Science.gov (United States)

... Accession Number : ADD815092. Title : Abrasive Waterjet as a Viable Cutting Alternative. Descriptive Note : Journal article. Corporate Author : ...

Energy Technology Data Exchange (ETDEWEB)

This paper evaluates abrasive jet wear tests, carried out on the ZUK-3M abrasion apparatus according to the GOSF 23.201-78 industrial standard. As abrasive material, brown coal coke dust, brown coal dust, power plant fly ash and quartz sand (for the purpose of comparison) were employed. Seventeen types of materials were blasted with abrasive jets, including a selection of steels, glass, rubber, SYS-pur plastics, cast basalt, Kawenit and vitroceramics. The test apparatus produced abrasive jet velocities between 12 and 130 ms/SUP/-/SUP/1 at rotor revolutions of 1,000 to 10,000 min/SUP/-/SUP/1. Blasted material samples were arranged at angles between 15 and 90 degrees. Various tables and graphs present abrasivity results. These results were employed for technical modifications of dedusting equipment in briquetting and coking plants, which led to a threefold ...

Energy Technology Data Exchange (ETDEWEB)

Lining of fused cast basalt tiles is recommended for various pieces of equipment constituting a coal preparation plant.

International Science & Technology Center (ISTC)

Hard Nano-Strutural Coatings Resistant to the Extreme Conditions of Chemical, Abrasive and High Energy Media for Thermonuclear Power, Oil and Gas and Chemical Industries

International Nuclear Information System (INIS)

A super-hydrophobic coating was prepared by combining a rigid base film with crater-like hemispherical holes and acicular nanoparticles. The acicular boehmite powder provides a high contact angle on the film surface. The rigid base film with crater-like hemispherical holes inhibits the rapid decrease of contact angle by surface rubbing. The combination of different roughness is an effective method for improving the abrasion resistance of super-hydrophobic films.

Science.gov (United States)

A rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization was prepared by rapidly hydrating adhesive carrier particles and lime. The circulation ash from a circulating fluidized bed boiler and chain boiler ash, both of which have rough surfaces with large specific surface areas and specific pore volumes, can improve the adhesion, abrasion resistance, and desulfurization characteristics of rapidly hydrated sorbent when used as the adhesive carrier particles. The adhesion ability of sorbent made from circulation ash is 67.4% higher than that of the existing rapidly hydrated sorbent made from fly ash, the abrasion ratio is 76.2% lower, and desulfurization ability is 14.1% higher. For sorbent made from chain boiler ash, the adhesion ability is increased by 74.7%, the desulfurization ability is increased by 30.3%, and abrasion ratio is decreased by 52.4%. The abrasion ratios of the ...

Energy Technology Data Exchange (ETDEWEB)

Prior to 1986, the abrasive coking coal processed in the coal preparation plant at the Fording River operation at Elkford, British Columbia, was destroying the mild steel straight pipe and elbows at such a rate that they were having to be replaced annually and every 6-8 months respectively. To solve the problem, Fording River began to replace existing pipe and elbows with fused-cast, basalt-lined abrasion-resistant pipe, elbows and fittings manufactured by Abresist Corp. of Urbana, Indiana. The Abresist straight pipe has lasted 7 seven years and the Abresist elbows 5 years and both are still in use. 2 photos.

Energy Technology Data Exchange (ETDEWEB)

A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained.

Energy Technology Data Exchange (ETDEWEB)

A composite material consisting of WC-Co particles in a steel matrix was fabricated by sintering mixtures of WC-Co particles and a steel powder and infiltrating the sintered pieces with a copper alloy. Its wear resistance and mechanical properties were studied as a function of the content in WC-Co particles and other characteristics of the composite material microstructure. Infiltration provided a simple means to obtain a strong cohesion between WC-Co particles and the steel matrix. An effective matrix protection against wear is obtained with relatively low additions of particles especially with a silica abrasive which is soft with respect to cemented carbide. The experimental results show that this material has good mechanical properties and wear resistance. Depending upon abrasion resistance, wear losses are reduced up to 10 times by a 30 vol% addition of cemented carbide particles.

Energy Technology Data Exchange (ETDEWEB)

A combination of erosion and corrosion at the Victoria Junction coal preparation plant in Sydney, Nova Scotia was causing serious problems. Schedule 80 mild steel pipes were starting to fail as well as some quarter-inch steel plates in the lauders and chutes. Some corrosion tests were carried out and the high chloride level in the process water was felt to be the single most important contribution to the corrosion problem. Cast basalt was selected as a solution to the pipe wear problem. Three different types of abrasion/corrosion-resistant tiling - basalt tiles, kalceram tiles and ceramic tiles were well suited to the chloride conditions at this plant.

Energy Technology Data Exchange (ETDEWEB)

This study presents the results of an 18-year long investigation of pipe deterioration in cyclone slag slurry transport. The goal was to study pipe behaviour in this extremely abrasive service and select an optimum piping material. Comparisons are given for high quality alloy cast steel pipes and pipes alined with cast basalt rings marketed under the name Abresist.

Energy Technology Data Exchange (ETDEWEB)

A filter for extracting solids and liquids from gaseous combustion exhausts comprises a textile filter element formed of polyacrylonitrile fibers oxidized by careful heat treatment and comprising approximately 61% carbon after treatment. The filter may be woven, knitted or formed as a batting of randomly-oriented fibers. Abrasion resistant coatings and lubricants for the fibers are disclosed. The filter material is especially useful as a filter bag.

Energy Technology Data Exchange (ETDEWEB)

The present paper deals with the fouling process of calcium sulfate dehydrate on heat-transfer surfaces. The crystallization of calcium sulfate showed typical asymptotic fouling curves, the asymptotic value of which was greatly influenced by the surface temperature and fluid velocity. The fouling mechanism was discussed with a generalized fouling model and proved to be surface process controlled, where the activation energy was 6.2 {times} 10{sup 4} J/mol. The availability of mechanical cleaning against the formed scale was quantitatively evaluated by applying the particle abrasion method. The removal test verified that the removing rate per unit particle concentration decreased in an inverse proportion to the overall particle load, to the power of 0.8, and that it was affected by the fluid velocity. The observed final residual fouling resistance decreased asymptotically with an increase in particle concentration. The suitable concentration of the ...

Science.gov (United States)

An experimental investigation was conducted to determine the feasibility of machining isogrid structures with abrasive-waterjets (AWJs). The main objective was to mill isogrid patterns in surfaces with accurate depth control using an AWJ. Three different approaches using AWJs were tested: linear cutting of isogrid patterns for diffusion bonding, milling with conventional AWJ nozzles, and milling with a single-angled rotary AWJ nozzle. It was shown that pocket milling with conventional AWJs is the most feasible of those tested. The milling can be done internally on preformed aluminum tubes, and the AWJ can also be used on materials other than aluminum. Accurate depth control can be achieved at high productivity rates. As an example, it is projected that a 48-inch-diameter skirt 12 inches high could be milled with an isogrid pattern in 6.3 hours. Milled isogrid patterns can be controlled to 0.001 inch, and thin walls of less than 0.025 inch are achievable. Milling ...

Science.gov (United States)

The Abrasive Waterjet Cutting process was evaluated to determine if the equivalent could be utilized for cutting uranium metal at the Feed Materials Production Center (FMPC). In the process, a thin stream of ultrahigh pressure water carried grit material through a designated piecepart. In order to be acceptable for use at the FMPC, the equipment must be cost effective, minimize waste, and be adaptableto operating in an enclosure, and improve health and safety conditions. Observation of the cutting process showed that health and safety aspects could be optimized with an enclosed ventilated system. Also the equipment can be easily automated. The cutting action produced sparks similar to the sparks caused by a grinding operation. The sparks are captured in a water container under the workpiece that not only catches the sparks, but also serves to dissipiate the stream of water and residues produced by the cut. Metallographic tests performed on the cut surface of the ...

Energy Technology Data Exchange (ETDEWEB)

Laser surface alloying with gaseous nitrogen was utilized to improve the wear resistance of a Ti-6Al-4V alloy. Wear-resistant composite coatings reinforced by hard TiN dendrites were produced 'in-situ' on a substrate of a Ti-6Al-4V alloy. The hardness and wear resistance of the laser alloyed coating under two-body abrasive and block-on-ring full-sliding wear conditions were significantly enhanced. (orig.)

British Library Electronic Table of Contents (United Kingdom)

Statement of problem The use of titanium has increased for metal ceramic restorations, as well as for use in titanium implants, with developments in CAD/CAM technology. Some surface treatments of titanium have been introduced to enhance the titanium bond strength to low-fusing porcelains; however, a more reliable, easily used dental laboratory method has not been established. Purpose The purpose of this study was to compare the effect of laser etching as a titanium surface treatment with 3 other surface treatments (machining, airborne-particle abrasion, and acid etching), evaluating their ability to enhance the bond strength between a titanium substrate and porcelain. Material and methods A total of 64 specimen rods of commercially pure titanium (ASTM grade 2, 20 mm in length and 5.7 mm in...

Energy Technology Data Exchange (ETDEWEB)

Polyethylene (UHMWPE) wear in current knee prosthesis causes prosthesis loosening after no more than 15 years. In this work, a steady state one-dimensional lubrication model with non- Newtonian fluid, porous elastic layer on tibial component, ultra-filtration mechanism of fluid and some features of the surface roughness is studied through a numerical technique based on the Finite Element Method. The results show that the UHMWPE stiffness makes difficult the lubrication mechanism of the artificial joint and promotes abrasive and fatigue wear. Nevertheless, the use of compliant porous materials on the tibial component could reduce friction and wear. Moreover, the ultra-filtration mechanism promotes efficiency on the joint.

Energy Technology Data Exchange (ETDEWEB)

This paper summarizes the results of a long-term research project by SKBV which aimed to find ways of increasing spiral chute capacity while minimizing particle degradation, and also to extend the life of chute linings. Spiral chutes have been redesigned in such a way that chute speeds are considerably slower. The most wear-resistant and economic material for the inlet area was found to be slabs of tempered alloy cast steel, and for normal chute sections, cast basalt plates. Vertical rom bunkers can now be lined with thin cladding sections of GRC. Staple pit spiral chutes have been considerably improved in respect to wear and abrasion by the use of toughened steel as the chute lining material. Several of the innovations developed during the course of the research project are in use in West German mines and some have also been introduced abroad. (In German)

Energy Technology Data Exchange (ETDEWEB)

Effect of final temperature and duration of coking on the properties of formed coke from weakly-caking Donetsk and Kuznetsk coals was studied. An increase of the final temperature to 850 C produced significant changes in the mechanical and chemical properties of the coke. Increasing the temperature beyond this point did not affect the mechanical strength significantly, but did increase hardness, real density and electroconductivity of the coke and decrease reactivity. Increasing the period of coking at final temperatures in the 650 and 750 C range, produced insignificant hardening of the formed coke. An objective evaluation of the effect of final temperature can be performed by a series of tests which characterize the resistivity of the formed coke to impact and abrasion and the fine structure of the matter in coke. 9 references.

Energy Technology Data Exchange (ETDEWEB)

Contamination of the lube-oil with hard abrasive particles leads to a three-body abrasive wear mechanism that highly accelerates piston ring/cylinder liner wear in coal-fueled diesel engines. One approach to reducing that wear is to modify the size and orientation of surface asperities on the cylinder to enhance the formation of a hydrodynamic film, and to provide avenues of escape for particles that would otherwise be trapped in the wear zone. Another approach is to introduce additives into the contaminated lube-oil that further enhance hydrodynamic film formation, form chemical films on the wearing surfaces, or form films on the contaminant particles. This work focuses on defining the effects of cylinder liner surface finish, various configurations of slots in the cylinder liner surface, and various additives in the contaminated lube-oil on the wear process. Wear tests were initiated in a bench apparatus using coal-ash contaminated lube-oil ...

Energy Technology Data Exchange (ETDEWEB)

Processing certain raw materials containing natural radioactive isotopes (e.g. U-238, Th-232 or K- 40) into products such as glas, abrasives, grinding materials or electrodes used for gasshielded tungsten-arc welding also leads to certain concentrations of industrial waste containing natural radioactive materials. Such industrial waste does not necessarily contain natural radioactive substances in concentrations exceeding the highest possible levels but nevertheless in significantly measurable quantities. This, however, frequently leads to confusion bordering on irritation by entities processing such substances as well as the general public, since they tend to believe natural radioactive substances in unobjectable concentration to cause similar or identical - health - consequences as man made radioactive substances in detrimental concentration. Radioactive materials may be incorporated intentionally or unintentionally into the product as main or additional ...

International Nuclear Information System (INIS)

For several decades, ceramic matrix composite have been attracted attention in advanced structural and tribological applications. Advanced structural ceramics are presently used in diverse tribological applications such as tips for ballpoint pens, precision instrument bearings and cutting tools inserts. Design and selection of ceramics for these applications require reliable data on the effects of temperature, load and environment on the tribological behavior of these ceramics. In the present work, #alpha#-sialon matrix composites reinforced with different amounts of #beta#-sialon fibers were produced with the aim of improving their toughness to increase the industrial applications. The wear properties of #alpha#-sialon matrix composites were evaluated by carried out wear tests using a pin-on-disk tribometer under dry conditions. The #alpha#-sialon matrix composites were manufactured by slip casting and sintered by uniaxial hot pressing. Scanning electron microscopy, and energy ...

Energy Technology Data Exchange (ETDEWEB)

On March 28, 1979, the Pennsylvania Three Mile Island nuclear power plant Unit 2 (TMI-2) suffered a partial fuel-melt accident. During this accident, over 20,000 lb of molten fuel flowed through holes melted through the baffle plates and through the lower-core support assembly (LCSA). The molten fuel subsequently resolidified in the bottom of the reactor vessel. The lower-core support assembly of the TMI-2 reactor was not structurally damaged during the accident. In order to permit defueling of that region of the core, the LCSA was cut to permit access. A five-axis teleoperator was developed to deliver plasma arc cutting, rotary grinding and abrasive waterjet cutting of end effectors to the LCSA. Complex geometry sectioning was completed in a mock-up facility at chemistry and pressure conditions simulating those of the vessel, prior to actual in-vessel operations. In-vessel activities began in early May 1988 and were completed on April 11, 1989. This paper presents ...

Energy Technology Data Exchange (ETDEWEB)

The dispersion of more than 20 vol pct submicrometer ceramic particles within a metallic matrix and the deposition of such a cermet to form a thick and tough coating presents problems. Most of the coating techniques have failed in attempting to homogeneously disperse very fine and hard particles in large amounts while avoiding their decomposition or reaction with the metal matrix during the deposition process. A simple and efficient method has been developed for producing ceramic-containing composite coatings. It consists in synthesizing cermet-based materials and in depositing them by a rapid solidification process, such as thermal spraying. Boride- and carbide-based materials have been successfully obtained by plasma spraying reactive powders comprising the basic reagents. These materials, with a microstructure of submicrometer ceramic particles dispersed in a metallic matrix, exhibit good wear-resistant properties (abrasion and sliding wear). Finally, reactive ...

Energy Technology Data Exchange (ETDEWEB)

The durability of ball bearings, 32-mm- and 45-mm-bore, with a retainer or glass cloth-polytetrafluoroethylene (PTFE) laminate was tested under a high radial load at a speed of 20,000 rpm in LOX or LN2. The retainers were characterized as good self-lubricators because the abrasive glass-cloth fiber tips exposed on the retainer were chemicaly etched away with hydrofluoric acid (HF). During testing, the bearing-cartridge-acceleration was monitored to detect bearing damage. Testing in LOX for about 2.2 hr showed that excellent lubricating conditions were obtained for all bearings. Testing in LN2 for about 5.1 hr detected that the fatigue life of the bearing was about the same as the calculated B10 fatigue life. The HF chemical treatment resulted in a reacted fluoride-oxide material which remained in the etched part of the glass fiber. Several chemical products, particularly MgO, CaO, and CaCO3, enhanced adhesion of PTFE transfer film to the counterface, resulting in ...

British Library Electronic Table of Contents (United Kingdom)

Zirconium and particularly Zr-2.5wt%Nb (Zr2.5Nb) alloy are useful for engineering bearing applications because they can be oxidized in air to form a hard surface ceramic. Oxidized zirconium (OxZr) due to its abrasion resistant ceramic surface and biocompatible substrate alloy has been used as a bearing surface in total joint arthroplasty for several years. OxZr is characterized by hard zirconium oxide (oxide) formed on Zr2.5Nb using one step thermal oxidation carried out in air. Because the oxide is only at the surface, the bulk material behaves like a metal, with high toughness. The oxide, furthermore, exhibits high adhesion to the substrate because of an oxygen-rich diffusion hardened zone (DHZ) interposing between the oxide and the substrate. In this study, we demonstrate a two step pro...

Energy Technology Data Exchange (ETDEWEB)

Leakfree compression of gaseous liquids prevents impurities resulting from entry of lubricants and abrasive particles and is therefore an important requirement on modern compressors. Another requirement voiced increasingly often is the reduction or even prevention of problematic off-gases and contaminated residues of libricating oils. Further, compressors should have high corrosion resistance, low noise, a long service life and high reliability. Membrane compressors are largely able to meet these requirements. The article describes the technical concept and applications of membrane compressors. (orig.) [Deutsch] Umweltschutz und steigende Forderungen der Industrie an die Reinheit technischer Gase verlangen Kompressoren, die weitgehend leckagefrei verdichten und keine Verunreinigungen des Gases durch Schmierstoffe und Abrieb hervorrufen. Immer haeufiger wird in diesem Zusammenhang die Reduzierung oder sogar die Vermeidung von schwer zu entsorgenden Abgasen und ...

Energy Technology Data Exchange (ETDEWEB)

The major objective of this work is to seek for new solutions that can lead to significant lifetime improvement of submerse lines which experience severe wear processes on the polymeric layer coating used for protection of the touch down point (TDP) region. Four different materials were selected as possible candidates for the coating layer of this critical region. They are commercially available and posses well known processing technologies. The materials are two polymers: nylon 66 and polyacetal; and two composites: nylon 66 reinforced with 13 or 33% glass fiber. Stress-strain behavior was evaluated using two deformation rates in order to characterize the viscoelastic behavior proper of polymeric materials. It was observed that increasing the amount of glass fiber in the matrix leads to a stronger material and a consequent decrease of elongation to break. Additionally, abrasion tests were carried out using a Taber equipment in three distinct conditions. Results ...

Energy Technology Data Exchange (ETDEWEB)

Deformation of the ground can be considered as a sum of volume deformation and shear deformation. At circumferential ground of pile axis, simple shear type of shear deformation becomes main factor of settlement. As shear forces with reverse direction are overlapped at parallel face for pile around face of the ground between the piles, the shear deformation is relaxed. At deeper place from top of the pile, volume deformation becomes larger and component of shear deformation approaches to a pure shear type. In case of the land surface loading type consolidation settlement calculation, a method adopting one dimensional consolidation calculating method using only vertical component within stress obtained by elasticity theory even when investigating multi dimensionally is used widely. In Japanese design standards, the method calculating the consolidation settlement by presuming imaginary loading face for land surface is widely adopted. In case of abrasion pile, the ...

Energy Technology Data Exchange (ETDEWEB)

The object of briquetting coal fines is to convert a low grade fuel into one of superior quality coal. Briquetting techniques make coal an attractive substitute fuel by converting it into a compact, stable and inexpensive fuel. The briquetting of coal fines and char fines from coal and lignite, coke breeze, charcoal fines and similar materials is an important process for producing shaped fuel for a number of uses. Formed-coke made from non-caking coal for use in a blast furnace or in a cupola furnace involves the briquetting of treated char fines and further processing of the briquettes by means of carbonizing and curing. Briquettes may be made with or without binders, brown coal is particularly suitable for briquetting without a binder. Heat treatment may enable a higher rank coal to be briquetted without a binder, but binders are usually used so as to improve the combustion properties of the coal, they may include pitch, bitumen, sulphite liquor, starches and lime. Briquettes are ...

Energy Technology Data Exchange (ETDEWEB)

PVD-coatings based on TiB{sub 2} are expected to show high wear resistance and low tendency of adhesion on metal forming tools. Coating adhesion and morphology can be modified over a wide range by varying the content of nitrogen (N{sub 2}) and the deposition parameters power and bias voltage. All coatings were deposited using commercial unbalanced magnetron equipment, the deposition was homogeneous in a volume of 400 x 400 x 400 mm{sup 3}. Hipped and hot pressed TiB{sub 2}-targets were used, nitrogen (N{sub 2}) was added as gas, Ti and Al by a solid Ti-Al-target. The tribological behaviour was tested by a pin-on-disc wear test. The coatings investigated were TiB{sub 2}, TiAlB(N), TiAl(N) and TiB{sub 2}/TiAl(N). As counterpart in the pin-on-disc wear test, 6 mm diameter spheres of steel (100Cr6), aluminium, brass and bronze were used. The experiments showed a non-uniform wear behaviour. For the combinations TiAlB(N) and TiB{sub 2} versus aluminium, a low wear volume of the coating and ...

Science.gov (United States)

The first part of the conference dealt with environmental effects of using coal. Papers dealt with the use of fly ash in agriculture and its effect on plant growth; the effect of airborne emissions on fish and wildlife resources, on watersheds, and on airsheds; the effects of surface mining on the ecology; blast effects; and health hazards associated with coal. The session on policy studies addressed the issue of cost of synthetic fuels and discussed the state and federal pollution regulations on burning coal and waste disposal. The session on combustion presented papers on atmospheric and pressurized fluidized-bed combustion for industrial and utility boilers. It also included papers on MHD power plants, coal-oil and coal-water mixtures, emission characterization and control, and catalytic combustors. The design of gasification plants, reaction kinetics, specific heats of coals and chars, simultaneous production of liquid and gaseous fuels, and economics of fuel substitution with coal ...

Energy Technology Data Exchange (ETDEWEB)

The characteristics of fractures in unit 2 of the Tshirege Member of the Bandelier Tuff were documented in Pit 39, a newly excavated 13.7 m deep disposal pit at Material Disposal Area G on Mesita del Buey. The average spacing between fractures is about 1.0 to 1.3 m, the average fracture aperture is about 3 to 5 mm, and the average fracture dip is about 76o to 77o. Fracture spacing and dip in Pit 39 are generally consistent with that reported from other fracture studies on the Pajarito Plateau, although the fracture apertures in Pit 39 are less than reported elsewhere. Measured fracture orientations are strongly affected by biases imparted by the orientations of the pit walls, which, combined with a small data set, make identification of potential preferred orientations dlfflcult. The most prominent fracture orientations observed in Pit 39, about E-W and N20E, are often not well represented elsewhere on the Pajarito Plateau. Fracture fills contain smectite to about 3 m depth, and ...

Energy Technology Data Exchange (ETDEWEB)

Particulate Reinforced Titanium matrix composites (PRTi) exhibit some improved specific mechanical properties in comparison with those of unreinforced titanium alloys as a result of the combination of the high strength and stiffness of ceramic particles with the toughness and damage tolerance provided by the metal matrix. The poor tribological properties of the titanium exclude titanium alloys from applications where wear resistance is required (brakes, rotating parts, sliding parts). The addition of ceramic particles improves the tribological properties of metals sensitive to adhesive and /or abrasive wear significantly. In this work, the wear resistance and the friction coefficient of Ti6Al-6V-2Sn reinforced with TiC particles and Ti6Al-4V reinforced with SiC particles (prototype material) are compared with the unreinforced alloys. Pin on disc and pin on ring tests were carried out against standard steel (100Cr6) as a function of pressure, speed and temperature. ...