Effect of shrapnel penetration on lithium-carbon monofluoride and lithium-manganese dioxide batteries

Science.gov (United States)

Garrard, W. N. C.

National BR2/3A lithium-carbon monofluoride and Duracell DL2/3A lithium-manganese dioxide batteries were subjected to simulated shrapnel penetration using a projectile from an M16 rifle. Trials were conducted on batteries in various states of charge (0, 50, and 100 percent discharged) in both wet and dry environments. Only one fully charged Duracell Battery (under wet conditions) caught fire during the test. The effects of environmental conditions, the chemical reactions involved, and the state of charge of the batteries on the probability of the batteries igniting are discussed.

A study on the microstructural characteristics of rapidly solidified Al-Fe alloys(I)

International Nuclear Information System (INIS)

Kim, D.H.; Lee, H.I.

1991-01-01

Solidification microstructures and phases in rapidly solidified Al-5, 10wt% Fe alloys have been investigated by TEM bright field and dark field imaging techniques and electron and x-ray diffraction techniques. Rapid solidification of Al-5, 10wt%Fe alloys produces various metastable and stable phases, such as Al m Fe, Al 6 Fe and Al 13 Fe 4 . In addition to these phases, clusters of randomly oriented few nm scale particles exist in the form of fine cellular network with α-Al or primary spherical particles. Solidification microstructures of the rapidly solidified Al-5, 10wt%Fe alloys consist of various combination of primary phases such as Al 13 Fe 4 , Al m Fe and cluster of nm scale particles, and cellular/dendritic structures such as fine cellular network structure of nm scale particle clusters and α-Al and cellular structure of Al m Fe and α-Al, depending upon alloy compositions and local cooling rates. (Author)

Improved rapidly-quenched hydrogen-absorbing alloys for development of improved-capacity nickel metal hydride batteries

Science.gov (United States)

Ise, Tadashi; Hamamatsu, Takeo; Imoto, Teruhiko; Nogami, Mitsuzo; Nakahori, Shinsuke

The effects of annealing a rapidly-quenched hydrogen-absorbing alloy with a stoichiometric ratio of 4.76 were investigated concerning its hydrogen-absorbing properties, crystal structure and electrochemical characteristics. Annealing at 1073 K homogenized the alloy microstructure and flattened its plateau slope in the P-C isotherms. However, annealing at 1273 K segregated a second phase rich in rare earth elements, increased the hydrogen-absorbing pressure and decreased the hydrogen-absorbing capacity. As the number of charge-discharge cycles increases, the particle size distribution of the rapidly-quenched alloy became broad due to partial pulverization. However, particle size distribution of the rapidly-quenched, annealed, alloy was sharp, since the annealing homogenized the microstructure, thereby improving the cycle characteristics. A high-capacity rectangular nickel metal hydride battery using a rapidly-quenched, annealed, surface-treated alloy for the negative electrode and an active material coated with cobalt compound containing sodium for the positive electrode was developed. The capacity of the resulting battery was 30% greater than that of a conventional battery.

Phase transformation in rapidly quenched Fe-Cr-Co-Mo-Ti-Si-B alloys

Science.gov (United States)

Zhukov, D. G.; Shubakov, V. S.; Zhukova, E. Kh; Gorshenkov, M. V.

2018-03-01

The research results of phase transformations in Fe-24Cr-16Co-3Mo-0.2Ti-1Si-B alloys (with a boron content of 1 to 3% by mass) obtained by rapid quenching are presented. The structure formation regularities during the melt spinning and during the subsequent crystallization annealing in rapidly quenched bands of the Fe-Cr-Co-Mo-Ti-Si-B system alloys were studied. The changes in the phase composition of the rapidly quenched Fe-Cr-Co-Mo-Ti- Si-B system alloys after quenching at various quench rates and at different boron concentrations in the alloys are studied. It is shown that during crystallization from an amorphous state, at temperatures above 570 °C, in addition to the α-phase, the σ-phase appears first, followed by the γ-phase. Heat treatment of rapidly quenched bands to high-coercive state was carried out. A qualitative assessment of magnetic properties in a high-coercivity state was carried out. An evaluation of the level of magnetic properties in a high-coercivity state allows us to conclude that the application of a magnetic field during crystallization from an amorphous state leads to anisotropy of the magnetic properties, that is, an anisotropic effect of thermo-magnetic treatment is detected.

Fabrication of Intermetallic Titanium Alloy Based on Ti2AlNb by Rapid Quenching of Melt

Science.gov (United States)

Senkevich, K. S.; Serov, M. M.; Umarova, O. Z.

2017-11-01

The possibility of fabrication of rapidly quenched fibers from alloy Ti - 22Al - 27Nb by extracting a hanging melt drop is studied. The special features of the production of electrodes for spraying the fibers by sintering mechanically alloyed powdered components of the alloy, i.e., titanium hydride, niobium, and aluminum dust, are studied. The rapidly quenched fibers with homogeneous phase composition and fine-grained structure produced from alloy Ti - 22Al - 27Nb are suitable for manufacturing compact semiproducts by hot pressing.

Chemical leaching of rapidly solidified Al-Si binary alloys

International Nuclear Information System (INIS)

Yamauchi, I.; Takahara, K.; Tanaka, T.; Matsubara, K.

2005-01-01

Various particulate precursors of Al 100-x Si x (x = 5-12) alloys were prepared by a rapid solidification process. The rapidly solidified structures of the precursors were examined by XRD, DSC and SEM. Most of Si atoms were dissolved into the α-Al(fcc) phase by rapid solidification though the solubility of Si in the α-Al phase is negligibly small in conventional solidification. In the case of 5 at.% Si alloy, a single α-Al phase was only formed. The amount of the primary Si phase increased with increase of Si content for the alloys beyond 8 at.% Si. Rapid solidification was effective to form super-saturated α-Al precursors. These precursors were chemically leached by using a basic solution (NaOH) or a hydrochloric acid (HCl) solution. All Al atoms were removed by a HCl solution as well as a NaOH solution. Granules of the Si phase were newly formed during leaching. The specific surface area was about 50-70 m 2 /g independent of Si content. The leaching behavior in both solutions was slightly different. In the case of a NaOH solution, the shape of the precursor often degenerated after leaching. On the other hand, it was retained after leaching by a HCl solution. Fine Si particles precipitated in the α-Al phase by annealing of as-rapidly solidified precursors at 773 K for 7.2 x 10 3 s. In this case, it was difficult to obtain any products by NaOH leaching, but a few of Si particles were obtained by HCl leaching. Precipitated Si particles were dissolved by the NaOH solution. The X-ray diffraction patterns of leached specimens showed broad lines of the Si phase and its lattice constant was slightly larger than that of the pure Si phase. The microstructures of the leached specimens were examined by transmission electron microscopy. It showed that the leached specimens had a skeletal structure composed of slightly elongated particles of the Si phase and quite fine pores. The particle size was about 30-50 nm. It was of comparable order with that evaluated by Scherer

Microstructural development in a rapidly solidified Al-Fe-V-Si alloy

International Nuclear Information System (INIS)

Park, W.J.; Baek, E.R.; Lee, Sunghak; Kim, N.J.

1991-01-01

TEM is used to investigate microstructural development in a rapidly solidified Al-Fe-V-Si alloy. The as-cast microstructure of a rapidly solidified Al-Fe-V-Si alloy was found to vary depending on casting conditions and also through the thickness of ribbon. For completely Zone A ribbon, intercellular phase consists of a microquasi-crystalline phase, while for the Zone A and Zone B mixed ribbon, it consists of a silicide phase. In either case, formation of globular particles of a cluster microquasi-crystalline phase is observed near the air side of the ribbon. Annealing study shows significant differences in the final microstructure depending on the initial status of the ribbon. Completely Zone A ribbon, whose microstructure is composed of a microquasi-crystalline phase, results in a very coarse microstructure after annealing as compared to the Zone A and Zone B mixed ribbon. This result has important implications for the development of high-performance elevated-temperature Al alloys. 12 refs

Structural Investigation of Rapidly Quenched FeCoPtB Alloys

International Nuclear Information System (INIS)

Grabias, A.; Kopcewicz, M.; Latuch, J.; Oleszak, D.

2011-01-01

Two sets of Fe 52-x Co x Pt 28 B 20 (x = 0-26 at.%) and Fe 60-x Co x Pt 25 B 15 (x = 0-40 at.%) alloys were prepared in the form of ribbons by the rapid quenching technique. Structure of the samples was characterized by Moessbauer spectroscopy and X-ray diffraction. In the as-quenched alloys the amorphous phase coexisted with the fcc-(Fe,Co)Pt disordered solid solution. Differential scanning calorimetry measurements performed in the range 50-720 ± C revealed one or two exothermal peaks. The magnetically hard ordered L1 0 (Fe,Co)Pt and magnetically soft (Fe,Co) 2 B nanocrystalline phases were formed due to thermal treatment of the alloys. The influence of Co content on the structure of the as-quenched and heated alloys was studied. (authors)

Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

Science.gov (United States)

Ray, Ranjan; Jha, Sunil C.

1987-01-01

Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

Formation of metastable phases and nanocomposite structures in rapidly solidified Al-Fe alloys

International Nuclear Information System (INIS)

Nayak, S.S.; Chang, H.J.; Kim, D.H.; Pabi, S.K.; Murty, B.S.

2011-01-01

Highlights: → Structures of nanocomposites in rapidly solidified Al-Fe alloys were investigated. → Nanoquasicrystalline, amorphous and intermetallics phases coexist with α-Al. → Nanoquasicrystalline phase was observed for the first time in the dilute Al alloys. → Thermodynamic driving force plays dominant role in precipitation of Fe-rich phases. → High hardness (3.57 GPa) was observed for nanocomposite of Al-10Fe alloy. - Abstract: In the present work the structure and morphology of the phases of nanocomposites formed in rapidly solidified Al-Fe alloys were investigated in details using analytical transmission electron microscopy and X-ray diffraction. Nanoquasicrystalline phases, amorphous phase and intermetallics like Al 5 Fe 2 , Al 13 F 4 coexisted with α-Al in nanocomposites of the melt spun alloys. It was seen that the Fe supersaturation in α-Al diminished with the increase in Fe content and wheel speed indicating the dominant role of the thermodynamic driving force in the precipitation of Fe-rich phases. Nanoquasicrystalline phases were observed for the first time in the dilute Al alloys like Al-2.5Fe and Al-5Fe as confirmed by high resolution TEM. High hardness (3.57 GPa) was measured in nanocomposite of Al-10Fe alloy, which was attributed to synergistic effect of solid solution strengthening due to high solute content (9.17 at.% Fe), dispersion strengthening by high volume fraction of nanoquasicrystalline phase; and Hall-Petch strengthening from finer cell size (20-30 nm) of α-Al matrix.

Superior metallic alloys through rapid solidification processing (RSP) by design

Energy Technology Data Exchange (ETDEWEB)

Flinn, J.E. [Idaho National Engineering Laboratory, Idaho Falls, ID (United States)

1995-05-01

Rapid solidification processing using powder atomization methods and the control of minor elements such as oxygen, nitrogen, and carbon can provide metallic alloys with superior properties and performance compared to conventionally processing alloys. Previous studies on nickel- and iron-base superalloys have provided the baseline information to properly couple RSP with alloy composition, and, therefore, enable alloys to be designed for performance improvements. The RSP approach produces powders, which need to be consolidated into suitable monolithic forms. This normally involves canning, consolidation, and decanning of the powders. Canning/decanning is expensive and raises the fabrication cost significantly above that of conventional, ingot metallurgy production methods. The cost differential can be offset by the superior performance of the RSP metallic alloys. However, without the performance database, it is difficult to convince potential users to adopt the RSP approach. Spray casting of the atomized molten droplets into suitable preforms for subsequent fabrication can be cost competitive with conventional processing. If the fine and stable microstructural features observed for the RSP approach are preserved during spray casing, a cost competitive product can be obtained that has superior properties and performance that cannot be obtained by conventional methods.

Structure and mechanical properties of Al-3Fe rapidly solidified alloy

International Nuclear Information System (INIS)

Karakoese, Ercan; Keskin, Mustafa

2011-01-01

The Al based Al-3 wt%Fe alloy was prepared by conventionally casting (ingot) and further processed the melt-spinning technique and characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) together with energy dispersive spectroscopy (EDS), differential scanning calorimetry (DSC) and the Vickers microhardness tester. The rapidly solidified (RS) binary alloys were composed of supersaturated α-Al solid solution and finely dispersed intermetallic phases. Experimental results showed that the mechanical properties of RS alloys were enhanced, which can be attributed to significant changes in the microstructure. The dependence of microhardness H V on the solidification rate (V) was analysed. These results showed that with the increasing values of V, the values of H V increased.

Formation of two-way shape memory effect in rapid-quenched TiNiCu alloys

International Nuclear Information System (INIS)

Shelyakov, A.V.; Bykovsky, Yu.A.; Matveeva, N.M.; Kovneristy, Yu.K.

1995-01-01

Recently we have developed a number of devices for an optical radiation control based on the shape memory effect. A blind of rapid-quenched TiNiCu alloy having a two-way shape memory in bending was used as a basic element. So far as the rapid quenched alloy used is amorphous in initial state, it needs thermal annealing to form shape memory. This paper describes procedure of thermo-mechanical treatment, that allows to form desired two-way shape memory immediately during thermal annealing of amorphous alloy without training. It was shown that degree of two-way shape recovery depends critically on initial strain, temperature and duration of the annealing. It was experimentally determined optimum parameters of thermo-mechanical treatment to achieve maximum two-way shape memory. (orig.)

Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

International Nuclear Information System (INIS)

Ren, Yufu; Zhou, Huan; Nabiyouni, Maryam; Bhaduri, Sarit B.

2015-01-01

Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants

Rapid coating of AZ31 magnesium alloy with calcium deficient hydroxyapatite using microwave energy

Energy Technology Data Exchange (ETDEWEB)

Ren, Yufu, E-mail: Yufu.Ren@rockets.utoledo.edu [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Zhou, Huan [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Institute of Biomedical Engineering and Health Sciences, Changzhou University, Changzhou, Jiangsu (China); Nabiyouni, Maryam [Department of Bioengineering, The University of Toledo, Toledo, OH (United States); Bhaduri, Sarit B. [Department of Mechanical, Industrial and Manufacturing Engineering, The University of Toledo, Toledo, OH (United States); Division of Dentistry, The University of Toledo, Toledo, OH (United States)

2015-04-01

Due to their unique biodegradability, magnesium alloys have been recognized as suitable metallic implant materials for degradable bone implants and bioresorbable cardiovascular stents. However, the extremely high degradation rate of magnesium alloys in physiological environment has restricted its practical application. This paper reports the use of a novel microwave assisted coating technology to improve the in vitro corrosion resistance and biocompatibility of Mg alloy AZ31. Results indicate that a dense calcium deficient hydroxyapatite (CDHA) layer was uniformly coated on a AZ31 substrate in less than 10 min. Weight loss measurement and SEM were used to evaluate corrosion behaviors in vitro of coated samples and of non-coated samples. It was seen that CDHA coatings remarkably reduced the mass loss of AZ31 alloy after 7 days of immersion in SBF. In addition, the prompt precipitation of bone-like apatite layer on the sample surface during immersion demonstrated a good bioactivity of the CDHA coatings. Proliferation of osteoblast cells was promoted in 5 days of incubation, which indicated that the CDHA coatings could improve the cytocompatibility of the AZ31 alloy. All the results suggest that the CDHA coatings, serving as a protective layer, can enhance the corrosion resistance and biological response of magnesium alloys. Furthermore, this microwave assisted coating technology could be a promising method for rapid surface modification of biomedical materials. - Highlights: • A microwave assisted coating process for biodegradable Mg alloy. • CDHA coatings were successfully developed on AZ31 alloy in minutes. • The as-deposited CDHA coatings significantly reduced the degradation rate of AZ31 alloy. • The CDHA coated AZ31 alloy showed good bioactivity and biocompatibility in vitro. • The microwave assisted coating process can be used as rapid surface modification for bioimplants.

Evolution of rapidly solidified NiAlCu(B) alloy microstructure.

Science.gov (United States)

Czeppe, Tomasz; Ochin, Patrick

2006-10-01

This study concerned phase transformations observed after rapid solidification and annealing at 500, 700 and 800 degrees C in 56.3 Ni-39.9 Al-3.8 Cu-0.06 B (E1) and 59.8 Ni-36.0 Al-4.3 Cu-0.06 B (E2) alloys (composition in at.%). Injection casting led to a homogeneous structure of very small, one-phase grains (2-4 microm in size). In both alloys, the phase observed at room temperature was martensite of L1(0) structure. The process of the formation of the Ni(5)Al(3) phase by atomic reordering proceeded at 285-394 degrees C in the case of E1 alloy and 450-550 degrees C in the case of E2 alloy. Further decomposition into NiAl (beta) and Ni(3)Al (gamma') phases, the microstructure and crystallography of the phases depended on the path of transformations, proceeding in the investigated case through the transformation of martensite crystallographic variants. This preserved precise crystallographic orientation between the subsequent phases, very stable plate-like morphology and very small beta + gamma' grains after annealing at 800 degrees C.

Valence electron structure analysis of the cubic silicide intermetallics in rapidly solidified Al-Fe-V-Si alloy

International Nuclear Information System (INIS)

Wang, J.Q.; Qian, C.F.; Zhang, B.J.; Tseng, M.K.; Xiong, S.W.

1996-01-01

The application of rapid solidification for the development of elevated temperature aluminum alloys has resulted in the emergence of several alloys based on the Al-Fe alloy system. Of particular interest are Al-Fe-V-Si alloys which have excellent room temperature and high temperature mechanical properties. In a pioneering study, Skinner et al. showed the stabilization of the cubic phase in ternary Al-Fe-Si alloy by the addition of a quaternary element, vanadium. The evolution of the microstructure in these alloys both during rapid solidification and subsequent processing is of crucial importance. Kim has demonstrated that the composition of the silicide phase in rapidly solidified Al-Fe-V-Si alloy is very close to Al 12 (Fe,V) 3 Si with the body centered cubic (bcc) structure. The structure is closely related to that of quasicrystals.In view of the structural features and the relationship between the α 12 and α 13 phases, the researching emphasis should firstly be put on the α 12 phase. In this paper the authors analyzed the α -(AlFeSi)(α 12 -type) phase from the angle of atomic valence electron structure other than the traditional methods of obtaining the diffraction spots of the phase. Several pieces of information were obtained about the hybrid levels and bond natures of every kind of atom in the α -(AlFeSi) phase. Finally the authors explained the phenomenon which V atom can substitute for Fe atom in the α 12 phase and improve the thermal stability of the phase in Al-Fe-V-Si alloy

Phase composition of rapidly solidified Ag-Sn-Cu dental alloys

International Nuclear Information System (INIS)

Lecong Dzuong; Do Minh Nghiep; Nguyen van Dzan; Cao the Ha

1996-01-01

The phase composition of some rapidly solidified Ag-Sn-Cu dental alloys with different copper contents (6.22 wtpct) has been studied by XRD, EMPA and optical microscopy. The samples were prepared from melt-spun ribbons. The microstructure of the as-quenched ribbons was microcrystalline and consisted of the Ag sub 3 Sn, Ag sub 4 Sn, Cu sub 3 Sn and Cu sub 3 Sn sub 8 phases. Mixing with mercury (amalgamation) led to formation of the Ag sub 2 Hg sub 3, Sn sub 7 Hg and Cu sub 6 Sn sub 5 phases. The amount of copper atoms in the alloys played an important role in phase formation in the amalgams

Ductile failure in upsetting of a rapid-solidification-processed aluminium alloy

NARCIS (Netherlands)

Habraken, F.A.C.M.; Dautzenberg, J.H.

1993-01-01

Cold upset-tests have been performed on a Rapid Solidification Processed (RSP) aluminium-alloy, produced by the ‘melt-spun ribbons’-process out of 70% car-scrap and 30% primary scrap. The ribbons are hot extruded, resulting in 29 mm diameter bar. Its properties regarding plastic flow and fracture

Elevated temperature mechanical properties of a rapidly solidified A1-Fe-V-Si alloy

International Nuclear Information System (INIS)

Mitra, S.

1992-01-01

Dispersion strengthened Al alloys based on the Al-Fe-V-Si quartenary system have recently been developed using rapid solidification techniques. Rapid solidification techniques which resulted in the above mentioned alloys have also been used to manufacture another commercial alloy, FVS 1212, with 37 volume % of dispersoid. The alloy has shown excellent resistance to coarsening at high temperatures and to creep deformation. Elevated temperature exposure of FVS 1212, for times up to 100 hours, resulted in a significant loss in room temperature mechanical properties only beyond 500 degrees C while 1000 hours at 425 degrees C did not result in any degradation of mechanical but no detailed study of the tensile behavior of FVS 1212 at slow strain rates and elevated temperatures has been reported to date. This paper reports that the present study was undertaken to investigate the tensile behavior of FVS 1212 from room temperature to 400 degrees C at strain rates of 6.56 x 10 - 5/sec and 6.56 x 10 -6 /sec. The study focussed on dynamic strain aging effects and strain hardening behavior, while the effect of strain rate on the flow behavior at elevated temperatures was also evaluated

Development of a Novel, Bicombinatorial Approach to Alloy Development, and Application to Rapid Screening of Creep Resistant Titanium Alloys

Science.gov (United States)

Martin, Brian

Combinatorial approaches have proven useful for rapid alloy fabrication and optimization. A new method of producing controlled isothermal gradients using the Gleeble Thermomechanical simulator has been developed, and demonstrated on the metastable beta-Ti alloy beta-21S, achieving a thermal gradient of 525-700 °C. This thermal gradient method has subsequently been coupled with existing combinatorial methods of producing composition gradients using the LENS(TM) additive manufacturing system, through the use of elemental blended powders. This has been demonstrated with a binary Ti-(0-15) wt% Cr build, which has subsequently been characterized with optical and electron microscopy, with special attention to the precipitate of TiCr2 Laves phases. The TiCr2 phase has been explored for its high temperature mechanical properties in a new oxidation resistant beta-Ti alloy, which serves as a demonstration of the new bicombinatorial methods developed as applied to a multicomponent alloy system.

Microstructure and mechanical properties of a novel rapidly solidified, high-temperature Al-alloy

Energy Technology Data Exchange (ETDEWEB)

Overman, N.R., E-mail: Nicole.Overman@pnnl.gov [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); Mathaudhu, S.N. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States); University of California, Riverside, 3401 Watkins Dr., Riverside, CA 92521 (United States); Choi, J.P.; Roosendaal, T.J.; Pitman, S. [Pacific Northwest National Laboratory, P.O. Box 999, Richland, WA 99352 (United States)

2016-02-15

Rapid solidification (RS) processing, as a production method, offers a variety of unique properties based on far-from-equilibrium microstructures obtained through rapid cooling rates. In this study, we seek to investigate the microstructures and properties of a novel Al-alloy specifically designed for high temperature mechanical stability. Synthesis of, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} (wt.%), was performed by two approaches: rotating cup atomization (“shot”) and melt spinning (“flake”). These methods were chosen because of their ability to produce alloys with tailored microstructures due to their inherent differences in cooling rate. The as-solidified precursor materials were microstructurally characterized with electron microscopy. The results show that the higher cooling rate flake material exhibited the formation of nanocrystalline regions as well additional phase morphologies not seen in the shot material. Secondary dendritic branching in the flake material was on the order of 0.1–0.25 μm whereas branching in the shot material was 0.5–1.0 μm. Consolidated and extruded material from both precursor materials was mechanically evaluated at both ambient and high (300 °C) temperature. The consolidated RS flake material is shown to exhibit higher strengths than the shot material. The ultimate tensile strength of the melt spun flake was reported as 544.2 MPa at room temperature and 298.0 MPa at 300 °C. These results forecast the ability to design alloys and processing approaches with unique non-equilibrium microstructures with robust mechanical properties at elevated temperatures. - Highlights: • A novel alloy, AlFe{sub 11.4}Si{sub 1.8}V{sub 1.6}Mn{sub 0.9} was fabricated by rapid solidification. • Room temperature yield strength exceeded 500 MPa. • Elevated temperature (300 °C) yield strength exceeded 275 MPa. • Forging, after extrusion of the alloy resulted in microstructural coarsening. • Decreased strength and ductility was

Rapid solidification growth mode transitions in Al-Si alloys by dynamic transmission electron microscopy

International Nuclear Information System (INIS)

Roehling, John D.; Coughlin, Daniel R.; Gibbs, John W.; Baldwin, J. Kevin; Mertens, James C.E.; Campbell, Geoffrey H.; Clarke, Amy J.; McKeown, Joseph T.

2017-01-01

In situ dynamic transmission electron microscope (DTEM) imaging of Al-Si thin-film alloys was performed to investigate rapid solidification behavior. Solidification of alloys with compositions from 1 to 15 atomic percent Si was imaged during pulsed laser melting and subsequent solidification. Solely α-Al solidification was observed in Al-1Si and Al-3Si alloys, and solely kinetically modified eutectic growth was observed in Al-6Si and Al-9Si alloys. A transition in the solidification mode in eutectic and hypereutectic alloys (Al-12Si and Al-15Si) from nucleated α-Al dendrites at lower solidification velocities to planar eutectic growth at higher solidification velocities was observed, departing from trends previously seen in laser-track melting experiments. Comparisons of the growth modes and corresponding velocities are compared with previous solidification models, and implications regarding the models are discussed.

Rapid fabrication of large-area, corrosion-resistant superhydrophobic Mg alloy surfaces.

Science.gov (United States)

Xu, Wenji; Song, Jinlong; Sun, Jing; Lu, Yao; Yu, Ziyuan

2011-11-01

A superhydrophobic magnesium (Mg) alloy surface was successfully fabricated via a facile electrochemical machining process, and subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphologies and chemical compositions were investigated using a scanning electron microscope (SEM) equipped with an energy-dispersive spectroscopy (EDS) and a Fourier-transform infrared spectrophotometer (FTIR). The results show hierarchal rough structures and an FAS film with a low surface energy on the Mg alloy surfaces, which confers good superhydrophobicity with a water contact angle of 165.2° and a water tilting angle of approximately 2°. The processing conditions, such as the processing time and removal rate per unit area at a constant removal mass per unit area, were investigated to determine their effects on the superhydrophobicity. Interestingly, when the removal mass per unit area is constant at approximately 11.10 mg/cm(2), the superhydrophobicity does not change with the removal rate per unit area. Therefore, a superhydrophobic Mg alloy surface can be rapidly fabricated based on this property. A large-area superhydrophobic Mg alloy surface was also fabricated for the first time using a small-area moving cathode. The corrosion resistance and durability of the superhydrophobic surfaces were also examined.

Solidification structure and dispersoids in rapidly solidified Ti-Al-Sn-Zr-Er-B alloys

International Nuclear Information System (INIS)

Rowe, R.G.; Broderick, T.F.; Koch, E.F.; Froes, F.H.

1986-01-01

The microstructure of melt extracted and melt spun titanium alloys containing erbium and boron revealed a duplex solidification structure of columnar grains leading to equiaxed and dendritic structures near the free surface of melt extracted and melt spun alloys. The solidification structure was revealed by apparent boride segregation to cellular, interdendritic and grain boundaries. Precipitation of needle or lath-like TiB particles occurred adjacent to Er/sub 2/O/sub 3/ dispesoid particles in as-rapidly solidified ribbon

Effect of Bi-content on hardness and micro-creep behavior of Sn-3.5Ag rapidly solidified alloy

Energy Technology Data Exchange (ETDEWEB)

Kamal, M. [Metal Physics Laboratory, Faculty of Science, Mansoura University (Egypt); Gouda, El Said [Metal Physics Laboratory, Department of Solid State Physics, Physics Division, National Research Center, Dokki, Giza (Egypt); Marei, L.K. [Faculty of Petroleum and Mining Engineering, Suez Canal University, Suez (Egypt)

2009-12-15

In the present paper, the influence of 1, 3, 5 and 10 % Bi (weight %) as ternary additions on structure, melting and mechanical properties of rapidly solidified Sn-3.5Ag alloy has been investigated. The effect of Bi was discussed based on the experimental results. The experimental results showed that the alloys of Sn-3.5Ag, Sn-3.5Ag-1Bi and Sn-3.5Ag-3Bi are composed of two phases; Ag{sub 3}Sn IMC embedded in Sn matrix phase, which indicated that the solubility of Bi phase in Sn-matrix was extended to 3 % as a result of rapid solidification. Bi precipitation in Sn matrix was only observed in Sn-3.5Ag-5Bi and Sn-3.5Ag-10Bi alloys. Also, addition of Bi decreased continuously the melting point of the eutectic Sn-3.5Ag alloy to 202.6 C at 10 % Bi. Vickers hardness of Sn-3.5Ag rapidly solidified alloy increased with increasing Bi content up to 3 % due to supersaturated solid solution strengthening hardening mechanism of Bi phase in Sn matrix, while the alloys contain 5 and 10 % Bi exhibited lower values of Vickers hardness. The lower values can be attributed to the precipitation of Bi as a secondary phase which may form strained regions due to the embrittlement of Bi atom. In addition, the effect of Bi addition on the micro-creep behavior of Sn-3.5Ag alloy as well as the creep rate have been described and has been calculated at room temperature. (copyright 2009 WILEY-VCH Verlag GmbH and Co. KGaA, Weinheim) (orig.)

Electron microscopy investigations of rapidly solidified Fe-Zr-B-Cu alloys

International Nuclear Information System (INIS)

Majumdar, B.; Arvindha Babu, D.; Akhtar, D.

2010-01-01

Rapidly solidified Fe-based nanocrystalline soft magnetic materials possess a unique combination of properties i,e high permeability, saturation and Curie temperature and very low coercivity which are otherwise not attainable in conventional soft magnetic materials. The alloys are processed by producing amorphous phase through melt spinning route followed by a partial devitrification for incorporation of nanocrystalline phase in the amorphous matrix. In this paper, detailed electron microscopic investigations of melt spun Fe-Zr-B-Cu alloys are presented. Melt spun ribbons of Fe 99-x-y Zr x BCu 1 alloys with x+y = 11 and x+y = 13 were prepared under different wheel speed conditions and then vacuum annealed for 1 h at different temperatures. The microstructure changes from completely amorphous to a cellular/dendritic bcc solid solution coexisting with the amorphous phase at intercellular/dendritic regions when Zr/B ratio or the process parameters are varied. Annealing leads to the precipitation of nanocrystalline bcc-Fe phase from both amorphous phase and already existing bcc solid solution. (author)

Phase composition and microhardness of rapidly quenched Al-Fe alloys after high pressure torsion deformation

Energy Technology Data Exchange (ETDEWEB)

Tcherdyntsev, V.V.; Kaloshkin, S.D.; Gunderov, D.V.; Afonina, E.A.; Brodova, I.G.; Stolyarov, V.V.; Baldokhin, Yu.V.; Shelekhov, E.V.; Tomilin, I.A

2004-07-15

Aluminium-based Al-Fe alloys with Fe content of 2, 8, and 10 wt.% were prepared by rapid quenching (RQ) from the melt at a rate of 10{sup 6} K/s. Structure of the alloys was examined by X-ray diffraction (XRD) and Moessbauer spectroscopy. Phase transformations of RQ alloys by high pressure torsion (HPT) were studied. Dependences of phase composition on the intensity of HPT were investigated. Microhardness measurements of HPT alloys show a considerable structural heterogeneity of specimens, the dependence of microhardness on the radius of the pills was found out. Phase composition and microhardness during the heating were investigated. At the initial step of heating (120-150 deg. C), an increase in microhardness was observed, whereas further heating leads to a decrease in the microhardness.

[Analysis of the pediatric trauma score in patients wounded with shrapnel; the effect of explosives with high kinetic energy: results of the first intervention center].

Science.gov (United States)

Taş, Hüseyin; Mesci, Ayhan; Demirbağ, Suzi; Eryılmaz, Mehmet; Yiğit, Taner; Peker, Yusuf

2013-03-01

We aimed to assess the pediatric trauma score analysis in pediatric trauma cases due to shrapnel effect of explosives material with high kinetic energy. The data of 17 pediatric injuries were reviewed retrospectively between February 2002 and August 2005. The information about age, gender, trauma-hospital interval, trauma mechanism, the injured organs, pediatric Glasgow coma score (PGCS), pediatric trauma score (PTS), hemodynamic parameters, blood transfusion, interventions and length of hospital stay (LHS) were investigated. While all patients suffered from trauma to the extremities, only four patients had traumatic lower-limb amputation. Transportation time was 1 hour in 65% of cases. While PTS was found as 8 (p=0.007). Morbidity rates of PTS 8 cases were 29.4% and 5.9%, respectively (p=0.026). While LHS was 22.8 days in PTS LHS was found to be only 4 days in PTS >8 cases. This difference was found to be statistically significant (p=0.001). PTS is very efficient and a time-saving procedure to assess the severity of trauma caused by the shrapnel effect. The median heart rate, morbidity, and LHS increased significantly in patients with PTS <=8.

Effect of processing on the microstructural development in a rapidly solidified Al-Fe-V-Si alloy

International Nuclear Information System (INIS)

Srivastava, A.K.; Ranganathan, S.; Ojha, S.N.

1993-01-01

An Al 80 Fe 10 Si 6 alloy has been rapidly solidified using melt spinning, gas atomization and spray forming processes. The effect of processing techniques on the microstructural characteristics of the alloy has ben evaluated. The melt spun alloy has shown an icosahedral quasicrystalline phase surrounded by a rational approximant structure of the icosahedral phase. The rational approximant structure has been identified as a crystalline cubic silicide phase. The atomized powders have exhibited cellular and dendritic morphology depending on the size of particles. In addition, the second phase particles of the silicide phase are observed to decorate the cell boundaries and interdendritic regions. In contrast, the alloy processed by spray deposition has revealed an equiaxed solidification morphology with a uniform dispersion of find silicon phase inside the grain. The origin of the microstructure in the alloy processed by these techniques is discussed. The results are compared wherever possible with the commercially available Al-Fe-V-Si alloys

The Production of Material with Ultrafine Grain Structure in Al-Zn Alloy in the Process of Rapid Solidification

Directory of Open Access Journals (Sweden)

Szymaneka M.

2014-06-01

Full Text Available In the aluminium alloy family, Al-Zn materials with non-standard chemical composition containing Mg and Cu are a new group of alloys, mainly owing to their high strength properties. Proper choice of alloying elements, and of the method of molten metal treatment and casting enable further shaping of the properties. One of the modern methods to produce materials with submicron structure is a method of Rapid Solidification. The ribbon cast in a melt spinning device is an intermediate product for further plastic working. Using the technique of Rapid Solidification it is not possible to directly produce a solid structural material of the required shape and length. Therefore, the ribbon of an ultrafine grain or nanometric structure must be subjected to the operations of fragmentation, compaction, consolidation and hot extrusion.

Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

International Nuclear Information System (INIS)

Wolf, W.; Bolfarini, C.; Kiminami, C.S.; Botta, W.J.

2016-01-01

The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al 71 Co 13 Fe 8 Cr 8 , Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al 71 Co 13 Fe 8 Cr 8 alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al 71 Co 13 Fe 8 Cr 8 . The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al 5 Co 2 and Al 13 Co 4 and are quasicrystalline approximants. Although the Al 5 Co 2 phase has already been reported in the Al 71 Co 13 Fe 8 Cr 8 alloy, the presence of the monoclinic Al 13 Co 4 is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al 13 Co 4 phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al 71 Co 13 Fe 8 Cr 8 alloy, the compositions Al 77 Co 11 Fe 6 Cr 6 and Al 76 Co 19 Fe 4 Cr 1 were chosen to be within the region of formation of the quaternary extension of the Al 13 Co 4 phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system, around the compositions studied, is composed of quaternary extensions of Al-Co intermetallic phases, which present solubility of Fe and Cr at Co atomic sites. - Highlights: •The Al rich region of the Al

Microstructure and corrosion properties of as sub-rapid solidification Mg-Zn-Y-Nd alloy in dynamic simulated body fluid for vascular stent application.

Science.gov (United States)

Wang, Jun; Wang, Liguo; Guan, Shaokang; Zhu, Shijie; Ren, Chenxing; Hou, Shusen

2010-07-01

Magnesium alloy stent has been employed in animal and clinical experiment in recent years. It has been verified to be biocompatible and degradable due to corrosion after being implanted into blood vessel. Mg-Y-Gd-Nd alloy is usually used to construct an absorbable magnesium alloy stent. However, the corrosion resistant of as cast Mg-Y-Gd-Nd alloy is poor relatively and the control of corrosion rate is difficult. Aiming at the requirement of endovascular stent in clinic, a new biomedical Mg-Zn-Y-Nd alloy with low Zn and Y content (Zn/Y atom ratio 6) was designed, which exists quasicrystals to improve its corrosion resistance. Additionally, sub-rapid solidification processing was applied for preparation of corrosion-resisting Mg-Zn-Y-Nd and Mg-Y-Gd-Nd alloys. Compared with the as cast sample, the corrosion behavior of alloys in dynamic simulated body fluid (SBF) (the speed of body fluid: 16 ml/800 ml min(-1)) was investigated. The results show that as sub-rapid solidification Mg-Zn-Y-Nd alloy has the better corrosion resistance in dynamic SBF due to grain refinement and fine dispersion distribution of the quasicrystals and intermetallic compounds in alpha-Mg matrix. In the as cast sample, both Mg-Zn-Y-Nd and Mg-Y-Gd-Nd alloys exhibit poor corrosion resistance. Mg-Zn-Y-Nd alloy by sub-rapid solidification processing provides excellent corrosion resistance in dynamic SBF, which open a new window for biomedical materials design, especially for vascular stent application.

Microstructure, corrosion behavior and cytotoxicity of biodegradable Mg-Sn implant alloys prepared by sub-rapid solidification.

Science.gov (United States)

Zhao, Chaoyong; Pan, Fusheng; Zhao, Shuang; Pan, Hucheng; Song, Kai; Tang, Aitao

2015-09-01

In this study, biodegradable Mg-Sn alloys were fabricated by sub-rapid solidification, and their microstructure, corrosion behavior and cytotoxicity were investigated by using optical microscopy, scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy, X-ray diffraction, immersion test, potentiodynamic polarization test and cytotoxicity test. The results showed that the microstructure of Mg-1Sn alloy was almost equiaxed grain, while the Mg-Sn alloys with higher Sn content (Sn≥3 wt.%) displayed α-Mg dendrites, and the secondary dendrite arm spacing of the primary α-Mg decreased significantly with increasing Sn content. The Mg-Sn alloys consisted of primary α-Mg matrix, Sn-rich segregation and Mg2Sn phase, and the amount of Mg2Sn phases increased with increasing Sn content. Potentiodynamic polarization and immersion tests revealed that the corrosion rates of Mg-Sn alloys increased with increasing Sn content. Cytotoxicity test showed that Mg-1Sn and Mg-3Sn alloys were harmless to MG63 cells. These results of the present study indicated that Mg-1Sn and Mg-3Sn alloys were promising to be used as biodegradable implants. Copyright © 2015 Elsevier B.V. All rights reserved.

High-temperature deformation behavior and mechanical properties of rapidly solidified Al-Li-Co and Al-Li-Zr alloys

International Nuclear Information System (INIS)

Sastry, S.M.L.; Oneal, J.E.

1984-01-01

The deformation behavior at 25-300 C of rapidly solidified Al-3Li-0.6Co and Al-3Li-0.3Zr alloys was studied by tensile property measurements and transmission electron microscopic examination of dislocation substructures. In binary Al-3Li and Al-3Li-Co alloys, the modulus normalized yield stress increases with an increase in temperature up to 150 C and then decreases. The yield stress at 25 C of Al-3Li-0.3Zr alloys is 180-200 MPa higher than that of Al-3Li alloys. However, the yield stress of the Zr-containing alloy decreases drastically with increasing temperatures above 75 C. The short-term yield stresses at 100-200 C of the Al-3Li-based alloys are higher than that of the conventional high-temperature Al alloys. The temperature dependences of the flow stresses of the alloys were analyzed in terms of the magnitudes and temperature dependences of the various strengthening contributions in the two alloys. The dislocation substructures at 25-300 C were correlated with mechanical properties. 19 references

Rapid solidification of Ni50Nb28Zr22 glass former alloy through suction-casting

International Nuclear Information System (INIS)

Miyamoto, M.I.; Santos, F.S.; Bolfarini, C.; Botta Filho, W.J.; Kiminami, C.S.

2010-01-01

To select new alloys with high glass forming ability (GFA) to present amorphous structure in millimeter scale, several semi-empirical models have been developed. In the present work, a new alloy, Ni 50 Nb 28 Zr 22 d, was designed based on the combination of topological instability lambda (A) criterion and electronegativity difference (Δe). The alloy was rapidly solidified in a bulk wedge sample by cooper mold suction casting in order to investigate its amorphization. The sample was characterized by the combination of scanning electron microscopy (MEV), X-ray diffraction (XRD) and differential scanning calorimeter (DSC). For the minimum thickness of 200 μm analyzed, it was found that the alloy did not show a totally amorphous structure. Factor such as low cooling rate, existence of oxides on the surface of the elements and presence of oxygen in the atmosphere of equipment did not allowed the achievement of higher amorphous thickness. (author)

Microstructure characterization of rapidly solidified Al-Fe-Cr-Ce alloy by positron annihilation spectroscopy

Czech Academy of Sciences Publication Activity Database

Michalcová, A.; Vojtěch, D.; Čízek, J.; Procházka, I.; Drahokoupil, Jan; Novák, P.

2011-01-01

Roč. 509, č. 7 (2011), s. 3211-3218 ISSN 0925-8388 Institutional research plan: CEZ:AV0Z10100520 Keywords : metals and alloy s * nanostructured materials * rapid solidification * positron spectroscopies * transmission electron microscopy * x-ray diffraction Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 2.289, year: 2011

Liquid Phase Separation and the Aging Effect on Mechanical and Electrical Properties of Laser Rapidly Solidified Cu100−xCrx Alloys

Directory of Open Access Journals (Sweden)

Song-Hua Si

2015-11-01

Full Text Available Duplex structure Cu-Cr alloys are widely used as contact materials. They are generally designed by increasing the Cr content for the hardness improvement, which, however, leads to the unfavorable rapid increase of the electrical resistivity. The solidification behavior of Cu100−xCrx (x = 4.2, 25 and 50 in wt.% alloys prepared by laser rapid solidification is studied here, and their hardness and electrical conductivity after aging are measured. The results show that the Cu-4.2%Cr alloy has the most desirable combination of hardness and conductive properties after aging in comparison with Cu-25%Cr and Cu-50%Cr alloys. Very importantly, a 50% improvement in hardness is achieved with a simultaneous 70% reduction in electrical resistivity. The reason is mainly attributed to the liquid phase separation occurring in the Cu-4.2%Cr alloy, which introduces a large a

Assessment of phase constitution on the Al-rich region of rapidly solidified Al-Co-Fe-Cr alloys

Energy Technology Data Exchange (ETDEWEB)

Wolf, W., E-mail: witorw@gmail.com [Programa de Pós-Graduação em Ciência e Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Bolfarini, C., E-mail: cbolfa@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Kiminami, C.S., E-mail: kiminami@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil); Botta, W.J., E-mail: wjbotta@ufscar.br [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos, Rod. Washington Luiz, Km 235, 13565-905 São Carlos, SP (Brazil)

2016-12-15

The formation of quasicrystalline approximants in rapidly solidified Al-Co-Fe-Cr alloys was investigated. Alloys of atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}, Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were produced using melt spinning and arc melting methods and their microstructural characterization was carried out by X-ray diffraction, scanning electron microscopy and transmission electron microscopy. Up to the present there is no consensus in the literature regarding the formation of quasicrystalline phase or quasicrystalline approximants in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy. This work presents, for the first time, a detailed structural characterization of selected alloys in the Al-Co-Fe-Cr system close to the atomic composition Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8}. The results indicated the samples to be composed, mostly, by two intermetallic phases, which are quaternary extensions of Al{sub 5}Co{sub 2} and Al{sub 13}Co{sub 4} and are quasicrystalline approximants. Although the Al{sub 5}Co{sub 2} phase has already been reported in the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the presence of the monoclinic Al{sub 13}Co{sub 4} is now identified for the first time in the as cast state. In the binary Al-Co system a quasicrystalline phase is known to form in a rapidly solidified alloy with composition close to the monoclinic and orthorhombic Al{sub 13}Co{sub 4} phases. This binary quasicrystalline phase presents an average valence electron per atom (e/a) between 1.7 and 1.9; thus, in addition to the Al{sub 71}Co{sub 13}Fe{sub 8}Cr{sub 8} alloy, the compositions Al{sub 77}Co{sub 11}Fe{sub 6}Cr{sub 6} and Al{sub 76}Co{sub 19}Fe{sub 4}Cr{sub 1} were chosen to be within the region of formation of the quaternary extension of the Al{sub 13}Co{sub 4} phase and also within the (e/a) of 1.7 to 1.9. However, no quasicrystalline phase is present in any of the studied alloys. The Al-Co-Fe-Cr system

Microstructure and Mechanical Properties of Al-5Mg-0.8Mn Alloys with Various Contents of Fe and Si Cast under Near-Rapid Cooling

Directory of Open Access Journals (Sweden)

Yulin Liu

2017-10-01

Full Text Available Al-5Mg-0.8Mn alloys (AA5083 with various iron and silicon contents were cast under near-rapid cooling and rolled into sheets. The aim was to study the feasibility of minimizing the deteriorating level of the harmful Fe-rich phases on the mechanical properties through refining the intermetallics by significantly increasing the casting rate. The results showed that the size and density of the intermetallic particles that remained in the hot bands and the cold rolled sheets increased as the contents of iron and silicon in the alloys were increased. However, the increment of the particle sizes was limited due to the significant refinement of the intermetallics formed during casting under near-rapid cooling. The mechanical properties of the alloys reduced as the contents of iron and silicon in the alloys increased. However, the decrement of tensile strengths and ductility was quite small. Therefore, higher contents of iron and silicon could be used in the Al-5Mg-0.8Mn alloy (AA5083 alloy when the material is cast under near-rapid cooling, such as in the continuous strip casting process.

Rapid Solidification of a New Generation Aluminum-Lithium Alloy via Electrospark Deposition

Science.gov (United States)

Heard, David W.; Boselli, Julien; Gauvin, Raynald; Brochu, Mathieu

Electrospark deposition (ESD) is a rapid solidification processing technique capable of depositing a metal onto a conductive substrate. The short pulse duration and high pulse frequency, combined with the small amount of material transferred during each pulse, results in high cooling rates being realized, on the order of 105-106 C/sec. This study investigates the ability to induce solute trapping behavior, for a new generation aluminum-lithium alloy, AA2199, using ESD.

Fabrication and tensile properties of rapidly solidified Cu-10wt. %Ni alloy. [Cu-10Ni

Energy Technology Data Exchange (ETDEWEB)

Baril, D; Angers, R; Baril, J [Dept. of Mining and Metallurgy, Laval Univ., Ste-Foy, Quebec (Canada)

1992-10-15

Cu-10wt.%Ni ribbons were produced by melt spinning and cut into small particles with a blade cutter mill. The powders were then hot consolidated to full density by hot pressing followed by hot extrusion. Tensile properties of the resulting pieces were measured. Cu-10wt.%Ni cast ingots were also hot extruded and mechanically tested to compare with the rapidly solidified alloy and to evaluate the possible benefits brought by the rapid solidification process.

Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material.

Science.gov (United States)

Gu, X N; Li, X L; Zhou, W R; Cheng, Y; Zheng, Y F

2010-06-01

Rapidly solidified (RS) Mg–3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s(-1), 30 m s(-1) and 45 m s(-1) with the as-cast Mg–3Ca alloy ingot as a raw material. The RS45 Mg–3Ca alloy ribbon showed a much more fine grain size feature (approximately 200–500 nm) in comparison to the coarse grain size (50–100 μm)of the original as-cast Mg–3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg–3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds(1.43 mm yr(-1) for RS15, 0.94 mm yr(-1) for RS30 and 0.36 mm yr(-1) for RS45). The RS Mg–3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg–3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg–3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells,whereas the as-cast Mg–3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg–3Ca alloy ribbons than that of the as-cast Mg–3Ca alloy ingot.

Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

International Nuclear Information System (INIS)

Gu, X N; Zhou, W R; Zheng, Y F; Li, X L; Cheng, Y

2010-01-01

Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s -1 , 30 m s -1 and 45 m s -1 ) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 μm) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr -1 for RS15, 0.94 mm yr -1 for RS30 and 0.36 mm yr -1 for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

Effect of Trace Ce on Microstructure and Properties of Near-rapidly Solidified Al-Zn-Mg-Cu Alloys

Directory of Open Access Journals (Sweden)

HUANG Gao-ren

2018-03-01

Full Text Available Through using DSC, XRD, SEM, EDS, static tensile test and other analysis methods of materials, the effect of trace Ce on microstructure and properties of near-rapidly solidified Al-Zn-Mg-Cu alloy was studied in order to find out rational homogenizing heat treatment process. The results show that Ce plays a role of refining grain and purifying molten alloy. The addition of Ce reduces dendritic spacing, refines the grain structures, eliminates dispersed shrinkage. The addition of Ce reduces the initial melting point of low melting eutectic phases by 3℃, under the same homogenization conditions. Trace Ce promotes the dissolution of low melting eutectic phases into the matrix, which improves the effect of homogenization. Homogenization temperatures of alloy A should be lower than 480℃and alloy B should be lower than 470℃; the addition of Ce decreases the homogenization temperature and improves the homogenization effect. The addition of Ce also greatly increases the tensile strength of the alloys.

Structure and transformation behaviour of a rapidly solidified Al-Y-Ni-Co-Pd alloy

International Nuclear Information System (INIS)

Louzguine-Luzgin, D.V.; Inoue, A.

2005-01-01

An as-solidified structure and transformation behaviour on heating of the rapidly solidified Al-Y-Ni-Co-Pd alloy was studied by X-ray diffractometry (XRD), transmission electron microscopy (TEM), differential scanning and isothermal calorimetries. The Al-Y-Ni-Co-Pd ribbon samples have been produced by the melt spinning technique and heat treated using a differential scanning calorimeter (DSC). The addition of Pd to Al-Y-Ni-Co alloys caused disappearance of the supercooled liquid region as well as the formation of the highly dispersed primary α-Al nanoparticles about 3-7 nm in size homogeneously embedded in the glassy matrix upon solidification. An extremely high density of precipitates of the order of 10 24 m -3 is obtained. These particles start growing at the temperature below a glass-transition temperature. The results presented in this paper indicate that some of so-called 'marginal' glass-formers in as-solidified state are actually not glassy alloys with pre-existed nuclei but crystal-glassy nanocomposites

Microstructure, biocorrosion and cytotoxicity evaluations of rapid solidified Mg-3Ca alloy ribbons as a biodegradable material

Energy Technology Data Exchange (ETDEWEB)

Gu, X N; Zhou, W R; Zheng, Y F [State Key Laboratory for Turbulence and Complex System and Department of Advanced Materials and Nanotechnology, College of Engineering, Peking University, Beijing 100871 (China); Li, X L [Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001 (China); Cheng, Y, E-mail: yfzheng@pku.edu.c [Center for Biomedical Materials and Tissue Engineering, Academy for Advanced Interdisciplinary Studies, Peking University, Beijing 100871 (China)

2010-06-01

Rapidly solidified (RS) Mg-3Ca alloy ribbons were prepared by the melt-spinning technique at different wheel rotating speeds (15 m s{sup -1}, 30 m s{sup -1} and 45 m s{sup -1}) with the as-cast Mg-3Ca alloy ingot as a raw material. The RS45 Mg-3Ca alloy ribbon showed a much more fine grain size feature (approximately 200-500 nm) in comparison to the coarse grain size (50-100 {mu}m) of the original as-cast Mg-3Ca alloy ingot. The corrosion electrochemical tests in simulated body fluid indicated that the corrosion rate of the as-cast Mg-3Ca alloy was strongly reduced by the RS procedure and tended to be further decreased with increasing wheel rotating speeds (1.43 mm yr{sup -1} for RS15, 0.94 mm yr{sup -1} for RS30 and 0.36 mm yr{sup -1} for RS45). The RS Mg-3Ca alloy ribbons showed more uniform corrosion morphology compared with the as-cast Mg-3Ca alloy after polarization. The cytotoxicity evaluation revealed that the three experimental as-spun Mg-3Ca alloy ribbon extracts did not induce toxicity to the L-929 cells, whereas the as-cast Mg-3Ca alloy ingot extract did. The L-929 cells showed more improved adhesion on the surfaces of the three as-spun Mg-3Ca alloy ribbons than that of the as-cast Mg-3Ca alloy ingot.

Application of rapid solidification powder metallurgy to the fabrication of high-strength, high-ductility Mg-Al-Zn-Ca-La alloy through hot extrusion

Energy Technology Data Exchange (ETDEWEB)

Ayman, Elsayed, E-mail: ayman@jwri.osaka-u.ac.jp [Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita, Osaka 565-0871 (Japan); Junko, Umeda; Katsuyoshi, Kondoh [Joining and Welding Research Institute, Osaka University, 11-1 Mihogaoka, Ibaraki, Osaka 567-0047 (Japan)

2011-01-15

The microstructure and mechanical properties of hot extruded Mg-7Al-1Zn-1Ca powder alloys with an addition of 1.5% La or 3.3% La were investigated. Both rapidly solidified powders, produced via spinning water atomization process, and cast billets were extruded at 573, 623 and 673 K to optimize the processing conditions for obtaining better mechanical response. Powders were consolidated using both cold compaction and spark plasma sintering. The tensile properties of the extruded alloys were then evaluated and correlated to their microstructures. The results showed that the use of rapidly solidified Mg-7Al-1Zn-1Ca alloy powders with La additions could lead to effective grain refinement and super saturation of alloying elements, which in turn resulted in the improved mechanical response. The Mg-7Al-1Zn-1Ca-1.5La alloy extruded at 573 K attained ultimate tensile strength of 450 {+-} xx MPa and elongation of 17 {+-} xx%, superior to the Mg-7Al-1Zn-1Ca-3.3La alloy and other Mg alloys like Mg-Al-Mn-Ca. This may help extend the application of Mg alloys to higher load-carrying parts while maintaining the excellent advantage of light weight.

Rapid Solidification of AB{sub 5} Hydrogen Storage Alloys

Energy Technology Data Exchange (ETDEWEB)

Gulbrandsen-Dahl, Sverre

2002-01-01

This doctoral thesis is concerned with rapid solidification of AB{sub 5} materials suitable for electrochemical hydrogen storage. The primary objective of the work has been to characterise the microstructure and crystal structure of the produced AB{sub 5} materials as a function of the process parameters, e.g. the cooling rate during rapid solidification, the determination of which has been paid special attention to. The thesis is divided into 6 parts, of which Part I is a literature review, starting with a short presentation of energy storage alternatives. Then a general review of metal hydrides and their utilisation as energy carriers is presented. This part also includes more detailed descriptions of the crystal structure, the chemical composition and the hydrogen storage properties of AB{sub 5} materials. Furthermore, a description of the chill-block melt spinning process and the gas atomisation process is given. In Part II of the thesis a digital photo calorimetric technique has been developed and applied for obtaining in situ temperature measurements during chill-block melt spinning of a Mm(NiCoMnA1){sub 5} hydride forming alloy (Mm = Mischmetal of rare earths). Compared with conventional colour transmission temperature measurements, this technique offers a special advantage in terms of a high temperature resolutional and positional accuracy, which under the prevailing experimental conditions were found to be {+-}29 K and {+-} 0.1 mm, respectively. Moreover, it is shown that the cooling rate in solid state is approximately 2.5 times higher than that observed during solidification, indicating that the solid ribbon stayed in intimate contact with the wheel surface down to very low metal temperatures before the bond was broken. During this contact period the cooling regime shifted from near ideal in the melt puddle to near Newtonian towards the end, when the heat transfer from the solid ribbon to the wheel became the rate controlling step. In Part III of the

Investigation on microstructure characterization and property of rapidly solidified Mg-Zn-Ca-Ce-La alloys

Energy Technology Data Exchange (ETDEWEB)

Zhou Tao, E-mail: tzhou1118@163.com [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Chen Zhenhua, E-mail: chenzhenhua45@hotmail.com [College of Material Science and Engineering, Hunan University, Changsha 410082 (China); Yang Mingbo, E-mail: yangmingbo@cqit.edu.cn [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Hu Jianjun, E-mail: hujj@qq.com [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China); Xia Hua, E-mail: xiahua@cqut.edu.cn [College of Material Science and Engineering, Chongqing University of Technology, Chongqing 400054 (China)

2012-01-15

Rapidly solidified (RS) Mg-Zn-Ca-Ce-La (wt.%) alloys have been produced via atomizing the alloy melt and subsequent splat-quenching on the water-cooled copper twin-rollers in the form of flakes. Microstructure characterization, phase compositions and thermal stability of the alloys have been systematically investigated. The results showed that with addition of RE (Ce and La) to the Mg-6Zn-5Ca alloy, the stable intermetallic compounds i.e. the Mg{sub x}Zn{sub y}RE{sub z} phase with a few Ca (about 3 at.%), shortened as the T Prime phase, were formed at the expense of the binary Mg-Zn and Ca{sub 2}Mg{sub 6}Zn{sub 3} phases, which was possibly beneficial to the enhanced thermal stability of the alloy. In the Mg-6Zn-5Ca-3Ce-0.5La alloy, the composition of the T Prime phase in the grain interior was different from that at the grain boundaries, in which the segregation of the La elements was found, and the atomic percentage ratio of Zn to Ce in the T Prime phase within the grains was close to 2. Moreover, the stable Mg{sub 2}Ca phases were detected around the T Prime phases at the grain boundaries in the alloy. - Research Highlights: Black-Right-Pointing-Pointer The phase constitution of RS Mg-6Zn-5Ca alloy can be improved by RE additions. Black-Right-Pointing-Pointer In the Mg-Zn-Ca-Ce-La alloys, the Mg{sub x}Zn{sub y}RE{sub z} phase with a few Ca (T Prime phase) is formed. Black-Right-Pointing-Pointer The formation of the T Prime phase leads to the loss of the Mg-Zn and Ca{sub 2}Mg{sub 6}Zn{sub 3} phases. Black-Right-Pointing-Pointer The composition of the T Prime phase differs from the grain interior to the grain boundary.

Observations and modeling of debris and shrapnel impacts on optics and diagnostics at the National Ignition Facility

International Nuclear Information System (INIS)

Eder, D.; Bailey, D.; Chambers, F.; Darnell, I.; Nicola, P. D.; Dixit, S.; Fisher, A.; Gururangan, G.; Kalantar, D.; Koniges, A.; Liu, W.; Marinak, M.; Masters, N.; Mlaker, V.; Prasad, R.; Sepke, S.; Whitman, P.

2013-01-01

A wide range of targets with laser energies spanning two orders of magnitude have been shot at the National Ignition Facility (NIF). The National Ignition Campaign (NIC) targets are cryogenic with Si supports and cooling rings attached to an Al Thermo-Mechanical Package (TMP) with a thin (30 micron) Au hohlraum inside. Particular attention is placed on the low-energy shots where the TMP is not completely vaporized. In addition to NIC targets, a range of other targets has also been fielded on NIF. For all targets, simulations play a critical role in determining if the risks associated with debris and shrapnel are acceptable. In a number of cases, experiments were redesigned, based on simulations, to reduce risks or to obtain data. The majority of these simulations were done using the ALE-AMR code, which provides efficient late-time (100 - 1000 X the pulse duration) 3 D calculations of complex NIF targets. (authors)

Observations and Modeling of Debris and Shrapnel Impacts on Optics and Diagnostics at the National Ignition Facility

International Nuclear Information System (INIS)

Eder, D.; Bailey, D.; Chamgers, F.; Darnell, I.; Nicola, P.D.; Dixit, S.; Fisher, A.; Gururangan, G.; Kalantar, D.; Koniges, A.; Liu, W.; Marinak, M.; Masters, N.; Mlaker, V.; Prasad, R.; Sepke, S.; Whitman, P.

2011-01-01

A wide range of targets with laser energies spanning two orders of magnitude have been shot at the National Ignition Facility (NIF). The National Ignition Campaign (NIC) targets are cryogenic with Si supports and cooling rings attached to an Al thermo-mechanical package (TMP) with a thin (30 micron) Au hohlraum inside. Particular attention is placed on the low-energy shots where the TMP is not completely vaporized. In addition to NIC targets, a range of other targets has also been fielded on NIF. For all targets, simulations play a critical role in determining if the risks associated with debris and shrapnel are acceptable. In a number of cases, experiments were redesigned, based on simulations, to reduce risks or to obtain data. The majority of these simulations were done using the ALE-AMR code, which provides efficient late-time (100-1000X the pulse duration) 3D calculations of complex NIF targets.

Phase composition and properties of rapidly cooled aluminium-zirconium-chromium alloys

International Nuclear Information System (INIS)

Sokolovskaya, E.M.; Badalova, L.M.; Podd''yakova, E.I.; Kazakova, E.F.; Loboda, T.P.; Gribanov, A.V.

1989-01-01

Using the methods of physicochemical analysis the interaction of aluminium with zirconium and chromium is studied. Polythermal cross sections between Al 3 -Zr-Al 7 Cr and radial polythermal cross section from aluminium-rich corner with the ratio of components Zr:Cr=5:7 by mass are constructed. The effect of zirconium and chromium content on electrochemical characteristics of aluminium-base rapidly quenching alloys in systems Al-Cr, Al-Zr, Al-Cr-Zr. An increase in chromium concentration in oversaturated solid solution of Al-Cr system expands considerably the range of passive state. When Al 7 Cr phase appears the range of passive stae vanishes

Phase composition, structure and magnetic behaviour of low neodymium rapid-quenched Nd-Fe-B alloys

Czech Academy of Sciences Publication Activity Database

Ćosović, V.; Žák, Tomáš; Talijan, N.; Grujić, A.; Stajić-Trošić, J.

2008-01-01

Roč. 456, 1-2 (2008), s. 251-256 ISSN 0925-8388 R&D Projects: GA MŠk 1M0512 Institutional research plan: CEZ:AV0Z20410507 Keywords : multiphase Nd(Pr)-Fe-B alloys * rapid solidification * magnetic measurements * Mossbauer spectroscopy * X-ray diffraction * Nanocrystalline composite Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 1.510, year: 2008

Microstructures and phase formation in rapidly solidified Sm-Fe alloys

International Nuclear Information System (INIS)

Shield, J.E.; Kappes, B.B.; Meacham, B.E.; Dennis, K.W.; Kramer, M.J.

2003-01-01

Sm-Fe-based alloys were produced by melt spinning with various melt spinning parameters and alloying additions. The structural and microstructural evolution varied and strongly depended on processing and alloy composition. The microstructural scale was found to vary from micron to nanometer scale depending on the solidification rate and alloying additions. Additions of Si, Ti, V, Zr and Nb with C were all found to refine the scale, and the degree of refinement was dependent on the atomic size of the alloying agent. The alloying was also found to affect the dynamical aspects of the melt spinning process, although in general the material is characterized by a poor melt stream and pool, which in part contributes to the microstructural variabilities. The alloying additions also suppressed the long-range ordering, leading to formation of the TbCu 7 -type structure. The ordering was recoverable upon heat treatment, although the presence of alloying agents suppressed the recovery process relative to the binary alloy. This was attributed to the presence of Ti (V, Nb, Zr) in solid solution, which limited the diffusion kinetics necessary for ordering. In the binary alloy, the ordering led to the development of antiphase domain structures, with the antiphase boundaries effectively pinning Bloch walls

The influence of Si and V on the kinetics of phase transformation and microstructure of rapidly solidified Al-Fe-Zr alloys

OpenAIRE

Karpe B.; Kosec B.; Nagode A.; Bizjak M.

2013-01-01

The influence of Si and V on the precipitation kinetics of the rapidly solidified (RS) Al-Fe-Zr alloys is presented. Precipitation kinetics and microstructural development of RS Al-Fe-Zr alloys with Si or V addition have been investigated by the combination of four point electrical resistance measurement, optical microscopy, transmition electron microscopy (TEM) and scanning electron microscopy (SEM). For verification of the electrical resistivity measurement results differential scanni...

Influence of micro-additions of bismuth on structures, mechanical and electrical transport properties of rapidly solidified Sn-3.5% Ag Alloy from melt

International Nuclear Information System (INIS)

El Bahay, M.M.; Mady, H.A.

2005-01-01

The present study was undertaken to investigate the influence of the Bi addition in the Sn-3.5 Ag rapidly solidified binary system for use as a Pb-free solder. The resulting properties of the binary system were extended to the Sn based ternary systems Sn 9 6.5-X Ag 3 .5 Bi x (0≤ X ≤ 2.5) solder. The structure and electrical resistivity of rapidly solidified (melt spun) alloys have been investigated. With the addition of up to 2.5 mass % Bi, the melting temperature decreases from 221.1 to 214.8 degree C. Wetting contact angle of the six alloys on Cu Zn 3 0 substrate are carried out at 573 K. Microhardness evaluations were also performed on the Sn-Ag-Bi alloys. The measured values and other researcher's results were compared with the calculated data

Effect of Rapid Solidification and Addition of Cu3P on the Mechanical Properties of Hypereutectic Al-Si Alloys

OpenAIRE

Suárez-Rosales,Miguel Ángel; Pinto-Segura,Raúl; Palacios-Beas,Elia Guadalupe; Hernández-Herrera,Alfredo; Chávez-Alcalá,José Federico

2016-01-01

The combined processes; rapid solidification, addition of Cu3P compound and heat treatments to improve the mechanical properties of the hypereutectic Al-13Si, Al-20Si and Al-20Si-1.5Fe-0.7Mn alloys (in wt. %) was studied. Optical microscopy and scanning electron microscopy were used to characterize the microstructures. The mechanical properties were evaluated by tensile tests. It was found that the cooling rate (20-50°C/s) used to solidify the alloys plus the addition of Cu3P compound favored...

X-ray study of rapidly cooled ribbons of Al-Cr-Zr and Al-Ni-Y-Cr-Zr alloys

International Nuclear Information System (INIS)

Betsofen, S.Ya.; Osintsev, O.E.; Lutsenko, A.N.; Konkevich, V.Yu.

2002-01-01

One investigated into phase composition, lattice spacing and structure of rapidly cooled 25-200 μm gauge strips made of Al-4,1Cr-3,2Zr and Al-1,5Cr-1,5Zr-4Ni-3Y alloys, wt. %, produced by melt spinning to a water-cooled copper disk. In Al-4,1Cr-3,2Zr alloy one detected intermetallic phases: Al 3 Zr and two Al 86 Cr 14 composition icosahedral phases apart from aluminium solid solution with 4.040-4.043 A lattice spacing. In Al-1,5Cr-1,5Zr-4Ni-3Y alloy one identified two Al 86 Cr 14 icosahedral phases and two AlNiY and Al 3 Y yttrium-containing ones, lattice spacing of aluminium solid solution was equal to 4.052-4.053 A [ru

Microstructures and mechanical responses of powder metallurgy non-combustive magnesium extruded alloy by rapid solidification process in mass production

International Nuclear Information System (INIS)

Kondoh, Katsuyoshi; Hamada, EL-Sayed Ayman; Imai, Hisashi; Umeda, Junko; Jones, Tyrone

2010-01-01

Spinning Water Atomization Process (SWAP), which was one of the rapid solidification processes, promised to produce coarse non-combustible magnesium alloy powder with 1-4 mm length, having fine α-Mg grains and Al 2 Ca intermetallic compounds. It had economical and safe benefits in producing coarse Mg alloy powders with very fine microstructures in the mass production process due to its extreme high solidification rate compared to the conventional atomization process. AMX602 (Mg-6%Al-0.5%Mn-2%Ca) powders were compacted at room temperature. Their green compacts with a relative density of about 85% were heated at 573-673 K for 300 s in Ar gas atmosphere, and immediately consolidated by hot extrusion. Microstructure observation and evaluation of mechanical properties of the extruded AMX602 alloys were carried out. The uniform and fine microstructures with grains less than 0.45-0.8 μm via dynamic recrystallization during hot extrusion were observed, and were much small compared to the extruded AMX602 alloy fabricated by using cast ingot. The extremely fine intermetallic compounds 200-500 nm diameter were uniformly distributed in the matrix of powder metallurgy (P/M) extruded alloys. These microstructures caused excellent mechanical properties of the wrought alloys. For example, in the case of AMX602 alloys extruded at 573 K, the tensile strength (TS) of 447 MPa, yield stress (YS) of 425 MPa and 9.6% elongation were obtained.

Rapid prototyping prosthetic hand acting by a low-cost shape-memory-alloy actuator.

Science.gov (United States)

Soriano-Heras, Enrique; Blaya-Haro, Fernando; Molino, Carlos; de Agustín Del Burgo, José María

2018-06-01

The purpose of this article is to develop a new concept of modular and operative prosthetic hand based on rapid prototyping and a novel shape-memory-alloy (SMA) actuator, thus minimizing the manufacturing costs. An underactuated mechanism was needed for the design of the prosthesis to use only one input source. Taking into account the state of the art, an underactuated mechanism prosthetic hand was chosen so as to implement the modifications required for including the external SMA actuator. A modular design of a new prosthesis was developed which incorporated a novel SMA actuator for the index finger movement. The primary objective of the prosthesis is achieved, obtaining a modular and functional low-cost prosthesis based on additive manufacturing executed by a novel SMA actuator. The external SMA actuator provides a modular system which allows implementing it in different systems. This paper combines rapid prototyping and a novel SMA actuator to develop a new concept of modular and operative low-cost prosthetic hand.

Rapid, general synthesis of PdPt bimetallic alloy nanosponges and their enhanced catalytic performance for ethanol/methanol electrooxidation in an alkaline medium.

Science.gov (United States)

Zhu, Chengzhou; Guo, Shaojun; Dong, Shaojun

2013-01-14

We have demonstrated a rapid and general strategy to synthesize novel three-dimensional PdPt bimetallic alloy nanosponges in the absence of a capping agent. Significantly, the as-prepared PdPt bimetallic alloy nanosponges exhibited greatly enhanced activity and stability towards ethanol/methanol electrooxidation in an alkaline medium, which demonstrates the potential of applying these PdPt bimetallic alloy nanosponges as effective electrocatalysts for direct alcohol fuel cells. In addition, this simple method has also been applied for the synthesis of AuPt, AuPd bimetallic, and AuPtPd trimetallic alloy nanosponges. The as-synthesized three-dimensional bimetallic/trimetallic alloy nanosponges, because of their convenient preparation, well-defined sponge-like network, large-scale production, and high electrocatalytic performance for ethanol/methanol electrooxidation, may find promising potential applications in various fields, such as formic acid oxidation or oxygen reduction reactions, electrochemical sensors, and hydrogen-gas sensors. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Grain refining effect of magnetic field on Mg2Ni0.8Mn0.2 hydrogen storage alloys during rapid quenching

International Nuclear Information System (INIS)

Jiang, Chenxi; Wang, Haiyan; Chen, Xiangrong; Tang, Yougen; Lu, Zhouguang; Wang, Yazhi; Liu, Zuming

2013-01-01

The effect of static magnetic field treatment for synthesis of Mg 2 Ni 0.8 Mn 0.2 alloys during rapid quenching was investigated in this paper. X-ray diffraction (XRD) and scanning electron microscope (SEM) results show that the transversal static magnetic field can effectively refine the grain size, producing nanocrystalline inside. This distinct phenomenon is probably attributed to the Lorentz force suppressing the crystallization of the hydrogen storage alloys and the thermoelectric effect. Mainly due to the grain refinement, the discharge capacity of Mg 2 Ni 0.8 Mn 0.2 alloy is raised from 79 to about 200 mA h g −1 . It is confirmed that Mg 2 Ni 0.8 Mn 0.2 alloy by magnetic field assisted approach possesses enhanced electrochemical kinetics and relatively high corrosion resistance against the alkaline solution, thus resulting in higher electrochemical properties

Rapid Quench in an Electrostatic Levitator

Science.gov (United States)

SanSoucie, Michael P.; Rogers, Jan R.; Matson, Douglas M.

2016-01-01

The Electrostatic Levitation (ESL) Laboratory at the NASA Marshall Space Flight Center (MSFC) is a unique facility for investigators studying high-temperature materials. The ESL laboratory's main chamber has been upgraded with the addition of a rapid quench system. This system allows samples to be dropped into a quench vessel that can be filled with a low melting point material, such as a gallium or indium alloy, as a quench medium. Thereby allowing rapid quenching of undercooled liquid metals. Up to eight quench vessels can be loaded into a wheel inside the chamber that is indexed with control software. The system has been tested successfully with samples of zirconium, iron-cobalt alloys, titanium-zirconium-nickel alloys, and a silicon-cobalt alloy. This new rapid quench system will allow materials science studies of undercooled materials and new materials development. In this presentation, the system is described and some initial results are presented.

Hardness and microstructural characteristics of rapidly solidified Al-8-16 wt.%Si alloys

International Nuclear Information System (INIS)

Uzun, O.; Karaaslan, T.; Gogebakan, M.; Keskin, M.

2004-01-01

Al-Si alloys with nominal composition of Al-8 wt.%Si, Al-12 wt.%Si, and Al-16 wt.%Si were rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The microstructures of the rapidly solidified ribbons and ingot samples were investigated by the optical microscopy, electron microscopy and X-ray diffraction (XRD) techniques. The results showed that the structures of all melt-spun ribbons were completely composed of finely dispersed α-Al and eutectic Si phase, and primary silicon was not observed. The XRD analysis indicated that the solubility of Si in the α-Al matrix was greatly increased with rapid solidification. Additionally, mechanical properties of both conventionally cast (ingot) and melt-spun ribbons were examined by using Vickers indenter for one applied load (0.098 N). The hardness values of the melt-spun ribbons were about three times higher than those of ingot counterparts. The high hardness of the rapidly solidified state can be attributed to the supersaturated solid solutions. Besides, hardness values with different applied loads were measured for melt-spun ribbons. The results indicated that Vickers hardness values (H v ) of the ribbons depended on the applied load. Applying the concept of Hays-Kendall, the load independent hardness values were calculated as 694.0, 982.8 and 1186.8 MN/m 2 for Al-8 wt.%Si, Al-12 wt.%Si and Al-16 wt.%Si, respectively

Microstructural characterization of a rapidly solidified ultrahigh strength Al94.5Cr3Co1.5Ce1 alloy

International Nuclear Information System (INIS)

Ping, D.H.; Hono, K.; Inoue, A.

2000-01-01

The microstructure of a rapidly solidified Al 94.5 Cr 3 Co 1.5 Ce 1 alloy has been examined in detail by means of high resolution transmission electron microscopy (HRTEM) and atom probe field ion microscopy (APFIM). In the as-quenched microstructure, nanoscale particles of a solute-enriched amorphous phase and an Al-Cr compound are dispersed in randomly oriented fine grains of α-Al ( 200nm ). The interface between the Al grains and the amorphous particles is not smooth but irregular with atomic protrusions and concavities, suggesting that interfacial instability occurs during the solidification process. Nanoscale amorphous particles are formed as a result of solute trapping within the rapidly grown Al grains. After annealing at 400 C for 15 minutes grain growth occurs, and the interface of the Al grains is smoothed. The amorphous region trapped within the grains if crystallized to an Al-Cr compound, but no icosahedral phase has been confirmed. The APFIM results have revealed that Cr and Ce atoms have a similar partitioning behavior, i.e., they are rejected from the α-Al phase and partitioned into the trapped amorphous regions. On the other hand, Co atoms are not partitioned between the two phases in the as-quenched state but are partitioned into the α-Al grains in the annealed alloys being rejected from the Al compounds and finally form Al-Co compounds. Based on these microstructural characterization results, the origins of high strength of this alloy are discussed

Chest-wall reconstruction with a customized titanium-alloy prosthesis fabricated by 3D printing and rapid prototyping.

Science.gov (United States)

Wen, Xiaopeng; Gao, Shan; Feng, Jinteng; Li, Shuo; Gao, Rui; Zhang, Guangjian

2018-01-08

As 3D printing technology emerge, there is increasing demand for a more customizable implant in the repair of chest-wall bony defects. This article aims to present a custom design and fabrication method for repairing bony defects of the chest wall following tumour resection, which utilizes three-dimensional (3D) printing and rapid-prototyping technology. A 3D model of the bony defect was generated after acquiring helical CT data. A customized prosthesis was then designed using computer-aided design (CAD) and mirroring technology, and fabricated using titanium-alloy powder. The mechanical properties of the printed prosthesis were investigated using ANSYS software. The yield strength of the titanium-alloy prosthesis was 950 ± 14 MPa (mean ± SD), and its ultimate strength was 1005 ± 26 MPa. The 3D finite element analyses revealed that the equivalent stress distribution of each prosthesis was unifrom. The symmetry and reconstruction quality contour of the repaired chest wall was satisfactory. No rejection or infection occurred during the 6-month follow-up period. Chest-wall reconstruction with a customized titanium-alloy prosthesis is a reliable technique for repairing bony defects.

Rapid Diffusion and Nanosegregation of Hydrogen in Magnesium Alloys from Exposure to Water.

Science.gov (United States)

Brady, Michael P; Ievlev, Anton V; Fayek, Mostafa; Leonard, Donovan N; Frith, Matthew G; Meyer, Harry M; Ramirez-Cuesta, Anibal J; Daemen, Luke L; Cheng, Yongqiang; Guo, Wei; Poplawsky, Jonathan D; Ovchinnikova, Olga S; Thomson, Jeffrey; Anovitz, Lawrence M; Rother, Gernot; Shin, Dongwon; Song, Guang-Ling; Davis, Bruce

2017-11-01

Hydrogen gas is formed when Mg corrodes in water; however, the manner and extent to which the hydrogen may also enter the Mg metal is poorly understood. Such knowledge is critical as stress corrosion cracking (SCC)/embrittlement phenomena limit many otherwise promising structural and functional uses of Mg. Here, we report via D 2 O/D isotopic tracer and H 2 O exposures with characterization by secondary ion mass spectrometry, inelastic neutron scattering vibrational spectrometry, electron microscopy, and atom probe tomography techniques direct evidence that hydrogen rapidly penetrated tens of micrometers into Mg metal after only 4 h of exposure to water at room temperature. Further, technologically important microalloying additions of mechanical properties of Mg significantly increased the extent of hydrogen ingress, whereas Al additions in the 2-3 wt % range did not. Segregation of hydrogen species was observed at regions of high Mg/Zr/Nd nanoprecipitate density and at Mg(Zr) metastable solid solution microstructural features. We also report evidence that this ingressed hydrogen was unexpectedly present in the alloy as nanoconfined, molecular H 2 . These new insights provide a basis for strategies to design Mg alloys to resist SCC in aqueous environments as well as potentially impact functional uses such as hydrogen storage where increased hydrogen uptake is desired.

Effect of annealing procedure on the bonding of ceramic to cobalt-chromium alloys fabricated by rapid prototyping.

Science.gov (United States)

Tulga, Ayca

2018-04-01

An annealing procedure is a heat treatment process to improve the mechanical properties of cobalt-chromium (Co-Cr) alloys. However, information is lacking about the effect of the annealing process on the bonding ability of ceramic to Co-Cr alloys fabricated by rapid prototyping. The purpose of this in vitro study was to evaluate the effects of the fabrication techniques and the annealing procedure on the shear bond strength of ceramic to Co-Cr alloys fabricated by different techniques. Ninety-six cylindrical specimens (10-mm diameter, 10-mm height) made of Co-Cr alloy were prepared by casting (C), milling (M), direct process powder-bed (LaserCUSING) with and without annealing (CL+, CL), and direct metal laser sintering (DMLS) with annealing (EL+) and without annealing (EL). After the application of ceramic to the metal specimens, the metal-ceramic bond strength was assessed using a shear force test at a crosshead speed of 0.5 mm/min. Shear bond strength values were statistically analyzed by 1-way ANOVA and Tukey multiple comparison tests (α=.05). Although statistically significant differences were found among the 3 groups (M, 29.87 ±2.06; EL, 38.92 ±2.04; and CL+, 40.93 ±2.21; P=.002), no significant differences were found among the others (P>.05). The debonding surfaces of all specimens exhibited mixed failure mode. These results showed that the direct process powder-bed method is promising in terms of metal-ceramic bonding ability. The manufacturing technique of Co-Cr alloys and the annealing process influence metal-ceramic bonding. Copyright © 2017 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.

Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al–5Mg–Mn Alloys Solidified Under Near-Rapid Cooling

Science.gov (United States)

Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

2016-01-01

Mn was an important alloying element used in Al–Mg–Mn alloys. However, it had to be limited to a low level (Al–5Mg–Mn alloy with low Fe content (Al6(Fe,Mn) was small in size and amount. With increasing Mn content, intermetallic Al6(Fe,Mn) increased, but in limited amount. In high-Fe-containing Al–5Mg–Mn alloys (0.5 wt % Fe), intermetallic Al6(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al6(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al6(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al6(Fe,Mn) to become the primary phase at a lower Mn content. PMID:28787888

Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al-5Mg-Mn Alloys Solidified Under Near-Rapid Cooling.

Science.gov (United States)

Liu, Yulin; Huang, Gaoren; Sun, Yimeng; Zhang, Li; Huang, Zhenwei; Wang, Jijie; Liu, Chunzhong

2016-01-29

Mn was an important alloying element used in Al-Mg-Mn alloys. However, it had to be limited to a low level (Al-5Mg-Mn alloy with low Fe content (Al₆(Fe,Mn) was small in size and amount. With increasing Mn content, intermetallic Al₆(Fe,Mn) increased, but in limited amount. In high-Fe-containing Al-5Mg-Mn alloys (0.5 wt % Fe), intermetallic Al₆(Fe,Mn) became the dominant phase, even in the alloy with low Mn content (0.39 wt %). Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al₆(Fe,Mn) was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al₆(Fe,Mn) phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al₆(Fe,Mn) to become the primary phase at a lower Mn content.

Incorporating an extended dendritic growth model into the CAFE model for rapidly solidified non-dilute alloys

International Nuclear Information System (INIS)

Ma, Jie; Wang, Bo; Zhao, Shunli; Wu, Guangxin; Zhang, Jieyu; Yang, Zhiliang

2016-01-01

We have extended the dendritic growth model first proposed by Boettinger, Coriell and Trivedi (here termed EBCT) for microstructure simulations of rapidly solidified non-dilute alloys. The temperature-dependent distribution coefficient, obtained from calculations of phase equilibria, and the continuous growth model (CGM) were adopted in the present EBCT model to describe the solute trapping behaviors. The temperature dependence of the physical properties, which were not used in previous dendritic growth models, were also considered in the present EBCT model. These extensions allow the present EBCT model to be used for microstructure simulations of non-dilute alloys. The comparison of the present EBCT model with the BCT model proves that the considerations of the distribution coefficient and physical properties are necessary for microstructure simulations, especially for small particles with high undercoolings. Finally, the EBCT model was incorporated into the cellular automaton-finite element (CAFE) model to simulate microstructures of gas-atomized ASP30 high speed steel particles that were then compared with experimental results. Both the simulated and experimental results reveal that a columnar dendritic microstructure preferentially forms in small particles and an equiaxed microstructure forms otherwise. The applications of the present EBCT model provide a convenient way to predict the microstructure of non-dilute alloys. - Highlights: • A dendritic growth model was developed considering non-equilibrium distribution coefficient. • The physical properties with temperature dependence were considered in the extended model. • The extended model can be used to non-dilute alloys and the extensions are necessary in small particles. • Microstructure of ASP30 steel was investigated using the present model and verified by experiment.

Incorporating an extended dendritic growth model into the CAFE model for rapidly solidified non-dilute alloys

Energy Technology Data Exchange (ETDEWEB)

Ma, Jie; Wang, Bo [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhao, Shunli [Research Institute, Baoshan Iron & Steel Co., Ltd, Shanghai 201900 (China); Wu, Guangxin [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Zhang, Jieyu, E-mail: zjy6162@staff.shu.edu.cn [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China); Yang, Zhiliang [State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200072 (China); Shanghai Engineering Technology Research Center of Special Casting, Shanghai 201605 (China)

2016-05-25

We have extended the dendritic growth model first proposed by Boettinger, Coriell and Trivedi (here termed EBCT) for microstructure simulations of rapidly solidified non-dilute alloys. The temperature-dependent distribution coefficient, obtained from calculations of phase equilibria, and the continuous growth model (CGM) were adopted in the present EBCT model to describe the solute trapping behaviors. The temperature dependence of the physical properties, which were not used in previous dendritic growth models, were also considered in the present EBCT model. These extensions allow the present EBCT model to be used for microstructure simulations of non-dilute alloys. The comparison of the present EBCT model with the BCT model proves that the considerations of the distribution coefficient and physical properties are necessary for microstructure simulations, especially for small particles with high undercoolings. Finally, the EBCT model was incorporated into the cellular automaton-finite element (CAFE) model to simulate microstructures of gas-atomized ASP30 high speed steel particles that were then compared with experimental results. Both the simulated and experimental results reveal that a columnar dendritic microstructure preferentially forms in small particles and an equiaxed microstructure forms otherwise. The applications of the present EBCT model provide a convenient way to predict the microstructure of non-dilute alloys. - Highlights: • A dendritic growth model was developed considering non-equilibrium distribution coefficient. • The physical properties with temperature dependence were considered in the extended model. • The extended model can be used to non-dilute alloys and the extensions are necessary in small particles. • Microstructure of ASP30 steel was investigated using the present model and verified by experiment.

The influence of alloy composition on residual stresses in heat treated aluminium alloys

Energy Technology Data Exchange (ETDEWEB)

Robinson, J.S., E-mail: jeremy.robinson@ul.ie [Department of Mechanical, Aeronautical and Biomedical Engineering, University of Limerick (Ireland); Redington, W. [Materials and Surface Science Institute, University of Limerick (Ireland)

2015-07-15

The as quenched properties of eight different heat treatable aluminium alloys are related to residual stress magnitudes with the objective being to establish if there is a relationship between the residual stress and the as quenched alloy hardness and strength. Near surface residual stresses were assessed with X-ray diffraction using both the established sin{sup 2}ψ method and the more recent cos α technique. Through thickness residual stresses were also characterised using neutron diffraction. The alloys were chosen to encompass a wide range of strengths. The low to medium strength alloys were 6060 and 6082, medium to high strength 2618A, 2014A, 7075, 7010 and two variants of 7449, while the very high strength alloy was the powder metallurgy alloy N707. To assess the as quenched strength, dynamic hardness and tensile properties were determined from samples tested immediately after quenching to minimise the influence of precipitation hardening by natural aging. In addition, hot hardness measurements were made in situ on samples cooled to simulate quench paths. Within the experimental constraints of the investigation, the distribution of residual stress through the thickness was found to follow the same pattern for all the alloys investigated, varying from tensile in the interior to surface compression. The influence of alloy strength was manifested as a change in the observed residual stress magnitudes, and surface residual stresses were found to vary linearly with as quenched hardness and strength. - Highlights: • As quenched aluminium alloys contain high magnitude residual stresses. • Surface is compressive balance by a tensile core. • As quenched surface residual stress is linear function of alloy strength. • In situ hot hardness demonstrates rapid change in intrinsic hardness during rapid cooling.

[Bullet and shrapnel injuries in the face and neck regions. Current aspects of wound ballistics].

Science.gov (United States)

Hauer, T; Huschitt, N; Kulla, M; Kneubuehl, B; Willy, C

2011-08-01

A basic understanding of the ballistic behaviour of projectiles or fragments after entering the human body is essential for the head and neck surgeon in the military environment in order to anticipate the diagnostic and therapeutic consequences of this type of injury. Although a large number of factors influence the missile in flight and after penetration of the body, the most important factor is the amount of energy transmitted to the tissue. Long guns (rifles or shotguns) have a much higher muzzle energy compared to handguns, explaining why the remote effects beyond the bullet track play a major role. While most full metal jacket bullets release their energy after 12-20 cm (depending on the calibre), soft point bullets release their energy immediately after entry into the human body. This results in a major difference in extremity wounds, but not so much in injuries with long bullet paths (e.g. diagonal shots). Shrapnel wounds are usually produced with similarly high kinetic energy to those caused by hand- and long guns. However, fragments tend to dissipate the entire amount of energy within the body, which increases the degree of tissue disruption. Of all relevant injuries in the head and neck region, soft tissue injuries make up the largest proportion (60%), while injuries to the face are seen three times more often than injuries to the neck. Concomitant intracranial or spinal injury is seen in 30% of cases. Due to high levels of wound contamination, the infection rate is approximately 15%, often associated with a complicated and/or multiresistant spectrum of germs.

Rapid ultrasound-induced transient-liquid-phase bonding of Al-50Si alloys with Zn interlayer in air for electrical packaging application.

Science.gov (United States)

Wang, Qian; Chen, Xiaoguang; Zhu, Lin; Yan, Jiuchun; Lai, Zhiwei; Zhao, Pizhi; Bao, Juncheng; Lv, Guicai; You, Chen; Zhou, Xiaoyu; Zhang, Jian; Li, Yuntao

2017-01-01

Al-50Si alloys were joined by rapid ultrasound-induced transient-liquid-phase bonding method using Zn foil as interlayer at 390°C in air, below the melt point of interlayer. The fracture of oxide films along the edge of Si particles led to contact and inter-diffusion between aluminum substrate and Zn interlayer, and liquefied Zn-Al alloys were developed. The width of Zn-Al alloys gradually decreased with increasing the ultrasonic vibration time due to liquid squeezing out and accelerated diffusion. A stage of isothermal solidification existed, and the completion time was significantly shortened. In the liquid metal, the acoustic streaming and ultrasonic cavitations were induced. As the process developed, much more Si particles, which were particulate-reinforced phases of Al-50Si, gradually migrated to the center of soldering seam. The highest average shear strength of joints reached to 94.2MPa, and the fracture mainly occurred at the base metal. Copyright © 2016 Elsevier B.V. All rights reserved.

New alloys for structural application. Kikai kozoyo shin kinzoku zairyo

Energy Technology Data Exchange (ETDEWEB)

Suzuki, T [Kogakuin Univ., Tokyo (Japan)

1993-01-15

As recent advance on the scientific technologies is amazing, the materials having new function or excellent performance have been developed. Speaking on some recent examples, they can be divided roughly to one group belonging to invention of materials themselves such as oxide superconductors and compounds semi-conductors, and the other belonging to the products as invention of epoc-making material manufacturing methods such as noncrystalline alloys and particle dispersion reinforced alloys (ODS). In this report, first, some new metallic materials introduced relatively recently and converting many technical innovations in wide range of machinery field, such as titanium alloys, refractory alloys having nickel group, aluminium-lithium alloys, HSLA steels composed of reduced weight of alloy elements and having higher strengths than those of carbon-steels and various properties, intermetallic materials such as Ni3Al and others are described, and next, mechanical alloying and its particle dispersion reinforced alloys, liquid phase rapid cooling process and its noncrystalline alloy-rapid cooling cohesion powder sintering alloys, and others are summarized under the paths from their birth to present status. 31 refs., 12 figs., 5 tabs.

Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part I. Microstructural Characterization of Rapidly Solidified Solders

Science.gov (United States)

Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

2016-12-01

Particles of Cu x Al y in Sn-Cu-Al solders have previously been shown to nucleate the Cu6Sn5 phase during solidification. In this study, the number and size of Cu6Sn5 nucleation sites were controlled through the particle size refinement of Cu x Al y via rapid solidification processing and controlled cooling in a differential scanning calorimeter. Cooling rates spanning eight orders of magnitude were used to refine the average Cu x Al y and Cu6Sn5 particle sizes down to submicron ranges. The average particle sizes, particle size distributions, and morphologies in the microstructures were analyzed as a function of alloy composition and cooling rate. Deep etching of the samples revealed the three-dimensional microstructures and illuminated the epitaxial and morphological relationships between the Cu x Al y and Cu6Sn5 phases. Transitions in the Cu6Sn5 particle morphologies from faceted rods to nonfaceted, equiaxed particles were observed as a function of both cooling rate and composition. Initial solidification cooling rates within the range of 103 to 104 °C/s were found to be optimal for realizing particle size refinement and maintaining the Cu x Al y /Cu6Sn5 nucleant relationship. In addition, little evidence of the formation or decomposition of the ternary- β phase in the solidified alloys was noted. Solidification pathways omitting the formation of the ternary- β phase agreed well with observed room temperature microstructures.

Alloy nanoparticle synthesis using ionizing radiation

Science.gov (United States)

Nenoff, Tina M [Sandia Park, NM; Powers, Dana A [Albuquerque, NM; Zhang, Zhenyuan [Durham, NC

2011-08-16

A method of forming stable nanoparticles comprising substantially uniform alloys of metals. A high dose of ionizing radiation is used to generate high concentrations of solvated electrons and optionally radical reducing species that rapidly reduce a mixture of metal ion source species to form alloy nanoparticles. The method can make uniform alloy nanoparticles from normally immiscible metals by overcoming the thermodynamic limitations that would preferentially produce core-shell nanoparticles.

Effect of moulding sand on statistically controlled hybrid rapid casting solution for zinc alloys

Energy Technology Data Exchange (ETDEWEB)

Singh, Rupinder [Guru Nanak Dev Engineering College, Ludhiana (India)

2010-08-15

The purpose of the present investigations is to study the effect of moulding sand on decreasing shell wall thickness of mould cavities for economical and statistically controlled hybrid rapid casting solutions (combination of three dimensional printing and conventional sand casting) for zinc alloys. Starting from the identification of component/ benchmark, technological prototypes were produced at different shell wall thicknesses supported by three different types of sands (namely: dry, green and molasses). Prototypes prepared by the proposed process are for assembly check purpose and not for functional validation of the parts. The study suggested that a shell wall with a less than recommended thickness (12mm) is more suitable for dimensional accuracy. The best dimensional accuracy was obtained at 3mm shell wall thickness with green sand. The process was found to be under statistical control

Structure of nanocomposites of Al–Fe alloys prepared by ...

Indian Academy of Sciences (India)

Wintec

This difference in the product structure can be attributed to the difference in alloying mechanisms in MA and RSP. Keywords. Nanocomposites; Al–Fe; mechanical alloying; rapid solidification; quasicrystalline. 1. Introduction. Al–Fe alloys are attractive for applications at temperatures beyond those normally associated with ...

Effect of magnetic field on the microstructure and electrochemical performance of rapidly quenched La{sub 0.1}Nd{sub 0.075}Mg{sub 0.04}Ni{sub 0.65}Co{sub 0.12} alloy

Energy Technology Data Exchange (ETDEWEB)

Chen, Xiangrong [College of Chemistry and Chemical Engineering, Central South University, Changsha 410083 (China); Wang, Haiyan, E-mail: wanghy419@126.com [College of Chemistry and Chemical Engineering, Central South University, Changsha 410083 (China); Hunan Dahua New Energy Co., Ltd., Changsha 410600 (China); Zhu, Shuping; Li, Fangfang [College of Chemistry and Chemical Engineering, Central South University, Changsha 410083 (China); Tang, Yougen, E-mail: ygtang@csu.edu.cn [College of Chemistry and Chemical Engineering, Central South University, Changsha 410083 (China); Liu, Zuming [State Key Laboratory for Powder Metallurgy, Central South University, Changsha 410083 (China)

2014-12-25

Highlights: • La{sub 0.1}Nd{sub 0.075}Mg{sub 0.04}Ni{sub 0.65}Co{sub 0.12} alloy is rapidly quenched in a 0.18 T static magnetic field. • The multiphase structures of as-treated alloys remain unchanged. • Grain refinement is achieved with the aid of magnetic field. • Magnetic field favors the formation of La{sub 2}Ni{sub 7} phase. • The as-prepared alloy exhibits improved electrochemical performance. - Abstract: Rare earth–Mg–Ni-based (RE–Mg–Ni-based) La{sub 0.1}Nd{sub 0.075}Mg{sub 0.04}Ni{sub 0.65}Co{sub 0.12} hydrogen storage alloys were rapidly quenched with and without exerting a 0.18 T static magnetic field and investigated by X-ray diffraction (XRD), scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) studies and various electrochemical measurements. The results show that all samples hold a two-phase structure consisting of La{sub 2}Ni{sub 7} phase and LaNi{sub 5} phase, suggesting that the structure remains unchanged after treatment. Grain refinement, homogeneous composition and increase in La{sub 2}Ni{sub 7} phase abundance are achieved when magnetic field is applied. In comparison to quenched alloys, higher discharge capacities are obtained for the alloys prepared with the aid of magnetic field mainly due to the larger La{sub 2}Ni{sub 7} phase abundance. Cycling stability is improved with increasing quenching rate probably owing to better anti-pulverization ability resulted from refined grain size. Ameliorated electrochemical kinetics of the magnetic field assisted rapidly quenched alloys has been confirmed by potential-step measurements and electrochemical impedance spectroscopy (EIS) tests in accordance with the enhanced electrochemical properties.

Environmental fatigue in aluminum-lithium alloys

Science.gov (United States)

Piascik, Robert S.

1992-01-01

Aluminum-lithium alloys exhibit similar environmental fatigue crack growth characteristics compared to conventional 2000 series alloys and are more resistant to environmental fatigue compared to 7000 series alloys. The superior fatigue crack growth behavior of Al-Li alloys 2090, 2091, 8090, and 8091 is due to crack closure caused by tortuous crack path morphology and crack surface corrosion products. At high R and reduced closure, chemical environment effects are pronounced resulting in accelerated near threshold da/dN. The beneficial effects of crack closure are minimized for small cracks resulting in rapid growth rates. Limited data suggest that the 'chemically small crack' effect, observed in other alloy system, is not pronounced in Al-Li alloys. Modeling of environmental fatigue in Al-Li-Cu alloys related accelerated fatigue crack growth in moist air and salt water to hydrogen embrittlement.

Enhanced mechanical properties of tungsten inert gas welded AZ31 magnesium alloy joint using two-pass friction stir processing with rapid cooling

Energy Technology Data Exchange (ETDEWEB)

Xu, Nan, E-mail: xunan@hhu.edu.cn; Bao, Yefeng

2016-02-08

In this study, tungsten inert gas (TIG) welded AZ31 magnesium alloy joint was subjected to two-pass rapid cooling friction stir processing (RC-FSP). The main results show that, two-pass RC-FSP causes the significant dissolution of the coarse eutectic β-Mg{sub 17}Al{sub 12} phase into the magnesium matrix and the remarkable grain refinement in the stir zone. The low-hardness region which frequently located at heat-affected zone was eliminated. The stir zone showed ultrafine grains of 3.1 μm, and exhibited a good combination of ultrahigh tensile strength of 284 MPa and large elongation of 7.1%. This work provides an effective strategy to enhance the strength of TIG welded magnesium alloy joint without ductility loss.

Enhanced mechanical properties of tungsten inert gas welded AZ31 magnesium alloy joint using two-pass friction stir processing with rapid cooling

International Nuclear Information System (INIS)

Xu, Nan; Bao, Yefeng

2016-01-01

In this study, tungsten inert gas (TIG) welded AZ31 magnesium alloy joint was subjected to two-pass rapid cooling friction stir processing (RC-FSP). The main results show that, two-pass RC-FSP causes the significant dissolution of the coarse eutectic β-Mg_1_7Al_1_2 phase into the magnesium matrix and the remarkable grain refinement in the stir zone. The low-hardness region which frequently located at heat-affected zone was eliminated. The stir zone showed ultrafine grains of 3.1 μm, and exhibited a good combination of ultrahigh tensile strength of 284 MPa and large elongation of 7.1%. This work provides an effective strategy to enhance the strength of TIG welded magnesium alloy joint without ductility loss.

Effect of Mn and Fe on the Formation of Fe- and Mn-Rich Intermetallics in Al–5Mg–Mn Alloys Solidified Under Near-Rapid Cooling

Directory of Open Access Journals (Sweden)

Yulin Liu

2016-01-01

Full Text Available Mn was an important alloying element used in Al–Mg–Mn alloys. However, it had to be limited to a low level (<1.0 wt % to avoid the formation of coarse intermetallics. In order to take full advantage of the benefits of Mn, research was carried out to investigate the possibility of increasing the content of Mn by studying the effect of cooling rate on the formation of Fe- and Mn-rich intermetallics at different content levels of Mn and Fe. The results indicated that in Al–5Mg–Mn alloy with low Fe content (<0.1 wt %, intermetallic Al6(Fe,Mn was small in size and amount. With increasing Mn content, intermetallic Al6(Fe,Mn increased, but in limited amount. In high-Fe-containing Al–5Mg–Mn alloys (0.5 wt % Fe, intermetallic Al6(Fe,Mn became the dominant phase, even in the alloy with low Mn content (0.39 wt %. Cooling rate played a critical role in the refinement of the intermetallics. Under near-rapid cooling, intermetallic Al6(Fe,Mn was extremely refined. Even in the high Mn and/or high-Fe-containing alloys, it still demonstrated fine Chinese script structures. However, once the alloy composition passed beyond the eutectic point, the primary intermetallic Al6(Fe,Mn phase displayed extremely coarse platelet-like morphology. Increasing the content of Fe caused intermetallic Al6(Fe,Mn to become the primary phase at a lower Mn content.

Microstructure of rapidly solidified Nb-based pre-alloyed powders for additive manufacturing

Energy Technology Data Exchange (ETDEWEB)

Guo, Yueling; Jia, Lina, E-mail: jialina@buaa.edu.cn; Kong, Bin; Zhang, Shengnan; Zhang, Fengxiang; Zhang, Hu

2017-07-01

Highlights: • Sphere shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by PREP. • An oxide layer with a thickness of 9.39 nm was generated on the powder surface. • The main phases of the pre-alloyed powders were Nbss and Cr{sub 2}Nb. • SDAS increased and microhardness decreased with the increase of powder size. • Microstructure of powders evolved into large grains from dendrite structures after HT. - Abstract: For powder-based additive manufacturing, sphere-shaped Nb-37Ti-13Cr-2Al-1Si pre-alloyed powders were prepared by plasma rotating electrode processing (PREP). The microstructure, surface oxidation and microhardness of the pre-alloyed powders were systematically investigated. Results showed that the main phases were Nb solid solution (Nbss) and Cr{sub 2}Nb. The Cr{sub 2}Nb phases were further determined using transmission electron microscopy (TEM). Fine dendrite structures were observed in the as-fabricated pre-alloyed powders, which transformed to large grains after heat treatment (HT) at 1450 °C for 3 h. With the increase of powder size, the secondary dendrite arm spacing (SDAS) increased and the microhardness (HV) decreased. A clean powder surface free of oxide particles was obtained by PREP and an oxide layer with 9.39 nm in thickness was generated on the powder surface. Compared with Cr- and Nb-oxides, more Ti-oxides were formed on outmost powder surface with a higher content of Ti (up to 47.86 at.%). The differences upon the microstructure and microhardness of the pre-alloyed powders with different sizes were discussed.

AE Monitoring of Diamond Turned Rapidly Soldified Aluminium 443

International Nuclear Information System (INIS)

Onwuka, G; Abou-El-Hossein, K; Mkoko, Z

2017-01-01

The fast replacement of conventional aluminium with rapidly solidified aluminium alloys has become a noticeable trend in the current manufacturing industries involved in the production of optics and optical molding inserts. This is as a result of the improved performance and durability of rapidly solidified aluminium alloys when compared to conventional aluminium. Melt spinning process is vital for manufacturing rapidly solidified aluminium alloys like RSA 905, RSA 6061 and RSA 443 which are common in the industries today. RSA 443 is a newly developed alloy with few research findings and huge research potential. There is no available literature focused on monitoring the machining of RSA 443 alloys. In this research, Acoustic Emission sensing technique was applied to monitor the single point diamond turning of RSA 443 on an ultrahigh precision lathe machine. The machining process was carried out after careful selection of feed, speed and depths of cut. The monitoring process was achieved with a high sampling data acquisition system using different tools while concurrent measurement of the surface roughness and tool wear were initiated after covering a total feed distance of 13km. An increasing trend of raw AE spikes and peak to peak signal were observed with an increase in the surface roughness and tool wear values. Hence, acoustic emission sensing technique proves to be an effective monitoring method for the machining of RSA 443 alloy. (paper)

The Effect of Substitution of Fe By Co on Rapidly Quenched (FeCoMoCuB Amorphous Alloys

Directory of Open Access Journals (Sweden)

Marek Paluga

2005-01-01

Full Text Available (Fe1-xCox79Mo8Cu1B15 amorphous alloys ware prepared in the form of ribbons by rapid quenching for x=0. 0.25 and 0.5. The effect of variation of Co/Fe ratio is analyzed with respect to the formation of amorphous state and to transformation of the structure into nancrystalline phases formed after subsequent thermal treatment. Selected properties and atomic structure in as-quenched state are studied by TEM, AFM, XRD any by measurement of magnetoresistance characteristics. The influence of heat treatment on transport and magnetic properties is shown on temperature dependencies of electrical resistivity and magnetization. It was founf that while the increase of Co content leads to the increase of Curie temperature of as-quenched structure, transition to nanocrystalline state is not affected in a significant manner. The as-quenched state for alloy without Co was found to contain thin crystal-containing layer which, however, was observed, contary to general behavior, at the side of the ribbon exposed to higher quenching rates.

Microstructure and Aging of Powder-Metallurgy Al Alloys

Science.gov (United States)

Blackburn, L. B.

1987-01-01

Report describes experimental study of thermal responses and aging behaviors of three new aluminum alloys. Alloys produced from rapidly solidified powders and contain 3.20 to 5.15 percent copper, 0.24 to 1.73 percent magnesium, 0.08 to 0.92 percent iron, and smaller amounts of manganese, nickel, titanium, silicon, and zinc. Peak hardness achieved at lower aging temperatures than with standard ingot-metallurgy alloys. Alloys of interest for automobile, aircraft, and aerospace applications.

Evolution of the microstructure and hardness of a rapidly solidified/melt-spun AZ91 alloy upon aging at different temperatures

International Nuclear Information System (INIS)

Wang Baishu; Liu Yongbing; An Jian; Li Rongguang; Su Zhenguo; Su Guihua; Lu You; Cao Zhanyi

2009-01-01

The effect of aging at different temperatures on a rapidly solidified/melt-spun AZ91 alloy has been investigated in depth. The microstructures of as-spun and aged ribbons with a thickness of approximately 60 μm were characterized using X-ray diffraction, transmission electron microscopy and laser optical microscopy; microhardness measurements were also conducted. It was found that the commercial AZ91 alloy undergoes a cellular/dendritic transition during melt-spinning at a speed of 34 m/s. A strengthening effect due to aging was observed: a maximum hardness of 110 HV/0.05 and an age-hardenability of 50% were obtained when the ribbon was aged at 200 deg. C for 20 min. The β-Mg 17 Al 12 phase exhibits net and dispersion types of distribution during precipitation. The dispersion of precipitates in dendritic grains or cells is the main source of strengthening

Transformation processes during annealing of Al-amorphous alloys

International Nuclear Information System (INIS)

Petrescu, N.; Petrescu, M.; Calin, M.; Jianu, A.D.; Fecioru, M.

1993-01-01

As the amorphous aluminum alloys represent the newest achievement in rapid solidification of Al-based high strength heat resistent materials, a study was undertaken on the amorphous alloys in the Al-RE-TM system, the rare-earth metal being a lanthanide mixture and the transition metal a Ni-Fe substitution in definite proportions. The decomposition on heating of the most highly alloyed amorphous alloy in the investigated series is characterized by differential thermal analysis, electron microscopy and X-ray diffraction. (orig.)

Transformation processes during annealing of Al-amorphous alloys

Energy Technology Data Exchange (ETDEWEB)

Petrescu, N. (Polytechnic Inst. Bucharest, Faculty Materials Science and Engineering, Bucharest (Romania)); Petrescu, M. (Polytechnic Inst. Bucharest, Faculty Materials Science and Engineering, Bucharest (Romania)); Calin, M. (Polytechnic Inst. Bucharest, Faculty Materials Science and Engineering, Bucharest (Romania)); Jianu, A.D. (Polytechnic Inst. Bucharest, Faculty Materials Science and Engineering, Bucharest (Romania) IFTM-Bucharest (Romania)); Fecioru, M. (Polytechnic Inst. Bucharest, Faculty Materials Science and Engineering, Bucharest (Romania) DACIA Enterprise-Bucharest (Romania))

1993-11-01

As the amorphous aluminum alloys represent the newest achievement in rapid solidification of Al-based high strength heat resistent materials, a study was undertaken on the amorphous alloys in the Al-RE-TM system, the rare-earth metal being a lanthanide mixture and the transition metal a Ni-Fe substitution in definite proportions. The decomposition on heating of the most highly alloyed amorphous alloy in the investigated series is characterized by differential thermal analysis, electron microscopy and X-ray diffraction. (orig.).

Homogeneous nucleation ahead of the solid-liquid interface during rapid solidification of binary alloys

International Nuclear Information System (INIS)

Smith, P.M.; Elmer, J.W.

1996-01-01

In recent rapid solidification experiments on Al-5%Be alloys, a Liquid Phase Nucleation (LPN) model was developed to explain the formation of periodic arrays of randomly-oriented Be-rich particles in an Al-rich matrix. In the LPN model, Be droplets were assumed to nucleate in the liquid ahead of the solid-liquid interface, but no justification for this was given. Here the authors present a model which considers the geometric constraints (imposed by proximity to the interface) on the number of solute atoms available to form a nucleus. Calculations based on this model predict that nucleation of second-phase particles can be most likely a short distance ahead of the interface in immiscible binary systems such as Al-Be. As part of the nucleation calculations, a semi-empirical method of calculating solid-liquid surface tensions in binary systems was developed, and is presented in the Appendix

A metastable Mg11Sm phase obtained by rapid solidification

International Nuclear Information System (INIS)

Budurov, S.

1993-01-01

Molten Mg-Sm alloys with a Sm concentration of 4.93, 6.86, and 8.35 at.% were rapidly soldified with the aid of a shock wave gun device. Investigations of the obtained splats were performed with the aid of DSC, X-ray analysis, and metallography. Rapid soldification of the eutectic MgSm 8.35 alloy forms a new Im3m-type phase. (orig.)

Biodegradable Magnesium Alloys Developed as Bone Repair Materials: A Review

Directory of Open Access Journals (Sweden)

Chen Liu

2018-01-01

Full Text Available Bone repair materials are rapidly becoming a hot topic in the field of biomedical materials due to being an important means of repairing human bony deficiencies and replacing hard tissue. Magnesium (Mg alloys are potentially biocompatible, osteoconductive, and biodegradable metallic materials that can be used in bone repair due to their in situ degradation in the body, mechanical properties similar to those of bones, and ability to positively stimulate the formation of new bones. However, rapid degradation of these materials in physiological environments may lead to gas cavities, hemolysis, and osteolysis and thus, hinder their clinical orthopedic applications. This paper reviews recent work on the use of Mg alloy implants in bone repair. Research to date on alloy design, surface modification, and biological performance of Mg alloys is comprehensively summarized. Future challenges for and developments in biomedical Mg alloys for use in bone repair are also discussed.

Volatilization from PCA steel alloy

Energy Technology Data Exchange (ETDEWEB)

Hagrman, D.L.; Smolik, G.R.; McCarthy, K.A.; Petti, D.A.

1996-08-01

The mobilizations of key components from Primary Candidate Alloy (PCA) steel alloy have been measured with laboratory-scale experiments. The experiments indicate most of the mobilization from PCA steel is due to oxide formation and spalling but that the spalled particles are large enough to settle rapidly. Based on the experiments, models for the volatization of iron, manganese, and cobalt from PCA steel in steam and molybdenum from PCA steel in air have been derived.

Production and processing of Cu-Cr-Nb alloys

International Nuclear Information System (INIS)

Ellis, D.L.; Michal, G.M.; Orth, N.W.

1990-01-01

A new Cu-based alloy possessing high strength, high conductivity, and good stability at elevated temperatures was recently produced. This paper details the melting of the master alloys, production of rapidly solidified ribbon, and processing of the ribbon to sheet by hot pressing and hot rolling

Production and processing of Cu-Cr-Nb alloys

Science.gov (United States)

Ellis, David L.; Michal, Gary M.; Orth, Norman W.

1990-01-01

A new Cu-based alloy possessing high strength, high conductivity, and good stability at elevated temperatures was recently produced. This paper details the melting of the master alloys, production of rapidly solidified ribbon, and processing of the ribbon to sheet by hot pressing and hot rolling.

Fracture strength of aluminium alloys under rapid loading conditions

International Nuclear Information System (INIS)

Joshi, K.D.; Rav, Amit S.; Sur, Amit; Kaushik, T.C.; Gupta, Satish C.

2016-04-01

Spall fracture strength and dynamic yield strength of aluminium alloys have been measured at high strain rates generated in plate impact experiments carried out at different impact velocities ranging from 174 m/s to 560 m/s using single stage gas gun facility. In each experiment, the free surface velocity history of the sample plate of aluminium alloy has been derived from time resolved Doppler shift measured employing indigenously developed velocity interferometer system for any reflector (VISAR). The free surface velocity history so determined has been used to evaluate the spall fracture strength and dynamic yield strength of the target material. The two kinds of alloys of aluminium namely Al2014-T4 and Al2024-T4 have been investigated in these experiments. In Al2014-T4 target plates, the spall strength determined from free surface velocity history recorded for impact velocities of 179 m/s, 307 m/s, 398 m/s and 495m/s is 0.90 GPa, 0.96 GPa, 1.0 GPa and 1.1 GPa, respectively. The average strain rates just ahead of spall pulse have been found to vary from ∼ 1.1×10 4 /s to 2.4×10 4 /s. The dynamic yield strength derived from the measured Hugoniot elastic limit ranges from 0.36 GPa to 0.40 GPa. The spall strength for Al2024-T4 samples has been determined to be 1.11 GPa, 1.18 GPa and 1.42 GPa, at impact velocities of 174 m/s, 377 m/s and 560 m/s, respectively. The corresponding average strain rates range from 1.9×104/s to 2.5×104/s. The dynamic yield strength of Al2024-T4 at these impact velocities has been found to vary from 0.37 GPa to 0.43 GPa. The measured spall strengths in all these experiments are higher than the quasi-static value of 0.511 GPa for Al2014-T4 and 0.470 GPa for Al2024. Similarly, the dynamic yield strengths are also larger than the quasi-static value of 0.355 GPa for Al2014-T4 and 0.360 GPa for Al2024-T4. These experimental studies suggest that at high strain rates, both the alloys of aluminium offer higher resistance against the tensile

Spray rolling aluminum alloy strip

Energy Technology Data Exchange (ETDEWEB)

McHugh, Kevin M.; Delplanque, J.-P.; Johnson, S.B.; Lavernia, E.J.; Zhou, Y.; Lin, Y

2004-10-10

Spray rolling combines spray forming with twin-roll casting to process metal flat products. It consists of atomizing molten metal with a high velocity inert gas, cooling the resultant droplets in flight and directing the spray between mill rolls. In-flight convection heat transfer from atomized droplets teams with conductive cooling at the rolls to rapidly remove the alloy's latent heat. Hot deformation of the semi-solid material in the rolls results in fully consolidated, rapidly solidified product. While similar in some ways to twin-roll casting, spray rolling has the advantage of being able to process alloys with broad freezing ranges at high production rates. This paper describes the process and summarizes microstructure and tensile properties of spray-rolled 2124 and 7050 aluminum alloy strips. A Lagrangian/Eulerian poly-dispersed spray flight and deposition model is described that provides some insight into the development of the spray rolling process. This spray model follows droplets during flight toward the rolls, through impact and spreading, and includes oxide film formation and breakup when relevant.

Rapidly quenched amorphous and microcrystalline solders for atomic power industry

International Nuclear Information System (INIS)

Kalin, V.A.; Fedotov, V.T.; Sevryukov, O.N.; Grigor'ev, A.E.; Skuratov, L.A.; Sulaberidze, V.Sh.; Yurchenko, A.D.; Sokolov, V.F.; Rodionov, V.A.

1996-01-01

The possibility of using strip amorphous brazing alloys STEMET on Ni, Cu, Ti or Al base to braze various materials (stainless steels - zirconium, ceramics - metal, copper alloys, titanium alloys, cermets, molybdenum, beryllium) is under study. Experimental bench is designed and brazing regimes are developed for various dissimilar materials. Mechanical and corrosion tests of brazed joints show that rapidly quenching STEMET type brazing alloys are promising materials for manufacturing components of irradiating devices [ru

Microstructure Development and Characteristics of Semisolid Aluminum Alloys; FINAL

International Nuclear Information System (INIS)

Merton Flemings; Srinath Viswanathan

2001-01-01

A drop forge viscometer was employed to investigate the flow behavior under very rapid compression rates of A357, A356 diluted with pure aluminum and Al-4.5%Cu alloys. The A357 alloys were of commercial origin (MHD and SIMA) and the rheocast, modified A356 and Al-4.5Cu alloys were produced by a process developed at the solidification laboratory of MIT

The research of Ti-rich zone on the interface between TiCx and aluminum melt and the formation of Ti3Al in rapid solidified Al-Ti-C master alloys

International Nuclear Information System (INIS)

Jiang Kun; Ma Xiaoguang; Liu Xiangfa

2009-01-01

In the present work, the thermodynamic tendency of formation of Ti-rich zone on the interface between TiC x and aluminum melt is calculated and a high titanium concentration can exist in the zone according to the thermodynamic calculation. Rapid solidified Al-5Ti-0.5C master alloy is analyzed by X-ray diffraction (XRD) and transmission electronic microscopy (TEM). The appearance of Ti 3 Al in the master alloy results from the existence of high-concentration Ti-rich zone.

Determination of boron in amorphous alloys

Energy Technology Data Exchange (ETDEWEB)

Grazhulene, S.S.; Grossman, O.V.; Kuntscher, K.K.; Malygina, L.I.; Muller, E.N.; Telegin, G.F.

1985-10-01

In the determination of boron in amorphous alloys containingFe, Co, B, Si, Ni, and P having unusal magnetic and electrical properties, precise analysis and rapid analysis are necessary. To improve the metrological properties of the existing procedure, to find a rapid determination of boron in amorphous alloys, and to verify the accuracy of the results, in the present work the optimization of the photometric determination after extraction of the BF/sup -//sub 4/ ion pair with methylene blue has been studied, and a boron determination by flame photometry using selective methylation has been developed. The determination of boron by the flame photometric and spectrophotometric methods is shown. When a highly precise determination is needed, the spectrophotometric procedure can be used. This procedure is distinguished by its labor intensity and duration. When the need for reproducibility is less severe, the rapid flame photometric procedure is best.

STRUCTURE OF RAPIDLY QUENCHED RIBBONS AFTER NATURAL AGING

Directory of Open Access Journals (Sweden)

A. S. Kalinichenko

2015-01-01

Full Text Available Alloy solidification at high cooling rates leads to significant changes in structure and phase composition. Conditions appear for a significant extension of solid solubility, grain refining, and formation of metastable phases or amorphous state. Due to this it is possible to obtain  unique combinations of physical, mechanical and other properties in rapidly quenched alloys. Undoubted scientific and practical interest is an application of  quenching processes from a liquid state for aluminum alloys with the purpose to improve their physical and mechanical properties.As the structure of such alloys is extremely unstable from a thermodynamic point of view the important issue is to study  temporal stability of the microstructure and phase composition of rapidly quenched aluminium alloys of various chemical composition. The paper has investigated an influence of various alloying elements on the structure, phase composition and durometric properties of aluminum foils obtained by liquid aluminum alloy melt-spinning on the disk rotating with various speed. Optical and electron microscopy  has been used to study structure and phase composition as well as X-ray structural analysis. It has been shown that alloying of aluminium with copper leads to an increase in micro-hardness up to 130–160 HV0.01, and alloying with chromium and zirconium provides micro-hardness up to 60–80 HV0.01. It has been shown that increasing in amount of alloying additions in the aluminum melt (Al–Cu system alloy rises the number of CuAl2 precipitates and is accompanied with an increase in micro-hardness of aluminum foils. An increase in cooling rate of the aluminum melt (Al–Cr–Zr system is accompanied with structure dispersion which increases micro-hardness of the casted foils. The obtained results have made it possible to establish the optimal percentage of alloying elements and the disk rotation speed providing the highest level of aluminium foils’ durometric

Effect of component substitution on the magnetic properties of Zr2Co11 phase and rapidly quenched Zr2Co11 - based alloys

International Nuclear Information System (INIS)

Gabaj, A.M.; Shchegoleva, N.N.; Gaviko, V.S.; Ivanova, G.V.

2003-01-01

Magnetic properties of homogenized ingots and rapidly quenched ribbons of (Zr 1-x M x ) 16.4 Co 83.6 with M=Ti, Nb, Y, Gd and Zr 16.4 (Co 1-y M* y ) 83.6 with M*= Mn, Fe, Ni, Cu, Al, Ga, Si are studied. The phase composition of the alloys is determined with the help of thermomagnetic analysis and, in specific cases, with the use of X-ray diffraction analysis and electron microscopical data. It is ascertained that a part of zirconium in a phase Zr 2 Co 11 can be replaced by titanium and niobium. The solubility of rare earth elements is noted to be not revealed. Cobalt is partially replaced by Al, Cu, Ga, Si, Ni and Fe in a 2:11 phase, and Mn stabilizes the structure of a Laves phase with unexpectedly strong ferromagnetic properties. For magnetic hardness of the rapidly quenched alloys the introduction of Ti is appeared to be most beneficial. This element enhances noticeably the coercive force and hysteresis loop rectangularity and, as it takes place, it does not change practically magnetic properties of a 2:11 phase but suppresses the formation of dendrites on its crystallization. A small increase of the coercive force is also observed on addition of Cu and Al [ru

Tensile behavior change depending on the microstructure of a Fe-Cu alloy produced from rapidly solidified powder

International Nuclear Information System (INIS)

Kakisawa, Hideki; Minagawa, Kazumi; Halada, Kohmei

2003-01-01

The relationship between consolidating temperature and the tensile behavior of iron alloy produced from Fe-Cu rapidly solidified powder is investigated. Fe-Cu powder fabricated by high-pressure water atomization was consolidated by heavy rolling at 873-1273 K. Microstructural changes were observed and tensile behavior was examined. Tensile behavior varies as the consolidating temperature changes, and these temperature-dependent differences depend on the morphology of the microstructure on the order of micrometers. The sample consolidated at 873 K shows a good strength/elongation balance because the powder microstructure and primary powder boundaries are maintained. The samples consolidated at the higher temperatures have a microstructure of recrystallized grains, and these recrystallized samples show the conventional relationship between tensile behavior and grain size in ordinal bulk materials

Rapid analysis of molybdenum contents in molybdenum master alloys by X-ray fluorescence technique

International Nuclear Information System (INIS)

Tongkong, P.

1985-01-01

Determination of molybdenum contents in molybdenum master alloy had been performed using energy dispersive x-ray fluorescence (EDX) technique where analysis were made via standard additions and calibration curves. Comparison of EDX technique with other analyzing techniques, i.e., wavelength dispersive x-ray fluorescence, neutron activation analysis and inductive coupled plasma spectrometry, showed consistency in the results. This technique was found to yield reliable results when molybdenum contents in master alloys were in the range of 13 to 50 percent using HPGe detector or proportional counter. When the required error was set at 1%, the minimum analyzing time was found to be 30 and 60 seconds for Fe-Mo master alloys with molybdenum content of 13.54 and 49.09 percent respectively. For Al-Mo master alloys, the minimum times required were 120 and 300 seconds with molybdenum content of 15.22 and 47.26 percent respectively

Effect of solidification rate on the microstructure and microhardness of a melt-spun Al-8Si-1Sb alloy

International Nuclear Information System (INIS)

Karakoese, E.; Keskin, M.

2009-01-01

The properties of rapidly solidified hypoeutectic Al-8Si-1Sb alloy, produced by melt-spinning technique at a different solidification rates, were investigated using the X-ray diffraction (XRD), the optical microscopy (OM), the scanning electron microscopy (SEM) together with the energy dispersive spectroscopy (EDS), the differential scanning calorimetry (DSC) and the microhardness technique. The properties of rapidly solidified ribbons were then compared with those of the chill-casting alloy. The results show that rapid solidification has influence on the phase constitution of the hypoeutectic Al-8Si-1Sb alloy. The phases present in the hypoeutectic Al-8Si-1Sb ingot alloy were determined to be α-Al, fcc Si and intermetallic AlSb phases whereas only α-Al and fcc Si phases were identified in the melt-spinning alloy. The rapid solidification has a significant effect on the microstructure of the hypoeutectic Al-8Si-1Sb alloy. Particle size in the microstructure of the ribbons is too small to compare with particle size in the microstructure of the ingot alloy. Moreover, the significant change in hardness occurs that is attributed to changes in the microstructure.

Effect of solidification rate on the microstructure and microhardness of a melt-spun Al-8Si-1Sb alloy

Energy Technology Data Exchange (ETDEWEB)

Karakoese, E. [Erciyes University, Institute of Science, 38039 Kayseri (Turkey); Keskin, M. [Erciyes University, Institute of Science, 38039 Kayseri (Turkey); Erciyes University, Physics Department, 38039 Kayseri (Turkey)], E-mail: keskin@erciyes.edu.tr

2009-06-24

The properties of rapidly solidified hypoeutectic Al-8Si-1Sb alloy, produced by melt-spinning technique at a different solidification rates, were investigated using the X-ray diffraction (XRD), the optical microscopy (OM), the scanning electron microscopy (SEM) together with the energy dispersive spectroscopy (EDS), the differential scanning calorimetry (DSC) and the microhardness technique. The properties of rapidly solidified ribbons were then compared with those of the chill-casting alloy. The results show that rapid solidification has influence on the phase constitution of the hypoeutectic Al-8Si-1Sb alloy. The phases present in the hypoeutectic Al-8Si-1Sb ingot alloy were determined to be {alpha}-Al, fcc Si and intermetallic AlSb phases whereas only {alpha}-Al and fcc Si phases were identified in the melt-spinning alloy. The rapid solidification has a significant effect on the microstructure of the hypoeutectic Al-8Si-1Sb alloy. Particle size in the microstructure of the ribbons is too small to compare with particle size in the microstructure of the ingot alloy. Moreover, the significant change in hardness occurs that is attributed to changes in the microstructure.

Combining thermodynamic modeling and 3D printing of elemental powder blends for high-throughput investigation of high-entropy alloys – Towards rapid alloy screening and design

International Nuclear Information System (INIS)

Haase, Christian; Tang, Florian; Wilms, Markus B.; Weisheit, Andreas; Hallstedt, Bengt

2017-01-01

High-entropy alloys have gained high interest of both academia and industry in recent years due to their excellent properties and large variety of possible alloy systems. However, so far prediction of phase constitution and stability is based on empirical rules that can only be applied to selected alloy systems. In the current study, we introduce a methodology that enables high-throughput theoretical and experimental alloy screening and design. As a basis for thorough thermodynamic calculations, a new database was compiled for the Co–Cr–Fe–Mn–Ni system and used for Calphad and Scheil simulations. For bulk sample production, laser metal deposition (LMD) of an elemental powder blend was applied to build up the equiatomic CoCrFeMnNi Cantor alloy as a first demonstrator. This production approach allows high flexibility in varying the chemical composition and, thus, renders itself suitable for high-throughput alloy production. The microstructure, texture, and mechanical properties of the material processed were characterized using optical microscopy, EBSD, EDX, XRD, hardness and compression testing. The LMD-produced alloy revealed full density, strongly reduced segregation compared to conventionally cast material, pronounced texture, and excellent mechanical properties. Phase constitution and elemental distribution were correctly predicted by simulations. The applicability of the introduced methodology to high-entropy alloys and extension to compositionally complex alloys is discussed.

Combining thermodynamic modeling and 3D printing of elemental powder blends for high-throughput investigation of high-entropy alloys – Towards rapid alloy screening and design

Energy Technology Data Exchange (ETDEWEB)

Haase, Christian, E-mail: christian.haase@iehk.rwth-aachen.de [Department of Ferrous Metallurgy, RWTH Aachen University, 52072 Aachen (Germany); Tang, Florian [Institute for Materials Applications in Mechanical Engineering, RWTH Aachen University, 52062 Aachen (Germany); Wilms, Markus B.; Weisheit, Andreas [Fraunhofer Institute for Laser Technology ILT, 52074 Aachen (Germany); Hallstedt, Bengt [Institute for Materials Applications in Mechanical Engineering, RWTH Aachen University, 52062 Aachen (Germany)

2017-03-14

High-entropy alloys have gained high interest of both academia and industry in recent years due to their excellent properties and large variety of possible alloy systems. However, so far prediction of phase constitution and stability is based on empirical rules that can only be applied to selected alloy systems. In the current study, we introduce a methodology that enables high-throughput theoretical and experimental alloy screening and design. As a basis for thorough thermodynamic calculations, a new database was compiled for the Co–Cr–Fe–Mn–Ni system and used for Calphad and Scheil simulations. For bulk sample production, laser metal deposition (LMD) of an elemental powder blend was applied to build up the equiatomic CoCrFeMnNi Cantor alloy as a first demonstrator. This production approach allows high flexibility in varying the chemical composition and, thus, renders itself suitable for high-throughput alloy production. The microstructure, texture, and mechanical properties of the material processed were characterized using optical microscopy, EBSD, EDX, XRD, hardness and compression testing. The LMD-produced alloy revealed full density, strongly reduced segregation compared to conventionally cast material, pronounced texture, and excellent mechanical properties. Phase constitution and elemental distribution were correctly predicted by simulations. The applicability of the introduced methodology to high-entropy alloys and extension to compositionally complex alloys is discussed.

Rapid Solidification of Sn-Cu-Al Alloys for High-Reliability, Lead-Free Solder: Part II. Intermetallic Coarsening Behavior of Rapidly Solidified Solders After Multiple Reflows

Science.gov (United States)

Reeve, Kathlene N.; Choquette, Stephanie M.; Anderson, Iver E.; Handwerker, Carol A.

2016-12-01

Controlling the size, dispersion, and stability of intermetallic compounds in lead-free solder alloys is vital to creating reliable solder joints regardless of how many times the solder joints are melted and resolidified (reflowed) during circuit board assembly. In this article, the coarsening behavior of Cu x Al y and Cu6Sn5 in two Sn-Cu-Al alloys, a Sn-2.59Cu-0.43Al at. pct alloy produced via drip atomization and a Sn-5.39Cu-1.69Al at. pct alloy produced via melt spinning at a 5-m/s wheel speed, was characterized after multiple (1-5) reflow cycles via differential scanning calorimetry between the temperatures of 293 K and 523 K (20 °C and 250 °C). Little-to-no coarsening of the Cu x Al y particles was observed for either composition; however, clustering of Cu x Al y particles was observed. For Cu6Sn5 particle growth, a bimodal size distribution was observed for the drip atomized alloy, with large, faceted growth of Cu6Sn5 observed, while in the melt spun alloy, Cu6Sn5 particles displayed no significant increase in the average particle size, with irregularly shaped, nonfaceted Cu6Sn5 particles observed after reflow, which is consistent with shapes observed in the as-solidified alloys. The link between original alloy composition, reflow undercooling, and subsequent intermetallic coarsening behavior was discussed by using calculated solidification paths. The reflowed microstructures suggested that the heteroepitaxial relationship previously observed between the Cu x Al y and the Cu6Sn5 was maintained for both alloys.

Researches focused on structure of aluminium alloys processed by rapid solidification, used in automotive industry

International Nuclear Information System (INIS)

Sfat, C.; Vasile, T.; Vasilescu, M.

2001-01-01

The paper present some new results focused on an aluminium high temperature alloy, obtained by 'melt spinning method'. alloy composition, processing conditions, resulted structures and the influence between them are presented. There are studied the two zone structures of the alloy and the relation between processing conditions and the characteristics of the zones, with implications on mechanical behavior in real conditions. The final conclusion show that is possible to control the structure in order to improve material behavior. (author)

Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

Science.gov (United States)

DellaCorte, Christopher

2010-01-01

An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

Synthesis of shape memory alloys using electrodeposition

Science.gov (United States)

Hymer, Timothy Roy

Shape memory alloys are used in a variety of applications. The area of micro-electro-mechanical systems (MEMS) is a developing field for thin film shape memory alloys for making actuators, valves and pumps. Until recently thin film shape memory alloys could only be made by rapid solidification or sputtering techniques which have the disadvantage of being "line of sight". At the University of Missouri-Rolla, electrolytic techniques have been developed that allow the production of shape memory alloys in thin film form. The advantages of this techniques are in-situ, non "line of sight" and the ability to make differing properties of the shape memory alloys from one bath. This research focused on the electrodeposition of In-Cd shape memory alloys. The primary objective was to characterize the electrodeposited shape memory effect for an electrodeposited shape memory alloy. The effect of various operating parameters such as peak current density, temperature, pulsing, substrate and agitation were investigated and discussed. The electrodeposited alloys were characterized by relative shape memory effect, phase transformation, morphology and phases present. Further tests were performed to optimize the shape memory by the use of a statistically designed experiment. An optimized shape memory effect for an In-Cd alloy is reported for the conditions of the experiments.

Effect of boron addition on the microstructures and electrochemical properties of MmNi3.8Co0.4Mn0.6Al0.2 electrode alloys prepared by casting and rapid quenching

International Nuclear Information System (INIS)

Zhang Yanghuan; Chen Meiyan; Wang Xinlin; Wang Guoqing; Lin Yufang; Qi Yan

2004-01-01

The rapid quenching technology was used in the preparation of the MmNi 3.8 Co 0.4 Mn 0.6 Al 0.2 B x (x=0, 0.1, 0.2, 0.3, 0.4) electrode alloys. The microstructures and electrochemical performances of the as-cast and quenched alloys were analysed and measured. The effects of boron additive on the microstructures and electrochemical properties of as-cast and quenched alloy MmNi 3.8 Co 0.4 Mn 0.6 Al 0.2 were investigated. The experimental results showed that the microstructure of as-cast MmNi 3.8 Co 0.4 Mn 0.6 Al 0.2 B x (x=0, 0.1, 0.2, 0.3, 0.4) alloy is composed of CaCu 5 -type main phase and a small amount of CeCo 4 B-type secondary phase. The abundance of the secondary phase increases with the increase of the boron content x. The secondary phase in the alloys disappears when quenching rate is larger than 22 m/s. The electrochemical measurement showed that the addition of boron slightly modifies the activation performance and dramatically enhances the cycle life of the alloys, whereas it reduces the capacities of the as-cast and quenched alloys. The influence of boron additive on the electrochemical characteristics of the as-quenched alloy is much stronger than that on the as-cast alloy. It is because boron strongly promotes the formation of the amorphous phase in the as-quenched alloy

Application of rapid solidification powder metallurgy processing to prepare Cu–Al–Ni high temperature shape memory alloy strips with high strength and high ductility

Energy Technology Data Exchange (ETDEWEB)

Vajpai, S.K., E-mail: vajpaisk@gmail.com [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016, Uttar Pradesh (India); Dube, R.K., E-mail: rkd@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016, Uttar Pradesh (India); Sangal, S., E-mail: sangals@iitk.ac.in [Department of Materials Science and Engineering, Indian Institute of Technology, Kanpur 208016, Uttar Pradesh (India)

2013-05-15

Cu–Al–Ni high temperature shape memory alloy (HTSMA) strips were successfully prepared from rapid solidified water atomized Cu–Al–Ni pre-alloyed powders via hot densification rolling of unsheathed sintered powder preforms. Finished heat-treated Cu–Al–Ni alloy strips had fine-grained structure, average grain size approximately 16 μm, and exhibited a combination of high strength and high ductility. It has been demonstrated that the redistribution of nano-sized alumina particles, present on the surface as well as inside the starting water atomized Cu–Al–Ni pre-alloyed powder particles, due to plastic deformation of starting powder particles during hot densification rolling resulted in the fine grained microstructure in the finished SMA strips. The finished SMA strips were almost fully martensitic in nature, consisting of a mixture of β{sub 1}{sup ′} and γ{sub 1}{sup ′} martensite. The average fracture strength and fracture strain of the finished SMA strips were 810 MPa and 12%, respectively, and the fractured specimens exhibited primarily micro-void coalescence type ductile nature of fracture. Finished Cu–Al–Ni SMA strips exhibited high characteristic transformation temperatures and an almost 100% one-way shape recovery was obtained in the specimens up to 4% applied deformation pre-strain. The retained two-way shape memory recovery increased with increasing applied training pre-strain, achieving a maximum value of 16.25% at 5% applied training pre-strain.

Study of the pyrophoric characteristics of uranium-iron alloys

International Nuclear Information System (INIS)

Duplessis, X.

2000-01-01

The objective of the study is to understand the pyrophoric characteristics of uranium-iron alloys. In order to carry out this research we have elected to use uranium-iron alloy powder with granules of 200 μm and 1000 μm diameter with 4%, 10.8% and 14% iron content. The experiments were performed on small samples of few milligrams and on larger quantities of few hundred grams. The main conclusions obtained are the followings: -The reaction start at 453 K (180 deg. C) and the ignition at 543 K (270 deg. C) - The influence of the specific area seems more important than the iron concentration in the alloys - When the alloy ignites, the fire spreads quickly and the alloy rapidly consumes. (author)

Light-weight alloys for aerospace applications II; Proceedings of the 2nd Symposium, New Orleans, LA, Feb. 17-21, 1991

International Nuclear Information System (INIS)

Lee, E.W.; Kim, N.J.

1991-01-01

The present symposium on applications of light-weight alloys for aerospace discusses Al-Li alloys, aluminum alloys, advanced composites, and light alloys. Attention is given to Al-Li alloy development for parts made from thick plates, the structure and properties of P/M-aluminum alloys, X-ray rocking curve analysis of aging and deformation characteristics in Al-Li alloys, and the transformation characteristics of the 2090 Al-Li alloy. Topics considered include microstructural development in a rapidly solidified Al-Fe-V-Si alloy, the structure and mechanical properties of rapidly solidified Al-Cr-Hf alloys, the deformation mechanisms in superplastic Al-Mg alloys by microtexture technique, and the design of powder metallurgy aluminum alloys. Also discussed are the mechanical properties of monolithic and particular composites of L1(2) forms of Al3Ti, in situ polymer fiber-reinforced hybrid materials, thermal cycling of Ti-1421/SiC metal matrix composites, and the fracture behavior of a Ti3-Al-Nb alloy

Formation of bands of ultrafine beryllium particles during rapid solidification of Al-Be alloys: Modeling and direct observations

International Nuclear Information System (INIS)

Elmer, J.W.; Tanner, L.E.; Smith, P.M.; Wall, M.A.; Aziz, M.J.

1994-01-01

Rapid solidification of dilute hyper-eutectic and monotectic alloys sometimes produces a dispersion of ultrafine randomly-oriented particles that lie in arrays parallel to the advancing solidification front. The authors characterize this effect in Al-Be where Be-rich particles with diameters on the order of 10 nm form in arrays spaced approximately 25 nm apart, and they present a model of macroscopically steady state but microscopically oscillatory motion of the solidification front to explain this unusual microstructure. The proposed mechanism involves; (i) the build-up of rejected solute in a diffusional boundary layer which slows down the growing crystal matrix, (2) the boundary layer composition entering a metastable liquid miscibility gap, (3) homogeneous nucleation of solute rich liquid droplets in the boundary layer, and crystallization of these droplets, and (4) growth of the matrix past the droplets and its reformation into a planar interface. The size of the Be-rich particles is limited by the beryllium supersaturation in the diffusional boundary layer. A numerical model was developed to investigate this solidification mechanism, and the results of the model are in good agreement with experimental observations of rapidly solidified Al-5 at.% Be

Thermal and mechanical effect during rapid heating of astroloy for improving structural integrity

International Nuclear Information System (INIS)

Popoolaa, A.P.I.; Oluwasegun, K.M.; Olorunniwo, O.E.; Atanda, P.O.; Aigbodion, V.S.

2016-01-01

The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astroloy(Turbine Disc alloy) a Powder metallurgy (PM) nickel base superalloy has been investigated. The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ) microstructure of an inertia friction welded Astroloy were simulated using a Gleeble thermo-mechanical simulation system. Detailed microstructural examination of the simulated TMAZ and HAZ and those present in actual inertial friction welded specimens showed that γ′ particles persisted during rapid heating up to a temperature where the formation of liquid is thermodynamically favoured, and subsequently re-solidified eutectically. The result obtained showed that forging during the thermo-mechanical simulation significantly enhanced resistance to weld liquation cracking of the alloy. This is attributable to strain-induced rapid isothermal dissolution of the constitutional liquation products within 150 μm from the centre of the forged sample. This was not observed in purely thermally simulated samples. The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens. - Highlights: • The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astrology • The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ). • significantly enhanced resistance to weld liquation cracking of the alloy. • This was not observed in purely thermally simulated samples. • The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens.

Thermal and mechanical effect during rapid heating of astroloy for improving structural integrity

Energy Technology Data Exchange (ETDEWEB)

Popoolaa, A.P.I., E-mail: popoolaapi@tut.ac.za [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Oluwasegun, K.M. [Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Olorunniwo, O.E., E-mail: segun_nniwo@yahoo.com [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Atanda, P.O. [Department of Materials Science and Engineering, Obafemi Awolowo University (Nigeria); Aigbodion, V.S. [Department of Chemical, Metallurgical and Materials Engineering, Tshwane University of Technology, Pretoria (South Africa); Department of Metallurgical and Materials Engineering, University of Nigeria, Nsukka (Nigeria)

2016-05-05

The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astroloy(Turbine Disc alloy) a Powder metallurgy (PM) nickel base superalloy has been investigated. The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ) microstructure of an inertia friction welded Astroloy were simulated using a Gleeble thermo-mechanical simulation system. Detailed microstructural examination of the simulated TMAZ and HAZ and those present in actual inertial friction welded specimens showed that γ′ particles persisted during rapid heating up to a temperature where the formation of liquid is thermodynamically favoured, and subsequently re-solidified eutectically. The result obtained showed that forging during the thermo-mechanical simulation significantly enhanced resistance to weld liquation cracking of the alloy. This is attributable to strain-induced rapid isothermal dissolution of the constitutional liquation products within 150 μm from the centre of the forged sample. This was not observed in purely thermally simulated samples. The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens. - Highlights: • The behaviour of γ′ phase to thermal and mechanical effects during rapid heating of Astrology • The thermo-mechanical affected zone (TMAZ) and heat affected zone (HAZ). • significantly enhanced resistance to weld liquation cracking of the alloy. • This was not observed in purely thermally simulated samples. • The microstructure within the TMAZ of the as-welded alloy is similar to the microstructure in the forged Gleeble specimens.

Morphological variants of carbides of solidification origin in the rapidly solidified powder particles of hypereutectic iron alloy

International Nuclear Information System (INIS)

Kusy, M.; Grgac, P.; Behulova, M.; Vyrostkova, A.; Miglierini, M.

2004-01-01

The paper deals with the analysis of the morphological variants of solidification microstructures and vanadium rich M 4 C 3 carbide phases in the rapidly solidified (RS) powder particles from hypereutectic Fe-C-Cr-V alloy prepared by the nitrogen gas atomisation. Five main types of solidification microstructures were identified in RS particles: microstructure with globular carbides, microstructure with globular and star-like carbides, microstructure with primary carbides in the centres of eutectic colonies, microstructure with eutectic colonies without primary carbides and microstructure with eutectic spherulites. Based on the morphological features of carbide phases and the thermal history of RS particles, the microstructures were divided into two groups - microstructures morphologically affected and non-affected during the post-recalescence period of solidification. Thermophysical reasons for the morphologically different M 4 C 3 carbide phases development in the RS powder particles are discussed

Microstructural evolution in Mg-rich Mg-Zn-Y alloys

International Nuclear Information System (INIS)

Biswas, T.; Ranganathan, S.; Nair, S.; Bajargan, G.

2005-01-01

Mg-rich Mg-Zn-Y alloys with nominal compositions Mg 97 Zn 1 Y 2 , Mg 97 Zn 2 Y 1 , Mg 92 Zn 6.5 Y 1.5 and Mg 97-x Zn 1 Y 2 Zr x have been chosen for the present study. These alloys are prepared by using sand casting mold. The sand cast alloys are remelted and subjected to copper mold casting and melt spinning techniques. The effect of cooling rate on microstructures was studied. It is observed that the size of the precipitates decreases with an increase of cooling rate. The formation of nano precipitates results in higher strength of the alloy as compared to the conventional alloys. The microstructures of melt spun ribbons are compared with RS/PM (rapidly solidified power metallurgy) Mg 97 Zn 1 Y 2 alloy, obtained from a different source. (author)

Fabricating method of hydrogen absorbing alloy for alkali storage battery; Arukari chikudenchiyo suiso kyuzo gokin no seizo hoho

Energy Technology Data Exchange (ETDEWEB)

Tadokoro, M.

1996-03-08

There are many grain boundaries in spherical hydrogen absorbing alloy particles prepared by rapid solidification methods such as centrifugal spraying method and gas atomizing method, and heterogeneous strains are produced at boundaries. When hydrogen absorbing alloy with large heterogeneous strain is used for preparing electrodes, many cracks are produced in hydrogen absorbing alloy to cause pulverization in the charge and discharge cycles. This invention relates to heat treatment of hydrogen absorbing alloys having spherical shape, cannon ball shape, and egg-like shape prepared by rapid solidification method in moving conditions. By this heat treatment, mutual sintering of hydrogen absorbing alloy particles can be prevented. The methods for moving hydrogen absorbing alloy are vibration or rotation of the heat treatment container in which hydrogen absorbing alloy is held and agitation of hydrogen absorbing alloy powder. Furthermore, mutual sintering of hydrogen absorbing alloy is restricted to reduce homogeneous strain by heat treatment in the range from 700{degree}C to 1,100{degree}C. 3 figs., 6 tabs.

NASA MSFC Electrostatic Levitator (ESL) Rapid Quench System

Science.gov (United States)

SanSoucie, Michael P.; Craven, Paul D.

2014-01-01

Electrostatic levitation, a form of containerless processing, is an important tool in materials research. Levitated specimens are free from contact with a container; therefore, heterogeneous nucleation on container walls is not possible. This allows studies of deeply undercooled melts. Furthermore, studies of high-temperature, highly reactive materials are also possible. Studies of the solidification and crystallization of undercooled melts is vital to the understanding of microstructure development, particularly the formation of alloys with unique properties by rapid solidification. The NASA Marshall Space Flight Center (MSFC) Electrostatic Levitator (ESL) lab has recently been upgraded to allow for rapid quenching of levitated materials. The ESL Rapid Quench System uses a small crucible-like vessel that can be partially filled with a low melting point material, such as a Gallium alloy, as a quench medium. An undercooled sample can be dropped into the vessel to rapidly quench the sample. A carousel with nine vessels sits below the bottom electrode assembly. This system allows up to nine rapid quenches before having to break vacuum and remove the vessels. This new Rapid Quench System will allow materials science studies of undercooled materials and new materials development. In this presentation, the system is described and initial results are presented.

Ductile tungsten-nickel alloy and method for making same

Science.gov (United States)

Snyder, Jr., William B.

1976-01-01

The present invention is directed to a ductile, high-density tungsten-nickel alloy which possesses a tensile strength in the range of 100,000 to 140,000 psi and a tensile elongation of 3.1 to 16.5 percent in 1 inch at 25.degree.C. This alloy is prepared by the steps of liquid phase sintering a mixture of tungsten-0.5 to 10.0 weight percent nickel, heat treating the alloy at a temperature above the ordering temperature of approximately 970.degree.C. to stabilize the matrix phase, and thereafter rapidly quenching the alloy in a suitable liquid to maintain the matrix phase in a metastable, face-centered cubic, solid- solution of tungsten in nickel.

Rapid solidification for preparation of high Tc superconductors

International Nuclear Information System (INIS)

Yavari, A.R.

1988-01-01

High Tc superconducting oxides are prepared in two different ways using rapid solidification: by oxidation of microcrystalline or amorphous tapes obtained by quenching the liquid alloy and via crystallisation of the amorphous oxide obtained by rapid quenching of the oxide melt. This technique is applied for the first time to the BiCaSrCuO family [fr

Microstructure and magnetic properties of rapidly solidified nanocrystalline Fe81Zr7B12 alloy

International Nuclear Information System (INIS)

Xiong, X.Y.; Muddle, B.C.; Finlayson, T.R.

2000-01-01

Full text: Nanocrystalline Fe-Zr-B alloys have aroused extensive research interest due to their high saturation magnetization. There have been several studies [Suzuki et al., 1994; Kim et al., 1994] of the effect of boron on the formation of nanocrystalline structure and magnetic properties, showing that the addition of boron to Fe-Zr alloys improves the glass-forming ability and refines the primary bcc α-Fe grains during crystallization. However, when the boron content is increased to 8 at.%, the magnetic permeability is observed to decrease. There has been no detailed work to date concerning the microstructural evolution and magnetic properties in those alloys with higher boron content

On the resistivity of metal-tellurium alloys for low concentrations of tellurium

International Nuclear Information System (INIS)

Gorecki, J.

1982-04-01

The resistivity and thermoelectric power of metal-tellurium liquid alloys have been discussed for the case of small tellurium concentration. Nearly free electron model of conduction band has been used. The rapid increase of resistivity in transition metal-tellurium alloys has been predicted. (author)

An XRD technique for quantitative phase analysis of Al-U-Zr alloy

International Nuclear Information System (INIS)

Khan, K.B.; Kulkarni, N.K.; Jain, G.C.

2003-01-01

In several nuclear research reactors all over the world, Al-U alloy is used as fuel. To stabilise less brittle phase UAl 3 in Al-U alloy, a small amount of Zr (1 to 3 wt% ) is added. A rapid, non destructive and simple x-ray diffraction technique has been developed for quantitative phase analysis Al-U-Zr alloy system containing UAl 4 , UAl 3 and Al. (author)

Additive Manufacturing of Metastable Beta Titanium Alloys

Science.gov (United States)

Yannetta, Christopher J.

Additive manufacturing processes of many alloys are known to develop texture during the deposition process due to the rapid reheating and the directionality of the dissipation of heat. Titanium alloys and with respect to this study beta titanium alloys are especially susceptible to these effects. This work examines Ti-20wt%V and Ti-12wt%Mo deposited under normal additive manufacturing process parameters to examine the texture of these beta-stabilized alloys. Both microstructures contained columnar prior beta grains 1-2 mm in length beginning at the substrate with no visible equiaxed grains. This microstructure remained constant in the vanadium system throughout the build. The microstructure of the alloy containing molybdenum changed from a columnar to an equiaxed structure as the build height increased. Eighteen additional samples of the Ti-Mo system were created under different processing parameters to identify what role laser power and travel speed have on the microstructure. There appears to be a correlation in alpha lath size and power density. The two binary alloys were again deposited under the same conditions with the addition of 0.5wt% boron to investigate the effects an insoluble interstitial alloying element would have on the microstructure. The size of the prior beta grains in these two alloys were reduced with the addition of boron by approximately 50 (V) and 100 (Mo) times.

Order/disorder in electrodeposited aluminum-titanium alloys

Directory of Open Access Journals (Sweden)

Stafford G.R.

2003-01-01

Full Text Available The composition, morphology, and crystallographic microstructure of Al-Ti alloys electrodeposited from two different chloroaluminate molten salt electrolytes were examined. Alloys containing up to 28 % atomic fraction Ti were electrodeposited at 150 °C from 2:1 AlCl3-NaCl with controlled additions of Ti2+. The apparent limit on alloy composition is proposed to be due to a mechanism by which Al3Ti forms through the reductive decomposition of [Ti(AlCl43]-. The composition of Al-Ti alloys electrodeposited from the AlCl3-EtMeImCl melt at 80 °C is limited by the diffusion of Ti2+ to the electrode surface. Alloys containing up to 18.4 % atomic fraction Ti are only obtainable at high Ti2+ concentrations in the melt and low current densities. Alloys electrodeposited from the higher temperature melt have an ordered L12 crystal structure while alloys of similar composition but deposited at lower temperature are disordered fcc. The appearance of antiphase boundaries in the ordered alloys suggests that the deposit may be disordered initially and then orders in the solid state, subsequent to the charge transfer step and adatom incorporation into the lattice. This is very similar to the disorder-trapping observed in rapidly solidified alloys. The measured domain size is consistent with a mechanism of diffusion-controlled doman growth at the examined deposition temperatures and times.

Characterization of the Ni-45wt% Ti shape memory alloy rapidly solidified

International Nuclear Information System (INIS)

Anselmo, G.C.S.; Castro, W.B. de; Araujo, C.J. de

2010-01-01

One important challenge of microsystems design is the implementation of miniaturized actuation principles efficient at the micro-scale. Shape memory alloys (SMAs) have early on been considered as a potential solution to this problem as these materials offer attractive properties like a high-power to weight ratio, large deformation and the capability to be processed at the micro-scale. shape memory characteristics of Ni-45wt%Ti alloy ribbons prepared by melt spinning were investigated by means of differential scanning calorimetry and X-ray. In these experiments particular attention has been paid to change the velocity of cooling wheel from 30 to 50 m/s. Then the cooling rates of ribbons were controlled. The effect of this cooling rate on martensitic transformation behaviors and structure are discussed. (author)

Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications

Energy Technology Data Exchange (ETDEWEB)

Agarwal, Sankalp [Centre for Research in Engineering and Surface Technology, FOCAS Institute, Dublin Institute of Technology (Ireland); School of Food Science and Environmental Health, Cathal Brugha Street, Dublin Institute of Technology (Ireland); Curtin, James [School of Food Science and Environmental Health, Cathal Brugha Street, Dublin Institute of Technology (Ireland); Duffy, Brendan [Centre for Research in Engineering and Surface Technology, FOCAS Institute, Dublin Institute of Technology (Ireland); Jaiswal, Swarna, E-mail: swarna.jaiswal@dit.ie [Centre for Research in Engineering and Surface Technology, FOCAS Institute, Dublin Institute of Technology (Ireland)

2016-11-01

Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys and the effect of alloying elements on corrosion and biocompatibility is discussed. Furthermore, the influence of polymeric deposit coatings, namely sol-gel, synthetic aliphatic polyesters and natural polymers on corrosion and biological performance of Mg and its alloy for orthopaedic applications are presented. It was found that inclusion of alloying elements such as Al, Mn, Ca, Zn and rare earth elements provides improved corrosion resistance to Mg alloys. It has been also observed that sol-gel and synthetic aliphatic polyesters based coatings exhibit improved corrosion resistance as compared to natural polymers, which has higher biocompatibility due to their biomimetic nature. It is concluded that, surface modification is a promising approach to improve the performance of Mg-based biomaterials for orthopaedic applications. - Highlights: • The Mg based alloys are promising candidates for orthopaedic applications. • The rapid corrosion of Mg can affect human cells, and causes infection and implant failure. • The various physiological factors and Mg alloying elements affect the corrosion and mechanical properties of implants. • The polymeric deposit coatings enhance the corrosion resistance and biocompatibility.

Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications

International Nuclear Information System (INIS)

Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

2016-01-01

Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys and the effect of alloying elements on corrosion and biocompatibility is discussed. Furthermore, the influence of polymeric deposit coatings, namely sol-gel, synthetic aliphatic polyesters and natural polymers on corrosion and biological performance of Mg and its alloy for orthopaedic applications are presented. It was found that inclusion of alloying elements such as Al, Mn, Ca, Zn and rare earth elements provides improved corrosion resistance to Mg alloys. It has been also observed that sol-gel and synthetic aliphatic polyesters based coatings exhibit improved corrosion resistance as compared to natural polymers, which has higher biocompatibility due to their biomimetic nature. It is concluded that, surface modification is a promising approach to improve the performance of Mg-based biomaterials for orthopaedic applications. - Highlights: • The Mg based alloys are promising candidates for orthopaedic applications. • The rapid corrosion of Mg can affect human cells, and causes infection and implant failure. • The various physiological factors and Mg alloying elements affect the corrosion and mechanical properties of implants. • The polymeric deposit coatings enhance the corrosion resistance and biocompatibility.

Mechanical design of a shape memory alloy actuated prosthetic hand.

Science.gov (United States)

De Laurentis, Kathryn J; Mavroidis, Constantinos

2002-01-01

This paper presents the mechanical design for a new five fingered, twenty degree-of-freedom dexterous hand patterned after human anatomy and actuated by Shape Memory Alloy artificial muscles. Two experimental prototypes of a finger, one fabricated by traditional means and another fabricated by rapid prototyping techniques, are described and used to evaluate the design. An important aspect of the Rapid Prototype technique used here is that this multi-articulated hand will be fabricated in one step, without requiring assembly, while maintaining its desired mobility. The use of Shape Memory Alloy actuators combined with the rapid fabrication of the non-assembly type hand, reduce considerably its weight and fabrication time. Therefore, the focus of this paper is the mechanical design of a dexterous hand that combines Rapid Prototype techniques and smart actuators. The type of robotic hand described in this paper can be utilized for applications requiring low weight, compactness, and dexterity such as prosthetic devices, space and planetary exploration.

Processing of Cu-Cr alloy for combined high strength and high conductivity

Directory of Open Access Journals (Sweden)

A.O Olofinjanaa

2017-11-01

Full Text Available High strength and high conductivity (HSHC are two intrinsic properties difficult to combine in metallic alloy design because; almost all strengthening mechanisms also lead to reduced conductivity. Precipitation hardening by nano-sized precipitates had proven to be the most adequate way to achieve the optimum combination of strength and conductivity in copper based alloys. However, established precipitation strengthened Cu- alloys are limited to very dilute concentration of solutes thereby limiting the volume proportion hardening precipitates. In this work, we report the investigation of the reprocessing of higher Cr concentration Cu- based alloys via rapid solidification. It is found that the rapid solidification in the as-cast ribbon imposed combined solution extension and ultra-refinement of Cr rich phases. X-ray diffraction evidences suggest that the solid solution extension was up to 6wt%Cr. Lattice parameters determined confirmed the many folds extension of solid solution of Cr in Cu.  Thermal aging studies of the cast ribbons indicated that peak aging treatments occurred in about twenty minutes. Peak aged hardness ranged from about 200 to well over 300Hv. The maximum peak aged hardness of 380Hv was obtained for alloy containing 6wt.%Cr but with conductivity of about 50%IACS. The best combined strength/conductivity was obtained for 4wt.%Cr  alloy with hardness of 350HV and conductivity of 80% IACS. The high strengths observed are attributed to the increased volume proportion of semi-coherent Cr rich nano-sized precipitates that evolved from the supersaturated solid solution of Cu-Cr that was achieved from the high cooling rates imposed by the ribbon casting process. The rapid overaging of the high Cr concentration Cu-Cr alloy is still a cause for concern in optimising the process for reaching peak HSHC properties. It is still important to investigate a microstructural design to slow or severely restrict the overaging process. The optimum

Age hardening in rapidly solidified and hot isostatically pressed beryllium-aluminum-silver alloys

International Nuclear Information System (INIS)

Carter, D.H.; McGeorge, A.C.; Jacobson, L.A.; Stanek, P.W.

1995-01-01

Three different alloys of beryllium, aluminum and silver were processed to powder by centrifugal atomization in a helium atmosphere. Alloy compositions were, by weight, 50% Be, 47.5% Al, 2.5% Ag, 50% Be, 47% Al, 3% Ag, and 50% Be, 46% Al, 4% Ag. Due to the low solubility of both aluminum and silver in beryllium, the silver was concentrated in the aluminum phase, which appeared to separate from the beryllium in the liquid phase. A fine, continuous composite beryllium-aluminum microstructure was formed, which did not significantly change after hot isostatically pressing at 550 C for one hour at 30,000 psi argon pressure. Samples of HIP material were solution treated at 550 C for one hour, followed by a water quench. Aging temperatures were 150, 175, 200 and 225 C for times ranging from one half hour to 65 hours. Hardness measurements were made using a diamond pyramid indenter with a load of 1 kg. Results indicate that peak hardness was reached in 36--40 hours at 175 C and 12--16 hours at 200 C aging temperature, relatively independent of alloy composition

Microstructures and microhardness evolutions of melt-spun Al–8Ni–5Nd–4Si alloy

International Nuclear Information System (INIS)

Karaköse, Ercan; Keskin, Mustafa

2012-01-01

Al–Ni–Nd–Si alloy with nominal composition of Al–8 wt.%Ni–5 wt.%Nd–4 wt.%Si was rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The resulting conventional cast (ingot) and melt-spun ribbons were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy together with energy dispersive spectroscopy, differential scanning calorimetry, differential thermal analysis and Vickers microhardness tester. The ingot alloys consists of four phases namely α-Al, intermetallic Al 3 Ni, Al 11 Nd 3 and fcc Si. Melt-spun ribbons are completely composed of α-Al phase. The optical microscopy and scanning electron microscopy results show that the microstructures of rapidly solidified ribbons are clearly different from their ingot alloy. The change in microhardness is discussed based on the microstructural observations. - Highlights: ► Rapid solidification allows a reduction in grain size, extended solid solution ranges. ► We observed the matrix lattice parameter increases with increasing wheel speed. ► Melt-spun ribbons consist of partly amorphous phases embedded in crystalline phases. ► The solidification rate is high enough to retain most of alloying elements in the Al matrix. ► The rapid solidification has effect on the phase constitution.

Structural and magnetic properties of rapidly quenched and as-cast bulk NdFeBCu alloys

International Nuclear Information System (INIS)

Sanchez Ll, J.L.; Bustamante S, R.; Barthem, V.M.T.S.; Miranda, P.E.V. de

2005-01-01

A study of the structural and magnetic properties of as-cast and melt spun (x)Nd 2 Fe 14 B(100-x)Nd 70 Cu 30 alloys (x=10, 50 and 75%wt.) is presented. In as-cast alloys for x=10wt%. the formation of a high coercivity phase, referred to as N (T C =240 deg. C, i H C =4.9kOe) is found. N is a (Nd-Fe)-based phase with a Fe/Nd ratio lower than that of phase Nd 2 Fe 14 B (φ). It is suggested that this phase is related to the A 1 phase found in binary Nd-Fe alloys. In melt-spun alloys, at the same x value of 10wt%, another hard phase is found which is suggested to be the Nd 6 Fe 13 Cu δ-phase (T C =192 deg. C, i H C =4.8kOe). Transmission electron microscope (TEM) micrographs of the ribbons with x=10wt% shows the formation of nanograins with a non-uniform grain size distribution. In cast alloys with x=50 and 75wt% large slab-like grains of φ are formed, in the inter-granular region a Nd-Cu eutectic phase and Nd grains, are observed. High coercivities are obtained in ribbons with x=50wt% ( i H C =19.7kOe) and 75wt% ( i H C =13.0kOe). A slight reduction in the Curie temperature of the φ-phase with respect to the bulk value is found in these ribbons

Effect of cooling rate and Mg addition on the structural evaluation of rapidly solidified Al-20wt%Cu-12wt%Fe alloy

Energy Technology Data Exchange (ETDEWEB)

Karaköse, Ercan, E-mail: ekarakose@karatekin.edu.tr [Çankırı Karatekin University, Faculty of Sciences, Department of Physics, 18100 Çankırı (Turkey); Çolak, Hakan [Çankırı Karatekin University, Faculty of Sciences, Department of Chemistry, 18100 Çankırı (Turkey)

2016-11-15

The present work examines the effect of Mg contents and cooling rate on the morphology and mechanical properties of Al{sub 20}Cu{sub 12}Fe quasicrystalline alloy. The microstructure of the alloys was analyzed by scanning electron microscopy and the phase composition was identified by X-ray diffractometry. The melting characteristics were studied by differential thermal analysis under an Ar atmosphere. The mechanical features of the melt-spun and conventionally solidified alloys were tested by tensile-strength test and Vickers micro-hardness test. It was found that the final microstructure of the Al{sub 20}Cu{sub 12}Fe samples mainly depends on the cooling rate and Mg contents, which suggests that different cooling rates and Mg contents produce different microstructures and properties. The average grain sizes of the melt spun samples were about 100–300 nm at 35 m/s. The nanosize, dispersed, different shaped quasicrystal particles possessed a remarkable effect to the mechanical characteristics of the rapidly solidified ribbons. The microhardness values of the melt spun samples were approximately 18% higher than those of the conventionally counterparts. - Highlights: •Quasicrystal-creating materials have high potential for applications. •Different shaped nanosize quasicrystal particles were observed. •The addition of Mg has an important impact on the mechanical properties. •H{sub V} values of the MS0, MS3 and MS5 samples at 35 m/s were 8.56, 8.66 and 8.80 GPa. •The volume fraction of IQC increases with increasing cooling rates.

Heat treatment of NiCrFe alloy 600 to optimize resistance to intergranular stress corrosion

Science.gov (United States)

Steeves, A.F.; Bibb, A.E.

A process of producing a NiCrFe alloy having a high resistance to stress corrosion cracking comprises heating a NiCrFe alloy to a temperature sufficient to enable the carbon present in the alloy body in the form of carbide deposits to enter into solution, rapidly cooling the alloy body, and heating the cooled body to a temperature between 1100 to 1500/sup 0/F for about 1 to 30 hours.

Electrical Resistance Alloys and Low-Expansion Alloys

DEFF Research Database (Denmark)

Kjer, Torben

1996-01-01

The article gives an overview of electrical resistance alloys and alloys with low thermal expansion. The electrical resistance alloys comprise resistance alloys, heating alloys and thermostat alloys. The low expansion alloys comprise alloys with very low expansion coefficients, alloys with very low...... thermoelastic coefficients and age hardenable low expansion alloys....

Cathodic protection of steel by electrodeposited zinc-nickel alloy coatings

Energy Technology Data Exchange (ETDEWEB)

Baldwin, K.R.; Smith, C.J.E. [Defence Research Agency, Farnborough (United Kingdom). Structural Materials Centre; Robinson, M.J. [Cranfield Univ. (United Kingdom). School of Industrial and Manufacturing Science

1995-12-01

The ability of electrodeposited zinc-nickel alloy coatings to cathodically protect steel was studied in dilute chloride solutions. The potential distribution along steel strips partly electroplated with zinc-nickel alloys was determined, and the length of exposed steel that was held below the minimum protection potential (E{sub prot}) was taken as a measure of the level of cathodic protection (CP) provided by the alloy coatings. The level of CP afforded by zinc alloy coatings was found to decrease with increasing nickel content. When nickel content was increased to {approx} {ge} 21 wt%, no CP was obtained. Surface analysis of uncoupled zinc-nickel alloys that were immersed in sodium chloride (NaCl) solutions showed the concentration of zinc decreased in the surface layers while the concentration of nickel increased, indicating that the alloys were susceptible to dezincification. The analysis of zinc-nickel alloy coatings on partly electroplated steel strips that were immersed in chloride solution showed a significantly higher level of dezincification than that found for uncoupled alloy coatings. This effect accounted for the rapid loss of CP afforded to steel by some zinc alloy coatings, particularly those with high initial nickel levels.

Laser cladding of quasicrystalline alloys

International Nuclear Information System (INIS)

Audebert, F.; Sirkin, H.; Colaco, R.; Vilar, R.

1998-01-01

Quasicrystals are a new class of ordinated structures with metastable characteristics room temperature. Quasicrystalline phases can be obtained by rapid quenching from the melt of some alloys. In general, quasicrystals present properties which make these alloys promising for wear and corrosion resistant coatings applications. During the last years, the development of quasicrystalline coatings by means of thermal spray techniques has been impulsed. However, no references have been found of their application by means of laser techniques. In this work four claddings of quasicrystalline compositions formed over aluminium substrate, produced by a continuous CO 2 laser using simultaneous powders mixture injection are presented. The claddings were characterized by X ray diffraction, scanning electron microscopy and Vickers microhardness. (Author) 18 refs

Database on Performance of Neutron Irradiated FeCrAl Alloys

Energy Technology Data Exchange (ETDEWEB)

Field, Kevin G. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Briggs, Samuel A. [Univ. of Wisconsin, Madison, WI (United States); Littrell, Ken [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Parish, Chad M. [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Yamamoto, Yukinori [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States)

2016-08-01

The present report summarizes and discusses the database on radiation tolerance for Generation I, Generation II, and commercial FeCrAl alloys. This database has been built upon mechanical testing and microstructural characterization on selected alloys irradiated within the High Flux Isotope Reactor (HFIR) at Oak Ridge National Laboratory (ORNL) up to doses of 13.8 dpa at temperatures ranging from 200°C to 550°C. The structure and performance of these irradiated alloys were characterized using advanced microstructural characterization techniques and mechanical testing. The primary objective of developing this database is to enhance the rapid development of a mechanistic understanding on the radiation tolerance of FeCrAl alloys, thereby enabling informed decisions on the optimization of composition and microstructure of FeCrAl alloys for application as an accident tolerant fuel (ATF) cladding. This report is structured to provide a brief summary of critical results related to the database on radiation tolerance of FeCrAl alloys.

Oxidation kinetics of a Pb-64 at.% In single-phase alloy

International Nuclear Information System (INIS)

Zhang, M.X.; Chang, Y.A.; Marcotte, V.C.

1991-01-01

The solid-state oxidation kinetics of a Pb-64 at.% IN(50 wt.%) single-phase alloy were studied from room temperature to 150C using AES (Auger Electron Spectroscopy) depth profiling technique. The general oxidation behavior of this alloy is different from that of a Pb-3 at.% In alloy but similar to that of a Pb-30 at.% In alloy. The oxide formed on this alloy is almost pure In oxide (In 2 O 3 ) with the possible existence of some In suboxide near the oxide/alloy interface. At room temperature, oxidation of the alloy follows a direct logarithmic law, and the results can be described by the model proposed previously by Zhang, Chang, and Marcotte. At temperatures higher than 75C, rapid oxidation occurred initially followed by a slower parabolic oxidation at longer time. These data were described quantitatively by the model which assumes the existence of short-circuit diffusion in addition to lattice diffusion in the oxide as proposed by Smeltzer, Haering, and Kirkaldy. The effects of alloy composition in the oxidation kinetics of (pb, In) alloy are also examined by comparing the data for Pb-3, 30, and 64 at.% In alloys

The Enhancement of Mg Corrosion Resistance by Alloying Mn and Laser-Melting

Directory of Open Access Journals (Sweden)

Youwen Yang

2016-03-01

Full Text Available Mg has been considered a promising biomaterial for bone implants. However, the poor corrosion resistance has become its main undesirable property. In this study, both alloying Mn and laser-melting were applied to enhance the Mg corrosion resistance. The corrosion resistance, mechanical properties, and microstructure of rapid laser-melted Mg-xMn (x = 0–3 wt % alloys were investigated. The alloys were composed of dendrite grains, and the grains size decreased with increasing Mn. Moreover, Mn could dissolve and induce the crystal lattice distortion of the Mg matrix during the solidification process. Mn ranging from 0–2 wt % dissolved completely due to rapid laser solidification. As Mn contents further increased up to 3 wt %, a small amount of Mn was left undissolved. The compressive strength of Mg-Mn alloys increased first (up to 2 wt % and then decreased with increasing Mn, while the hardness increased continuously. The refinement of grains and the increase in corrosion potential both made contributions to the enhancement of Mg corrosion resistance.

Size and composition tunable Ag-Au alloy nanoparticles by replacement reactions

International Nuclear Information System (INIS)

Zhang Qingbo; Lee, J Y; Yang Jun; Boothroyd, Chris; Zhang Jixuan

2007-01-01

Ag-Au alloy nanoparticles with tunable size and composition were prepared by a replacement reaction between Ag nanoparticles and HAuCl 4 at elevated temperatures. The formation of homogeneous alloy nanoparticles was confirmed by selected-area energy-dispersive x-ray spectroscopy (SAEDX), UV-visible absorption spectroscopy, high resolution transmission electron microscopy (HRTEM) and electron diffraction. This method leverages upon the rapid interdiffusion of Ag and Au atoms in the reduced dimension of a nanoparticle, elevated temperatures and the large number of vacancy defects created in the replacement reaction. This method of preparation has several notable advantages: (1) independent tuning of the size and composition of alloy nanoparticles; (2) production of alloy nanoparticles in high concentrations; (3) general utility in the synthesis of alloy nanoparticles that cannot be obtained by the co-reduction method

Overlay metallic-cermet alloy coating systems

International Nuclear Information System (INIS)

Gedwill, M.A.; Glasgow, T.K.; Levine, S.R.

1982-01-01

A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures

Overlay metallic-cermet alloy coating systems

Science.gov (United States)

Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

1984-01-01

A substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use is coated with a base coating of an oxide dispersed, metallic alloy (cermet). A top coating of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then deposited on the base coating. A heat treatment is used to improve the bonding. The base coating serves as an inhibitor to interdiffusion between the protective top coating and the substrate. Otherwise, the protective top coating would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

Rapidly solidified aluminium for optical applications

NARCIS (Netherlands)

Gubbels, G.P.H.; Venrooy, B.W.H. van; Bosch, A.J.; Senden, R.

2008-01-01

This paper present the results of a diamond turning study of a rapidly solidified aluminium 6061 alloy grade, known as RSA6061. It is shown that this small grain material can be diamond turned to smaller roughness values than standard AA6061 aluminium grades. Also, the results are nearly as good as

Corrosion resistance of amorphous NiCrZr and NiCrMoZr alloys

International Nuclear Information System (INIS)

Naka, M.; Miyake, M.; Okamoto, I.

1987-01-01

One of the authors has reported that the corrosion resistance of chromium containing amorphous alloys is extremely improved by alloying phosphorus among metalloids. Two factors operate for the improvement of corrosion resistance of the amorphous alloys. First, phosphorus serves for the rapid formation of protective passive film. Second, the compositional and structural homogeneity in amorphous state also account for the formation of protective film. The latter factor has been clearly seen in the high corrosion resistance of CoCrMoZr and CoCrWZr alloys without metalloids. In order to clarify the separately two factors in the corrosion resistance of amorphous alloys, the corrosion resistance of amorphous alloys without metalloids has to be further investigated. This paper also deals with the corrosion resistance and electrochemical behavior of NiCrZr and NiCrMoZr alloys in 1N HCl, and compare them with the corrosion behavior of the crystalline alloys containing the same composition as that of the amorphous alloys

Properties of WZ21 (%wt) alloy processed by a powder metallurgy route.

Science.gov (United States)

Cabeza, Sandra; Garcés, Gerardo; Pérez, Pablo; Adeva, Paloma

2015-06-01

Microstructure, mechanical properties and corrosion behaviour of WZ21 (%wt) alloy prepared by a powder metallurgy route from rapidly solidified powders have been studied. Results were compared to those of the same alloy prepared through a conventional route of casting and extrusion. The microstructure of the extruded ingot consisted of α-Mg grains and Mg3Zn3Y2 (W-phase) and LPSO-phase particles located at grain boundaries. Moreover, stacking faults were also observed within α-Mg grains. The alloy processed by the powder metallurgy route exhibited a more homogeneous and finer microstructure, with a grain size of 2 μm. In this case W-phase and Mg24Y5 phase were identified, but not the LPSO-phase. The microstructural refinement induced by the use of rapidly solidified powders strengthened the alloy at room temperature and promoted superplasticity at higher strain rates. Corrosion behaviour in PBS medium evidenced certain physical barrier effect of the almost continuous arrangements of second phases aligned along the extrusion direction in conventionally processed WZ21 alloy, with a stable tendency around 7 mm/year. On the other hand, powder metallurgy processing promoted significant pitting corrosion, inducing accelerated corrosion rate during prolonged immersion times. Copyright © 2015 Elsevier Ltd. All rights reserved.

Microstructures and microhardness evolutions of melt-spun Al-8Ni-5Nd-4Si alloy

Energy Technology Data Exchange (ETDEWEB)

Karakoese, Ercan, E-mail: ekarakose@karatekin.edu.tr [Karatekin University, Faculty of Sciences, Department of Physics, 18100 Cank Latin-Small-Letter-Dotless-I r Latin-Small-Letter-Dotless-I (Turkey); Keskin, Mustafa [Erciyes University, Faculty of Sciences, Department of Physics, 38039 Kayseri (Turkey)

2012-03-15

Al-Ni-Nd-Si alloy with nominal composition of Al-8 wt.%Ni-5 wt.%Nd-4 wt.%Si was rapidly solidified by using melt-spinning technique to examine the influence of the cooling rate/conditions on microstructure and mechanical properties. The resulting conventional cast (ingot) and melt-spun ribbons were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy together with energy dispersive spectroscopy, differential scanning calorimetry, differential thermal analysis and Vickers microhardness tester. The ingot alloys consists of four phases namely {alpha}-Al, intermetallic Al{sub 3}Ni, Al{sub 11}Nd{sub 3} and fcc Si. Melt-spun ribbons are completely composed of {alpha}-Al phase. The optical microscopy and scanning electron microscopy results show that the microstructures of rapidly solidified ribbons are clearly different from their ingot alloy. The change in microhardness is discussed based on the microstructural observations. - Highlights: Black-Right-Pointing-Pointer Rapid solidification allows a reduction in grain size, extended solid solution ranges. Black-Right-Pointing-Pointer We observed the matrix lattice parameter increases with increasing wheel speed. Black-Right-Pointing-Pointer Melt-spun ribbons consist of partly amorphous phases embedded in crystalline phases. Black-Right-Pointing-Pointer The solidification rate is high enough to retain most of alloying elements in the Al matrix. Black-Right-Pointing-Pointer The rapid solidification has effect on the phase constitution.

Enhanced antimicrobial properties, cytocompatibility, and corrosion resistance of plasma-modified biodegradable magnesium alloys.

Science.gov (United States)

Zhao, Ying; Jamesh, Mohammed Ibrahim; Li, Wing Kan; Wu, Guosong; Wang, Chenxi; Zheng, Yufeng; Yeung, Kelvin W K; Chu, Paul K

2014-01-01

Magnesium alloys are potential biodegradable materials and have received increasing attention due to their outstanding biological performance and mechanical properties. However, rapid degradation in the physiological environment and potential toxicity limit clinical applications. Recently, special magnesium-calcium (Mg-Ca) and magnesium-strontium (Mg-Sr) alloys with biocompatible chemical compositions have been reported, but the rapid degradation still does not meet clinical requirements. In order to improve the corrosion resistance, a rough, hydrophobic and ZrO(2)-containing surface film is fabricated on Mg-Ca and Mg-Sr alloys by dual zirconium and oxygen ion implantation. Weight loss measurements and electrochemical corrosion tests show that the corrosion rate of the Mg-Ca and Mg-Sr alloys is reduced appreciably after surface treatment. A systematic investigation of the in vitro cellular response and antibacterial capability of the modified binary magnesium alloys is performed. The amounts of adherent bacteria on the Zr-O-implanted and Zr-implanted samples diminish remarkably compared to the unimplanted control. In addition, significantly enhanced cell adhesion and proliferation are observed from the Zr-O-implanted sample. The results suggest that dual zirconium and oxygen ion implantation, which effectively enhances the corrosion resistance, in vitro biocompatibility and antimicrobial properties of Mg-Ca and Mg-Sr alloys, provides a simple and practical means to expedite clinical acceptance of biodegradable magnesium alloys. Copyright © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Formation of nano quasicrystalline and crystalline phases by mechanical alloying

International Nuclear Information System (INIS)

Shamah, A.M.; Ibrahim, S.; Hanna, F.F.

2011-01-01

Research highlights: → Mechanical alloying (MA) is an important method to investigate the formation of nano sized quasicrystalline phases in Al 86 Cr 14 , Al 84 Fe 16 and Al 62.5 Cu 25 Fe 12.5 compounds. The second part of the present work is an attempt to examine the possibility of formation of the i-phase of the Al 62.5 Cu 25 Fe 12.5 , which lies in the region of the perfect i-phase in the ternary phase diagram, by rapid solidification method. To perform the obtained quasi phase mechanical alloying and heat treatment at the rapid solidified sample were done. - Abstract: In the present work, the formation of nano quasicrystalline icosahedral phase in Al 86 Cr 14 , Al 84 Fe 16 and Al 62.5 Cu 25 Fe 12.5 alloys has been investigated by mechanical alloying. Mixtures of quasicrystalline and related crystalline phases have been observed under various milling conditions. The X-ray diffraction, differential thermal analysis and electrical resistivity techniques have been used for characterization and physical property measurements. The particle size was calculated by X-ray profile using Williamson-Hall plot method and it was found to be 25-50 nm size.

Anticorrosive magnesium hydroxide coating on AZ31 magnesium alloy by hydrothermal method

International Nuclear Information System (INIS)

Zhu Yanying; Wu Guangming; Xing Guangjian; Li Donglin; Zhao Qing; Zhang Yunhong

2009-01-01

Magnesium alloys are potential biodegradable biomaterials in orthopedic surgery. However, the rapid degradation rate has limited their application in biomedical field. A great deal of studies have been done to improve the resistance of magnesium alloys. In this article, An anticorrosive magnesium hydroxide coating with a thickness of approximately 100μm was formed on an AZ31 magnesium alloy by hydrothermal method. The morphology of the coatings were observed by an optical microscope and SEM. And the samples were soaked in hank's solution (37 deg. C) to investigate the corrosion resistance. Magnesium alloy AZ31 with magnesium hydroxide coatings present superior corrosion resistance than untreated samples.

Silicon Alloying On Aluminium Based Alloy Surface

International Nuclear Information System (INIS)

Suryanto

2002-01-01

Silicon alloying on surface of aluminium based alloy was carried out using electron beam. This is performed in order to enhance tribological properties of the alloy. Silicon is considered most important alloying element in aluminium alloy, particularly for tribological components. Prior to silicon alloying. aluminium substrate were painted with binder and silicon powder and dried in a furnace. Silicon alloying were carried out in a vacuum chamber. The Silicon alloyed materials were assessed using some techniques. The results show that silicon alloying formed a composite metal-non metal system in which silicon particles are dispersed in the alloyed layer. Silicon content in the alloyed layer is about 40% while in other place is only 10.5 %. The hardness of layer changes significantly. The wear properties of the alloying alloys increase. Silicon surface alloying also reduced the coefficient of friction for sliding against a hardened steel counter face, which could otherwise be higher because of the strong adhesion of aluminium to steel. The hardness of the silicon surface alloyed material dropped when it underwent a heating cycle similar to the ion coating process. Hence, silicon alloying is not a suitable choice for use as an intermediate layer for duplex treatment

Waterside corrosion of zirconium alloys in nuclear power plants

International Nuclear Information System (INIS)

1998-01-01

Technically the study of corrosion of zirconium alloys in nuclear power reactors is a very active field and both experimental work and understanding of the mechanisms involved are going through rapid changes. As a result, the lifetime of any publication in this area is short. Because of this it has been decided to revise IAEA-TECDOC-684 - Corrosion of Zirconium Alloys in Nuclear Power Plants - published in 1993. This updated, revised and enlarged version includes major changes to incorporate some of the comments received about the first version. Since this review deals exclusively with the corrosion of zirconium and zirconium based alloys in water, and another separate publication is planned to deal with the fuel-side corrosion of zirconium based fuel cladding alloys, i.e. stress corrosion cracking, it was decided to change the original title to Waterside Corrosion of Zirconium Alloys in Nuclear Power Plants. The rapid changes in the field have again necessitated a cut-off date for incorporating new data. This edition incorporates data up to the end of 1995; including results presented at the 11 International Symposium on Zirconium in the Nuclear Industry held in Garmisch-Partenkirchen, Germany, in September 1995. The revised format of the review now includes: Introductory chapters on basic zirconium metallurgy and oxidation theory; A revised chapter discussing the present extent of our knowledge of the corrosion mechanism based on laboratory experiments; a separate and revised chapter discussing hydrogen uptake; a completely reorganized chapter summarizing the phenomenological observations of zirconium alloy corrosion in reactors; a new chapter on modelling in-reactor corrosion; a revised chapter devoted exclusively to the manner in which irradiation might influence the corrosion process; finally, a summary of our present understanding of the corrosion mechanisms operating in reactor

Preparation and Properties of Mg-Cu-Y-Al bulk Amorphous Alloys

DEFF Research Database (Denmark)

Pryds, Nini; Eldrup, Morten Mostgaard; Ohnuma, M.

2000-01-01

Bulk amorphous (Mg(1-gamma)Al(gamma))(60)CU(30)Y(10) alloys were prepared using a relatively simple technique of rapid cooling of the melt in a copper wedge mould. The temperature vs, time was recorded during the cooling and solidification process of the melt and compared with a spacial and tempo......Bulk amorphous (Mg(1-gamma)Al(gamma))(60)CU(30)Y(10) alloys were prepared using a relatively simple technique of rapid cooling of the melt in a copper wedge mould. The temperature vs, time was recorded during the cooling and solidification process of the melt and compared with a spacial...... temperatures in specimens containing a few percent Al. The alloy with no Al crystallises apparently without the formation of nanoparticles. The critical cooling rate for the formation of an amorphous Mg(60)CU(30)Y(10) specimen was determined experimentally by a combination of DSC data and temperature vs, time...

Influence of cooling rate on the microstructure and corrosion behavior of Al–Fe alloys

International Nuclear Information System (INIS)

Dorin, T.; Stanford, N.; Birbilis, N.; Gupta, R.K.

2015-01-01

Highlights: • Increasing the cooling rate from 0.1 to 500 °C/s, mass loss rate decreased by 6 times. • Increase in corrosion resistance was attributed to the refined Fe-intermetallics. • Increased cooling rate resulted in increased Fe content in solid solution. • Direct strip casting can produce alloys with higher acceptable content of impurities. • Direct Strip Casting is a potential candidate to improve recyclability of Al alloys - Abstract: The effect of Fe in Al is technologically important for commercial Al-alloys, and in recycled Al. This work explores the use of the novel rapid solidification technology, known as direct strip casting, to improve the recyclability of Al-alloys. We provide a comparison between the corrosion and microstructure of Al–Fe alloys prepared with wide-ranging cooling rates (0.1 °C/s to 500 °C/s). Rapid cooling was achieved via direct strip casting, while slow cooling was achieved using sand casting. Corrosion was studied via polarisation and immersion tests, followed by surface analysis using scanning electron microscopy and optical profilometry. It was shown that the corrosion resistance of Al–Fe alloys is improved with increased cooling rates, attributed to the reduced size and number of Fe-containing intermetallics.

Effect Of Cooling Rate On Thermal And Mechanical Properties Of Cu-%24.2Mn Alloy

International Nuclear Information System (INIS)

Celik, H.

2010-01-01

In this research, different heat and mechanical treatments have been applied to the Cu-%24.2Mn and some samples have been obtained from this alloy. On these samples, phase transformations have been formed by thermal and mechanical effect. Morphological, mechanical and crystallographic properties of the phase transformations have been examined by using different physical methods. Austenite phase has been obtained in the samples which have been applied slow and rapid cooling according to the SEM analysis. It has been observed that the grain size obtained by the rapid cooling is smaller than the grain size obtained by the slow cooling. Therefore, it has been concluded that the cooling process differences, changes the grain size of the alloy. Compression stress has been applied to the alloy in order to search the deformation effect on the austenite phase transformation. The structural features of the phase transformations have been examined. Slip lines and martensite structural were observed on the surface of the alloys after the deformation. Changes in phase structure of the alloy are also examined by means of XRD technique.

Improving Accident Tolerance of Nuclear Fuel with Coated Mo-alloy Cladding

Directory of Open Access Journals (Sweden)

Bo Cheng

2016-02-01

Full Text Available In severe loss of coolant accidents (LOCA, similar to those experienced at Fukushima Daiichi and Three Mile Island Unit 1, the zirconium alloy fuel cladding materials are rapidly heated due to nuclear decay heating and rapid exothermic oxidation of zirconium with steam. This heating causes the cladding to rapidly react with steam, lose strength, burst or collapse, and generate large quantities of hydrogen gas. Although maintaining core cooling remains the highest priority in accident management, an accident tolerant fuel (ATF design may extend coping and recovery time for operators to restore emergency power, and cooling, and achieve safe shutdown. An ATF is required to possess high resistance to steam oxidation to reduce hydrogen generation and sufficient mechanical strength to maintain fuel rod integrity and core coolability. The initiative undertaken by Electric Power Research Institute (EPRI is to demonstrate the feasibility of developing an ATF cladding with capability to maintain its integrity in 1,200–1,500°C steam for at least 24 hours. This ATF cladding utilizes thin-walled Mo-alloys coated with oxidation-resistant surface layers. The basic design consists of a thin-walled Mo alloy structural tube with a metallurgically bonded, oxidation-resistant outer layer. Two options are being investigated: a commercially available iron, chromium, and aluminum alloy with excellent high temperature oxidation resistance, and a Zr alloy with demonstrated corrosion resistance. As these composite claddings will incorporate either no Zr, or thin Zr outer layers, hydrogen generation under severe LOCA conditions will be greatly reduced. Key technical challenges and uncertainties specific to Mo alloy fuel cladding include: economic core design, industrial scale fabricability, radiation embrittlement, and corrosion and oxidation resistance during normal operation, transients, and severe accidents. Progress in each aspect has been made and key results are

Investigation of structural and magnetic properties of rapidly-solidified iron-silicon alloys at ambient and elevated temperatures

Energy Technology Data Exchange (ETDEWEB)

Jayaraman, T. V.; Meka, V. M.; Jiang, X.; Overman, N. R.; Doyle, J.; Shield, J. E.; Mathaudhu, S. N.

2018-04-01

In this work, we investigated the ambient temperature structural properties (~300 K) and the ambient and high temperature (up to 900 K) direct current (DC) magnetic properties of melt-spun Fe-x wt.% Si (x = 3, 5, & 8) alloys. The wheel surface speeds selected for the study were 30 m/s and 40 m/s. The thickness, width, lattice parameter, saturation magnetization (MS), and intrinsic coercivity (HCI) of the melt spun ribbons are presented and compared with data in the literature. The ribbons produced at the lower wheel surface speed (30 m/s) were continuous having relatively uniform edges compared to the ribbons produced at the higher wheel surface speed. The thickness and the width of the melt-spun ribbons ranged between ~15-60 μm and 500-800 μm, respectively. The x-ray diffraction spectra of the melt-spun ribbons indicated the presence of disordered α-phase, irrespective of the composition, and the wheel-surface speed. The lattice parameter decreased gradually as a function of increasing silicon content from ~0.2862 nm (Fe-3 wt.% Si) to ~0.2847 nm (Fe-8 wt.% Si). Wheel surface speed was not shown to have a significant effect on the magnetization, but primarily impacted the ribbon structure. A decreasing trend in the saturation magnetization was observed as a function of increased silicon content. The intrinsic coercivity of the melt-spun alloys ranged between ~50 to 200 A/m. Elevated temperature evaluation of the magnetization in the case of Fe-3 & 5 wt.% Si alloy ribbons was distinctly different from the Fe-8 wt.% Si alloy ribbons. The curves of the as-prepared Fe-3 wt.% Si and Fe-5 wt.% Si alloy ribbons were irreversible while that of Fe-8 wt.% Si was reversible. The MS for any of the combinations of wheel surface speed and composition decreased monotonically with the increase in temperature (from 300 – 900 K). The percentage decrease in MS from 300 K to 900 K for the Fe-3 wt.% Si and Fe-5 wt.% Si alloys was ~19-22 %, while the percentage decrease in the same

Precipitation Behavior of Magnesium Alloys Containing Neodymium and Yttrium

Science.gov (United States)

Solomon, Ellen L. S.

Magnesium is the lightest of the structural metals and has great potential for reducing the weight of transportation systems, which in turn reduces harmful emissions and improves fuel economy. Due to the inherent softness of Mg, other elements are typically added in order to form a fine distribution of precipitates during aging, which improves the strength by acting as barriers to moving dislocations. Mg-RE alloys are unique among other Mg alloys because they form precipitates that lie parallel to the prismatic planes of the Mg matrix, which is an ideal orientation to hinder dislocation slip. However, RE elements are expensive and impractical for many commercial applications, motivating the rapid design of alternative alloy compositions with comparable mechanical properties. Yet in order to design new alloys reproducing some of the beneficial properties of Mg-RE alloys, we must first fully understand precipitation in these systems. Therefore, the main objectives of this thesis are to identify the roles of specific RE elements (Nd and Y) on precipitation and to relate the precipitate microstructure to the alloy strength. The alloys investigated in this thesis are the Mg-Nd, Mg-Y, and Mg-Y-Nd systems, which contain the main alloying elements of commercial WE series alloys (Y and Nd). In all three alloy systems, a sequence of metastable phases forms upon aging. Precipitate composition, atomic structure, morphology, and spatial distribution are strongly controlled by the elastic strain energy originating from the misfitting coherent precipitates. The dominating role that strain energy plays in these alloy systems gives rise to very unique microstructures. The evolution of the hardness and precipitate microstructure with aging revealed that metastable phases are the primary strengthening phases of these alloys, and interact with dislocations by shearing. Our understanding of precipitation mechanisms and commonalities among the Mg-RE alloys provide future avenues to

Localized corrosion of molybdenum-bearing nickel alloys in chloride solutions

International Nuclear Information System (INIS)

Postlethwaite, J.; Scoular, R.J.; Dobbin, M.H.

1988-01-01

Electrochemical and immersion tests have been applied to a study of the localized corrosion resistance of two molybdenum-bearing nickel alloys. Alloys C-276 and 6y25, in neutral chloride solutions in the temperature range of 25 to 200 C as part of the container materials evaluation screening tests for the Canadian Nuclear Fuel Waste Management Program. Cyclic polarization studies show that the passivation breakdown potentials move rapidly to more active values with increasing temperatures, indicating a reduced resistance to localized corrosion. The results of immersion tests show that both alloys do suffer crevice corrosion in neutral aerated sodium chloride solutions at elevated temperatures, but that in both cases there is a limiting temperature > 100C, below which, the alloys are not attacked, regardless of the chloride concentration

Structure and Mechanical Properties of Al-Cu-Fe-X Alloys with Excellent Thermal Stability.

Science.gov (United States)

Školáková, Andrea; Novák, Pavel; Mejzlíková, Lucie; Průša, Filip; Salvetr, Pavel; Vojtěch, Dalibor

2017-11-05

In this work, the structure and mechanical properties of innovative Al-Cu-Fe based alloys were studied. We focused on preparation and characterization of rapidly solidified and hot extruded Al-Cu-Fe, Al-Cu-Fe-Ni and Al-Cu-Fe-Cr alloys. The content of transition metals affects mechanical properties and structure. For this reason, microstructure, phase composition, hardness and thermal stability have been investigated in this study. The results showed exceptional thermal stability of these alloys and very good values of mechanical properties. Alloying by chromium ensured the highest thermal stability, while nickel addition refined the structure of the consolidated alloy. High thermal stability of all tested alloys was described in context with the transformation of the quasicrystalline phases to other types of intermetallics.

Microstructures and oxidation behavior of some Molybdenum based alloys

Energy Technology Data Exchange (ETDEWEB)

Ray, Pratik Kumar [Iowa State Univ., Ames, IA (United States)

2011-01-01

The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

Superplastic forming of rapid solidification processed Al-4Li-0.2Zr

International Nuclear Information System (INIS)

Meschter, P.J.; Lederich, R.J.; Sastry, S.M.L.

1987-01-01

Aluminum-4 wt pct lithium alloys are attractive as structural materials because they are 13 to 14 pct less dense and have 25 pct larger elastic moduli than high-strength 2XXX-and 7XXX-series aluminum alloys. These low-density alloys can be produced only by rapid solidification processing (RSP). Successful RSP of Al-4Li-0.2Zr, Al-4Li-1Mg-0.2Zr, and Al-4Li-1Cu-0.2Zr alloys with strengths similar to that of 7075-T76 has recently been demonstrated. Net-shaped processing techniques such as superplastic forming are capable of producing complex structural elements while minimizing usage of expensive material; thus, these techniques are particularly applicable to Al-Li alloys. The purpose of this study was to determine the conditions of strain rate and temperature under which RSP Al-4Li alloys could be superplastically formed

Corrosion behaviour of Al-Fe-Ti-V medium entropy alloy

Science.gov (United States)

Bodunrin, M. O.; Obadele, B. A.; Chown, L. H.; Olubambi, P. A.

2017-12-01

Alloys containing up to four multi-principal elements in equiatomic ratios are referred to as medium entropy alloys (MEA). These alloys have attracted the interest of many researchers due to the superior mechanical properties it offers over the traditional alloys. The design approach of MEA often results to simple solid solution with either body centered cubic; face centered cubic structures or both. As the consideration for introducing the alloys into several engineering application increases, there have been efforts to study the corrosion behaviour of these alloys. Previous reports have shown that some of these alloys are more susceptible to corrosion when compared with traditional alloys due to lack of protective passive film. In this research, we have developed AlFeTiV medium entropy alloys containing two elements (Ti and Al) that readily passivate when exposed to corrosive solutions. The alloys were produced in vacuum arc furnace purged with high purity argon. Open circuit potential and potentiodynamic polarisation tests were used to evaluate the corrosion behaviour of the as-cast AlFeTiV alloy in 3.5 wt% NaCl and 1 M H2SO4. The corrosion performance of the alloy was compared with Ti-6Al-4V alloy tested under similar conditions. The results show that unlike in Ti-6Al-4V alloy, the open circuit potential of the AlFeTiV alloy move towards the negative values in both 3.5 wt% NaCl and 1 M H2SO4 solutions indicating that self-activation occurred rapidly on immersion. Anodic polarisation of the alloys showed that AlFeTiV alloy exhibited a narrow range of passivity in both solutions. In addition, the alloys exhibited lower Ecorr and higher Icorr when compared with traditional Ti-6Al-4V alloy. The traditional Ti-6Al-4V alloy showed superior corrosion resistant to the AlFeTiV alloy in both 3.5 wt.% NaCl and 1 M H2SO4 solutions.

Gibbsian and radiation-induced segregation in Cu--Li and Al--Li alloys

International Nuclear Information System (INIS)

Gruen, D.M.; Krauss, A.R.; Susman, S.; Venugopalan, M.; Ron, M.

1983-01-01

Previous experiments on segregation in dilute alloys of lithium in aluminum have demonstrated rapid enrichment of lithium in the uppermost monolayer, as well as a slower buildup in the subsurface region as a result of radiation-induced segregation effects during sputtering. Surface and subsurface enrichment of lithium in copper and aluminum alloys has been observed by secondary ion mass spectroscopy (SIMS), Auger electron spectroscopy (AES), and x-ray photoemission spectroscopy (XPS). The activation energies for lithium diffusion in Cu and Al have been measured and segregation kinetics are compared for dilute alloys of Li in Cu and Al, and a high lithium content copper alloy. The results are interpreted in terms of both Gibbsian and radiation-induced segregation effects

The stress-corrosion cracking behavior of high-strength aluminum powder metallurgy alloys

Science.gov (United States)

Pickens, J. R.; Christodoulou, L.

1987-01-01

The susceptibility to stress-corrosion cracking (SCC) of rapidly solidified (RS) aluminum powder metallurgy (P/M) alloys 7090 and 7091, mechanically alloyed aluminum P/M alloy IN* 9052, and ingot metallurgy (I/M) alloys of similar compositions was compared using bolt-loaded double cantilever beam specimens. In addition, the effects of aging, grain size, grain boundary segregation, pre-exposure embrittlement, and loading mode on the SCC of 7091 were independently assessed. Finally, the data generated were used to elucidate the mechanisms of SCC in the three P/M alloys. The IN 9052 had the lowest SCC susceptibility of all alloys tested in the peak-strength condition, although no SCC was observed in the two RS alloys in the overaged condition. The susceptibility of the RS alloys was greater in the underaged than the peak-aged temper. We detected no significant differences in susceptibility of 7091 with grain sizes varying from 2 to 300 μm. Most of the crack advance during SCC of 7091 was by hydrogen embrittlement (HE). Furthermore, both RS alloys were found to be susceptible to preexposure embrittlement—also indicative of HE. The P/M alloys were less susceptible to SCC than the I/M alloys in all but one test.

Production and properties of light-metal base amorphous alloys

International Nuclear Information System (INIS)

Inoue, Akihisa; Masumoto, Tsuyoshi

1993-01-01

Light-metal base alloys with high specific strength and good corrosion resistance were produced through amorphization of Al and Mg-based alloys. The amorphous phase is formed in rapidly solidified Al-TM-Ln and Mg-TM-Ln (TM=transition metal, Ln=lanthanide metal) alloys. The highest tensile strength (σ f ) reaches 1,330 MPa for the Al base and 830 MPa for the Mg base. Furthermore, the Mg-based alloys have a large glass-forming capacity which enables to produce an amorphous phase by a metallic mold casting method. The extrusion of the Al-based amorphous powders at temperatures above crystallization temperature caused the formation of high strength materials with finely mixed structure consisting of dispersed intermetallic compounds in an Al matrix. The highest values of σ f and fatigue limit are as high as 940 and 313 MPa, respectively, at room temperature and 520 and 165 MPa at 473 K. The extruded Al-Ni-Mm alloy has already been used as machine parts and subsequent further development as practical materials is expected by taking these advantages

Non-equilibrium synthesis of alloys using lasers

International Nuclear Information System (INIS)

Mazumder, J.; Choi, J.; Ribaudo, C.; Wang, A.; Kar, A.

1993-01-01

This paper discusses microstructure and properties of alloys, produced by laser alloying and cladding technique, for various applications. These include Fe-Cr-W-C alloys for wear resistance, Ni-Cr-Al-Hf alloys for high temperature oxidation resistance and Mg-Al alloys for corrosion resistance. Also a mathematical model will be presented for the prediction of the composition of the metastable phases produced by laser synthesis. Microstructure was characterized using various electron optical techniques such as Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), Auger Electron Spectroscopy (AES) and Energy Dispersive X-Ray Analysis (EDAX). Wear properties were characterized by a line contact Block on Cylinder method. High temperature oxidation properties were characterized by using Perkin-Elmer Thermo-Gravimetric Analyzer (TGA) where dynamic weight change were monitored at 1,200 C. Corrosion properties were evaluated by a potentio-dynamic method using a computer controlled Potentiostat manufactured by EG ampersand G. A non-equilibrium M 6 C type carbide was found to be responsible for the improved wear resistance. Increased solid-solubility of Hf was found to be a major factor in improving the high temperature oxidation resistance of the Ni-Cr-Al-Hf alloys. Micro-Crystalline phases were observed in Mg-Al alloys. The rapid solidification was modeled using heat transfer in the liquid pool and the solid substrate and mass transfer in the liquid pool. Non-equilibrium partition coefficient was introduced through the boundary condition at the liquid-solid interface. A good correlation was observed between the prediction and the experimental data. 54 refs

Improving Accident Tolerance of Nuclear Fuel with Coated Mo-alloy Cladding

OpenAIRE

Bo Cheng; Young-Jin Kim; Peter Chou

2016-01-01

In severe loss of coolant accidents (LOCA), similar to those experienced at Fukushima Daiichi and Three Mile Island Unit 1, the zirconium alloy fuel cladding materials are rapidly heated due to nuclear decay heating and rapid exothermic oxidation of zirconium with steam. This heating causes the cladding to rapidly react with steam, lose strength, burst or collapse, and generate large quantities of hydrogen gas. Although maintaining core cooling remains the highest priority in accident managem...

Formation of nano quasicrystalline and crystalline phases by mechanical alloying

Energy Technology Data Exchange (ETDEWEB)

Shamah, A.M.; Ibrahim, S. [Faculty of Petroleum and Mining Engineering, Suez Canal University, Suez (Egypt); Hanna, F.F., E-mail: fariedhanna@yahoo.com [Faculty of Petroleum and Mining Engineering, Suez Canal University, Suez (Egypt)

2011-02-03

Research highlights: > Mechanical alloying (MA) is an important method to investigate the formation of nano sized quasicrystalline phases in Al{sub 86}Cr{sub 14}, Al{sub 84}Fe{sub 16} and Al{sub 62.5}Cu{sub 25}Fe{sub 12.5} compounds. The second part of the present work is an attempt to examine the possibility of formation of the i-phase of the Al{sub 62.5}Cu{sub 25}Fe{sub 12.5}, which lies in the region of the perfect i-phase in the ternary phase diagram, by rapid solidification method. To perform the obtained quasi phase mechanical alloying and heat treatment at the rapid solidified sample were done. - Abstract: In the present work, the formation of nano quasicrystalline icosahedral phase in Al{sub 86}Cr{sub 14}, Al{sub 84}Fe{sub 16} and Al{sub 62.5}Cu{sub 25}Fe{sub 12.5} alloys has been investigated by mechanical alloying. Mixtures of quasicrystalline and related crystalline phases have been observed under various milling conditions. The X-ray diffraction, differential thermal analysis and electrical resistivity techniques have been used for characterization and physical property measurements. The particle size was calculated by X-ray profile using Williamson-Hall plot method and it was found to be 25-50 nm size.

EBSD characterization of low temperature deformation mechanisms in modern alloys

Science.gov (United States)

Kozmel, Thomas S., II

For structural applications, grain refinement has been shown to enhance mechanical properties such as strength, fatigue resistance, and fracture toughness. Through control of the thermos-mechanical processing parameters, dynamic recrystallization mechanisms were used to produce microstructures consisting of sub-micron grains in 9310 steel, 4140 steel, and Ti-6Al-4V. In both 9310 and 4140 steel, the distribution of carbides throughout the microstructure affected the ability of the material to dynamically recrystallize and determined the size of the dynamically recrystallized grains. Processing the materials at lower temperatures and higher strain rates resulted in finer dynamically recrystallized grains. Microstructural process models that can be used to estimate the resulting microstructure based on the processing parameters were developed for both 9310 and 4140 steel. Heat treatment studies performed on 9310 steel showed that the sub-micron grain size obtained during deformation could not be retained due to the low equilibrium volume fraction of carbides. Commercially available aluminum alloys were investigated to explain their high strain rate deformation behavior. Alloys such as 2139, 2519, 5083, and 7039 exhibit strain softening after an ultimate strength is reached, followed by a rapid degradation of mechanical properties after a critical strain level has been reached. Microstructural analysis showed that the formation of shear bands typically preceded this rapid degradation in properties. Shear band boundary misorientations increased as a function of equivalent strain in all cases. Precipitation behavior was found to greatly influence the microstructural response of the alloys. Additionally, precipitation strengthened alloys were found to exhibit similar flow stress behavior, whereas solid solution strengthened alloys exhibited lower flow stresses but higher ductility during dynamic loading. Schmid factor maps demonstrated that shear band formation behavior

The novel eutectic microstructures of Si-Mn-P ternary alloy

International Nuclear Information System (INIS)

Wu Yaping; Liu Xiangfa

2010-01-01

The microstructures of Si-Mn-P alloy manufactured by the technique of combining phosphorus transportation and alloy melting were investigated using electron probe micro-analyzer (EPMA). The phase compositions were determined by energy spectrum and the varieties of eutectic morphologies were discussed. It is found that there is no ternary compound but Si, MnP and MnSi 1.75-x could appear when the Si-Mn-P alloy's composition is proper. Microstructure is greatly refined by rapid solidification technique and the amount of eutectic phases change with faster cooling rates. Moreover, primary Si or MnP are surrounded firstly by the binary eutectic (Si + MnP) and then the ternary eutectic (Si + MnSi 1.75-x + MnP) which also exhibit binary structures due to divorced eutectic determined by the particularity of some Si-Mn-P alloys.

Structure and Mechanical Properties of Al-Cu-Fe-X Alloys with Excellent Thermal Stability

Directory of Open Access Journals (Sweden)

Andrea Školáková

2017-11-01

Full Text Available In this work, the structure and mechanical properties of innovative Al-Cu-Fe based alloys were studied. We focused on preparation and characterization of rapidly solidified and hot extruded Al-Cu-Fe, Al-Cu-Fe-Ni and Al-Cu-Fe-Cr alloys. The content of transition metals affects mechanical properties and structure. For this reason, microstructure, phase composition, hardness and thermal stability have been investigated in this study. The results showed exceptional thermal stability of these alloys and very good values of mechanical properties. Alloying by chromium ensured the highest thermal stability, while nickel addition refined the structure of the consolidated alloy. High thermal stability of all tested alloys was described in context with the transformation of the quasicrystalline phases to other types of intermetallics.

Effect of boron addition on the microstructure and electrochemical performance of La2Mg(Ni0.85Co0.15)9 hydrogen storage alloy

International Nuclear Information System (INIS)

Zhang Yanghuan; Dong Xiaoping; Wang Guoqing; Guo Shihai; Ren Jiangyuan; Wang Xinlin

2006-01-01

In order to improve the electrochemical performances of La-Mg-Ni system (PuNi 3 -type) hydrogen storage alloy, a trace of boron was added in La 2 Mg(Ni 0.85 Co 0.15 ) 9 and rapid quenching techniques were used. La 2 Mg(Ni 0.85 Co 0.15 ) 9 B x (x = 0, 0.05, 0.1, 0.15, 0.2) hydrogen storage alloys were prepared by casting and rapid quenching. The microstructures and electrochemical performances of the as-cast and quenched alloys were determined and measured. The effects of the boron content and the quenching rate on the microstructures and electrochemical performances of the alloys were investigated in detail. The obtained results show that the as-cast and quenched alloys are composed of the (La, Mg)Ni 3 phase (PuNi 3 structure), the LaNi 5 phase and the LaNi 2 phase. A trace of the Ni 2 B phase exists in the as-cast alloys containing boron. The Ni 2 B phase in the alloys containing boron nearly disappears after rapid quenching and the relative amount of each phase in the alloys changes with the variety of the quenching rate. The addition of boron obviously enhances the cycle stability of the as-cast and quenched alloys. The effects of boron content on the capacities of the as-cast and quenched alloys are different. The capacities of the as-cast alloys monotonously decrease with the increase of boron content, whereas the capacities of the as-quenched alloys have a maximum value with the change of boron content. The as-cast and quenched alloys have an excellent activation performance

Property changes of some hydrogen storage alloys upon hydrogen absorption-desorption cycling

International Nuclear Information System (INIS)

Park, C.N.; Cho, S.W.; Choi, J.

2005-01-01

Hydrogen absorption-desorption cycling induced by pressure change in a closed system were carried out with LaNi 5 , La 0.7 Ce 0.3 Ni 4 Cu and TiFe 0.9 Ni 0.1 alloys. PC isotherms measured during the cycling showed some changes in hydrogen storage capacity, plateau pressure and hysteresis of the alloys. The half capacity life of LaNi 5 alloy can be projected as 70,000 cycles for room temperature pressure cycling. When La 0.7 Ce 0.3 Ni 4 Cu alloy was pressure cycled both of the plateau pressures were decreased significantly and continuously. TiFe 0.9 Ni 0.1 alloy showed a good resistance to cyclic degradation. Heat treatments of the degraded alloys under 1 atm of hydrogen gas recovered most of the hydrogen storage properties to the initial level even though they were degraded again more rapidly upon subsequent cycling. (orig.)

Microstructure and mechanical properties of sintered Ti Binary alloys for dental applications

Energy Technology Data Exchange (ETDEWEB)

Yilmaz Atay, H.; Haro Rodriguez, M.; Amigo Mata, A.; Vicente Escuder, V.; Amigo Borras, V.

2016-07-01

Biomaterials have shown rapid growth in the field of elderly population demands with the prolongation of human life. One of those biomaterials, titanium, has excellent properties and biocompatibility though it may cause weakening in the structures due to its higher stiffness. In this study, powder metallurgy process was used to produce Ti-Cr, Ti-Mo and Ti-Cu metal alloys to overcome this problem. Metal powders were mixed by mechanical alloying. After pressing and sintering, alloys structures were investigated. Characterizations were carried out by size analyzer, SEM-EDX, optical microscope and three points bending test. (Author)

Prospects for designing structural cast eutectic alloys on Al-Ce-Ni system base

International Nuclear Information System (INIS)

Belov, N.A.; Naumova, E.S.

1996-01-01

The phase diagram of Al-Ce-Ni system is built for an aluminium corner at component concentration up to 16 mass %Ce and 8 mass%Ni. A ternary eutectic reaction is established at 12%Ce, 5%Ni and 626 deg C. The ternary eutectic alloy is similar in structure to rapidly cooled Al base alloys with transition metals. The possibility to design new cast alloys based on three-phase (Al)+NiAl 3 +CeAl 4 eutectics is under consideration. Al-Zn-Mg-Cu, Al-Sc and Al-Zr base alloys can be used as (Al) constituent of the eutectics. The new alloys may be considered as heat resistant ones due to the fact that no structural changes are observed in castings on heating up to 350 deg C. 18 refs.; 4 figs.; 2 tabs

A comparison of acoustic levitation with microgravity processing for containerless solidification of ternary Al-Cu-Sn alloy

Science.gov (United States)

Yan, N.; Hong, Z. Y.; Geng, D. L.; Wei, B.

2015-07-01

The containerless rapid solidification of liquid ternary Al-5 %Cu-65 %Sn immiscible alloy was accomplished at both ultrasonic levitation and free fall conditions. A maximum undercooling of 185 K (0.22 T L) was obtained for the ultrasonically levitated alloy melt at a cooling rate of about 122 K s-1. Meanwhile, the cooling rate of alloy droplets in drop tube varied from 102 to 104 K s-1. The macrosegregation was effectively suppressed through the complex melt flow under ultrasonic levitation condition. In contrast, macrosegregation became conspicuous and core-shell structures with different layers were formed during free fall. The microstructure formation mechanisms during rapid solidification at containerless states were investigated in comparison with the conventional static solidification process. It was found that the liquid phase separation and structural growth kinetics may be modulated by controlling both alloy undercooling and cooling rate.

Reversible Rigidity Control Using Low Melting Temperature Alloys

Science.gov (United States)

Shan, Wanliang; Lu, Tong; Majidi, Carmel

2013-03-01

Inspired by nature, materials able to achieve rapid rigidity changes have important applications for human body protection in military and many other areas. This talk presents the fabrication and design of soft-matter technologies that exhibit rapid reversible rigidity control. Fabricated with a masked deposition technique, the soft-matter composite contains liquid-phase and phase-changing metal alloys embedded in a soft and highly stretchable elastomer. The composite material can reversibly change its rigidity by three orders of magnitude and sustain large deformation.

Laser surface alloying of aluminium-transition metal alloys

International Nuclear Information System (INIS)

Almeida, A.; Vilar, R.

1998-01-01

Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM) alloys. Cr and Mo are particularly interesting alloying elements to produce stable high-strength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO 2 laser . This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloy, over the last years. (Author) 16 refs

Atomic absorption analysis of serial titanium alloys

International Nuclear Information System (INIS)

Gorlova, M.N.; Feofanova, N.M.; Kornyushkova, Yu.D.

1977-01-01

Atom-absorption technique is described, which makes it possible to rapidly and precisely determine the following alloying elements and admixtures in titanium alloys: Al (2.0 - 8.5%); Mo (0.5 - 8%); Cr (0.5 - 12%); Si (0.2 - 0.5%); Mn(0.2 - 2.5%); V(0.5 - 6%); Sn(2.0 - 3.0%); Fe(0.1 - 1.0%); Zr(2.0 - 12.0%). The atom absorption method with flame atomization of the sample provides for best results if the alloy is dissolved in a mixture HCl + HBF 4 in the ratio 2:1. In order to obtain correct results the standard solutions must contain titanium in concentrations corresponding to the weight of the sample being analyzed. Sensitivity of zirconium determination may be increased approximately twofold by adding 10 mg/ml of FeCl 3 into the solution. Being as precise, as the classic analytical methods, the atom absorption technique is about 5 times more efficient

Surface studies of liquid metals and alloys

International Nuclear Information System (INIS)

Bastasz, Robert

2003-01-01

Liquid metals and alloys have been proposed for use in nuclear fusion reactors to serve as replaceable plasma-facing surfaces that remove particles and heat from reacting plasmas. Several materials are being considered for this purpose including lithium, gallium, and tin as well as some of the alloys made from these elements. In order to better understand the properties of liquid surfaces, the technique of low-energy ion scattering was used to examine the surface composition of several of these materials in vacuum as a function of temperature. Oxygen is found to rapidly segregate to the surface of several metallic liquids. The segregation process can be interpreted using a simple thermodynamic model based on Gibbs theory. In the case of an alloy of Sn and Li, Li also segregates to the liquid surface. This provides a means to produce a surface enriched in Li, which is more plasma compatible than Sn, without the need to handle large quantities of liquid Li. (author)

Dendritic morphology observed in the solid-state precipitation in binary alloys

Energy Technology Data Exchange (ETDEWEB)

Husain, S.W.; Ahmed, M.S.; Qamar, I. [Dr. A.Q. Khan Research Labs., Rawalpindi (Pakistan)

1999-06-01

The precipitation of {gamma}{sub 2} phase in Cu-Al {beta}-phase alloys has been observed to occur in the dendritic morphology. Such morphology is rarely observed in the solid-state transformations. Earlier it was reported that the {gamma} precipitates were formed in the dendritic shape when Cu-Zn {beta}-phase alloys were cooled from high temperature. The characteristics of these two alloy systems have been examined to find the factors promoting the dendritic morphology in the solid-state transformations. Rapid bulk diffusion and fast interfacial reaction kinetics would promote such morphology. The kinetics of atom attachment to the growing interface is expected to be fast when crystallographic similarities exist between the parent phase and the precipitate. The authors have predicted the dendritic morphology in the solid-state precipitation in many binary alloy systems simply based on such crystallographic similarities. These alloys include, in addition to Cu-Al and Cu-Zn, the {beta}-phase alloys in Ag-Li, Ag-Zn, Cu-Ga, Au-Zn, and Ni-Zn systems, {gamma}-phase alloys in Cu-Sn and Ag-Cd systems, and {delta}-phase alloys in Au-Cd system. Of these, the alloys in Ag-Zn, Ni-Zn, Ag-Cd, and Cu-Sn systems were prepared and it was indeed found that the precipitates formed in the dendritic shape.

Stability of rapidly quenched and hydrogenated Mg-Ni-Y and Mg-Cu-Y alloys in extreme alkaline medium

International Nuclear Information System (INIS)

Gebert, A.; Khorkounov, B.; Wolff, U.; Mickel, Ch.; Uhlemann, M.; Schultz, L.

2006-01-01

Amorphous-nanocrystalline Mg 50 Ni 30 Y 20 and Mg 63 Ni 30 Y 7 and amorphous Mg 65 Cu 25 Y 10 alloys were produced by melt-spinning and characterized regarding their microstructure and thermal behaviour using XRD, TEM and DSC. Their electrochemical behaviour in the as-quenched state and after hydrogen charging at -25 mA/cm 2 for up to 20 h was studied in electrolytes with pH 5-7 and 13, but mainly in a battery electrolyte: 6 M KOH with pH 14.8 by means of anodic and cathodic polarization measurements. In the as-quenched state, the highest alloys stability was observed at pH 13. At pH 14.8, gradual oxidation and dissolution of copper or nickel governs the anodic behaviour before a passive state is attained. The dissolution of nickel is much more inhibited than that of copper due to its lower tendency to form soluble oxidized ions and to a stabilizing effect of higher fractions of yttrium in the alloy on the passivation. By galvanostatic charging, the Mg 65 Cu 25 Y 10 alloy shows the highest hydrogen absorption capacity followed by Mg 50 Ni 30 Y 20 and Mg 63 Ni 30 Y 7 . During the charging process, the alloys exhibit a change in the surface state chemistry, i.e. an enrichment of nickel- or copper-rich species, causing preferential oxidation and dissolution during subsequent exposure under free corrosion and anodic conditions. Mg-Ni-Y alloys demonstrate a higher stability during this treatment in extreme alkaline medium. The reasons for this and consequences regarding the use as electrode materials are discussed in detail

Coating with overlay metallic-cermet alloy systems

Science.gov (United States)

Gedwill, M. A.; Levine, S. R.; Glasgow, T. K. (Inventor)

1984-01-01

A base layer of an oxide dispersed, metallic alloy (cermet) is arc plasma sprayed onto a substrate, such as a turbine blade, vane, or the like, which is subjected to high temperature use. A top layer of an oxidation, hot corrosion, erosion resistant alloy of nickel, cobalt, or iron is then arc plasma sprayed onto the base layer. A heat treatment is used to improve the bonding. The base layer serves as an inhibitor to interdiffusion between the protective top layer and the substrate. Otherwise, the 10 protective top layer would rapidly interact detrimentally with the substrate and degrade by spalling of the protective oxides formed on the outer surface at elevated temperatures.

VRPI Temporal Progression of Closed Globe Injury from Blast Exposure

Science.gov (United States)

2015-09-01

significant increases in VEGF have been reported in many ocular disorders including diabetic retinopathy , diffuse macular edema, retinal vein...Open globe injury is often readily identifiable and typically undergoes urgent surgical repair. However, closed globe injury may not be detected ...including shrapnel or debris to the eye, is easily identified and rapidly treated. Closed globe trauma may not be detected right away, and little is

Minaturized disk bend tests of neutron-irradiated path A type alloys

International Nuclear Information System (INIS)

Lee, M.; Sohn, D.S.; Grant, N.J.; Harling, O.K.

1983-01-01

Path A Prime Candidate Alloy (PCA) has been rapidly solidified and consoliated by extrusion. Twenty percent CW samples, precision TEM disks, 3 phi x 0.254 mm, were irradiated in the mixed flux of the Oak Ridge HFIR reactor up to approx. 8.5 dpa (360 appm He) and approx. 34 dpa (3100 appm He) at 300, 400, 500 and 600 0 C. Similar samples of conventionally processed PCA were also irradiated for comparison. Mechanical properties were characterized using a minaturized disk bend test (MDBT) developed at MIT. These tests indicate major decreases in strength and ductility especially for the 500 and 600 0 C irradiations. No major differences were found between this first version of a rapidly solidified and extruded PCA type alloy and conventionally processed PCA

A review on the effect of welding on the corrosion of magnesium alloys

Science.gov (United States)

Mohamed, N. S.; Alias, J.

2017-10-01

Welding is an important joining technique for lightweight alloys with their increasing applications in aerospace, aircraft, automotive, electronics and other industries. The applications of lightweight alloys particularly magnesium alloys increased rapidly due to their beneficial properties such as low density, high strength-to-mass ratio, good dimensional stability, electromagnetic shielding and good recyclability. The effect of welding on the corrosion of magnesium alloys are reviewed in this paper, which closely related to the developed microstructure by the welding process. The paper focuses particularly on friction stir and laser welding. The basic principles of friction stir and laser welding are discussed, to present the likelihood of defects which significantly affect the corrosion of magnesium alloy. The finding in corrosion demonstrated the morphology of corrosion occurrence on each welded region, and observation on the potential and current values are also included.

Rapid theory-guided prototyping of ductile Mg alloys: from binary to multi-component materials

Czech Academy of Sciences Publication Activity Database

Pei, Z.; Friák, Martin; Sandlöbes, S.; Nazarov, R.; Svendsen, B.; Raabe, D.; Neugebauer, J.

2015-01-01

Roč. 17, č. 9 (2015), Art. n. 093009 ISSN 1367-2630 Institutional support: RVO:68081723 Keywords : magnesium * alloys * ductile * ternary * rare-earth * ab initio Subject RIV: BM - Solid Matter Physics ; Magnetism Impact factor: 3.570, year: 2015

Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

Science.gov (United States)

Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

2016-04-01

Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

Advanced processing of high temperature P/M copper alloy for aerospace applications

International Nuclear Information System (INIS)

Raman, R.V.; Rele, S.V.; Lasley, C.C.; Krotz, P.D.

1991-01-01

Copper Alloy 1035 is a rapidly solidified Cu-Cr-Zr alloy developed by Pratt and Whitney, which exhibits good elevated temperature strength and thermal conductivity. RSR Alloy 1035 powder has been consolidated utilizing the patented Ceracon Process. The Ceracon Process is a quasi-isostatic, hot consolidation technique which utilizes a proprietary particulate material as a pressure transmitting medium in place of a gas media as used in HIPping. Measured mechanical properties to 1200 F are compared to materials consolidated via vacuum plasma spraying (VPS), or VPS + HIPping processes. Advantages and disadvantages of these processing techniques are compared. Porosity and microstructural features are also evaluated

Microstructures and mechanical properties of the Ce containing cast iron super-rapidly melted. Chokosoku yokaishita gan seriumu chutetsu no soshiki to kikaiteki seishitsu

Energy Technology Data Exchange (ETDEWEB)

Kowata, T.; Hiratsuka, S.; Horie, H. (Iwate Univ., Iwate (Japan). Faculty of Engineering); Matsumoto, T. (Taiyo Steel Co. Ltd., Tokyo (Japan))

1994-04-25

Spheroidal graphite cast iron and CV graphite cast iron were prepared by super-rapid remelting of parent alloys containing definite amounts of cerium (Ce) in a high frequency and super-rapid induction smelting furnace. Their graphite structure, amounts of Ce remained and mechanical properties were investigated by comparing with those prepared by ordinary remelting. Further, super-rapid remelting of parent alloys added with aluminum (Al) or titanium (Ti) was investigated to make certain whether it stabilizes the CV graphite structure. The results obtained are summarized as follows. Mere remelting of Ce-added parent alloys is sufficient to yield CV and spheroidal graphite structures. Whereas the yield of Ce melted remains at 28% in ordinary remelting, that in the super-rapid remelting reaches 63%. Whereas the Ce amount needed in parent alloys to get CV graphite structures is 0.08% in ordinary remelting, that in super-rapid remelting is 0.025%. The addition of Al shows no inhibitory effect on graphite spheroidation. On the contrary, it raises the degree of spheroidization. The addition of Ti inhibits the spheroidization, whereby the amount range of Ce remaining to be embedded in the graphite structure can be extended, thus ensuring stable production of CV graphite cast iron. 5 refs., 11 figs., 2 tabs.

Coherent electron-correlation compatible with random atom stacking in amorphous Ce-Ru alloys

International Nuclear Information System (INIS)

Homma, Yoshiya; Sumiyama, Kenji; Yamauchi, Hiroshi; Suzuki, Kenji

1997-01-01

The amorphous Ce-Ru alloys produced by the sputtering technique show the following distinct behaviors at low temperatures. The electronic specific heat coefficient rapidly increases below 5 K for Ce-19 and 42 at.%Ru alloys with decreasing temperature, T, (a heavy fermion behavior). The electrical resistivity displays -logT dependence at T > 40 K (an incoherent or impurity Kondo effect). Is slightly decreases at T < 30 K for Ce-19 and 42 at.%Ru alloys (a coherent Kondo effect), while it abruptly decreases at 2.5 K for 82 at.%Ru (a superconducting phenomenon). These coherent states may originate from the strong mixing and correlation of 4f-electrons and conduction-electrons even in the random alloy system. (author)

Microstructural and mechanical properties analysis of extruded Sn–0.7Cu solder alloy

Directory of Open Access Journals (Sweden)

Abdoul-Aziz Bogno

2015-01-01

Full Text Available The properties and performance of lead-free solder alloys such as fluidity and wettability are defined by the alloy composition and solidification microstructure. Rapid solidification of metallic alloys is known to result in refined microstructures with reduced microsegregation and improved mechanical properties of the final products as compared to normal castings. The rapidly solidified Sn-based solders by melt spinning were shown to be suitable for soldering with low temperature and short soldering duration. In the present study, rapidly solidified Sn–0.7 wt.%Cu droplets generated by impulse atomization (IA were achieved as well as directional solidification under transient conditions at lower cooling rate. This paper reports on a comparative study of the rapidly solidified and the directionally solidified samples. Different but complementary characterization techniques were used to fully analyze the solidification microstructures of the samples obtained under the two cooling regimes. These include X-ray diffractometry (XRD and scanning electron microscopy (SEM. In order to compare the tensile strength and elongation to fracture of the directionally solidified ingot and strip castings with the atomized droplet, compaction and extrusion of the latter were carried out. It was shown that more balanced and superior tensile mechanical properties are available for the hot extruded samples from compacted as-atomized Sn–0.7 wt.%Cu droplets. Further, elongation-to-fracture was 2–3× higher than that obtained for the directionally solidified samples.

Semi-solid twin-roll casting process of magnesium alloy sheets

International Nuclear Information System (INIS)

Watari, H.; Davey, K.; Rasgado, M.T. Alonso; Haga, T.; Koga, N.

2004-01-01

An experimental approach has been performed to ascertain the effectiveness of semi-solid strip casting using a horizontal twin roll caster. The demand for light-weight products with high strength has grown recently due to the rapid development of automobile and aircraft technology. One key to such development has been utilization of magnesium alloys, which can potentially reduce the total product weight. However, the problems of utilizing magnesium alloys are still mainly related to high manufacturing cost. One of the solutions to this problem is to develop magnesium casting-rolling technology in order to produce magnesium sheet products at competitive cost for commercial applications. In this experiment, magnesium alloy AZ31B was used to ascertain the effectiveness of semi-solid roll strip casting for producing magnesium alloy sheets. The temperature of the molten magnesium, and the roll speeds of the upper and lower rolls, (which could be changed independently), were varied to find an appropriate manufacturing condition. Rolling and heat treatment conditions were changed to examine which condition would be appropriate for producing wrought magnesium alloys with good formability. Microscopic observation of the crystals of the manufactured wrought magnesium alloys was performed. It has been found that a limiting drawing ratio of 2.7 was possible in a warm deep drawing test of the cast magnesium alloy sheets after being hot rolled

Effect of Fe addition on the magnetic and giant magneto-impedance behaviour of CoCrSiB rapidly solidified alloys

Energy Technology Data Exchange (ETDEWEB)

Kumari, Seema; Chattoraj, I; Panda, A K; Mitra, A; Pal, S K [National Metallurgical Laboratory, Jamshedpur 831 007 (India)

2006-05-21

Thermal electrical resistivity, magnetic hysteresis and magneto-impedance behaviour of melt spun and annealed Co{sub 71-X}Fe{sub X}Cr{sub 7}Si{sub 8}B{sub 14} (X = 0, 2, 3.2, 4, 6, 8 and 12 at.%) were investigated. The addition of Fe in the system changed crystallization as well as the magnetic properties of the materials. The alloy containing 6 at.% Fe showed an increase in resistivity during the first crystallization process. A TEM micrograph indicated the formation of nanostructure during the crystallization process. The GMI properties of the alloys are evaluated at a driving current amplitude of 5 mA and a frequency of 4 MHz. The two-peak behaviour in the GMI profile was observed for all the samples. It is found that the alloy with 4 at.% Fe has the maximum GMI ratio because of the nearly zero magnetostriction value of the sample. About 62% change in the GMI ratio was observed in the alloy with 4 at.% Fe when annealed at 673 K. The anisotropy field was also minimum for the annealed alloy. The results were explained by the formation of directional ordering and the reduction of the magnetostriction constant of the alloy due to nanocrystallization during the annealing process.

Structural relaxation in an amorphous rapidly quenched cobalt-based alloy

International Nuclear Information System (INIS)

Fradin, V.; Grynszpan, R.I.; Alves, F.; Houzali, A.; Perron, J.C.

1995-01-01

An amorphous melt-spun Co-based alloy (Metglas 2705 MN) is investigated by Doppler Broadening and Positron Lifetime techniques in order to follow the microstructural changes yielded by isochronal annealings before crystallization. The results are correlated with those of Differential Scanning Calorimetry and Coercive Field measurements. The quenched empty spaces underlined by Lifetime measurements are less than one atomic volume in size and migrate without clustering in larger voids. Both Positron Annihilation and Coercive Field investigations suggest that the overall decrease of free volume related to structural relaxation in this amorphous material, proceeds mainly via compositional short-range ordering. These local chemical rearrangements which lead to a partial disorientation of the magnetic moments act as strong pinning points for Bloch Walls. (orig.)

The influence of cooling rate on the microstructure of stainless steel alloys

Energy Technology Data Exchange (ETDEWEB)

Elmer, J.W.

1988-09-01

The emergence of high energy density welding, laser surface modification and rapid solidification as commonly used metallurgical processing techniques has greatly increased the range of cooling rates that can be accessed during the solidification of metals and alloys. The microstructures which develop during these rapid cooling conditions may be significantly different from those which develop during low cooling rate conditions as the result of access to new metastable phases with the additional kinetic limitations that accompany rapid solidification. This investigation explores the influence of cooling rate on a series of seven ternary alloys which span the line of two-fold saturation in the Fe-Ni-Cr system. High speed electron beam surface melting was used to resolidify these alloys at scan speeds up to 5 m/s. The resulting cooling rates were estimated from dendrite arm spacing measurements and were confirmed by heat flow modeling to vary from 7 /times/ 10/sup 0/ /degree/C/s to 8 /times/ 10/sup 6/ /degree/C/s. The microstructures that developed from each solidification condition were examined using optical metallography, electron microprobe analysis, scanning electron microscopy and a vibrating sample magnetometer. These results were used to create diagrams to predict the primary mode of solidification, the ferrite content and the complex microstructural morphologies which develop as a function of interface velocity and composition. 158 refs., 90 figs., 45 tabs.

Development of Sulfur and Carbon Tolerant Reforming Alloy Catalysts Aided Fundamental Atomistic Insights

Energy Technology Data Exchange (ETDEWEB)

Suljo Linic

2008-12-31

Current hydrocarbon reforming catalysts suffer from rapid carbon and sulfur poisoning. Even though there is a tremendous incentive to develop more efficient catalysts, these materials are currently formulated using inefficient trial and error experimental approaches. We have utilized a hybrid experimental/theoretical approach, combining quantum Density Functional Theory (DFT) calculations and various state-of-the-art experimental tools, to formulate carbon tolerant reforming catalysts. We have employed DFT calculations to develop molecular insights into the elementary chemical transformations that lead to carbon poisoning of Ni catalysts. Based on the obtained molecular insights, we have identified, using DFT quantum calculation, various Ni alloy catalysts as potential carbon tolerant reforming catalysts. The alloy catalysts were synthesized and tested in steam reforming and partial oxidation of methane, propane, and isooctane. We demonstrated that the alloy catalysts are much more carbon-tolerant than monometallic Ni catalysts under nearly stoichiometric steam-to-carbon ratios. Under these conditions, monometallic Ni is rapidly poisoned by sp2 carbon deposits. The research approach is distinguished by two characteristics: (a) knowledge-based, bottomup approach, compared to the traditional trial and error approach, allows for a more efficient and systematic discovery of improved catalysts. (b) the focus is on exploring alloy materials which have been largely unexplored as potential reforming catalysts.

Application of damping mechanism model and stacking fault probability in Fe-Mn alloy

International Nuclear Information System (INIS)

Huang, S.K.; Wen, Y.H.; Li, N.; Teng, J.; Ding, S.; Xu, Y.G.

2008-01-01

In this paper, the damping mechanism model of Fe-Mn alloy was analyzed using dislocation theory. Moreover, as an important parameter in Fe-Mn based alloy, the effect of stacking fault probability on the damping capacity of Fe-19.35Mn alloy after deep-cooling or tensile deformation was also studied. The damping capacity was measured using reversal torsion pendulum. The stacking fault probability of γ-austenite and ε-martensite was determined by means of X-ray diffraction (XRD) profile analysis. The microstructure was observed using scanning electronic microscope (SEM). The results indicated that with the strain amplitude increasing above a critical value, the damping capacity of Fe-19.35Mn alloy increased rapidly which could be explained using the breakaway model of Shockley partial dislocations. Deep-cooling and suitable tensile deformation could improve the damping capacity owning to the increasing of stacking fault probability of Fe-19.35Mn alloy

Nanoquasicrystalline Al–Fe–Cr–Nb alloys produced by powder metallurgy

Energy Technology Data Exchange (ETDEWEB)

Audebert, F., E-mail: metal@fi.uba.ar [Advanced Materials Group, Facultad de Ingeniería, Universidad de Buenos Aires. Paseo Colón 850, Buenos Aires 1063 (Argentina); Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Galano, M. [Department of Materials, University of Oxford, Parks Road, OX1 3PH Oxford (United Kingdom); Rios, C. Triveño; Kasama, H.; Peres, M.; Kiminami, C.; Botta, W.J.; Bolfarini, C. [Departamento de Engenharia de Materiais, Universidade Federal de São Carlos. Rodovia Washington Luiz, km 235, 13.565-905, PO Box 676, São Carlos, SP (Brazil)

2013-11-15

Highlights: •The feasibility to produce nanoquasicrystalline Al–Fe–Cr–Nb bars was investigated. •Refined microstructures were obtained for a melt atomization temperature >1250 °C. •Icosahedral particles were obtained in atomized powder sizes under 75 μm. •Large fraction of icosahedral particles can be retained in bars extruded at 375 °C. •Nanoquasicrystalline bars showed high ability to retain high strength at 250 °C. -- Abstract: Nano-quasicrystalline Al–Fe–Cr based alloys produced by rapid solidification processes exhibit high strength at elevated temperatures. Nevertheless, the quasicrystalline particles in these systems become unstable at high temperature limiting the industrial applications. In early works, it was observed that the use of Nb or Ta increases the stability of the Al–Fe–Cr quasicrystalline phase delaying the microstructural transformation to higher temperatures. Thus, these nano-quasicrystalline Al-based alloys have become promising new high strength material to be used at elevated temperatures in the automotive and aeronautical industries. In previous works, nano-quasicrystalline Al–Fe–Cr–Nb based alloys were obtained by rapid solidification using the melt-spinning technique. In order to obtain bulk alloys for industrial applications other fabrication routes such as powder production by gas atomization followed by compaction and extrusion are required. In the present work, the production of Al–Fe–Cr–Nb based alloys by powder atomization at laboratory scale was investigated. The powders obtained were sieved in different ranges of sizes and the microstructures were characterised by means of X-ray diffraction, scanning and transmission electron microscopy, and energy dispersive of X-ray analysis. Mechanical properties have been measured by compression tests at room temperature and at 250 °C. It was observed that a very high temperature is required to produce these alloys by gas atomization; the icosahedral

Nanoquasicrystalline Al–Fe–Cr–Nb alloys produced by powder metallurgy

International Nuclear Information System (INIS)

Audebert, F.; Galano, M.; Rios, C. Triveño; Kasama, H.; Peres, M.; Kiminami, C.; Botta, W.J.; Bolfarini, C.

2013-01-01

Highlights: •The feasibility to produce nanoquasicrystalline Al–Fe–Cr–Nb bars was investigated. •Refined microstructures were obtained for a melt atomization temperature >1250 °C. •Icosahedral particles were obtained in atomized powder sizes under 75 μm. •Large fraction of icosahedral particles can be retained in bars extruded at 375 °C. •Nanoquasicrystalline bars showed high ability to retain high strength at 250 °C. -- Abstract: Nano-quasicrystalline Al–Fe–Cr based alloys produced by rapid solidification processes exhibit high strength at elevated temperatures. Nevertheless, the quasicrystalline particles in these systems become unstable at high temperature limiting the industrial applications. In early works, it was observed that the use of Nb or Ta increases the stability of the Al–Fe–Cr quasicrystalline phase delaying the microstructural transformation to higher temperatures. Thus, these nano-quasicrystalline Al-based alloys have become promising new high strength material to be used at elevated temperatures in the automotive and aeronautical industries. In previous works, nano-quasicrystalline Al–Fe–Cr–Nb based alloys were obtained by rapid solidification using the melt-spinning technique. In order to obtain bulk alloys for industrial applications other fabrication routes such as powder production by gas atomization followed by compaction and extrusion are required. In the present work, the production of Al–Fe–Cr–Nb based alloys by powder atomization at laboratory scale was investigated. The powders obtained were sieved in different ranges of sizes and the microstructures were characterised by means of X-ray diffraction, scanning and transmission electron microscopy, and energy dispersive of X-ray analysis. Mechanical properties have been measured by compression tests at room temperature and at 250 °C. It was observed that a very high temperature is required to produce these alloys by gas atomization; the icosahedral

The microstructure of the surface layer of magnesium laser alloyed with aluminum and silicon

International Nuclear Information System (INIS)

Dziadoń, Andrzej; Mola, Renata; Błaż, Ludwik

2016-01-01

The surface layer under analysis was formed as a result of diffusion bonding of a thin AlSi20 plate to a magnesium substrate followed by laser melting. Depending on the process parameters, the laser beam melted the AlSi20 plate only or the AlSi20 plate and a layer of the magnesium surface adjacent to it. Two types of microstructure of the remelted layer were thus analyzed. If the melting zone was limited to the AlSi20 plate, the microstructure of the surface layer was typical of a rapidly solidified hypereutectic Al–Si alloy. Since, however, the liquid AlSi20 reacted with the magnesium substrate, the following intermetallic phases formed: Al 3 Mg 2 , Mg 17 Al 12 and Mg 2 Si. The microstructure of the modified surface layer of magnesium was examined using optical, scanning electron and transmission electron microscopy. The analysis of the surface properties of the laser modified magnesium revealed that the thin layer has a microstructure of a rapidly solidified Al–Si alloy offering good protection against corrosion. By contrast, the surface layer containing particles of intermetallic phases was more resistant to abrasion but had lower corrosion resistance than the silumin type layer. - Highlights: •A CO 2 laser was used for surface alloying of Mg with AlSi20. •Before alloying, an AlSi20 plate was diffusion bonded with the Mg substrate. •The process parameters affected the alloyed layer microstructure and properties. •With melting limited to AlSi20, the layer had a structure of rapidly solidified AlSi20. •Mg–Al and Mg–Si phases were present when both the substrate and the plate were melted.

The microstructure of the surface layer of magnesium laser alloyed with aluminum and silicon

Energy Technology Data Exchange (ETDEWEB)

Dziadoń, Andrzej [Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Al. Tysiąclecia P.P. 7, 25-314 Kielce (Poland); Mola, Renata, E-mail: rmola@tu.kielce.pl [Faculty of Mechatronics and Mechanical Engineering, Kielce University of Technology, Al. Tysiąclecia P.P. 7, 25-314 Kielce (Poland); Błaż, Ludwik [Department of Structure and Mechanics of Solids, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków (Poland)

2016-08-15

The surface layer under analysis was formed as a result of diffusion bonding of a thin AlSi20 plate to a magnesium substrate followed by laser melting. Depending on the process parameters, the laser beam melted the AlSi20 plate only or the AlSi20 plate and a layer of the magnesium surface adjacent to it. Two types of microstructure of the remelted layer were thus analyzed. If the melting zone was limited to the AlSi20 plate, the microstructure of the surface layer was typical of a rapidly solidified hypereutectic Al–Si alloy. Since, however, the liquid AlSi20 reacted with the magnesium substrate, the following intermetallic phases formed: Al{sub 3}Mg{sub 2}, Mg{sub 17}Al{sub 12} and Mg{sub 2}Si. The microstructure of the modified surface layer of magnesium was examined using optical, scanning electron and transmission electron microscopy. The analysis of the surface properties of the laser modified magnesium revealed that the thin layer has a microstructure of a rapidly solidified Al–Si alloy offering good protection against corrosion. By contrast, the surface layer containing particles of intermetallic phases was more resistant to abrasion but had lower corrosion resistance than the silumin type layer. - Highlights: •A CO{sub 2} laser was used for surface alloying of Mg with AlSi20. •Before alloying, an AlSi20 plate was diffusion bonded with the Mg substrate. •The process parameters affected the alloyed layer microstructure and properties. •With melting limited to AlSi20, the layer had a structure of rapidly solidified AlSi20. •Mg–Al and Mg–Si phases were present when both the substrate and the plate were melted.

Visualization of direct contact heat transfer between water and molten alloy

International Nuclear Information System (INIS)

Nishi, Yoshihisa; Furuya, Masahiro; Kinoshita, Izumi; Takenaka, Nobuyuki; Matsubayashi, Masahito.

1996-01-01

We have been developing an innovative Steam Generator concept of Fast Breeder Reactors by using liquid-liquid direct contact heat transfer. In this concept, the SG shell is filled with a molten alloys, which is heated by primary sodium. Water is fed into the high temperature molten alloy, and evaporates by direct contact heating. In order to obtain the fundamental information to discuss the heat transfer mechanisms of the direct contact between the water and the alloy, this phenomenon was visualized by real-time neutron radiography. JRR-3M real-time thermal neutron radiography in Japan Atomic Energy Research Institute was used. Followings are main results. (1) The vigorous evaporation occurs in the molten alloy. This phenomena is different from the known phenomenon such as the evaporation of refrigerant R-113 in the water. (2) The evaporation in the bubble has finished in a moment due to high heat transfer performance between the liquid and molten alloy. (3) It is confirmed that the velocity of bubble with the rapid evaporation and growth is about 50 cm/s. (author)

Development of Combinatorial Methods for Alloy Design and Optimization

International Nuclear Information System (INIS)

Pharr, George M.; George, Easo P.; Santella, Michael L

2005-01-01

The primary goal of this research was to develop a comprehensive methodology for designing and optimizing metallic alloys by combinatorial principles. Because conventional techniques for alloy preparation are unavoidably restrictive in the range of alloy composition that can be examined, combinatorial methods promise to significantly reduce the time, energy, and expense needed for alloy design. Combinatorial methods can be developed not only to optimize existing alloys, but to explore and develop new ones as well. The scientific approach involved fabricating an alloy specimen with a continuous distribution of binary and ternary alloy compositions across its surface--an ''alloy library''--and then using spatially resolved probing techniques to characterize its structure, composition, and relevant properties. The three specific objectives of the project were: (1) to devise means by which simple test specimens with a library of alloy compositions spanning the range interest can be produced; (2) to assess how well the properties of the combinatorial specimen reproduce those of the conventionally processed alloys; and (3) to devise screening tools which can be used to rapidly assess the important properties of the alloys. As proof of principle, the methodology was applied to the Fe-Ni-Cr ternary alloy system that constitutes many commercially important materials such as stainless steels and the H-series and C-series heat and corrosion resistant casting alloys. Three different techniques were developed for making alloy libraries: (1) vapor deposition of discrete thin films on an appropriate substrate and then alloying them together by solid-state diffusion; (2) co-deposition of the alloying elements from three separate magnetron sputtering sources onto an inert substrate; and (3) localized melting of thin films with a focused electron-beam welding system. Each of the techniques was found to have its own advantages and disadvantages. A new and very powerful technique for

Development of an engineering model for ferromagnetic shape memory alloys

International Nuclear Information System (INIS)

Tani, Yoshiaki; Todaka, Takashi; Enokizono, Masato

2008-01-01

This paper presents a relationship among stress, temperature and magnetic properties of a ferromagnetic shape memory alloy. In order to derive an engineering model of ferromagnetic shape memory alloys, we have developed a measuring system of the relationship among stress, temperature and magnetic properties. The samples used in this measurement are Fe68-Ni10-Cr9-Mn7-Si6 wt% ferromagnetic shape memory alloy. They are thin ribbons made by rapid cooling in air. In the measurement, the ribbon sample is inserted into a sample holder winding consisting of the B-coil and compensation coils, and magnetized in an open solenoid coil. The ribbon is stressed with attachment weights and heated with a heating wire. The specific susceptibility was increased by applying tension, and slightly increased by heating below the Curie temperature

Evolution of Fe environments in mechanically alloyed Fe–Nb–(B) compositions

Energy Technology Data Exchange (ETDEWEB)

Blázquez, J.S., E-mail: jsebas@us.es; Ipus, J.J.; Conde, C.F.; Conde, A.

2014-12-05

Highlights: • Nb is rapidly incorporated to the nanocrystalline FeNb(B) matrix. • B inclusions remains even after long milling times. • B is helpful to enhance the comminuting of crystallites. - Abstract: Nanocrystalline alloys of nominal composition Fe{sub 85}Nb{sub 5}B{sub 10} were produced by mechanical alloying from a mixture of elemental powders. Two commercial boron structures were used: amorphous and crystalline. In addition, a third composition Fe{sub 94.4}Nb{sub 5.6} was prepared for comparison. X-ray diffraction and Mössbauer spectroscopy were used to describe the evolution of the microstructure and Fe environments as a function of the milling time. Whereas Nb is rapidly incorporated into the nanocrystalline matrix, boron inclusions remain even after long milling times. The presence of boron is found to enhance the comminuting of crystallites.

Tailoring the degradation and biological response of a magnesium–strontium alloy for potential bone substitute application

International Nuclear Information System (INIS)

Han, Junjie; Wan, Peng; Ge, Ye; Fan, Xinmin; Tan, Lili; Li, Jianjun; Yang, Ke

2016-01-01

Bone defects are very challenging in orthopedic practice. There are many practical and clinical shortcomings in the repair of the defect by using autografts, allografts or xenografts, which continue to motivate the search for better alternatives. The ideal bone grafts should provide mechanical support, fill osseous voids and enhance the bone healing. Biodegradable magnesium–strontium (Mg–Sr) alloys demonstrate good biocompatibility and osteoconductive properties, which are promising biomaterials for bone substitutes. The aim of this study was to evaluate and pair the degradation of Mg–Sr alloys for grafting with their clinical demands. The microstructure and performance of Mg–Sr alloys, in vitro degradation and biological properties including in vitro cytocompatibility and in vivo implantation were investigated. The results showed that the as-cast Mg–Sr alloy exhibited a rapid degradation rate compared with the as-extruded alloy due to the intergranular distribution of the second phase and micro-galvanic corrosion. However, the initial degradation could be tailored by the coating protection, which was proved to be cytocompatible and also suitable for bone repair observed by in vivo implantation. The integrated fracture calluses were formed and bridged the fracture gap without gas bubble accumulation, meanwhile the substitutes simultaneously degraded. In conclusion, the as-cast Mg–Sr alloy with coating is potential to be used for bone substitute alternative. - Highlights: • Three different statuses of Mg–Sr alloys are used to compare the efficacy for bone graft application. • The rapid degradation is due to intergranular distribution of Mg 17 Sr 2 and galvanic corrosion. • The as-cast alloy with MAO coating exhibited tailored degradation and good biocompatibility. • The in vivo compatible degradation with bone healing is observed for the as-cast alloy with coating.

The formation of the two-way shape memory effect in rapidly quenched TiNiCu alloy under laser radiation

International Nuclear Information System (INIS)

Shelyakov, A V; Sitnikov, N N; Borodako, K A; Menushenkov, A P; Fominski, V Yu; Sheyfer, D V

2015-01-01

The effect of pulsed laser radiation (λ = 248 nm, τ = 20 ns) on structural properties and shape memory behavior of the rapidly quenched Ti 50 Ni 25 Cu 25 alloy ribbon was studied. The radiation energy density was varied from 2 to 20 mJ mm −2 . The samples were characterized by means of scanning electron microscopy, x-ray diffraction, microhardness measurements and shape memory bending tests. It was ascertained that the action of the laser radiation leads to the formation of a structural composite material due to amorphization or martensite modification in the surface layer of the ribbon. Two methods are proposed which allow one to generate the pronounced two-way shape memory effect (TWSME) in a local area of the ribbon by using only a single pulse of the laser radiation. With increasing energy density of laser treatment, the magnitude of the reversible angular displacement with realization of the TWSME increases. The developed techniques can be used for the creation of various micromechanical devices. (paper)

Magnesium secondary alloys: Alloy design for magnesium alloys with improved tolerance limits against impurities

Energy Technology Data Exchange (ETDEWEB)

Blawert, C., E-mail: carsten.blawert@gkss.d [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Fechner, D.; Hoeche, D.; Heitmann, V.; Dietzel, W.; Kainer, K.U. [GKSS Forschungszentrum Geesthacht GmbH, Max-Planck-Str. 1, 21502 Geesthacht (Germany); Zivanovic, P.; Scharf, C.; Ditze, A.; Groebner, J.; Schmid-Fetzer, R. [TU Clausthal, Institut fuer Metallurgie, Robert-Koch-Str. 42, 38678 Clausthal-Zellerfeld (Germany)

2010-07-15

The development of secondary magnesium alloys requires a completely different concept compared with standard alloys which obtain their corrosion resistance by reducing the levels of impurities below certain alloy and process depending limits. The present approach suitable for Mg-Al based cast and wrought alloys uses a new concept replacing the {beta}-phase by {tau}-phase, which is able to incorporate more impurities while being electro-chemically less detrimental to the matrix. The overall experimental effort correlating composition, microstructure and corrosion resistance was reduced by using thermodynamic calculations to optimise the alloy composition. The outcome is a new, more impurity tolerant alloy class with a composition between the standard AZ and ZC systems having sufficient ductility and corrosion properties comparable to the high purity standard alloys.

Discontinuous structural phase transition of liquid metal and alloys (2)

International Nuclear Information System (INIS)

Wang, Li; Liu, Jiantong

2004-01-01

The diameter (d f ) of diffusion fluid cluster before and after phase transition has been calculated in terms of the paper ''Discontinuous structural phase transition of liquid metal and alloy (1)'' Physics Letters. A 326 (2004) 429-435, to verify quantitatively the discontinuity of structural phase transition; the phenomena of thermal contraction and thermal expansion during the phase transition, together with the evolution model of discontinuous structural phase transition are also discussed in this Letter to explore further the nature of structural transition; In addition, based on the viscosity experimental result mentioned in paper [Y. Waseda, The Structure of Non-Crystalline Materials--Liquids and Amorphous Solids, McGraw-Hill, New York, 1980], we present an approach to draw an embryo of the liquid-liquid (L-L) phase diagram for binary alloys above liquidus in the paper, expecting to guide metallurgy process so as to improve the properties of alloys. The idea that controls amorphous structure and its properties by means of the L-L phase diagram for alloys and by the rapid cooling technique to form the amorphous alloy has been brought forward in the end

Alloying principles for magnesium base heat resisting alloys

International Nuclear Information System (INIS)

Drits, M.E.; Rokhlin, L.L.; Oreshkina, A.A.; Nikitina, N.I.

1982-01-01

Some binary systems of magnesium-base alloys in which solid solutions are formed, are considered for prospecting heat resistant alloys. It is shown that elements having essential solubility in solid magnesium strongly decreasing with temperature should be used for alloying maqnesium base alloys with high strength properties at increased temperatures. The strengthening phases in these alloys should comprise essential quantity of magnesium and be rather refractory

Genotoxic Changes to Rodent Cells Exposed in Vitro to Tungsten, Nickel, Cobalt and Iron

Directory of Open Access Journals (Sweden)

Stephanie Bardack

2014-03-01

Full Text Available Tungsten-based materials have been proposed as replacements for depleted uranium in armor-penetrating munitions and for lead in small-arms ammunition. A recent report demonstrated that a military-grade composition of tungsten, nickel, and cobalt induced a highly-aggressive, metastatic rhabdomyosarcoma when implanted into the leg muscle of laboratory rats to simulate a shrapnel wound. The early genetic changes occurring in response to embedded metal fragments are not known. In this study, we utilized two cultured rodent myoblast cell lines, exposed to soluble tungsten alloys and the individual metals comprising the alloys, to study the genotoxic effects. By profiling cell transcriptomes using microarray, we found slight, yet distinct and unique, gene expression changes in rat myoblast cells after 24 h metal exposure, and several genes were identified that correlate with impending adverse consequences of ongoing exposure to weapons-grade tungsten alloy. These changes were not as apparent in the mouse myoblast cell line. This indicates a potential species difference in the cellular response to tungsten alloy, a hypothesis supported by current findings with in vivo model systems. Studies examining genotoxic-associated gene expression changes in cells from longer exposure times are warranted.

Rapid solidification of Ni{sub 50}Nb{sub 28}Zr{sub 22} glass former alloy through suction-casting; Solidificacao rapida da liga formadora de fase amorfa Ni{sub 50}Nb{sub 28}Zr{sub 22} atraves de fundicao em coquilha por succao

Energy Technology Data Exchange (ETDEWEB)

Miyamoto, M.I.; Santos, F.S.; Bolfarini, C.; Botta Filho, W.J.; Kiminami, C.S., E-mail: issao16@gmail.co [Universidade Federal de Sao Carlos (DEMa/UFSCar), SP (Brazil). Dept. de Engenharia de Materiais

2010-07-01

To select new alloys with high glass forming ability (GFA) to present amorphous structure in millimeter scale, several semi-empirical models have been developed. In the present work, a new alloy, Ni{sub 50}Nb{sub 28}Zr{sub 22}d, was designed based on the combination of topological instability lambda (A) criterion and electronegativity difference ({Delta}e). The alloy was rapidly solidified in a bulk wedge sample by cooper mold suction casting in order to investigate its amorphization. The sample was characterized by the combination of scanning electron microscopy (MEV), X-ray diffraction (XRD) and differential scanning calorimeter (DSC). For the minimum thickness of 200 {mu}m analyzed, it was found that the alloy did not show a totally amorphous structure. Factor such as low cooling rate, existence of oxides on the surface of the elements and presence of oxygen in the atmosphere of equipment did not allowed the achievement of higher amorphous thickness. (author)

Alloy materials

Energy Technology Data Exchange (ETDEWEB)

Hans Thieme, Cornelis Leo (Westborough, MA); Thompson, Elliott D. (Coventry, RI); Fritzemeier, Leslie G. (Acton, MA); Cameron, Robert D. (Franklin, MA); Siegal, Edward J. (Malden, MA)

2002-01-01

An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

Ordering in rapidly solidified Ni/sub 2/Mo

International Nuclear Information System (INIS)

Kulkarni, U.D.; Dey, G.K.; Banerjee, S.

1988-01-01

Ordering processes in the Ni-Mo system have been a subject of several investigations. Although the ordering behaviour of the Ni/sub 4/Mo and the Ni/sub 3/Mo has been examined in detail, no such study has been reported in the case of the Ni/sub 2/Mo alloy. The lack of experimental work on ordering transformations in Ni/sub 2/Mo is presumably due to the difficulty in obtaining a single phase fcc alloy of this composition. Enhanced solid solubility of Mo in Ni, which accompanies rapid solidification processing (RSP) makes the formation of such a phase possible. The ordering processes in Ni-Mo based alloys show several remarkable features. Firstly, the alloy (15 - 28 at % Mo) quenched from the α -phase filed exhibit a short range order (SRO) characterized by the presence of intensity maxima at /1 1/2 0/ fcc positions of the reciprocal space. This state of SRO has been attributed to the occurrence of 1 1/2 O spinodal ordering in the system. Secondly, the transformation from the state of SRO to the equilibrium/metastable coherent long range ordered (LRO) structures appears to take place in a continuous manner at relatively low temperatures of aging. Three different coherent LRO structures, namely: the equilibrium Ni/sub 4/Mo (prototype structure D1/sub a/) and the metastable Ni/sub 3/Mo (DO/sub 22/) and Ni/sub 2/Mo (Pt/sub 2/Mo) structures have reported to evolve from the SRO alloy, depending upon the aging treatment and the composition of the alloy

Variation of long-period stacking order structures in rapidly solidified Mg97Zn1Y2 alloy

International Nuclear Information System (INIS)

Matsuda, M.; Ii, S.; Kawamura, Y.; Ikuhara, Y.; Nishida, M.

2005-01-01

The long-period stacking order (LPSO) structures in rapidly solidified Mg 97 Zn 1 Y 2 alloy have been studied by conventional and high-resolution transmission electron microscopes (HRTEMs). There are four kinds of stacking sequences in the LPSO structures, i.e., 18R of ABABABCACACABCBCBC, 14H of ACBCBABABABCBC, 10H of ABACBCBCAB and 24R of ABABABABCACACACABCBCBCBC. The 18R structure is dominantly observed in the present study. The rest three are occasionally observed in places. The 10H and 24R structures are recently discovered. The lattice constants of 18R(1-bar 1-bar -bar 1-bar 1-bar -bar 2) 3 , 14H(2-bar -bar 1-bar 2-bar -bar 1-bar 1-bar -bar 1-bar 1-bar -bar 2-bar 1-bar -bar 2), 10H(1-bar 3-bar -bar 1-bar 1-bar -bar 3-bar 1-bar ) and 24R(1-bar 1-bar -bar 1-bar 1-bar -bar 1-bar 1-bar -bar 2) 3 structures are estimated to be a=0.320nm and c=4.678nm, a=0.325nm and c=3.694nm, a=0.325nm and c=2.603nm, a=0.322nm and c=6.181nm for the hexagonal structure, respectively

Biodegradable magnesium alloys for orthopaedic applications: A review on corrosion, biocompatibility and surface modifications.

Science.gov (United States)

Agarwal, Sankalp; Curtin, James; Duffy, Brendan; Jaiswal, Swarna

2016-11-01

Magnesium (Mg) and its alloys have been extensively explored as potential biodegradable implant materials for orthopaedic applications (e.g. Fracture fixation). However, the rapid corrosion of Mg based alloys in physiological conditions has delayed their introduction for therapeutic applications to date. The present review focuses on corrosion, biocompatibility and surface modifications of biodegradable Mg alloys for orthopaedic applications. Initially, the corrosion behaviour of Mg alloys and the effect of alloying elements on corrosion and biocompatibility is discussed. Furthermore, the influence of polymeric deposit coatings, namely sol-gel, synthetic aliphatic polyesters and natural polymers on corrosion and biological performance of Mg and its alloy for orthopaedic applications are presented. It was found that inclusion of alloying elements such as Al, Mn, Ca, Zn and rare earth elements provides improved corrosion resistance to Mg alloys. It has been also observed that sol-gel and synthetic aliphatic polyesters based coatings exhibit improved corrosion resistance as compared to natural polymers, which has higher biocompatibility due to their biomimetic nature. It is concluded that, surface modification is a promising approach to improve the performance of Mg-based biomaterials for orthopaedic applications. Copyright © 2016 Elsevier B.V. All rights reserved.

Containerless solidification of acoustically levitated Ni-Sn eutectic alloy

Energy Technology Data Exchange (ETDEWEB)

Geng, D.L.; Xie, W.J.; Wei, B. [Northwestern Polytechnical University, Department of Applied Physics, Xi' an (China)

2012-10-15

Containerless solidification of Ni-18.7at%Sn eutectic alloy has been achieved with a single-axis acoustic levitator. The temperature, motion, and oscillation of the sample were monitored by a high speed camera. The temperature of the sample can be determined from its image brightness, although the sample moves vertically and horizontally during levitation. The experimentally observed frequency of vertical motion is in good agreement with theoretical prediction. The sample undergoes shape oscillation before solidification finishes. The solidification microstructure of this alloy consists of a mixture of anomalous eutectic plus regular lamellar eutectic. This indicates the achievement of rapid solidification under acoustic levitation condition. (orig.)

Investigation of Ti-Fe-Co bulk alloys with high strength and enhanced ductility

International Nuclear Information System (INIS)

Louzguine-Luzgin, Dmitri V.; Louzguina-Luzgina, Larissa V.; Kato, Hidemi; Inoue, Akihisa

2005-01-01

High-strength Ti-Fe-Co alloys were produced in the shape of arc-melted ingots with the dimensions of about 20-25mm in diameter and 7-10mm in height. The structure of the Ti-Fe-Co alloys (at Fe/Co ratio >1) studied by X-ray diffractometry and scanning electron microscopy consisted of an ordered Pm3-bar m Ti(FeCo) compound and a disordered body-centered cubic Im3-bar m β-Ti solid solution. The optimization of the Ti-Fe-Co alloy composition is performed from the viewpoint of both high strength and ductility. The strongest Ti-Fe-Co alloys have a hypereutectic structure and exhibit a high strength of about 2000MPa and a plastic deformation of 15%. The high strength and ductility values can be achieved without using the injection mould casting or rapid solidification procedure. The deformation behavior and the fractography of Ti-Fe-Co alloys are studied in detail

Retention and release of tritium in aluminum clad, Al-Li alloys

International Nuclear Information System (INIS)

Louthan, M.R. Jr.

1991-01-01

Tritium retention in and release from aluminum clad, aluminum-lithium alloys is modeled from experimental and operational data developed during the thirty plus years of tritium production at the Savannah River Site. The model assumes that tritium atoms, formed by the 6 Li(n,α) 3 He reaction, are produced in solid solution in the Al-Li alloy. Because of the low solubility of hydrogen isotopes in aluminum alloys, the irradiated Al-Li rapidly becomes supersaturated in tritium. Newly produced tritium atoms are trapped by lithium atoms to form a lithium tritide. The effective tritium pressure required for trap or tritide stability is the equilibrium decomposition pressure of tritium over a lithium tritide-aluminum mixture. The temperature dependence of tritium release is determined by the permeability of the cladding to tritium and the local equilibrium at the trap sites. This model is used to calculate tritium release from aluminum clad, aluminum-lithium alloys. 9 refs., 3 figs

A Novel Zr-1Nb Alloy and a New Look at Hydriding

Energy Technology Data Exchange (ETDEWEB)

Robert D. Mariani; James I. Cole; Assel Aitkaliyeva

2013-09-01

A novel Zr-1Nb has begun development based on a working model that takes into account the hydrogen permeabilities for zirconium and niobium metals. The beta-Nb secondary phase particles (SPPs) in Zr-1Nb are believed to promote more rapid hydrogen dynamics in the alloy in comparison to other zirconium alloys. Furthermore, some hydrogen release is expected at the lower temperatures corresponding to outages when the partial pressure of H2 in the coolant is less. These characteristics lessen the negative synergism between corrosion and hydriding that is otherwise observed in cladding alloys without niobium. In accord with the working model, development of nanoscale precursors was initiated to enhance the performance of existing Zr-1Nb alloys. Their characteristics and properties can be compared to oxide-dispersion strengthened alloys, and material additions have been proposed to zirconium-based LWR cladding to guard further against hydriding and to fix the size of the SPPs for microstructure stability enhancements. A preparative route is being investigated that does not require mechanical alloying, and 10 nanometer molybdenum particles have been prepared which are part of the nanoscale precursors. If successful, the approach has implications for long term dry storage of used fuel and for new routes to nanoferritic and ODS alloys.

Role of alloying elements and carbides in the chlorine-induced corrosion of steels and alloys

Directory of Open Access Journals (Sweden)

Hans Jürgen Grabke

2004-03-01

Full Text Available The high temperature corrosion of steels and Ni-base alloys in oxidizing and chloridizing environments is of practical interest in relation to problems in waste incineration plants and power plants using Cl containing fuels. The behaviour of the most important alloying elements Fe, Cr, Ni, Mo, Mn, Si, Al upon corrosion in an oxidizing and chloridizing atmosphere was elucidated: the reactions and kinetics can be largely understood on the base of thermodynamic data, i.e. free energy of chloride formation, vapor pressure of the chlorides and oxygen pressure pO2 needed for the conversion chlorides -> oxides. The mechanism is described by 'active oxidation', comprising inward penetration of chlorine into the scale, formation of chlorides at the oxide/metal interface, evaporation of the chlorides and conversion of the evaporating chlorides into oxides, which occurs in more or less distance from the surface (depending on pO2. This process leads to loose, fragile, multilayered oxides which are unprotective (therefore: active oxidation. Fe and Cr are rapidly transferred into such scale, Ni and Mo are relatively resistant. In many cases, the grain boundaries of the materials are strongly attacked, this is due to a susceptibility of chromium carbides to chloridation. In contrast the carbides Mo2C, TiC and NbC are less attacked than the matrix. Alloys on the basis Fe-Cr-Si proved to be rather resistant, and the alloying elements Ni and Mo clearly retard the attack in an oxidizing and chloridizing environment.

Development of Sulfur and Carbon Tolerant Reforming Alloy Catalysts Aided by Fundamental Atomistics Insights

Energy Technology Data Exchange (ETDEWEB)

Suljo Linic

2006-08-31

Current hydrocarbon reforming catalysts suffer from rapid carbon and sulfur poisoning. Even though there is a tremendous incentive to develop more efficient catalysts, these materials are currently formulated using inefficient trial and error experimental approaches. We have utilized a novel hybrid experimental/theoretical approach, combining quantum Density Functional Theory (DFT) calculations and various state-of-the-art experimental tools, to formulate carbon tolerant reforming catalysts. We have employed DFT calculations to develop molecular insights into the elementary chemical transformations that lead to carbon poisoning of Ni catalysts. Based on the obtained molecular insights, we have identified, using DFT quantum calculation, Sn/Ni alloy as a potential carbon tolerant reforming catalyst. Sn/Ni alloy was synthesized and tested in steam reforming of methane, propane, and isooctane. We demonstrated that the alloy catalyst is carbon-tolerant under nearly stoichiometric steam-to-carbon ratios. Under these conditions, monometallic Ni is rapidly poisoned by sp2 carbon deposits. The research approach is distinguished by a few characteristics: (a) Knowledge-based, bottom-up approach, compared to the traditional trial and error approach, allows for a more efficient and systematic discovery of improved catalysts. (b) The focus is on exploring alloy materials which have been largely unexplored as potential reforming catalysts.

Microstructure and mechanical property change of dissimilar metal welds Alloy 600 - Alloy 182 - A508 Gr. 3 according to thermal aging effect at 400 .deg. C

Energy Technology Data Exchange (ETDEWEB)

Ham, Jun Hyuk; Choi, Kyoung Joon; Kim, Ji Hyun [Ulsan National Institute of Science and Technology, Ulsan (Korea, Republic of)

2015-10-15

To prevent such critical matters above mentioned, investigation about degradation mechanism of materials by thermal aging should be conducted. However, there are no sufficient studies on this field. Therefore, the final goal of this study is to investigate microstructure along the DMW undergone thermal aging process. Firstly, in order to get a reference data for further comparison analysis which is expected to show degradation mechanism of the weld joint, un-heated weld joint was investigated with several instruments, Vickers hardness tester, scanning electron microscope (SEM), and an energy-dispersive X-ray spectrometer (EDS). Detail instrumental analysis in Alloy 600 - Alloy 182 - A508 Gr. 3 DMW joint were performed in order to investigate microstructure and mechanical properties of material. Following conclusions can be drawn from this study. Alloy 182 has austenitic dendrite structure which is formed by heat flow during welding process. Type-II boundaries were observed at the interface between Alloy 182 and A508 Gr. 3. Chemical composition shows rapid transition at the interface which makes 3000 µm of chromium dilution zone. Microstructure of A508 Gr. 3 was investigated from the interface between Alloy 182 to base metal.

Relationship between microstructure, cytotoxicity and corrosion properties of a Cu-Al-Ni shape memory alloy.

Science.gov (United States)

Colić, Miodrag; Rudolf, Rebeka; Stamenković, Dragoslav; Anzel, Ivan; Vucević, Dragana; Jenko, Monika; Lazić, Vojkan; Lojen, Gorazd

2010-01-01

Cu-Al-Ni shape memory alloys (SMAs) have been investigated as materials for medical devices, but their biomedical application is still limited. The aim of this work was to compare the microstructure, corrosion and cytotoxicity in vitro of a Cu-Al-Ni SMA. Rapidly solidified (RS) thin ribbons, manufactured via melt spinning, were used for the tests. The control alloy was a permanent mould casting of the same composition, but without shape memory effect. The results show that RS ribbons are significantly more resistant to corrosion compared with the control alloy, as judged by the lesser release of Cu and Ni into the conditioning medium. These results correlate with the finding that RS ribbons were not cytotoxic to L929 mouse fibroblasts and rat thymocytes. In addition, the RS ribbon conditioning medium inhibited cellular proliferation and IL-2 production by activated rat splenocytes to a much lesser extent. The inhibitory effects were almost completely abolished by conditioning the RS ribbons in culture medium for 4 weeks. Microstructural analysis showed that RS ribbons are martensitic, with boron particles as a minor phase. In contrast, the control Cu-Al-Ni alloy had a complex multiphase microstructure. Examination of the alloy surfaces after conditioning by energy dispersive X-ray and Auger electron spectroscopy showed the formation of Cu and Al oxide layers and confirmed that the metals in RS ribbons are less susceptible to oxidation and corrosion compared with the control alloy. In conclusion, these results suggest that rapid solidification significantly improves the corrosion stability and biocompatibility in vitro of Cu-Al-Ni SMA ribbons.

Study of the pyrophoric characteristics of uranium-iron alloys; Etude du caractere pyrophorique des alliages uranium fer

Energy Technology Data Exchange (ETDEWEB)

Duplessis, X

2000-02-23

The objective of the study is to understand the pyrophoric characteristics of uranium-iron alloys. In order to carry out this research we have elected to use uranium-iron alloy powder with granules of 200 {mu}m and 1000 {mu}m diameter with 4%, 10.8% and 14% iron content. The experiments were performed on small samples of few milligrams and on larger quantities of few hundred grams. The main conclusions obtained are the followings: -The reaction start at 453 K (180 deg. C) and the ignition at 543 K (270 deg. C) - The influence of the specific area seems more important than the iron concentration in the alloys - When the alloy ignites, the fire spreads quickly and the alloy rapidly consumes. (author)

Corrosion resistance of Fe-based amorphous alloys

International Nuclear Information System (INIS)

Botta, W.J.; Berger, J.E.; Kiminami, C.S.; Roche, V.; Nogueira, R.P.; Bolfarini, C.

2014-01-01

Highlights: ► We report corrosion properties of Fe-based amorphous alloys in different media. ► The Cr-containing alloys had corrosion resistance close to that of Pt in all media. ► The wide range of electrochemical stability is relevant in many industrial domains. -- Abstract: Fe-based amorphous alloys can be designed to present an attractive combination of properties with high corrosion resistance and high mechanical strength. Such properties are clearly adequate for their technological use as coatings, for example, in steel pipes. In this work, we studied the corrosion properties of amorphous ribbons of the following Fe-based compositions: Fe 66 B 30 Nb 4 , [(Fe 0.6 Co 0.4 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , [(Fe 0.7 Co 0.3 ) 0.75 B 0.2 Si 0.05 ] 96 Nb 4 , Fe 56 Cr 23 Ni 5.7 B 16 , Fe 53 Cr 22 Ni 5.6 B 19 and Fe 50 Cr 22 Ni 5.4 B 23 . The ribbons were obtained by rapid solidification using the melt-spinning process, and were characterized by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and optical (OM) and scanning electron microscopy (SEM). The corrosion properties were evaluated by corrosion potential survey and potentiodynamic polarization. The Cr containing alloys, that is the FeCrNiB type of alloys, showed the best corrosion resistance properties with the formation of a stable passive film that ensured a very large passivation plateau

Thermal storage/discharge performances of Cu-Si alloy for solar thermochemical process

Science.gov (United States)

Gokon, Nobuyuki; Yamaguchi, Tomoya; Cho, Hyun-seok; Bellan, Selvan; Hatamachi, Tsuyoshi; Kodama, Tatsuya

2017-06-01

The present authors (Niigata University, Japan) have developed a tubular reactor system using novel "double-walled" reactor/receiver tubes with carbonate molten-salt thermal storage as a phase change material (PCM) for solar reforming of natural gas and with Al-Si alloy thermal storage as a PCM for solar air receiver to produce high-temperature air. For both of the cases, the high heat capacity and large latent heat (heat of solidification) of the PCM phase circumvents the rapid temperature change of the reactor/receiver tubes at high temperatures under variable and uncontinuous characteristics of solar radiation. In this study, we examined cyclic properties of thermal storage/discharge for Cu-Si alloy in air stream in order to evaluate a potentiality of Cu-Si alloy as a PCM thermal storage material. Temperature-increasing performances of Cu-Si alloy are measured during thermal storage (or heat-charge) mode and during cooling (or heat-discharge) mode. A oxidation state of the Cu-Si alloy after the cyclic reaction was evaluated by using electron probe micro analyzer (EPMA).

Mechanical property and conductivity changes in several copper alloys after 13.5 dpa neutron irradiation

International Nuclear Information System (INIS)

Ames, M.; Kohse, G.; Lee, T.S.; Grant, N.J.; Harling, O.K.

1986-01-01

A scoping experiment in which 25 different copper materials of 17 alloy compositions were irradiated to approx.13.5 dpa approx.400 0 C in a fast reactor is described. The materials include rapidly solidified (RS) alloys, with and without oxide dispersion strengthening, as well as conventionally processed alloys. Immersion density (swelling), electrical conductivity (which can be related to thermal conductivity), and yield stress and ductility by miniature disk bend testing have been measured before and after irradiation. It was found, in general, that the Rs alloys are stable under irradiation to 13.5 dpa, showing small conductivity changes and little or no swelling. Reduction of strength and ductility, in post-irradiation tests at the irradiation temperature, are not generally observed. Some conventionally processed alloys also performed well, although irradiation softening and swelling of several percent were observed in some cases, and pure copper swelled in excess of 5%. It is concluded that a number of copper alloys should receive further study, and that higher dose irradiations will be required to establish the limits of swelling suppression in these alloys

Head and neck injuries from the Boston Marathon bombing at four hospitals.

Science.gov (United States)

Singh, Ajay K; Buch, Karen; Sung, Edward; Abujudeh, Hani; Sakai, Osamu; Aaron, Sodickson; Lev, Michael

2015-10-01

The aim of this study was to evaluate the imaging findings of head and neck injuries in patients from the Boston Marathon bombing. A total of 115 patients from the Boston Marathon bombing presenting to four hospitals who underwent imaging to evaluate for head and neck injuries were included in the study. Twelve patients with positive findings on radiography or cross-sectional imaging were included in the final analysis. The radiographic, computed tomography (CT), and magnetic resonance (MR) imaging features of these patients were evaluated for the presence of shrapnel and morphological abnormality. Head and neck injuries were seen in 12 out of 115 patients presenting to the four hospitals. There were secondary blast injuries to the head and neck in eight patients, indicated by the presence of shrapnel on imaging. In the four patients without shrapnel, there were two with subgaleal hematomas, one with facial contusion and one with mastoid injury. There were two patients with subarachnoid hemorrhage, one with brain contusion, one with cerebral laceration, and one with globe rupture. There was frontal bone, nasal bone, and orbital wall fracture in one patient each. Imaging identified 26 shrapnel fragments, 21 of which were ball bearings. Injuries to the head and neck region identified on imaging from the Boston Marathon bombing were not common. The injuries seen were predominantly secondary blast injuries from shrapnel, and did not result in calvarial penetration of the shrapnel fragments.

Shape Memory Alloys (Part II: Classification, Production and Application

Directory of Open Access Journals (Sweden)

I. Ivanic

2014-09-01

breakdown at low stress levels. The technologies for production of shape memory alloys are induction melting, vacuum melting, vacuum arc melting, following hot and cold working (forging, rolling, wire drawing. In addition, rapid solidification methods, like melt spinning and continuous casting have been developed. These methods are characterized by high cooling rates. High cooling rates allow very short time for diffusion processes and may lead to extremely fine microstructure, better homogeneity etc. SMAs have found applications in many areas due to their thermomechanical and thermoelectrical properties (biomedical applications, engineering industry, electrical industry. In this paper, a review of shape memory alloys, properties and applications of mentioned materials is presented.

Mechanical characteristics of heterogeneous structures obtained by high-temperature brazing of corrosion-resistant steels with rapidly quenched non-boron nickel-based alloys

Science.gov (United States)

Kalin, B.; Penyaz, M.; Ivannikov, A.; Sevryukov, O.; Bachurina, D.; Fedotov, I.; Voennov, A.; Abramov, E.

2018-01-01

Recently, the use rapidly quenched boron-containing nickel filler metals for high temperature brazing corrosion resistance steels different classes is perspective. The use of these alloys leads to the formation of a complex heterogeneous structure in the diffusion zone that contains separations of intermediate phases such as silicides and borides. This structure negatively affects the strength characteristics of the joint, especially under dynamic loads and in corrosive environment. The use of non-boron filler metals based on the Ni-Si-Be system is proposed to eliminate this structure in the brazed seam. Widely used austenitic 12Cr18Ni10Ti and ferrite-martensitic 16Cr12MoSiWNiVNb reactor steels were selected for research and brazing was carried out. The mechanical characteristics of brazed joints were determined using uniaxial tensile and impact toughness tests, and fractography was investigated by electron microscopy.

High strength nanostructured Al-based alloys through optimized processing of rapidly quenched amorphous precursors.

Science.gov (United States)

Kim, Song-Yi; Lee, Gwang-Yeob; Park, Gyu-Hyeon; Kim, Hyeon-Ah; Lee, A-Young; Scudino, Sergio; Prashanth, Konda Gokuldoss; Kim, Do-Hyang; Eckert, Jürgen; Lee, Min-Ha

2018-01-18

We report the methods increasing both strength and ductility of aluminum alloys transformed from amorphous precursor. The mechanical properties of bulk samples produced by spark-plasma sintering (SPS) of amorphous Al-Ni-Co-Dy powders at temperatures above 673 K are significantly enhanced by in-situ crystallization of nano-scale intermetallic compounds during the SPS process. The spark plasma sintered Al 84 Ni 7 Co 3 Dy 6 bulk specimens exhibit 1433 MPa compressive yield strength and 1773 MPa maximum strength together with 5.6% plastic strain, respectively. The addition of Dy enhances the thermal stability of primary fcc Al in the amorphous Al-TM -RE alloy. The precipitation of intermetallic phases by crystallization of the remaining amorphous matrix plays important role to restrict the growth of the fcc Al phase and contributes to the improvement of the mechanical properties. Such fully crystalline nano- or ultrafine-scale Al-Ni-Co-Dy systems are considered promising for industrial application because their superior mechanical properties in terms of a combination of very high room temperature strength combined with good ductility.

Rapid Synthesis of Highly Monodisperse Au x Ag 1− x Alloy Nanoparticles via a Half-Seeding Approach

KAUST Repository

Chng, Ting Ting

2011-05-03

Gold-silver alloy AuxAg1-x is an important class of functional materials promising new applications across a wide array of technological fields. In this paper, we report a fast and facile synthetic protocol for preparation of highly monodisperse AuxAg1-x alloy nanoparticles in the size range of 3-6 nm. The precursors employed in this work are M(I)-alkanethiolates (M = Au and Ag), which can be easily prepared by mixing common chemicals such as HAuCl4 or AgNO3 with alkanethiols at room temperature. In this half-seeding approach, one of the M(I)-alkanethiolates is first heated and reduced in oleylamine solvent, and freshly formed metal clusters will then act as premature seeds on which both the first and second metals (from M(I)-alkanethiolates, M = Au and Ag) can grow accordingly without additional nucleation and thus achieve high monodispersity for product alloy nanoparticles. Unlike in other prevailing methods, both Au and Ag elements present in these solid precursors are in the same monovalent state and have identical supramolecular structures, which may lead to a more homogeneous reduction and complete interdiffusion at elevated reaction temperatures. When the M(I)-alkanethiolates are reduced to metallic forms, the detached alkanethiolate ligands will serve as capping agent to control the growth. More importantly, composition, particle size, and optical properties of AuxAg1-x alloy nanoparticles can be conveniently tuned with this approach. The optical limiting properties of the prepared particles have also been investigated at 532 and 1064 nm using 7 ns laser pulses, which reveals that the as-prepared alloy nanoparticles exhibit outstanding broadband optical limiting properties with low thresholds. © 2011 American Chemical Society.

Microstructure analysis of magnesium alloy melted by laser irradiation

International Nuclear Information System (INIS)

Liu, S.Y.; Hu, J.D.; Yang, Y.; Guo, Z.X.; Wang, H.Y.

2005-01-01

The effects of laser surface melting (LSM) on microstructure of magnesium alloy containing Al8.57%, Zn 0.68%, Mn0.15%, Ce0.52% were investigated. In the present work, a pulsed Nd:YAG laser was used to melt and rapidly solidify the surface of the magnesium alloy with the objective of changing microstructure and improving the corrosion resistance. The results indicate that laser-melted layer contains the finer dendrites and behaviors good resistance corrosion compared with the untreated layer. Furthermore, the absorption coefficient of the magnesium alloy has been estimated according to the numeral simulation of the thermal conditions. The formation process of fine microstructure in melted layers was investigated based on the experimental observation and the theoretical analysis. Some simulation results such as the re-solidification velocities are obtained. The phase constitutions of the melted layers determined by X-ray diffraction were β-Mg 17 Al 12 and α-Mg as well as some phases unidentified

Hydrogen-absorbing alloys for the nickel-metal hydride battery

Energy Technology Data Exchange (ETDEWEB)

Mingming Geng; Jianwen Han; Feng Feng [University of Windsor, Ontario (Canada). Mechanical and Materials Engineering; Northwood, D.O. [University of Windsor, Ontario (Canada). Mechanical and Materials Engineering]|[Ryerson Polytechnic University, Toronto (Canada)

1998-12-31

In recent years, owing to the rapid development of portable electronic and electrical appliances, the market for rechargeable batteries has increased at a high rate. The nickel-metal hydride battery (Ni/MH) is one of the more promising types, because of its high capacity, high-rate charge/discharge capability and non-polluting nature. This type of battery uses a hydrogen storage alloy as its negative electrode. The characteristics of the Ni/MH battery, including discharge voltage, high-rate discharge capability and charge/discharge cycle lifetime are mainly determined by the construction of the negative electrode and the composition of the hydrogen-absorbing alloy. The negative electrode of the Ni/MH battery described in this paper was made from a mixture of hydrogen-absorbing alloy, nickel powder and polytetrafluoroethylene (PTFE). A multicomponent MmNi{sub 5}-based alloy (Mm{sub 0.95}Ti{sub 0.05}Ni{sub 3.85} Co{sub 0.45}Mn{sub 0.35}Al{sub 0.35}) was used as the hydrogen-absorbing alloy. The discharge characteristics of the negative electrode, including discharge capacity, cycle lifetime, and polarization overpotential, were studied by means of electrochemical experiments and analysis. The decay of the discharge capacity for the Ni/MH battery (AA size, 1 Ah) was about 1% after 100 charge/discharge cycles and 10% after 500 charge/discharge cycles. (author)

Investigation on mechanical alloying process for v-cr-ti alloys

International Nuclear Information System (INIS)

Stanciulescu, M.; Carlan, P.; Mihalache, M.; Bucsa, G.; Abrudeanu, M.; Galateanu, A.

2015-01-01

Mechanical alloying (MA) is an efficient approach for fabricating oxide-dispersion alloys and structural materials including vanadium alloys for fusion and fission application. Dissolution behaviour of the alloying elements is a key issue for optimizing the mechanical alloying process in fabricating vanadium alloys. This paper studies the MA process of V-4wt.%Cr-4wt.%Ti alloy. The outcomes of the MA powders in a planetary ball mill are reported in terms of powder particle size and morphology evolution and elemental composition. The impact of spark-plasma sintering process on the mechanically alloyed powder is analysed. An optimal set of sintering parameters, including the maximum temperature, the dwell time and the heating rate are determined. (authors)

Utilization of vanadium alloys in the DIII-D Radiative Divertor Program

International Nuclear Information System (INIS)

Smith, J.P.; Johnson, W.R.; Stambaugh, R.D.; Trester, P.W.; Smith, D.; Bloom, E.

1995-10-01

Vanadium alloys are attractive candidate structural materials for fusion power plants because of their potential for minimum environmental impact due to low neutron activation and rapid activation decay. They also possess favorable material properties for operation in a fusion environment. General Atomics (GA), in conjunction with Argonne National Laboratory (ANL) and Oak Ridge National Laboratory (ORNL), has developed a plan for the utilization of vanadium alloys as part of the Radiative Divertor (RD) upgrade for the DIII-D tokamak. The plan will be carried out in conjunction with General Atomics and the Materials Program of the US Department of Energy (DOE). This application of a vanadium alloy will provide a meaningful step in the development of advanced materials for fusion power devices by: (1) developing necessary materials processing technology for the fabrication of large vanadium alloy components, and (2) demonstrating the in-service behavior of a vanadium alloy (V-4Cr-4Ti) in a tokamak environment. The program consists of three phases: first, small vanadium alloy coupon samples will be exposed in DIII-D at positions in the vessel floor and within the pumping plenum region of the existing divertor structure; second, a small vanadium alloy component will be installed in the existing divertor, and third, during the forthcoming Radiative Divertor modification, scheduled for completion in mid-1997, the upper section of the new double-null, slotted divertor will be fabricated from vanadium alloy product forms. This program also includes research and development (R and D) efforts to support fabrication development and to resolve key issues related to environmental effects

Utilization of vanadium alloys in the DIII-D radiative divertor program

International Nuclear Information System (INIS)

Smith, J.P.; Johnson, W.R.; Stambaugh, R.D.; Trester, P.W.; Smith, D.; Bloom, E.

1996-01-01

Vanadium alloys are attractive candidate structural materials for fusion power plants because of their potential for minimum environmental impact due to low neutron activation and rapid activation decay. They also possess favorable material properties for operation in a fusion environment. General Atomics in conjunction with Argonne National Laboratory and Oak Ridge National Laboratory has developed a plan for the utilization of vanadium alloys as part of the radiative divertor upgrade for the DIII-D tokamak. The plan will be carried out in conjunction with General Atomics and the Materials Program of the US Department of Energy. This application of a vanadium alloy will provide a meaningful step in the development of advanced materials for fusion power devices by: (1) developing necessary materials processing technology for the fabrication of large vanadium alloy components and (2) demonstrating the in-service behavior of a vanadium alloy (V-4Cr-4Ti) in a tokamak environment. The program consists of three phases: first, small vanadium alloy coupon samples will be exposed in DIII-D at positions in the vessel floor and within the pumping plenum region of the existing divertor structure; second, a small vanadium alloy component will be installed in the existing divertor, and third, during the forthcoming radiative divertor modification, scheduled for completion in mid-1997, the upper section of the new double-null, slotted divertor will be fabricated from vanadium alloy product forms. This program also includes research and development efforts to support fabrication development and to resolve key issues related to environmental effects. (orig.)

Computational Materials Program for Alloy Design

Science.gov (United States)

Bozzolo, Guillermo

2005-01-01

The research program sponsored by this grant, "Computational Materials Program for Alloy Design", covers a period of time of enormous change in the emerging field of computational materials science. The computational materials program started with the development of the BFS method for alloys, a quantum approximate method for atomistic analysis of alloys specifically tailored to effectively deal with the current challenges in the area of atomistic modeling and to support modern experimental programs. During the grant period, the program benefited from steady growth which, as detailed below, far exceeds its original set of goals and objectives. Not surprisingly, by the end of this grant, the methodology and the computational materials program became an established force in the materials communitiy, with substantial impact in several areas. Major achievements during the duration of the grant include the completion of a Level 1 Milestone for the HITEMP program at NASA Glenn, consisting of the planning, development and organization of an international conference held at the Ohio Aerospace Institute in August of 2002, finalizing a period of rapid insertion of the methodology in the research community worlwide. The conference, attended by citizens of 17 countries representing various fields of the research community, resulted in a special issue of the leading journal in the area of applied surface science. Another element of the Level 1 Milestone was the presentation of the first version of the Alloy Design Workbench software package, currently known as "adwTools". This software package constitutes the first PC-based piece of software for atomistic simulations for both solid alloys and surfaces in the market.Dissemination of results and insertion in the materials community worldwide was a primary focus during this period. As a result, the P.I. was responsible for presenting 37 contributed talks, 19 invited talks, and publishing 71 articles in peer-reviewed journals, as

Laser surface alloying of aluminium-transition metal alloys

Directory of Open Access Journals (Sweden)

Almeida, A.

1998-04-01

Full Text Available Laser surface alloying has been used as a tool to produce hard and corrosion resistant Al-transition metal (TM alloys. Cr and Mo are particularly interesting alloying elements to produce stable highstrength alloys because they present low diffusion coefficients and solid solubility in Al. To produce Al-TM surface alloys a two-step laser process was developed: firstly, the material is alloyed using low scanning speed and secondly, the microstructure is modified by a refinement step. This process was used in the production of Al-Cr, Al-Mo and Al-Nb surface alloys by alloying Cr, Mo or Nb powder into an Al and 7175 Al alloy substrate using a CO₂ laser. This paper presents a review of the work that has been developed at Instituto Superior Tecnico on laser alloying of Al-TM alloys, over the last years.

En el presente trabajo se estudia la aleación superficial mediante láser de aluminio con metales de transición. El cromo y el molibdeno son particularmente interesantes porque producen aleaciones de alta resistencia y por el bajo coeficiente de difusión y solución sólida en aluminio. Para producir estas aleaciones se ha seguido un procedimiento desarrollado en dos partes. En primer lugar, el material se alea usando una baja velocidad de procesado y en segundo lugar la estructura se modifica mediante un refinamiento posterior. Este procedimiento se ha empleado en la producción de aleaciones Al-Cr, Al-Mo y Al-Nb mediante aleación con láser de CO₂ de polvos de Cr, Mo o Nb en aluminio y la aleación 7175. Este trabajo es una revisión del desarrollado en el Instituto Superior Técnico de Lisboa en los últimos años.

Numerical Simulation of Spheroidization Process of TiAl Alloy Powders in Radio Frequency Plasma

OpenAIRE

ZHU Langping; LU Xin; LIU Chengcheng; LI Jianchong; NAN Hai

2017-01-01

A numerical simulation method was used to study the radio frequency plasma spheroidization process of TiAl alloy powder. The effects of velocity field and temperature field on the motion trajectory and mass change of TiAl alloy powder with different particle size were analyzed.The results show that the temperature of powder particles increases rapidly under high temperature plasma, surface evaporation cause the reduction of particle size, and particles with small size tend to evaporate quickl...

Method for determining the hardness of strain hardening articles of tungsten-nickel-iron alloy

International Nuclear Information System (INIS)

Wallace, S.A.

1984-01-01

The present invention is directed to a rapid nondestructive method for determining the extent of strain hardening in an article of tungsten-nickel-iron alloy. The method comprises saturating the article with a magnetic field from a permanent magnet, measuring the magnetic flux emanating from the article, comparing the measurements of the magnetic flux emanating from the article with measured magnetic fluxes from similarly shaped standards of the alloy with known amounts of strain hardening to determine the hardness

Structure and Mechanical Properties of Al-Cu-Fe-X Alloys with Excellent Thermal Stability

OpenAIRE

Školáková, Andrea; Novák, Pavel; Mejzlíková, Lucie; Průša, Filip; Salvetr, Pavel; Vojtěch, Dalibor

2017-01-01

In this work, the structure and mechanical properties of innovative Al-Cu-Fe based alloys were studied. We focused on preparation and characterization of rapidly solidified and hot extruded Al-Cu-Fe, Al-Cu-Fe-Ni and Al-Cu-Fe-Cr alloys. The content of transition metals affects mechanical properties and structure. For this reason, microstructure, phase composition, hardness and thermal stability have been investigated in this study. The results showed exceptional thermal stability of these allo...

The role of Zr and Nb in oxidation/sulfidation behavior of Fe-Cr-Ni alloys

Energy Technology Data Exchange (ETDEWEB)

Natesan, K. (Argonne National Lab., IL (USA)); Baxter, D.J. (Argonne National Lab., IL (USA) INCO Alloy Ltd., Hereford, England (UK))

1990-11-01

05Structural Fe-Cr-Ni alloys may undergo rapid degradation at elevated temperatures unless protective surface oxide scales are formed and maintained. The ability of alloys to resist rapid degradation strongly depends on their Cr content and the chemistry of the exposure environment. Normally, 20 wt % Cr is required for service at temperatures up to 1000{degree}C; the presence of sulfur, however, inhibits formation of a protective surface oxide scale. The oxidation and sulfidation behavior of Fe-Cr-Ni alloys is examined over a wide temperature range (650 to 1000{degree}C), with particular emphasis on the effects of alloy Cr content and the radiation of reactive elements such as Nb and Zr. Both Nb and Zr are shown to promote protective oxidation behavior on the 12 wt % Cr alloy in oxidizing environments and to suppress sulfidation in mixed oxygen/sulfur environments. Additions of Nb and Zr at 3 wt % level resulted in stabilization of Cr{sub 2}O{sub 3} scale and led to a barrier layer of Nb- or Zr-rich oxide at the scale/metal interface, which acted to minimize the transport of base metal cations across the scale. Oxide scales were preformed in sulfur-free environments and subsequently exposed to oxygen/sulfur mixed-gas atmospheres. Preformed scales were found to delay the onset of breakaway corrosion. Corrosions test results obtained under isothermal and thermal cycling conditions are presented. 58 refs., 55 figs., 8 tabs.

Magnetic properties of ND Rich Melt-Spun ND-FE-B alloy

Directory of Open Access Journals (Sweden)

Grujić Aleksandar

2005-01-01

Full Text Available As a part of these experimental investigations of melt-spun Nd-Fe-B alloy with Nd rich content in relation to Nd2Fe14B prepared by rapid quenching process for optimally selected cooling rate and heat treatment, the influence of the chosen chemical composition on magnetic properties was observed. The results of X-ray diffraction, Mössbauer spectroscopy phase analysis and magnetic measurement of investigated melt-spun Nd14.5Fe78.5B7 alloy are presented to bring some new information concerning the relation between their structure and magnetic properties.

Rapidly solidified prealloyed powders by laser spin atomization

Science.gov (United States)

Konitzer, D. G.; Walters, K. W.; Heiser, E. L.; Fraser, H. L.

1984-01-01

A new technique, termed laser spin atomization, for the production of rapidly solidified prealloyed powders is described. The results of experiments involving the production of powders of two alloys, one based on Ni, the other on Ti, are presented. The powders have been characterized using light optical metallography, scanning electron microscopy, energy dispersive X-ray spectroscopy, and Auger elec-tron spectroscopy, and these various observations are described.

New, fast corroding high ductility Mg–Bi–Ca and Mg–Bi–Si alloys, with no clinically observable gas formation in bone implants

International Nuclear Information System (INIS)

Remennik, S.; Bartsch, I.; Willbold, E.; Witte, F.; Shechtman, D.

2011-01-01

Highlights: ► Biodegradable, biocompatible and highly ductile Mg alloys based on the Mg–Bi system have been produced by rapid solidification and extrusion processes. ► The implants corroded fast within the first 4 weeks after implantation in rabbit bone, but no gas formation has been clinically observed. ► The corrosion rate could be significantly reduced in vitro and in vivo by using high purity magnesium for the alloy production. - Abstract: Current approaches to initial corrosion rate reduction of biodegradable magnesium alloys include alloying with rare earth elements, mechanical processing, coatings and the use of metallic glasses. The latter has limited ductility needed for implant adaptively to various surgery procedures. Furthermore, slow corroding magnesium alloys, coatings or metallic glasses have not proved to be fully dissolvable in vivo. With this in mind, we have developed a new class of biocompatible, biodegradable ductile magnesium alloys with 40% elongation at room temperature. The alloys are based on the Mg–Bi system and undergo a series of production routes, which include rapid solidification (RS) and various extrusion processes. The Mg–Bi–Si (B-BS) system exhibited a high corrosion rates in vitro and was excluded from in vivo screening. In preliminary experiments of Mg–Bi–Ca (B-BX) in rabbit femur bones, the alloy corroded rapidly without any clinically visible gas formation. Only 30% of the B-BX implant remained uncorroded after 4 weeks of implantation. After using low iron Mg for implant preparation the corrosion rate of HP-B-BX was reduced in bone leaving 70% of the implant uncorroded after 4 weeks, while the corrosion in intramuscular and subcutaneous sites were still high leaving only 40% and 10% uncorroded after 4 weeks. The foreign body reaction was very mild and enhanced bone formation could be observed in the vicinity of the corroding implant. Thus, these new magnesium alloys are potentially promising biomaterials

Characteristics of mechanical alloying of Zn-Al-based alloys

International Nuclear Information System (INIS)

Zhu, Y.H.; Hong Kong Polytechnic; Perez Hernandez, A.; Lee, W.B.

2001-01-01

Three pure elemental powder mixtures of Zn-22%Al-18%Cu, Zn-5%Al-11%Cu, and Zn-27%Al-3%Cu (in wt.%) were mechanically alloyed by steel-ball milling processing. The mechanical alloying characteristics were investigated using X-ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. It was explored that mechanical alloying started with the formation of phases from pure elemental powders, and this was followed by mechanical milling-induced phase transformation. During mechanical alloying, phases stable at the higher temperatures formed at the near room temperature of milling. Nano-structure Zn-Al-based alloys were produced by mechanical alloying. (orig.)

The development of zirconium alloy and its manufacturing

International Nuclear Information System (INIS)

Yuan Gaihuan; Yue Qiang

2015-01-01

Nuclear power which acts as one of low-carbon energy resources is the most realistic in large-scale application. It is also the preferred choice for many countries to develop energy resources and optimize its structure. Zirconium alloy is a key structural material for nuclear power plant fuel assemblies and cladding tubes of zirconium alloy are often referred as the first safeguard to nuclear power safety. With the development of nuclear power, three kinds of zirconium alloys Zr-Sn, Zr-Nb, Zr-Sn-Nb and with the representative products of Zr-4, M5, Zirlo respectively are developed and widely applied. Because of its severe operating environment and influence to nuclear safety, the requirements to zirconium alloys for physical and chemical properties, nuclear capability, tolerance and surface quality are very strict. The in-depth research and its manufacture capability become one of the main barriers for many countries who are developing the nuclear energy. In recent years, a stated-owned company, State Nuclear Bao Ti Zirconium Industry Company ('SNZ' for short) as well as National R and D Center for Nuclear Grade Zirconium material, is founded to meet the requirement of the rapid development of China's nuclear power industry. SNZ is dedicated for the fabrication and the research of nuclear grade zirconium products. After the successful completion of technology transfer of manufacturing for production chain and fully grasped of the manufacturing technology for the nuclear grade zirconium sponge through zirconium alloy tube, rod and strip products. National R and D Center for Nuclear Grade Zirconium material is cooperating with universities, nuclear energy research and design institutes and the owners of nuclear power plant to develop new zirconium alloy of self-owned brand. Through the selection of components, in-process testing and product inspection, four kinds of new zirconium alloys owns better performance than currently commercialized M5, Zirlo etc

Influence of ejection temperature on structure and glass transition behavior for Zr-based rapidly quenched disordered alloys

International Nuclear Information System (INIS)

Wang, X.H.; Inoue, A.; Kong, F.L.; Zhu, S.L.; Stoica, M.; Kaban, I.; Chang, C.T.; Shalaan, E.; Al-Marzouki, F.; Eckert, J.

2016-01-01

We examined the influence of ejection liquid temperature (T el ) on the structure, thermal stability and crystallization of Zr−Al−Ni−Cu ribbons prepared by the melt-spinning technique. The increase in T el was found to cause the formation of an oxide phase on the ribbon surface, more loose atomic configurations, the absence of glass transition (GT) and supercooled liquid (SL) region, and the rise of crystallization temperature. The changes in the GT and SL region occur reversibly by controlling the T el . Neither the change in alloy composition except oxygen nor the difference in crystallized phases is seen. Their hardness increases significantly by the disappearance of GT and SL region. The reversible changes in the appearance and disappearance of GT and SL region was found for different Zr-based glassy ribbons, being independent of alloy compositions. The disappearance is presumably due to the change in atomic configurations from high-coordinated to less-coordinated atomic packing in the melt-spun ribbons by freezing high-temperature liquid. The observed phenomenon of the reversible changes provides a novel opportunity for deep understanding of mutual correlations among liquid structure, GT, stability of SL and bulk glass-forming ability for metallic alloys.

Laser-assisted development of titanium alloys: the search for new biomedical materials

Science.gov (United States)

Almeida, Amelia; Gupta, Dheeraj; Vilar, Rui

2011-02-01

Ti-alloys used in prosthetic applications are mostly alloys initially developed for aeronautical applications, so their behavior was not optimized for medical use. A need remains to design new alloys for biomedical applications, where requirements such as biocompatibility, in-body durability, specific manufacturing ability, and cost effectiveness are considered. Materials for this application must present excellent biocompatibility, ductility, toughness and wear and corrosion resistance, a large laser processing window and low sensitivity to changes in the processing parameters. Laser deposition has been investigated in order to access its applicability to laser based manufactured implants. In this study, variable powder feed rate laser cladding has been used as a method for the combinatorial investigation of new alloy systems that offers a unique possibility for the rapid and exhaustive preparation of a whole range of alloys with compositions variable along a single clad track. This method was used as to produce composition gradient Ti-Mo alloys. Mo has been used since it is among the few elements biocompatible, non-toxic β-Ti phase stabilizers. Alloy tracks with compositions in the range 0-19 wt.%Mo were produced and characterized in detail as a function of composition using microscale testing procedures for screening of compositions with promising properties. Microstructural analysis showed that alloys with Mo content above 8% are fully formed of β phase grains. However, these β grains present a cellular substructure that is associated to a Ti and Mo segregation pattern that occurs during solidification. Ultramicroindentation tests carried out to evaluate the alloys' hardness and Young's modulus showed that Ti-13%Mo alloys presented the lowest hardness and Young's modulus (70 GPa) closer to that of bone than common Ti alloys, thus showing great potential for implant applications.

Hexagonal Boron Nitride Impregnated Silane Composite Coating for Corrosion Resistance of Magnesium Alloys for Temporary Bioimplant Applications

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Saad Al-Saadi

2017-11-01

Full Text Available Magnesium and its alloys are attractive potential materials for construction of biodegradable temporary implant devices. However, their rapid degradation in human body fluid before the desired service life is reached necessitate the application of suitable coatings. To this end, WZ21 magnesium alloy surface was modified by hexagonal boron nitride (hBN-impregnated silane coating. The coating was chemically characterised by Raman spectroscopy. Potentiodynamic polarisation and electrochemical impedance spectroscopy (EIS of the coated alloy in Hanks’ solution showed a five-fold improvement in the corrosion resistance of the alloy due to the composite coating. Post-corrosion analyses corroborated the electrochemical data and provided a mechanistic insight of the improvement provided by the composite coating.

Microstructural investigation of D2 tool steel during rapid solidification

Science.gov (United States)

Delshad Khatibi, Pooya

Solidification is considered as a key processing step in developing the microstructure of most metallic materials. It is, therefore, important that the solidification process can be designed and controlled in such a way so as to obtain the desirable properties in the final product. Rapid solidification refers to the system's high undercooling and high cooling rate, which can yield a microstructure with unique chemical composition and mechanical properties. An area of interest in rapid solidification application is high-chromium, high-carbon tool steels which experience considerable segregation of alloying elements during their solidification in a casting process. In this dissertation, the effect of rapid solidification (undercooling and cooling rate) of D2 tool steel on the microstructure and carbide precipitation during annealing was explored. A methodology is described to estimate the eutectic and primary phase undercooling of solidifying droplets. The estimate of primary phase undercooling was confirmed using an online measurement device that measured the radiation energy of the droplets. The results showed that with increasing primary phase and eutectic undercooling and higher cooling rate, the amount of supersaturation of alloying element in metastable retained austenite phase also increases. In the case of powders, the optimum hardness after heat treatment is achieved at different temperatures for constant periods of time. Higher supersaturation of austenite results in obtaining secondary hardness at higher annealing temperature. D2 steel ingots generated using spray deposition have high eutectic undercooling and, as a result, high supersaturation of alloying elements. This can yield near net shape D2 tool steel components with good mechanical properties (specifically hardness). The data developed in this work would assist in better understanding and development of near net shape D2 steel spray deposit products with good mechanical properties.

Structure and microhardness of alloy VT22 granules additionally doped with carbon and boron

International Nuclear Information System (INIS)

Sysoeva, N.V.; Polyakova, I.G.; Karpova, I.G.

1996-01-01

Aimed to improve heat resistance and strength of titanium base alloys due to carbon and boron additions (up to 0.3%) a study was made into regularities of phase decomposition in VT22 alloy during its rapid quenching from a liquid state on manufacturing granules 100-400 μm in size. Cooling rates on quenching were found to be sufficiently high to prevent precipitating carbides and borides. Subsequent annealing of granules promotes homogeneous precipitation of strengthening phases in the form of titanium carbides and borides, a reasonable amount of carbon and boron remaining in solid solution. An increase in microhardness of annealed granules reaches 20-25% compared to the standard alloy. 6 refs.; 2 figs.; 2 tabs

Study of U - Pu - Fe alloys (Masurca critical experiment)

International Nuclear Information System (INIS)

Barthelemy, P.; Boucher, R.

1965-01-01

Three compositions have been studied: 73.5 U - 25 Pu - 1.5 Fe (weight %) 74 U - 25 Pu - 1 Fe 74.5 U - 25 Pu - 0.5 Fe Elaboration and Casting are easy. After two weeks in air 74.5 U - 25 Pu - 0.5 Fe alloys are reduced in powder. As-cast alloys containing 1 and 1,5% Fe are kept undamaged during several months. A rapid oxidisation of the alloys is however observed when the samples undergo the phase transformation (at 595 deg. C and 590 deg. C respectively). Ignition tests in the presence of air show that the oxidisation starts at about 250 deg. C and that the reaction does not spread. Ignition is not observed during heating from 20 to 660 deg. C. The transformation temperature, the melting temperature and the thermal expansion coefficients have been determined by dilatometry. Below the transformation temperature, the principal phases are U-Pu zeta and (U, Pu) 6 Fe. Thermal conductibility, Young modulus, density and heat of fusion have been measured. Compatibility tests show that between U-Pu-Fe and stainless steel a phase of (U, Pu) 6 Fe type is formed. The 74 U - 25 Pu - 1% Fe alloy seems to behave better than 73.5 U - 25 Pu - 1.5% Fe alloy because the (U, Pu) 6 Fe layer is two or three times smaller. Finally, the thermal stability has been studied with the 74 U - 25 Pu - 1% Fe alloy. A dilatometric anomaly (very weak expansion) occurs when the sample is heated above transformation temperature and cooled. But there is no anomaly by thermal cycling from 50 deg. C to 400 deg. C and there is no deterioration of alloys by heat treatments at 100 deg. C, 200 deg. C, 300 deg. C during 5 months under vacuum. (authors) [fr

Correlation Between Superheated Liquid Fragility And Onset Temperature Of Crystallization For Al-Based Amorphous Alloys

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Guo J.

2015-06-01

Full Text Available Amorphous alloys or metallic glasses have attracted significant interest in the materials science and engineering communities due to their unique physical, mechanical, and chemical properties. The viscous flow of amorphous alloys exhibiting high strain rate sensitivity and homogeneous deformation is considered to be an important characteristic in thermoplastic forming processes performed within the supercooled liquid region because it allows superplastic-like deformation behavior. Here, the correlation between the superheated liquid fragility, and the onset temperature of crystallization for Al-based alloys, is investigated. The activation energy for viscous flow of the liquid is also investigated. There is a negative correlation between the parameter of superheated liquid fragility and the onset temperature of crystallization in the same Al-based alloy system. The activation energy decreases as the onset temperature of crystallization increases. This indicates that the stability of a superheated liquid can affect the thermal stability of the amorphous alloy. It also means that a liquid with a large superheated liquid fragility, when rapidly solidified, forms an amorphous alloy with a low thermal stability.

Cladding Alloys for Fluoride Salt Compatibility

Energy Technology Data Exchange (ETDEWEB)

Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Walker, Larry R [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

2011-06-01

This report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for cladding large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high-power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for cladding inaccessible surfaces such as the interior surfaces of heat exchangers. An initial evaluation for performed on the quality of nickel claddings processed using the two selected cladding techniques.

Magnetic susceptibilities of liquid Cr-Au, Mn-Au and Fe-Au alloys

Energy Technology Data Exchange (ETDEWEB)

Ohno, S.; Shimakura, H. [Niigata University of Pharmacy and Applied Life Sciences, Higashijima, Akiha-ku, Niigata 956-8603 (Japan); Tahara, S. [Faculty of Science, University of the Ryukyus, Nishihara-cho, Okinawa 903-0213 (Japan); Okada, T. [Niigata College of Technology, Kamishin’eicho, Nishi-ku, Niigata 950-2076 (Japan)

2015-08-17

The magnetic susceptibility of liquid Cr-Au, Mn-Au, Fe-Au and Cu-Au alloys was investigated as a function of temperature and composition. Liquid Cr{sub 1-c}Au{sub c} with 0.5 ≤ c and Mn{sub 1-c}Au{sub c} with 0.3≤c obeyed the Curie-Weiss law with regard to their dependence of χ on temperature. The magnetic susceptibilities of liquid Fe-Au alloys also exhibited Curie-Weiss behavior with a reasonable value for the effective number of Bohr magneton. On the Au-rich side, the composition dependence of χ for liquid TM-Au (TM=Cr, Mn, Fe) alloys increased rapidly with increasing TM content, respectively. Additionally, the composition dependences of χ for liquid Cr-Au, Mn-Au, and Fe-Au alloys had maxima at compositions of 50 at% Cr, 70 at% Mn, and 85 at% Fe, respectively. We compared the composition dependences of χ{sub 3d} due to 3d electrons for liquid binary TM-M (M=Au, Al, Si, Sb), and investigated the relationship between χ{sub 3d} and E{sub F} in liquid binary TM-M alloys at a composition of 50 at% TM.

Influence of Heat Treatment on the Corrosion Behavior of Purified Magnesium and AZ31 Alloy

OpenAIRE

Khalifeh, Sohrab; Burleigh, T. David

2017-01-01

Magnesium and its alloys are ideal for biodegradable implants due to their biocompatibility and their low-stress shielding. However, they can corrode too rapidly in the biological environment. The objective of this research was to develop heat treatments to slow the corrosion of high purified magnesium and AZ31 alloy in simulated body fluid at 37{\\deg}C. Heat treatments were performed at different temperatures and times. Hydrogen evolution, weight loss, PDP, and EIS methods were used to measu...

Determination of Nb and Zr in U-Nb-Zr alloys by ICP-AES

International Nuclear Information System (INIS)

Wang Cuiping; Dong Shizhe; Li Lin; He Meiying

2003-01-01

The U-Nb-Zr alloy sample is dissolved by HNO 3 , H 2 O 2 and HF, and the contents of Nb and Zr in the sample are determined on the JY-70 II type ICP-AES by using the internal standard synchronous dilution method. The range of determination is 1%-10% and 0.33%-3.33%, respectively for Nb and Zr. The relative standard deviation is better than 3.2% for Nb, and 2.5% for Zr. The method is rapid and convenient for determining Nb and Zr in U-Nb-Zr alloy sample

Surface segregation of chromium in rapidly solidified Al studied by RBS and SPEM

International Nuclear Information System (INIS)

Tashlykova-Bushkevich, I.I.; Amati, M.; Aleman, B.; Gregoratti, L.; Kiskinova, M.; Ryabuhin, O.V.; Shepelevich, V.G.

2013-01-01

The present study demonstrates the advances of using scanning photoelectron microscopy and imaging accomplished by RBS and AFM to investigate the surface segregation of alloying elements in RS aluminum. Depth profiling of elemental composition indicates that RS microstructure evolution is influenced by solute-nanostructured defect interactions in Al-Cr alloys. It was found that Cr 2p and 3p core level photoemission spectra exhibits foil surface impoverishment of chromium. In agreement with dope depth profiling as carried out by RBS, the revealed phenomenon can be attributed to the fact that Cr drastically reduces the concentration of vacancies compared with RS pure Al, and affects H behaviour in RS Al-Cr alloys. Obtained results indicate that the surface microstructure of the Al alloy foils at the sub-micrometer scale, as far as the high density of quenched-in vacancies is concerned, is essential to elucidate how the microstructural morphology resulting from rapid solidification affects hydrogen trapping at lattice defects. (authors)

HVEM in situ deformation of Al-Li-X alloys

International Nuclear Information System (INIS)

Crooks, R.E.; Kenik, E.A.; Starke, E.A. Jr.

1983-01-01

Lithium additions to aluminum alloys increase both the strength and elastic modulus while decreasing the density, thereby resulting in very attractive combinations of properties. The commercial utilization of these alloys, however, has been hindered by a lack of adequate ductility at peak strength. Recent investigations have attributed the low ductility to intense, localized deformation. This is considered to be due to the promotion of planar slip by coherent, shearable, delta' (Al 3 Li) precipitates and the presence of precipitate free zones (PFZ's) at high angle grain boundaries. An Al-Cu-Li-Mg-Zr alloy, produced by rapidly solidified powder processing, was found to exhibit ductility improvements over comparable, lithium-containing alloys. Thin foils prepared from bulk tensile samples were examined by transmission electron microscopy (TEM), and no evidence of localized deformation was found. These, however, were only successfully produced from the region of uniform elongation below the neck and were thus limited to approximately 4% plastic strain. In order to observe the deformation behavior under severe strain, an in situ deformation study was conducted in a high voltage electron microscope (HVEM). Several investigators have used in situ HVEM techniques to study ductile fracture processes. The advantages of HVEM versus TEM for this purpose include: thicker specimens (due to a lower energy exchange of the electrons), a lower specimen contamination rate and a negligible increase in specimen temperature. Two lithium-containing alloys which had been previously reported to demonstrate localized, planar slip were studied for comparison

Extractive photometric determination of zirconium in magnetic alloys

International Nuclear Information System (INIS)

Kutyrev, I.M.; Chernysheva, G.M.; Basargin, N.N.; Mikheev, N.I.

1996-01-01

A method for extractive photometric determination of Zr in magnetic alloys is presented. Extractive system - trioctylamine in toluene -H 2 SO 4 -Zr ensure selective and rapid (in single extraction) separation of Zr from Fe(3), Fe(2), Co, Ni, Cu, Al, Ti, Cr(3), Mn, Si, P, Nb, and Ta. The reliability of the method is confirmed in determination of Zr in the standerd sample SS 132c

Surface modification method of rare earth-nickel hydrogen storage alloy for a battery; Denchiyo kidorui-nikkeru kei suiso kyuzo gokin no hyomen kaishitsu shoriho

Energy Technology Data Exchange (ETDEWEB)

Higashiyama, N.; Kimoto, M.; Matsuura, Y.; Kuroda, Y.; Nogami, M.; Nishio, K.; Saito, T.

1996-07-16

The characteristics of an alkaline battery with hydrogen storage alloy depend significantly on the activity of the used rare earth-nickel hydrogen storage alloy and require an activation process in its manufacturing. However, the previous manufacturing method was found to have a defect that surface modification cannot be uniformly conducted due to a rapid increase of pH of the processing solution during the processing. This invention aims to present a surface modification method to enable to produce uniform surface of the alloy particles with a high activity. In this invention, the rare earth-nickel hydrogen storage alloy is immersed in a buffer solution of pH 1 to 3.6 for a fixed period followed by washing with water or an alkaline solution. The rapid change of pH can be avoided by the use of the buffer solution and the surface of the alloy particles is modified uniformly. The use of the obtained alloy suppresses the increase of the internal pressure in the battery during charging and affords an alkaline battery with a long cycle life and a high performance. 1 fig., 3 tabs.

Compositional redistribution in alloy films under high-voltage electron microscope irradiation

Science.gov (United States)

Lam, Nghi Q.; Leaf, O. K.; Minkoff, M.

1983-10-01

The problem of nonequilibrium segregation in alloy films under high-voltage electron microscope (HVEM) irradiation at elevated temperatures is re-examined in the present work, taking into account the damage-rate gradients caused by radial variation in the electron flux. Axial and radial compositional redistributions in model solid solutions, representative of concentrated Ni-Cu, Ni-Al and Ni-Si alloys, were calculated as a function of time, temperature, and film thickness, using a kinetic theory of segregation in binary alloys. The numerical results were achieved by means of a new software package (DISPL2) for solving convection-diffusion-kinetics problems with general orthogonal geometries. It was found that HVEM irradiation-induced segregation in thin films consists of two stages. Initially, due to the proximity of the film surfaces as sinks for point defects, the usual axial segregation (to surfaces) occurs at relatively short irradiation times, and rapidly attains quasi-steady state. Then, radial segregation becomes more and more competitive, gradually affecting the kinetics of axial segregation. At a given temperature, the buildup time to steady state is much longer in the present situation than in the simple case of one-dimensional segregation with uniform defect production. Changes in the alloy composition occur in a much larger zone than the irradiated volume. As a result, the average alloy composition within the irradiated region can differ greatly from that of the unirradiated alloy. The present calculations may be useful in the interpretation of the kinetics of certain HVEM irradiation-induced processes in alloys.

Strain-Induced Martensitic Transformation and Texture Evolution in Cold-Rolled Co–Cr Alloys

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Yusuke Onuki

2018-05-01

Full Text Available Co–Cr alloys have been used in biomedical purposes such as stents and artificial hip joints. However, the difficulty of plastic deformation limits the application of the alloys. During the deformation, Co–Cr alloys often exhibit strain-induced martensitic transformation (SIMT, which is a possible reason for the low formability. The distinct increase in dislocation density in the matrix phase may also result in early fractures. Since these microstructural evolutions accompany the textural evolution, it is crucial to understand the relationship among the SIMT, the increase in dislocations, and the texture evolution. To characterize those at the same time, we conducted time-of-flight neutron diffraction experiments at iMATERIA beamline at the Japan Proton Accelerator Research Complex (J-PARC Materials and Life Science Experimental Facility (MLF, Ibaraki, Japan. The cold-rolled sheets of Co–29Cr–6Mo (CCM and Co–20Cr–15W–10Ni (CCWN alloys were investigated in this study. As expected from the different stacking fault energies, the SIMT progressed more rapidly in the CCM alloy. The dislocation densities of the matrix phases of the CCM and CCWN alloys increased similarly with an increase in the rolling reduction. These results suggest that the difference in deformability between the CCM and CCWN alloys originate not from the strain hardening of the matrix phase but from the growth behaviors of the martensitic phase.

Tensile properties and bend ductility of (Fe,Ni)3V long-range-ordered alloys after irradiation in HFIR

International Nuclear Information System (INIS)

Braski, D.N.

1984-01-01

The objective of this work was to determine the effect of neutron irradiation on the tensile properties and bend ductility of (Fe,Ni) 3 V long-range-ordered (LRO) alloys. Several (Fe,Ni) 3 V LRO alloys were irradiated in HFIR-CTR-42 and -43 at 400 to 600 0 C, to approximately 10 dpa and approximately 1000 at. ppm He. Additions of cerium or carbon and the use of cold-worked microstructures did not improve the embrittlement resistance of the LRO alloys. The LRO-37-5RS alloy, with a microstructure produced by rapid solidification, exhibited the highest ductilities, and further study of the RS microstructure is warranted. The correlation between bend ductility and tensile ductility was poor

High Frequency Vibration Based Fatigue Testing of Developmental Alloys

Science.gov (United States)

Holycross, Casey M.; Srinivasan, Raghavan; George, Tommy J.; Tamirisakandala, Seshacharyulu; Russ, Stephan M.

Many fatigue test methods have been previously developed to rapidly evaluate fatigue behavior. This increased test speed can come at some expense, since these methods may require non-standard specimen geometry or increased facility and equipment capability. One such method, developed by George et al, involves a base-excited plate specimen driven into a high frequency bending resonant mode. This resonant mode is of sufficient frequency (typically 1200 to 1700 Hertz) to accumulate 107 cycles in a few hours. One of the main limitations of this test method is that fatigue cracking is almost certainly guaranteed to be surface initiated at regions of high stress. This brings into question the validity of the fatigue test results, as compared to more traditional uniaxial, smooth-bar testing, since high stresses are subjecting only a small volume to fatigue damage. This limitation also brings into question the suitability of this method to screen developmental alloys, should their initiation life be governed by subsurface flaws. However, if applicable, the rapid generation of fatigue data using this method would facilitate faster design iterations, identifying more quickly, material and manufacturing process deficiencies. The developmental alloy used in this study was a powder metallurgy boron-modified Ti-6Al-4V, a new alloy currently being considered for gas turbine engine fan blades. Plate specimens were subjected to fully reversed bending fatigue. Results are compared with existing data from commercially available Ti-6Al-4V using both vibration based and more traditional fatigue test methods.

Application of mechanical alloying to synthesis of intermetallic phases based alloys

International Nuclear Information System (INIS)

Dymek, S.

2001-01-01

Mechanical alloying is the process of synthesis of powder materials during milling in high energetic mills, usually ball mills. The central event in mechanical alloying is the ball-powder-ball collision. Powder particles are trapped between the colliding balls during milling and undergo deformation and/or fracture. Fractured parts are cold welded. The continued fracture and cold welding results in a uniform size and chemical composition of powder particles. The main applications of mechanical alloying are: processing of ODS alloys, syntheses of intermetallic phases, synthesis of nonequilibrium structures (amorphous alloys, extended solid solutions, nanocrystalline, quasi crystals) and magnetic materials. The present paper deals with application of mechanical alloying to synthesis Ni A l base intermetallic phases as well as phases from the Nb-Al binary system. The alloy were processed from elemental powders. The course of milling was monitored by scanning electron microscopy and X-ray diffraction. After milling, the collected powders were sieved by 45 μm grid and hot pressed (Nb alloys and NiAl) or hot extruded (NiAl). The resulting material was fully dense and exhibited fine grain (< 1 μm) and uniform distribution of oxide dispersoid. The consolidated material was compression and creep tested. The mechanical properties of mechanically alloys were superior to properties of their cast counterparts both in the room and elevated temperatures. Higher strength of mechanically alloyed materials results from their fine grains and from the presence of dispersoid. At elevated temperatures, the Nb-Al alloys have higher compression strength than NiAl-based alloys processed at the same conditions. The minimum creep rates of mechanically alloyed Nb alloys are an order of magnitude lower than analogously processed NiAl-base alloys. (author)

Influence of the thermal history of a particle during atomization on the morphology of carbides in a hypereutectic iron based alloy

International Nuclear Information System (INIS)

Kusý, M.; Behúlová, M.; Grgač, P.

2012-01-01

Highlights: ► Identification of solidification microstructures in RS powder from iron based alloy. ► Microstructures affected and nonaffected during the post-recalescence period. ► Thermokinetic newtonian model of rapid solidification of a droplet in gas atomization. ► Droplet thermal history and conditions for the microstructure development. ► Parameters influencing development of different solidification microstructures. - Abstract: Basic principles and consequences of the rapid solidification processing of melts have been successfully exploited in several progressive technologies of material production. In the paper, the solidification microstructures developed in the hypereutectic iron based alloy with the chemical composition of 3% C–3% Cr–12% V (wt.%) prepared by nitrogen gas atomization are presented and analysed. Several main types of solidification microstructures were identified in the rapidly solidified powder particles. According to the morphological features of carbide phases and computed thermal history of rapidly solidified particles, the microstructures were divided into two groups – microstructures morphologically non-affected during the post-recalescence period of solidification, and microstructures with morphological transitions occurring during the quasi-isothermal period of structure development. Based on the thermokinetic newtonian model of rapid solidification of a spherical droplet in the process of atomization, the thermal history of droplets with diameter from 20 μm to 400 μm rapidly solidified from different nucleation temperatures was studied. The thermo-physical conditions necessary for the development of variable microstructures in single rapidly solidified powder particles are predicted and discussed. The nucleation temperature, recalescence temperature and duration of quasi-isothermal plateau are supposed to be the most important parameters influencing the microstructure development in the rapidly solidified

Effect of Ce on Casting Structure of Near-rapidly Solidified Al-Zn-Mg-Cu Alloy

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HUANG Gao-ren

2017-11-01

Full Text Available Through using XRD,DSC,SEM,EDS and other modern analysis methods, the effects of rare earth element Ce on microstructure and solidification temperature of Al-Zn-Mg-Cu under different cooling rates were studied, the principle of Ce on grain refining and melt cleaning of alloys was analyzed and discussed. The results show that MgZn2 phase and α-Al matrix are the main precipitations, Al,Cu,Mg and other elements dissolve in MgZn2 phase, a new phase Mg(Zn, Cu, Al2 is formed, solute elements in the grain boundary have higher concentration, eutectic reaction takes place between MgZn2 and α-Al, lamellar eutectic structure is generated. The addition of Ce decreases the dendritic arm spacing,reduces the layer spacing between eutectic phases and refines the eutectic structure and the grain significantly, and inhibits the appearance of the impurity phase Al7Cu2Fe in aluminum alloys. The addition of Ce also reduces the precipitation temperature of α-Al matrix and eutectic phase by 6.4℃ and 5.6℃ respectively.

The Microstructure And Mechanical Properties Of The AlSi17Cu5 Alloy After Heat Treatment

Directory of Open Access Journals (Sweden)

Piątkowski J.

2015-09-01

Full Text Available In the paper results of the microstructure and mechanical properties (HB, Rm and R0,2 of AlSi17Cu5 alloy, subjected by solution heat treatment (500ºC/6h/woda and aging (200ºC/16h/piec are presented. In next step the alloy was modified and heated significantly above the Tliq temperature (separately and together. It was found that the increase in the strength properties of the tested alloy after heat treatment compared to alloys without solution heat treatment and aging was due to precipitation hardening. The applied aging treatment of ingots (preceded by solution heat treatment, causes not only increase in concentration in α(Al solid solution, but also a favorable change of the primary Si crystals morphology. During stereological measurements significant size reduction and change in the morphology of hypereutectic silicon crystals ware found. This effects can be further enhanced by overheating the alloy to a temperature of 920ºC and rapid cooling before casting of the alloy.

Thermal cooling effects in the microstructure and properties of cast cobalt-base biomedical alloys

Science.gov (United States)

Vega Valer, Vladimir

Joint replacement prosthesis is widely used in the biomedical field to provide a solution for dysfunctional human body joints. The demand for orthopedic knee and hip implants motivate scientists and manufacturers to develop novel materials or to increase the life of service and efficiency of current materials. Cobalt-base alloys have been investigated by various researchers for biomedical implantations. When these alloys contain Chromium, Molybdenum, and Carbon, they exhibit good tribological and mechanical properties, as well as excellent biocompatibility and corrosion resistance. In this study, the microstructure of cast Co-Cr-Mo-C alloy is purposely modified by inducing rapid solidification through fusion welding processes and solution annealing heat treatment (quenched in water at room temperature. In particular the effect of high cooling rates on the athermal phase transformation FCC(gamma)↔HCP(epsilon) on the alloy hardness and corrosion resistance is investigated. The Co-alloy microstructures were characterized using metallography and microscopy techniques. It was found that the as cast sample typically dendritic with dendritic grain sizes of approximately 150 microm and containing Cr-rich coarse carbide precipitates along the interdendritic boundaries. Solution annealing gives rise to a refined microstructure with grain size of 30 microm, common among Co-Cr-Mo alloys after heat treating. Alternatively, an ultrafine grain structure (between 2 and 10 microm) was developed in the fusion zone for specimens melted using Laser and TIG welding methods. When laser surface modification treatments were implemented, the developed solidification microstructure shifted from dendritic to a fine cellular morphology, with possible nanoscale carbide precipitates along the cellular boundaries. In turn, the solidified regions exhibited high hardness values (461.5HV), which exceeds by almost 110 points from the alloy in the as-cast condition. The amount of developed athermal

Improved surface corrosion resistance of WE43 magnesium alloy by dual titanium and oxygen ion implantation

Energy Technology Data Exchange (ETDEWEB)

Zhao, Ying [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Wu, Guosong; Lu, Qiuyuan [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Wu, Jun [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Xu, Ruizhen [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China); Yeung, Kelvin W.K., E-mail: wkkyeung@hku.hk [Department of Orthopaedics and Traumatology, The University of Hong Kong, Pokfulam, Hong Kong (China); Chu, Paul K., E-mail: paul.chu@cityu.edu.hk [Department of Physics and Materials Science, City University of Hong Kong, Tat Chee Avenue, Kowloon, Hong Kong (China)

2013-02-01

Magnesium alloys are potential biodegradable materials and have attracted much attention due to their outstanding biological performance and mechanical properties. However, their rapid degradation inside the human body cannot meet clinical needs. In order to improve the corrosion resistance, dual titanium and oxygen ion implantation is performed to modify the surface of the WE43 magnesium alloy. X-ray photoelectron spectroscopy is used to characterize the microstructures in the near surface layer and electrochemical impedance spectroscopy, potentiodynamic polarization, and immersion tests are employed to investigate the corrosion resistance of the implanted alloys in simulated body fluids. The results indicate that dual titanium and oxygen ion implantation produces a TiO{sub 2}-containing surface film which significantly enhances the corrosion resistance of WE43 magnesium alloy. Our data suggest a simple and practical means to improve the corrosion resistance of degradable magnesium alloys. - Highlights: ► Surface modification of WE43 magnesium alloy using dual ion implantation ► Dual Ti and O ion implantation produces a homogeneous TiO{sub 2}-containing surface film ► Significant improvement of the alloy corrosion resistance after the dual ion implantation.

Characterization of fold defects in AZ91D and AE42 magnesium alloy permanent mold castings

International Nuclear Information System (INIS)

Bichler, L.; Ravindran, C.

2010-01-01

Casting premium-quality magnesium alloy components for aerospace and automotive applications poses unique challenges. Magnesium alloys are known to freeze rapidly prior to filling a casting cavity, resulting in misruns and cold shuts. In addition, melt oxidation, solute segregation and turbulent metal flow during casting contribute to the formation of fold defects. In this research, formation of fold defects in AZ91D and AE42 magnesium alloys cast via the permanent mold casting process was investigated. Computer simulations of the casting process predicted the development of a turbulent metal flow in a critical casting region with abrupt geometrical transitions. SEM and light optical microscopy examinations revealed the presence of folds in this region for both alloys. However, each alloy exhibited a unique mechanism responsible for fold formation. In the AZ91D alloy, melt oxidation and velocity gradients in the critical casting region prevented fusion of merging metal front streams. In the AE42 alloy, limited solubility of rare-earth intermetallic compounds in the α-Mg phase resulted in segregation of Al 2 RE particles at the leading edge of a metal front and created microstructural inhomogeneity across the fold.

MSFC Electrostatic Levitator (ESL) Rapid Quench System

Science.gov (United States)

SanSoucie, Michael P.; Craven, Paul D.; Rogers, Jan R.

2014-01-01

The NASA Marshall Space Flight Center (MSFC) Electrostatic Levitator (ESL) Laboratory is a unique facility for investigators studying high-temperature materials. The laboratory boasts two levitators in which samples can be levitated, heated, melted, undercooled, and resolidified, all without the interference of a container or data-gathering instrument. The ESL main chamber has been upgraded with the addition of a rapid quench system. This system allows samples to be dropped into a quench vessel that can be filled with a low melting point material, such as a gallium or indium alloy. Thereby allowing rapid quenching of undercooled liquid metals. Up to 8 quench vessels can be loaded into the quench wheel, which is indexed with LabVIEW control software. This allows up to 8 samples to be rapidly quenched before having to open the chamber. The system has been tested successfully on several zirconium samples. Future work will be done with other materials using different quench mediums. Microstructural analysis will also be done on successfully quench samples.

Rapid Prototyping and its Application in Dentistry

Directory of Open Access Journals (Sweden)

V. N. V. Madhav

2013-01-01

Full Text Available Medical implants and biological models have three main characteristics: low volume, complex shape, and can be customized. These characteristics suit very well with Rapid Prototyping (RP and Rapid Manufacturing (RM processes. RP/RM processes are fabricated part layer- by-layer until complete shape finished from 3D model. Biocompatible materials, such as Titanium and Titanium alloy, Zirconium, Cobalt Chromium, PEEK, etc, are used for fabrication process. Reverse Engineering (RE technology greatly affects RP/RM processes. RE is used to capture or scan image of the limb, cranium, tooth, and other biological objects. Three common methods to get the image are 3D laser scanning, Computer Tomography (CT, and Magnetic Resonance Imaging (MRI. Main RP/RM techniques used in Dentistry are Stereotype Lithography Apparatus (SLA, Fused Deposition Modeling (FDM, Selective Laser Sintering (SLS, and ink jet printing. This article reviews the changing scenario of technology in dentistry with special emphasis on Rapid Prototyping and its various applications in Dentistry.

Analysis of hafnium in zirconium alloys

International Nuclear Information System (INIS)

Kondo, Isao; Sakai, Fumiaki; Ohuchi, Yoshifusa; Nakamura, Hisashi

1977-01-01

It is required to analyse alloying components and impurity elements in the acceptance analysis of zirconium alloys as the material for fuel cladding tubes and pressure tubes for advanced thermal reactors. Because of extreme similarity in chemical properties between zirconium and hafnium, about 100 ppm of hafnium is usually contained in zirconium alloys. Zircaloy-2 alloy and 2.5% Nb-zirconium with the addition of hafnium had been prepared as in-house standard samples for rapid analysis. Study was made on fluorescent X-ray analysis and emission spectral analysis to establish the analytical method. By using these in-house standard samples, acceptance analysis was successfully carried out for the fuel cladding tubes for advanced thermal reactors. Sulfuric acid solution was prepared from JAERI-Z 1, 2 and 3, the standard sample for zircaloy-2 prepared by the Analytical Committee on Nuclear Fuel and Reactor Materials, JAERI, and zirconium oxide (Hf 1 ppm/Zr). Standard Hf solution was added to the sulfuric acid solution step by step, to make up a series of the standard oxide samples by the precipitation process. By the use of these standard samples, the development of the analytical method and joint analysis were made by the three-member analytical technique research group including PNC. The analytical precision for the fluorescent X-ray analysis was improved by attaching a metallic yttrium filter to the window of an X-ray tube so as to suppress the effect due to zirconium matrix. The variation factor of the joint analysis was about 10% to show good agreement, and the indication value was determined. (Kobatake, H.)

Biofunctionalized anti-corrosive silane coatings for magnesium alloys.

Science.gov (United States)

Liu, Xiao; Yue, Zhilian; Romeo, Tony; Weber, Jan; Scheuermann, Torsten; Moulton, Simon; Wallace, Gordon

2013-11-01

Biodegradable magnesium alloys are advantageous in various implant applications, as they reduce the risks associated with permanent metallic implants. However, a rapid corrosion rate is usually a hindrance in biomedical applications. Here we report a facile two step procedure to introduce multifunctional, anti-corrosive coatings on Mg alloys, such as AZ31. The first step involves treating the NaOH-activated Mg with bistriethoxysilylethane to immobilize a layer of densely crosslinked silane coating with good corrosion resistance; the second step is to impart amine functionality to the surface by treating the modified Mg with 3-amino-propyltrimethoxysilane. We characterized the two-layer anticorrosive coating of Mg alloy AZ31 by Fourier transform infrared spectroscopy, static contact angle measurement and optical profilometry, potentiodynamic polarization and AC impedance measurements. Furthermore, heparin was covalently conjugated onto the silane-treated AZ31 to render the coating haemocompatible, as demonstrated by reduced platelet adhesion on the heparinized surface. The method reported here is also applicable to the preparation of other types of biofunctional, anti-corrosive coatings and thus of significant interest in biodegradable implant applications. Copyright © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

High-temperature electrochemical performance of low-cost La–Ni–Fe based hydrogen storage alloys with different preparation methods

Energy Technology Data Exchange (ETDEWEB)

Wang, Qiannan [Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China); Zhu, Ding [Institute of New Energy and Low-Carbon Technology, Sichuan University, Chengdu 610065 (China); Zhou, Wanhai; Zhong, Chenglin; Wu, Chaoling [Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China); Chen, Yungui, E-mail: ygchen60@aliyun.com [Department of Advanced Energy Materials, College of Materials Science and Engineering, Sichuan University, Chengdu 610065 (China); Institute of New Energy and Low-Carbon Technology, Sichuan University, Chengdu 610065 (China)

2016-04-15

Highlights: • Effects of four different preparation processes were studied at 20/60 °C. • All NS + HT, RS and RS + HT processes can optimize the thermodynamic performance. • The HT process can provoke the precipitation of A{sub 2}B{sub 7} and leads to a poor cycling life. • Al exhibits the most remarkable dissolution for all the alloys, especially at 60 °C. - Abstract: In order to optimize the microstructure and high temperature electrochemical performances of low-cost AB{sub 5}-type Ml(NiMnAl){sub 4.2}Co{sub 0.3}Fe{sub 0.5} hydrogen storage electrode alloys, four different preparation methods including normal solidification (NS), normal solidification and 900 °C heat treatment (NS + HT), rapid solidification (RS), rapid solidification and 900 °C heat treatment (RS + HT) were adopted in this work. All alloys exhibit CaCu{sub 5} type hexagonal structure and there is a small amount of A{sub 2}B{sub 7} phase in NS + HT and RS + HT alloys. It is found the using of HT process can decrease the hydrogen equilibrium plateau pressure, the plateau slope and hysteresis at 40, 60 and 80 °C. The NS + HT and RS + HT alloys also possess better activation, high rate discharge performance, larger discharge capacity, but poor cycling performance due to the existence of A{sub 2}B{sub 7} phase which can accelerate dissolution of Ni, Mn and Fe elements in KOH alkaline electrolyte. The RS process can make alloy exhibit the best cycling performance especially at 60 °C.

Surface modification of 5083 Al alloy by electrical discharge alloying processing with a 75 mass% Si-Fe alloy electrode

Energy Technology Data Exchange (ETDEWEB)

Stambekova, Kuralay [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China); Lin, Hung-Mao [Department of Mechanical Engineering, Far East University, No. 49, Zhonghua Rd., Xinshi Dist., Tainan City 74448, Taiwan (China); Uan, Jun-Yen, E-mail: jyuan@dragon.nchu.edu.tw [Department of Materials Science and Engineering, National Chung Hsing University, 250 Kuo-Kuang Rd., Taichung 40227, Taiwan (China)

2012-03-01

This study experimentally investigates the surface modification of 5083 Al alloy by the electrical discharge alloying (EDA) process with a Si-Fe alloy as an electrode. Samples were analyzed by transmission electron microscopy (TEM), scanning electron microscopy (SEM), micro-hardness and corrosion resistance tests. The micro-hardness of EDA alloyed layer was evidently higher than that of the base metal (5083 Al alloy). The TEM results show that the matrix of the alloyed layer has an amorphous-like structure; the matrix contains fine needle-like Si particles, block-like Si particles and nano-size Al{sub 4.5}FeSi and Al{sub 13}Fe{sub 4} particles. The TEM results support experimental results for the high hardness of the alloyed layer. Moreover, the EDA alloyed layer with composite microstructures has good corrosion resistance in NaCl aqueous solution.

Synthesis Of NiCrAlC alloys by mechanical alloying

International Nuclear Information System (INIS)

Silva, A.K.; Pereira, J.I.; Vurobi Junior, S.; Cintho, O.M.

2010-01-01

The purpose of the present paper is the synthesis of nickel alloys (NiCrAlC), which has been proposed like a economic alternative to the Stellite family Co alloys using mechanical alloying, followed by sintering heat treatment of milled material. The NiCrAlC alloys consist of a chromium carbides dispersion in a Ni 3 Al intermetallic matrix, that is easily synthesized by mechanical alloying. The use of mechanical alloying enables higher carbides sizes and distribution control in the matrix during sintering. We are also investigated the compaction of the processed materials by compressibility curves. The milling products were characterized by X-ray diffraction, and the end product was featured by conventional metallography and scanning electronic microscopy (SEM), that enabled the identification of desired phases, beyond microhardness test, which has been shown comparable to alloys manufactured by fusion after heat treating. (author)

Method of making active magnetic refrigerant, colossal magnetostriction and giant magnetoresistive materials based on Gd-Si-Ge alloys

Science.gov (United States)

Gschneidner, Jr., Karl A.; Pecharsky, Alexandra O.; Pecharsky, Vitalij K.

2003-07-08

Method of making an active magnetic refrigerant represented by Gd.sub.5 (Si.sub.x Ge.sub.1-x).sub.4 alloy for 0.ltoreq.x.ltoreq.1.0 comprising placing amounts of the commercially pure Gd, Si, and Ge charge components in a crucible, heating the charge contents under subambient pressure to a melting temperature of the alloy for a time sufficient to homogenize the alloy and oxidize carbon with oxygen present in the Gd charge component to reduce carbon, rapidly solidifying the alloy in the crucible, and heat treating the solidified alloy at a temperature below the melting temperature for a time effective to homogenize a microstructure of the solidified material, and then cooling sufficiently fast to prevent the eutectoid decomposition and improve magnetocaloric and/or the magnetostrictive and/or the magnetoresistive properties thereof.

Effect of titanium on structure and martensitic transformation in rapidly solidified Cu-Al-Ni-Mn-Ti alloys

International Nuclear Information System (INIS)

Dutkiewicz, J.; Czeppe, T.; Morgiel, J.

1999-01-01

Alloys of composition Cu-(11.8-13.5)%Al-(3.2-4)%Ni-(2-3)%Mn and 0-1%Ti (wt.%) were cast using the melt spinning method in He atmosphere. Ribbons obtained in this process showed grains from 0.5 to 30 μm depending on the type of alloy and wheel speed. Bulk alloys and most of the ribbons contained mixed 18R and 2H type martensite at room temperature (RT). Some ribbons, crystallizing at the highest cooling rate, retained also β phase due to a drop of M s below RT. The M s temperatures in ribbons were strongly lowered with increasing wheel speed controlling the solidification rate. This drop of M s shows a linear relationship with d -1/2 , where d is grain size. The strongest decrease of M s and smallest grains were found in the ribbons containing titanium due to its grain refinement effect. The cubic Ti rich precipitates, present in both Cu-Al-Ni-Ti and Cu-Al-Ni-Mn-Ti bulk, were dispersed in ribbons cast with intermediate cooling rates of up to 26 m s -1 , but suppressed for higher cooling rates. The transformation hysteresis loop was much broader in ribbons due to presence of coherent Ti rich precipitates and differences in grain size which is particularly important in the ultra small grain size range. (orig.)

Microstructure and grain refining performance of melt-spun Al-5Ti-1B master alloy

International Nuclear Information System (INIS)

Zhang Zhonghua; Bian Xiufang; Wang Yan; Liu Xiangfa

2003-01-01

In the present work, the microstructure and grain refining performance of the melt-spun Al-5Ti-1B (wt%) master alloy have been investigated, using X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), differential scanning calorimetry (DSC), and grain refining tests. It has been found that the microstructure of the melt-spun Al-5Ti-1B master alloy is mainly composed of two phases: metastable, supersaturated α-Al solid solution and uniformly dispersed TiB 2 particles, quite different from that of the rod-like alloy consisting of three phases: α-Al, blocky TiAl 3 , and clusters of TiB 2 particles. Quenching temperatures and wheel speeds (cooling rates), however, have no obvious effect on the microstructure of the melt-spun Al-5Ti-1B alloy. Grain refining tests show that rapid solidification has a significant effect on the grain refining performance of Al-5Ti-1B alloy and leads to the great increase of nucleation rate of the alloy. Nevertheless, the melt-spun Al-5Ti-1B master alloy prepared at different wheel speeds and quenching temperatures possesses the similar grain refining performance. The reasons for the microstructure formation and the improvement of the grain refining performance of the melt-spun Al-5Ti-1B master alloy have been also discussed

Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy.

Science.gov (United States)

Dang, B; Zhang, X; Chen, Y Z; Chen, C X; Wang, H T; Liu, F

2016-08-09

Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

Microstructure and mechanical properties of Al–Si–Fe–X alloys

Czech Academy of Sciences Publication Activity Database

Školáková, A.; Novák, P.; Vojtěch, D.; Kubatík, Tomáš František

2016-01-01

Roč. 107, October (2016), s. 491-502 ISSN 0264-1275. [International Conference on Composite Material s (ICCM)/20./. Copenhagen, 24.07.2015-28.07.2015] Institutional support: RVO:61389021 Keywords : Aluminium alloys * Rapid solidification * Melt spinning * Spark plasma sintering * Thermal stability Subject RIV: JG - Metallurgy Impact factor: 4.364, year: 2016 http://www.sciencedirect.com/science/article/pii/S0264127516308218

Multi-layered silicides coating for vanadium alloys for generation IV reactors

International Nuclear Information System (INIS)

Mathieu, S.; Chaia, N.; Vilasi, M.; Le Flem, M.

2012-01-01

The halide-activated pack-cementation technique was employed to fabricate a diffusion coating that is resistant both to isothermal and to cyclic oxidation in air at 650 degrees C on the surface of the V-4Cr-4Ti vanadium alloy that is a potential core component of future nuclear systems. A thermodynamic assessment determined the deposit conditions in terms of master alloy, activator, filler and temperature. The partial pressures of the main gaseous species (SiCl 4 , SiCl 2 and VCl 2 ) in the pack were calculated with the master alloy Si and the mixture VSi 2 + Si. The VSi 2 + Si master alloy was used to limit vanadium loss from the surface. The obtained coating consisted of multi-layered V x Si y silicides with an outer layer of VSi 2 . This silicide developed a protective layer of silica at 650 degrees C in air and was not susceptible to the pest phenomenon, unlike other refractory silicides (MoSi 2 , NbSi 2 ). We suggest that VSi 2 exhibits no risk of rapid degradation in the gas fast reactor (GFR) conditions. (authors)

Interaction of alumina with liquid Pb{sub 83}Li{sub 17} alloy

Energy Technology Data Exchange (ETDEWEB)

Jain, Uttam, E-mail: uttamj@barc.gov.in [Fusion Reactor Materials Section, Bhabha Atomic Research Centre, Mumbai 400085 (India); Mukherjee, Abhishek; Sonak, Sagar; Kumar, Sanjay [Fusion Reactor Materials Section, Bhabha Atomic Research Centre, Mumbai 400085 (India); Mishra, Ratikant [Chemistry Division, Bhabha Atomic Research Centre, Mumbai 400085 (India); Krishnamurthy, Nagaiyar [Fusion Reactor Materials Section, Bhabha Atomic Research Centre, Mumbai 400085 (India)

2014-11-15

Highlights: • The role of oxygen in the interaction of alumina with Pb{sub 83}Li{sub 17} alloy was studied. • Li of Pb{sub 83}Li{sub 17} alloy undergoes oxidation even in flowing high pure argon atmosphere. • It was seen that alumina reacts with Pb{sub 83}Li{sub 17} alloy at 550 °C to form LiAlO{sub 2} compound. • The reaction is rapid in the presence of oxygen and happens more slowly in the presence of flowing argon. - Abstract: Eutectic lead lithium (Pb{sub 83}Li{sub 17}) alloy is being considered a coolant, neutron multiplier and tritium breeder for International Thermonuclear Experimental Reactor (ITER) and Fusion Power Reactors (FPR). In order to reduce the magneto-hydrodynamic drag (MHD) and to prevent corrosion of structural materials due to the flow of lead lithium (Pb{sub 83}Li{sub 17}) alloy, alumina (Al{sub 2}O{sub 3}) is proposed as a candidate ceramic coating material. Interaction of liquid Pb{sub 83}Li{sub 17} alloy with Al{sub 2}O{sub 3} at the operating temperature of these reactors is therefore an important issue. The present paper deals with the characterization of Pb{sub 83}Li{sub 17} alloy and its interaction with Al{sub 2}O{sub 3} at the reactor operating temperature. The interaction was studied using EPMA, XRD and thermal analysis technique. The result indicates that alumina can interact with Pb{sub 83}Li{sub 17} alloy at 550 °C even in high purity argon atmosphere. The role of oxygen in the interaction process has also been discussed.

A united refinement technology for commercial pure Al by Al-10Ti and Al-Ti-C master alloys

International Nuclear Information System (INIS)

Ma Xiaoguang; Liu Xiangfa; Ding Haimin

2009-01-01

Because flake-like TiAl 3 particles in Al-Ti-C master alloys prepared in a melt reaction method dissolve slowly when they are added into Al melt at 720 deg. C, Ti atoms cannot be released rapidly to play the assistant role of grain refinement, leading to a poor refinement efficiency of Al-Ti-C master alloys. A united refinement technology by Al-10Ti and Al-Ti-C master alloys was put forward in this paper. The rational combination of fine blocky TiAl 3 particles in Al-10Ti and TiC particles in Al-Ti-C can improve the nucleation rate of α-Al. It not only improves the grain refinement efficiency of Al-Ti-C master alloys, but also reduces the consumption

Three-Dimensional Cellular Structures Enhanced By Shape Memory Alloys

Science.gov (United States)

Nathal, Michael V.; Krause, David L.; Wilmoth, Nathan G.; Bednarcyk, Brett A.; Baker, Eric H.

2014-01-01

This research effort explored lightweight structural concepts married with advanced smart materials to achieve a wide variety of benefits in airframe and engine components. Lattice block structures were cast from an aerospace structural titanium alloy Ti-6Al-4V and a NiTi shape memory alloy (SMA), and preliminary properties have been measured. A finite element-based modeling approach that can rapidly and accurately capture the deformation response of lattice architectures was developed. The Ti-6-4 and SMA material behavior was calibrated via experimental tests of ligaments machined from the lattice. Benchmark testing of complete lattice structures verified the main aspects of the model as well as demonstrated the advantages of the lattice structure. Shape memory behavior of a sample machined from a lattice block was also demonstrated.

The corrosion behaviour and structure of amorphous and thermally treated Fe-B-Si alloys

International Nuclear Information System (INIS)

Raicheff, R.; Zaprianova, V.; Petrova, E.

2003-01-01

The corrosion behaviour of magnetic amorphous alloys Fe 78 B 13 Si 9 , Fe 81 B 13 Si 4 C 2 and Fe 67 Co 18 Bi 4 S 1 obtained by rapid quenching from the melts are investigated in a model corrosive environment of 1N H 2 SO 4 . The structure of the alloys, is, characterized by DTA, SEM, TEM, X-ray and electron diffraction techniques. The dissolution kinetics of the,alloys is studied using gravimetric and electrochemical polarization measurements. It is established that the corrosion rate of the amorphous Fe 67 Co 18 Bt 4 S 1 alloy is up to 50 times lower than that of Fe 78 Bi 3 Si 9 alloy and the addition of cobalt leads to a considerable reduction of the rates of both partial corrosion reactions, while the addition of carbon results only in a moderate decrease (2-3 times) of the corrosion rate. It is also shown that the crystallization of the amorphous Fe 78 B 13 Si 9 alloy (at 700 o C for 3 h) leads to formation of multiphase structure consisting of crystalline phases α-Fe and Fe 3 (B,Si). After crystallization an increase of the rate of both hydrogen evolution and anodic dissolution reactions is observed which results in a considerable (an order of magnitude) increase of the corrosion rate of the alloy. (Original)

Superconductivity and specific heat measurements in V--Nb--Ta ternary alloys

International Nuclear Information System (INIS)

Wang, R.Y.P.

1977-01-01

The correlation between the superconducting transition temperature T/sub c/ with electronic specific heat coefficient γ and Debye temperature theta/sub D/ in some isoelectronic ternary V--Nb--Ta alloys is investigated. It has been known that the variation of theta/sub D/ with concentration in both V--Nb and V--Ta systems is clearly of the same curvature as that of T/sub c/ and γ. In Ta--Nb alloys, however, over most of the concentration range theta/sub D/ seems to have a slight negative curvature while T/sub c/ and γ curve upwards. (But beyond approx. 80 at. % Nb theta/sub D/ rises rapidly to the pure Nb value.) By choosing alloys along a line connecting Ta and V 25 --Nb 75 which is close to the Nb--Ta side of the Gibb's triangle the extent to which the Nb--Ta type of behavior persists in this ternary system can be estimated. A model proposed by Miedema that takes into account the variation of properties caused by possible charge transfer among constituent atoms in an alloy has been found to apply almost quantitatively for nearly all binary alloy systems whose experimental data are available, including those for which Hopfield's method fails. A previous test of the extension of Miedema's empirical model into ternary alloys shows qualitatively correct behavior for intra-row Zr/sub x/Nb/sub 1-2x/Mo/sub x/ alloys. The good agreement between the predicted values of γ and T/sub c/ and the experimental values in the inter-row ternary V--Nb--Ta system studied here gives another and better test of the application of Miedema's model

Correlation between diffusion barriers and alloying energy in binary alloys

DEFF Research Database (Denmark)

Vej-Hansen, Ulrik Grønbjerg; Rossmeisl, Jan; Stephens, Ifan

2016-01-01

In this paper, we explore the notion that a negative alloying energy may act as a descriptor for long term stability of Pt-alloys as cathode catalysts in low temperature fuel cells.......In this paper, we explore the notion that a negative alloying energy may act as a descriptor for long term stability of Pt-alloys as cathode catalysts in low temperature fuel cells....

Microstructure and tensile properties of neutron-irradiated (FE061Ni039)3V ordered alloy

International Nuclear Information System (INIS)

Braski, D.N.

1982-01-01

Small tensile specimens of the (Fe 0 61 Ni 0 39 ) 3 V long-range-ordered alloy were irradiated in the ORR to 4 dpa at 523, 623, and 823 K and subsequently tested at the same respective temperatueres. The alloy remained ordered after irradiation at all three temperatures. Irradiation at 523 and 623 K increased the yield strength of the material by producing Frank loops in the microstructure and reduced the total elongation. The low strain hardening observed was attributed to planar slip and the absence of cross slip. Irradiation at 823 K embrittled the alloy. Premature failure was apparently initiated by helium bubbles on sigma phase boundaries which grew rapidly during the test to form microcracks. Fracture occurred after a microcrack propagated across grain boundaries that were weakened by helium and possible sulfur. New LRO alloys without sigma phase should perform better under neutron irradiation

Rapid Obtaining of Nano-Hydroxyapatite Bioactive Films on NiTi Shape Memory Alloy by Electrodeposition Process

Science.gov (United States)

Lobo, A. O.; Otubo, J.; Matsushima, J. T.; Corat, E. J.

2011-07-01

Nano-hydroxyapatite (n-HA) crystalline films have been developed in this study by electrodeposition method on NiTi shape memory alloy (SMA). The electrodeposition of the n-HA films was carried out using 0.042 mol/L Ca(NO3)2 · 4H2O + 0.025 mol/L (NH4) · 2HPO4 electrolytes by applying a constant potential of -2.0 V for 120 min and keeping the solution temperature at 70 °C. The characterization of n-HA films is of special importance since bioactive properties related to n-HA have been directly identified with its specific composition and crystalline structure. AFM, XRD, EDX, FEG-SEM and Raman spectroscopy shows a homogeneous film, with high crystallinity, special composition, and bioactivity properties (Ca/P = 1.93) of n-HA on NiTi SMA surfaces. The n-HA coating with special structure would benefit the use of NiTi alloy in orthopedic applications.

Development of Alloy 718 tubular product for nuclear-reactor internals

International Nuclear Information System (INIS)

1981-01-01

The Upper Internals Structure (UIS) of the Clinch River Breeder Reactor Plant (CRBRP) provides mixing and flow direction of the core outlet flow. Alloy 718 tubes are the major components used in the UIS to provide this flow direction. The UIS is located directly above the reactor core and is exposed to a severe environment. This environment consists of high temperature sodium, alternating temperatures induced by mixing high temperature core assembly outlet flow with cooler core assembly outlet flow and rapid changes in temperature of the core outlet flow. The paper presents the UIS configuration, functions and environmental conditions that led to the selection of Alloy 718 as the material used to protect the basic UIS structure and to provide flow direction. The use of Alloy 718 is derived from the technology produced from the Department of Energy sponsored development programs. Alloy 718 tubes are made by a roll-extrusion process. The paper describes the tube fabrication process, the development of a finish sanding procedure and the results of high temperature thermal cycle testing. The high temperature thermal cycle testing generates peak strains on the metal surfaces, where the surface effects have a maximum influence on the fatigue strength. 9 figs., 2 tabs

Titanium alloys. Advances in alloys, processes, products and applications

International Nuclear Information System (INIS)

Blenkinsop, P.A.

1993-01-01

The last few years have been a period of consolidation of existing alloys and processes. While the aerospace industry remains the principal driving force for alloy development, the paper illustrates examples of new markets being established in 'older' alloys, by a combination of product/process development and a re-examination of engineering design parameters. Considerable attention is still being directed towards the titanium aluminide systems, but other more conventional alloy developments are underway aimed at specific engineering and process requirements, both in the aerospace and non-aerospace sectors. Both the advanced high temperature and conventional alloy developments are considered, before the paper goes on to assess the potential of new processes and products, like spray-forming, metal matrix composites and shaped-plate rolling. (orig.)

High-temperature deformation of a mechanically alloyed niobium-yttria alloy

International Nuclear Information System (INIS)

Chou, I.; Koss, D.A.; Howell, P.R.; Ramani, A.S.

1997-01-01

Mechanical alloying (MA) and hot isostatic pressing have been used to process two Nb alloys containing yttria particles, Nb-2 vol.%Y 2 O 3 and Nb-10 vol.%Y 2 O 3 . Similar to some thermomechanically processed nickel-based alloys, both alloys exhibit partially recrystallized microstructures, consisting of a 'necklace' of small recrystallized grains surrounding much larger but isolated, unrecrystallized, cold-worked grains. Hot compression tests from 1049 to 1347 C (0.5-0.6T MP ) of the 10% Y 2 O 3 alloy show that MA material possesses a much higher yield and creep strength than its powder-blended, fully recrystallized counterpart. In fact, the density-compensated specific yield strength of the MA Nb-10Y 2 O 3 exceeds that of currently available commercial Nb alloys. (orig.)

Proceedings [of the] symposium on zirconium alloys for reactor components

International Nuclear Information System (INIS)

1992-01-01

A two day symposium on zirconium alloys for reactor components (ZARC-91) was organised during 12-13, 1991. There were 6 invited talks and 43 contributed papers in 10 technical sessions. This symposium, took stock of the progress achieved in the development, design, fabrication and quality assurance of zirconium alloy components and emphasized the R and D efforts required for meeting the challenges posed by the rapid growth of nuclear power in our country. Topics like physical metallurgy, corrosion and irradiation behaviour, and in-service inspection were also covered. The proceedings/papers are arranged under the headings: (1)invited talks, (2)fabrication, (3)design requirement, (4)quality assurance, (5)irradiation damage and PIE, (6)corrosion and hydriding, and (7)in-service inspection. (N.B.). refs., figs., tabs

Study of Nd-Fe-B alloys with nonstoichiometric Nd content in optimal magnetic state

Directory of Open Access Journals (Sweden)

Ćosović V.

2009-01-01

Full Text Available Characterization of two rapid-quenched Nd-Fe-B alloys with nonstoichiometric Nd content in the optimized magnetic state was carried out using the X-ray diffractometry (XRD, 57Fe Mössbauer spectroscopic phase analysis (MS, electron microscopy (TEM, high resolution TEM (HREM and Superconducting Quantum Interference Device (SQUID magnetometer. The experimental results demonstrate the fundamental difference in the structure and magnetic properties of the two investigated alloys in the optimized magnetic state. The Nd-Fe-B alloy with the reduced Nd content (Nd4.5Fe77B18.5 was found to have the nanocomposite structure of Fe3B/Nd2Fe14B and partly α-Fe/Nd2Fe14B, with mean grain size below 30 nm. On the other side, the overstoichiometric Nd14Fe79B7 alloy has almost a monophase structure with the dominant content of the hard magnetic phase Nd2Fe14B (up to 95 wt. % and a mean crystallite size about 60 nm, as determined by XRD and TEM analysis. The results of magnetic measurements on SQUID magnetometer also suggest the nanocomposite structure of the Nd-low alloy and nanocrystalline decoupled structure of the Nd-rich alloy after the optimal heat treatment.

Surface analysis and electrochemical behavior of Ti–20Zr alloy in simulated physiological fluids

Energy Technology Data Exchange (ETDEWEB)

Calderon Moreno, Jose Maria; Vasilescu, Ecaterina; Drob, Paula; Osiceanu, Petre; Vasilescu, Cora; Drob, Silviu Iulian, E-mail: sidrob@chimfiz.icf.ro; Popa, Monica

2013-11-01

Highlights: • The advanced Ti–20Zr alloy shows fully lamellar α + β microstructure. • The alloy passive film improves its properties by deposition of HA (XPS, SEM, EDX, Raman, FT-IR). • Alloy revealed lower corrosion rates and higher polarization resistances than Ti. • EIS spectra depicted a more protective passive film on the alloy surface than on Ti. • The passive film is formed by two layers: an inner barrier and an outer porous layer. -- Abstract: An advanced Ti–20Zr alloy was obtained by double vacuum melting in a semi-levitation furnace with cold crucible. The alloy shows fully lamellar α + β microstructure. Cyclic potentiodynamic polarization curves revealed that the alloy passivated easier, more rapid than Ti, having a more stable passive film in Ringer solutions of different pH values, simulating severe functional conditions of an implant. In neutral and alkaline Ringer solutions, the alloy passive film improved its properties in time (1500 h) by the deposition of protective hydroxyapatite, as was demonstrated by XPS, SEM, EDX, Raman and FT-IR measurements. Alloy presented lower corrosion rates and higher polarization resistances (from linear polarization measurements) than those of Ti (tens of times) proving a more resistant passive film. Alloy open circuit potentials had more electropositive values in comparison with Ti and tended to nobler values in time, which denote better passive state and its enhancement in time, due to the new depositions from the physiological solutions. Nyquist and Bode spectra depicted a more protective passive film on the alloy surface than on Ti surface. The passive film is formed by two layers: an inner barrier layer and an outer porous layer. An electric equivalent circuit with two time constants was modeled.

Surface analysis and electrochemical behavior of Ti–20Zr alloy in simulated physiological fluids

International Nuclear Information System (INIS)

Calderon Moreno, Jose Maria; Vasilescu, Ecaterina; Drob, Paula; Osiceanu, Petre; Vasilescu, Cora; Drob, Silviu Iulian; Popa, Monica

2013-01-01

Highlights: • The advanced Ti–20Zr alloy shows fully lamellar α + β microstructure. • The alloy passive film improves its properties by deposition of HA (XPS, SEM, EDX, Raman, FT-IR). • Alloy revealed lower corrosion rates and higher polarization resistances than Ti. • EIS spectra depicted a more protective passive film on the alloy surface than on Ti. • The passive film is formed by two layers: an inner barrier and an outer porous layer. -- Abstract: An advanced Ti–20Zr alloy was obtained by double vacuum melting in a semi-levitation furnace with cold crucible. The alloy shows fully lamellar α + β microstructure. Cyclic potentiodynamic polarization curves revealed that the alloy passivated easier, more rapid than Ti, having a more stable passive film in Ringer solutions of different pH values, simulating severe functional conditions of an implant. In neutral and alkaline Ringer solutions, the alloy passive film improved its properties in time (1500 h) by the deposition of protective hydroxyapatite, as was demonstrated by XPS, SEM, EDX, Raman and FT-IR measurements. Alloy presented lower corrosion rates and higher polarization resistances (from linear polarization measurements) than those of Ti (tens of times) proving a more resistant passive film. Alloy open circuit potentials had more electropositive values in comparison with Ti and tended to nobler values in time, which denote better passive state and its enhancement in time, due to the new depositions from the physiological solutions. Nyquist and Bode spectra depicted a more protective passive film on the alloy surface than on Ti surface. The passive film is formed by two layers: an inner barrier layer and an outer porous layer. An electric equivalent circuit with two time constants was modeled

Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

Science.gov (United States)

Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

2016-05-03

A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

Influence of structural relaxation and partial devitrification on the corrosion resistance of Fe78B13Si9 amorphous alloy

International Nuclear Information System (INIS)

Souza, C.A.C.; Politi, F.S.; Kiminami, C.S.

1998-01-01

Amorphous alloys obtained by rapid solidification from the melt exhibit a similar structure to those observed in the liquid state, i.e., without long range ordering, in such a way that the constituents of the alloy usually are randomly and homogeneously distributed. Amorphous alloys, depending on their composition, may exhibit interesting characteristics such as very soft magnetic properties and improved resistance to corrosion. The high corrosion resistance of these alloys is attributed mainly to a higher rate of dissolution of passivating elements in the amorphous state. In addition, amorphous alloys are chemically homogeneous and free of defects such as grain boundaries, precipitates and segregation, which are favorable sites for corrosion. The corrosion resistance of amorphous alloys also depends on their thermal history. Several authors have reported that structural changes, such as structural relaxation and devitrification caused by annealing, change significantly the corrosion properties of these alloys. The purpose of this paper is to study corrosion resistance of the amorphous FeBSi alloy and the effects of structural changes such as structural relaxation and partial crystallization caused by annealing

Applications and development of shape-memory and superelastic alloys in Japan

Energy Technology Data Exchange (ETDEWEB)

Takaoka, S.; Horikawa, H. [Furukawa Electric Co., Ltd., Hiratsuka (Japan); Kobayashi, J. [Japan Association of Shape Memory Alloys, Yokohama (Japan); Shimizu, K. [Kanazawa Inst. of Tech., Matsutou (Japan)

2002-07-01

The present situation of the applications and development of shape memory and superelastic alloys in Japan will collectively be introduced. Of many shape memory alloys, TiNi alloy systems have mostly been used for the applications from the point of view of fatigue and corrosion characteristics. Shape memory effect has been utilized for mainly thermal actuators with the form of coil springs. The effect associated with the B2 to R-phase transformation and its reversion exhibits recoverable strain of approximately 1%, and after a million thermal cycles the recovery characteristics are not affected. Thus, the effect is widely utilized as sensor flap of the air conditioner, water flow control valve, underfloor vent, automatic oil volume adjusting equipment for Shinkansen and water mixing valve. Another effect associated with the B2 to orthorhombic transformation and its reversion, as in TiNiCu alloys containing Cu more than 8%, can be applied to actuators required for 10,000 to 50,000 times life, and thus it is utilized as rice cooker, coffee maker and anti-scald valve. In Japan, however, the TiNi shape memory alloy systems are mainly used for applications using the superelasticity, like a rubber material. The superelasticity associated with the B2 to monoclinic stress-induced transformation and its reversion upon un-loading has been utilized as brassiere wire, eye glasses flame, antenna core wire for cellular phone and fishing wire, and that associated with the B2 to orthorhombic stress-induced transformation and its reversion upon un-loading has been as orthodontic wire, because the TiNiCu alloy wire exhibits smaller stress hysteresis than that of usual TiNi alloy wire. The TiNi shape memory alloy systems are now developed to make various shapes, such as tapes, foils and tubes, and the alloys with those shapes are examined to apply to medical uses, such as guide wire for catheter and catheter tube itself, and to any other uses. The development in Japan is rapidly

Surface treatments for controlling corrosion rate of biodegradable Mg and Mg-based alloy implants

International Nuclear Information System (INIS)

Uddin, M S; Hall, Colin; Murphy, Peter

2015-01-01

Due to their excellent biodegradability characteristics, Mg and Mg-based alloys have become an emerging material in biomedical implants, notably for repair of bone as well as coronary arterial stents. However, the main problem with Mg-based alloys is their rapid corrosion in aggressive environments such as human bodily fluids. Previously, many approaches such as control of alloying materials, composition and surface treatments, have been attempted to regulate the corrosion rate. This article presents a comprehensive review of recent research focusing on surface treatment techniques utilised to control the corrosion rate and surface integrity of Mg-based alloys in both in vitro and in vivo environments. Surface treatments generally involve the controlled deposition of thin film coatings using various coating processes, and mechanical surfacing such as machining, deep rolling or low plasticity burnishing. The aim is to either make a protective thin layer of a material or to change the micro-structure and mechanical properties at the surface and sub-surface levels, which will prevent rapid corrosion and thus delay the degradation of the alloys. We have organised the review of past works on coatings by categorising the coatings into two classes—conversion and deposition coatings—while works on mechanical treatments are reviewed based on the tool-based processes which affect the sub-surface microstructure and mechanical properties of the material. Various types of coatings and their processing techniques under two classes of coating and mechanical treatment approaches have been analysed and discussed to investigate their impact on the corrosion performance, biomechanical integrity, biocompatibility and cell viability. Potential challenges and future directions in designing and developing the improved biodegradable Mg/Mg-based alloy implants were addressed and discussed. The literature reveals that no solutions are yet complete and hence new and innovative approaches

Surface treatments for controlling corrosion rate of biodegradable Mg and Mg-based alloy implants

Science.gov (United States)

Uddin, M S; Hall, Colin; Murphy, Peter

2015-01-01

Due to their excellent biodegradability characteristics, Mg and Mg-based alloys have become an emerging material in biomedical implants, notably for repair of bone as well as coronary arterial stents. However, the main problem with Mg-based alloys is their rapid corrosion in aggressive environments such as human bodily fluids. Previously, many approaches such as control of alloying materials, composition and surface treatments, have been attempted to regulate the corrosion rate. This article presents a comprehensive review of recent research focusing on surface treatment techniques utilised to control the corrosion rate and surface integrity of Mg-based alloys in both in vitro and in vivo environments. Surface treatments generally involve the controlled deposition of thin film coatings using various coating processes, and mechanical surfacing such as machining, deep rolling or low plasticity burnishing. The aim is to either make a protective thin layer of a material or to change the micro-structure and mechanical properties at the surface and sub-surface levels, which will prevent rapid corrosion and thus delay the degradation of the alloys. We have organised the review of past works on coatings by categorising the coatings into two classes—conversion and deposition coatings—while works on mechanical treatments are reviewed based on the tool-based processes which affect the sub-surface microstructure and mechanical properties of the material. Various types of coatings and their processing techniques under two classes of coating and mechanical treatment approaches have been analysed and discussed to investigate their impact on the corrosion performance, biomechanical integrity, biocompatibility and cell viability. Potential challenges and future directions in designing and developing the improved biodegradable Mg/Mg-based alloy implants were addressed and discussed. The literature reveals that no solutions are yet complete and hence new and innovative approaches

Influence of zirconium on the approach to steady-state scaling in a Ni-Cr alloy and the mechanism of inhibition of corrosion in an oxygen-sulphur environment

Energy Technology Data Exchange (ETDEWEB)

Strafford, K N; Hunt, P J [Newcastle upon Tyne Univ. (UK). Dept. of Mechanical Engineering and Materials Technology

1979-06-01

The corrosion behaviour of a binary Ni-15 Cr alloy and a ternary Ni-15Cr-1 Zr alloy has been examined when exposed to a bioxidant O/sub 2/:SO/sub 2/ atmosphere at 850/sup 0/C. The patterns of scaling exhibited by the two alloys, especially in the early stages of reaction, have been studied using optical and scanning electron microscopy and EDAX analysis. It has been established that the nucleation of Cr/sub 2/O/sub 3/ on, and its subsequent growth over the sample surface was much more rapid with the ternary alloy than the binary material. Furthermore the steady-state scale formed on the ternary alloy was single-layered and contained no NiO, in contrast to the anticipated duplex-layered scale developed on the binary material. It is suggested that the pre-existing intermetallic network in the as-cast microstructure of the Ni-15Cr-1 Zr alloy is a key factor in promoting the rapid formation of the thin protective layer of Cr/sub 2/O/sub 3/, free from NiO. These features are responsible for the reduced rate of corrosion of the Zr-bearing material, relative to that exhibited by the binary alloy. The observations are discussed in the light of the published literature concerning the effects of rare earth/reactive metal and inert oxide additions to chromia-forming alloy systems.

High strength alloys

Science.gov (United States)

Maziasz, Phillip James [Oak Ridge, TN; Shingledecker, John Paul [Knoxville, TN; Santella, Michael Leonard [Knoxville, TN; Schneibel, Joachim Hugo [Knoxville, TN; Sikka, Vinod Kumar [Oak Ridge, TN; Vinegar, Harold J [Bellaire, TX; John, Randy Carl [Houston, TX; Kim, Dong Sub [Sugar Land, TX

2010-08-31

High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

Thermophysical properties of solid and liquid pure and alloyed Pu: A review

Energy Technology Data Exchange (ETDEWEB)

Boivineau, M., E-mail: michel.boivineau@cea.f [CEA, Centre de Valduc, Departement de Recherches sur les Materiaux Nucleaires, F-21120 Is-sur-Tille (France)

2009-08-01

The thermophysical properties of both solid and liquid pure and alloyed plutonium have been investigated up to 4000 K by use of a resistive pulse heating technique, the so-called isobaric expansion experiment (IEX). Electrical resistivity, specific volume (density), latent heats of transformations, heat of fusion have been measured and extended in the whole liquid region. Additional static measurements have been also performed in order to determine the heat transport properties such as heat capacity, thermal diffusivity and thermal conductivity of plutonium alloys. After a first part devoted to additional results on pure Pu under rapid heating, this paper mostly deals with studies on different delta-stabilized Pu alloys in the high temperature range, particularly in the liquid state which is the principal originality of this work. In addition to the thermophysical data mentioned above, an attention is also paid onto sound velocity measurements on these alloys in the solid and liquid states. Hence, an anomalous behavior such as elastic softening is confirmed in the delta phase as already reported previously. Moreover, sound velocity and equation of state parameters (adiabatic and thermal bulk moduli, Grueneisen parameter, and specific heats ratio) have been investigated on liquid alloyed Pu. Such results confirm previous works on liquid pure Pu by presenting an atypical dual behavior of sound velocity, and are discussed in terms of delocalization process of the 5f electrons of both liquid pure and alloyed Pu.

Formation and stability of aluminum-based metallic glasses in Al-Fe-Gd alloys

International Nuclear Information System (INIS)

He, Y.; Poon, S.J.; Shiflet, G.J.

1988-01-01

Metallic glasses, a class of amorphous alloys made by rapid solidification, have been studied quite extensively for almost thirty years. It has been recognized for a long time that metallic glasses are usually very strong and ductile, and exhibit high corrosion resistance relative to crystalline alloys with the same compositions. Recently, metallic glasses containing as much as 90 atomic percent aluminum have been discovered independently by two groups. This discovery has both scientific and technological implications. The formability of these new glasses have been found to be unusual. Studies of mechanical properties in these new metallic glasses show that many of them have tensile strengths over 800MPa, greatly exceeding the strongest commercial aluminum alloys. The high strengths of aluminum-rich metallic glasses can be of significant importance in obtaining high strength low density materials. Therefore, from both scientific and technological standpoints, it is important to understand the formation and thermal stability of these metallic glasses. Al-Fe-Gd alloys were chosen for a more detailed study since they exhibit high tensile strengths

High damping Al-Fe-Mo-Si/Zn-Al composites produced by rapidly solidified powder metallurgy process

International Nuclear Information System (INIS)

Li, P.Y.; Dai, S.L.; Chai, S.C.; Li, Y.R.

2000-01-01

The metallic materials commonly used in aircraft and aerospace fields, such as aluminum and titanium alloys, steels, etc., show extremely low damping capacity (usually of the order of or less than 10 -3 ). Thus, some problems related to vibration may emerge and influence the reliability, safety and life of airplanes, satellites, etc. It has been reported that almost two thirds of errors for rockets and satellites are related to vibration and noise. One effective way to solve these vibration-related problems is to adopt high damping metallic materials. Conventional high damping alloys exhibit damping capacity above 10 -2 , however, their densities are usually great than 5 x 10 3 kg m -3 , or their strengths are less than 200 MPa (for alloys based on dislocation damping), making them impossible to be applied to aircraft and aerospace areas. Recently, some low-density high-damping metal/metal composites based on aluminum and high damping alloys have been developed in Beijing Institute of Aeronautical Materials (BIAM) by the rapidly solidified power metallurgy process. This paper aims to report the properties of the composites based on a high temperature Al-Fe-Mo-Si alloy and a high damping Zn-Al alloy, and compare them with that of 2618-T61 alloy produced by the ingot metallurgy process

Corrosion of aluminum alloys in ocean thermal energy conversion seawaters

International Nuclear Information System (INIS)

Larsen-Basse, J.

1984-01-01

Aluminum alloys 5052, 3004, and Alclad 3003 and 3004 were exposed to flowing seawater at 2.44 m/s (8 fps) at the Seacoast Test Facility on Hawaii. One year data for warm surface water and three mouth data for cold water from 600 m depth are reported for free fouling, chlorinated and sponge ball cleaned conditions. All alloys pit in deep seawater, but show no pitting in warm surface water. Uniform corrosion in the warm water is initially rapid, but after 25 to 30 days the rate becomes slower and extrapolated 30 year material losses are in the 125 to 215 μm range. Chlorination at a level of 0.05 ppm for one hour per day has only a minor effect on corrosion rates, while sponge ball cleaning leads to erosion-corrosion of the Alclad surfaces and has no effect on alloy 5052. The need for additional testing in tropical seawater is discussed, as is the need for an improved understanding of the formation of inorganic scale films, their properties, and their effect on corrosion rates and heat transfer

Aluminum fin-stock alloys

International Nuclear Information System (INIS)

Gul, R.M.; Mutasher, F.

2007-01-01

Aluminum alloys have long been used in the production of heat exchanger fins. The comparative properties of the different alloys used for this purpose has not been an issue in the past, because of the significant thickness of the finstock material. However, in order to make fins lighter in weight, there is a growing demand for thinner finstock materials, which has emphasized the need for improved mechanical properties, thermal conductivity and corrosion resistance. The objective of this project is to determine the effect of iron, silicon and manganese percentage increment on the required mechanical properties for this application by analyzing four different aluminum alloys. The four selected aluminum alloys are 1100, 8011, 8079 and 8150, which are wrought non-heat treatable alloys with different amount of the above elements. Aluminum alloy 1100 serve as a control specimen, as it is commercially pure aluminum. The study also reports the effect of different annealing cycles on the mechanical properties of the selected alloys. Metallographic examination was also preformed to study the effect of annealing on the precipitate phases and the distribution of these phases for each alloy. The microstructure analysis of the aluminum alloys studied indicates that the precipitated phase in the case of aluminum alloys 1100 and 8079 is beta-FeAI3, while in 8011 it is a-alfa AIFeSi, and the aluminum alloy 8150 contains AI6(Mn,Fe) phase. The comparison of aluminum alloys 8011 and 8079 with aluminum alloy 1100 show that the addition of iron and silicon improves the percent elongation and reduces strength. The manganese addition increases the stability of mechanical properties along the annealing range as shown by the comparison of aluminum alloy 8150 with aluminum alloy 1100. Alloy 8150 show superior properties over the other alloys due to the reaction of iron and manganese, resulting in a preferable response to thermal treatment and improved mechanical properties. (author)

Fatigue crack growth rates and fracture toughness of rapidly solidified Al-8.5 pct Fe-1.2 pct V-1.7 pct Si alloys

International Nuclear Information System (INIS)

Hariprasad, S.; Sastry, S.M.L.; Jerina, K.L.

1994-01-01

The room-temperature fatigue crack growth rates (FCGR) and fracture toughness were evaluated for different crack plane Orientations of an Al-8.5 pct Fe-1.2 pct V-1.7 pct Si alloy produced by planar flow casting (PFC) and atomized melt deposition (AMD) processes. For the alloy produced by the PFC process, properties were determined in six different orientations, including the short transverse directions S-T and S-L. Diffusion bonding and adhesive bonding methods were used to prepare specimens for determining FCGR and fracture toughness in the short transverse direction. Interparticle boundaries control fracture properties in the alloy produced by PFC. Fracture toughness of the PFC alloy varies from 13.4 MPa√ bar m to 30.8 MPa√ bar m, depending on the orientation of the crack plane relative to the interparticle boundaries. Fatigue crack growth resistance and fracture toughness are greater in the L-T, L-S, and T-S directions than in the T-L, S-T, and S-L orientations. The alloy produced by AMD does not exhibit anisotropy in fracture toughness and fatigue crack growth resistance in the as-deposited condition or in the extruded condition. The fracture toughness varies from 17.2 MPa√ bar m to 18.5 MPa√ bar m for the as-deposited condition and from 19.8 MPa√ bar m to 21.0 MPa√ bar m for the extruded condition. Fracture properties are controlled by intrinsic factors in the alloy produced by AMD. Fatigue crack growth rates of the AMD alloy are comparable to those of the PFC alloy in the L-T orientation. The crack propagation modes were studied by optical metallographic examination of crack-microstructure interactions and scanning electron microscopy of the fracture surfaces

Strain-softening behavior of an Fe-6.5 wt%Si alloy during warm deformation and its applications

International Nuclear Information System (INIS)

Fu Huadong; Zhang Zhihao; Yang Qiang; Xie Jianxin

2011-01-01

Research highlights: → An Fe-6.5 wt%Si alloy exhibits strain-softening behavior after large deformation. → The decrease of the order degree is responsible for the strain-softening behavior. → The strain-softening behavior of Fe-6.5 wt%Si alloy can be applied in cold rolling. → An Fe-6.5 wt%Si thin strip with thickness of 0.20 mm is fabricated by cold rolling. - Abstract: An Fe-6.5 wt%Si alloy with columnar grains was compressed at a temperature below its recrystallization temperature. The Vickers hardness and structure of the alloy before and after deformation were investigated. The results showed that with an increase in the degree of deformation, Vickers hardness of the alloy initially increased rapidly and then decreased slowly, indicating that the alloy had a strain-softening behavior after a large deformation. Meanwhile, the work-hardening exponent of the alloy decreased significantly. Transmission electron microscopy confirmed that the decrease of the order degree was responsible for the strain-softening behavior of the deformed alloy. Applying its softening behavior, the Fe-6.5 wt%Si alloy with columnar grains was rolled at 400 deg. C and then at room temperature. An Fe-6.5 wt%Si thin strip with thickness of 0.20 mm was fabricated. The surface of the strip was bright and had no obvious edge cracks.

Nickel alloys and high-alloyed special stainless steels. Properties, manufacturing, applications. 4. compl. rev. ed.

International Nuclear Information System (INIS)

Heubner, Ulrich; Kloewer, Jutta; Alves, Helena; Behrens, Rainer; Schindler, Claudius; Wahl, Volker; Wolf, Martin

2012-01-01

This book contains the following eight topics: 1. Nickel alloys and high-alloy special stainless steels - Material overview and metallurgical principles (U. Heubner); 2. Corrosion resistance of nickel alloys and high-alloy special stainless steels (U. Heubner); 3. Welding of nickel alloys and high-alloy special stainless steels (T. Hoffmann, M. Wolf); 4. High-temperature materials for industrial plant construction (J. Kloewer); 5. Nickel alloys and high-alloy special stainless steels as hot roll clad composites-a cost-effective alternative (C. Schindler); 6. Selected examples of the use of nickel alloys and high-alloy special stainless steels in chemical plants (H. Alves); 7. The use of nickel alloys and stainless steels in environmental engineering (V. Wahl); 8: Nickel alloys and high-alloy special stainless steels for the oil and gas industry (R. Behrens).

Biocompatibility of dental alloys

Energy Technology Data Exchange (ETDEWEB)

Braemer, W. [Heraeus Kulzer GmbH and Co. KG, Hanau (Germany)

2001-10-01

Modern dental alloys have been used for 50 years to produce prosthetic dental restorations. Generally, the crowns and frames of a prosthesis are prepared in dental alloys, and then veneered by feldspar ceramics or composites. In use, the alloys are exposed to the corrosive influence of saliva and bacteria. Metallic dental materials can be classified as precious and non-precious alloys. Precious alloys consist of gold, platinum, and small amounts of non-precious components such as copper, tin, or zinc. The non-precious alloys are based on either nickel or cobalt, alloyed with chrome, molybdenum, manganese, etc. Titanium is used as Grade 2 quality for dental purposes. As well as the dental casting alloys, high purity electroplated gold (99.8 wt.-%) is used in dental technology. This review discusses the corrosion behavior of metallic dental materials with saliva in ''in vitro'' tests and the influence of alloy components on bacteria (Lactobacillus casei and Streptococcus mutans). The test results show that alloys with high gold content, cobalt-based alloys, titanium, and electroplated gold are suitable for use as dental materials. (orig.)

Effect of silver and indium addition on mechanical properties and indentation creep behavior of rapidly solidified Bi–Sn based lead-free solder alloys

International Nuclear Information System (INIS)

Shalaby, Rizk Mostafa

2013-01-01

Mechanical properties and indentation creep of the melt-spun process Bi–42 wt%Sn, Bi–40 wt%Sn–2 wt%In, Bi–40 wt%Sn–2 wt%Ag and Bi–38 wt%Sn–2 wt%In–2 wt%Ag were studied by dynamic resonance technique and Vickers indentation testing at room temperature and compared to that of the traditional Sn–37 wt%Pb eutectic alloy. The results show that the structure of Bi–42 wt%Sn alloy is characterized by the presence of rhombohedral Bi and body centered tetragonal β-Sn. The two ternary alloys exhibit additional constituent phases of intermetallic compounds SnIn 19 for Bi–40 wt%Sn–2 wt%In and ε-Ag 3 Sn for Bi–40 wt%Sn–2 wt%Ag alloys. Attention has been paid to the role of intermetallic compounds on mechanical and creep behavior. The In and Ag containing solder alloy exhibited a good combination of higher creep resistance, good mechanical properties and lower melting temperature as compared with Pb–Sn eutectic solder alloy. This was attributed to the strengthening effect of Bi as a strong solid solution element in the Sn matrix and formation of intermetallic compounds β-SnBi, ε-Ag 3 Sn and InSn 19 which act as both strengthening agent and grain refiner in the matrix of the material. Addition of In and Ag decreased the melting temperature of Bi–Sn lead-free solder from 143 °C to 133 °C which was possible mainly due to the existence of InSn 19 and Ag 3 Sn intermetallic compounds. Elastic constants, internal friction and thermal properties of Bi–Sn based alloys have been studied and analyzed.

Interphase thermodynamic bond in heterogeneous alloys: effects on alloy properties

International Nuclear Information System (INIS)

Savchenko, A.M.; Konovalov, Yu.V.; Yuferov, O.I.

2005-01-01

Inconsistency between a conventional thermodynamic description of alloys as a mechanical mixture of phases and a real alloys state as a common thermodynamic system in which there is a complicated physical-chemical phases interaction has been considered. It is supposed that in heterogeneous alloys (eutectic ones, for instance), so called interphase thermodynamic bond can become apparent due to a partial electron levels splitting under phase interaction. Thermodynamic description of phase equilibrium in alloys is proposed taking into account a thermodynamic bond for the system with phase diagram of eutectic type, and methods of the value of this bond estimation are presented. Experimental evidence (Al-Cu-Si, Al-Si-Mg-Cu, U-Mo + Al) of the effect of interphase thermodynamic bond on temperature and enthalpy of melting of alloys are produced as well as possibility of its effects on alloys electrical conduction, strength, heat and corrosion resistance is substantiated theoretically [ru

Thermal stability and microstructural changes of some Ni-Cr-Mo alloys as detected by corrosion testing

International Nuclear Information System (INIS)

Koehler, M.; Agarwal, D.C.

1998-01-01

Wrought Ni-Cr-Mo alloys of the C-family show a sensitivity to intercrystalline attack especially after exposure in the temperature range of 650 C to 950 C. Nevertheless, microstructural changes due to precipitation of intermetallic phases can occur up to a temperature level of 1050 C and this can affect the localized corrosion resistance. Thermal stability of wrought Alloy C-276 is a lot lower in comparison to Alloy 59. Sensitized at 870 C for only 1 hour, Alloy C-276 fails in the ASTM-G 28 B test due to rapid intercrystalline penetration and pitting whereas Alloy 59 can be aged up to 3 hours without any increase of the corrosion rate or any pitting attack. The same ranking applies during polythermal cooling cycles. Alloy C-276 requires a cooling rate of 150 C/min. between the solution annealing temperature and 600 C to avoid any sensitization whereas for Alloy 59 a relative slow cooling rate of 25 C/min. is acceptable. The critical pitting temperature of Alloy 59 when tested in the Green Death solution had been determined to be > 125 C. The temperature was not lowered during aging up to 3 hours at 1050 C or if a cooling speed of 25 C/min. was applied. However, cooling rates of 50 C/min. or less reduced the critical pitting temperature of Alloy C-276 from 115 C in the solution annealed and water quenched condition to only 105 C

A united refinement technology for commercial pure Al by Al-10Ti and Al-Ti-C master alloys

Energy Technology Data Exchange (ETDEWEB)

Ma Xiaoguang [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China); Liu Xiangfa [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China)], E-mail: xfliu@sdu.edu.cn; Ding Haimin [Key Laboratory of Liquid Structure and Heredity of Materials, Ministry of Education, Shandong University, Jinan 250061 (China)

2009-03-05

Because flake-like TiAl{sub 3} particles in Al-Ti-C master alloys prepared in a melt reaction method dissolve slowly when they are added into Al melt at 720 deg. C, Ti atoms cannot be released rapidly to play the assistant role of grain refinement, leading to a poor refinement efficiency of Al-Ti-C master alloys. A united refinement technology by Al-10Ti and Al-Ti-C master alloys was put forward in this paper. The rational combination of fine blocky TiAl{sub 3} particles in Al-10Ti and TiC particles in Al-Ti-C can improve the nucleation rate of {alpha}-Al. It not only improves the grain refinement efficiency of Al-Ti-C master alloys, but also reduces the consumption.

Synthesis and microstructure characterization of Ni-Cr-Co-Ti-V-Al high entropy alloy coating on Ti-6Al-4V substrate by laser surface alloying

International Nuclear Information System (INIS)

Cai, Zhaobing; Jin, Guo; Cui, Xiufang; Liu, Zhe; Zheng, Wei; Li, Yang; Wang, Liquan

2016-01-01

Ni-Cr-Co-Ti-V-Al high-entropy alloy coating on Ti-6Al-4V was synthesized by laser surface alloying. The coating is composed of a B2 matrix and (Co, Ni)Ti 2 compounds with few β-Ti phases. Focused ion beam technique was utilized to prepare TEM sample and TEM observations agree well with XRD and SEM results. The formation of HEA phases is due to high temperature and rapid cooling rate during laser surface alloying. The thermodynamic parameters, ΔH mix , ΔS mix and δ as well as Δχ, should be used to predict the formation of the BCC solid solution, but they are not the strict criteria. Especially when Δχ reaches a high value (≥ 10%), BCC HEA will be partially decomposed, leading to the formation of (Co, Ni)Ti 2 compound phases. - Highlights: •Preparing HEA coating on Ti-6Al-4V by laser surface alloying is successful. •The synthesized HEA coating mainly consists of BCC HEA and (Co, Ni)Ti 2 compounds. •FIB technology was used to prepare the sample for TEM analysis. • ΔH mix , ΔS mix and δ as well as Δχ, should be all used to predict the formation of solid solution.

Hot Corrosion of Single-Crystal NiAl-X Alloys

Science.gov (United States)

Nesbitt, James A.

1998-01-01

Several single-crystal NiAl-X alloys (X=Hf, Ti, Cr, Ga) underwent hot corrosion testing in a Mach 0.3 burner rig at 900 deg. C for 300 1-hr cycles. The surface morphology after testing consisted of either mounds or an inward, uniform-type of attack which preserved surface features. It was observed that the surface morphology was affected by the surface preparation treatments. Microstructurally, the hot corrosion attack initiated as pits but evolved to a rampant attack consisting of the rapid inward growth of Al2O3. Electropolishing and chemical milling produced many pits and grooves on the surface. However, the presence of pits and grooves did not appear to strongly influence the hot corrosion response. Attack on many samples was strongly localized which was attributed to compositional inhomogeneity within the samples. It was found that increasing the Ti content from 1% to 5 % degraded the hot corrosion response of these alloys. In contrast, the addition of 1-2% Cr reduced the susceptibility of these alloys to hot corrosion attack and negated the deleterious effect of the 4-5% Ti addition.

Microstructural evolution and mechanical properties of Ti–Zr beta titanium alloy after laser surface remelting

International Nuclear Information System (INIS)

Yao, Y.; Li, X.; Wang, Y.Y.; Zhao, W.; Li, G.; Liu, R.P.

2014-01-01

Highlights: • The surface mechanical properties of the alloy have been greatly improved. • Its grain size was decreased from 100 μm to 10 μm. • The metastable ω with the size of 20–50 nm was observed in the alloy after LSR. • The strengthening effect is mainly due to fine microstructure and strengthened phase. -- Abstract: The effects of laser surface remelting (LSR) on the microstructural evolution and surface mechanical properties of Ti–Zr beta titanium alloy were investigated. The surfaces of the Ti–Zr alloy was re-melted using a CO 2 laser. X-ray diffraction, Scanning electron microscope, Transmission electron microscope, nanoindentation, and microhardness analyses were performed to evaluate the microstructural and mechanical properties of the alloy. The results showed that the alloy microstructure in the remelting region was greatly refined and homogeneous compared with that in the base material because of the rapid remelting and resolidifying. Meanwhile, the metastable hexagonal ω phases with the size of 20–50 nm was found and uniformly distributed throughout the β matrix after LSR. Phase transformation and microstructural refinement were the major microstructural changes in the alloys after LSR. The microhardness and elastic modulus in the remelted region clearly increased by 92.9% and 21.78%, respectively, compared with those in the region without laser processing. The strengthening effect of LSR on the mechanical properties of the Ti–Zr alloy was also addressed. Our results indicated that LSR was an effective method of improving the surface mechanical properties of alloys

Impact of the B2 ordering behavior on the mechanical properties of a FeCoMo alloy

Energy Technology Data Exchange (ETDEWEB)

Turk, C., E-mail: chris.turk@unileoben.ac.at [Montanuniversität Leoben, Department of Physical Metallurgy and Materials Testing, Franz-Josef Straße 18, 8700 Leoben (Austria); Leitner, H.; Kellezi, G. [Böhler Edelstahl GmbH & Co KG, Mariazellerstraße 25, 8605 Kapfenberg (Austria); Clemens, H. [Montanuniversität Leoben, Department of Physical Metallurgy and Materials Testing, Franz-Josef Straße 18, 8700 Leoben (Austria); Gan, W.M.; Staron, P. [German Engineering Materials Science Centre, Helmholtz-Zentrum Geesthacht, D-21502 Geesthacht (Germany); Primig, S. [Montanuniversität Leoben, Department of Physical Metallurgy and Materials Testing, Franz-Josef Straße 18, 8700 Leoben (Austria)

2016-04-26

A Fe - 25 at% Co - 9 at% Mo alloy can be hardened by nm-sized (Fe, Co){sub 7}Mo{sub 6} µ-phase precipitates which is accomplished by solution annealing in the austenite region followed by rapid quenching to room temperature and subsequent aging below the austenite transition temperature. In overaged condition the Mo-content in the remaining matrix drops towards zero and, therefore, the matrix consist of 71 at% Fe and 29 at% Co. The binary Fe-Co system shows a disorder-order, A2↔B2 transition at a critical ordering temperature between 25 at% and 72 at% Co. It is expected that the remaining matrix of an overaged Fe - 25 at% Co - 9 at% Mo alloy also exhibits such an ordering reaction. It will be demonstrated that the formation of a B2 ordered FeCo phase can be delayed or completely prevented by rapid quenching from temperatures above the critical ordering temperature. This has a strong impact on the mechanical properties of this alloy which have been studied by means of tensile, impact toughness and hardness testing. The evidence for a disorder-order transition in this alloy has been given by neutron diffraction as well as high resolution transmission electron microscopy.

Effect of W Contents on Martensitic Transformation and Shape Memory Effect in Co-Al-W Alloys

Science.gov (United States)

Yang, X.; Qian, B. N.; Peng, H. B.; Wu, B. J.; Wen, Y. H.

2018-04-01

To clarify the effect of W contents on the shape memory effect (SME) in the Co-Al alloys and its influencing mechanism, the SME, martensitic transformation, and deformation behavior were studied in the Co-7Al-xW ( x = 0, 4, 6, 9 wt pct) alloys. The results showed that the additions of W all deteriorated the SME in Co-7Al alloy when deformed at room temperature. However, when deformed in liquid nitrogen, the SME in Co-7Al alloy could be remarkably improved from 43 to 78 pct after the addition of 4 pct W, above which the SME decreased rapidly with the increase of W content although the yield strength of the parent phase rose due to the solution strengthening of W. The deterioration in SME induced by the excessive addition of W could be ascribed to its resulting significant drop of the start temperature of martensitic transformation.

Local atomic structure of Zr-Cu and Zr-Cu-Al amorphous alloys investigated by EXAFS method

International Nuclear Information System (INIS)

Antonowicz, J.; Pietnoczka, A.; Zalewski, W.; Bacewicz, R.; Stoica, M.; Georgarakis, K.; Yavari, A.R.

2011-01-01

Research highlights: → Coordination number, interatomic distances and mean square atomic displacement in Zr-Cu and Zr-Cu-Al glasses. → Icosahedral symmetry in local atomic structure. → Deviation from random mixing behavior resulting from Al addition. - Abstract: We report on extended X-ray absorption fine structure (EXAFS) study of rapidly quenched Zr-Cu and Zr-Cu-Al glassy alloys. The local atomic order around Zr and Cu atoms was investigated. From the EXAFS data fitting the values of coordination number, interatomic distances and mean square atomic displacement were obtained for wide range of compositions. It was found that icosahedral symmetry rather than that of corresponding crystalline analogs dominates in the local atomic structure of Zr-Cu and Zr-Cu-Al amorphous alloys. Judging from bonding preferences we conclude that addition of Al as an alloying element results in considerable deviation from random mixing behavior observed in binary Zr-Cu alloys.

Contribution to the knowledge of the Cu-Sn-Zn system for compositions close to brass alloys

International Nuclear Information System (INIS)

Vilarinho, C.; Soares, D.; Castro, F.

2004-01-01

The effect of tin content in the equilibrium phases of the Cu-Zn-based alloys, within the range of chemical compositions with interest to brass producers is described. For this purpose, ternary alloys with copper contents between 55.4 and 67.5 wt.% and tin contents up to 5.30 wt.% have been studied. The chemical composition of each alloy has been determined by X-ray fluorescence spectrometry (XRF). Isothermal homogenization, followed by rapid cooling, has been employed to determine the equilibrium phases at different temperatures. The homogenized alloys have been observed by scanning electron microscopy and the respective chemical analysis of the phases determined by electron probe microanalysis (EPMA). The statistical analysis of the obtained results enable to correlate the chemical composition of equilibrium phases with temperature. The chemical composition of the three-phase field, for the studied temperatures, has also been determined

Conventional and improved cytotoxicity test methods of newly developed biodegradable magnesium alloys

Science.gov (United States)

Han, Hyung-Seop; Kim, Hee-Kyoung; Kim, Yu-Chan; Seok, Hyun-Kwang; Kim, Young-Yul

2015-11-01

Unique biodegradable property of magnesium has spawned countless studies to develop ideal biodegradable orthopedic implant materials in the last decade. However, due to the rapid pH change and extensive amount of hydrogen gas generated during biocorrosion, it is extremely difficult to determine the accurate cytotoxicity of newly developed magnesium alloys using the existing methods. Herein, we report a new method to accurately determine the cytotoxicity of magnesium alloys with varying corrosion rate while taking in-vivo condition into the consideration. For conventional method, extract quantities of each metal ion were determined using ICP-MS and the result showed that the cytotoxicity due to pH change caused by corrosion affected the cell viability rather than the intrinsic cytotoxicity of magnesium alloy. In physiological environment, pH is regulated and adjusted within normal pH (˜7.4) range by homeostasis. Two new methods using pH buffered extracts were proposed and performed to show that environmental buffering effect of pH, dilution of the extract, and the regulation of eluate surface area must be taken into consideration for accurate cytotoxicity measurement of biodegradable magnesium alloys.

Strength of bond with Comspan Opaque to three silicoated alloys and titanium.

Science.gov (United States)

Hansson, O

1990-06-01

In Sweden high-gold alloys or cobalt-chromium alloys are used for resin-bonded prostheses. The bond strength between a resin cement and different sandblasted or silicoated metals were measured before and after thermocycling; in connection with this some rapid thermocycling methods were studied. The effect of different storage times and different protection coatings on bond strength were tested. Finally, the influence of rubbing and contamination with saliva on bond strength were investigated. Silicoating increased the bond strength significantly. The highest bond strengths were these of silicoated Wirobond and titanium, unsusceptible to thermal stress; the bond strengths of the sandblasted metals were the weakest, and sensitive to thermocycling as well. The influence on bond strength for silicoated gold alloys, protected with an unpolymerized composite resin coating, stored in sealed plastic bags up to 7 days, was negligible. Rubbing and contamination with saliva did not influence bond strength. Preferably, silicoated Wirobond and titanium should be used for resin-bonded prostheses, but gold alloys may still be adequate for clinical use. The experimental method described for storing, sealing, and cleaning the silicoated metal surfaces in this article can be recommended for laboratory and clinical use.

Irradiation-assisted stress corrosion cracking in HTH Alloy X-750 and Alloy 625

International Nuclear Information System (INIS)

Bajaj, R.; Mills, W.J.; Lebo, M.R.; Hyatt, B.Z.; Burke, M.G.

1995-01-01

In-reactor testing of bolt-loaded compact tension specimens was performed in 360 C water to determine the irradiation-assisted stress corrosion cracking (IASCC) behavior of HTH Alloy X-750 and direct-aged Alloy 625. New data confirm previous results showing that high irradiation levels reduce SCC resistance in Alloy X-750. Heat-to-heat variability correlates with boron content, with low boron heats showing improved IASCC properties. Alloy 625 is resistant to IASCC, as no cracking was observed in any Alloy 625 specimens. Microstructural, microchemical and deformation studies were performed to characterize the mechanisms responsible for IASCC in Alloy X-750 and the lack of an effect in Alloy 625. The mechanisms under investigation are: boron transmutation effects, radiation-induced changes in microstructure and deformation characteristics, and radiation-induced segregation. Irradiation of Alloy X-750 caused significant strengthening and ductility loss that was associated with the formation of cavities and dislocation loops. High irradiation levels did not cause significant segregation of alloying or trace elements in Alloy X-750. Irradiation of Alloy 625 resulted in the formation of small dislocation loops and a fine body-centered-orthorhombic phase. The strengthening due to the loops and precipitates was apparently offset by a partial dissolution of γ double-prime precipitates, as Alloy 625 showed no irradiation-induced strengthening or ductility loss. In the nonirradiated condition, an IASCC susceptible HTH heat containing 28 ppm B showed grain boundary segregation of boron, whereas a nonsusceptible HTH heat containing 2 ppm B and Alloy 625 with 20 ppm B did not show significant boron segregation. Transmutation of boron to helium at grain boundaries, coupled with matrix strengthening, is believed to be responsible for IASCC in Alloy X-750, and the absence of these two effects results in the superior IASCC resistance displayed by Alloy 625

Study on Thermal Conductivity of Personal Computer Aluminum-Magnesium Alloy Casing

Science.gov (United States)

Liao, MeiHong

With the rapid development of computer technology, micro-state atoms by simulating the movement of material to analyze the nature of the macro-state have become an important subject. Materials, especially aluminium-magnesium alloy materials, often used in personal computer case, this article puts forward heat conduction model of the material, and numerical methods of heat transfer performance of the material.

Effects of alloying and temperature on the high-temperature oxidation of Cr-Cr{sub 2}Nb

Energy Technology Data Exchange (ETDEWEB)

Tortorelli, P.F.; DeVan, J.H. [Oak Ridge National Lab., TN (United States); Carson, L.J. [Lincoln Univ., PA (United States)

1993-06-01

Effects of alloying additions and temperature on isothermal and cyclic oxidation resistance of Cr-Cr{sub 2}Nb alloys were examined for air exposures. An isothermal exposure temperature of 1100C led to rapid reaction of binary Cr-12 at.% Nb as manifested a high oxidation rate and nonprotective behavior. Generally parabolic kinetics, complicated by some isothermal scale cracking, were observed at 900--1000C. Scale damage was exacerbated by thermal cycling. The addition of 8 at.% Al to Cr-12 at.% Nb did not effect cyclic oxidation resistance, but there was some evidence that scale adherence on Cr-6 at.% Nb-8 at.% Al was better than that for binary Cr-6 at.% Nb. Alloying additions of Al (up to 18 at.%) or Re (2 at.%) did not improve the isothermal oxidation resistance of Cr-12 at.% Nb. However, the tendency for scale damage during both isothermal and thermal cycling exposures suggests that alloying additions that specifically improve scale plasticity or modify growth stresses could be effective for Cr-Nb alloys. 10 refs, 9 figs, 1 tab.

Glass-forming ability and stability of ternary Ni-early transition metal (Ti/Zr/Hf) alloys

Energy Technology Data Exchange (ETDEWEB)

Basu, Joysurya [Department of Metallurgy, Indian Institute of Science, Bangalore 560 012 (India); Ranganathan, S. [Department of Metallurgy, Indian Institute of Science, Bangalore 560 012 (India)]. E-mail: rangu@met.iisc.ernet.in

2006-08-15

Four Ni-bearing Ti, Zr and Hf ternary alloys of nominal composition Zr{sub 41.5}Ti{sub 41.5}Ni{sub 17}, Zr{sub 25}Ti{sub 25}Ni{sub 50}, Zr{sub 41.5}Hf{sub 41.5}Ni{sub 17} and Ti{sub 41.5}Hf{sub 41.5}Ni{sub 17} were rapidly solidified in order to produce ribbons. The Zr-Ti-Ni and Ti-Hf-Ni alloys become amorphous, whereas the Zr-Hf-Ni alloy shows precipitation of a cubic phase. The devitrification of all three alloys was followed and the relative tendency to form nanoquasicrystals and cF96 phases analysed. The relative glass-forming ability of the alloys can be explained by taking into account their atomic size difference. Addition of Ni often leads to quasicrystallisation or quasicrystal-related phases. This can be explained by the atomic radius and heat of mixing of the constituent elements. The phases precipitated at the initial stages of crystallisation indicate the possible presence of Frank-Kasper polyhedral structure in the amorphous alloys. Structural analysis reveals that the Laves and the anti-Laves phases have the same polyhedral structural unit, which is similar to the structural characteristics of glass.

Filler metal alloy for welding cast nickel aluminide alloys

Science.gov (United States)

Santella, M.L.; Sikka, V.K.

1998-03-10

A filler metal alloy used as a filler for welding cast nickel aluminide alloys contains from about 15 to about 17 wt. % chromium, from about 4 to about 5 wt. % aluminum, equal to or less than about 1.5 wt. % molybdenum, from about 1 to about 4.5 wt. % zirconium, equal to or less than about 0.01 wt. % yttrium, equal to or less than about 0.01 wt. % boron and the balance nickel. The filler metal alloy is made by melting and casting techniques such as are melting the components of the filler metal alloy and cast in copper chill molds. 3 figs.

A new hardware and software developed for copper alloy analyser type XRFA-5

International Nuclear Information System (INIS)

Lakatos, T.; Kovacs, P.; Szadai, J.; Szekely, G.

1991-01-01

In the production of copper alloys a large amount of waste of unknown origin and composition is melted, and rapid analysis of the melt is important. A copper alloy analyzer based on the energy-dispersive x-ray fluorescence was developed in ATOMKI earlier for copper smelting plants in Hungary. The equipment has recently been upgraded by its connection to IBM PC/AT computer. A digital signal processor and analyzer module, a new software tool for the automatic determination of eight elements, and a stand-alone analyzer program DISIP was developed. The upgraded analyzer type XRFA-5.01 is presented briefly. (R.P.) 3 refs

The Evaluation of the Corrosion Resistance of the Al-Si Alloys Antimony Alloyed

Directory of Open Access Journals (Sweden)

Svobodova J.

2014-06-01

Full Text Available This paper deals with the evaluation of the corrosion resistance of the Al-Si alloys alloyed with the different amount of antimony. Specifically it goes about the alloy AlSi7Mg0,3 which is antimony alloyed in the concentrations 0; 0,001; 0,005; 0,01 a 0,05 wt. % of antimony. The introduction of the paper is dedicated to the theory of the aluminium alloys corrosion resistance, testing and evaluation of the corrosion resistance. The influence of the antimony to the Al-Si alloys properties is described further in the introduction. The experimental part describes the experimental samples which were prepared for the experiment and further they were exposed to the loading in the atmospheric conditions for a period of the 3 months. The experimental samples were evaluated macroscopically and microscopically. The results of the experiment were documented and the conclusions in terms of the antimony impact to the corrosion resistance of the Al-Si alloy were concluded. There was compared the corrosion resistance of the Al-Si alloy antimony alloyed (with the different antimony content with the results of the Al-Si alloy without the alloying after the corrosion load in the atmospheric conditions in the experiment.

VANADIUM ALLOYS

Science.gov (United States)

Smith, K.F.; Van Thyne, R.J.

1959-05-12

This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

Pseudobinary eutectics in Cu–Ag–Ge alloy droplets under containerless condition

International Nuclear Information System (INIS)

Ruan, Y.; Wang, X.J.; Lu, X.Y.

2013-01-01

Highlights: ► Two pseudobinary eutectics form in Cu–Ag–Ge alloy. ► It is influenced by thermodynamic and kinetic factors of the alloy in the drop tube. ► As droplet size reduces, anomalous → lamellar → anomalous transition happens in (Ag + ζ). ► (Ag + ε 2 ) is a product of both peri-eutectic and pseudobinary eutectic transitions. -- Abstract: Pseudobinary eutectic generated by pseudobinary eutectic transition or peri-eutectic transition is a crucial structure in ternary alloy systems. Its formation mechanism strongly influences mechanical properties of these metallic materials. However, it was customarily neglected. In this paper, two pseudobinary eutectics, i.e. (Ag + ζ) and (Ag + ε 2 ), were investigated during the rapid solidification of Cu–Ag–Ge ternary alloy in a 3 m-drop tube. The sharp temperature variations and dramatic kinetic activities of the falling alloy droplets before solidification cause special microstructural characteristics. (Ag) dendrite is the heterogeneous nucleus for anomalous (Ag + ζ) pseudobinary eutectic in large droplets. Lamellar (Ag + ζ) pseudobinary eutectic grain forms independently on condition that primary (Ag) dendrite cannot form and its eutectic morphology becomes anomalous with the decrease of droplet size. Nanoscaled (Ag + ε 2 ) pseudobinary eutectic generating at the last stage of solidification is the product of both peri-eutectic and pseudobinary eutectic transitions. It distributes in the gaps of (Ag + ζ) pseudobinary eutectic grains and its morphology remains lamellar regardless of droplet size

Surface modifications of magnesium alloys for biomedical applications.

Science.gov (United States)

Yang, Jingxin; Cui, Fuzhai; Lee, In Seop

2011-07-01

In recent years, research on magnesium (Mg) alloys had increased significantly for hard tissue replacement and stent application due to their outstanding advantages. Firstly, Mg alloys have mechanical properties similar to bone which avoid stress shielding. Secondly, they are biocompatible essential to the human metabolism as a factor for many enzymes. In addition, main degradation product Mg is an essential trace element for human enzymes. The most important reason is they are perfectly biodegradable in the body fluid. However, extremely high degradation rate, resulting in too rapid loss of mechanical strength in chloride containing environments limits their applications. Engineered artificial biomaterials with appropriate mechanical properties, surface chemistry, and surface topography are in a great demand. As the interaction between the cells and tissues with biomaterials at the tissue--implant interface is a surface phenomenon; surface properties play a major role in determining both the biological response to implants and the material response to the physiological condition. Therefore, the ability to modify the surface properties while preserve the bulk properties is important, and surface modification to form a hard, biocompatible and corrosion resistant modified layer have always been an interesting topic in biomaterials field. In this article, attempts are made to give an overview of the current research and development status of surface modification technologies of Mg alloys for biomedical materials research. Further, the advantages/disadvantages of the different methods and with regard to the most promising method for Mg alloys are discussed. Finally, the scientific challenges are proposed based on own research and the work of other scientists.

Transient oxidation of Al-deposited Fe-Cr-Al alloy foil

International Nuclear Information System (INIS)

Andoh, A.

1997-01-01

The oxide phases formed on an Al-deposited Fe-Cr-Al alloy foil and an Fe-Cr-Al alloy foil of the same levels of Al and (La+Ce) contents, and their oxidation kinetics have been studied in air at 1173 and 1373 K using TGA, XRD and SEM. Al deposition promotes the growth of metastable aluminas (θ-Al 2 O 3 , γ-Al 2 O 3 ). Scales consisting of θ-Al 2 O 3 and a small amount of α-Al 2 O 3 develop on the Al-deposited foil at 1173 K and exhibit the whisker-type morphology. In the early stage of oxidation at 1373 K, thick scales consisting of θ-Al 2 O 3 and α-Al 2 O 3 grow rapidly on the Al-deposited foil. The transformation from θ-Al 2 O 3 to α-Al 2 O 3 is very fast, and the scales result in only α-Al 2 O 3 . In contrast, α-Al 2 O 3 scales containing a minor amount of FeAl 2 O 4 develop on the alloy foil. The growth rate of α-Al 2 O 3 scales on the Al-deposited foil is smaller than that on the alloy foil and very close to that on NiAl at 1373 K. (orig.)

Effect of Nb and Cr incorporation on the structural and magnetic properties of rapidly quenched FeCoSiB microwires

Energy Technology Data Exchange (ETDEWEB)

Sarkar, Partha; Roy, R.K.; Mitra, A. [NDE and Magnetic Materials Group, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Panda, A.K., E-mail: akpanda@nmlindia.org [NDE and Magnetic Materials Group, CSIR-National Metallurgical Laboratory, Jamshedpur 831007 (India); Churyukanova, Margarita; Kaloshkin, Sergey [National University of Science and Technology, MISIS, Leninsky Prospect, 4, Moscow 119049 (Russian Federation)

2012-08-15

Rapidly quenched microwires with a nominal composition of Fe{sub 39}Co{sub 39}Si{sub 8}B{sub 14} (A{sub O}), Fe{sub 37}Co{sub 37}Nb{sub 4}Si{sub 8}B{sub 14} (A{sub N}) and Fe{sub 36}Co{sub 36}Nb{sub 4}Cr{sub 2}Si{sub 8}B{sub 14} (A{sub NC}) have been investigated. Devitrification of as-quenched microwires showed that crystallization temperatures increased with simultaneous incorporation of Nb and Cr as in A{sub NC} alloy. Addition of these elements also contributed to an increase in activation energy in A{sub N} and A{sub NC} alloys. Nb addition reduced the particle size, which became much finer in the case of the Cr-containing alloy. Although Nb addition did not have much effect on lowering the Curie temperature T{sub C} of the amorphous phase, Cr substitution lowered T{sub C} to 698 K from high values of 785 K and 787 K observed in the no. A{sub O} and A{sub NC} alloys, respectively. However, the Cr addition revealed a better Giant magneto-impedance (GMI) response compared to the other alloys. Such improved GMI properties in the Cr-containing alloy are attributed to lower values of the coercivity and magnetostriction in the alloy containing both Nb and Cr. - Highlights: Black-Right-Pointing-Pointer FeCoSiB based rapidly quenched microwires prepared by in-rotating-water quenching system. Black-Right-Pointing-Pointer Effect of Nb and Cr on the thermal and GMI behavior of FeCoSiB microwires has been investigated. Black-Right-Pointing-Pointer Effect of Nb and Cr on magnetic properties has also been investigated.

Crevice corrosion propagation on alloy 625 and alloy C276 in natural seawater

International Nuclear Information System (INIS)

McCafferty, E.; Bogar, F.D.; Thomas, E.D. II; Creegan, C.A.; Lucas, K.E.; Kaznoff, A.I.

1997-01-01

Chemical composition of the aqueous solution within crevices on two different Ni-Cr-Mo-Fe alloys immersed in natural seawater was determined using a semiquantitative thin-layer chromatographic method. Active crevices were found to contain concentrated amounts of dissolved Ni 2+ , Cr 3+ , Mo 3+ , and Fe 2+ ions. Propagation of crevice corrosion for the two alloys was determined from anodic polarization curves in model crevice solutions based upon stoichiometric dissolution or selective dissolution of alloy components. Both alloys 625 (UNS N06625) and C276 (UNS N10276) underwent crevice corrosion in the model crevice electrolytes. For the model crevice solution based upon selective dissolution of alloy constituents, the anodic dissolution rate for alloy 625 was higher than that for alloy C276. This trend was reversed for the model crevice solution based upon uniform dissolution of alloy constituents

Corrosion of aluminum alloys as a function of alloy composition

International Nuclear Information System (INIS)

Johnson, A.B. Jr.

1969-10-01

A study was initiated which included nineteen aluminum alloys. Tests were conducted in high purity water at 360 0 C and flow tests (approx. 20 ft/sec) in reactor process water at 130 0 C (TF-18 loop tests). High-silicon alloys and AlSi failed completely in the 360 0 C tests. However, coupling of AlSi to 8001 aluminum suppressed the failure. The alloy compositions containing iron and nickel survived tht 360 0 C autoclave exposures. Corrosion rates varied widely as a function of alloy composition, but in directions which were predictable from previous high-temperature autoclave experience. In the TF-18 loop flow tests, corrosion penetrations were similar on all of the alloys and on high-purity aluminum after 105 days. However, certain alloys established relatively low linear corrosion rates: Al-0.9 Ni-0.5 Fe-0.1 Zr, Al-1.0 Ni-0.15 Fe-11.5 Si-0.8 Mg, Al-1.2 Ni-1.8 Fe, and Al-7.0 Ni-4.8 Fe. Electrical polarity measurements between AlSi and 8001 alloys in reactor process water at temperatures up to 150 0 C indicated that AlSi was anodic to 8001 in the static autoclave system above approx. 50 0 C

Surface treatment of new type aluminum lithium alloy and fatigue crack behaviors of this alloy plate bonded with Ti–6Al–4V alloy strap

International Nuclear Information System (INIS)

Sun, Zhen-Qi; Huang, Ming-Hui; Hu, Guo-Huai

2012-01-01

Highlights: ► A new generation aluminum lithium alloy which special made for Chinese commercial plane was investigated. ► Pattern of aluminum lithium alloy and Ti alloy were shown after anodization. ► Crack propagation of samples bonded with different wide Ti straps were studied in this paper. -- Abstract: Samples consisting of new aluminum lithium alloy (Al–Li alloy) plate developed by the Aluminum Company of America and Ti–6Al–4V alloy (Ti alloy) plate were investigated. Plate of 400 mm × 140 mm × 2 mm with single edge notch was anodized in phosphoric solution and Ti alloy plate of 200 mm × 20 (40) mm × 2 mm was anodized in alkali solution. Patterns of two alloys were studied at original/anodized condition. And then, aluminum alloy and Ti alloy plates were assembled into a sample with FM 94 film adhesive. Fatigue crack behaviors of the sample were investigated under condition of nominal stress σ = 36 MPa and 54 MPa, stress ratio of 0.1. Testing results show that anodization treatment modifies alloys surface topography. Ti alloy bonding to Al–Li alloy plate effectively retards crack growth than that of Al–Li alloy plate. Fatigue life of sample bonded with Ti alloy strap improves about 62.5% than that of non-strap plate.

Microstructural characterization and phase transformation of ternary alloys near at Al3Ti compound

International Nuclear Information System (INIS)

Angeles Ch, C.

1999-01-01

This research work is related with the structural characteristic and compositional values of the crystalline phases, which are found in ternary alloys of Ti-Al-Fe and TI-Al-Cu. These types of alloys were obtained using a rapid solidification technique (10 3 -10 4 K/s) and pure elements such as Al, Ti, Fe and Cu (99.99%). These cooling velocities allow the formation of stable phases and small grain sizes (approximately in range of a few micras). The obtained results indicate the presence of Al 3 Ti and others phases of L1 2 type. These phases are commonly found in a matrix rich in A1. The microalloyed elements (Cu and Fe) substitute the aluminum in both kinds of phases. Alloys with low content of Cu show transition states from the tetragonal structure DO 22 to the cubic phases L1 2 . The structural characteristics of the alloys are related with some microhardness measurement. The results show that the presence of the L1 2 phase tends to increase to hardness depending of the content of this phase

The Properties of 7xxx Series Alloys Formed by Alloying Additions

Directory of Open Access Journals (Sweden)

Kwak Z.

2015-06-01

Full Text Available Currently there is a constant development in the field of aluminium alloys engineering. This results from, i.a., better understanding of the mechanisms that direct strengthening of these alloys and the role of microalloying. Now it is microalloying in aluminum alloys that is receiving a lot of attention. It affects substantially the macro- and microstructure and kinetics of phase transformation influencing the properties during production and its exploitation. 7xxx series aluminum alloys, based on the Al-Zn-Mg-Cu system, are high-strength alloys, moreover, the presence of Zr and Sr further increases their strength and improves resistance to cracking.

Cladding Alloys for Fluoride Salt Compatibility Final Report

Energy Technology Data Exchange (ETDEWEB)

Muralidharan, Govindarajan [ORNL; Wilson, Dane F [ORNL; Santella, Michael L [ORNL; Holcomb, David Eugene [ORNL

2011-05-01

This interim report provides an overview of several candidate technologies for cladding nickel-based corrosion protection layers onto high-temperature structural alloys. The report also provides a brief overview of the welding and weld performance issues associated with joining nickel-clad nickel-based alloys. From the available techniques, two cladding technologies were selected for initial evaluation. The first technique is a line-of-sight method that would be useful for coating large structures such as vessel interiors or large piping. The line-of-sight method is a laser-based surface cladding technique in which a high-purity nickel powder mixed into a polymer binder is first sprayed onto the surface, baked, and then rapidly melted using a high power laser. The second technique is a vapor phase technique based on the nickel-carbonyl process that is suitable for coating inaccessible surfaces such as the interior surfaces of heat exchangers. The final project report will feature an experimental evaluation of the performance of the two selected cladding techniques.

Influence of Processing on the Microstructure and Mechanical Properties of a NbAl3-Base Alloy

Science.gov (United States)

Hebsur, Mohan G.; Locci, Ivan E.; Raj, S. V.; Nathal, Michael V.

1992-01-01

Induction melting and rapid solidification processing, followed by grinding to 75-micron powder and P/M consolidation, have been used to produce a multiphase, NbAl3-based, oxidation-resistant alloy of Nb-67Al-7Cr-0.5Y-0.25W composition whose strength and ductility are significantly higher than those of the induction-melted alloy at test temperatures of up to 1200 K. Attention is given to the beneficial role of microstructural refinement; the major second phase, AlNbCr, improves both oxidation resistance and mechanical properties.

Reducing thermal conductivity of binary alloys below the alloy limit via chemical ordering

International Nuclear Information System (INIS)

Duda, John C; English, Timothy S; Jordan, Donald A; Norris, Pamela M; Soffa, William A

2011-01-01

Substitutional solid solutions that exist in both ordered and disordered states will exhibit markedly different physical properties depending on their exact crystallographic configuration. Many random substitutional solid solutions (alloys) will display a tendency to order given the appropriate kinetic and thermodynamic conditions. Such order-disorder transitions will result in major crystallographic reconfigurations, where the atomic basis, symmetry, and periodicity of the alloy change dramatically. Consequently, the dominant scattering mechanism in ordered alloys will be different than that in disordered alloys. In this study, we present a hypothesis that ordered alloys can exhibit lower thermal conductivities than their disordered counterparts at elevated temperatures. To validate this hypothesis, we investigate the phononic transport properties of disordered and ordered AB Lennard-Jones alloys via non-equilibrium molecular dynamics and harmonic lattice dynamics calculations. It is shown that the thermal conductivity of an ordered alloy is the same as the thermal conductivity of the disordered alloy at ∼0.6T melt and lower than that of the disordered alloy above 0.8T melt .

Enhanced performance of magnesium alloy for drug-eluting vascular scaffold application

Science.gov (United States)

Dong, Hongzhou; Li, Daikun; Mao, Daoyong; Bai, Ningning; Chen, Yashi; Li, Qing

2018-03-01

Bio-absorbable magnesium alloys drug-eluting vascular scaffold was developed to resolve the defect of permanent metal and drug-eluting stents, most notably a chronic vessel wall inflammation and the risk of stent thrombosis. Nevertheless, violent chemical reaction and rapid degradation under physiological conditions limits their application. Furthermore, multifunctional drug-eluting stents which could reduce the formation of thrombus and repair the damaged vessels need more attention to fundamentally cure the coronary artery disease. Herein, a drug delivery system (Mg/MgO/PLA-FA) which can realize sustainable release of ferulaic acid was designed via anodic oxidation process and dip coating process. Electrochemical tests and immersion experiments showed that the superior anticorrosion behavior, it is due to the dense MgO-PLA composite layer. The released ferulaic acid can effectively decrease platelets adhesion and aggregation during the early stage of implantation. Besides, hemolysis tests showed that the composite coatings endowed the Mg alloy with a low hemolysis ratio. The Mg/MgO/PLA-FA composite materials may be appropriate for applications on biodegradable Mg alloys drug-eluting stents.

Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

International Nuclear Information System (INIS)

Shaharun, M A; Yusoff, A R; Reza, M S; Jalal, K A

2012-01-01

Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

Effect of process parameters on formability of laser melting deposited 12CrNi2 alloy steel

Science.gov (United States)

Peng, Qian; Dong, Shiyun; Kang, Xueliang; Yan, Shixing; Men, Ping

2018-03-01

As a new rapid prototyping technology, the laser melting deposition technology not only has the advantages of fast forming, high efficiency, but also free control in the design and production chain. Therefore, it has drawn extensive attention from community.With the continuous improvement of steel performance requirements, high performance low-carbon alloy steel is gradually integrated into high-tech fields such as aerospace, high-speed train and armored equipment.However, it is necessary to further explore and optimize the difficult process of laser melting deposited alloy steel parts to achieve the performance and shape control.This article took the orthogonal experiment on alloy steel powder by laser melting deposition ,and revealed the influence rule of the laser power, scanning speed, powder gas flow on the quality of the sample than the dilution rate, surface morphology and microstructure analysis were carried out.Finally, under the optimum technological parameters, the Excellent surface quality of the alloy steel forming part with high density, no pore and cracks was obtained.

Reduction in secondary dendrite arm spacing in cast eutectic Al-Si piston alloys by cerium addition

Science.gov (United States)

Ahmad, R.; Asmael, M. B. A.; Shahizan, N. R.; Gandouz, S.

2017-01-01

The effects of Ce on the secondary dendrite arm spacing (SDAS) and mechanical behavior of Al-Si-Cu-Mg alloys were investigated. The reduction of SDAS at different Ce concentrations was evaluated in a directional solidification experiment via computer-aided cooling curve thermal analysis (CA‒CCTA). The results showed that 0.1wt%-1.0wt% Ce addition resulted in a rapid solidification time, Δ t s, and low solidification temperature, Δ T S, whereas 0.1wt% Ce resulted in a fast solidification time, Δ t a-Al, of the α-Al phase. Furthermore, Ce addition refined the SDAS, which was reduced to approximately 36%. The mechanical properties of the alloys with and without Ce were investigated using tensile and hardness tests. The quality index ( Q) and ultimate tensile strength of (UTS) Al-Si-Cu-Mg alloys significantly improved with the addition of 0.1wt% Ce. Moreover, the base alloy hardness was improved with increasing Ce concentration.

Laser irradiation of Mg-Al-Zn alloy: Reduced electrochemical kinetics and enhanced performance in simulated body fluid.

Science.gov (United States)

Florian, David C; Melia, Michael A; Steuer, Fritz W; Briglia, Bruce F; Purzycki, Michael K; Scully, John R; Fitz-Gerald, James M

2017-05-11

As a lightweight metal with mechanical properties similar to natural bone, Mg and its alloys are great prospects for biodegradable, load bearing implants. However, rapid degradation and H 2 gas production in physiological media has prevented widespread use of Mg alloys. Surface heterogeneities in the form of intermetallic particles dominate the corrosion response. This research shows that surface homogenization significantly improved the biological corrosion response observed during immersion in simulated body fluid (SBF). The laser processed Mg alloy exhibited a 50% reduction in mass loss and H 2 evolution after 24 h of immersion in SBF when compared to the wrought, cast alloy. The laser processed samples exhibited increased wettability as evident from wetting angle studies, further suggesting improved biocompatibility. Electrochemical analysis by potentiodynamic polarization measurements showed that the anodic and cathodic kinetics were reduced following laser processing and are attributed to the surface chemical homogeneity.

Influence of manganese, carbon and nitrogen on high-temperature strength of Fe-Cr-Mn austenitic alloys

International Nuclear Information System (INIS)

Hosoi, Y.; Okazaki, Y.; Wade, N.; Miyahara, K.

1990-01-01

High Mn-Cr-Fe base alloys are candidates for the first wall material of fusion reactors because of rapid decay of radioactivity of the alloys after neutron irradiation compared with that of Ni-Cr-Fe base alloys. Their high temperature properties, however, are not clearly understood at present. In this paper, a study has been made of the effects of Mn, C and N content on the high-temperature tensile strength and creep properties of a 12% CR-Fe base alloy. Mn tends to decrease tensile strength and proof stress at intermediate temperatures. At higher temperatures in the austenite range, however, tensile properties scarcely depend on Mn content. C and N additions improve the tensile properties markedly. The combined addition of 0.2%C and 0.2%N to a 12%Cr-15%Mn-Fe base alloy makes the strength at 873K as high as that of a modified type 316 stainless steel. Combined alloying with C and N also improves the creep strength. Cold working is very useful in increasing the creep strength because of the finely dispersed precipitates in the matrix during creep. From these results, Fe-12%Cr-15%Mn-15%Mn-0.2%c-0.2%N is recommended as one of the most suitable alloys in this system for high temperature usage. (author)

Effect of rapid solidification on the microstructure and mechanical properties of hot-pressed Al-20Si-5Fe alloys

International Nuclear Information System (INIS)

Rajabi, M.; Vahidi, M.; Simchi, A.; Davami, P.

2009-01-01

The aim of this work is to study the effect of cooling rate and subsequent hot consolidation on the microstructural features and mechanical strength of Al-20Si-5Fe-2X (X = Cu, Ni and Cr) alloys. Powder and ribbons were produced by gas atomization and melt spinning processes at two different cooling rates of 1 x 10 5 K/s and 5 x 10 7 K/s. The microstructure of the products was examined using optical microscopy, scanning electron microscopy, transmission electron microscopy, and X-ray diffraction. The particles were consolidated by hot pressing at 400 deg. C/250 MPa/1 h under a high purity argon atmosphere and the microstructure, hardness and compressive strength of the compacts were evaluated. Results showed a profound effect of the cooling rate, consolidation stage, and transition metals on the microstructure and mechanical strength of Al-20Si-5Fe alloys. While microstructural refining was obtained at both cooling rates, the microstructure of the atomized powder exhibited the formation of fine primary silicon (∼ 1 μm), eutectic Al-Si phase with eutectic spacing of ∼ 300 nm, and δ-iron intermetallic. Supersaturated Al matrix containing 5-7 at.% silicon and nanometric Si precipitates (20-40 nm) were determined in the microstructure of the melt-spun ribbons. The hot consolidation resulted in coarsening of Si particles in the atomized particles, and precipitation of Si and Fe-containing intermetallics from the supersaturated Al matrix in the ribbons. The consolidated ribbons exhibited higher mechanical strength compared to the atomized powders, particularly at elevated temperatures. The positive influence of the transition metals on the thermal stability of the Al-20Si-5Fe alloy was noticed, particularly in the Ni-containing alloy.

Basic principles of creating a new generation of high- temperature brazing filler alloys

Science.gov (United States)

Kalin, B. A.; Suchkov, A. N.

2016-04-01

The development of new materials is based on the formation of a structural-phase state providing the desired properties by selecting the base and the complex of alloying elements. The development of amorphous filler alloys for a high-temperature brazing has its own features that are due to the limited life cycle and the production method of brazing filler alloys. The work presents a cycle of analytical and experimental materials science investigations including justification of the composition of a new amorphous filler alloy for brazing the products from zirconium alloys at the temperature of no more than 800 °C and at the unbrazing temperature of permanent joints of more than 1200 °C. The experimental alloys have been used for manufacture of amorphous ribbons by rapid quenching, of which the certification has been made by X-ray investigations and a differential-thermal analysis. These ribbons were used to obtain permanent joints from the spacer grid cells (made from the alloy Zr-1% Nb) of fuel assemblies of the thermal nuclear reactor VVER-440. The brazed samples in the form of a pair of cells have been exposed to corrosion tests in autoclaves in superheated water at a temperature of 350 °C, a pressure of 160 MPa and duration of up to 6,000 h. They have been also exposed to destructive tests using a tensile machine. The experimental results obtained have made it possible to propose and patent a brazing filler alloy of the following composition: Zr-5.5Fe-(2.5-3.5)Be-1Nb-(5-8)Cu-2Sn-0.4Cr-(0.5-1.0)Ge. Its melting point is 780 °C and the recommended brazing temperature is 800°C.

Ultra-soft magnetic Co-Fe-B-Si-Nb amorphous alloys for high frequency power applications

Science.gov (United States)

Ackland, Karl; Masood, Ansar; Kulkarni, Santosh; Stamenov, Plamen

2018-05-01

With the continuous shrinkage of the footprint of inductors and transformers in modern power supplies, higher flux, while still low-loss metallic replacements of traditional ferrite materials are becoming an intriguing alternative. One candidate replacement strategy is based on amorphous CoFeBSi soft-magnetic alloys, in their metallic glass form. Here the structural and magnetic properties of two different families of CoFeBSi-based soft magnetic alloys, prepared by arc-melting and subsequent melt spinning (rapid quenching) are presented, targeting potential applications at effective frequencies of 100 kHz and beyond. The nominal alloy compositions are Co67Fe4B11Si16Mo2 representing commercial Vitrovac and Co72-xFexB28-y (where B includes non-magnetic elements such as Boron, Silicon etc. x varies between 4 and 5 % and y is varied from 0 to 2 %) denoted Alloy #1 and prepared as a possible higher performance alternative, i.e. lower power loss and lower coercivity, to commercial Vitrovac. Room temperature magnetization measurements of the arc-melted alloys reveal that compared to Vitrovac, Alloy #1 already presents a ten-fold decrease in coercivity, with Hc ˜ 1.4 Am-1 and highest figure of merit of (Ms/Hc > 96). Upon melt-spinning the alloys into thin (< 30 μm) ribbons, the alloys are essentially amorphous when analyzed by XRD. Magnetization measurements of the melt-spun ribbons demonstrate that Alloy #1 possesses a coercivity of just 2 Am-1, which represents a significant improvement compared to melt-spun ribbons of Vitrovac (17 Am-1). A set of prototype transformers of approximately 10 turns of Alloy #1 ribbon exhibits systematically Hc < 10 Am-1 at 100 kHz, without a noticeable decrease in coupled flux and saturation.

Laser rapid forming technology of high-performance dense metal components with complex structure

Science.gov (United States)

Huang, Weidong; Chen, Jing; Li, Yanming; Lin, Xin

2005-01-01

Laser rapid forming (LRF) is a new and advanced manufacturing technology that has been developed on the basis of combining high power laser cladding technology with rapid prototyping (RP) to realize net shape forming of high performance dense metal components without dies. Recently we have developed a set of LRF equipment. LRF experiments were carried out on the equipment to investigate the influences of processing parameters on forming characterizations systematically with the cladding powder materials as titanium alloys, superalloys, stainless steel, and copper alloys. The microstructure of laser formed components is made up of columnar grains or columnar dendrites which grow epitaxially from the substrate since the solid components were prepared layer by layer additionally. The result of mechanical testing proved that the mechanical properties of laser formed samples are similar to or even over that of forging and much better than that of casting. It is shown in this paper that LRF technology is providing a new solution for some difficult processing problems in the high tech field of aviation, spaceflight and automobile industries.

X-ray fluorescence determination of Sn, Sb, Pb in lead-based bearing alloys using a solution technique

Science.gov (United States)

Tian, Lunfu; Wang, Lili; Gao, Wei; Weng, Xiaodong; Liu, Jianhui; Zou, Deshuang; Dai, Yichun; Huang, Shuke

2018-03-01

For the quantitative analysis of the principal elements in lead-antimony-tin alloys, directly X-ray fluorescence (XRF) method using solid metal disks introduces considerable errors due to the microstructure inhomogeneity. To solve this problem, an aqueous solution XRF method is proposed for determining major amounts of Sb, Sn, Pb in lead-based bearing alloys. The alloy samples were dissolved by a mixture of nitric acid and tartaric acid to eliminated the effects of microstructure of these alloys on the XRF analysis. Rh Compton scattering was used as internal standard for Sb and Sn, and Bi was added as internal standard for Pb, to correct for matrix effects, instrumental and operational variations. High-purity lead, antimony and tin were used to prepare synthetic standards. Using these standards, calibration curves were constructed for the three elements after optimizing the spectrometer parameters. The method has been successfully applied to the analysis of lead-based bearing alloys and is more rapid than classical titration methods normally used. The determination results are consistent with certified values or those obtained by titrations.

Translating VDM to Alloy

DEFF Research Database (Denmark)

Lausdahl, Kenneth

2013-01-01

specifications. However, to take advantage of the automated analysis of Alloy, the model-oriented VDM specifications must be translated into a constraint-based Alloy specifications. We describe how a sub- set of VDM can be translated into Alloy and how assertions can be expressed in VDM and checked by the Alloy...

Friction and wear behaviour of hypereutectic Al-Si alloy/steel tribopair under dry and lubricated conditions

Directory of Open Access Journals (Sweden)

Parveen Kumar

2017-12-01

Full Text Available Dry and lubricated sliding tribological tests on hypereutectic Al-25Si alloy was performed using a ball- on- disk configuration at room temperature. Hypereutectic Al-25Si alloy were prepared by rapid solidification process under T6 condition. Friction coefficient (COF and wear rate of the alloy were measured under different applied loads ranging from 5–100 N. It is found that the friction coefficient varies with load, first declines (from 5-50 N, then increases (from 50-80 N and then again decreases (80-100 N. The wear rate of the samples of hypereutectic Al-25Si alloy, first increases and then decreases with increasing the applied normal load. Hypereutectic Al-25Si alloy presents higher wear rate at 50 N due to the participation of a large amount of needle-like precipitates, but shows low wear rate under high load of 100 N because of the work hardening layer. Worn surface morphologies were analyzed using optical and scanning electron microscope (SEM coupled with an energy dispersive spectrometer (EDS. The improvements in COF and wear rate were mainly attributed to morphology, size and distribution of Si particles due to its fabrication process. The dominant wear mechanism for hypereutectic Al-25Si alloy was adhesive wear, abrasive wear and plastic deformation.

Electron beam and laser surface alloying of Al-Si base alloys

International Nuclear Information System (INIS)

Vanhille, P.; Tosto, S.; Pelletier, J.M.; Issa, A.; Vannes, A.B.; Criqui, B.

1992-01-01

Surface alloying on aluminium-base alloys is achieved either by using an electron beam or a laser beam, in order to improve the mechanical properties of the near-surface region. A predeposit of nickel is first realized by plasma spraying. Melting of both the coating and part of the substrate produces a surface alloy with a fine, dendritic microstructure with a high hardness. Enhancement of this property requires an increase in the nickel content. Various problems occur during the formation of nickel-rich surface layers: incomplete homogenization owing to a progressive increase of the liquidus temperature, cracks owing to the brittleness of this hard suface alloy, formation of a plasma when experiments are carried out in a gaseous environment (laser surface alloying). Nevertheless, various kinds of surface layers may be achieved; for example very hard surface alloys (HV 0.2 =900), with a thickness of about 500-600 μm, or very thick surface alloys (e>2 mm), with a fairly good hardness (greater than 350 HV 0.2 ). Thus, it is possible to obtain a large variety of new materials by using high energy beams on aluminium substrates. (orig.)

Biased Target Ion Beam Deposition and Nanoskiving for Fabricating NiTi Alloy Nanowires

Science.gov (United States)

Hou, Huilong; Horn, Mark W.; Hamilton, Reginald F.

2016-12-01

Nanoskiving is a novel nanofabrication technique to produce shape memory alloy nanowires. Our previous work was the first to successfully fabricate NiTi alloy nanowires using the top-down approach, which leverages thin film technology and ultramicrotomy for ultra-thin sectioning. For this work, we utilized biased target ion beam deposition technology to fabricate nanoscale (i.e., sub-micrometer) NiTi alloy thin films. In contrast to our previous work, rapid thermal annealing was employed for heat treatment, and the B2 austenite to R-phase martensitic transformation was confirmed using stress-temperature and diffraction measurements. The ultramicrotome was programmable and facilitated sectioning the films to produce nanowires with thickness-to-width ratios ranging from 4:1 to 16:1. Energy dispersive X-ray spectroscopy analysis confirmed the elemental Ni and Ti make-up of the wires. The findings exposed the nanowires exhibited a natural ribbon-like curvature, which depended on the thickness-to-width ratio. The results demonstrate nanoskiving is a potential nanofabrication technique for producing NiTi alloy nanowires that are continuous with an unprecedented length on the order of hundreds of micrometers.

Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

Energy Technology Data Exchange (ETDEWEB)

Gebhardt, Thomas, E-mail: gebhardt@mch.rwth-aachen.de; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

2012-06-30

This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition-structure-property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

Combinatorial thin film materials science: From alloy discovery and optimization to alloy design

International Nuclear Information System (INIS)

Gebhardt, Thomas; Music, Denis; Takahashi, Tetsuya; Schneider, Jochen M.

2012-01-01

This paper provides an overview of modern alloy development, from discovery and optimization towards alloy design, based on combinatorial thin film materials science. The combinatorial approach, combining combinatorial materials synthesis of thin film composition-spreads with high-throughput property characterization has proven to be a powerful tool to delineate composition–structure–property relationships, and hence to efficiently identify composition windows with enhanced properties. Furthermore, and most importantly for alloy design, theoretical models and hypotheses can be critically appraised. Examples for alloy discovery, optimization, and alloy design of functional as well as structural materials are presented. Using Fe-Mn based alloys as an example, we show that the combination of modern electronic-structure calculations with the highly efficient combinatorial thin film composition-spread method constitutes an effective tool for knowledge-based alloy design.

Influence of the chemical composition of rapidly quenched amorphous alloys (Ni, Fe, Cr)-B-Si on its crystallization process

Science.gov (United States)

Elmanov, G.; Dzhumaev, P.; Ivanitskaya, E.; Skrytnyi, V.; Ruslanov, A.

2016-04-01

This paper presents results of research of the structure and phase transformations during the multistage crystallization of the metallic glasses with the compositions Ni71,5Cr6,8Fe2,7B11,9Si7,1 and Ni63,4Cr7,4Fe4,3Mn0,8B15,6Si8,5 labeled as AWS BNi-2 according to American Welding Society. Differential scanning calorimetry (DSC), X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray microanalysis (EDX) were used as experimental research methods. The influence of the alloys chemical composition (boron, manganese and iron) on the temperatures and the exothermic heat effects of phase transformations, as well as on the phase composition of alloys at three stages of crystallization was analyzed. We present a thermodynamic explanation of the observed heat effects. It has been shown that manganese has the main influence on the phase transformations temperatures and heat effects in these two alloys. It is also assumed that at the final crystallization stage simultaneously with the formation of phases Ni3B and β1-Ni3Si should occur the nucleation of borides of CrB type with high Cr and low Si content.

Shape memory alloys

International Nuclear Information System (INIS)

Kaszuwara, W.

2004-01-01

Shape memory alloys (SMA), when deformed, have the ability of returning, in certain circumstances, to their initial shape. Deformations related to this phenomenon are for polycrystals 1-8% and up to 15% for monocrystals. The deformation energy is in the range of 10 6 - 10 7 J/m 3 . The deformation is caused by martensitic transformation in the material. Shape memory alloys exhibit one directional or two directional shape memory effect as well as pseudoelastic effect. Shape change is activated by temperature change, which limits working frequency of SMA to 10 2 Hz. Other group of alloys exhibit magnetic shape memory effect. In these alloys martensitic transformation is triggered by magnetic field, thus their working frequency can be higher. Composites containing shape memory alloys can also be used as shape memory materials (applied in vibration damping devices). Another group of composite materials is called heterostructures, in which SMA alloys are incorporated in a form of thin layers The heterostructures can be used as microactuators in microelectromechanical systems (MEMS). Basic SMA comprise: Ni-Ti, Cu (Cu-Zn,Cu-Al, Cu-Sn) and Fe (Fe-Mn, Fe-Cr-Ni) alloys. Shape memory alloys find applications in such areas: automatics, safety and medical devices and many domestic appliances. Currently the most important appears to be research on magnetic shape memory materials and high temperature SMA. Vital from application point of view are composite materials especially those containing several intelligent materials. (author)

Undercooling and demixing in rapidly solidified Cu-Co alloys

DEFF Research Database (Denmark)

Battezzati, L.; Curiotto, S.; Johnson, Erik

2007-01-01

The Cu–Co system displays a metastable miscibility gap in the liquid state. A considerable amount of work has been performed to study phase separation and related microstructures showing that demixing of the liquid is followed by coagulation before dendritic solidification. Due to kinetic...... competition of transformation phenomena, the mechanisms have not been fully disclosed. This contribution reviews such findings with the help of a computer calculation of the phase diagram and extends the present knowledge by presenting new results obtained by rapidly solidifying various Cu–Co compositions...... using a wide range of cooling rates achieved by forcing the liquid into cylindric and conic moulds and by melt spinning....

High-temperature deformation of B2 NiAl-base alloys

International Nuclear Information System (INIS)

Lee, I.G.; Ghosh, A.K.

1994-01-01

The high-temperature deformation behavior of three rapidly solidified and processed NiAl-base alloys--NiAl, NiAl containing 2 pct TiB 2 , and NiAl containing 4 pct HfC--have been studied and their microstructural and textural changes during deformation characterized. Compressions tests were conducted at 1,300 and 1,447 K at strain rates ranging from 10 -6 to 10 -2 s -1 . HfC-containing material showed dispersion strengthening as well as some degree of grain refinement over NiAl, while TiB 2 dispersoid-containing material showed grain refinement as well as secondary recrystallization and did not improve high-temperature strength. Hot-pack rolling was also performed to develop thin sheet materials (1.27-mm thick) and from these alloys. Without dispersoids, NiAl rolled easily at 1,223 K and showed low flow stress and good ductility during the hot-rolling operation. Rolling of dispersoid-containing alloys was difficult due to strain localization and edge-cracking effects, resulting partly from the high flow stress at the higher strain rate during the rolling operation. Sheet rolling initially produced a {111} texture, which eventually broke into multiple-texture components with severe deformation

Discontinuous precipitation in cobalt-tungsten alloys

International Nuclear Information System (INIS)

Zieba, P.; Cliff, G.; Lorimer, G.W.

1997-01-01

Discontinuous precipitation in a Co32 wt% W alloy aged in the temperature range from 875 K to 1025 K has been investigated. Philips EM 430 STEM has been used to characterize the microstructure and to measure the composition profiles across individual lamellae of ε Co and Co 3 W phases in partially transformed specimens. Two kinds of cellular precipitates have been found in the alloy. The initial transformation product, identified as primary lamellae with spacing of a few nanometers is replaced during prolonged ageing by secondary lamellae with a much larger interlamellar spacing, typically a few tens of nm. Line scans across cell boundaries of the primary lamellae revealed that, just behind the advancing cell boundary, the solute content is far from the equilibrium state. This solute excess within the cells is quickly removed at the ageing temperature. Calculations show that the diffusion process was too rapid to be identified as ordinary volume diffusion. Investigation of the kinetics showed that discontinuous precipitation is controlled by diffusion processes at the advancing cell boundary. This proposal has been confirmed by STEM analysis of tungsten profiles in the depleted ε Co lamellae

Nanocrystalline Fe-Pt alloys. Phase transformations, structure and magnetism

Energy Technology Data Exchange (ETDEWEB)

Lyubina, J.V.

2006-12-21

This work has been devoted to the study of phase transformations involving chemical ordering and magnetic properties evolution in bulk Fe-Pt alloys composed of nanometersized grains. Nanocrystalline Fe{sub 100-x}Pt{sub x} (x=40-60) alloys have been prepared by mechanical ball milling of elemental Fe and Pt powders at liquid nitrogen temperature. The as-milled Fe-Pt alloys consist of {proportional_to} 100 {mu}m sized particles constituted by randomly oriented grains having an average size in the range of 10-40 nm. Depending on the milling time, three major microstructure types have been obtained: samples with a multilayer-type structure of Fe and Pt with a thickness of 20-300 nm and a very thin (several nanometers) A1 layer at their interfaces (2 h milled), an intermediate structure, consisting of finer lamellae of Fe and Pt (below approximately 100 nm) with the A1 layer thickness reaching several tens of nanometers (4 h milled) and alloys containing a homogeneous A1 phase (7 h milled). Subsequent heat treatment at elevated temperatures is required for the formation of the L1{sub 0} FePt phase. The ordering develops via so-called combined solid state reactions. It is accompanied by grain growth and thermally assisted removal of defects introduced by milling and proceeds rapidly at moderate temperatures by nucleation and growth of the ordered phases with a high degree of the long-range order. In a two-particle interaction model elaborated in the present work, the existence of hysteresis in recoil loops has been shown to arise from insufficient coupling between the low- and the high-anisotropy particles. The model reveals the main features of magnetisation reversal processes observed experimentally in exchange-coupled systems. Neutron diffraction has been used for the investigation of the magnetic structure of ordered and partially ordered nanocrystalline Fe-Pt alloys. (orig.)

Use of binary alloys of the lanthanides for tritium recovery from CTR blankets

International Nuclear Information System (INIS)

Carstens, D.H.W.

1978-01-01

Liquid binary alloys of the lanthanide metals have been proposed as getters of tritium from breeder blankets of controlled thermonuclear reactors. Because of the high stability of the lanthanide hydrides at reactor temperatures (500--1000 0 C), these alloys should prove highly efficient in this application and a series of experiments designed to test this applicability are summarized here. Sieverts' experiments using deuterium were carried out on a series of alloys of La and Ce. For eutectics of the approximate composition Ln 5 M where Ln is La or Ce and M is an iron-group metal, it was found that the deuteriding capacities and the equilibrium pressures were close to those of the parent metal. Experiments measuring the extraction rate of low-level tritium from helium streams using La 5 . 25 Ni were carried out. The tritium was rapidly gettered down to about 10 ppM and more slowly over periods of 1--2 h to below 0.1 ppM

Grindability of dental magnetic alloys.

Science.gov (United States)

Hayashi, Eisei; Kikuchi, Masafumi; Okuno, Osamu; Kimura, Kohei

2005-06-01

In this study, the grindability of cast magnetic alloys (Fe-Pt-Nb magnetic alloy and magnetic stainless steel) was evaluated and compared with that of conventional dental casting alloys (Ag-Pd-Au alloy, Type 4 gold alloy, and cobalt-chromium alloy). Grindability was evaluated in terms of grinding rate (i.e., volume of metal removed per minute) and grinding ratio (i.e., volume ratio of metal removed compared to wheel material lost). Solution treated Fe-Pt-Nb magnetic alloy had a significantly higher grinding rate than the aged one at a grinding speed of 750-1500 m x min(-1). At 500 m x min(-1), there were no significant differences in grinding rate between solution treated and aged Fe-Pt-Nb magnetic alloys. At a lower speed of 500 m x min(-1) or 750 m x min(-1), it was found that the grinding rates of aged Fe-Pt-Nb magnetic alloy and stainless steel were higher than those of conventional casting alloys.

Glass formation and crystallization in Zr based alloys

International Nuclear Information System (INIS)

Dey, G. K.

2011-01-01

Metallic glasses have come in to prominence in recent times because their nanocrystalline atomic arrangement imparts many useful and unusual properties to these metallic solids. Though these have been produced for the last four decades, the necessity of rapid solidification at cooling rates of 10 5 K/sec or higher for their production, have restricted their geometry to thin ribbons and prevented their application to many areas despite their excellent properties. It has been shown in recent investigations that, many Zr base multicomponent alloys can be obtained in glassy state by cooling at much lower rate typically 10 2 to 10 3 K/sec. This has enabled production of these alloys in the glassy stat in bulk. By now, bulk metallic glasses have been produced in Mg, Ln, Zr, Fe, Pd-Cu, Pd-Fe, Ti and Ni- based alloys. Production of these glasses in bulk has opened avenue for their application in many areas where their excellent mechanical properties an corrosion resistance can be exploited. The transformation of the amorphous phase in these alloys to one or more crystalline phases, is an interesting phase transformation and can lead to formation of crystals in a variety of morphologies and a wide range of crystal sizes, including nanometer size crystals or nanocrystals. The bulk amorphous alloys exhibit higher fracture stress, combined with higher hardness and lower young's modulus than those of any crystalline alloy. The Zr- and Ti-based bulk amorphous alloy exhibit high bending and flexural strength values which are typically 2.0 to 2.5 time higher than those for crystalline counterparts. The composites of bulk metallic glass containing crystalline phases have been found to have special properties. This has been demonstrated in the case of composites of bulk metallic glass and tungsten wires wit the glass forming the matrix. Such a composite has a very high impact strength and is especially suitable for application as an armour penetrator in various types of shells used

Mechanical and wear properties of pre-alloyed molybdenum P/M steels with nickel addition

Directory of Open Access Journals (Sweden)

Yamanoglu R.

2012-01-01

Full Text Available The aim of this study is to understand the effect of nickel addition on mechanical and wear properties of molybdenum and copper alloyed P/M steel. Specimens with three different nickel contents were pressed under 400 MPa and sintered at 1120ºC for 30 minutes then rapidly cooled. Microstructures and mechanical properties (bending strength, hardness and wear properties of the sintered specimens were investigated in detail. Metallographical investigations showed that the microstructures of consolidated specimens consist of tempered martensite, bainite, retained austenite and pores. It is also reported that the amount of pores varies depending on the nickel concentration of the alloys. Hardness of the alloys increases with increasing nickel content. Specimens containing 2% nickel showed minimum pore quantity and maximum wear resistance. The wear mechanism changed from abrasive wear at low nickel content to adhesive wear at higher nickel content.

Alloying Solid Solution Strengthening of Fe-Ga Alloys: A First-Principle Study

National Research Council Canada - National Science Library

Chen, Kuiying; Cheng, Leon M

2006-01-01

... and Co in cubic solid solution of Fe-Ga alloys. Mayer bond order "BO" values were used to evaluate the atomic bond strengths in the alloys, and were then used to assess the alloying strengthening characteristics...

Effect of crystallization rate of initial alloy on magnetic properties of amorphous tape

International Nuclear Information System (INIS)

Roshchin, V.E.; Gribanov, V.P.; Shcherbakov, D.G.; Gun'kin, V.E.

1994-01-01

An investigation is made into mechanism and character of cooling rate effect when castings crytallizing on magnetic properties of rapidly quenched amorphous tape of Fe 78 B 12 Si 9 Ni 1 alloy. The increase of cooling rate and holding at heat for superheated melt is shown to result in a rise of Curie point of amorphous tape

Titanium as an intermetallic phase stabilizer and its effect on the mechanical and thermal properties of Al-Si-Mg-Cu-Ti alloy

Energy Technology Data Exchange (ETDEWEB)

Choi, Se-Weon [Korea Institute of Industrial Technology, 6 Cheomdan-gwagiro 208 beon-gil, Buk-gu, Gwangju 500-480 (Korea, Republic of); Cho, Hoon-Sung [School of Materials Science and Engineering, Chonnam National University, 77 Yongbong-ro, Buk-gu, Gwangju 500-757 (Korea, Republic of); Kumai, Shinji [Department of Metallurgy and Ceramics Science, Tokyo Institute of Technology, S8-10, 2-12-1 O-okayama, Meguro-ku, Tokyo 152-8552 (Japan)

2016-12-15

The effect of precipitation of intermetallics on the mechanical and thermal properties of Al-6.5Si-0.44Mg-0.9Cu-(Ti) alloys (in wt%) during various artificial aging treatments was studied using a universal testing machine and a laser flash apparatus. The solution treatment of the alloy samples was conducted at 535 °C for 6 h, followed by quenching in warm water. The solution-treated samples were artificially aged for 5 h at different temperatures ranging from 170 °C to 220 °C. After the artificial aging treatment, the Al-6.5Si-0.44Mg-0.9Cu alloy (the Ti-free alloy) had a lower ultimate tensile strength (UTS) than the Al-6.5Si-0.44Mg-0.9Cu-0.2Ti alloy. The UTS response of the alloys was enhanced by the addition of Ti, with the maximum UTS showing an increase from 348 MPa for the Ti-free alloy to 363 MPa for that containing 0.2 wt% Ti, aged at 180 °C. The Ti-free alloy had a higher thermal diffusivity than the Ti-containing alloy over all temperature ranges. Upon increasing the temperature from 180 °C to 220 °C, the room temperature thermal diffusivities increased because the solute concentration in the α-Al matrix rapidly decreased. In particular, the thermal diffusivity increased significantly between 200 °C and 400 °C. This temperature range matched the range of intermetallic phase precipitation as confirmed by differential scanning calorimetry and measurement of the coefficient of thermal expansion. During the artificial aging treatment, the intermetallic phases precipitated and grew rapidly. These reactions induced a reduction of the solute atoms in the solid solution, thus producing a more significant reduction in the thermal diffusivity. As the temperature was increased to above 400 °C, the formation of intermetallic phases ceased, and the thermal diffusivity showed a steady value, regardless of the aging temperature.

Effect of heating rate on mechanical property, microstructure and texture evolution of Al–Mg–Si–Cu alloy during solution treatment

Energy Technology Data Exchange (ETDEWEB)

Wang, Xiaofeng; Guo, Mingxing, E-mail: mingxingguo@skl.ustb.edu.cn; Cao, Lingyong; Luo, Jinru; Zhang, Jishan; Zhuang, Linzhong

2015-01-05

The effect of heating rate on the mechanical properties, microstructure and texture of Al–Mg–Si–Cu alloy during solution treatment was investigated through tensile testing, scanning electron microscope, scanning transmission electron microscope, metallographic observation and EBSD measurement. The experimental results reveal that there are great differences in the mechanical properties, microstructures and textures after the solution treatment with two different heating rates. Compared with the alloy sheet solution treated with slow heating rate, the alloy sheet solution treated with rapid heating rate possesses weak mechanical property anisotropy and higher average r value. The equiaxed grain is the main recrystallization microstructure for the case of rapid heating rate, while the elongated grain appears in the case of slow heating rate. The texture components are also quite different in the two cases, Cube{sub ND} orientation is the main texture component for the former case, while the latter one includes Cube, R, Goss, P and Brass orientations. The relationship between r value, texture components and microstructure has also been established in this paper.

Effect of heating rate on mechanical property, microstructure and texture evolution of Al–Mg–Si–Cu alloy during solution treatment

International Nuclear Information System (INIS)

Wang, Xiaofeng; Guo, Mingxing; Cao, Lingyong; Luo, Jinru; Zhang, Jishan; Zhuang, Linzhong

2015-01-01

The effect of heating rate on the mechanical properties, microstructure and texture of Al–Mg–Si–Cu alloy during solution treatment was investigated through tensile testing, scanning electron microscope, scanning transmission electron microscope, metallographic observation and EBSD measurement. The experimental results reveal that there are great differences in the mechanical properties, microstructures and textures after the solution treatment with two different heating rates. Compared with the alloy sheet solution treated with slow heating rate, the alloy sheet solution treated with rapid heating rate possesses weak mechanical property anisotropy and higher average r value. The equiaxed grain is the main recrystallization microstructure for the case of rapid heating rate, while the elongated grain appears in the case of slow heating rate. The texture components are also quite different in the two cases, Cube ND orientation is the main texture component for the former case, while the latter one includes Cube, R, Goss, P and Brass orientations. The relationship between r value, texture components and microstructure has also been established in this paper

The response of macrophages to a Cu-Al-Ni shape memory alloy.

Science.gov (United States)

Colić, Miodrag; Tomić, Sergej; Rudolf, Rebeka; Anzel, Ivan; Lojen, Gorazd

2010-09-01

Cu-Al-Ni shape memory alloys (SMAs) have been investigated as materials for medical devices, but little is known about their biocompatibility. The aim of this work was to study the response of rat peritoneal macrophages (PMØ) to a Cu-Al-Ni SMA in vitro, by measuring the functional activity of mitochondria, necrosis, apoptosis, and production of proinflammatory cytokines. Rapidly solidified (RS) thin ribbons were used for the tests. The control alloy was a permanent mold casting of the same composition, but without the shape memory effect. Our results showed that the control alloy was severely cytotoxic, whereas RS ribbons induced neither necrosis nor apoptosis of PMØ. These findings correlated with the data that RS ribbons are significantly more resistant to corrosion compared to the control alloy, as judged by the lesser release of Cu and Ni in the conditioning medium. However, the ribbons generated intracellular reactive oxygen species and upregulated the production of IL-6 by PMØ. These effects were almost completely abolished by conditioning the RS ribbons for 5 weeks. In conclusion, RS significantly improves the corrosion stability and biocompatibility of Cu-Al-Ni SMA. The biocompatibility of this functional material could be additionally enhanced by conditioning the ribbons in cell culture medium.

Enthalpy of mixing of liquid Ni-Zr and Cu-Ni-Zr alloys

International Nuclear Information System (INIS)

Witusiewicz, V.T.; Sommer, F.

2000-01-01

Since the Al-Cu-Ni-Zr system is a basis for the production of bulk amorphous materials by rapid solidification techniques from the liquid state, it is of great scientific interest to determine the partial and the integral thermodynamic functions of liquid and undercooled liquid alloys. Such data, as was pointed out previously, are important in order to understand their extremely good glass-forming ability in multicomponent metallic systems as well as for processing improvements. In order to measure the thermodynamic properties of the Al-Cu-Ni-Zr quaternary, it is necessary to have reliable thermochemical data for its constituent canaries and ternaries first. In a series of articles, the authors have reported in detail the thermodynamic properties of liquid Al-Cu, Al-Ni, Cu-Ni, Cu-Zr, Al-Zr, Al-Cu-Ni, and Al-Cu-Zr alloys. This article deals with the direct calorimetric measurements of the partial and the integral enthalpies of mixing of liquid Ni-Zr and Cu-Ni-Zr alloys and the heat capacity of liquid Ni 26 Zr 74 . In a subsequent article, the authors will present similar data for the liquid ternary Al-Ni-Zr and for the liquid quaternary Al-Cu-Ni-Zr alloys

An informatics approach to transformation temperatures of NiTi-based shape memory alloys

International Nuclear Information System (INIS)

Xue, Dezhen; Xue, Deqing; Yuan, Ruihao; Zhou, Yumei; Balachandran, Prasanna V.; Ding, Xiangdong; Sun, Jun; Lookman, Turab

2017-01-01

The martensitic transformation serves as the basis for applications of shape memory alloys (SMAs). The ability to make rapid and accurate predictions of the transformation temperature of SMAs is therefore of much practical importance. In this study, we demonstrate that a statistical learning approach using three features or material descriptors related to the chemical bonding and atomic radii of the elements in the alloys, provides a means to predict transformation temperatures. Together with an adaptive design framework, we show that iteratively learning and improving the statistical model can accelerate the search for SMAs with targeted transformation temperatures. The possible mechanisms underlying the dependence of the transformation temperature on these features is discussed based on a Landau-type phenomenological model.

Studies on neutron irradiation effects of iron alloys and nickel-base heat resistant alloys

International Nuclear Information System (INIS)

Watanabe, Katsutoshi

1987-09-01

The present paper describes the results of neutron irradiation effects on iron alloys and nickel-base heat resistant alloys. As for the iron alloys, irradiation hardening and embrittlement were investigated using internal friction measurement, electron microscopy and tensile testings. The role of alloying elements was also investigated to understand the irradiation behavior of iron alloys. The essential factors affecting irradiation hardening and embrittlement were thus clarified. On the other hand, postirradiation tensile and creep properties were measured of Hastelloy X alloy. Irradiation behavior at elevated temperatures is discussed. (author)

Quantitative determination of major and minor elements in alloys by emission spectroscopy using Grimm glow discharge lamps

International Nuclear Information System (INIS)

Fonseca, T.C.O. da.

1987-01-01

A rapid and simple analytical method for the determination of major, minor and trace elements in alloys, using the Grimm glow discharge lamp as spectroscopic excitation source is studied. Alloys of copper, aluminium, stainless and carbon steel, including the determination of the elements: Cu, Fe, Al, Ni, Cr, Mn, Nb, Si, Mo, Ti, V, Zn, Mg and Co are analyzed. Some parameters as optimal entrance slit position, pre-burning time and integration time of the analytical signal, current, argon pressure, tension pulse and applied power are studied. (M.J.C.) [pt

Rapid Synthesis of Highly Monodisperse Au x Ag 1− x Alloy Nanoparticles via a Half-Seeding Approach

KAUST Repository

Chng, Ting Ting; Polavarapu, Lakshminarayana; Xu, Qing Hua; Ji, Wei; Zeng, Hua Chun

2011-01-01

Gold-silver alloy AuxAg1-x is an important class of functional materials promising new applications across a wide array of technological fields. In this paper, we report a fast and facile synthetic protocol for preparation of highly monodisperse Aux

Understanding hydride formation in Zr-1Nb alloy through microstructural characterization

International Nuclear Information System (INIS)

Neogy, S.; Srivastava, D.; Tewari, R.; Singh, R.N.; Dey, G.K.; De, P.K.; Banerjee, S.

2003-07-01

In this study the experimental results of hydride formation and their microstructure evolution in Zr-1Nb alloy is presented. This Zr-1Nb binary alloy and other Zr-1 Nb based ternary and quaternary alloys are being used as fuel tube materials and have the potential for meeting the requirement of high burn up fuel. Hydriding of Zr-1Nb alloy having a microstructure comprising equiaxed α grains and a uniform distribution of spherical particles of the β phase has been carried out in this study. The specimens have been hydrided by gaseous charging method to different hydrogen levels. The microstructures of hydrided samples were examined as a function of hydrogen content. The formation of δ hydride in slow cooled specimens and formation of γ hydride in rapidly cooled specimens has been studied with their morphology, habit plane and orientation relationship with the α matrix in view. The habit planes of either type of hydride phase has been determined and compared with those observed in other Zr-Nb alloys. The orientation relationship between the α matrix and the δ hydride was found to be the following: (0001) α // (111) δ and [1120] α // [110] δ . The orientation relationship between the α matrix and the γ hydride was of the following type: (0001) α // (111) γ and [1120] α // [110] γ . The internal structure of both types of hydride has been examined. The effect of the presence of the spherical β phase particles in the a matrix on the growth of the hydride plates has been investigated. (author)

On strain-induced dissolution of θ' and θ particles in Al-Cu binary alloy during equal channel angular pressing

International Nuclear Information System (INIS)

Liu Zhiyi; Bai Song; Zhou Xuanwei; Gu Yanxia

2011-01-01

Research highlights: → θ' particles in Al-Cu binary alloy was found to dissolve more rapidly than θ particles. → The different dissolution behavior of the θ' and θ phase was thermodynamically analysed. → The critical radius and free energy barrier for the strain-induced dissolution were calculated. - Abstract: The deformable θ' particle in Al-Cu binary alloy was found to dissolve more rapidly than the indeformable θ particle due to an additional increasing strain energy accumulated in the deformed θ' plate as well as an increasing interface energy led by the formation of sub-boundary in the θ' plate and fragmentation of the particle during equal channel angular pressing (ECAP). The critical radius and the free energy barrier for the strain-induced dissolution of both θ' and θ particles were calculated.

The dissimilar brazing of Kovar alloy to SiCp/Al composites using silver-based filler metal foil

Science.gov (United States)

Wang, Peng; Xu, Dongxia; Zhai, Yahong; Niu, Jitai

2017-09-01

Aluminum metal matrix composites with high SiC content (60 vol.% SiCp/Al MMCs) were surface metallized with a Ni-P alloy coating, and vacuum brazing between the composites and Kovar alloy were performed using rapidly cooled Ag-22.0Cu-15.9In-10.86Sn-1.84Ti (wt%) foil. The effects of Ni-P alloy coating and brazing parameters on the joint microstructures and properties were researched by SEM, EDS, and single lap shear test, respectively. Results show that Ag-Al intermetallic strips were formed in the 6063Al matrix and filler metal layer because of diffusion, and they were arranged regularly and accumulated gradually as the brazing temperature was increased ( T/°C = 550-600) or the soaking time was prolonged ( t/min = 10-50). However, excessive strips would destroy the uniformity of seams and lead to a reduced bonding strength (at most 70 MPa). Using a Ni-P alloy coating, void free joints without those strips were obtained at 560 °C after 20 min soaking time, and a higher shear strength of 90 MPa was achieved. The appropriate interface reaction ( 2 μm transition layer) that occurred along the Ni-P alloy coating/filler metal/Kovar alloy interfaces resulted in better metallurgical bonding. In this research, the developed Ag-based filler metal was suitable for brazing the dissimilar materials of Ni-P alloy-coated SiCp/Al MMCs and Kovar alloy, and capable welding parameters were also broadened.

Atomic layer deposited ZrO2 nanofilm on Mg-Sr alloy for enhanced corrosion resistance and biocompatibility.

Science.gov (United States)

Yang, Qiuyue; Yuan, Wei; Liu, Xiangmei; Zheng, Yufeng; Cui, Zhenduo; Yang, Xianjin; Pan, Haobo; Wu, Shuilin

2017-08-01

The biodegradability and good mechanical property of magnesium alloys make them potential biomedical materials. However, their rapid corrosion rate in the human body's environment impairs these advantages and limits their clinical use. In this work, a compact zirconia (ZrO 2 ) nanofilm was fabricated on the surface of a magnesium-strontium (Mg-Sr) alloy by the atomic layer deposition (ALD) method, which can regulate the thickness of the film precisely and thus also control the corrosion rate. Corrosion tests reveal that the ZrO 2 film can effectively reduce the corrosion rate of Mg-Sr alloys that is closely related to the thickness of the film. The cell culture test shows that this kind of ZrO 2 film can also enhance the activity and adhesion of osteoblasts on the surfaces of Mg-Sr alloys. The significance of the current work is to develop a zirconia nanofilm on biomedical MgSr alloy with controllable thickness precisely through atomic layer deposition technique. By adjusting the thickness of nanofilm, the corrosion rate of Mg-Sr alloy can be modulated, thereafter, the degradation rate of Mg-based alloys can be controlled precisely according to actual clinical requirement. In addition, this zirconia nanofilm modified Mg-Sr alloys show excellent biocompatibility than the bare samples. Hence, this work provides a new surface strategy to control the degradation rate while improving the biocompatibility of substrates. Copyright © 2017 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Neutron-absorbing alloys

International Nuclear Information System (INIS)

Portnoi, K.I.; Arabei, L.B.; Gryaznov, G.M.; Levi, L.I.; Lunin, G.L.; Kozhukhov, V.M.; Markov, J.M.; Fedotov, M.E.

1975-01-01