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Sample records for abrasives

  1. Air Abrasion

    ... delivered directly to your desktop! more... What Is Air Abrasion? Article Chapters What Is Air Abrasion? What Happens? The Pros and Cons Will I Feel Anything? Is Air Abrasion for Everyone? print full article print this ...

  2. Corneal Abrasions

    ... eye under a light that is filtered cobalt blue. The fluorescein causes the abrasion to glow bright ... putting in or removing your contacts. Around the house, be extra careful when you use cleaning products, ...

  3. Sustainability of abrasive processes

    Aurich, J.C.; Linke, B.; Hauschild, Michael Zwicky;

    2013-01-01

    This paper presents an overview of research on sustainability of abrasive processes. It incorporates results from a round robin study on ‘‘energy-efficiency of abrasive processes’’ which has been carried out within the scientific technical committee ‘‘abrasive processes’’ (STC G) of CIRP, the...... content of technical presentations in STC G, and the results of a comprehensive literature study. The approach to sustainability includes environmental, social, and economic sustainability in accordance with the definition proposed in the Brundtland Report of the United Nations [156]. The main focus is on...... environmental and social sustainability. Economic sustainability will be considered as manufacturing productivity. © 2013 CIRP....

  4. Abrasion resistant tubular member

    A surface of a tubular member made of an austenite stainless steel having a molybdenum content of from 2 to 3% is subjected to a low temperature ionization nitriding treatment in a gas atmosphere of N2: from 5 to 15% by volume, H2: from 95 to 85% by volume, at a temperature of from 400 to 470degC to form a nitride layer. Since the low temperature ion nitriding treatment is thus applied, generation of ε phase which lowers corrosion resistance can be suppressed. That is, the hardened layer (nitride layer) is provided with abrasion resistance, while the inside can keep the inherent characteristic of the austenite stainless steel having high toughness. In addition, this can avoid the tendency of lowering corrosion resistance due to the formation of a ε phase caused by exposure to high temperature for a long time in order to increase the thickness of the nitrided layer. When the thickness of the tube is 1.3mm, the less than 130μm is enough for the nitride layer. Abrasion resistance can be improved by thus applying ion nitriding treatment to the austenite stainless steel containing molybdenum under controlled temperature and atmosphere. (N.H.)

  5. Testing of abrasion materials

    A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained. (orig.)

  6. Abrasion-resistant antireflective coating for polycarbonate

    Wydeven, T. J.

    1978-01-01

    Following plasma-polymerization technique, treatment in oxygen glow discharge further enhances abrasion resistance and transmission. Improvement in abrasion resistance was shown by measuring percentage of haze resulting from abrasion. Coating samples were analyzed for abrasion using standard fresh rubber eraser. Other tests included spectra measurements and elemental analysis with spectrometers and spectrophotometers.

  7. Sandstone Turning by Abrasive Waterjet

    Hlaváček, Petr; Cárach, J.; Hloch, Sergej; Vasilko, K.; Klichová, Dagmar; Klich, Jiří; Lehocká, D.

    2015-01-01

    Roč. 48, č. 6 (2015), s. 2489-2493. ISSN 0723-2632 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : turning away from the jet * conventional turning towards the jet * sandstone * abrasive water jet Subject RIV: JQ - Machines ; Tools Impact factor: 2.420, year: 2014 http://www.springerprofessional.de/sandstone-turning-by-abrasive-waterjet/6038028.html

  8. Conduit Coating Abrasion Testing

    Sullivan, Mary K.

    2013-01-01

    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  9. Abrasives and possibilities of increase in efficiency of abrasive waterjets

    Martinec, Petr; Sitek, Libor

    Ostrava: Ústav geoniky AV ČR, v.v.i, 2015 - (Sitek, L.; Klichová, D.), s. 157-163 ISBN 978-80-86407-56-2. [Vodní paprsek 2015 - výzkum, vývoj, aplikace. Velké Losiny (CZ), 06.10.2015-08.10.2015] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive waterjets * abrasives * garnet * zirconia Subject RIV: JQ - Machines ; Tools

  10. Checking Out Cuts, Scratches, and Abrasions

    ... Skating Crushes What's a Booger? Checking Out Cuts, Scratches, and Abrasions KidsHealth > For Kids > Checking Out Cuts, ... weren't wearing kneepads. How Do Cuts and Scratches Heal? After getting a cut, scratch, or abrasion, ...

  11. PROGRESS IN THERMO-ABRASIVE BLASTING SYSTEMS

    I.A. Gorlach

    2012-01-01

    ENGLISH ABSTRACT: Quality of surface preparation of components and structures for further painting and/or coating is important in many fields of engineering. One of the most widely used methods of surface preparation is abrasive blasting. In the last few years, a new method for surface preparation has evolved, namely thermo-abrasive blasting. This technique utilises a high enthalpy thermal jet, generated by the thermo-abrasive blasting gun, to propel abrasive particles. Thermo-abrasi...

  12. 30 CFR 72.610 - Abrasive blasting.

    2010-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 72.610 Section 72.610... HEALTH STANDARDS FOR COAL MINES Miscellaneous § 72.610 Abrasive blasting. (a) Surface and...

  13. Progress in abrasive and grinding technology

    Xu, Xipeng

    2009-01-01

    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  14. Abrasion of flat rotating shapes

    Roth, A.E.; Marques, C. M.; Durian, D. J.

    2010-01-01

    We report on the erosion of flat linoleum "pebbles" under steady rotation in a slurry of abrasive grit. To quantify shape as a function of time, we develop a general method in which the pebble is photographed from multiple angles with respect to the grid of pixels in a digital camera. This reduces digitization noise, and allows the local curvature of the contour to be computed with a controllable degree of uncertainty. Several shape descriptors are then employed to follow the evolution of dif...

  15. Transition metal carbide and boride abrasive particles

    Abrasive particles and their preparation are discussed. The particles consist essentially of a matrix of titanium carbide and zirconium carbide, at least partially in solid solution form, and grains of crystalline titanium diboride dispersed throughout the carbide matrix. These abrasive particles are particularly useful as components of grinding wheels for abrading steel. 1 figure, 6 tables

  16. 30 CFR 58.610 - Abrasive blasting.

    2010-07-01

    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 58.610 Section...

  17. Ultrasonic Abrasive Removal Of EDM Recast

    Mandel, Johnny L.; Jacobson, Marlowe S.

    1990-01-01

    Ultrasonic abrasive process removes layer of recast material generated during electrical-discharge machining (EDM) of damper pocket on turbine blade. Form-fitted tool vibrated ultrasonically in damper pocket from which material removed. Vibrations activate abrasive in pocket. Amount of material removed controlled precisely.

  18. Corneal abrasions associated with pepper spray exposure.

    Brown, L; Takeuchi, D; Challoner, K

    2000-05-01

    Pepper spray containing oleoresin capsicum is used by law enforcement and the public as a form of nonlethal deterrent. Stimulated by the identification of a case of a corneal abrasion associated with pepper spray exposure, a descriptive retrospective review of a physician-maintained log of patients presenting to a jail ward emergency area over a 3-year period was performed. The objective was to give some quantification to the frequency with which an emergency physician could expect to see corneal abrasions associated with pepper spray exposure. Of 100 cases of pepper spray exposure identified, seven patients had sustained corneal abrasions. We conclude that corneal abrasions are not rare events when patients are exposed to pepper spray and that fluorescein staining and slit lamp or Wood's lamp examination should be performed on all exposed patients in whom corneal abrasions cannot be excluded on clinical grounds. PMID:10830682

  19. Life cycle and sustainability of abrasive tools

    Linke, Barbara

    2016-01-01

    This monograph focuses on abrasive tools for grinding, polishing, honing, and lapping operations. The book describes the life cycle of abrasive tools from raw material processing of abrasive grits and bonding, manufacturing of monolithic or multi-layered tools, tool use to tool end-of-life. Moreover, this work highlights sustainability challenges including economic, environmental, social and technological aspects. The target audience primarily comprises research and industry experts in the field of manufacturing, but the book may also be beneficial for graduate students.

  20. Performance of recycling abrasives in rock cutting by abrasive water jet

    Gokhan Aydin

    2015-01-01

    Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106mm were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37%and 17.72%after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.

  1. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk

    2014-08-01

    An optimization of the design of the abrasive cutting head using the numerical simulation requires gathering as much information about processes occurring in the cutting head as possible. Detailed knowledge of velocities of abrasive particles in the process of abrasive water jet generation is vital for the verification of the numerical model. A method of measurement of abrasive particles at the exit of focusing tube using the FPIV technique was proposed and preliminary tests are described in the paper. Results of analysis of measured velocity fields are presented in the paper.

  2. Impact-abrasion and abrasion of WC-Co: wear mechanisms in severe environments

    Hawk, Jeffrey A.; Wilson, Rick D.; Osara, K. (Outokumpu Research Oy)

    2003-10-01

    Hard and super-hard materials have very good abrasive wear resistance. However, in many severe wear environments that make use of these materials, impact is a significant component of that environment. Consequently, the behavior of many of these hard materials in impact-wear conditions need to be understood with respect to the mechanisms of material removal such small scale fracture and subsequent crack growth in the carbide. This study details the behavior of several ?hard? materials in abrasion and impact-abrasion focusing on the mechanisms of material removal due to impact and abrasion.

  3. Abrasive water jet: a complementary tool

    Duarte, J. P.; Peças, P.; E NUNES; H. Gouveia

    1998-01-01

    The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial ...

  4. Third abrasive wear mode: is it possible?

    Ronaldo Câmara Cozza

    2014-04-01

    Full Text Available The objective of this paper is to propose an initial discussion on the characterization of a third abrasive wear mode. The results obtained in a previous work [1] under different test conditions revealed the occurrence of the superposition of the “rolling” and “grooving” abrasive wear modes. This phenomenon was denoted “micro-rolling abrasion” due to the observation that “rolling abrasion” was found to act on “grooving abrasion”.

  5. Abrasive Blasting Unit (ABU) - 16270

    NUKEM Technologies was contracted to supply a dry, automated drum belt (tumbling) Abrasive Blasting Unit (ABU) to the Joint Research Centre of the European Commission in Ispra, Italy. The ABU was installed in the centralised radioactive waste management area of the JRC-Ispra site in Italy. The unit is to be employed for the decontamination to clearance levels of slightly contaminated metal components and, where practical, concrete or heavy concrete (density ∼3200 kg/m3) blocks arising from the dismantling of nuclear facilities. The presentation is based on the successful construction and installation of the ABU at the JRC Ispra site. Among the several possibilities of adapting conventional abrasive units to nuclear applications, an automatic tumbling machine was preferred, due to the larger output and (mainly) for the ease of operation, with minimum direct handling of contaminated material by operators, thus satisfying the ALARA principle. Consideration was also given to Belgoprocess' successful experience with a predecessor, similar unit. After adequate size reduction batches of up to about 800 kg of material to be decontaminated are automatically introduced into the blasting chamber. Pieces between 100 mm and 800 mm long, between 100 mm and 500 mm wide and between 5 mm and 300 mm high can be effectively treated in the unit, the maximum weight of a single piece being limited to 100 kg. Short lengths of pipe may be included; the final dimensions of pipe to be decontaminated will be established during the nuclear commissioning tests. Other components with hard-to-reach surfaces may also be included. The content of the chamber is tumbled by two bladed drums, while sharp steel grit is sprayed onto the contaminated components, thus removing the surface layer including any contamination. From experience, 30 minutes of treatment is sufficient to remove contamination to levels below expected clearance levels for most materials. The decontaminated components are removed

  6. Determination of vibration frequency depending on abrasive mass flow rate during abrasive water jet cutting

    Hreha, P.; Radvanská, A.; Hloch, Sergej; Peržel, V.; Krolczyk, G.; Monková, K.

    2014-01-01

    Roč. 77, 1-4 (2014), s. 763-774. ISSN 0268-3768 Institutional support: RVO:68145535 Keywords : Abrasive water jet * Abrasive mass flow rate * Vibration Subject RIV: JQ - Machines ; Tools Impact factor: 1.458, year: 2014 http://link.springer.com/article/10.1007%2Fs00170-014-6497-9#page-1

  7. Basics of cutting and abrasive processes

    Toenshoff, Hans Kurt

    2013-01-01

    Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

  8. An investigation into magnetic electrolytic abrasive turning

    The magnetic electrolytic abrasive turning (MEAT) process as a non-traditional machining is used to obtain surface finishing like mirror. MEAT provides one of the best alternatives for producing complex shapes with good finish in advanced materials used in aircraft and aerospace industries. The improvement of machining accuracy of MEAT continues to be a major challenge for modern industry. MEAT is a hybrid machining which combines two or more processes to remove material. The present research focuses on the development of precision electrochemical turning (ECT) under the effects of magnetic field and abrasives. The effect of magnetic flux density, electrochemical conditions and abrasive parameters on finishing efficiency and surface roughness are investigated. An empirical relationship is deduced

  9. An investigation into magnetic electrolytic abrasive turning

    Mahdy, M. A. M.; Ismaeial, A. L.; Aly, F. F.

    2013-07-01

    The magnetic electrolytic abrasive turning (MEAT) process as a non-traditional machining is used to obtain surface finishing like mirror. MEAT provides one of the best alternatives for producing complex shapes with good finish in advanced materials used in aircraft and aerospace industries. The improvement of machining accuracy of MEAT continues to be a major challenge for modern industry. MEAT is a hybrid machining which combines two or more processes to remove material. The present research focuses on the development of precision electrochemical turning (ECT) under the effects of magnetic field and abrasives. The effect of magnetic flux density, electrochemical conditions and abrasive parameters on finishing efficiency and surface roughness are investigated. An empirical relationship is deduced.

  10. Geometrical and physical models of abrasion

    Domokos, G

    2013-01-01

    We extend the geometrical theory presented in [5] for collisional and frictional particle abrasion to include an independent physical equation for the evolution of mass and volume. We introduce volume weight functions as multipliers of the geometric equations and use these mutipliers to enforce physical volume evolution in the unified equations. The latter predict, in accordance with Sternberg's Law, exponential decay for volume evolution. We describe both the PDE versions, which are generalisations of Bloore's equations and their heuristic ODE approximations, called the box equations. The latter are suitable for tracking the collective abrasion of large particle populations. The mutual abrasion of identical particles, called the self-dual ows, play a key role in explaining geological scenarios. We give stability criteria for the self-dual ows in terms of the parameters of the physical volume evolution models and show that under reasonable assumptions these criteria can be met by physical systems. We also stu...

  11. Abrasive water jet: a complementary tool

    The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass ceramics. The application of this technology has suffered and extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries. (Author) 5 refs

  12. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG; Shao-ze LUO; Guang-sheng LIU; Lu-chen ZHANG; Yong WANG

    2014-01-01

    In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material) were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  13. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG

    2014-01-01

    Full Text Available In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  14. Recent progress of abrasion-resistant materials: learning from nature.

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao

    2016-01-21

    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed. PMID:26335377

  15. 9 CFR 311.14 - Abrasions, bruises, abscesses, pus, etc.

    2010-01-01

    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Abrasions, bruises, abscesses, pus, etc. 311.14 Section 311.14 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT... PARTS § 311.14 Abrasions, bruises, abscesses, pus, etc. All slight, well-limited abrasions on the...

  16. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  17. Usage of abrasion-resistant materials in agriculture

    J Votava

    2014-06-01

    Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

  18. Properties, structure and machnining capabilities sintered corundum abrasives

    Cz.J. Niżankowski

    2010-07-01

    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  19. Cryogenically assisted abrasive jet micromachining of polymers

    The abrasive jet micromachining (AJM) of elastomers and polymers such as polydimethylsiloxane (PDMS), acrylonitrile butadiene styrene (ABS) and polytetrafluoroethylene (PTFE) for use in micro-fluidic devices was found to be very slow or impossible at room temperature. To enhance the material removal rate in such materials, a stream of liquid nitrogen (LN2) was injected into the abrasive jet, cooling the target to cryogenic temperatures. Erosion rate measurements on the three polymeric materials (PDMS, ABS and PTFE) with and without the use of LN2 were compared along with the profiles of micromachined channels and holes. It was found that the use of LN2 cooling caused brittle erosion in PDMS, allowing it to be micromachined successfully. An erosion rate increase was also observed in PTFE and ABS at high and intermediate impact angles. The use of LN2 also was found to reduce particle embedding

  20. Liquid abrasive pressure pot scoping tests report

    The primary initiatives of the LITCO Decontamination Development group at the Idaho Chemical Process Plant (ICPP) are the development of methods to eliminate the use of sodium bearing decontamination chemicals and minimization of the amount of secondary waste generated during decontamination activities. In July of 1994, a Commerce Business Daily (CBD) announcement was issued by the INEL to determine commercial interest in the development of an in-situ liquid abrasive grit blasting system. As a result of the CBD announcement, Klieber ampersand Schulz issued an Expression of Interest letter which stated they would be interested in testing a prototype Liquid Abrasive Pressure Pot (LAPP). LITCO's Decontamination group and Kleiber ampersand Schulz entered into a Cooperative Research and Development Agreement (CRADA) in which the Decontamination Development group tested the prototype LAPP in a non-radioactive hot cell mockup. Test results are provided

  1. An easy classification for dental cervical abrasions

    Madhuri Alankar Sawai

    2014-01-01

    Introduction: Tooth wear - attrition, abrasion, or erosion - are modern day problems for dentistry. It usually leads to discomfort and sensitivity especially during eating, drinking, or tooth brushing. If left untreated for a long time, it may lead to loss of vitality of tooth. Various qualitative and quantitative methods have been used in the past to describe tooth wear. However, each method has certain shortfalls. There is no ideal index that is simple and clear in its scoring criteria. The...

  2. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk

    Melville : American Institute of Physics Inc, 2014 - (Lenhard, R.; Kaduchova, K.), s. 276-280 ISBN 978-0-7354-1244-6. ISSN 0094-243X. - (AIP Conference Proceedings. 1608). [The Application of experimental and numerical method s in fluid mechanics and energetics 2014 /19./. Liptovský Ján (SK), 09.04.2014-11.04.2014] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MPO FR-TI3/733 Institutional support: RVO:68145535 Keywords : abrasive cutting head * velocities of abrasive particles * abrasive water jet generation Subject RIV: JQ - Machines ; Tools http://scitation.aip.org/content/aip/proceeding/aipcp/10.1063/1.4892749

  3. Tangental Turning of Incoloy Alloy 925 Using Abrasive Water Jet

    Cárach, J.; S. Hloch; Hlaváček, P.; K. Vasilko; Lehocká, D.

    2015-01-01

    The paper deals with tangential turning of Incoloy alloy 925 with the diameter 50mm using the abrasive water jet. Experiment was done using the abrasive water jet of pressure p=400MPa and traverse speed at levels of v=1,5;3;4,5;6;7,5;9mm min-1. the abrasive particles were feeded to the water jet in the amount of 400 g min-1. Revolution of Incoloy workpiece during turning was n=34rpm.

  4. Abrasion Resistance Comparison between Rotor and Ring Spun Yarn

    YANG Jian-ping; YU Chong-wen

    2002-01-01

    On the base of literature review and the analysis of yarn properties, yarn structure and some other facts, the abrasion resistance of both rotor spun yarn and ring spun yarns are discussed. The results show that with the same raw material and twist, the rotor spun yarn has lower abrasion resistance than that of ring spun yarn, because of the higher twist employed, the abrasion resistance of rotor spun yarn is higher than that of ring spun yarn.

  5. Machining human dentin by abrasive water jet drilling.

    Kohorst, Philipp; Tegtmeyer, Sven; Biskup, Christian; Bach, Friedrich-Wilhelm; Stiesch, Meike

    2014-01-01

    The aim of this experimental in-vitro study was to investigate the machining of human dentin using an abrasive water jet and to evaluate the influence of different abrasives and water pressures on the removal rate. Seventy-two human teeth had been collected after extraction and randomly divided into six homogeneous groups (n=12). The teeth were processed in the area of root dentin with an industrial water jet device. Different abrasives (saccharose, sorbitol, xylitol) and water pressures (15 or 25 MPa) were used in each group. Dimensions of dentin removal were analysed using a stripe projection microscope and both drilling depth as well as volume of abrasion were recorded. Morphological analyses of the dentin cavities were performed using scanning electron microscopy (SEM). Both drilling depth and volume of abrasion were significantly influenced by the abrasive and the water pressure. Depending on these parameters, the drilling depth averaged between 142 and 378 μm; the volume of abrasion averaged between 0.07 and 0.15 mm3. Microscopic images revealed that all cavities are spherical and with clearly defined margins. Slight differences between the abrasives were found with respect to the microroughness of the surface of the cavities. The results indicate that abrasive water jet machining is a promising technique for processing human dentin. PMID:24642975

  6. The Abrasion-resistance Investigation of Rubberized Concrete

    KANG Jingfu; ZHANG Bo; LI Guangyu

    2012-01-01

    The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives.The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150-2001,two recommended test methods:under water method and ring method,were used.The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive.The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss.Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete,and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete.Silica fume concrete performed a better abrasion resistance than control concrete,and the rubberized concrete performed a much better abrasion resistance than silica fume concrete.The abrasion resistance of rubberized concrete increased with the increase of rubber content.

  7. Abrasive water jet: a complementary tool

    Duarte, J. P.

    1998-04-01

    Full Text Available The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries.

    O jacto de água abrasivo é uma poderosa ferramenta de corte, tendo como principais vantagens a ausência de processo térmico e permitir o corte de elevadas espessuras. Comparativamente com o laser o jacto de água abrasivo permite cortar uma maior gama de espessuras, e uma maior diversidade de materiais: rochas ornamentais, metais, polimeros, compósitos, madeiras, vidro e cerâmicos. A aplicação desta tecnologia tem sofrido um crescimento acentuado, existindo aplicações de sucesso nos mais variados sectores industriáis como a indústria automóvel, aeroespacial, têxtil, metalomecânica e rochas ornamentáis. Esta comunição pretende apresentar o corte por jacto de agua abrasivo como uma ferramenta de corte complementar ao corte por laser, apresentando as suas vantagens documentadas através de alguns exemplos de peças executadas para as diferentes indústrias.

  8. Research on Premixed Abrasive Jet Derusting Machine

    2001-01-01

    The structure, working principles, and main technological parameters of the premajet derusting machineare introduced. Experiments were made to test the relationship among such jet parameters as working pressure,rate of water flow, abrasive weight consistency and derusting efficiency. Reasonable parameters were decided. Re-su lts prove that the derusting machine is characterized by its high derusting efficiency (as high as 20 m2/h), goodderusting quality (as good as ISO8501-1 Sa 2.5), and low specific power consumption (about 0.3 kW · h/m2).Therefore it is a new type of high efficiency derusting machine.

  9. Testing of Mineral types of abrasives for abrasive water jet cutting

    Foldyna, Josef; Martinec, Petr; Sitek, Libor

    Vol. 1. St. Louis : WJTA, 2001 - (Hashish, M.), s. 291-303 [2001 WJTA American Water jet Conference. Minneapolis (US), 18.08.2001-21.08.2001] R&D Projects: GA AV ČR KSK3012103 Keywords : water jet * cutting * abrasive Subject RIV: DB - Geology ; Mineral ogy

  10. Impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel - an in vitro study

    Wiegand, Annette; Schwerzmann, Martina; Sener, Beatrice; Magalhães, Ana C.; Roos, Malgorzata; Ziebolz, Dirk; Imfeld, Thomas; Attin, Thomas

    2008-01-01

    OBJECTIVE: Toothbrush abrasion is significant in the development of tooth wear, particularly when combined with erosion. This in vitro study aimed to evaluate the impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel. MATERIAL AND METHODS: Eroded enamel samples (hydrochloric acid, pH: 2.6, 15 s) were brushed with 40 strokes in an automatic brushing machine using manual toothbrushes with different filament stiffness (filament diameter: 0.15, 0.20...

  11. Ultrasonic Abrasion: An Alternative for Cavity Preparation

    Áurea Simone Barrôso VIEIRA

    2007-05-01

    Full Text Available Introduction: Restorative dentistry aims to repair damages caused by caries disease. Along the years, researchers have developed effective and less invasive methods with the goal of preserving the teeth from caries destruction. Therefore, the improvement of scientific knowledge, auxiliary diagnostic systems, dental materials, and new instruments has changed the approaches and treatments in this field. In addition to conservative removal of carious tissue, patient’s comfort has also become a concern in modern dentistry.Purpose: Considering that ultrasonic abrasion has attracted great interest of dental professionals, this article discusses an alternative technique for cavity preparation by literature review, addressing its indications, contra-indications, advantages and limitations compared to the conventional high-speed method.Conclusion: There are not many studies on this subject. The available studies have demonstrated several qualities of the ultrasonic abrasion system, but some aspects remain unclear. Therefore, it is important to highlight that laboratorial and clinical studies in primary/permanent teeth should be conducted to elucidate questionable issues, such as time of cavity preparation, topography, presence of smear layer and microleakage, in order to offer safety to the extensive use of this new technology for both the professional and the patient. In this context, the dentist should always be attentive to innovations referring to minimally invasive techniques.

  12. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    Klich, J. (Jiří); Hlaváček, P.; M. Zeleňák; Sitek, L. (Libor); Foldyna, J.

    2013-01-01

    Five different cutting heads designed for cutting by high-speed abrasive water jet technology were tested from cutting ability point of view. Straight kerfs were cut in several metal materials by abrasive water jet. Material removal volume was determined as a measure of performance of specific cutting head. Quality of cutting surface was observed, too. Results are compared and discussed.

  13. Abrasion of 6 dentifrices measured by vertical scanning interference microscopy

    Florence Pascaretti-Grizon

    2013-09-01

    Full Text Available OBJECTIVES: The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI. MATERIAL AND METHODS: Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscopy and microanalysis characterized the shape and nature of the particles. Standardized and polished blocks of poly(methylmethacrylate were brushed with a commercial electric toothbrush with the dentifrices. VSI quantified the mean roughness (Ra and illustrated in 3D the abraded areas. RESULTS: Toothpastes induced a limited abrasion. Toothpowders induced a significantly higher roughness linked to the size of the abrasive particles. One powder (Gencix® produced a high abrasion when used with a standard testing weight. However, the powder is based on pumice particles covered by a plant homogenate that readily dissolves in water. When used in the same volume, or after dispersion in water, Ra was markedly reduced. CONCLUSION: Light and electron microscopy characterize the abrasive particles and VSI is a new tool allowing the analysis of large surface of abraded materials.

  14. 29 CFR 1910.215 - Abrasive wheel machinery.

    2010-07-01

    ... 29 Labor 5 2010-07-01 2010-07-01 false Abrasive wheel machinery. 1910.215 Section 1910.215 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.215 Abrasive wheel machinery. (a... wheel in motion. (5) Excluded machinery. Natural sandstone wheels and metal, wooden, cloth, or...

  15. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Yu Lingyuan

    2009-01-01

    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  16. Hydro-abrasive erosion: Problems and solutions

    The number of hydro power plants with hydro-abrasive erosion is increasing worldwide. An overall approach is needed to minimize the impact of this phenomenon. Already at the start of the planning phase an evaluation should be done to quantify the erosion and the impact on the operation. For this, the influencing parameters and their impact on the erosion have to be known. The necessary information for the evaluation comprises among others the future design, the particle parameters of the water, which will pass the turbine, and the power plant owner's framework for the future operation like availability or maximum allowable efficiency loss, before an overhaul needs to be done. Based on this evaluation of the erosion, an optimised solution can then be found, by analysing all measures in relation to investments, energy production and maintenance costs as decision parameters. Often a more erosion-resistant design, instead of choosing the turbine design with the highest efficiency, will lead to higher revenue. The paper will discuss the influencing parameters on hydro-abrasive erosion and the problems to acquire this information. There are different optimisation possibilities, which will be shown in different case studies. One key aspect to reduce the erosion and prolong the operation time of the components is to coat all relevant parts. But it is very important that this decision is taken early in the design stage, as the design has to be adapted to the requirements of the coating process. The quality of coatings and their impact on the operation will be discussed in detail in the paper as due to the non-availability of standards many questions arise in projects

  17. Comparison of abrasion resistance of selected constructional materials

    M. Adamiak

    2009-12-01

    Full Text Available Purpose: The aim of this work was to define and compare abrasion resistance of selected constructional materials widely used in the industry. Chromium cast iron wear resistant plates were compared with typically used wear resistant plates made from Hardox 400 steel and two different, wear resistant, materials cladded by welding technologies.Design/methodology/approach: The tests of abrasive wear were conducted in accordance to procedure “A” of standard ASTM G 65 - Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus.Findings: Abrasion resistance tests shows that the best properties among investigated samples has chromium cast iron plate. Abrasion wear resistance of this plate is two times higher than wear resistance of layer made by welding technologies and nine times higher than typical Hardox 400 steel plate.Practical implications: Application, of abrasion resistant materials, results in significant material and economy savings, due to wear and costs reduction (decreasing stop times needed to change worn parts for a new one.Originality/value: Wear plates are modern solution in regeneration of worn machines parts and also for producing a new parts which connect high wear and abrasion resistance with costs reduction.

  18. Some results of tangential turning with an abrasive water jet

    Cárach, J.; Hlaváček, P.; K. Vasilko; Klich, J. (Jiří); S. Hloch

    2013-01-01

    This article deals with the visual comparison of the finished surface of sandstone using the tangential abrasive water jet. The continual abrasive water jet with turning was used with the constant pressure of 400 MPa for all sections of turning and with a depth of cut of 2mm. The abrasive particles were added to the water jet in the amount of 400 g.min-1. The traverse speed (vf = 60, 30, 10 mm.min-1) was gradually changing at a constant speed of rotation of workpiece n = 30min-1. Th...

  19. An Investigation of Different Material on Abrasive Water jet Machine

    Vaibhav.j.limbachiya; Prof Dhaval.M.Patel

    2011-01-01

    Abrasive water jet machine (AWJM) is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar), high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper inv...

  20. Effect of abrasive grit size on wear of manganese-zinc ferrite under three-body abrasion

    Miyoshi, Kazuhisa

    1987-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and deformed layers produced in single-crystal Mn-Zn ferrites under three-body abrasion. The abrasion mechanism of Mn-Zn ferrite changes drastically with the size of abrasive grits. With 15-micron (1000-mesh) SiC grits, abrasion of Mn-Zn ferrite is due principally to brittle fracture; while with 4- and 2-micron (4000- and 6000-mesh) SiC grits, abrasion is due to plastic deformation and fracture. Both microcracking and plastic flow produce polycrystalline states on the wear surfaces of single-crystal Mn-Zn ferrites. Coefficient of wear, total thickness of the deformed layers, and surface roughness of the wear surfaces increase markedly with an increase in abrasive grit size. The total thicknesses of the deformed layers are 3 microns for the ferrite abraded by 15-micron SiC, 0.9 microns for the ferrite abraded by 4-micron SiC, and 0.8 microns for the ferrite abraded by 1-micron SiC.

  1. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    Macias, F. J.; Dahl, F.; Bruland, A.

    2016-05-01

    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  2. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  3. Effect of the abrasive size and transformability degree on the two body abrasive wear of polycrystalline zirconia

    It was analyzed the two-body abrasive wear behavior of tetragonal zirconia polycrystals with different transformability degrees. The analyze was carried out in pin-on disk tests, by using different abrasive sizes and was complemented by monitoring the friction coefficient. The wear rate increased with the increasing of the abrasive size. The lowest transformability degree underwent the worst behavior on wear, probably associated with its low fracture toughness and the intermediate transformability presented the best behavior. The correlation between wear rate and friction coefficient characterized the presence of two distinct behaviors. (author). 14 refs., 3 figs

  4. Refractory, Abrasive, and Other Industrial Minerals Operations - Direct Download

    U.S. Geological Survey, Department of the Interior — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  5. An Investigation of Different Material on Abrasive Water jet Machine

    Vaibhav.j.limbachiya

    2011-07-01

    Full Text Available Abrasive water jet machine (AWJM is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar, high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper investigation for three different materials like en8,acrylic and aluminum is carried out using Taguchi design of experiment method. Experiments are carried out using L25 Orthogonal array by varying Material traverse speed and abrasive mass flow rate for each material respectively. Anova carried out for identifies significant parameters.

  6. Anti-abrasive nanocoatings current and future applications

    2015-01-01

    This book provides an overview of the fabrication methods for anti-abrasive nanocoatings. The connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties (i.e. nanohardness, toughness, wear rate, load-bearing ability, friction coefficient, and scratch resistance) are discussed. Size-affected mechanical properties of nanocoatings are examined, including their uses. Anti-abrasive nanocoatings, including metallic-, ceramic-, and polymeric-based layers, as well as different kinds of nanostructures, such as multi-layered nanocomposites and thin films, are reviewed. * Provides a comprehensive overview of the fabrication methods for anti-abrasive nanocoatings* Discusses the connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties* Reviews advantages and drawbacks of fabrication methods for anti-abrasive nanocoatings and clarifies the place of these nanocoatings in the world of nanotechnology

  7. Hardness and elasticity of abrasive particles measured by instrumented indentation

    Hvizdoš, P.

    2015-01-01

    Basic mechanical properties of seven types (from seven different sites) of abrasive garnet particles used for water jet cutting were measured using the technique of instrumented indentation (also called depth sensing indentation or nanoindentation). Hardness and modulus of elasticity were evaluated and compared. All the abrasives had similar measured mechanical properties (hardness 20 – 24.16 GPa), the highest values were found for the Czech garnet.

  8. Dermoscopy and Onychomycosis: guided nail abrasion for mycological samples*

    Bet, Diego Leonardo; dos Reis, Ana Lucia; Chiacchio, Nilton Di; Belda Junior, Walter

    2015-01-01

    Mycological examination is still the cornerstone for the diagnosis of onychomycosis for many dermatologists, but sampling technique interferes on its sensitivity and specificity. Nail abrasion may be used to reach the most proximal part of the lesion and can be easily accomplished with an electric abrasor. We suggest nail plate dermoscopy to identify the best location for localized abrasion to obtain adequate samples for mycological examination. PMID:26734877

  9. A review of micro-scale abrasion testing

    Micro-scale abrasion (commonly referred to as 'ball cratering') is a small-scale tribological test method which can be operated on a desktop. It offers the possibility of providing a quick, cheap, localized abrasion test that can be used with small samples. In principle its operation is simple, but in practice there are issues with wear scar measurement, wear mode and its applicability to a wide variety of monolithic materials and coatings. (topical review)

  10. Computed tomography to quantify tooth abrasion

    Kofmehl, Lukas; Schulz, Georg; Deyhle, Hans; Filippi, Andreas; Hotz, Gerhard; Berndt-Dagassan, Dorothea; Kramis, Simon; Beckmann, Felix; Müller, Bert

    2010-09-01

    Cone-beam computed tomography, also termed digital volume tomography, has become a standard technique in dentistry, allowing for fast 3D jaw imaging including denture at moderate spatial resolution. More detailed X-ray images of restricted volumes for post-mortem studies in dental anthropology are obtained by means of micro computed tomography. The present study evaluates the impact of the pipe smoking wear on teeth morphology comparing the abraded tooth with its contra-lateral counterpart. A set of 60 teeth, loose or anchored in the jaw, from 12 dentitions have been analyzed. After the two contra-lateral teeth were scanned, one dataset has been mirrored before the two datasets were registered using affine and rigid registration algorithms. Rigid registration provides three translational and three rotational parameters to maximize the overlap of two rigid bodies. For the affine registration, three scaling factors are incorporated. Within the present investigation, affine and rigid registrations yield comparable values. The restriction to the six parameters of the rigid registration is not a limitation. The differences in size and shape between the tooth and its contra-lateral counterpart generally exhibit only a few percent in the non-abraded volume, validating that the contralateral tooth is a reasonable approximation to quantify, for example, the volume loss as the result of long-term clay pipe smoking. Therefore, this approach allows quantifying the impact of the pipe abrasion on the internal tooth morphology including root canal, dentin, and enamel volumes.

  11. Comparative pulmonary toxicity of 6 abrasive blasting agents

    Hubbs, A.F.; Minhas, N.S.; Jones, W.; Greskevitch, M.; Battelli, L.A.; Porter, D.W.; Goldsmith, W.T.; Frazer, D.; Landsittel, D.P.; Ma, J.Y.C.; Barger, M.; Hill, K.; Schwegler-Berry, D.; Robinson, V.A.; Castranova, V. [Center for Disease Control and Prevention, Morgantown, WV (USA). Health Effects Laboratory Division

    2001-05-01

    Inhalation of silica dust is associated with pulmonary fibrosis, Therefore, substitute abrasive materials have been suggested for use in abrasive blasting operations. To date, toxicological evaluation of most substitute abrasives has been incomplete. Therefore, the objective of this study was to compare the pulmonary toxicity of a set of substitute abrasives (garnet, staurolite, coal slag, specular hematite, and treated sand) to that of blasting sand. Rats were exposed to blasting sand or an abrasive substitute by intratracheal instillation and pulmonary responses to exposure were monitored 4 weeks postexposure. Pulmonary damage was monitored as lactate dehydrogenase (LDH) in the acellular lavage fluid. Pulmonary inflammation was evaluated from the yield of polymorphonuclear leukocytes (PMN) obtained by bronchoalveolar lavage. The activity of alveolar macrophages was determined by measuring: zymosan-stimulated chemiluminescence. Blasting sand caused lung damage and showed histologic evidence for inflammation and fibrosis, Garnet, staurolite, and treated sand exhibited toxicity and inflammation that were similar to blasting sand. while coal slag caused greater pulmonary damage and inflammation than blasting sand, In contrast, specular hematite did not significantly elevate LDH or PMN levels and did not stimulate macrophage activity 4 weeks postexposure.

  12. Abrasive supply for ancient Egypt revealed

    In the framework of the major research scheme 'Synchronization of Civilizations in the Eastern Mediterranean Region in the 2nd Millennium B.C' instrumental neutron activation analysis (INAA) was used to determine 30 elements in pumice from archaeological excavations to reveal their specific volcanic origin. In ancient time, the widespread pumiceous products of several eruptions in the Aegean region have been used as abrasive tools and were therefore popular trade objects. The correlation of such archaeological findings to a specific eruption of known age would therefore allow to certify a maximum age of the respective stratum ('dating by first appearance'). Pumices from the Aegean region can easily be distinguished by their trace element distribution patterns. This has been shown by previous studies of the group. The elements Al, Ba, Ca, Ce, Co, Cr, Cs, Dy, Eu, Fe, Hf, K, La, Lu, Mn, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, Ti, U, V, Yb, Zr and Zn were determined in 16 samples of pumice lumps from excavations in Tell-el-Dab'a and Tell-el-Herr (Egypt). Two irradiation cycles and five measurement runs were applied. To show the accuracy of the results obtained, typical samples of the most important pumice sources in the Aegean region, particularly from Milos, Nisyros, Kos and Thera were analyzed together with the Egyptian samples of unknown origin. A reliable identification of the samples is achieved by comparing these results to the database compiled in previous studies. The geographical positions of these islands are shown. Within the error range, most of the elements determined in typical representatives of Milos, Nisyros, Kos and Santorini were in perfect agreement with values from the literature. On the basis of the Cluster graphics presented, it is possible to relate unknown pumice to its primary source, just by comparing the relation of a few elements, like Ta-Eu and Th-Hf. One concludes that all samples except one can be related to the Minoan eruption of Thera

  13. Study of abrasive resistance of composites for dental restoration by ball-cratering

    Antunes, P. Vale; Ramalho, A

    2003-01-01

    Two-body abrasion occurs in the mouth whenever there is tooth-to-tooth contact. This is what most dentists call attrition. Abrasive wear may also occur when there is an abrasive slurry interposed between two surfaces, such that the two solid surfaces are not actually in contact, this is called three-body abrasion, with food acting as the abrasive agent, and occurs in the mouth during mastication. Abrasion is the key physiological wear mechanism that is present in dental materials during norma...

  14. Comminution of Mica by Cavitation Abrasive Water Jet

    GUO Chu-wen; LIU Lin-sheng; HAN Dong-tai; LI Ai-min; ZHANG Dong-hai

    2003-01-01

    The comminution of mica with an abrasive water jet is mainly based on three knids of effects, that is, high-speed collision, cavitating effect and shearing effect. Cavitation abrasive water jet was applied for the comminution of mica because cavitation abrasive water jet can make full use of the three effects mentioned above. Besides high speed impacting among particles,cavitation and shearing were also enhanced due to the divergent angle at the outlet of the cavitation nozzle.A JME-200CX transmission electron microscope was used for observing the size distribution of particles.Variance analysis on the experimental results indicates that the effect of cavitation is much more significant than that of collision.The effect of pressure on comminution results becomes less with the decrease of the particle size.

  15. Prepolishing on a CNC platform with bound abrasive contour tools

    Schoeffler, Adrienne E.; Gregg, Leslie L.; Schoen, John M.; Fess, Edward M.; Hakiel, Michael; Jacobs, Stephen D.

    2003-05-01

    Deterministic microgrinding (DMG) of optical glasses and ceramics is the commercial manufacturing process of choice to shape glass surfaces prior to final finishing. This process employs rigid bound matrix diamond tooling resulting in surface roughness values of 3-5μm peak to valley and 100-400nm rms, as well as mid-spatial frequency tool marks that require subsequent removal in secondary finishing steps. The ability to pre-polish optical surfaces within the grinding platform would reduce final finishing process times. Bound abrasive contour wheels containing cerium oxide, alumina or zirconia abrasives were constructed with an epoxy matrix. The effects of abrasive type, composition, and erosion promoters were examined for tool hardness (Shore D), and tested with commercial optical glasses in an Optipro CNC grinding platform. Metrology protocols were developed to examine tool wear and subsequent surface roughness. Work is directed to demonstrating effective material removal, improved surface roughness and cutter mark removal.

  16. Decontamination of Steam Generator tube using Abrasive Blasting Technology

    As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

  17. An instrument for measuring abrasive water jet diameter

    Junkar, Mihael; Lebar, Andrej; Orbanić, Henri

    2015-01-01

    In order to improve the accuracy of abrasive water jet (AW) machining the precise value of the jet diameter has to be known. Because of an aggressive environment caused by high velocity abrasive grains, the diameter is not easily measured. That is why a measuring device consisting of a load cell and a wear resistant probe was developed. The device measures the force of the jet while it passes over the edge of the probe. If the feed rate of the jet is constant and the time needed for jet to pa...

  18. Evaluation of dentifrice abrasion on human dentin and teeth enamel

    Radiometric method is applied to the dentifrice abrasion indicators evaluation: radioactive dentin (RDA) and radioactive enamel abrasion (REA). The dentifrices analysed presented RDA values varying from 95 to 13 and REA values from 7.1 to 0.7, showing a good precision, generally with relative standard deviations lower than 15.4%. Also, the dentifrices were classified as having low and medium cleaning potential. A correlation between RDA and REA values was obtained, i.e. dentifrices with high RDA values presented high REA ones. (author). 6 refs., 3 tabs

  19. Design and manufacturing of abrasive jet machine for drilling operation

    Mittal Divyansh

    2016-01-01

    Full Text Available Wide application of Abrasive Jet Machine (AJM is found in machining hard and brittle materials. Machining of brittle materials by AJM is due to brittle fracture and removal of micro chips from the work piece. Embedment of the abrasive particles in the brittle materials results in decrease of machining efficiency. In this paper design and manufacturing of AJM has been presented. Various parts of AJM have been designed using ANSYS 16.2 software. The parts are then manufactured indigenously as per designed parameters. The machine fabricated in this work will be used further for process optimization of AJM parameters for machining of glass and ceramics.

  20. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Tsan-Ching CHENG; Cheng, An; Huang, Ran; Lin, Wei-Ting

    2014-01-01

    The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed t...

  1. Shore plartform abrasion in a para-periglacial environment, Galicia, northwestern Spain

    Blanco Chao, Ramón; Pérez Alberti, Augusto; Trenhaile, A. S.; Costa-Casais, Manuela; Valcarcel-Díaz, Marcos

    2007-01-01

    [EN] The Schmidt Rock Test Hammer was used to study the effect of abrasion on shore platforms in Galicia, northwestern Spain. On platforms where tidally-induced weathering (salt, wetting and drying, etc.) is dominant, rock strength is significantly lower than in areas where abrasion is, or has been active in the recent past. This suggests that abrasion removes weathered surface material, exposing the stronger, less weathered rock below. Abrasion downwearing, measured with a transverse micro-e...

  2. Review of Artificial Abrasion Test Methods for PV Module Technology

    Miller, David C. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Muller, Matt T. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Simpson, Lin J. [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2016-08-01

    This review is intended to identify the method or methods--and the basic details of those methods--that might be used to develop an artificial abrasion test. Methods used in the PV literature were compared with their closest implementation in existing standards. Also, meetings of the International PV Quality Assurance Task Force Task Group 12-3 (TG12-3, which is concerned with coated glass) were used to identify established test methods. Feedback from the group, which included many of the authors from the PV literature, included insights not explored within the literature itself. The combined experience and examples from the literature are intended to provide an assessment of the present industry practices and an informed path forward. Recommendations toward artificial abrasion test methods are then identified based on the experiences in the literature and feedback from the PV community. The review here is strictly focused on abrasion. Assessment methods, including optical performance (e.g., transmittance or reflectance), surface energy, and verification of chemical composition were not examined. Methods of artificially soiling PV modules or other specimens were not examined. The weathering of artificial or naturally soiled specimens (which may ultimately include combined temperature and humidity, thermal cycling and ultraviolet light) were also not examined. A sense of the purpose or application of an abrasion test method within the PV industry should, however, be evident from the literature.

  3. Electrical resistivity measurements to predict abrasion resistance of rock aggregates

    Sair Kahraman; Mustafa Fener

    2008-04-01

    The prediction of Los Angeles (LA) abrasion loss from some indirect tests is useful for practical applications. For this purpose, LA abrasion, electrical resistivity, density and porosity tests were carried out on 27 different rock types. LA abrasion loss values were correlated with electrical resistivity and a good correlation between the two parameters was found. To see the effect of rock class on the correlation, regression analysis was repeated for igneous rocks, metamorphic rocks and sedimentary rocks, respectively. It was seen that correlation coefficients were increased for the rock classes. In addition, the data were divided into two groups according to porosity and density, respectively. After repeating regression analysis for these porosity and density groups, stronger correlations were obtained compared to the equation derived for all rocks. The validity of the derived equations was statistically tested and it was shown that all derived equations were significant. Finally, it can be said that all derived equations can alternatively be used for the estimation of LA abrasion loss from electrical resistivity.

  4. Cutting efficiency of partners abrasives according to UGN methodology

    Vašek, Jaroslav

    Kraków : Institute of Metal Cutting , 2001 - (Wantuch, E.), s. 61-70 ISBN 83-912887-4-9. [International Conference on Water Jet Machining WJM 2001/2./. Kraków (PL), 15.11.2001-16.11.2001] Institutional research plan: CEZ:AV0Z3086906 Keywords : water jet * abrasives * cutting Subject RIV: BK - Fluid Dynamics

  5. Topographical anomaly on surfaces created by abrasive waterjet

    Hloch, S.; Valíček, Jan

    2012-01-01

    Roč. 59, 5-8 (2012), s. 593-604. ISSN 0268-3768 Institutional research plan: CEZ:AV0Z30860518 Keywords : abrasive waterjet * initial zone * surface topography Subject RIV: JQ - Machines ; Tools Impact factor: 1.205, year: 2012 http://www.springerlink.com/content/5701144k76v02372

  6. Thermal annealing and ionic abrasion in ZnTe

    Thermal annealing of the ZnTe crystal is studied first in order to obtain information on the aspect of the penetration profile. Ionic abrasion is then investigated to find out whether it produces the same effects as ionic implantation, especially for luminescence

  7. Lung scintigraphy evaluation in workers exposed to abrasive dusts

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of 99m Technetium chelated to diethylene-triamine penta-acetate (99m Tc DTPA), and 67 Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) 67 Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal 67 Gallium lung scan. (author)

  8. Exaggerated abrasion/erosion of human dental enamel surfaces

    Westergaard, J; Moe, D; Pallesen, Ulla;

    1993-01-01

    An atypical, rapidly proceeding abrasion/erosion of the labial enamel surfaces of the maxillary and mandibular incisors and canines in a 27-yr-old man is reported. Ultrastructural examination of a replica of the teeth showed a practically structureless enamel surface both at the initial examinati...

  9. Innovative decontamination technology by abrasion in vibratory vessels

    Available in abstract form only. Full text of publication follows: The possibility of using conventional vibratory vessel technology as a decontamination technique is the motivation for the development of this project. The objective is to explore the feasibility of applying the vibratory vessel technology for decontamination of radioactively-contaminated materials such as pipes and metal structures. The research and development of this technology was granted by the U.S. Department of Energy (DOE). Abrasion processes in vibratory vessels are widely used in the manufacture of metals, ceramics, and plastics. Samples to be treated, solid abrasive media and liquid media are set up into a vessel. Erosion results from the repeated impact of the abrasive particles on the surface of the body being treated. A liquid media, generally detergents or surfactants aid the abrasive action. The amount of material removed increases with the time of treatment. The design and construction of the machine were provided by Vibro, Argentina private company. Tests with radioactively-contaminated aluminum tubes and a stainless steel bar, were performed at laboratory level. Tests showed that it is possible to clean both the external and the internal surface of contaminated tubes. Results show a decontamination factor around 10 after the first 30 minutes of the cleaning time. (authors)

  10. Evaluation of the precision in the dentifrice abrasivity measurements obtained by a radiotracer method

    The radiotracer method was applied to evaluate the precision of the measurements of abrasivity data obtained for dentifrice samples and for abrasive agents (silica and calcium carbonate). This method consists of measuring 32P transferred to a dentifrice or abrasive slurry when an irradiated dentin is submitted to a brushing simulation. Results obtained for abrasivity indices had good precision with relative standard deviations lower than 11.8%. Comparisons made between our abrasivity index data with those obtained at the Oral Health Research Institute of Indiana University also showed a good agreement. (author)

  11. Study on abrasive mixing chamber of pre-mixed water jet

    Junqing, Meng; Baisheng, Nie; Yechao, Ma; Bi, Zhao

    2015-01-01

    In order to reveal the flow law of isothermal, incompressible, steady, liquid-solid turbulent flow in mixing chamber of premixed abrasive water jet, the FLUENT software is used. The flow law of liquid-solid two phase flow is obtained. Abrasive mixing chamber models with four different sizes are used in this simulation, key design parameters of mine abrasive mixing chamber are determined. The flow laws of liquid-solid two phase flow in abrasive mixing chamber model with 7 different abrasive vo...

  12. MECHANISM AND PREDICTION OF MATERIAL ABRASION IN HIGH-VELOCITY SEDIMENT-LADEN FLOW

    HUANG Xi-bin; YUAN Yin-zhong

    2006-01-01

    The wall surface of material is prone to silt abrasion by high-velocity sediment-laden flow. The silt abrasion is different form cavitation erosion. In this article, the characteristics of silt abrasion were discussed. The mechanism of silt abrasion was analyzed and the formation and development of ripple shape on wall surface of material were explained thereafter. Based on turbulence theory and test data, some formulas were derived for predicting the abrasion rate of concrete wall surface in high-velocity sediment-laden flow. The calculated results show good agreement with the experimental data.

  13. Optimization of Abrasive Water Jet Cutting of Ductile Materials

    Asif IQBAL; Naeem U DAR; Ghulam HUSSAIN

    2011-01-01

    Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material.Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

  14. UV/EB cured nanocomposites with scratch and abrasion properties

    The aim of this study was compare the effect of ultraviolet (UV) and electron beam (EB) on the properties of cured nanocomposites. Surface hardness of the cured materials was increased with the increased number of exposure (radiation doses) until optimum dose was achieved. This was due to the crosslinking during free radical polymerization process. Pendulum hardness, gel content (by soxhlet extraction) and thumb twist results were used to monitor the curing process and to characterize all the coating materials. Optimum dose was derived from the experiment and then was used to cure the coating materials for scratch and abrasion resistance study. It was found that the UV cured products showed excellent abrasion property than EB cured products. For scratch resistance property, EB curing process could provide the solution. (Author)

  15. Superficial characterization of titanium league when submitted to abrasive blasting

    Commercially pure titanium and some of its alloys exhibit a good biocompatibility. These characteristics are frequently used in the manufacture of orthopedic and dental implants. It is possible to modify its surface making it the bioactive using various methods, such as deposition of hydroxyapatite by plasma spray and increasing the roughness of the surface by abrasive blasting. This work is to modify the surface of titanium alloy Ti6Al4V ELI (ASTM F136: 02a) for abrasive blasting and study the morphology, crystallographic phases and the mechanical characteristics of the surface obtained. For such purpose, SEM images, diffraction of X-rays and tests of risk produced by nanoindenter. The sandblasting was done using alumina powder and blasting time of 6s. The morphology of the surfaces of Ti6Al4V ELI changed after sandblasting with increased roughness. It is possible to conclude that after sandblasting the titanium surface do not have a ductile behavior. (author)

  16. Analysis of polymerization time on abrasive wear of dental resins

    Eduardo Carlos Bianchi

    2010-03-01

    Full Text Available An evaluation was made of the abrasive wear of six composite thermofixed dental resins subjected to different polymerization times. The method of evaluation was based on sharpness measurements to quantify the abrasive wear resistance of the resins. To this end, a test bench was built, consisting of a rotating porcelain cylinder that wears out a resin-coated cylinder placed above it, thus causing vertical displacement of the contact as the wear progresses. The values of vertical displacement, i.e., the input variables, were read and recorded by means of a computer program to obtain the sharpness values. These data indicated that the resins displayed different behaviors as a function of the polymerization times applied, reinforcing the importance of using a practical and rapid method of analysis in order to ensure that the behavior of new materials is fully understood before they are launched on the market.

  17. Abrasion Testing of Critical Components of Hydrokinetic Devices

    Worthington, Monty [ORPC Alaska; Ali, Muhammad [Ohio University; Ravens, Tom [University of Alaska Anchorage

    2013-12-06

    The objective of the Abrasion Testing of Critical Components of Hydrokinetic Devices (Project) was to test critical components of hydrokinetic devices in waters with high levels of suspended sediment – information that is widely applicable to the hydrokinetic industry. Tidal and river sites in Alaska typically have high suspended sediment concentrations. High suspended sediment also occurs in major rivers and estuaries throughout the world and throughout high latitude locations where glacial inputs introduce silt into water bodies. In assessing the vulnerability of technology components to sediment induced abrasion, one of the greatest concerns is the impact that the sediment may have on device components such as bearings and seals, failures of which could lead to both efficiency loss and catastrophic system failures.

  18. Analysis of striation formation mechanism in abrasive water jet cutting

    Junkar, Mihael; Orbanić, Henri

    2015-01-01

    In this paper the macro-mechanism of abrasive water jet (AWJ) cutting is studied from the point of cutting front and striation formation analysis. The striation on the surface cut with AWJ is a characteristic phenomena which is strongly present when cutting with high traverse velocities for particular material type and thickness of workpiece. The connection between the cutting front step formation and striation formation is explained through series of experiments, which include visual observa...

  19. Simulation of abrasive water jet cutting process - Part 1

    Lebar, Andrej; Junkar, Mihael

    2015-01-01

    Abrasive water jet (AWJ) machined surfaces exhibit the texture typical of machining with high energy density beam processing technologies. It has a superior surface quality in the upper region and rough surface in the lower zone with pronounced texture marks called striations. The nature of the mechanisms involved in the domain of AWJ machining is still not well understood but is essential for AWJ control improvement. In this paper, the development of an AWJ machining simulation is reported o...

  20. Abrasive water-jet: controlled depth milling of titanium alloys

    Fowler, Gary

    2003-01-01

    Abrasive waterjet (AWJ) technology is used in a routine manner in manufacturing industry to cut materials that are difficult to cut by other methods. Whilst the technology for through cutting of materials is mature, the process is also being developed for controlled depth milling (CDM) of materials. The aerospace industry have a requirement to remove redundant material from components manufactured from difficult to machine Ti6Al4V and titanium aluminide alloys and thus reduce component w...

  1. Abrasion of abutment screw coated with TiN

    Jung, Seok-Won; Son, Mee-Kyoung; Chung, Chae-Heon; Kim, Hee-Jung

    2009-01-01

    STATEMENT OF PROBLEM Screw loosening has been a common complication and still reported frequently. PURPOSE The purpose of this study was to evaluate abrasion of the implant fixture and TiN coated abutment screw after repeated delivery and removal with universal measuring microscope. MATERIAL AND METHODS Implant systems used for this study were Osstem and 3i. Seven pairs of implant fixtures, abutments and abutment screws for each system were selected and all the fixtures were perpendicularly m...

  2. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata; Boczkowska Anna; Izydorzak-Woźniak Marta; Jaegermann Zbigniew; Grądzka-Dahlke Małgorzata

    2014-01-01

    The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether) glycol (PTMEG), as well as from two different isocyanates 4,4′-methylenebis(cyclohexyl)isocyanate (HMDI) and 4.4′-methylenebis(phenyl isocyanate) (MDI) in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyuret...

  3. Is bovine dentine an appropriate substitute in abrasion studies

    Wegehaupt, F J; Widmer, R.; Attin, T.

    2010-01-01

    The study aimed to compare the wear behaviour of human and bovine dentine due to toothbrushing with different relative dentin abrasivity (RDA) toothpastes. Forty human and 40 bovine dentine samples were prepared from bovine lower incisors or human premolars roots, and baseline surface profiles were recorded. The samples were distributed to four groups (each group n = 10 human and 10 bovine samples) and brushed with fluoridated experimental toothpastes with different RDAs (group A: RDA 10, B: ...

  4. Wear and abrasion resistance selection maps of biological materials.

    Amini, Shahrouz; Miserez, Ali

    2013-08-01

    The mechanical design of biological materials has generated widespread interest in recent years, providing many insights into their intriguing structure-property relationships. A critical characteristic of load-bearing materials, which is central to the survival of many species, is their wear and abrasion tolerance. In order to be fully functional, protective armors, dentitious structures and dynamic appendages must be able to tolerate repetitive contact loads without significant loss of materials or internal damage. However, very little is known about this tribological performance. Using a contact mechanics framework, we have constructed materials selection charts that provide general predictions about the wear performance of biological materials as a function of their fundamental mechanical properties. One key assumption in constructing these selection charts is that abrasion tolerance is governed by the first irreversible damage at the contact point. The maps were generated using comprehensive data from the literature and encompass a wide range of materials, from heavily mineralized to fully organic materials. Our analysis shows that the tolerance of biological materials against abrasion depends on contact geometry, which is ultimately correlated to environmental and selective pressures. Comparisons with experimental data from nanoindentation experiments are also drawn in order to verify our predictions. With the increasing amount of data available for biological materials also comes the challenge of selecting relevant model systems for bioinspired materials engineering. We suggest that these maps will be able to guide this selection by providing an overview of biological materials that are predicted to exhibit the best abrasion tolerance, which is of fundamental interest for a wide range of applications, for instance in restorative implants and protective devices. PMID:23643608

  5. Tangental Turning of Incoloy Alloy 925 Using Abrasive Water Jet

    Cárach, J.; Hloch, Sergej; Hlaváček, Petr; Vasilko, K.; Lehocká, D.

    Zagreb: Croatian Association of Production Engineering, 2015 - (Abele, E.; Udiljak, T.; Ciglar, D.), s. 77-80 ISBN 978-953-7689-03-2. [CIM 2015 - International Scientific Conference on Production Engineering. Vodice (HR), 10.06.2015-13.06.2015] R&D Projects: GA MŠk(CZ) LO1406; GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : incoloy alloy 925 * abrasive water jet turning * traverse speed Subject RIV: JQ - Machines ; Tools

  6. Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study

    Melissa H. X. Tan

    2015-01-01

    Full Text Available Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38–80 μm versus the conventional alumina abrasive (29 μm in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p<0.05 despite its lower powder outflow rate and predictably reduced hardness. The sharper edges of the Na0SR glass particles might improve the cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine.

  7. Control technology for crystalline silica exposures in construction: wet abrasive blasting.

    Golla, Vijay; Heitbrink, William

    2004-03-01

    This study was designed to document the effect that wet abrasive blasting has on reducing worker exposure to crystalline silica, which has been associated with silicosis and premature death. In this study, worker exposure to respirable crystalline silica was monitored during wet abrasive blasting on the exterior walls of a parking garage to remove surface concrete and expose the underlying aggregate. In this process a wet sand mix comprised of 80% dry sand and 20% water was used. Sampling and analysis revealed that the geometric mean respirable quartz concentration was 0.2 mg/m(3) for workers conducting abrasive blasting and 0.06 mg/m(3) for helpers. When abrasive blasting was conducted in areas that apparently had reduced natural ventilation, dust exposures appeared to increase. When compared with other published data, this case study suggests that wet abrasive blasting causes less exposure to crystalline silica than dry abrasive blasting. PMID:15204868

  8. RESEARCH ON ABRASION OF DEBRIS FLOW TO HIGH-SPEED DRAINAGE STRUCTURE

    陈洪凯; 唐红梅; 吴四飞

    2004-01-01

    As one weak topic in research of debris flow, abrasion of debris flow shortens obviously application life of control structure composed of concrete. High-speed drainage structure, one of the most effective techniques to control giant debris flow disaster, has shortened one-third application life due to abrasion by debris flow. Based on velocity calculation method founded by two-phase theory, research of abrasion mechanism of debris flow to high-speed drainage structure was made. The mechanism includes both abrasion mechanism of homogeneous sizing and shearing mechanism of particle of debris flow to high-speed drainage trough structure. Further abrasion equations of both sizing and particle were established by Newton movement theory of debris flow. And abrasion amount formula of the high-speed drainage trough structure is set up by dimensional analysis. Amount to calculating in the formula is consistent with testing data in-situ, which is valuable in design of high-speed drainage structure.

  9. The effect of hydrogen peroxide on polishing removal rate in CMP with various abrasives

    Manivannan, R.; Ramanathan, S.

    2009-01-01

    The effect of hydrogen peroxide in chemical mechanical planarization slurries for shallow trench isolation was investigated. The various abrasives used in this study were ceria, silica, alumina, zirconia, titania, silicon carbide, and silicon nitride. Hydrogen peroxide suppresses the polishing of silicon dioxide and silicon nitride surfaces by ceria abrasives. The polishing performances of other abrasives were either unaffected or enhanced slightly with the addition of hydrogen peroxide. The ceria abrasives were treated with hydrogen peroxide, and the polishing of the work surfaces with the treated abrasive shows that the inhibiting action of hydrogen peroxide is reversible. It was found that the effect of hydrogen peroxide as an additive is a strong function of the nature of the abrasive particle.

  10. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous abrasion process and unravel abrasion damage formation in construction steels, i.e. carrying out scratch tests using a large indenter with different pre-loads to generate a wide pre-scratch with sta...

  11. Development of spent-control rod cutting equipment by abrasive water jet

    Usui, Shinichi; Komiya, Toshihiro [Kawasaki Heavy Industries Ltd., Tokyo (Japan)

    2000-11-01

    Kawasaki Heavy Industries, Ltd. developed the cutting apparatus for spent-control rods and channel boxes, which utilized Abrasive Water Jet, and delivered them to Japan Atomic Power Company, Ltd. An abrasive water jet cutting is cutting method by abrasive ejecting with very high pressurized water (300 Mpa) and has merit not affecting to the objects thermally. The cutting operation carries out remotely in underwater and ejected abrasives are collected and reused in order to decrease secondary wastes. The spent-control rods and channel boxes are divided into two or three pieces and stored in the can in layers. (author)

  12. Radioactive labeling in the study of abrasion of hard tooth tissue

    Labeling the surface of hard tooth tissue samples by the nuclear recoil effect in radioactive decay was applied to study abrasion caused by abrasive components of tooth-pastes. 222Rn and its short-lived decay products were implanted into the surface in vacuum. For this purpose irradiation was applied to sample placed very close to thin 226Ra source. Measuring the activity before and after abrasion was used to evaluate abrasion in the system toothbrush - various suspensions of the tooth-pastes - hard tooth tissue (enamel or dentine) in a specially designed device, dentoabrasionmeter VUS 2. (author)

  13. Metal sealed cone bits reduce costs in abrasive drilling

    This paper reports on metal sealed rolling cone bits, which have cut drilling cost by increasing the footage drilled per bit and by increasing the penetration rate in several wells in South America. The metal seals double the bearing life compared to conventional elastomer sealed bits, thereby allowing the bit to stay on bottom longer. In Colombia, and operator required that only one bit be used to drill an entire section of hard, abrasive sandstone. In Venezuela, metal sealed bits were used to lower drilling costs in both relatively moderate and aggressive drilling conditions

  14. Monitoring and control of fine abrasive finishing processes

    Lazarev, Ruslan

    In engineering, surfaces with specified functional properties are of high demand in various applications. Desired surface finish can be obtained using several methods. Abrasive finishing is one of the most important processes in the manufacturing of mould and dies tools. It is a principal method to...... remove unwanted material, obtain desired geometry, surface quality and surface functional properties. The automation and computerization of finishing processes involves utilisation of robots, specialized machines with several degrees of freedom, sensors and data acquisition systems. The focus of this...

  15. Simulation of abrasive water jet cutting process - Part 2

    Junkar, Mihael; Orbanić, Henri

    2015-01-01

    A new two-dimensional cellular automata (CA) model for the simulation of the abrasive water jet (AWJ) cutting process is presented. The CA calculates the shape of the cutting front, which can be used as an estimation of the surface quality. The cutting front is formed based on material removal rules and AWJ propagation rules. The material removal rule calculates when a particular partof the material will be removed with regard to the energy of AWJ. The AWJ propagation rule calculates the dist...

  16. A mathematical model for electrochemical abrasive magnetic polishing operation

    In most reactions and metallurgical machining processes, it is essential on economic grounds to conserve energy requirements. The most important part of this energy is by hybrid conservation systems. Recently, for example as Magnetic- Abrasive - Electrolytic turning (MEAT) processes in the production of high surface quality by ultra precision machining. This technology combines many kinds of energy named hybrid processes, which satisfy both the metal removal efficiency and surface finishing for difficult-to-cut materials at the same time. In the present work, three stages of this process are studied and assessed. In the first stage, the metal removal by the electrochemical turning (ECT) is performed based on Faraday's laws. In this particular case, the different parameters that can affect ECT process such as the applied voltage and gap between the tool and the work-piece, the revolution speed, and the used type of electrolyte and flow rate, are studied and assessed. The author deduced a formula interpreting the relation between the electric conductivity and the process efficiency. Moreover, the relation between the above-mentioned parameter is correlated to the process efficiency. Unfortunately, an oxide membrane appears after some time which degrades the process efficiency. Therefore, in the second stage nonwoven abrasive pads can remove the oxide membrane. Two pad types are evaluated in this concern namely Aluminum oxide and Silicon carbide with different mesh cells are investigated in the abrasive-electrochemical process (AECT). In the third stage, applying a magnetic field can contribute in the oxide film destructions, leading to improving the magneto abrasive electrochemical process (MEAT) efficiency. The comparisons between ECM, AECM and MEAT processes show that average specific metal removal (Wm), are 0.5, 1.9, and 2.5 g/min.mm2.Amp, respectively. Meanwhile the process efficiencies are 1.18, 2.19, and 2.74, respectively. Therefore, the results of the present

  17. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    Klich, Jiří; Hlaváček, Petr; Zeleňák, Michal; Sitek, Libor; Foldyna, Josef

    Zagreb : Croatian Assossiation of Production Engineering , 2013 - (Abele, E.; Udiljak, T.; Ciglar, D.), s. 149-154 ISBN 978-953-7689-02-5. [CIM 2013 Computer Integrated Manufacturing and High Speed Maching. Biograd (HR), 19.06.2013-22.06.2013] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MPO FR-TI3/733 Institutional support: RVO:68145535 Keywords : high-speed abrasive water jet technology * cutting head * cutting ability Subject RIV: JQ - Machines ; Tools

  18. Some results of tangential turning with an abrasive water jet

    Cárach, J.; Hlaváček, Petr; Vasilko, K.; Klich, Jiří; Hloch, Sergej

    Prešov: Technická univerzita v Košicích se sídlem v Prešově, 2013 - (Lehocká, D.; Cárach, J.; Knapčíková, L.; Hloch, S.), s. 350-354. (TEAM). ISSN 1847-9065. [International Scientific and Expert Conference of the International TEAM Society (Technique, Education, Agriculture & Management ) /5./. Prešov (SK), 04.11.2013-06.11.2013] R&D Projects: GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : turning * abrasive water jet * rotation * workpiece * sandstone Subject RIV: JQ - Machines ; Tools

  19. Three-Body Abrasion Testing Using Lunar Dust Simulants to Evaluate Surface System Materials

    Kobrick, Ryan L.; Budinski, Kenneth G.; Street, Kenneth W., Jr.; Klaus, David M.

    2010-01-01

    Numerous unexpected operational issues relating to the abrasive nature of lunar dust, such as scratched visors and spacesuit pressure seal leaks, were encountered during the Apollo missions. To avoid reoccurrence of these unexpected detrimental equipment problems on future missions to the Moon, a series of two- and three-body abrasion tests were developed and conducted in order to begin rigorously characterizing the effect of lunar dust abrasiveness on candidate surface system materials. Two-body scratch tests were initially performed to examine fundamental interactions of a single particle on a flat surface. These simple and robust tests were used to establish standardized measurement techniques for quantifying controlled volumetric wear. Subsequent efforts described in the paper involved three-body abrasion testing designed to be more representative of actual lunar interactions. For these tests, a new tribotester was developed to expose samples to a variety of industrial abrasives and lunar simulants. The work discussed in this paper describes the three-body hardware setup consisting of a rotating rubber wheel that applies a load on a specimen as a loose abrasive is fed into the system. The test methodology is based on ASTM International (ASTM) B611, except it does not mix water with the abrasive. All tests were run under identical conditions. Abraded material specimens included poly(methyl methacrylate) (PMMA), hardened 1045 steel, 6061-T6 aluminum (Al) and 1018 steel. Abrasives included lunar mare simulant JSC- 1A-F (nominal size distribution), sieved JSC-1A-F (materials of aluminum and PMMA. The nominal JSC- 1A-F consistently showed more abrasion wear than the sieved version of the simulant. The lunar dust displayed abrasivity to all of the test materials, which are likely to be used in lunar landing equipment. Based on this test experience and pilot results obtained, recommendations are made for systematic abrasion testing of candidate materials intended for

  20. Air abrasion experiments in U-Pb dating of zircon

    Goldich, S.S.; Fischer, L.B.

    1986-01-01

    Air abrasion of zircon grains can remove metamict material that has lost radiogenic Pb and zircon overgrowths that were added during younger events and thereby improve the precision of the age measurements and permit closer estimates of the original age. Age discordance that resulted from a single disturbance of the U-Pb isotopic decay systems, as had been demonstrated by T.E. Krogh, can be considerably reduced, and, under favorable conditions, the ages brought into concordancy. Two or more events complicate the U-Pb systematics, but a series of abrasion experiments can be helpful in deciphering the geologic history and in arriving at a useful interpretation of the probable times of origin and disturbances. In east-central Minnesota, U.S.A., Penokean tonalite gneiss is dated at 1869 ?? 5 Ma, and sheared granite gneiss is shown to have been a high-level granite intrusion at 1982 ?? 5 Ma in the McGrath Gneiss precursor. Tonalite gneiss and a mafic granodiorite in the Rainy Lake area, Ontario, Canada, are dated at 2736 ?? 16 and 2682 ?? 4 Ma, respectively. The tonalitic phase of the Morton Gneiss, southwestern Minnesota, is dated at 3662 ?? 42 Ma. ?? 1986.

  1. Study on mineral processing technology for abrasive minerals

    Hong, Seong Woong; Yang, Jung Il; Hwang, Seon Kook; Choi, Yeon Ho; Cho, Ken Joon; Shin, Hee Young [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)

    1995-12-01

    Buyeo Materials in Buyeogun, Choongnam province is a company producing feldspar concentrate, but does not yet utilize the garnet as abrasive material and other useful heavy minerals wasted out from the process of feldspar ore. The purpose of this study is to develop technology and process for the recovery of garnet concentrate. As results, the garnet is defined as ferro manganese garnet. The optimum process for recovery of garnet concentrate is to primarily concentrate heavy minerals from tailings of feldspar processing. And secondly the heavy minerals concentrated is dried and separated garnet concentrate from other heavy minerals. At this time, the garnet concentrate is yield by 0.176%wt from 0.31%wt of heavy minerals in head ore. The garnet concentrate contains 33.35% SiO{sub 2}, 12.20% Al{sub 2}O{sub 3}, 28.47% Fe{sub 2}O{sub 3}, 11.96% MnO. As for utilization of abrasive materials, a fundamental data was established on technology of grinding and classification. (author). 13 refs., 47 figs., 24 tabs.

  2. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata

    2014-12-01

    Full Text Available The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether glycol (PTMEG, as well as from two different isocyanates 4,4′-methylenebis(cyclohexylisocyanate (HMDI and 4.4′-methylenebis(phenyl isocyanate (MDI in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyurethane surface wettability, friction coefficient for different couples of the co-working materials such as polyurethane-polyurethane, polyurethane-titanium alloy, polyurethane-alumina, in comparison to commonly used polyethylene-titanium alloy. Shear strength of polyurethane-alumina joint, as well as viscosity of prepolymers were also measured. The values of friction coefficient were compared to literature data on commercially available polyurethane with the trade name Pellethane. Polyurethanes obtained are characterized by low abrasive wear and low friction coefficient in couple with the titanium alloy, what makes them attractive as possible components of ceramic-polymer endoprosthesis joints.

  3. New decontamination techniques: chemical gels, electropolishing and abrasives

    The decommissioning of nuclear installations requires decontamination techniques that are efficient, simple to apply and producing a small amount of wastes, which are easy to process. With a view to this, three decontamination methods, which appear to be particularly suited to decommissioning, have been studied. These three methods are: - spraying of gels carrying chemical decontaminating agents, - electropolishing with a swab device, - abrasives blasting. After parametric tests on non-radioactive and active samples, the industrial application of these methods in the dismantling of installations was studied. These industrial applications concern: - decontamination of pieces coming from the German BWR ISAR by immersion and gel spraying, - decontamination, mainly by gel spraying, and dismantling of the BRENNILIS bituminisation plant, - decontamination of part of the cooling circuit of the graphite gas reactor G2 by gel spraying, - decontamination of a component of the FBR SuperPhenix, using dry abrasives blasting. During the first three applications, generated secondary wastes volume and form were determined. 33 tabs., 16 figs., 12 refs

  4. Shrinkage, abrasion, erosion and sorption of clay plasters

    Minke, G.

    2011-09-01

    Full Text Available At the Buildung Research Institute (FEB, Faculty of Architecture, University of Kassel, Germany, in the last years several hundred tests were made to study the characteristics of different loam mortars in respect of their linear shrinkage, absorption of humidity and their resistance against abrasion and erosion. In order to get data about abrasion and erosion new test methods and special apparatusses were developed. The mortars tested, chosen from the market, showed extremely varying test results.

    En el Laboratorio de Construcciones Experimentales (FEB de la Facultad de Arquitectura, Universidad de Kassel, Alemania, fueron testeados cientos de diferentes pruebas de revoque de barro para estudiar su contracción durante el secado, su absorción de humedad y su resistencia contra abrasión, erosión y absorción. Para recibir datos sobre abrasión y erosión, nuevas aparatos y metodos fueron desarrollados. Los resultados de los revoques comprados en el mercado muestran gran diferencias en los valores.

  5. Abrasive waterjet machining of fiber reinforced composites: A review

    Kalla, D. K.; Dhanasekaran, P. S.; Zhang, B.; Asmatulu, R.

    2012-04-01

    Machining of fiber reinforced polymer (FRP) composites is a major secondary manufacturing activity in the aircraft and automotive industries. Traditional machining of these composites is difficult due to the high abrasiveness nature of their reinforcing constituents. Almost all the traditional machining processes involve in the dissipation of heat into the workpiece which can be resulted in damage to workpiece and rapid wear of the cutting tool. This serious issue has been overcome by water jetting technologies. Abrasive waterjet machining (AWJM) is a nontraditional method and one of the best options for machining FRPs. This paper presents a review of the ongoing research and development in AWJM of FRPs, with a critical review of the physics of the machining process, surface characterization, modeling and the newer application to the basic research. Variable cutting parameters, limitations and safety aspects of AWJM and the noise related issues due to high flow rate of water jet will be addressed. Further challenges and scope of the future development in AWJM are also presented in detail.

  6. Potential Use of Abrasive Air-Propelled Agricultural Residues for Weed Control

    A new postemergence weed control tactic is proposed for organic production systems that results in plant abrasion and death upon assault from abrasive grits propelled by compressed air. Grit derived from granulated walnut shells was delivered by a sand blaster at 517 kPa at distances of 30 to 60 cm ...

  7. 16 CFR Figure 8 to Part 1512 - Reflectorized Bicycle Wheel Rim Abrasion Test Device

    2010-01-01

    ... 16 Commercial Practices 2 2010-01-01 2010-01-01 false Reflectorized Bicycle Wheel Rim Abrasion Test Device 8 Figure 8 to Part 1512 Commercial Practices CONSUMER PRODUCT SAFETY COMMISSION FEDERAL...—Reflectorized Bicycle Wheel Rim Abrasion Test Device EC03OC91.074...

  8. Model criterion and basic principles of construction bank data abrasive materials durability

    О.А. Вишневський

    2006-01-01

    Full Text Available  The generalized model is created and the criterion of an abrasive wear of surfaces of materials is determined at not hard-mounted corpuscles. The principle of construction of a data bank of an abrasive wear resistance of materials of friction units is determined. 

  9. A novel cleaner for colloidal silica abrasive removal in post-Cu CMP cleaning

    A novel cleaning solution, named FA/O alkaline cleaner, was proposed and demonstrated in the removal of colloidal silica abrasives. In order to remove both the chemical and physical absorbed colloidal silica abrasives, an FA/OII chelating agent and non-ionic surfactant were added into the cleaner. By varying the concentration of chelating agent and non-ionic surfactant, a series of experiments were performed to determine the best cleaning results. This paper discusses the mechanism of the removal of colloidal silica abrasives with a FA/O alkaline cleaner. Based on the experiment results, it is concluded that both the FA/OII chelating and non-ionic surfactant could benefit the removal of colloidal silica abrasives. When the concentration of FA/OII chelating agent and FA/O non-ionic surfactant reached the optima value, it was demonstrated that silica abrasives could be removed efficiently by this novel cleaning solution. (paper)

  10. Investigation of the abrasive lapping of oxide ceramics

    Almaz Mullayanovich Khanov

    2016-03-01

    Full Text Available In this paper the methods of ceramic materials treatments are summarized. For the treatment of a technical ceramics the grinding and finishing processes including the description of the treatment steps are reported. In the first step, up to 80% of the material is polished away and the grinding is carried out at increased velocities using a tool with larger grains. In the second step of grinding, the amount of the removed material is decreased and this step is carried out using the abrasive tool with smaller grains. The third step referred as finishing is done by diamond abrasive micro-powders and a paste with a certain grain size. Often, after this step the polishing is performed in order to achieve the precision class of 1-3 and low surface roughness. The abrasive finishing of the materials based on the oxide ceramics VSH-75 is investigated. It is found that the performance ability of the diamond micro-powder is higher by a factor of 15-30 compared to the electrocorundum and green silicon carbide micro-powders. By increasing the graininess, the amount of removed material and the roughness of a treated surface are increased. In order to achieve the Rz=0.8 µm it is recommended to use a synthetic diamond micro-powder ASM20. Additionally, the influence of the contact pressure of the part onto the lap in the range from 25 to 150 kPa is investigated. With the increase of the contact pressure from 25 to 50 kPa, the total removal is significantly increasing whereas the relative diamond micro-powder consumption and surface roughness are essentially decreasing. Further increase of the contact pressure up to 150 kPa has smaller effect on the process parameters, while the cracks appear at the tool surface deteriorating the external view of the tool. The optimal contact pressure during finishing of the ceramic using the cast iron lap SCH-28 is about 50-100 kPa

  11. Quantitative modeling of facet development in ventifacts by sand abrasion

    Várkonyi, Péter L.; Laity, Julie E.; Domokos, Gábor

    2016-03-01

    We use a quantitative model to examine rock abrasion by direct impacts of sand grains. Two distinct mechanisms are uncovered (unidirectional and isotropic), which contribute to the macro-scale morphological characters (sharp edges and flat facets) of ventifacts. It is found that facet formation under conditions of a unidirectional wind relies on certain mechanical properties of the rock material, and we confirm the dominant role of this mechanism in the formation of large ventifacts. Nevertheless small ventifacts may also be shaped to polyhedral shapes in a different way (isotropic mechanism), which is not sensitive to wind characteristics nor to rock material properties. The latter mechanism leads to several 'mature' shapes, which are surprisingly analogous to the morphologies of typical small ventifacts. Our model is also able to explain certain quantitative laboratory and field observations, including quick decay of facet angles of ventifacts followed by stabilization in the range 20-30°.

  12. Standard test method for jaw crusher gouging abrasion test

    American Society for Testing and Materials. Philadelphia

    1997-01-01

    1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)

  13. Fatigue Testing of Abrasive Water Jet Cut Titanium

    Hovanski, Yuri; Dahl, Michael E.; Williford, Ralph E.

    2009-06-08

    Battelle Memorial Institute as part of its U.S. Department of Energy (USDOE) Contract No. DE-AC05-76RL01830 to operate the Pacific Northwest National Laboratory (PNNL) provides technology assistance to qualifying small businesses in association with a Technology Assistance Program (TAP). Qualifying companies are eligible to receive a set quantity of labor associated with specific technical assistance. Having applied for a TAP agreement to assist with fatigue characterization of Abrasive Water Jet (AWJ) cut titanium specimens, the OMAX Corporation was awarded TAP agreement 09-02. This program was specified to cover dynamic testing and analysis of fatigue specimens cut from titanium alloy Ti-6%Al-4%V via AWJ technologies. In association with the TAP agreement, a best effort agreement was made to characterize fatigue specimens based on test conditions supplied by OMAX.

  14. Surface quality of marble machined by abrasive water jet

    Ramy Abdullah

    2016-12-01

    Full Text Available This paper presents a study conducted to examine the effect of cutting parameters, namely standoff distance, nozzle traverse speed (TS, abrasive flow rate (AFR, and material type on cutting performance for two types of marble workpieces, Carrara white and Indian green. Statistical analysis was undertaken to assess the influence of the cutting parameters on the process performances in terms of surface roughness, surface waviness, and Kerf taper ratio. The results showed that the TS and material type were the most significant factors that affected surface roughness and Kerf taper ratio. Also, although AFR was found to have significant effect on surface waviness, it had no noticeable influence on surface roughness nor Kerf taper ratio.

  15. Graphite Intended for Green Engineering Developed by Noncontaminant Reverse Abrasion

    Roberto Baca Arroyo

    2016-01-01

    Full Text Available Graphite intended for green engineering was synthesized by noncontaminant reverse abrasion, which consists of graphite layers assembled with thickness controlled on SiC sandpaper as insulating substrate. Phase formation of the graphite layers was validated by X-ray diffraction studies and its finished profile by Atomic Force Microscopy (AFM. Transport parameters of only three layers were evaluated from current-voltage curves. Mathematical functions such as derivative and modulation of a signal have been built by graphite circuits using different performance principles, compared to those used with silicon devices. The trends related to electronic engineering should be achieved with design of the graphite-based devices to facilitate their mass production in the near future.

  16. Cover and Erosion Asymmetry in Saltation-Abrasion

    Stark, C. P.; Parker, G.

    2014-12-01

    Erosion in bedrock-floored rivers is both driven and limited by the amount of sediment transported along the bed. Some sediment boosts wear rates, whereas too much generates a protective cover. This phenomenon determines the shape of river channels in a variety of landscapes and limits how fast they evolve. Here we reevaluate data from a well-known bedrock wear experiment to throw new light on how the saltation-abrasion process. Instead of a symmetric form for erosion versus sediment flux relative to transport capacity, we find the erosion rate peak shifts towards lower sediment fluxes when blocking of oblique saltation trajectories is taken into account. The theoretical context for this reevaluation is a cover-saltation-abrasion model, based on queueing theory (QT), for bedload transport over a planar bedrock bed. The QT approach provides some clarity in the stochastic treatment of granular impacts and cover, and generates closed-form solutions for wear rate in terms of sediment flux and simplified saltation geometry. Applied to the Sklar & Dietrich (2001) experiments in a very small recirculating flume, the two-parameter QT model fits the observed relation between erosion rate and sediment load, infers sediment flux as a function of load, admits non-negligible wear rates for a mean sediment depth of one grain, i.e., for full cover on average, but also suggests that bedrock erosion is blocked at >=50% instantaneous cover. The QT model makes testable predictions for future laboratory experiments and highlights the need for specific improvements in more comprehensive treatments of bedrock erosion and cover.

  17. The influence of boron on the abrasion wear resistance of 17%Cr white cast iron

    A study of the abrasion wear resistance of the 2.7C-17Cr-0.7Mo white cast irons with different structures alloyed with boron ranging from 0.1% to 1.3% is carried out. Eleven heat treatments were used to find the optimum treatment. Three conditions (as-cast, martensitic and austenitic) are adopted for various tests. The microstructure and three-dimensional morphology of compounds are examined by optical microscope and SEM respectively. X-ray diffractometer is employed to analyze the compound phases. A high-stress abrasive wear tests is performed with loose SiO/sub 2/ and SiC abrasives in a metal track wear tester. Another abrasive wear test is conducted with wet SiO/sub 2/ abrasives in a rubber wheel tester. The hardness and fracture toughness of these alloys was also measured. With increasing boron content fracture toughness decreases. It is noted that if the irons contained about same compound volume, the abrasion wear resistance in present wear systems are much better than the irons without boron against SiO/sub 2/ abrasives, and the toughness is equivalent to 15 Cr irons without boron. Finally, considering the wear resistance and fracture toughness, the test results would provide a basis for optimizing these properties in selecting materials for a given wear component

  18. Influence of Corrosion on the Abrasion of Cutter Steels Used in TBM Tunnelling

    Espallargas, N.; Jakobsen, P. D.; Langmaack, L.; Macias, F. J.

    2015-01-01

    Abrasion on tunnel boring machine (TBM) cutters may be critical in terms of project duration and costs. Several researchers are currently studying the degradation of TBM cutter tools used for excavating hard rock, soft ground and loose soil. So far, the primary focus of this research has been directed towards abrasive wear. Abrasive wear is a very common process in TBM excavation, but with a view to the environment in which the tools are working, corrosion may also exert an influence. This paper presents a selection of techniques that can be used to evaluate the influence of corrosion on abrasion on TBM excavation tools. It also presents the influence of corrosion on abrasive wear for some initial tests, with constant steel and geomaterial and varying properties of the excavation fluids (soil conditioners, anti-abrasion additives and water). The results indicate that the chloride content in the water media greatly influences the amount of wear, providing evidence of the influence of corrosion on the abrasion of the cutting tools. The presence of conditioning additives tailored to specific rock or soil conditions reduces wear. However, when chloride is present in the water, the additives minimise wear rates but fail to suppress corrosion of the cutting tools.

  19. Development of Abrasive Selection Model/Chart for Palm Frond Broom Peeling Machine Design

    Nwankwojike

    2014-12-01

    Full Text Available A model for predicting the friction required by a palm frond broom peeling machine for effective peeling of palm leaf to broom bristle and a chart for selecting the best abrasive material for this machine’s peeling operation were developed in this study using mechanistic modeling method. The model quantified the relationship between the coefficient of friction and other operational parameters of this machine while the abrasives selection chart constitutes a plot of this measured friction parameter against the abrasive materials used in palm frond broom peeling machine fabrication. The values of the coefficient of friction of palm leaf on different abrasive materials used in this plot were determined from experimental study of the effect of moisture content level of naturally withered palm leaves (uninfluenced by external forces on their coefficient of friction with the abrasives. Results revealed the average moisture content of palm leaf this machine can peel effectively as 6.96% and also that the roughest among the abrasives that approximate the coefficient of friction for a specific design of this peeling machine gives maximum peeling efficiency. Thus, the roughest among the abrasive materials that approximate the coefficient of friction for a specific design of this machine should be selected and used for its fabrication and operation.

  20. Quantitative characterization of agglomerate abrasion in a tumbling blender by using the Stokes number approach.

    Willemsz, Tofan A; Nguyen, Tien Thanh; Hooijmaijers, Ricardo; Frijlink, Henderik W; Vromans, Herman; van der Voort Maarschalk, Kees

    2013-03-01

    Removal of microcrystalline cellulose agglomerates in a dry-mixing system (lactose, 100 M) predominantly occurs via abrasion. The agglomerate abrasion rate potential is estimated by the Stokes abrasion (StAbr) number of the system. The StAbr number equals the ratio between the kinetic energy density of the moving powder bed and the work of fracture of the agglomerate. Basically, the StAbr number concept describes the blending condition of the dry-mixing system. The concept has been applied to investigate the relevance of process parameters on agglomerate abrasion in tumbling blenders. Here, process parameters such as blender rotational speed and relative fill volumes were investigated. In this study, the StAbr approach revealed a transition point between abrasion rate behaviors. Below this transition point, a blending condition exists where agglomerate abrasion is dominated by the kinetic energy density of the powder blend. Above this transition point, a blending condition exists where agglomerates show (undesirable) slow abrasion rates. In this situation, the blending condition is mainly determined by the high fill volume of the filler. PMID:23250711

  1. Linear abrasion of a titanium superhydrophobic surface prepared by ultrafast laser microtexturing

    A novel method of fabricating titanium superhydrophobic surfaces by ultrafast laser irradiation is reported. The ultrafast laser irradiation creates self-organized microstructure superimposed with nano-scale roughness, after which a fluoropolymer coating is applied to lower the surface energy of the textured surface and achieve superhydrophobicity. The focus of this study is to investigate abrasion effects on this mechanically durable superhydrophobic surface. The mechanical durability is analyzed with linear abrasion testing and microscopy imaging. Linear abrasion tests indicate that these surfaces can resist complete microstructure failure up to 200 abrasion cycles and avoid droplet pinning up to ten abrasion cycles at 108.4 kPa applied pressure, which roughly corresponds to moderate to heavy sanding or rubbing in the presence of abrasive particles. The wear mechanisms are also investigated and the primary mechanism for this system is shown to be abrasive wear with fatigue by repeated plowing. Although these results demonstrate an advancement in mechanical durability over the majority of existing superhydrophobic surfaces, it exemplifies the challenge in creating superhydrophobic surfaces with suitable mechanical durability for harsh applications, even when using titanium. (paper)

  2. Influence of Impact Energy on Impact Corrosion-abrasion of High Manganese Steel

    2007-01-01

    The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened layer caused by deep work-hardening and heavy corrosion-abrasion.

  3. Hydro-abrasive machining of rotating workpieces from graphite and aluminium alloy

    J. Cárach

    2015-01-01

    The paper compares the quality of machined surface of graphite and aluminium alloy by abrasive water jet using the focusing tube with a diameter of df1 = 0.5 mm and df2 = 0.78 mm. The machining was carried out using the technology of rotating workpiece disintegration by abrasive water jet. Abrasive tangential water jet was used to carry out the experiment (water pressure p = 400 MPa). Workpieces were clamped in the rotating chucking appliance with rotation frequency n = 300 min-1. The c...

  4. Plasma-polymerized coating for polycarbonate: Single-layer, abrasion resistant, and antireflection

    Wydeven, Theodore

    1991-01-01

    Plasma-polymerized vinyl trimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Post-treatment of the vinyl trimethoxy silane films in an oxygen glow discharge further improved their abrasion resistance. The coatings were characterized by elemental analysis of the bulk, ESCA analysis of the surface, transmission, thickness, abrasion resistance, haze, and adhesion. This patented process is currently used by the world's largest manufacturers of non-prescription sunglasses to protect the plastic glasses from scratching and thereby to increase their useful lifetime.

  5. Effects of abrasive size and surfactant in nano ceria slurry for shallow trench isolation

    Lee, Won-Mo; Katoh, Takeo; Kang, Hyun-Goo; Park, Jea-Gun; Paik, Un-Gyu; Jeon, Hyeong-Tag [Hanyang University, Seoul (Korea, Republic of)

    2004-04-15

    The effects of the abrasive size and the surfactant concentration in ceria slurry on the removal rates for oxide and nitride films were investigated through a systematic chemical-mechanical-polishing (CMP) experiment. We found that the smaller the abrasives were, the more quickly the removal rates for both oxide and nitride films decreased with increasing surfactant concentration. This result was qualitatively explained by using a model in which abrasive particles move through a viscous layer caused by surfactant adsorption on the film surface being polished.

  6. The Increased Production Efficiency and Optimization Terms of Stationarity by Flat Grinding with Abrasive Circle Surface

    Husseinov Hassan Ahmad

    2014-01-01

    Full Text Available This scientific work deals with the production area. The paper investigates the problems related to the uneven abrasive effect on the processed surface by flat grinding with the abrasive circle surface, and the analytical expression of pattern distribution of the working abrasive grain within the limits of various technological primitives and inaccuracy of geometric shape have been determined. The ways of stationary provision of the grinding surface have been suggested. This paper also focuses on the economic efficiency of the production.

  7. Optical-model abrasion cross sections for high-energy heavy ions

    Townsend, L. W.

    1981-01-01

    Within the context of eikonal scattering theory, a generalized optical model potential approximation to the nucleus-nucleus multiple scattering series is used in an abrasion-ablation collision model to predict abrasion cross sections for relativistic projectile heavy ions. Unlike the optical limit of Glauber theory, which cannot be used for very light nuclei, the abrasion formalism is valid for any projectile target combination at any incident kinetic energy for which eikonal scattering theory can be utilized. Results are compared with experimental results and predictions from Glauber theory.

  8. An Experimental investigation of sea sand as an Abrasive material in vibrating chamber by using Tungsten Carbide Nozzle in Abrasive Jet machining Process.

    N. S. Pawar

    2013-10-01

    Full Text Available A large number of investigation carried out in Abrasive jet machining and water jet machining process with different parameter but no detailed work have been found or carried out by using sea sand as an abrasive in AJM process by using different types of nozzles and variable parameters. The present work gives performance of sand having grain structure of 100-150 micron in the tungsten carbide nozzle. Theexperimentation in this study give characteristic of sea sand as abrasive material. The parameter like pressure, standoff distance of nozzle from work piece keeping constant and variable. It give the result of material removal rate , powder flow rate, similar to actually abrasive used like Aluminum oxide, silicon oxide etc. The R square value o.97 to 0.996 degree of polynomial equation. It is also notice that width of cut slightly increase with increase of feed rate .The taper cut slot was found to be a higher at greater stand of distance and work feed rate .Tungsten carbide is very hard. It maintain high cutting ability as abrasive strike on work piece

  9. Chemical Mechanical Polishing of Ge2Sb2Te5 Using Abrasive-Free Solutions of Iron Trichloride

    YAN Wei-Xia; WANG Liang-Yong; ZHANG Ze-Fang; HE Ao-Dong; ZHONG Min; LIU Wei-Li; WU Liang-Cai; SONG Zhi-Tang

    2012-01-01

    Chemical mechanical polishing (CMP) of amorphous Ge2Sb2Te5 (GST) is studied using aqueous solutions of iron trichloride (FeCl3 ) as possible abrasive-free slurries.The polishing performance of abrasive-free solutions is compared with abrasive-containing (3wt%o colloidal silica) slurry in terms of polishing rate and surface quality.The experimental results indicate that the abrasive-free solutions have a higher polishing rate and better surface quality.In order to further investigate the polishing mechanism,post-CMP GST films using the abrasive-free solutions and abrasive-containing slurry are characterized by x-ray photoelectron spectroscopy. Finally,it is verified that the abrasive-free solutions have no influence on the electrical property of the post-CMP GST films through the resistivity test.

  10. Surface assessment and modification of concrete using abrasive blasting

    Millman, Lauren R.

    Composite systems are applied to concrete substrates to strengthen and extend the service life. Successful restoration or rehabilitation requires surface preparation prior to the application of the overlay. Surface coatings, waterproofing systems, and other external surface applications also require surface preparation prior to application. Abrasive blast media is often used to clean and uniformly roughen the substrate. The appropriate surface roughness is necessary to facilitate a strong bond between the existing substrate and overlay. Thus, surface modification using abrasive blast media (sand and dry ice), their respective environmental effects, surface roughness characterization prior to and after blasting, and the adhesion between the substrate and overlay are the focus of this dissertation. This dissertation is comprised of an introduction, a literature review, and four chapters, the first of which addresses the environmental effects due to abrasive blasting using sand, water, and dry ice. The assessment considered four response variables: carbon dioxide (CO2) emissions, fuel and energy consumption, and project duration. The results indicated that for sand blasting and water jetting, the primary factor contributing to environmental detriment was CO22 emissions from vehicular traffic near the construction site. The second chapter is an analysis of the International Concrete Repair Institute's (ICRI) concrete surface profiles (CSPs) using 3-D optical profilometry. The primary objective was to evaluate the suitability of approximating the 3-D surface (areal) parameters with those extracted from 2-D (linear) profiles. Four profile directions were considered: two diagonals, and lines parallel and transverse to the longitudinal direction of the mold. For any CSP mold, the estimation of the 3-D surface roughness using a 2-D linear profile resulted in underestimation and overestimation errors exceeding 50%, demonstrating the inadequacy of 2-D linear profiles to

  11. INVESTIGATION ON NEW TYPE OF DOUBLY BLENDING ABRASIVE WATER JET NOZZLE SYSTEM WITH HIGHER PERFORMANCE

    ZHU Pailong; ZHOU Jinjin; TANG Dianbo

    2006-01-01

    Based on the two existing abrasive water-jet(AWJ) systems, the dia-jet (or pre-jet) and the post-jet, a new type of abrasive water-jet system is put forward, which combines the dia-jet's advantage, low operating system pressure, slender stream jet, and more concentrative abrasive in the blended stream, with merits of post-jet, the less sophisticate apparatus, successive supply of abrasives.The theoretic analysis is brought out in detail, and the nozzle system structure is concisely illustrated.Its relevant experiment results are demonstrated, proving that this new system is effective in various aspects, enlarging penetrating capability without raising system pressure, saving machining power supply, lessening energy loss, etc.

  12. Mechanical and three-body abrasive wear behaviour of PMMA/TPU blends

    The blends of poly(methyl methacrlate) (PMMA) and thermoplastic polyurethane (TPU) were prepared by a Brabender co-twin screw extruder. The mechanical and three-body abrasive wear behaviour of PMMA/TPU blends has been studied. Three-body abrasive wear tests were conducted using rubber wheel abrasion tester (RWAT) under different abrading distances at 200 rpm and 22 N load. A significant reduction in tensile strength and tensile modulus with an increase in TPU content in the blend formulation was observed. Three-body abrasive wear results indicate that the wear volume increases with increase in abrading distance for all the samples studied. However, neat PMMA showed better wear resistance as compared to PMMA/TPU blends. The worn surface features, as examined through scanning electron microscope (SEM), show matrix cracking and deep furrows in PMMA/TPU blends

  13. Standard test method for conducting wet sand/rubber wheel abrasion tests

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions. 1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  14. Abrasion and deformed layer formation of manganese-zinc ferrite in sliding contact with lapping tapes

    Miyoshi, K.; Buckley, D. H.; Tanaka, K.

    1986-01-01

    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and the deformed layers produced in single-crystal Mn-Zn ferrite simulated heads during contact with lapping tapes. The crystaline state of the head is changed drastically during the abrasion process. Crystalline states ranging from nearly amorphous to highly textured polycrystalline can be produced on the wear surface of a single-crystal Mn-Zn ferrite head. The total thickness of the deformed layer was approximately 0.8 microns. This thickness increased as the load and abrasive grit size increased. The anisotropic wear of the ferrite was found to be inversely proportional to the hardness of the wear surface. The wear was lower in the order 211 111 10 0110. The wear of the ferrite increased markedly with an increase in sliding velocity and abrasive grit size.

  15. Surface roughness and gloss of current CAD/CAM resin composites before and after toothbrush abrasion.

    Koizumi, Hiroyasu; Saiki, Osamu; Nogawa, Hiroshi; Hiraba, Haruto; Okazaki, Tomoyo; Matsumura, Hideo

    2015-01-01

    The purpose of this study was to evaluate the gloss and surface roughness behaviors of newly developed CAD/CAM composite blocks with different filler contents and characteristics. The gloss and surface roughness were quantified before and after a toothbrush dentifrice abrasion test; the results were compared to the gloss and surface roughness of a ceramic CAD/CAM block. Knoop hardness was determined before abrasion test. The results were analyzed by ANOVA, Tukey HSD, and Dunnett t test (pVita Enamic>Gradia block>Shofu Block HC, Lava Ultimate≥Katana Avencia block≥Cerasmart. After toothbrush abrasion, a significant difference in the gloss unit was detected between the Shofu Block HC material and the ceramic block. The Ra and Rz of the Cerasmart and Shofu Block HC materials were significantly larger than those of the ceramic block after toothbrush abrasion. PMID:26632238

  16. Clarification of abrasive jet precision finishing with wheel as restraint mechanisms and experimental verification

    2007-01-01

    According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.

  17. RESIZING OF THE CRANIOMANDIBULAR RELATION IN THE REHABILITATION OF DENTAL ABRASION

    Delia BAHRIM

    2016-03-01

    Full Text Available Dental abrasion appears as a complex phenomenon among the multitude of clinical manifestations occurring in patients who require a complex oral rehabilitation. The therapeutical solutions for such cases are quite elaborate, involving interdisciplinary contributions from the part of various specialists.Obviously, elucidation of the complex cases of dental abrasion is possible when their standardized classification and, equally, a well-established therapeutical conduct, considering the class of dental abrasion, are available.Considering the advance of the adhesive techniques, the conservative treatment of dental abrasion is more indicated than the conventional method.Consequently, a 3-stage protocol of coronary reconstruction is recommended in cases of erosion with undersizing of the lower segment. The immediate aesthetic results are satisfacatory for the patient, as well as the functional ones, not requiring longer accomodation times. The reconstructions are resistant, due to the progress recorded by the adhesive techniques and composite resins (nano-hybrids, nano-composites.

  18. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  19. Demonstration experience with an abrasive blasting technique for decontaminating concrete pads

    A demonstration was performed for decontaminating a radioactivity contaminated concrete pad with a portable abrasive blasting system. The system utilizes a rotating blast wheel that scours the concrete surface with metal abrasive. The metal abrasive, pulverized concrete dust, and contaminants rebound into a separator chamber. The reusable metal abrasive is recycled, and the pulverized media are removed to an integral dust collection system. The exhaust is HEPA filtered to minimize release of airborne contaminants. However, the technique had limited success in reducing contamination around the cracks and seams in the concrete where the higher activity levels of contamination were detected during the radiological survey before the cleanup. The technique can be successful and cost-effective in decontaminating large areas of low contamination; however, careful characterization and planning are necessary. 3 refs., 3 figs., 1 tabs

  20. The abrasive wear behaviour of alloy cast steel in SiC-water slurry

    R. Zapała

    2009-10-01

    Full Text Available The results of abrasive wear tests carried out in an environment of SiC-water slurry on four grades of cast steel, i.e. carbon cast steel with microadditions of vanadium, low-alloy L70H2GNM cast steel, and high-alloy L120G13 cast steels, without and with microadditions of vanadium, were discussed. Tests were carried out on a Miller machine. A measure of the abrasive wear resistance was the loss of mass in specimens during 16 hour test cycle. It has been proved that the L120G13 cast steel is definitely less resistant to abrasive wear than its L70H2GNM counterpart. On the other hand, no distinct differences in the abrasive wear resistance were noticed between the L120G13 cast steel without vanadium, and the L120G13 cast steel and carbon cast steel, both with microadditions of vanadium.

  1. Dry Flowing Abrasive Decontamination Technique for Pipe Systems with Swirling Air Flow

    A dry abrasive decontamination method was developed for removing radioactive corrosion products from surfaces of coolant pipe systems in decommissioning of a nuclear power plant. Erosion behavior of inside surfaces of stainless and carbon steel pipes by a swirling air flow containing alumina or cast-iron grit abrasive was studied. Erosion depths of the test pipes were approximately proportional to an abrasive concentration in air and an exponent of flow rate of airstream. The experimental results indicated that the present method could keep satisfactory erosion ability of abrasives even for a large-size pipe. The present method was successfully applied to 60Co-contaminated specimens sampled from a pipe of the water cleanup system of the Japan Power Demonstration Reactor

  2. Abrasive blasting technology for decontamination of the inner surface of steam generator tubes

    The inner surfaces of bundled inconel tubes from steam generators in South Korean nuclear power plants are contaminated with cobalt and abrasive blasting equipment has been developed to efficiently remove the cobalt. The principal parameters related to the efficient removal using this equipment are the type of abrasive, the distance from the nozzle, and the blasting time. Preliminary tests were performed using oxidized inconel samples which enabled the simulation of cobalt removal from the radioactive inconel samples. The oxygen in the oxidized samples and the cobalt in the radioactive inconel were removed more effectively using the blasting distance, blasting time, and a silicon carbide abrasive. Using the developed abrasive blasting equipment, the optimum decontamination conditions for radioactive inconel samples were blasting for more than 6 minutes using silicon carbides under 5 atmospheric pressures

  3. Chemical Mechanical Polishing of Glass Substrate with α-Alumina-g-Polystyrene Sulfonic Acid Composite Abrasive

    LEI Hong; BU Naijing; ZHANG Zefang; CHEN Ruling

    2010-01-01

    Abrasive is the one of key influencing factors during chemical mechanical polishing(CMP) process. Currently, α-Alumina (α-Al2O3) particle, as a kind of abrasive, has been widely used in CMP slurries, but their high hardness and poor dispersion stability often lead to more surface defects. After being polished with composite particles, the surface defects of work pieces decrease obviously. So the composite particles as abrasives in slurry have been paid more attention. In order to reduce defect caused by pure α-Al2O3 abrasive, α-alumina-g-polystyrene sulfonic acid (α-Al2O3-g-PSS) composite abrasive was prepared by surface graft polymerization. The composition, structure and morphology of the product were characterized by Fourier transform infrared spectroscopy(FTIR), X-ray photoelectron spectroscopy(XPS), time-of-flight secondary ion mass spectroscopy(TOF-SIMS), and scanning electron microscopy(SEM), respectively. The results show that polystyrene sulfonic acid grafts onto α-Al2O3, and has well dispersibility. Then, the chemical mechanical polishing performances of the composite abrasive on glass substrate were investigated with a SPEEDFAM-16B-4M CMP machine. Atomic force microscopy(AFM) images indicate that the average roughness of the polished glass substrate surface can be decreased from 0.835 nm for pure α-Al2O3 abrasive to 0.583 nm for prepared α-Al2O3-g-PSS core-shell abrasive. The research provides a new and effect way to improve the surface qualities during CMP.

  4. HYDRO-ABRASIVE RESISTANCE AND MECHANICAL PROPERTIES OF CONCRETE WITH ADDED FLY ASH

    Ristić, Nenad; Grdić, Zoran; Topličić-Ćurčić, Gordana

    2015-01-01

    The durability of hydraulic engineering structures mostly depends on the resistance of their concrete surfaces to mechanical abrasion. In this paper, we study the hydro-abrasive resistance and mechanical properties of concrete in which cement is partially replaced with fly ash in various proportions. To evaluate these concretes, we measured their compressive strength, flexural strength, static modulus of elasticity, ultrasound velocity through concrete, and sclerometer rebound. The hydro-abra...

  5. Turning of wood plastic composites by water jet and abrasive water jet

    Hutyrová, Z.; Ščučka, J. (Jiří); S. Hloch; Hlaváček, P.; M. Zeleňák

    2015-01-01

    The paper deals with the verification of suitability of water jet and abrasive water jet application for the disintegration of rotating samples of wood plastic composites (WPCs) with diameter d=36 mm. The influence of selected technological factors (traverse speed of cutting head v [mm/ min] and size of abrasive particles [MESH]) on the topography of resulting surfaces has in particular been studied. Surface topography and quality have been assessed using the methods of optical and co...

  6. Measurement of Fine Grain Copper Surface Texture Created by Abrasive Water Jet Cutting

    Hlaváček, Petr; Valíček, Jan; Hloch, Sergej; Greger, Miroslav; Foldyna, Josef; IVANDIĆ, Željko; Sitek, Libor; Kušnerová, Milena; ZELEŃÁK, Michal

    2009-01-01

    The paper presents results of experiments performed on copper with commercial purity to determine the influence of material grain size on both mechanical properties and texture of surface machined by abrasive water jet. An Equal Channel Angular Extrusion technology was used for creation of fine-grain copper samples. Hardness and grain size of fine-grain copper were measured, and, subsequently, surface of prepared copper samples was machined by abrasive water jet technology. Surface irregul...

  7. An Investigation of Abrasive Water Jet Machining on Graphite/Glass/Epoxy Composite

    Deepak Doreswamy; Basavanna Shivamurthy; Devineni Anjaiah; N. Yagnesh Sharma

    2015-01-01

    In the present research work, the effect of abrasive water jet (AWJ) machining parameters such as jet operating pressure, feed rate, standoff distance (SOD), and concentration of abrasive on kerf width produced on graphite filled glass fiber reinforced epoxy composite is investigated. Experiments were conducted based on Taguchi’s L27 orthogonal arrays and the process parameters were optimized to obtain small kerf. The main as well as interaction effects of the process parameters were analyzed...

  8. Examination of Wetting by Liquid Zinc of Steel Sheets Following Various Kinds of Abrasive Blasting

    Cecotka M.

    2016-06-01

    Full Text Available Abrasive blasting is one of the methods of surface working before hot-dip zinc-coating. It allows not only to remove products of corrosion from the surface, but it also affects the quality of the zinc coating applied later, thereby affecting wettability of surface being zinc-coated. The surface working can be done with different types of abrasive material.

  9. Optimization of tribological parameters in abrasive wear mode of carbon-epoxy hybrid composites

    Highlights: • Optimization of factors affecting abrasive wear of hybrid composite. • Experimental studies integrated with Taguchi based grey analysis and ANOVA. • Abrasive wear resistance improved with the addition of filler. • Wear rate depends on filler loading, grit of abrasive paper and type of filler. - Abstract: Abrasive wear performance of fabric reinforced composites filled with functional fillers is influenced by the properties of the constituents. This work is focused on identifying the factors such as filler type, filler loading, grit size of SiC paper, normal applied load and sliding distance on two-body abrasive wear behaviour of the hybrid composites. Abrasive wear tests were carried on carbon fabric reinforced epoxy composite (C-E) filled with filler alumina (Al2O3) and molybdenum disulphide (MoS2) separately in different proportions, using pin-on-disc apparatus. The experiments were planned according to Taguchi L18 orthogonal array by considering five factors, one at two levels and the remaining at three levels, affecting the abrasion process. Grey relational analysis (GRA) was employed to optimize the tribological parameters having multiple-response. Analysis of variance (ANOVA) was employed to determine the significance of factors influencing wear. Also, the comparative specific wear rates of all the composites under dry sliding and two-body abrasive wear were discussed. The analysis showed that the filler loading, grit size and filler type are the most significant factors in controlling the specific wear rate of the C-E composite. Optimal combination of the process parameters for multi performance characteristics of the composite under study is the set with filler type as MoS2, filler loading of 10 wt.%, grit size 320, load of 15 N and sliding distance of 30 m. Further, the optimal parameter setting for minimum specific wear rate, coefficient of friction and maximum hardness were corroborated with the help of scanning electron micrographs

  10. Modeling of Tool Wear in Vibration Assisted Nano Impact-Machining by Loose Abrasives

    Sagil James; Sundaram, Murali M.

    2014-01-01

    Vibration assisted nano impact-machining by loose abrasives (VANILA) is a novel nanomachining process that combines the principles of vibration assisted abrasive machining and tip-based nanomachining, to perform target specific nanoabrasive machining of hard and brittle materials. An atomic force microscope (AFM) is used as a platform in this process wherein nanoabrasives, injected in slurry between the workpiece and the vibrating AFM probe which is the tool, impact the workpiece and cause na...

  11. Is bovine dentine an appropriate substitute for human dentine in erosion/abrasion tests?

    Wegehaupt, F; Gries, D.; A. Wiegand; Attin, T.

    2008-01-01

    The study aimed to compare the dentine wear of primary and permanent human and bovine teeth because of erosion/abrasion and evaluate if bovine dentine is an appropriate substitute for human dentine in further erosion/abrasions tests. Dentine samples from deciduous molars and human third molars as well as from calves' and cattle's lower incisors were prepared and baseline surface profiles were recorded. Each day all samples were demineralized in 1% citric acid, tooth brushed with 100 brushing ...

  12. Preparation of white alumina spherical composite magnetic abrasive by gas atomization and rapid solidification

    White alumina (WA) spherical composite magnetic abrasive can be prepared directly by a process that combines gas atomization and rapid solidification. The structure and phase composition of this material were characterized by scanning electron microscopy and X-ray diffraction analysis. The results show that the composite magnetic abrasive has good sphericity, and the WA grains are tightly embedded uniformly and densely into the surface layer of matrix which consists of Fe-Si-Al-Ni soft magnetic alloy.

  13. Plasma polymerized coating for polycarbonate - Single layer, abrasion resistant, and antireflection

    Wydeven, T.

    1977-01-01

    Plasma polymerized vinyltrimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Posttreatment of the vinyltrimethoxy silane films in an oxygen glow discharge further improved the abrasion resistance. ESCA (electron spectroscopy for chemical analysis) and IR transmission spectra of some films were recorded, and an elemental analysis of the films was obtained.

  14. RESIZING OF THE CRANIOMANDIBULAR RELATION IN THE REHABILITATION OF DENTAL ABRASION

    Delia BAHRIM; Aurel APINTILIESEI; Alexandru Vasile BURLUI; Oana CUCOVEICĂ; Gîrbea, Cătălina; Carmen STADOLEANU

    2016-01-01

    Dental abrasion appears as a complex phenomenon among the multitude of clinical manifestations occurring in patients who require a complex oral rehabilitation. The therapeutical solutions for such cases are quite elaborate, involving interdisciplinary contributions from the part of various specialists.Obviously, elucidation of the complex cases of dental abrasion is possible when their standardized classification and, equally, a well-established therapeutical conduct, considering the class of...

  15. Development of Abrasive Selection Model/Chart for Palm Frond Broom Peeling Machine Design

    Nwankwojike; B. Nduka

    2014-01-01

    A model for predicting the friction required by a palm frond broom peeling machine for effective peeling of palm leaf to broom bristle and a chart for selecting the best abrasive material for this machine’s peeling operation were developed in this study using mechanistic modeling method. The model quantified the relationship between the coefficient of friction and other operational parameters of this machine while the abrasives selection chart constitutes a plot of this measured f...

  16. Applications of High-Efficiency Abrasive Process with CBN Grinding Wheel

    Yan Zhou; Changhe Li; Yali Hou

    2010-01-01

    High-efficiency abrasive process with CBN grinding wheel is one of the important techniques of advanced manufacture. Combined with raw and finishing machining, it can attain high material removal rate like turning, milling and planning. The difficult-to-grinding materials can also be ground by means of this method with high performance. In the present paper, development status and latest progresses on high-efficiency abrasive machining technologies with CBN grinding wheel relate to high speed...

  17. Tensile and hydraulic properties of geosynthetics after mechanical damage and abrasion laboratory tests

    Rosete, A.; Pinho-Lopes, M.; Lopes, M.L.

    2013-01-01

    Installation damage of geosynthetics occurs during their handling, positioning on the ground and the placing and compacting of fill material. Abrasion is a common damage mechanism where there is cyclic relative motion (friction) between a geosynthetic and contact soil. This paper presents the laboratory test results of mechanical damage and abrasion performed on six geosynthetics. The in isolation and combined effects on mechanical, hydraulic and physical properties of the geosynthetics were ...

  18. Development of gas-carrying abrasive decontamination technique for metal wastes

    When decommissioning a nuclear power plant is accomplished by dismantlement, decontamination for cooling system before dismantling and for components after dismantling is very effective in reducing both the occupational radiation exposure and the generation of radioactive waste. For the development of decontamination methods and their application, however, adequate consideration must be given to the chemical composition of the radioactive corrosion products (CRUD) and the characteristics of the components and systems because of their great influence on decontamination. JAERI had developed a wet flowing abrasive decontamination method in FY1985, and already applied it in addition to a conventional chemical decontamination methods to the reactor primary coolant system of JPDR. The wet flowing abrasive decontamination method was consequently proved to have significant advantages compared with conventional chemical methods, since the decontamination efficiency is little affected by the chemical composition of CRUD, the decontamination system is simple, and the liquid waste generated in the decontamination process can be easily treated and handled. On the other hand, the wet flowing abrasive decontamination method was pointed out to have some disadvantages, since a relatively large capacity of circulation pump is needed to obtain a sufficient flow rate for the circulation of abrasive, an active counterplan is needed against the trapping of abrasive during decontamination, particularly, when the system line to be decontaminated has a complicated structure. The JAERI, therefore, has been performing a practical tests to improve the wet flowing abrasive decontamination method since FY1993 under a contract with STA. This paper describes a developed process of the dry flowing abrasive decontamination method, namely, gas-carrying abrasive decontamination technique. (J.P.N.)

  19. Abrasive wear of two glass ionomer cements after simulated toothbrushing

    Márcia Furtado Antunes de Freitas

    2011-07-01

    Full Text Available Introduction and objective: Glass ionomer cement, which was first introduced in Dentistry in 1972, presents good qualities such as aesthetics, fluoride release and adhesion to dental tissues. Because of its preventive characteristics regarding to dental caries, glass ionomer cement has been used for Atraumatic Restorative Treatment (ART, as reported by Frencken and Holmgren [6], meeting the principles announced by the World Health Organization (WHO for application to large population groups without regular access to dental care. Material and methods: In this present study, the abrasive wear strength of two glass-ionomer cements (Vidrion R® and ChemFlex® was evaluated through toothbrushing machine. Classic® toothbrushes with soft bristles and Sorriso® dentifrice were also used for the study. Results: Student-t test showed significant difference between both groups, with tobs value = 9.4411 at p < 0.05. Conclusion: It can be concluded that the wear rate caused by toothbrush/dentifrice was higher for Vidrion R® (52.00 mg than ChemFlex® (5.57 mg.

  20. MR imaging artifacts caused by abrasion of metallic implants

    Eighteen patients with vertebral body fractures that had been stabilized by an internal spinal skeletal fixation system were prospectively examined by magnetic resonance (MR) imaging between February 1989 and November 1990 at the Department of Diagnostic Radiology of the University Hospital Freiburtg 3-7 days after removal of the metallic implants. In most cases imaging artifacts in the paraspinal extensor muscles were evident on MR studies. These were found especially in the region of the previous site of the metal clip jaw bearing. In a few cases artifacts were also present within the vertebral body and/or vertebral arch, but only if the vertebral body had been surgically reconstructed by transpedicular spongiosa implantation. None or only minor artifacts by abrasion of metal were detected if the (modified Schanz's) screws appeared to be tigth at surgical removal of the implants. Therefore, marked metal artifacts on MR imaging retrospectively indicate a chronic straining of the implants, which has been shown to be a risk factor for implant loosening. Additional in vitro studies with powdered metallic alloy showed that as little as 1 mg of metal could be detected as artifacts in routine spin-echo sequences. When the metallic pieces were large enough to be seen on conventional radiographs or computed tomograms, they caused severe, distorting artifacts on MR imaging. It is concluded that MR imaging is the method of choice for detection of small amounts of metal. (orig.)

  1. Gingival abrasion and plaque removal with manual versus electric toothbrushing.

    Niemi, M L; Ainamo, J; Etemadzadeh, H

    1986-08-01

    A clinical trial was designed to test the relative numbers of gingival lesions caused during standardized brushing of the teeth of 22 volunteer dental nurse students with a manual soft multitufted, a manual soft V-shaped, and an electric toothbrush. First, the left or the right side of the jaws of each subject was brushed by a dental hygienist using the manual V-shaped or the electric brush, and the other side using the manual multitufted brush. At the 2nd brushing 1 week later, the same hygienist used the multitufted brush for brushing the side contralateral to the one in which it was used the 1st week and the V-shaped manual brush instead of the electric and vice versa. After each brushing, the number of new gingival lesions was recorded and the cleansing effect evaluated by assessment of the amount of remaining plaque. This examiner was unaware of the type of brush used. The V-shaped manual toothbrush was found to have caused more gingival abrasion than the electric toothbrush (P less than 0.005) and a similar difference was found between the multitufted manual and the electric toothbrush (P less than 0.05). There was no clinically significant difference between the plaque removing effects of the 3 brushes tested. PMID:3463575

  2. Effect of cerium on abrasive wear behaviour of hardfacing alloy

    XING Shule; YU Shengfu; DENG Yu; DAI Minghui; YU Lu

    2012-01-01

    Hardfacing alloys with different amounts of ceria were prepared by self-shielded flux cored arc welding.The abrasion tests were carried out using the dry sand-rubber wheel machine according to JB/T 7705-1995 standard.The hardness of hardfacing deposits was measured by means of HR-150AL Rockwell hardness test and the fracture toughness was measured by the indentation method.Microstructure characterization and surface analysis were made using optical microscopy,scanning electron microscopy (SEM) and energy spectrum analysis.The results showed that the wear resistance was determined by the size and distribution of the carbides,as well as by the matrix microstructure.The main wear mechanisms observed at the surfaces included micro-cutting and micro-ploughing of the matrix.The addition of ceria improved the hardness and fracture toughness of hardfacing deposits,which would increase the resistance to plastic deformation and scratch,thus the wear resistance of hardfacing alloys was improved.

  3. Experimental investigation of the abrasive crown dynamics in orbital atherectomy.

    Zheng, Yihao; Belmont, Barry; Shih, Albert J

    2016-07-01

    Orbital atherectomy is a catheter-based minimally invasive procedure to modify the plaque within atherosclerotic arteries using a diamond abrasive crown. This study was designed to investigate the crown motion and its corresponding contact force with the vessel. To this end, a transparent arterial tissue-mimicking phantom made of polyvinyl chloride was developed, a high-speed camera and image processing technique were utilized to visualize and quantitatively analyze the crown motion in the vessel phantom, and a piezoelectric dynamometer measured the forces on the phantom during the procedure. Observed under typical orbital atherectomy rotational speeds of 60,000, 90,000, and 120,000rpm in a 4.8mm caliber vessel phantom, the crown motion was a combination of high-frequency rotation at 1000, 1500, and 1660.4-1866.1Hz and low-frequency orbiting at 18, 38, and 40Hz, respectively. The measured forces were also composed of these high and low frequencies, matching well with the rotation of the eccentric crown and the associated orbital motion. The average peak force ranged from 0.1 to 0.4N at different rotational speeds. PMID:27160429

  4. Experimental Study on Abrasive Waterjet Polishing of Hydraulic Turbine Blades

    In this paper, an experimental investigation is implemented on the abrasive waterjet polishing technique to evaluate its capability in polishing of surfaces and edges of hydraulic turbine blades. For this, the properties of this method are studied and the main parameters affecting its performance are determined. Then, an experimental test-rig is designed, manufactured and tested to be used in this study. This test-rig can be used to polish linear and planar areas on the surface of the desired workpieces. Considering the number of parameters and their levels, the Taguchi method is used to design the preliminary experiments. All experiments are then implemented according to the Taguchi L18 orthogonal array. The signal-to-noise ratios obtained from the results of these experiments are used to determine the importance of the controlled polishing parameters on the final quality of the polished surface. The evaluations on these ratios reveal that the nozzle angle and the nozzle diameter have the most important impact on the results. The outcomes of these experiments can be used as a basis to design a more precise set of experiments in which the optimal values of each parameter can be estimated

  5. Dressing of diamond grinding wheels by abrasive water jet for freeform optical surface grinding

    Wang, Wei; Yao, Peng; Li, Chengwu; Huang, Chuanzhen; Wang, Jun; Zhu, Hongtao; Liu, Zengwen

    2014-08-01

    During the ultra-precision grinding of a large aperture mirror made of RB-SiC, the grinding wheel becomes dull rapidly, which will lead to an increase of grinding force and a decrease of grinding ratio. In this paper, diamond grinding sticks were dressed with micro SiC abrasive water jet and water jet. Through single factorial experiments, the influence of jet pressure on the dressing performance was investigated. To analyze and evaluate the effect of dressing quantitatively, the 3D roughness and the wheel topography were measured and compared with laser scanning confocal microscope before and after dressing. The experimental results show that the abrasive grains are well protruded from binder and the distribution of the abrasive grains becomes uniform after dressing by abrasive water jet when the dressing parameters are properly selected. The dressing performance of abrasive water jet is much better than water jet. For dressing ultra-fine grit size wheels, the abrasive size of the jet should be smaller than the wheel grit size to achieve a better result. The jet pressure is an obvious influence factor of the surface topography.

  6. Abrasion measuring method for rod of control rod assembly of reactor

    The present invention provides a method of easily measuring abrasion caused on the outer surface of control rods of a control assembly to be used in a PWR type reactor. Namely, the control rod assembly comprise a plurality of control rods assembled in a cluster-like manner. Light is irradiated to a control rod to be measured from an optical measuring device for measuring the extent of abrasion on the surface of the control rods. The distance is measured by receiving the reflected light. The depth of abrasion is determined by comparing the thus measured distance to the abraded portion and the distance to an integral portion. Then, the depth of the abrasion is adjusted based on the control rod position and the angle to determine final depth of abrasion. The abrasion of control rods can be measured by remote control using one kind of light sensor. The device can be reduced in the size and the time for the measuring operation can also be shortened. (I.S.)

  7. A light-scattering study of Al2O3 abrasives of various grit sizes

    Heinson, Yuli W.; Chakrabarti, Amitabha; Sorensen, Christopher M.

    2016-09-01

    We report light scattering phase function measurements for irregularly shaped Al2O3 abrasive powders of various grit sizes. Q-space analysis is applied to the angular scattering to reveal a forward scattering regime, Guinier regime, power law regime with quantifiable exponents, and an enhanced backscattering regime. The exponents of the power laws for Al2O3 abrasives decrease with increasing internal coupling parameter ρ ‧ , which is in agreement with previous observations for other irregular particles. Unlike other dust particles previously studied showing single power laws under Q-space analysis, the largest three abrasives, for which ρ ‧ ≳ 100 , showed a kink in the power law, which is possibly due to the higher degree of symmetry for the abrasives than for all the particles studied previously. Direct comparison of the 1200, 1000, and 800 grit abrasive scattering to scattering by corresponding spheres shows that the scatterings approximately coincide at the spherical particle qR ≃ ρ ‧ crossover point. Furthermore, the scattering at the maximum qR = 2 kR by the irregularly shaped abrasives is close to the geometric centers of the glories of the spheres.

  8. The Mars Environmental Compatibility Assessment MECA Abrasion Tool

    Kuhlman, K. R.; Anderson, M. S.; Hinde, B. D.; Hecht, M. H.; Pike, W. T.; Marshall, J.; Meloy, T. P.; Cobbly, T.

    1999-09-01

    The Mars Environmental Compatibility Assessment (MECA) experiment, an instrument suite to be flown on Mars Surveyor 2001, will include a tool for doing simple mineralogical scratch and streak tests on particles from the Martian regolith. The Abrasion Tool will be applied to particles that adhere to highly polished substrates of various hardnesses. Granular soil components will be subjected to a compressive force of about 3 N using a leaf spring. The spring will be applied with a paraffin actuator capable of a 0.76 mm throw to achieve a maximum displacement of about 7.5 mm at the tip of the tool. The pressure per grain will be dependent on the grain size, the number of grains that adhere to the substrate and the number of grains in compression. The pressure per particle is expected to be on the order of 100 MPa - 1 GPa. The MECA sample wheel containing the substrates will be rotated after the particles are placed in compression to produce scratches or pits. A primary goal of the Abrasion Tool is to identify quartz (Mohs' hardness = 7) using substrates of varying hardnesses. Quartz is considered hazardous to future human explorers of Mars because it can cause silicosis of the lungs if it is of respirable size. It is also hazardous to machinery, structures, and space suits because of its ability to abrade and scratch surfaces. Since large quantities of minerals harder than quartz are not expected, any scratches produced on polished quartz substrates might be reasonably attributed to quartz particles, although there may be minerals such as impact metamorphic diamond in the soils. Careful calibration of the tool will be necessary to ensure that grains are not overloaded; for example, a steel ball pressed into glass will produce a Hertzian fracture, even though it is softer than glass. Other minerals, such as magnetite (Mohs'hardness = 6.5) have been shown to scratch glass ceramics such as Zerodur (Mohs' hardness = 6.5). Thus, minerals can be differentiated: note that

  9. Using frictional power to model LSST removal with conventional abrasives

    Allen, Richard G.; Hubler, William H.

    2015-08-01

    The stressed lap on the Large Polishing Machine (LPM) at the University of Arizona Richard F. Caris Mirror Lab has recently been used to polish the M1 and M3 surfaces of the 8.4-m mirror for the Large Synoptic Survey Telescope (LSST). Loadcells in the three 4-bar links that connect this lap to the spindle of the machine allow the translational forces and torque on the lap to be measured once a second. These force readings and all other available machine parameters are recorded in history files that can be used to create a 2D removal map from one or more polishing runs. While the Preston equation has been used for many years to predict removal in a conventional polishing process, we have adopted a new equation that assumes that removal is proportional to the energy that is transferred from the lap to the substrate via friction. Specifically, the instantaneous removal rate at any point is defined to be the product of four parameters - an energy conversion factor which we call the Allen coefficient, the coefficient of friction, the lap pressure, and the speed of the lap. The Allen coefficient is the ratio of volumetric removal to frictional energy for a particular combination of pad material, abrasive, and substrate. Because our calculations take into account changes in the coefficient of friction between the lap and mirror, our 2D removal maps usually correlate well with optical data. Removal maps for future polishing strokes are created in simulations that track the position and speed of individual lap pads.

  10. Multiphase Flow and Wear in the Cutting Head of Ultra-high Pressure Abrasive Water Jet

    YANG Minguan; WANG Yuli; KANG Can; YU Feng

    2009-01-01

    Abrasive water jet cutting technology is widely applied in the materials processing today and attracts great attention from scholars, but many phenomena concerned are not well understood, especially in the internal jet flow of the cutting head at the condition of ultra-high pressure. The multiphase flow in the cutting head is numerically simulated to study the abrasive motion mechanism and wear inside the cutting head at the pressure beyond 300 Mpa. Visible predictions of the particles trajectories and wear rate in the cutting head are presented. The influences of the abrasive physical properties, size of the jewel orifice and the operating pressure on the trajectories are discussed. Based on the simulation, a wear experiment is carried out under the corresponding pressures. The simulation and experimental results show that the flow in the mixing chamber is composed of the jet core zone and the disturbance zone, both affect the particles trajectories. The mixing efficiency drops with the increase of the abrasive granularity. The abrasive density determines the response of particles to the effects of different flow zones, the abrasive with medium density gives the best general performance. Increasing the operating pressure or using the jewel with a smaller orifice improves the coherency of particles trajectories but increases the wear rate of the jewel holder at the same time. Walls of the jewel holder, the entrance of the mixing chamber and the convergence part of the mixing tube are subject to wear out. The computational and experimental results give a qualitative consistency which proves that this numerical method can provide a reliable and visible cognition of the flow characteristics of ultra-high pressure abrasive water jet. The investigation is benefit for improving the machining properties of water jet cutting systems and the optimization design of the cutting head.

  11. Analytical method for softness abrasive flow field based on discrete phase model

    2010-01-01

    Aiming at the problem of difficult contact finishing for mini structural surface in course of mould manufacturing,a new no-tool precision machining method based on soft abrasive flow machining (SAFM) was proposed. It allocated restrained component near surface machined,constituted restrained abrasive flow passage,and made the surface become a segment of passage wall. It could control turbulence abrasive flow in restrained passage,realize micro cutting for passage wall,and utilize the irregular motion of abrasive flow to eliminate the mono-directional marks on machined surfaces,and the precision could reach the specular level. A two-phase dynamic model of abrasive flow oriented to SAFM combined with discrete phase model (DPM) was established,the law of two-phase flow motion and the related physical parameters was obtained by corresponding numerical simulation method,and the mechanism of precision machining in SAFM was discussed. Simulation results show that the abrasive flow machining process mainly appears as translation of ablating location with the influence by granular pressure,and as the variation of machining efficiency with the influence by near-wall particle velocity. Thus via control of the inlet velocity and its corresponding machining time,it is supposed to work out the machining process according to the machining requirements by using the Preston equation to seek the relationship among velocity,pressure and material removing rate. By tracking near-wall particles,it can be confirmed that the movement of near-wall abrasive particles is similar to stream-wise vortices. The cutting traces on workpiece surfaces assume disorderly arrangement,so the feasibility of the SAFM method can be reaffirmed.

  12. Combined effect of end-rounded versus tapered bristles and a dentifrice on plaque removal and gingival abrasion.

    Caporossi, Leonardo Stephan; Dutra, Danilo Antonio Milbradt; Martins, Maritieli Righi; Prochnow, Emilia Pithan; Moreira, Carlos Heitor Cunha; Kantorski, Karla Zanini

    2016-01-01

    Two previous clinical studies evaluated the effect of end-rounded versus tapered bristles of soft manual brushes on the removal of plaque and gingival abrasion. However, the combined effect of an abrasive dentifrice on these outcomes has yet to be understood. The purpose of the present study was to compare the incidence of gingival abrasion and the degree of plaque removal obtained after the use of toothbrushes with tapered or end-rounded bristles in the presence or absence of an abrasive dentifrice. The study involved a randomized, single-blind, crossover model (n = 39) with a split-mouth design. Subjects were instructed to refrain from performing oral hygiene procedures for 72 hours. Quadrants were randomized and subjects brushed with both types of toothbrushes using a dentifrice (relative dentin abrasion = ± 160). Plaque and gingival abrasion were assessed before and after brushing. After 7 days, the experiment was repeated without the dentifrice. The average reduction in plaque scores and the average increase in the number of abrasion sites were assessed by repeated-measures ANOVA and Bonferroni's post-hoc tests. End-rounded bristles removed significantly more plaque than tapered bristles, regardless of the use of a dentifrice. The dentifrice did not improve plaque removal. In the marginal area (cervical free gingiva), no difference in the incidence of gingival abrasion was detected between toothbrush types when used with a dentifrice (p ≥ 0.05). However, the dentifrice increased the incidence of abrasion (p causing a higher incidence of gingival abrasion when compared with tapered bristles. An abrasive dentifrice can increase the incidence of abrasion, and should be used with caution by individuals who are at risk of developing gingival recession. PMID:26981758

  13. Optimization MRR Of Stainless Steel 403 In Abrasive Water Jet Machining UsingAnova And Taguchi Method

    Ramprasad,

    2015-05-01

    Full Text Available Stainlesssteel 403 is high-alloysteelwith good corrosion resistance and it’svery hard material. Abrasive water jet is an effective method for machining, cutting and drilling of stainlesssteel 403. In thispaperweoptimize the metalremoval rate of stainlesssteel 403 in abrasive water jet machining. The MRRisoptimize by usingthreeparameters water pressure, abrasive flow rate and stand-off distance and L9 orthogonal array of Taguchimethod use to analyse the result. 9 experimentalrunsbased on L9 orthogonal array of Taguchimethod.

  14. Sliding and Abrasive Wear Behavior of WC-CoCr Coatings with Different Carbide Sizes

    Thakur, Lalit; Arora, Navneet

    2013-02-01

    This study examines the sliding and abrasive wear behaviors of high-velocity oxy-fuel (HVOF)-sprayed WC-CoCr coatings with different WC grain sizes. The HVOF coating deposition was assisted by in-flight particle temperature and velocity measurement system. The powder feedstocks and their corresponding coatings were characterized by means of XRD and Field Emission Scanning Electron Microscope analysis. Hardness, porosity, and indentation fracture toughness of these coatings were calculated and compared with each other. Sliding wear resistance of these coatings was calculated using pin-on-disk tribometer (ASTM G99-90). The two-body abrasion was quantified by sliding the samples over silicon carbide (SiC) abrasive paper bonded to a rotating flat disk of auto-polisher. The mechanism of materials' removal in both the sliding and abrasive wears was studied and discussed on microstructural investigations. It was observed that fine grain WC-CoCr cermet coating exhibits higher sliding and abrasive wear resistances as compared with conventional cermet coating.

  15. Abrasive Performance of Chromium Carbide Reinforced Ni3Al Matrix Composite Cladding

    LI Shang-ping; LUO He-li; FENG Di; CAO Xu; ZHANG Xi-e

    2009-01-01

    The Microstructure and room temperature abrasive wear resistance of chromium carbide reinforced NiM3Al matrix composite cladding at different depth on nickel base alloy were investigated. The results showed that there is a great difference in microstructure and wear resistance of the Ni3 Al matrix composite at different depth. Three kinds of tests, designed for different load and abrasive size, were used to understand the wear behaviour of this material. Under all three wear conditions, the abrasion resistance of the composite cladding at the depth of 6 mm, namely NC-M2, was much higher than that of the composite cladding at the depth of 2 mm, namely NC-M1. In addition, the wear-resistant advantage of NC-M2 was more obvious when the size of the abrasive was small. The relative wear resistance of NC-M2 increased from 1.63 times to 2.05 times when the size of the abrasive decreased from 180 μm to 50μm. The mierostructure of the composite cladding showed that the size of chromium carbide particles, which was mainly influenced by cooling rate of melting pool, was a function of distance from the interface between the coating and substrate varied gradually. The chromium carbide particles near the interface were finer than that far from inter-face, which was the main reason for the different wear resistance of the composite cladding at different depth.

  16. A novel cleaner for colloidal silica abrasive removal in post-Cu CMP cleaning

    Haiwen, Deng; Baimei, Tan; Baohong, Gao; Chenwei, Wang; Zhangbing, Gu; Yan, Zhang

    2015-10-01

    A novel cleaning solution, named FA/O alkaline cleaner, was proposed and demonstrated in the removal of colloidal silica abrasives. In order to remove both the chemical and physical absorbed colloidal silica abrasives, an FA/OII chelating agent and non-ionic surfactant were added into the cleaner. By varying the concentration of chelating agent and non-ionic surfactant, a series of experiments were performed to determine the best cleaning results. This paper discusses the mechanism of the removal of colloidal silica abrasives with a FA/O alkaline cleaner. Based on the experiment results, it is concluded that both the FA/OII chelating and non-ionic surfactant could benefit the removal of colloidal silica abrasives. When the concentration of FA/OII chelating agent and FA/O non-ionic surfactant reached the optima value, it was demonstrated that silica abrasives could be removed efficiently by this novel cleaning solution. Project supported by the Specific Project Items No. 2 in National Long-Term Technology Development Plan (No. 2009zx02308-003) and the Hebei Province Department of Education Fund (No. QN2014208).

  17. Abrasion, erosion and scuffing resistance of carbide and oxide ceramic thermal sprayed coatings for different applications

    Barbezat, G.; Nicoll, A. R.; Sickinger, A.

    1993-04-01

    In the area of antiwear coatings, carbide-containing coatings and oxide ceramic coatings are applied using different thermal spray processes in the form of individual layers. In many industries these coatings have become technically significant on components where wear and friction can cause critical damage in the form of abrasion, erosion and scuffing together with corrosion. Carbide-containing and ceramic coatings have been produced with different thermal spray processes for the determination of abrasive, adhesive and erosive wear resistance. Two types of abrasion test, namely an adhesion wear test and an erosion test in water at a high velocity, were used for the characterization of wear resistance under different conditions. The coatings were also characterized with regard to microstructure, composition and fracture toughness. The influence of the thermal spraying process parameters on the microstructure is presented together with the influence of the microstructure on the behavior of the coatings under simulated service conditions.

  18. Energy Consumption in Comminution of Mica with Cavitation Abrasive Water Jet

    GUO Chu-wen; DONG Lu

    2007-01-01

    We have studied the efficiency of energy consumption in the comminution of mica powder with cavitation abrasive water jet technology. The energy required to create new surfaces in the comminution of mica powder with cavitation abrasive water jet was calculated, in order to estimate its efficiency of energy consumption. The particle size distribution and the specific surface area were measured by applying a JEM-200CX transmission electron microscope and an Autosorb-1 automatic surface area analyzer. The study results show that the efficiency of energy consumed in creating new surface areas is as high as 2.92%, or 4.94% with the aid of cavitation in the comminution of mica powder. This efficiency will decrease with an increase in the number of comminutions. After three comminutions, the efficiencies will become 1.91% and 2.29% for comminution without cavitation and with cavitation, respectively. The abrasive water jet technology is an effective way for comminution of mica powder.

  19. Abrasive wear: The efects of fibres size on oil palm empty fruit bunch polyester composite

    Kasolang, S.; Kalam, A.; Ahmad, M. A.; Rahman, N. A.; Suhadah, W. N.

    2012-06-01

    This paper presents an experimental investigation carried out to determine the effect of palm oil empty fruit bunch (OPEFB) fibre size in dry sliding testing of polyester composite. These composite samples were produced by mixing raw OPEFB fibre with resin. The samples were prepared at different sizes of fibre (100, 125, 180 and 250μm). Abrasion Resistance Tester (TR-600) was used to carried out abrasive wear tests in dry sliding conditions. These tests were performed at room temperature for two different loads (10 and 30N) and at a constant sliding velocity of 1.4m/s. The specific wear rates of OPEFB polyester composites were obtained. The morphology of composite surface before and after tests was also examined using 3D microscope imaging. Preliminary work on thermal distribution at the abrasive wheel point was also conducted for selected samples.

  20. The rock abrasion record at Gale Crater: Mars Science Laboratory results from Bradbury Landing to Rocknest

    Bridges, N.T.; Calef, F.J., III; Hallett, B.W.; Herkenhoff, Kenneth E.; Lanza, N.L.; Le Mouélic, S.; Newman, C.E.; Blaney, D.L.; de Pablo, M.A.; Kocurek, G.A.; Langevin, Y.; Lewis, K.W.; Mangold, N.; Maurice, S.; Meslin, P.-Y.; Pinet, P.; Renno, N.O.; Rice, CM.S.; Richardson, M.E.; Sautter, V.; Sletten, R.S.; Wiens, R.C.; Yingst, R.A.

    2014-01-01

    Ventifacts, rocks abraded by wind-borne particles, are found in Gale Crater, Mars. In the eastward drive from “Bradbury Landing” to “Rocknest,” they account for about half of the float and outcrop seen by Curiosity's cameras. Many are faceted and exhibit abrasion textures found at a range of scales, from submillimeter lineations to centimeter-scale facets, scallops, flutes, and grooves. The drive path geometry in the first 100 sols of the mission emphasized the identification of abrasion facets and textures formed by westerly flow. This upwind direction is inconsistent with predictions based on models and the orientation of regional dunes, suggesting that these ventifact features formed from very rare high-speed winds. The absence of active sand and evidence for deflation in the area indicates that most of the ventifacts are fossil features experiencing little abrasion today.

  1. CFD Based Erosion Modelling of Abrasive Waterjet Nozzle using Discrete Phase Method

    Hakim Kamarudin, Naqib; Prasada Rao, A. K.; Azhari, Azmir

    2016-02-01

    In Abrasive Waterjet (AWJ) machining, the nozzle is the most critical component that influences the performance, precision and economy. Exposure to a high speed jet and abrasives makes it susceptible to wear erosion which requires for frequent replacement. The present works attempts to simulate the erosion of the nozzle wall using computational fluid dynamics. The erosion rate of the nozzle was simulated under different operating conditions. The simulation was carried out in several steps which is flow modelling, particle tracking and erosion rate calculation. Discrete Phase Method (DPM) and K-ε turbulence model was used for the simulation. Result shows that different operating conditions affect the erosion rate as well as the flow interaction of water, air and abrasives. The simulation results correlates well with past work.

  2. Influence of alumina and titanium dioxide coatings on abrasive wear resistance of AISI 1045 steel

    Santos, A.; Remolina, A.; Marulanda, J.

    2016-02-01

    This project aims to compare the behaviour of an AISI 1045 steel's abrasive wear resistance when is covered with aluminium oxide (Al2O3) or Titanium dioxide (TiO2), of nanometric size, using the technique of thermal hot spray, which allows to directly project the suspension particles on the used substrate. The tests are performed based on the ASTM G65-04 standard (Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Apparatus). The results show that the amount of, lost material increases linearly with the travelled distance; also determined that the thermal treatment of hardening-tempering and the alumina and titanium dioxide coatings decrease in average a 12.9, 39.6 and 29.3% respectively the volume of released material during abrasive wear test.

  3. Predicting Los Angeles abrasion loss of rock aggregates from crushability index

    S Kahraman; O Y Toraman

    2008-04-01

    Predicting Los Angeles abrasion loss of aggregate material from some simpler tests will be useful for especially preliminary studies. For this reason, to investigate the possibility of predicting the Los Angeles abrasion loss from the crushability index, Los Angeles abrasion, crushability, density and porosity tests were performed on 11 different rock types collected from different areas of Turkey. The results of the tests were analysed using simple and multiple regression analyses. Generally significant correlations were obtained from both simple and multiple regression analyses. The correlation coefficients and estimation capabilities of the two multiple regression equations are slightly higher than that of the simple regression equation. It was concluded that the simple regression equation is practical and reliable enough for estimation purposes. However, the two multiple regression equations can be used for a more accurate estimation.

  4. Micro-scale Abrasion and Medium Load Multiple Scratch Tests of PVD Coatings.

    S.Poulat; H.Sun; D.GTeer

    2004-01-01

    Micro-scale abrasion testing is widely used to determine the abrasion resistance of thin film coatings; it is a simple technique that can easily be used as part of a quality control procedure, but it has got the disadvantage of not allowing an easy study of the wear mechanisms involved: it is difficult to estimate the load applied on each abrasive particles in the contact between the loaded ball and the specimen. The possibility of using progressive loading scratch testing, a method widely used to assess the adhesion of thin film coatings, to model the abrasive wear of coatings has been studied in the past; the use of multiple scratch tests to study the wear mechanisms corresponding to a single abrasion scratch event has also been studied in the case of bulk materials (ceramics and hard metals). Two coatings, deposited by Closed Field Unbalanced Magnetron Sputter Ion Plating (CFUBMSIP) on ASP23 powder metallurgy steel substrate are chosen to be representative of the use of protective coatings in industry: titanium nitride, which is widely used to prevent tool wear, and TCL Graphit-iCTM, which is widely used as a wear resistant solid lubricant coating. The two coatings are first characterised by using a standard quality control procedure: their thickness is determined by the cap grinding method, their adhesion by progressive loading scratch. Then micro-scale abrasion tests performed with a slurry at a concentration which promotes grooving wear, and medium load multiple scratch tests performed with diamond indenters are completed; the results of these tests are analysed and compared to determine if there is any correlation between the two sets of results; the multiple scratch tests wear tracks are also observed to determine the wear mechanisms involved.

  5. ANN & ANFIS Models for Prediction of Abrasive Wear of 3105 Aluminium Alloy with Polyurethane Coating

    H. Alimam

    2016-06-01

    Full Text Available The quest for safety and reliability has increased significantly after Industrial revolution, so is the case for coating industries. In this paper 3105 Aluminium alloy sheet is coated with organic polyurethane coating. After the implementation of coating, various processes are undergone to check its reliability under elevated conditions. ANN & ANFIS model were developed and trained with an objective to find abrasive wear during the process. ANN & ANFIS model were compared with the experimental results. It is observed that the abrasive wear of a coated specimen can be predicted accurately and precisely using ANN and ANFIS models.

  6. Chlorhexidine and green tea extract reduce dentin erosion and abrasion in situ

    Magalhães, A C; Wiegand, A.; Rios, D.; Hannas, A; Attin, T.; Buzalaf, M.A.R.

    2009-01-01

    OBJECTIVES: This in situ/ex vivo study aimed to analyse the impact of possible MMP-inhibitors (chlorhexidine and green tea extract) on dentin wear induced by erosion or erosion plus abrasion. METHODS: Twelve volunteers took part in this cross-over and double-blind study performed in 4 phases of each 5 days. Bovine dentin samples were worn in palatal appliances and subjected to extraoral erosion (4 times/day, Coca-Cola, 5 min) or erosion plus abrasion (2 times/day, fluoride-free toothpaste and...

  7. High Speed Lapping of SiC Ceramic Material with Solid (Fixed) Abrasives

    ZHANG Wei; YANG Xin-hong; SHANG Chun-min; HU Xiao-yong; HU Zhong-hui

    2005-01-01

    An experimental investigation is carried out to machine SiC ceramic material through the method of high speed plane lapping with solid(fixed) abrasives after the critical condition of brittle-ductile transition is theoretically analyzed. The results show that the material removal mechanism and the surface roughness are chiefly related to the granularity of abrasives for brittle materials such as SiC ceramic. It is easily realized to machine SiC ceramic in the ductile mode using W3.5 grit and a high efficiency, low cost and smooth surface with a surface roughness of Ra 2.4nm can be achieved.

  8. Effects of enamel abrasion, salivary pellicle, and measurement angle on the optical assessment of dental erosion

    Lussi, Adrian; Bossen, Anke; Höschele, Christoph; Beyeler, Barbara; Megert, Brigitte; Meier, Christoph; Rakhmatullina, Ekaterina

    2012-01-01

    The present study assessed the effects of abrasion, salivary proteins, and measurement angle on the quantification of early dental erosion by the analysis of reflection intensities from enamel. Enamel from 184 caries-free human molars was used for in vitro erosion in citric acid (pH 3.6). Abrasion of the eroded enamel resulted in a 6% to 14% increase in the specular reflection intensity compared to only eroded enamel, and the reflection increase depended on the erosion degree. Nevertheless, m...

  9. The measurement of the velocity of abrasive particlesat the suction part of the cutting head

    Foldyna, Josef; Zeleňák, Michal; Klich, Jiří; Hlaváček, Petr; Sitek, Libor; Říha, Zdeněk

    2015-01-01

    Roč. 22, č. 6 (2015), s. 1441-1446. ISSN 1330-3651. [Vodní paprsek 2013 - výzkum, vývoj, aplikace. Soláň, Karolinka, 22.10.2013-24.10.2013] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive water jet * velocity of abrasive particles * shadowgraphy Subject RIV: JQ - Machines ; Tools Impact factor: 0.579, year: 2014 http://www.tehnicki-vjesnik.com/ web /public/archive

  10. Abrasive wear response of aluminium alloy-sillimanite particle reinforced composite under low stress condition

    Singh, M. [Regional Research Laboratory (CSIR), Hoshangabad Road, Near Habibganj Naka, Bhopal 462 026 (India)]. E-mail: mulayam_singh@hotmail.com; Mondal, D.P. [Regional Research Laboratory (CSIR), Hoshangabad Road, Near Habibganj Naka, Bhopal 462 026 (India); Das, S. [Regional Research Laboratory (CSIR), Hoshangabad Road, Near Habibganj Naka, Bhopal 462 026 (India)

    2006-03-15

    The abrasive wear behaviour of aluminium alloy-sillimanite particle reinforced composite under low stress condition has been reported and the results have been compared with the corresponding matrix alloy which was produced and cast under similar conditions. The study showed that wear resistance (inverse of wear rate) of the composite was higher than the matrix alloy. The wear rate decreased with sliding distance and increased with applied load irrespective of materials. The worn surfaces and subsurfaces of the tested samples were examined in the scanning electron microscope in order to understand the material removal mechanism during low stress abrasive wear process.

  11. Minimization of secondary waste from the water-abrasive-suspension cutting technology

    The water-abrasive-suspension cutting technology is used for the reactor dismantling, for example for the segmentation of the reactor pressure vessel and the reactor internals. Due to the cutting process residues from the reactor components - contaminated metallic materials - remain in the suspension. This secondary radioactive waste has to be conditioned for final disposal. The presented contribution describes an alternative technology for secondary waste treatment: the contaminated abrasive suspension is mixed with the concrete that is used for backfilling the component parts into the Konrad containers. The method allows minimization of the required space in the final repository.

  12. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  13. Preparation of Fe-doped colloidal SiO(2) abrasives and their chemical mechanical polishing behavior on sapphire substrates.

    Lei, Hong; Gu, Qian; Chen, Ruling; Wang, Zhanyong

    2015-08-20

    Abrasives are one of key influencing factors on surface quality during chemical mechanical polishing (CMP). Silica sol, a widely used abrasive in CMP slurries for sapphire substrates, often causes lower material removal rate (MRRs). In the present paper, Fe-doped colloidal SiO2 composite abrasives were prepared by a seed-induced growth method in order to improve the MRR of sapphire substrates. The CMP performance of Fe-doped colloidal SiO2 abrasives on sapphire substrates was investigated using UNIPOL-1502 CMP equipment. Experimental results indicate that the Fe-doped colloidal SiO2 composite abrasives exhibit lower surface roughness and higher MRR than pure colloidal SiO2 abrasives for sapphire substrates under the same testing conditions. Furthermore, the acting mechanism of Fe-doped colloidal SiO2 composite abrasives in sapphire CMP was analyzed by x-ray photoelectron spectroscopy. Analytical results show that the Fe in the composite abrasives can react with the sapphire substrates to form aluminum ferrite (AlFeO3) during CMP, which promotes the chemical effect in CMP and leads to improvement of MRR. PMID:26368752

  14. Preparation of composite abrasives by electrostatic self-assembly method and its polishing properties in Cu CMP

    Huang Yishen; Xu Xuefeng; Yao Chunyan; Hu Jiande; Peng Wei

    2014-01-01

    The adsorption characteristics of cationic polyelectrolyte poly dimethyl diallyl ammonium chloride (PDADMAC) and anionic polyelectrolyte poly (sodium-p-styrenesulfonate) (PSS) on benzoguanamine formal-dehyde (BGF) particles are investigated. The charging characteristics of BGF particles are changed and con-trolled using electrostatic self-assembly method. A variety of PEi-BGF/SiO2 composite abrasives are obtained. The as-prepared samples are analyzed by zeta potential analysis,transmission electron microscope (TEM) and thermogravimetric (TG) analysis. The composite abrasive slurries are prepared for copper polishing. The poli-shing results indicate that it is SiO2 abrasives,not only coated SiO2 abrasive on polymer particles but also free SiO2 abrasive in slurry ,that offer the polishing action. The material removal rates of copper polishing are 264 nm/min,348 nm/min and 476 nm/min using single SiO2 abrasive slurry,PE0-BGF/SiO2 mixed abrasive slur-ry and PE3-BGF/SiO2 composite abrasive slurry,respectively. The surface roughness Ra of copper wafer (with 5μm× 5μm district) is decreased from 0.166μm to 3.7 nm,2.6 nm and 1.5 nm,and the surface peak-valley values Rpv are less than 20 nm,14 nm and 10 nm using these kinds of slurries,respectively.

  15. Synergetic effect of organic cores and inorganic shells for core/shell structured composite abrasives for chemical mechanical planarization

    Chen, Yang, E-mail: cy.jpu@126.com [School of Materials Science and Engineering, Changzhou University, Changzhou, Jiangsu 213164 (China); Li, Zhina [School of Materials Science and Engineering, Changzhou University, Changzhou, Jiangsu 213164 (China); Miao, Naiming [School of Mechanical Engineering, Changzhou University, Changzhou, Jiangsu 213016 (China)

    2014-09-30

    Highlights: • The damage-free polishing mechanism of core/shell composite abrasive was explored. • The organic core is help to decrease surface roughness and mechanical damages. • The inorganic shell is in favor of improving material removal rate. • The enhanced CMP behavior is due to the synergistic effect between core and shell. - Abstract: Core/shell structured organic/inorganic composite microspheres has an important potential application in efficient and damage-free chemical mechanical planarization/polishing (CMP) as a kind of novel abrasive due to its uniform non-rigid mechanical property. However, the synergistic effect of material removal between organic cores and inorganic shells of composite abrasives is ambiguous. In this work, oxide-CMP performances of various slurries, containing polystyrene (PS) spheres, solid abrasives (SiO{sub 2} or CeO{sub 2}), mixed abrasives ((PS + SiO{sub 2}) or (PS + CeO{sub 2})), core/shell composites (PS/SiO{sub 2} or PS/CeO{sub 2}), were investigated by atomic force microscopy. Experiment results indicated that the surfaces polished by composite abrasives exhibited lower surface roughness, fewer scratches as well as lower topographical variations than those by other type of abrasives. The core/shell structure of composite abrasives plays an important role in improving CMP behavior. Moreover, the organic cores are mainly beneficial to decrease surface roughness and mechanical damages, and the inorganic shells are in favor of improving material removal rate.

  16. Synergetic effect of organic cores and inorganic shells for core/shell structured composite abrasives for chemical mechanical planarization

    Highlights: • The damage-free polishing mechanism of core/shell composite abrasive was explored. • The organic core is help to decrease surface roughness and mechanical damages. • The inorganic shell is in favor of improving material removal rate. • The enhanced CMP behavior is due to the synergistic effect between core and shell. - Abstract: Core/shell structured organic/inorganic composite microspheres has an important potential application in efficient and damage-free chemical mechanical planarization/polishing (CMP) as a kind of novel abrasive due to its uniform non-rigid mechanical property. However, the synergistic effect of material removal between organic cores and inorganic shells of composite abrasives is ambiguous. In this work, oxide-CMP performances of various slurries, containing polystyrene (PS) spheres, solid abrasives (SiO2 or CeO2), mixed abrasives ((PS + SiO2) or (PS + CeO2)), core/shell composites (PS/SiO2 or PS/CeO2), were investigated by atomic force microscopy. Experiment results indicated that the surfaces polished by composite abrasives exhibited lower surface roughness, fewer scratches as well as lower topographical variations than those by other type of abrasives. The core/shell structure of composite abrasives plays an important role in improving CMP behavior. Moreover, the organic cores are mainly beneficial to decrease surface roughness and mechanical damages, and the inorganic shells are in favor of improving material removal rate

  17. Influence of mechanical abrasion of carbon adsorbents on aerodynamic resistance of filters of system of ventilation of NPS

    Influence of mechanical abrasion of granules on aerodynamic resistance of different carbon adsorbents at conditions similar to work of filters AU-1500 is studied. The change of fractional composition of the probed adsorbents by abrasion is determined. The obtained experimental data allow making conclusion about practicability using mixture of adsorbent Norit with different fractional composition for renewal of adsorbers of ventilation system of NPS.

  18. Effect of Air Abrasion Preconditioning on Microleakage in Class V Restorations Under Cyclic Loading: An In-vitro Study

    Kumar, Umesh; Dharmani, Charan Kamal Kaur; Singh, Shamsher; Logani, Ajay; Shah, Naseem

    2014-01-01

    Background: Microleakage in class V Glass Ionomer Cement(GIC) or composite restorations at enamel or cementum margins has been cited as a reason for their failure. Air abrasion has been used to precondition tooth surface for increasing retention of such restorations. This study is done to evaluate the effect of preconditioning with air abrasion on microleakage in class V GIC and composite restorations.

  19. Abrasive Wear Resistance of the Iron- and WC-based Hardfaced Coatings Evaluated with Scratch Test Method

    A. Vencl

    2013-06-01

    Full Text Available Abrasive wear is one of the most common types of wear, which makesabrasive wear resistance very important in many industries. Thehard facing is considered as useful and economical way to improve theperformance of components submitted to severe abrasive wear conditions, with wide range of applicable filler materials. The abrasive wear resistance of the three different hardfaced coatings (two iron‐based and one WC‐based, which were intended to be used for reparation of the impact plates of the ventilation mill, was investigated and compared. Abrasive wear tests were carried‐out by using the scratch tester under the dry conditions. Three normal loads of 10, 50 and 100 N and the constant sliding speed of 4 mm/s were used. Scratch test was chosen as a relatively easy and quick test method. Wear mechanism analysis showed significant influence of the hardfaced coatings structure, which, along with hardness, has determined coatings abrasive wear resistance.

  20. Neural network approximation of tip-abrasion effects in AFM imaging

    The abrasion (wear) of tips used in scanning force microscopy (SFM) directly influences SFM image quality and is therefore of great relevance to quantitative SFM measurements. The increasing implementation of automated SFM measurement schemes has become a strong driving force for increasing efforts towards the prediction of tip wear, as it needs to be ensured that the probe is exchanged before a level of tip wear is reached that adversely affects the measurement quality. In this paper, we describe the identification of tip abrasion in a system of SFM measurements. We attempt to model the tip-abrasion process as a concatenation of a mapping from the measured AFM data to a regression vector and a nonlinear mapping from the regressor space to the output space. The mapping is formed as a basis function expansion. Feedforward neural networks are used to approximate this mapping. The one-hidden layer network gave a good quality of fit for the training and test sets for the tip-abrasion system. We illustrate our method with AFM measurements of both fine periodic structures and randomly oriented sharp features and compare our neural network results with those obtained using other methods

  1. A review on nozzle wear in abrasive water jet machining application

    Syazwani, H.; Mebrahitom, G.; Azmir, A.

    2016-02-01

    This paper discusses a review on nozzle wear in abrasive water jet machining application. Wear of the nozzle becomes a major problem since it may affect the water jet machining performance. Design, materials, and life of the nozzle give significance effect to the nozzle wear. There are various parameters that may influence the wear rate of the nozzle such as nozzle length, nozzle inlet angle, nozzle diameter, orifice diameter, abrasive flow rate and water pressure. The wear rate of the nozzle can be minimized by controlling these parameters. The mechanism of wear in the nozzle is similar to other traditional machining processes which uses a cutting tool. The high pressure of the water and hard abrasive particles may erode the nozzle wall. A new nozzle using a tungsten carbide-based material has been developed to reduce the wear rate and improve the nozzle life. Apart from that, prevention of the nozzle wear has been achieved using porous lubricated nozzle. This paper presents a comprehensive review about the wear of abrasive water jet nozzle.

  2. Preliminary results of experimental cutting of porcine bones by abrasive waterjet

    Hloch, S.; Valíček, Jan; Kozak, D.

    2011-01-01

    Roč. 18, č. 3 (2011), s. 467-470. ISSN 1330-3651 Institutional research plan: CEZ:AV0Z30860518 Keywords : abrasive waterjet cutting * porcine bones * surface quality Subject RIV: JQ - Machines ; Tools Impact factor: 0.347, year: 2011 http://hrcak.srce.hr/index.php?show=clanak&id_clanak_jezik=107026

  3. Abrasive Wear Behaviour of COPPER-SiC and COPPER-SiO2 Composites

    Umale, Tejas; Singh, Amarjit; Reddy, Y.; Khatitrkar, R. K.; Sapate, S. G.

    The present paper reports abrasive wear behaviour of copper matrix composites reinforced with silicon carbide and silica particles. Copper - SiC (12%) and Copper-SiO2 (9%) composites were prepared by powder metallurgical technique. Metallography, image analysis and hardness studies were carried out on copper composites. The abrasive wear experiments were carried out using pin on disc apparatus. The effect of sliding distance and load was studied on Copper - SiC (12%) and Copper-SiO2 (9%) composites. The abrasive wear volume loss increased with sliding distance in both the composites although the magnitude of increase was different in each case. Copper - SiC (12%) composites exhibited relatively better abrasion resistance as compared to and Copper-SiO2 (9%) composites. The abraded surfaces were observed under scanning electron microscope to study the morphology of abraded surfaces and operating wear mechanism. The analysis of wear debris particles was also carried out to substantiate the findings of the investigation.

  4. CONTROL SYSTEM EVALUATION AND IMPLEMENTATION FOR THE ABRASIVE MACHINING PROCESS ON WOOD

    Stephen Jackson

    2011-06-01

    Full Text Available Continuous process improvement and automation have proven to be powerful tools for the wood processing industries in order to obtain better final product quality and thus increase profits. Abrasive machining represents an important and relevant process in the manufacturing and processing of wood products, which also implies high cost of materials and labor; therefore, special attention to this process is necessary. The objective of this work was to evaluate and demonstrate a process control system for use in the abrasive machining of wood and wood-based products. A control system was created on LabView® to integrate the monitoring process and the actions required, depending on the abrasive machining process conditions. The system acquires information from the optical sensor to detect loading and activate the cleaning system. The system continuously monitors the condition of the abrasive belt (tool wear by using an acoustic emission sensor and alerts the operator of the status of the belt (green, yellow, and red lights indicating satisfactory, medium, and poor belt condition. The system also incorporates an additional safety device, which helps prevent permanent damage to the belt, equipment, or workpiece by alerting the operator when an excessive temperature has been reached. The process control system proved that automation permits enhancement in the consistency of the belt cleaning technique by the elimination of the human errors. Furthermore, this improvement also affects the cost by extending the life of the belt, which reduces setup time, belt cost, operation cost, as well as others.

  5. Tribological properties of amorphous alloys and the role of surfaces in abrasive wear of materials

    Miyoshi, K.; Buckley, D. H.

    1982-01-01

    The research approach undertaken by the authors relative to the subject, and examples of results from the authors are reviewed. The studies include programs in adhesion, friction, and various wear mechanisms (adhesive and abrasive wear). The materials which have been studied include such ceramic and metallic materials as silicon carbide, ferrites, diamond, and amorphous alloys.

  6. Liquid abrasive grit blasting literature search and decontamination scoping tests report

    Past decontamination and solvent recovery activities at the Idaho Chemical Processing Plant (ICPP) have resulted in the accumulation of 1.5 million gallons of radioactively contaminated sodium-bearing liquid waste. Future decontamination activities at the ICPP could result in the production of 5 million gallons or more of sodium-bearing waste using the current decontamination techniques of chemical/water flushes and steam jet cleaning. With the curtailment of reprocessing at the ICPP, the focus of decontamination is shifting from maintenance for continued operation of the facilities to decommissioning. As decommissioning plans are developed, new decontamination methods must be used which result in higher decontamination factors and generate lower amounts of sodium-bearing secondary waste. The primary initiative of the WINCO Decontamination Development Program is the development of methods to eliminate/minimize the use of sodium-bearing decontamination chemicals. One method that was chosen for cold scoping studies during FY-93 was abrasive grit blasting. Abrasive grit blasting has been used in many industries and a vast amount of research and development has already been conducted. However, new grits, process improvements and ICPP applicability was investigated. This evaluation report is a summary of the research efforts and scoping tests using the liquid abrasive grit blasting decontamination technique. The purpose of these scoping tests was to determine the effectiveness of three different abrasive grits: plastic beads, glass beads and alumina oxide

  7. Characterization of abrasion-induced nanoparticle release from paints into liquids and air

    Two standard methods for the characterization of the abrasion nanoparticle release into air and liquid from coatings containing nanoparticles were developed. Details of the abrasion processes and the measurement methods are shown. Paints were formulated in an industrial facility. Standard abrasion conditions in wet environments were simulated. The size distribution of the particles abraded into liquid was analyzed by a laser granulometer: submicrometric and micrometric particles were observed, but no nanometric particles. The nanoparticles released in liquid were deposited on filters for SEM (Scanning Electron Microscopy) analysis. No free or agglomerated nanoparticles were observed by SEM: nanoparticles seem to remain embedded in the paint matrix. The same coatings were abraded in the air using another standard method. The ELPI (Electrical Low Pressure Impactor) was used to determine the number size distribution of the dust generated. Abrasion is found to produce submicrometric and micrometric particles in the air but no nanoparticles. Further characterizations by SEM confirmed that no free or agglomerated nanoparticles were emitted: nanoparticles seem to remain embedded in the paint matrix.

  8. Thermal spraying of basalt for abrasion protective coatings using WSP, HVOF and APS

    Berghaus-Oberste, J.; Chráska, Tomáš; Neufuss, Karel; Moreau, Ch.; Chráska, Pavel

    Düsseldorf : DVS-Verlag, Dusseldorf, 2005 - (Lugscheider, E.), s. 1235-1240 ISBN 3-87155-793-5. [International Thermal Spray Conference, ITSC 2005. Basel (CH), 2.5.2005-4.5.2005] Keywords : thermal spraying * basalt * ceramic s * abrasion Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  9. Laser abrasion for cosmetic and medical treatment of facial actinic damage

    David, L.M.; Lask, G.P.; Glassberg, E.; Jacoby, R.; Abergel, R.P.

    1989-06-01

    Previous studies have shown the carbon dioxide (CO/sub 2/) laser to be effective in the treatment of actinic cheilitis. After CO/sub 2/ laser abrasion, normal skin and marked cosmetic improvement of the lip were noted. In our study, twenty-three patients were treated with CO/sub 2/ laser abrasions for cosmetic improvement of facial lines and actinic changes. Pre- and postoperative histopathologic examinations were made on two patients. Preoperative examination of specimens from actinically damaged skin showed atypical keratinocytes in the basal layer of the epidermis, with overlying dense compact orthokeratosis and parakeratosis. Abundant solar elastosis was seen in the papillary dermis. Postoperative histologic specimens showed a normal-appearing epidermis with fibrosis in the papillary dermis and minimal solar elastosis (about four weeks after laser treatment). At present, various modalities are available for the regeneration of the aged skin, including chemical peels and dermabrasion. Significantly fewer complications were noted with CO/sub 2/ laser abrasion than with these methods. Thus, CO/sub 2/ laser abrasion can be useful in the cosmetic and medical treatment of the aged skin. Marked clinical and histologic improvement has been demonstrated.

  10. Characterization of abrasion-induced nanoparticle release from paints into liquids and air

    Golanski, L.; Gaborieau, A.; Guiot, A.; Uzu, G.; Chatenet, J.; Tardif, F.

    2011-07-01

    Two standard methods for the characterization of the abrasion nanoparticle release into air and liquid from coatings containing nanoparticles were developed. Details of the abrasion processes and the measurement methods are shown. Paints were formulated in an industrial facility. Standard abrasion conditions in wet environments were simulated. The size distribution of the particles abraded into liquid was analyzed by a laser granulometer: submicrometric and micrometric particles were observed, but no nanometric particles. The nanoparticles released in liquid were deposited on filters for SEM (Scanning Electron Microscopy) analysis. No free or agglomerated nanoparticles were observed by SEM: nanoparticles seem to remain embedded in the paint matrix. The same coatings were abraded in the air using another standard method. The ELPI (Electrical Low Pressure Impactor) was used to determine the number size distribution of the dust generated. Abrasion is found to produce submicrometric and micrometric particles in the air but no nanoparticles. Further characterizations by SEM confirmed that no free or agglomerated nanoparticles were emitted: nanoparticles seem to remain embedded in the paint matrix.

  11. Adaptation of high pressure water jets with abrasives for nuclear installations dismantling

    This report presents the work realized for adjust the cutting technology with high pressure water jet with abrasives for nuclear installation dismantling. It has necessited the conception and the adjustement of a remote tool and the realization of cutting tests with waste produce analysis. This technic can be ameliorated with better viewing systems and better fog suction systems

  12. Abrasive Wear Modes in Ball-Cratering Test Conducted on Fe73Si15 Ni10Cr2 Alloy Deposited Specimen

    M.S. Priyan

    2014-03-01

    Full Text Available The objective of this study was to develop a theoretical model and associated wear mode map to identify the regimes in which two body abrasion (grooving abrasion and three body abrasion (rolling abrasion dominate in the micro-abrasive wear test (also known as the ball cratering wear test. This test is generally considered to be a three body wear test. The wear mechanisms and wear rates were investigated using diamond abrasive over a range of loads (0.05, 0.1 and 0.2 N, and slurry concentrations (0.05, 0.1, and 0.2 volume fraction abrasive. It was found that during abrasion wear, a transition from grooving to rolling wear could be identified for a load with respect to time. The critical condition for the transition between two-body and three-body abrasion was determined from a continuum mechanics model for the penetration of the abrasive particles into the surfaces of the ball and the specimen, coupled with considerations of equilibrium. Two wear modes are usually observed in this type of test: ‘rolling abrasion’ results when the abrasive particles roll on the surface of the tested specimen, while ‘grooving abrasion’ is observed when the abrasive particles slide; the type of wear mode has a significant effect on the overall behaviour of a tribological system. Wear rates of metallic samples were determined and the worn surfaces were examined by optical microscopy, SEM and Talysurf profilometry.

  13. Mechanical and abrasive wear characterization of bidirectional and chopped E-glass fiber reinforced composite materials

    Highlights: ► Bi-directional and chopped E-glass fiber reinforced epoxy composites are fabricated. ► Three body abrasive wear behavior of fabricated composites has been assessed. ► Results are validated against existing microscopic models of Lancaster and Wang. ► Tensile strength of bi-directional E-glass fiber reinforced composites increases. ► Chopped glass fiber composites are found better in abrasive wear situations. -- Abstract: Bi-directional and chopped E-glass fiber reinforced epoxy composites are fabricated in five different (15, 20, 25, 30 and 35) wt% in an epoxy resin matrix. The mechanical characterization of these composites is performed. The three body abrasive wear behavior of fabricated composites has been assessed under different operating conditions. Abrasive wear characteristics of these composites are successfully analysed using Taguchi’s experimental design scheme and analysis of variance (ANOVA). The results obtained from these experiments are also validated against existing microscopic models of Ratner-Lancaster and Wang. It is observed that quite good linear relationships is held between specific wear rate and reciprocal of ultimate strength and strain at tensile fracture of these composites which is an indicative that the experimental results are in fair agreement with these existing models. Out of all composites fabricated it is found that tensile strength of bi-directional E-glass fiber reinforced composites increases because of interface strength enhancement. Chopped glass fiber reinforced composites are observed to perform better than bi-directional glass fiber reinforced composites under abrasive wear situations. The morphology of worn composite specimens has been examined by scanning electron microscopy (SEM) to understand about dominant wear mechanisms.

  14. Effect of the abrasive size and transformability degree on the two body abrasive wear of polycrystalline zirconia; Efeito do tamanho do abrasivo e do grau de transformabilidade no comportamento em desgaste abrasivo a dois corpos de zirconias policristalinas

    Costa, H.L.; Mello, J.D.B. de [Uberlandia Univ., MG (Brazil). Dept. de Ciencias Fisicas; Pandolfelli, V.C. [Sao Carlos Univ., SP (Brazil). Dept. de Engenharia de Materiais

    1994-12-31

    It was analyzed the two-body abrasive wear behavior of tetragonal zirconia polycrystals with different transformability degrees. The analysis was carried out in pin-on-disk tests, by using different abrasive sizes and was complemented by monitoring the friction coefficient. The wear rate increased with the increasing of the abrasive size. The lowest transformability degree underwent the worst behavior on wear, probably associated with its low fracture toughness and the intermediate transformability presented the best behavior. The correlation between wear rate and friction coefficient characterized the presence of two distinct behaviors. (author). 14 refs., 3 figs.

  15. WC-Co and Cr3C2-NiCr Coatings in Low- and High-Stress Abrasive Conditions

    Kašparová, Michaela; Zahálka, František; Houdková, Šárka

    2011-03-01

    The article deals with the evaluation of abrasive wear resistance and adhesive strength of thermally sprayed coatings. The main attention was paid to differences between low- and high-stress abrasive conditions of the measuring. Conclusions include the evaluation of specific properties of the WC-Co and the Cr3C2-NiCr High Velocity Oxygen Fuel coatings and the evaluation of the changes in the behavior of the abrasive media. Mainly, the relationship between the low- and high-stress abrasion conditions and the wear mechanism in the tested materials was described. For the wear test, the abrasive media of Al2O3 and SiO2 sands were chosen. During wear tests, the volume loss of the tested materials and the surface roughness of the wear tracks were measured. The wear tracks on the tested materials and abrasive sands' morphologies were observed using Scanning Electron Microscopy. It was found that high-stress abrasive conditions change the coatings' behavior very significantly, particularly that of the Cr3C2-NiCr coating. Adhesive-cohesive properties of the coatings and relationships among individual structure particles were evaluated using tensile testing. It was found that the weak bond strength among the individual splats, structure particles, and phases plays a role in the poor wear resistance of the coatings.

  16. Comparison between PEEK and Ti6Al4V concerning micro-scale abrasion wear on dental applications.

    Sampaio, M; Buciumeanu, M; Henriques, B; Silva, F S; Souza, J C M; Gomes, J R

    2016-07-01

    In the oral cavity, abrasive wear is predictable at exposed tooth or restorative surfaces, during mastication and tooth brushing. Also, wear can occur at contacting surfaces between the Ti-based prosthetic structures and implants in presence of abrasive compounds from food or toothpaste. Thus, the aim of this work was to compare the abrasive wear resistance of PEEK and Ti6Al4V on three-body abrasion related to different hydrated silica content and loads. Surfaces of Ti6Al4V or PEEK cylinders (8mm diameter and 4mm height) were wet ground on SiC papers and then polished with 1µm diamond paste. After that, surfaces were ultrasonically cleaned in propyl alcohol for 15min and then in distilled water for 10min. Micro-scale abrasion tests were performed at 60rpm and on different normal loads (0.4, 0.8 or 1.2N) after 600 ball revolutions using suspensions with different weight contents of hydrated silica. After abrasive tests, wear scars on flat samples were measured to quantify the wear volume and characterized by scanning electron microscope (SEM) to identify the dominant wear mechanisms. Results showed a higher volume loss rate on PEEK than that recorded on Ti6Al4V,, when subjected to three-body abrasion tests involving hydrated silica suspensions. An increase in volume loss was noted on both tested materials when the abrasive content or load was increased. PEEK was characterized by less wear resistance than that on Ti6Al4V after micro-scale abrasion wear in contact with hydrated silica particles, as commonly found in toothpastes. PMID:26849309

  17. Validation of Proposed Metrics for Two-Body Abrasion Scratch Test Analysis Standards

    Street, Kenneth W., Jr.; Kobrick, Ryan L.; Klaus, David M.

    2013-01-01

    Abrasion of mechanical components and fabrics by soil on Earth is typically minimized by the effects of atmosphere and water. Potentially abrasive particles lose sharp and pointed geometrical features through erosion. In environments where such erosion does not exist, such as the vacuum of the Moon, particles retain sharp geometries associated with fracturing of their parent particles by micrometeorite impacts. The relationship between hardness of the abrasive and that of the material being abraded is well understood, such that the abrasive ability of a material can be estimated as a function of the ratio of the hardness of the two interacting materials. Knowing the abrasive nature of an environment (abrasive)/construction material is crucial to designing durable equipment for use in such surroundings. The objective of this work was to evaluate a set of standardized metrics proposed for characterizing a surface that has been scratched from a two-body abrasion test. This is achieved by defining a new abrasion region termed Zone of Interaction (ZOI). The ZOI describes the full surface profile of all peaks and valleys, rather than just measuring a scratch width. The ZOI has been found to be at least twice the size of a standard width measurement; in some cases, considerably greater, indicating that at least half of the disturbed surface area would be neglected without this insight. The ZOI is used to calculate a more robust data set of volume measurements that can be used to computationally reconstruct a resultant profile for de tailed analysis. Documenting additional changes to various surface roughness par ameters also allows key material attributes of importance to ultimate design applications to be quantified, such as depth of penetration and final abraded surface roughness. Further - more, by investigating the use of custom scratch tips for specific needs, the usefulness of having an abrasion metric that can measure the displaced volume in this standardized

  18. Abrasive wear behaviour of conventional and large-particle tungsten carbide-based cermet coatings as a function of abrasive size and type

    Kamdi, Z.; Shipway, P.H.; Voisey, K.T.; Sturgeon, A.J.

    2011-01-01

    Abrasive wear behaviour of materials can be assessed using a wide variety of testing methods, and the relative performance of materials will tend to depend upon the testing procedure employed. In this work, two cermet type coatings have been examined, namely (i) a conventional tungsten carbide-cobalt thermally sprayed coating with a carbide size of between ∼0.3 – 5 μm and (ii) a tungsten carbide-nickel alloy weld overlay with large spherical carbides of the order of ∼50 – 140 μm in diameter (...

  19. M"ossbauer study of corrosion and abrasion products in oil transporting pipes

    Gomez, Raul W.; Perez Mazariego, Jose Luis; Marquina, Vivianne; Marquina, Ma. Luisa; Ridaura, Rosalia; Martinez, Lorenzo

    2012-02-01

    It is known that one of the main technological problems in carbon steel oleoducts is the corrosion produced by different substances, such as water, carbon dioxide, sulfur, and microorganisms. In addition, if in such mixture there is sand, aggressive sludge can be form that abrasions material from the oleoduct. A room temperature M"ossbauer study of corroded material taken from different sites of oleoducts is presented. Most of the M"ossbauer spectra reveal the presence of nanoparticles, indicating that in these pipes the abrasion problem is severe. A preliminary identification of the oxidized samples suggests the presence of magnetite, and some Iron hydroxides. Further studies are in course in order to identify unambiguously the products present in the corroded materials.

  20. Planarization machining of sapphire wafers with boron carbide and colloidal silica as abrasives

    The as-cutted sapphire wafers are planarized by the grinding and polishing two-step machining processes with micrometer B4C and nanometer silica as abrasives, respectively. The material removal rates (MRRs) of two processes are measured. During the polishing process, the MRR increases with the down-pressure increased, whereas the rotational speeds have less effect on the MRR. The alkaline colloidal silica is more favorable than the acidic to polish sapphire wafer. The ground and polished surfaces of the substrate are compared by scanning electron microscopy, atomic force microscopy, and X-ray rocking curves. Our results show that B4C abrasives are effective in elimination of the ununiformity in thickness within a wafer. The colloidal silica can achieve a nanoscale flatness of wafer, but the lasting polishing time seems unfavorable. The polishing process is also analyzed in terms of chemical mechanical polishing mechanism.

  1. Process parameters effect on material removal mechanism and cut quality of abrasive water jet machining

    Janković P.

    2013-01-01

    Full Text Available The process of the abrasive water jet cutting of materials, supported by the theories of fluid mechanics, abrasive wear and damage mechanics, is a high-tech technologies that provides unique capabilities compared to conventional machining processes. This paper, along the theoretical derivations, provides original contributions in the form of mathematical models of the quantity of the cut surface damage, expressed by the values of cut surface roughness. The particular part of this paper deal with the results of the original experimental research. The research aim was connected with the demands of industry, i.e. the end user. Having in mind that the conventional machining processes are not only lagging behind in terms of quality of cut, or even some requests are not able to meet, but with the advent of composite materials were not able to machine them, because they occurred unacceptable damage (mechanical damage or delamination, fiber pull-out, burning, frayed edges.

  2. Effects of ion implantation on the abrasive wear of WC-Co

    An explanation of the improved abrasive wear resistance of ion-implanted WC-Co components has been sought. X-ray analysis is reported of scratches produced on polished implanted and non-implanted WC-Co surfaces by a single pass scratch test. It can be inferred from the results that extrusion of cobalt from a WC-Co surface under the stress of an abrading diamond is easier in the non-implanted than in the implanted case; this is the first stage of the abrasion wear process. Transmission electron diffraction of a WC-Co foil, before and after implantation by nitrogen ions, indicated the formation of Co2N microprecipitates during implantation. Precipitation hardening, hindering cobalt extrusion, is offered therefore as the explanation of the improved service life of the components. (U.K.)

  3. Three-body abrasive wear behaviour of carbon and glass fiber reinforced epoxy composites

    Three-body abrasive wear behaviour of carbon-epoxy (C-E) and glass-epoxy (G-E) composites has been investigated. The effect of abrading distance, viz., 270, 540, 810 and 1080 m and different loads of 22 and 32 N at 200 rpm have been studied. The wear volume loss and specific wear rate as a function of load and abrading distance were determined. The wear volume loss increases with increasing load/abrading distance. However, the specific wear rate decreases with increase in abrading distance and increases with the load. However, C-E composite showed better abrasion wear resistance compared to G-E composite. The worn surface features have been examined using scanning electron microscope (SEM). SEM micrographs of abraded composite specimens revealed the high percentage of broken glass fiber compared to carbon fiber and also better interfacial adhesion between epoxy and carbon fiber

  4. Study on comprehensive properties of duplex austenitic surfacing alloys for impacting abrasion

    2000-01-01

    In this paper, comprehensive property crack resistance, work hardening and abrasion resistance of a series of double-phases austenitic alloys(FAW) has been studied by means of SEM, TEM and type MD-10 impacting wear test machine. FAW alloys are of middle chromium and low manganese, including Fe-Cr-Mo-C alloy,Fe-Cr-Mn-C alloy and Fe-Cr-Mn-Ni-C alloy, that are designed for working in condition of impacting abrasion resistance hardfacing.Study results show that the work hardening mechanism of FAW alloys are mainly deformation high dislocation density and dynamic carbide aging, the form of wearing is plastic chisel cutting. Adjusting the amount of carbon, nickel, manganese and other elements in austenitic phase area, the FAW alloy could fit different engineering conditions of high impacting, high temperature and so on.

  5. Abrasive wear behaviour of bio-active glass ceramics containing apatite

    I Sevim; M K Kulekci

    2006-06-01

    In this study, abrasive wear behaviour of bio-active glass ceramic materials produced with two different processes is studied. Hot pressing process and conventional casting and controlled crystallization process were used to produce bio-active ceramics. Fracture toughness of studied material was calculated by fracture toughness equations using experimental hardness results of the bio-active glass ceramic material. Two fracture toughness equations in the literature were used to identify the wear behaviour of studied ceramics. Wear resistance results that identified with both of the equations were similar. The results showed that the abrasive wear resistance of the bio-active glass ceramics produced with hot pressing process was found to be higher than that of the ceramics produced by conventional casting and controlled crystallization process.

  6. STUDYING THE ABRASION BEHAVIOR OF RUBBERY MATERIALS WITH COMBINED DESIGN OF EXPERIMENT-ARTIFICIAL NEURAL NETWORK

    Mehdi Shiva; Hossein Atashi; Mahtab Hassanpourfard

    2012-01-01

    In this study,an application of artificial neural network (ANN) has been presented in modeling and studying the effect of compounding variables on abrasion behavior of rubber formulations.Three case studies were carried out in which the experiment data were collected according to classical response surface designs.Besides developing the ANN models,we developed response surface methodology (RSM) to confirm the ANN predictions.A simple relation was employed for determination of relative importance of each variable according to ANN models.It was shown through these case studies that ANN models delivered very good data fitting and their simulating curves could help the researchers to better understand the abrasion behavior.

  7. Utilizing a Magnetic Abrasive Finishing Technique (MAF Via Adaptive Nero Fuzzy(ANFIS

    Amer A. Moosa

    2015-07-01

    Full Text Available An experimental study was conducted for measuring the quality of surface finishing roughness using magnetic abrasive finishing technique (MAF on brass plate which is very difficult to be polish by a conventional machining process where the cost is high and much more susceptible to surface damage as compared to other materials. Four operation parameters were studied, the gap between the work piece and the electromagnetic inductor, the current that generate the flux, the rotational Spindale speed and amount of abrasive powder size considering constant linear feed movement between machine head and workpiece. Adaptive Neuro fuzzy inference system (ANFIS was implemented for evaluation of a series of experiments and a verification with respect to specimen roughness change has been optimized and usefully achieved by obtained results were an average of the error between the surface roughness predicted by model simulation and that of direct measure is 2.0222 %.

  8. Chemical mechanical polishing of hard disk substrate with {alpha}-alumina-g-polystyrene sulfonic acid composite abrasive

    Lei Hong, E-mail: hong_lei2005@yahoo.com.c [Research Center of Nano-science and Nano-technology, Shanghai University, Shanghai 200444 (China); Bu Naijing; Chen Ruling; Hao Ping [Research Center of Nano-science and Nano-technology, Shanghai University, Shanghai 200444 (China); Neng Sima; Tu Xifu; Yuen Kwok [Shenzhen Kaifa Magnetic Recording Co., LTD, Shenzhen, 518035 (China)

    2010-05-03

    {alpha}-Alumina-g-polystyrene sulfonic acid ({alpha}-Al{sub 2}O{sub 3}-g-PSS) composite abrasive was prepared by surface activation, graft polymerization and sulfonation, successively. The composition, dispersibility and morphology of the product were characterized by Fourier transformed infrared spectroscopy, laser particle size analysis and scanning electron microscopy, respectively. The chemical mechanical polishing (CMP) performances of the composite abrasive on hard disk substrate with nickel-phosphorous plating were investigated. The microscopy images of the polished surfaces show that {alpha}-Al{sub 2}O{sub 3}-g-PSS composite abrasive results in improved CMP and post-CMP cleaning performances than pure {alpha}-alumina abrasive under the same testing conditions.

  9. Numerical Simulation Study of Influence of Nozzle Entrance Diameter on Jet Performance of Pre-mixed Abrasive Water Jet

    Guan, Jinfa; Deng, Songsheng; Jiao, Guangwei; Chen, Ming; Hua, Weixing

    Physical model of cone-cylinder nozzle was established. Based on the CFD software of FLUENT, the flow field about abrasive water jet in cone-cylinder nozzle was simulated by use of standard k-ɛ turbulent model, Lagrange Discrete Phase Model and SIMPLE algorithm. The simulation results show that axial velocity of abrasive particle is always smaller than axial velocity of abrasive particle and increases gradually with the increase of axial distance. Axial static pressure of water decreases gradually with the increase of axial distance. Axial velocity of abrasive particle at the exit of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. And axial static pressure of water at the entrance of cone-cylinder nozzle decreases with the increase of nozzle entrance diameter. 8mm is selected as an optimal nozzle entrance diameter.

  10. Development and assessment of two decontamination processes: closed electropolishing system for decontamination of underwater surfaces -vibratory decontamination with abrasives

    Two decontamination processes have been developed to decontaminate the stainless steel components of nuclear power plants. The first process uses an underwater closed electropolishing system for the decontamination of large stainless steel surfaces in flooded systems without loss of electrolyte. Large underwater contaminated areas can be treated with an electropolishing head covering an area of 2 m2 in one step. The decontamination factors achieved with this technique range between 100 and 1000. The second process consists in the decontamination of nuclear components using vibratory equipment with self-cleaning abrasives generating a minimum quantity of waste. This technique may reach contamination factors similar to those obtained with other abrasive methods (brush abrasion, abrasive blasting, etc...). The obtained decontamination factors range between 5 and 50. Only a small quantity of waste is generated, which is treated and reduced in volume by filtration and evaporation