloy clearly revealed features indicative of the occurrence of locally ductile and brittle mechanisms. Over the range of maximum stress and at two different load ratios the cyclic fatigue resistance of the magnesium alloy composite is superior to the monolithic counterpart. The mechanisms responsible for improved cyclic fatigue life and resultant fracture behavior of the composite microstructure are highlighted.

The mechanisms of dispersion strengthening and fracture in Al-based XD(tm) alloys, part 1

Science.gov (United States)

Aikin, R. M., Jr.

1990-01-01

The influence of reinforcement size, volume fraction, and matrix deformation behavior on room and elevated temperature strength; the fracture toughness; and the fatigue crack growth rate of metal matrix composites of Al-4(pct)Cu-1.5(pct)Mg with TiB2 were examined. The influence of reinforcement volume fraction was also examined for pure aluminum with TiB2. Higher TiB2 volume fractions increased the tensile yield strength at both room and elevated temperatures, and reduced the elongation to fracture. Tensile tests also indicate that small particles provided a greater increase in strength for a given volume fraction than larger particles, whereas elongation to fracture appeared to be insensitive to reinforcement size. Interparticle spacing appears to be the factor that controls the strength of these alloys, with the exact nature of the dependence relying on the nature of dislocation slip in the matrix (planar vs. diffuse). The isothermal aging response of the precipitation strengthened Al-4(pct)Cu-1.5(pct)Mg alloys was not accelerated by the presence of TiB2. Cold work prior to artificial aging created additional geometrically necessary dislocations which serve as heterogeneous nucleation sites leading to accelerated aging, a finer precipitate size, and an increase in the strength of the alloy.

The effect of advanced ultrasonic forging on fatigue fracture mechanisms of welded Ti-6A1-4V alloy

Science.gov (United States)

Smirnova, A.; Pochivalov, Yu.; Panin, V.; Panin, S.; Eremin, A.; Gorbunov, A.

2017-12-01

The current study is devoted to application of advanced postwelding ultrasonic forging to joints formed by laser welding of Ti-6A1-4V alloy in order to enhance their mechanical properties and fatigue durability. Low cycle fatigue tests were performed via digital image correlation technique used to obtain strain fields and in situ characterization of deformation, crack growth and fracture. Fracture surfaces were studied by SEM analysis accompanied with calculation of fracture patterns percentage. The fatigue tests demonstrate the high increase in the number of cycles until fracture (from 17 000 to 32 000 cycles) which could be explained by high ductility of welded material after treatment. This leads to lower fatigue crack growth rate due to higher energy dissipation. The obtained effect is attributable only for small cracks on micro-/mesoscales and fails to play a significant role for macro cracks.

Fracture assessment for a dissimilar metal weld of low alloy steel and Ni-base alloy

Energy Technology Data Exchange (ETDEWEB)

Ogawa, Takuya, E-mail: takuya4.ogawa@toshiba.co.jp [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan); Itatani, Masao; Saito, Toshiyuki; Hayashi, Takahiro; Narazaki, Chihiro; Tsuchihashi, Kentaro [Toshiba Corporation Power Systems Company, Power and Industrial Systems Research and Development Center, 8, Shinsugita-cho, Isogo-ku, Yokohama 235-8523 (Japan)

2012-02-15

Recently, instances of SCC in Ni-base alloy weld metal of light water reactor components have been reported. Despite the possibility of propagation of SCC crack to the fusion line between low alloy steel (LAS) of pressure vessel and Ni-base alloy of internal structure, a fracture assessment method of dissimilar metal welded joint has not been established. The objective of this study is to investigate a fracture mode of dissimilar metal weld of LAS and Ni-base alloy for development of a fracture assessment method for dissimilar metal weld. Fracture tests were conducted using two types of dissimilar metal weld test plates with semi-elliptical surface crack. In one of the test plates, the fusion line lies around the surface points of the surface crack and the crack tips at the surface points have intruded into LAS. Material ahead of the crack tip at the deepest point is Ni-base alloy. In the other, the fusion line lies around the deepest point of the surface crack and the crack tip at the deepest point has intruded into LAS. Material ahead of the crack tip at the deepest point is LAS. The results of fracture tests using the former type of test plate reveal that the collapse load considering the proportion of ligament area of each material gives a good estimation for fracture load. That is, fracture assessment based on plastic collapse mode is applicable to the former type of test plate. It is also understood that a fracture assessment method based on the elastic-plastic fracture mode is suitable for the latter type of test plate.

Fracture mechanisms of aluminium alloy AA7075-T651 under various loading conditions

International Nuclear Information System (INIS)

Pedersen, Ketill O.; Borvik, Tore; Hopperstad, Odd Sture

2011-01-01

The fracture behaviour of the aluminium alloy AA7075-T651 is investigated for quasi-static and dynamic loading conditions and different stress states. The fracture surfaces obtained in tensile tests on smooth and notched axisymmetric specimens and compression tests on cylindrical specimens are compared to the fracture surfaces that occur when a projectile, having either a blunt or an ogival nose shape, strikes a 20 mm thick plate of the aluminium alloy. The stress state in the impact tests is much more complex and the strain rate significantly higher than in the tensile and compression tests. Optical and scanning electron microscopes are used in the investigation. The fracture surface obtained in tests with smooth axisymmetric specimens indicates that the crack growth is partly intergranular along the grain boundaries or precipitation free zones and partly transgranular by void formation around fine and coarse intermetallic particles. When the stress triaxiality is increased through the introduction of a notch in the tensile specimen, delamination along the grain boundaries in the rolling plane is observed perpendicular to the primary crack. In through-thickness compression tests, the crack propagates within an intense shear band that has orientation about 45 o with respect to the load axis. The primary failure modes of the target plate during impact were adiabatic shear banding when struck by a blunt projectile and ductile hole-enlargement when struck by an ogival projectile. Delamination and fragmentation of the plates occurred for both loading cases, but was stronger for the ogival projectile. The delamination in the rolling plane was attributed to intergranular fracture caused by tensile stresses occurring during the penetration event.

Finnie's notes on fracture mechanics fundamental and practical lessons

CERN Document Server

Dharan, C K H; Finnie, Iain

2016-01-01

This textbook consists primarily of notes by Iain Finnie who taught a popular course on fracture mechanics at the University of California at Berkeley. It presents a comprehensive and detailed exposition of fracture, the fundamentals of fracture mechanics and procedures for the safe design of engineering components made from metal alloys, brittle materials like glasses and ceramics, and composites. Interesting and practical problems are listed at the end of most chapters to give the student practice in applying the theory. A solutions manual is provided to the instructor. The text presents a unified perspective of fracture with a strong fundamental foundation and practical applications. In addition to its role as a text, this reference would be invaluable for the practicing engineer who is involved in the design and evaluation of components that are fracture critical. This book also: Presents details of derivations of the basic equations of fracture mechanics and the historical context of the development of f...

The microstructure and mechanical properties of Mg-3Al-3RE alloys

International Nuclear Information System (INIS)

Tian, X.; Wang, L.M.; Wang, J.L.; Liu, Y.B.; An, J.; Cao, Z.Y.

2008-01-01

The Mg-3Al-3RE alloys (RE, the cerium-rich or the yttrium-rich misch metal) were smelted in a resistance furnace under the protective flux from the Mg-RE master alloys and pure magnesium ingots. The microstructure and mechanical properties of samples prepared by steel mould casting method were investigated. Results show that the main phases of the alloys are α-Mg, Mg 17 Al 12 and Al-RE compounds, and the grain size reduced with the increasing content of the cerium-rich misch metal. Mg-3Al-2Ymm-1Cemm (Ymm, the yttrium-rich misch metal; Cemm, the Cerium-rich misch metal) exhibited the highest mechanical properties, that is UTS = 201 MPa and YS = 75 MPa, and ε = 8.2% at room temperature; UTS = 146 MPa, and YS = 70 MPa, ε = 18.2% at the temperature of 150 deg. C, respectively. Fracture surface analysis revealed that the Mg-3Al-2Ymm-1Cemm alloy has a mixed fracture feature at room temperature but ductile fracture at elevated temperature (150 deg. C)

In-situ Investigation of the Fracture Behaviors of 2195-T8 Aluminum-Lithium alloy

Directory of Open Access Journals (Sweden)

Wang Liang

2016-01-01

Full Text Available In this paper, the tensile crack initiation and propagation behavior of 2195-T8 Aluminum-Lithium alloy was studied by in situ scanning electron microscope observation at room temperature. It was found that cracks initiated at second phases which propagated along the grain boundaries only as T1 phases could retard crack growth inside grains. With further increase of strain, within the grain a large number of slip bands were produced, resulting in the deflection of the grains, which leaded to transgranular fracture at last. SEM examination show both intergranular and transgranular fracture surface morphology indicating that the 2195-T8 alloy revealed a mix mechanism for the fracture.

Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime

International Nuclear Information System (INIS)

Kim, Seon Jin; Dewa, Rando Tungga; Kim, Won Gon

2016-01-01

This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately 45° to the fatigue loading direction

Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime

Energy Technology Data Exchange (ETDEWEB)

Kim, Seon Jin; Dewa, Rando Tungga [Pukyung National Univ., Busan (Korea, Republic of); Kim, Won Gon [Korea Atomic Energy Research Institute, Daejeon (Korea, Republic of)

2016-06-15

This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately 45° to the fatigue loading direction.

Alloying behavior, microstructure and mechanical properties in a FeNiCrCo0.3Al0.7 high entropy alloy

International Nuclear Information System (INIS)

Chen, Weiping; Fu, Zhiqiang; Fang, Sicong; Xiao, Huaqiang; Zhu, Dezhi

2013-01-01

Highlights: • FeNiCrCo 0.3 Al 0.7 high entropy alloy is prepared via MA and SPS. • Two BCC phases and one FCC phase were obtained after SPS. • The two BCC phases are enriched in Fe–Cr (A2 structure) and enriched in Ni–Al (B2 structure). • Bulk FeNiCrCo 0.3 Al 0.7 HEA exhibits excellent mechanical properties. - Abstract: The present paper reports the synthesis of FeNiCrCo 0.3 Al 0.7 high entropy alloy (HEA) by mechanical alloying (MA) and spark plasma sintering (SPS) process. Alloying behavior, microstructure, mechanical properties and detailed phases of the alloy were investigated systematically. During MA, the formation of a supersaturated solid solution with body-centered cubic (BCC) structure occurred. However, partial BCC structure phase transformed into a face-center cubic (FCC) structure phase during SPS. Two BCC phases with nearly the same lattice parameter of 3.01 Å and one FCC phase with the lattice parameter of 3.72 Å were characterized in the transmission electron microscope (TEM) images. The two BCC phases which are evidently deviated from the definition of high entropy alloys (HEAs) are enriched in Fe–Cr and enriched in Ni–Al, respectively. Moreover, the FCC phase agrees well with the definition of HEAs. Bulk FeNiCrCo 0.3 Al 0.7 alloy with little porosity exhibits much better mechanical properties except compression ratio compared with other typical HEAs of FeNiCrCoAl HEA system. The yield strength, compressive strength, compression ratio and Vickers hardness of FeNiCrCo 0.3 Al 0.7 alloy are 2033 ± 41 MPa, 2635 ± 55 MPa, 8.12 ± 0.51% and 624 ± 26H v , respectively. The fracture mechanism of bulk FeNiCrCo 0.3 Al 0.7 alloy is dominated by intercrystalline fracture and quasi-cleavage fracture

Effect of ternary alloying elements on microstructure and mechanical property of Nb-Si based refractory intermetallic alloy

International Nuclear Information System (INIS)

Kim, W.Y.; Kim, H.S.; Kim, S.K.; Ra, T.Y.; Kim, M.S.

2005-01-01

Microstructure and mechanical property at room temperature and at 1773 K of Nb-Si based refractory intermetallic alloys were investigated in terms of compression and fracture toughness test. Mo and V were chosen as ternary alloying elements because of their high melting points, atomic sizes smaller than Nb. Both ternary alloying elements were found to have a significant role in modifying the microstructure from dispersed structure to eutectic-like structure in Nb solid solution/Nb 5 Si 3 intermetallic composites. The 0.2% offset yield strength at room temperature increased with increasing content of ternary elements in Nb solid solution and volume fraction of Nb 5 Si 3 . At 1773 K, Mo addition has a positive role in increasing the yield strength. On the other hand, V addition has a role in decreasing the yield strength. The fracture toughness of ternary alloys was superior to binary alloys. Details will be discussed in correlation with ternary alloying, volume fraction of constituent phase, and the microstructure. (orig.)

Effect of Dy addition on mechanical and magnetic properties of Mn-rich Ni–Mn–Ga ferromagnetic shape memory alloys

International Nuclear Information System (INIS)

Gao, L.; Dong, G.F.; Gao, Z.Y.; Cai, W.

2012-01-01

Highlights: ► The Dy addition significantly improves the compressive properties of Ni–Mn–Ga alloy. ► The mechanism of the improved mechanical properties by adding Dy is discussed. ► Dy doping results in a change of the fracture type of Ni–Mn–Ga alloy. ► Curie temperature almost remained unchanged at low Dy content and then decreases. - Abstract: The effects of partial substitution of rare earth Dy for Ga on the mechanical and magnetic properties of Mn-rich Ni 50 Mn 29 Ga 21−x Dy x (0 ≤ x ≤ 5) ferromagnetic shape memory alloys were investigated in detail. The results show that an appropriate amount of Dy addition significantly improves the mechanical properties of Ni–Mn–Ga alloy. With an increase in Dy content, the compressive strength enhances rapidly at first and then becomes stable when the Dy content is more than 1 at.%. However, the compressive strain increases dramatically and reaches a maximum value with 1 at.% Dy addition. Further increase in Dy content makes the compressive strain of the alloys decrease gradually. The mechanism of the improved mechanical properties is also discussed. Moreover, Dy doping changes the fracture type from intergranular fracture of Ni–Mn–Ga alloy to transgranular cleavage fracture of Ni–Mn–Ga–Dy alloys. The Curie temperature remains almost unchanged at low Dy content and subsequently decreases.

Effect of the mechanical processing on the mechanical properties of MA956 alloy. II. Mechanical characterization

International Nuclear Information System (INIS)

Chao, J.; Gonzalez-Doncel, G.

1998-01-01

The mechanical properties at room and low temperature of MA 956 alloy in some stages of their processing route are evaluated. In this study the influence of crystallographic orientation on plastic deformation and brittle fracture, strongly anisotropic phenomena, is also considered. It is concluded that even though MA 956 alloy was designated for high temperature applications it could be also used for cryogenic temperatures applications. (Author) 8 refs

Microstructural, mechanical characterisation and fractography of As-cast Ti-Al alloy

International Nuclear Information System (INIS)

Hamzah, E.; Ong, W.R.; Tamin, M.N.

2007-01-01

The effect of alloying element, namely chromium (Cr) on the microstructures, mechanical characterization and fracture surface of gamma titanium aluminide (Ti Al) has been studied. Micro-hardness and fatigue crack growth tests were performed on as-cast samples with composition of Ti-48at%Al and Ti-48%Al-2at%Cr. Prior to the micro-hardness tests; samples were metallurgically prepared for microstructural and structural analysis using optical microscope and scanning electron microscope. Field emission scanning electron microscope (FESEM) technique was employed to investigate the fracture surface of sample after fatigue crack growth test. Micro-hardness tests results showed increasing hardness value of Ti-48Al alloys when chromium is added. Both titanium aluminide alloys exhibited a nearly lamellae microstructure. However, finer laths of plates in lamellar structure have been observed in Ti-48at%Al-2at%Cr. FESEM micrograph of surface fracture indicates a mixed mode of failure for both alloys. (author)

Thermo-mechanically coupled fracture analysis of shape memory alloys using the extended finite element method

Science.gov (United States)

Hatefi Ardakani, S.; Ahmadian, H.; Mohammadi, S.

2015-04-01

In this paper, the extended finite element method is used for fracture analysis of shape memory alloys for both cases of super elastic and shape memory effects. Heat generation during the forward and reverse phase transformations can lead to temperature variation in the material because of strong thermo-mechanical coupling, which significantly influences the SMA mechanical behavior. First, the stationary crack mode is studied and the effects of loading rate on material behavior in the crack tip are examined. Then, the crack propagation analysis is performed in the presence of an initial crack by adopting a weighted averaging criterion, where the direction of crack propagation is determined by weighted averaging of effective stresses at all the integration points in the vicinity of the crack tip. Finally, several numerical examples are analyzed and the obtained results are compared with the available reference results.

Analysis of the flow property of aluminum alloy AA6016 based on the fracture morphology using the hydroforming technology

Science.gov (United States)

Lang, Lihui; Zhang, Quanda; Sun, Zhiying; Wang, Yao

2017-09-01

In this paper, the hydraulic bulging experiments were respectively carried out using AA6016-T4 aluminum alloy and AA6016-O aluminum alloy, and the deformation properties and fracture mechanism of aluminum alloy under the conditions of thermal and hydraulic were analyzed. Firstly, the aluminum alloy AA6016 was dealt with two kinds of heat treatment systems such as solid solution heat treatment adding natural ageing and full annealing, then the aluminum alloy such as AA6016-T4 and AA6016-O were obtained. In the same working environment, the two kinds of materials were used in the process of hydraulic bulging experiments, according to the observation and measurement of the deformation sizes of grid circles and material thicknesses near the fracture region, the flow properties and development trend of fracture defect of the materials were analyzed comprehensively from the perspective of qualitative analysis and quantitative analysis; Secondly, the two kinds of materials were sampled in different regions of the fracture area and the microstructure morphology of the fracture was observed by the scanning electron microscope (SEM). The influence laws of the heat treatment systems on the fracture defect of the aluminum alloy under the condition of the liquid pressure were studied preliminarily by observing the distribution characteristics of the fracture microstructure morphology of dimple. At the same time, the experimental research on the ordinary stamping forming process of AA6016-O was carried out and the influence law of different forming process on the fracture defect of the aluminum alloy material was studied by observing the distribution of the fracture microstructure morphology; Finally, the development process of the fracture defect of aluminum alloy sheet was described theoretically from the view of the stress state.

Fracture of nickel-titanium superelastic alloy in sodium hypochlorite solution

International Nuclear Information System (INIS)

Yokoyama, Ken'ichi; Kaneko, Kazuyuki; Yabuta, Eiji; Asaoka, Kenzo; Sakai, Jun'ichi

2004-01-01

Fracture of the Ni-Ti superelastic alloy for endodontic instruments such as files was investigated with a sustained tensile-loading test in sodium hypochlorite (NaOCl) solution of various concentrations. It was found that the time to fracture was reduced when the applied stress exceeded the critical stress for martensite transformation. When the applied stress was higher than the critical stress, the 0.3 mm diameter wires of the Ni-Ti superelastic alloy sometimes fractured within 60 min. From the results of observations of the fracture surface using a scanning electron microscope, it was revealed that the fracture of the Ni-Ti superelastic alloy is significantly influenced by corrosion when the applied stress was higher than the critical stress for martensite transformation. The results of the present study suggest that one of the causes of the fracture of Ni-Ti files during clinical use is corrosion under the applied stress above the critical stress for martensite transformation in NaOCl solution

Process development for 9Cr nanostructured ferritic alloy (NFA) with high fracture toughness

International Nuclear Information System (INIS)

Byun, Thak Sang; Yoon, Ji Hyun; Hoelzer, David T.; Lee, Yong Bok; Kang, Suk Hoon; Maloy, Stuart A.

2014-01-01

This article is to summarize the process development and key characterization results for the newly-developed Fe–9Cr based nanostructured ferritic alloys (NFAs) with high fracture toughness. One of the major drawbacks from pursuing ultra-high strength in the past development of NFAs is poor fracture toughness at high temperatures although a high fracture toughness is essential to prevent cracking during manufacturing and to mitigate or delay irradiation-induced embrittlement in irradiation environments. A study on fracture mechanism using the NFA 14YWT found that the low-energy grain boundary decohesion in fracture process at a high temperature (>200 °C) resulted in low fracture toughness. Lately, efforts have been devoted to explore an integrated process to enhance grain bonding. Two base materials were produced through mechanical milling and hot extrusion and designated as 9YWTV-PM1 and 9YWTV-PM2. Isothermal annealing (IA) and controlled rolling (CR) treatments in two phase region were used to enhance diffusion across the interfaces and boundaries. The PM2 alloy after CR treatments showed high fracture toughness (K JQ ) at represented temperatures: 240–280 MPa √m at room temperature and 160–220 MPa √m at 500 °C, which indicates that the goal of 100 MPa √m over possible nuclear application temperature range has been well achieved. Furthermore, it is also confirmed by comparison that the CR treatments on 9YWTV-PM2 result in high fracture toughness similar to or higher than those of the conventional ferritic–martensitic steels such as HT9 and NF616

Tensile and fracture behavior of boron and carbon modified Ti-15-3 alloys in aged conditions

Energy Technology Data Exchange (ETDEWEB)

Sarkar, R., E-mail: rajdeepsarkar@dmrl.drdo.in [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500058 (India); Ghosal, P.; Nandy, T.K. [Defence Metallurgical Research Laboratory, Kanchanbagh, Hyderabad 500058 (India); Ray, K.K. [Department of Metallurgical and Materials Engineering, Indian Institute of Technology, Kharagpur 721302 (India)

2016-02-22

This work illustrates the effect of boron and carbon addition on the mechanical behavior of a beta Ti alloy, Ti–15V–3Cr–3Al–3Sn (Ti-15-3), in differently aged conditions. The alloys were prepared by consumable vacuum arc melting followed by forging and hot rolling. These were subsequently solution treated and aged at different temperatures above 500 °C for 8 h. Standard tensile and plane strain fracture toughness tests were carried out to understand the mechanical behavior of the alloys and its correlation with the microstructural features characterized by scanning and transmission electron microscopy. Both the boron- and the carbon-containing alloys exhibit improved strength with comparable elongation to failure values as compared to the base Ti-15-3 alloy. The presence of TiB and TiC precipitates in a matrix of fine α with β results in lower fracture toughness (K{sub IC}) in the boron- and carbon-containing alloys as compared to the base alloy. However, at higher aging temperatures K{sub IC} improves due to more tortuous crack path because of the presence of coarse α-phase. An empirical relationship has been proposed correlating K{sub IC} with the volume fraction, size and interspacing of α in these alloys.

Influence of dissolved hydrogen on aluminum-lithium alloy fracture behavior

Science.gov (United States)

Rivet, F. C.; Swanson, R. E.

1989-01-01

The objective of this work is to study the effects of dissolved hydrogen on the mechanical properties of 2090 and 2219 alloys. Prior to mechanical testing, potentiostatic and potentiodynamic tests were performed using NaCl/HCl solutions varying in pH from 1.5 to 7.5 (3.5 pct NaCl in deionized water). After analysis of the potentiodynamic curve for each solution, several potentiostatic experiments were conducted for various times (from 10 minutes to several hours) with a cathodic overpotential of 300 mV. These experiments were performed to select charging conditions. It is shown that the fracture of L-S and T-S orientations proceeds via slipping of layers in the S-T direction. The T-S and L-S orientations fractured with substantially higher propagation energy that the L-T and T-L orientations, due in large part to the extensive delamination propagation of the fracture.

The Effect of Creep Aging on the Fatigue Fracture Behavior of 2524 Aluminum Alloy

OpenAIRE

Wenke Li; Lihua Zhan; Lingfeng Liu; Yongqian Xu

2016-01-01

Normal temperature tensile and fatigue tests were adopted to test the mechanical performance and fatigue life of 2524 aluminum alloy under the three states of T3, artificial aging, and creep aging, and scanning electron microscope and transmission electron microscope were also used to observe the fatigue fracture morphology and aging precipitation features of the alloy under the above three states. Results showed that the alloy treated by creep aging can obtain higher fatigue life, but that t...

Fracture testing and performance of beryllium copper alloy C17510

International Nuclear Information System (INIS)

Murray, H.A.; Zatz, I.J.

1994-05-01

When a literature search and discussion with manufacturers revealed that there was virtually no existing data related to the fracture properties and behavior of copper beryllium alloy C17510, a series of test programs was undertaken to ascertain this information for several variations in material processing and chemistry. These variations in C17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C17510 alloys included both J-integral and plane strain fracture toughness testing and fatigue crack growth rate tests, as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature. In order to confirm the test results, duplicate and independent test programs were awarded to separate facilities with appropriate test experience, whenever possible. The primary goal of the test program, to determine and bound the fracture toughness and Paris constants for C17510,was accomplished. In addition, a wealth of information was accumulated pertaining to crack growth characteristics, effects of directionality and potential testing pitfalls. The paper discusses the test program and its findings in detail

Evaluation of mechanical properties of as-cast Al-Zn-Ce alloy

International Nuclear Information System (INIS)

Govindaraju, H.K.; Jayaraj, T.; Sadanandarao, P.R.; Venkatesha, C.S.

2010-01-01

The effect of cerium on Al-Zn alloys with T6 and T5 treatments was investigated for mechanical and impact properties. Alloys were prepared by controlled melting and casting. The cast alloys were solution heat treated at 500-550 o C, for up to 24 h, followed by artificial aging at 165 o C for 6 h (T6). The T5 type temper was produced merely by applying a precipitation treatment to the as-cast castings, without previous solution treatment. All the tests were conducted according to ASTM standards. From the investigation, it was found that there was an improvement in mechanical and impact properties. Scanning electron microscopy was carried out to characterize the structural properties of different heat treatments and the effect of cerium. In addition, the fractured specimens were examined using a scanning electron microscopy in order to clarify fracture.

A study on the composition optimization and mechanical properties of Al-Mg-Si cast alloys

International Nuclear Information System (INIS)

Zhang, X.H.; Su, G.C.; Han, Y.Y.; Ai, X.H.; Yan, W.L.

2010-01-01

The mechanical properties of Al-Mg-Si cast alloys with different chemical compositions were investigated using an orthogonal test method. The optimized chemical compositions of Al alloy are given in wt% as follows: 7.0%Si-0.35%Mg-2.0%Cu-0.2%Mn-0.2%Ni-0.1%V-0.8%RE-89.35%Al. The optimized Al-Mg-Si alloy with metal mold casting had excellent mechanical properties. The softening resistance of the optimized alloy was better than that of ZL101 at elevated temperatures. The scanning electron microscopy fractographs of the tensile samples of ZL101 and optimized Al alloy at different magnifications revealed that all the specimens were fractured in a ductile manner, consisting of well-developed dimples over the entire surface. The alloys failed in a mixed-mode fracture, comprised predominantly of transgranular shears and a small amount of quasi-cleavages.

Mechanical behavior of novel W alloys produced by HIP

International Nuclear Information System (INIS)

Pastor, J.Y.; Martin, A.; Llorca, J.; Monge, M.A.; Pareja, R.

2007-01-01

Full text of publication follows: W appears to be one of the candidate materials being considered for making plasma-facing components (PFCs) in a future fusion power reactor because of its refractory characteristics, low tritium retention and low sputtering yielding. However, its use in PFCs requires the development of W materials that, in addition to these properties, maintains good mechanical properties at high temperatures. In W, high temperature strength and creep resistance may be effectively increased by solid-solution and dispersion strengthening. Sintering could be a suitable method to produce solid-solution and dispersion strengthening in W alloys for these applications if their recrystallization temperature is high enough and the grain growth is restrained. The aim of the present work is to investigate the mechanical properties of W materials produced by liquid phase sintering using Ti as sintering activator and nanoparticles of Y 2 O 3 as strengthening dispersoids. The mechanical behaviour of pure W and W alloys, having 0.5 wt % Y 2 O 3 , X Wt % Ti and 0.5 wt % Y 2 O 3 + X wt % Ti prepared by powder metallurgy have been studied (0≤X≤4). Three point bending tests have been performed on 2 x 2 x 25 mm 3 specimens cut from ingots consolidated by a two-stage hot isostatic pressing process. The bending strength, fracture toughness and elastic modulus have been determined as a function of temperature. The fracture surfaces have been analyzed to find the fracture mode and investigate the temperature dependence of the mechanical properties and fracture mechanisms. The effect of the Y 2 O 3 dispersion and Ti content on the mechanical properties is also investigated. (authors)

Ductile fracture surface morphology of amorphous metallic alloys

NARCIS (Netherlands)

Miskuf, J; Csach, K; Ocelik, [No Value; Bengus, VZ; Tabachnikova, ED; Duhaj, P; Ocelik, Vaclav

1999-01-01

Fracture surfaces of ductile failure of two types bulk amorphous metallic alloys were studied using quantitative and qualitative fractographic analysis. The observed fractographic behaviour of ductile failure in comparison with the ductile failure of amorphous alloy ribbons shows signs of the same

Dynamic Mechanical Behaviors of 6082-T6 Aluminum Alloy

Directory of Open Access Journals (Sweden)

Peng Yibo

2013-01-01

Full Text Available The structural components of high speed trains are usually made of aluminum alloys, for example, 6082. The dynamic mechanical behavior of the material is one of key factors considered in structural design and safety assessment. In this paper, dynamic mechanical experiments were conducted with strain rate ranging from 0.001 s−1 to 100 s−1 using Instron tensile testing machine. The true stress-strain curves were fitted based on experimental data. Johnson-Cook model of 6082-T6 aluminum alloy was built to investigate the effect of strain and strain rate on flow stress. It has shown that the flow stress was sensitive to the strain rate. Yield strength and tensile strength increased with a high strain rate, which showed strain rate effect to some extent. Fracture analysis was carried out by using Backscattered Electron imaging (BSE. As strain rate increased, more precipitates were generated in fracture.

Spalling fracture of metals and alloys under intense x-radiation

International Nuclear Information System (INIS)

Molitvin, A.M.

2001-01-01

Creation of different power and irradiating installations assisted in studying mechanical properties of structural materials under the effect of high-power radiation fluxes: laser, electron, X-ray, ion beam etc. There are being widely investigated such phenomena as surface and deep hardening of metals and alloys under irradiation, generation of elastic and shock waves, materials failure under thermal shock etc.In the paper there are discussed the results of long researches of spalling fracture of materials and alloys under intense X-radiation. Model assemblies with consequently arranged samples (foils) of metals and alloys under investigation underwent pulse X-radiation. The energy flux of X-radiation was weakened to the needed value by dose filters intensively absorbing soft spectrum of X-radiation. At carrying out the researches the foils of copper, nickel, titanium, brass, bronze, molybdenum, tungsten, tantalum, cadmium, lead, zinc, silver and steels 0.005-1 mm thick were used as objects under investigation. The samples diameter (10-16 mm) was chosen to be quite large as compared to their thickness so that the side load does not affect the central part of the samples and the front (looking the source of X-radiation) and back (shadow) surfaces of the samples are free what makes it possible to consider the processes of spalling fracture in one-dimensional approximation. Within the frames of kinetic approach to the problem of solid states spalling fracture under pulse loading that considers fracture as progressing in time process there were found spalling fracture time dependencies of lead, cadmium, zinc, silver, copper, brass, bronze, nickel, titanium, molybdenum, tungsten, tantalum and steels under thermal shock initiated by X-radiation. It was demonstrated that longevity of metals and alloys under thermal shock exponentially decreases with the growth of rupture stresses amplitude and can be described in terms of kinetic concept of strength.Within the frames of

Microstructural characterizations and mechanical properties in underwater friction stir welding of aluminum and magnesium dissimilar alloys

International Nuclear Information System (INIS)

Zhao, Yong; Lu, Zhengping; Yan, Keng; Huang, Linzhao

2015-01-01

Highlights: • Aluminum and magnesium alloys were joined by underwater friction stir welding. • Underwater FSW was conducted to improve properties of joint with lower heat input. • Microstructures and mechanical properties of dissimilar joint were investigated. • Intermetallic compounds developed in the fracture interface were analyzed. • Fracture features of the tensile samples were analyzed. - Abstract: Formation of intermetallic compounds in the stir zone of dissimilar welds affects the mechanical properties of the joints significantly. In order to reduce heat input and control the amount and morphological characteristics of brittle intermetallic compounds underwater friction stir welding of 6013 Al alloy and AZ31 Mg alloy was carried out. Microstructures, mechanical properties, elements distribution, and the fracture surface of the joints were analyzed by optical microscopy, scanning electron microscopy and energy dispersive X-ray spectroscopy, etc. The result shows that sound dissimilar joint with good mechanical properties can be obtained by underwater friction stir welding. Al and Mg alloys were stirred together and undergone the process of recrystallization, forming complex intercalated flow patterns in the stir zone. Tensile strength of the dissimilar joint was up to 152.3 MPa. Maximum hardness (142HV) appeared in the middle of the centerline of the specimen. Intermetallic compounds layer consisting of Al 3 Mg 2 and Mg 17 Al 12 formed in the Al/Mg interface and resulted in the fracture of the joint

Effects of local mechanical and fracture properties on LBB behavior of a dissimilar metal welded joint in nuclear power plants

Energy Technology Data Exchange (ETDEWEB)

Du, L.Y.; Wang, G.Z., E-mail: gzwang@ecust.edu.cn; Xuan, F.Z.; Tu, S.T.

2013-12-15

Highlights: • Effect of local mechanical and fracture properties on LBB behavior were investigated. • Considering local mechanical properties leads to slightly high LBB curve. • Use of fracture resistance of base or weld will produce non-conservative LBB result. • Local fracture properties of interface region cannot be ignored in LBB analysis. - Abstract: In this paper, three-dimensional finite element models with and without considering local mechanical properties were built for a dissimilar metal welded joint (DMWJ) connected the safe end to pipe-nozzle of a reactor pressure vessel. The inner circumferential surface cracks were postulated at the interface of A508 steel and buttering Alloy52Mb. Based on the elastic–plastic fracture mechanics theory of J-integral, the crack growth stability was analyzed. The effects of the local mechanical and fracture resistance properties on LBB behavior were investigated. The results show that considering local mechanical properties leads to slightly high LBB curve. For the A508/Alloy52Mb interface region cracks in the DMWJ, if the fracture resistance curve of base metal A508 or the buttering Alloy52Mb is used, the non-conservative (unsafe) LBB assessment result will be produced. With increasing the applied bending moment, the degree of un-conservatism in LBB behavior becomes large. Therefore, to obtain accurate LBB assessment results, the local fracture resistance properties of the interface region should be used.

The influences of Al content on the microstructure and mechanical properties of as-cast Mg-6Zn magnesium alloys

International Nuclear Information System (INIS)

Zhang, Yu; Huang, Xiaofeng; Ma, Zhenduo; Li, Ya; Guo, Feng; Yang, Jianchang; Ma, Ying; Hao, Yuan

2017-01-01

Mg-6Zn magnesium alloys microalloyed with varying Al content (0, 1, 3, 5 and 7 wt%) were prepared by permanent mould casting. The effects of Al on the microstructure and mechanical properties of as-cast Mg-6Zn alloy were characterized with an optical microscope (OM), a scanning electron microscope (SEM) equipped with energy dispersive spectroscope (EDS), an X-ray diffractometer (XRD) and mechanical tests at room temperature, respectively. The experimental results indicate that the grain sizes do not decline obviously while the amount of eutectic phase and the secondary dendrite arm spacing (SDAS) of the alloys gradually increase when the Al content exceeds 3%. The main phases α-Mg, MgZn 2 , Mg 2 Zn 3 , Mg 7 Zn 3 , MgZn, Mg 32 (Al, Zn) 49 and Mg 17 Al 12 are found in these alloys. A higher addition of Al (≥5 wt%) causes the formation of the Mg 17 Al 12 , meanwhile, the partial morphology of some eutectic phases is modified into lamellar formation, which has an adverse effect on mechanical properties of the Al-containing alloys. The mechanical testing reveals that, the tensile properties are gradually improved within the range of 0 ~ 3%Al, and the maximum values of ultimate tensile strength (UTS, 214 MPa) and elongation (EL, 8.7%) are simultaneously obtained from the alloy with 3% Al, which increases by 21 MPa and 16.0% compared with that of the ZA60 alloy, respectively. Fracture analysis demonstrates that quasi-cleavage fracture, inter-granular and trans-granular fracture are dominant modes in the alloy with additions of 0, 1, 3 wt% Al. In contrast, the rupture mechanisms of the other investigated alloys belong to cleavage and inter-granular fracture modes.

The influences of Al content on the microstructure and mechanical properties of as-cast Mg-6Zn magnesium alloys

Energy Technology Data Exchange (ETDEWEB)

Zhang, Yu; Huang, Xiaofeng, E-mail: huangxf_lut@163.com; Ma, Zhenduo; Li, Ya; Guo, Feng; Yang, Jianchang; Ma, Ying; Hao, Yuan

2017-02-16

Mg-6Zn magnesium alloys microalloyed with varying Al content (0, 1, 3, 5 and 7 wt%) were prepared by permanent mould casting. The effects of Al on the microstructure and mechanical properties of as-cast Mg-6Zn alloy were characterized with an optical microscope (OM), a scanning electron microscope (SEM) equipped with energy dispersive spectroscope (EDS), an X-ray diffractometer (XRD) and mechanical tests at room temperature, respectively. The experimental results indicate that the grain sizes do not decline obviously while the amount of eutectic phase and the secondary dendrite arm spacing (SDAS) of the alloys gradually increase when the Al content exceeds 3%. The main phases α-Mg, MgZn{sub 2}, Mg{sub 2}Zn{sub 3}, Mg{sub 7}Zn{sub 3}, MgZn, Mg{sub 32}(Al, Zn){sub 49} and Mg{sub 17}Al{sub 12} are found in these alloys. A higher addition of Al (≥5 wt%) causes the formation of the Mg{sub 17}Al{sub 12}, meanwhile, the partial morphology of some eutectic phases is modified into lamellar formation, which has an adverse effect on mechanical properties of the Al-containing alloys. The mechanical testing reveals that, the tensile properties are gradually improved within the range of 0 ~ 3%Al, and the maximum values of ultimate tensile strength (UTS, 214 MPa) and elongation (EL, 8.7%) are simultaneously obtained from the alloy with 3% Al, which increases by 21 MPa and 16.0% compared with that of the ZA60 alloy, respectively. Fracture analysis demonstrates that quasi-cleavage fracture, inter-granular and trans-granular fracture are dominant modes in the alloy with additions of 0, 1, 3 wt% Al. In contrast, the rupture mechanisms of the other investigated alloys belong to cleavage and inter-granular fracture modes.

Degradation of the Mechanical Properties of Zirconium-base alloys due to Interaction with Hydrogen

International Nuclear Information System (INIS)

Bertolino, Graciela

2001-01-01

Security aspects and the purpose to extend the nuclear power plants lifetime motivate the renovated interest on the influence of the environment and radiation on the mechanical properties of in-reactor materials.Zirconium based alloys are the family of alloys most extensively used in nuclear core components.A consequence of the interaction of the in-reactor environment with these alloys is the formation of brittle phase Zr hydride, a process that greatly affects the component integrity.In this work we present a experimental study of the hydrogen influence on the Z ry-4 mechanical properties at different temperatures.As a complement we also present results of a finite elements simulations of the fracture process.We performed standard metallurgical and mechanical characterization in commercial Z ry-4 samples to obtain their basic properties. Different hydrogen pickup techniques were applied to obtain H concentration of charged samples between 10 and 2000 ppm, homogeneous or mainly localized at the crack tip zone.To obtain the fracture toughness of the alloys specimens were tested using elastoplastic fracture mechanics techniques.Specifically we implement J-integral methodology with partial unloading compliance measurements.Tests were performed in a temperature range of 20 to 200 o C.The negative influence of the H content on material toughness probed to be important even at very small concentrations, with an effect that decreases when temperature increases.While there was observed no change in the fracture mechanism in homogeneous charged samples, specimens charged under a superimposed stress field fractured by brittle mode when were tested at 20 to 70 o C. SEM observations of the crack growth, the fracture surface morphology and precipitates content showed the influence of the precipitates on fracture at different H concentrations.At least three stages with different fracture behavior depending on H content were identified.Complementary to the experimental work we

Mechanical behavior of novel W alloys produced by HIP

Energy Technology Data Exchange (ETDEWEB)

Pastor, J.Y.; Martin, A.; Llorca, J. [Madrid Univ. Politecnica, Dept de Ciencia de Materiales (Spain); Monge, M.A.; Pareja, R. [Madrid Univ. Carlos 3, Dept. de Fisica (Spain)

2007-07-01

Full text of publication follows: W appears to be one of the candidate materials being considered for making plasma-facing components (PFCs) in a future fusion power reactor because of its refractory characteristics, low tritium retention and low sputtering yielding. However, its use in PFCs requires the development of W materials that, in addition to these properties, maintains good mechanical properties at high temperatures. In W, high temperature strength and creep resistance may be effectively increased by solid-solution and dispersion strengthening. Sintering could be a suitable method to produce solid-solution and dispersion strengthening in W alloys for these applications if their recrystallization temperature is high enough and the grain growth is restrained. The aim of the present work is to investigate the mechanical properties of W materials produced by liquid phase sintering using Ti as sintering activator and nanoparticles of Y{sub 2}O{sub 3} as strengthening dispersoids. The mechanical behaviour of pure W and W alloys, having 0.5 wt % Y{sub 2}O{sub 3}, X Wt % Ti and 0.5 wt % Y{sub 2}O{sub 3} + X wt % Ti prepared by powder metallurgy have been studied (0{<=}X{<=}4). Three point bending tests have been performed on 2 x 2 x 25 mm{sup 3} specimens cut from ingots consolidated by a two-stage hot isostatic pressing process. The bending strength, fracture toughness and elastic modulus have been determined as a function of temperature. The fracture surfaces have been analyzed to find the fracture mode and investigate the temperature dependence of the mechanical properties and fracture mechanisms. The effect of the Y{sub 2}O{sub 3} dispersion and Ti content on the mechanical properties is also investigated. (authors)

Phase characterisation and mechanical behaviour of Fe–B modified Cu–Zn–Al shape memory alloys

Directory of Open Access Journals (Sweden)

Kenneth Kanayo Alaneme

2017-04-01

Full Text Available The microstructures, phase characteristics and mechanical behaviour of Cu–Zn–Al alloys modified with Fe, B, and Fe–B mixed micro-alloying additions has been investigated. Cu–Zn–Al alloys were produced by casting with and without the addition of the microelements (Fe, B and Fe–B. The alloys were subjected to a homogenisation – cold rolling – annealing treatment schedule, before the alloys were machined to specifications for tensile test, fracture toughness, and hardness measurement. Optical, scanning electron microscopy and X-ray diffraction analysis were utilised for microstructural and phase characterisation of the alloys. A distinct difference in grain morphology was observed in the alloys produced – the unmodified alloy had predominantly needle-like lath martensite structure with sharp grain edges while significantly larger transverse grain size and curve edged/near elliptical grain shape was observed for the modified Cu–Zn–Al alloys. Cu–Zn with fcc structure was the predominant phase identified in the alloys while Cu–Al with bcc structure was the secondary phase observed. The hardness of the unmodified Cu–Zn–Al alloy was higher than that of the modified alloys with reductions in hardness ranging between 32.4 and 51.5%. However, the tensile strength was significantly lower than that of the modified alloy grades (28.37–52.74% increase in tensile strength was achieved with the addition of micro-alloying elements. Similarly, the percent elongation and fracture toughness (10–23% increase of the modified alloy was higher than that of the unmodified alloy grade. The modified alloy compositions mostly exhibited fracture features indicative of a fibrous micro-mechanism to crack initiation and propagation, characterised by the prevalence of dimpled rupture.

Effects of solution treatment on the microstructure and mechanical properties of Al-Cu-Mg-Ag alloy

International Nuclear Information System (INIS)

Liu, Xiao Yan; Pan, Qing Lin; Lu, Zhi Lun; Cao, Su Fang; He, Yun Bin; Li, Wen Bin

2010-01-01

The effects of solution treatment on the microstructure and mechanical properties of Al-Cu-Mg-Ag alloy were studied by optical microscopy (OM), scanning electron microscopy (SEM), energy dispersive X-ray (EDX), differential scanning calorimeter (DSC), transmission electron microscopy (TEM) and tensile test, respectively. The results show that the mechanical property increases and then decreases with increasing the solution temperature. And the residual phases are dissolved into the matrix gradually, the number fraction of the precipitation and the size of recrystallized grains increase. Compared to the solution temperature, the solution holding time has less effect on the microstructure and the mechanical properties of Al-Cu-Mg-Ag alloy. The overburnt temperature of Al-Cu-Mg-Ag alloy is 525 o C. The yield strength and the elongation get the best when the alloy is solution treated at 515 o C for 1.5 h, is 504 MPa and 12.2% respectively. The fracture mechanism of the samples is ductile fracture.

Deformation and fracture of an alpha/beta titanium alloy

International Nuclear Information System (INIS)

Morcelli, Aparecido Edilson; Andrade, Arnaldo Homobono Paes de; Lobo, Raquel de Moraes

2010-01-01

Titanium alloys are used in the aero-spatial, energy and biomaterial industries among others and exhibit high specific strength and fracture toughness. Their mechanical properties show a strong dependence on the microstructure, especially on the size and morphology of the constituent phases. An experimental evaluation was done to a better understanding of that influence using some techniques like as transmission electron microscopy (TEM), both low and high resolution (HR), scanning electron microscopy (SEM), coupled to electron back-scattering diffraction (EBSD), X-ray diffraction (XRD) and optical microscopy (OM). Some in-situ TEM deformation studies were also done. The alloy was submitted to two heat treatment conditions to get different phases distribution. An hcp phase (alpha) in coexistence with a bcc phase (beta) was observed after both treatments as well the occurrence of twins, stacking faults and dislocations arrangements. The work then discusses the influence of these features on the overall alloy strength. (author)

The effect of annealing on the mechanical properties and microstructural evolution of Ti-rich NiTi shape memory alloy

Energy Technology Data Exchange (ETDEWEB)

Tadayyon, Ghazal [Department of Metallurgical and Materials Engineering Faculty of Engineering, Ferdowsi University of Mashhad (Iran, Islamic Republic of); Centre for Research in Medical Devices (CURAM), National University of Ireland, Galway (Ireland); Mazinani, Mohammad, E-mail: mazinani@um.ac.ir [Department of Metallurgical and Materials Engineering Faculty of Engineering, Ferdowsi University of Mashhad (Iran, Islamic Republic of); Guo, Yina [Materials and Surface Science Institute, University of Limerick, Limerick (Ireland); Zebarjad, Seyed Mojtaba [Department of Materials Science and Engineering, School of Engineering, Shiraz University, Shiraz (Iran, Islamic Republic of); Tofail, Syed A.M. [Materials and Surface Science Institute, University of Limerick, Limerick (Ireland); Biggs, Manus J. [Centre for Research in Medical Devices (CURAM), National University of Ireland, Galway (Ireland)

2016-04-26

An investigation was carried out into the influence of the annealing temperatures on the thermo-mechanical behavior of Ti-rich NiTi alloy with regard to transformation temperatures, mechanical properties at room temperature and microstructure evolution under deformation. It was found that annealing above the recrystallization temperature (600 °C) modulated the mechanical behavior of the alloy significantly. Based on tensile and DSC analysis, it was observed that by increasing the annealing temperature, the shape memory behavior of the alloys improved. Scanning and transmission electron microscopy were used to investigate the fracture surfaces and microstructural evolution of the NiTi samples after failure. Fractography revealed the brittle fracture area produced through the propagation of cleavage cracks; however, ductile fracture via nucleation growth and coalescence of micro-dimples in the martensitic phase at room temperature were also observed. During plastic deformation, the NiTi alloy was also observed to undergo a detwinning process, dislocation slip and the formation of submicrocrystalline grains, nanocrystallization and amorphous bands.

Study of Fatigue and Fracture Behavior of Cr-Based Alloys and Intermetallic Materials

Energy Technology Data Exchange (ETDEWEB)

He, YH

2001-01-31

The microhardness, and tensile and fracture-toughness properties of drop-cast and directionally-solidified Cr-9.25 at.% (atomic percent) Ta alloys have been investigated. Directional solidification was found to soften the alloy, which could be related to the development of equilibrium and aligned microstructures. It was observed that the tensile properties of the Cr-Ta alloys at room and elevated temperatures could be improved by obtaining aligned microstructures. The directionally-solidified alloy also showed increased fracture toughness at room temperature. This trend is mainly associated with crack deflection and the formation of shear ribs in the samples with aligned microstructures. The sample with better-aligned lamellar exhibits greater fracture toughness.

Fracture Mechanics

CERN Document Server

Zehnder, Alan T

2012-01-01

Fracture mechanics is a vast and growing field. This book develops the basic elements needed for both fracture research and engineering practice. The emphasis is on continuum mechanics models for energy flows and crack-tip stress- and deformation fields in elastic and elastic-plastic materials. In addition to a brief discussion of computational fracture methods, the text includes practical sections on fracture criteria, fracture toughness testing, and methods for measuring stress intensity factors and energy release rates. Class-tested at Cornell, this book is designed for students, researchers and practitioners interested in understanding and contributing to a diverse and vital field of knowledge. Alan Zehnder joined the faculty at Cornell University in 1988. Since then he has served in a number of leadership roles including Chair of the Department of Theoretical and Applied Mechanics, and Director of the Sibley School of Mechanical and Aerospace Engineering.  He teaches applied mechanics and his research t...

Microstructure and mechanical property of dual-directional-extruded Mg alloy AZ31

International Nuclear Information System (INIS)

Lu Liwei; Liu Tianmo; Jiang Shan; Pan Fushen; Liu Qing; Wang Zhongchang

2010-01-01

We report microstructure evolution and mechanical property of Mg alloy AZ31 processed by a new deformation technique, dual-directional extrusion (DDE). Using optical microscopy, scanning electron microscopy, and electron back scatter diffraction technique, we attribute the significant refinement of original coarse grains in the DDE-processed alloy to the occurrence of dynamic recrystallization. Moreover, we find that low temperature is crucial for yielding fine grain, which consequently results in high micro-hardness and yield stress, large fracture strain, and enhanced elongation. The improved mechanical properties are comparable or even superior to those of the alloy subjected to other deformation techniques, rendering the DDE a promising way for further tailoring properties of Mg-based alloys.

Fracture analysis of Ag nanobrazing of NiTi to Ti alloy

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L. Quintino

2013-09-01

Full Text Available Dissimilar joining of shape memory alloys to Ti alloys has long been attempted by several research groups due to the foreseen potential industrial applications. However, the very dissimilar thermo-physical properties of both materials place several difficulties. Brazing can be a solution since the base materials are subjected to a less sharp thermal cycle. In the present study brazed overlap joints of 1 mm thick plates of equiatomic NiTi and Ti6Al4V were produced using nano silver based filler materials. Surfaces were analyzed to assess the type of fracture and the capability of achieving bonding and involved mechanisms are discussed.

Fracture analysis of Ag nanobrazing of NiTi to Ti alloy

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Quintino, L., E-mail: lquirino@ist.utl.pt [Universidade Tecnica de Lisboa (IST/UTL) (Portugal). Instituto Superior Tecnico. Dept. de Engenharia Mecanica; Liu, L., E-mail: ray.plasma@gmail.com [Tsinghua Univ., Beijing (China). Dept. of Mechanical Engineering; Hu, A.; Zhou, Y., E-mail: anming.hu@uwaterloo.ca, E-mail: nzhou@uwaterloo.ca [University of Waterloo, Ontario (Canada). Dept. of Mechanical Engineering; Miranda, R.M., E-mail: rmiranda@fct.unl.pt [Universidade Nova de Lisboa (UNIDEMI), Caparica (Portugal). Dept. de Engenharia Mecanica e Industrial

2013-07-15

Dissimilar joining of shape memory alloys to Ti alloys has long been attempted by several research groups due to the foreseen potential industrial applications. However, the very dissimilar thermo-physical properties of both materials place several difficulties. Brazing can be a solution since the base materials are subjected to a less sharp thermal cycle. In the present study brazed overlap joints of 1 mm thick plates of equiatomic Ni Ti and Ti6Al4V were produced using nano silver based filler materials. Surfaces were analyzed to asses the type of fracture and the capability of achieving bonding and involved mechanisms are discussed. (author)

A comparative assessment of the fracture toughness behavior of ferritic-martensitic steels and nanostructured ferritic alloys

Energy Technology Data Exchange (ETDEWEB)

Byun, Thak Sang, E-mail: thaksang.byun@pnnl.gov [Pacific Northwest National Laboratory, Richland, WA 99352 (United States); Hoelzer, David T. [Oak Ridge National Laboratory, Oak Ridge, TN 37831 (United States); Kim, Jeoung Han [Hanbat National University, Daejeon 305-719 (Korea, Republic of); Maloy, Stuart A. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States)

2017-02-15

The Fe-Cr alloys with ultrafine microstructures are primary candidate materials for advanced nuclear reactor components because of their excellent high temperature strength and high resistance to radiation-induced damage such as embrittlement and swelling. Mainly two types of Fe-Cr alloys have been developed for the high temperature reactor applications: the quenched and tempered ferritic-martensitic (FM) steels hardened primarily by ultrafine laths and carbonitrides and the powder metallurgy-based nanostructured ferritic alloys (NFAs) by nanograin structure and nanoclusters. This study aims at elucidating the differences and similarities in the temperature and strength dependences of fracture toughness in the Fe-Cr alloys to provide a comparative assessment of their high-temperature structural performance. The K{sub JQ} versus yield stress plots confirmed that the fracture toughness was inversely proportional to yield strength. It was found, however, that the toughness data for some NFAs were outside the band of the integrated dataset at given strength level, which indicates either a significant improvement or deterioration in mechanical properties due to fundamental changes in deformation and fracture mechanisms. When compared to the behavior of NFAs, the FM steels have shown much less strength dependence and formed narrow fracture toughness data bands at a significantly lower strength region. It appeared that at high temperatures ≥600 °C the NFAs cannot retain the nanostructure advantage of high strength and high toughness either by high-temperature embrittlement or by excessive loss of strength. Irradiation studies have revealed, however, that the NFAs have much stronger radiation resistance than tempered martensitic steels, such as lower radiation-induced swelling, finer helium bubble formation, lower irradiation creep rate and reduced low temperature embrittlement.

Effect of Al and Y2O3 on Mechanical Properties in Mechanically Alloyed Nanograin Ni-Based Alloys.

Science.gov (United States)

Kim, Chung Seok; Kim, Il-Ho

2015-08-01

The effects of aluminum and Y2O3 on the mechanical properties in nano grain Ni-based alloys have been investigated. The test specimens are prepared by mechanical alloying at an Ar atmosphere. The addition of Y2O3 and Al may cause an increase in the tensile strength at room temperature, 400 °C and 600 °C. However, it was confirmed that the increase of tensile strength at room temperature and 400 °C was predominantly caused by addition of Y2O3, while that at 600 °C was mainly due to addition of Al. These results can be attributed to the dispersion strengthening of Y2O3, preventing the formation of Cr2O3 and the change of fracture mode at 600 °C by the addition of Al.

The effect of copper, chromium, and zirconium on the microstructure and mechanical properties of Al-Zn-Mg-Cu alloys

Science.gov (United States)

Wagner, John A.; Shenoy, R. N.

1991-01-01

The present study evaluates the effect of the systematic variation of copper, chromium, and zirconium contents on the microstructure and mechanical properties of a 7000-type aluminum alloy. Fracture toughness and tensile properties are evaluated for each alloy in both the peak aging, T8, and the overaging, T73, conditions. Results show that dimpled rupture essentially characterize the fracture process in these alloys. In the T8 condition, a significant loss of toughness is observed for alloys containing 2.5 pct Cu due to the increase in the quantity of Al-Cu-Mg-rich S-phase particles. An examination of T8 alloys at constant Cu levels shows that Zr-bearing alloys exhibit higher strength and toughness than the Cr-bearing alloys. In the T73 condition, Cr-bearing alloys are inherently tougher than Zr-bearing alloys. A void nucleation and growth mechanism accounts for the loss of toughness in these alloys with increasing copper content.

On the Fracture Response of Shape Memory Alloy Actuators

Science.gov (United States)

Jape, Sameer; Parrinello, Antonino; Baxevanis, Theocharis; Lagoudas, Dimitris C.

In this paper, the effect of global thermo-mechanically-induced phase transformation on the driving force for crack growth in polycrystalline shape memory alloys is analyzed in an infinite center-cracked plate subjected to thermal actuation under isobaric, plane strain, mode I loading. Finite element calculations are carried out to determine the mechanical fields near the static crack and the crack-tip energy release rate using the virtual crack closure technique. Analysis of the static crack shows that, as compared to constant mechanical loading, the energy release rate during cooling increases by approximately an order of magnitude. This increase is attributed to the stress redistribution at the crack-tip induced by global phase transformation during cooling. Crack growth during actuation is assumed to occur when the crack-tip energy release rate reaches a material specific critical value. Fracture toughening behavior is observed during crack growth and is mainly associated with the energy dissipated by the progressively occurring phase transformation close to the moving crack tip. Lastly, the effect of crack configuration on fracture toughness enhancement in the large-scale transformation problem is studied. Numerical results for static cracks in compact tensile and three-point bending SMA specimens are reported and a comparison of fracture toughening during thermal actuation in the semi-infinite crack configuration with the compact tensile and three-point bending geometries is presented.

The fracture mechanism of uranium-niobium alloys near hypoeutectoid composition aged at low temperature

International Nuclear Information System (INIS)

Wang Xiaoying; Ren Dapeng; Yang Jianxiong; Jiang Guifen

2006-01-01

The microstructures and the crack propagation of uranium-niobium alloys near hypoeutectoid composition aged at temperature 200 degree C for 2 hours during a tension was investigated by means of in situ tension tests using TEM. The results show that the twinning planes inside and between the martensite laths move and merge, and then disintegrate in uranium-niobium alloys with monoclinic α structure during the tension. The crack propagation can be described as follows. Under the tension, the thinning zone which is locally plastically deformed emerges in the front of the crack tip. After the process of nucleation, growth and conjunction, the microvoids connect with the main crack, which results in the fracture. Neither of emission, propagation and movement of dislocation was observed during the tension. (authors)

Mechanical properties and fracture mechanism of as-cast Mg77TM12Zn5Y6 (TM = Cu, Ni) bulk amorphous matrix composites

International Nuclear Information System (INIS)

Qiu, K.Q.; Hu, N.N.; Zhang, H.B.; Jiang, W.H.; Ren, Y.L.; Liaw, P.K.

2009-01-01

Comparative investigations on the microstructures, thermal stability and mechanical properties of Mg 77 Cu 12 Zn 5 Y 6 and Mg 77 Ni 12 Zn 5 Y 6 bulk metallic glass matrix composites were carried out by using scanning electron microscopy (SEM), DSC and compressive tester. The results show that the microstructure of as-cast samples with 3 mm in diameter for Cu-containing alloy is consisted of Mg flakes and dotted Mg 2 Cu phase in the amorphous matrix, while the as-cast Ni-containing alloy with the same diameter is mainly consisted of Mg flakes in the amorphous matrix. The glass transition temperature and supercooled liquid region are 413 K and 27 K for the Cu-containing, 443 K and 32 K for the Ni-containing amorphous matrix composites, respectively. The fracture strength, yield strength and plastic strain are 532 MPa, 390 MPa and 2.4% for the Cu-containing alloy, 667 MPa, 412 MPa and 7% for the Ni-containing alloy, respectively. Furthermore, the fracture mechanism for the amorphous matrix composites was discussed according to both the fracture surfaces and the stress-strain curves.

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

International Nuclear Information System (INIS)

Alinger, M.J.; Odette, G.R.; Lucas, G.E.

2002-01-01

A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness

Tensile and fracture toughness properties of MA957: implications to the development of nanocomposited ferritic alloys

Science.gov (United States)

Alinger, M. J.; Odette, G. R.; Lucas, G. E.

2002-12-01

A study to explore approaches to optimizing nanocomposited ferritic alloys was carried out on dispersion strengthened mechanically alloyed (MA) MA957, in the form of extruded bar stock. Previous studies had indicated that this alloy manifested superior high temperature strength and radiation stability, but was extremely brittle in notch impact tests. Thus our objective was to develop a combination of tensile, fracture toughness and microstructural data to clarify the basis for this brittle behavior. To this end, tensile properties and fracture toughness were characterized as a function of temperature in various orientations relative to the grain and inclusion structures. This database along with extensive fractography suggests that brittleness is due to the presence of a large volume fraction of impurity alumina stringers. In orientations where the effects of the stringers are reduced, much higher toughness was observed. These results provide a path for alloy development approach to achieve high strength and toughness.

Fracture toughness evaluation of select advanced replacement alloys for LWR core internals

Energy Technology Data Exchange (ETDEWEB)

Tan, Lizhen [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Chen, Xiang [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2017-08-01

Life extension of the existing nuclear reactors imposes irradiation of high fluences to structural materials, resulting in significant challenges to the traditional reactor materials such as type 304 and 316 stainless steels. Advanced alloys with superior radiation resistance will increase safety margins, design flexibility, and economics for not only the life extension of the existing fleet but also new builds with advanced reactor designs. The Electric Power Research Institute (EPRI) teamed up with Department of Energy (DOE) to initiate the Advanced Radiation Resistant Materials (ARRM) program, aiming to develop and test degradation resistant alloys from current commercial alloy specifications by 2021 to a new advanced alloy with superior degradation resistance in light water reactor (LWR)-relevant environments by 2024. Fracture toughness is one of the key engineering properties required for core internal materials. Together with other properties, which are being examined such as high-temperature steam oxidation resistance, radiation hardening, and irradiation-assisted stress corrosion cracking resistance, the alloys will be down-selected for neutron irradiation study and comprehensive post-irradiation examinations. According to the candidate alloys selected under the ARRM program, ductile fracture toughness of eight alloys was evaluated at room temperature and the LWR-relevant temperatures. The tested alloys include two ferritic alloys (Grade 92 and an oxide-dispersion-strengthened alloy 14YWT), two austenitic stainless steels (316L and 310), four Ni-base superalloys (718A, 725, 690, and X750). Alloy 316L and X750 are included as reference alloys for low- and high-strength alloys, respectively. Compact tension specimens in 0.25T and 0.2T were machined from the alloys in the T-L and R-L orientations according to the product forms of the alloys. This report summarizes the final results of the specimens tested and analyzed per ASTM Standard E1820. Unlike the

Study on Microstructure and Mechanical Properties of Hypereutectic Al-18Si Alloy Modified with Al-3B.

Science.gov (United States)

Gong, Chunjie; Tu, Hao; Wu, Changjun; Wang, Jianhua; Su, Xuping

2018-03-20

An hypereutectic Al-18Si alloy was modified via an Al-3B master alloy. The effect of the added Al-3B and the modification temperature on the microstructure, tensile fracture morphologies, and mechanical properties of the alloy were investigated using an optical microscope, Image-Pro Plus 6.0, a scanning electron microscope, and a universal testing machine. The results show that the size of the primary Si and its fraction decreased at first, and then increased as an additional amount of Al-3B was added. When the added Al-3B reached 0.2 wt %, the fraction of the primary Si in the Al-18Si alloy decreased with an increase in temperature. Compared with the unmodified Al-18Si alloy, the tensile strength and elongation of the alloy modified at 850 °C with 0.2 wt % Al-3B increased by 25% and 81%, respectively. The tensile fracture of the modified Al-18Si alloy exhibited partial ductile fracture characteristics, but there were more areas with ductile characteristics compared with that of the unmodified Al-18Si alloy.

The fracture behavior of an Al-Mg-Si alloy during cyclic fatigue

International Nuclear Information System (INIS)

Azzam, Diya; Menzemer, Craig C.; Srivatsan, T.S.

2010-01-01

In this paper, is presented and discussed the cyclic fracture behavior of the Al-Mg-Si alloy 6063 that is a candidate used in luminaire light poles. The light poles were subject to fatigue deformation. Test sections were taken from the failed region of the light pole and carefully examined in a scanning electron microscope with the objective of rationalizing the macroscopic fracture mode and intrinsic micromechanisms governing fracture under cyclic loading. The fatigue fracture surface of the alloy revealed distinct regions of early microscopic crack growth, stable crack growth and unstable crack growth and overload. An array of fine striations was found covering the regions of early and stable crack growth. Both macroscopic and fine microscopic cracks were found in the region of unstable crack growth. Very few microscopic voids and shallow dimples were evident on the fatigue fracture surface indicative of the limited ductility of the alloy under cyclic loading conditions.

Cyclic Strain Resistance, Stress Response, Fatigue Life, and Fracture Behavior of High Strength Low Alloy Steel 300 M

Science.gov (United States)

Manigandan, K.; Srivatsan, T. S.; Tammana, Deepthi; Poorgangi, Behrang; Vasudevan, Vijay K.

2014-05-01

The focus of this technical manuscript is a record of the specific role of microstructure and test specimen orientation on cyclic stress response, cyclic strain resistance, and cyclic stress versus strain response, deformation and fracture behavior of alloy steel 300 M. The cyclic strain amplitude-controlled fatigue properties of this ultra-high strength alloy steel revealed a linear trend for the variation of log elastic strain amplitude with log reversals-to-failure, and log plastic strain amplitude with log reversals-to-failure for both longitudinal and transverse orientations. Test specimens of the longitudinal orientation showed only a marginal improvement over the transverse orientation at equivalent values of plastic strain amplitude. Cyclic stress response revealed a combination of initial hardening for the first few cycles followed by gradual softening for a large portion of fatigue life before culminating in rapid softening prior to catastrophic failure by fracture. Fracture characteristics of test specimens of this alloy steel were different at both the macroscopic and fine microscopic levels over the entire range of cyclic strain amplitudes examined. Both macroscopic and fine microscopic observations revealed fracture to be a combination of both brittle and ductile mechanisms. The underlying mechanisms governing stress response, deformation characteristics, fatigue life, and final fracture behavior are presented and discussed in light of the competing and mutually interactive influences of test specimen orientation, intrinsic microstructural effects, deformation characteristics of the microstructural constituents, cyclic strain amplitude, and response stress.

Mechanical behavior and coupling between mechanical and oxidation in alloy 718: effect of solide solution elements

International Nuclear Information System (INIS)

Max, Bertrand

2014-01-01

Alloy 718 is the superalloy the most widely used in industry due to its excellent mechanical properties, as well as oxidation and corrosion resistance in wide range of temperatures and solicitation modes. Nevertheless, it is a well-known fact that this alloy is sensitive to stress corrosion cracking and oxidation assisted cracking under loading in the range of temperatures met in service. Mechanisms explaining this phenomenon are not well understood: nevertheless, it is well established that a relation exists between a change in fracture mode and the apparition of plastic instabilities phenomenon. During this study, the instability phenomenon, Portevin-Le Chatelier effect, in alloy 718 was studied by tensile tests in wide ranges of temperatures and strain rates. Different domains of plastic instabilities have been evidenced. Their characteristics suggest the existence of interactions between dislocations and different types of solute elements: interstitials for lower temperatures and substitutionals for higher testing temperatures. Mechanical spectroscopy tests have been performed on alloy 718 and various alloys which composition is comparable to that of alloy 718. These tests prove the mobility of molybdenum atoms in the alloy in the studied temperature range. Specific tests have been performed to study interaction phenomenon between plasticity and oxidation. These results highlight the strong effect of plastic strain rate on both mechanical behavior and intergranular cracking in alloy 718. The subsequent discussion leads to propose hypothesis on coupling effects between deformation mechanisms and oxidation assisted embrittlement in the observed cracking processes. (author)

Application of Bayesian neural network modeling to characterize the interrelationship between microstructure and mechanical property in alpha+beta-titanium alloys

Science.gov (United States)

Koduri, Santhosh K.

-mentioned quantified microstructural information, composition and mechanical properties. The mechanical properties predicted in this study are tensile properties and fracture toughness. Based on the controlled virtual experiments conducted using neural networks on alpha+beta processed alloys suggested important microstructural features that will affect tensile properties are size of the equiaxed alpha grain and volume fraction of equiaxed alpha. The controlled virtual experiments on beta heat-treated alloys suggested important microstructural features such as width of the alpha lamellae, alpha colony size and prior beta grain size have negative influence on tensile properties. The virtual experiments conducted on alloys which are processed in the alpha+beta phase field suggested that the size of the equiaxed alpha is an important variable which increases the fracture toughness. In beta-processed alloys, important microstructural features such as size of the alpha colony decrease the fracture toughness while width of the alpha lamellae and prior beta grain size increase the fracture toughness. The alloying elements such Al, O and Fe improve the yield strength of both alpha+beta processed and beta processed alpha+beta titanium alloys. The O and Al have negative influence on fracture toughness while Fe has positive influence on fracture toughness. The examination of the region beneath the fracture surface of alpha+beta processed alloy suggested occurrence of the microcracks within the equiaxed alpha particle clusters. The frequency of occurrence of the microcracks is increased when two neighboring equiaxed alpha grains have common or near common basal plane. The detailed dislocation analysis on regions near the microcrack indicated presence of extensive basal slip.

Ductility and fracture behavior of polycrystalline Ni/sub 3/Al alloys

International Nuclear Information System (INIS)

Liu, C.T.

1987-01-01

This paper provides a comprehensive review of the recent work on tensile ductility and fracture behavior of Ni/sub 3/Al alloys tested at ambient and elevated temperatures. Polycrystalline Ni/sub 3/Al is intrinsically brittle along grain boundaries, and the brittleness has been attributed to the large difference in valency, electronegativity, and atom size between nickel and aluminum atoms. Alloying with B, Mn, Fe, and Be significantly increases the ductility and reduces the propensity for intergranular fracture in Ni/sub 3/Al alloys. Boron is found to be most effective in improving room-temperature ductility of Ni/sub 3/Al with <24.5 at.% Al. The tensile ductility of Ni/sub 3/Al alloys depends strongly on test environments at elevated temperatures, with much lower ductilities observed in air than in vacuum. The loss in ductility is accompanied by a change in fracture mode from transgranular to intergranular. This embrittlement is due to a dynamic effect involving simultaneously high localized stress, elevated temperature, and gaseous oxygen. The embrittlement can be alleviated by control of grain shape or alloying with chromium additions. All the results are discussed in terms of localized stress concentration and grain-boundary cohesive strength

In vitro degradation and mechanical integrity of calcium-containing magnesium alloys in modified-simulated body fluid.

Science.gov (United States)

Kannan, M Bobby; Raman, R K Singh

2008-05-01

The successful applications of magnesium-based alloys as degradable orthopaedic implants are mainly inhibited due to their high degradation rates in physiological environment and consequent loss in the mechanical integrity. This study examines the degradation behaviour and the mechanical integrity of calcium-containing magnesium alloys using electrochemical techniques and slow strain rate test (SSRT) method, respectively, in modified-simulated body fluid (m-SBF). Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS) results showed that calcium addition enhances the general and pitting corrosion resistances of magnesium alloys significantly. The corrosion current was significantly lower in AZ91Ca alloy than that in AZ91 alloy. Furthermore, AZ91Ca alloy exhibited a five-fold increase in the surface film resistance than AZ91 alloy. The SSRT results showed that the ultimate tensile strength and elongation to fracture of AZ91Ca alloy in m-SBF decreased only marginally (approximately 15% and 20%, respectively) in comparison with these properties in air. The fracture morphologies of the failed samples are discussed in the paper. The in vitro study suggests that calcium-containing magnesium alloys to be a promising candidate for their applications in degradable orthopaedic implants, and it is worthwhile to further investigate the in vivo corrosion behaviour of these alloys.

Ductile fracture mechanism of low-temperature In-48Sn alloy joint under high strain rate loading.

Science.gov (United States)

Kim, Jong-Woong; Jung, Seung-Boo

2012-04-01

The failure behaviors of In-48Sn solder ball joints under various strain rate loadings were investigated with both experimental and finite element modeling study. The bonding force of In-48Sn solder on an Ni plated Cu pad increased with increasing shear speed, mainly due to the high strain-rate sensitivity of the solder alloy. In contrast to the cases of Sn-based Pb-free solder joints, the transition of the fracture mode from a ductile mode to a brittle mode was not observed in this solder joint system due to the soft nature of the In-48Sn alloy. This result is discussed in terms of the relationship between the strain-rate of the solder alloy, the work-hardening effect and the resulting stress concentration at the interfacial regions.

Dislocation Substructures Formed After Fracture of Deformed Polycrystalline Cu-Al Alloys

Science.gov (United States)

Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.

2017-08-01

The paper deals with the dislocation substructure of polycrystalline FCC alloys modified by plastic deformation at a distance from the area of the specimen fracture. Observations are performed using the transmission electron microscopy. Cu-Al alloys with grain size ranging from 10 to 240 μm are studied in this paper. The parameters of the dislocation substructure are measured and their variation is determined by the increasing distance from the fracture area. It is shown how the grain size influences these processes. The different dislocation substructures which determine the specimen fracture at a mesocscale level are found herein.

Fracture mechanics

CERN Document Server

Perez, Nestor

2017-01-01

The second edition of this textbook includes a refined presentation of concepts in each chapter, additional examples; new problems and sections, such as conformal mapping and mechanical behavior of wood; while retaining all the features of the original book. The material included in this book is based upon the development of analytical and numerical procedures pertinent to particular fields of linear elastic fracture mechanics (LEFM) and plastic fracture mechanics (PFM), including mixed-mode-loading interaction. The mathematical approach undertaken herein is coupled with a brief review of several fracture theories available in cited references, along with many color images and figures. Dynamic fracture mechanics is included through the field of fatigue and Charpy impact testing. Explains computational and engineering approaches for solving crack-related problems using straightforward mathematics that facilitate comprehension of the physical meaning of crack growth processes; Expands computational understandin...

Simulation of Intergranular Ductile Cracking in β Titanium Alloys Based on a Micro-Mechanical Damage Model.

Science.gov (United States)

Li, Huan; Li, Jinshan; Tang, Bin; Fan, Jiangkun; Yuan, Huang

2017-10-30

The intergranular crack propagation of the lamellar structure β titanium alloys is investigated by using a modified Gurson-type damage model. The representative microstructure of the lamellar alloy, which consists of the soft α phase layer surrounding the hard grain interiors, is generated based on an advanced Voronoi algorithm. Both the normal fracture due to void growth and the shear fracture associated with void shearing are considered for the grain boundary α layer. The individual phase properties are determined according to the experimental nanoindentation result and the macroscopic stress-strain curve from a uni-axial tensile test. The effects of the strain hardening exponent of the grain interiors and the void shearing mechanism of the grain boundary α layer on fracture toughness and the intergranular crack growth behavior are emphatically studied. The computational predictions indicate that fracture toughness can be increased with increasing the strain hardening ability of the grain interiors and void shearing can be deleterious to fracture toughness. Based on the current simulation technique, qualitative understanding of relationships between the individual phase features and the fracture toughness of the lamellar alloys can be obtained, which provides useful suggestions to the heat treatment process of the β titanium alloys.

Post irradiation fracture properties of precipitation-strengthened alloy D21

International Nuclear Information System (INIS)

Huang, F.H.

1986-03-01

The precipitation strengthened alloys have the potential for use in fuel cladding and duct applications for liquid metal reactors due to their high strength and low swelling rate. Unfortunately, these high strength alloys tend to exhibit poor fracture toughness, and the effects of neutron irradiation on the fracture properties of the material are of concern. Compact tension specimens of alloy D21 were irradiated in the Experimental Breeder Reactor II to a fluence of 2.7 x 10 22 n/cm 2 (E > 0.1 MeV) at 425, 500, 550 and 600 0 C. Fracture toughness tests on these specimens wre performed using electric potential techniques at temperatures ranging from 205 to 425 C. The material exhibited low postirradiation fracture toughness which increased with either increasing test or irradiation temperature. The tearing modulus, however, increased with increasing irradiation temperature but decreased with increasing test temperature. Results wre analyzed using the J-integral approach. The fracture toughness of irradiated D21 was evaluated essentially following the procedure recommended in ASTM Test Method E813. It was found that the data elimination limits illustrated in E813 were too large for the specimens tested, although the thickness criterion was satisfied. The precautions needed to determine J/sub 1c/ based on a reduced data qualification range were disussed

Comparison of fracture behavior for low-swelling ferritic and austenitic alloys irradiated in the Fast Flux Test Facility (FFTF) to 180 DPA

International Nuclear Information System (INIS)

Huang, F.H.

1992-02-01

Fracture toughness testing was conducted to investigate the radiation embrittlement of high-nickel superalloys, modified austenitic steels and ferritic steels. These materials have been experimentally proven to possess excellent resistance to void swelling after high neutron exposures. In addition to swelling resistance, post-irradiation fracture resistance is another important criterion for reactor material selection. By means of fracture mechanics techniques the fracture behavior of those highly irradiated alloys was characterized in terms of irradiation and test conditions. Precipitation-strengthened alloys failed by channel fracture with very low postirradiation ductility. The fracture toughness of titanium-modified austenitic stainless steel D9 deteriorates with increasing fluence to about 100 displacement per atom (dpa), the fluence level at which brittle fracture appears to occur. Ferritic steels such as HT9 are the most promising candidate materials for fast and fusion reactor applications. The upper-shelf fracture toughness of alloy HT9 remained adequate after irradiation to 180 dpa although its ductile- brittle transition temperature (DBTT) shift by low temperature irradiation rendered the material susceptible to brittle fracture at room temperature. Understanding the fracture characteristics under various irradiation and test conditions helps reduce the potential for brittle fracture by permitting appropriate measure to be taken

Microstructure and Room-Temperature Mechanical Properties of FeCrMoVTi x High-Entropy Alloys

Science.gov (United States)

Guo, Jun; Huang, Xuefei; Huang, Weigang

2017-07-01

FeCrMoVTi x ( x values represent the molar ratio, where x = 0, 0.5, 1.0, 1.5, and 2.0) high-entropy alloys were prepared by a vacuum arc melting method. The effects of Ti element on the microstructure and room-temperature mechanical properties of the as-cast FeCrMoVTi x alloys were investigated. The results show that the prepared alloys exhibited typical dendritic microstructure and the size of the microstructure became fine with increasing Ti content. The FeCrMoV alloy exhibited a single body-centered cubic structure (BCC1) and the alloys prepared with Ti element exhibited BCC1 + BCC2 mixed structure. The new BCC2 phase is considered as (Fe, Ti)-rich phase and was distributed in the dendrite region. With the increase of Ti content, the volume fraction of the BCC2 phase increased and its shape changed from a long strip to a network. For the FeCrMoV alloy, the fracture strength, plastic strain, and hardness reached as high as 2231 MPa, 28.2%, and 720 HV, respectively. The maximum hardness of 887 HV was obtained in the FeCrMoVTi alloy. However, the fracture strength, yield stress, and plastic strain of the alloys decreased continuously as Ti content increased. In the room-temperature compressive test, the alloys showed typical brittle fracture characteristics.

Mechanical properties of carbon fibre-reinforced polymer/magnesium alloy hybrid laminates

Science.gov (United States)

Zhou, Pengpeng; Wu, Xuan; Pan, Yingcai; Tao, Ye; Wu, Guoqing; Huang, Zheng

2018-04-01

In this study, we prepared fibre metal laminates (FMLs) consisting of high-modulus carbon fibre-reinforced polymer (CFRP) prepregs and thin AZ31 alloy sheets by using hot-pressing technology. Tensile and low-velocity impact tests were performed to evaluate the mechanical properties and fracture behaviour of the magnesium alloy-based FMLs (Mg-FMLs) and to investigate the differences in the fracture behaviour between the Mg-FMLs and traditional Mg-FMLs. Results show that the Mg-FMLs exhibit higher specific tensile strength and specific tensile modulus than traditional Mg-FMLs and that the tensile behaviour of the Mg-FMLs is mainly governed by the CFRP because of the combination of high interlaminar shear properties and thin magnesium alloy layers. The Mg-FMLs exhibit excellent bending stiffness. Hence, no significant difference between the residual displacement d r and indentation depth d i , and the permanent deformation is mainly limited to a small zone surrounding the impact location after the impact tests.

Effect of a Minor Sr Modifier on the Microstructures and Mechanical Properties of 7075 T6 Al Alloys

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Shaoming Ma

2017-01-01

Full Text Available The influence of a minor strontium (Sr modifier on the microstructures and mechanical properties of 7075 Al alloys was investigated in this paper. The grain size of cast 7075 Al alloys was refined from 157 μm to 115 μm, 108 μm, and 105 μm after adding 0.05 wt. %, 0.1 wt. %, and 0.2 wt. % Sr, respectively. The extruded 7075 Al alloys was refined with different degrees of Sr modifier. The mechanical properties were optimum when adding 0.1 wt. % Sr. The ultimate tensile strength (σb increased from 573 to 598 MPa and the elongation-to-failure (δf was raised from 19.5% to 24.9%. The microhardness increased from 182 to 195 Hv. The tensile fracture surface via scanning electron microscopy (SEM revealed a transition from brittle fracture to ductile fracture as Sr increased from 0 wt. % to 0.2 wt. %. The result in this paper proved that the modifier can improve the properties of 7075 Al alloy.

Evaluation of delayed hydride cracking and fracture toughness in zirconium alloys

International Nuclear Information System (INIS)

Oh, Je Yong

2000-02-01

The tensile, fracture toughness, and delayed hydride cracking (DHC) test were carried at various temperatures to understand the effect of hydrides on zirconium alloys. And the effects of yield stress and texture on the DHC velocity were discussed. The tensile properties of alloy A were the highest, and the difference between directions in alloy C was small due to texture. The fracture toughness at room temperature decreased sharply when hydrided. Although the alignment of hydride plates was parallel to loading direction, the hydrides were fractured due to the triaxiality at the crack tip region. The fracture toughness over 200 .deg. C was similar regardless of the hydride existence, because the triaxiality region was lost due to the decrease of yield stress with temperature. As the yield stress decreased, the threshold stress intensity factor and the striation spacing increased in alloy A, and the fracture surfaces and striations were affected by microstructures in all alloys. To evaluate the effect of the yield stress on DHC velocity, a normalization method was proposed. When the DHC velocity was normalized with dividing by the terminal solid solubility and the diffusion coefficient of hydrogen, the relationship between the yield stress and the DHC velocity was representable on one master curve. The equation from the master curve was able to explain the difference between the theoretical activation energy and the experimental activation energy in DHC. The difference was found to be ascribed to the decrease of yield stress with temperature. texture affected the delayed hydride cracking velocity by yield stress and by hydride reprecipitation. The relationship between the yield stress and the DHC velocity was expressed as an exponential function, and the relationship between the reprecipitation of hydride and the DHC velocity was expressed as a linear function

Proceedings of the 20th meeting of the working group on fracture mechanisms

International Nuclear Information System (INIS)

1988-01-01

This volume contains 41 contributions presented at the 20th meeting of the working group on fracture mechanisms. The contributions dealt with the following topics: 1.) mechanical and test fundamentals of crack initiating corrosion processes; 2.) crack formation in water and seawater; 3.) crack formation in the process industry; 4.) hydrogen-induced crack formation; 5.) stress and crack corrosion of rustproof cast alloys; 6.) corrosion-induced crack formation at high temperatures; 7.) experimental and numerical studies on fracture behaviour. 30 contributions were separately integrated in the data base 'ENERGY'. (MM) [de

Microstructure and mechanical properties of thixoformed A319 aluminium alloy

International Nuclear Information System (INIS)

Salleh, M.S.; Omar, M.Z.; Syarif, J.; Alhawari, K.S.; Mohammed, M.N.

2014-01-01

Highlights: • A319 was successfully thixoformed at 50% liquid, i.e. at 571 °C. • T6 heat treatment has increased the strength and hardness of the thixoformed alloy. • The elongation after T6 heat treatment is even significantly improved. • The iron-rich intermetallic phase reduces the strength of the thixoformed alloy. - Abstract: Thixoforming is a viable technology for forming alloys in a semisolid state into near net-shaped products. In the present study, the effect of a thixoforming process on the microstructure and mechanical properties of A319 aluminium alloy was investigated. The ingots obtained from the cooling slope were thixoformed in a press after they remained at 571 °C for 5 min, yielding a microstructure predominantly composed of α-Al globules and inter-globular Si particles. Some of the thixoformed samples were treated with an ageing process (T6) and then, hardness and tensile samples were prepared from the as-cast, as-thixoformed and thixoformed T6. All the thixoformed samples were characterised using optical microscopy, scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and X-ray diffraction (XRD) as well as hardness measurements and tensile tests. The results indicate that the mechanical properties of the thixoformed A319 alloy increased after the T6 heat treatment (hardness of 124.2 ± 3.2 HV, tensile strength of 298 ± 3.0 MPa, yield strength of 201 ± 2.6 MPa and elongation to fracture of 4.5 ± 0.3%). The fracture samples from the tensile test were analysed, revealing that the iron-rich intermetallic observed in the samples reduced the tensile strength and ductility of the thixoformed A319 alloys

The effect of tungsten on mechanical properties of the Ti-9% Al-3% Zr alloy

International Nuclear Information System (INIS)

Nartova, T.T.; Grigor'ev, I.P.; Stepanov, Yu.N.; Tarasova, O.B.

1979-01-01

The effect of tungsten (from 0 to 10 %) on mechanical properties of the ternary Ti-9 %, Al-3 % Zr alloy, has been studied. The microstructure, tensile properties at 20 and 600 deg C and Vickers hardness in as-forged and as-annealed states have been studied. The experiments have shown that the ultimate strength increases with tungsten content. Titanium alloys with 9 % Al and 3 % Zr in the case of varying tungsten content at 20 deg C fracture by brittle mechanism. The dUctility of the annealed alloy does not rise at 20 deg C, but at the test temperature of 600 deg C the alloy becomes ductile

The Auger-spectroscopic study of the elemental composition of the fracture surface of titanic alloy vt-22 with different structure

International Nuclear Information System (INIS)

Tkachenko, E.A.; Chokin, K.Sh.; Masyagin, V.E.; Chasnikov, A.I.

2002-01-01

High titanium alloys belong to a group of materials with high thermal stability and strength-to-weight ratio, which, for example, are widely used in aviation. The structure and properties of this materials strongly depends on variations of their elemental composition. In the dependence on the content of alloying elements the structure after the hardening from β-phase changes that, in its turn, leads to the alteration of the mechanical properties. So, the study of the redistribution of the impurity and alloying elements at straining the alloys with different structures that associated with premature destruction of construction components made of the titanic alloys is of great interest. The present work performs the results of the Auger spectroscopic investigation of the elemental composition of the alloy VT-22 fraction surface. This investigation was fulfilled for the alloy samples with different structure: laminated (L), globular (G), and laminated-globular ones with the plasticity level 1280-1350 MPa. The alterations of the elemental concentrations on the fracture surface have been estimated with the special Auger-spectrometer (OSIPR-1). The analysis of the fracture surface for samples with L- and G-structures right after the destruction at different velocities have shown the enrichment of the surface with aluminium, oxygen, and carbon in bound state as titan carbide (TiC). At this, the content of these elements decreases with the growth of the test velocity. The impurities in the samples with different structures behave as follows. In the sample with L-structure sulphur, phosphorus, and calcium on the fracture surface have been detected. At this, with the growth of the test velocity their concentration increases, but not significantly. In the samples with G-structure sulphur presents on the surface only at great straining velocities, and phosphorus is absent. At the analysis of the obtained results, one should note that the fracture surface is being enriched

Mechanical behavior of tungsten–vanadium–lanthana alloys as function of temperature

Energy Technology Data Exchange (ETDEWEB)

Palacios, T., E-mail: teresa.palacios@mater.upm.es [Departamento de Ciencia de Materiales-CISDEM, Universidad Politécnica de Madrid, E.T.S.I. Caminos, Canales y Puertos, C/Professor Aranguren s/n, 28040 Madrid (Spain); Pastor, J.Y. [Departamento de Ciencia de Materiales-CISDEM, Universidad Politécnica de Madrid, E.T.S.I. Caminos, Canales y Puertos, C/Professor Aranguren s/n, 28040 Madrid (Spain); Aguirre, M.V. [Departamento de Tecnologías Especiales Aplicadas a la Aeronáutica, Universidad Politécnica de Madrid, E.I. Aeronáutica y del Espacio, 28040 Madrid (Spain); Martín, A. [Departamento de Ciencia de Materiales-CISDEM, Universidad Politécnica de Madrid, E.T.S.I. Caminos, Canales y Puertos, C/Professor Aranguren s/n, 28040 Madrid (Spain); Monge, M.A.; Muñóz, A.; Pareja, R. [Departamento de Física, Universidad Carlos III de Madrid, Leganés (Spain)

2013-11-15

The mechanical behavior of three tungsten (W) alloys with vanadium (V) and lanthana (La{sub 2}O{sub 3}) additions (W–4%V, W–1%La{sub 2}O{sub 3}, W–4%V–1%La{sub 2}O{sub 3}) processed by hot isostatic pressing (HIP) have been compared with pure-W to analyze the influence of the dopants. Mechanical characterization was performed by three point bending (TPB) tests in an oxidizing air atmosphere and temperature range between 77 (immersion tests in liquid nitrogen) and 1273 K, through which the fracture toughness, flexural strength, and yield strength as function of temperature were obtained. Results show that the V and La{sub 2}O{sub 3} additions improve the mechanical properties and oxidation behavior, respectively. Furthermore, a synergistic effect of both dopants results in an extraordinary increase of the flexure strength, fracture toughness and resistance to oxidation compared to pure-W, especially at higher temperatures. In addition, a new experimental method was developed to obtain a very small notch tip radius (around 5–7 μm) and much more similar to a crack through the use of a new machined notch. The fracture toughness results were lower than those obtained with traditional machining of the notch, which can be explained with electron microscopy, observations of deformation in the rear part of the notch tip. Finally, scanning electron microscopy (SEM) examination of the microstructure and fracture surfaces was used to determine and analyze the relationship between the macroscopic mechanical properties and the micromechanisms of failure involved, depending on the temperature and the dispersion of the alloy.

Enhancement of Impact Toughness by Delamination Fracture in a Low-Alloy High-Strength Steel with Al Alloying

Science.gov (United States)

Sun, Junjie; Jiang, Tao; Liu, Hongji; Guo, Shengwu; Liu, Yongning

2016-12-01

The effect of delamination toughening of martensitic steel was investigated both at room and low temperatures [253 K and 233 K (-20 °C and -40 °C)]. Two low-alloy martensitic steels with and without Al alloying were both prepared. Layered structure with white band and black matrix was observed in Al alloyed steel, while a homogeneous microstructure was displayed in the steel without Al. Both steels achieved high strength (tensile strength over 1600 MPa) and good ductility (elongation over 11 pct), but they displayed stark contrasts on impact fracture mode and Charpy impact energy. Delamination fracture occurred in Al alloyed steel and the impact energies were significantly increased both at room temperature (from 75 to 138 J, i.e., nearly improved up to 2 times) and low temperatures [from 47.9 to 71.3 J at 233 K (-40 °C)] compared with the one without Al. Alloying with Al promotes the segregation of Cr, Mn, Si and C elements to form a network structure, which is martensite with higher carbon content and higher hardness than that of the matrix. And this network structure evolved into a band structure during the hot rolling process. The difference of yield stress between the band structure and the matrix gives rise to a delamination fracture during the impact test, which increases the toughness greatly.

On the Specific Role of Microstructure in Governing Cyclic Fatigue, Deformation, and Fracture Behavior of a High-Strength Alloy Steel

Science.gov (United States)

Manigandan, K.; Srivatsan, T. S.

2015-06-01

In this paper, the results of an experimental study that focused on evaluating the conjoint influence of microstructure and test specimen orientation on fully reversed strain-controlled fatigue behavior of the high alloy steel X2M are presented and discussed. The cyclic stress response of this high-strength alloy steel revealed initial hardening during the first few cycles followed by gradual softening for most of fatigue life. Cyclic strain resistance exhibited a linear trend for the variation of elastic strain amplitude with reversals to failure, and plastic strain amplitude with reversals to failure. Fracture morphology was the same at the macroscopic level over the entire range of cyclic strain amplitudes examined. However, at the fine microscopic level, the alloy steel revealed fracture to be essentially ductile with features reminiscent of predominantly "locally" ductile and isolated brittle mechanisms. The mechanisms governing stress response at the fine microscopic level, fatigue life, and final fracture behavior are presented and discussed in light of the mutually interactive influences of intrinsic microstructural effects, deformation characteristics of the microstructural constituents during fully reversed strain cycling, cyclic strain amplitude, and resultant response stress.

Microstructure, Texture, and Mechanical Behavior of As-cast Ni-Fe-W Matrix Alloy

Science.gov (United States)

Rao, A. Sambasiva; Manda, Premkumar; Mohan, M. K.; Nandy, T. K.; Singh, A. K.

2018-04-01

This article describes the tensile properties, flow, and work-hardening behavior of an experimental alloy 53Ni-29Fe-18W in as-cast condition. The microstructure of the alloy 53Ni-29Fe-18W displays single phase (fcc) in as-cast condition along with typical dendritic features. The bulk texture of the as-cast alloy reveals the triclinic sample symmetry and characteristic nature of coarse-grained materials. The alloy exhibits maximum strength ( σ YS and σ UTS) values along the transverse direction. The elongation values are maximum and minimum along the transverse and longitudinal directions, respectively. Tensile fracture surfaces of both the longitudinal and transverse samples display complete ductile fracture features. Two types of slip lines, namely, planar and intersecting, are observed in deformed specimens and the density of slip lines increases with increasing the amount of deformation. The alloy displays moderate in-plane anisotropy ( A IP) and reasonably low anisotropic index ( δ) values, respectively. The instantaneous or work-hardening rate curves portray three typical stages (I through III) along both the longitudinal and transverse directions. The alloy exhibits dislocation-controlled strain hardening during tensile testing, and slip is the predominant deformation mechanism.

Mixed-mode elastic-plastic fracture of 2024-T351 aluminium alloy

International Nuclear Information System (INIS)

Sakata, Masaru; Aoki, Shigeru; Kishimoto, Kikuo; Chikugo, Hiroshi; Takizawa, Masakazu.

1985-01-01

In order to evaluate accurately the strength and structural soundness of the structures made of high toughness materials, it is necessary to clarify the fracture behavior under the loading condition of mixed mode such as oblique cracks as well as the elasto-plastic fracture behavior of the materials in the case of single opening displacement type mode. About the fracture condition in the state of mixed mode, various theories based on the linear fracture mechanics have been proposed. In this study, the elasto-plastic fracture toughness test of mixed mode was carried out by using an aluminum alloy as the subject, and the behavior of dulling and development of cracks was observed with a scanning electron microscope. Moreover, the state of deformation of the test pieces was analyzed by elasto-plastic finite element method, thus the parameters controlling the elasto-plastic fracture of mixed mode were examined. In the range of this study, the limiting stretch zone width in the case of loading of mixed mode was 12 μm similarly to the case of single mode. Also in the case of mixed mode, there was distinct difference between the inclination of a dulling straight line and an R-curve, and the limit value of J intergral was determined by their intersection. (Kako, I.)

Misoriented dislocation substructures and the fracture of polycrystalline Cu-Al alloys

Science.gov (United States)

Koneva, N. A.; Trishkina, L. I.; Cherkasova, T. V.; Kozlov, E. V.

2016-10-01

The evolution of the dislocation substructure in polycrystalline Cu-Al alloys with various grain sizes is studied during deformation to failure. A relation between the fracture of the alloys and the forming misorientation dislocation substructures is revealed. Microcracks in the alloy are found to form along grain boundaries and the boundaries of misoriented dislocation cells and microtwins.

Fracture behaviour of a magnesium–aluminium alloy treated by selective laser surface melting treatment

International Nuclear Information System (INIS)

Taltavull, C.; López, A.J.; Torres, B.; Rams, J.

2014-01-01

Highlights: • β-Mg 17 Al 12 presents fragile fracture behavior decreasing the ductility of AZ91D. • SLSM treatment only modifies the β-Mg 17 Al 12 phase whilst α-Mg remains unaltered. • In-situ SEM bending test allows to observe and data record of the crack propagation. • Eutectic microestructure of modified β-phase presents ductile fracture behaviour. • Fracture toughness of laser treated specimen is 40% greater than as-received alloy. - Abstract: Fracture behaviour of AZ91D magnesium alloy is dominated by the brittle fracture of the β-Mg 17 Al 12 phase so its modification is required to improve the toughness of this alloy. The novel laser treatment named as Selective Laser Surface Melting (SLSM) is characterized by the microstructural modification of the β-Mg 17 Al 12 phase without altering the α-Mg matrix. We have studied the effect of the selected microstructural modification induced by the laser treatment in the fracture behaviour of the alloy has been studied using in situ Scanning Electron Microscopy bending test. This test configuration allows the in situ observation of the crack progression and the record of the load–displacement curve. It has been observed that the microstructural modification introduced by SLSM causes an increase of 40% of the fracture toughness of the treated specimen. This phenomenon can be related with the transition from brittle to ductile fracture behaviour of the laser modified β-phase

Similarities and Differences in Mechanical Alloying Processes of V-Si-B and Mo-Si-B Powders

Directory of Open Access Journals (Sweden)

Manja Krüger

2016-10-01

Full Text Available V-Si-B and Mo-Si-B alloys are currently the focus of materials research due to their excellent high temperature capabilities. To optimize the mechanical alloying (MA process for these materials, we compare microstructures, morphology and particles size as well as hardness evolution during the milling process for the model alloys V-9Si-13B and Mo-9Si-8B. A variation of the rotational speed of the planetary ball mill and the type of grinding materials is therefore investigated. These modifications result in different impact energies during ball-powder-wall collisions, which are quantitatively described in this comparative study. Processing with tungsten carbide vials and balls provides slightly improved impact energies compared to vials and balls made of steel. However, contamination of the mechanically alloyed powders with flaked particles of tungsten carbide is unavoidable. In the case of using steel grinding materials, Fe contaminations are also detectable, which are solved in the V and Mo solid solution phases, respectively. Typical mechanisms that occur during the MA process such as fracturing and comminution are analyzed using the comminution rate KP. In both alloys, the welding processes are more pronounced compared to the fracturing processes.

Fractographic Observations on the Mechanism of Fatigue Crack Growth in Aluminium Alloys

Science.gov (United States)

Alderliesten, R. C.; Schijve, J.; Krkoska, M.

Special load histories are adopted to obtain information about the behavior of the moving crack tip during the increasing and decreasing part of a load cycle. It is associated with the crack opening and closure of the crack tip. Secondly, modern SEM techniques are applied for observations on the morphology of the fractures surfaces of a fatigue crack. Information about the cross section profiles of striations are obtained. Corresponding locations of the upper and the lower fracture surface are also explored in view of the crack extension mechanism. Most experiments are carried out on sheet specimens of aluminum alloys 2024-T3, but 7050-T7451 specimens are also tested in view of a different ductility of the two alloys.

Mechanical properties and fracture mechanism of as-cast Mg{sub 77}TM{sub 12}Zn{sub 5}Y{sub 6} (TM = Cu, Ni) bulk amorphous matrix composites

Energy Technology Data Exchange (ETDEWEB)

Qiu, K.Q. [School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110178 (China)], E-mail: kqqiu@yahoo.com.cn; Hu, N.N.; Zhang, H.B. [School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110178 (China); Jiang, W.H. [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37990 (United States); Ren, Y.L. [School of Materials Science and Engineering, Shenyang University of Technology, Shenyang 110178 (China); Liaw, P.K. [Department of Materials Science and Engineering, The University of Tennessee, Knoxville, TN 37990 (United States)

2009-06-10

Comparative investigations on the microstructures, thermal stability and mechanical properties of Mg{sub 77}Cu{sub 12}Zn{sub 5}Y{sub 6} and Mg{sub 77}Ni{sub 12}Zn{sub 5}Y{sub 6} bulk metallic glass matrix composites were carried out by using scanning electron microscopy (SEM), DSC and compressive tester. The results show that the microstructure of as-cast samples with 3 mm in diameter for Cu-containing alloy is consisted of Mg flakes and dotted Mg{sub 2}Cu phase in the amorphous matrix, while the as-cast Ni-containing alloy with the same diameter is mainly consisted of Mg flakes in the amorphous matrix. The glass transition temperature and supercooled liquid region are 413 K and 27 K for the Cu-containing, 443 K and 32 K for the Ni-containing amorphous matrix composites, respectively. The fracture strength, yield strength and plastic strain are 532 MPa, 390 MPa and 2.4% for the Cu-containing alloy, 667 MPa, 412 MPa and 7% for the Ni-containing alloy, respectively. Furthermore, the fracture mechanism for the amorphous matrix composites was discussed according to both the fracture surfaces and the stress-strain curves.

Finite element simulations and experimental investigations on ductile fracture in cold forging of aluminum alloy

Science.gov (United States)

Amiri, Amir; Nikpour, Amin; Saraeian, Payam

2018-05-01

Forging is one of the manufacturing processes of aluminium parts which has two major categories: called hot and cold forging. In the cold forging, the dimensional and geometrical accuracy of final part is high. However, fracture may occur in some aluminium alloys during the process because of less workability. Fracture in cold forging can be in the form of ductile, brittle or combination of both depending on the alloy type. There are several criteria for predicting fracture in cold forging. In this study, cold forging process of 6063 aluminium alloy for three different parts is simulated in order to predict fracture. The results of numerical simulations of Freudenthal criterion is in conformity with experimental tests.

Effect of Trace Be and Sc Additions on the Mechanical Properties of A357 Alloys

Directory of Open Access Journals (Sweden)

Yu-Chih Tzeng

2018-03-01

Full Text Available The effect of the addition of Be and Sc on the microstructure and mechanical properties of A357 alloy were systematically investigated. The results show that the addition of small amounts of Be and Sc could change the acicular structure of iron-bearing intermetallic compounds to harmless compact Al-Fe-Si and Sc-Fe iron-bearing intermetallic compounds. Compact iron-bearing intermetallic compounds could improve fluidity, causing a reduction in interdendritic shrinkage during solidification. The addition of 0.05 wt % Be enhanced the quality index of the A357 alloy by 11% and increased the notch-yield ratio of fracture toughness by 4.5%. In contrast, the addition of 0.05 wt % Sc increased the quality index and the notch to yield ratio of fracture toughness up to 17% and 9%, respectively. Therefore, the microstructure and mechanical properties of the A357 alloy could be improved by substituting Be with Sc.

Effect of Nb on magnetic and mechanical properties of TbDyFe alloys

Science.gov (United States)

Wang, Naijuan; Liu, Yuan; Zhang, Huawei; Chen, Xiang; Li, Yanxiang

2018-03-01

The intrinsic brittleness in giant magnetostrictive material TbDyFe alloy has devastating influence on the machinability and properties of the alloy, thus affecting its applications. The purpose of this paper is to study the mechanical properties of the TbDyFe alloy by alloying with Nb element. The samples (Tb0.3Dy0.7)xFe2xNby (y = 0, 0.01, 0.04, 0.07, 0.1; 3x + y = 1) were melted in an arc melting furnace under high purity argon atmosphere. The microstructure, magnetostrictive properties and mechanical performance of the alloys were studied systematically. The results showed that NbFe2 phases were observed in the alloys with the addition of Nb. Moreover, both the NbFe2 phases and rare earth (RE)-rich phases were increased with the increasing of Nb element. The mechanical properties results revealed that the fracture toughness of the alloy with the addition of Nb enhanced 1.5-5 times of the Nb-free alloy. Both the NbFe2 phase and the RE-rich phase had the ability to prevent crack propagation, so that they can strengthen the REFe2 body. However, NbFe2 phase is a paramagnetic phase, which can reduce the magnetostrictive properties of the alloy by excessive precipitation.

Shock-induced mechanical response and spall fracture behavior of an extra-low interstitial grade Ti–6Al–4V alloy

Energy Technology Data Exchange (ETDEWEB)

Ren, Yu; Wang, Fuchi [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China); Tan, Chengwen, E-mail: tanchengwen@126.com [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China); Wang, Shuyou [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China); Yu, Xiaodong [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China); Jiang, Jianwei [State Key Laboratory of Explosion Science and Technology, Beijing Institute of Technology, Beijing 100081 (China); Ma, Honglei [China Astronaut Research and Training Center, Beijing 100094 (China); Cai, Hongnian [School of Materials Science and Engineering, Beijing Institute of Technology, Beijing 100081 (China); National Key Laboratory of Science and Technology on Materials Under Shock and Impact, Beijing Institute of Technology, Beijing 100081 (China)

2013-08-20

The mechanical response and spall fracture behavior of an extra-low interstitial (ELI) grade Ti–6Al–4V alloy are systemically investigated during one-dimensional shock loading. The effects of oxygen content on the shock response and dynamic failure characteristic of Ti–6Al–4V are also shown through the comparison of the obtained results with those for commercial Ti–6Al–4V. The measured Hugoniot elastic limit (HEL) of Ti–6Al–4V ELI is lower than that of commercial Ti–6Al–4V. While the fitted shock parameters and the measured Hugoniot in the stress-particle velocity space of Ti–6Al–4V ELI are found to be almost identical to those of commercial Ti–6Al–4V. These results indicate that the oxygen content can significantly affect the HEL of Ti–6Al–4V, but has little or no influence on the shock response of this alloy beyond the HEL. The postshock Ti–6Al–4V ELI does not display shock-induced strengthening during quasistatic and dynamic compression tests. Transmission electron microscopy (TEM) analyses reveal that the lack of high density dislocations or dislocation cells limits the shock-induced strengthening effect, although dislocation multiplication and tangles lead to increased yield strength and strain hardening rate of the reloaded material. Finally, Ti–6Al–4V ELI is demonstrated to spall in a ductile manner, and has similar spall strengths to those of commercial Ti–6Al–4V under different shock loading conditions. The oxygen content exerts no effect on the spall fracture manner of Ti–6Al–4V, although reducing the oxygen content enables this alloy to endure more micro-damages.

Shock-induced mechanical response and spall fracture behavior of an extra-low interstitial grade Ti–6Al–4V alloy

International Nuclear Information System (INIS)

Ren, Yu; Wang, Fuchi; Tan, Chengwen; Wang, Shuyou; Yu, Xiaodong; Jiang, Jianwei; Ma, Honglei; Cai, Hongnian

2013-01-01

The mechanical response and spall fracture behavior of an extra-low interstitial (ELI) grade Ti–6Al–4V alloy are systemically investigated during one-dimensional shock loading. The effects of oxygen content on the shock response and dynamic failure characteristic of Ti–6Al–4V are also shown through the comparison of the obtained results with those for commercial Ti–6Al–4V. The measured Hugoniot elastic limit (HEL) of Ti–6Al–4V ELI is lower than that of commercial Ti–6Al–4V. While the fitted shock parameters and the measured Hugoniot in the stress-particle velocity space of Ti–6Al–4V ELI are found to be almost identical to those of commercial Ti–6Al–4V. These results indicate that the oxygen content can significantly affect the HEL of Ti–6Al–4V, but has little or no influence on the shock response of this alloy beyond the HEL. The postshock Ti–6Al–4V ELI does not display shock-induced strengthening during quasistatic and dynamic compression tests. Transmission electron microscopy (TEM) analyses reveal that the lack of high density dislocations or dislocation cells limits the shock-induced strengthening effect, although dislocation multiplication and tangles lead to increased yield strength and strain hardening rate of the reloaded material. Finally, Ti–6Al–4V ELI is demonstrated to spall in a ductile manner, and has similar spall strengths to those of commercial Ti–6Al–4V under different shock loading conditions. The oxygen content exerts no effect on the spall fracture manner of Ti–6Al–4V, although reducing the oxygen content enables this alloy to endure more micro-damages

Characteristics of mechanical alloying of Zn-Al-based alloys

International Nuclear Information System (INIS)

Zhu, Y.H.; Hong Kong Polytechnic; Perez Hernandez, A.; Lee, W.B.

2001-01-01

Three pure elemental powder mixtures of Zn-22%Al-18%Cu, Zn-5%Al-11%Cu, and Zn-27%Al-3%Cu (in wt.%) were mechanically alloyed by steel-ball milling processing. The mechanical alloying characteristics were investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. It was explored that mechanical alloying started with the formation of phases from pure elemental powders, and this was followed by mechanical milling-induced phase transformation. During mechanical alloying, phases stable at the higher temperatures formed at the near room temperature of milling. Nano-structure Zn-Al-based alloys were produced by mechanical alloying. (orig.)

Effect of Sc addition on microstructure and mechanical properties of 1460 alloy

Directory of Open Access Journals (Sweden)

Juan Ma

2014-02-01

Full Text Available The effect of minor addition of Sc on microstructure, age hardening behavior, tensile properties and fracture morphology of 1460 alloy have been studied. It is found that Sc content increase from 0.11 wt% to 0.22 wt% is favorable for grain refinement in as-cast alloy but results in a coarsening of Cu-rich particles. The alloy with 0.11 wt% Sc exhibits enhanced mechanical properties and age hardening effect. Transmission electron microscopy (TEM investigations on the alloy with 0.11 wt% Sc have suggested that a large amount of Al3(Sc, Zr particles precipitated at the earlier aging may inhibit recrystallization effectively.

Microstructure and mechanical properties of Ni1,5Co1,5CrFeTi0,5 high entropy alloy fabricated by mechanical alloying and spark plasma sintering

Czech Academy of Sciences Publication Activity Database

Moravčík, I.; Čížek, J.; Zapletal, J.; Kováčová, Z.; Veselý, J.; Minařík, P.; Kitzmantel, E.; Neubauer, E.; Dlouhý, Ivo

2017-01-01

Roč. 119, APR (2017), s. 141-150 ISSN 0264-1275 Institutional support: RVO:68081723 Keywords : Multi principal element alloy * Tensile strength * Fracture * Ductility Subject RIV: JL - Materials Fatigue, Friction Mechanics OBOR OECD: Audio engineering, reliability analysis Impact factor: 4.364, year: 2016 http://www.sciencedirect.com/science/article/pii/S0264127517300461

Interrelation of material microstructure, ultrasonic factors, and fracture toughness of two phase titanium alloy

Science.gov (United States)

Vary, A.; Hull, D. R.

1982-01-01

The pivotal role of an alpha-beta phase microstructure in governing fracture toughness in a titanium alloy, Ti-662, is demonstrated. The interrelation of microstructure and fracture toughness is demonstrated using ultrasonic measurement techniques originally developed for nondestructive evaluation and material property characterization. It is shown that the findings determined from ultrasonic measurements agree with conclusions based on metallurgical, metallographic, and fractographic observations concerning the importance of alpha-beta morphology in controlling fracture toughness in two phase titanium alloys.

Microstructure and mechanical properties of thermoelectric nanostructured n-type silicon-germanium alloys synthesized employing spark plasma sintering

Energy Technology Data Exchange (ETDEWEB)

Bathula, Sivaiah [CSIR-Network of Institutes for Solar Energy, CSIR-National Physical Laboratory, Dr. K. S. Krishnan Marg, New Delhi 110012 (India); Department of Applied Physics, Delhi Technological University, Delhi (India); Gahtori, Bhasker; Tripathy, S. K.; Tyagi, Kriti; Srivastava, A. K.; Dhar, Ajay, E-mail: adhar@nplindia.org [CSIR-Network of Institutes for Solar Energy, CSIR-National Physical Laboratory, Dr. K. S. Krishnan Marg, New Delhi 110012 (India); Jayasimhadri, M. [Department of Applied Physics, Delhi Technological University, Delhi (India)

2014-08-11

Owing to their high thermoelectric (TE) figure-of-merit, nanostructured Si{sub 80}Ge{sub 20} alloys are evolving as a potential replacement for their bulk counterparts in designing efficient radio-isotope TE generators. However, as the mechanical properties of these alloys are equally important in order to avoid in-service catastrophic failure of their TE modules, we report the strength, hardness, fracture toughness, and thermal shock resistance of nanostructured n-type Si{sub 80}Ge{sub 20} alloys synthesized employing spark plasma sintering of mechanically alloyed nanopowders of its constituent elements. These mechanical properties show a significant enhancement, which has been correlated with the microstructural features at nano-scale, delineated by transmission electron microscopy.

Fracture mechanical materials characterisation

International Nuclear Information System (INIS)

Wallin, K.; Planman, T.; Nevalainen, M.

1998-01-01

The experimental fracture mechanics development has been focused on the determination of reliable lower-bound fracture toughness estimates from small and miniature specimens, in particular considering the statistical aspects and loading rate effects of fracture mechanical material properties. Additionally, materials aspects in fracture assessment of surface cracks, with emphasis on the transferability of fracture toughness data to structures with surface flaws have been investigated. Further a modified crack-arrest fracture toughness test method, to increase the effectiveness of testing, has been developed. (orig.)

Monitoring alloy formation during mechanical alloying process by x-ray diffraction techniques

International Nuclear Information System (INIS)

Abdul Kadir Masrom; Noraizam Md Diah; Mazli Mustapha

2002-01-01

Monitoring alloying (MA) is a novel processing technique that use high energy impact ball mill to produce alloys with enhanced properties and microscopically homogeneous materials starting from various powder mixtures. Mechanical alloying process was originally developed to produce oxide dispersion strengthened nickel superalloys. In principal, in high-energy ball milling process, alloy is formed by the result of repeated welding, fracturing and rewelding of powder particles in a high energy ball mill. In this process a powder mixture in a ball mill is subjected to high-energy collisions among balls. MA has been shown to be capable of synthesizing a variety of materials. It is known to be capable to prepare equilibrium and non-equilibrium phases starting from blended elemental or prealloyed powders. The process ability to produce highly metastable materials such as amorphous alloys and nanostructured materials has made this process attractive and it has been considered as a promising material processing technique that could be used to produce many advanced materials at low cost. The present study explores the conditions under which aluminum alloys formation occurs by ball milling of blended aluminum and its alloying elements powders. In this work, attempt was made in producing aluminum 2024 alloys by milling of blended elemental aluminum powder of 2024 composition in a stainless steel container under argon atmosphere for up to 210 minutes. X-ray diffraction together with thermal analysis techniques has been used to monitor phase changes in the milled powder. Results indicate that, using our predetermined milling parameters, alloys were formed after 120 minutes milling. The thermal analysis data was also presented in this report. (Author)

Alloying behavior and deformation twinning in a CoNiFeCrAl0.6Ti0.4 high entropy alloy processed by spark plasma sintering

International Nuclear Information System (INIS)

Fu, Zhiqiang; Chen, Weiping; Fang, Sicong; Zhang, Dayue; Xiao, Huaqiang; Zhu, Dezhi

2013-01-01

Highlights: ► CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy has been synthesized via MA and SPS. ► Deformation twinning possibly occurred during MA or SPS. ► This alloy exhibits excellent mechanical properties. ► The fracture mechanism of this alloy is intergranular fracture and plastic fracture. -- Abstract: Inequi-atomic CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy has been designed and fabricated by mechanical alloying (MA) and spark plasma sintering (SPS). Alloying behavior, microstructure, phase evolution and mechanical properties of CoNiFeCrAl 0.6 Ti 0.4 alloy were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscope (TEM), as well as by an Instron testing system. During MA, a supersaturated solid solution consisting of a FCC phase and a metastable BCC phase was formed. Two FCC phases (named FCC1 and FCC2) and a new BCC phase were observed after SPS. During SPS, the metastable BCC phase transformed into the FCC2 phase and the new BCC phase. Meanwhile, the FCC1 phase was the initial FCC phase which was formed during MA. Moreover, nanoscale twins obviously presented only in partial FCC1 phase after SPS. Deformation twinning may be occurred during MA or SPS. The sintered alloy with a high relative density of 98.83% exhibits excellent comprehensive mechanical properties. The yield stress, compressive strength, compression ratio and Vickers hardness of the alloy are 2.08, 2.52 GPa, 11.5% and 573 H V , respectively. The fracture mechanism of CoNiFeCrAl 0.6 Ti 0.4 high entropy alloy is mainly performed at intergranular fracture and plastic fracture mode

Optimization of mechanical alloying parameters in 12YWT ferritic steel nanocomposite

Energy Technology Data Exchange (ETDEWEB)

Rahmanifard, R., E-mail: rahmanifrd@ut.ac.ir [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Advanced Materials Group, School of Materials Research, NSTRC, P.O. Box 31585-4395 Karaj (Iran, Islamic Republic of); Farhangi, H. [School of Metallurgy and Materials Engineering, College of Engineering, University of Tehran, Tehran (Iran, Islamic Republic of); Novinrooz, A.J. [Advanced Materials Group, School of Materials Research, NSTRC, P.O. Box 31585-4395 Karaj (Iran, Islamic Republic of)

2010-10-15

Research highlights: {yields} Detailed studies of microstructural properties of ODS steels. {yields} Investigation of effects of different mechanical alloying parameters such as milling time; milling speed; ball-to-powder weight ratio and ball diameter on the microstructural characteristics. {yields} Interpretation of the experimental data using theoretical model by X-ray diffraction line profile analysis. - Abstract: The effects of different mechanical alloying parameters on the microstructural characteristics and morphology of ODS-ferritic steel nanocomposite powders were investigated. The steady state between the welding and fracturing of the particles was obtained within about 30 h using 8 mm ball diameter and 420 rpm milling speed with the ball-to-powder weight ratio of 10:1. However, for perfect dissolution of the used alloying elements, the mechanical alloying process must be continued up to 80 h of milling. Evaluation of the microstructural characteristics calculated by X-ray diffraction profile analysis revealed that although the average crystallite size reduced more sharply at the initial milling stages under the above conditions, with further milling, it eventually reached nearly the same value in all specimens. The distribution changes of crystallite size also showed a similar behavior of crystallite size. Among the investigated mechanical alloying parameters, milling speed had a considerable effect on the dislocation density so that it was reduced by about one order of magnitude when the milling speed decreased from 420 to 300 rpm.

Mechanistic Study of Delamination Fracture in Al-Li Alloy C458 (2099)

Science.gov (United States)

Tayon, W. A.; Crooks, R. E.; Domack, M. S.; Wagner, J. A.; Beaudoin, A. J.; McDonald, R. J.

2009-01-01

Delamination fracture has limited the use of lightweight Al-Li alloys. In the present study, electron backscattered diffraction (EBSD) methods were used to characterize crack paths in Al-Li alloy C458 (2099). Secondary delamination cracks in fracture toughness samples showed a pronounced tendency for fracture between grain variants of the same deformation texture component. These results were analyzed by EBSD mapping methods and simulated with finite element analyses. Simulation procedures include a description of material anisotropy, local grain orientations, and fracture utilizing crystal plasticity and cohesive zone elements. Taylor factors computed for each grain orientation subjected to normal and shear stresses indicated that grain pairs with the largest Taylor factor differences were adjacent to boundaries that failed by delamination. Examination of matching delamination fracture surface pairs revealed pronounced slip bands in only one of the grains bordering the delamination. These results, along with EBSD studies, plasticity simulations, and Auger electron spectroscopy observations support a hypothesis that delamination fracture occurs due to poor slip accommodation along boundaries between grains with greatly differing plastic response.

Heat treatments and low temperature fracture toughness of a Ti-6A1-4V alloy

International Nuclear Information System (INIS)

Nagai, K.; Hiraga, K.; Ishikawa, K.; Ogata, T.

1984-01-01

Titanium alloy is one of the reliable structural materials for cryogenic use owing to its high strength, high specific strength and low thermal conductivity. Heat treatment is one method of controlling the normally poor fracture toughness of this alloy at ambient temperature. However, there have been few attempts to improve the low temperature fracture toughness by heat treatment. This study was conducted to elucidate the effects of heat treatments on the low temperature fracture toughness in a Ti-6A1-4V alloy. The effects of the heat treatments were as follows: the beta treatment was a very feasible method to improve the low temperature fracture properties; the alpha+beta treatment was favorable for the increment in the low temperature ductility but did not largely improve the fracture toughness; the double treatment yielded good ductility but was not useful for improving the fracture toughness

The Effect of Creep Aging on the Fatigue Fracture Behavior of 2524 Aluminum Alloy

Directory of Open Access Journals (Sweden)

Wenke Li

2016-09-01

Full Text Available Normal temperature tensile and fatigue tests were adopted to test the mechanical performance and fatigue life of 2524 aluminum alloy under the three states of T3, artificial aging, and creep aging, and scanning electron microscope and transmission electron microscope were also used to observe the fatigue fracture morphology and aging precipitation features of the alloy under the above three states. Results showed that the alloy treated by creep aging can obtain higher fatigue life, but that treated by artificial aging is lower than T3; T3 alloy is mainly dominated by GPB region. Meanwhile, the crystal boundary displays continuously distributed fine precipitated phases; after artificial aging and creep aging treatment, a large amount of needle-shaped S′ phases precipitate inside the alloy, while there are wide precipitated phases at the crystal boundary. Wide precipitation free zones appear at the crystal boundary of artificial-aging samples, but precipitation free zones at the alloy crystal boundary of creep aging become narrower and even disappear. It can be seen that creep aging can change the precipitation features of the alloy and improve its fatigue life.

Investigation on the microstructure and mechanical properties of a cast Mg-6Zn-5Al-4RE alloy

International Nuclear Information System (INIS)

Xiao Wenlong; Jia Shusheng; Wang Jun; Wang, Jianli; Wang Limin

2008-01-01

Mg-6Zn-5Al-4RE (RE = Mischmetal, mass%) alloy was prepared by metal mould casting method. The microstructure and mechanical properties of the as-cast and heat-treated alloys were investigated. The results show that the phase compositions of the as-cast state alloy are supersaturated solid solution α-Mg, lamellar β-Al 12 Mg 17 , polygonal Al 3 RE and cluster Al 2 REZn 2 phases. The mechanical properties, especially the ultimate tensile strength and elongation of the alloy were significantly improved by the heat treatment. Fracture surface of tensile specimens was analyzed by optical microscope and scanning electron microscope

Heat-treatment and heat-to-heat variations in the fracture toughness of Alloy 718

International Nuclear Information System (INIS)

Mills, W.J.

1981-07-01

The effect of heat-treatment and heat-to-heat variations on the J Ic fracture toughness response of Alloy 718 was examined at room and elevated temperatures using the multiple-specimen R-curve technique. Six heats of alloy 718 were tested in the conventional and modified heat-treated conditions. The fracture toughness response for the modified superalloy was found to be superior to that exhibited by the conventional material. Heat-to-heat variations in the J Ic response of Alloy 718 were observed in both heat-treated conditions; the modified treatment exhibited much larger variability. The J Ic and corresponding K Ic fracture toughness values were analyzed statistically to establish minimum expected toughness, values for use in design and safety analyses. 26 refs., 10 figs., 9 tabs

Fracture toughness and flexural strength of Sm(Co,Fe,Cu,Zr)7-8 magnetic alloys

International Nuclear Information System (INIS)

Ren, Libo.; Hadjipanayis, George C.; Parvizi-Majidi, Azar

2003-01-01

This paper presents the results of a parametric investigation of the strength and fracture toughness of Sm 2 Co 17 type permanent magnets in the Sm(Co,Fe,Cu,Zr) 7-8 family of alloys. The strength and fracture toughness of the as-received materials were characterized as a function of temperature, loading direction, and magnetization. Since these magnets are candidates for applications with service temperatures up to 450 deg. C, the effect of thermal exposure on the mechanical properties was determined by characterizing the properties after a thermal treatment of 40 h at 450 deg. C

The effects of Mg addition on the microstructure and mechanical properties of thixoformed Al–5%Si–Cu alloys

International Nuclear Information System (INIS)

Salleh, M.S.; Omar, M.Z.; Syarif, J.

2015-01-01

Highlights: • The average globule size of α-Al decreased when Mg amount is increased. • T6 heat treatment has increased the strength of the thixoformed alloys. • The elongation after T6 heat treatment is even significantly improved. • Thixoformed alloy with high Mg content shows a brittle type fracture. • Thixoformed alloy in T6 condition shows a ductile type fracture. - Abstract: In this study, the effects of different amounts of magnesium (Mg) on the microstructures and tensile properties of thixoformed Al–5%Si–Cu alloys were investigated. Three different alloys containing various amounts of Mg (0.5, 0.8 and 1.2 wt%) were prepared through the cooling slope casting technique, before they were thixoformed using a compression press. Several of the thixoformed samples were then treated with a T6 heat treatment, that is, solution treatment at 525 °C for 8 h, quenching in warm water at 60 °C, followed by aging at 155 °C for 4 h. All of the samples were then characterised by optical microscopy (OM), scanning electron microscopy (SEM) energy dispersive X-ray (EDX) spectroscopy and X-ray diffraction (XRD) analysis as well as by tensile tests. The results revealed that magnesium was able to refine the size of α-Al globules and the eutectic silicon in the samples. It was also observed that a compact π-Al 9 FeMg 3 Si 5 phase was formed when the magnesium content was 0.8 wt% and 1.2 wt%. The mechanical properties of the thixoformed alloys improved significantly after the T6 heat treatment. The highest attainment was recorded by the latter alloy (i.e. with 1.2 wt%Mg) with its ultimate tensile strength (UTS) as high as 306 MPa, yield strength (YS), 264 MPa, and elongation to fracture of 1.8%. The fracture of thixoformed alloy with a low Mg content (0.5 wt%) showed a combination of dimple and cleavage fracture, whereas in the alloy that contained the highest Mg content (1.2 wt%), cleavage fracture was observed

The correlation between microstructure and mechanical properties of high-pressure die-cast AM50 alloy

International Nuclear Information System (INIS)

Song Jie; Xiong Shoumei; Li Mei; Allison, John

2009-01-01

Scanning acoustic microscopy was used to characterize the micro-voids distribution for specimens in non-destructive mode. In addition, the in-situ scanning electron microscopy observation was performed during tensile deformation of high-pressure die-cast (HPDC) of AM50 alloy to obtain the mechanism of fracture induced by micro-voids. The effects of micro-voids on the mechanical properties were discussed. The results obtained from the examination suggest that fracture tends to occur at bigger micro-voids or in the cluster micro-voids area.

Mechanical Behavior of an Ultrafine/Nano Grained Magnesium Alloy

Directory of Open Access Journals (Sweden)

Seyed Mahmood Fatemi

2017-06-01

Full Text Available The application of magnesium alloys is greatly limited because of their relatively low strength and ductility. An effective way to improve the mechanical properties of magnesium alloy is to refine the grains. As the race for better materials performance is never ending, attempts to develop viable techniques for microstructure refinement continue. Further refining of grain size requires, however, application of extreme value of plastic deformation on material. In this work, an AZ31 wrought magnesium alloy was processed by employing multipass accumulative back extrusion process. The obtained microstructure, texture, and room temperature compressive properties were characterized and discussed. The results indicated that grains of 80 nm to 1 μm size were formed during accumulative back extrusion, where the mean grain size of the experimental material was reduced by applying successive ABE passes. The fraction of DRX increased and the mean grain size of the ABEed alloy markedly lowered, as subsequent passes were applied. This helped to explain the higher yield stress govern the occurrence of twinning during compressive loading. Compressive yield and maximum compressive strengths were measured to increase by applying successive extrusion passes, while the strain-to-fracture dropped. The evolution of mechanical properties was explained relying on the grain refinement effect as well as texture change.

The effect of scandium addition on microstructure and mechanical properties of Al–Si–Mg alloy: A multi-refinement modifier

Energy Technology Data Exchange (ETDEWEB)

Xu, Cong, E-mail: xucong55555@gmail.com [Key Laboratory of Aerospace Advanced Materials and Performance of Ministry of Education, School of Material Science and Engineering, Beihang University, Beijing 100191 (China); Xiao, Wenlong, E-mail: wlxiao@buaa.edu.cn [Key Laboratory of Aerospace Advanced Materials and Performance of Ministry of Education, School of Material Science and Engineering, Beihang University, Beijing 100191 (China); Hanada, Shuji [Institute for Materials Research, Tohoku University, Sendai 980-8577 (Japan); Yamagata, Hiroshi [Center for Advanced Die Engineering and Technology, Gifu University, 1-1 Yanagido, Gifu City, Gifu 501-1193 (Japan); Ma, Chaoli [Key Laboratory of Aerospace Advanced Materials and Performance of Ministry of Education, School of Material Science and Engineering, Beihang University, Beijing 100191 (China)

2015-12-15

Effect of scandium (Sc) additions on the microstructure, mechanical properties and fracture behavior of Al–Si–Mg casting alloy (F357) were systematically investigated. It was found that Sc addition caused a multi-refining efficiency on the microstructure of as-cast F357 alloy, including refinement of grains and secondary dendrite arm spacing (SDAS), modification of eutectic Si and harmless disposal of β-Al{sub 5}FeSi phase. Subsequent T6 heat treatment had further induced the complete spheroidization of eutectic Si and precipitation of fine secondary Al{sub 3}Sc dispersoids in the Sc modified alloys. Thus the mechanical properties, especially the ductility, were significantly enhanced by the addition of Sc combined with the heat treatment. The highest ultimate tensile strength, yield strength and elongation were achieved in 0.8 wt.% Sc modified F357 alloy combined with T6 heat treatment. Furthermore, fractographic examinations indicated that the ductile fracture mechanism served as a dominate role in the modified alloys due to the formation of fine, deep and uniformly distributed dimples. - Highlights: • Detailed characterization of the multi-refining microstructure of Sc modified F357 alloy was performed. • The multi-refinement was proposed to refine grain and SDAS, modify eutectic Si and β-phase. • Sc modifier combined with T6 treatment is effective in improving tensile properties. • Modification of eutectic Si in F357 alloy with Sc is consistent with the IIT mechanism.

Morphology of intermetallic phases in Al-Si cast alloys and their fracture behaviour

Directory of Open Access Journals (Sweden)

Lenka Hurtalová

2015-03-01

Full Text Available Applications of Al-Si cast alloys in recent years have increased especially in the automotive industry (dynamic exposed cast, en-gine parts, cylinder heads, pistons and so on. Controlling the microstructure of secondary aluminium cast alloys is very important, because these alloys contain more additional elements that form various intermetallic phases in the structure. Therefore, the contribution is dealing with the valuation type of intermetallic phases and their identification with using optical and scanning microscopy. Some of the intermetallic phases could be identified on the basis of morphology but some of them must be identified according EDX analysis. The properties of alu-minium alloy are affected by morphology of intermetallic phases and therefore it is necessary to study morphology and its fracture behav-iour. The present work shows morphology and typical fracture behaviour as the most common intermetallic phases forming in Al-Si alloys.

Effect of solidification parameters on mechanical properties of directionally solidified Al-Rich Al-Cu alloys

Science.gov (United States)

Çadırlı, Emin

2013-05-01

Al(100-x)-Cux alloys (x=3 wt%, 6 wt%, 15 wt%, 24 wt% and 33 wt%) were prepared using metals of 99.99% high purity in vacuum atmosphere. These alloys were directionally solidified under steady-state conditions by using a Bridgman-type directional solidification furnace. Solidification parameters (G, V and ), microstructure parameters (λ1, λ2 and λE) and mechanical properties (HV, σ) of the Al-Cu alloys were measured. Microstructure parameters were expressed as functions of solidification parameters by using a linear regression analysis. The dependency of HV, σ on the cooling rate, microstructure parameters and composition were determined. According to experimental results, the microhardness and ultimate tensile strength of the solidified samples was increased by increasing the cooling rate and Cu content, but decreased with increasing microstructure parameters. The microscopic fracture surfaces of the different samples were observed using scanning electron microscopy. Fractographic analysis of the tensile fracture surfaces showed that the type of fracture significantly changed from ductile to brittle depending on the composition.

Hydrogen effect on tendency to delayed brittle fracture in titanium alloys

International Nuclear Information System (INIS)

Nazimov, O.P.; Bunin, L.A.; Il'in, A.A.; Ponomareva, N.A.

1979-01-01

The results of investigating hydrogen effetc on the tendency to delayed fracture of the titanium alloys of VT1-0, VT5, VT5-1, OT4, VT6S and VT14 are given. The delayed fracture test data have been compared with the results of fractographic investigations. The notion of structural instability in the initial condition during the tests was suggested as a criterion for evaluating the tendency of metal to delayed fracture

Development and characterization of Al-Zn alloy by ingot metallurgy and powder metallurgy with improved mechanical properties

International Nuclear Information System (INIS)

Waseem, M.; Awais, H.B.; Zauha, M.S.; Tariq, N.H.

2007-01-01

Current project focuses on the production of AI-Zn alloy AA7075 used for wide range of applications like Aircraft components, missile and other structural applications. The above alloy was developed by two different routes. One was melting /casting, after which alloy was characterized by microstructural - examination (optical and SEM) and mechanical testing. Other route was the preparation of this alloy by powder metallurgy. This involves preparation of powders, mechanical alloying, compaction, sintering, rolling, solution treatment and aging then analysis. Powders of Aluminum, Zinc and powders of master alloys of AI-Cu, AI-Mg, AI-Mn, and AI-Cr were Mechanical alloyed. Then this powder was compacted by uniaxial press to form pellets. Sintering was carried out at 500 degree C and then hot rolled in Ar atmosphere. After solution and aging treatments samples were characterized. It is observed that there is about 12-21% improvement in mechanical properties such as tensile strength, yield strength, ductility and fracture toughness due to the more fine microstructure and less segregation than ingot metallurgy route. (author)

Effect of heat treatment on the microstructures and mechanical properties of Al-5.5Zn-2.5Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Acer, Emine [Erciyes University, Institute of Science, Department of Physics, Kayseri (Turkey); Çadırlı, Emin [Niğde University, Faculty of Arts and Sciences, Department of Physics, Niğde (Turkey); Erol, Harun [Erciyes University, Institute of Science, Department of Physics, Kayseri (Turkey); Karatekin University Faculty of Arts and Sciences, Department of Physics, Çankırı (Turkey); Kırındı, Talip [Kırıkkale University, Faculty of Education, Department of Elementary Education, Kırıkkale (Turkey); Gündüz, Mehmet, E-mail: gunduz@erciyes.edu.tr [Erciyes University, Faculty of Science, Department of Physics, Kayseri (Turkey)

2016-04-26

The Al-5.5 Zn-2.5 Mg (wt%) ternary alloy was prepared using a vacuum melting furnace and a casting furnace. Microstructural and mechanical properties of the alloy were investigated as-cast and under heat-treated conditions. To investigate the effect of heat treatment, numerous designed Al-5.5 Zn-2.5 Mg samples were homogenized under different conditions and then aged under different regimes. The effects of heat treatment on the microstructures were examined by OM, SEM, and TEM, and mechanical properties of the Al-Zn-Mg alloy were studied. A good combination of high microhardness and reasonable tensile strength were obtained by successive and suitable heat treatments. After aging for 24 h at 150°C, the peak microhardnes and tensile strength values were achieved as 157 MPa and 188.8 MPa, respectively. The microscopic fracture surfaces of the aged samples under different homogenization and aging conditions were observed using scanning electron microscopy. Fractographic analysis of the tensile fracture surfaces shows that the type of fracture changed significantly from ductile to more ductile depending on the aging regime.

Microstructures, mechanical properties and corrosion resistance of the Zr−xTi (Ag) alloys for dental implant application

Energy Technology Data Exchange (ETDEWEB)

Cui, W.F., E-mail: cuiwf@atm.neu.edu.cn; Liu, N.; Qin, G.W.

2016-06-15

The Zr−xTi (Ag) alloys were designed for the application of dental implants. The microstructures of Zr−20Ti and Zr−40Ti alloy were observed using optical microscope and transmission electronic microscope. The hardness and compressive tests were performed to evaluate the mechanical properties of the Zr−xTi alloys. The electrochemical behavior of the Zr−xTi alloys with and without 6% Ag was investigated in the acidified artificial saliva containing 0.1% NaF (pH = 4). For comparison, the electrochemical behavior of cp Ti was examined in the same condition. The results show that the quenched Zr−20Ti and Zr−40Ti alloy exhibit acicular martensite microstructures containing twin substructure. They display good mechanical properties with the hardness of ∼330HV, the yield strength of ∼1000 MPa and the strain to fracture of ∼25% at room temperature. Adding 6% Ag to Zr−20Ti alloy enhances the passivity breakdown potential and the self-corrosion potential, but hardly affects the corrosion current density and the impedance modulus. 6% Ag in Zr−40Ti alloy distinctly increases pitting corrosion resistance, which is attributed the formation of thick, dense and stable passive film under the joint action of titanium and silver. In comparison with cp Ti, Zr−40Ti−6Ag alloy possesses the same good corrosion resistance in the rigorous oral environment as well as the superior mechanical properties. - Highlights: • The quenched Zr20Ti and Zr40Ti obtain acicular martensite microstructure. • Zr20Ti and Zr40Ti possess high hardness, strength and strain to fracture. • Increasing Ti content decreases corrosion current density. • Adding Ag enhances passivation breakdown potentials of Zr20Ti and Zr40Ti. • Zr40Ti6Ag has optimum mechanical properties and pitting corrosion resistance.

The effect of thermal treatment on the fracture properties of alloy X-750 in aqueous environments

International Nuclear Information System (INIS)

Ballinger, R.; Elliott, C.S.; Hwang, I.S.; Prybylowski, J.

1993-05-01

Alloy X-750 is a high strength, age hardenable nickel-base alloy used in light water nuclear reactors. The excellent corrosion resistance and high temperature strength of alloy X-750 make it suitable for use in a variety of structure components in both pressurized water reactors and boiling water reactors. These applications involve exposure of highly stressed material to aqueous media. Operational stresses are subject to low frequency thermally induced fluctuations and high frequency flow induced fluctuations. In general, alloy X-750 has performed well in light water reactors. However, an economically significant number of components have failed unexpectedly due to localized forms of attack such as corrosion fatigue and stress corrosion cracking. Thermal processing history is known to play a significant role in the fracture properties of alloy X-750 in aqueous environments. While thermal treatments have been developed recently to improve performance, in many cases the reason for improved performance remains unclear. Therefore, identification of the mechanisms responsible for the degradation of fracture properties in aqueous environments is necessary. As a corollary it is necessary to achieve an understanding of how thermal treatment influences microstructure and, in turn, how microstructure influences fracture properties in aqueous environments. This report discusses five thermal treatments which were studied: (1) SA-1 hr at 1093 degree C, (2) AH - 24 hr at 885 degree C + 20 hr at 704 degree C, (3) HTH - 1 hr at 1093 degree C + 20 hr at 704 degree C, (4) AHTH - 1 hr at 1093 degree C + 24 hr at 885 degree C + 20 hr at 704 degree C, and (5) HOA - 1 hr at 1093 degree C + 100 hrs at 760 degree C. Microstructural characterization of these materials was accomplished through the use of optical microscopy, transmission electron microscopy,scanning transmission electron microscopy, energy dispersive x-ray spectroscopy, and x-ray diffractometry

Effect of TiC addition on fracture toughness of Al6061 alloy

Science.gov (United States)

Raviraj, M. S.; Sharanprabhu, C. M.; Mohankumar, G. C.

2018-04-01

Al 6061 matrix was reinforced with different proportions of TiC particles such as 3wt%, 5wt% and 7wt% and the effect on fracture toughness was studied. Al-TiC metal matrix composites were produced by stir casting method to ensure uniform distribution of the TiC particulates in the Al matrix. LEFM (Linear Elastic Fracture Mechanics) has been used to characterize the fracture toughness using various specimen geometries. The compact tension (CT) specimens with straight through notch were machined as per ASTM E399 specifications. All the specimens were machined to have constant a/W=0.5 and B/W was varied from 0.2 to 0.7. A sharp crack initiation was done at the end of notch by fatigue loading using servo-hydraulic controlled testing machine. Load v/s crack mouth opening displacement (CMOD) data was plotted and stress intensity factor, KQ determined. Critical stress intensity factor KIC was obtained by plotting KQ v/s thickness of specimen data. The fracture toughness of the composites varied between 16-19 MPa√m as compared to 23MPa√m for base alloy Al6061. Composites with 3wt% and 7wt% TiC showed better fracture toughness than 5wt% TiC reinforced Al metal matrix composites.

Comparison of fracture properties for two types of low alloy steels

International Nuclear Information System (INIS)

Nasreldin, A.M.

2004-01-01

The fracture properties of two types of low alloy steels used in the pressure vessel and boilers industry were determined. The first type was the steel A533-B which comprised a fully bainitic microstructure. The second one was the C-Mn steel which consisted of ferritic-pearlitic microstructure. The following fracture properties were determined using instrumented impact testing: the total fracture energy, the crack initiation and propagation energies, the brittleness transition temperature and the local fracture stress. The steel A533-B showed better fracture properties at high testing temperatures, while the C-Mn steel displayed higher resistance to brittle fracture at low testing temperatures. The results were discussed in relation to the difference in microstructure and fracture surface morphology for both steels

Fracture toughness and flexural strength of Sm(Co,Fe,Cu,Zr){sub 7-8} magnetic alloys

Energy Technology Data Exchange (ETDEWEB)

Ren, Libo. E-mail: ren@me.udel.edu; Hadjipanayis, George C.; Parvizi-Majidi, Azar

2003-02-01

This paper presents the results of a parametric investigation of the strength and fracture toughness of Sm{sub 2}Co{sub 17} type permanent magnets in the Sm(Co,Fe,Cu,Zr){sub 7-8} family of alloys. The strength and fracture toughness of the as-received materials were characterized as a function of temperature, loading direction, and magnetization. Since these magnets are candidates for applications with service temperatures up to 450 deg. C, the effect of thermal exposure on the mechanical properties was determined by characterizing the properties after a thermal treatment of 40 h at 450 deg. C00.

Effect of mechanical alloying atmosphere on the microstructure and Charpy impact properties of an ODS ferritic steel

International Nuclear Information System (INIS)

Oksiuta, Z.; Baluc, N.

2009-01-01

Two types of oxide dispersion strengthened (ODS) ferritic steels, with the composition of Fe-14Cr-2W-0.3Ti-0.3Y 2 O 3 (in weight percent), have been produced by mechanically alloying elemental powders of Fe, Cr, W, and Ti with Y 2 O 3 particles either in argon atmosphere or in hydrogen atmosphere, degassing at various temperatures, and compacting the mechanically alloyed powders by hot isostatic pressing. It was found in particular that mechanical alloying in hydrogen yields a significant reduction in oxygen content in the materials, a lower dislocation density, and a strong improvement in the fast fracture properties of the ODS ferritic steels, as measured by Charpy impact tests.

Effects of β treatments on microstructures and mechanical properties of TC4-DT titanium alloy

International Nuclear Information System (INIS)

Peng Xiaona; Guo Hongzhen; Wang Tao; Yao Zekun

2012-01-01

Highlights: ► Effects of β treatments on microstructures and mechanical properties of TC4-DT alloy were studied. ► The microstructure evolutions at each condition were analyzed. ► Influence of microstructures on tensile properties and fracture toughness were studied. ► Relationships among processing parameters–microstructures–properties were determined. - Abstract: β Processing (deformation in β phase field followed by heat treatment in α + β phase field) and β annealing (deformation in α + β phase field followed by annealing in β phase field) were carried out to research their influence on microstructures and mechanical properties including fracture toughness of TC4-DT titanium alloy. The tensile properties at room and high temperature as well as fracture toughness were tested for all the experiment conditions. The microstructure evolution and fracture surfaces were researched by optical microscope and scanning electronic microscope (SEM) and the microstructure features were measured by means of image analysis software. Results showed that the microstructures were lamellar in β processing and acicular Widmanstatten in β annealing respectively. Spheroidization of α lamellar was found in the microstructures of β processing. SEM observation showed that the fracture mechanism changed from transcrystalline in the β processing conditions to a mixture of intercrystalline and transcrystalline at the β annealing conditions. The tensile strength and plasticity did not change much under the β processing conditions. While at β annealing conditions, the strength and plasticity varied with the temperature in a reverse trend. The biggest fracture toughness was obtained at β annealing conditions. It was found that β annealing was preferable to β processing with regard to obtaining high fracture toughness and tensile properties with a little sacrifice of plasticity which does not affect its practice use.

EBSD characterization of low temperature deformation mechanisms in modern alloys

Science.gov (United States)

Kozmel, Thomas S., II

For structural applications, grain refinement has been shown to enhance mechanical properties such as strength, fatigue resistance, and fracture toughness. Through control of the thermos-mechanical processing parameters, dynamic recrystallization mechanisms were used to produce microstructures consisting of sub-micron grains in 9310 steel, 4140 steel, and Ti-6Al-4V. In both 9310 and 4140 steel, the distribution of carbides throughout the microstructure affected the ability of the material to dynamically recrystallize and determined the size of the dynamically recrystallized grains. Processing the materials at lower temperatures and higher strain rates resulted in finer dynamically recrystallized grains. Microstructural process models that can be used to estimate the resulting microstructure based on the processing parameters were developed for both 9310 and 4140 steel. Heat treatment studies performed on 9310 steel showed that the sub-micron grain size obtained during deformation could not be retained due to the low equilibrium volume fraction of carbides. Commercially available aluminum alloys were investigated to explain their high strain rate deformation behavior. Alloys such as 2139, 2519, 5083, and 7039 exhibit strain softening after an ultimate strength is reached, followed by a rapid degradation of mechanical properties after a critical strain level has been reached. Microstructural analysis showed that the formation of shear bands typically preceded this rapid degradation in properties. Shear band boundary misorientations increased as a function of equivalent strain in all cases. Precipitation behavior was found to greatly influence the microstructural response of the alloys. Additionally, precipitation strengthened alloys were found to exhibit similar flow stress behavior, whereas solid solution strengthened alloys exhibited lower flow stresses but higher ductility during dynamic loading. Schmid factor maps demonstrated that shear band formation behavior

Investigation on mechanical alloying process for v-cr-ti alloys

International Nuclear Information System (INIS)

Stanciulescu, M.; Carlan, P.; Mihalache, M.; Bucsa, G.; Abrudeanu, M.; Galateanu, A.

2015-01-01

Mechanical alloying (MA) is an efficient approach for fabricating oxide-dispersion alloys and structural materials including vanadium alloys for fusion and fission application. Dissolution behaviour of the alloying elements is a key issue for optimizing the mechanical alloying process in fabricating vanadium alloys. This paper studies the MA process of V-4wt.%Cr-4wt.%Ti alloy. The outcomes of the MA powders in a planetary ball mill are reported in terms of powder particle size and morphology evolution and elemental composition. The impact of spark-plasma sintering process on the mechanically alloyed powder is analysed. An optimal set of sintering parameters, including the maximum temperature, the dwell time and the heating rate are determined. (authors)

Fracture mechanics. With an introduction to micromechanics

International Nuclear Information System (INIS)

Gross, D.

2006-01-01

Concerned with the fundamental concepts and methods of fracture mechanics and micromechanics, Fracture Mechanics primarily focuses on the mechanical description of the fracture process; however, material specific aspects are also discussed. The presentation of continuum mechanical and phenomenological foundations is followed by an introduction into classical failure hypotheses. A major part of the book is devoted to linear elastic and elastic-plastic fracture mechanics. Further subjects are creep fracture, dynamic fracture mechanics, damage mechanics, probabilistic fracture mechanics, failure of thin films and fracture of piezoelectric materials. The book also contains an extensive introduction into micromechanics. Self-contained and well-illustrated, this text serves as a graduate-level text and reference

The effects of Mg addition on the microstructure and mechanical properties of thixoformed Al–5%Si–Cu alloys

Energy Technology Data Exchange (ETDEWEB)

Salleh, M.S., E-mail: shukor@utem.edu.my [Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600 Selangor (Malaysia); Department of Manufacturing Process, Faculty of Manufacturing Engineering, Universiti Teknikal Malaysia Melaka, Hang Tuah Jaya, 76100 Durian Tunggal, Melaka (Malaysia); Omar, M.Z., E-mail: zaidi@eng.ukm.my [Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600 Selangor (Malaysia); Syarif, J., E-mail: syarif@eng.ukm.my [Department of Mechanical and Materials Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, 43600 Selangor (Malaysia)

2015-02-05

Highlights: • The average globule size of α-Al decreased when Mg amount is increased. • T6 heat treatment has increased the strength of the thixoformed alloys. • The elongation after T6 heat treatment is even significantly improved. • Thixoformed alloy with high Mg content shows a brittle type fracture. • Thixoformed alloy in T6 condition shows a ductile type fracture. - Abstract: In this study, the effects of different amounts of magnesium (Mg) on the microstructures and tensile properties of thixoformed Al–5%Si–Cu alloys were investigated. Three different alloys containing various amounts of Mg (0.5, 0.8 and 1.2 wt%) were prepared through the cooling slope casting technique, before they were thixoformed using a compression press. Several of the thixoformed samples were then treated with a T6 heat treatment, that is, solution treatment at 525 °C for 8 h, quenching in warm water at 60 °C, followed by aging at 155 °C for 4 h. All of the samples were then characterised by optical microscopy (OM), scanning electron microscopy (SEM) energy dispersive X-ray (EDX) spectroscopy and X-ray diffraction (XRD) analysis as well as by tensile tests. The results revealed that magnesium was able to refine the size of α-Al globules and the eutectic silicon in the samples. It was also observed that a compact π-Al{sub 9}FeMg{sub 3}Si{sub 5} phase was formed when the magnesium content was 0.8 wt% and 1.2 wt%. The mechanical properties of the thixoformed alloys improved significantly after the T6 heat treatment. The highest attainment was recorded by the latter alloy (i.e. with 1.2 wt%Mg) with its ultimate tensile strength (UTS) as high as 306 MPa, yield strength (YS), 264 MPa, and elongation to fracture of 1.8%. The fracture of thixoformed alloy with a low Mg content (0.5 wt%) showed a combination of dimple and cleavage fracture, whereas in the alloy that contained the highest Mg content (1.2 wt%), cleavage fracture was observed.

Effect of Cu addition on the microstructure and mechanical properties of Al–30 wt% Zn alloy

International Nuclear Information System (INIS)

Abd El-Rehim, A.F.; Sakr, M.S.; El-Sayed, M.M.; Abd El-Hafez, M.

2014-01-01

Highlights: • This paper describes a novel work on the effect of Cu addition on the Al–30 wt% Zn alloy. • The 1 wt% Cu alloy revealed the best hardness of the alloys. • The results indicated two deformation temperature regions (below and above 548 K). - Abstract: The effect of 0.5, 1, 1.5 and 2 wt% Cu addition on the microstructure and mechanical properties of Al–30 wt% Zn alloy has been investigated by stress–strain tests carried out in the temperature range from 508 to 608 K. The work-hardening parameters of the test alloys decreased with increasing the deformation temperature and exhibited discontinuity at 548 K, resulting two deformation temperature regions, the low-temperature region (below 548 K) and high-temperature region (above 548 K). The activation energy of fracture mechanisms has been calculated and found to be 19.6 and 33.2 kJ/mol at the low and high temperature regions respectively. The operating mechanisms of work-hardening of the test alloys were confirmed by the analysis of X-ray diffraction patterns

Characterization of fracture and deformation mechanism in a high strength beta titanium alloy Ti-10-2-3 using EBSD technique

Energy Technology Data Exchange (ETDEWEB)

Kumar, Jalaj, E-mail: jalaj@dmrl.drdo.in; Singh, Vajinder; Ghosal, Partha; Kumar, Vikas

2015-01-19

In the present study, fracture toughness tested specimens in longitudinal (LT) and transverse loading (TL) directions of beta titanium alloy have been investigated using Electron Back Scattered Diffraction (EBSD) technique. The orientation images captured at three different locations i.e. machine notch, fatigue pre-crack and final fracture have been compared. The LT sample exhibits with more facets than TL sample. The faceted aspect of the crack is generally associated with quasi-cleavage mechanism. The EBSD analysis clearly points out that in the LT specimen, the hexagonal orientation has moved towards near basal during the test. This may be the reason for the observance of facets in the LT specimen. The cracking in TL specimen might have been taken over by the bcc phase as it is oriented with harder planes of cubic {001} planes. Further, the Schmid factor has also been computed based on the defined loading conditions. Significant variation has been observed in the slip plane orientations and distributions at these three locations. The Schmid analysis has highlighted the significant contribution of different slip systems towards deformation and cracking in LT and TL specimens.

Metallurgical Mechanisms Controlling Mechanical Properties of Aluminum Alloy 2219 Produced By Electron Beam Freeform Fabrication

Science.gov (United States)

Domack, Marcia S.; Taminger, Karen M. B.; Begley, Matthew

2006-01-01

The electron beam freeform fabrication (EBF3) layer-additive manufacturing process has been developed to directly fabricate complex geometry components. EBF3 introduces metal wire into a molten pool created on the surface of a substrate by a focused electron beam. Part geometry is achieved by translating the substrate with respect to the beam to build the part one layer at a time. Tensile properties have been demonstrated for electron beam deposited aluminum and titanium alloys that are comparable to wrought products, although the microstructures of the deposits exhibit features more typical of cast material. Understanding the metallurgical mechanisms controlling mechanical properties is essential to maximizing application of the EBF3 process. In the current study, mechanical properties and resulting microstructures were examined for aluminum alloy 2219 fabricated over a range of EBF3 process variables. Material performance was evaluated based on tensile properties and results were compared with properties of Al 2219 wrought products. Unique microstructures were observed within the deposited layers and at interlayer boundaries, which varied within the deposit height due to microstructural evolution associated with the complex thermal history experienced during subsequent layer deposition. Microstructures exhibited irregularly shaped grains, typically with interior dendritic structures, which were described based on overall grain size, morphology, distribution, and dendrite spacing, and were correlated with deposition parameters. Fracture features were compared with microstructural elements to define fracture paths and aid in definition of basic processing-microstructure-property correlations.

Processing and properties of mechanically alloyed sintered steels with hard inclusions

International Nuclear Information System (INIS)

Gutsfeld, C.

1991-10-01

The aim of this work was the development of mechanically alloyed sintered steels with inert hard inclusions and their characterisation concerning the mechanical properties and the sliding wear behaviour. For this material concept the hard materials NbC, TiC, TiN and Al 2 O 3 were chosen with volume contents upto 20%. Mechanical alloying of the raw powders is a necessary prerequisit for an extreme fine and homogeneous microstructure and good mechanical and wear properties. Through a connecting powder annealing a conventional powder metallurgical processing with cold pressing and sintering is possible. For the consolidation pressureless liquid phase sintering initiated through phosphorus contents of 0,6% is suitable. Because of the strong hampering of grain growth through the included hard particles sintering densities upto 99% TD are possible with extreme fine microstructures. The mechanical properties can be varied in wide ranges. So tensile strengths of 1150 MPa, elongations at fracture of 17%, hardness of over 800 HV and fatigue strengths of 370 MPa have been reached. Throughout HIP or sinter forging the mechanical properties can be improved furthermore. (orig.) [de

Room Temperature Mechanical Properties of A356 Alloy with Ni Additions from 0.5 Wt to 2 Wt %

Directory of Open Access Journals (Sweden)

Lucia Lattanzi

2018-03-01

Full Text Available In recent years, the influence of Ni on high-temperature mechanical properties of casting Al alloys has been extensively examined in the literature. In the present study, room temperature mechanical properties of an A356 alloy with Ni additions from 0.5 to 2 wt % were investigated. The role of Ni-based compounds and eutectic Si particles in reinforcing the Al matrix was studied with image analysis and was then related to tensile properties and microhardness. In the as-cast condition, the formation of the 3D network is not sufficient to determine an increase of mechanical properties of the alloys since fracture propagates by cleavage through eutectic Si particles and Ni aluminides or by the debonding of brittle phases from the aluminum matrix. After T6 heat treatment the increasing amount of Ni aluminides, due to further addition of Ni to the alloy, together with their brittle behavior, leads to a decrease of yield strength, ultimate tensile strength, and Vickers microhardness. Despite the fact that Ni addition up to 2 wt % hinders spheroidization of eutectic Si particles during T6 heat treatment, it also promotes the formation of a higher number of brittle Ni-based compounds that easily promote fracture propagation.

Fracture toughness of ferritic alloys irradiated at FFTF

International Nuclear Information System (INIS)

Huang, F.H.

1986-05-01

Ferritic compact tension specimens loaded in the Material Open Test Assembly (MOTA) for irradiation during FFTF Cycle 4 were tested at temperatures ranging from room temperature to 428/degree/C. The electrical potential single specimen method was used to measure the fracture toughness of the specimens. Results showed that the fracture toughness of both HT-9 and 9Cr-1Mo decreases with increasing test temperature and that the toughness of HT-9 was about 30% higher than that of 9Cr-1Mo. In addition, increasing irradiation temperature resulted in an increase in tearing modulus for both alloys. 4 refs., 5 figs., 1 tab

Probabilistic fracture mechanics applied for DHC assessment in the cool-down transients for CANDU pressure tubes

Energy Technology Data Exchange (ETDEWEB)

Radu, Vasile, E-mail: vasile.radu@nuclear.ro [Institute for Nuclear Research Pitesti, 1st Campului Street, 115400 Mioveni, Arges, P.O. Box 78, Mioveni (Romania); Roth, Maria [Institute for Nuclear Research Pitesti, 1st Campului Street, 115400 Mioveni, Arges, P.O. Box 78, Mioveni (Romania)

2012-12-15

For CANDU pressure tubes made from Zr-2.5%Nb alloy, the mechanism called delayed hydride cracking (DHC) is widely recognized as main mechanism responsible for crack initiation and propagation in the pipe wall. Generation of some blunt flaws at the inner pressure tube surface during refueling by fuel bundle bearing pad or by debris fretting, combined with hydrogen/deuterium up-take (20-40 ppm) from normal corrosion process with coolant, may lead to crack initiation and growth. The process is governed by hydrogen hysteresis of terminal solid solubility limits in Zirconium and the diffusion of hydrogen atoms in the stress gradient near to a stress spot (flaw). Creep and irradiation growth under normal operating conditions promote the specific mechanisms for Zirconium alloys, which result in circumferential expansion, accompanied by wall thinning and length increasing. These complicate damage mechanisms in the case of CANDU pressure tubes that are also are affected by irradiation environment in the reactor core. The structural integrity assessment of CANDU fuel channels is based on the technical requirements and methodology stated in the Canadian Standard N285.8. Usually it works with fracture mechanics principles in a deterministic manner. However, there are inherent uncertainties from the in-service inspection, which are associated with those from material properties determination; therefore a necessary conservatism in deterministic evaluation should be used. Probabilistic approach, based on fracture mechanics principle and appropriate limit state functions defined as fracture criteria, appears as a promising complementary way to evaluate structural integrity of CANDU pressure tubes. To perform this, one has to account for the uncertainties that are associated with the main parameters for pressure tube assessment, such as: flaws distribution and sizing, initial hydrogen concentration, fracture toughness, DHC rate and dimensional changes induced by long term

Mechanical properties of fracture zones

International Nuclear Information System (INIS)

Leijon, B.

1993-05-01

Available data on mechanical characteristics of fracture zones are compiled and discussed. The aim is to improve the basis for adequate representation of fracture zones in geomechanical models. The sources of data researched are primarily borehole investigations and case studies in rock engineering, involving observations of fracture zones subjected to artificial load change. Boreholes only yield local information about the components of fracture zones, i.e. intact rock, fractures and various low-strength materials. Difficulties are therefore encountered in evaluating morphological and mechanical properties of fracture zones from borehole data. Although often thought of as macroscopically planar features, available field data consistently show that fracture zones are characterized by geometrical irregularities such as thickness variations, surface undulation and jogs. These irregularities prevail on all scales. As a result, fracture zones are on all scales characterized by large, in-plane variation of strength- and deformational properties. This has important mechanical consequences in terms of non-uniform stress transfer and complex mechanisms of shear deformation. Field evidence for these findings, in particular results from the underground research laboratory in Canada and from studies of induced fault slip in deep mines, is summarized and discussed. 79 refs

Microstructure and mechanical properties of multiphase NiAl-based alloys

Science.gov (United States)

Pank, D. R.; Koss, D. A.; Nathal, M. V.

1990-01-01

The effect of the gamma-prime phase on the deformation behavior and fracture resistance of melt-spun ribbons and consolidated bulk specimens of a series of Nial-based alloys with Co and Hf additions has been examined. The morphology, location, and volume fraction of the gamma-prime phase are significant factors in enhancing the fracture resistance of the normally brittle NiAl-based alloys. In particular, the results indicate that a continuous-grain-boundary film of gamma-prime can impart limited room-temperature ductility regardless of whether B2 or L10 NiAl is present. Guidelines for microstructure control in multiphase NiAl-based alloys are also presented.

Effect of Cu content on the microstructure evolution and fracture behavior of Al-Mg-Si-xCu (x  =  0, 1, 2 and 4 wt.%) alloys

Science.gov (United States)

Rahman, Tanzilur; Sakib Rahman, Saadman; Zurais Ibne Ashraf, Md; Ibn Muneer, Khalid; Rashed, H. M. Mamun Al

2017-10-01

Lightweighting automobiles can dramatically reduce their consumption of fossil fuels and the atmospheric CO2 concentration. Heat-treatable Al-Mg-Si has attracted a great deal of research interest due to their high strength-to-weight ratio, good formability, and resistance to corrosion. In the past, it has been reported that the mechanical properties of Al-Mg-Si can be ameliorated by the addition of Cu. However, determining the right amount of Cu content still remains a challenge. To address this the microstructure evolution, phase transformation, mechanical properties, and fracture behavior of Al-Mg-Si-xCu (x  =  0, 1, 2 and 4 wt.%) alloys were studied through optical and field emission scanning electron microscopy, energy-dispersive x-ray spectroscopy, differential scanning calorimetry, hardness measurements, and tensile tests. The obtained results indicate that the addition of Cu of up to 4 wt.% improved the hardness (17.5% increase) of the alloy, but reduced its ductility. Moreover, an alloy with 4 wt.% Cu fractured in a brittle manner while Al-Mg-Si showed ductile fracture mechanism. In addition, differential scanning calorimetry analysis revealed five exothermic peaks in all Cu containing alloys. Our results also showed that θʹ and Qʹ-type intermetallic phases formed owing to the addition of Cu, which affected the strength and ductility. Thus, Al-Mg-Si-xCu alloy with the right amount of Cu content serves as an excellent candidate for replacing more costly alloys for cost-effective lightweighting and other applications.

Effect of aging time and aging temperature on fatigue and fracture behavior of 6063 aluminum alloy under seawater influence

International Nuclear Information System (INIS)

Siddiqui, R.A.; Abdul-Wahab, S.A.; Pervez, T.

2008-01-01

This paper describes experimentally the effect of seawater corrosion, aging time, and aging temperature on the fatigue resistance property of 6063 aluminum alloy. The 6063 aluminum alloy that was used for the study was heat treated and soaked in seawater for different intervals of time between 2 and 30 weeks. It was found that the maximum fatigue resistance property in the 6063 aluminum alloy was observed when aged between 7 and 9 h and heat treated at temperatures between 160 o C and 200 o C. Generally at constant load, the results indicated that the number of cycles to fail the 6063 aluminum alloy decreased with increasing the soaking time in seawater. Moreover, fracture surfaces were considered and studied under a scanning electron microscope (SEM). The results showed that the brittle fracture pattern tended to occur with the increase in aging time and temperature. The fatigue striations were observed very clearly at low and peak aging temperature. The increase in the fatigue resistance property with aging time was linked with the vacancies assisted diffusion mechanism and also by the hindering of dislocation movement by impure atoms

Identification method of fracture mode based on measurement of microscopic plastic deformation in a Mg cast alloy

Energy Technology Data Exchange (ETDEWEB)

Ochi, Naoya [Department of Material Science and Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Higuchi, Yu-ki [Department of Mechanical Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Narita, Ichihito, E-mail: i-narita@live.jp [Department of Material Science and Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Miyahara, Hirofumi, E-mail: miyahara@zaiko.kyushu-u.ac.jp [Department of Material Science and Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan); Matsumoto, Toshiharu [Tobata Seisakusho Co., Ltd., 8-21 Shinsone, Kokuraminami-ku, Kitakyushu 800-0211 (Japan); Noguchi, Hiroshi, E-mail: noguchi.hiroshi.936@m.kyushu-u.ac.jp [Department of Mechanical Engineering, Kyushu University, 744 Motooka, Nishi-ku, Fukuoka 819-0395 (Japan)

2015-08-26

Plastic deformation under fracture surface in non-combustible magnesium alloy was investigated using electron backscatter diffraction analysis after tensile tests of specimens having a fatigue pre-crack or shrinkage porosity, so that it revealed that the fracture mode of shrinkage porosity of the magnesium alloy can be treated as a crack.

Microstructure, mechanical behavior and low temperature superplasticity of ECAP processed ZM21 Mg alloy

Energy Technology Data Exchange (ETDEWEB)

Mostaed, Ehsan, E-mail: ehsan.mostaed@polimi.it [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy); Fabrizi, Alberto [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Dellasega, David [Department of Energy, Politecnico di Milano, Milan (Italy); Bonollo, Franco [Department of Management and Engineering, Università di Padova, Stradella S. Nicola 3, 36100 Vicenza (Italy); Vedani, Maurizio [Department of Mechanical Engineering, Politecnico di Milano, Milan (Italy)

2015-07-25

Highlights: • We studied the effects of texture and grain size on ZM21 alloy mechanical behavior. • Yielding asymmetry was alleviated by either texture weakening or grain refining. • At room temperature and 150 °C fracture elongation was strongly texture dependent. • Superplasticity at 200 °C was influenced by grain size, appearing only in UFG alloy. - Abstract: In this study, ultra-fine grained ZM21 Mg alloy was obtained through two-stage equal channel angular pressing process (ECAP) at temperatures of 200 and 150 °C. For each stage four passes were used. Plastic behavior, mechanical asymmetry and low temperature superplasticity of ultra-fine grained ZM21 alloy were investigated as a function of processing condition with particular attention to microstructural and texture evolution. Microstructural observations showed that after the first stage of ECAP an equiaxed ultra-fine grain (UFG) structure with average size of 700 nm was obtained. Additional stage did not cause any further grain refinement. However, Electron Backscattered Diffraction analysis showed that the original extrusion fiber texture evolved into a new one featuring a favorable alignment of the basal planes along ECAP shear planes. Such a preferential alignment provided a considerably higher Schmid factor value of 0.32, resulting in a remarkable loss in tensile yield stress, from 212 to 110 MPa and an improvement of the tensile fracture elongation, from 24% to 40%. Tensile and compression tests at room temperature revealed that yielding asymmetry could be alleviated by either weakening of basal plane fiber texture or by grain refinement. Tensile tests at 150 °C showed that texture supplies a significant contribution to plastic flow and elongation, making dislocation slip the dominant mechanism for deformation, while grain boundary sliding was not actively operated at this temperature. However, at 200 °C the effect of texture on fracture elongation of UFG alloys was subtle and the impact

Influence of grain boundaries on the fracture toughness of tungsten alloys

International Nuclear Information System (INIS)

Gludovatz, B.; Faleschini, M.; Pippan, R.; Hoffmann, A.

2007-01-01

Full text of publication follows: Tungsten and tungsten alloys are possible candidates for future fusion reactors because of their high melting points, high thermal conductivity and their high erosion resistance. Since these materials have a body-centered cubic (bcc) structure, they show a typical change in fracture behaviour from brittle at low temperatures to ductile at high temperatures. For that reason the fracture behaviour of pure tungsten (W), potassium doped tungsten (AKS) and tungsten with 1 wt% La 2 O 3 (WL10) was studied, taking into account the influence of temperature and fabrication condition. Especially AKS has been studied to investigate the longitudinal splitting of the AKS-wires, the crack propagation direction with the lowest fracture toughness. This alloy subjected to intense deformation leads to a material with an elongated grain structure after recrystallization because of the potassium bubbles. Fracture toughness has been investigated by means of 3-point bending (3PB) specimens, double cantilever beam (DCB) specimens and compact tension (CT) specimens. Tests were performed in the range -196 deg. C to more than 1000 deg. C. Though all these materials show an expected increase in fracture toughness with increasing temperature, influences like texture, chemical composition, grain boundary segregation and dislocation density seem to have an extreme influence on the obtained results. These influences can especially be seen in the fracture behaviour and morphology, where two kinds of fracture can occur: on one hand the trans-crystalline and on the other hand the intercrystalline fracture. Therefore techniques like electron backscatter diffraction, auger electron spectroscopy and X-ray line profile analysis were used to determine the parameter influencing fracture toughness. Also new testing techniques have been devised and successfully applied. Additional tests like an 'in-situ EBSD' technique for investigating the formation of dislocations during

Fracture toughness of copper-base alloys for ITER applications: A preliminary report

Energy Technology Data Exchange (ETDEWEB)

Alexander, D.J.; Zinkle, S.J.; Rowcliffe, A.F. [Oak Ridge National Lab., TN (United States)

1997-04-01

Oxide-dispersion strengthened copper alloys and a precipitation-hardened copper-nickel-beryllium alloy showed a significant reduction in toughness at elevated temperature (250{degrees}C). This decrease in toughness was much larger than would be expected from the relatively modest changes in the tensile properties over the same temperature range. However, a copper-chromium-zirconium alloy strengthened by precipitation showed only a small decrease in toughness at the higher temperatures. The embrittled alloys showed a transition in fracture mode, from transgranular microvoid coalescence at room temperature to intergranular with localized ductility at high temperatures. The Cu-Cr-Zr alloy maintained the ductile microvoid coalescence failure mode at all test temperatures.

Mechanical properties of Y2O3-doped W-Ti alloys

International Nuclear Information System (INIS)

Aguirre, M.V.; Martin, A.; Pastor, J.Y.; LLorca, J.; Monge, M.A.; Pareja, R.

2010-01-01

W and W alloys are currently considered promising candidates for plasma facing components in future fusion reactors but most of the information on their mechanical properties at elevated temperature was obtained in the 1960s and 1970s. In this investigation, the strength and toughness of novel Y 2 O 3 -doped W-Ti alloys manufactured by powder metallurgy were measured from 25 o C up to 1000 o C in laboratory air and the corresponding deformation and failure micromechanisms were ascertained from analyses of the fracture surfaces. Although the materials were fairly brittle at ambient temperature, the strength and toughness increased with temperature and Ti content up to 600 o C. Beyond this temperature, oxidation impaired the mechanical properties but the presence of Y 2 O 3 enhanced the strength and toughness retention up to 800 o C.

Study of fatigue crack propagation in magnesium alloys

International Nuclear Information System (INIS)

Yarema, S.Ya.; Zinyuk, O.D.; Ostash, O.P.; Kudryashov, V.G.; Elkin, F.M.

1981-01-01

Fatigue crack propagation in standard (MA2-1, MA8) and super light (MA21, MA18) alloys has been investigated in the whole range of load amplitude changes-from threshold to critical; the materials have been compared by cyclic crack resistance, fractographic analysis has been made. It is shown that MA2-1 alloy crack resistance is slightly lower than the resistance of the other three alloys. MA8 and MA21 alloys having similar mechanical properties almost do not differ in cyclic crack resistance as well. MA18 alloy has the highest resistance to fatigue crack propagation in the whole range of Ksub(max) changes. The presented results on cyclic crack resistance of MA21 and MA18 alloys agree with the data on statistic fracture toughness. The fractures have been also investigated using a scanning electron microscope. Fracture microrelieves of MA8 and MA21 alloys are very similar. At low crack propagation rates (v - 7 m/cycle) it develops through grains, in MA2-1 alloy fracture intergrain fracture areas can be observed. In MA8 and MA21 alloy fractures groove covered areas can be seen alonside with areas of slipping plane laminatron; their specific weight increases with #betta# decrease. Lower crack propagation rates and higher values of threshold stress intensity factors for MA8 and MA21 alloys than for MA2-1 alloy are caused by the absence of intergrain fracture

Effect of the build orientation on the mechanical properties and fracture modes of SLM Ti–6Al–4V

Energy Technology Data Exchange (ETDEWEB)

Simonelli, M., E-mail: M.Simonelli@lboro.ac.uk [Department of Materials, Loughborough University, Loughborough LE11 3TU (United Kingdom); Tse, Y.Y. [Department of Materials, Loughborough University, Loughborough LE11 3TU (United Kingdom); Tuck, C. [Additive Manufacturing and 3D Printing Research Group, Faculty of Engineering, The University of Nottingham, Nottingham NG7 2RD (United Kingdom)

2014-10-20

Recent research on the additive manufacturing (AM) of Ti alloys has shown that the mechanical properties of the parts are affected by the characteristic microstructure that originates from the AM process. To understand the effect of the microstructure on the tensile properties, selective laser melted (SLM) Ti–6Al–4V samples built in three different orientations were tensile tested. The investigated samples were near fully dense, in two distinct conditions, as-built and stress relieved. It was found that the build orientation affects the tensile properties, and in particular the ductility of the samples. The mechanical anisotropy of the parts was discussed in relation to the crystallographic texture, phase composition and the predominant fracture mechanisms. Fractography and electron backscatter diffraction (EBSD) results indicate that the predominant fracture mechanism is intergranular fracture present along the grain boundaries and thus provide and explain the typical fracture surface features observed in fracture AM Ti–6Al–4V.

Effect of the build orientation on the mechanical properties and fracture modes of SLM Ti–6Al–4V

International Nuclear Information System (INIS)

Simonelli, M.; Tse, Y.Y.; Tuck, C.

2014-01-01

Recent research on the additive manufacturing (AM) of Ti alloys has shown that the mechanical properties of the parts are affected by the characteristic microstructure that originates from the AM process. To understand the effect of the microstructure on the tensile properties, selective laser melted (SLM) Ti–6Al–4V samples built in three different orientations were tensile tested. The investigated samples were near fully dense, in two distinct conditions, as-built and stress relieved. It was found that the build orientation affects the tensile properties, and in particular the ductility of the samples. The mechanical anisotropy of the parts was discussed in relation to the crystallographic texture, phase composition and the predominant fracture mechanisms. Fractography and electron backscatter diffraction (EBSD) results indicate that the predominant fracture mechanism is intergranular fracture present along the grain boundaries and thus provide and explain the typical fracture surface features observed in fracture AM Ti–6Al–4V

Shape memory alloy fracture as a deployment actuator

International Nuclear Information System (INIS)

Buban, Darrick M; Frantziskonis, George N

2013-01-01

The paper reports an experimental investigation into using shape memory alloy (SMA) as a deployment actuator. SMA specimens were heated and pulled to failure or pulled and heated to failure, thus developing an environmental and structural operating envelope for application as deployment mechanisms. The experimental results strongly suggest that SMAs can be implemented as deployment actuators. Recorded data shows that SMA fracture is possible over a wide range of temperatures and strains, filling a material performance gap not found in the literature. The obtained information allows design engineers to appropriately size SMAs given the design requirements for achieving the desired deployment effects. The major conclusion of the reported work is that SMAs as actuators are strong competitors to typical existing deployment efforts that use explosive or non-explosive actuators having implementation drawbacks such as the expense associated with special handling and the volume encountered in mounting the devices. (paper)

Effect of diluted alloying elements on mechanical properties of iron

International Nuclear Information System (INIS)

Hassan, A.A.S.

1996-01-01

Iron and its alloys have extensive applications. The effect of solute additions on mechanical properties of iron was investigated to check the efficiency of solute atoms on strength and surface e life. Additions in the range of 0.1 wt.% and 0.3 wt.% of alloying elements of Cu,Ni and Si were used. Samples of grains size ranged from 6-40 m which have been prepared by annealing followed by furnace cooling. The recrystallization temperature increases with alloying addition (475 degree C for Fe-0.3 wt. % C alloy compared to 375 degree C for pure iron). Si and Cu additions inhibit grain growth of iron whereas Ni addition enhances it.Addition of Si or Ni to iron induced softening below room temperature whereas addition of Cu caused hardening. The work hardening parameters decreased due to alloying additions. The strength coefficient K was 290 M N/m2 for Fe-03 wt % Ni compared to 340 M N/m2 for pure iron. The work hardening exponent n is 0.12 for fe-0.3 wt. Cu alloy compared to 0.17 for pure iron. All the investigated alloys fulfilled the Hall-Petch relation at liquid Nitrogen and at room temperature. Alloying addition which caused softening addition which caused hardening increased the Half-Petch parameters. Ni addition favors ductility of iron whereas Cu addition reduces it. Alloying additions generally lead to brittle fracture and decrease the crack resistance of iron. 9 tabs., 55 figs., 103 refs

Superelastic behavior and fracture of a Cu-11.8%wAl-0.5%wBe alloy as used in seismic energy dispersors

International Nuclear Information System (INIS)

Montecinos, S; Sepulveda, A; Moroni, M; Lund, F

2004-01-01

Some results are shown of the characterization of the super elastic behavior and fracturing of a polycrystalline alloy Cu-11.8% w Al-0.5% w Be. It was submitted to monotonic traction and cyclic (at 1 Hz) tests. The alloy was provided by Trefim aux, in the form of 3 and 6 mm diameter wires. This work aims to present a preliminary mechanical definition of this alloy, with a view to its eventual use in seismic energy absorption devices in civil constructions. Similar behavior trends were found for the two diameters, although some differences were detected in the values of the measured properties. The material is super elastic within a deformation range of 2.3% for the 3mm wire and 3.1% for the 6 mm wire. Increasing the grain size increased the material's super elastic range. When the maximum applied deformation was increased, the temperature of the test pieces went up and a change occurred in the form of the cycles, increasing the absorption (with values of 5% in the super elastic limit) and decreasing the K parameter and the rigidity of the cycles. With the monotonic traction tests, the material presents a transgranular fracture from a mixed mechanism of cleavage and micropores, elongating the larger fracture by 15% and a maximum force (UTS) greater than 5000 kg cm 2 (CW)

Modelling of Local Necking and Fracture in Aluminium Alloys

International Nuclear Information System (INIS)

Achani, D.; Eriksson, M.; Hopperstad, O. S.; Lademo, O.-G.

2007-01-01

Non-linear Finite Element simulations are extensively used in forming and crashworthiness studies of automotive components and structures in which fracture need to be controlled. For thin-walled ductile materials, the fracture-related phenomena that must be properly represented are thinning instability, ductile fracture and through-thickness shear instability. Proper representation of the fracture process relies on the accuracy of constitutive and fracture models and their parameters that need to be calibrated through well defined experiments. The present study focuses on local necking and fracture which is of high industrial importance, and uses a phenomenological criterion for modelling fracture in aluminium alloys. As an accurate description of plastic anisotropy is important, advanced phenomenological constitutive equations based on the yield criterion YLD2000/YLD2003 are used. Uniaxial tensile tests and disc compression tests are performed for identification of the constitutive model parameters. Ductile fracture is described by the Cockcroft-Latham fracture criterion and an in-plane shear tests is performed to identify the fracture parameter. The reason is that in a well designed in-plane shear test no thinning instability should occur and it thus gives more direct information about the phenomenon of ductile fracture. Numerical simulations have been performed using a user-defined material model implemented in the general-purpose non-linear FE code LS-DYNA. The applicability of the model is demonstrated by correlating the predicted and experimental response in the in-plane shear tests and additional plane strain tension tests

Influence of circumferential notch and fatigue crack on the mechanical integrity of biodegradable magnesium-based alloy in simulated body fluid.

Science.gov (United States)

Bobby Kannan, M; Singh Raman, R K; Witte, F; Blawert, C; Dietzel, W

2011-02-01

Applications of magnesium alloys as biodegradable orthopaedic implants are critically dependent on the mechanical integrity of the implant during service. In this study, the mechanical integrity of an AZ91 magnesium alloy was studied using a constant extension rate tensile (CERT) method. The samples in two different geometries that is, circumferentially notched (CN), and circumferentially notched and fatigue cracked (CNFC), were tested in air and in simulated body fluid (SBF). The test results show that the mechanical integrity of the AZ91 magnesium alloy decreased substantially (∼50%) in both the CN and CNFC samples exposed to SBF. Fracture surface analysis revealed secondary cracks suggesting stress corrosion cracking susceptibility of the alloy in SBF. Copyright © 2010 Wiley Periodicals, Inc.

Resistance of heat resisting steels and alloys to thermal and mechanical low-cycle fatigue

International Nuclear Information System (INIS)

Tulyakov, G.A.

1980-01-01

Carried out is a comparative evalUation of resistance of different materials to thermocyclic deformation and fracture on the base of the experimental data on thermal and mechanical low-cycle fatigUe. Considered are peculiarities of thermal fatigue resistance depending on strength and ductility of the material. It is shown, that in the range of the cycle small numbers before the fracture preference is given to the high-ductility cyclically strengthening austenitic steels of 18Cr-10Ni type with slight relation of yield strength to the σsub(0.2)/σsub(B) tensile strength Highly alloyed strength chromium-nickel steels, as well as cyclically destrengthening perlitic and ferritic steels with stronger σsub(0.2)/σsub(B) relation as compared with simple austenitic steels turn to be more long-lived in the range of the cycle great numbers berore fracture. Perlitic steels are stated to have the lowest parameter values of the K crack growth intensity under the similar limiting conditions of the experiment, while steels and alloys with austenite structure-higher values of the K parameter

Cryogenic mechanical properties of low density superplastically formable Al-Li alloys

Science.gov (United States)

Verzasconi, S. L.; Morris, J. W., Jr.

1989-01-01

The aerospace industry is considering the use of low density, superplastically formable (SPF) materials, such as Al-Li alloys in cryogenic tankage. SPF modifications of alloys 8090, 2090, and 2090+In were tested for strength and Kahn tear toughness. The results were compared to those of similar tests of 2219-T87, an alloy currently used in cryogenic tankage, and 2090-T81, a recently studied Al-Li alloy with exceptional cryogenic properties (1-9). With decreasing temperature, all materials showed an increase in strength, while most materials showed an increase in elongation and decrease in Kahn toughness. The indium addition to 2090 increased alloy strength, but did not improve the strength-toughness combination. The fracture mode was predominantly intergranular along small, recrystallized grains, with some transgranular fracture, some ductile rupture, and some delamination on large, unrecrystallized grains.

Effects of consolidation temperature, strength and microstructure on fracture toughness of nanostructured ferritic alloys

International Nuclear Information System (INIS)

Miao, P.; Odette, G.R.; Yamamoto, T.; Alinger, M.; Hoelzer, D.; Gragg, D.

2007-01-01

Fully consolidated nanostructured ferritic alloys (NFAs) were prepared by attritor milling pre-alloyed Fe-14Cr-3W-0.4Ti and 0.3 wt% Y 2 O 3 powders, followed by hot isostatic pressing (HIPing) at 1000 o C or 1150 o C at 200 MPa for 4 h. Transmission electron microscopy (TEM) revealed similar bimodal distributions of fine and coarse ferrite grains in both cases. However, as expected, the alloy microhardness decreased with increasing in HIPing temperature. Three point bend tests on single edge notched specimens, with a nominal root radius ρ = 0.15 mm, were used to measure the notch fracture toughness, K ρ , as a function of test temperature. The K ρ curves were found to be similar for both processing conditions. It appears that the coarser ferrite grains control cleavage fracture, in a way that is independent of alloy strength and HIPing temperature

A fracture mechanics approach for estimating fatigue crack initiation in carbon and low-alloy steels in LWR coolant environments

International Nuclear Information System (INIS)

Park, H. B.; Chopra, O. K.

2000-01-01

A fracture mechanics approach for elastic-plastic materials has been used to evaluate the effects of light water reactor (LWR) coolant environments on the fatigue lives of carbon and low-alloy steels. The fatigue life of such steel, defined as the number of cycles required to form an engineering-size crack, i.e., 3-mm deep, is considered to be composed of the growth of (a) microstructurally small cracks and (b) mechanically small cracks. The growth of the latter was characterized in terms of ΔJ and crack growth rate (da/dN) data in air and LWR environments; in water, the growth rates from long crack tests had to be decreased to match the rates from fatigue S-N data. The growth of microstructurally small cracks was expressed by a modified Hobson relationship in air and by a slip dissolution/oxidation model in water. The crack length for transition from a microstructurally small crack to a mechanically small crack was based on studies on small crack growth. The estimated fatigue S-N curves show good agreement with the experimental data for these steels in air and water environments. At low strain amplitudes, the predicted lives in water can be significantly lower than the experimental values

Tensile and fracture toughness properties of copper alloys and their HIP joints with austenitic stainless steel in unirradiated and neutron irradiated condition

International Nuclear Information System (INIS)

Taehtinen, S.; Pyykkoenen, M.; Singh, B.N.; Toft, P.

1998-03-01

The tensile strength and ductility of unirradiated CuAl25 IG0 and CuCrZr alloys decreased continuously with increasing temperature up to 350 deg C. Fracture toughness of unirradiated CuAl25 IG0 alloy decreased continuously with increasing temperature from 20 deg C to 350 deg C whereas the fracture toughness of unirradiated CuCrZr alloy remained almost constant at temperatures up to 100 deg C, was decreased significantly at 200 deg C and slightly increased at 350 deg C. Fracture toughness of HIP joints were lower than that of corresponding copper alloy and fracture path in HIP joint specimen was always within copper alloy side of the joint. Neutron irradiation to a dose level of 0.3 dpa resulted in hardening and reduction in uniform elongation to about 2-4% at 200 deg C in both copper alloys. At higher temperatures softening was observed and uniform elongation increased to about 5% and 16% for CuAl25 IG0 and CuCrZr alloys, respectively. Fracture toughness of CuAl25 IG0 alloy reduced markedly due to neutron irradiation in the temperature range from 20 deg C to 350 deg C. The fracture toughness of the irradiated CuCrZr alloy also decreased in the range from 20 deg C to 350 deg C, although it remained almost unaffected at temperatures below 200 deg C and decreased significantly at 350 deg C when compared with that of unirradiated CuCrZr alloy. (orig.)

Study of microstructure evolution and strengthening mechanisms in novel TiZrAlB alloy

Energy Technology Data Exchange (ETDEWEB)

Liu, S.G.; Feng, Z.H.; Xia, C.Q.; Zhang, Z.G.; Zhang, X.; Zhang, X.Y., E-mail: xyzhang@ysu.edu.cn; Ma, M.Z.; Liu, R.P., E-mail: riping@ysu.edu.cn

2017-04-24

In this paper, the microstructural evolution and mechanical properties of the as-cast Ti-χZr-4Al-0.005B (TχZAB and χ=0, 10, 20, 30, 40 wt%) alloys were systematically investigated. Only the α phase was detected from the X-ray diffraction patterns of the as-cast TχZAB quaternary alloy series. As the Zr content increased, the average size and length-diameter ratio of the α grains were decreased from 69.8 μm to 17.1 µm and 37.5 to 8.4, respectively. The analysis of the results from the tensile and microhardness tests demonstrated that both the strength and hardness increased significantly as the Zr content increased (from 0 wt% to 40 wt%). Nevertheless, the ductility exhibited an opposite trend. The fracture mode of the ductile-brittle transfer was consistent with the ductility alteration. The as-cast Ti-40Zr-4Al-0.005B alloys demonstrated the highest tensile strength (σ{sub b}=1134 MPa), which increased by 53% compared to the Ti-4Al-0.005B alloys, whereas the lowest elongation-to-failure was of 6.77%. The mechanical properties of the TχZAB alloy series were discussed based on the microstructural evolution and the solid solution strengthening mechanisms.

NASA-UVA Light Aerospace Alloy and Structures Technology Program (LA2ST)

Science.gov (United States)

Gangloff, Richard P.; Scully, John R.; Stoner, Glenn E.; Thornton, Earl A.; Wawner, Franklin E., Jr.; Wert, John A.

1993-01-01

The NASA-UVA Light Aerospace Alloy and Structures Technology (LA2ST) Program continues a high level of activity. Progress achieved between 1 Jan. and 30 Jun. 1993 is reported. The objective of the LA2ST Program is to conduct interdisciplinary graduate student research on the performance of next generation, light weight aerospace alloys, composites, and thermal gradient structures in collaboration with NASA-Langley researchers. The following projects are addressed: environmental fatigue of Al-Li-Cu alloys; mechanisms of localized corrosion and environmental fracture in Al-Cu-Li-Mg-Ag alloy X2095 and compositional variations; the effect of zinc additions on the precipitation and stress corrosion cracking behavior of alloy 8090; hydrogen interactions with Al-Li-Cu alloy 2090 and model alloys; metastable pitting of aluminum alloys; cryogenic fracture toughness of Al-Cu-Li + In alloys; the fracture toughness of Weldalite (TM); elevated temperature cracking of advanced I/M aluminum alloys; response of Ti-1100/SCS-6 composites to thermal exposure; superplastic forming of Weldalite (TM); research to incorporate environmental effects into fracture mechanics fatigue life prediction codes such as NASA FLAGRO; and thermoviscoplastic behavior.

Study of alloy 600'S stress corrosion cracking mechanisms in high temperature water

International Nuclear Information System (INIS)

Rios, R.

1994-06-01

In order to better understand the mechanisms involved in Alloy 600's stress corrosion cracking in PWR environment, laboratory tests were performed. The influence of parameters pertinent to the mechanisms was studies : hydrogen and oxygen overpressures, local chemical composition, microstructure. The results show that neither hydrogen nor dissolution/oxidation, despite their respective roles in the process, are sufficient to account for experimental facts. SEM observation of micro-cleavage facets on specimens' fracture surfaces leads to pay attention to a new mechanism of corrosion/plasticity interactions. (author). 113 refs., 73 figs., 15 tabs., 4 annexes

Effects of minor Si on microstructures and room temperature fracture toughness of niobium solid solution alloys

Energy Technology Data Exchange (ETDEWEB)

Kong, Bin, E-mail: kongbin@buaa.edu.cn; Jia, Lina, E-mail: jialina@buaa.edu.cn; Su, Linfen, E-mail: sulinfen@mse.buaa.edu.cn; Guan, Kai, E-mail: guankai@mse.buaa.edu.cn; Weng, Junfei, E-mail: wengjf@mse.buaa.edu.cn; Zhang, Hu, E-mail: zhanghu@buaa.edu.cn

2015-07-15

Controlling the elements content in the niobium solid solution (Nb{sub SS}) is significant for the better comprehensive performance of Nb-silicide-based alloys. In this paper, the effects of minor Si on the microstructures and room temperature fracture toughness of Nb–(0/0.5/1/2)Si–27.63Ti–12.92Cr–2.07Al–1.12Hf (at%, unless stated otherwise) solid solution alloys were investigated. The alloys were processed by vacuum arc-casting (AC), and then heat treated (HT) at 1425 °C for 10 h. In HT alloys, Nb{sub SS} grains are refined gradually with the increase of Si content. Meanwhile, the volume fraction of Cr{sub 2}Nb and silicides phases precipitates increases. The fracture toughness of HT alloys decreases at first but then increases in the range of 0 to 2% Si, because it is a combinatorial process of positive and negative effects caused by the addition of Si. The refinement of Nb{sub SS} grains displays positive effect on fracture toughness, while the increase of solid solubility of Si in Nb{sub SS} and brittle Cr{sub 2}Nb and Nb-silicides precipitate phases display negative effect.

Synthesis Of NiCrAlC alloys by mechanical alloying

International Nuclear Information System (INIS)

Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M.

2010-01-01

The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni 3 Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

Intergranular brittle fracture of a low alloy steel. Global and local approaches

International Nuclear Information System (INIS)

Kantidis, E.

1993-08-01

The intergranular brittle fracture of a low alloy steel (A533B.Cl1) is studied: an embrittlement heat treatment is used to develop two brittle 'states' that fail through an intergranular way at low temperatures. This mode of fracture leads to an important shift of the transition temperature (∼ 165 deg C) and a decrease in the fracture toughness. The local approach to fracture, developed for cleavage, is applied to the case of intergranular fracture. Modifications are proposed. The physical supports of these models are verified by biaxial (tension-torsion) tests. From the local approaches developed for intergranular fracture, the static and dynamic fracture toughness of the embrittled steel is predicted. The local approach applied to a structural steel, which presents mixed modes of fracture (cleavage and intergranular), showed that this mode of fracture seems to be controlled by intergranular loss of cohesion

Deformation and fracture of Cu alloy-stainless steel layered structures under dynamic loading

International Nuclear Information System (INIS)

McCoy, J.H.; Kumar, A.S.

1998-01-01

Fracture resistance of the current ITER first wall configuration, a copper alloy-stainless steel layered structure, is a major design issue. The question of dynamic crack propagation into and through the first wall structure is examined using dynamic finite element modeling (FEM). Several layered configurations that incorporate both strain and frictional energy dissipation during the fracture process are considered. With fixed overall specimen geometry, the energy required to extend a precrack is examined as a function of material properties, and the layer structure. It is found that the crack extension energies vary dramatically with the fracture strain of materials, and to a much lesser extent with the number of layers. In addition, it is found that crack propagation through the lower ductility copper alloy layer may be deflected at the stainless steel-copper interface and not result in total fracture of the structure. Although the total energy required is affected only to a small degree by the interface properties, the time to extend the precrack is strongly affected. By making proper selections of the interface and the layered material, crack propagation rates and the possibility of full fracture can be substantially reduced. (orig.)

The mechanical behavior of metal alloys with grain size distribution in a wide range of strain rates

Science.gov (United States)

Skripnyak, V. A.; Skripnyak, V. V.; Skripnyak, E. G.

2017-12-01

The paper discusses a multiscale simulation approach for the construction of grain structure of metals and alloys, providing high tensile strength with ductility. This work compares the mechanical behavior of light alloys and the influence of the grain size distribution in a wide range of strain rates. The influence of the grain size distribution on the inelastic deformation and fracture of aluminium and magnesium alloys is investigated by computer simulations in a wide range of strain rates. It is shown that the yield stress depends on the logarithm of the normalized strain rate for light alloys with a bimodal grain distribution and coarse-grained structure.

Master curve characterization of the fracture toughness behavior in SA508 Gr.4N low alloy steels

Energy Technology Data Exchange (ETDEWEB)

Lee, Ki-Hyoung, E-mail: shirimp@kaist.ac.k [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of); Kim, Min-Chul; Lee, Bong-Sang [Nuclear Materials Research Division, KAERI, Daejeon 305-353 (Korea, Republic of); Wee, Dang-Moon [Department of Materials Science and Engineering, KAIST, Daejeon 305-701 (Korea, Republic of)

2010-08-15

The fracture toughness properties of the tempered martensitic SA508 Gr.4N Ni-Mo-Cr low alloy steel for reactor pressure vessels were investigated by using the master curve concept. These results were compared to those of the bainitic SA508 Gr.3 Mn-Mo-Ni low alloy steel, which is a commercial RPV material. The fracture toughness tests were conducted by 3-point bending with pre-cracked charpy (PCVN) specimens according to the ASTM E1921-09c standard method. The temperature dependency of the fracture toughness was steeper than those predicted by the standard master curve, while the bainitic SA508 Gr.3 steel fitted well with the standard prediction. In order to properly evaluate the fracture toughness of the Gr.4N steels, the exponential coefficient of the master curve equation was changed and the modified curve was applied to the fracture toughness test results of model alloys that have various chemical compositions. It was found that the modified curve provided a better description for the overall fracture toughness behavior and adequate T{sub 0} determination for the tempered martensitic SA508 Gr.4N steels.

Mechanical properties and microstructure of copper alloys and copper alloy-stainless steel laminates for fusion reactor high heat flux applications

Science.gov (United States)

Leedy, Kevin Daniel

plate showed the best overall mechanical properties of the studied bi-metallic bonded panels. Bond properties were nominally inferior to constituent bulk material properties and fracture toughness values, in particular, were quite low for all bonded laminates. Delamination near the copper alloy-stainless steel interface was the dominate failure mode in the bi-metallic panels. The joining processes caused microstructural alterations in the bond interfacial regions including: microporosity, new precipitate formation, existing precipitate morphology changes and interdiffusion of constituent elements.

The effect of crack propagation mechanism on the fractal dimension of fracture surfaces in steels

Czech Academy of Sciences Publication Activity Database

Dlouhý, Ivo; Strnadel, B.

2008-01-01

Roč. 75, č. 3-4 (2008), s. 726-738 ISSN 0013-7944 R&D Projects: GA ČR(CZ) GA106/06/0646; GA AV ČR IAA200410502 Institutional research plan: CEZ:AV0Z20410507 Keywords : low-alloyed steel * fracture surface * fractography Subject RIV: JL - Materials Fatigue, Friction Mechanics Impact factor: 1.713, year: 2008

An investigation of the fatigue and fracture behavior of a Nb-12Al-44Ti-1.5Mo intermetallic alloy

International Nuclear Information System (INIS)

Soboyejo, W.O.; Dipasquale, J.; Ye, F.; Mercer, C.

1999-01-01

This article presents the results of a study of the fatigue and fracture behavior of a damage-tolerant Nb-12Al-44Ti-1.5Mo alloy. This partially ordered B2 + orthorhombic intermetallic alloy is shown to have attractive combinations of room-temperature ductility (11 to 14 pct), fracture toughness (60 to 92 MPa√m), and comparable fatigue crack growth resistance to IN718, Ti-6Al-4V, and pure Nb at room temperature. The studies show that tensile deformation in the Nb-12Al-44Ti-1.5Mo alloy involves localized plastic deformation (microplasticity via slip-band formation) which initiates at stress levels that are significantly below the uniaxial yield stress (∼9.6 pct of the 0.2 pct offset yield strength (YS)). The onset of bulk yielding is shown to correspond to the spread of microplasticity completely across the gage sections of the tensile specimen. Fatigue crack initiation is also postulated to occur by the accumulation of microplasticity (coarsening of slip bands). Subsequent fatigue crack growth then occurs by the unzipping of cracks along slip bands that form ahead of the dominant crack tip. The proposed mechanism of fatigue crack growth is analogous to the unzipping crack growth mechanism that was suggested originally by Neumann for crack growth in single-crystal copper. Slower near-threshold fatigue crack growth rates at 750 C are attributed to the shielding effects of oxide-induced crack closure. The fatigue and fracture behavior are also compared to those of pure Nb and emerging high-temperature niobium-based intermetallics

Strength and ductility of Ni3Al alloyed with boron and substitutional elements

International Nuclear Information System (INIS)

Ishikawa, K.; Aoki, K.; Masumoto, T.

1995-01-01

The effect of simultaneous alloying of boron (B) and the substitutional elements M on mechanical properties of Ni 3 Al was investigated by the tensile test at room temperature. The yield strength of Ni 3 Al+B increases by alloying with M except for Fe and Ga. In particular, it increases by alloying with Hf, Nb, W, Ta, Pd and Si. The fracture strength of Ni 3 Al+B increases by alloying with Pd, Ga, Si and Hf, but decreases with the other elements. Elongation of Ni 3 Al+B increases by alloying with Ga, Fe and Pd, but decreases with other elements. Hf and Pd is the effective element for the increase of the yield strength and the fracture strength of Ni 3 Al+B, respectively. Alloying with Hf leads to the increases of the yield strength and the fracture strength of Ni 3 Al+B, but to the lowering of elongation. On the other hand, alloying with Pd improves all mechanical properties, i.e. the yield strength, the fracture strength and elongation. On the contrary, alloying with Ti, V and Co leads to the lowering of mechanical properties of Ni 3 Al+B. The reason why ductility of Ni 3 Al+B is reduced by alloying with some elements M is discussed

Effect of crack closing and cyclic fracture toughness evaluation of structural alloys

International Nuclear Information System (INIS)

Romaniv, O.N.; Nikiforchin, G.N.; Andrusiv, B.N.

1983-01-01

Mechanisms of crack closing (CC), methods of its evalution as well as CC effect on cyclic fracture toughness of structural alloys are considered based on literature and experimental datas several CC mechanisms are suggested. It is noted that evaluation of fatigue crack closing is exercised, mainly, experimentally, though analytical methods of its determination are also suggested. Experimental Methods may be divided in two main groups. The first one comprises techniques based on direct determination of strains and displacements, the second one includes methods based on physical methods of investigations. High importance of CC effect accountancy in investigation of growth kinetics and machanism of corrosion-fatigue cracks in structural materials is noted. Besides, it should be taken into account that cyclic loading changes electrochemical conditions in the apex of corrosion crack

Effect of two-stage sintering process on microstructure and mechanical properties of ODS tungsten heavy alloy

Energy Technology Data Exchange (ETDEWEB)

Lee, Kyong H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of); Cha, Seung I. [International Center for Young Scientists, National Institute for Materials Science 1-1, Namiki, Tsukuba 305-0044 (Japan); Ryu, Ho J. [DUPIC, Korea Atomic Energy Research Institute, 150 Deokjin-dong, Yusong-gu, Taejon 305-353 (Korea, Republic of); Hong, Soon H. [Department of Materials Science and Engineering, Korea Advanced Institute of Science and Technology, 373-1 Kusong-dong, Yusong-gu, Taejon 305-701 (Korea, Republic of)], E-mail: shhong@kaist.ac.kr

2007-06-15

Oxide dispersion strengthened (ODS) tungsten heavy alloys have been considered as promising candidates for advanced kinetic energy penetrator due to their characteristic fracture mode compared to conventional tungsten heavy alloy. In order to obtain high relative density, the ODS tungsten heavy alloy needs to be sintered at higher temperature for longer time, however, induces growth of tungsten grains. Therefore, it is very difficult to obtain controlled microstructure of ODS tungsten heavy alloy having fine tungsten grains with full densification. In this study, two-stage sintering process, consisted of primary solid-state sintering and followed by secondary liquid phase sintering, was introduced for ODS tungsten heavy alloys. The mechanically alloyed 94W-4.56Ni-1.14Fe-0.3Y{sub 2}O{sub 3} powders are solid-state sintered at 1300-1450 deg. C for 1 h in hydrogen atmosphere, and followed by liquid phase sintering temperature at 1465-1485 deg. C for 0-60 min. The microstructure of ODS tungsten heavy alloys showed high relative density above 97%, with contiguous tungsten grains after primary solid-state sintering. The microstructure of solid-state sintered ODS tungsten heavy alloy was changed into spherical tungsten grains embedded in W-Ni-Fe matrix during secondary liquid phase sintering. The two-stage sintered ODS tungsten heavy alloy from mechanically alloyed powders showed finer microstructure and higher mechanical properties than conventional liquid phase sintered alloy. The mechanical properties of ODS tungsten heavy alloys are dependent on the microstructural parameters such as tungsten grain size, matrix volume fraction and tungsten/tungsten contiguity, which can be controlled through the two-stage sintering process.

Investigation of a hot-pressed Nb–Ti–Al alloy: Mechanical alloying, microstructure and mechanical property

Energy Technology Data Exchange (ETDEWEB)

Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Jin, Tao; Sun, Xiaofeng; Zheng, Qi, E-mail: qzheng@imr.ac.cn

2016-01-10

The Nb–23Ti–15Al (at%) alloy was prepared by mechanical alloying (MA) and hot-pressing (HPing). The microstructure evolution of powder particles during MA and its influence on the microstructure and mechanical properties of the hot-pressed (HPed) alloy have been investigated. The powder and HPed alloy were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results indicate that particle size increases in the first stage and then decreases in the second stage during MA; as milling speed increases, mechanically alloyed (MAed) powder with convoluted elemental lamellae, homogeneous Nb solid-solution and an amorphous phase could be obtained respectively in 24 h. Higher homogeneity in microstructure and composition of the MAed powder particles promotes the precipitation of the δ phase and refines the β and Ti(O,C) phases in the HPed alloy. Moreover, due to the phase equilibrium changes caused by Fe and Cr in the amorphous powder, σ phase appears in the alloy as a stable phase instead of the δ phase. Properly MAed powder contributes to higher hardness of the HPed alloy, for reasons of microstructure refinement and sufficient precipitating of strengthening phases.

Investigation of a hot-pressed Nb–Ti–Al alloy: Mechanical alloying, microstructure and mechanical property

International Nuclear Information System (INIS)

Shi, Zhiwu; Wei, Hua; Zhang, Hongyu; Jin, Tao; Sun, Xiaofeng; Zheng, Qi

2016-01-01

The Nb–23Ti–15Al (at%) alloy was prepared by mechanical alloying (MA) and hot-pressing (HPing). The microstructure evolution of powder particles during MA and its influence on the microstructure and mechanical properties of the hot-pressed (HPed) alloy have been investigated. The powder and HPed alloy were characterized via X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results indicate that particle size increases in the first stage and then decreases in the second stage during MA; as milling speed increases, mechanically alloyed (MAed) powder with convoluted elemental lamellae, homogeneous Nb solid-solution and an amorphous phase could be obtained respectively in 24 h. Higher homogeneity in microstructure and composition of the MAed powder particles promotes the precipitation of the δ phase and refines the β and Ti(O,C) phases in the HPed alloy. Moreover, due to the phase equilibrium changes caused by Fe and Cr in the amorphous powder, σ phase appears in the alloy as a stable phase instead of the δ phase. Properly MAed powder contributes to higher hardness of the HPed alloy, for reasons of microstructure refinement and sufficient precipitating of strengthening phases.

Fatigue and Fracture Characterization of Aircraft Aluminum Alloys Damaged by Prior Corrosion

National Research Council Canada - National Science Library

Baldwin, J

2002-01-01

At the time of the initiation of this project, there was no comprehensive data describing corrosion's effect on the fatigue and fracture behavior of aluminum alloys typically found in aging aircraft...

The investigation of the microstructure and mechanical properties of ordered alominide-iron (boron) nanostructures produced by mechanical alloying and sintering

Science.gov (United States)

Izadi, S.; Akbari, Gh.; Janghorban, K.; Ghaffari, M.

In this study, mechanical alloying (MA) of Fe-50Al, Fe-49.5Al-1B, and Fe-47.5Al-5B (at.%) alloy powders and mechanical properties of sintered products of the as-milled powders were investigated. X-ray diffraction (XRD) results showed the addition of B caused more crystallite refinement compared to the B-free powders. To consider the sintering and ordering behaviors of the parts produced from cold compaction of the powders milled for 80 h, sintering was conducted at various temperatures. It was found that the sintering temperature has no meaningful effect on the long-range order parameter. The transformation of the disordered solid solution developed by MA to ordered Fe-Al- (B) intermetallics was a consequence of sintering. Also, the nano-scale structure of the samples was retained even after sintering. The microhardness of pore-free zones of the nanostructured specimens decreased by increasing the sintering temperature. Moreover, the sintering temperature has no effect on the compressive yield stress. However, the fracture strain increased by increasing the sintering temperature. The samples containing 1 at.% B showed more strain to fracture compared with the B-free and 5 at.% B samples.

Microstructural and mechanical properties analysis of extruded Sn–0.7Cu solder alloy

Directory of Open Access Journals (Sweden)

Abdoul-Aziz Bogno

2015-01-01

Full Text Available The properties and performance of lead-free solder alloys such as fluidity and wettability are defined by the alloy composition and solidification microstructure. Rapid solidification of metallic alloys is known to result in refined microstructures with reduced microsegregation and improved mechanical properties of the final products as compared to normal castings. The rapidly solidified Sn-based solders by melt spinning were shown to be suitable for soldering with low temperature and short soldering duration. In the present study, rapidly solidified Sn–0.7 wt.%Cu droplets generated by impulse atomization (IA were achieved as well as directional solidification under transient conditions at lower cooling rate. This paper reports on a comparative study of the rapidly solidified and the directionally solidified samples. Different but complementary characterization techniques were used to fully analyze the solidification microstructures of the samples obtained under the two cooling regimes. These include X-ray diffractometry (XRD and scanning electron microscopy (SEM. In order to compare the tensile strength and elongation to fracture of the directionally solidified ingot and strip castings with the atomized droplet, compaction and extrusion of the latter were carried out. It was shown that more balanced and superior tensile mechanical properties are available for the hot extruded samples from compacted as-atomized Sn–0.7 wt.%Cu droplets. Further, elongation-to-fracture was 2–3× higher than that obtained for the directionally solidified samples.

Influence of Annealing on Microstructure and Mechanical Properties of Refractory CoCrMoNbTi0.4 High-Entropy Alloy

Science.gov (United States)

Zhang, Mina; Zhou, Xianglin; Zhu, Wuzhi; Li, Jinghao

2018-04-01

A novel refractory CoCrMoNbTi0.4 high-entropy alloy (HEA) was prepared via vacuum arc melting. After annealing treatment at different temperatures, the microstructure evolution, phase stability, and mechanical properties of the alloy were investigated. The alloy was composed of two primary body-centered cubic structures (BCC1 and BCC2) and a small amount of (Co, Cr)2Nb-type Laves phase under different annealing conditions. The microhardness and compressive strength of the heat-treated alloy was significantly enhanced by the solid-solution strengthening of the BCC phase matrix and newborn Laves phase. Especially, the alloy annealed at 1473 K (1200 °C) achieved the maximum hardness and compressive strength values of 959 ± 2 HV0.5 and 1790 MPa, respectively, owing to the enhanced volume fraction of the dispersed Laves phase. In particular, the HEAs exhibited promising high-temperature mechanical performance, when heated to an elevated temperature of 1473 K (1200 °C), with a compressive fracture strength higher than 580 MPa without fracture at a strain of more than 20 pct. This study suggests that the present refractory HEAs have immense potential for engineering applications as a new class of high-temperature structural materials.

Mechanical properties of Mo-Si-B alloys fabricated by using core-shell powder with dispersion of yttria nanoparticles

Science.gov (United States)

Byun, Jong Min; Bang, Su-Ryong; Choi, Won June; Kim, Min Sang; Noh, Goo Won; Kim, Young Do

2017-01-01

In recent years, refractory materials with excellent high-temperature properties have been in the spotlight as a next generation's high-temperature materials. Among these, Mo-Si-B alloys composed of two intermetallic compound phases (Mo5SiB2 and Mo3Si) and a ductile α-Mo phase have shown an outstanding thermal properties. However, due to the brittleness of the intermetallic compound phases, Mo-Si-B alloys were restricted to apply for the structural materials. So, to enhance the mechanical properties of Mo-Si-B alloys, many efforts to add rare-earth oxide particles in the Mo-Si-B alloy were performed to induce the improvement of strength and fracture toughness. In this study, to investigate the effect of adding nano-sized Y2O3 particles in Mo-Si-B alloy, a core-shell powder consisting of intermetallic compound phases as the core and nano-sized α-Mo and Y2O3 particles surrounding the core was fabricated. Then pressureless sintering was carried out at 1400 °C for 3 h, and the mechanical properties of sintered bodies with different amounts of Y2O3 particles were evaluated by Vickers hardness and 3-point bending test. Vickers hardness was improved by dispersed Y2O3 particles in the Mo-Si-B alloy. Especially, Mo-3Si-1B-1.5Y2O3 alloy had the highest value, 589 Hv. The fracture toughness was measured using Mo-3Si-1B-1.5Y2O3 alloy and the value indicated as 13.5 MPa·√m.

The effect of remelting various combinations of new and used cobalt-chromium alloy on the mechanical properties and microstructure of the alloy.

Science.gov (United States)

Gupta, Sharad; Mehta, Aruna S

2012-01-01

Remelting previously cast base metal alloy can adversely affect the mechanical properties of the alloy and necessitates addition of new alloy. To study the effect of remelting different combinations of new and used cobalt-chromium (Co-Cr) alloy on its mechanical properties and microstructure. Using induction casting, 24 tensile test specimens were prepared for eight different combinations of new and used Co-Cr alloy. The test specimens were assessed for yield strength and percentage elongation. Microhardness was evaluated using Vickers's hardness tester. The tensile testing was carried out on a 50 kN servo-hydraulic universal testing machine. Microstructure analysis was done using an optical photomicroscope on the fractured samples after acid etching. The mean values (±standard deviation) and coefficient of variation were calculated. Student's 't' test was used for statistical analysis. Statistical significance was assumed at P=.05. The mean yield strength of eight different combination groups were as follows: group A: 849 MPa, group B ₁ : 834 MPa, group B ₂ : 915 MPa, group B ₃ : 897 MPa, group C ₁ : 874 MPa, group C ₂ : 859 MPa, group D ₁ : 845 MPa, and group D ₂ : 834 MPa. The mean percentage elongation for the different groups were as follows: group A: 7%, group B ₁ : 7%, group B ₂ : 8%, group B ₃ : 7%, group C ₁ : 8%, group C ₂ : 7%, group D ₁ : 7%, and group D 2 : 8%. The mean hardness values were as follows: group A: 373 VHN, group B ₁ : 373 VHN, group B ₂ : 346 VHN, group B ₃ : 346 VHN, group C ₁ : 364 VHN, group C ₂ : 343 VHN, group D ₁ : 376 VHN, and group D ₂ : 373 VHN. Repeated remelting of base metal alloy for dental casting without addition of new alloy can affect the mechanical properties of the alloy. Microstructure analysis shows deterioration upon remelting. However, the addition of 25% and 50% (by weight) of new alloy to the remelted alloy can bring about improvement both in mechanical properties and in

Role of surfaces and interfaces in controlling the mechanical properties of metallic alloys.

Science.gov (United States)

Lee, Won-Jong; Chia, Wen-Jui; Wang, Jinliu; Chen, Yanfeng; Vaynman, Semyon; Fine, Morris E; Chung, Yip-Wah

2010-11-02

This article explores the subtle effects of surfaces and interfaces on the mechanical properties of bulk metallic alloys using three examples: environmental effects on fatigue life, hydrogen embrittlement effects on the ductility of intermetallics, and the role of coherent precipitates in the toughness of steels. It is demonstrated that the marked degradation of the fatigue life of metals is due to the strong chemisorption of adsorbates on exposed slip steps that are formed during fatigue deformation. These adsorbates reduce the reversibility of slip, thus accelerating fatigue damage in a chemically active gas environment. For certain intermetallic alloys such as Ni(3)Al and Ni(3)Fe, the ductility depends on the ambient gas composition and the atomic ordering in these alloys, both of which govern the complex surface chemical reactions taking place in the vicinity of crack tips. Finally, it is shown that local stresses at a coherent precipitate-matrix interface can activate dislocation motion at low temperatures, thus improving the fracture toughness of bulk alloys such as steels at cryogenic temperatures. These examples illustrate the complex interplay between surface chemistry and mechanics, often yielding unexpected results.

Mechanical properties of Fe3Al-based alloys with addition of carbon, niobium and titanium

International Nuclear Information System (INIS)

Zhang Zhengrong; Liu Wenxi

2006-01-01

Several Fe 3 Al-based iron aluminides with the addition of alloying elements carbon, niobium and titanium were produced by vacuum induction melting (VIM) and hot spinning forging. Analytic techniques including transmission electron microscopy (TEM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) were used in studying the microstructure and fracture manner of these alloys. The results show that due to the addition of alloying elements, the superlattice dislocations tend towards multiple slipping, leaving behind on their slip plane ribbons of square-shaped slip-induced antiphase boundaries. The elongation of Fe 3 Al in tension at room temperature increased to about 10% by the addition of suitable alloying elements, the usage of thermo-mechanical processing that has the function of refining grains and substructures, and subsequent annealing

Mechanical properties of molybdenum alloyed liquid phase-sintered tungsten-based composites

International Nuclear Information System (INIS)

Kemp, P.B.; German, R.M.

1995-01-01

Tungsten-based composites are fabricated from mixed elemental powders using liquid phase sintering, usually with a nickel-iron matrix. During sintering, the tungsten undergoes grain growth, leading to microstructure coarsening that lowers strength but increases ductility. Often the desire is to increase strength at the sacrifice of ductility, and historically, this has been performed by postsintering deformation. There has been considerable research on alloying to adjust the as-sintered mechanical properties to match those of swaged alloys. Prior reports cover many additions, seemingly including much of the periodic table. Unfortunately, many of the modified alloys proved disappointing, largely due to degraded strength at the tungsten-matrix interface. Of these modified alloys, the molybdenum-containing systems exhibit a promising combination of properties, cost, and processing ease. For example, the 82W-8Mo-7Ni-3Fe alloy gives a yield strength that is 34% higher than the equivalent 90W-7Ni-3Fe alloy (from 535 to 715 MPa) but with a 33% decrease in fracture elongation (from 30 to 20% elongation). This article reports on experiments geared to promoting improved properties in the W-Mo-Ni-Fe alloys. However, unlike the prior research which maintained a constant Ni + Fe content and varied the W:Mo ratio, this study considers the Mo:(Ni + Fe) ratio effect for 82, 90, and 93 wt pct W

Postirradiation fracture toughness tests of ESR alloy HT-9 and modified 9Cr-1Mo alloy from UBR reactor experiments

International Nuclear Information System (INIS)

Hawthorne, J.R.; Reed, J.R.; Sprague, J.A.

1984-01-01

Alloy HT-9 and Modified 9Cr-1Mo are being evaluated for potential applications as first wall materials in magnetic fusion reactors. Objectives of the current research task were to test fatigue-precracked Charpy-V (PCC/sub v/) specimens from representative plates irradiated in the UBR reactor at 149 0 C or 300 0 C, and, to compare the results against postirradiation notch ductility data developed previously for the materials. Both plates represent electroslag refined (ESR) melt processing. PCC/sub v/ specimens of Alloy HT-9 and Modified 9Cr-1Mo alloy were irradiated at 300 0 C and 149 0 C, respectively, to approx.0.8 X 10 20 n/cm 2 , E > 0.1 MeV. During this period, postirradiation tests for fracture toughness were completed and results compared to notch ductility determinations from standard Charpy-V (C/sub v/) specimens irradiated in the same reactor experiments. Fracture surface examinations by SEM are also reported

Does the casting mode influence microstructure, fracture and properties of different metal ceramic alloys?

Science.gov (United States)

Bauer, José Roberto de Oliveira; Grande, Rosa Helena Miranda; Rodrigues-Filho, Leonardo Eloy; Pinto, Marcelo Mendes; Loguercio, Alessandro Dourado

2012-01-01

The aim of the present study was to evaluate the tensile strength, elongation, microhardness, microstructure and fracture pattern of various metal ceramic alloys cast under different casting conditions. Two Ni-Cr alloys, Co-Cr and Pd-Ag were used. The casting conditions were as follows: electromagnetic induction under argon atmosphere, vacuum, using blowtorch without atmosphere control. For each condition, 16 specimens, each measuring 25 mm long and 2.5 mm in diameter, were obtained. Ultimate tensile strength (UTS) and elongation (EL) tests were performed using a Kratos machine. Vickers Microhardness (VM), fracture mode and microstructure were analyzed by SEM. UTS, EL and VM data were statistically analyzed using ANOVA. For UTS, alloy composition had a direct influence on casting condition of alloys (Wiron 99 and Remanium CD), with higher values shown when cast with Flame/Air (p casting condition" influenced the EL and VM results, generally presenting opposite results, i.e., alloy with high elongation value had lower hardness (Wiron 99), and casting condition with the lowest EL values had the highest VM values (blowtorch). Both factors had significant influence on the properties evaluated, and prosthetic laboratories should select the appropriate casting method for each alloy composition to obtain the desired property.

Effect of Zn on the microstructure and mechanical properties of as-cast Mg–7Gd–3Y–1Nd–0.5Zr alloy

Energy Technology Data Exchange (ETDEWEB)

Li, M.; Zhang, K., E-mail: zhkui@grinm.com; Li, X.G.; Yuan, J.W.; Li, Y.J.; Ma, M.L.; Shi, G.L.; Li, T.; Liu, J.B.

2015-06-25

The microstructure and mechanical properties of as-cast Mg–7Gd–3Y–1Nd–xZn–0.5Zr (x=0, 0.5, 1 and 2 wt%) alloys have been investigated by optical microscopy (OM), scanning electron microscopy equipped with energy dispersive spectrum, transmission electron microscopy (TEM), X-ray diffraction and tensile tests at room temperature (RT). Experimental results reveal that the microstructure of the alloy without Zn contains α-Mg and Mg{sub 5}RE phase, the microstructure of the alloy with 0.5% Zn consists of α-Mg, (Mg, Zn){sub 3}RE phase, Mg{sub 5}(RE, Zn) phase and stacking fault. The addition of 1% and 2% Zn results in the disappearance of the Mg{sub 5}(RE, Zn) phase, but the stacking fault can be seen more clearly. Moreover, a new block-like long period stacking ordered (LPSO) phase is observed in grain boundaries with increasing Zn content up to 2%. TEM analyses indicate that the Mg{sub 5}RE, (Mg, Zn){sub 3}RE and Mg{sub 5}(RE, Zn) phases have a face-centered cubic (f.c.c.) structure with lattice constants of 2.22 nm, 0.73 nm and 2.23 nm, respectively. The new block-like LPSO phase belongs to 10H-type. The tensile tests at RT exhibit that the alloy containing 1% Zn shows the optimal mechanical properties and the ultimate tensile strength (UTS), yield strength (YS) and elongation are 187 MPa, 145 MPa and 3.1%, respectively. As indicated by fracture analyses, the fracture modes of the alloys with 0% and 0.5% Zn are typically intercrystalline fracture, whereas both intercrystalline and transcrystalline fractures are observed in the alloys with 1% and 2% Zn.

Fracture Toughness and Fatigue Crack Growth Behavior of As-Cast High-Entropy Alloys

Science.gov (United States)

Seifi, Mohsen; Li, Dongyue; Yong, Zhang; Liaw, Peter K.; Lewandowski, John J.

2015-08-01

The fracture toughness and fatigue crack growth behavior of two as-vacuum arc cast high-entropy alloys (HEAs) (Al0.2CrFeNiTi0.2 and AlCrFeNi2Cu) were determined. A microstructure examination of both HEA alloys revealed a two-phase structure consisting of body-centered cubic (bcc) and face-centered cubic (fcc) phases. The notched and fatigue precracked toughness values were in the range of those reported in the literature for two-phase alloys but significantly less than recent reports on a single phase fcc-HEA that was deformation processed. Fatigue crack growth experiments revealed high fatigue thresholds that decreased significantly with an increase in load ratio, while Paris law slopes exhibited metallic-like behavior at low R with significant increases at high R. Fracture surface examinations revealed combinations of brittle and ductile/dimpled regions at overload, with some evidence of fatigue striations in the Paris law regime.

The Fracture Mechanical Markov Chain Fatigue Model Compared with Empirical Data

DEFF Research Database (Denmark)

Gansted, L.; Brincker, Rune; Hansen, Lars Pilegaard

The applicability of the FMF-model (Fracture Mechanical Markov Chain Fatigue Model) introduced in Gansted, L., R. Brincker and L. Pilegaard Hansen (1991) is tested by simulations and compared with empirical data. Two sets of data have been used, the Virkler data (aluminium alloy) and data...... established at the Laboratory of Structural Engineering at Aalborg University, the AUC-data, (mild steel). The model, which is based on the assumption, that the crack propagation process can be described by a discrete Space Markov theory, is applicable to constant as well as random loading. It is shown...

The relationship between observed stress corrosion cracking fracture morphology and microstructure in Alloy 600

International Nuclear Information System (INIS)

Symons, D.M.; Burke, M.G.; Foster, J.P.

1997-01-01

Microstructure is known to influence the stress corrosion cracking (SCC) behavior of Alloy 600 in both hydrogenated water and steam environments. This study evaluated the relative SCC response of a single heat of Alloy 600 as a function of microstructure in a hydrogenated doped-steam environment. The 400 C doped-steam environment was selected for the SCC tests to accelerate cracking. The material was evaluated in three conditions: (1) as-received (2) as-annealed, and (3) as-annealed + 26% deformation. Microstructural characterization was performed using analytical electron microscopy (AEM) techniques for the evaluation of carbide type and morphology, and general structure. Constant displacement (bolt-loaded) compact tension specimens were used to induce SCC. The as-annealed and as-annealed plus cold worked samples had two fracture morphologies: a rough intergranular SCC fracture morphology and a smooth intergranular fracture morphology. The SCC fracture in the as-received specimens was characterized by a classic intergranular morphology at low magnification, consistent with the microstructural evaluation of cross-sectional metallographic samples. More detailed examination revealed a pseudo-intergranular fracture morphology. This pseudo-intergranular morphology appears to be comprised of very fine cleavage-like microfacets. These observations may assist in understanding the difference in SCC fracture morphologies as reported in the open literature

Fracture mechanics safety approaches

International Nuclear Information System (INIS)

Roos, E.; Schuler, X.; Eisele, U.

2004-01-01

Component integrity assessments require the knowledge of reliable fracture toughness parameters characterising the initiation of the failure process in the whole relevant temperature range. From a large number of fracture mechanics tests a statistically based procedure was derived allowing to quantify the initiation of fracture toughness as a function of temperature as a closed function as well as the temperature dependence of the cleavage instability parameters. Alternatively to the direct experimental determination one also can use a correlation between fracture toughness and notch impact energy. (orig.)

Mechanical alloying in the Fe-Cu system

DEFF Research Database (Denmark)

Jiang, Jianzhong; Gente, C.; Bormann, R.

1998-01-01

The studies of mechanical alloying on the Fe-Cu system, as a model system for those with positive heats of mixing, are reviewed. Several problems involved in the mechanical alloying process are discussed. For example, (1) whether alloying occurs on an atomic level; (2) what the solid solubility...... in the Fe-Cu system is; (3) where the positive energy is stored in the alloys; (4) what the decomposition process of the supersaturated alloys is; and (5) what type of magnetic properties the new materials have. The elucidation of these problems will shed light on the understanding of the mechanisms...... for the preparation of materials under highly non-equilibrium conditions in systems with positive heats of mixing by mechanical alloying....

Fatigue crack growth rates and fracture toughness of rapidly solidified Al-8.5 pct Fe-1.2 pct V-1.7 pct Si alloys

International Nuclear Information System (INIS)

Hariprasad, S.; Sastry, S.M.L.; Jerina, K.L.

1994-01-01

The room-temperature fatigue crack growth rates (FCGR) and fracture toughness were evaluated for different crack plane Orientations of an Al-8.5 pct Fe-1.2 pct V-1.7 pct Si alloy produced by planar flow casting (PFC) and atomized melt deposition (AMD) processes. For the alloy produced by the PFC process, properties were determined in six different orientations, including the short transverse directions S-T and S-L. Diffusion bonding and adhesive bonding methods were used to prepare specimens for determining FCGR and fracture toughness in the short transverse direction. Interparticle boundaries control fracture properties in the alloy produced by PFC. Fracture toughness of the PFC alloy varies from 13.4 MPa√ bar m to 30.8 MPa√ bar m, depending on the orientation of the crack plane relative to the interparticle boundaries. Fatigue crack growth resistance and fracture toughness are greater in the L-T, L-S, and T-S directions than in the T-L, S-T, and S-L orientations. The alloy produced by AMD does not exhibit anisotropy in fracture toughness and fatigue crack growth resistance in the as-deposited condition or in the extruded condition. The fracture toughness varies from 17.2 MPa√ bar m to 18.5 MPa√ bar m for the as-deposited condition and from 19.8 MPa√ bar m to 21.0 MPa√ bar m for the extruded condition. Fracture properties are controlled by intrinsic factors in the alloy produced by AMD. Fatigue crack growth rates of the AMD alloy are comparable to those of the PFC alloy in the L-T orientation. The crack propagation modes were studied by optical metallographic examination of crack-microstructure interactions and scanning electron microscopy of the fracture surfaces

Interface and properties of the friction stir welded joints of titanium alloy Ti6Al4V with aluminum alloy 6061

International Nuclear Information System (INIS)

Wu, Aiping; Song, Zhihua; Nakata, Kazuhiro; Liao, Jinsun; Zhou, Li

2015-01-01

Highlights: • Friction stir butt welding of titanium alloy Ti6Al4V and aluminum alloy A6061-T6. • Welding parameters affect interfacial microstructure of the joint. • Welding parameters affect the mechanical property of joint and fracture position. • Joining mechanism of Ti6Al4V/A6061 dissimilar alloys by FSW is investigated. - Abstract: Titanium alloy Ti6Al4V and aluminum alloy 6061 dissimilar material joints were made with friction stir welding (FSW) method. The effects of welding parameters, including the stir pin position, the rotating rate and the travel speed of the tool, on the interface and the properties of the joints were investigated. The macrostructure of the joints and the fracture surfaces of the tensile test were observed with optical microscope and scanning electron microscope (SEM). The interface reaction layer was investigated with transmission electron microscopy (TEM). The factors affecting the mechanical properties of the joints were discussed. The results indicated that the tensile strength of the joints and the fracture location are mainly dependent on the rotating rate, and the interface and intermetallic compound (IMC) layer are the governing factor. There is a continuous 100 nm thick TiAl 3 IMC at the interface when the rotating rate is 750 rpm. When the welding parameters were appropriate, the joints fractured in the thermo-mechanically affected zone (TMAZ) and the heat affected zone (HAZ) of the aluminum alloy and the strength of the joints could reach 215 MPa, 68% of the aluminum base material strength, as well as the joint could endure large plastic deformation

Influence of low temperature on kinetics of magnesium alloy fatigue fracture

International Nuclear Information System (INIS)

Serdyuk, V.A.; Grinberg, N.M.; Malinkina, T.I.; Kamyshkov, A.S.

1980-01-01

Studied is the effect of low temperature on kinetics of fatigue fracture in a number of magnesium alloys (MA2-1, MA15, IMV6, MA21, MA12). Cylindrical samples have been tested in vacuum at 20 deg C and at -120 deg C using cyclic symmetric tension-compression. Presented is a dependence of residual durability of alloys at low temperature on the number of preliminary deformation reversals at room temperature. It is shown that for the MA15, MA 12 alloys the durability increases at low temperature due to increasing crack initiation duration, and the out-of-grain crack growth rate is higher at low temperature than at room temperature; whereas for the second group alloys (IMV6, MA21, MA2-1) an increase in the crack initiation stage and a decrease in the crack growth at temperature decreasing are characteristic. A conclusion is made that different behavior of Mg alloys at low temperature is conditioned by their different structural states

Advanced ordered intermetallic alloy deployment

Energy Technology Data Exchange (ETDEWEB)

Liu, C.T.; Maziasz, P.J.; Easton, D.S. [Oak Ridge National Lab., TN (United States)

1997-04-01

The need for high-strength, high-temperature, and light-weight materials for structural applications has generated a great deal of interest in ordered intermetallic alloys, particularly in {gamma}-based titanium aluminides {gamma}-based TiAl alloys offer an attractive mix of low density ({approximately}4g/cm{sup 3}), good creep resistance, and high-temperature strength and oxidation resistance. For rotating or high-speed components. TiAl also has a high damping coefficient which minimizes vibrations and noise. These alloys generally contain two phases. {alpha}{sub 2} (DO{sub 19} structure) and {gamma} (L 1{sub 0}), at temperatures below 1120{degrees}C, the euticoid temperature. The mechanical properties of TiAl-based alloys are sensitive to both alloy compositions and microstructure. Depending on heat-treatment and thermomechanical processing, microstructures with near equiaxed {gamma}, a duplex structure (a mix of the {gamma} and {alpha}{sub 2} phases) can be developed in TiAl alloys containing 45 to 50 at. % Al. The major concern for structural use of TiAl alloys is their low ductility and poor fracture resistance at ambient temperatures. The purpose of this project is to improve the fracture toughness of TiAl-based alloys by controlling alloy composition, microstructure and thermomechanical treatment. This work is expected to lead to the development of TiAl alloys with significantly improved fracture toughness and tensile ductility for structural use.

Mechanical properties of low alloy high phosphorus weathering steel

Directory of Open Access Journals (Sweden)

Jena B.K.

2015-01-01

Full Text Available Mechanical behaviour of two low alloy steels (G11 and G12 was studied with respect to different phosphorus contents. Tensile strength and yield strength increased while percentage elongation at fracture decreased on increasing phosphorus content. The SEM and light optical photomicrograph of low phosphorus steel (G11 revealed ferrite and pearlite microstructure. On increasing phosphorus content from 0.25 wt.% to 0.42 wt.%, the morphology of grain changed from equiaxed shape to pan-cake shape and grain size also increased. The Charpy V notch (CVN impact energy of G11 and G12 steel at room temperature was 32 J and 4 J respectively and their fractographs revealed brittle rupture with cleavage facets for both the steels. However, the fractograph of G11 steel after tensile test exhibited ductile mode of fracture with conical equiaxed dimple while that of G12 steel containing 0.42 wt. % P exhibited transgranular cleavage fracture. Based on this study, G11 steel containing 0.25 wt. % P could be explored as a candidate material for weathering application purpose where the 20°C toughness requirement is 27 J as per CSN EN10025-2:2004 specification.

Temperature dependence of the dynamic fracture toughness of the alloy Incoloy 800 after cold work

International Nuclear Information System (INIS)

Krompholz, K.; Ullrich, G.

1991-02-01

Precracked charpy-V-notch specimens of the iron-nickel base alloy Incoloy 800 in the as-received condition and after cold work have been tested using an instrumented impact tester (hammer) in the temperature range 293 ≤ T/K ≤ 1223. The specific impact energies were determined by dial readings, from the integration of the load versus time and the load versus load point displacement diagrams; in all cases the agreement was excellent. The specific impact energies and the impulses are correlated with the test temperature and with the degree of cold work, respectively. The dynamic fracture toughness values were determined following the equivalent energy approach. In all cases a distinct decrease of the mechanical properties in the range between the as-received state and after 5 % cold work was found. The temperature behaviour of the impact energies clearly reveals an increase of its value between room temperature and 673 K. This increase is distinctly reduced after cold work. The dynamic fracture toughness decreases with increasing temperature. The fracture surfaces clearly show elasto-plastic fracture behaviour of the material in the temperature regime investigated. (author) 19 figs., 3 tabs., 7 refs

Grain boundary sliding mechanism during high temperature deformation of AZ31 Magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Roodposhti, Peiman Shahbeigi, E-mail: pshahbe@ncsu.edu [North Carolina State University (United States); University of Connecticut (United States); Sarkar, Apu; Murty, Korukonda Linga [North Carolina State University (United States); Brody, Harold [University of Connecticut (United States); Scattergood, Ronald [North Carolina State University (United States)

2016-07-04

High temperature tensile creep tests were conducted on AZ31 Magnesium alloy at low stress range of 1–13 MPa to clarify the existence of grain boundary sliding (GBS) mechanism during creep deformation. Experimental data within the GBS regime shows the stress exponent is ~2 and the activation energy value is close to that for grain boundary diffusion. Analyses of the fracture surface of the sample revealed that the GBS provides many stress concentrated sites for diffusional cavities formation and leads to premature failure. Scanning electron microscopy images show the appearances of both ductile and brittle type fracture mechanism. X-ray diffraction line profile analysis (based on Williamson-Hall technique) shows a reduction in dislocation density due to dynamic recovery (DRV). A correlation between experimental data and Langdon's model for GBS was also demonstrated.

Fracture strength of aluminium alloys under rapid loading conditions

International Nuclear Information System (INIS)

Joshi, K.D.; Rav, Amit S.; Sur, Amit; Kaushik, T.C.; Gupta, Satish C.

2016-04-01

Spall fracture strength and dynamic yield strength of aluminium alloys have been measured at high strain rates generated in plate impact experiments carried out at different impact velocities ranging from 174 m/s to 560 m/s using single stage gas gun facility. In each experiment, the free surface velocity history of the sample plate of aluminium alloy has been derived from time resolved Doppler shift measured employing indigenously developed velocity interferometer system for any reflector (VISAR). The free surface velocity history so determined has been used to evaluate the spall fracture strength and dynamic yield strength of the target material. The two kinds of alloys of aluminium namely Al2014-T4 and Al2024-T4 have been investigated in these experiments. In Al2014-T4 target plates, the spall strength determined from free surface velocity history recorded for impact velocities of 179 m/s, 307 m/s, 398 m/s and 495m/s is 0.90 GPa, 0.96 GPa, 1.0 GPa and 1.1 GPa, respectively. The average strain rates just ahead of spall pulse have been found to vary from ∼ 1.1×10 4 /s to 2.4×10 4 /s. The dynamic yield strength derived from the measured Hugoniot elastic limit ranges from 0.36 GPa to 0.40 GPa. The spall strength for Al2024-T4 samples has been determined to be 1.11 GPa, 1.18 GPa and 1.42 GPa, at impact velocities of 174 m/s, 377 m/s and 560 m/s, respectively. The corresponding average strain rates range from 1.9×104/s to 2.5×104/s. The dynamic yield strength of Al2024-T4 at these impact velocities has been found to vary from 0.37 GPa to 0.43 GPa. The measured spall strengths in all these experiments are higher than the quasi-static value of 0.511 GPa for Al2014-T4 and 0.470 GPa for Al2024. Similarly, the dynamic yield strengths are also larger than the quasi-static value of 0.355 GPa for Al2014-T4 and 0.360 GPa for Al2024-T4. These experimental studies suggest that at high strain rates, both the alloys of aluminium offer higher resistance against the tensile

Structure and mechanical properties of as-cast Ti-5Nb-xFe alloys

International Nuclear Information System (INIS)

Hsu, Hsueh-Chuan; Hsu, Shih-Kuang; Wu, Shih-Ching; Lee, Chih-Jhan; Ho, Wen-Fu

2010-01-01

In this study, as-cast Ti-5Nb and a series of Ti-5Nb-xFe alloys were investigated and compared with commercially pure titanium (c.p. Ti) in order to determine their structure and mechanical properties. The series of Ti-5Nb-xFe alloys contained an iron content ranging from 1 to 5 mass% and were prepared by using a commercial arc-melting vacuum-pressure casting system. Additionally, X-ray diffraction (XRD) for phase analysis was conducted with a diffractometer, and three-point bending tests were performed to evaluate the mechanical properties of all specimens. The fractured surfaces were observed by using scanning electron microscopy (SEM). The experimental results indicated that these alloys possessed a range of different structures and mechanical properties dependent upon the various additions of Fe. With an addition of 1 mass% Fe, retention of the metastable β phase began. However, when 4 mass% Fe or greater was added, the β phase was entirely retained with a bcc crystal structure. Moreover, the ω phase was only detected in the Ti-5Nb-2Fe, Ti-5Nb-3Fe and Ti-5Nb-4Fe alloys. The largest quantity of ω phase and the highest bending modulus were found in the Ti-5Nb-3Fe alloy. The Ti-5Nb-2Fe alloy had the lowest bending modulus, which was lower than that of c.p. Ti by 20%. This alloy exhibited the highest bending strength/modulus ratio of 26.7, which was higher than that of c.p. Ti by 214%, and of the Ti-5Nb alloy (14.4 ) by 85%. Additionally, the elastically recoverable angles of the ductile Ti-5Nb-1Fe (19.9 o ) and Ti-5Nb-5Fe (29.5 o ) alloys were greater than that of c.p. Ti (2.7 o ) by as much as 637% and 993%, respectively. Furthermore, the preliminary cell culturing results revealed that the Ti-5Nb-xFe alloys were not only biocompatible, but also supported cell attachment.

Structure and mechanical properties of as-cast Ti-5Nb-xFe alloys

Energy Technology Data Exchange (ETDEWEB)

Hsu, Hsueh-Chuan; Hsu, Shih-Kuang; Wu, Shih-Ching [Department of Dental Laboratory Technology, Central Taiwan University of Science and Technology, Taichung 40605, Taiwan (China); Institute of Biomedical Engineering and Material Science, Central Taiwan University of Science and Technology, Changhua 51591, Taiwan (China); Lee, Chih-Jhan [Department of Materials Science and Engineering, Da-Yeh University, Changhua 51591, Taiwan (China); Ho, Wen-Fu, E-mail: fujii@mail.dyu.edu.tw [Department of Materials Science and Engineering, Da-Yeh University, Changhua 51591, Taiwan (China)

2010-09-15

In this study, as-cast Ti-5Nb and a series of Ti-5Nb-xFe alloys were investigated and compared with commercially pure titanium (c.p. Ti) in order to determine their structure and mechanical properties. The series of Ti-5Nb-xFe alloys contained an iron content ranging from 1 to 5 mass% and were prepared by using a commercial arc-melting vacuum-pressure casting system. Additionally, X-ray diffraction (XRD) for phase analysis was conducted with a diffractometer, and three-point bending tests were performed to evaluate the mechanical properties of all specimens. The fractured surfaces were observed by using scanning electron microscopy (SEM). The experimental results indicated that these alloys possessed a range of different structures and mechanical properties dependent upon the various additions of Fe. With an addition of 1 mass% Fe, retention of the metastable {beta} phase began. However, when 4 mass% Fe or greater was added, the {beta} phase was entirely retained with a bcc crystal structure. Moreover, the {omega} phase was only detected in the Ti-5Nb-2Fe, Ti-5Nb-3Fe and Ti-5Nb-4Fe alloys. The largest quantity of {omega} phase and the highest bending modulus were found in the Ti-5Nb-3Fe alloy. The Ti-5Nb-2Fe alloy had the lowest bending modulus, which was lower than that of c.p. Ti by 20%. This alloy exhibited the highest bending strength/modulus ratio of 26.7, which was higher than that of c.p. Ti by 214%, and of the Ti-5Nb alloy (14.4 ) by 85%. Additionally, the elastically recoverable angles of the ductile Ti-5Nb-1Fe (19.9{sup o}) and Ti-5Nb-5Fe (29.5{sup o}) alloys were greater than that of c.p. Ti (2.7{sup o}) by as much as 637% and 993%, respectively. Furthermore, the preliminary cell culturing results revealed that the Ti-5Nb-xFe alloys were not only biocompatible, but also supported cell attachment.

Fracture mechanics of piezoelectric and ferroelectric solids

CERN Document Server

Fang, Daining

2013-01-01

Fracture Mechanics of Piezoelectric and Ferroelectric Solids presents a systematic and comprehensive coverage of the fracture mechanics of piezoelectric/ferroelectric materials, which includes the theoretical analysis, numerical computations and experimental observations. The main emphasis is placed on the mechanics description of various crack problems such static, dynamic and interface fractures as well as the physical explanations for the mechanism of electrically induced fracture. The book is intended for postgraduate students, researchers and engineers in the fields of solid mechanics, applied physics, material science and mechanical engineering. Dr. Daining Fang is a professor at the School of Aerospace, Tsinghua University, China; Dr. Jinxi Liu is a professor at the Department of Engineering Mechanics, Shijiazhuang Railway Institute, China.

Fracture Mechanics of Concrete

DEFF Research Database (Denmark)

Ulfkjær, Jens Peder

Chapter 1 Chapter l contains the introduction to this thesis. The scope of the thesis is partly to investigate different numerical and analytical models based on fracture mechanical ideas, which are able to predict size effects, and partly to perform an experimental investigation on high-strength......Chapter 1 Chapter l contains the introduction to this thesis. The scope of the thesis is partly to investigate different numerical and analytical models based on fracture mechanical ideas, which are able to predict size effects, and partly to perform an experimental investigation on high......-strength concrete. Chapter 2 A description of the factors which influence the strength and cracking of concrete and high strength concrete is made. Then basic linear fracture mechanics is outlined followed by a description and evaluation of the models used to describe concrete fracture in tension. The chapter ends...... and the goveming equations are explicit and simple. These properties of the model make it a very powerful tool, which is applicable for the designing engineer. The method is also extended to reinforced concrete, where the results look very promising. The large experimental investigation on high-strength concrete...

Mechanical Behaviour of Materials Volume II Fracture Mechanics and Damage

CERN Document Server

François, Dominique; Zaoui, André

2013-01-01

Designing new structural materials, extending lifetimes and guarding against fracture in service are among the preoccupations of engineers, and to deal with these they need to have command of the mechanics of material behaviour. This ought to reflect in the training of students. In this respect, the first volume of this work deals with elastic, elastoplastic, elastoviscoplastic and viscoelastic behaviours; this second volume continues with fracture mechanics and damage, and with contact mechanics, friction and wear. As in Volume I, the treatment links the active mechanisms on the microscopic scale and the laws of macroscopic behaviour. Chapter I is an introduction to the various damage phenomena. Chapter II gives the essential of fracture mechanics. Chapter III is devoted to brittle fracture, chapter IV to ductile fracture and chapter V to the brittle-ductile transition. Chapter VI is a survey of fatigue damage. Chapter VII is devoted to hydogen embrittlement and to environment assisted cracking, chapter VIII...

Fracture toughness of irradiated stainless steel alloys

International Nuclear Information System (INIS)

Mills, W.J.

1986-01-01

The postirradiation fracture toughness responses of Types 316 and 304 stainless steel (SS) wrought products, cast CF8 SS and Type 308 SS weld deposit were characterized at 427 0 C using J/sub R/-curve techniques. Fast-neutron irradiation of these alloys caused an order of magnitude reduction in J/sub c/ and two orders of magnitude reduction in tearing modulus at neutron exposures above 10 dpa, where radiation-induced losses in toughness appeared to saturate. Saturation J/sub c/ values for the wrought materials ranged from 28 to 31 kJ/m 2 ; the weld exhibited a saturation level of 11 kJ/m 2 . Maximum allowable flaw sizes for highly irradiated stainless steel components stressed to 90% of the unirradiated yield strength are on the order of 3 cm for the wrought material and 1 cm for the weld. Electron fractographic examination revealed that irradiation displacement damage brought about a transition from ductile microvoid coalescence to channel fracture, associated with local separation along planar deformation bands. The lower saturation toughness value for the weld relative to that for the wrought products was attributed to local failure of ferrite particles ahead of the advancing crack which prematurely initiated channel fracture

Application of microdynamics and lattice mechanics to problems in plastic flow and fracture. Final report, 1 April 1973--31 March 1978

International Nuclear Information System (INIS)

Bilello, J.C.; Liu, J.M.

1978-01-01

Progress in an investigation of the application of microdynamics and lattice mechanics to the problems in plastic flow and fracture is described. The research program consisted of both theoretical formulations and experimental measurements of a number of intrinsic material parameters in bcc metals and alloys including surface energy, phonon-dispersion curves for dislocated solids, dislocation-point defect interaction energy, slip initiation and microplastic flow behavior. The study has resulted in an improved understanding in the relationship among the experimentally determined fracture surface energy, the intrinsic cohesive energy between atomic planes, and the plastic deformation associated with the initial stages of crack propagation. The values of intrinsic surface energy of tungsten, molybdenum, niobium and niobium-molybdenum alloys, deduced from the measurements, serve as a starting point from which fracture toughness of these materials in engineering service may be intelligently discussed

A new insight into ductile fracture of ultrafine-grained Al-Mg alloys.

Science.gov (United States)

Yu, Hailiang; Tieu, A Kiet; Lu, Cheng; Liu, Xiong; Liu, Mao; Godbole, Ajit; Kong, Charlie; Qin, Qinghua

2015-04-08

It is well known that when coarse-grained metals undergo severe plastic deformation to be transformed into nano-grained metals, their ductility is reduced. However, there are no ductile fracture criteria developed based on grain refinement. In this paper, we propose a new relationship between ductile fracture and grain refinement during deformation, considering factors besides void nucleation and growth. Ultrafine-grained Al-Mg alloy sheets were fabricated using different rolling techniques at room and cryogenic temperatures. It is proposed for the first time that features of the microstructure near the fracture surface can be used to explain the ductile fracture post necking directly. We found that as grains are refined to a nano size which approaches the theoretical minimum achievable value, the material becomes brittle at the shear band zone. This may explain the tendency for ductile fracture in metals under plastic deformation.

Study of alloy 600 (NC15Fe) stress corrosion cracking mechanisms in high temperature water

International Nuclear Information System (INIS)

Rios, Richard

1993-01-01

In order to better understand the mechanisms involved in Alloy 600's stress corrosion cracking in PWR environment, laboratory tests were performed. The influence of parameters pertinent to the mechanisms was studies: hydrogen and oxygen overpressures, local chemical composition, microstructure. The results show that neither hydrogen nor dissolution/oxidation, despite their respective roles in the process, are sufficient to account for experimental facts. SEM observation of micro-cleavage facets on specimens' fracture surfaces leads to pay attention to a new mechanism of corrosion/plasticity interactions. (author) [fr

Recent trends in fracture and damage mechanics

CERN Document Server

Zybell, Lutz

2016-01-01

This book covers a wide range of topics in fracture and damage mechanics. It presents historical perspectives as well as recent innovative developments, presented by peer reviewed contributions from internationally acknowledged authors.  The volume deals with the modeling of fracture and damage in smart materials, current industrial applications of fracture mechanics, and it explores advances in fracture testing methods. In addition, readers will discover trends in the field of local approach to fracture and approaches using analytical mechanics. Scholars in the fields of materials science, engineering and computational science will value this volume which is dedicated to Meinhard Kuna on the occasion of his 65th birthday in 2015. This book incorporates the proceedings of an international symposium that was organized to honor Meinhard Kuna’s contributions to the field of theoretical and applied fracture and damage mechanics.

Microstructure and mechanical properties of multi-components rare earth oxide-doped molybdenum alloys

International Nuclear Information System (INIS)

Zhang Guojun; Sun Yuanjun; Zuo Chao; Wei Jianfeng; Sun Jun

2008-01-01

Pure molybdenum and molybdenum alloys doped with two- or three-components rare earth oxide particles were prepared by powder metallurgy. Both the tensile property and fracture toughness of the pure molybdenum and multi-components rare earth oxide-doped molybdenum alloys were determined at room temperature. The multi-components rare earth oxide-doped molybdenum alloys are fine grained and contain a homogeneous distribution of fine particles in the submicron and nanometer size ranges, which is why the molybdenum alloys have higher strength and fracture toughness than pure molybdenum. Quantitative analysis is used to explain the increase in yield strength with respect to grain size and second phase strengthening. Furthermore, the relationship between the tensile properties and microstructural parameters is quantitatively established

Effects of Al-Mn-Ti-P-Cu master alloy on microstructure and properties of Al-25Si alloy

Directory of Open Access Journals (Sweden)

Xu Chunxiang

2013-09-01

Full Text Available To obtain a higher microstructural refining efficiency, and improve the properties and processing ability of hypereutectic Al-25Si alloy, a new environmentally friendly Al-20.6Mn-12Ti-0.9P-6.1Cu (by wt.% master alloy was fabricated; and its modification and strengthening mechanisms on the Al-25Si alloy were studied. The mechanical properties of the unmodified, modified and heat treated alloys were investigated. Results show that the optimal addition amount of the Al-20.6Mn-12Ti-0.9P-6.1Cu master alloy is 4wt.%. In this case, primary Si and eutectic Si as well as メ-Al phase were clearly refined, and this refining effect shows an excellent long residual action as it can be heat-retained for at least 5 h. After being T6 heat treated, the morphology of primary and eutectic Si in the Al-25Si alloys with the addition of 4wt.% Al-20.6Mn-12Ti-0.9P-6.1Cu alloy changes into particles and short rods. The average grain size of the primary and eutectic Si decreases from 250 レm (unmodified to 13.83 レm and 35 レm (unmodified to 7 レm; the メ-Al becomes obviously finer and the distribution of Si phases tends to be uniform and dispersed. Meanwhile, the tensile properties are improved obviously; the tensile strengths at room temperature and 300 ìC reach 241 MPa and 127 MPa, increased by 153.7% and 67.1%, respectively. In addition, the tensile fracture mechanism changes from brittle fracture for the alloy without modification to ductile fracture after modification. Modifying the morphology of Si phase and strengthening the matrix can effectively block the initiation and propagation of cracks, thus improving the strength of the hypereutectic Al-25Si alloy.

Tensile and fracture characteristics of oxide dispersion strengthened Fe–12Cr produced by hot isostatic pressing

Energy Technology Data Exchange (ETDEWEB)

Castro, Vanessa de, E-mail: vanessa.decastro@uc3m.es [Departamento de Física, Universidad Carlos III de Madrid, Avda. de la Universidad 30, 28911 Leganés, Madrid (Spain); Garces-Usan, Jose Maria; Leguey, Teresa; Pareja, Ramiro [Departamento de Física, Universidad Carlos III de Madrid, Avda. de la Universidad 30, 28911 Leganés, Madrid (Spain)

2013-11-15

The mechanical characteristics of a model oxide dispersion strengthened (ODS) alloy with nominal composition Fe–12 wt%Cr–0.4 wt%Y{sub 2}O{sub 3} were investigated by means of microhardness measurements, tensile tests up to fracture in the temperature range of 298–973 K, and fracture surface analyses. A non-ODS Fe–12 wt%Cr alloy was also studied to assess the real capacity of the oxide dispersion for strengthening the alloy. The materials were produced by mechanical alloying followed by hot isostatic pressing consolidation and heat treatment at 1023 K. The strengthening effect of the oxide nanodispersion was effective at all temperatures studied, although the tensile strength converges towards the one obtained for the reference alloy at higher temperatures. Moreover, the ODS alloys failed prematurely at T < 673 K due to the presence of Y-rich inclusions, as seen in the fracture surface of these alloys.

Tensile and fracture characteristics of oxide dispersion strengthened Fe–12Cr produced by hot isostatic pressing

International Nuclear Information System (INIS)

Castro, Vanessa de; Garces-Usan, Jose Maria; Leguey, Teresa; Pareja, Ramiro

2013-01-01

The mechanical characteristics of a model oxide dispersion strengthened (ODS) alloy with nominal composition Fe–12 wt%Cr–0.4 wt%Y 2 O 3 were investigated by means of microhardness measurements, tensile tests up to fracture in the temperature range of 298–973 K, and fracture surface analyses. A non-ODS Fe–12 wt%Cr alloy was also studied to assess the real capacity of the oxide dispersion for strengthening the alloy. The materials were produced by mechanical alloying followed by hot isostatic pressing consolidation and heat treatment at 1023 K. The strengthening effect of the oxide nanodispersion was effective at all temperatures studied, although the tensile strength converges towards the one obtained for the reference alloy at higher temperatures. Moreover, the ODS alloys failed prematurely at T < 673 K due to the presence of Y-rich inclusions, as seen in the fracture surface of these alloys

Mechanical splicing of superelastic Cu–Al–Mn alloy bars with headed ends

Science.gov (United States)

Kise, S.; Mohebbi, A.; Saiidi, M. S.; Omori, T.; Kainuma, R.; Shrestha, K. C.; Araki, Y.

2018-06-01

This paper examines the feasibility of mechanical splicing using a steel coupler to connect headed ends of superelastic Cu–Al–Mn alloy (Camalloy) bars and steel reinforcing bars to be used in concrete structures. Although threading of Camalloy is as easy as that of steel, mechanical splicing using threaded ends requires machining of Camalloy bars into dog-bone shape to avoid brittle fracture at the threaded ends. The machining process requires significant time and cost and wastes substantial amount of the material. This paper attempts to resolve this issue by applying mechanical splicing using steel couplers to connect headed ends of Camalloy and steel reinforcing bars. To study its feasibility, we prepare 3 specimens wherein both ends of each Camalloy bar (13 mm diameter and 300 mm length) are connected to steel reinforcing bars. The specimens are tested under monotonic, single-cycle, and full-cycle tension loading conditions. From these tests, we observed (1) excellent superelasticity with recoverable strain of around 6% and (2) large ductility with fracture strain of over 19%. It should be emphasized here that, in all the specimens, ductile fracture occurred at the locations apart from the headed ends. This is in sharp contrast with brittle fracture of headed superelastic Ni–Ti SMA bars, most of which took place around the headed ends. From the results of the microstructural analysis, we identified the following reasons for avoiding brittle fracture at the headed ends: (1) Precipitation hardening increases the strength around the boundary between the straight and headed (tapered) portions, where stress concentration takes place. (2) The strength of the straight portion does not increase significantly up to the ductile fracture if its grain orientation is close to 〈0 0 1〉.

Effects of Complex Modification by Sr-Sb on the Microstructures and Mechanical Properties of Al-18 wt % Mg₂Si-4.5Cu Alloys.

Science.gov (United States)

Sun, Youhong; Ma, Shaoming; Wang, Huiyuan; Chen, Lei; Gao, Ke; Ma, Yinlong; Liu, Baochang

2016-03-04

This research was carried out to investigate the influence of Sr-Sb on the microstructures and mechanical properties of Al-18 wt % Mg₂Si-4.5Cu alloys. After the addition of 0.2 wt % Sr-Sb, the morphologies of primary Mg₂Si transformed from equiaxed dendrite to cube in as-cast alloys and the average size of primary Mg₂Si decreased from ~50 to ~20 μm. The shape of eutectic Mg₂Si changed from Chinese script to short rod. After extrusion and T6 heat treatment, the ultimate tensile strength of modified alloy at room temperature (RT) and 100 °C increased respectively from 229 to 288 MPa, and from 231 to 272 MPa. The elongation-to-failure only slightly improved from 2.9% to 3.8% and from 3.3% to 3.7% at RT and 100 °C, respectively. The tensile fracture surface revealed a transition from brittle fracture to ductile fracture after modifying by 0.2 wt % Sr-Sb.

Microstructure and mechanical properties of Ti-15Zr alloy used as dental implant material.

Science.gov (United States)

Medvedev, Alexander E; Molotnikov, Andrey; Lapovok, Rimma; Zeller, Rolf; Berner, Simon; Habersetzer, Philippe; Dalla Torre, Florian

2016-09-01

Ti-Zr alloys have recently started to receive a considerable amount of attention as promising materials for dental applications. This work compares mechanical properties of a new Ti-15Zr alloy to those of commercially pure titanium Grade4 in two surface conditions - machined and modified by sand-blasting and etching (SLA). As a result of significantly smaller grain size in the initial condition (1-2µm), the strength of Ti-15Zr alloy was found to be 10-15% higher than that of Grade4 titanium without reduction in the tensile elongation or compromising the fracture toughness. The fatigue endurance limit of the alloy was increased by around 30% (560MPa vs. 435MPa and 500MPa vs. 380MPa for machined and SLA-treated surfaces, respectively). Additional implant fatigue tests showed enhanced fatigue performance of Ti-15Zr over Ti-Grade4. Copyright © 2016 Elsevier Ltd. All rights reserved.

Mechanical properties of Y{sub 2}O{sub 3}-doped W-Ti alloys

Energy Technology Data Exchange (ETDEWEB)

Aguirre, M.V. [Departamento de Tecnologias Especiales Aplicadas a la Aeronautica, Universidad Politecnica de Madrid, Escuela de Ingenieria Aeronautica y del Espacio, 28040 Madrid (Spain); Martin, A.; Pastor, J.Y. [Departamento de Ciencia de Materiales-CISDEM, Universidad Politecnica de Madrid, E. T. S. de Ingenieros de Caminos, 28040 Madrid (Spain); LLorca, J., E-mail: jllorca@mater.upm.e [Departamento de Ciencia de Materiales-CISDEM, Universidad Politecnica de Madrid, E. T. S. de Ingenieros de Caminos, 28040 Madrid (Spain); Instituto Madrileno de Estudios Avanzados de Materiales (Instituto IMDEA Materiales), C/ Profesor Aranguren s/n, 28040 Madrid (Spain); Monge, M.A.; Pareja, R. [Departamento de Fisica, Universidad Carlos III de Madrid, 28911 Leganes (Spain)

2010-09-30

W and W alloys are currently considered promising candidates for plasma facing components in future fusion reactors but most of the information on their mechanical properties at elevated temperature was obtained in the 1960s and 1970s. In this investigation, the strength and toughness of novel Y{sub 2}O{sub 3}-doped W-Ti alloys manufactured by powder metallurgy were measured from 25 {sup o}C up to 1000 {sup o}C in laboratory air and the corresponding deformation and failure micromechanisms were ascertained from analyses of the fracture surfaces. Although the materials were fairly brittle at ambient temperature, the strength and toughness increased with temperature and Ti content up to 600 {sup o}C. Beyond this temperature, oxidation impaired the mechanical properties but the presence of Y{sub 2}O{sub 3} enhanced the strength and toughness retention up to 800 {sup o}C.

The true origin of ductile fracture in aluminium alloys

OpenAIRE

Toda, Hiroyuki; Oogo, Hideyuki; Horikawa, Keitaro; Uesugi, Kentaro; Takeuchi, Akihisa; Suzuki, Yasuo; Nakazawa, Mitsuru; Aoki, Yoshimitsu; Kobayashi, Masakazu

2014-01-01

It has generally been assumed that metals usually fail as a result of microvoid nucleation induced by particle fracture. Here, we concentrate on high-density micropores filled with hydrogen in aluminum, existence of which has been largely overlooked until quite recently. These micropores exhibit premature growth under external loading, thereby inducing ductile fracture, whereas the particle fracture mechanism operates only incidentally. Conclusive evidence of a micropore mechanism is provided...

FFTF irradiation of fracture mechanics specimens for out-of-core structures

International Nuclear Information System (INIS)

King, D.C.

1978-09-01

The National Program Plan has established data requirements for out-of-core structures for FBRs. Significant FFTF irradiation space with moderate gamma heating levels is required to irradiate relatively large fracture mechanics specimens to total neutron fluences ranging between 5 x 10 21 and 5 x 10 22 n/cm 2 and temperatures which range between 400 0 C (750 0 F) and 650 0 C (1200 0 F). Priority 1 data on stainless steel welds requires a test volume of 7443 cm 3 (454 in 3 ). Priority 2 data on 304 and 316 SS and Inconel 718 materials and Inconel 718 welds requires 2760 cm 3 (168 in 3 ). Priority 3 data on stainless steels, other nickel-base alloys, and ferritics requires 33,118 cm 3 (2021 in 3 ). Priority 4 data at elevated temperatures on stainless steels, other nickel-base alloys and ferritics requires 69,182 cm 3

Mechanical Properties and Microstructure of Neutron Irradiated Cold-worked Al-1050 and Al-6063 Alloys

International Nuclear Information System (INIS)

Munitz, A.; Cotler, A; Talianker, M.

1998-01-01

The impact of neutron irradiation on the internal microstructure, mechanical properties and fracture morphology of cold-worked Al-1050 and Al-6063 alloys was studied, using scanning and transmission electron microscopy, and tensile measurements. Specimens consisting of 50 mm long and 6 mm wide gauge sections, were punched out from Al-1050 and Al-6063 23% cold-worked tubes. They were exposed to prolonged neutron irradiation of up to 4.5x10 25 and 8x10 25 thermal neutrons/m 2 (E -3 s -1 . In general, the uniform and total elongation, the yield stress, and the ultimate tensile strength increase as functions of fluence. However, for Al-1050 a decrease in the ultimate tensile strength and yield stress was observed up to a fluence of 1x10 25 thermal neutrons/m 2 which then increase with thermal neutrons fluence. Metallographic examination and fractography for Al-6063 revealed a decrease in the local area reduction of the final fracture necking. This reduction is accompanied by a morphology transition from ductile transgranular shear rupture to a combination of transgranular shear with intergranular dimpled rupture. The intergranular rupture area increases with fluence. In contrast, for Al-1050, fracture morphology remains ductile transgranular shear rupture and the final local area reduction remains almost constant No voids could be observed in either alloy up to the maximum fluence. The dislocation density of cold-worked Al was found to decrease with the thermal neutron fluence. Prolonged annealing of unirradiated cold-worked Al-6063 at 52 degree led to similar results. Thus, it appears that, under our irradiation conditions, whereby the temperature encompassing the samples increases the exposure to this thermal field is the major factor influencing the mechanical properties and microstructure of aluminum alloys

Fracture mechanics

International Nuclear Information System (INIS)

Miannay, D.P.

1995-01-01

This book entitle ''Fracture Mechanics'', the first one of the monograph ''Materiologie'' is geared to design engineers, material engineers, non destructive inspectors and safety experts. This book covers fracture mechanics in isotropic homogeneous continuum. Only the monotonic static loading is considered. This book intended to be a reference with the current state of the art gives the fundamental of the issues under concern and avoids the developments too complicated or not yet mastered for not making reading cumbersome. The subject matter is organized as going from an easy to a more complicated level and thus follows the chronological evolution in the field. Similarly the microscopic scale is considered before the macroscopic scale, the physical understanding of phenomena linked to the experimental observation of the material preceded the understanding of the macroscopic behaviour of structures. In this latter field the relatively recent contribution of finite element computations with some analogy with the experimental observation is determining. However more sensitive analysis is not skipped

Hydrogen interactions in aluminum-lithium alloys

Science.gov (United States)

Smith, S. W.; Scully, J. R.

1991-01-01

A program is described which seeks to develop an understanding of the effects of dissolved and trapped hydrogen on the mechanical properties of selected Al-Li-Cu-X alloys. A proposal is made to distinguish hydrogen (H2) induced EAC from aqueous dissolution controlled EAC, to correlate H2 induced EAC with mobile and trapped concentrations, and to identify significant trap sites and hydride phases (if any) through use of model alloys and phases. A literature review shows three experimental factors which have impeded progress in the area of H2 EAC for this class of alloys. These are as listed: (1) inter-subgranular fracture in Al-Li alloys when tested in the S-T orientation in air or vacuum make it difficult to readily detect H2 induced fracture based on straight forward changes in fractography; (2) the inherently low H2 diffusivity and solubility in Al alloys is further compounded by a native oxide which acts as a H2 permeation barrier; and (3) H2 effects are masked by dissolution assisted processes when mechanical testing is performed in aqueous solutions.

Fracture mechanics and microstructures

International Nuclear Information System (INIS)

Gee, M.G.; Morrell, R.

1986-01-01

The influence of microstructure on defects in ceramics, and the consequences of their presence for the application of fracture mechanics theories are reviewed. The complexities of microstructures, especially the multiphase nature, the crystallographic anisotropy and the resultant anisotropic physical properties, and the variation of microstructure and surface finish from point to point in real components, all lead to considerable uncertainties in the actual performance of any particular component. It is concluded that although the concepts of fracture mechanics have been and will continue to be most useful for the qualitative explanation of fracture phenomena, the usefulness as a predictive tool with respect to most existing types of material is limited by the interrelation between material microstructure and mechanical properties. At present, the only method of eliminating components with unsatisfactory mechanical properties is to proof-test them, despite the fact that proof-testing itself is limited in ability to cope with changes to the component in service. The aim of the manufacturer must be to improve quality and consistency within individual components, from component to component, and from batch to batch. The aim of the fracture specialist must be to study longer-term properties to improve the accuracy of behaviour predictions with a stronger data base. Materials development needs to concentrate on obtaining defect-free materials that can be translated into more-reliable products, using our present understanding of the influence of microstructure on strength and toughness

Influence of cold deformation on martensite transformation and mechanical properties of Ti-Nb-Ta-Zr alloy

International Nuclear Information System (INIS)

Wang Liqiang; Lu Weijie; Qin Jining; Zhang Fan; Zhang Di

2009-01-01

Ti-35Nb-2Ta-3Zr alloy was fabricated by vacuum consumable arc melting furnace and hot pressing. Microstructure and phase transformation of solution-treated (ST) and cold-rolled (CR) plates of Ti-Nb-Ta-Zr alloy were observed. Different microstructure of strain-induced martensite transformation during cold deformation were investigated. With the increase of reduction of cold rolling, microstructure of α''-phase changed from acicular martensite to butterfly shaped martensite and showed variant crossed and cross-hatched when the reduction of cold rolling was over 60%. Mechanical properties and SEM images of the fracture surface indicated that the alloy fabricated by cold deformation showed favorable strength and plasticity. Owing to the excellent cold workability and biomedical safety of elements of Nb, Ta and Zr, Ti-Nb-Ta-Zr alloy contributed much to medical applications

Microstructural evolution of ferritic steel powder during mechanical alloying with iron oxide

Energy Technology Data Exchange (ETDEWEB)

Wen, Yuren; Liu, Yong; Liu, Donghua; Tang, Bei [Central South Univ., State Key Lab. of Powder Metallurgy, Changsha (China); Liu, C.T. [The Hong Kong Polytechnic Univ., Dept. of Mechanical Engineering, Hong Kong (China)

2011-02-15

Mechanical alloying of mixed powders is of great importance for preparing oxide dispersion strengthened ferritic steels. In this study, the microstructural evolution of ferritic steel powder mixed with TiH{sub x}, YH{sub 2} and Fe{sub 2}O{sub 3} in the process of mechanical alloying is systematically investigated by using X-ray diffraction analysis, scanning electron microscopy, transmission electron microscopy and microhardness tests. It is found that titanium, yttrium hydrides and iron oxide are completely dissolved during milling, and homogeneous element distribution can be achieved after milling for 12 h. The disintegration of the composite powder particles occurs at 24 h and reaches the balance of welding and fracturing after 36 h. The oxygen content increases sharply with the disintegration of powder particles due to the absorption of oxygen at the solid/gas interface from the milling atmosphere, which is the main source of extra oxygen in the milled powder. Grain refinement down to nanometer level occurs due to the severe plastic deformation of particles; however, the grain size does not change much with further disintegration of particles. The hardness increases with milling time and then becomes stable during further milling. The study indicates that the addition of iron oxide and hydrides may be more beneficial for the dispersion and homogenization of chemical compositions in the powder mixture, thus shortening the mechanical alloying process. (orig.)

Elastic plastic fracture mechanics

International Nuclear Information System (INIS)

Simpson, L.A.

1978-07-01

The application of linear elastic fracture mechanics (LEFM) to crack stability in brittle structures is now well understood and widely applied. However, in many structural materials, crack propagation is accompanied by considerable crack-tip plasticity which invalidates the use of LEFM. Thus, present day research in fracture mechanics is aimed at developing parameters for predicting crack propagation under elastic-plastic conditions. These include critical crack-opening-displacement methods, the J integral and R-curve techniques. This report provides an introduction to these concepts and gives some examples of their applications. (author)

Microstructure and mechanical properties of cast Ti-47Al-2Cr-2Nb alloy melted in various crucibles

Directory of Open Access Journals (Sweden)

Wang Ligang

2012-02-01

Full Text Available The main factors limiting the mass production of TiAl-based components are the high reactivity of TiAl-based alloys with the crucible or mould at high temperature. In this work, various crucibles (e.g. CaO, Y2O3 ceramic crucibles and water-cooled copper crucible were used to fabricate the Ti-47Al-2Cr-2Nb alloy in a vacuum induction furnace. The effects of crucible materials and melting parameters on the microstructure and mechanical properties of the alloy were analyzed by means of microstructure observation, chemical analysis, tensile test and fracture surface observation. The possibilities of melting TiAl alloys in crucibles made of CaO and Y2O3 refractory materials were also discussed.

Mechanical and electrochemical characteristics with welding materials in robotic MIG welding of dissimilar Al alloys

Energy Technology Data Exchange (ETDEWEB)

Kim, Seong Jong; Han, Min Su; Woo, Yong Bin [Mokpo Maritime Univ., Mokpo (Korea, Republic of)

2013-05-15

In this study, mechanical and electrochemical characteristics with welding material in MIG welded with ROBOT for dissimilar Al alloys were investigated using various experiment methods. The MIG welding by ROBOT with ER5183 and ER5556 for the 5456-H116 and 6061-T6 Al alloy were carried out. The hardness of welding zone was lower than that of base metal. In electrochemical experiment, ER5183 welding material presented excellent characteristics. The yield strength and maximum tensile strength in welding with welding material of ER5183 presented lower value than those of ER5556. The elongation and time-to-fracture showed the opposite results.

Metallurgical and Mechanical Characterization of High Temperature Titanium Alloys Joined by Friction Stir Welding

Science.gov (United States)

Gangwar, Kapil Dev

flow has been done by scanning electron microscopy (SEM), and electron dispersive spectroscopy (EDS). Hardness profiles on the transverse cross section of the weld have been measured in order to relate the deformation of main constituents, α {hexagonal close packed (hcp)}, and β {body centered cubic (bcc)} that provides a new paradigm into grain refinement mechanism. Material flow and evolving microstructure along with distribution of corresponding elements distribution was characterized by SEM, and EDS respectively. For the case of dissimilar alloys (Ti-6242 & Ti-54M, and Ti-6242 & Ti-64 ) a necklace shaped macrostructure has been observed in the WN consisting of untransformed α migrating from the side of Ti-6242, and of basket-weave morphology (prior β grains transforming into α+β decorated with grain boundary α) of Ti-54M. Microhardness characterization undoubtedly reveals distinct boundaries between weld nugget and parent material. However, to understand the constitutive behavior of the thermo mechanically affected zone (TMAZ) on the advancing side (ADV), or retreating side (RET) and of WN, digital image correlation (DIC) technique has been adapted to develop strain maps in transverse tensile specimens. Improved mechanical properties of TMAZ on the ADV in comparison with RET TMAZ are in accordance with hardness values. Occurrence of fracture on the RET side, and morphology of the fractured surface have also been discussed. Based on the fractured morphology, it can be said that the presence of distinct and clustered island like morphologies in the form of transcrystalline and intercrystalline fracture is a results of microstructure that evolves due to difference in β transus temperature of two alloys. The mechanical properties are analyzed and discussed in that regard. Evolving volume fraction of phases along with their crystallographic orientation has also been elucidated. Evolution of texture has been discussed in terms of (100)_α,(002)_α,(110)_β,(101

Study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V using electron microscopy and and X-ray diffraction techniques; Estudo dos micromecanismo de deformacao e fratura da liga de titanio Ti-6Al-4V utizando-se tecnicas de microscopia eletronica e difracao de raios X

Energy Technology Data Exchange (ETDEWEB)

Morcelli, Aparecido Edilson

2009-07-01

This present work allowed the study of deformation and fracture micro mechanisms of titanium alloy Ti-6Al-4V, used commercially for the manufacture of metallic biomaterials. The techniques employed for the analysis of the material under study were: scanning electron microscopy (SEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). The study of the influence and behavior of the phases present in titanium alloys is important to evaluate the behavior of cracks in titanium alloys with high mechanical strength, which have fine alpha ({alpha}), beta ({beta}) and ({alpha}{+-}{beta}) microstructure, linking the presence of the phases with the strength of the material. The evaluation in situ of deformation and fracture micro mechanisms were performed by TEM and was also a study of phase transformations during cooling in titanium alloys, using the techniques of bright field, dark field and diffraction of electrons in the selected area. After heat treatment differences were observed between the amount of in relation to the original microstructure of the {beta} and {alpha} phases material for different conditions used in heat treatment applied to the alloy. The presence of lamellar microstructure formed during cooling in the {beta} field was observed, promoting the conversion of part of the secondary alpha structure in {beta} phase, which was trapped between the lamellar of alpha. (author)

The Mechanism of Solid State Joining THA with AlMg3Mn Alloy

Directory of Open Access Journals (Sweden)

Kaczorowski M.

2014-06-01

Full Text Available The results of experimental study of solid state joining of tungsten heavy alloy (THA with AlMg3Mn alloy are presented. The aim of these investigations was to study the mechanism of joining two extremely different materials used for military applications. The continuous rotary friction welding method was used in the experiment. The parameters of friction welding process i.e. friction load and friction time in whole studies were changed in the range 10 to 30kN and 0,5 to 10s respectively while forging load and time were constant and equals 50kN and 5s. The results presented here concerns only a small part whole studies which were described elsewhere. These are focused on the mechanism of joining which can be adhesive or diffusion controlled. The experiment included macro- and microstructure observations which were supplemented with SEM investigations. The goal of the last one was to reveal the character of fracture surface after tensile test and to looking for anticipated diffusion of aluminum into THA matrix. The results showed that joining of THA with AlMg2Mn alloy has mainly adhesive character, although the diffusion cannot be excluded.

Stress-corrosion behavior of aluminum-lithium alloys in aqueous environments

Science.gov (United States)

Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

1983-01-01

The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

35. Conference of the DVM Working Group on Fracture Processes: Advances in fracture and damage mechanics - simulation methods of fracture mechanics

International Nuclear Information System (INIS)

2003-01-01

Subjects of the meeting were: Simulation of fatigue crack growth in real strucures using FEA (M. Fulland, Paderborn); Modelling of ductile crack growth (W. Brocks, Geesthacht); Advances in non-local modelling of ductile damage (F. Reusch et al., Berlin, Dortmund); Fracture mechanics of ceramics (D. Munz, Karlsruhe); From materials testing to vehicle crash testing (J.G. Blauel, Freiburg); Analytical simulation of crack growth in thin-walled structures (U. Zerbst, Geesthacht); The influence of intrinsic stresses on fatigue crack growth (C. Dalle Donne etc., Cologne, Dortmund, Pisa, and M. Sander, Paderborn); Fracture mechanical strength calculation in case of mixed mode loads on cracks (H.A. Richard, Paderborn); Numeric simulation of intrinsic stresses during welding (C. Veneziano, Freiburg); New research fields of the Fraunhofer-Institut fuer Werkstoffmechanik (P. Gumbsch, Head of the Institute, Freiburg); Modern developments and advances in fracture and damage mechanics; Numeric and experimental simulation of crack propagation and damage processes; Exemplary damage cases; Fracture mechanics in product development; Failure characteristics of lightweight constructional materials and joints [de

Effects of carbon nanotubes on the microstructure and mechanical properties of the wrought Mg–2.0Zn alloy

International Nuclear Information System (INIS)

Zeng, Xiao-shu; Liu, Yong; Huang, Qiu-yu; Zeng, Gang; Zhou, Guo-hua

2013-01-01

The effects of carbon nanotubes (CNTs) on the microstructure and mechanical properties of wrought Mg alloys with of 2.0 wt% of Zn content (Mg–2.0Zn) are investigated by the optical microscope (OM), transmission electron microscope (TEM), scanning electron microscope (SEM) and uniaxial tensile test. Different contents of CNTs are added separately in the as-cast ingots and as-extruded samples. The results showed that CNTs could greatly refine the microstructure of both as-cast alloy and as-extruded alloy. The tensile strength, yield strength, elongation and elasticity modulus of the alloy with CNTs were improved to different extents. Remarkably, the increase of elongation reached approximately 80%. The fracture surface of the alloy with CNTs mainly consisted of dimples with toughness rupture modes. Therefore, it suggests that CNTs could enhance the plasticity of wrought Mg–2.0Zn alloy without the reduction of strength

Effects of Low-Dose Microwave on Healing of Fractures with Titanium Alloy Internal Fixation: An Experimental Study in a Rabbit Model

Science.gov (United States)

Zhang, Han; Fu, Tengfei; Jiang, Lan; Bai, Yuehong

2013-01-01

Background Microwave is a method for improving fracture repair. However, one of the contraindications for microwave treatment listed in the literature is surgically implanted metal plates in the treatment field. The reason is that the reflection of electromagnetic waves and the eddy current stimulated by microwave would increase the temperature of magnetic implants and cause heat damage in tissues. Comparing with traditional medical stainless steel, titanium alloy is a kind of medical implants with low magnetic permeability and electric conductivity. But the effects of microwave treatment on fracture with titanium alloy internal fixation in vivo were not reported. The aim of this article was to evaluate the security and effects of microwave on healing of a fracture with titanium alloy internal fixation. Methods Titanium alloy internal fixation systems were implanted in New Zealand rabbits with a 3.0 mm bone defect in the middle of femur. We applied a 30-day microwave treatment (2,450MHz, 25W, 10 min per day) to the fracture 3 days after operation. Temperature changes of muscle tissues around implants were measured during the irradiation. Normalized radiographic density of the fracture gap was measured on the 10th day and 30th day of the microwave treatment. All of the animals were killed after 10 and 30 days microwave treatment with histologic and histomorphometric examinations performed on the harvested tissues. Findings The temperatures did not increase significantly in animals with titanium alloy implants. The security of microwave treatment was also supported by histology of muscles, nerve and bone around the implants. Radiographic assessment, histologic and histomorphometric examinations revealed significant improvement in the healing bone. Conclusion Our results suggest that, in the healing of fracture with titanium alloy internal fixation, a low dose of microwave treatment may be a promising method. PMID:24086626

Mechanisms of defect complex formation and environmental-assisted fracture behavior of iron aluminides

Energy Technology Data Exchange (ETDEWEB)

Cooper, B.R.; Muratov, L.S.; Kang, B.S.J.; Li, K.Z. [West Virginia Univ., Morgantown, WV (United States)

1997-12-01

Iron aluminide has excellent corrosion resistance in high-temperature oxidizing-sulfidizing environments; however, there are problems at room and medium temperature with hydrogen embrittlement as related to exposure to moisture. In this research, a coordinated computational modeling/experimental study of mechanisms related to environmental-assisted fracture behavior of selected iron aluminides is being undertaken. The modeling and the experimental work will connect at the level of coordinated understanding of the mechanisms for hydrogen penetration and for loss of strength and susceptibility to fracture. The focus of the modeling component at this point is on the challenging question of accurately predicting the iron vacancy formation energy in Fe{sub 3}A{ell} and the subsequent tendency, if present, for vacancy clustering. The authors have successfully performed, on an ab initio basis, the first calculation of the vacancy formation energy in Fe{sub 3}A{ell}. These calculations include lattice relaxation effects which are quite large. This has significant implications for vacancy clustering effects with consequences to be explored for hydrogen diffusion. The experimental work at this stage has focused on the relationship of the choice and concentration of additives to the improvement of resistance to hydrogen embrittlement and hence to the fracture behavior. For this reason, comparative crack growth tests of FA-186, FA-187, and FA-189 iron aluminides (all with basic composition of Fe-28A{ell}-5Cr, at % with micro-alloying additives of Zr, C or B) under, air, oxygen, or water environment have been performed. These tests showed that the alloys are susceptible to room temperature hydrogen embrittlement in both B2 and DO{sub 3} conditions. Test results indicated that FA-187, and FA-189 are intrinsically more brittle than FA-186.

Study on Strengthening and Toughening Mechanisms of Aluminum Alloy 2618-Ti at Elevated Temperature

Science.gov (United States)

Kun, Ma; Tingting, Liu; Ya, Liu; Xuping, Su; Jianhua, Wang

2018-01-01

The tensile properties of the alloy 2618 and 2618-Ti were tested using a tensile testing machine. The morphologies of the fracture of tensile samples were observed using scanning electron microscopy. The strengthening and toughening mechanisms of alloy 2618-Ti at elevated temperature were systematically investigated based on the analyses of experimental results. The results showed that the tensile strength of alloy 2618-Ti is much higher than that of alloy 2618 at the temperature range of 250 and 300 °C. But the elongation of alloy 2618-Ti is much higher than that of alloy 2618 at the temperature range of 200 and 300 °C. The equal-strength temperature of intragranular and grain boundary of alloy 2618-Ti is about 235 °C. When the temperature is lower than 235 °C, the strengthening of alloy 2618-Ti is ascribed to the strengthening effect of fine grains and dispersed Al3Ti/Al18Mg3Ti2 phase. When the temperature is higher than 235 °C, the strengthening effect of alloy 2618-Ti is mainly attributed to the load transfer of Al3Ti and Al18Mg3Ti2 particles. The toughening of alloy 2618-Ti at elevated temperature is mainly ascribed to the fine grain microstructure, excellent combination between matrix and dispersed Al3Ti/Al18Mg3Ti2 particles as well as the recrystallization of the alloy at elevated temperature.

Influence of Friction Stir Welding on Mechanical Properties of Butt Joints of AZ61 Magnesium Alloy

Directory of Open Access Journals (Sweden)

Seung-Ju Sun

2017-01-01

Full Text Available In this study, the effect of heat input on the mechanical properties and fracture behaviors of AZ61 magnesium alloy joints has been studied. Magnesium alloy AZ61 plates with thickness of 5 mm were welded at different ratios of tool rotational speed to welding speed (ω/ν. The average ultimate tensile strength of all weld conditions satisfying a ω/ν ratio of 3 reached 100% of the strength of the base material. Fractures occurred at the interface between the thermomechanical affected zone at advancing side and the stir zone in all welded specimens. From the scanning electron microscope and electron backscatter diffraction analysis, it was determined that the interface between the thermomechanical affected zone and the stir zone, which is the region where the grain orientation changes, was the weakest part; the advancing side region was relatively weaker than the retreating side region because the grain orientation change occurred more dramatically in the advancing side region.

In vitro mechanical integrity of hydroxyapatite coated magnesium alloy

International Nuclear Information System (INIS)

Kannan, M Bobby; Orr, Lynnley

2011-01-01

The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating.

In vitro mechanical integrity of hydroxyapatite coated magnesium alloy

Energy Technology Data Exchange (ETDEWEB)

Kannan, M Bobby; Orr, Lynnley, E-mail: bobby.mathan@jcu.edu.au [Discipline of Chemical Engineering, School of Engineering and Physical Sciences, James Cook University, Townsville, Queensland 4811 (Australia)

2011-08-15

The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating.

Tensile deformation and fracture properties of a 14YWT nanostructured ferritic alloy

Energy Technology Data Exchange (ETDEWEB)

Alam, M.E., E-mail: alam@engineering.ucsb.edu [Materials Department, University of California, Santa Barbara, CA 93106 (United States); Pal, S.; Fields, K. [Materials Department, University of California, Santa Barbara, CA 93106 (United States); Maloy, S.A. [Los Alamos National Laboratory, Los Alamos, NM 87545 (United States); Hoelzer, D.T. [Materials Science and Technology Division, Oak Ridge National Laboratory, Oak Ridge, TN 37830 (United States); Odette, G.R. [Materials Department, University of California, Santa Barbara, CA 93106 (United States)

2016-10-15

A new larger heat of a 14YWT nanostructured ferritic alloy (NFA), FCRD NFA-1, was synthesized by ball milling FeO and argon atomized Fe-14Cr-3W-0.4Ti-0.2Y (wt%) powders, followed by hot extrusion, annealing and cross rolling to produce an ≈10 mm-thick plate. NFA-1 contains a bimodal size distribution of pancake-shaped, mostly very fine scale, grains. The as-processed plate also contains a large population of microcracks running parallel to its broad surfaces. The small grains and large concentration of Y–Ti–O nano-oxides (NOs) result in high strength up to 800 °C. The uniform and total elongations range from ≈1–8%, and ≈10–24%, respectively. The strength decreases more rapidly above ≈400 °C and deformation transitions to largely viscoplastic creep by ≈600 °C. While the local fracture mechanism is generally ductile-dimple microvoid nucleation, growth and coalescence, perhaps the most notable feature of tensile deformation behavior of NFA-1 is the occurrence of periodic delamination, manifested as fissures on the fracture surfaces.

Interfacial Reaction During Dissimilar Joining of Aluminum Alloy to Magnesium and Titanium Alloys

Science.gov (United States)

Robson, J. D.; Panteli, A.; Zhang, C. Q.; Baptiste, D.; Cai, E.; Prangnell, P. B.

Ultrasonic welding (USW), a solid state joining process, has been used to produce welds between AA6111 aluminum alloy and AZ31 magnesium alloys or titanium alloy Ti-6Al-4V. The mechanical properties of the welds have been assessed and it has been shown that it is the nature and thickness of the intermetallic compounds (IMCs) at the joint line that are critical in determining joint strength and particularly fracture energy. Al-Mg welds suffer from a very low fracture energy, even when strength is comparable with that of similar metal Mg-Mg welds, due to a thick IMC layer always being formed. It is demonstrated that in USW of Al-Ti alloy the slow interdiffusion kinetics means that an IMC layer does not form during welding, and fracture energy is greater. A model has been developed to predict IMC formation during welding and provide an understanding of the critical factors that determine the IMC thickness. It is predicted that in Al-Mg welds, most of the lMC thickening occurs whilst the IMC regions grow as separate islands, prior to the formation of a continuous layer.

Effect of Process Parameters on Fatigue and Fracture Behavior of Al-Cu-Mg Alloy after Creep Aging

Directory of Open Access Journals (Sweden)

Lihua Zhan

2018-04-01

Full Text Available A set of creep aging tests at different aging temperatures and stress levels were carried out for Al-Cu-Mg alloy, and the effects of creep aging on strength and fatigue fracture behavior were studied through tensile tests and fatigue crack propagation tests. The microstructures were further analyzed by using scanning electron microscopy (SEM and transmission electron microscopy (TEM. The results show that temperature and stress can obviously affect the creep behavior, mechanical properties, and fatigue life of Al-Cu-Mg alloy. As the aging temperature increases, the fatigue life of alloy first increases, and then decreases. The microstructure also displays a transition from the Guinier-Preston-Bagaryatsky (GPB zones to the precipitation of S phase in the grain interior. However, the precipitation phases grow up and become coarse at excessive temperatures. Increasing stress can narrow the precipitation-free zone (PFZ at the grain boundary and improve the fatigue life, but overhigh stress can produce the opposite result. In summary, the fatigue life of Al-Cu-Mg alloy can be improved by fine-dispersive precipitation phases and a narrow PFZ in a suitable creep aging process.

New mechanical chemical equilibrium in the copper-zinc alloys obtained by mechanical alloying

International Nuclear Information System (INIS)

Dianez, M.J; Criado, J.M; Donoso, E; Diaz, G

2006-01-01

A series of copper zinc alloys have been synthesized in the entire composition range Cu10Zn to Cu70Zn respectively, by mechanical alloying at room temperature in a planetary high-energy mill. A mechanism is proposed for the mechanical alloying reaction of the copper and zinc. It is made clear that the mechanical treatment considerably extends the range of composition of the α phase up to a content of 41% zinc, instead of the 36% accepted by the conventional phase diagrams. Exact determinations of the phase α reticular parameter were carried out as a function of its composition which can be used to determine the zinc content of the brass α. The results show that a brass phase α may be obtained containing 49% zinc in samples that include a mixture of phases α and β' after reaching stationary state as a function of the milling time. The stability field of phases β' and γ also displace noticeably higher values than those expected from the conventional binary Cu-Zn diagram. This behavior has been explained as a function of the nanometric texture generated by the milling (CW)

Effect of V or Zr addition on the mechanical properties of the mechanically alloyed Al-8wt%Ti alloys

International Nuclear Information System (INIS)

Moon, I.H.; Lee, J.H.; Lee, K.M.; Kim, Y.D.

1995-01-01

Mechanical alloying (MA) of Al-Ti alloy, being a solid state process, offers the unique advantage of producing homogeneous and fine dispersions of thermally stable Al 3 Ti phase, where the formation of the fine Al 3 Ti phase by the other method is restricted from the thermodynamic viewpoint. The MA Al-Ti alloys show substantially higher strength than the conventional Al alloys at the elevated temperature due to the presence of Al 3 Ti as well as Al 4 C 3 and Al 2 O 3 , of which the last two phases were introduced during MA process. The addition of V or Zr to Al-Ti alloy was known to decrease the lattice mismatch between the intermetallic compound and the aluminum matrix, and such decrease in lattice mismatching can influence positively the high temperature mechanical strength of the MA Al-Ti by increasing the resistance to dispersoid coarsening at the elevated temperature. In the present study, therefore, the mechanical behavior of the MA Al-Ti-V and Al-Ti-Zr alloys were investigated in order to evaluate the effect of V or Zr addition on the mechanical properties of the MA Al-8Ti alloy at high temperature

Micromechanics-Based Damage Analysis of Fracture in Ti5553 Alloy with Application to Bolted Sectors

Science.gov (United States)

Bettaieb, Mohamed Ben; Van Hoof, Thibaut; Minnebo, Hans; Pardoen, Thomas; Dufour, Philippe; Jacques, Pascal J.; Habraken, Anne Marie

2015-03-01

A physics-based, uncoupled damage model is calibrated using cylindrical notched round tensile specimens made of Ti5553 and Ti-6Al-4V alloys. The fracture strain of Ti5553 is lower than for Ti-6Al-4V in the full range of stress triaxiality. This lower ductility originates from a higher volume fraction of damage sites. By proper heat treatment, the fracture strain of Ti5553 increases by almost a factor of two, as a result of a larger damage nucleation stress. This result proves the potential for further optimization of the damage resistance of the Ti5553 alloy. The damage model is combined with an elastoviscoplastic law in order to predict failure in a wide range of loading conditions. In particular, a specific application involving bolted sectors is addressed in order to determine the potential of replacing the Ti-6Al-4V by the Ti5553 alloy.

Application of fracture-mechanics principles to austenitic steels

International Nuclear Information System (INIS)

Schwalbe, K.H.; Cornec, A.; Baustian, K.

1996-01-01

Recent experimental and analytical work mainly carried out at GKSS and TH Darmstadt is used to check the usefulness of fracture mechanics methods as developed for more conventional materials, such as ferritic steels and aluminium alloys. Finite element calculations serve for quantifying J validity limits; they are a function of constraint conditions and strain hardening properties. Crack growth studies show the ability of the J-integral, the modified J-integral, J(M), and of the crack tip opening displacement, CTOD delta(5), to generate unique, i.e. size-independent, R-curves. It is also shown that the delta(5)-type CTOD technique yields values close to the standardised CTOD. Finally, the Engineering Treatment Model is used to estimate delta(5) and J as driving force parameters. Special attention is given to the power law representation of actual stress/strain curves. (author)

Micro- and macroapproaches in fracture mechanics for interpreting brittle fracture and fatigue crack growth

International Nuclear Information System (INIS)

Ekobori, T.; Konosu, S.; Ekobori, A.

1980-01-01

Classified are models of the crack growth mechanism, and in the framework of the fracture mechanics suggested are combined micro- and macroapproaches to interpreting the criterion of the brittle fracture and fatigue crack growth as fracture typical examples, when temporal processes are important or unimportant. Under the brittle fracture conditions the crack propagation criterion is shown to be brought with the high accuracy to a form analogous to one of the crack propagation in a linear fracture mechanics although it is expressed with micro- and macrostructures. Obtained is a good agreement between theoretical and experimental data

In vitro mechanical integrity of hydroxyapatite coated magnesium alloy.

Science.gov (United States)

Kannan, M Bobby; Orr, Lynnley

2011-08-01

The mechanical integrity of resorbable implants during service, especially in load bearing orthopaedic applications, is critical. The high degradation rate of resorbable magnesium and magnesium-based implants in body fluid may potentially cause premature in-service failure. In this study, a magnesium alloy (AZ91) was potentiostatically coated with hydroxyapatite at different cathodic voltages in an attempt to enhance the mechanical integrity. The mechanical integrity of the uncoated and hydroxyapatite coated alloys was evaluated after in vitro testing of the coated samples in simulated body fluid (SBF). The uncoated alloy showed 40% loss in the mechanical strength after five days exposure to SBF. However, the hydroxyapatite coated alloy exposed to SBF showed 20% improvement in the mechanical strength as compared to that of the uncoated alloy. The alloy coated potentiostatically at -2 V performed better than the -3 V coated alloy. The cross-sectional analysis of the coatings revealed relatively uniform coating thickness for the -2 V coated alloy, whereas the -3 V coated alloy exhibited areas of uneven coating. This can be attributed to the increase in hydrogen evolution on the alloy during -3 V coating as compared to -2 V coating. The scanning electron micrographs of the in vitro tested alloy revealed that hydroxyapatite coating significantly reduced the localized corrosion of the alloy, which is critical for better in-service mechanical integrity. Thus, the study suggests that the in vitro mechanical integrity of resorbable magnesium-based alloy can be improved by potentiostatic hydroxyapatite coating. © 2011 IOP Publishing Ltd

Microstructure/mechanical property relationships for various thermal treatments of Al-Cu-Mg-X PM aluminum alloys

Science.gov (United States)

Blackburn, L. B.

1986-01-01

The thermal response and aging behavior of three 2XXX-series powder metallurgy aluminum alloys have been investigated, using Rockwell B hardness measurements, optical and electron microscopy, and energy-dispersive chemical analysis, in order to correlate microstructure with measured mechanical properties. Results of the thermal response study indicated that an increased solution heat treatment temperature was effective in resolutionizing large primary constituents in the alloy bearing more copper but had no apparent effect on the microconstituents of the other two. Aging studies conducted at room temperature and at 120, 150, and 180 C for times ranging up to 60 days indicated that classic aging response curves, as determined by hardness measurements, occurred at lower aging temperatures than were previously studied for these alloys, as well as at lower aging temperatures than are commonly used for ingot metallurgy alloys of similar compositions. Microstructural examination and fracture surface analysis of peak-aged tension specimens indicated that the highest tensile strengths are associated with extremely fine and homogeneous distributions of theta-prime or S-prime phases combined with low levels of both large constituent particles and dispersoids. Examination of the results suggest that refined solution heat treatments and lower aging temperatures may be necessary to achieve optimum mechanical properties for these 2XXX series alloys.

Eutectic Al-Si-Cu-Fe-Mn alloys with enhanced mechanical properties at room and elevated temperature

International Nuclear Information System (INIS)

Wang, E.R.; Hui, X.D.; Chen, G.L.

2011-01-01

Highlights: → Fabricated a kind of high performance Al-Si alloy with low production costs. → Clarified two different morphologies of α-Fe and corresponding crystal structures. → Analyzed the crystallography of Cu-rich phases before and after T6 treatment. → Fracture mechanism of precipitates in experimental alloys during tensile process. -- Abstract: In this paper, we report a novel kind of eutectic Al-Si-Cu-Fe-Mn alloy with ultimate tensile strength up to 336 MPa and 144.3 MPa at room temperature and 300 o C, respectively. This kind of alloy was prepared by metal mold casting followed by T6 treatment. The microstructure is composed of eutectic and primary Si, α-Fe, Al 2 Cu and α-Al phases. Iron-rich phases, which were identified as BCC type of α-Fe (Al 15 (Fe,Mn) 3 Si 2 ), exist in blocky and dendrite forms. Tiny blocky Al 2 Cu crystals disperse in α-Fe dendrites or at the grain boundaries of α-Al. During T6 treatment, Cu atoms aggregate from the super-saturation solid solution to form GP zones, θ'' or θ'. Further analysis found that the enhanced mechanical properties of the experimental alloy are mainly attributed to the formation of α-Fe and copper-rich phases.

Stress-corrosion behavior of aluminum-lithium alloys in aqueous salt environments

Science.gov (United States)

Pizzo, P. P.; Galvin, R. P.; Nelson, H. G.

1984-01-01

The stress corrosion susceptibility of two powder metallurgy (P/M) alloys, Al-Li-Cu and Al-Li-Cu-Mg; two mechanically attrited (M/A) alloys, Al-Li-Cu and Al-Li-Mg; and two wrought, ingot alloys, X-2020 and AA7475, are compared. Time-dependent fracture in an aqueous sodium chloride environment under alternate immersion condition was found to vary significantly between alloys. The stress corrosion behavior of the two powder metallurgy processed alloys was studied in detail under conditions of crack initiation, static crack growth, and fatigue crack growth. A variety of stress corrosion tests were performed including smooth surface, time-to-failure tests; potentiostatic tests on smooth surfaces exposed to constant applied strain rates; and fracture mechanics-type tests under static and cyclic loads. Both alloys show surface pitting and subsequent intergranular corrosion. Pitting is more severe in the magnesium-bearing alloy and is associated with stringer particles strung along the extrusion direction as a result of P/M processing.

Properties of cemented carbides alloyed by metal melt treatment

International Nuclear Information System (INIS)

Lisovsky, A.F.

2001-01-01

The paper presents the results of investigations into the influence of alloying elements introduced by metal melt treatment (MMT-process) on properties of WC-Co and WC-Ni cemented carbides. Transition metals of the IV - VIll groups (Ti, Zr, Ta, Cr, Re, Ni) and silicon were used as alloying elements. It is shown that the MMT-process allows cemented carbides to be produced whose physico-mechanical properties (bending strength, fracture toughness, total deformation, total work of deformation and fatigue fracture toughness) are superior to those of cemented carbides produced following a traditional powder metallurgy (PM) process. The main mechanism and peculiarities of the influence of alloying elements added by the MMT-process on properties of cemented carbides have been first established. The effect of alloying elements on structure and substructure of phases has been analyzed. (author)

Environment assisted degradation mechanisms in aluminum-lithium alloys

Science.gov (United States)

Gangloff, Richard P.; Stoner, Glenn E.; Swanson, Robert E.

1988-01-01

Section 1 of this report records the progress achieved on NASA-LaRC Grant NAG-1-745 (Environment Assisted Degradation Mechanisms in Al-Li Alloys), and is based on research conducted during the period April 1 to November 30, 1987. A discussion of work proposed for the project's second year is included. Section 2 provides an overview of the need for research on the mechanisms of environmental-mechanical degradation of advanced aerospace alloys based on aluminum and lithium. This research is to provide NASA with the basis necessary to permit metallurgical optimization of alloy performance and engineering design with respect to damage tolerance, long term durability and reliability. Section 3 reports on damage localization mechanisms in aqueous chloride corrosion fatigue of aluminum-lithium alloys. Section 4 reports on progress made on measurements and mechanisms of localized aqueous corrosion in aluminum-lithium alloys. Section 5 provides a detailed technical proposal for research on environmental degradation of Al-Li alloys, and the effect of hydrogen in this.

Influence of W-phase on mechanical properties and damping capacity of Mg–Zn–Y–Nd–Zr alloys

Energy Technology Data Exchange (ETDEWEB)

Feng, Hao, E-mail: haofeng804@gmail.com [College of Science, Hebei North University, Zhangjiakou 075000, Hebei (China); Yang, Yang [College of Science, Hebei North University, Zhangjiakou 075000, Hebei (China); Chang, Haixia [College of Law and Politics, Hebei North University, Zhangjiakou 075000 (China)

2014-07-15

This work mainly investigated the influence of W-phase on the mechanical properties and damping capacities of as-cast Mg–Zn–Y–Nd–Zr alloys with Zn/RE (rare element) ratio about 1.0. Obtained results indicate that the alloys with Zn and RE addition are composed of α-Mg matrix and W-phase. With the contents of Zn and RE increasing, the diffraction peaks of W-phase are gradually intensified and the morphology of W-phase transforms from fine-network microstructure to coarse-network microstructure. The tensile strength and fracture mechanism are strongly dependent on the quality of W-phase and the alloy with W-phase content of 8.0% has the highest strength as a result of strong atomic bonding between the W-phase and the Mg matrix. The damping capacities of Mg–Zn–Y–Nd–Zr alloys decrease gradually with the increasing amount of W-phase and then maintain at high level at high strain amplitude. The decline of damping capacity can be explained by the forming of W-phase, which makes more phases and interfaces form in the alloys. And the mobile dislocation densities in the alloys increase as residual stress at the interface of W-phase/Mg matrix and long dislocations generate in the α-Mg matrix. Therefore, the damping of alloy with high W-phase content improves accordingly with the increasing amount of moving dislocations.

Dose dependence of microstructural evolution and mechanical properties of neutron irradiated copper and copper alloys

Energy Technology Data Exchange (ETDEWEB)

Singh, B N; Edwards, D J; Horsewell, A; Toft, P

1995-09-01

The present investigation of the effects of neutron irradiation on microstructures and mechanical properties of copper alloys is a part of the ITER (International Thermonuclear Experimental Reactor) programme. Tensile specimens of the candidate alloys Cu-Al{sub 2}O{sub 3}, CuCrZr and CuNiBe were irradiated with fission neutrons in the DR-3 reactor at Risoe with a flux of 2.5 x 10{sup 17} n/m{sup 2}s (E > 1 MeV, i.e. a dose rate of {approx}5 x 10{sup -8} dpa/s) to fluences of 5 x 10{sup 22}, 5 x 10{sup 23} and 1 x 10{sup 24} n/m{sup 2} (E > 1 MeV, i.e. displacement doses of 0.01, 0.1 and 0.2 dpa) at 47 deg. C. The Cu-Al{sub 2}O{sub 3} (CuA125) specimens, were irradiated in the as-cold worked state. Tensile properties and Vickers hardness of both irradiated and unirradiated specimens were determined at 22 deg. C. Pre- and post-deformation microstructures of irradiated as well as unirradiated specimens were examined using a transmission electron microscope. The fractured surfaces of tensile tested specimens were investigated in a scanning electron microscope. The results show the following general trend: (a) that the CuNiBe alloy is stronger than CuCrZr as well as Cu Al{sub 2}O{sub 3}, (b) that even relatively low dose irradiations cause significant increase in the yield strength, but rather drastic decreases in the uniform elongation of CuCrZr and CuNiBe alloys and that the low dose irradiation of the cold-worked Cu-Al{sub 2}O{sub 3} alloy causes a decrease in the yield strength and an increase in the uniform elongation, at higher doses irradiation hardening occurs. The SEM examinations of the fractured surfaces demonstrate that both unirradiated and irradiated specimens fracture in a ductile manner. The lack of uniform elongation in the irradiated copper alloys may be understood in terms of difficulty in dislocation generation due to pinning of grown-in dislocation by defect clusters (loops) at or around them. (EG) 5 tabs., 18 ills., 13 refs.

Dose dependence of microstructural evolution and mechanical properties of neutron irradiated copper and copper alloys

International Nuclear Information System (INIS)

Singh, B.N.; Edwards, D.J.; Horsewell, A.; Toft, P.

1995-09-01

The present investigation of the effects of neutron irradiation on microstructures and mechanical properties of copper alloys is a part of the ITER (International Thermonuclear Experimental Reactor) programme. Tensile specimens of the candidate alloys Cu-Al 2 O 3 , CuCrZr and CuNiBe were irradiated with fission neutrons in the DR-3 reactor at Risoe with a flux of 2.5 x 10 17 n/m 2 s (E > 1 MeV, i.e. a dose rate of ∼5 x 10 -8 dpa/s) to fluences of 5 x 10 22 , 5 x 10 23 and 1 x 10 24 n/m 2 (E > 1 MeV, i.e. displacement doses of 0.01, 0.1 and 0.2 dpa) at 47 deg. C. The Cu-Al 2 O 3 (CuA125) specimens, were irradiated in the as-cold worked state. Tensile properties and Vickers hardness of both irradiated and unirradiated specimens were determined at 22 deg. C. Pre- and post-deformation microstructures of irradiated as well as unirradiated specimens were examined using a transmission electron microscope. The fractured surfaces of tensile tested specimens were investigated in a scanning electron microscope. The results show the following general trend: (a) that the CuNiBe alloy is stronger than CuCrZr as well as Cu Al 2 O 3 , (b) that even relatively low dose irradiations cause significant increase in the yield strength, but rather drastic decreases in the uniform elongation of CuCrZr and CuNiBe alloys and that the low dose irradiation of the cold-worked Cu-Al 2 O 3 alloy causes a decrease in the yield strength and an increase in the uniform elongation, at higher doses irradiation hardening occurs. The SEM examinations of the fractured surfaces demonstrate that both unirradiated and irradiated specimens fracture in a ductile manner. The lack of uniform elongation in the irradiated copper alloys may be understood in terms of difficulty in dislocation generation due to pinning of grown-in dislocation by defect clusters (loops) at or around them. (EG) 5 tabs., 18 ills., 13 refs

Dynamic Fracture Initiation Toughness at Elevated Temperatures With Application to the New Generation of Titanium Aluminide Alloys. Chapter 8

Science.gov (United States)

Shazly, Mostafa; Prakash, Vikas; Draper, Susan; Shukla, Arun (Editor)

2006-01-01

Recently, a new generation of titanium aluminide alloy, named Gamma-Met PX, has been developed with better rolling and post-rolling characteristics. I'revious work on this alloy has shown the material to have higher strengths at room and elevated temperatures when compared with other gamma titanium aluminides. In particular, this new alloy has shown increased ductility at elevated temperatures under both quasi-static and high strain rate uniaxial compressive loading. However, its high strain rate tensile ductility at room and elevated temperatures is limited to approx. 1%. In the present chapter, results of a study to investigate the effects of loading rate and test temperature on the dynamic fracture initiation toughness in Gamma-Met PX are presented. Modified split Hopkinson pressure bar was used along with high-speed photography to determine the crack initiation time. Three-point bend dynamic fracture experiments were conducted at impact speeds of approx. 1 m/s and tests temperatures of up-to 1200 C. The results show that thc dynamic fracture initiation toughness decreases with increasing test temperatures beyond 600 C. Furthermore, thc effect of long time high temperature air exposure on the fracture toughness was investigated. The dynamic fracture initiation toughness was found to decrease with increasing exposure time. The reasons behind this drop are analyzed and discussed.

Effect of La addition on the microstructure and mechanical properties of Mg–6 wt% Zn alloys

Energy Technology Data Exchange (ETDEWEB)

Du, Yuzhou, E-mail: duyuzhou@xaut.edu.cn [School of Materials Science and Engineering, Xi' an University of Technology, Xi' an 710048 (China); School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Zheng, Mingyi, E-mail: zhenghe@hit.edu.cn [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Qiao, Xiaoguang [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Peng, Wenqiang [Institute of Chemical Materials, China Academy of Engineering Physics, Mianyang 621999 (China); Jiang, Bailing [School of Materials Science and Engineering, Xi' an University of Technology, Xi' an 710048 (China)

2016-09-15

The Mg–6 wt% Zn alloys microalloyed with different amounts of La were cast and extruded. The second phase in the as-cast Mg–Zn alloy is Mg{sub 4}Zn{sub 7}, which was replaced by Mg–Zn–La intermetallics with orthorhombic structure after La addition. Microalloying with La refined the grain size of dynamic recrystallization slightly, which was due to La solute atom in α-Mg alloy. Addition of La weakened the texture and gave rise to the formation of non-basal texture component, attributing to the existence of La in the form of solute atoms in matrix. The ductility was enhanced significantly by adding La to Mg–6 wt% Zn alloy, while the strength was reduced. Such phenomenon was related to the weakening texture of the La containing alloys. The Mg–6Zn–0.2La (wt%) alloy exhibited a superior ductility with the elongation-to-fracture up to 35%. However, with further increasing of La content to 1 wt%, the strength of the as-extruded Mg–Zn–La alloys was not improved but the ductility was reduced, suggesting that small addition of La is preferred for the improvement of mechanical properties.

Classical fracture mechanics methods

International Nuclear Information System (INIS)

Schwalbe, K.H.; Heerens, J.; Landes, J.D.

2007-01-01

Comprehensive Structural Integrity is a reference work which covers all activities involved in the assurance of structural integrity. It provides engineers and scientists with an unparalleled depth of knowledge in the disciplines involved. The new online Volume 11 is dedicated to the mechanical characteristics of materials. This paper contains the chapter 11.02 of this volume and is structured as follows: Test techniques; Analysis; Fracture behavior; Fracture toughness tests for nonmetals

Effect of TiC nano-particles on the mechanical properties of an Al-5Cu alloy after various heat treatments

Science.gov (United States)

Zhang, Qingquan; Zhang, Wei; Tian, Weisi; Zhao, Qinglong

2017-12-01

In this paper, the effects of TiC nano-particles on the mechanical properties of Al-5Cu alloy were investigated. Adding TiC nano-particles can effectively refine grain size and secondary dendritic arm. The ultimate tensile strength, yield strength and elongation of the Al-5Cu alloy in each of the three states (i.e. as-cast, solid-solution state and T6 state) were also improved by adding TiC nano-particles. Moreover, the elastic-plastic plane-strain fracture toughness (K J) and work of fracture ( wof) of Al-5Cu containing TiC were significantly higher than those of Al-5Cu without TiC after aging for 10 h. The addition of TiC nano-particles also led to finer and denser ‧ precipitates.

Structure and mechanical properties of as-cast (ZrTi){sub 100−x}B{sub x} alloys

Energy Technology Data Exchange (ETDEWEB)

Xia, C.Q.; Jiang, X.J.; Wang, X.Y.; Zhou, Y.K.; Feng, Z.H. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Tan, C.L. [Beijing Institute of Spacecraft System Engineering, Beijing 100094 (China); Ma, M.Z. [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China); Liu, R.P., E-mail: riping@ysu.edu.cn [State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004 (China)

2015-07-15

Highlights: • Trace boron additions result in significant grain refinement. • Large numbers of stacking faults are observed in ZrB{sub 2} and TiB intermetallics. • The tensile strength is enhanced by increasing the amount of B. • Intermetallics microcracking causes the failure of the alloys. - Abstract: The microstructure, mechanical properties, and fracture characteristics of (Zr{sub 50}Ti{sub 50}){sub 100−x}B{sub x} alloys (x = 0, 0.5, 1, 2 at.%) obtained by casting were investigated. Trace additions of boron (B) to the Zr{sub 50}Ti{sub 50} alloys induced significant microstructural changes. Changes included the promotion of dendritic growth and refinement in prior-β grain and α′-lath size. Large numbers of stacking faults were also observed in ZrB{sub 2} and TiB intermetallics. The location of B atoms and the lattice mismatch energy between intermetallics and matrix were responsible for the stacking faults. (ZrTi)B alloys demonstrated higher tensile strength than matrix material. Both the intermetallics with high strength and modulus and the grain refinement played important roles in improving the mechanical properties of alloys. This result could be explained in terms of a shear-lag model based on the load transfer concept and Hall–Petch mechanism. The elongation-to-failure of (ZrTi)B alloys decreased with increased B concentration. The reduction in elongation-to-failure of (ZrTi)B alloys could be attributed to the presence of ZrB{sub 2} and TiB intermetallics and refinement of α′-laths.

Mechanistic origin and prediction of enhanced ductility in magnesium alloys

Science.gov (United States)

Wu, Zhaoxuan; Ahmad, Rasool; Yin, Binglun; Sandlöbes, Stefanie; Curtin, W. A.

2018-01-01

Development of ductile magnesium alloys is key to their use in reducing the weight of vehicles and other applications. Wu et al. tackle this issue by determining the underlying mechanisms in unprocessed magnesium alloys. Dilute amounts of solutes enhanced certain ductility-improving mechanisms over ones that cause brittle fracture. From this, the authors developed a theory that may be helpful for screening the large number of potential magnesium alloy compositions.

Corrosion-electrochemical and mechanical properties of aluminium-berylium alloys alloyed by rare-earth metals

International Nuclear Information System (INIS)

Safarov, A.M.; Odinaev, Kh.E.; Shukroev, M.Sh.; Saidov, R.Kh.

1997-01-01

In order to study influence of rare earth metals on corrosion-electrochemical and mechanical properties of aluminium-berylium alloys the alloys contain 1 mass % beryllium and different amount of rare earth metals were obtained.-electrochemical and mechanical properties of aluminium-berylium alloys. The electrochemical characteristics of obtained alloys, including stationary potential, potentials of passivation beginning and full passivation, potentials of pitting formation and re passivation were defined.

Effects of Complex Modification by Sr–Sb on the Microstructures and Mechanical Properties of Al–18 wt % Mg2Si–4.5Cu Alloys

Science.gov (United States)

Sun, Youhong; Ma, Shaoming; Wang, Huiyuan; Chen, Lei; Gao, Ke; Ma, Yinlong; Liu, Baochang

2016-01-01

This research was carried out to investigate the influence of Sr–Sb on the microstructures and mechanical properties of Al–18 wt % Mg2Si–4.5Cu alloys. After the addition of 0.2 wt % Sr–Sb, the morphologies of primary Mg2Si transformed from equiaxed dendrite to cube in as-cast alloys and the average size of primary Mg2Si decreased from ~50 to ~20 μm. The shape of eutectic Mg2Si changed from Chinese script to short rod. After extrusion and T6 heat treatment, the ultimate tensile strength of modified alloy at room temperature (RT) and 100 °C increased respectively from 229 to 288 MPa, and from 231 to 272 MPa. The elongation-to-failure only slightly improved from 2.9% to 3.8% and from 3.3% to 3.7% at RT and 100 °C, respectively. The tensile fracture surface revealed a transition from brittle fracture to ductile fracture after modifying by 0.2 wt % Sr–Sb. PMID:28773282

Effects of intramedullary nails composed of a new β-type Ti-Nb-Sn alloy with low Young's modulus on fracture healing in mouse tibiae.

Science.gov (United States)

Fujisawa, Hirokazu; Mori, Yu; Kogure, Atsushi; Tanaka, Hidetatsu; Kamimura, Masayuki; Masahashi, Naoya; Hanada, Shuji; Itoi, Eiji

2018-01-23

The influence of Young's moduli of materials on the fracture healing process remains unclear. This study aimed to assess the effects of intramedullary nails composed of materials with low Young's moduli on fracture repair. We previously developed a β-type Ti-Nb-Sn alloy with low Young's modulus close to that of human cortical bone. Here, we prepared two Ti-Nb-Sn alloys with Young's moduli of 45 and 78 GPa by heat treatment, and compared their effects on fracture healing. Fracture and nailing were performed in the right tibiae of C57BL/6 mice. The bone healing process was evaluated by microcomputed tomography (micro-CT), histomorphometry, and RT-PCR. We found larger bone volumes of fracture callus in the mice treated with the 45-GPa Ti-Nb-Sn alloy as compared with the 78-GPa Ti-Nb-Sn alloy in micro-CT analyses. This was confirmed with histology at day 14, with accelerated new bone formation and cartilage absorption in the 45-GPa Ti-Nb-Sn group compared with the 78-GPa Ti-Nb-Sn group. Acp5 expression was lower in the 45-GPa Ti-Nb-Sn group than in the 78-GPa Ti-Nb-Sn group at day 10. These findings indicate that intramedullary fixation with nails with a lower Young's modulus offer a greater capacity for fracture repair. Our 45-GPa Ti-Nb-Sn alloy is a promising material for fracture treatment implants. © 2018 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 2018. © 2018 Wiley Periodicals, Inc.

Toughness behaviour of tungsten-carbide-cobalt alloys

International Nuclear Information System (INIS)

Sigl, L.S.

1985-05-01

In the present work the mechanisms of crack propagation in technically important WC-Co alloys are investigated and a model describing the influence of microstructural parameters and of the mechanical properties of the constituents is developed. An energy concept is used for modelling fracture toughness. The energies dissipated in the four crack-paths (trans- and intergranular carbide fracture, fracture across the binder-ligaments, fracture in the binder close to the carbide/binder interface) are summed up using the experimentally determined area-fractions of the crack-paths, the specific energy of brittle fracture in the carbide and of ductile fracture is calculated by integrating the energy to deform a volume element over the plastically deformed region. In contrast to all earlier models, this concept describes fracture toughness of WC-Co alloys only with physically meaningful parameters. The excellent agreement with experimental toughness values and with qualitative observations of crack propagation show that the new model includes all effects which influence toughness. As demonstrated with WC-based hardmetals with a cobalt-nickel binder, the results open new possibilities for optimizing the toughness of composites in which a small amount of a tough phase is embedded in a brittle matrix. (Author, shortened by G.Q.)

Influence of Short Austenitization Treatments on the Mechanical Properties of Low-Alloy Steels for Hot Forming Applications

Science.gov (United States)

Holzweissig, Martin Joachim; Lackmann, Jan; Konrad, Stefan; Schaper, Mirko; Niendorf, Thomas

2015-07-01

The current work elucidates an improvement of the mechanical properties of tool-quenched low-alloy steel by employing extremely short austenitization durations utilizing a press heating arrangement. Specifically, the influence of different austenitization treatments—involving austenitization durations ranging from three to 15 seconds—on the mechanical properties of low-alloy steel in comparison to an industrial standard furnace process was examined. A thorough set of experiments was conducted to investigate the role of different austenitization durations and temperatures on the resulting mechanical properties such as hardness, bending angle, tensile strength, and strain at fracture. The most important finding is that the hardness, the bending angle as well as the tensile strength increase with shortened austenitization durations. Furthermore, the ductility of the steels exhibits almost no difference following the short austenitization durations and the standard furnace process. The enhancement of the mechanical properties imposed by the short heat treatments investigated, is related to a refinement of microstructural features as compared to the standard furnace process.

Microstructure and mechanical properties of a new type of austempered boron alloyed high silicon cast steel

Directory of Open Access Journals (Sweden)

Chen Xiang

2013-05-01

Full Text Available In the present paper, a new type of austempered boron alloyed high silicon cast steel has been developed, and its microstructures and mechanical properties at different temperatures were investigated. The experimental results indicate that the boron alloyed high silicon cast steel comprises a dendritic matrix and interdendritic eutectic borides in as-cast condition. The dendritic matrix is made up of pearlite, ferrite, and the interdendritic eutectic boride is with a chemical formula of M2B (M represents Fe, Cr, Mn or Mo which is much like that of carbide in high chromium white cast iron. Pure ausferrite structure that consists of bainitic ferrite and retained austenite can be obtained in the matrix by austempering treatment to the cast steel. No carbides precipitate in the ausferrite structure and the morphology of borides remains almost unchanged after austempering treatments. Secondary boride particles precipitate during the course of austenitizing. The hardness and tensile strength of the austempered cast steel decrease with the increase of the austempering temperature, from 250 篊 to 400 篊. The impact toughness is 4-11 J昪m-2 at room temperature and the impact fracture fractogragh indicates that the fracture is caused by the brittle fracture of the borides.

Introduction into technical application of fracture mechanics. 3. rev. ed.

International Nuclear Information System (INIS)

Heckel, K.

1991-01-01

Technical components made out of metal material are liable to be defective. Cracks are the most dangerous defects. Based on fracture mechanics methods were developed which permit to estimate the proveness of cracks to intrate fracture. The present book is restricted to the standardised methods of fracture mechanics. Theoretical foundations of various concepts aspect under the fracture mechanics are given. Experimental methods of determining material characteristics of fracture mechanics are explained in detail as a profound knowledge of testing criteria is necessary in order to be able to a characteristic to a component. This book contains the latest level of standardised methods of fracture mechanics. It is meant for advanced students and engineers working in practice. Some fully calculated examples are used as an introduction into the thinking of fracture mechanics. (orig./MM) [de

Mechanisms of improving the cyclic stability of V-Ti-based hydrogen storage electrode alloys

International Nuclear Information System (INIS)

Miao He; Wang Weiguo

2010-01-01

Research highlights: → The corrosion resistance of V-based phase is much lower than that of C14 Laves phase of V-Ti-based alloys. → The addition of Cr which mostly distributes in V-based phase can effectively increase the anti-corrosion ability of V-Ti-based alloys. → The addition of Cr which mostly distributes in V-based phase can effectively increase the anti-corrosion ability of V-Ti-based alloys. - Abstract: In this work, the mechanisms of improving the cyclic stability of V-Ti-based hydrogen storage electrode alloys were investigated systemically. Several key factors for example corrosion resistance, pulverization resistance and oxidation resistance were evaluated individually. The V-based solid solution phase has much lower anti-corrosion ability than C14 Laves phase in KOH solution, and the addition of Cr in V-Ti-based alloys can suppress the dissolution of the main hydrogen absorption elements of the V-based phase in the alkaline solution. During the charge/discharge cycling, the alloy particles crack or break into several pieces, which accelerates their corrosion/oxidation and increases the contact resistance of the alloy electrodes. Proper decreasing the Vickers hardness and enhancing the fracture toughness can increase the pulverization resistance of the alloy particles. The oxidation layer thickness on the alloy particle surface obviously increases during charge/discharge cycling. This deteriorates their electro-catalyst activation to the electrochemical reaction, and leads to a quick degradation. Therefore, enhancing the oxide resistance can obviously improve the cyclic stability of V-Ti-based hydrogen storage electrode alloys.

Microstructure and mechanical properties of spray-deposited Mg-12.55Al-3.33Zn-0.58Ca-1Nd alloy

International Nuclear Information System (INIS)

Bai Pucun; Dong Taishang; Hou Xiaohu; Zhao Chunwang; Xing Yongming

2010-01-01

A Mg-Al-Zn-Ca-Nd magnesium alloy was prepared by spray forming technology, and the spray-deposited alloy was subsequently hot-extruded with a reduction rate of 16:1 at 623 K. The mechanical properties of the extruded alloy were investigated, and the result shows that the spray-formed Mg alloy offers superior tensile strength with poor ductility. The morphologies, fracture characteristic and chemical compositions of the extruded alloy were then explored by scanning electron microscopy with energy dispersive spectrometer. Furthermore, microstructure of the extruded alloy was examined by X-ray diffractometry and transmission electron microscopy. The results indicate that the microstructure of the spray-deposited magnesium alloy consists of α-Mg and Al 2 Ca phases, and the Al 2 Ca compound is distributed along the grain boundaries of the primary α-Mg. Moreover, twin substructure is found to exist in microstructure of the Al 2 Ca phase, rare earth Nd in the Al 2 Ca phase in the form of solid solution.

Mechanical Properties of Low Density Alloys at Cryogenic Temperatures

International Nuclear Information System (INIS)

Jiao, X. D.; Liu, H. J.; Li, L. F.; Yang, K.

2006-01-01

Low-density alloys include aluminum alloys, titanium alloys and magnesium alloys. Aluminum alloys and titanium alloys have been widely investigated and used as structural materials for cryogenic applications because of their light weight and good low-temperature mechanical properties.For aerospace applications, persistent efforts are being devoted to reducing weight and improving performance. Magnesium alloys are the lightest structural alloys among those mentioned above. Therefore, it is necessary to pay attention to magnesium alloys and to investigate their behaviors at cryogenic temperatures. In this paper, we have investigated the mechanical properties and microstructures of some magnesium alloys at cryogenic temperatures. Experimental results on both titanium and magnesium alloys are taken into account in considering these materials for space application

The hydro-mechanical modeling of the fractured media; Modelisation hydromecanique des milieux fractures

Energy Technology Data Exchange (ETDEWEB)

Kadiri, I

2002-10-15

The hydro-mechanical modeling of the fractured media is quite complex. Simplifications are necessary for the modeling of such media, but, not always justified, Only permeable fractures are often considered. The rest of the network is approximated by an equivalent continuous medium. Even if we suppose that this approach is validated, the hydraulic and mechanical properties of the fractures and of the continuous medium are seldom known. Calibrations are necessary for the determination of these properties. Until now, one does not know very well the nature of measurements which must be carried out in order to carry on a modeling in discontinuous medium, nor elements of enough robust validation for this kind of modeling. For a better understanding of the hydro-mechanical phenomena in fractured media, two different sites have been selected for the work. The first is the site of Grimsel in Switzerland in which an underground laboratory is located at approximately 400 m of depth. The FEBEX experiment aims at the in-situ study of the consecutive phenomena due to the installation of a heat source representative of radioactive waste in the last 17 meters of the FEBEX tunnel in the laboratory of Grimsel. Only, the modeling of the hydro-mechanical of the excavation was model. The modeling of the Febex enabled us to establish a methodology of calibration of the hydraulic properties in the discontinuous media. However, this kind of study on such complex sites does not make possible to answer all the questions which arise on the hydro-mechanical behavior of the fractured media. We thus carried out modeling on an other site, smaller than the fist one and more accessible. The experimental site of Coaraze, in the Maritime Alps, is mainly constituted of limestone and fractures. Then the variation of water pressure along fractures is governed by the opening/closure sequence of a water gate. Normal displacement as well as the pore pressure along these fractures are recorded, and then

Physical fracture properties (fracture surfaces as information sources; crackgrowth and fracture mechanisms; exemples of cracks)

International Nuclear Information System (INIS)

Meny, Lucienne.

1979-06-01

Fracture surfaces are considered as a useful source of informations: an introduction to fractography is presented; the fracture surface may be observed through X ray microanalysis, and other physical methods such as Auger electron spectroscopy or secundary ion emission. The mechanisms of macroscopic and microscopic crackgrowth and fracture are described, in the case of unstable fracture (cleavage, ductile with shear, intergranular brittleness) and of progressive crack propagation (creep, fatigue). Exemples of cracks are presented in the last chapter [fr

Experimental and numerical study on mechanical properties of aluminum alloy under uniaxial tensile test

Directory of Open Access Journals (Sweden)

O. Daghfas

2017-01-01

Full Text Available The main objective is to model the behavior of 7075 aluminum alloy and built an experimental database to identify the model parameters. The first part of the paper presents an experimental database on 7075 aluminum alloy. Thus, uniaxial tensile tests are carried in three loading directions relative to the rolling direction, knowing that the fatigue of aircraft structures is traditionally managed based on the assumption of uniaxial loads. From experimental database, the mechanical properties are extracted, particularly the various fractures owing to pronounced anisotropy relating to material. In second part, plastic anisotropy is then modeled using the identification strategy which depends on yield criteria, hardening law and evolution law. In third part, a comparison with experimental data shows that behavior model can successfully describe the anisotropy of the Lankford coefficient.

High-temperature deformation of a mechanically alloyed niobium-yttria alloy

International Nuclear Information System (INIS)

Chou, I.; Koss, D.A.; Howell, P.R.; Ramani, A.S.

1997-01-01

Mechanical alloying (MA) and hot isostatic pressing have been used to process two Nb alloys containing yttria particles, Nb-2 vol.%Y 2 O 3 and Nb-10 vol.%Y 2 O 3 . Similar to some thermomechanically processed nickel-based alloys, both alloys exhibit partially recrystallized microstructures, consisting of a 'necklace' of small recrystallized grains surrounding much larger but isolated, unrecrystallized, cold-worked grains. Hot compression tests from 1049 to 1347 C (0.5-0.6T MP ) of the 10% Y 2 O 3 alloy show that MA material possesses a much higher yield and creep strength than its powder-blended, fully recrystallized counterpart. In fact, the density-compensated specific yield strength of the MA Nb-10Y 2 O 3 exceeds that of currently available commercial Nb alloys. (orig.)

Synthesis of Amorphous Powders of Ni-Si and Co-Si Alloys by Mechanical Alloying

Science.gov (United States)

Omuro, Keisuke; Miura, Harumatsu

1991-05-01

Amorphous powders of the Ni-Si and Co-Si alloys are synthesized by mechanical alloying (MA) from crystalline elemental powders using a high energy ball mill. The alloying and amorphization process is examined by X-ray diffraction, differential scanning calorimetry (DSC), and scanning electron microscopy. For the Ni-Si alloy, it is confirmed that the crystallization temperature of the MA powder, measured by DSC, is in good agreement with that of the powder sample prepared by mechanical grinding from the cast alloy ingot products of the same composition.

Influence of UFG structure formation on mechanical and fatigue properties in Ti-6Al-7Nb alloy

Science.gov (United States)

Polyakova, V. V.; Anumalasetty, V. N.; Semenova, I. P.; Valiev, R. Z.

2014-08-01

Ultrafine-grained (UFG) Ti alloys have potential applications in osteosynthesis and orthopedics due to high bio-compatibility and increased weight-to- strength ratio. In current study, Ti6Al7Nb ELI alloy is processed through equal channel angular pressing-conform (ECAP-Conform) and subsequent thermomechanical processing to generate a UFG microstructure. The fatigue properties of UFG alloys are compared to coarse grained (CG) alloys. Our study demonstrates that the UFG alloys with an average grain size of ~180 nm showed 35% enhancement of fatigue endurance limit as compared to coarse-grained alloys. On the fracture surfaces of the UFG and CG samples fatigue striations and dimpled relief were observed. However, the fracture surface of the UFG sample looks smoother; fewer amounts of secondary micro-cracks and more ductile rupture were also observed, which testifies to the good crack resistance in the UFG alloy after high-cyclic fatigue tests.

Microstructural modeling of fatigue fracture of shape memory alloys at thermomechanical cyclic loading

Science.gov (United States)

Belyaev, Fedor S.; Evard, Margarita E.; Volkov, Aleksandr E.

2018-05-01

A microstructural model of shape memory alloys (SMA) describing their deformation and fatigue fracture is presented. A new criterion of fracture has been developed which takes into account the effect of hydrostatic pressure, deformation defects and material damage. It is shown that the model can describe the fatigue fracture of SMA under various thermomechanical cycling regimes. Results of calculating the number of cycles to failure at thermocycling under a constant stress, at symmetric two-sided cyclic deformation, at straining-unloading cycles, at cycling in the regime of the thermodynamic cycles of a SMA working body in the hard (strain controlled) and soft (stress controlled) working cycles, is studied. Results of calculating the number of cycles to failure are presented for different parameters of these cycles.

Correlation of microstructure with dynamic deformation behavior and penetration performance of tungsten heavy alloys fabricated by mechanical alloying

Science.gov (United States)

Kim, Dong-Kuk; Lee, Sunghak; Ryu, Ho Jin; Hyunghong, Soon; Noh, Joon-Woong

2000-10-01

In this study, tungsten heavy alloy specimens were fabricated by mechanical alloying (MA), and their dynamic torsional properties and penetration performance were investigated. Dynamic torsional tests were conducted on the specimens fabricated with different sintering temperatures after MA, and then the test data were compared with those of a conventionally processed specimen. Refinement of tungsten particles was obtained after MA, but contiguity was seriously increased, thereby leading to low ductility and impact energy. Specimens in which both particle size and contiguity were simultaneously reduced by MA and two-step sintering and those having higher matrix fraction by partial MA were successfully fabricated. The dynamic test results indicated that the formation of adiabatic shear bands was expected because of the plastic localization at the central area of the gage section. Upon highspeed impact testing of these specimens, self-sharpening was promoted by the adiabatic shear band formation, but their penetration performance did not improve since much of kinetic energy of the penetrators was consumed for the microcrack formation due to interfacial debonding and cleavage fracture of tungsten particles. In order to improve penetration performance as well as to achieve selfsharpening by applying MA, conditions of MA and sintering process should be established so that alloy densification, particle refinement, and contiguity reduction can be simultaneously achieved.

Effects of high-energy electro-pulsing treatment on microstructure, mechanical properties and corrosion behavior of Ti-6Al-4V alloy.

Science.gov (United States)

Ye, Xiaoxin; Wang, Lingsheng; Tse, Zion T H; Tang, Guoyi; Song, Guolin

2015-04-01

The effect of electro-pulsing treatment (EPT) on the microstructure, mechanical properties and corrosion behavior of cold-rolled Ti-6Al-4V alloy strips was investigated in this paper. It was found that the elongation to failure of materials obtains a noticeable enhancement with increased EPT processing time while slightly sacrificing strength. Fine recrystallized grains and the relative highest elongation to failure (32.5%) appear in the 11second-EPT samples. Grain coarsening and decreased ductility were brought in with longer EPT duration time. Fracture surface analysis shows that transition from intergranular brittle facture to transgranular dimple fracture takes place with an increase in processing time of EPT. Meanwhile, corrosion behavior of titanium alloys is greatly improved with increased EPT processing time, which is presented by polarization test and surface observation with the beneficial effect of forming a protective anatase-TiO2 film on the surface of alloys. The rapid recrystallization behavior and oxide formation of the titanium alloy strip under EPTs are attributed to the enhancement of nucleation rate, atomic diffusion and oxygen migration resulting from the coupling of the thermal and athermal effects. Copyright © 2015 Elsevier B.V. All rights reserved.

Electron microscopy study of hardened layers structure at electrospark alloying the VT-18 titanium alloy with aluminium

International Nuclear Information System (INIS)

Pilyankevich, A.N.; Martynenko, A.N.; Verkhoturov, A.D.; Paderno, V.N.

1979-01-01

Presented are the results of metallographic, electron-microscopic, and X-ray structure analysis, of microhardness measurements and of the study of the electrode weight changes at electrospark alloying the VT-18 titanium alloy with aluminium. It is shown, that pulsating thermal and mechanical loadings in the process of electrospark alloying result in the electrode surface electroerosion, a discrete relief is being formed, which changes constantly in the process depending on the alloying time. Though with the process time the cathode weight gain increases, microareas of fracture in the hardened layer appear already at the initial stages of electrospark alloying

The radiation swelling effect on fracture properties and fracture mechanisms of irradiated austenitic steels. Part I. Ductility and fracture toughness

Energy Technology Data Exchange (ETDEWEB)

Margolin, B., E-mail: mail@crism.ru; Sorokin, A.; Shvetsova, V.; Minkin, A.; Potapova, V.; Smirnov, V.

2016-11-15

The radiation swelling effect on the fracture properties of irradiated austenitic steels under static loading has been studied and analyzed from the mechanical and physical viewpoints. Experimental data on the stress-strain curves, fracture strain, fracture toughness and fracture mechanisms have been represented for austenitic steel of 18Cr-10Ni-Ti grade (Russian analog of AISI 321 steel) irradiated up to neutron dose of 150 dpa with various swelling. Some phenomena in mechanical behaviour of irradiated austenitic steels have been revealed and explained as follows: a sharp decrease of fracture toughness with swelling growth; untypical large increase of fracture toughness with decrease of the test temperature; some increase of fracture toughness after preliminary cyclic loading. Role of channel deformation and channel fracture has been clarified in the properties of irradiated austenitic steel and different tendencies to channel deformation have been shown and explained for the same austenitic steel irradiated at different temperatures and neutron doses.

Effect of Al substitution for Ga on the mechanical properties of directional solidified Fe-Ga alloys

Energy Technology Data Exchange (ETDEWEB)

Liu, Yangyang; Li, Jiheng; Gao, Xuexu, E-mail: gaox@skl.ustb.edu.cn

2017-02-01

Alloys of Fe{sub 82}Ga{sub 18−x}Al{sub x} (x=0, 4.5, 6, 9, 12, 13.5) were prepared by directional solidification technique and exhibited a <001> preferred orientation along the axis of alloy rods. The saturation magnetostriction value of the Fe{sub 82}Ga{sub 13.5}Al{sub 4.5} alloy was 247 ppm under no pre-stress. The tensile properties of alloys of Fe{sub 82}Ga{sub 18−x}Al{sub x} at room temperature were investigated. The results showed that tensile ductility of binary Fe-Ga alloy was significantly improved with Al addition. The fracture elongation of the Fe{sub 82}Ga{sub 18} alloy was only 1.3%, while that of the Fe{sub 82}Ga{sub 9}Al{sub 9} alloy increased up to 16.5%. Addition of Al increased the strength of grain boundary and cleavage, resulting in the enhancement of tensile ductility of the Fe-Ga-Al alloys. Analysis of deformation microstructure showed that a great number of deformation twins formed in the Fe-Ga-Al alloys, which were thought to be the source of serrated yielding in the stress-strain curves. The effect of Al content in the Fe-Ga-Al alloys on tensile ductility was also studied by the analysis of deformation twins. It indicated that the joint effect of slip and twinning was beneficial to obtain the best ductility in the Fe{sub 82}Ga{sub 9}Al{sub 9} alloy. - Highlights: • Tensile ductility of directional solidified Fe-Ga alloys was significantly improved with Al addition. • The fracture elongation of binary Fe{sub 82}Ga{sub 18} alloy was only 1.3% at room temperature. • The fracture elongation of Fe{sub 82}Ga{sub 9}Al{sub 9} alloy was 16.5% at room temperature. • A great number of deformation twins formed in the Fe-Ga-Al alloys during tensile tests at room temperature.

Development the Mechanical Properties of (AL-Li-Cu Alloy

Directory of Open Access Journals (Sweden)

Ihsan Kadhom AlNaimi

2017-11-01

Full Text Available The aim of this research is to develop mechanical properties of a new aluminium-lithium-copper alloy. This alloy prepared under control atmosphere by casting in a permanent metal mould. The microstructure was examined and mechanical properties were tested before and after heat treatment to study the influence of heat treatment on its mechanical properties including; modulus of elasticity, tensile strength, impact, and fatigue. The results showed that the modulus of elasticity of the prepared alloy is higher than standard alloy about 2%. While the alloy that heat treated for 6 h and cooled in water, then showed a higher ultimate tensile stress comparing with as-cast alloy. The homogenous heat treatment gives best fatigue behaviour comparing with as-cast and other heat treatment alloys. Also, the impact test illustrates that the homogeneous heat treatment alloy gives the highest value.

Effect of Annealing on Mechanical Properties and Formability of Cold Rolled Thin Sheets of Fe-P P/M Alloys

Science.gov (United States)

Trivedi, Shefali; Ravi Kumar, D.; Aravindan, S.

2016-10-01

Phosphorus in steel is known to increase strength and hardness and decrease ductility. Higher phosphorus content (more than 0.05%), however, promotes brittle behavior due to segregation of Fe3P along the grain boundaries which makes further mechanical working of these alloys difficult. In this work, thin sheets of Fe-P alloys (with phosphorus in range of 0.1-0.35%) have been developed through processing by powder metallurgy followed by hot rolling and cold rolling. The effect of phosphorus content and annealing parameters (temperature and time) on microstructure, mechanical properties, formability in biaxial stretching and fracture behavior of the cold rolled and annealed sheets has been studied. A comparison has also been made between the properties of the sheets made through P/M route and the conventional cast route with similar phosphorus content. It has been shown that thin sheets of Fe-P alloys with phosphorous up to 0.35% possessing a good combination of strength and formability can be produced through rolling of billets of these alloys made through powder metallurgy technique without the problem of segregation.

The Development of the Low-Cost Titanium Alloy Containing Cr and Mn Alloying Elements

Science.gov (United States)

Zhu, Kailiang; Gui, Na; Jiang, Tao; Zhu, Ming; Lu, Xionggang; Zhang, Jieyu; Li, Chonghe

2014-04-01

The α + β-type Ti-4.5Al-6.9Cr-2.3Mn alloy has been theoretically designed on the basis of assessment of the Ti-Al-Cr-Mn thermodynamic system and the relationship between the molybdenum equivalent and mechanical properties of titanium alloys. The alloy is successfully prepared by the split water-cooled copper crucible, and its microstructures and mechanical properties at room temperature are investigated using the OM, SEM, and the universal testing machine. The results show that the Ti-4.5Al-6.9Cr-2.3Mn alloy is an α + β-type alloy which is consistent with the expectation, and its fracture strength, yield strength, and elongation reach 1191.3, 928.4 MPa, and 10.7 pct, respectively. Although there is no strong segregation of alloying elements under the condition of as-cast, the segregation of Cr and Mn is obvious at the grain boundary after thermomechanical treatment.

CYCLIC FATIGUE RESISTANCE OF AZ91 MAGNESIUM ALLOY

Directory of Open Access Journals (Sweden)

Aneta Němcová

2009-11-01

Full Text Available The paper deals with determination of principal mechanical properties and the investigation of fatigue behaviour of AZ91 magnesium alloy. The experimental material was made by squeeze casting technique and heat treated to obtain T4 state (solution annealing, when hard, brittle Mg17Al12 intermetallic phase is dissolved. The basic mechanical properties (Young’s modulus, ultimate tensile strength, yield strength, elongation to fracture and reduction of area were determined by static tensile test. Furthermore, fatigue parameters were investigated. The S-N curve on the basis of smooth test bars tested under symmetrical push-pull loading at room temperature was evaluated. The measured data were subsequently used for fitting with suitable regression functions (Kohout & Věchet and Stromeyer for determination of the fatigue parameters. Fatigue limit sigma-c of the studied alloy for 108 cycles is approaching 50 MPa. In addition, the fracture surfaces were observed by scanning electron microscopy. The failure analysis proved that the striations were observed in fatigue crack propagation area and in the area of static fracture was observed the transgranular ductile fracture. The structure of the studied alloy in the basic state and after heat treatment was observed by light and scanning electron microscopy.

The effects of the local fracture stress and carbides on the cleavage fracture characteristics of Mn-Mo-Ni low alloy steels in the transition region

International Nuclear Information System (INIS)

Yang, Won Jon; Huh, Moo Young; Roh, Sung Joo; Lee, Bong Sang; Oh, Yong Jun; Hong, Jun Hwa

2000-01-01

In the ductile-brittle transition temperature region of SA508 C1.3 Mn-Mo-Ni low alloy steels, the relationship of the local fracture stress and carbides influencing the cleavage fracture behavior was investigated. Based on the ASTM E1921-97 standard method, the reference transition temperatures were determined by three point bending fracture toughness tests. A local fracture stress σ f * , was determined from a theoretical stress distribution in front of crack tip using the cleavage initiation distance measured in each fractured specimen surface. The local fracture stress values showed a strong relationship with toughness characteristics of the materials and those were larger in the materials of smaller carbide size. Quantitative analysis of carbides showed that carbides larger than a certain size are mainly responsible for the cleavage fracture in the ductile-brittle transition temperature region. (author)

Correlation of microstructures, aging treatments, and properties of Al-Li-Cu-Mg-Zr I/M and P/M alloys

International Nuclear Information System (INIS)

Kar, R.J.; Bohlen, J.W.; Chanani, G.R.

1984-01-01

In a Northrop research program on Al-Li based alloys, the microstructures and heat treatment characteristics of two Al-Li-Cu-Mg-Zr alloys, one I/M (ingot metallurgy) and one P/M (powder metallurgy), were examined and correlated with properties obtained. Prior work had shown that this alloy system has a high payoff potential for aircraft applications. Following solution-heat-treatments, the artificial aging response of these alloys was determined, using hardness measurements. Microstructural characterization of these alloys was carried out using optical metallography and transmission electron microscopy (TEM) and phases were identified using X-ray methods, electron diffraction and Auger electron spectroscopy. The tensile and fracture toughness properties of the alloys were determined for selected tempers. Scanning electron microscopic (SEM) fracture examination was carried out on fractured tensile and fracture toughness coupons. The mechanical properties obtained and fracture behavior observed were correlated with significant microstructural features. 16 references

Effect of heat treatment on the temperature dependence of the fracture behavior of X-750 alloy

Energy Technology Data Exchange (ETDEWEB)

Marsh, C.; Depinoy, S. [University of South Carolina (United States); Kaoumi, D. [North Carolina State University (United States)

2016-11-20

X-750 is a nickel-chromium based super alloy of usefulness in a wide variety of applications such as gas turbines, rocket engines, nuclear reactors, pressure vessels, tooling, and aircraft structures. Its good mechanical properties are due to the strengthening from precipitation of γ′ particles upon prior ageing heat treatment. In this work, the effect of such heat treatment on the fracture mechanisms of X-750 was studied at various temperatures by comparing it with a non-aged, solution annealed X-750. Tensile tests were conducted from room temperatures up to 900 °C; fracture surfaces were analyzed by means of SEM observations. In addition, the microstructure of both aged and solution annealed materials were studied using SEM and TEM, both on as received and on tested specimens. In terms of mechanical properties, as expected, the yield strength and the ultimate tensile strength of the aged material were better than for the solution-annealed one, and only slightly decreased with increasing temperature when tested between room temperatures and 650 °C. In this range of temperature, the fracture surface of aged material evolves from purely intergranular to purely transgranular due to the thermal activation of dislocation mobility that relieves the stress at the grain boundaries, while the rupture of the solution annealed material is due to the coalescence of voids induced by decohesion at the MC carbides/matrix interface. At higher temperatures, precipitation of γ’ particles upon testing of the solution-annealed material leads to a temperature-dependent increase in both yield strength and ultimate tensile strength, which nevertheless remain below the aged material ones with the exception of the higher temperatures. At the same time, an overall decrease of the aged material mechanical properties is observed. Minimum ductility was observed at 750 °C for both solution annealed and aged specimen, due to the oxidation of grain boundaries leading to an

Dependence of fracture mechanical and fluid flow properties on fracture roughness and sample size

International Nuclear Information System (INIS)

Tsang, Y.W.; Witherspoon, P.A.

1983-01-01

A parameter study has been carried out to investigate the interdependence of mechanical and fluid flow properties of fractures with fracture roughness and sample size. A rough fracture can be defined mathematically in terms of its aperture density distribution. Correlations were found between the shapes of the aperture density distribution function and the specific fractures of the stress-strain behavior and fluid flow characteristics. Well-matched fractures had peaked aperture distributions that resulted in very nonlinear stress-strain behavior. With an increasing degree of mismatching between the top and bottom of a fracture, the aperture density distribution broadened and the nonlinearity of the stress-strain behavior became less accentuated. The different aperture density distributions also gave rise to qualitatively different fluid flow behavior. Findings from this investigation make it possible to estimate the stress-strain and fluid flow behavior when the roughness characteristics of the fracture are known and, conversely, to estimate the fracture roughness from an examination of the hydraulic and mechanical data. Results from this study showed that both the mechanical and hydraulic properties of the fracture are controlled by the large-scale roughness of the joint surface. This suggests that when the stress-flow behavior of a fracture is being investigated, the size of the rock sample should be larger than the typical wave length of the roughness undulations

Ductile Fracture Behaviour of Hot Isostatically Pressed Inconel 690 Superalloy

Science.gov (United States)

Cooper, A. J.; Brayshaw, W. J.; Sherry, A. H.

2018-04-01

Herein we assess the differences in Charpy impact behavior between Hot Isostatically Pressed and forged Inconel 690 alloy over the temperature range of 300 °C to - 196 °C. The impact toughness of forged 690 exhibited a relatively small temperature dependence, with a maximum difference of ca. 40 J measured between 300 °C and - 196 °C, whereas the HIP'd alloy exhibited a difference of approximately double that of the forged alloy over the same temperature range. We have conducted Charpy impact testing, tensile testing, and metallographic analyses on the as-received materials as well as fractography of the failed Charpy specimens in order to understand the mechanisms that cause the observed differences in material fracture properties. The work supports a recent series of studies which assess differences in fundamental fracture behavior between Hot Isostatically Pressed and forged austenitic stainless steel materials of equivalent grades, and the results obtained in this study are compared to those of the previous stainless steel investigations to paint a more general picture of the comparisons between HIP vs forged material fracture behavior. Inconel 690 was selected in this study since previous studies were unable to completely omit the effects of strain-induced martensitic transformation at the tip of the Chary V-notch from the fracture mechanism; Inconel 690 is unable to undergo strain-induced martensitic transformation due to the alloy's high nickel content, thereby providing a sister study with the omission of any martensitic transformation effects on ductile fracture behavior.

Structure and mechanical properties of Al-Si-Fe alloys prepared by short-term mechanical alloying and Spark Plasma Sintering

Czech Academy of Sciences Publication Activity Database

Průša, J.; Vojtěch, D.; Bláhová, M.; Michalcová, A.; Kubatík, Tomáš František; Čížek, J.

2015-01-01

Roč. 75, June (2015), s. 65-75 ISSN 0261-3069 Institutional support: RVO:61389021 Keywords : Aluminium alloy s * Mechanical Properties * Microstructure * Mechanical alloy ing * Spark-Plasma Sintering Subject RIV: JG - Metallurgy Impact factor: 3.997, year: 2015 http://www.sciencedirect.com/science/article/pii/S0261306915000990#

Microstructure and Mechanical Properties of Three-Layer TIG-Welded 2219 Aluminum Alloys with Dissimilar Heat Treatments

Science.gov (United States)

Zhang, Dengkui; Li, Quan; Zhao, Yue; Liu, Xianli; Song, Jianling; Wang, Guoqing; Wu, Aiping

2018-05-01

2219-C10S and 2219-CYS aluminum alloys are 2219 aluminum alloys with different heat treatment processes, and they have been widely used in the aerospace industry. In the present study, 2219-C10S and 2219-CYS aluminum alloys were butt-welded by three-layer tungsten inert gas arc welding (with the welding center of the third layer shifted toward the CYS side), and the microstructure characteristics and mechanical properties of the welded joint were investigated. The lamellar θ' phases, the bulk or rod θ phases, and the coarse rod-shaped or pancake-shaped Al-Cu-Fe-Mn phases coexisted in the two aluminum alloys. The Cu content of the α-Al matrix and the distribution of eutectic structures of different welding layers in the weld zone (WZ) were varied, implying that the segregation degrees of the Cu element were different due to the different welding thermal cycles in different welding layers. The microhardness values of the CYS side were much higher than those of the C10S side in each region on both sides of the joint. The tensile test deformation was concentrated mainly in the regions of WZ and the over aged zone (OAZ), where the microhardness values were relatively low. The main deformation concentrated region was transferred from the CYS side to the C10S side with the increase in the tensile load during the tensile test. The fracture behavior of the tensile test showed that the macroscopic crack initiated near the front weld toe had gone through the crack blunt region, the shear fracture region of the partially melted zone (PMZ), and the shear fracture region of OAZ. Meanwhile, the fracture characteristics gradually evolved from brittle to ductile. The concentrated stress and the dense eutectic structure in the region near the front weld toe of the C10S side contributed to the fracture of the joint. The shift of the welding center of the third layer to the CYS side resulted in two effects: (i) the microhardness values from the middle layer to the top layer in the

Probabilistic application of fracture mechanics

International Nuclear Information System (INIS)

Dufresne, J.

1981-04-01

The different methods used to evaluate the rupture probability of a pressure vessel are reviewed. Data collection and processing of all parameters necessary for fracture mechanics evaluation are presented with particular attention to the size distribution of defects in actual vessels. Physical process is followed during crack growth and unstable propagation, using LEFM (Linear Elastic Fracture Mechanism) and plastic instability. Results show that the final failure probability for a PWR pressure vessel is 3.5 10 -8 , and is due essentially to LOCAs for any break size. The weakest point is the internal side of the belt line

Effect of severe plastic deformation on microstructure and mechanical properties of magnesium and aluminium alloys in wide range of strain rates

Science.gov (United States)

Skripnyak, Vladimir; Skripnyak, Evgeniya; Skripnyak, Vladimir; Vaganova, Irina; Skripnyak, Nataliya

2013-06-01

Results of researches testify that a grain size have a strong influence on the mechanical behavior of metals and alloys. Ultrafine grained HCP and FCC metal alloys present higher values of the spall strength than a corresponding coarse grained counterparts. In the present study we investigate the effect of grain size distribution on the flow stress and strength under dynamic compression and tension of aluminium and magnesium alloys. Microstructure and grain size distribution in alloys were varied by carrying out severe plastic deformation during the multiple-pass equal channel angular pressing, cyclic constrained groove pressing, and surface mechanical attrition treatment. Tests were performed using a VHS-Instron servo-hydraulic machine. Ultra high speed camera Phantom V710 was used for photo registration of deformation and fracture of specimens in range of strain rates from 0,01 to 1000 1/s. In dynamic regime UFG alloys exhibit a stronger decrease in ductility compared to the coarse grained material. The plastic flow of UFG alloys with a bimodal grain size distribution was highly localized. Shear bands and shear crack nucleation and growth were recorded using high speed photography.

Mechanical properties of a co-extruded Metallic Glass/Alloy (MeGA) rod-Effect of the metallic glass volume fraction

International Nuclear Information System (INIS)

Gravier, S.; Blandin, J.J.; Suery, M.

2010-01-01

A Metallic Glass/Alloy (MeGA) rod with a core in zirconium-based bulk metallic glass and a sleeve in aluminium alloy has been successfully elaborated by co-extrusion. SEM observations of the cross-section of the rod show that the interface between the glass and the alloy is defect-free. Compression tests are carried out at room temperature on the MeGA rods containing various glass volume fractions. The yield stress is well described by the rule of mixtures which combines the strength of the glass and that of the alloy, suggesting isostrain behaviour as could be expected. During compression, a good mechanical bonding is observed in the MeGA-rod even after the first fracture of the metallic glass. Finally, push-out tests are performed to evaluate the bonding quality between the two materials. Large values of the shear strength are measured which confirms that co-extrusion leads to good bonding between the glass and the aluminium alloy.

The fracture of boron fibre-reinforced 6061 aluminium alloy

Science.gov (United States)

Wright, M. A.; Welch, D.; Jollay, J.

1979-01-01

The fracture of 6061 aluminium alloy reinforced with unidirectional and cross-plied 0/90 deg, 0/90/+ or - 45 deg boron fibres has been investigated. The results have been described in terms of a critical stress intensity, K(Q). Critical stress intensity factors were obtained by substituting the failure stress and the initial crack length into the appropriate expression for K(Q). Values were obtained that depended on the dimensions of the specimens. It was therefore concluded that, for the size of specimen tested, the values of K(Q) did not reflect any basic materials property.

Characterization of mechanically alloyed Ti-based bulk metallic glass composites containing carbon nanotubes

Energy Technology Data Exchange (ETDEWEB)

Hsu, C.F. [Institute of Materials Engineering, National Taiwan Ocean University, No. 2, Beining Road, Keelung (China); Lin, H.M. [Department of Materials Engineering, Tatung University, No.40, Sec. 3, Jhongshan N. Rd. Jhongshan District, Taipei 104 Taiwan (China); Lee, P.Y.

2008-11-15

This study explored the feasibility of preparing CNT/Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} bulk metallic glass (BMG) composites though powder metallurgy route. The CNT/Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} BMG composites were obtained by consolidating the 8h mechanically alloyed composite powders by vacuum hot pressing process. A significant increase in hardness (9.34 GPa) and fracture strength (1937 MPa) was achieved for the Ti{sub 50}Cu{sub 28}Ni{sub 15}Sn{sub 7} BMG composites containing 12 vol. % CNT. (Abstract Copyright [2008], Wiley Periodicals, Inc.)

Mechanical properties of ordered alloys

International Nuclear Information System (INIS)

Kroupa, F.

1977-06-01

A survey is given of the metallophysical fundamentals of the mechanical properties of ordered two-phase alloys. Alloys of this type have a superlattice structure in a substitution mixed crystal. Ordering is achieved by slow cooling or by annealing below the critical temperature, during which ordering domains (antiphase domains) are formed. At a high degree of ordering, the dislocations are concentrated to form pairs, so-called super-dislocations. The mechanical properties may be selectively changed by varying different parameters (size of the ordering domains, degree of ordering, energy of the antiphase boundaries) by a special composition and heat treatment.(GSC) [de

Notch constraint effects on the dynamic fracture toughness of an unaged beta titanium alloy

International Nuclear Information System (INIS)

Rack, H.J.

1975-01-01

The influence of notch included angle and root radius on the apparent dynamic fracture toughness of an unaged metastable beta titanium alloy, Ti--3Al--8V--6Cr--4Zr--4Mo, has been examined. The apparent fracture toughness, K/sub Id/(rho), increases with both notch radius, rho and included angle, ω. These results have been compared with the theoretical predictions of Tetelman, et al. and Smith. The comparisons show that neither theory accurately describes the effect of varying notch constraint on the apparent dynamic fracture toughness. Although preliminary considerations indicate that qualitative descriptions of notch acuity effects may be given by recent finite element analysis of the stress and strain distributions below a notch root, there is presently no quantitative basis for determining the true dynamic fracture toughness of materials from the results of blunt notch experiments. (auth)

Microstructural Characteristics and Mechanical Properties of Friction Stir Spot Welded 2A12-T4 Aluminum Alloy

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Huijie Liu

2013-01-01

Full Text Available 2A12-T4 aluminum alloy was friction stir spot welded, and the microstructural characteristics and mechanical properties of the joints were investigated. A softened microstructural region existed in the joint, and it consisted of stir zone (SZ, thermal mechanically affected zone (TMAZ, and heat affected zone (HAZ. The minimum hardness was located in TMAZ, and the average hardness value in SZ can be improved by appropriately increasing welding heat input. The area of complete bonding region at the interface increased with increasing welding heat input because more interface metals were mixed. In a certain range of FSSW parameters, the tensile shear failure load of the joint increased with increasing rotation speed, but it decreased with increasing plunge rate or decreasing shoulder plunging depth. Two kinds of failure modes, that is, shear fracture mode and tensile-shear mixed fracture mode, can be observed in the tensile shear tests, and the joint that failed in the tensile-shear mixed fracture mode possessed a high carrying capability.

Effect of equal channel angular pressing on the microstructure and mechanical properties of Al-10Zn-2Mg alloy

Science.gov (United States)

Manjunath, G. K.; Kumar, G. V. Preetham; Bhat, K. Udaya

2018-04-01

The current investigation is focused on evaluating the mechanical properties and the microstructure of cast Al-10Zn-2Mg alloy processed through equal channel angular pressing (ECAP). The ECAP processing was attempted at minimum possible processing temperature. Microstructural characterization was carried out in optical microscopy, scanning electron microscopy, transmission electron microscopy and X-ray diffraction analysis. Hardness measurement and tensile tests were employed to estimate the mechanical properties. Experimental results showed that, ECAP processing leads to noticeable grain refinement in the alloy. Reasonable amount of dislocations were observed in the ECAP processed material. After ECAP processing, precipitates nucleation in the material was detected in the XRD analysis. ECAP leads to considerable enhancement in the mechanical properties of the material. After ECAP processing, microhardness of the material is increased from 144 Hv to 216 Hv. Also, after ECAP processing the UTS of the material is increased from 140 MPa to 302 MPa. The increase in the mechanical properties of the alloy after ECAP processing is due to the dislocation strengthening and grain refinement strengthening. Finally, fracture surface morphology of the tensile test samples also studied.

Effect of strain rate on the mechanical properties of magnesium alloy AMX602

Energy Technology Data Exchange (ETDEWEB)

Shen, J. [Department of Mechanical Engineering, University of North Carolina at Charlotte, Charlotte, NC 28223-0001 (United States); Kondoh, K. [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaragi, Osaka 567-0047 (Japan); Jones, T.L. [WMRD, US Army Research Laboratory, 4600 Deer Creek Loop, MD 21005-5069 (United States); Mathaudhu, S.N. [Department of Mechanical Engineering, University of California Riverside, Riverside, CA 92521 (United States); Kecskes, L.J. [WMRD, US Army Research Laboratory, 4600 Deer Creek Loop, MD 21005-5069 (United States); Wei, Q., E-mail: qwei@uncc.edu [Department of Mechanical Engineering, University of North Carolina at Charlotte, Charlotte, NC 28223-0001 (United States)

2016-01-01

In the present work, the effect of strain rate on the mechanical properties, particularly the plastic deformation behavior of a magnesium alloy, AMX602 (Mg–6%Al–0.5%Mn–2%Ca; all wt%), fabricated by powder metallurgy, has been investigated under both quasi-static (strain rate 1×10{sup −3} s{sup −1}) and dynamic (strain rate 4×10{sup 3} s{sup −1}) compressive loading. The alloyed powder was extruded at three different temperatures. The microstructure of the alloy was examined by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). It was found that AMX602 exhibits an impressive mechanical behavior but with a slight anisotropy along different directions in both strength and compressive ductility (or malleability). The strength was found to be nearly independent of the extrusion temperature, particularly, under dynamic loading. Nanoindentation strain rate jump test reveals a strain rate sensitivity of ~0.018 to ~0.015, depending on the extrusion temperature. Sub-micrometer-scale particles of the intermetallic compound Al{sub 2}Ca were found with sizes ranging from ~100 nm to ~1.0 μm. These intermetallic particles are believed to have precipitated out during the extrusion process. They contribute to the formation of the ultrafine equiaxed grains which, in turn, help to improve the strength of the alloy by acting as barriers to dislocation motion. Adiabatic shear bands (ASBs) were observed in the dynamically loaded samples, the propagation of which eventually leads to final fracture of the specimens.