Sample records for abrasion tool rat

  1. New Rock Physical Properties Assessments From the Mars Exploration Rover Rock Abrasion Tool (RAT).

    Bartlett, P. W.; Basso, B.; Kusack, A.; Wilson, J.; Zacny, K.


    The Rock Abrasion Tool (RAT) serves as the sample preparation device on the Mars Exploration Rovers (MER) science payload. The RAT grinds a circular area 45 millimeter in diameter, and on the order of a few millimeters deep, into a rock face. This process removes surface fines and weathered layers in preparation for imaging and spectral observations of the rock. As of September 2005, 15 grinding operations have been performed at Gusev Crater and 26 at Meridiani Planum. Since the RAT performs a mechanical operation on a rock, deductions can be made via the RAT's engineering data about the rock's physical properties. For each grinding operation, the energy consumed while grinding is converted to provide a physically relevant Specific Grind Energy (SGE) in terms of Joules per cubic millimeter of rock removed. The calculation is performed over the last 0.25 millimeter of a grinding operation, where it is possible, by taking measurements from Microscopic Imager images of the abraded area, to make an accurate estimate of the volume of rock removed. Progress is presented on recent refinement of the SGE calculation methods including decoupling of artifacts. Environmental factors and differing parameters used to command the RAT operations are among the key artifacts recently analyzed. Progress is also presented on further characterization of the dynamics and wear mechanics involved in the grinding process, and how they influence SGE. A library of Earth rocks has been assembled and it is being used with the RAT Engineering Model to create a set of similar SGE data products that can be compared to Mars rocks in order to contribute to physical properties assessments of the Mars rocks. Initial results indicate that the Martian rocks are analogous to a range of Earth rocks, from gypsum to low-strength basalt in terms of grindability; however, caution needs to be exercised in making a direct comparison of grinding energies. This is because the grindability of rocks was found to

  2. Search for magnetic minerals in Martian rocks: Overview of the Rock Abrasion Tool (RAT) magnet investigation on Spirit and Opportunity

    Goetz, Walter; Leer, Kristoffer; Gunnlaugsson, Haraldur P.; Bartlett, Paul; Basso, Brandon; Bell, Jim; Bertelsen, Preben; Binau, Charlotte S.; Chu, Phillip C.; Gorevan, S.; Hansen, Mikkel F.; Hviid, Stubbe F.; Kinch, Kjartan M.; Klingelhöfer, Göstar; Kusack, Alastair; Madsen, Morten B.; Ming, Douglas W.; Morris, Richard V.; Mumm, Erik; Myrick, Tom; Olsen, Malte; Squyres, Steven W.; Wilson, Jack; Yen, Albert


    The Rock Abrasion Tool (RAT) on board the Mars Exploration Rovers (MER) is a grinding tool designed to remove dust coatings and/or weathering rinds from rocks and expose fresh rock material. Four magnets of different strengths that are built into the structure of the RAT have been attracting substantial amounts of magnetic material during RAT activities from rocks throughout both rover missions. The RAT magnet experiment as performed on Spirit demonstrates the presence of a strongly ferrimagnetic phase in Gusev crater rocks, which based on Mössbauer and visible/near-infrared reflectance spectra is interpreted as magnetite. The amount of abraded rock material adhering to the magnets varied strongly during the mission and is correlated in a consistent way to the amount of magnetite inferred from Mössbauer spectra for the corresponding rock. The RAT magnet experiment as performed on Opportunity also indicates the presence of a strongly ferrimagnetic phase in outcrops, such as magnetite or an altered version of magnetite. However, the evidence is weaker than in the case of Spirit. According to data from the α particle X-ray spectrometer (APXS) and the Mössbauer spectrometer (MB), the Eagle crater outcrops should not contain magnetite and their magnetization should not exceed 0.03 A m2 kg-1. However, this assertion seems to be in contradiction with the results of the RAT magnet experiment. The evidence for a strongly ferrimagnetic phase at low abundance in the Meridiani outcrops is discussed.

  3. Life cycle and sustainability of abrasive tools

    Linke, Barbara


    This monograph focuses on abrasive tools for grinding, polishing, honing, and lapping operations. The book describes the life cycle of abrasive tools from raw material processing of abrasive grits and bonding, manufacturing of monolithic or multi-layered tools, tool use to tool end-of-life. Moreover, this work highlights sustainability challenges including economic, environmental, social and technological aspects. The target audience primarily comprises research and industry experts in the field of manufacturing, but the book may also be beneficial for graduate students.

  4. Abrasive water jet: a complementary tool

    Duarte, J. P.; Peças, P.; E NUNES; H. Gouveia


    The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial ...

  5. Abrasive water jet: a complementary tool

    The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass ceramics. The application of this technology has suffered and extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries. (Author) 5 refs

  6. Abrasive water jet: a complementary tool

    Duarte, J. P.


    Full Text Available The abrasive water jet is a powerful cutting tool, whose main advantages lie in the absence of thermal effects and the capability of cutting highly thick materials. Compared with Laser, the abrasive water jet allows the cutting of a larger range of thicknesses and a wider variety of materials such as: ornamental stones, metals, polymers, composites, wood, glass and ceramics. The application of this technology has suffered an extensive growth, with successful applications in varied industrial sectors like the automotive, aerospace, textile, metalworking, ornamental stones, etc. The present communication aims at introducing the abrasive water jet as a complementary tool to laser cutting, presenting its advantages by showing some documented examples of pieces cut for different industries.

    O jacto de água abrasivo é uma poderosa ferramenta de corte, tendo como principais vantagens a ausência de processo térmico e permitir o corte de elevadas espessuras. Comparativamente com o laser o jacto de água abrasivo permite cortar uma maior gama de espessuras, e uma maior diversidade de materiais: rochas ornamentais, metais, polimeros, compósitos, madeiras, vidro e cerâmicos. A aplicação desta tecnologia tem sofrido um crescimento acentuado, existindo aplicações de sucesso nos mais variados sectores industriáis como a indústria automóvel, aeroespacial, têxtil, metalomecânica e rochas ornamentáis. Esta comunição pretende apresentar o corte por jacto de agua abrasivo como uma ferramenta de corte complementar ao corte por laser, apresentando as suas vantagens documentadas através de alguns exemplos de peças executadas para as diferentes indústrias.

  7. Prepolishing on a CNC platform with bound abrasive contour tools

    Schoeffler, Adrienne E.; Gregg, Leslie L.; Schoen, John M.; Fess, Edward M.; Hakiel, Michael; Jacobs, Stephen D.


    Deterministic microgrinding (DMG) of optical glasses and ceramics is the commercial manufacturing process of choice to shape glass surfaces prior to final finishing. This process employs rigid bound matrix diamond tooling resulting in surface roughness values of 3-5μm peak to valley and 100-400nm rms, as well as mid-spatial frequency tool marks that require subsequent removal in secondary finishing steps. The ability to pre-polish optical surfaces within the grinding platform would reduce final finishing process times. Bound abrasive contour wheels containing cerium oxide, alumina or zirconia abrasives were constructed with an epoxy matrix. The effects of abrasive type, composition, and erosion promoters were examined for tool hardness (Shore D), and tested with commercial optical glasses in an Optipro CNC grinding platform. Metrology protocols were developed to examine tool wear and subsequent surface roughness. Work is directed to demonstrating effective material removal, improved surface roughness and cutter mark removal.

  8. The Mars Environmental Compatibility Assessment MECA Abrasion Tool

    Kuhlman, K. R.; Anderson, M. S.; Hinde, B. D.; Hecht, M. H.; Pike, W. T.; Marshall, J.; Meloy, T. P.; Cobbly, T.


    The Mars Environmental Compatibility Assessment (MECA) experiment, an instrument suite to be flown on Mars Surveyor 2001, will include a tool for doing simple mineralogical scratch and streak tests on particles from the Martian regolith. The Abrasion Tool will be applied to particles that adhere to highly polished substrates of various hardnesses. Granular soil components will be subjected to a compressive force of about 3 N using a leaf spring. The spring will be applied with a paraffin actuator capable of a 0.76 mm throw to achieve a maximum displacement of about 7.5 mm at the tip of the tool. The pressure per grain will be dependent on the grain size, the number of grains that adhere to the substrate and the number of grains in compression. The pressure per particle is expected to be on the order of 100 MPa - 1 GPa. The MECA sample wheel containing the substrates will be rotated after the particles are placed in compression to produce scratches or pits. A primary goal of the Abrasion Tool is to identify quartz (Mohs' hardness = 7) using substrates of varying hardnesses. Quartz is considered hazardous to future human explorers of Mars because it can cause silicosis of the lungs if it is of respirable size. It is also hazardous to machinery, structures, and space suits because of its ability to abrade and scratch surfaces. Since large quantities of minerals harder than quartz are not expected, any scratches produced on polished quartz substrates might be reasonably attributed to quartz particles, although there may be minerals such as impact metamorphic diamond in the soils. Careful calibration of the tool will be necessary to ensure that grains are not overloaded; for example, a steel ball pressed into glass will produce a Hertzian fracture, even though it is softer than glass. Other minerals, such as magnetite (Mohs'hardness = 6.5) have been shown to scratch glass ceramics such as Zerodur (Mohs' hardness = 6.5). Thus, minerals can be differentiated: note that

  9. Modeling of Tool Wear in Vibration Assisted Nano Impact-Machining by Loose Abrasives

    Sagil James; Sundaram, Murali M.


    Vibration assisted nano impact-machining by loose abrasives (VANILA) is a novel nanomachining process that combines the principles of vibration assisted abrasive machining and tip-based nanomachining, to perform target specific nanoabrasive machining of hard and brittle materials. An atomic force microscope (AFM) is used as a platform in this process wherein nanoabrasives, injected in slurry between the workpiece and the vibrating AFM probe which is the tool, impact the workpiece and cause na...


    Linke, Barbara


    The world-wide trend to environmental awareness is accompanied by a rising need for manufacturing technologies that spare energy and resources. The sustainability of products and processes becomes more and more a main competitive edge. However, the very essential aspect of abrasive tool design and its impact on process eco-efficiency have not been examined in a holistic view yet. Therefore this work evaluates the whole tool life from manufacturing to use phase and end-of-life. Abrasi...

  11. New Rock Abrasivity Test Method for Tool Life Assessments on Hard Rock Tunnel Boring: The Rolling Indentation Abrasion Test (RIAT)

    Macias, F. J.; Dahl, F.; Bruland, A.


    The tunnel boring machine (TBM) method has become widely used and is currently an important presence within the tunnelling industry. Large investments and high geological risk are involved using TBMs, and disc cutter consumption has a great influence on performance and cost, especially in hard rock conditions. Furthermore, reliable cutter life assessments facilitate the control of risk as well as avoiding delays and budget overruns. Since abrasive wear is the most common process affecting cutter consumption, good laboratory tests for rock abrasivity assessments are needed. A new abrasivity test method by rolling disc named Rolling Indentation Abrasion Test (RIAT) has been developed. The goal of the new test design and procedure is to reproduce wear behaviour on hard rock tunnel boring in a more realistic way than the traditionally used methods. Wear by rolling contact on intact rock samples is introduced and several rock types, covering a wide rock abrasiveness range, have been tested by RIAT. The RIAT procedure indicates a great ability of the testing method to assess abrasive wear on rolling discs. In addition and to evaluate the newly developed RIAT test method, a comprehensive laboratory testing programme including the most commonly used abrasivity test methods and the mineral composition were carried out. Relationships between the achieved results from conventional testing and RIAT results have been analysed.

  12. CFD model of multiphase flow in the abrasive water jet tool

    Říha, Zdeněk


    The possibility of using CFD fluid flow modeling in area of tools with abrasive water jet is described in the paper. The correct function of such tool is based on proper setting of multiphase flow of water, air and solid particles in the inner space of the tool. The multiphase fluid flow numerical simulation can provide information which show relation between the geometry and the flow field. Then, this stable CFD model of multiphase flow creates key to design of the tool able to work wi...




    Full Text Available In many applications, when a precise non-contact assessment of an abrasive tools’ surface is required, alternative measurement methods are often used. Their use offers numerous advantages (referential method as they introduce new qualities into routinely realized measurements. Over the past few years there has been a dynamic increase in the interest for using new types of classical confocal microscopy. These new types are often defined as 3D laser microscopy. This paper presents select aspects of one such method’s application – confocal laser scanning microscopy – for diagnostic analysis of abrasive tools. In addition this paper also looks at the basis for operation, the origins and the development of this measurement technique.The experimental part of this paper presents the select results of tests carried out on grinding wheel active surfaces with sintered microcrystalline corundum grains SG™ bound with glass-crystalline bond. The 3D laser measuring microscopes LEXT OLS3100 and LEXT OLS4000 by Olympus were used in the experiments. Analysis of the obtained measurement data was carried out in dedicated OLS 5.0.9 and OLS4100 2.1 programs, supported by specialist TalyMap Platinum 5.0 software. The realized experiments confirmed the possibility of using the offered measurement method. This concerns both the assessment of grinding wheel active surfaces and their defects, as well as the internal structures of the tools (grain-bond connections. The method presented is an interesting alternative to the typical methods used in the diagnostics of abrasive tools.

  14. CFD model of multiphase flow in the abrasive water jet tool

    Říha, Zdeněk

    Ostrava: Ústav geoniky AV ČR, v.v.i, 2015 - (Sitek, L.; Klichová, D.), s. 157-163 ISBN 978-80-86407-56-2. [Vodní paprsek 2015 - výzkum, vývoj, aplikace. Velké Losiny (CZ), 06.10.2015-08.10.2015] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive water jet * multiphase flow * CFD model Subject RIV: JQ - Machines ; Tools

  15. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    Vykintas Dusevičius; Audrius Čereška


    The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separa...

  16. Fabrication of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology

    Luo, Sheng-Yih; Yu, Tsung-Han; Hu, Yuh-Chung


    A manufacturing process of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology is reported here. The thickness of JSR THB-151N resist coated on an aluminum alloy substrate for micro lithography can reach up to 110 µm. During the lithography, different geometrical photomasks were used to create specific design patterns of the resist mold on the substrate. Micro roots, made by electrolytic machining on the substrate with guidance of the resist mold, can improve the adhesion of micro nickel abrasive pellets electroplated on the substrate. During the composite electroforming, the desired hardness of the nickel matrix inside the micro diamond abrasive pellets can be obtained by the addition of leveling and stress reducing agents. At moderate blade agitation and ultrasonic oscillation, higher concentration and more uniform dispersion of diamond powders deposited in the nickel matrix can be achieved. With these optimal experiment conditions of this fabrication process, the production of micro nickel/diamond abrasive pellet array lapping tools is demonstrated.

  17. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    G. Matula


    Full Text Available Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Findings: Putting down coatings with this method does not call for using the costly equipment for the physical or chemical deposition of coatings from the gaseous phase. Coating thickness may be easily regulated by applying the powder-binder slurry layer once or several times on the prepared substrate surface. Hardness of coatings in the sintered state is higher compared to the HS6-5-2 and 41Cr4 steels by about 400 and 700 HV respectively. It is expected that hardness of the coatings and substrate will grow after their heat treatment.Practical implications: Application of powder metallurgy and especially pressureless forming of powder to manufacturing of steel covered with anti-wear coatings gives the possibility to obtain tool materials with the relative high ductility characteristic of steel and high hardness and wear resistance typical for cemented carbides.Originality/value: One can state, based on the investigations carried out, that the pressureless forming of the powder may be used for depositing the anti-wear coatings onto the tool materials and other elements in the abrasion wear service conditions.

  18. Air Abrasion

    ... delivered directly to your desktop! more... What Is Air Abrasion? Article Chapters What Is Air Abrasion? What Happens? The Pros and Cons Will I Feel Anything? Is Air Abrasion for Everyone? print full article print this ...



    The wear issue in soft-ground tunneling using various types of shields has a major impact on machine operation, utilization, and tunneling costs. The interaction between abrasive soils and cutters, as well as other components of the machine that are involved in excavation process can cause the wear. For tool wear estimation and understanding of soil conditioning effect on wear, there is no accepted test that can address this issue clearly. The primary objective of this thesis was to develop a...

  20. Research on the Effectiveness of Cleaning Cutting Fluid Used for Machining During Abrasive and Diamond Tools Operations

    Vykintas Dusevičius


    Full Text Available The article presents the problem of cleaning effectively lubricant - coolant fluid using two different metal-working techniques. Compared with lubricant-coolant fluid, the use of steel abrasive tools produces very small steel particles having relative weight. Steel processing with diamond polishing tools does not make chips. The paper considers theoretical cleaning methods and compares them with experimental results cleaning an additional flow of lubrication and cooling with a magnetic separator and hydro-cyclone.Article in Lithuanian

  1. Elliptic hole abrasive belt chamfer machine tool%椭圆孔砂带倒角机床

    王友林; 姜英


    From the structure and working principle, etc, this paper introduced a machine tool that machining elliptic hole on small end bevel face of link, using ductile deformation of abrasive belt method to substitute the additional movement of cutting tool or the workpiece along the long axis of elliptic hole, the edge of elliptic hole is removed by grinding material on abrasive belt under the influence of movement and pressure , obtain a chamfer plane, achieve machining of elliptic hole chamfer.%从结构、工作原理等方面介绍了一种用于连杆小头斜端面上的椭圆孔的倒角加工机床,利用砂带的挠性变形替代加工中刀具或工件沿椭圆的长轴移动的附加运动,工件端面上椭圆孔的棱边在砂带的压力与运动作用下被砂带上的磨料切除,形成倒角平面,实现了椭圆形孔的倒角加工.

  2. The Use of Focus-Variation Microscopy for the Assessment of Active Surfaces of a New Generation of Coated Abrasive Tools

    Kapłonek Wojciech


    Full Text Available In this paper, the selected results of measurements and analysis of the active surfaces of a new generation of coated abrasive tools obtained by the use of focus-variation microscopy (FVM are presented and discussed. The origin of this technique, as well as its general metrological characteristics is briefly described. Additionally, information regarding the focus variation microscope used in the experiments - InfiniteFocus® IF G4 produced by Alicona Imaging, is also given. The measurements were carried out on microfinishing films (IMFF, abrasive portable belts with Cubitron™ II grains, and single-layer abrasive discs with Trizact™ grains. The obtained results were processed and analyzed employing TalyMap 4.0 software in the form of maps and profiles, surface microtopographies, Abbott- Firestone curves, and calculated values of selected areal parameters. This allowed us to describe the active surfaces of the coated abrasive tools, as well as to assess the possibility of applying the FVM technique in such kinds of measurements.

  3. Corneal Abrasions

    ... eye under a light that is filtered cobalt blue. The fluorescein causes the abrasion to glow bright ... putting in or removing your contacts. Around the house, be extra careful when you use cleaning products, ...

  4. A review of high-speed grinding and high-performance abrasive tools

    Krajnik, Peter; Kopač, Janez


    This paper reviews the modern aspects of grinding with regards to enhanced productivity and manufacturing quality demands. The basic mechanism of grinding and the applications for the state-of-the-art technology of high-speed grinding (HSG) with high-performance grinding wheels are presented.In addition to the improvements in the technology associated with HSG, the grinding machine-tool, the coolant system and the process monitoring also need to adapt to high-speed machining. In addition, the...

  5. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    G. Matula


    Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Finding...

  6. 电化学磁力研磨复合工具的设计%Compounded Tool Design for the Hybrid Process of Electrochemical Magnetic Abrasive Finishing

    郑雷; 郭钟宁; 李远波; 刘国跃


    复合工具是复合工艺的核心,其结构形式直接决定了复合工艺的实现形式及工艺特性。根据电化学与磁力研磨各自的工艺特点,针对平面类零件,提出了中空式电磁极相间复合结构的设计方案。采用有限元方法对加工间隙内的磁场分布进行了分析,优化了工具结构参数,具有一定的应用价值。%The compounded tool is the center part of the hybrid process of electrochemical magnetic abrasive. Its structure and shape decide directly the form of achievement and the properties of the hybrid process. According to the characters of the electrochemical machining process and magnetic abrasive finishing process,a structure of electrodes separated by magnetic pole is proposed for the plane parts. By applying the finite element method,the magnetic field model of the working gap has been built and analysed to optimize the parameters. Results show that the compounded tool designed for the hybrid process of electrochemical magnetic abrasive finishing is available and provided with a certain application value.

  7. Surface Abrasion Tool Project

    National Aeronautics and Space Administration — The Mars Program Planning Group (MPPG) Final Report reiterates the importance of planetary sample return stating that sample return architectures provide a...

  8. The influence of heat treatnemnt on the abrasive wear resistnace of a construction and a tool steel

    M. Orečný


    Full Text Available The paper deals about the influence of heat and chemical-heat treatment of construction steel 100Cr6 and alloy steel X210Cr12, which were treated according to their corresponding norms. The steel X210Cr12 was also treated in an unconventional way. The influence of the material structures and hardness on the abrasion wear resistance was studied. The influence of nitridation was considered in a way how to increase the abrasion wear resistance and how the heat treatment affects the hardness and the quality of the nitrided layer. The nitridation with diffusion annealing of the tested materials caused a decrease and also an increase of the materials wear resistances.

  9. CAD/CAM-based Position/Force Control for a Ball-End Abrasive Tool and Its Application to an Industrial Robot

    Nagata, Fusaomi; Hase, Tetsuo; Haga, Zenku; Omoto, Masaaki; Watanabe, Keigo

    Control of robotic mold polishing is considered in this paper. CAD/CAM-based position/force controller that simultaneously performs stable force control and exact pick feed control along curved surface is presented for articulated-type industrial robots. The force feedback loop controls the polishing force consisting of the contact force and the kinetic friction force. During mold polishing, the position feedback loop has a delicate contribution to the force feedback loop in Cartesian space so that the abrasive tool does not deviate from the desired trajectory but keeps a constant pick feed. When a mold polishing robot runs, cutter location (CL) data with normal vectors are used for not only a desired trajectory of tool translational motion but also desired contact directions given to a mold. The CL data allow the robot to realize a complete non-taught operation of the position and the contact direction. In this paper, a simple experiment is conducted by using an industrial robot with a ball-end abrasive tool in order to evaluate the effectiveness of the proposed method. The target workpiece is an aluminum PET bottle blow mold after NC machining, whose curved surface has small cusp marks with each pick feed of about 0.3 mm height. The results show that the proposed mold polishing robot with the CAD/CAM-based position/force controller can uniformly remove the cusp marks and further achieve mirror-like surface quality without undesirable over-polishing.

  10. Sandstone Turning by Abrasive Waterjet

    Hlaváček, Petr; Cárach, J.; Hloch, Sergej; Vasilko, K.; Klichová, Dagmar; Klich, Jiří; Lehocká, D.


    Roč. 48, č. 6 (2015), s. 2489-2493. ISSN 0723-2632 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : turning away from the jet * conventional turning towards the jet * sandstone * abrasive water jet Subject RIV: JQ - Machines ; Tools Impact factor: 2.420, year: 2014

  11. Air quality modelling as a tool used in selecting technological alternatives for developing a new abrasive facility

    Radu Mihăiescu


    Full Text Available Production of abrasive compounds employs the use of various organic materials as adhesivesor as conditioners. During the baking process, a significant amount of air pollutant substances, includingvarious forms of organic compounds are emitted in the atmosphere. Selecting the most suitabletechnological process is a procedure that involves a cost benefit analysis as well as procedures forcomplying with BAT requirements (best available techniques. Assessing the resulting environmentquality in the vicinity of a new facility is also important, IPPC Directive clearly specifies that a new facilitymust not induce changes of the quality of the environment. This is highly dependent on localmeteorological and topographical conditions. The ISCST3 model was applied to assess the atmosphericdispersions associated with several potential technological designs, and compare their impacts on theenvironment.

  12. Ultrasonic Abrasive Removal Of EDM Recast

    Mandel, Johnny L.; Jacobson, Marlowe S.


    Ultrasonic abrasive process removes layer of recast material generated during electrical-discharge machining (EDM) of damper pocket on turbine blade. Form-fitted tool vibrated ultrasonically in damper pocket from which material removed. Vibrations activate abrasive in pocket. Amount of material removed controlled precisely.

  13. Abrasives and possibilities of increase in efficiency of abrasive waterjets

    Martinec, Petr; Sitek, Libor

    Ostrava: Ústav geoniky AV ČR, v.v.i, 2015 - (Sitek, L.; Klichová, D.), s. 157-163 ISBN 978-80-86407-56-2. [Vodní paprsek 2015 - výzkum, vývoj, aplikace. Velké Losiny (CZ), 06.10.2015-08.10.2015] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive waterjets * abrasives * garnet * zirconia Subject RIV: JQ - Machines ; Tools

  14. Determination of vibration frequency depending on abrasive mass flow rate during abrasive water jet cutting

    Hreha, P.; Radvanská, A.; Hloch, Sergej; Peržel, V.; Krolczyk, G.; Monková, K.


    Roč. 77, 1-4 (2014), s. 763-774. ISSN 0268-3768 Institutional support: RVO:68145535 Keywords : Abrasive water jet * Abrasive mass flow rate * Vibration Subject RIV: JQ - Machines ; Tools Impact factor: 1.458, year: 2014

  15. Usage of abrasion-resistant materials in agriculture

    J Votava


    Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

  16. Properties, structure and machnining capabilities sintered corundum abrasives

    Cz.J. Niżankowski


    Full Text Available The diversity of sintered corundum abrasives used in both bonded and in the embankment of abrasive tools currently poses substantialproblems for their choice of technology to specific tasks. Therefore performed a comparative study of ownership structures and capacitiesof elected representatives machnining sintered corundum abrasives of different generations, and this is normal sintered alumina,submicrocrystalline alumina sintered and nanocrystalline alumina sintered. Were studied some properties of a set of abrasive particles,physicochemical properties and structural and mechanical and technological properties. The studies used the method of microscopicmeasurement to determine the shape of abrasive particles, the pycnometer to determine the density of abrasive, a spectrometer todetermine the chemical composition of the magnetic analyzer for determining the magnetic fraction, scanning electron microscope toanalysis of abrasive grains and a special position to designate the machining capacity abrasive grains. The results showed a significantincrease in machining capacity sintered corundum abrasives with increasing degree of fragmentation of the crystallites sintered corundum abrasives and distinctive bands in the emerging microchip. The originality of the development provides a comparative summary ofproperties of sintered corundum abrasives of different generations and functions obtained by the author making the change in value indexof machininhcapacity grit from cutting speeds for different generations of sintered corundum.

  17. Sustainability of abrasive processes

    Aurich, J.C.; Linke, B.; Hauschild, Michael Zwicky;


    This paper presents an overview of research on sustainability of abrasive processes. It incorporates results from a round robin study on ‘‘energy-efficiency of abrasive processes’’ which has been carried out within the scientific technical committee ‘‘abrasive processes’’ (STC G) of CIRP, the...... content of technical presentations in STC G, and the results of a comprehensive literature study. The approach to sustainability includes environmental, social, and economic sustainability in accordance with the definition proposed in the Brundtland Report of the United Nations [156]. The main focus is on...... environmental and social sustainability. Economic sustainability will be considered as manufacturing productivity. © 2013 CIRP....

  18. Comparison of the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel with their surface layer enriched with the ceramic powders

    L.A. Dobrzański; E. Jonda; A. Polok


    Purpose: In the paper there are presented the results of the influence of laser remelting parameters on the properties of the surface layer of the X40CrMoV5-1 and 55NiCrMoV7 hot work steel, using the high power diode laser (HPDL).The aim of this work was to compare the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel surface layers enriched with the TiC, WC and VC ceramic powders. The surface layers of hot work tool steel remelted with a diode laser beam have be...

  19. Search for magnetic minerals in Martian rocks: Overview of the Rock Abrasion Tool (RAT) magnet investigation on Spirit and Opportunity

    Goetz, W.; Leer, K.; Gunnlaugsson, H.P.;


    Opportunity also indicates the presence of a strongly ferrimagnetic phase in outcrops, such as magnetite or an altered version of magnetite. However, the evidence is weaker than in the case of Spirit. According to data from the a particle X-ray spectrometer (APXS) and the Mossbauer spectrometer (MB), the...

  20. Abrasion of 6 dentifrices measured by vertical scanning interference microscopy

    Florence Pascaretti-Grizon


    Full Text Available OBJECTIVES: The abrasion of dentifrices is well recognized to eliminate the dental plaque. The aims of this study were to characterize the abrasive powders of 6 dentifrices (3 toothpastes and 3 toothpowders and to measure the abrasion on a test surface by Vertical Scanning Interference microscopy (VSI. MATERIAL AND METHODS: Bright field and polarization microscopy were used to identify the abrasive particles on the crude dentifrices and after prolonged washes. Scanning electron microscopy and microanalysis characterized the shape and nature of the particles. Standardized and polished blocks of poly(methylmethacrylate were brushed with a commercial electric toothbrush with the dentifrices. VSI quantified the mean roughness (Ra and illustrated in 3D the abraded areas. RESULTS: Toothpastes induced a limited abrasion. Toothpowders induced a significantly higher roughness linked to the size of the abrasive particles. One powder (Gencix® produced a high abrasion when used with a standard testing weight. However, the powder is based on pumice particles covered by a plant homogenate that readily dissolves in water. When used in the same volume, or after dispersion in water, Ra was markedly reduced. CONCLUSION: Light and electron microscopy characterize the abrasive particles and VSI is a new tool allowing the analysis of large surface of abraded materials.

  1. Comparison of the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel with their surface layer enriched with the ceramic powders

    L.A. Dobrzański


    Full Text Available Purpose: In the paper there are presented the results of the influence of laser remelting parameters on the properties of the surface layer of the X40CrMoV5-1 and 55NiCrMoV7 hot work steel, using the high power diode laser (HPDL.The aim of this work was to compare the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel surface layers enriched with the TiC, WC and VC ceramic powders. The surface layers of hot work tool steel remelted with a diode laser beam have been metallographically examined and analyzed with the use of a hardness testing machine.Design/methodology/approach: The high power diode laser (HPDL and ceramic powders WC, VC and TiC were used. Remelting and alloying processes were carried out at the constant remelting rate and focus shape, varying the laser beam power for the alloyed test pieces in the range from 1,2 – 2,3 kW.Findings: On the basis of the wear abrasion tests carried out on 55NiCrMoV7 and X40CrMoV5-1 steels it could be ascertained that each of those steels is characterized by different resistance for the same powders and the power of the laser beam. In the case of employing 1,2 kW laser, the surface layer formed using the majority of the investigated portions undergoes a total wear during the wear-rate test which also causes the wear of the initial material. When 2,3 kW is employed, the surface layers have crack and microcrack defections which decrease the resistance to the abrasion. The smallest mass loss for 55NiCrMoV7 steel among all the analyzed cases has been observed for the surface layers alloyed with TiC powder, at the of the laser beam power of 2,3 kW and for WC powder at 1,2 kW laser beam power. For the X40CrMoV5-1 steel the smallest mass decrement has been observed for the steel alloyed with WC powder at 1,2 kW laser beam power and VC powder at 1,6 kW laser beam power.Practical implications: The investigations showed that as a result of the applied laser processing there is the

  2. PyRAT (python radiography analysis tool): overview

    Armstrong, Jerawan C [Los Alamos National Laboratory; Temple, Brian A [Los Alamos National Laboratory; Buescher, Kevin L [Los Alamos National Laboratory


    PyRAT was developed as a quantitative tool for robustly characterizing objects from radiographs to solve problems such as the hybrid nonlinear inverse problem. The optimization software library that was used is the nonsmooth optimization by MADS algorithm (NOMAD). Some of PyRAT's features are: (1) hybrid nonlinear inverse problem with calculated x-ray spectrum and detector response; (2) optimization based inversion approach with goal of identifying unknown object configurations - MVO problem; (3) using functionalities of Python libraries for radiographic image processing and analysis; (4) using the Tikhonov regularization method of linear inverse problem to recover partial information of object configurations; (5) using a priori knowledge of problem solutions to define feasible region and discrete neighbor for the MVO problem - initial data analysis + material library {yields} a priori knowledge; and (6) using the NOMAD (C++ version) software in the object.

  3. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk

    Melville : American Institute of Physics Inc, 2014 - (Lenhard, R.; Kaduchova, K.), s. 276-280 ISBN 978-0-7354-1244-6. ISSN 0094-243X. - (AIP Conference Proceedings. 1608). [The Application of experimental and numerical method s in fluid mechanics and energetics 2014 /19./. Liptovský Ján (SK), 09.04.2014-11.04.2014] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MPO FR-TI3/733 Institutional support: RVO:68145535 Keywords : abrasive cutting head * velocities of abrasive particles * abrasive water jet generation Subject RIV: JQ - Machines ; Tools

  4. Abrasion resistant tubular member

    A surface of a tubular member made of an austenite stainless steel having a molybdenum content of from 2 to 3% is subjected to a low temperature ionization nitriding treatment in a gas atmosphere of N2: from 5 to 15% by volume, H2: from 95 to 85% by volume, at a temperature of from 400 to 470degC to form a nitride layer. Since the low temperature ion nitriding treatment is thus applied, generation of ε phase which lowers corrosion resistance can be suppressed. That is, the hardened layer (nitride layer) is provided with abrasion resistance, while the inside can keep the inherent characteristic of the austenite stainless steel having high toughness. In addition, this can avoid the tendency of lowering corrosion resistance due to the formation of a ε phase caused by exposure to high temperature for a long time in order to increase the thickness of the nitrided layer. When the thickness of the tube is 1.3mm, the less than 130μm is enough for the nitride layer. Abrasion resistance can be improved by thus applying ion nitriding treatment to the austenite stainless steel containing molybdenum under controlled temperature and atmosphere. (N.H.)

  5. Testing of abrasion materials

    A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained. (orig.)

  6. Abrasion-resistant antireflective coating for polycarbonate

    Wydeven, T. J.


    Following plasma-polymerization technique, treatment in oxygen glow discharge further enhances abrasion resistance and transmission. Improvement in abrasion resistance was shown by measuring percentage of haze resulting from abrasion. Coating samples were analyzed for abrasion using standard fresh rubber eraser. Other tests included spectra measurements and elemental analysis with spectrometers and spectrophotometers.

  7. Comparative pulmonary toxicity of 6 abrasive blasting agents

    Hubbs, A.F.; Minhas, N.S.; Jones, W.; Greskevitch, M.; Battelli, L.A.; Porter, D.W.; Goldsmith, W.T.; Frazer, D.; Landsittel, D.P.; Ma, J.Y.C.; Barger, M.; Hill, K.; Schwegler-Berry, D.; Robinson, V.A.; Castranova, V. [Center for Disease Control and Prevention, Morgantown, WV (USA). Health Effects Laboratory Division


    Inhalation of silica dust is associated with pulmonary fibrosis, Therefore, substitute abrasive materials have been suggested for use in abrasive blasting operations. To date, toxicological evaluation of most substitute abrasives has been incomplete. Therefore, the objective of this study was to compare the pulmonary toxicity of a set of substitute abrasives (garnet, staurolite, coal slag, specular hematite, and treated sand) to that of blasting sand. Rats were exposed to blasting sand or an abrasive substitute by intratracheal instillation and pulmonary responses to exposure were monitored 4 weeks postexposure. Pulmonary damage was monitored as lactate dehydrogenase (LDH) in the acellular lavage fluid. Pulmonary inflammation was evaluated from the yield of polymorphonuclear leukocytes (PMN) obtained by bronchoalveolar lavage. The activity of alveolar macrophages was determined by measuring: zymosan-stimulated chemiluminescence. Blasting sand caused lung damage and showed histologic evidence for inflammation and fibrosis, Garnet, staurolite, and treated sand exhibited toxicity and inflammation that were similar to blasting sand. while coal slag caused greater pulmonary damage and inflammation than blasting sand, In contrast, specular hematite did not significantly elevate LDH or PMN levels and did not stimulate macrophage activity 4 weeks postexposure.

  8. 金刚石磨具表面磨粒分布形态的定量评价%Quantitative Measurement of Grit Distribution of Diamond Abrasive Tools

    苏玲玲; 黄辉; 徐西鹏


    为了定量评价磨粒在磨具表面的分布形态,采用静态磨刃密度Cs 与磨粒分布均匀性CV 两个评价指标来描述磨粒在磨具表面的分布信息。针对金刚石磨具的 SEM图,对图片进行二值化处理及磨粒质点化,通过对质点的统计获得静态磨粒密度Cs ,另一方面,采用泰森多边形法,获取各质点所占据的面积,利用毭分布的变异系数来评价磨粒的分布均匀性CV。利用所提出的两项指标,评价了同一磨具表面及不同磨粒排布磨具表面的磨粒分布形态,结果表明所提出的指标能较好地用于磨粒分布形态的评价。%This paper putted forward two parameters to evaluate the grit distribution quantitative-ly,which were as static grit density Cs and the distribution uniformity CV .The grit centroids were ob-tained from the binary picture processed from the SEM picture of the diamond tools.The static grits density Cs was obtained by counting the number of centroids.On the other hand,the area of every cen-troid was obtained through the Voronoi diagram approach.The distribution uniformity CV was defined as the coefficient of variation of the Gamma distribution of centroid area.Using the two parameters to evaluate quantitatively the grit distribution for the same wheel surface and different grit distribution surfaces,the results show that the grit distribution morphology can be evaluated better with those pa-rameters.

  9. Conduit Coating Abrasion Testing

    Sullivan, Mary K.


    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  10. Topographical anomaly on surfaces created by abrasive waterjet

    Hloch, S.; Valíček, Jan


    Roč. 59, 5-8 (2012), s. 593-604. ISSN 0268-3768 Institutional research plan: CEZ:AV0Z30860518 Keywords : abrasive waterjet * initial zone * surface topography Subject RIV: JQ - Machines ; Tools Impact factor: 1.205, year: 2012

  11. Influence of Corrosion on the Abrasion of Cutter Steels Used in TBM Tunnelling

    Espallargas, N.; Jakobsen, P. D.; Langmaack, L.; Macias, F. J.


    Abrasion on tunnel boring machine (TBM) cutters may be critical in terms of project duration and costs. Several researchers are currently studying the degradation of TBM cutter tools used for excavating hard rock, soft ground and loose soil. So far, the primary focus of this research has been directed towards abrasive wear. Abrasive wear is a very common process in TBM excavation, but with a view to the environment in which the tools are working, corrosion may also exert an influence. This paper presents a selection of techniques that can be used to evaluate the influence of corrosion on abrasion on TBM excavation tools. It also presents the influence of corrosion on abrasive wear for some initial tests, with constant steel and geomaterial and varying properties of the excavation fluids (soil conditioners, anti-abrasion additives and water). The results indicate that the chloride content in the water media greatly influences the amount of wear, providing evidence of the influence of corrosion on the abrasion of the cutting tools. The presence of conditioning additives tailored to specific rock or soil conditions reduces wear. However, when chloride is present in the water, the additives minimise wear rates but fail to suppress corrosion of the cutting tools.

  12. Checking Out Cuts, Scratches, and Abrasions

    ... Skating Crushes What's a Booger? Checking Out Cuts, Scratches, and Abrasions KidsHealth > For Kids > Checking Out Cuts, ... weren't wearing kneepads. How Do Cuts and Scratches Heal? After getting a cut, scratch, or abrasion, ...


    I.A. Gorlach


    ENGLISH ABSTRACT: Quality of surface preparation of components and structures for further painting and/or coating is important in many fields of engineering. One of the most widely used methods of surface preparation is abrasive blasting. In the last few years, a new method for surface preparation has evolved, namely thermo-abrasive blasting. This technique utilises a high enthalpy thermal jet, generated by the thermo-abrasive blasting gun, to propel abrasive particles. Thermo-abrasi...

  14. 30 CFR 72.610 - Abrasive blasting.


    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 72.610 Section 72.610... HEALTH STANDARDS FOR COAL MINES Miscellaneous § 72.610 Abrasive blasting. (a) Surface and...

  15. Tangental Turning of Incoloy Alloy 925 Using Abrasive Water Jet

    Cárach, J.; Hloch, Sergej; Hlaváček, Petr; Vasilko, K.; Lehocká, D.

    Zagreb: Croatian Association of Production Engineering, 2015 - (Abele, E.; Udiljak, T.; Ciglar, D.), s. 77-80 ISBN 978-953-7689-03-2. [CIM 2015 - International Scientific Conference on Production Engineering. Vodice (HR), 10.06.2015-13.06.2015] R&D Projects: GA MŠk(CZ) LO1406; GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : incoloy alloy 925 * abrasive water jet turning * traverse speed Subject RIV: JQ - Machines ; Tools

  16. Progress in abrasive and grinding technology

    Xu, Xipeng


    The grinding and abrasive processing of materials are machining techniques which use bonded or loose abrasives to remove material from workpieces. Due to the well-known advantages of grinding and abrasive processes, advances in abrasive and grinding technology are always of great import in enhancing both productivity and component quality. In order to highlight the recent progress made in this field, the editor invited 21 world-wide contributions with the aim of gathering together all of the achievements of leading researchers into a single publication. The authors of the 21 invited papers, of

  17. Abrasion of flat rotating shapes

    Roth, A.E.; Marques, C. M.; Durian, D. J.


    We report on the erosion of flat linoleum "pebbles" under steady rotation in a slurry of abrasive grit. To quantify shape as a function of time, we develop a general method in which the pebble is photographed from multiple angles with respect to the grid of pixels in a digital camera. This reduces digitization noise, and allows the local curvature of the contour to be computed with a controllable degree of uncertainty. Several shape descriptors are then employed to follow the evolution of dif...

  18. Transition metal carbide and boride abrasive particles

    Abrasive particles and their preparation are discussed. The particles consist essentially of a matrix of titanium carbide and zirconium carbide, at least partially in solid solution form, and grains of crystalline titanium diboride dispersed throughout the carbide matrix. These abrasive particles are particularly useful as components of grinding wheels for abrading steel. 1 figure, 6 tables

  19. 30 CFR 58.610 - Abrasive blasting.


    ... miners shall use in accordance with 30 CFR 56.5005 or 57.5005 respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed in a totally enclosed device with... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 58.610 Section...

  20. Corneal abrasions associated with pepper spray exposure.

    Brown, L; Takeuchi, D; Challoner, K


    Pepper spray containing oleoresin capsicum is used by law enforcement and the public as a form of nonlethal deterrent. Stimulated by the identification of a case of a corneal abrasion associated with pepper spray exposure, a descriptive retrospective review of a physician-maintained log of patients presenting to a jail ward emergency area over a 3-year period was performed. The objective was to give some quantification to the frequency with which an emergency physician could expect to see corneal abrasions associated with pepper spray exposure. Of 100 cases of pepper spray exposure identified, seven patients had sustained corneal abrasions. We conclude that corneal abrasions are not rare events when patients are exposed to pepper spray and that fluorescein staining and slit lamp or Wood's lamp examination should be performed on all exposed patients in whom corneal abrasions cannot be excluded on clinical grounds. PMID:10830682

  1. Performance of recycling abrasives in rock cutting by abrasive water jet

    Gokhan Aydin


    Rock cutting performance of recycling abrasives was investigated in terms of cutting depth, kerf width, kerf taper angle and surface roughness. Gravity separation technique was employed to separate the abrasives and the rock particles. The recycling abrasive particles were then dried and sieved for determination of their disintegration behaviors. Before each cutting with recycling abrasives, the abrasive particles less than 106mm were screened out. It is revealed that a considerable amount of used abrasives can be effectively reused in the rock cutting. The reusabilities of abrasives are determined as 81.77%, 57.50%, 34.37%and 17.72%after the first, second, third and fourth cuttings, respectively. Additionally, it is determined that recycling must be restricted three times due to the excessive disintegration of abrasives with further recycling. Moreover, it is concluded that cutting depth, kerf width and surface roughness decreases with recycling. No clear trend is found between the kerf taper angle and recycling. Particle size distribution is determined as an important parameter for improving the cutting performance of recycling abrasives.

  2. The measurement of abrasive particles velocities in the process of abrasive water jet generation

    Zeleňák, Michal; Foldyna, Josef; Říha, Zdeněk


    An optimization of the design of the abrasive cutting head using the numerical simulation requires gathering as much information about processes occurring in the cutting head as possible. Detailed knowledge of velocities of abrasive particles in the process of abrasive water jet generation is vital for the verification of the numerical model. A method of measurement of abrasive particles at the exit of focusing tube using the FPIV technique was proposed and preliminary tests are described in the paper. Results of analysis of measured velocity fields are presented in the paper.

  3. Impact-abrasion and abrasion of WC-Co: wear mechanisms in severe environments

    Hawk, Jeffrey A.; Wilson, Rick D.; Osara, K. (Outokumpu Research Oy)


    Hard and super-hard materials have very good abrasive wear resistance. However, in many severe wear environments that make use of these materials, impact is a significant component of that environment. Consequently, the behavior of many of these hard materials in impact-wear conditions need to be understood with respect to the mechanisms of material removal such small scale fracture and subsequent crack growth in the carbide. This study details the behavior of several ?hard? materials in abrasion and impact-abrasion focusing on the mechanisms of material removal due to impact and abrasion.

  4. Third abrasive wear mode: is it possible?

    Ronaldo Câmara Cozza


    Full Text Available The objective of this paper is to propose an initial discussion on the characterization of a third abrasive wear mode. The results obtained in a previous work [1] under different test conditions revealed the occurrence of the superposition of the “rolling” and “grooving” abrasive wear modes. This phenomenon was denoted “micro-rolling abrasion” due to the observation that “rolling abrasion” was found to act on “grooving abrasion”.

  5. Monitoring and control of fine abrasive finishing processes

    Lazarev, Ruslan

    In engineering, surfaces with specified functional properties are of high demand in various applications. Desired surface finish can be obtained using several methods. Abrasive finishing is one of the most important processes in the manufacturing of mould and dies tools. It is a principal method to...... remove unwanted material, obtain desired geometry, surface quality and surface functional properties. The automation and computerization of finishing processes involves utilisation of robots, specialized machines with several degrees of freedom, sensors and data acquisition systems. The focus of this...

  6. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    Klich, Jiří; Hlaváček, Petr; Zeleňák, Michal; Sitek, Libor; Foldyna, Josef

    Zagreb : Croatian Assossiation of Production Engineering , 2013 - (Abele, E.; Udiljak, T.; Ciglar, D.), s. 149-154 ISBN 978-953-7689-02-5. [CIM 2013 Computer Integrated Manufacturing and High Speed Maching. Biograd (HR), 19.06.2013-22.06.2013] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MPO FR-TI3/733 Institutional support: RVO:68145535 Keywords : high-speed abrasive water jet technology * cutting head * cutting ability Subject RIV: JQ - Machines ; Tools

  7. Some results of tangential turning with an abrasive water jet

    Cárach, J.; Hlaváček, Petr; Vasilko, K.; Klich, Jiří; Hloch, Sergej

    Prešov: Technická univerzita v Košicích se sídlem v Prešově, 2013 - (Lehocká, D.; Cárach, J.; Knapčíková, L.; Hloch, S.), s. 350-354. (TEAM). ISSN 1847-9065. [International Scientific and Expert Conference of the International TEAM Society (Technique, Education, Agriculture & Management ) /5./. Prešov (SK), 04.11.2013-06.11.2013] R&D Projects: GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : turning * abrasive water jet * rotation * workpiece * sandstone Subject RIV: JQ - Machines ; Tools

  8. Abrasive Blasting Unit (ABU) - 16270

    NUKEM Technologies was contracted to supply a dry, automated drum belt (tumbling) Abrasive Blasting Unit (ABU) to the Joint Research Centre of the European Commission in Ispra, Italy. The ABU was installed in the centralised radioactive waste management area of the JRC-Ispra site in Italy. The unit is to be employed for the decontamination to clearance levels of slightly contaminated metal components and, where practical, concrete or heavy concrete (density ∼3200 kg/m3) blocks arising from the dismantling of nuclear facilities. The presentation is based on the successful construction and installation of the ABU at the JRC Ispra site. Among the several possibilities of adapting conventional abrasive units to nuclear applications, an automatic tumbling machine was preferred, due to the larger output and (mainly) for the ease of operation, with minimum direct handling of contaminated material by operators, thus satisfying the ALARA principle. Consideration was also given to Belgoprocess' successful experience with a predecessor, similar unit. After adequate size reduction batches of up to about 800 kg of material to be decontaminated are automatically introduced into the blasting chamber. Pieces between 100 mm and 800 mm long, between 100 mm and 500 mm wide and between 5 mm and 300 mm high can be effectively treated in the unit, the maximum weight of a single piece being limited to 100 kg. Short lengths of pipe may be included; the final dimensions of pipe to be decontaminated will be established during the nuclear commissioning tests. Other components with hard-to-reach surfaces may also be included. The content of the chamber is tumbled by two bladed drums, while sharp steel grit is sprayed onto the contaminated components, thus removing the surface layer including any contamination. From experience, 30 minutes of treatment is sufficient to remove contamination to levels below expected clearance levels for most materials. The decontaminated components are removed

  9. Preliminary results of experimental cutting of porcine bones by abrasive waterjet

    Hloch, S.; Valíček, Jan; Kozak, D.


    Roč. 18, č. 3 (2011), s. 467-470. ISSN 1330-3651 Institutional research plan: CEZ:AV0Z30860518 Keywords : abrasive waterjet cutting * porcine bones * surface quality Subject RIV: JQ - Machines ; Tools Impact factor: 0.347, year: 2011

  10. Adaptation of high pressure water jets with abrasives for nuclear installations dismantling

    This report presents the work realized for adjust the cutting technology with high pressure water jet with abrasives for nuclear installation dismantling. It has necessited the conception and the adjustement of a remote tool and the realization of cutting tests with waste produce analysis. This technic can be ameliorated with better viewing systems and better fog suction systems

  11. Analytical method for softness abrasive flow field based on discrete phase model


    Aiming at the problem of difficult contact finishing for mini structural surface in course of mould manufacturing,a new no-tool precision machining method based on soft abrasive flow machining (SAFM) was proposed. It allocated restrained component near surface machined,constituted restrained abrasive flow passage,and made the surface become a segment of passage wall. It could control turbulence abrasive flow in restrained passage,realize micro cutting for passage wall,and utilize the irregular motion of abrasive flow to eliminate the mono-directional marks on machined surfaces,and the precision could reach the specular level. A two-phase dynamic model of abrasive flow oriented to SAFM combined with discrete phase model (DPM) was established,the law of two-phase flow motion and the related physical parameters was obtained by corresponding numerical simulation method,and the mechanism of precision machining in SAFM was discussed. Simulation results show that the abrasive flow machining process mainly appears as translation of ablating location with the influence by granular pressure,and as the variation of machining efficiency with the influence by near-wall particle velocity. Thus via control of the inlet velocity and its corresponding machining time,it is supposed to work out the machining process according to the machining requirements by using the Preston equation to seek the relationship among velocity,pressure and material removing rate. By tracking near-wall particles,it can be confirmed that the movement of near-wall abrasive particles is similar to stream-wise vortices. The cutting traces on workpiece surfaces assume disorderly arrangement,so the feasibility of the SAFM method can be reaffirmed.

  12. Basics of cutting and abrasive processes

    Toenshoff, Hans Kurt


    Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.

  13. An investigation into magnetic electrolytic abrasive turning

    The magnetic electrolytic abrasive turning (MEAT) process as a non-traditional machining is used to obtain surface finishing like mirror. MEAT provides one of the best alternatives for producing complex shapes with good finish in advanced materials used in aircraft and aerospace industries. The improvement of machining accuracy of MEAT continues to be a major challenge for modern industry. MEAT is a hybrid machining which combines two or more processes to remove material. The present research focuses on the development of precision electrochemical turning (ECT) under the effects of magnetic field and abrasives. The effect of magnetic flux density, electrochemical conditions and abrasive parameters on finishing efficiency and surface roughness are investigated. An empirical relationship is deduced

  14. An investigation into magnetic electrolytic abrasive turning

    Mahdy, M. A. M.; Ismaeial, A. L.; Aly, F. F.


    The magnetic electrolytic abrasive turning (MEAT) process as a non-traditional machining is used to obtain surface finishing like mirror. MEAT provides one of the best alternatives for producing complex shapes with good finish in advanced materials used in aircraft and aerospace industries. The improvement of machining accuracy of MEAT continues to be a major challenge for modern industry. MEAT is a hybrid machining which combines two or more processes to remove material. The present research focuses on the development of precision electrochemical turning (ECT) under the effects of magnetic field and abrasives. The effect of magnetic flux density, electrochemical conditions and abrasive parameters on finishing efficiency and surface roughness are investigated. An empirical relationship is deduced.

  15. Geometrical and physical models of abrasion

    Domokos, G


    We extend the geometrical theory presented in [5] for collisional and frictional particle abrasion to include an independent physical equation for the evolution of mass and volume. We introduce volume weight functions as multipliers of the geometric equations and use these mutipliers to enforce physical volume evolution in the unified equations. The latter predict, in accordance with Sternberg's Law, exponential decay for volume evolution. We describe both the PDE versions, which are generalisations of Bloore's equations and their heuristic ODE approximations, called the box equations. The latter are suitable for tracking the collective abrasion of large particle populations. The mutual abrasion of identical particles, called the self-dual ows, play a key role in explaining geological scenarios. We give stability criteria for the self-dual ows in terms of the parameters of the physical volume evolution models and show that under reasonable assumptions these criteria can be met by physical systems. We also stu...

  16. The measurement of the velocity of abrasive particlesat the suction part of the cutting head

    Foldyna, Josef; Zeleňák, Michal; Klich, Jiří; Hlaváček, Petr; Sitek, Libor; Říha, Zdeněk


    Roč. 22, č. 6 (2015), s. 1441-1446. ISSN 1330-3651. [Vodní paprsek 2013 - výzkum, vývoj, aplikace. Soláň, Karolinka, 22.10.2013-24.10.2013] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive water jet * velocity of abrasive particles * shadowgraphy Subject RIV: JQ - Machines ; Tools Impact factor: 0.579, year: 2014 web /public/archive

  17. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Pokusová Marcela


    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  18. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG; Shao-ze LUO; Guang-sheng LIU; Lu-chen ZHANG; Yong WANG


    In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material) were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  19. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG


    Full Text Available In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  20. Recent progress of abrasion-resistant materials: learning from nature.

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao


    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed. PMID:26335377

  1. 9 CFR 311.14 - Abrasions, bruises, abscesses, pus, etc.


    ... 9 Animals and Animal Products 2 2010-01-01 2010-01-01 false Abrasions, bruises, abscesses, pus, etc. 311.14 Section 311.14 Animals and Animal Products FOOD SAFETY AND INSPECTION SERVICE, DEPARTMENT... PARTS § 311.14 Abrasions, bruises, abscesses, pus, etc. All slight, well-limited abrasions on the...

  2. 21 CFR 872.6030 - Oral cavity abrasive polishing agent.


    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Oral cavity abrasive polishing agent. 872.6030... (CONTINUED) MEDICAL DEVICES DENTAL DEVICES Miscellaneous Devices § 872.6030 Oral cavity abrasive polishing agent. (a) Identification. An oral cavity abrasive polishing agent is a device in paste or powder...

  3. Investigation of the abrasive lapping of oxide ceramics

    Almaz Mullayanovich Khanov


    Full Text Available In this paper the methods of ceramic materials treatments are summarized. For the treatment of a technical ceramics the grinding and finishing processes including the description of the treatment steps are reported. In the first step, up to 80% of the material is polished away and the grinding is carried out at increased velocities using a tool with larger grains. In the second step of grinding, the amount of the removed material is decreased and this step is carried out using the abrasive tool with smaller grains. The third step referred as finishing is done by diamond abrasive micro-powders and a paste with a certain grain size. Often, after this step the polishing is performed in order to achieve the precision class of 1-3 and low surface roughness. The abrasive finishing of the materials based on the oxide ceramics VSH-75 is investigated. It is found that the performance ability of the diamond micro-powder is higher by a factor of 15-30 compared to the electrocorundum and green silicon carbide micro-powders. By increasing the graininess, the amount of removed material and the roughness of a treated surface are increased. In order to achieve the Rz=0.8 µm it is recommended to use a synthetic diamond micro-powder ASM20. Additionally, the influence of the contact pressure of the part onto the lap in the range from 25 to 150 kPa is investigated. With the increase of the contact pressure from 25 to 50 kPa, the total removal is significantly increasing whereas the relative diamond micro-powder consumption and surface roughness are essentially decreasing. Further increase of the contact pressure up to 150 kPa has smaller effect on the process parameters, while the cracks appear at the tool surface deteriorating the external view of the tool. The optimal contact pressure during finishing of the ceramic using the cast iron lap SCH-28 is about 50-100 kPa

  4. A mathematical model for electrochemical abrasive magnetic polishing operation

    In most reactions and metallurgical machining processes, it is essential on economic grounds to conserve energy requirements. The most important part of this energy is by hybrid conservation systems. Recently, for example as Magnetic- Abrasive - Electrolytic turning (MEAT) processes in the production of high surface quality by ultra precision machining. This technology combines many kinds of energy named hybrid processes, which satisfy both the metal removal efficiency and surface finishing for difficult-to-cut materials at the same time. In the present work, three stages of this process are studied and assessed. In the first stage, the metal removal by the electrochemical turning (ECT) is performed based on Faraday's laws. In this particular case, the different parameters that can affect ECT process such as the applied voltage and gap between the tool and the work-piece, the revolution speed, and the used type of electrolyte and flow rate, are studied and assessed. The author deduced a formula interpreting the relation between the electric conductivity and the process efficiency. Moreover, the relation between the above-mentioned parameter is correlated to the process efficiency. Unfortunately, an oxide membrane appears after some time which degrades the process efficiency. Therefore, in the second stage nonwoven abrasive pads can remove the oxide membrane. Two pad types are evaluated in this concern namely Aluminum oxide and Silicon carbide with different mesh cells are investigated in the abrasive-electrochemical process (AECT). In the third stage, applying a magnetic field can contribute in the oxide film destructions, leading to improving the magneto abrasive electrochemical process (MEAT) efficiency. The comparisons between ECM, AECM and MEAT processes show that average specific metal removal (Wm), are 0.5, 1.9, and 2.5 g/min.mm2.Amp, respectively. Meanwhile the process efficiencies are 1.18, 2.19, and 2.74, respectively. Therefore, the results of the present

  5. Abrasive supply for ancient Egypt revealed

    In the framework of the major research scheme 'Synchronization of Civilizations in the Eastern Mediterranean Region in the 2nd Millennium B.C' instrumental neutron activation analysis (INAA) was used to determine 30 elements in pumice from archaeological excavations to reveal their specific volcanic origin. In ancient time, the widespread pumiceous products of several eruptions in the Aegean region have been used as abrasive tools and were therefore popular trade objects. The correlation of such archaeological findings to a specific eruption of known age would therefore allow to certify a maximum age of the respective stratum ('dating by first appearance'). Pumices from the Aegean region can easily be distinguished by their trace element distribution patterns. This has been shown by previous studies of the group. The elements Al, Ba, Ca, Ce, Co, Cr, Cs, Dy, Eu, Fe, Hf, K, La, Lu, Mn, Na, Nd, Rb, Sb, Sc, Sm, Ta, Tb, Th, Ti, U, V, Yb, Zr and Zn were determined in 16 samples of pumice lumps from excavations in Tell-el-Dab'a and Tell-el-Herr (Egypt). Two irradiation cycles and five measurement runs were applied. To show the accuracy of the results obtained, typical samples of the most important pumice sources in the Aegean region, particularly from Milos, Nisyros, Kos and Thera were analyzed together with the Egyptian samples of unknown origin. A reliable identification of the samples is achieved by comparing these results to the database compiled in previous studies. The geographical positions of these islands are shown. Within the error range, most of the elements determined in typical representatives of Milos, Nisyros, Kos and Santorini were in perfect agreement with values from the literature. On the basis of the Cluster graphics presented, it is possible to relate unknown pumice to its primary source, just by comparing the relation of a few elements, like Ta-Eu and Th-Hf. One concludes that all samples except one can be related to the Minoan eruption of Thera

  6. Abrasive waterjet machining of fiber reinforced composites: A review

    Kalla, D. K.; Dhanasekaran, P. S.; Zhang, B.; Asmatulu, R.


    Machining of fiber reinforced polymer (FRP) composites is a major secondary manufacturing activity in the aircraft and automotive industries. Traditional machining of these composites is difficult due to the high abrasiveness nature of their reinforcing constituents. Almost all the traditional machining processes involve in the dissipation of heat into the workpiece which can be resulted in damage to workpiece and rapid wear of the cutting tool. This serious issue has been overcome by water jetting technologies. Abrasive waterjet machining (AWJM) is a nontraditional method and one of the best options for machining FRPs. This paper presents a review of the ongoing research and development in AWJM of FRPs, with a critical review of the physics of the machining process, surface characterization, modeling and the newer application to the basic research. Variable cutting parameters, limitations and safety aspects of AWJM and the noise related issues due to high flow rate of water jet will be addressed. Further challenges and scope of the future development in AWJM are also presented in detail.


    Stephen Jackson


    Full Text Available Continuous process improvement and automation have proven to be powerful tools for the wood processing industries in order to obtain better final product quality and thus increase profits. Abrasive machining represents an important and relevant process in the manufacturing and processing of wood products, which also implies high cost of materials and labor; therefore, special attention to this process is necessary. The objective of this work was to evaluate and demonstrate a process control system for use in the abrasive machining of wood and wood-based products. A control system was created on LabView® to integrate the monitoring process and the actions required, depending on the abrasive machining process conditions. The system acquires information from the optical sensor to detect loading and activate the cleaning system. The system continuously monitors the condition of the abrasive belt (tool wear by using an acoustic emission sensor and alerts the operator of the status of the belt (green, yellow, and red lights indicating satisfactory, medium, and poor belt condition. The system also incorporates an additional safety device, which helps prevent permanent damage to the belt, equipment, or workpiece by alerting the operator when an excessive temperature has been reached. The process control system proved that automation permits enhancement in the consistency of the belt cleaning technique by the elimination of the human errors. Furthermore, this improvement also affects the cost by extending the life of the belt, which reduces setup time, belt cost, operation cost, as well as others.

  8. LANL12-RS-107J PYTHON Radiography Analysis Tool (PyRAT). Mid-Year Deliverable Report for FY15

    This document is a mid-year report on a deliverable for the PYTHON Radiography Analysis Tool (PyRAT) for project LANL12-RS-107J in FY15. The deliverable is deliverable number 2 in the work package and is titled ''Add the ability to read in more types of image file formats in PyRAT''. Right now PyRAT can only read in uncompressed TIF files (tiff files). It is planned to expand the file formats that can be read by PyRAT, making it easier to use in more situations. A summary of the file formats added include jpeg, jpg, png and formatted ASCII files.

  9. Micro-scale Abrasion and Medium Load Multiple Scratch Tests of PVD Coatings.

    S.Poulat; H.Sun; D.GTeer


    Micro-scale abrasion testing is widely used to determine the abrasion resistance of thin film coatings; it is a simple technique that can easily be used as part of a quality control procedure, but it has got the disadvantage of not allowing an easy study of the wear mechanisms involved: it is difficult to estimate the load applied on each abrasive particles in the contact between the loaded ball and the specimen. The possibility of using progressive loading scratch testing, a method widely used to assess the adhesion of thin film coatings, to model the abrasive wear of coatings has been studied in the past; the use of multiple scratch tests to study the wear mechanisms corresponding to a single abrasion scratch event has also been studied in the case of bulk materials (ceramics and hard metals). Two coatings, deposited by Closed Field Unbalanced Magnetron Sputter Ion Plating (CFUBMSIP) on ASP23 powder metallurgy steel substrate are chosen to be representative of the use of protective coatings in industry: titanium nitride, which is widely used to prevent tool wear, and TCL Graphit-iCTM, which is widely used as a wear resistant solid lubricant coating. The two coatings are first characterised by using a standard quality control procedure: their thickness is determined by the cap grinding method, their adhesion by progressive loading scratch. Then micro-scale abrasion tests performed with a slurry at a concentration which promotes grooving wear, and medium load multiple scratch tests performed with diamond indenters are completed; the results of these tests are analysed and compared to determine if there is any correlation between the two sets of results; the multiple scratch tests wear tracks are also observed to determine the wear mechanisms involved.

  10. Opportunity Leaves a Trail of 'Rat' Holes


    NASA's Mars Exploration Rover Opportunity's rock abrasion tool, known informally as the 'Rat,' has nibbled seven holes into the slope of 'Endurance Crater.' This image from the rover's navigation camera was released previously (PIA06716) without the Rat holes labeled so that viewers could try to find the holes themselves. Here, the holes have been identified. Starting from the uppermost pictured (closest to the crater rim) to the lowest, the Rat hole targets are: 'Tennessee,' 'Cobblehill,' 'Virginia,' 'London,' 'Grindstone,' 'Kettlestone,' and 'Drammensfjorden.' These holes were drilled on sols 138 (June 13, 2004), 143 (June 18), 145 (June 20), 148 (June 23), 151 (June 26), 153 (June 28) and 161 (July 7), respectively. Each hole is 4.5 centimeters (1.8 inches) in diameter.

  11. Cryogenically assisted abrasive jet micromachining of polymers

    The abrasive jet micromachining (AJM) of elastomers and polymers such as polydimethylsiloxane (PDMS), acrylonitrile butadiene styrene (ABS) and polytetrafluoroethylene (PTFE) for use in micro-fluidic devices was found to be very slow or impossible at room temperature. To enhance the material removal rate in such materials, a stream of liquid nitrogen (LN2) was injected into the abrasive jet, cooling the target to cryogenic temperatures. Erosion rate measurements on the three polymeric materials (PDMS, ABS and PTFE) with and without the use of LN2 were compared along with the profiles of micromachined channels and holes. It was found that the use of LN2 cooling caused brittle erosion in PDMS, allowing it to be micromachined successfully. An erosion rate increase was also observed in PTFE and ABS at high and intermediate impact angles. The use of LN2 also was found to reduce particle embedding

  12. Liquid abrasive pressure pot scoping tests report

    The primary initiatives of the LITCO Decontamination Development group at the Idaho Chemical Process Plant (ICPP) are the development of methods to eliminate the use of sodium bearing decontamination chemicals and minimization of the amount of secondary waste generated during decontamination activities. In July of 1994, a Commerce Business Daily (CBD) announcement was issued by the INEL to determine commercial interest in the development of an in-situ liquid abrasive grit blasting system. As a result of the CBD announcement, Klieber ampersand Schulz issued an Expression of Interest letter which stated they would be interested in testing a prototype Liquid Abrasive Pressure Pot (LAPP). LITCO's Decontamination group and Kleiber ampersand Schulz entered into a Cooperative Research and Development Agreement (CRADA) in which the Decontamination Development group tested the prototype LAPP in a non-radioactive hot cell mockup. Test results are provided

  13. An easy classification for dental cervical abrasions

    Madhuri Alankar Sawai


    Introduction: Tooth wear - attrition, abrasion, or erosion - are modern day problems for dentistry. It usually leads to discomfort and sensitivity especially during eating, drinking, or tooth brushing. If left untreated for a long time, it may lead to loss of vitality of tooth. Various qualitative and quantitative methods have been used in the past to describe tooth wear. However, each method has certain shortfalls. There is no ideal index that is simple and clear in its scoring criteria. The...

  14. RAT magnet experiment on the Mars Exploration Rovers: Spirit and Opportunity beyond sol 500

    Leer, Kristoffer; Goetz, Walter; Chan, Marjorie A.;


    The Rock Abrasion Tool (RAT) magnet experiment on the Mars Exploration Rovers was designed to collect dust from rocks ground by the RAT of the two rovers on the surface of Mars. The dust collected on the magnets is now a mixture of dust from many grindings. Here the new data from the experiment are...... presented. The findings from Mars are furthermore compared to simulation experiments performed on Earth. New experiments with analog rocks that mainly contain hematite indicate the likely presence of a stronger magnetic phase besides hematite in the outcrop rock formations found on Meridiani Planum, a phase...

  15. A review on nozzle wear in abrasive water jet machining application

    Syazwani, H.; Mebrahitom, G.; Azmir, A.


    This paper discusses a review on nozzle wear in abrasive water jet machining application. Wear of the nozzle becomes a major problem since it may affect the water jet machining performance. Design, materials, and life of the nozzle give significance effect to the nozzle wear. There are various parameters that may influence the wear rate of the nozzle such as nozzle length, nozzle inlet angle, nozzle diameter, orifice diameter, abrasive flow rate and water pressure. The wear rate of the nozzle can be minimized by controlling these parameters. The mechanism of wear in the nozzle is similar to other traditional machining processes which uses a cutting tool. The high pressure of the water and hard abrasive particles may erode the nozzle wall. A new nozzle using a tungsten carbide-based material has been developed to reduce the wear rate and improve the nozzle life. Apart from that, prevention of the nozzle wear has been achieved using porous lubricated nozzle. This paper presents a comprehensive review about the wear of abrasive water jet nozzle.

  16. LANL12-RS-107J PYTHON Radiography Analysis Tool (PyRAT). Mid-Year Deliverable Report for FY15

    Temple, Brian Allen [Los Alamos National Lab. (LANL), Los Alamos, NM (United States); Armstrong, Jerawan Chudoung [Los Alamos National Lab. (LANL), Los Alamos, NM (United States)


    This document is a mid-year report on a deliverable for the PYTHON Radiography Analysis Tool (PyRAT) for project LANL12-RS-107J in FY15. The deliverable is deliverable number 2 in the work package and is titled “Add the ability to read in more types of image file formats in PyRAT”. Right now PyRAT can only read in uncompressed TIF files (tiff files). It is planned to expand the file formats that can be read by PyRAT, making it easier to use in more situations. A summary of the file formats added include jpeg, jpg, png and formatted ASCII files.

  17. Tangental Turning of Incoloy Alloy 925 Using Abrasive Water Jet

    Cárach, J.; S. Hloch; Hlaváček, P.; K. Vasilko; Lehocká, D.


    The paper deals with tangential turning of Incoloy alloy 925 with the diameter 50mm using the abrasive water jet. Experiment was done using the abrasive water jet of pressure p=400MPa and traverse speed at levels of v=1,5;3;4,5;6;7,5;9mm min-1. the abrasive particles were feeded to the water jet in the amount of 400 g min-1. Revolution of Incoloy workpiece during turning was n=34rpm.

  18. Abrasion Resistance Comparison between Rotor and Ring Spun Yarn

    YANG Jian-ping; YU Chong-wen


    On the base of literature review and the analysis of yarn properties, yarn structure and some other facts, the abrasion resistance of both rotor spun yarn and ring spun yarns are discussed. The results show that with the same raw material and twist, the rotor spun yarn has lower abrasion resistance than that of ring spun yarn, because of the higher twist employed, the abrasion resistance of rotor spun yarn is higher than that of ring spun yarn.

  19. Turning of wood plastic composites by water jet and abrasive water jet

    Hutyrová, Z.; Ščučka, Jiří; Hloch, Sergej; Hlaváček, Petr; Zeleňák, Michal

    -, September 2015 (2015), s. 1-9. ISSN 0268-3768 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : wood plastic composite * water jet * size of abrasive particles * surface quality * traverse speed Subject RIV: JQ - Machines ; Tools Impact factor: 1.458, year: 2014

  20. Using of abrasive water jet for measurement of residual stress in railway wheels

    Hlaváček, Petr; Brumek, J.; Horsák, L.


    Roč. 2, č. 19 (2012), s. 387-390. ISSN 1330-3651 R&D Projects: GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : abrasive water jet * railway wheel * residual stress Subject RIV: JQ - Machines ; Tools Impact factor: 0.601, year: 2012

  1. Measurement of Fine Grain Copper Surface Texture Created by Abrasive Water Jet Cutting

    Hlaváček, Petr; Valíček, Jan; Hloch, S.; Greger, M.; Foldyna, Josef; Ivandič, Ž.; Sitek, Libor; Kušnerová, M.; Zeleňák, M.


    Roč. 51, č. 4 (2009), s. 273-279. ISSN 0562-1887 Grant ostatní: GAČR(CZ) GA101/09/0650 Institutional research plan: CEZ:AV0Z30860518 Keywords : Equal channel angular pressing * copper * abrasive water jet cutting * fine grain size * surface texture Subject RIV: JQ - Machines ; Tools Impact factor: 0.048, year: 2009 http:// apps

  2. On-line monitoring of technological process of material abrasive water jet cutting

    Kinik, D.; Gánovská, B.; Hloch, Sergej; Monka, P.; Monková, K.; Hutyrová, Z.


    Roč. 22, č. 2 (2015), s. 351-357. ISSN 1330-3651 R&D Projects: GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : abrasive water jet * vibrations * monitoring Subject RIV: JQ - Machines ; Tools Impact factor: 0.579, year: 2014

  3. Tangential turning of Incoloy alloy 925 using abrasive water jet technology

    Cárach, J.; Hloch, S.; Hlaváček, Petr; Ščučka, Jiří; Martinec, Petr; Petrů, J.; Zlámal, T.; Zeleňák, Michal; Monka, P.; Lehocká, D.; Krolczyk, J.


    Roč. 82, č. 9 (2016), s. 1747-1752. ISSN 0268-3768 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : incoloy alloy 925 * abrasive water jet turning * traverse speed Subject RIV: JQ - Machines ; Tools Impact factor: 1.458, year: 2014

  4. Machining human dentin by abrasive water jet drilling.

    Kohorst, Philipp; Tegtmeyer, Sven; Biskup, Christian; Bach, Friedrich-Wilhelm; Stiesch, Meike


    The aim of this experimental in-vitro study was to investigate the machining of human dentin using an abrasive water jet and to evaluate the influence of different abrasives and water pressures on the removal rate. Seventy-two human teeth had been collected after extraction and randomly divided into six homogeneous groups (n=12). The teeth were processed in the area of root dentin with an industrial water jet device. Different abrasives (saccharose, sorbitol, xylitol) and water pressures (15 or 25 MPa) were used in each group. Dimensions of dentin removal were analysed using a stripe projection microscope and both drilling depth as well as volume of abrasion were recorded. Morphological analyses of the dentin cavities were performed using scanning electron microscopy (SEM). Both drilling depth and volume of abrasion were significantly influenced by the abrasive and the water pressure. Depending on these parameters, the drilling depth averaged between 142 and 378 μm; the volume of abrasion averaged between 0.07 and 0.15 mm3. Microscopic images revealed that all cavities are spherical and with clearly defined margins. Slight differences between the abrasives were found with respect to the microroughness of the surface of the cavities. The results indicate that abrasive water jet machining is a promising technique for processing human dentin. PMID:24642975

  5. The Abrasion-resistance Investigation of Rubberized Concrete

    KANG Jingfu; ZHANG Bo; LI Guangyu


    The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives.The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150-2001,two recommended test methods:under water method and ring method,were used.The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive.The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss.Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete,and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete.Silica fume concrete performed a better abrasion resistance than control concrete,and the rubberized concrete performed a much better abrasion resistance than silica fume concrete.The abrasion resistance of rubberized concrete increased with the increase of rubber content.

  6. The influence of titanium and iron oxides on the coloring and friability of the blue fired aluminum oxide as an abrasive material

    E. R. Passos; J. A. Rodrigues


    Abstract The quality of abrasive grains is crucial to increase the lifespan of roughing, polishing and cutting tools. The purpose of the work herein was to evaluate the variables of the blue fired aluminum oxide heat treatment process. This heat treatment process improves the physical properties of the brown fused aluminum oxide and results in a blue coloring, which uniquely identifies it within the abrasives industry. The work herein includes information beginning with the electro-fusion pro...

  7. Research on Premixed Abrasive Jet Derusting Machine


    The structure, working principles, and main technological parameters of the premajet derusting machineare introduced. Experiments were made to test the relationship among such jet parameters as working pressure,rate of water flow, abrasive weight consistency and derusting efficiency. Reasonable parameters were decided. Re-su lts prove that the derusting machine is characterized by its high derusting efficiency (as high as 20 m2/h), goodderusting quality (as good as ISO8501-1 Sa 2.5), and low specific power consumption (about 0.3 kW · h/m2).Therefore it is a new type of high efficiency derusting machine.

  8. Testing of Mineral types of abrasives for abrasive water jet cutting

    Foldyna, Josef; Martinec, Petr; Sitek, Libor

    Vol. 1. St. Louis : WJTA, 2001 - (Hashish, M.), s. 291-303 [2001 WJTA American Water jet Conference. Minneapolis (US), 18.08.2001-21.08.2001] R&D Projects: GA AV ČR KSK3012103 Keywords : water jet * cutting * abrasive Subject RIV: DB - Geology ; Mineral ogy

  9. Impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel - an in vitro study

    Wiegand, Annette; Schwerzmann, Martina; Sener, Beatrice; Magalhães, Ana C.; Roos, Malgorzata; Ziebolz, Dirk; Imfeld, Thomas; Attin, Thomas


    OBJECTIVE: Toothbrush abrasion is significant in the development of tooth wear, particularly when combined with erosion. This in vitro study aimed to evaluate the impact of toothpaste slurry abrasivity and toothbrush filament stiffness on abrasion of eroded enamel. MATERIAL AND METHODS: Eroded enamel samples (hydrochloric acid, pH: 2.6, 15 s) were brushed with 40 strokes in an automatic brushing machine using manual toothbrushes with different filament stiffness (filament diameter: 0.15, 0.20...

  10. Ultrasonic Abrasion: An Alternative for Cavity Preparation

    Áurea Simone Barrôso VIEIRA


    Full Text Available Introduction: Restorative dentistry aims to repair damages caused by caries disease. Along the years, researchers have developed effective and less invasive methods with the goal of preserving the teeth from caries destruction. Therefore, the improvement of scientific knowledge, auxiliary diagnostic systems, dental materials, and new instruments has changed the approaches and treatments in this field. In addition to conservative removal of carious tissue, patient’s comfort has also become a concern in modern dentistry.Purpose: Considering that ultrasonic abrasion has attracted great interest of dental professionals, this article discusses an alternative technique for cavity preparation by literature review, addressing its indications, contra-indications, advantages and limitations compared to the conventional high-speed method.Conclusion: There are not many studies on this subject. The available studies have demonstrated several qualities of the ultrasonic abrasion system, but some aspects remain unclear. Therefore, it is important to highlight that laboratorial and clinical studies in primary/permanent teeth should be conducted to elucidate questionable issues, such as time of cavity preparation, topography, presence of smear layer and microleakage, in order to offer safety to the extensive use of this new technology for both the professional and the patient. In this context, the dentist should always be attentive to innovations referring to minimally invasive techniques.

  11. Testing of Commercial Cutting Heads for Abrasive Water Jet Technology

    Klich, J. (Jiří); Hlaváček, P.; M. Zeleňák; Sitek, L. (Libor); Foldyna, J.


    Five different cutting heads designed for cutting by high-speed abrasive water jet technology were tested from cutting ability point of view. Straight kerfs were cut in several metal materials by abrasive water jet. Material removal volume was determined as a measure of performance of specific cutting head. Quality of cutting surface was observed, too. Results are compared and discussed.

  12. 29 CFR 1910.215 - Abrasive wheel machinery.


    ... 29 Labor 5 2010-07-01 2010-07-01 false Abrasive wheel machinery. 1910.215 Section 1910.215 Labor... OCCUPATIONAL SAFETY AND HEALTH STANDARDS Machinery and Machine Guarding § 1910.215 Abrasive wheel machinery. (a... wheel in motion. (5) Excluded machinery. Natural sandstone wheels and metal, wooden, cloth, or...

  13. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Yu Lingyuan


    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  14. Transgenic rats with green, red, and blue fluorescence: powerful tools for bioimaging, cell trafficking, and differentiation

    Murakami, Takashi; Kobayashi, Eiji


    The rat represents a perfect animal for broadening medical experiments, because its physiology has been well understood in the history of experimental animals. In addition, its larger body size takes enough advantage for surgical manipulation, compared to the mouse. Many rat models mimicking human diseases, therefore, have been used in a variety of biomedical studies including physiology, pharmacology, transplantation, and immunology. In an effort to create the specifically designed rats for biomedical research and regenerative medicine, we have developed the engineered rat system on the basis of transgenic technology and succeeded in establishing various transgenic rat strains. The transgenic rats with green fluorescent protein (GFP) were generated in the two different strains (Wistar and Lewis), in which GFP is driven under the chicken beta-actin promoter and cytomegalovirus enhancer (CAG promoter). Their GFP expression levels were different in each organ, but the Lewis line expressed GFP strongly and ubiquitously in most of the organs compared with that of Wistar. For red fluorescence, DsRed2 was transduced to the Wistar rats: one line specifically expresses DsRed2 in the liver under the mouse albumin promoter, another is designed for the Cre/LoxP system as the double reporter rat (the initial DsRed2 expression turns on GFP in the presence of Cre recombinase). LacZ-transgenic rats represent blue color, and LacZ is driven the CAG (DA) or ROSA26 promoter (Lewis). Our unique transgenic rats" system highlights the powerful performance for the elucidation of many cellular processes in regenerative medicine, leading to innovative medical treatments.

  15. Hydro-abrasive erosion: Problems and solutions

    The number of hydro power plants with hydro-abrasive erosion is increasing worldwide. An overall approach is needed to minimize the impact of this phenomenon. Already at the start of the planning phase an evaluation should be done to quantify the erosion and the impact on the operation. For this, the influencing parameters and their impact on the erosion have to be known. The necessary information for the evaluation comprises among others the future design, the particle parameters of the water, which will pass the turbine, and the power plant owner's framework for the future operation like availability or maximum allowable efficiency loss, before an overhaul needs to be done. Based on this evaluation of the erosion, an optimised solution can then be found, by analysing all measures in relation to investments, energy production and maintenance costs as decision parameters. Often a more erosion-resistant design, instead of choosing the turbine design with the highest efficiency, will lead to higher revenue. The paper will discuss the influencing parameters on hydro-abrasive erosion and the problems to acquire this information. There are different optimisation possibilities, which will be shown in different case studies. One key aspect to reduce the erosion and prolong the operation time of the components is to coat all relevant parts. But it is very important that this decision is taken early in the design stage, as the design has to be adapted to the requirements of the coating process. The quality of coatings and their impact on the operation will be discussed in detail in the paper as due to the non-availability of standards many questions arise in projects

  16. Application of Mathematical Modelling as a Tool to Analyze the EEG Signals in Rat Model of Focal Cerebral Ischemia

    Paul, S.; Bhattacharya, P.; Pandey, A. K.; Patnaik, R.


    The present paper envisages the application of mathematical modelling with the autoregressive (AR) model method as a tool to analyze electroencephalogram data in rat subjects of transient focal cerebral ischemia. This modelling method was used to determine the frequencies and characteristic changes in brain waveforms which occur as a result of disorders or fluctuating physiological states. This method of analysis was utilized to ensure actual correlation of the different mathematical paradigms. The EEG data was obtained from different regions of the rat brain and was modelled by AR method in a MATLAB platform. AR modelling was utilized to study the long-term functional outcomes of a stroke and also is preferable for EEG signal analysis because the signals consist of discrete frequency intervals. Modern spectral analysis, namely AR spectrum analysis, was used to correlate the conditional and prevalent changes in brain function in response to a stroke.

  17. RatLab: An easy to use tool for place code simulations

    Fabian Schoenfeld


    Full Text Available In this paper we present the RatLab toolkit, a software framework designed to set up and simulate a wide range of studies targeting the encoding of space in rats. It provides open access to our modeling approach to establish place and head direction cells within unknown environments and it offers a set of parameters to allow for the easy construction of a variety of enclosures for a virtual rat as well as controlling its movement pattern over the course of experiments. Once a spatial code is formed RatLab can be used to modify aspects of the enclosure or movement pattern and plot the effect of such modifications on the spatial representation, i.e., place and head direction cell activity. The simulation is based on a hierarchical Slow Feature Analysis (SFA network that has been shown before to establish a spatial encoding of new environments using visual input data only. RatLab encapsulates such a network, generates the visual training data, and performs all sampling automatically - with each of these stages being further configurable by the user. RatLab was written with the intention to make our SFA model more accessible to the community and to that end features a range of elements to allow for experimentation with the model without the need for specific programming skills.

  18. Comparison of abrasion resistance of selected constructional materials

    M. Adamiak


    Full Text Available Purpose: The aim of this work was to define and compare abrasion resistance of selected constructional materials widely used in the industry. Chromium cast iron wear resistant plates were compared with typically used wear resistant plates made from Hardox 400 steel and two different, wear resistant, materials cladded by welding technologies.Design/methodology/approach: The tests of abrasive wear were conducted in accordance to procedure “A” of standard ASTM G 65 - Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus.Findings: Abrasion resistance tests shows that the best properties among investigated samples has chromium cast iron plate. Abrasion wear resistance of this plate is two times higher than wear resistance of layer made by welding technologies and nine times higher than typical Hardox 400 steel plate.Practical implications: Application, of abrasion resistant materials, results in significant material and economy savings, due to wear and costs reduction (decreasing stop times needed to change worn parts for a new one.Originality/value: Wear plates are modern solution in regeneration of worn machines parts and also for producing a new parts which connect high wear and abrasion resistance with costs reduction.

  19. New angiographic measurement tool for analysis of small cerebral vessels: application to a subarachnoid haemorrhage model in the rat

    Exact quantification of vasospasm by angiography is known to be difficult especially in small vessels. The purpose of the study was to develop a new method for computerized analysis of small arteries and to demonstrate feasibility on cerebral angiographies of rats acquired on a clinical angiography unit. A new software tool analysing grey values and subtracting background noise was validated on a vessel model. It was tested in practice in animals with subarachnoid haemorrhage (SAH). A total of 28 rats were divided into four groups: SAH untreated, SAH treated with local calcium antagonist, SAH treated with placebo, and sham-operated. The diameters of segments of the internal carotid, caudal cerebral, middle cerebral, rostral cerebral and the stapedial arteries were measured and compared to direct measurements of the diameters on magnified images. There was a direct correlation between the cross-sectional area of vessels measured in a phantom and the measurements acquired using the new image analysis method. The spread of repeated measurements with the new software was small compared to the spread of direct measurements of vessel diameters on magnified images. Application of the measurement tool to experimental SAH in rats showed a statistically significant reduction of vasospasm in the SAH groups treated with nimodipine-releasing pellets in comparison to all the other groups combined. The presented computerized method for analysis of small intracranial vessels is a new method allowing precise relative measurements. Nimodipine-releasing subarachnoidal pellets reduce vasospasm, but further testing with larger numbers is necessary. The tool can be applied to human angiography without modification and offers the promise of substantial progress in the diagnosis of vasospasm after SAH. (orig.)

  20. Some results of tangential turning with an abrasive water jet

    Cárach, J.; Hlaváček, P.; K. Vasilko; Klich, J. (Jiří); S. Hloch


    This article deals with the visual comparison of the finished surface of sandstone using the tangential abrasive water jet. The continual abrasive water jet with turning was used with the constant pressure of 400 MPa for all sections of turning and with a depth of cut of 2mm. The abrasive particles were added to the water jet in the amount of 400 g.min-1. The traverse speed (vf = 60, 30, 10 mm.min-1) was gradually changing at a constant speed of rotation of workpiece n = 30min-1. Th...

  1. An Investigation of Different Material on Abrasive Water jet Machine

    Vaibhav.j.limbachiya; Prof Dhaval.M.Patel


    Abrasive water jet machine (AWJM) is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar), high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper inv...

  2. Passive and active place avoidance as a tool of spatial memory research in rats.

    Cimadevilla, J M; Kaminsky, Y; Fenton, A; Bures, J


    A modified model of the arena described by Bures et al. (Bures J, Fenton AA, Kaminsky Y, Zinyuk L. Place cells and place navigation, Proc. Natl. Acad. Sci. USA. 1997a;94:343-350) was applied to the place learning of adult male rats in two different avoidance paradigms. In the passive avoidance task rats exploring a stationary circular arena had to avoid a 60 degrees sector entering of which was punished by mild footshocks. Intramaze as well as extramaze cues could be used for adequate solution of this task. In the active avoidance paradigm rats were trained to avoid a room frame defined sector (e.g. North-East) of a slowly rotating arena the movement of which forced the animals to rely on extramaze cues and to ignore intramaze information. Rats had to find an active solution of the task since otherwise they were passively transported into the room frame defined punished zone. The suitability of these tasks for testing spatial abilities of rats is discussed. PMID:11040412

  3. Effect of abrasive grit size on wear of manganese-zinc ferrite under three-body abrasion

    Miyoshi, Kazuhisa


    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and deformed layers produced in single-crystal Mn-Zn ferrites under three-body abrasion. The abrasion mechanism of Mn-Zn ferrite changes drastically with the size of abrasive grits. With 15-micron (1000-mesh) SiC grits, abrasion of Mn-Zn ferrite is due principally to brittle fracture; while with 4- and 2-micron (4000- and 6000-mesh) SiC grits, abrasion is due to plastic deformation and fracture. Both microcracking and plastic flow produce polycrystalline states on the wear surfaces of single-crystal Mn-Zn ferrites. Coefficient of wear, total thickness of the deformed layers, and surface roughness of the wear surfaces increase markedly with an increase in abrasive grit size. The total thicknesses of the deformed layers are 3 microns for the ferrite abraded by 15-micron SiC, 0.9 microns for the ferrite abraded by 4-micron SiC, and 0.8 microns for the ferrite abraded by 1-micron SiC.

  4. The evaluation of tribo-corrosion synergy for WC-Co hardmetals in low stress abrasion

    Gant, A.J.; Gee, M.G.; May, A.T. [National Physics Lab., Teddington (United Kingdom)


    WC-based hardmetals are materials that are widely used in applications where abrasion resistance is required. This paper describes the results of tests that were performed using a modified ASTM G65 rubber wheel test system incorporating an abrasive (silica sand) and media (sulphuric acid, deionised water, and calcium hydroxide solution). The first of these media was used in order to simulate conditions found in ash disposal equipment found in coal-fired power stations. The calcium hydroxide solution was intended to simulate conditions found in forming tools used in the manufacture of ceramic roofing tiles. Under very acidic conditions (pH 1.1), undermining of WC grains by binder dissolution appeared to be the rate-governing step in determining volume loss. Under mildly acidic conditions (pH 2.6 and 6.3) there was more evidence of WC grain fracture and correspondingly less of binder dissolution. Exposure to the alkali (pH 13 Ca(OH){sub 2} solution) caused the least wear. Results were correlated with physical and microstructural and parameters commonly used for quality assurance in the hardmetal industry. Corrosion-abrasion synergies were also evaluated using the same test rig in conjunction with the respective acidic solutions, but omitting the silica sand. These results are complemented by SEM examination of wear surfaces and of metallographically polished cross-sections of wear surfaces, and by bend strength evaluation of samples after simultaneous exposure to the various media and silica sand and the media in isolation.

  5. Wear characteristics of second-phase-reinforced sol-gel corundum abrasives

    The use of sol-gel technologies makes it possible to manufacture new corundum-based abrasives with superior performance in terms of grinding processes. The aim of the present work is to reveal the detailed wear mechanisms on a nanometre scale and relate them to the particular microstructure of these new materials. A commercial sol-gel corundum (Cubitron 321TM) was used. In the grinding experiments, wheels consisting of four different mixtures with 0%, 30%, 50% and 100% of sol-gel corundum were used to machine a tool steel (100Cr6V) by plane grinding. Changes to the contact zone were studied after controlled abrasion experiments on hard steel substrates using a pin-on-wheel tribometer, in single grit scratch tests and after tests of resistance to heat shock. Cross-sections through contact areas of a sol-gel grain were prepared using a focused ion beam workstation and investigated using conventional and analytical transmission electron microscopy. The results indicate that the combined effect of controlled propagation of subsurface shear cracks and plastic deformation leads to the formation of flat contact zones. On these contact zones, a nanocrystalline FeO debris layer adheres to the alumina. The results of our investigations were verified in grinding experiments and give insight into the physical reasons of the superior tribological properties of the sol-gel corundum abrasives

  6. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Tsan-Ching CHENG


    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI:

  7. Effect of the abrasive size and transformability degree on the two body abrasive wear of polycrystalline zirconia

    It was analyzed the two-body abrasive wear behavior of tetragonal zirconia polycrystals with different transformability degrees. The analyze was carried out in pin-on disk tests, by using different abrasive sizes and was complemented by monitoring the friction coefficient. The wear rate increased with the increasing of the abrasive size. The lowest transformability degree underwent the worst behavior on wear, probably associated with its low fracture toughness and the intermediate transformability presented the best behavior. The correlation between wear rate and friction coefficient characterized the presence of two distinct behaviors. (author). 14 refs., 3 figs

  8. Abrasive Wear Performance of Aluminium Modified Epoxy-Glass Fiber Composites

    Kamble, Vikram G.; Mishra, Punyapriya; Al Dabbas, Hassan A.; Panda, H. S.; Fernandez, Johnathan Bruce


    For a long time, Aluminum filled epoxies molds have been used in rapid tooling process. These molds are very economical when applied in manufacturing of low volume of plastic parts. To improve the thermal conductivity of the material, the metallic filler material is added to it and the glass fiber improves the wear resistance of the material. These two important parameters establish the life of composites. The present work reports on abrasive wear behavior of Aluminum modified epoxy and glass fiber composite with 5 wt.% and 10 wt.% of aluminum particles. Through pin on disc wear testing machine, we studied the wear behaviors of composites, and all these samples were fabricated by using hand layup process. Epoxy resin was used as matrix material which was reinforced with Glass fiber and Aluminum as filler. The composite with 5 wt.% and 10 wt.% of Al was cast with dimensions 100 × 100 × 6 mm. The specimens were machined to a size of 6 × 6 × 4 mm for abrasive testing. Abrasive tests were carried out for different grit paper sizes, i.e., 150, 320, 600 at different sliding distance, i.e., 20, 40, 60 m at different loads of 5, 10 and 15 N and at constant speed. The weight loss due to wear was calculated along with coefficient of friction. Hardness was found using Rockwell hardness machine. The SEM morphology of the worn out surface wear was analyzed to understand the wear mechanism. Results showed that the addition of Aluminum particles was beneficial for low abrasive conditions.

  9. Refractory, Abrasive, and Other Industrial Minerals Operations - Direct Download

    U.S. Geological Survey, Department of the Interior — This map layer includes refractory, abrasive, and other industrial minerals operations in the United States. The data represent commodities covered by the Minerals...

  10. An Investigation of Different Material on Abrasive Water jet Machine



    Full Text Available Abrasive water jet machine (AWJM is a nontraditional machining process. Abrasive water jet machining is a process of removal of material by impact erosion of high pressure (1500-4000 bar, high velocity of water and entrained high velocity of grit abrasives on a work piece. It’s a non-conventional machining process. At herefirst works on theoretical work after it make some experimental work and then analyses both results. Theoretical MRR found equal to the experimental MRR. In this paper investigation for three different materials like en8,acrylic and aluminum is carried out using Taguchi design of experiment method. Experiments are carried out using L25 Orthogonal array by varying Material traverse speed and abrasive mass flow rate for each material respectively. Anova carried out for identifies significant parameters.

  11. Anti-abrasive nanocoatings current and future applications


    This book provides an overview of the fabrication methods for anti-abrasive nanocoatings. The connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties (i.e. nanohardness, toughness, wear rate, load-bearing ability, friction coefficient, and scratch resistance) are discussed. Size-affected mechanical properties of nanocoatings are examined, including their uses. Anti-abrasive nanocoatings, including metallic-, ceramic-, and polymeric-based layers, as well as different kinds of nanostructures, such as multi-layered nanocomposites and thin films, are reviewed. * Provides a comprehensive overview of the fabrication methods for anti-abrasive nanocoatings* Discusses the connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties* Reviews advantages and drawbacks of fabrication methods for anti-abrasive nanocoatings and clarifies the place of these nanocoatings in the world of nanotechnology

  12. Hardness and elasticity of abrasive particles measured by instrumented indentation

    Hvizdoš, P.


    Basic mechanical properties of seven types (from seven different sites) of abrasive garnet particles used for water jet cutting were measured using the technique of instrumented indentation (also called depth sensing indentation or nanoindentation). Hardness and modulus of elasticity were evaluated and compared. All the abrasives had similar measured mechanical properties (hardness 20 – 24.16 GPa), the highest values were found for the Czech garnet.

  13. Dermoscopy and Onychomycosis: guided nail abrasion for mycological samples*

    Bet, Diego Leonardo; dos Reis, Ana Lucia; Chiacchio, Nilton Di; Belda Junior, Walter


    Mycological examination is still the cornerstone for the diagnosis of onychomycosis for many dermatologists, but sampling technique interferes on its sensitivity and specificity. Nail abrasion may be used to reach the most proximal part of the lesion and can be easily accomplished with an electric abrasor. We suggest nail plate dermoscopy to identify the best location for localized abrasion to obtain adequate samples for mycological examination. PMID:26734877

  14. A review of micro-scale abrasion testing

    Micro-scale abrasion (commonly referred to as 'ball cratering') is a small-scale tribological test method which can be operated on a desktop. It offers the possibility of providing a quick, cheap, localized abrasion test that can be used with small samples. In principle its operation is simple, but in practice there are issues with wear scar measurement, wear mode and its applicability to a wide variety of monolithic materials and coatings. (topical review)

  15. Computed tomography to quantify tooth abrasion

    Kofmehl, Lukas; Schulz, Georg; Deyhle, Hans; Filippi, Andreas; Hotz, Gerhard; Berndt-Dagassan, Dorothea; Kramis, Simon; Beckmann, Felix; Müller, Bert


    Cone-beam computed tomography, also termed digital volume tomography, has become a standard technique in dentistry, allowing for fast 3D jaw imaging including denture at moderate spatial resolution. More detailed X-ray images of restricted volumes for post-mortem studies in dental anthropology are obtained by means of micro computed tomography. The present study evaluates the impact of the pipe smoking wear on teeth morphology comparing the abraded tooth with its contra-lateral counterpart. A set of 60 teeth, loose or anchored in the jaw, from 12 dentitions have been analyzed. After the two contra-lateral teeth were scanned, one dataset has been mirrored before the two datasets were registered using affine and rigid registration algorithms. Rigid registration provides three translational and three rotational parameters to maximize the overlap of two rigid bodies. For the affine registration, three scaling factors are incorporated. Within the present investigation, affine and rigid registrations yield comparable values. The restriction to the six parameters of the rigid registration is not a limitation. The differences in size and shape between the tooth and its contra-lateral counterpart generally exhibit only a few percent in the non-abraded volume, validating that the contralateral tooth is a reasonable approximation to quantify, for example, the volume loss as the result of long-term clay pipe smoking. Therefore, this approach allows quantifying the impact of the pipe abrasion on the internal tooth morphology including root canal, dentin, and enamel volumes.

  16. Tool steels

    Højerslev, C.


    On designing a tool steel, its composition and heat treatment parameters are chosen to provide a hardened and tempered martensitic matrix in which carbides are evenly distributed. In this condition the matrix has an optimum combination of hardness andtoughness, the primary carbides provide...... resistance against abrasive wear and secondary carbides (if any) increase the resistance against plastic deformation. Tool steels are alloyed with carbide forming elements (Typically: vanadium, tungsten, molybdenumand chromium) furthermore some steel types contains cobalt. Addition of alloying elements...... serves primarily two purpose (i) to improve the hardenabillity and (ii) to provide harder and thermally more stable carbides than cementite. Assuming proper heattreatment, the properties of a tool steel depends on the which alloying elements are added and their respective concentrations....

  17. cs of abrasive-reactive nanocomposite powder synthesis in the SiO2 − C/S system

    Faryt Urakaev


    Full Text Available In this study, the syntheses of cementite (Fe3C and pyrite (FeS2 have been performed by mechanical activation of a mixture of graphite or sulfur with amorphous or crystalline silica in a planetary ball mill AGO-2 with steel fittings. XRD analysis was used to record products and changes of systems components after mechanical activation of the studied systems. The formation of nanocomposites based on cementite (or pyrite has been recorded and the quantitative characteristics of abrasive-reactive wear of steel milling tools have been evaluated. It has been demonstrated the possibility of steel material reaction of milling tools for direct mechanochemical preparation of composite based on cementite using abrasive properties of silica modifications. It has obtained nanocomposites based on pyrite and glass matrix during mechanical activation of quartz glass and sulfur in a time of 1-2 orders of magnitude lower than traditional mechanical alloying powders of iron and sulfur. It can be noted that any scrap metal and ceramic products can be used as milling tools. This significantly enhances the ability of the proposed method of abrasive-reactive nanowear of milling tools materials of mechanochemical reactors and processed materials.

  18. Proposition of a Solution for the Setting of the Abrasive Waterjet Cutting Technology

    Valíček, Jan; Harničárová, M.; Kušnerová, M.; Grznárik, R.; Zavadil, J.


    Roč. 13, č. 5 (2013), s. 279-285. ISSN 1335-8871 R&D Projects: GA MŠk ED2.1.00/03.0082 Institutional support: RVO:68145535 Keywords : abrasive waterjet cutting of materials * surface topography function * correlation relations * surface roughness * optimization of technology Subject RIV: JQ - Machines ; Tools Impact factor: 1.162, year: 2013

  19. Hydro-abrasive machining of rotating workpieces from graphite and aluminium alloy

    Cárach, J.; Hloch, Sergej; Klich, Jiří; Hlaváček, Petr; Klichová, Dagmar

    Ostrava: Ústav geoniky AV ČR, v.v.i, 2015 - (Sitek, L.; Klichová, D.), s. 13-22 ISBN 978-80-86407-56-2. [Vodní paprsek 2015 - výzkum, vývoj, aplikace. Velké Losiny (CZ), 06.10.2015-08.10.2015] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive water jet * machining * roughness parameters Subject RIV: JQ - Machines ; Tools

  20. Study of quality of nine aluminium alloys surfaces created using abrasive waterjet

    Klichová, Dagmar; Klich, Jiří; Gurková, Lucie

    Ostrava: Ústav geoniky AV ČR, v.v.i, 2015 - (Sitek, L.; Klichová, D.), s. 113-122 ISBN 978-80-86407-56-2. [Vodní paprsek 2015 - výzkum, vývoj, aplikace. Velké Losiny (CZ), 06.10.2015-08.10.2015] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : surface roughness * abrasive waterjet * aluminium alloy Subject RIV: JQ - Machines ; Tools

  1. Description of technology and factors influencing material removal by abrasive water jet turning

    Cárach, J.; Hloch, Sergej; Hlaváček, Petr; Klich, Jiří; Andrej, A.; Lehocká, D.; Šomšák, M.

    Prešov: Technická univerzita v Košicích se sídlem v Prešově, 2013 - (Lehocká, D.; Cárach, J.; Knapčíková, L.; Hloch, S.), s. 440-443. (TEAM). ISSN 1847-9065. [International Scientific and Expert Conference of the International TEAM Society (Technique, Education, Agriculture & Management ) /5./. Prešov (SK), 04.11.2013-06.11.2013] Institutional support: RVO:68145535 Keywords : abrasive water jet * turning * technology * factors Subject RIV: JQ - Machines ; Tools

  2. Material Abrasive Water Jet Cutting Investigation by Means Accompanying Physical Phenomena

    Kinik, D.; Gánovská, B.; Hloch, Sergej; Cárach, J.; Lehocká, D.

    Prešov: Technická univerzita v Košicích se sídlem v Prešově, 2013 - (Lehocká, D.; Cárach, J.; Knapčíková, L.; Hloch, S.), s. 274-278. (TEAM). ISSN 1847-9065. [International Scientific and Expert Conference of the International TEAM Society (Technique, Education, Agriculture & Management ) /5./. Prešov (SK), 04.11.2013-06.11.2013] Institutional support: RVO:68145535 Keywords : abrasive water jet * vibrations * monitoring * acoustic emissions Subject RIV: JQ - Machines ; Tools


    Loredana Anne-Marie BĂDESCU; Octavia ZELENIUC; Ruxandra Loredana MĂDAN; Gheorghe-Cosmin SPÎRCHEZ


    This paper presents the modelling of over-finishing grinding with abrasive brushes and also a comparative study between the absorbed power when over-finishing grinding the beech, the spruce and the MDF with this kind of tools as compared to the absorbed power when over-finishing grinding under similar conditions using the wide belt sanding (grinding) technology, presenting the advantages of reconsidering such a technological process.

  4. Study of abrasive resistance of composites for dental restoration by ball-cratering

    Antunes, P. Vale; Ramalho, A


    Two-body abrasion occurs in the mouth whenever there is tooth-to-tooth contact. This is what most dentists call attrition. Abrasive wear may also occur when there is an abrasive slurry interposed between two surfaces, such that the two solid surfaces are not actually in contact, this is called three-body abrasion, with food acting as the abrasive agent, and occurs in the mouth during mastication. Abrasion is the key physiological wear mechanism that is present in dental materials during norma...

  5. Antibacterial photodynamic therapy with 808-nm laser and indocyanine green on abrasion wound models

    Topaloglu, Nermin; Güney, Melike; Yuksel, Sahru; Gülsoy, Murat


    Infections with pathogens could cause serious health problems, such as septicemia and subsequent death. Some of these deaths are caused by nosocomial, chronic, or burn-related wound infections. Photodynamic therapy (PDT) can be useful for the treatment of these infections. Our aim was to investigate the antibacterial effect of indocyanine green (ICG) and 808-nm laser on a rat abrasion wound model infected with the multidrug resistant Staphylococcus aureus strain. Abrasion wounds were infected with a multidrug resistant clinical isolate of S. aureus. ICG concentrations of 500, 1000, and 2000 μg/ml were applied with a 450 J/cm2 energy dose. Temperature change was monitored by a thermocouple system. The remaining bacterial burden was determined by the serial dilution method after each application. Wounds were observed for 11 days posttreatment. The recovery process was assessed macroscopically. Tissue samples were also examined histologically by hematoxylin-eosin staining. Around a 90% reduction in bacterial burden was observed after PDT applications. In positive control groups (ICG-only and laser-only groups), there was no significant reduction. The applied energy dose did not cause any thermal damage to the target tissue or host environment. Results showed that ICG together with a 808-nm laser might be a promising antibacterial method to eliminate infections in animals and accelerate the wound-healing process.

  6. Comminution of Mica by Cavitation Abrasive Water Jet

    GUO Chu-wen; LIU Lin-sheng; HAN Dong-tai; LI Ai-min; ZHANG Dong-hai


    The comminution of mica with an abrasive water jet is mainly based on three knids of effects, that is, high-speed collision, cavitating effect and shearing effect. Cavitation abrasive water jet was applied for the comminution of mica because cavitation abrasive water jet can make full use of the three effects mentioned above. Besides high speed impacting among particles,cavitation and shearing were also enhanced due to the divergent angle at the outlet of the cavitation nozzle.A JME-200CX transmission electron microscope was used for observing the size distribution of particles.Variance analysis on the experimental results indicates that the effect of cavitation is much more significant than that of collision.The effect of pressure on comminution results becomes less with the decrease of the particle size.

  7. Decontamination of Steam Generator tube using Abrasive Blasting Technology

    As a part of a technology development of volume reduction and self disposal for large metal waste project, We at KAERI and our Sunkwang Atomic Energy Safety (KAES) subcontractor colleagues are demonstrating radioactively contaminated steam generator tube by abrasive blasting technology at Kori-1 NPP. A steam generator is a crucial component in a PWR (pressurized Water Reactor). It is the crossing between the primary, contaminated, circuit and the secondary waste-steam circuit. The heat from the primary reactor coolant loop is transferred to the secondary side in thousands of small tubes. Due to several problems in the material of those tube, like SCC (Stress Corrosion Cracking), insufficient control in water chemistry, which can be cause of tube leakage, more and more steam generators are replaced today. Only in Korea, already 2 of them are replaced and will be replaced in the near future. The retired 300 ton heavy Steam generator was stored at the storage waste building of Kori NPP site. The steam generator waste has a large volume, so that it is necessary to reduce its volume by decontamination. A waste reduction effect can be obtained through decontamination of the inner surface of a steam generator. Therefore, it is necessary to develop an optimum method for decontamination of the inner surface of bundle tubes. The dry abrasive blasting is a very interesting technology for the realization of three-dimensional microstructures in brittle materials like glass or silicon. Dry abrasive blasting is applicable to most surface materials except those that might be shattered by the abrasive. It is most effective on flat surface and because the abrasive is sprayed and can also applicable on 'hard to reach' areas such as inner tube ceilings or behind equipment. Abrasive decontamination techniques have been applied in several countries, including Belgium, the CIS, France, Germany, Japan, the UK and the USA

  8. An instrument for measuring abrasive water jet diameter

    Junkar, Mihael; Lebar, Andrej; Orbanić, Henri


    In order to improve the accuracy of abrasive water jet (AW) machining the precise value of the jet diameter has to be known. Because of an aggressive environment caused by high velocity abrasive grains, the diameter is not easily measured. That is why a measuring device consisting of a load cell and a wear resistant probe was developed. The device measures the force of the jet while it passes over the edge of the probe. If the feed rate of the jet is constant and the time needed for jet to pa...

  9. Evaluation of dentifrice abrasion on human dentin and teeth enamel

    Radiometric method is applied to the dentifrice abrasion indicators evaluation: radioactive dentin (RDA) and radioactive enamel abrasion (REA). The dentifrices analysed presented RDA values varying from 95 to 13 and REA values from 7.1 to 0.7, showing a good precision, generally with relative standard deviations lower than 15.4%. Also, the dentifrices were classified as having low and medium cleaning potential. A correlation between RDA and REA values was obtained, i.e. dentifrices with high RDA values presented high REA ones. (author). 6 refs., 3 tabs

  10. Design and manufacturing of abrasive jet machine for drilling operation

    Mittal Divyansh


    Full Text Available Wide application of Abrasive Jet Machine (AJM is found in machining hard and brittle materials. Machining of brittle materials by AJM is due to brittle fracture and removal of micro chips from the work piece. Embedment of the abrasive particles in the brittle materials results in decrease of machining efficiency. In this paper design and manufacturing of AJM has been presented. Various parts of AJM have been designed using ANSYS 16.2 software. The parts are then manufactured indigenously as per designed parameters. The machine fabricated in this work will be used further for process optimization of AJM parameters for machining of glass and ceramics.

  11. Study on ultra-precision magnetic abrasive finishing process using low frequency alternating magnetic field

    We proposed a new ultra-precision magnetic abrasive finishing (MAF) process using low frequency alternating magnetic field in this paper. Magnetic cluster themselves may produce the up and down movement change under alternating magnetic force. The movement may not only promote the dispersion of micro-magnetic particles, but also improve stirring effect and cross-cutting effects of the abrasives, achieving circulation and update to ensure the stability of grinding tools. This process is considered to be able to efficiently apply in ultra-precision finishing of plane and complicated micro-surfaces. In this study, we investigated the effects of alternating magnetic field on magnetic field distribution, finishing force and abrasive behavior. Furthermore, a set of experimental devices have been designed for finishing SUS304 stainless steel plate. The present work is aimed at understanding finishing particularity of this process and studying impacts of important process parameters namely grinding fluid, rotational speed of magnetic pole, current frequency on change in finish surface and material removal. Experimental results indicate that the process can realize ultra-precision finishing of plane by using oily grinding fluid. In the present research, the surface roughness of SUS304 stainless steel plate was improved from 240.24 nm to 4.38 nm by this process. - Highlights: • We investigated magnetic field distribution in processing region. • Magnetic cluster can produce a fluctuating finishing force in alternating magnetic field. • Oily grinding fluid is more applicable to this process. • Few nanometer finish surface can be obtained by this process

  12. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Tsan-Ching CHENG; Cheng, An; Huang, Ran; Lin, Wei-Ting


    The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed t...

  13. Chamfer machining of oval hole on small end of link by abrasive belt%连杆小端椭圆孔的砂带倒角加工

    王友林; 姜英


    分析了连杆小头斜端面上的椭圆孔倒角加工存在的问题,介绍了砂带倒角加工方法及椭圆孔砂带倒角机床的结构与工作原理;在砂带倒角机床上,利用砂带的挠性和卷曲变形,替代加工中刀具或工件沿椭圆的长轴移动的附加运动,工件端面上椭圆孔的棱边在砂带的压力与运动作用下被砂带上的磨料切除,形成倒角平面,实现了椭圆孔的倒角加工.%The chamfer of oval hole on oblique surface of small end of link method presented problems are analyzed, the structure and working principle of oval holes abrasive belt chamfering machine tool are introduced ,on the abrasive belt chamfering machine tool, using of the flexible deformation and curling deformation of abrasive belt method substitute that additional movement of cutting tool or the workpiece along the long axis of oval hole, the edge of oval hole be removed by grinding material on abrasive belt under the influence of movement and pressure, obtain a chamfer plane, achieve chamfer machining of oval hole.

  14. Shore plartform abrasion in a para-periglacial environment, Galicia, northwestern Spain

    Blanco Chao, Ramón; Pérez Alberti, Augusto; Trenhaile, A. S.; Costa-Casais, Manuela; Valcarcel-Díaz, Marcos


    [EN] The Schmidt Rock Test Hammer was used to study the effect of abrasion on shore platforms in Galicia, northwestern Spain. On platforms where tidally-induced weathering (salt, wetting and drying, etc.) is dominant, rock strength is significantly lower than in areas where abrasion is, or has been active in the recent past. This suggests that abrasion removes weathered surface material, exposing the stronger, less weathered rock below. Abrasion downwearing, measured with a transverse micro-e...

  15. Review of Artificial Abrasion Test Methods for PV Module Technology

    Miller, David C. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Muller, Matt T. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Simpson, Lin J. [National Renewable Energy Lab. (NREL), Golden, CO (United States)


    This review is intended to identify the method or methods--and the basic details of those methods--that might be used to develop an artificial abrasion test. Methods used in the PV literature were compared with their closest implementation in existing standards. Also, meetings of the International PV Quality Assurance Task Force Task Group 12-3 (TG12-3, which is concerned with coated glass) were used to identify established test methods. Feedback from the group, which included many of the authors from the PV literature, included insights not explored within the literature itself. The combined experience and examples from the literature are intended to provide an assessment of the present industry practices and an informed path forward. Recommendations toward artificial abrasion test methods are then identified based on the experiences in the literature and feedback from the PV community. The review here is strictly focused on abrasion. Assessment methods, including optical performance (e.g., transmittance or reflectance), surface energy, and verification of chemical composition were not examined. Methods of artificially soiling PV modules or other specimens were not examined. The weathering of artificial or naturally soiled specimens (which may ultimately include combined temperature and humidity, thermal cycling and ultraviolet light) were also not examined. A sense of the purpose or application of an abrasion test method within the PV industry should, however, be evident from the literature.

  16. Electrical resistivity measurements to predict abrasion resistance of rock aggregates

    Sair Kahraman; Mustafa Fener


    The prediction of Los Angeles (LA) abrasion loss from some indirect tests is useful for practical applications. For this purpose, LA abrasion, electrical resistivity, density and porosity tests were carried out on 27 different rock types. LA abrasion loss values were correlated with electrical resistivity and a good correlation between the two parameters was found. To see the effect of rock class on the correlation, regression analysis was repeated for igneous rocks, metamorphic rocks and sedimentary rocks, respectively. It was seen that correlation coefficients were increased for the rock classes. In addition, the data were divided into two groups according to porosity and density, respectively. After repeating regression analysis for these porosity and density groups, stronger correlations were obtained compared to the equation derived for all rocks. The validity of the derived equations was statistically tested and it was shown that all derived equations were significant. Finally, it can be said that all derived equations can alternatively be used for the estimation of LA abrasion loss from electrical resistivity.

  17. Cutting efficiency of partners abrasives according to UGN methodology

    Vašek, Jaroslav

    Kraków : Institute of Metal Cutting , 2001 - (Wantuch, E.), s. 61-70 ISBN 83-912887-4-9. [International Conference on Water Jet Machining WJM 2001/2./. Kraków (PL), 15.11.2001-16.11.2001] Institutional research plan: CEZ:AV0Z3086906 Keywords : water jet * abrasives * cutting Subject RIV: BK - Fluid Dynamics

  18. Thermal annealing and ionic abrasion in ZnTe

    Thermal annealing of the ZnTe crystal is studied first in order to obtain information on the aspect of the penetration profile. Ionic abrasion is then investigated to find out whether it produces the same effects as ionic implantation, especially for luminescence

  19. Lung scintigraphy evaluation in workers exposed to abrasive dusts

    The production process of abrasives use aluminium, or silicon carbide a synthetic material with a hardness only slightly less than that of a diamond. It is popularly known as carborundum since it was first manufactured as an abrasive in 1891, produced by the fusion of high grade silica and petroleum coke with sawdust. For many years silicon carbide was thought not to give rise to pulmonary lesions. Recently several researchers suggested the existence of a carborundum pneumoconiosis. The aim of this study was to evaluate the role of the pulmonary clearance of 99m Technetium chelated to diethylene-triamine penta-acetate (99m Tc DTPA), and 67 Gallium lung scanning in workers exposed to abrasive dusts. Thirty seven subjects, 13 smokers and 24 nonsmokers and ex smokers were studied. In 32 (86,48%) 67 Gallium lung scanning was positive including 13 (40,62%) retired workers. We conclude that non smoking workers of abrasives plants have a pulmonary alveolar epithelial permeability disturbance similar as observed in smoking workers and smoking controls. Most workers, ex-workers of these industries and in patients with carborundum pneumoconiosis there is an evidence of pulmonary inflammation measured with abnormal 67 Gallium lung scan. (author)

  20. Exaggerated abrasion/erosion of human dental enamel surfaces

    Westergaard, J; Moe, D; Pallesen, Ulla;


    An atypical, rapidly proceeding abrasion/erosion of the labial enamel surfaces of the maxillary and mandibular incisors and canines in a 27-yr-old man is reported. Ultrastructural examination of a replica of the teeth showed a practically structureless enamel surface both at the initial examinati...

  1. Innovative decontamination technology by abrasion in vibratory vessels

    Available in abstract form only. Full text of publication follows: The possibility of using conventional vibratory vessel technology as a decontamination technique is the motivation for the development of this project. The objective is to explore the feasibility of applying the vibratory vessel technology for decontamination of radioactively-contaminated materials such as pipes and metal structures. The research and development of this technology was granted by the U.S. Department of Energy (DOE). Abrasion processes in vibratory vessels are widely used in the manufacture of metals, ceramics, and plastics. Samples to be treated, solid abrasive media and liquid media are set up into a vessel. Erosion results from the repeated impact of the abrasive particles on the surface of the body being treated. A liquid media, generally detergents or surfactants aid the abrasive action. The amount of material removed increases with the time of treatment. The design and construction of the machine were provided by Vibro, Argentina private company. Tests with radioactively-contaminated aluminum tubes and a stainless steel bar, were performed at laboratory level. Tests showed that it is possible to clean both the external and the internal surface of contaminated tubes. Results show a decontamination factor around 10 after the first 30 minutes of the cleaning time. (authors)

  2. Simulation of Abrasive Machining Using Molecular Dynamics

    Oluwajobi, Akinjide O.; Chen, Xun


    The development of ultra–precision processes which can achieve excellent surface finish and tolerance at nanometre level is now a critical requirement for many applications in medical, electronics and energy industry. Presently, it is very difficult to observe the diverse microscopic physical phenomena occurring in nanometric machining through experiments. The use of Molecular Dynamics (MD) simulation has proved to be an effective tool for the prediction and the analysis ...

  3. Modelling abrasive machining techniques using molecular dynamics

    Oluwajobi, Akinjide O.; Chen, Xun


    The development of ultra–precision processes which can achieve nanometre surface finishes and tolerances is now a critical requirement for many applications in medical, electronics and energy industry. Presently, it is very difficult to observe the diverse microscopic physical phenomena occurring in nanometric machining through experiments. The use Molecular Dynamics (MD) simulation has proved to be an effective tool for the prediction and the analysis of these processes at the nanometre scal...

  4. Experimental investigation of abrasive electrodischarge grinding of Ti6Al4V titanium alloy

    R. Święcik


    Full Text Available Purpose: This work is focused on determination of effects of grinding conditions on effectiveness of abrasive electrodischarge grinding (AEDG process applied for removal of machining allowance and forming of surface geometrical texture (SGT. These results were compared with one obtained for conventional grinding.Design/methodology/approach: The experimental investigations of deep-seated surface grinding of Ti6Al4V titanium alloy using CBN grinding wheel with metal bond were the ground for this elaboration. The effectiveness of AEDG process was assessed based on specific tangential grinding force and energy of spark electric discharge and machining results were estimated on geometrical structure parameters.Findings: The effectiveness of machining allowance removal depended on conditions of AEDG process. Significant differences in SGT formed by AEDG process and conventional grinding were revealed.Practical implications: Abrasive electrodischarge grinding is useful to be particularly suitable for efficient and effective grinding of very hard structural materials such as high-alloy steel, sintered carbides, metal-based composite materials etc.Originality/value: AEDG experiments were carried out using the typical surface finishing grinder and especially adapted generator of spark discharge pulses. The majority of such experiments in the world were performed with the electrodischarge machine tool equipped with extra grinding wheel mounted on the grinding pin and functioning as one of the electrodes put into operation via pneumatic drive.

  5. Evaluation of the precision in the dentifrice abrasivity measurements obtained by a radiotracer method

    The radiotracer method was applied to evaluate the precision of the measurements of abrasivity data obtained for dentifrice samples and for abrasive agents (silica and calcium carbonate). This method consists of measuring 32P transferred to a dentifrice or abrasive slurry when an irradiated dentin is submitted to a brushing simulation. Results obtained for abrasivity indices had good precision with relative standard deviations lower than 11.8%. Comparisons made between our abrasivity index data with those obtained at the Oral Health Research Institute of Indiana University also showed a good agreement. (author)

  6. Study on abrasive mixing chamber of pre-mixed water jet

    Junqing, Meng; Baisheng, Nie; Yechao, Ma; Bi, Zhao


    In order to reveal the flow law of isothermal, incompressible, steady, liquid-solid turbulent flow in mixing chamber of premixed abrasive water jet, the FLUENT software is used. The flow law of liquid-solid two phase flow is obtained. Abrasive mixing chamber models with four different sizes are used in this simulation, key design parameters of mine abrasive mixing chamber are determined. The flow laws of liquid-solid two phase flow in abrasive mixing chamber model with 7 different abrasive vo...


    HUANG Xi-bin; YUAN Yin-zhong


    The wall surface of material is prone to silt abrasion by high-velocity sediment-laden flow. The silt abrasion is different form cavitation erosion. In this article, the characteristics of silt abrasion were discussed. The mechanism of silt abrasion was analyzed and the formation and development of ripple shape on wall surface of material were explained thereafter. Based on turbulence theory and test data, some formulas were derived for predicting the abrasion rate of concrete wall surface in high-velocity sediment-laden flow. The calculated results show good agreement with the experimental data.

  8. Optimization of Abrasive Water Jet Cutting of Ductile Materials

    Asif IQBAL; Naeem U DAR; Ghulam HUSSAIN


    Full factorial design of experiments was developed in order to investigate the effects of jet pressure, abrasive mixing rate, cutting feed, and plate thickness upon three response variables, surface finish of cutting wear zone, percentage proportion of striation free area, and maximum width of cut. The set of sixteen experiments was performed on each of the following two ductile materials: AISI 4340 (high strength low alloy steel, hardened to 49HRc) and Aluminum 2219. Analysis of Variance (ANOVA) was performed on experimental data in order to determine the significance of effects of different parameters on the performance measures. It was found that cutting feed and thickness were highly influential parameters, while abrasive mixing rate is influential upon surface roughness only. Strong interaction was found between jet pressure and workpiece material.Multi-criteria numerical optimization was performed in order to simultaneously maximize/minimize different combinations of performance measures.

  9. UV/EB cured nanocomposites with scratch and abrasion properties

    The aim of this study was compare the effect of ultraviolet (UV) and electron beam (EB) on the properties of cured nanocomposites. Surface hardness of the cured materials was increased with the increased number of exposure (radiation doses) until optimum dose was achieved. This was due to the crosslinking during free radical polymerization process. Pendulum hardness, gel content (by soxhlet extraction) and thumb twist results were used to monitor the curing process and to characterize all the coating materials. Optimum dose was derived from the experiment and then was used to cure the coating materials for scratch and abrasion resistance study. It was found that the UV cured products showed excellent abrasion property than EB cured products. For scratch resistance property, EB curing process could provide the solution. (Author)

  10. Superficial characterization of titanium league when submitted to abrasive blasting

    Commercially pure titanium and some of its alloys exhibit a good biocompatibility. These characteristics are frequently used in the manufacture of orthopedic and dental implants. It is possible to modify its surface making it the bioactive using various methods, such as deposition of hydroxyapatite by plasma spray and increasing the roughness of the surface by abrasive blasting. This work is to modify the surface of titanium alloy Ti6Al4V ELI (ASTM F136: 02a) for abrasive blasting and study the morphology, crystallographic phases and the mechanical characteristics of the surface obtained. For such purpose, SEM images, diffraction of X-rays and tests of risk produced by nanoindenter. The sandblasting was done using alumina powder and blasting time of 6s. The morphology of the surfaces of Ti6Al4V ELI changed after sandblasting with increased roughness. It is possible to conclude that after sandblasting the titanium surface do not have a ductile behavior. (author)

  11. Analysis of polymerization time on abrasive wear of dental resins

    Eduardo Carlos Bianchi


    Full Text Available An evaluation was made of the abrasive wear of six composite thermofixed dental resins subjected to different polymerization times. The method of evaluation was based on sharpness measurements to quantify the abrasive wear resistance of the resins. To this end, a test bench was built, consisting of a rotating porcelain cylinder that wears out a resin-coated cylinder placed above it, thus causing vertical displacement of the contact as the wear progresses. The values of vertical displacement, i.e., the input variables, were read and recorded by means of a computer program to obtain the sharpness values. These data indicated that the resins displayed different behaviors as a function of the polymerization times applied, reinforcing the importance of using a practical and rapid method of analysis in order to ensure that the behavior of new materials is fully understood before they are launched on the market.

  12. Abrasion Testing of Critical Components of Hydrokinetic Devices

    Worthington, Monty [ORPC Alaska; Ali, Muhammad [Ohio University; Ravens, Tom [University of Alaska Anchorage


    The objective of the Abrasion Testing of Critical Components of Hydrokinetic Devices (Project) was to test critical components of hydrokinetic devices in waters with high levels of suspended sediment – information that is widely applicable to the hydrokinetic industry. Tidal and river sites in Alaska typically have high suspended sediment concentrations. High suspended sediment also occurs in major rivers and estuaries throughout the world and throughout high latitude locations where glacial inputs introduce silt into water bodies. In assessing the vulnerability of technology components to sediment induced abrasion, one of the greatest concerns is the impact that the sediment may have on device components such as bearings and seals, failures of which could lead to both efficiency loss and catastrophic system failures.

  13. Dental abrasion as a cutting process.

    Lucas, Peter W; Wagner, Mark; Al-Fadhalah, Khaled; Almusallam, Abdulwahab S; Michael, Shaji; Thai, Lidia A; Strait, David S; Swain, Michael V; van Casteren, Adam; Renno, Waleed M; Shekeban, Ali; Philip, Swapna M; Saji, Sreeja; Atkins, Anthony G


    A mammalian tooth is abraded when a sliding contact between a particle and the tooth surface leads to an immediate loss of tooth tissue. Over time, these contacts can lead to wear serious enough to impair the oral processing of food. Both anatomical and physiological mechanisms have evolved in mammals to try to prevent wear, indicating its evolutionary importance, but it is still an established survival threat. Here we consider that many wear marks result from a cutting action whereby the contacting tip(s) of such wear particles acts akin to a tool tip. Recent theoretical developments show that it is possible to estimate the toughness of abraded materials via cutting tests. Here, we report experiments intended to establish the wear resistance of enamel in terms of its toughness and how friction varies. Imaging via atomic force microscopy (AFM) was used to assess the damage involved. Damage ranged from pure plastic deformation to fracture with and without lateral microcracks. Grooves cut with a Berkovich diamond were the most consistent, suggesting that the toughness of enamel in cutting is 244 J m(-2), which is very high. Friction was higher in the presence of a polyphenolic compound, indicating that this could increase wear potential. PMID:27274807

  14. Analysis of striation formation mechanism in abrasive water jet cutting

    Junkar, Mihael; Orbanić, Henri


    In this paper the macro-mechanism of abrasive water jet (AWJ) cutting is studied from the point of cutting front and striation formation analysis. The striation on the surface cut with AWJ is a characteristic phenomena which is strongly present when cutting with high traverse velocities for particular material type and thickness of workpiece. The connection between the cutting front step formation and striation formation is explained through series of experiments, which include visual observa...

  15. Simulation of abrasive water jet cutting process - Part 1

    Lebar, Andrej; Junkar, Mihael


    Abrasive water jet (AWJ) machined surfaces exhibit the texture typical of machining with high energy density beam processing technologies. It has a superior surface quality in the upper region and rough surface in the lower zone with pronounced texture marks called striations. The nature of the mechanisms involved in the domain of AWJ machining is still not well understood but is essential for AWJ control improvement. In this paper, the development of an AWJ machining simulation is reported o...

  16. Abrasive water-jet: controlled depth milling of titanium alloys

    Fowler, Gary


    Abrasive waterjet (AWJ) technology is used in a routine manner in manufacturing industry to cut materials that are difficult to cut by other methods. Whilst the technology for through cutting of materials is mature, the process is also being developed for controlled depth milling (CDM) of materials. The aerospace industry have a requirement to remove redundant material from components manufactured from difficult to machine Ti6Al4V and titanium aluminide alloys and thus reduce component w...

  17. Abrasion of abutment screw coated with TiN

    Jung, Seok-Won; Son, Mee-Kyoung; Chung, Chae-Heon; Kim, Hee-Jung


    STATEMENT OF PROBLEM Screw loosening has been a common complication and still reported frequently. PURPOSE The purpose of this study was to evaluate abrasion of the implant fixture and TiN coated abutment screw after repeated delivery and removal with universal measuring microscope. MATERIAL AND METHODS Implant systems used for this study were Osstem and 3i. Seven pairs of implant fixtures, abutments and abutment screws for each system were selected and all the fixtures were perpendicularly m...

  18. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata; Boczkowska Anna; Izydorzak-Woźniak Marta; Jaegermann Zbigniew; Grądzka-Dahlke Małgorzata


    The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether) glycol (PTMEG), as well as from two different isocyanates 4,4′-methylenebis(cyclohexyl)isocyanate (HMDI) and 4.4′-methylenebis(phenyl isocyanate) (MDI) in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyuret...

  19. Is bovine dentine an appropriate substitute in abrasion studies

    Wegehaupt, F J; Widmer, R.; Attin, T.


    The study aimed to compare the wear behaviour of human and bovine dentine due to toothbrushing with different relative dentin abrasivity (RDA) toothpastes. Forty human and 40 bovine dentine samples were prepared from bovine lower incisors or human premolars roots, and baseline surface profiles were recorded. The samples were distributed to four groups (each group n = 10 human and 10 bovine samples) and brushed with fluoridated experimental toothpastes with different RDAs (group A: RDA 10, B: ...

  20. Wear and abrasion resistance selection maps of biological materials.

    Amini, Shahrouz; Miserez, Ali


    The mechanical design of biological materials has generated widespread interest in recent years, providing many insights into their intriguing structure-property relationships. A critical characteristic of load-bearing materials, which is central to the survival of many species, is their wear and abrasion tolerance. In order to be fully functional, protective armors, dentitious structures and dynamic appendages must be able to tolerate repetitive contact loads without significant loss of materials or internal damage. However, very little is known about this tribological performance. Using a contact mechanics framework, we have constructed materials selection charts that provide general predictions about the wear performance of biological materials as a function of their fundamental mechanical properties. One key assumption in constructing these selection charts is that abrasion tolerance is governed by the first irreversible damage at the contact point. The maps were generated using comprehensive data from the literature and encompass a wide range of materials, from heavily mineralized to fully organic materials. Our analysis shows that the tolerance of biological materials against abrasion depends on contact geometry, which is ultimately correlated to environmental and selective pressures. Comparisons with experimental data from nanoindentation experiments are also drawn in order to verify our predictions. With the increasing amount of data available for biological materials also comes the challenge of selecting relevant model systems for bioinspired materials engineering. We suggest that these maps will be able to guide this selection by providing an overview of biological materials that are predicted to exhibit the best abrasion tolerance, which is of fundamental interest for a wide range of applications, for instance in restorative implants and protective devices. PMID:23643608

  1. Comparing the Air Abrasion Cutting Efficacy of Dentine Using a Fluoride-Containing Bioactive Glass versus an Alumina Abrasive: An In Vitro Study

    Melissa H. X. Tan


    Full Text Available Air abrasion as a caries removal technique is less aggressive than conventional techniques and is compatible for use with adhesive restorative materials. Alumina, while being currently the most common abrasive used for cutting, has controversial health and safety issues and no remineralisation properties. The alternative, a bioactive glass, 45S5, has the advantage of promoting hard tissue remineralisation. However, 45S5 is slow as a cutting abrasive and lacks fluoride in its formulation. The aim of this study was to compare the cutting efficacy of dentine using a customised fluoride-containing bioactive glass Na0SR (38–80 μm versus the conventional alumina abrasive (29 μm in an air abrasion set-up. Fluoride was incorporated into Na0SR to enhance its remineralisation properties while strontium was included to increase its radiopacity. Powder outflow rate was recorded prior to the cutting tests. Principal air abrasion cutting tests were carried out on pristine ivory dentine. The abrasion depths were quantified and compared using X-ray microtomography. Na0SR was found to create deeper cavities than alumina (p<0.05 despite its lower powder outflow rate and predictably reduced hardness. The sharper edges of the Na0SR glass particles might improve the cutting efficiency. In conclusion, Na0SR was more efficacious than alumina for air abrasion cutting of dentine.

  2. Rat Mitochondrion-Neuron Focused Microarray (rMNChip and Bioinformatics Tools for Rapid Identification of Differential Pathways in Brain Tissues

    Yan A. Su, Qiuyang Zhang, David M. Su, Michael X. Tang


    Full Text Available Mitochondrial function is of particular importance in brain because of its high demand for energy (ATP and efficient removal of reactive oxygen species (ROS. We developed rat mitochondrion-neuron focused microarray (rMNChip and integrated bioinformatics tools for rapid identification of differential pathways in brain tissues. rMNChip contains 1,500 genes involved in mitochondrial functions, stress response, circadian rhythms and signal transduction. The bioinformatics tool includes an algorithm for computing of differentially expressed genes, and a database for straightforward and intuitive interpretation for microarray results. Our application of these tools to RNA samples derived from rat frontal cortex (FC, hippocampus (HC and hypothalamus (HT led to the identification of differentially-expressed signal-transduction-bioenergenesis and neurotransmitter-synthesis pathways with a dominant number of genes (FC/HC = 55/6; FC/HT = 55/4 having significantly (p<0.05, FDR<10.70% higher (≥1.25 fold RNA levels in the frontal cortex than the others, strongly suggesting active generation of ATP and neurotransmitters and efficient removal of ROS. Thus, these tools for rapid and efficient identification of differential pathways in brain regions will greatly facilitate our systems-biological study and understanding of molecular mechanisms underlying complex and multifactorial neurodegenerative diseases.

  3. Machining of materials by abrasive water jet turning with the proposal of on-line monitoring using acoustic emission

    Cárach, J.; Hloch, Sergej

    Belgrade: TEAM International Society, Faculty of Mechanical Engineering, University of Belgrade, 2015 - (Sedmak, A.), s. 317-319 ISBN 978-86-7083-877-2. [International Scientific and Expert Conference TEAM 2015 /7./. Belgrade (RS), 15.10.2015-16.10.2015] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive water jet * work-piece * turning * titanium * hydrophone Subject RIV: JQ - Machines ; Tools

  4. Level set methods for the modelling of surface evolution in the abrasive jet micromachining of features used in MEMS and microfluidic devices

    The time-dependent evolution of an abrasive jet micro-machined surface is described by a partial differential equation which is difficult to solve using traditional analytical or numerical techniques. As a result, traditional surface advancement models can give incorrect predicted profile depths. In this work, level set methods were used to develop novel models of the abrasive jet machined surface evolution of unmasked and masked channels and holes in glass and polymethylmethacrylate. The level set-predicted eroded profiles were compared to those experimentally obtained, as well as to those predicted by existing analytical and computer models. For the majority of cases, the level set-predicted surface advancement was closer to the measured profiles than those predicted by existing analytical and computer models. The work demonstrates the potential of the level set methodology as a generally applicable tool for the prediction of abrasive jet machined surface profiles, and provides a foundation for future simulation of more complex abrasive jet micro-machining operations.

  5. Control technology for crystalline silica exposures in construction: wet abrasive blasting.

    Golla, Vijay; Heitbrink, William


    This study was designed to document the effect that wet abrasive blasting has on reducing worker exposure to crystalline silica, which has been associated with silicosis and premature death. In this study, worker exposure to respirable crystalline silica was monitored during wet abrasive blasting on the exterior walls of a parking garage to remove surface concrete and expose the underlying aggregate. In this process a wet sand mix comprised of 80% dry sand and 20% water was used. Sampling and analysis revealed that the geometric mean respirable quartz concentration was 0.2 mg/m(3) for workers conducting abrasive blasting and 0.06 mg/m(3) for helpers. When abrasive blasting was conducted in areas that apparently had reduced natural ventilation, dust exposures appeared to increase. When compared with other published data, this case study suggests that wet abrasive blasting causes less exposure to crystalline silica than dry abrasive blasting. PMID:15204868


    陈洪凯; 唐红梅; 吴四飞


    As one weak topic in research of debris flow, abrasion of debris flow shortens obviously application life of control structure composed of concrete. High-speed drainage structure, one of the most effective techniques to control giant debris flow disaster, has shortened one-third application life due to abrasion by debris flow. Based on velocity calculation method founded by two-phase theory, research of abrasion mechanism of debris flow to high-speed drainage structure was made. The mechanism includes both abrasion mechanism of homogeneous sizing and shearing mechanism of particle of debris flow to high-speed drainage trough structure. Further abrasion equations of both sizing and particle were established by Newton movement theory of debris flow. And abrasion amount formula of the high-speed drainage trough structure is set up by dimensional analysis. Amount to calculating in the formula is consistent with testing data in-situ, which is valuable in design of high-speed drainage structure.

  7. The effect of hydrogen peroxide on polishing removal rate in CMP with various abrasives

    Manivannan, R.; Ramanathan, S.


    The effect of hydrogen peroxide in chemical mechanical planarization slurries for shallow trench isolation was investigated. The various abrasives used in this study were ceria, silica, alumina, zirconia, titania, silicon carbide, and silicon nitride. Hydrogen peroxide suppresses the polishing of silicon dioxide and silicon nitride surfaces by ceria abrasives. The polishing performances of other abrasives were either unaffected or enhanced slightly with the addition of hydrogen peroxide. The ceria abrasives were treated with hydrogen peroxide, and the polishing of the work surfaces with the treated abrasive shows that the inhibiting action of hydrogen peroxide is reversible. It was found that the effect of hydrogen peroxide as an additive is a strong function of the nature of the abrasive particle.

  8. Genera use of CBN in tool grinding: Technology and economics

    Meyer, H. R.; Wiemann, H. J.

    A long term test program in which all the grinding processes technically capable of being converted from conventional abrasives to crystalline boron nitrides (CBN) was carried out in close cooperation with an abrasives manufacturer and a tool manufacturer whose production included all types of cutters; notably, hobs, profile cutters, side melting cutters, and face milling cutters, as well as crushing rolls for profiling grinding wheels. The material mainly used was EM05C05 confirming to S 6-5-2-5.

  9. Rats

    Alexey Kondrashov


    Full Text Available We aimed to perform a chemical analysis of both Alibernet red wine and an alcohol-free Alibernet red wine extract (AWE and to investigate the effects of AWE on nitric oxide and reactive oxygen species production as well as blood pressure development in normotensive Wistar Kyoto (WKY and spontaneously hypertensive rats (SHRs. Total antioxidant capacity together with total phenolic and selected mineral content was measured in wine and AWE. Young 6-week-old male WKY and SHR were treated with AWE (24,2 mg/kg/day for 3 weeks. Total NOS and SOD activities, eNOS and SOD1 protein expressions, and superoxide production were determined in the tissues. Both antioxidant capacity and phenolic content were significantly higher in AWE compared to wine. The AWE increased NOS activity in the left ventricle, aorta, and kidney of SHR, while it did not change NOS activity in WKY rats. Similarly, increased SOD activity in the plasma and left ventricle was observed in SHR only. There were no changes in eNOS and SOD1 expressions. In conclusion, phenolics and minerals included in AWE may contribute directly to increased NOS and SOD activities of SHR. Nevertheless, 3 weeks of AWE treatment failed to affect blood pressure of SHR.

  10. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    Xu, X.


    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous abrasion process and unravel abrasion damage formation in construction steels, i.e. carrying out scratch tests using a large indenter with different pre-loads to generate a wide pre-scratch with sta...

  11. Photoresist-Free Patterning by Mechanical Abrasion of Water-Soluble Lift-Off Resists and Bare Substrates: Toward Green Fabrication of Transparent Electrodes

    Adam D Printz; Esther Chan; Celine Liong; Martinez, René S.; Darren J Lipomi


    This paper describes the fabrication of transparent electrodes based on grids of copper microwires using a non-photolithographic process. The process--"abrasion lithography"--takes two forms. In the first implementation (Method I), a water-soluble commodity polymer film is abraded with a sharp tool, coated with a conductive film, and developed by immersion in water. Water dissolves the polymer film and lifts off the conductive film in the unabraded areas. In the second implementation (Method ...

  12. Development of spent-control rod cutting equipment by abrasive water jet

    Usui, Shinichi; Komiya, Toshihiro [Kawasaki Heavy Industries Ltd., Tokyo (Japan)


    Kawasaki Heavy Industries, Ltd. developed the cutting apparatus for spent-control rods and channel boxes, which utilized Abrasive Water Jet, and delivered them to Japan Atomic Power Company, Ltd. An abrasive water jet cutting is cutting method by abrasive ejecting with very high pressurized water (300 Mpa) and has merit not affecting to the objects thermally. The cutting operation carries out remotely in underwater and ejected abrasives are collected and reused in order to decrease secondary wastes. The spent-control rods and channel boxes are divided into two or three pieces and stored in the can in layers. (author)

  13. Radioactive labeling in the study of abrasion of hard tooth tissue

    Labeling the surface of hard tooth tissue samples by the nuclear recoil effect in radioactive decay was applied to study abrasion caused by abrasive components of tooth-pastes. 222Rn and its short-lived decay products were implanted into the surface in vacuum. For this purpose irradiation was applied to sample placed very close to thin 226Ra source. Measuring the activity before and after abrasion was used to evaluate abrasion in the system toothbrush - various suspensions of the tooth-pastes - hard tooth tissue (enamel or dentine) in a specially designed device, dentoabrasionmeter VUS 2. (author)

  14. Interface characterization of abrasion resistant coatings co-extruded on steel substrates

    Silva, P.A.; Weber, S.; Pyzalla, A.R. [Max-Planck-Inst. fuer Eisenforschung GmbH (MPIE), Duesseldorf (Germany); Karlsohn, M.; Theisen, W. [Inst. fuer Werkstoffe, Ruhr-Univ. Bochum (Germany); Reimers, W. [Technische Univ. Berlin (Germany). Metallic Materials


    Materials with high resistance against abrasive wear are of interest for many tool applications e.g. in mining industry. A special issue is the cladding of these materials to low alloyed substrates for new protection purposes. A novel manufacturing route via direct hot extrusion of bulk steel bars and pre-sintered tool steel powders was applied. In this manner, wear resistant claddings of PM tool steels on steel substrates were obtained. The microstructures at the interfaces between the steel substrate cores and the wear resistant coatings were characterized by means of optical and scanning electron microscopy (OM and SEM/EDX) and electron-probe microanalysis (EPMA). Hardness maps and profiles, as well as tensile tests on miniaturized samples were performed to obtain mechanical properties. Concentration profiles were calculated using the commercial software DICTRA showing a good agreement with the experiments. Carbon diffuses against the concentration gradient due to a higher activity into the substrate material leading to an increase of carbide volume fractions close to the interface. The mechanical tests show a brittle fracture region with high hardness localized about 50 {mu}m away from the interface in the coating material. (orig.)

  15. Metal sealed cone bits reduce costs in abrasive drilling

    This paper reports on metal sealed rolling cone bits, which have cut drilling cost by increasing the footage drilled per bit and by increasing the penetration rate in several wells in South America. The metal seals double the bearing life compared to conventional elastomer sealed bits, thereby allowing the bit to stay on bottom longer. In Colombia, and operator required that only one bit be used to drill an entire section of hard, abrasive sandstone. In Venezuela, metal sealed bits were used to lower drilling costs in both relatively moderate and aggressive drilling conditions

  16. Simulation of abrasive water jet cutting process - Part 2

    Junkar, Mihael; Orbanić, Henri


    A new two-dimensional cellular automata (CA) model for the simulation of the abrasive water jet (AWJ) cutting process is presented. The CA calculates the shape of the cutting front, which can be used as an estimation of the surface quality. The cutting front is formed based on material removal rules and AWJ propagation rules. The material removal rule calculates when a particular partof the material will be removed with regard to the energy of AWJ. The AWJ propagation rule calculates the dist...

  17. Three-Body Abrasion Testing Using Lunar Dust Simulants to Evaluate Surface System Materials

    Kobrick, Ryan L.; Budinski, Kenneth G.; Street, Kenneth W., Jr.; Klaus, David M.


    Numerous unexpected operational issues relating to the abrasive nature of lunar dust, such as scratched visors and spacesuit pressure seal leaks, were encountered during the Apollo missions. To avoid reoccurrence of these unexpected detrimental equipment problems on future missions to the Moon, a series of two- and three-body abrasion tests were developed and conducted in order to begin rigorously characterizing the effect of lunar dust abrasiveness on candidate surface system materials. Two-body scratch tests were initially performed to examine fundamental interactions of a single particle on a flat surface. These simple and robust tests were used to establish standardized measurement techniques for quantifying controlled volumetric wear. Subsequent efforts described in the paper involved three-body abrasion testing designed to be more representative of actual lunar interactions. For these tests, a new tribotester was developed to expose samples to a variety of industrial abrasives and lunar simulants. The work discussed in this paper describes the three-body hardware setup consisting of a rotating rubber wheel that applies a load on a specimen as a loose abrasive is fed into the system. The test methodology is based on ASTM International (ASTM) B611, except it does not mix water with the abrasive. All tests were run under identical conditions. Abraded material specimens included poly(methyl methacrylate) (PMMA), hardened 1045 steel, 6061-T6 aluminum (Al) and 1018 steel. Abrasives included lunar mare simulant JSC- 1A-F (nominal size distribution), sieved JSC-1A-F (materials of aluminum and PMMA. The nominal JSC- 1A-F consistently showed more abrasion wear than the sieved version of the simulant. The lunar dust displayed abrasivity to all of the test materials, which are likely to be used in lunar landing equipment. Based on this test experience and pilot results obtained, recommendations are made for systematic abrasion testing of candidate materials intended for

  18. Air abrasion experiments in U-Pb dating of zircon

    Goldich, S.S.; Fischer, L.B.


    Air abrasion of zircon grains can remove metamict material that has lost radiogenic Pb and zircon overgrowths that were added during younger events and thereby improve the precision of the age measurements and permit closer estimates of the original age. Age discordance that resulted from a single disturbance of the U-Pb isotopic decay systems, as had been demonstrated by T.E. Krogh, can be considerably reduced, and, under favorable conditions, the ages brought into concordancy. Two or more events complicate the U-Pb systematics, but a series of abrasion experiments can be helpful in deciphering the geologic history and in arriving at a useful interpretation of the probable times of origin and disturbances. In east-central Minnesota, U.S.A., Penokean tonalite gneiss is dated at 1869 ?? 5 Ma, and sheared granite gneiss is shown to have been a high-level granite intrusion at 1982 ?? 5 Ma in the McGrath Gneiss precursor. Tonalite gneiss and a mafic granodiorite in the Rainy Lake area, Ontario, Canada, are dated at 2736 ?? 16 and 2682 ?? 4 Ma, respectively. The tonalitic phase of the Morton Gneiss, southwestern Minnesota, is dated at 3662 ?? 42 Ma. ?? 1986.

  19. Study on mineral processing technology for abrasive minerals

    Hong, Seong Woong; Yang, Jung Il; Hwang, Seon Kook; Choi, Yeon Ho; Cho, Ken Joon; Shin, Hee Young [Korea Inst. of Geology Mining and Materials, Taejon (Korea, Republic of)


    Buyeo Materials in Buyeogun, Choongnam province is a company producing feldspar concentrate, but does not yet utilize the garnet as abrasive material and other useful heavy minerals wasted out from the process of feldspar ore. The purpose of this study is to develop technology and process for the recovery of garnet concentrate. As results, the garnet is defined as ferro manganese garnet. The optimum process for recovery of garnet concentrate is to primarily concentrate heavy minerals from tailings of feldspar processing. And secondly the heavy minerals concentrated is dried and separated garnet concentrate from other heavy minerals. At this time, the garnet concentrate is yield by 0.176%wt from 0.31%wt of heavy minerals in head ore. The garnet concentrate contains 33.35% SiO{sub 2}, 12.20% Al{sub 2}O{sub 3}, 28.47% Fe{sub 2}O{sub 3}, 11.96% MnO. As for utilization of abrasive materials, a fundamental data was established on technology of grinding and classification. (author). 13 refs., 47 figs., 24 tabs.

  20. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata


    Full Text Available The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether glycol (PTMEG, as well as from two different isocyanates 4,4′-methylenebis(cyclohexylisocyanate (HMDI and 4.4′-methylenebis(phenyl isocyanate (MDI in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyurethane surface wettability, friction coefficient for different couples of the co-working materials such as polyurethane-polyurethane, polyurethane-titanium alloy, polyurethane-alumina, in comparison to commonly used polyethylene-titanium alloy. Shear strength of polyurethane-alumina joint, as well as viscosity of prepolymers were also measured. The values of friction coefficient were compared to literature data on commercially available polyurethane with the trade name Pellethane. Polyurethanes obtained are characterized by low abrasive wear and low friction coefficient in couple with the titanium alloy, what makes them attractive as possible components of ceramic-polymer endoprosthesis joints.

  1. New decontamination techniques: chemical gels, electropolishing and abrasives

    The decommissioning of nuclear installations requires decontamination techniques that are efficient, simple to apply and producing a small amount of wastes, which are easy to process. With a view to this, three decontamination methods, which appear to be particularly suited to decommissioning, have been studied. These three methods are: - spraying of gels carrying chemical decontaminating agents, - electropolishing with a swab device, - abrasives blasting. After parametric tests on non-radioactive and active samples, the industrial application of these methods in the dismantling of installations was studied. These industrial applications concern: - decontamination of pieces coming from the German BWR ISAR by immersion and gel spraying, - decontamination, mainly by gel spraying, and dismantling of the BRENNILIS bituminisation plant, - decontamination of part of the cooling circuit of the graphite gas reactor G2 by gel spraying, - decontamination of a component of the FBR SuperPhenix, using dry abrasives blasting. During the first three applications, generated secondary wastes volume and form were determined. 33 tabs., 16 figs., 12 refs

  2. Shrinkage, abrasion, erosion and sorption of clay plasters

    Minke, G.


    Full Text Available At the Buildung Research Institute (FEB, Faculty of Architecture, University of Kassel, Germany, in the last years several hundred tests were made to study the characteristics of different loam mortars in respect of their linear shrinkage, absorption of humidity and their resistance against abrasion and erosion. In order to get data about abrasion and erosion new test methods and special apparatusses were developed. The mortars tested, chosen from the market, showed extremely varying test results.

    En el Laboratorio de Construcciones Experimentales (FEB de la Facultad de Arquitectura, Universidad de Kassel, Alemania, fueron testeados cientos de diferentes pruebas de revoque de barro para estudiar su contracción durante el secado, su absorción de humedad y su resistencia contra abrasión, erosión y absorción. Para recibir datos sobre abrasión y erosión, nuevas aparatos y metodos fueron desarrollados. Los resultados de los revoques comprados en el mercado muestran gran diferencias en los valores.

  3. Potential Use of Abrasive Air-Propelled Agricultural Residues for Weed Control

    A new postemergence weed control tactic is proposed for organic production systems that results in plant abrasion and death upon assault from abrasive grits propelled by compressed air. Grit derived from granulated walnut shells was delivered by a sand blaster at 517 kPa at distances of 30 to 60 cm ...

  4. 16 CFR Figure 8 to Part 1512 - Reflectorized Bicycle Wheel Rim Abrasion Test Device


    ... 16 Commercial Practices 2 2010-01-01 2010-01-01 false Reflectorized Bicycle Wheel Rim Abrasion Test Device 8 Figure 8 to Part 1512 Commercial Practices CONSUMER PRODUCT SAFETY COMMISSION FEDERAL...—Reflectorized Bicycle Wheel Rim Abrasion Test Device EC03OC91.074...

  5. Model criterion and basic principles of construction bank data abrasive materials durability

    О.А. Вишневський


    Full Text Available  The generalized model is created and the criterion of an abrasive wear of surfaces of materials is determined at not hard-mounted corpuscles. The principle of construction of a data bank of an abrasive wear resistance of materials of friction units is determined. 

  6. Hard scale abrasive jetting removal system: a solution for Brazilian offshore operations

    Santos, Iuri [Schlumberger, Rio de Janeiro, RJ (Brazil); Quiroga, Marcelo H.; Calmeto, Joao C.; Assis, Carlos A.; Pinto, Salvador L. [PETROBRAS, Rio de Janeiro, RJ (Brazil)


    Scale deposition in producing well bores is becoming a serious problem to the oil industry. On situations of injected seawater breakthrough, the problem is especially difficult, since the growth is often Barium or Strontium Sulfate, which are almost completely insoluble. Further growth will decrease the flowing area and hinder the production. Ultimately the scale can restrict the production tubing to such a degree preventing access for tools into lower sections of the well and finally it can bridge over completely. The range of options for scale removal goes from a simple brush run using slick line or basic chemical treatment up to a full rig work over to replace the production string. Very often through tubing treatments using coiled tubing are used due to the savings compared to rig cost. This technology can convey tools for mechanical scale removal and also works as a fluid conduit for chemical treatments. The objective of this paper is to describe the coiled tubing abrasive jetting technology used to successfully clean, for the first time, production tubing in Brazilian offshore operations, heavily affected by Barium Sulfate scale in and its impact on the well economics. (author)

  7. A novel cleaner for colloidal silica abrasive removal in post-Cu CMP cleaning

    A novel cleaning solution, named FA/O alkaline cleaner, was proposed and demonstrated in the removal of colloidal silica abrasives. In order to remove both the chemical and physical absorbed colloidal silica abrasives, an FA/OII chelating agent and non-ionic surfactant were added into the cleaner. By varying the concentration of chelating agent and non-ionic surfactant, a series of experiments were performed to determine the best cleaning results. This paper discusses the mechanism of the removal of colloidal silica abrasives with a FA/O alkaline cleaner. Based on the experiment results, it is concluded that both the FA/OII chelating and non-ionic surfactant could benefit the removal of colloidal silica abrasives. When the concentration of FA/OII chelating agent and FA/O non-ionic surfactant reached the optima value, it was demonstrated that silica abrasives could be removed efficiently by this novel cleaning solution. (paper)

  8. Quantitative modeling of facet development in ventifacts by sand abrasion

    Várkonyi, Péter L.; Laity, Julie E.; Domokos, Gábor


    We use a quantitative model to examine rock abrasion by direct impacts of sand grains. Two distinct mechanisms are uncovered (unidirectional and isotropic), which contribute to the macro-scale morphological characters (sharp edges and flat facets) of ventifacts. It is found that facet formation under conditions of a unidirectional wind relies on certain mechanical properties of the rock material, and we confirm the dominant role of this mechanism in the formation of large ventifacts. Nevertheless small ventifacts may also be shaped to polyhedral shapes in a different way (isotropic mechanism), which is not sensitive to wind characteristics nor to rock material properties. The latter mechanism leads to several 'mature' shapes, which are surprisingly analogous to the morphologies of typical small ventifacts. Our model is also able to explain certain quantitative laboratory and field observations, including quick decay of facet angles of ventifacts followed by stabilization in the range 20-30°.

  9. Standard test method for jaw crusher gouging abrasion test

    American Society for Testing and Materials. Philadelphia


    1.1 This test method covers a laboratory procedure to determine the relative gouging abrasion resistance of materials. Materials homogeneous in structure and properties are the most appropriate test materials; however, surface-treated and composite materials can also be tested. The test involves a small laboratory jaw crusher that crushes presized hard rock materials, such as a hard morainal gravel, or some other crushable substance. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. (See 8.1 on Safety Precautions.)

  10. Fatigue Testing of Abrasive Water Jet Cut Titanium

    Hovanski, Yuri; Dahl, Michael E.; Williford, Ralph E.


    Battelle Memorial Institute as part of its U.S. Department of Energy (USDOE) Contract No. DE-AC05-76RL01830 to operate the Pacific Northwest National Laboratory (PNNL) provides technology assistance to qualifying small businesses in association with a Technology Assistance Program (TAP). Qualifying companies are eligible to receive a set quantity of labor associated with specific technical assistance. Having applied for a TAP agreement to assist with fatigue characterization of Abrasive Water Jet (AWJ) cut titanium specimens, the OMAX Corporation was awarded TAP agreement 09-02. This program was specified to cover dynamic testing and analysis of fatigue specimens cut from titanium alloy Ti-6%Al-4%V via AWJ technologies. In association with the TAP agreement, a best effort agreement was made to characterize fatigue specimens based on test conditions supplied by OMAX.

  11. Surface quality of marble machined by abrasive water jet

    Ramy Abdullah


    Full Text Available This paper presents a study conducted to examine the effect of cutting parameters, namely standoff distance, nozzle traverse speed (TS, abrasive flow rate (AFR, and material type on cutting performance for two types of marble workpieces, Carrara white and Indian green. Statistical analysis was undertaken to assess the influence of the cutting parameters on the process performances in terms of surface roughness, surface waviness, and Kerf taper ratio. The results showed that the TS and material type were the most significant factors that affected surface roughness and Kerf taper ratio. Also, although AFR was found to have significant effect on surface waviness, it had no noticeable influence on surface roughness nor Kerf taper ratio.

  12. Graphite Intended for Green Engineering Developed by Noncontaminant Reverse Abrasion

    Roberto Baca Arroyo


    Full Text Available Graphite intended for green engineering was synthesized by noncontaminant reverse abrasion, which consists of graphite layers assembled with thickness controlled on SiC sandpaper as insulating substrate. Phase formation of the graphite layers was validated by X-ray diffraction studies and its finished profile by Atomic Force Microscopy (AFM. Transport parameters of only three layers were evaluated from current-voltage curves. Mathematical functions such as derivative and modulation of a signal have been built by graphite circuits using different performance principles, compared to those used with silicon devices. The trends related to electronic engineering should be achieved with design of the graphite-based devices to facilitate their mass production in the near future.

  13. 125I-labelled iodothyronines. Useful tools for studies of effects of an antidepressant drug fluoxetine in the rat

    Thyroid hormones (TH) are supposed to control the activity of some neurotransmitters (e.g., serotonin), which are hypothetically involved in the pathogenesis of depressive illness. A new group of non-tricyclic antidepressant drugs includes selective serotonine re-uptake inhibitors. The most frequently used representative of this group is fluoxetine (Fluox). We followed in the present paper the effects of Fluox, administered subchronicaly (for 25 days) to Wistar rats by itself, or in combination with 3,3',5-triiodo-l-thyronine (T3). In studies of the interaction of Fluox with the metabolism of TH, we applied adapted radiometric enzyme assays for iodothyronine sulfotransferases (ST) and uridine 5'-diphospho-glucuronyltransferase (UDP-GT), as well as our newly developed radiometric assays for iodothyronine deiodinases (IDs) of types 1, 2 and 3 (D1, D2 and D3), using 125I-labelled iodothyronines of high specific radioactivity as substrates. We found about two-fold higher UDP-GT enzyme activities in samples of liver microsomes of rats treated with Fluox, in comparison with control rats. In contrast, the radiometric determination of ST activities in liver and kidney cytosolic fractions did not demonstrate any significant effects of the administration of Fluox, alone or together with T3, on the induction of these enzymes. However, profound changes in enzyme activities were determined in case of IDs, especially in the pituitary and cerebellum of treated rats. The adapted and newly elaborated radiometric enzyme assays proved to be very sensitive and rapid and, at the same time, reliable and robust. (author)

  14. Proton MRI as a noninvasive tool to assess elastase-induced lung damage in spontaneously breathing rats.

    Quintana, Harry Karmouty; Cannet, Catherine; Zurbruegg, Stefan; Blé, François-Xavier; Fozard, John R; Page, Clive P; Beckmann, Nicolau


    Elastase-induced changes in lung morphology and function were detected in spontaneously breathing rats using conventional proton MRI at 4.7 T. A single dose of porcine pancreatic elastase (75 U/100 g body weight) or vehicle (saline) was administered intratracheally (i.t.) to male Brown Norway (BN) rats. MRI fluid signals were detected in the lungs 24 hr after administration of elastase and resolved within 2 weeks. These results correlated with perivascular edema and cellular infiltration observed histologically. Reductions in MRI signal intensity of the lung parenchyma, and increases in lung volume were detected as early as 2 weeks following elastase administration and remained uniform throughout the study, which lasted 8 weeks. Observations were consistent with air trapping resulting from emphysema detected histologically. In a separate experiment, animals were treated daily intraperitoneally (i.p.) with all-trans-retinoic acid (ATRA; 500 microg/kg body weight) or its vehicle (triglyceride oil) starting on day 21 after elastase administration and continuing for 12 days. Under these conditions, ATRA did not elicit a reversal of elastase-induced lung damage as measured by MRI and histology. The present approach complements other validated applications of proton MRI in experimental lung research as a method for assessing drugs in rat models of respiratory diseases. PMID:17029230

  15. Cover and Erosion Asymmetry in Saltation-Abrasion

    Stark, C. P.; Parker, G.


    Erosion in bedrock-floored rivers is both driven and limited by the amount of sediment transported along the bed. Some sediment boosts wear rates, whereas too much generates a protective cover. This phenomenon determines the shape of river channels in a variety of landscapes and limits how fast they evolve. Here we reevaluate data from a well-known bedrock wear experiment to throw new light on how the saltation-abrasion process. Instead of a symmetric form for erosion versus sediment flux relative to transport capacity, we find the erosion rate peak shifts towards lower sediment fluxes when blocking of oblique saltation trajectories is taken into account. The theoretical context for this reevaluation is a cover-saltation-abrasion model, based on queueing theory (QT), for bedload transport over a planar bedrock bed. The QT approach provides some clarity in the stochastic treatment of granular impacts and cover, and generates closed-form solutions for wear rate in terms of sediment flux and simplified saltation geometry. Applied to the Sklar & Dietrich (2001) experiments in a very small recirculating flume, the two-parameter QT model fits the observed relation between erosion rate and sediment load, infers sediment flux as a function of load, admits non-negligible wear rates for a mean sediment depth of one grain, i.e., for full cover on average, but also suggests that bedrock erosion is blocked at >=50% instantaneous cover. The QT model makes testable predictions for future laboratory experiments and highlights the need for specific improvements in more comprehensive treatments of bedrock erosion and cover.

  16. Thickness-Independent Ultrasonic Imaging Applied to Abrasive Cut-Off Wheels: An Advanced Aerospace Materials Characterization Method for the Abrasives Industry. A NASA Lewis Research Center Technology Transfer Case History

    Roth, Don J.; Farmer, Donald A.


    Abrasive cut-off wheels are at times unintentionally manufactured with nonuniformity that is difficult to identify and sufficiently characterize without time-consuming, destructive examination. One particular nonuniformity is a density variation condition occurring around the wheel circumference or along the radius, or both. This density variation, depending on its severity, can cause wheel warpage and wheel vibration resulting in unacceptable performance and perhaps premature failure of the wheel. Conventional nondestructive evaluation methods such as ultrasonic c-scan imaging and film radiography are inaccurate in their attempts at characterizing the density variation because a superimposing thickness variation exists as well in the wheel. In this article, the single transducer thickness-independent ultrasonic imaging method, developed specifically to allow more accurate characterization of aerospace components, is shown to precisely characterize the extent of the density variation in a cut-off wheel having a superimposing thickness variation. The method thereby has potential as an effective quality control tool in the abrasives industry for the wheel manufacturer.

  17. Effect of Heat Treatment on the Abrasive Wear Behavior of High Chromium Iron under Dry Sliding Condition

    A.A. Ayeni


    Full Text Available The effect of heat treatment on the abrasive wear behavior of high chromium cast iron (NF253AHT under dry sliding condition has been investigated. Rectangular cross sectioned samples of the alloy were produced by sand casting. After casting, the samples were machined to equal dimensions of 50 mm x 15 mm x 10 mm and heat treated by annealing, hardening and tempering. Abrasive wear tests were carried out on the samples using the pin-on-disc wear test. The tests were carried out under restricted values of speed, load and time. Within this limit, the hardened sample displayed a superior wear resistance, while the annealed sample displayed the weakest wear resistance. A graphical model (wear map displaying all the wear regimes of the alloy, which may serve as a wear predictive tool was subsequently developed from the results of the wear tests. With the exception of the as-cast and annealed specimen, all other specimens (hardened and tempered have functioned adequately in wear prone environment, but with different degree of effectiveness. Hence, the hardened and tempered samples can be used in shot blast equipments and in the grinding of minerals.

  18. The influence of boron on the abrasion wear resistance of 17%Cr white cast iron

    A study of the abrasion wear resistance of the 2.7C-17Cr-0.7Mo white cast irons with different structures alloyed with boron ranging from 0.1% to 1.3% is carried out. Eleven heat treatments were used to find the optimum treatment. Three conditions (as-cast, martensitic and austenitic) are adopted for various tests. The microstructure and three-dimensional morphology of compounds are examined by optical microscope and SEM respectively. X-ray diffractometer is employed to analyze the compound phases. A high-stress abrasive wear tests is performed with loose SiO/sub 2/ and SiC abrasives in a metal track wear tester. Another abrasive wear test is conducted with wet SiO/sub 2/ abrasives in a rubber wheel tester. The hardness and fracture toughness of these alloys was also measured. With increasing boron content fracture toughness decreases. It is noted that if the irons contained about same compound volume, the abrasion wear resistance in present wear systems are much better than the irons without boron against SiO/sub 2/ abrasives, and the toughness is equivalent to 15 Cr irons without boron. Finally, considering the wear resistance and fracture toughness, the test results would provide a basis for optimizing these properties in selecting materials for a given wear component

  19. Development of Abrasive Selection Model/Chart for Palm Frond Broom Peeling Machine Design



    Full Text Available A model for predicting the friction required by a palm frond broom peeling machine for effective peeling of palm leaf to broom bristle and a chart for selecting the best abrasive material for this machine’s peeling operation were developed in this study using mechanistic modeling method. The model quantified the relationship between the coefficient of friction and other operational parameters of this machine while the abrasives selection chart constitutes a plot of this measured friction parameter against the abrasive materials used in palm frond broom peeling machine fabrication. The values of the coefficient of friction of palm leaf on different abrasive materials used in this plot were determined from experimental study of the effect of moisture content level of naturally withered palm leaves (uninfluenced by external forces on their coefficient of friction with the abrasives. Results revealed the average moisture content of palm leaf this machine can peel effectively as 6.96% and also that the roughest among the abrasives that approximate the coefficient of friction for a specific design of this peeling machine gives maximum peeling efficiency. Thus, the roughest among the abrasive materials that approximate the coefficient of friction for a specific design of this machine should be selected and used for its fabrication and operation.

  20. Quantitative characterization of agglomerate abrasion in a tumbling blender by using the Stokes number approach.

    Willemsz, Tofan A; Nguyen, Tien Thanh; Hooijmaijers, Ricardo; Frijlink, Henderik W; Vromans, Herman; van der Voort Maarschalk, Kees


    Removal of microcrystalline cellulose agglomerates in a dry-mixing system (lactose, 100 M) predominantly occurs via abrasion. The agglomerate abrasion rate potential is estimated by the Stokes abrasion (StAbr) number of the system. The StAbr number equals the ratio between the kinetic energy density of the moving powder bed and the work of fracture of the agglomerate. Basically, the StAbr number concept describes the blending condition of the dry-mixing system. The concept has been applied to investigate the relevance of process parameters on agglomerate abrasion in tumbling blenders. Here, process parameters such as blender rotational speed and relative fill volumes were investigated. In this study, the StAbr approach revealed a transition point between abrasion rate behaviors. Below this transition point, a blending condition exists where agglomerate abrasion is dominated by the kinetic energy density of the powder blend. Above this transition point, a blending condition exists where agglomerates show (undesirable) slow abrasion rates. In this situation, the blending condition is mainly determined by the high fill volume of the filler. PMID:23250711

  1. Linear abrasion of a titanium superhydrophobic surface prepared by ultrafast laser microtexturing

    A novel method of fabricating titanium superhydrophobic surfaces by ultrafast laser irradiation is reported. The ultrafast laser irradiation creates self-organized microstructure superimposed with nano-scale roughness, after which a fluoropolymer coating is applied to lower the surface energy of the textured surface and achieve superhydrophobicity. The focus of this study is to investigate abrasion effects on this mechanically durable superhydrophobic surface. The mechanical durability is analyzed with linear abrasion testing and microscopy imaging. Linear abrasion tests indicate that these surfaces can resist complete microstructure failure up to 200 abrasion cycles and avoid droplet pinning up to ten abrasion cycles at 108.4 kPa applied pressure, which roughly corresponds to moderate to heavy sanding or rubbing in the presence of abrasive particles. The wear mechanisms are also investigated and the primary mechanism for this system is shown to be abrasive wear with fatigue by repeated plowing. Although these results demonstrate an advancement in mechanical durability over the majority of existing superhydrophobic surfaces, it exemplifies the challenge in creating superhydrophobic surfaces with suitable mechanical durability for harsh applications, even when using titanium. (paper)

  2. Reflectance confocal microscopy as a useful diagnostic tool for monitoring of skin containing vascularized composite allograft rejection: A preliminary study on rats.

    Zor, Fatih; Karagoz, Huseyin; Erdemir, Asli Turgut; Karslioglu, Yildirim; Acikel, Cengiz Han; Kapaj, Rezarta; Guzey, Serbulent; Gurel, Mehmet Salih; Isik, Selcuk; Siemionow, Maria


    Vascularized composite allografts can undergo immune-mediated rejection, and skin biopsies are needed for monitoring of the transplant. However it is an invasive method, and requires processing time and pathological assessment. The purpose of this study is to use a new noninvasive monitoring method of the reflectance confocal microscopy (RCM) to determine severity of the allograft rejection on rats. Five groin flap allotransplantation were performed between 10 male Sprague-Dawley rats. Immunosuppressive therapy with cyclosporine A was given to the recipients during 10 days after surgery and was ended at the 10th postoperative days to allow acute transplant rejection. Following cessation of CsA, concomitant RCM evaluation and skin biopsy was performed every other day from each animal until total rejection of the allograft. Complete rejection of the allograft took nearly about 10 days and 4 or 5 RCM evaluation and skin biopsy was performed from each rat during this period. A total of 17 specimens were evaluated. A scoring system was developed based on the RCM findings. Skin biopsies were evaluated according to the Banff 2007 working classification criteria. RCM evaluation revealed epidermal irregularity and collagen destruction, however mild perivascular inflammation and degeneration of the basal epidermal layer were observed in early and late rejection period respectively with histopathologic evaluation. High correlation was found between the RCM scores and histopathologic grading. The RCM may be the useful tool to reduce the need for skin biopsy for monitoring of the skin containing vascularized composite allograft. © 2015 Wiley Periodicals, Inc. Microsurgery 36:144-151, 2016. PMID:25959719

  3. Influence of Impact Energy on Impact Corrosion-abrasion of High Manganese Steel


    The impact corrosion-abrasion properties and mechanism of high manganese steel were investigated under different impact energies. The result shows that the wearability of the steel decreases with the increase of the impact energy. The dominant failure mechanism at a lower impact energy is the rupture of extrusion edge along root and a slight shallow-layer spalling. It transforms to shallow-layer fatigue flaking along with serious corrosion-abrasion when the impact energy is increased, and finally changes to bulk flaking of hardened layer caused by deep work-hardening and heavy corrosion-abrasion.

  4. Hydro-abrasive machining of rotating workpieces from graphite and aluminium alloy

    J. Cárach


    The paper compares the quality of machined surface of graphite and aluminium alloy by abrasive water jet using the focusing tube with a diameter of df1 = 0.5 mm and df2 = 0.78 mm. The machining was carried out using the technology of rotating workpiece disintegration by abrasive water jet. Abrasive tangential water jet was used to carry out the experiment (water pressure p = 400 MPa). Workpieces were clamped in the rotating chucking appliance with rotation frequency n = 300 min-1. The c...

  5. Plasma-polymerized coating for polycarbonate: Single-layer, abrasion resistant, and antireflection

    Wydeven, Theodore


    Plasma-polymerized vinyl trimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Post-treatment of the vinyl trimethoxy silane films in an oxygen glow discharge further improved their abrasion resistance. The coatings were characterized by elemental analysis of the bulk, ESCA analysis of the surface, transmission, thickness, abrasion resistance, haze, and adhesion. This patented process is currently used by the world's largest manufacturers of non-prescription sunglasses to protect the plastic glasses from scratching and thereby to increase their useful lifetime.

  6. Effects of abrasive size and surfactant in nano ceria slurry for shallow trench isolation

    Lee, Won-Mo; Katoh, Takeo; Kang, Hyun-Goo; Park, Jea-Gun; Paik, Un-Gyu; Jeon, Hyeong-Tag [Hanyang University, Seoul (Korea, Republic of)


    The effects of the abrasive size and the surfactant concentration in ceria slurry on the removal rates for oxide and nitride films were investigated through a systematic chemical-mechanical-polishing (CMP) experiment. We found that the smaller the abrasives were, the more quickly the removal rates for both oxide and nitride films decreased with increasing surfactant concentration. This result was qualitatively explained by using a model in which abrasive particles move through a viscous layer caused by surfactant adsorption on the film surface being polished.

  7. The Increased Production Efficiency and Optimization Terms of Stationarity by Flat Grinding with Abrasive Circle Surface

    Husseinov Hassan Ahmad


    Full Text Available This scientific work deals with the production area. The paper investigates the problems related to the uneven abrasive effect on the processed surface by flat grinding with the abrasive circle surface, and the analytical expression of pattern distribution of the working abrasive grain within the limits of various technological primitives and inaccuracy of geometric shape have been determined. The ways of stationary provision of the grinding surface have been suggested. This paper also focuses on the economic efficiency of the production.

  8. Optical-model abrasion cross sections for high-energy heavy ions

    Townsend, L. W.


    Within the context of eikonal scattering theory, a generalized optical model potential approximation to the nucleus-nucleus multiple scattering series is used in an abrasion-ablation collision model to predict abrasion cross sections for relativistic projectile heavy ions. Unlike the optical limit of Glauber theory, which cannot be used for very light nuclei, the abrasion formalism is valid for any projectile target combination at any incident kinetic energy for which eikonal scattering theory can be utilized. Results are compared with experimental results and predictions from Glauber theory.

  9. Kissing Mars Rocks with the Rover's RATs: An Educational Exercise to Understand Drilling Rocks on Mars

    Williams, D. A.; Whelley, P. L.; Bleacher, J. E.; Cave, S. R.; Zabala-Aliberto, V. A.; Zabala, A. A.; Greeley, R.


    This abstract discusses an E/PO exercise we created for elementary school children that uses Hershey Kisses and straws to simulate the drilling of different rocks on Mars by the MER Rock Abrasion Tool.

  10. An Experimental investigation of sea sand as an Abrasive material in vibrating chamber by using Tungsten Carbide Nozzle in Abrasive Jet machining Process.

    N. S. Pawar


    Full Text Available A large number of investigation carried out in Abrasive jet machining and water jet machining process with different parameter but no detailed work have been found or carried out by using sea sand as an abrasive in AJM process by using different types of nozzles and variable parameters. The present work gives performance of sand having grain structure of 100-150 micron in the tungsten carbide nozzle. Theexperimentation in this study give characteristic of sea sand as abrasive material. The parameter like pressure, standoff distance of nozzle from work piece keeping constant and variable. It give the result of material removal rate , powder flow rate, similar to actually abrasive used like Aluminum oxide, silicon oxide etc. The R square value o.97 to 0.996 degree of polynomial equation. It is also notice that width of cut slightly increase with increase of feed rate .The taper cut slot was found to be a higher at greater stand of distance and work feed rate .Tungsten carbide is very hard. It maintain high cutting ability as abrasive strike on work piece

  11. Tools and Technologies Needed for Conducting Planetary Field Geology While On EVA: Insights from the 2010 Desert RATS Geologist Crewmembers

    Young, Kelsey; Hurtado, Jose M., Jr.; Bleacher, Jacob E.; Garry, W. Brent; Bleisath, Scott; Buffington, Jesse; Rice, James W., Jr.


    Observation is the primary role of all field geologists, and geologic observations put into an evolving conceptual context will be the most important data stream that will be relayed to Earth during a planetary exploration mission. Sample collection is also an important planetary field activity, and its success is closely tied to the quality of contextual observations. To test protocols for doing effective planetary geologic fieldwork, the Desert RATS (Research and Technology Studies) project deployed two prototype rovers for two weeks of simulated exploratory traverses in the San Francisco volcanic field of northern Arizona. The authors of this paper represent the geologist crewmembers who participated in the 2010 field test. We document the procedures adopted for Desert RATS 2010 and report on our experiences regarding these protocols. Careful consideration must be made of various issues that impact the interplay between field geologic observations and sample collection, including time management; strategies related to duplication of samples and observations; logistical constraints on the volume and mass of samples and the volume/transfer of data collected; and paradigms for evaluation of mission success. We find that the 2010 field protocols brought to light important aspects of each of these issues, and we recommend best practices and modifications to training and operational protocols to address them. Underlying our recommendations is the recognition that the capacity of the crew to "flexibly execute" their activities is paramount. Careful design of mission parameters, especially field geologic protocols, is critical for enabling the crews to successfully meet their science objectives.

  12. Chemical Mechanical Polishing of Ge2Sb2Te5 Using Abrasive-Free Solutions of Iron Trichloride

    YAN Wei-Xia; WANG Liang-Yong; ZHANG Ze-Fang; HE Ao-Dong; ZHONG Min; LIU Wei-Li; WU Liang-Cai; SONG Zhi-Tang


    Chemical mechanical polishing (CMP) of amorphous Ge2Sb2Te5 (GST) is studied using aqueous solutions of iron trichloride (FeCl3 ) as possible abrasive-free slurries.The polishing performance of abrasive-free solutions is compared with abrasive-containing (3wt%o colloidal silica) slurry in terms of polishing rate and surface quality.The experimental results indicate that the abrasive-free solutions have a higher polishing rate and better surface quality.In order to further investigate the polishing mechanism,post-CMP GST films using the abrasive-free solutions and abrasive-containing slurry are characterized by x-ray photoelectron spectroscopy. Finally,it is verified that the abrasive-free solutions have no influence on the electrical property of the post-CMP GST films through the resistivity test.

  13. Artificial Neural Network Modeling of Surface Roughness in Magnetic Abrasive Finishing Process

    F. Djavanroodi


    Full Text Available Magnetic Abrasive Finishing (MAF is an advanced finishing process in which the cutting force is controlled by magnetic field and it provides a high level of surface finish and close tolerances for wide range of industrial application. In this study the parameter that affects surface roughness in MAF process on a brass shaft of CuZn37 have been examined experimentally. These parameters are: intensity of the magnetic field, work-piece velocity and finishing time. It has been shown that the intensity of magnetic field has the most effect on finishing process, a higher intensity in magnetic field, results in a higher change in surface roughness, increasing finishing time results in decreased surface roughness and a lower work-piece velocity leads to a lower surface roughness. Finally Artificial Neural Network (ANN prediction of surface roughness are carried out and compared with experiment. It was found that the coefficient of multiple determinations (R2-value between the experimental and ANN predicted data is equal to about 0.999, therefore, indicating the possibility of ANN as a strong tool in simulating and prediction of surface roughness in MAF process.

  14. Surface assessment and modification of concrete using abrasive blasting

    Millman, Lauren R.

    Composite systems are applied to concrete substrates to strengthen and extend the service life. Successful restoration or rehabilitation requires surface preparation prior to the application of the overlay. Surface coatings, waterproofing systems, and other external surface applications also require surface preparation prior to application. Abrasive blast media is often used to clean and uniformly roughen the substrate. The appropriate surface roughness is necessary to facilitate a strong bond between the existing substrate and overlay. Thus, surface modification using abrasive blast media (sand and dry ice), their respective environmental effects, surface roughness characterization prior to and after blasting, and the adhesion between the substrate and overlay are the focus of this dissertation. This dissertation is comprised of an introduction, a literature review, and four chapters, the first of which addresses the environmental effects due to abrasive blasting using sand, water, and dry ice. The assessment considered four response variables: carbon dioxide (CO2) emissions, fuel and energy consumption, and project duration. The results indicated that for sand blasting and water jetting, the primary factor contributing to environmental detriment was CO22 emissions from vehicular traffic near the construction site. The second chapter is an analysis of the International Concrete Repair Institute's (ICRI) concrete surface profiles (CSPs) using 3-D optical profilometry. The primary objective was to evaluate the suitability of approximating the 3-D surface (areal) parameters with those extracted from 2-D (linear) profiles. Four profile directions were considered: two diagonals, and lines parallel and transverse to the longitudinal direction of the mold. For any CSP mold, the estimation of the 3-D surface roughness using a 2-D linear profile resulted in underestimation and overestimation errors exceeding 50%, demonstrating the inadequacy of 2-D linear profiles to

  15. Evaluation of austenitic alloys abrasive wear of FeMnAlC system; Avaliacao de desgaste abrasivo de ligas austeniticas do sistema FeMnAlC

    Souza, Allan Ribeiro de; Acselrad, Oscar [Coordenacao dos Programas de Pos-graduacao de Engenharia (COPPE/UFRJ), Rio de Janeiro, RJ (Brazil). Programa de Engenharia Metalurgica e de Materiais. Lab. de Processamento Termomecanico e Engenharia Microestrutural]. E-mail:


    Alloys of the FeMnAlC system have been studied as an alternative to stainless steels applications. Such alloys, when solubilized, are non-magnetic and present an austenitic structure that can be modified by thermal treatments. In this way, a large spectrum of mechanical and physical properties can be obtained. They are oxidation-resistant alloys, and by 15 hours aging at 550 deg C mechanical strength can be as high as conventional structural alloy steels. Information concerning the performance of these alloys under wear conditions are still limited. The possibility of application in components exposed to cavitation or abrasive loads, such as pipes, pumps and drilling systems is still a subject for fundamental research, such as the one that is now reported. Samples of a FeMnAlC alloy have been submitted to different thermal processing, leading to microstructures that have been characterized by optical, transmission and atomic force microscopy and by X-ray diffraction. They were subsequently subjected to a micro-abrasion test in which the abrasive wear resistance could be determined. The results have been used to differentiate the performance of different microstructures and allowed also a comparative analysis with the performance of an AISI M2 tool steel. (author)

  16. Characterizing the U-Pb systematics of baddeleyite through chemical abrasion: application of multi-step digestion methods to baddeleyite geochronology

    Rioux, Matthew; Bowring, Samuel; Dudás, Frank; Hanson, Richard


    U-Pb baddeleyite geochronology has become a major tool for dating mafic rocks, especially dikes associated with Large Igneous Provinces. However, in many cases, post-crystallization Pb-loss and intergrowth of baddeleyite and zircon limit the precision and/or accuracy of crystallization ages. We present results from multi-step digestion experiments designed to understand and reduce these effects. Experiments were carried out on Neoproterozoic baddeleyites with zircon inter- and over-growths from the Gannakouriep dike swarm, Namibia, and on fragments of a large Paleoproterozoic baddeleyite from the Phalaborwa carbonatite, South Africa. Multi-step digestion experiments on annealed Phalaborwa baddeleyite were designed to test whether the recently developed chemical abrasion technique for U-Pb zircon geochronology can be applied to baddeleyite. The experiments generated complex results—individual digestion steps were both normally and reversely discordant suggesting that U and Pb were decoupled in the multi-step digestions—and indicate that the current form of multi-step chemical abrasion is not an effective method for reducing the impact of Pb-loss in baddeleyite. A separate set of experiments on the Gannakouriep baddeleyite focused on isolating the zircon and baddeleyite components in composite grains. Conventional single-step digestion experiments for this sample resulted in a discordant suite of analyses with significant scatter attributed to inter- and over-grown zircon and highlight the difficulty of obtaining precise and accurate ages from composite grains. To isolate the baddeleyite and zircon in these grains, a two-step HCl-HF chemical abrasion procedure for annealed grains was developed. This technique was successful at selectively dissolving the baddeleyite and zircon components. Secondary zircon inter- and over-growths of baddeleyite can occur in samples affected by low-temperature alteration to granulite facies metamorphism, and the new HCl-HF chemical

  17. Tool life and surface roughness of ceramic cutting tool when turning AISI D2 tool steel

    The tool life of physical vapor deposition (PVD) titanium nitride (TiN) coated ceramic when turning AISI D2 tool steel of hardness 54-55 HRC was investigated. The experiments were conducted at various cutting speed and feed rate combinations with constant depth of cut and under dry cutting condition. The tool life of the cutting tool for all cutting conditions was obtained. The tool failure mode and wear mechanism were also investigated. The wear mechanism that is responsible for the wear form is abrasion and diffusion. Flank wear and crater wear are the main wear form found when turning AISI D2 grade hardened steel with 54-55 HRC using KY 4400 ceramic cutting tool. Additionally catastrophic failure is observed at cutting speed of 183 m/min and feed rate of 0.16 mm/ rev. (author)


    ZHU Pailong; ZHOU Jinjin; TANG Dianbo


    Based on the two existing abrasive water-jet(AWJ) systems, the dia-jet (or pre-jet) and the post-jet, a new type of abrasive water-jet system is put forward, which combines the dia-jet's advantage, low operating system pressure, slender stream jet, and more concentrative abrasive in the blended stream, with merits of post-jet, the less sophisticate apparatus, successive supply of abrasives.The theoretic analysis is brought out in detail, and the nozzle system structure is concisely illustrated.Its relevant experiment results are demonstrated, proving that this new system is effective in various aspects, enlarging penetrating capability without raising system pressure, saving machining power supply, lessening energy loss, etc.

  19. Mechanical and three-body abrasive wear behaviour of PMMA/TPU blends

    The blends of poly(methyl methacrlate) (PMMA) and thermoplastic polyurethane (TPU) were prepared by a Brabender co-twin screw extruder. The mechanical and three-body abrasive wear behaviour of PMMA/TPU blends has been studied. Three-body abrasive wear tests were conducted using rubber wheel abrasion tester (RWAT) under different abrading distances at 200 rpm and 22 N load. A significant reduction in tensile strength and tensile modulus with an increase in TPU content in the blend formulation was observed. Three-body abrasive wear results indicate that the wear volume increases with increase in abrading distance for all the samples studied. However, neat PMMA showed better wear resistance as compared to PMMA/TPU blends. The worn surface features, as examined through scanning electron microscope (SEM), show matrix cracking and deep furrows in PMMA/TPU blends

  20. Standard test method for conducting wet sand/rubber wheel abrasion tests

    American Society for Testing and Materials. Philadelphia


    1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions. 1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  1. Abrasion and deformed layer formation of manganese-zinc ferrite in sliding contact with lapping tapes

    Miyoshi, K.; Buckley, D. H.; Tanaka, K.


    Wear experiments were conducted using replication electron microscopy and reflection electron diffraction to study abrasion and the deformed layers produced in single-crystal Mn-Zn ferrite simulated heads during contact with lapping tapes. The crystaline state of the head is changed drastically during the abrasion process. Crystalline states ranging from nearly amorphous to highly textured polycrystalline can be produced on the wear surface of a single-crystal Mn-Zn ferrite head. The total thickness of the deformed layer was approximately 0.8 microns. This thickness increased as the load and abrasive grit size increased. The anisotropic wear of the ferrite was found to be inversely proportional to the hardness of the wear surface. The wear was lower in the order 211 111 10 0110. The wear of the ferrite increased markedly with an increase in sliding velocity and abrasive grit size.

  2. Surface roughness and gloss of current CAD/CAM resin composites before and after toothbrush abrasion.

    Koizumi, Hiroyasu; Saiki, Osamu; Nogawa, Hiroshi; Hiraba, Haruto; Okazaki, Tomoyo; Matsumura, Hideo


    The purpose of this study was to evaluate the gloss and surface roughness behaviors of newly developed CAD/CAM composite blocks with different filler contents and characteristics. The gloss and surface roughness were quantified before and after a toothbrush dentifrice abrasion test; the results were compared to the gloss and surface roughness of a ceramic CAD/CAM block. Knoop hardness was determined before abrasion test. The results were analyzed by ANOVA, Tukey HSD, and Dunnett t test (pVita Enamic>Gradia block>Shofu Block HC, Lava Ultimate≥Katana Avencia block≥Cerasmart. After toothbrush abrasion, a significant difference in the gloss unit was detected between the Shofu Block HC material and the ceramic block. The Ra and Rz of the Cerasmart and Shofu Block HC materials were significantly larger than those of the ceramic block after toothbrush abrasion. PMID:26632238

  3. Clarification of abrasive jet precision finishing with wheel as restraint mechanisms and experimental verification


    According to the critical size ratio for the characteristic particle size to film thickness between grinding wheel and work, the machining mechanisms in abrasive jet precision finishing with grinding wheel as restraint can be categorized into four states, namely, two-body lapping, three-body polishing, abrasive jet machining and fluid hydrodynamic shear stress machining. The critical transition condition of two-body lapping to three-body polishing was analyzed. The single abrasive material removal models of two-body lapping, three-body polishing, abrasive jet finishing and fluid hydrodynamic shear stress machining were proposed. Experiments were performed in the refited plane grinding machine for theoretical modes verification. It was found that experimental results agreed with academic modes and the modes validity was verified.


    Delia BAHRIM


    Full Text Available Dental abrasion appears as a complex phenomenon among the multitude of clinical manifestations occurring in patients who require a complex oral rehabilitation. The therapeutical solutions for such cases are quite elaborate, involving interdisciplinary contributions from the part of various specialists.Obviously, elucidation of the complex cases of dental abrasion is possible when their standardized classification and, equally, a well-established therapeutical conduct, considering the class of dental abrasion, are available.Considering the advance of the adhesive techniques, the conservative treatment of dental abrasion is more indicated than the conventional method.Consequently, a 3-stage protocol of coronary reconstruction is recommended in cases of erosion with undersizing of the lower segment. The immediate aesthetic results are satisfacatory for the patient, as well as the functional ones, not requiring longer accomodation times. The reconstructions are resistant, due to the progress recorded by the adhesive techniques and composite resins (nano-hybrids, nano-composites.

  5. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin


    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  6. Demonstration experience with an abrasive blasting technique for decontaminating concrete pads

    A demonstration was performed for decontaminating a radioactivity contaminated concrete pad with a portable abrasive blasting system. The system utilizes a rotating blast wheel that scours the concrete surface with metal abrasive. The metal abrasive, pulverized concrete dust, and contaminants rebound into a separator chamber. The reusable metal abrasive is recycled, and the pulverized media are removed to an integral dust collection system. The exhaust is HEPA filtered to minimize release of airborne contaminants. However, the technique had limited success in reducing contamination around the cracks and seams in the concrete where the higher activity levels of contamination were detected during the radiological survey before the cleanup. The technique can be successful and cost-effective in decontaminating large areas of low contamination; however, careful characterization and planning are necessary. 3 refs., 3 figs., 1 tabs

  7. The abrasive wear behaviour of alloy cast steel in SiC-water slurry

    R. Zapała


    Full Text Available The results of abrasive wear tests carried out in an environment of SiC-water slurry on four grades of cast steel, i.e. carbon cast steel with microadditions of vanadium, low-alloy L70H2GNM cast steel, and high-alloy L120G13 cast steels, without and with microadditions of vanadium, were discussed. Tests were carried out on a Miller machine. A measure of the abrasive wear resistance was the loss of mass in specimens during 16 hour test cycle. It has been proved that the L120G13 cast steel is definitely less resistant to abrasive wear than its L70H2GNM counterpart. On the other hand, no distinct differences in the abrasive wear resistance were noticed between the L120G13 cast steel without vanadium, and the L120G13 cast steel and carbon cast steel, both with microadditions of vanadium.

  8. Dry Flowing Abrasive Decontamination Technique for Pipe Systems with Swirling Air Flow

    A dry abrasive decontamination method was developed for removing radioactive corrosion products from surfaces of coolant pipe systems in decommissioning of a nuclear power plant. Erosion behavior of inside surfaces of stainless and carbon steel pipes by a swirling air flow containing alumina or cast-iron grit abrasive was studied. Erosion depths of the test pipes were approximately proportional to an abrasive concentration in air and an exponent of flow rate of airstream. The experimental results indicated that the present method could keep satisfactory erosion ability of abrasives even for a large-size pipe. The present method was successfully applied to 60Co-contaminated specimens sampled from a pipe of the water cleanup system of the Japan Power Demonstration Reactor

  9. Abrasive blasting technology for decontamination of the inner surface of steam generator tubes

    The inner surfaces of bundled inconel tubes from steam generators in South Korean nuclear power plants are contaminated with cobalt and abrasive blasting equipment has been developed to efficiently remove the cobalt. The principal parameters related to the efficient removal using this equipment are the type of abrasive, the distance from the nozzle, and the blasting time. Preliminary tests were performed using oxidized inconel samples which enabled the simulation of cobalt removal from the radioactive inconel samples. The oxygen in the oxidized samples and the cobalt in the radioactive inconel were removed more effectively using the blasting distance, blasting time, and a silicon carbide abrasive. Using the developed abrasive blasting equipment, the optimum decontamination conditions for radioactive inconel samples were blasting for more than 6 minutes using silicon carbides under 5 atmospheric pressures

  10. Chemical Mechanical Polishing of Glass Substrate with α-Alumina-g-Polystyrene Sulfonic Acid Composite Abrasive

    LEI Hong; BU Naijing; ZHANG Zefang; CHEN Ruling


    Abrasive is the one of key influencing factors during chemical mechanical polishing(CMP) process. Currently, α-Alumina (α-Al2O3) particle, as a kind of abrasive, has been widely used in CMP slurries, but their high hardness and poor dispersion stability often lead to more surface defects. After being polished with composite particles, the surface defects of work pieces decrease obviously. So the composite particles as abrasives in slurry have been paid more attention. In order to reduce defect caused by pure α-Al2O3 abrasive, α-alumina-g-polystyrene sulfonic acid (α-Al2O3-g-PSS) composite abrasive was prepared by surface graft polymerization. The composition, structure and morphology of the product were characterized by Fourier transform infrared spectroscopy(FTIR), X-ray photoelectron spectroscopy(XPS), time-of-flight secondary ion mass spectroscopy(TOF-SIMS), and scanning electron microscopy(SEM), respectively. The results show that polystyrene sulfonic acid grafts onto α-Al2O3, and has well dispersibility. Then, the chemical mechanical polishing performances of the composite abrasive on glass substrate were investigated with a SPEEDFAM-16B-4M CMP machine. Atomic force microscopy(AFM) images indicate that the average roughness of the polished glass substrate surface can be decreased from 0.835 nm for pure α-Al2O3 abrasive to 0.583 nm for prepared α-Al2O3-g-PSS core-shell abrasive. The research provides a new and effect way to improve the surface qualities during CMP.