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Sample records for abrasion resistant coatings

  1. Abrasion-resistant antireflective coating for polycarbonate

    Wydeven, T. J.

    1978-01-01

    Following plasma-polymerization technique, treatment in oxygen glow discharge further enhances abrasion resistance and transmission. Improvement in abrasion resistance was shown by measuring percentage of haze resulting from abrasion. Coating samples were analyzed for abrasion using standard fresh rubber eraser. Other tests included spectra measurements and elemental analysis with spectrometers and spectrophotometers.

  2. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  3. Plasma-polymerized coating for polycarbonate: Single-layer, abrasion resistant, and antireflection

    Wydeven, Theodore

    1991-01-01

    Plasma-polymerized vinyl trimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Post-treatment of the vinyl trimethoxy silane films in an oxygen glow discharge further improved their abrasion resistance. The coatings were characterized by elemental analysis of the bulk, ESCA analysis of the surface, transmission, thickness, abrasion resistance, haze, and adhesion. This patented process is currently used by the world's largest manufacturers of non-prescription sunglasses to protect the plastic glasses from scratching and thereby to increase their useful lifetime.

  4. Abrasion, erosion and scuffing resistance of carbide and oxide ceramic thermal sprayed coatings for different applications

    Barbezat, G.; Nicoll, A. R.; Sickinger, A.

    1993-04-01

    In the area of antiwear coatings, carbide-containing coatings and oxide ceramic coatings are applied using different thermal spray processes in the form of individual layers. In many industries these coatings have become technically significant on components where wear and friction can cause critical damage in the form of abrasion, erosion and scuffing together with corrosion. Carbide-containing and ceramic coatings have been produced with different thermal spray processes for the determination of abrasive, adhesive and erosive wear resistance. Two types of abrasion test, namely an adhesion wear test and an erosion test in water at a high velocity, were used for the characterization of wear resistance under different conditions. The coatings were also characterized with regard to microstructure, composition and fracture toughness. The influence of the thermal spraying process parameters on the microstructure is presented together with the influence of the microstructure on the behavior of the coatings under simulated service conditions.

  5. Plasma polymerized coating for polycarbonate - Single layer, abrasion resistant, and antireflection

    Wydeven, T.

    1977-01-01

    Plasma polymerized vinyltrimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Posttreatment of the vinyltrimethoxy silane films in an oxygen glow discharge further improved the abrasion resistance. ESCA (electron spectroscopy for chemical analysis) and IR transmission spectra of some films were recorded, and an elemental analysis of the films was obtained.

  6. Influence of alumina and titanium dioxide coatings on abrasive wear resistance of AISI 1045 steel

    Santos, A.; Remolina, A.; Marulanda, J.

    2016-02-01

    This project aims to compare the behaviour of an AISI 1045 steel's abrasive wear resistance when is covered with aluminium oxide (Al2O3) or Titanium dioxide (TiO2), of nanometric size, using the technique of thermal hot spray, which allows to directly project the suspension particles on the used substrate. The tests are performed based on the ASTM G65-04 standard (Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Apparatus). The results show that the amount of, lost material increases linearly with the travelled distance; also determined that the thermal treatment of hardening-tempering and the alumina and titanium dioxide coatings decrease in average a 12.9, 39.6 and 29.3% respectively the volume of released material during abrasive wear test.

  7. Abrasive Wear Resistance of the Iron- and WC-based Hardfaced Coatings Evaluated with Scratch Test Method

    A. Vencl

    2013-06-01

    Full Text Available Abrasive wear is one of the most common types of wear, which makesabrasive wear resistance very important in many industries. Thehard facing is considered as useful and economical way to improve theperformance of components submitted to severe abrasive wear conditions, with wide range of applicable filler materials. The abrasive wear resistance of the three different hardfaced coatings (two iron‐based and one WC‐based, which were intended to be used for reparation of the impact plates of the ventilation mill, was investigated and compared. Abrasive wear tests were carried‐out by using the scratch tester under the dry conditions. Three normal loads of 10, 50 and 100 N and the constant sliding speed of 4 mm/s were used. Scratch test was chosen as a relatively easy and quick test method. Wear mechanism analysis showed significant influence of the hardfaced coatings structure, which, along with hardness, has determined coatings abrasive wear resistance.

  8. Standard Test Method for Abrasion Resistance of Transparent Plastics and Coatings Using the Oscillating Sand Method

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This test method determines the resistance of transparent plastics and transparent coatings utilized in windows or viewing ports, to surface abrasion using oscillating sand. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  9. Development and Testing of Abrasion Resistant Hard Coats For Polymer Film Reflectors: Preprint

    Jorgensen, G.; Gee, R.; DiGrazia, M.

    2010-10-01

    Reflective polymer film technology can significantly reduce the cost of solar reflectors and installed Concentrated Solar Power (CSP) plants by both reduced material cost and lower weight. One challenge of polymer reflectors in the CSP environment pertains to contact cleaning methods typically used with glass mirrors. Such contact cleaning methods can scratch the surface of polymer reflectors and thereby reduce specular reflectance. ReflecTech, Inc. (a subsidiary of SkyFuel, Inc.) and the National Renewable Energy Laboratory (NREL) initiated a cooperative research and development agreement (CRADA) to devise and develop an abrasion resistant coating (ARC) suitable for deposition onto polymer based mirror film. A number of candidate ARC products were identified as candidate formulations. Industrial collaborators prepared samples having their ARCs deposited onto ReflecTech Mirror Film pre-laminated to aluminum sheet substrates. Samples were provided for evaluation and subjected to baseline (unweathered) and accelerated exposure conditions and subsequently characterized for abrasion resistance and adhesion. An advanced ARC product has been identified that exhibits outstanding initial abrasion resistance and adhesion to ReflecTech Mirror Film. These properties were also retained after exposure to the various accelerated stress conditions. This material has been successfully manufactured as a 1.5 m wide roll-to-roll construction in a production environment.

  10. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl2 solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant

  11. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    Shi, Xingling, E-mail: shixingling1985@hotmail.com [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan); Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huaian 223003 (China); Xu, Lingli [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Munar, Melvin L.; Ishikawa, Kunio [Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan)

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl{sub 2} solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant.

  12. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response.

    Shi, Xingling; Xu, Lingli; Munar, Melvin L; Ishikawa, Kunio

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant-gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl2 solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120°C was the critical temperature for the hydrothermal treatment condition. Treatment below 120°C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. PMID:25686920

  13. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    G. Matula

    2011-03-01

    Full Text Available Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Findings: Putting down coatings with this method does not call for using the costly equipment for the physical or chemical deposition of coatings from the gaseous phase. Coating thickness may be easily regulated by applying the powder-binder slurry layer once or several times on the prepared substrate surface. Hardness of coatings in the sintered state is higher compared to the HS6-5-2 and 41Cr4 steels by about 400 and 700 HV respectively. It is expected that hardness of the coatings and substrate will grow after their heat treatment.Practical implications: Application of powder metallurgy and especially pressureless forming of powder to manufacturing of steel covered with anti-wear coatings gives the possibility to obtain tool materials with the relative high ductility characteristic of steel and high hardness and wear resistance typical for cemented carbides.Originality/value: One can state, based on the investigations carried out, that the pressureless forming of the powder may be used for depositing the anti-wear coatings onto the tool materials and other elements in the abrasion wear service conditions.

  14. Interface characterization of abrasion resistant coatings co-extruded on steel substrates

    Silva, P.A.; Weber, S.; Pyzalla, A.R. [Max-Planck-Inst. fuer Eisenforschung GmbH (MPIE), Duesseldorf (Germany); Karlsohn, M.; Theisen, W. [Inst. fuer Werkstoffe, Ruhr-Univ. Bochum (Germany); Reimers, W. [Technische Univ. Berlin (Germany). Metallic Materials

    2008-11-15

    Materials with high resistance against abrasive wear are of interest for many tool applications e.g. in mining industry. A special issue is the cladding of these materials to low alloyed substrates for new protection purposes. A novel manufacturing route via direct hot extrusion of bulk steel bars and pre-sintered tool steel powders was applied. In this manner, wear resistant claddings of PM tool steels on steel substrates were obtained. The microstructures at the interfaces between the steel substrate cores and the wear resistant coatings were characterized by means of optical and scanning electron microscopy (OM and SEM/EDX) and electron-probe microanalysis (EPMA). Hardness maps and profiles, as well as tensile tests on miniaturized samples were performed to obtain mechanical properties. Concentration profiles were calculated using the commercial software DICTRA showing a good agreement with the experiments. Carbon diffuses against the concentration gradient due to a higher activity into the substrate material leading to an increase of carbide volume fractions close to the interface. The mechanical tests show a brittle fracture region with high hardness localized about 50 {mu}m away from the interface in the coating material. (orig.)

  15. Conduit Coating Abrasion Testing

    Sullivan, Mary K.

    2013-01-01

    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  16. Abrasion resistant tubular member

    A surface of a tubular member made of an austenite stainless steel having a molybdenum content of from 2 to 3% is subjected to a low temperature ionization nitriding treatment in a gas atmosphere of N2: from 5 to 15% by volume, H2: from 95 to 85% by volume, at a temperature of from 400 to 470degC to form a nitride layer. Since the low temperature ion nitriding treatment is thus applied, generation of ε phase which lowers corrosion resistance can be suppressed. That is, the hardened layer (nitride layer) is provided with abrasion resistance, while the inside can keep the inherent characteristic of the austenite stainless steel having high toughness. In addition, this can avoid the tendency of lowering corrosion resistance due to the formation of a ε phase caused by exposure to high temperature for a long time in order to increase the thickness of the nitrided layer. When the thickness of the tube is 1.3mm, the less than 130μm is enough for the nitride layer. Abrasion resistance can be improved by thus applying ion nitriding treatment to the austenite stainless steel containing molybdenum under controlled temperature and atmosphere. (N.H.)

  17. Development of Abrasion-Resistant Coating for Solar Reflective Films. Cooperative Research and Development Final Report, CRADA Number CRD-07-247

    Gray, Matthew [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2015-10-01

    The purpose of this CRADA is to develop an abrasion-resistant coating, suitable for use on polymeric-based reflective films (e.g., the ReflecTech reflective film), that allows for improved scratch resistance and enables the use of aggressive cleaning techniques (e.g., direct contact methods like brushing) without damaging the specular reflectance properties of the reflective film.

  18. A novel corrosion and abrasion resistant internal coating method with improved adhesion using hollow cathode PECVD (Plasma Enhanced Chemical Vapor Deposition) technology

    Boardman, B.; Boinapally, K.; Casserly, T.; Upadhyaya, D.; Gupta, M.; Dornfest, C. [SubOne Technology, Pleasanton, CA (United States)

    2008-07-01

    A new enabling technology for coating the internal surfaces of pipes with a hard, corrosion, wear resistant diamond-like-carbon (DLC) coating is described. The importance of proper surface preparation and optimized interface and adhesion layer is shown. Corrosion resistance is measured based on exposure to HCl, NaCl environments and autoclave with H{sub 2}S. Mechanical properties include high hardness, high adhesion, and excellent wear resistance including sand abrasion resistance. The coating is optimized for high hardness and deposition rate based on selection on the proper hydrocarbon precursor. This new technology enables wide spread use of DLC based coating to increase component life in applications where internal surface of pipes are exposed to corrosive and abrasive environment especially in the oil and gas industry. (author)

  19. An abrasion-resistant and broadband antireflective silica coating by block copolymer assisted sol-gel method.

    Zou, Liping; Li, Xiaoguang; Zhang, Qinghua; Shen, Jun

    2014-09-01

    A double-layer broadband antireflective (AR) coating was prepared on glass substrate via sol-gel process using two kinds of acid-catalyzed TEOS-derived silica sols. The relative dense layer with a porosity of ∼10% was obtained from an as-prepared sol, while the porous layer with a porosity of ∼55% was from a modified one with block copolymer (BCP) Pluronic F127 as template which results in abundant ordered mesopores. The two layers give rise to a reasonable refractive index gradient from air to the substrate and thus high transmittance in a wide wavelength range, and both of them have the same tough skeleton despite different porosity, for which each single-layer and the double-layer coatings all behaved well in the mechanical property tests. The high transmittance and the strong ability of resisting abrasion make this coating promising for applications in some harsh conditions. In addition, the preparation is simple, low-cost, time-saving, and flexible for realizing the optical property. PMID:25117300

  20. Design and Preparation of SiO2/TiO2/SiO2-TiO2 Antireflective Coatings with Excellent Abrasion-resistance and Transmittance via Sol-Gel Process

    YE Long-Qiang, ZHANG Qing-Hua, ZHANG Yu-Lu, ZHANG Xin-Xiang, JIANG Bo

    2012-08-01

    Full Text Available Triple-layer broadband antireflective (AR coatings with excellent abrasion-resistance and transmittance were designed using the theory of optical coating design. And the designed coatings were prepared on K9 glass via Sol-Gel process in this work. SiO2 and TiO2 sols were prepared using tetraethylorthosilicate (TEOS and titanium tetraisopropoxide (TTIP as precursors, respectively, and hydrochloric acid as catalyst. It is found that the average transmittance of the AR coatings over the entire visible region can reach 98.7%, which is 7.1% higher than that at the blank K9 glass. Moreover the transmittance of the AR coating does not obviously decrease after abrasion test, showing the excellent abrasion-resistance of the AR coatings. Hexamethyldisiloxane (HMDS is further used to modify the surface of the AR coatings, which greatly improves the hydrophobicity of the coatings, and thus gives the AR coatings excellent environmental resistance.

  1. Influence of the metallic matrix ratio on the wear resistance (dry and slurry abrasion) of plasma sprayed cermet (chromia / stainless steel) coatings

    Ageorges, H.; Ctibor, Pavel; Medarhri, Z.; Touimi, S.; Fauchais, P.

    2006-01-01

    Roč. 201, č. 5 (2006), s. 2006-2011. ISSN 0257-8972 R&D Projects: GA AV ČR(CZ) 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * composite coating * tribology * hardness * wear * abrasion * chromia/stainless steel Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.559, year: 2006

  2. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    G. Matula

    2011-01-01

    Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Finding...

  3. Abrasion resistant low friction and ultra-hard magnetron sputtered AlMgB14 coatings

    Grishin, A. M.

    2016-04-01

    Hard aluminum magnesium boride films were fabricated by RF magnetron sputtering from a single stoichiometric AlMgB14 ceramic target. X-ray amorphous AlMgB14 films are very smooth. Their roughness does not exceed the roughness of Si wafer and Corning glass used as the substrates. Dispersion of refractive index and extinction coefficient were determined within 300 to 2500 nm range for the film deposited onto Corning glass. Stoichiometric in-depth compositionally homogeneous 2 μm thick films on the Si(100) wafer possess the peak values of nanohardness 88 GPa and Young’s modulus 517 GPa at the penetration depth of 26 nm and, respectively, 35 GPa and 275 GPa at 200 nm depth. Friction coefficient was found to be 0.06. The coating scratch adhesion strength of 14 N was obtained as the first chipping of the coating whereas its spallation failure happened at 21 N. These critical loads and the work of adhesion, estimated as high as 18.4 J m‑2, surpass characteristics of diamond like carbon films deposited onto tungsten carbide–cobalt (WC–Co) substrates.

  4. Recent progress of abrasion-resistant materials: learning from nature.

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao

    2016-01-21

    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed. PMID:26335377

  5. 低压等离子喷涂MoB/CoCr涂层的组织及耐磨性%Microstructure and Abrasive Wear Resistance of MoB/CoCr Coatings by LPPS

    陈枭; 纪岗昌; 王洪涛

    2012-01-01

    MoB/CoCr coatings were prepared by low pressure plasma spraying(I.PPS), the abrasive wear experiment was investigated. The surface and cross sectional morphologies of the MoB/CoCr coatings were observed by SEM. The properties of microhardness And bond strength of the MoB/CoCr coatings were iested. The abrasive wear properties were evaluated by MLS-225 wet sand rubber wheel tester. The results show that MoB/CoCr coatings are dense and have excellent mechanical properties with high microhardness(930HV0. 3) and bond strength(71 Mpa). The MoB/CoCr coatings have high abrasive wear resistance property.%采用低压等离子喷涂技术(LPPS)制备MoB/CoCr潦层,对涂层进行磨粒磨损试验研究.采用SEM观察涂层的表面和截面形貌,显微硬度计测试潦层的力学性能,湿式橡胶轮磨粒磨损试验机测试潦层的磨粒磨损性能.结果表明,涂层组织致密,呈层状结构;涂层具有良好的力学性能,显微硬度达到930HV0.3,结合强度在71MPa以上,具有较高的耐磨性能.

  6. Micro-scale abrasion behaviour of electroless Ni-P-SiC coating on aluminium alloy

    Franco, M.; Sha, Wei; Malinov, Savko

    2014-01-01

    Electroless nickel (EN) and electroless nickel composite (ENC) coatings were deposited on aluminium alloy substrate, LM24. The micro abrasion test was conducted to study the wear behaviour of the coatings with the effect of SiC concentration. Microhardness of the coatings was tested also. The wear scars were analysed using optical microscope and scanning electron microscope (SEM). The wear resistance was found to be improved in composite coating that has higher microhardness as compared to pa...

  7. Sliding and Abrasive Wear Behavior of WC-CoCr Coatings with Different Carbide Sizes

    Thakur, Lalit; Arora, Navneet

    2013-02-01

    This study examines the sliding and abrasive wear behaviors of high-velocity oxy-fuel (HVOF)-sprayed WC-CoCr coatings with different WC grain sizes. The HVOF coating deposition was assisted by in-flight particle temperature and velocity measurement system. The powder feedstocks and their corresponding coatings were characterized by means of XRD and Field Emission Scanning Electron Microscope analysis. Hardness, porosity, and indentation fracture toughness of these coatings were calculated and compared with each other. Sliding wear resistance of these coatings was calculated using pin-on-disk tribometer (ASTM G99-90). The two-body abrasion was quantified by sliding the samples over silicon carbide (SiC) abrasive paper bonded to a rotating flat disk of auto-polisher. The mechanism of materials' removal in both the sliding and abrasive wears was studied and discussed on microstructural investigations. It was observed that fine grain WC-CoCr cermet coating exhibits higher sliding and abrasive wear resistances as compared with conventional cermet coating.

  8. Usage of abrasion-resistant materials in agriculture

    J Votava

    2014-06-01

    Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

  9. Abrasion Resistance Comparison between Rotor and Ring Spun Yarn

    YANG Jian-ping; YU Chong-wen

    2002-01-01

    On the base of literature review and the analysis of yarn properties, yarn structure and some other facts, the abrasion resistance of both rotor spun yarn and ring spun yarns are discussed. The results show that with the same raw material and twist, the rotor spun yarn has lower abrasion resistance than that of ring spun yarn, because of the higher twist employed, the abrasion resistance of rotor spun yarn is higher than that of ring spun yarn.

  10. Micro-scale Abrasion and Medium Load Multiple Scratch Tests of PVD Coatings.

    S.Poulat; H.Sun; D.GTeer

    2004-01-01

    Micro-scale abrasion testing is widely used to determine the abrasion resistance of thin film coatings; it is a simple technique that can easily be used as part of a quality control procedure, but it has got the disadvantage of not allowing an easy study of the wear mechanisms involved: it is difficult to estimate the load applied on each abrasive particles in the contact between the loaded ball and the specimen. The possibility of using progressive loading scratch testing, a method widely used to assess the adhesion of thin film coatings, to model the abrasive wear of coatings has been studied in the past; the use of multiple scratch tests to study the wear mechanisms corresponding to a single abrasion scratch event has also been studied in the case of bulk materials (ceramics and hard metals). Two coatings, deposited by Closed Field Unbalanced Magnetron Sputter Ion Plating (CFUBMSIP) on ASP23 powder metallurgy steel substrate are chosen to be representative of the use of protective coatings in industry: titanium nitride, which is widely used to prevent tool wear, and TCL Graphit-iCTM, which is widely used as a wear resistant solid lubricant coating. The two coatings are first characterised by using a standard quality control procedure: their thickness is determined by the cap grinding method, their adhesion by progressive loading scratch. Then micro-scale abrasion tests performed with a slurry at a concentration which promotes grooving wear, and medium load multiple scratch tests performed with diamond indenters are completed; the results of these tests are analysed and compared to determine if there is any correlation between the two sets of results; the multiple scratch tests wear tracks are also observed to determine the wear mechanisms involved.

  11. The Abrasion-resistance Investigation of Rubberized Concrete

    KANG Jingfu; ZHANG Bo; LI Guangyu

    2012-01-01

    The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives.The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150-2001,two recommended test methods:under water method and ring method,were used.The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive.The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss.Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete,and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete.Silica fume concrete performed a better abrasion resistance than control concrete,and the rubberized concrete performed a much better abrasion resistance than silica fume concrete.The abrasion resistance of rubberized concrete increased with the increase of rubber content.

  12. WC-Co and Cr3C2-NiCr Coatings in Low- and High-Stress Abrasive Conditions

    Kašparová, Michaela; Zahálka, František; Houdková, Šárka

    2011-03-01

    The article deals with the evaluation of abrasive wear resistance and adhesive strength of thermally sprayed coatings. The main attention was paid to differences between low- and high-stress abrasive conditions of the measuring. Conclusions include the evaluation of specific properties of the WC-Co and the Cr3C2-NiCr High Velocity Oxygen Fuel coatings and the evaluation of the changes in the behavior of the abrasive media. Mainly, the relationship between the low- and high-stress abrasion conditions and the wear mechanism in the tested materials was described. For the wear test, the abrasive media of Al2O3 and SiO2 sands were chosen. During wear tests, the volume loss of the tested materials and the surface roughness of the wear tracks were measured. The wear tracks on the tested materials and abrasive sands' morphologies were observed using Scanning Electron Microscopy. It was found that high-stress abrasive conditions change the coatings' behavior very significantly, particularly that of the Cr3C2-NiCr coating. Adhesive-cohesive properties of the coatings and relationships among individual structure particles were evaluated using tensile testing. It was found that the weak bond strength among the individual splats, structure particles, and phases plays a role in the poor wear resistance of the coatings.

  13. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Yu Lingyuan

    2009-01-01

    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  14. Electrical resistivity measurements to predict abrasion resistance of rock aggregates

    Sair Kahraman; Mustafa Fener

    2008-04-01

    The prediction of Los Angeles (LA) abrasion loss from some indirect tests is useful for practical applications. For this purpose, LA abrasion, electrical resistivity, density and porosity tests were carried out on 27 different rock types. LA abrasion loss values were correlated with electrical resistivity and a good correlation between the two parameters was found. To see the effect of rock class on the correlation, regression analysis was repeated for igneous rocks, metamorphic rocks and sedimentary rocks, respectively. It was seen that correlation coefficients were increased for the rock classes. In addition, the data were divided into two groups according to porosity and density, respectively. After repeating regression analysis for these porosity and density groups, stronger correlations were obtained compared to the equation derived for all rocks. The validity of the derived equations was statistically tested and it was shown that all derived equations were significant. Finally, it can be said that all derived equations can alternatively be used for the estimation of LA abrasion loss from electrical resistivity.

  15. Comparison of abrasion resistance of selected constructional materials

    M. Adamiak

    2009-12-01

    Full Text Available Purpose: The aim of this work was to define and compare abrasion resistance of selected constructional materials widely used in the industry. Chromium cast iron wear resistant plates were compared with typically used wear resistant plates made from Hardox 400 steel and two different, wear resistant, materials cladded by welding technologies.Design/methodology/approach: The tests of abrasive wear were conducted in accordance to procedure “A” of standard ASTM G 65 - Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus.Findings: Abrasion resistance tests shows that the best properties among investigated samples has chromium cast iron plate. Abrasion wear resistance of this plate is two times higher than wear resistance of layer made by welding technologies and nine times higher than typical Hardox 400 steel plate.Practical implications: Application, of abrasion resistant materials, results in significant material and economy savings, due to wear and costs reduction (decreasing stop times needed to change worn parts for a new one.Originality/value: Wear plates are modern solution in regeneration of worn machines parts and also for producing a new parts which connect high wear and abrasion resistance with costs reduction.

  16. Abrasion of abutment screw coated with TiN

    Jung, Seok-Won; Son, Mee-Kyoung; Chung, Chae-Heon; Kim, Hee-Jung

    2009-01-01

    STATEMENT OF PROBLEM Screw loosening has been a common complication and still reported frequently. PURPOSE The purpose of this study was to evaluate abrasion of the implant fixture and TiN coated abutment screw after repeated delivery and removal with universal measuring microscope. MATERIAL AND METHODS Implant systems used for this study were Osstem and 3i. Seven pairs of implant fixtures, abutments and abutment screws for each system were selected and all the fixtures were perpendicularly m...

  17. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  18. Formation of abrasion-resistant coatings of the AlSiFe{sub x}Mny intermetallic compound type on the AISI 304L alloy

    Martinez-Peralez, L. G.; Flores-Valdes, A.; Salinas-Rodriguez, A.; Ochoa-Palacios, R. M.; Toscano-giles, J. A.; Torres-Torres, J.

    2016-05-01

    The α-Al{sub 9}FeMnSi and α-Al{sub 9}FeMn{sub 2}Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 degree centigrade), pressure (5, 10 y 20 MPa) and holding time (3600, 5400 y 7200 seconds). Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 degree centigrade, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of β-Al{sub 9}FeMnSi and β-Al{sub 9}FeMn{sub 2}Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface. (Author)

  19. Formation of abrasion-resistant coatings of the AlSiFexMny intermetallic compound type on the AISI 304L alloy

    The α-Al9FeMnSi and α-Al9FeMn2Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 degree centigrade), pressure (5, 10 y 20 MPa) and holding time (3600, 5400 y 7200 seconds). Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 degree centigrade, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of β-Al9FeMnSi and β-Al9FeMn2Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface. (Author)

  20. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata; Boczkowska Anna; Izydorzak-Woźniak Marta; Jaegermann Zbigniew; Grądzka-Dahlke Małgorzata

    2014-01-01

    The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether) glycol (PTMEG), as well as from two different isocyanates 4,4′-methylenebis(cyclohexyl)isocyanate (HMDI) and 4.4′-methylenebis(phenyl isocyanate) (MDI) in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyuret...

  1. ANN & ANFIS Models for Prediction of Abrasive Wear of 3105 Aluminium Alloy with Polyurethane Coating

    H. Alimam

    2016-06-01

    Full Text Available The quest for safety and reliability has increased significantly after Industrial revolution, so is the case for coating industries. In this paper 3105 Aluminium alloy sheet is coated with organic polyurethane coating. After the implementation of coating, various processes are undergone to check its reliability under elevated conditions. ANN & ANFIS model were developed and trained with an objective to find abrasive wear during the process. ANN & ANFIS model were compared with the experimental results. It is observed that the abrasive wear of a coated specimen can be predicted accurately and precisely using ANN and ANFIS models.

  2. Studies on broad spectrum corrosion resistant oxide coatings

    Someswar Datta

    2001-12-01

    The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable abrasion and impact resistance as well as high thermal shock resistance. The properties of the coating system have been studied in detail and found to be strongly dependent on composition and processing parameters. These coatings have been characterized by X-ray diffraction analysis and SEM studies. Some of the coating materials have been found to be biocompatible.

  3. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata

    2014-12-01

    Full Text Available The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether glycol (PTMEG, as well as from two different isocyanates 4,4′-methylenebis(cyclohexylisocyanate (HMDI and 4.4′-methylenebis(phenyl isocyanate (MDI in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyurethane surface wettability, friction coefficient for different couples of the co-working materials such as polyurethane-polyurethane, polyurethane-titanium alloy, polyurethane-alumina, in comparison to commonly used polyethylene-titanium alloy. Shear strength of polyurethane-alumina joint, as well as viscosity of prepolymers were also measured. The values of friction coefficient were compared to literature data on commercially available polyurethane with the trade name Pellethane. Polyurethanes obtained are characterized by low abrasive wear and low friction coefficient in couple with the titanium alloy, what makes them attractive as possible components of ceramic-polymer endoprosthesis joints.

  4. Adhesion and wear behaviour of NCD coatings on Si3N4 by micro-abrasion tests.

    Silva, F G; Neto, M A; Fernandes, A J S; Costa, F M; Oliveira, F J; Silva, R F

    2009-06-01

    Nanocrystalline diamond (NCD) coatings offer an excellent alternative for tribological applications, preserving most of the intrinsic mechanical properties of polycrystalline CVD diamond and adding to it an extreme surface smoothness. Silicon nitride (Si3N4) ceramics are reported to guarantee high adhesion levels to CVD microcrystalline diamond coatings, but the NCD adhesion to Si3N4 is not yet well established. Micro-abrasion tests are appropriate for evaluating the abrasive wear resistance of a given surface, but they also provide information on thin film/substrate interfacial resistance, i.e., film adhesion. In this study, a comparison is made between the behaviour of NCD films deposited by hot-filament chemical vapour deposition (HFCVD) and microwave plasma assisted chemical vapour deposition (MPCVD) techniques. Silicon nitride (Si3N4) ceramic discs were selected as substrates. The NCD depositions by HFCVD and MPCVD were carried out using H2-CH4 and H2-CH4-N2 gas mixtures, respectively. An adequate set of growth parameters was chosen for each CVD technique, resulting in NCD films having a final thickness of 5 microm. A micro-abrasion tribometer was used, with 3 microm diamond grit as the abrasive slurry element. Experiments were carried out at a constant rotational speed (80 r.p.m.) and by varying the applied load in the range of 0.25-0.75 N. The wear rate for MPCVD NCD (3.7 +/- 0.8 x 10(-5) mm3 N(-1) m(-1)) is compatible with those reported for microcrystalline CVD diamond. The HFCVD films displayed poorer adhesion to the Si3N4 ceramic substrates than the MPCVD ones. However, the HFCVD films show better wear resistance as a result of their higher crystallinity according to the UV Raman data, despite evidencing premature adhesion failure. PMID:19504945

  5. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous abrasion process and unravel abrasion damage formation in construction steels, i.e. carrying out scratch tests using a large indenter with different pre-loads to generate a wide pre-scratch with sta...

  6. Self-healing Characteristics of Collagen Coatings with Respect to Surface Abrasion

    Chang-Lae Kim; Dae-Eun Kim

    2016-01-01

    A coating based on collagen with self-healing properties was developed for applications in mechanical components that are prone to abrasion due to contact with a counter surface. The inherent swelling behavior of collagen in water was exploited as the fundamental mechanism behind self-healing of a wear scar formed on the surface. The effects of freeze-drying process and water treatment of the collagen coatings on their mechanical and self-healing properties were analyzed. Water was also used ...

  7. HYDRO-ABRASIVE RESISTANCE AND MECHANICAL PROPERTIES OF CONCRETE WITH ADDED FLY ASH

    Ristić, Nenad; Grdić, Zoran; Topličić-Ćurčić, Gordana

    2015-01-01

    The durability of hydraulic engineering structures mostly depends on the resistance of their concrete surfaces to mechanical abrasion. In this paper, we study the hydro-abrasive resistance and mechanical properties of concrete in which cement is partially replaced with fly ash in various proportions. To evaluate these concretes, we measured their compressive strength, flexural strength, static modulus of elasticity, ultrasound velocity through concrete, and sclerometer rebound. The hydro-abra...

  8. The influence of boron on the abrasion wear resistance of 17%Cr white cast iron

    A study of the abrasion wear resistance of the 2.7C-17Cr-0.7Mo white cast irons with different structures alloyed with boron ranging from 0.1% to 1.3% is carried out. Eleven heat treatments were used to find the optimum treatment. Three conditions (as-cast, martensitic and austenitic) are adopted for various tests. The microstructure and three-dimensional morphology of compounds are examined by optical microscope and SEM respectively. X-ray diffractometer is employed to analyze the compound phases. A high-stress abrasive wear tests is performed with loose SiO/sub 2/ and SiC abrasives in a metal track wear tester. Another abrasive wear test is conducted with wet SiO/sub 2/ abrasives in a rubber wheel tester. The hardness and fracture toughness of these alloys was also measured. With increasing boron content fracture toughness decreases. It is noted that if the irons contained about same compound volume, the abrasion wear resistance in present wear systems are much better than the irons without boron against SiO/sub 2/ abrasives, and the toughness is equivalent to 15 Cr irons without boron. Finally, considering the wear resistance and fracture toughness, the test results would provide a basis for optimizing these properties in selecting materials for a given wear component

  9. Thermal spraying of basalt for abrasion protective coatings using WSP, HVOF and APS

    Berghaus-Oberste, J.; Chráska, Tomáš; Neufuss, Karel; Moreau, Ch.; Chráska, Pavel

    Düsseldorf : DVS-Verlag, Dusseldorf, 2005 - (Lugscheider, E.), s. 1235-1240 ISBN 3-87155-793-5. [International Thermal Spray Conference, ITSC 2005. Basel (CH), 2.5.2005-4.5.2005] Keywords : thermal spraying * basalt * ceramic s * abrasion Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  10. Preparation of spherical ceria coated silica nanoparticle abrasives for CMP application

    Peedikakkandy, Lekha; Kalita, Laksheswar; Kavle, Pravin; Kadam, Ankur; Gujar, Vikas; Arcot, Mahesh; Bhargava, Parag

    2015-12-01

    This paper describes synthesis of spherical and highly mono-dispersed ceria coated silica nanoparticles of size ∼70-80 nm for application as abrasive particles in Chemical Mechanical Planarization (CMP) process. Core silica nanoparticles were initially synthesized using micro-emulsion method. Ceria coating on these ultrafine and spherical silica nanoparticles was achieved using controlled chemical precipitation method. Study of various parameters influencing the formation of ceria coated silica nanoparticles of size less than 100 nm has been undertaken and reported. Ceria coating over silica nanoparticles was varied by controlling the reaction temperature, pH and precursor concentrations. Characterization studies using X-ray diffraction, scanning electron microscopy, transmission electron microscopy and Energy Dispersive X-ray analysis show formation of crystalline CeO2 coating of ∼10 nm thickness over silica with spherical morphology and particle size silica abrasive was prepared and employed for polishing of oxide and nitride films on silicon substrates. Polished films were studied using ellipsometry and an improvement in SiO2:SiN selective removal rates up to 12 was observed using 1 wt% ceria coated silica nanoparticles slurry.

  11. Methods of data analysis for the micro-scale abrasion test on coated substrates

    Kusano, Y.; Acker, K. Van; Hutchings, I.M.

    The micro-scale abrasive wear test is attractive for coated substrates because it is simple, only small samples are required, and the specific wear rates for both coating and substrate kappa(c) and kappa(s) can be determined simultaneously. This paper reviews and critically discusses the methods...... available for data analysis in this test and proposes some new approaches. The wear volumes of the coating and the substrate can be described by two parameters chosen from among the inner and outer crater diameters, the coating thickness, and the penetration depth. The inner crater diameter can usually be...... measured more accurately than the outer crater diameter since it is more clearly defined. It is recommended to obtain an accurate value for coating thickness, e.g. by creating and measuring a sharply defined crater, and then to calculate the wear volumes in terms of the inner crater diameter and the...

  12. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  13. Wear and abrasion resistance selection maps of biological materials.

    Amini, Shahrouz; Miserez, Ali

    2013-08-01

    The mechanical design of biological materials has generated widespread interest in recent years, providing many insights into their intriguing structure-property relationships. A critical characteristic of load-bearing materials, which is central to the survival of many species, is their wear and abrasion tolerance. In order to be fully functional, protective armors, dentitious structures and dynamic appendages must be able to tolerate repetitive contact loads without significant loss of materials or internal damage. However, very little is known about this tribological performance. Using a contact mechanics framework, we have constructed materials selection charts that provide general predictions about the wear performance of biological materials as a function of their fundamental mechanical properties. One key assumption in constructing these selection charts is that abrasion tolerance is governed by the first irreversible damage at the contact point. The maps were generated using comprehensive data from the literature and encompass a wide range of materials, from heavily mineralized to fully organic materials. Our analysis shows that the tolerance of biological materials against abrasion depends on contact geometry, which is ultimately correlated to environmental and selective pressures. Comparisons with experimental data from nanoindentation experiments are also drawn in order to verify our predictions. With the increasing amount of data available for biological materials also comes the challenge of selecting relevant model systems for bioinspired materials engineering. We suggest that these maps will be able to guide this selection by providing an overview of biological materials that are predicted to exhibit the best abrasion tolerance, which is of fundamental interest for a wide range of applications, for instance in restorative implants and protective devices. PMID:23643608

  14. Self-healing Characteristics of Collagen Coatings with Respect to Surface Abrasion

    Kim, Chang-Lae; Kim, Dae-Eun

    2016-03-01

    A coating based on collagen with self-healing properties was developed for applications in mechanical components that are prone to abrasion due to contact with a counter surface. The inherent swelling behavior of collagen in water was exploited as the fundamental mechanism behind self-healing of a wear scar formed on the surface. The effects of freeze-drying process and water treatment of the collagen coatings on their mechanical and self-healing properties were analyzed. Water was also used as the medium to trigger the self-healing effect of the collagen coatings after the wear test. It was found that collagen coatings without freeze-drying did not demonstrate any self-healing effect whereas the coatings treated by freeze-drying process showed remarkable self-healing effect. Overall, collagen coatings that were freeze-dried and water treated showed the best friction and self-healing properties. Repeated self-healing ability of these coatings with respect to wear scar was also demonstrated. It was also confirmed that the self-healing property of the collagen coating was effective over a relatively wide range of temperature.

  15. Abrasive wear behaviour of conventional and large-particle tungsten carbide-based cermet coatings as a function of abrasive size and type

    Kamdi, Z.; Shipway, P.H.; Voisey, K.T.; Sturgeon, A.J.

    2011-01-01

    Abrasive wear behaviour of materials can be assessed using a wide variety of testing methods, and the relative performance of materials will tend to depend upon the testing procedure employed. In this work, two cermet type coatings have been examined, namely (i) a conventional tungsten carbide-cobalt thermally sprayed coating with a carbide size of between ∼0.3 – 5 μm and (ii) a tungsten carbide-nickel alloy weld overlay with large spherical carbides of the order of ∼50 – 140 μm in diameter (...

  16. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    LI Zhuo-xin; CUI Li; WANG Jiang-ping; TANG Chun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness,bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  17. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    LIZhuo-xin; CUILi; WANGJiang-ping; TANGChun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness, bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  18. Development of a thin film vitreous bond based composite ceramic coating for corrosion and abrasion services

    IPC has been involved with the Alberta Research Council in developing a vitreous bond (VB) - based composite ceramic fluoropolymer coating technology. Compared to the present state of the art which is based on a hard discontinuous phase (ceramic particles) suspended in a soft continuous matrix (fluoropolymer mix) the novelty of our approach consists of designing a composite system in which both the ceramic and the fluoropolymer phases are continuous. The ceramic matrix will provide the strength and the erosion resistance for the fluoropolymer matrix even at high temperatures. The ceramic formulation employed is not affected by temperatures up to 500 oF while the fluoropolymer matrix provides a corrosion protection seal for the ceramic matrix. The inherent flexibility of the polymer matrix will protect against brittle fractures that may develop by handling or impact. Therefore the composite coating is able to withstand the deformation of the substrate without chipping or disbanding. The fluoropolymer matrix also provides dry lubrication properties further enhancing the erosion resistance of the ceramic phase. The thickness of the coating is very thin, in the 25 to 100 micron range. In summary, the coating technology is able to provide the following features: Corrosion protection levels similar to those of fluoropolymer coatings; Erosion resistance similar to that of ceramic coatings; Price comparable to that of polymer coatings; Exceptional wear resistance properties; and Capability for coating complicated shapes internally or externally or both. This paper will discuss the theory and development of this new technology and the resultant coating and potential properties. (author)

  19. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  20. Influence of mechanical abrasion of carbon adsorbents on aerodynamic resistance of filters of system of ventilation of NPS

    Influence of mechanical abrasion of granules on aerodynamic resistance of different carbon adsorbents at conditions similar to work of filters AU-1500 is studied. The change of fractional composition of the probed adsorbents by abrasion is determined. The obtained experimental data allow making conclusion about practicability using mixture of adsorbent Norit with different fractional composition for renewal of adsorbers of ventilation system of NPS.

  1. The influence of the crystallographic match of the constituent layers on the wear resistance and adhesion of anti-abrasive, multi-layer TiC/Ti(CxN1-x)/TiN coatings

    The objective of the present study is to determine the influence of the crystallographic match on the tribological properties of multi-layer coatings. A three-layer coating (TiC/Ti(CxN1-x)/TiN) obtained by vacuum-arc method was selected as a model system. Ti(CxN1-x) was prepared by introducing the mixture of C2H2 and N2 gases in different proportions, in the deposition chamber, during the arc-deposition process. The present investigations show that the tribological properties change in a nonlinear way with respect to the ratio of concentration of C2H2 and N2 gases in the mixture and the minima of what occurs at the ratio 1:1. (author). 10 refs., 2 figs

  2. ABOUT ABRASION RESISTANCE OF FABRICS WITH STRATEGIC DESTINATION PART I

    Adina Bucevschi; Alexandru Popa; Monica Pustianu; Erzsebet Airinei; Ionel Barbu

    2011-01-01

    This paper is part of a research agreement between "Aurel Vlaicu" University and The NationalResearch - Development Institute for Textile and Leather, Bucharest, about the relationship of interdependencebetween the yarns' characteristics and fabric's characteristics for the installation of ventilation and heating pipesof the military helicopter[5]. Fabrics for strategic areas must have certain characteristics such resistance at hightemperatures, breaking and tearing strength, shock resistance...

  3. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  4. Mechanical and Abrasion Resistance of Recycled Aggregates Concrete in Relation to the Cement Content

    Athanas KONIN; Mangoua David Kouadio

    2011-01-01

    This paper presents the results of an experimental investigation carried out to study the effects of cement content on the mechanical and abrasion resistance of recycled aggregates concrete. Four series of mixtures with cement content 300, 350, 400 and 450 kg/m3 were formulated. In each series, natural coarse aggregate were totally replaced with recycled aggregate that allows obtaining two types of concrete: natural aggregates concrete and recycled aggregates concrete. Compressive strength, s...

  5. ABOUT ABRASION RESISTANCE OF FABRICS WITH STRATEGIC DESTINATION PART II

    Adina Bucevschi; Alexandru Popa; Monica Pustianu; Erzsebet Airinei; Ionel Barbu

    2011-01-01

    This paper is part of a research agreement between "Aurel Vlaicu" University and The National Research - Development Institute for Textile and Leather, Bucharest, about the relationship of interdependence between the yarns' characteristics and fabric's characteristics for the installation of ventilation and heating pipesof the military helicopter[5]. Fabrics for strategic areas must have certain characteristics such resistance at high temperatures, breaking and tearing strength, shock resista...

  6. Relations of abrasion resistance and hardness of 16Cr-3C white irons with retained austenite content

    Zhiping Sun; Rulin Zuo; Cong Li; Baoluo Shen; Shengji Gao; Sijiu Huang

    2004-01-01

    The relationship between the retained austenite content of the matrix in 16Cr-3C white irons and the abrasion resistance was investigated. The results show that: (1) the abrasion resistance can be improved by sub-critical heat treatment, which could be attributed to the decrease of the retained austenite content; (2) both the abrasion resistance and hardness can be improved by controlling the retained austenite content below 20%-30% and arrive at the maximum when the retained austenite content is reduced to about 10%; (3) the abrasion resistance decreases abruptly once the retained austenite content is lower than 10%, which stems from both the in situ transformation of (Fe, Cr)23C6 to M3C carbides and the formation of pearlitic matrix.

  7. Corrosion resistant neutron absorbing coatings

    Choi, Jor-Shan; Farmer, Joseph C.; Lee, Chuck K.; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  8. Corrosion resistant neutron absorbing coatings

    Choi, Jor-Shan; Farmer, Joseph C; Lee, Chuck K; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2013-11-12

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  9. Effect of titanium and tungsten on the structure and properties of heat-abrasion resistant steel

    The effect of Ti and W on the microstructure and properties of austenitic heat-abrasion resistant steel was studied using microstructure examinations, hardness tests, wear resistance and oxidation resistance experiments. The results indicated that the specimens containing Ti and W had a notable increase in hardness and wear resistance, but a slight decrease in oxidation resistance. The structures of specimens with Ti and W included some MC carbides, dispersedly distributed inside grains and at grain boundaries; these specimens also showed an increase in material properties. From oxidation kinetics analysis, the oxidation of austenitic heat-abrasion resistant steel specimens generally agree with parabola rule, oxidation activation energies kp1 and kp2 are calculated to be 304 and 128 kJ/mol. The oxide films composed of Cr2O3, spinelle (FeCr2O4, NiCr2O4), and some Fe3O4 were continuous and compact. Cr2O3 plays the vital role in the oxidation resistance based on the oxidation activation energy calculation

  10. Effect of titanium and tungsten on the structure and properties of heat-abrasion resistant steel

    Zhang Yan [School of Materials Science and Engineering, Zhengzhou University, 95 Wenhua Road, Zhengzhou 450002 (China)], E-mail: jessicazhang1980@126.com; Sun Yufu; Guan Shaokang [School of Materials Science and Engineering, Zhengzhou University, 95 Wenhua Road, Zhengzhou 450002 (China); Deng Xiang [Department of Materials Engineering, Henan Mechanical and Electrical Engineering College, 11 Hongli Road, Xinxiang 453002 (China); Yan Xingyi [School of Materials Science and Engineering, Zhengzhou University, 95 Wenhua Road, Zhengzhou 450002 (China)

    2008-04-15

    The effect of Ti and W on the microstructure and properties of austenitic heat-abrasion resistant steel was studied using microstructure examinations, hardness tests, wear resistance and oxidation resistance experiments. The results indicated that the specimens containing Ti and W had a notable increase in hardness and wear resistance, but a slight decrease in oxidation resistance. The structures of specimens with Ti and W included some MC carbides, dispersedly distributed inside grains and at grain boundaries; these specimens also showed an increase in material properties. From oxidation kinetics analysis, the oxidation of austenitic heat-abrasion resistant steel specimens generally agree with parabola rule, oxidation activation energies k{sub p1} and k{sub p2} are calculated to be 304 and 128 kJ/mol. The oxide films composed of Cr{sub 2}O{sub 3}, spinelle (FeCr{sub 2}O{sub 4}, NiCr{sub 2}O{sub 4}), and some Fe{sub 3}O{sub 4} were continuous and compact. Cr{sub 2}O{sub 3} plays the vital role in the oxidation resistance based on the oxidation activation energy calculation.

  11. The structure and properties of steel with different pearlite morphology and its resistance to abrasive wear

    J. Herian

    2008-06-01

    Full Text Available Purpose: The analyse of pearlite morphology changes as a result of hot rolling process and isothermal annealing.Design/methodology/approach: Physical modelling of isothermal annealing for a transition point of520-620°C was carried out using a Gleeble simulator. A scanning electron microscope was used for a quantitativeevaluation of the microstructure.Findings: The obtained test results confirm that these methods can be effectively used in shaping the pearliticstructure and properties of the steel. During numerical simulation of a ride of a rail-vehicle through a switch, theload acting on a block section being part of the vehicle structure was determined. The load values were used insimulation of the resistance to abrasive wear, which was carried out in physical simulation.Practical implications: In physical modelling of tests of resistance to abrasive wear for the steel grade R260after hot rolling and isothermal annealing it has been proved that this feature is a function of the steel structure andproperties in the given operation conditions (load and slide magnitude. Abrasive wear of the rail steel is the moreintensive, the larger the load at a constant slide is.Originality/value: An advantageous pearlitic morphology of steel (block sections with interlamellar distance inthe order of 0.12-0.13 μm, ensuring hardness of about 340-350 HB, is facilitated by a hot rolling process combinedwith isothermal annealing.

  12. Assessment of Abrasive Wear of Nanostructured WC-Co and Fe-Based Coatings Applied by HP-HVOF, Flame, and Wire Arc Spray

    Lima, C. R. C.; Libardi, R.; Camargo, F.; Fals, H. C.; Ferraresi, V. A.

    2014-10-01

    Thermal spray processes have been widely used to minimize losses caused by wear mechanisms. Sprayed deposits using conventional wire and powder materials have been long solving tribological problems in engineering equipment. More recently, the option for new different technologies and consumables like nanostructured powder materials and nanocomposite cored wires have expanded the possibilities for technical solutions. Cored wire technology allows the use of compositions that cannot be drawn into wire form like carbides in metallic matrix and high-temperature materials, thus, intensifying the use of spraying processes with low operating cost to demanding wear and corrosion applications. The objective of this work was to study the mechanical characteristics and wear performance of coatings obtained by Flame, Wire Arc, and HVOF spraying using selected nanostructured WC10Co4Cr, WC12Co, and Fe-based 140 MXC powder and wire materials. Abrasive wear performance of the coatings was determinate following the ASTM G-65 standard. Based on the results, a higher abrasive wear resistance was found for the HVOF-sprayed WC10Co4Cr nanostructured coating.

  13. Laser cladding of Zr-based coating on AZ91D magnesium alloy for improvement of wear and corrosion resistance

    Kaijin Huang; Xin Lin; Changsheng Xie; T M Yue

    2013-02-01

    To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry sliding wear test condition at room temperature. The corrosion resistance of the coating was tested in simulated body fluid. The results show that the coating mainly consists of Zr, zirconium oxides and Zr aluminides. The coating exhibits excellent wear resistance due to the high microhardness of the coating. The main wear mechanism of the coating and the AZ91D sample are different, the former is abrasive wear and the latter is adhesive wear. The coating compared to AZ91D magnesium alloy exhibits good corrosion resistance because of the good corrosion resistance of Zr, zirconium oxides and Zr aluminides in the coating.

  14. Structure and wear resistance of plasma sprayed coatings from composite aluminium powders with dispersion phases

    Composite aluminium powders with dispersion ceramic and ceramic-metallic phases were obtained by the mechanical alloying in the rotary-vibration mill. Parameters of obtaining powders and their microstructure and morphology were characterized. technological parameters of plasma spraying of coatings from the composite powders formed were determined. Investigation results of abrasion and erosion wear resistance of coatings are presented. The structure of coatings obtained from the composite of the powders of the Al-Ni-SiC, Al-Ti-SiC type also contains intermetallic phases formed 'in situ' reaction during thermal spraying. It has been found, that abrasion and erosion wear resistance of coatings is connected with the type and volume fraction dispersion phases strengthening the coating matrix. (author)

  15. Wet Slurry Abrasion Tests of Ceramic Coatings Deposited by Water-Stabilized Plasma Spraying

    Nohava, Jiří

    2003-01-01

    Roč. 48, č. 2 (2003), s. 203-214. ISSN 0001-7043 R&D Projects: GA ČR GA106/01/0094 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, wear resistence, ceramic coating Subject RIV: BL - Plasma and Gas Discharge Physics

  16. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    HUJin-suo; CHENGShu-kang; ZHENGZhen-zhong; MAYuan; LIZhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reintorce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  17. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    HU Jin-suo; CHENG Shu-kang; ZHENG Zhen-zhong; MA Yuan; LI Zhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reinforce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  18. Corrosion-resistant coating development

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  19. Influence of Utilization of High-Volumes of Class F Fly Ash on the Abrasion Resistance of Concrete

    William PRINCE

    2007-01-01

    Full Text Available Utilization of large volumes of fly ash in various concrete applications is a becoming a more general practice in an efforts towards using large quantities of fly ash. Around the world, Class C or Class F or both as available have been used in high volumes in cement-based materials. In India, majority of fly generated is of Class F type as per ASTM C 618. Yearly fly ash generation in India is approximately 95 million tonnes. Out of which around 15-20% is utilized in cement production and cement/concrete related activities. In order to increase its percentage utilization, an investigation was carried out to use it in concrete.In this paper, abrasion resistance of high volume fly ash (HVFA concretes made with 35, 45, 55, and 65% of cement replacement was evaluated in terms of its relation with compressive strength. Comparison was made between ordinary Portland cement and fly ash concrete. Test results indicated that abrasion resistance of concrete having cement replacement up to 35 percent was comparable to the normal concrete mix with out fly ash. Beyond 35% cement replacement, fly ash concretes exhibited slightly lower resistance to abrasion relative to non-fly ash concretes. Test results further indicated that abrasion resistance of concrete is closely related with compressive strength, and had a very good correlation between abrasion resistance and compressive strength (R2 value between 0.9018 and 0.9859 depending upon age.

  20. Study of abrasive resistance of composites for dental restoration by ball-cratering

    Antunes, P. Vale; Ramalho, A

    2003-01-01

    Two-body abrasion occurs in the mouth whenever there is tooth-to-tooth contact. This is what most dentists call attrition. Abrasive wear may also occur when there is an abrasive slurry interposed between two surfaces, such that the two solid surfaces are not actually in contact, this is called three-body abrasion, with food acting as the abrasive agent, and occurs in the mouth during mastication. Abrasion is the key physiological wear mechanism that is present in dental materials during norma...

  1. EFECTO DEL CONTENIDO DE CARBONO SOBRE LA RESISTENCIA AL DESGASTE ABRASIVO DE RECUBRIMIENTOS DE CrC DEPOSITADOS POR PULVERIZACIÓN CATÓDICA MAGNETRÓN EFEITO DO CONTEÚDO DE CARBONO SOBRE A RESISTÊNCIA AO DESGASTE ABRASIVO DE RECOBRIMENTOS DE CrC DEPOSITADOS POR PULVERIZAÇÃO CATÓDICA MAGNETRÃO EFFECT OF THE CARBON CONTENT IN ABRASIVE WEAR RESISTANCE OF CrC COATINGS DEPOSITED BY MAGNETRON SPUTTERING

    Maryory Astrid Gómez

    2012-12-01

    diamante. O volume das impressões de abrasão mediu-se com as imagens obtidas no microscópio interferométrico e ademais se corroborou com o cálculo do volume geométrico baseado em seções medidas com o perfilômetro. O comportamento ao desgaste abrasivo mostrou uma marcada dependência com o conteúdo de carbono. O desgaste abrasivo mais baixo obtevese para os recobrimentos com o mais alto conteúdo de carbono.Chromium carbide coatings on steel are a good candidate for applications on forming and molding dies. The high mechanical strength, chemical resistance and high temperature stability of Cr3C2 phase can be compatible with the severe abrasive wear and corrosion found in those manufacture operations. In this work chromium carbide coatings deposited by means of RF magnetron sputtering showed carbon contents between 25 % and 58 % by EDS analysis. Hardness values of these coatings were between 15 and 24 GPa, being the hardest values in the samples with carbon content in the 39-53 % range. The abrasive wear behavior of the coatings was evaluated by using a dimple grinder with diamond powder. The volume of the abrasion craters was measured from the images obtained with the interferometric microscope, and further corroborated by geometrical volume calculation based in profilometer sections that were measured. Abrasive wear behavior showed a marked dependence with carbon content. The lowest abrasive wear was obtained for the coatings with the highest carbon content.

  2. Preparation and properties of Y-TZP abrasion-resistant grinding media

    In this study a wet-chemical method was used to titrate diluted ammonia at certain pH with the mixture of ZrOCL2 · 8H2O and YCl3 solutions. High-purity ultrafine zirconia powder was prepared with this sol-gel process. The properties of the powder were identified with XRD, TEM and BET techniques. Grinding media were fabricated by isostatic pressing, followed by optimized-sintering to nearly 98% theoretical density. Some mechanical properties such as microhardness, fracture toughness, and bending strength were determined and microstructures examined. Comparison was made to indicate the superior abrasion resistance against commercial alumina grinding media (balls) and the validity of utilizing of zirconia grinding media was demonstrated

  3. The role of the microfissuration of the rock matrix in the abrasion resistance of ornamental granitic rocks

    Rodríguez-Rey, Angel; Sanchez-Delgado, Nuria; Camino, Clara; Calleja, Lope; Ruiz de Argandoña, Vicente G.; Setien, Alexia

    2015-04-01

    The microcrack density and the abrasion resistance of five ornamental granites (Albero, Gris Alba, Mondariz, Rosa Porriño and Traspieles) from Galicia (NW Spain) have been quantified as part of a research aimed to interpret the cuttability of the rocks in relation to the petrophysical properties of the rock matrix. Large blocks from the quarries have been cut with an industrial saw and the microcrack density and the abrasion resistance have been measured in two surfaces: H, parallel to the cut surface; T, perpendicular both to the cut surface and the cutting direction. Both planes are perpendicular to the rift plane, as it is known in quarry works. The microcrack density has been quantified following an stereological procedure applied to polished sections imaged under scanning electron microscopy. The magnification of the images allowed the study of microcracks as narrow as 2 microns in aperture. The density has been quantified in terms of length of microcrack traces per surface unit so possible anisotropies of the microcrack network could be detected. The obtained values are in the typical range for this type of rocks although the Traspieles granite shows a higher value due to its weathering degree (H: 5.11, T: 5.37 mm/mm2). The values measured in the two surfaces (H and T) are quite similar in four of the rocks; only the Albero granite shows a marked anisotropy (H: 2.76 T: 3.53 mm/mm2). The abrasion resistance of the rocks has been measured following the european standard EN 14157:2004 using the capon method. The rocks can be classified in two groups according to their abrasion resistance. Rosa Porriño, Gris Alba and Mondariz granites are the more resistant to abrasion with values around 16-17 mm. Albero and Traspieles granites are less resistant with values higher than 19 mm. The results show a good correlation between the microcrack density and the abrasion resistance. As can be expected the rocks with high microcrack density show low abrasion resistance. The

  4. Abrasion-resistant solgel antireflective films with a high laser-induced damage threshold for inertial confinement fusion

    Xu, Yao; Zhang, Lei; Wu, Dong; Sun, Yu Han; Huang, Zu Xing; Jiang, Xiao Dong; Wei, Xiao Feng; Li, Zhi Hong; Dong, Bao Zhong; Wu, Zhong Hua

    2005-09-01

    To prepare abrasion-resistant antireflective (AR) films for inertial confinement fusion, four solgel routes have been investigated on polysiloxane-modified and polyvinylalcohol- (PVA-) modified SiO2 sols. As confirmed with a transmissive electron microscope, different fractal structure characteristics of the modified SiO2 particles are disclosed by small-angle x-ray scattering technology. And it is these special fractal characteristics that determine the performance of AR films on the level of internal microstructure. A 29Si magic angle spinning and nuclear magnetic resonance study has been successfully applied in explaining the fractal microstructure and its relation to the laser-induced damage threshold (LIDT) of AR films. The films modified by PVA120000 or acetic acid-catalyzed polysiloxane have higher LIDTs than those films modified by PVA16000 or hydrochloride acid-catalyzed polysiloxane. The films from PVA-modified SiO2 sols have a stronger abrasion resistance but lower antireflection than those films from polysiloxane-modified SiO2 sols. In addition, the films from polysiloxane-modified SiO2 sols can possess high transmittance and high LIDT if the polysiloxane synthesis condition is appropriately chosen, but the abrasion resistance is not as good as that from PVA modification. If strong abrasion resistance is necessary, a possible resolution may be to choose a more appropriate hydrophilic polymer than PVA. If not, polysiloxane-modified silica sol can also work when polysiloxane is synthesized under acetic acid catalysis.

  5. Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD

    Zhu Yuhe, E-mail: zyh1120@hotmail.co.jp [School of Stomatology, China Medical University, Shen Yang (China); Wang Wei; Jia Xingya [School of Stomatology, China Medical University, Shen Yang (China); Akasaka, Tsukasa [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan); Liao, Susan [School of Materials Science and Engineering, Nanyang Technological University (Singapore); Watari, Fumio [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan)

    2012-12-01

    Highlights: Black-Right-Pointing-Pointer Deposition of Titanium Carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method. Black-Right-Pointing-Pointer The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance. Black-Right-Pointing-Pointer Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. - Abstract: Deposition of titanium carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method using a TiCl{sub 4} + CH{sub 4} + H{sub 2} gas mixture. Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. X-ray diffraction (XRD) showed that the specimen was consisted of TiC and Ti. Carbide layer of about 6 {mu}m thickness was observed on the cross section of the specimen by scanning electron microscopy (SEM). The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance.

  6. Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD

    Highlights: ► Deposition of Titanium Carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method. ► The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance. ► Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. - Abstract: Deposition of titanium carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method using a TiCl4 + CH4 + H2 gas mixture. Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. X-ray diffraction (XRD) showed that the specimen was consisted of TiC and Ti. Carbide layer of about 6 μm thickness was observed on the cross section of the specimen by scanning electron microscopy (SEM). The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance.

  7. Wear resistance of TiAlSiN thin coatings.

    Silva, F J G; Martinho, R P; Alexandre, R J D; Baptista, A P M

    2012-12-01

    In the last decades TiAIN coatings deposited by PVD techniques have been extensively investigated but, nowadays, their potential development for tribological applications is relatively low. However, new coatings are emerging based on them, trying to improve wear behavior. TiAlSiN thin coatings are now investigated, analyzing if Si introduction increases the wear resistance of PVD films. Attending to the application, several wear test configurations has been recently used by some researchers. In this work, TiAISiN thin coatings were produced by PVD Unbalanced Magnetron Sputtering technique and they were conveniently characterized using Scanning Electron Microscopy (SEM) provided with Energy Dispersive Spectroscopy (EDS), Atomic Force Microscopy (AFM), Electron Probe Micro-Analyzer (EPMA), Micro Hardness (MH) and Scratch Test Analysis. Properties as morphology, thickness, roughness, chemical composition and structure, hardness and film adhesion to the substrate were investigated. Concerning to wear characterization, two very different ways were chosen: micro-abrasion with ball-on-flat configuration and industrial non-standardized tests based on samples inserted in a feed channel of a selected plastic injection mould working with 30% (wt.) glass fiber reinforced polypropylene. TiAISiN coatings with a small amount of about 5% (wt.) Si showed a similar wear behavior when compared with TiAIN reported performances, denoting that Si addition does not improve the wear performance of the TiAIN coatings in these wear test conditions. PMID:23447962

  8. Air Abrasion

    ... delivered directly to your desktop! more... What Is Air Abrasion? Article Chapters What Is Air Abrasion? What Happens? The Pros and Cons Will I Feel Anything? Is Air Abrasion for Everyone? print full article print this ...

  9. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Andrei SURŽENKOV

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  10. A new high temperature resistant glass–ceramic coating for gas turbine engine components

    Someswar Datta; Sumana Das

    2005-12-01

    A new high temperature and abrasion resistant glass–ceramic coating system (based on MgO–Al2O3–TiO2 and ZnO–Al2O3–SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90°-bend test and static oxidation resistance at the required working temperature (1000°C) for continuous service and abrasion resistance are evaluated using suitable standard methods. The coating materials and the resultant coatings are characterized using differential thermal analysis, differential thermogravimetric analysis, X-ray diffraction analysis, optical microscopy and scanning electron microscopy. The properties evaluated clearly showed the suitability of these coatings for protection of different hot zone components in different types of engines. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicate strong chemical bonding at the metal–ceramic interface. Optical micrographs showed smooth glossy impervious defect free surface finish.

  11. The abrasive wear dependence research on chemical constitution, hardness and resistance of alloy cast steel Cr-Mo-V-Cu-Ni type

    In the work there are research program elements, alloying elements contents influence on abrasive wear for hot work. The aim of research is to define the hardness influence, resistance and contents of Cr, Mo, V on alloy cast steel abrasive wear Cr-Mo-V-Cu-Ni. (author)

  12. Characterization of the wear resistant aluminum oxide - 40% titaniumdioxide coating

    Mihailo R. Mrdak

    2014-02-01

    Full Text Available Plasma spray coatings play an important role in the design of surface properties of engineering components in order to increase their durability and performance under different operating conditions. Coatings are the most often used for wear resistance. This paper presents the microstructure and mechanical properties Al2O3_­40wt.%TiO2 coating resistant to dry friction slide, grain abrasion and erosion of particles at operating temperatures up to 540°C. In order to obtain the optimal characteristics of coating was performed  optimization  of deposition parameters. The powder Al2O3­40wt.%TiO2 is deposited atmospheric plasma spraying (APS process with a plasma current of 700, 800 and 900A. Evaluate the quality of the coating Al2O3­40wt.%TiO2 were made on the basis of their hardness, tensile bond strength and microstructure. The best performance showed the deposited layers with 900A. The morphology of the powder particles Al2O3­40wt.%TiO2 was examined with SEM (Scanning Electron Microscope. Microstructure of the coatings was examined by light microscopy. Analysis of the deposited layers was performed in accordance with standard Pratt & Whitney. Evaluation of mechanical properties of the layers was done by examining HV0.3 microhardness and tensile strength of the tensile testing. Studies have shown that plasma currents significantly affects the mechanical properties and microstructure of coatings which are of crucial importance for the protection for components subjected to wear       

  13. Microstructure and abrasive wear studies of laser clad Al-Si/SiC composite coatings

    Anandkumar, R.; Colaco, R.; Ocelik, V.; De Hosson, J. Th. M.; Vilar, R.; Gyulai, J; Szabo, PJ

    2007-01-01

    Surface coatings of Al-Si/SiC metal-matrix composites were deposited on Al-7 wt. % Si alloy substrates by laser cladding. The microstructure of the coatings was characterized by optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The microstructure of the coating mate

  14. Effect of sodium bicarbonate air abrasive polishing on resistance to sliding during tooth alignment and leveling: An in vitro study

    Jorge C. B. L. Filho

    2012-01-01

    Full Text Available Objective: The aim of this in vitro study was to evaluate the Resistance to Sliding (RS provided by metallic brackets and 3 types of orthodontic wires (TMA, SS and NiTi, before and after the use of sodium bicarbonate airborne particle abrasion, in an experimental model with 3 non leveled brackets. Materials and Methods: The bicarbonate airborne abrasion was applied perpendicularly to the bracket slots at a distance of 2 mm, for 5 seconds (T2 and 10 seconds (T3 on each bracket slot. In a universal testing machine, the wires were pulled through a set of 3 non leveled brackets at a cross head speed of 50 mm/min for a distance of 10 mm, and static and kinetic friction readings were registered at T1 (no airborne abrasion, T2 and T3. Results: For all tested wires, a significant RS increase between T1 and T3 (P<0.001 was seen. For SS and TMA wires, there was a statistically significant RS increase between T1 and T2 (P<0.001. Between T2 and T3, RS increase was significant for TMA (P<0.001 and NiTiwires (P<0.05. Conclusions: Sodium bicarbonate air abrasive polishing during orthodontic treatment is not recommended, once this procedure promoted a significant RS increase between the metallic brackets and all the three types of wires tested.

  15. Single layer and multilayer wear resistant coatings of (Ti,Al)N: a review

    We review the status of (Ti,Al)N based coatings obtained by various physical vapor deposition (PVD) techniques and compare their properties. PVD techniques based on sputtering and cathodic arc methods are widely used to deposit wear resistant (Ti,Al)N coatings. These techniques were further modified to improve the metal ionization rate and to eliminate macrodroplets from plasma streams. We summarize manufacture of target/cathode, substrate materials for deposition of coatings, deposition parameters, and the effect of deposition parameters on the physical and mechanical properties of (Ti,Al)N coatings. It is shown that (Ti,Al)N coatings by PVD enhance the wear, thermal, and oxidation resistance of a wide variety of tool materials. We discuss the wear resistant properties of (Ti,Al)N for various machining applications as compared with coatings such as TiN, Ti(C,N) and (Ti,Zr)N. High hardness (∼28-32 GPa), relatively low residual stress (∼5 GPa), superior oxidation resistance, high hot hardness, and low thermal conductivity make (Ti,Al)N coatings most desirable in dry machining and machining of abrasive alloys at high speeds. Multicomponent coatings based on different metallic and nonmetallic elements combine the benefit of individual components leading to a further refinement of coating properties. Alloying additions such as Cr and Y drastically improve the oxidation resistance, Zr and V improve the wear resistance, whereas, Si increases the hardness and resistance to chemical reactivity of the film. Addition of boron improves the abrasive wear behavior of Ti-Al based coatings due to the formation of TiB2 and BN phases depending on the deposition conditions. Hafnium based nitrides and carbides have potential for resistance to flank and crater wear. The presence of a large number of interfaces between individual layers of a multilayered structure results in a drastic increase in hardness and strength. (Ti,Al)N multilayer super lattice coatings with lattice

  16. Impact of Sn/F Pre-Treatments on the Durability of Protective Coatings against Dentine Erosion/Abrasion.

    Carolina Ganss

    Full Text Available For preventing erosive wear in dentine, coating with adhesives has been suggested as an alternative to fluoridation. However, clinical studies have revealed limited efficacy. As there is first evidence that Sn(2+ increases bond strength of the adhesive Clearfil SE (Kuraray, the aim of the present study was to investigate whether pre-treatment with different Sn(2+/F(- solutions improves the durability of Clearfil SE coatings. Dentine samples (eight groups, n=16/group were freed of smear layer (0.5% citric acid, 10 s, treated (15 s either with no solution (control, aminefluoride (AmF, 500 ppm F(-, pH 4.5, SnCl2 (800/1600 ppm Sn(2+; pH 1.5, SnCl2/AmF (500 ppm F(-, 800 ppm Sn(2+, pH 1.5/3.0/4.5, or Elmex Erosion Protection Rinse (EP, 500 ppm F-, 800 ppm Sn(2+, pH 4.5; GABA International, then rinsed with water (15 s and individually covered with Clearfil SE. Subsequently the specimens were subjected to an erosion/abrasion protocol consisting of 1320 cycles of immersion in 0.5% citric acid (5 °C/55 °C; 2 min and automated brushing (15 s, 200 g, NaF-toothpaste, RDA 80. As the coatings proved stable up to 1320 cycles, 60 modified cycles (brushing time 30 min/cycle were added. Wear was measured profilometrically. After SnCl2/AmF, pH 4.5 or EP pre-treatment all except one coating survived. In the other groups, almost all coatings were lost and there was no significant difference to the control group. Pre-treatment with a Sn(2+/F(- solution at pH 4.5 seems able to improve the durability of adhesive coatings, rendering these an attractive option in preventing erosive wear in dentine.

  17. Impact of Sn/F Pre-Treatments on the Durability of Protective Coatings against Dentine Erosion/Abrasion.

    Ganss, Carolina; Lussi, Adrian; Peutzfeldt, Anne; Naguib Attia, Nader; Schlueter, Nadine

    2015-01-01

    For preventing erosive wear in dentine, coating with adhesives has been suggested as an alternative to fluoridation. However, clinical studies have revealed limited efficacy. As there is first evidence that Sn(2+) increases bond strength of the adhesive Clearfil SE (Kuraray), the aim of the present study was to investigate whether pre-treatment with different Sn(2+)/F(-) solutions improves the durability of Clearfil SE coatings. Dentine samples (eight groups, n=16/group) were freed of smear layer (0.5% citric acid, 10 s), treated (15 s) either with no solution (control), aminefluoride (AmF, 500 ppm F(-), pH 4.5), SnCl2 (800/1600 ppm Sn(2+); pH 1.5), SnCl2/AmF (500 ppm F(-), 800 ppm Sn(2+), pH 1.5/3.0/4.5), or Elmex Erosion Protection Rinse (EP, 500 ppm F-, 800 ppm Sn(2+), pH 4.5; GABA International), then rinsed with water (15 s) and individually covered with Clearfil SE. Subsequently the specimens were subjected to an erosion/abrasion protocol consisting of 1320 cycles of immersion in 0.5% citric acid (5 °C/55 °C; 2 min) and automated brushing (15 s, 200 g, NaF-toothpaste, RDA 80). As the coatings proved stable up to 1320 cycles, 60 modified cycles (brushing time 30 min/cycle) were added. Wear was measured profilometrically. After SnCl2/AmF, pH 4.5 or EP pre-treatment all except one coating survived. In the other groups, almost all coatings were lost and there was no significant difference to the control group. Pre-treatment with a Sn(2+)/F(-) solution at pH 4.5 seems able to improve the durability of adhesive coatings, rendering these an attractive option in preventing erosive wear in dentine. PMID:26075906

  18. Abrasive and sliding wear characteristics of Al-Si cast alloys before and after coating by plasma electrolytic oxidation process

    Aydin, H.; Bayram, A. [Uludag Univ., Bursa (Turkey). Dept. of Mechanical Engineering; Uguz, A. [Science Park Ulutek (Turkey)

    2008-07-01

    The wear resistance of a series of Al-Si cast alloys with 5%, 8% and 11% silicon contents have been investigated after spheroidising heat treatments, and after coating these alloys by a plasma electrolytic oxidation (PEO) process for comparison. The alloys were subjected to wear tests by using SiC and steel counterfaces. The most remarkable observation is the increase in the wear resistance of the 5% Si containing alloy against SiC counterface, which is 70 times. However, the increase in the wear resistance is 5 times in the 11% Si containing alloy under same conditions, and only about 50% increase is observed when the counterface is steel. It is argued that, coating of these alloys by plasma electrolytic oxidation improves the wear resistance more effectively if the silicon content of the alloy is low, since the silicates (or aluminosilicates) in the coating layer has deleterious effect on wear resistance. (orig.)

  19. Effects of mechanical cleaning by manual brushing and abrasive blasting on lime render coatings on Architectural Heritage

    Iglesias-Campos, M. A.

    2014-12-01

    Full Text Available This research studies the effects of mechanical cleaning by brushing and by abrasive blasting on the lime render coating of a façade. After analysing the properties of the material, the deposits to be removed and their possible influence on the treatment, different cleaning tests were made by manual brushing and by blasting with three varieties of abrasives at 45° and 75° angles, keeping the other parameters constant. Taking the restorer’s perspective as a starting point, and in order to fulfil the practical requirements of an intervention, tests were evaluated with macro-photography, USB digital microscope and stereomicroscope with 3D visualization and measurement. From the results can be concluded that abrasives with low friability and greater grain size than the space between mortar aggregates blasted at a 75° angle reduce the differential erosion compared to other abrasives; although manual brushing has less impact on the surface.En este trabajo se estudian los efectos de las limpiezas mecánicas con cepillado y con proyección de abrasivos sobre un revestimiento exterior de cal. Tras documentar las propiedades del material, de los depósitos superficiales y de su posible influencia en el tratamiento, se realizaron diferentes catas de limpieza con cepillado manual y con proyección de tres abrasivos con ángulos de 45° y 75° manteniendo constantes el resto de parámetros. Partiendo de la visión del conservador-restaurador y de un carácter práctico según las necesidades reales de intervención, los ensayos se evaluaron con macrofotografía, microscopio digital USB y microscopio estereoscópico con visualización y medición en 3D. De los resultados se determina que los abrasivos de baja friabilidad y granulometría mayor que el espacio entre los áridos del mortero proyectados con un ángulo de 75° reducen la erosión diferencial en comparación a otros abrasivos, aunque el cepillado manual altera menos la superficie.

  20. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    Białobrzeska B.; Dudziński W.

    2015-01-01

    Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for h...

  1. Two-silane chemical vapor deposition treatment of polymer (nylon) and oxide surfaces that yields hydrophobic (and superhydrophobic), abrasion-resistant thin films

    This article describes a two-silane, chemical vapor deposition (CVD) approach to creating hydrophobic (or even superhydrophobic), abrasion-resistant coatings on silicon oxide and polymer (nylon) substrates. This multistep approach employs only reagents delivered in the gas phase, as follows: (i) plasma cleaning/oxidation of the substrate, (ii) CVD of 3-isocyanatopropyltriethoxysilane, which is used as an adhesion promoter for the substrate, (iii) hydrolysis with water vapor, and (iv) CVD of (tridecafluoro-1,1,2,2-tetrahydrooctyl)trichlorosilane (the ''Rf-Cl silane''). Surfaces are characterized by wetting, spectroscopic ellipsometry, x-ray photoelectron spectroscopy (XPS), and time-of-flight secondary ion mass spectrometry (ToF-SIMS). This work has the following unique features. First, the authors explore an all gas phase deposition of a new silane coating that is scientifically interesting and technologically useful. Second, the authors show that the presence of an adhesion promoter in the process leads to thinner films that are more robust in abrasion testing. Third, results obtained using plasma/deposition equipment that is relatively inexpensive and/or available in most laboratories are compared to those obtained with a much more sophisticated, commercially available plasma/CVD system (the YES-1224P). The entire deposition process can be completed in only ∼1 h using the industrial equipment (the 1224P). It is of significance that the polymer surfaces modified using the 1224P are superhydrophobic. Fourth, the thickness of the Rf-Cl silane layer deposited by CVD correlates well with the thickness of the underlying spin coated nylon surface, suggesting that the nylon film acts as a reservoir of water for the hydrolysis and condensation of the Rf-Cl silane

  2. The structure, properties and a resistance to abrasive wear of railway sections of steel with a different pearlite morphology

    The article presents the characteristics of pearlite rail steels used in the construction of railways. The article discusses the influence of isothermal annealing process parameters on the pearlite morphology and properties of the R260 steel. The pearlite structure with a diverse pearlite morphology was obtained in the physical modeling of the isothermal annealing on the 3800 Gleeble Simulator. After the heat treatment, the existence of the pearlite microstructure with pearlite colonies was identified. They were smaller in relation to colonies after the hot rolling process. It was shown that the reduction of isothermal holding temperature influences the decrease of the interlamellar distance in the pearlite steel. On the basis of the received results, the dependences between the resistance to the abrasive wear and the pearlite morphology for operational conditions occurring in the switches were estimated. The resistance to the abrasive wear tests were conducted for steel with a different morphology of pearlite on the Amsler stand in conditions of rolling- sliding frictions. The resistance to the abrasive wear of R260 steel with a different pearlite morphology increases, when the interlamellar distance in cementite decreases and decreases as the load and slip increase.

  3. Effect of flame conditions on abrasive wear performance of HVOF sprayed nanostructured WC-12Co coatings

    WANG Yu-yue; LI Chang-jiu; MA Jian; YANG Guan-jun

    2004-01-01

    Nanostructured WC-12Co coatings were deposited by high velocity oxy-fuel (HVOF) spraying with an agglomerated powder. The effect of flame conditions on the microstructure of the nanostructured coatings was investigated. The wear properties of the coatings were characterized using a dry rubber-wheel wear test. The results show that the nanostructured WC-Co coatings consist of WC, W2C, W and an amorphous binder phase. The microstructure of the coating is significantly influenced by the ratio of oxygen flow to fuel flow. Under the lower ratio of oxygen/fuel flow, the nanostructured coating presents a relative dense microstructure and severe decarburization of WC phase occurs during spraying. With increasing ratio of oxygen/fuel flow, the bonding of WC particles in the coating becomes loose resulting from the original structure of feedstock and the decarburization of WC becomes less owing to limited heating to the powder. Both the decarburization of WC particles in spraying and the bonding among WC particles in the coatings affect the wear performance. The examination of the worn surfaces of the nanostructured coatings reveals that the dominant wear mechanisms would be spalling from the interface of WCCo splats when spray particles undergo a limited melting. While the melting state of the spray particles is improved,the dominant wear mechanisms become the plastic deformation and plowing of the matrix and spalling of WC particles from the matrix.

  4. Laser cladding of Al-Si/SiC composite coatings : Microstructure and abrasive wear behavior

    Anandkumar, R.; Almeida, A.; Vilar, R.; Ocelik, V.; De Hosson, J.Th.M.

    2007-01-01

    Surface coatings of an Al-Si-SiC composite were produced on UNS A03560 cast Al-alloy substrates by laser cladding using a mixture of powders of Al-12 wt.% Si alloy and SiC. The microstructure of the coatings depends considerably on the processing parameters. For a specific energy of 26 MJ/m2 the mic

  5. Effect of Annealing Temperature on Hardness and Wear Resistance of Electroless Ni-B-Mo Coatings

    Serin, Ihsan Gökhan; Göksenli, Ali

    2015-06-01

    Formation of nickel-boron-molybdenum (Ni-B-Mo) coating on steel by electroless plating and evaluation of their morphology, hardness and tribological properties post heat treatment at different temperatures for 1 h is investigated. The 25 μm thick coating is uniform and adhesion between the substrate and coating is good. Ni-B-Mo coating was amorphous-like structure in their as-plated condition and by 400°C heat-treated coating, nickel fully crystallized and nickel borides and molybdenum carbide were formed. All coatings exhibited higher hardness than the substrate steel. Hardness values of all coatings up to 400°C did not change distinctively but decreased partly beyond 400°C. Friction coefficient reached lowest value post heat treatment at 300°C but later increased with increasing tempering temperature. Wear resistance was lowest in as-plated coating; however it reached the highest value at 300°C. Worn surface of the coatings showed the abrasive wear as the dominant wear mechanism. An additional adhesive wear mechanism was detected in coating tempered at 550°C. Moreover, our results confirmed that the molybdenum addition improved the thermal stability of the resulting coating. Therefore, Ni-B-Mo coating has potential for application in precision mould, optical parts mould or bipolar plates, where thermal stability is essential.

  6. Characterization and wear- and corrosion-resistance of microarc oxidation ceramic coatings on aluminum alloy

    Wei Tongbo [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Yan Fengyuan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)]. E-mail: fyyan@ns.lzb.ac.cn; Tian Jun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)

    2005-03-08

    Thick and hard ceramic coatings were prepared on Al-Cu-Mg alloy (2024 Al alloy) making use of microarc oxidation in an alkali-silicate electrolytic solution. The microstructure, phase composition, corrosion resistance friction and wear behaviors of the microarc oxidation coatings and the impact toughness of the impacted Al alloy blocks were investigated. Moreover, the corroded surfaces and the impacted surfaces and cross-sections of the microarc oxidation coatings were observed with a scanning electron microscope. The results show that the microarc oxidation coatings can be divided into a porous loose outer region consisting predominantly of {gamma}-Al{sub 2}O{sub 3} and Al-Si-O phase and a dense internal region consisting predominantly of {alpha}-Al{sub 2}O{sub 3}. They have excellent corrosion resistance, though the thicker coating shows somewhat poorer corrosion-resistance than the thinner one. The differences in the corrosion-resistance of the microarc oxidation coatings with different thicknesses are related to their different microstructures. The impact toughness of the Al alloy substrate is decreased after modification with the microarc oxidation coatings of extremely high hardness. This implies that the microarc oxidation coatings on the Al alloy substrate may not be suitable to impacting working condition. After abrasion away of the loose outer layer, the polished compact inner coatings possess excellent wear- and corrosion-resistance and strong adhesion to the substrate, and they show further significantly improved wear-resistance under the lubrication of a commercial 4838 lubricating oil. Namely, the friction coefficient and wear rate of the polished 100 {mu}m coating under the oil-lubricated-condition are reduced to be 1/10 and 1/1000 of that under dry sliding. The microarc oxidation coatings mainly composed of hard {alpha}-Al{sub 2}O{sub 3} could find promising application in preventing the corrosion and wear of Al alloy-based components.

  7. The Use of Focus-Variation Microscopy for the Assessment of Active Surfaces of a New Generation of Coated Abrasive Tools

    Kapłonek Wojciech

    2016-04-01

    Full Text Available In this paper, the selected results of measurements and analysis of the active surfaces of a new generation of coated abrasive tools obtained by the use of focus-variation microscopy (FVM are presented and discussed. The origin of this technique, as well as its general metrological characteristics is briefly described. Additionally, information regarding the focus variation microscope used in the experiments - InfiniteFocus® IF G4 produced by Alicona Imaging, is also given. The measurements were carried out on microfinishing films (IMFF, abrasive portable belts with Cubitron™ II grains, and single-layer abrasive discs with Trizact™ grains. The obtained results were processed and analyzed employing TalyMap 4.0 software in the form of maps and profiles, surface microtopographies, Abbott- Firestone curves, and calculated values of selected areal parameters. This allowed us to describe the active surfaces of the coated abrasive tools, as well as to assess the possibility of applying the FVM technique in such kinds of measurements.

  8. Wear resistance of micro-arc oxidation coatings on biomedical NiTi alloy

    Liu, F., E-mail: ryuufuku@hotmail.co [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, J.L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Yu, D.Z. [Stomatological Medicine Center, Harbin Institute of Technology, Harbin 150001 (China); Wang, F.P. [Department of Applied Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Zhao, L.C. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2009-11-13

    Protective coatings were successfully formed on biomedical NiTi alloy by micro-arc oxidation (MAO) using pulsed bipolar power supply. The coating surface exhibits a typical MAO porous structure, and the coating mainly consists of O, Al, Ti and Ni, with the atomic concentration of 65.11%, 27.77%, 2.20% and 2.8%, respectively. The thickness of MAO coating is about 24.0 {mu}m when the duration time of the MAO treatment was 90 min at 400 V constant voltage treatment. XRD analysis showed that micro-arc oxidation coating is composed of {gamma}-Al{sub 2}O{sub 3} and {alpha}-Al{sub 2}O{sub 3}. The wear resistance of the coatings was investigated by ball-on-disk friction test. The microhardness of the NiTi alloy is greatly enhanced due to the formation of Al{sub 2}O{sub 3} coating after micro-arc oxidation treatment. The friction coefficient of the coated NiTi is stable at 0.85 and the wear resistance is increased by 9 times compared with uncoated NiTi. The wear mechanism transforms from abrasive-dominant for the uncoated sample to adhesive-dominant for the coated sample.

  9. Radiation resistance of anticorrosion coatings

    Experimental results are reported of a study of high-energy radiation and its effects on properties and corrosive behaviour of metals, on plastics, paints, and other coatings. The irradiation tests have been made with various paint compounds on the basis of epoxide resins, polyurethane resins, acryl/styrol dispersions, and with ethyl silicate or alkali silicate zinc dust primers. The coatings have been applied to accelerator component parts and to plate specimens (aluminium, steel) and have been irradiated with energies between 104 and 107 Gy. Very good results have been found for the polyurethane compound and the acryl/styrol dispersion coatings. (orig.)

  10. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  11. Lead brick with a resistant coating and the coating process

    The invention concerns a lead brick with a resistant coating made from an elastomer material such silicone type, giving a smooth surface able to be decontaminated. The brick allows to build biological protection barriers to protect users against injurious radiations, specially, x radiations or gamma radiations. (N.C.). 6 refs., 4 figs

  12. Facile fabrication of superhydrophobic surface with excellent mechanical abrasion and corrosion resistance on copper substrate by a novel method.

    Su, Fenghua; Yao, Kai

    2014-06-11

    A novel method for controllable fabrication of a superhydrophobic surface with a water contact angle of 162 ± 1° and a sliding angle of 3 ± 0.5° on copper substrate is reported in this Research Article. The facile and low-cost fabrication process is composed from the electrodeposition in traditional Watts bath and the heat-treatment in the presence of (heptadecafluoro-1,1,2,2-tetradecyl) triethoxysilane (AC-FAS). The superhydrophobicity of the fabricated surface results from its pine-cone-like hierarchical micro-nanostructure and the assembly of low-surface-energy fluorinated components on it. The superhydrophobic surface exhibits high microhardness and excellent mechanical abrasion resistance because it maintains superhydrophobicity after mechanical abrasion against 800 grit SiC sandpaper for 1.0 m at the applied pressure of 4.80 kPa. Moreover, the superhydrophobic surface has good chemical stability in both acidic and alkaline environments. The potentiodynamic polarization and electrochemical impedance spectroscopy test shows that the as-prepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Cu substrate. In addition, the as-prepared superhydrophobic surface has self-cleaning ability. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on various metallic materials. PMID:24796223

  13. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    Białobrzeska B.

    2015-09-01

    Full Text Available Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for heat treatment. These steels are supplied by the manufacturer after cold or hot rolling so that it is possible for them to be heat treated in a suitable manner by the purchaser for its specific application. Very important factor that determines the mechanical properties of final product is austenite grain growth occurring during hot working process such us quenching or hot rolling. Investigation of the effect of heating temperature and holding time on the austenite grain size is necessary to understand the growth behavior under different conditions. This article presents the result of investigation of austenite grain growth in selected low-allow boron steel with high resistance to abrasive wear and attempts to describe the influence of chemical composition on this process.

  14. Mixing proportion design and construction technology of abrasion resistant concrete%抗冲磨混凝土配合比设计与施工工艺

    苏满红; 李俊华; 刘慧民

    2011-01-01

    According to the design standards of Tanghe hydropower station dam,spillway gate abrasion resistant concrete,through the on-site mixing proportion test,gained the construction technology and parameters of abrasion resistant concrete,so as to further improve the performance of concrete,provide guidance to the hydropower station dam spillway gate pier,plunge pool abrasion resistant concrete pouring construction.%针对唐河水电站重力坝、泄洪闸抗冲磨混凝土设计标准,通过现场配合比试验,取得抗冲磨混凝土施工工艺及参数,使混凝土性能得到进一步改善,为水电站大坝泄洪闸闸墩、消力池抗冲磨混凝土浇筑施工提供指导。

  15. Superior corrosion resistance by niobium coating

    Niobium is a reactive metal which passivates spontaneously in many aggressive environments. Niobium metal also has favorable thermal and mechanical properties for use in the chemical process industries as process equipment or ancillary components which require high reliability and extensive service life. Niobium coatings can be used in applications where superior resistance against aqueous corrosion or erosion in hot-gases is needed. In this study the corrosion resistance of electrodeposited niobium on AISI 316 stainless steels in acid media has been studied. The structure and composition of niobium coatings are reviewed. The morphology, microstructure and defects were studied using a scanning electron microscope. In short term experiments the electrolyte was 30% H2SO4 at a temperature of 298 K and during long term measurements the electrolyte was 1 M H2SO4. Both Alternating Current (AC) and Direct Current (DC) electrochemical methods were used to characterize the corrosion behavior of base material and coating-base material system. Short term measurement procedure for coated samples consisted of four different measurements. Polarization resistance values measured by electrochemical impedance spectroscopy showed that the corrosion resistance of niobium coatings was related to the development of a passive layer on the niobium surface. The Long Cyclic Anodic Polarization curves showed that electrodeposited niobium coatings are capable of isolating the substrate material completely from the electrolyte. The Potentiostatic Exertion measurements showed that the corrosion resistance of electrodeposited niobium coatings was five orders of magnitude better than of the base material AISI 316 in 30 % H2SO2 electrolyte

  16. NANOCOMPOSITE COATING FOR IMPROVED CORROSION RESISTANCE.

    Ramana, M. V.; MADUNURI CHANDRA SEKHAR

    2012-01-01

    Zn-Mg–ZnO nanocomposite electrodeposits have better corrosion resistance to sodium chloride in the atmospheric environment and better than that of other zinc alloys of equal thickness and therefore, provide a better alternative for corrosion protection. Nano zinc coatings are deposited on mild steel by electro deposition.Besides corrosion protection and decoration, nanocoatings sometimes impart to the surface, specific mechanical and physical properties such as wear resistance, hardness, elec...

  17. Development of wear resistant nanostructured duplex coatings by high velocity oxy-fuel process for use in oil sands industry.

    Saha, Gobinda C; Khan, Tahir I; Glenesk, Larry B

    2009-07-01

    Oil sands deposits in Northern Alberta, Canada represent a wealth of resources attracting huge capital investment and significant research focus in recent years. As of 2005, crude oil production from the current oil sands operators accounted for 50% of Canada's domestic production. Alberta's oil sands deposits contain approximately 1.7 trillion barrels of bitumen, of which over 175 billion are recoverable with current technology, and 315 billion barrels are ultimately recoverable with technological advances. A major problem of operating machinery and equipment in the oil sands is the unpredictable failure from operating in this highly aggressive environment. One of the significant causes of that problem is premature material wear. An approach to minimize this wear is the use of protective coatings and, in particular, a cermet thin coating. A high level of coating homogeneity is critical for components such as bucketwheels, draglines, conveyors, shovels, heavyhauler trucks etc. that are subjected to severe degradation through abrasive wear. The identification, development and application of optimum wear solutions for these components pose an ongoing challenge. Nanostructured cermet coatings have shown the best results of achieving the degree of homogeneity required for these applications. In this study, WC-17Co cermet powder with nanocrystalline WC core encapsulated with 'duplex' Co layer was used to obtain a nanostructured coating. To apply this coating, high velocity oxy-fuel (HVOF) thermal spraying technique was used, as it is known for producing wear-resistant coatings superior to those obtained from plasma-based techniques. Mechanical, sliding wear and microstructural behavior of the coating was compared with those of the microstructured coating obtained from spraying WC-10Co-4Cr cermet powder by HVOF technique. Results from the nanostructured coating, among others, showed an average of 25% increase in microhardness, 30% increase in sliding wear resistance and

  18. PROGRESS IN THERMO-ABRASIVE BLASTING SYSTEMS

    I.A. Gorlach

    2012-01-01

    ENGLISH ABSTRACT: Quality of surface preparation of components and structures for further painting and/or coating is important in many fields of engineering. One of the most widely used methods of surface preparation is abrasive blasting. In the last few years, a new method for surface preparation has evolved, namely thermo-abrasive blasting. This technique utilises a high enthalpy thermal jet, generated by the thermo-abrasive blasting gun, to propel abrasive particles. Thermo-abrasi...

  19. Development of silane-hydrolysate binder for UV-resistant thermal control coatings

    Patterson, W. J.

    1981-01-01

    Detailed characterizaton and formulation studies were performed on a methyltriakoxysilane hydrolysate as a binder for thermal control coatings. The binder was optimized by varying hydrolysis temperature, time, catalyst type, and water concentration. The candidate coating formulations, based on this binder with TiO2 pigment, were optimized via a detailed series of sprayed test panels that included the parameters of binder/pigment ratio, ethanol content, pigment particle size, coating thickness and cure conditions. A typical optimized coating was prepared by acetic acid catalyzed hydrolysis of methyltriethoxysilane with 3.25 mol-equivalents of water over a 24 hour period at room temperature. The resulting hydrolysate was directly mixed with pre-milled TiO2 (12 grams pigment/26 grams binder) to yield a sprayable consistency. Panels were sprayed to result in a nominal cure coating thickness of 2 mils. Cure was affected by air drying for 24 hr at room temperature plus 72 hr at 150 F. These coatings are typically extremely tough and abrasion-resistant, with an absorptance (alpha) of 0.20 and emittance (e) of 0.89. No significant coating damage was observed in the mandrel bend test, even after exposure to thermal cycling from -160 to 160 F. Vacuum exposure of the coatings for 930 hours at 1 equivalent UV sun resulted in no visible degradation and no significant increase in absorptance.

  20. Production of diffusion heat-resistant coatings on niobium

    A possibility of producing diffusion heat-resistant coatings on the 5VMTs niobium alloy has been investigated. Coating heat-resistance was investigated in the air at 800-1100 deg C. Given are brief characteristics of diffusion coatings produced. It is shown, that the Re and V coatings have satisfactory protective properties

  1. The Effect of Silane on the Microstructure, Corrosion, and Abrasion Resistances of the Anodic Films on Ti Alloy

    Wang, Jinwei; Chen, Jiali

    2016-04-01

    Anodic oxide films on Ti-6Al-4V alloy are prepared using sodium hydroxide as the base electrolyte containing aminopropyl trimethoxysilane (APS) as an additive. Some APS undergo hydrolysis, adsorption, and chemical reaction with the TiO x to form Ti-O-Si bond as confirmed by ATR-FTIR and XPS spectra, and in turn their surface appearance and roughness are greatly changed with the addition of APS as observed by their SEM images. These amino anodic films possess much higher corrosive resistances since the formation of Ti-O-Si complex enhances the compactness of the anodic films and the existence of aminopropyl groups inside the pores provides additional blocking effects. Besides, their improvement in anti-abrasive capability is attributed to the toughening effect of the chemically bonded silanes and the lubrication functions from both the chemically bonded and physically absorbed silanes between the touched interfaces.

  2. Corneal Abrasions

    ... eye under a light that is filtered cobalt blue. The fluorescein causes the abrasion to glow bright ... putting in or removing your contacts. Around the house, be extra careful when you use cleaning products, ...

  3. Photoresist-Free Patterning by Mechanical Abrasion of Water-Soluble Lift-Off Resists and Bare Substrates: Toward Green Fabrication of Transparent Electrodes

    Adam D Printz; Esther Chan; Celine Liong; Martinez, René S.; Darren J Lipomi

    2013-01-01

    This paper describes the fabrication of transparent electrodes based on grids of copper microwires using a non-photolithographic process. The process--"abrasion lithography"--takes two forms. In the first implementation (Method I), a water-soluble commodity polymer film is abraded with a sharp tool, coated with a conductive film, and developed by immersion in water. Water dissolves the polymer film and lifts off the conductive film in the unabraded areas. In the second implementation (Method ...

  4. Influence of Plasma Transferred Arc Process Parameters on Structure and Mechanical Properties of Wear Resistive NiCrBSi-WC/Co Coatings

    Eitvydas GRUZDYS

    2011-07-01

    Full Text Available Self-fluxing NiCrBSi and related coatings received considerable interest due to their good wear as well as corrosion resistance at moderate and elevated temperatures. Hard tungsten carbide (WC particles can be included in NiCrBSi for further increase of the coating hardness and abrasive wear resistance. Flame spray technique is widely used for fabrication of NiCrBSi films. However, in such a case, subsequent remelting of the deposited coatings by flame, arc discharge or high power laser beam is necessary. In present study NiCrBSi-WC/Co coatings were formed using plasma transferred arc process. By adjusting plasma parameters, such as current, plasma gas flow, shielding gas flow, a number of coatings were formed on steel substrates. Structure of the coatings was investigated using X-ray diffractometry. Microstructure of cross-sectioned coatings was examined using scanning electron microscopy. Hardness of the coating was evaluated by means of the Vickers hardness tests. Wear tests were also performed on specimens to determine resistance to abrasive wear. Acquired results allowed estimating the influence of the deposition process parameters on structure and mechanical properties of the coatings.http://dx.doi.org/10.5755/j01.ms.17.2.482

  5. Effects of increase extent of voltage on wear and corrosion resistance of micro-arc oxidation coatings on AZ91D alloy

    2008-01-01

    The effects of increase extent of voltage on the wear resistance and corrosion resistance of micro-arc oxidation(MAO)coatings on AZ91D magnesium alloy were investigated in silicate electrolyte.The results show that with increasing extent of voltage,both of the thickness and bonding force of MAO coatings first increase,and then decrease.These parameters are all up to their maximum values when the increase extent of voltage is 20 V.The roughness of the coatings always increases.The coating has the best corrosion resistance when the increase extent of voltage is not below 25 V,and the coating has the best wear resistance when the increase extent of voltage is 10 V.The wear mechanisms for the micro-arc oxidation are abrasive wear and micromachining wear.These are related to their microstructures.

  6. NANOCOMPOSITE COATING FOR IMPROVED CORROSION RESISTANCE.

    M.V.RAMANA

    2012-07-01

    Full Text Available Zn-Mg–ZnO nanocomposite electrodeposits have better corrosion resistance to sodium chloride in the atmospheric environment and better than that of other zinc alloys of equal thickness and therefore, provide a better alternative for corrosion protection. Nano zinc coatings are deposited on mild steel by electro deposition.Besides corrosion protection and decoration, nanocoatings sometimes impart to the surface, specific mechanical and physical properties such as wear resistance, hardness, electrical properties, oxidation – resistance and thermal-insulating properties. The effect of addition of ZnO nanoparticles on the morphology of crystal size on zinc deposited surface and corrosion properties are investigated. The results showed that addition of nano additives in the deposition process of zinc significantly increased the corrosion resistance. The surface morphology of the zinc deposits was studied by scanning electron microscopy (SEM.

  7. Corrosion resistance of Cu-Al coatings produced by thermal spray

    Laura Marcela Dimaté Castellanos

    2012-04-01

    Full Text Available Many components in the shipbuilding industry are made of copper-based alloys. These pieces tend to break due to corrosion generated by a marine environment; such components can be salvaged through surface engineering, through deposition of suitable coatings. This paper studied the influence of three surface preparation methods involving phosphor bronze substrates concerning the corrosion resistance of commercial coatings having Al-Cu +11% Fe chemical composition. The surface was prepared using three methods: sand blasting, shot blasting and metal polishing with an abrasive disk (with and without a base layer. The deposited coatings were micro-structurally characterised by x-ray diffraction (XRD, optical microscopy and scanning electron microscopy (SEM. Corrosion resistance was evaluated by electrochemical test electrochemical impedance spectroscopy (EIS. Surfaces prepared by sandblasting showed the best resistance to corrosion, so these systems could be a viable alternative for salvaging certain parts in the marine industry. The corrosion mechanisms for the coatings produced are discussed in this research.

  8. Characterization and wear resistance of macro-arc oxidation coating on magnesium alloy AZ91 in simulated bedy fluids

    2008-01-01

    The mechanical characteristics ofthe macro-arc oxidation(MAO) coating on Mg alloy AZ91 were examined by means of nano scratch tester.The corrosion and erosion corrosion behavior of AZ91 with and without MAO coating were investigated by using potentiodynamic electrochemical technique and micro-abrasion tribometer in simulated body fluids,respectively.The influence of HCO3-ions on the erosion corrosion was discussed.The results show that the coating and its substrate are in a pronounced bond.The MAO coating inereases1-2 orders of magnitude of the corrosion resistance of AZ91 alloy.HCO3-ions enhance the corrosion rates of the AZ91 alloys more significantly than the alloys with MAO coating.However,there exists an obvious passivation process of AZ91 without coating in the HCO3-solutions.Moreover,an MgCO3 film formed in HCO3-containing solutions leads to an enhancement in micro-wear resistance.MAO coating deteriorates the erosion corrosion resistance of AZ91 alloy due to the formation of oxidation debris resulted from the broken MAO coating.

  9. Melamine Polyimide Composite Fire Resistant Intumescent Coatings

    Satish Chandra Gupta

    2013-07-01

    Full Text Available Components of intumescent coatings acid source, carbon source and blowing agent like melamine linked together by a binder provide cumulative fire retardant properties. When temperature of the coating surface reaches a critical temperature under the heat of flame, the surface begins to melt and is converted into highly viscous liquid. Simultaneously, reactions are initiated that result in the release of inert gases with low thermal conductivity. These gases are trapped inside the viscous fluid forming insulating char. The special composite of melamine polyimide, a C source and melamine a blowing agent showed high performance heat resistance in the present study. Polyimides have excellent heat and chemical resistance, excellent adhesion to a number of substrates and superior mechanical properties, such as high flexural modulus and compressive strength. Polyimides are also known to possess outstanding dimensional stability under loads, which allows their use in high temperature environments. Effect of the monomer on chemical reactivity between the binder and the intumescent additives has been studied by thermo-gravimetric analysis, differential scanning calorimeter and FTIR analysis. Thermal insulation studies by various intumescent composite coatings, applied on aluminium plates provided useful time temperature profiles.Defence Science Journal, 2013, 63(4, pp.442-446, DOI:http://dx.doi.org/10.14429/dsj.63.4871

  10. Melamine Polyimide Composite Fire Resistant Intumescent Coatings

    Satish Chandra Gupta

    2013-07-01

    Full Text Available Components of intumescent coatings acid source, carbon source and blowing agent like melamine linked together by a binder provide cumulative fire retardant properties. When temperature of the coating surface reaches a critical temperature under the heat of flame, the surface begins to melt and is converted into highly viscous liquid. Simultaneously, reactions are initiated that result in the release of inert gases with low thermal conductivity. These gases are trapped inside the viscous fluid forming insulating char. The special composite of melamine polyimide, a C source and melamine a blowing agent showed high performance heat resistance in the present study. Polyimides have excellent heat and chemical resistance, excellent adhesion to a number of substrates and superior mechanical properties, such as high flexural modulus and compressive strength. Polyimides are also known to possess outstanding dimensional stability under loads, which allows their use in high temperature environments. Effect of the monomer on chemical reactivity between the binder and the intumescent additives has been studied by thermo-gravimetric analysis, differential scanning calorimeter and FTIR analysis. Thermal insulation studies by various intumescent composite coatings, applied on aluminium plates provided useful time temperature profiles.

  11. UV/EB cured nanocomposites with scratch and abrasion properties

    The aim of this study was compare the effect of ultraviolet (UV) and electron beam (EB) on the properties of cured nanocomposites. Surface hardness of the cured materials was increased with the increased number of exposure (radiation doses) until optimum dose was achieved. This was due to the crosslinking during free radical polymerization process. Pendulum hardness, gel content (by soxhlet extraction) and thumb twist results were used to monitor the curing process and to characterize all the coating materials. Optimum dose was derived from the experiment and then was used to cure the coating materials for scratch and abrasion resistance study. It was found that the UV cured products showed excellent abrasion property than EB cured products. For scratch resistance property, EB curing process could provide the solution. (Author)

  12. Scratch resistance of SiO2 and SiO2 - ZrO2 sol-gel coatings on glass-ceramic obtained by sintering

    The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li2O-Al2O3-SiO2 (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

  13. Multi-layer coatings

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze' ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  14. Wear Resistant Amorphous and Nanocomposite Coatings

    Racek, O

    2008-03-26

    Glass forming materials (critical cooling rate <10{sup 4}K.s{sup -1}) are promising for their high corrosion and wear resistance. During rapid cooling, the materials form an amorphous structure that transforms to nanocrystalline during a process of devitrification. High hardness (HV 1690) can be achieved through a controlled crystallization. Thermal spray process has been used to apply coatings, which preserves the amorphous/nanocomposite structure due to a high cooling rate of the feedstock particles during the impact on a substrate. Wear properties have been studied with respect to process conditions and feedstock material properties. Application specific properties such as sliding wear resistance have been correlated with laboratory tests based on instrumented indentation and scratch tests.

  15. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al2O3-SiO2, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO2, ZrO2, V2O5 on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6∼8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm2 (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5∼6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO2-Al2O3, were examined with use of DTA, XRD and SEM methods.

  16. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    Gajek, M; Lis, J; Partyka, J; Wojczyk, M, E-mail: mgajek@agh.edu.pl [AGH University of Science and Technology, Faculty of Materials Science and Ceramic, al. Mickiewicza 30, 30-059 Cracow (Poland)

    2011-10-29

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al{sub 2}O{sub 3}-SiO{sub 2}, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO{sub 2}, ZrO{sub 2}, V{sub 2}O{sub 5} on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6{approx}8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm{sup 2} (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5{approx}6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO{sub 2}-Al{sub 2}O{sub 3}, were examined with use of DTA, XRD and SEM methods.

  17. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    Gajek, M.; Lis, J.; Partyka, J.; Wójczyk, M.

    2011-10-01

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al2O3-SiO2, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO2, ZrO2, V2O5 on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6~8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm2 (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5~6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO2-Al2O3, were examined with use of DTA, XRD and SEM methods.

  18. Low cost sic coated erosion resistant graphite

    The development of materials with unique and improved properties using low cost processes is essential to increase performance and reduce cost of the solid rocket motors. Specifically advancements are needed for boost phase nozzle. As these motors operate at very high pressure and temperatures, the nozzle must survive high thermal stresses with minimal erosion to maintain performance. Currently three material choices are being exploited; which are refractory metals, graphite and carbon-carbon composites. Of these three materials graphite is the most attractive choice because of its low cost, light weight, and easy forming. However graphite is prone to erosion, both chemical and mechanical, which may affect the ballistic conditions and mechanical properties of the nozzle. To minimize this erosion high density graphite is usually preferred; which is again very expensive. Another technique used to minimize the erosion is Pyrolytic Graphite (PG) coating inside the nozzle. However PG coating is prone to cracking and spallation along with very cumbersome deposition process. Another possible methodology to avoid this erosion is to convert the inside surface of the rocket nozzle to Silicon Carbide (SiC), which is very erosion resistant and have much better thermal stability compared to graphite and even PG. Due to its functionally gradient nature such a layer will be very adherent and resistant to spallation. The current research is focused on synthesizing, characterizing and oxidation testing of such a converted SiC layer on commercial grade graphite. (author)

  19. Oxidation-Resistant Coating For Bipolar Lead/Acid Battery

    Bolstad, James J.

    1993-01-01

    Cathode side of bipolar substrate coated with nonoxidizable conductive layer. Coating prepared as water slurry of aqueous dispersion of polyethylene copolymer plus such conductive fillers as tin oxide, titanium, tantalum, or tungsten oxide. Applied easily to substrate of polyethylene carbon plastic. As slurry dries, conductive, oxidation-resistant coating forms on positive side of substrate.

  20. Corrosion resistance of phosphated steels with plasma sprayed ceramic coatings

    Brožek, Vlastimil; Mastný, L.; Pokorný, P.

    Zagreb: Croatian Metallurgical Society (CMS), 2014 - (Mamuzić, I.). s. 401 ISBN N. [International Symposium of Croatian Metallurgical Society SHMD 2014/11./. 22.06.2014-26.06.2014, Šibenik] Institutional support: RVO:61389021 Keywords : steel phosphating * phosphate coatings * plasma spraying * ceramic coatings * corrosion resistance * bond strength of coatings Subject RIV: CA - Inorganic Chemistry

  1. Porous alumina based ordered nanocomposite coating for wear resistance

    Yadav, Arti; Muthukumar, M.; Bobji, M. S.

    2016-08-01

    Uniformly dispersed nanocomposite coating of aligned metallic nanowires in a matrix of amorphous alumina is fabricated by pulsed electrodeposition of copper into the pores of porous anodic alumina. Uniform deposition is obtained by controlling the geometry of the dendritic structure at the bottom of pores through stepwise voltage reduction followed by mild etching. The tribological behaviour of this nanocomposite coating is evaluated using a ball on flat reciprocating tribometer under the dry contact conditions. The nanocomposite coating has higher wear resistance compared to corresponding porous alumina coating. Wear resistant nanocomposite coating has wide applications especially in protecting the internal surfaces of aluminium internal combustion engines.

  2. Development of (fe–b–c-based filler for wear-resistant composite coatings

    О. V. Sukhovа

    2014-12-01

    value. Owing to multiple alloying of the filler based on Fe–В–С peritectic alloy with chromium, vanadium, molybdenum and niobium the abrasive wear resistance of composite coatings can be compared with that of tungsten-containing coatings, which ensures saving of expensive and deficient materials.

  3. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG; Shao-ze LUO; Guang-sheng LIU; Lu-chen ZHANG; Yong WANG

    2014-01-01

    In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material) were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  4. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG

    2014-01-01

    Full Text Available In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  5. Ultraviolet damage resistance of laser coatings

    The damage resistance of several thin-film materials used in ultraviolet laser optics was measured at 266 and 355 nm. The coatings included single, quarterwave (QW) layers of NaF, LaF3, MgF2, ThO2, Al2O3, HfO2, ZrO2, Y2O3 and SiO2, plus multilayer reflectors composed of some of these materials. The substrates were uv-grade fused silica. Single-shot thresholds were obtained with 22 ns and 27 ns (FWHM) pulses at 266 and 355 nm, respectively. One of the samples had previously been tested using 20-ps pulses, providing a pulsewidth comparison. At 266 nm the coating with the highest damage threshold was a QW layer of NaF at 10.8 J/cm2 (450 MW/cm2), whereas for a maximum reflector of Al2O3/NaF the value was 3.6 J/cm2 (154 MW/cm2), and the threshold of the maximum reflector was 12.2 J/cm2 (470 MW/cm2). The results were analyzed to determine correlations with standing-wave electric fields and linear and two-photon absorption. Scaling relationships for wavelength, refractive index and atomic density, and pulsewidth were found

  6. Abrasive Performance of Chromium Carbide Reinforced Ni3Al Matrix Composite Cladding

    LI Shang-ping; LUO He-li; FENG Di; CAO Xu; ZHANG Xi-e

    2009-01-01

    The Microstructure and room temperature abrasive wear resistance of chromium carbide reinforced NiM3Al matrix composite cladding at different depth on nickel base alloy were investigated. The results showed that there is a great difference in microstructure and wear resistance of the Ni3 Al matrix composite at different depth. Three kinds of tests, designed for different load and abrasive size, were used to understand the wear behaviour of this material. Under all three wear conditions, the abrasion resistance of the composite cladding at the depth of 6 mm, namely NC-M2, was much higher than that of the composite cladding at the depth of 2 mm, namely NC-M1. In addition, the wear-resistant advantage of NC-M2 was more obvious when the size of the abrasive was small. The relative wear resistance of NC-M2 increased from 1.63 times to 2.05 times when the size of the abrasive decreased from 180 μm to 50μm. The mierostructure of the composite cladding showed that the size of chromium carbide particles, which was mainly influenced by cooling rate of melting pool, was a function of distance from the interface between the coating and substrate varied gradually. The chromium carbide particles near the interface were finer than that far from inter-face, which was the main reason for the different wear resistance of the composite cladding at different depth.

  7. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  8. Linear abrasion of a titanium superhydrophobic surface prepared by ultrafast laser microtexturing

    A novel method of fabricating titanium superhydrophobic surfaces by ultrafast laser irradiation is reported. The ultrafast laser irradiation creates self-organized microstructure superimposed with nano-scale roughness, after which a fluoropolymer coating is applied to lower the surface energy of the textured surface and achieve superhydrophobicity. The focus of this study is to investigate abrasion effects on this mechanically durable superhydrophobic surface. The mechanical durability is analyzed with linear abrasion testing and microscopy imaging. Linear abrasion tests indicate that these surfaces can resist complete microstructure failure up to 200 abrasion cycles and avoid droplet pinning up to ten abrasion cycles at 108.4 kPa applied pressure, which roughly corresponds to moderate to heavy sanding or rubbing in the presence of abrasive particles. The wear mechanisms are also investigated and the primary mechanism for this system is shown to be abrasive wear with fatigue by repeated plowing. Although these results demonstrate an advancement in mechanical durability over the majority of existing superhydrophobic surfaces, it exemplifies the challenge in creating superhydrophobic surfaces with suitable mechanical durability for harsh applications, even when using titanium. (paper)

  9. Wear and impact resistance of HVOF sprayedceramic matrix composites coating

    Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.

    2016-02-01

    Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.

  10. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant. PMID:23241964

  11. Laser cladding of wear resistant metal matrix composite coatings

    A number of coatings with wear-resistant properties as well as with a low friction coefficient are produced by laser cladding. The structure of these coatings is determined by required performance and realized as metal matrix composite (MMC), where solid lubricant serves as a ductile matrix (e.g. CuSn), reinforced by appropriate ceramic phase (e.g. WC/Co). One of the engineered coating with functionally graded material (FGM) structure has a dry friction coefficient 0.12. Coatings were produced by coaxial injection of powder blend into the zone of laser beam action. Metallographic and tribological examinations were carried out confirming the advanced performance of engineered coatings

  12. High gain durable anti-reflective coating with oblate voids

    Maghsoodi, Sina; Brophy, Brenor L.; Colson, Thomas E.; Gonsalves, Peter R.; Abrams, Ze' ev

    2016-06-28

    Disclosed herein are single layer transparent coatings with an anti-reflective property, a hydrophobic property, and that are highly abrasion resistant. The single layer transparent coatings contain a plurality of oblate voids. At least 1% of the oblate voids are open to a surface of the single layer transparent coatings.

  13. Development of Silane Hydrolysate Binder for Thermal-Control Coatings

    Patterson, W. J.

    1983-01-01

    Technical report describes theoretical and experimental development of methyltriethoxysilane (MTES) hydrolysate binder for white, titanium dioxidepigmented thermal-control coatings often needed on satellites. New coating is tougher and more abrasion-resistant than conventional coating, S-13G, which comprises zinc oxide in hydroxyl-therminated dimethylsiloxane binder.

  14. Antifriction and wear resistance of tin diffusion coating on brass

    1999-01-01

    After brass is coated with tin, heat treatment makes the coating metal Sn and the substrate metal lic elements Cu and Zn diffuse with each other. This causes the c oating composition to be changed and the interface to be strengthened. The diffusion coating with a multiphase structure formed by this process has excellent properties of antifriction and wear resistance. With the aid of scanning electron microscopy, electronic probe microanalysis and X-ray diffraction, the mechanism of the properties is discussed.

  15. Corrosion resistant coatings suitable for elevated temperature application

    Chan, Kwai S.; Cheruvu, Narayana Sastry; Liang, Wuwei

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  16. Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

    Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

    2016-03-01

    The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

  17. Assessment of wear resistance of tin and tin alloy coatings

    Lam, Wayne Pui-Wing

    2007-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Tin alloy coatings have traditionally been used as corrosion resistant bamens due to their inert nature and comprehensive coverage, and have seldom been considered in physically demanding applications, such as wear resistant coatings owing to misconceptions associated with the soft nature of tin metal. The alloying of tin with copper has already been shown to significantly increase its mechan...

  18. Wear resistant of Al{sub 2}O{sub 3}/heat-resistant steel at high temperature

    Bao Chonggao [Graduate school at Shenzhen, Tsinghua Univ., Shenzhen (China); School of Material Sci. and Eng., Xi' an Jiaotong Univ., Xi' an (China); Xing Jiandong; Gao Yimin; Wang Enze [School of Material Sci. and Eng., Xi' an Jiaotong Univ., Xi' an (China)

    2005-07-01

    The high temperature abrasive wear resistant of the composites with different Al{sub 2}O{sub 3} volume fractions, particle coating and size were investigated and the failure action of composites under different conditions at high temperature was analyzed. The results showed that the high temperature abrasive wear resistant of composite with Ni coating and wide size and 39% volume fraction of particle is the best among all composites examined. (orig.)

  19. Research in Polyurea Elastomer Material Abrasion Resistance%聚脲弹性体材料耐磨性能的探讨

    崔洪犁; 吴文文; 孟庆莉

    2014-01-01

    由不同二元醇与二异氰酸酯合成不同NCO含量的半预聚体( A组分)与端氨基聚醚、胺扩链剂等原料组成的R组分经喷涂设备喷涂成型聚脲弹性体。讨论了在不同摩擦工况下NCO含量、异氰酸酯指数、预聚物类型、耐磨助剂等对聚脲弹性体耐磨性能的影响。结果表明,不同NCO含量在不同摩擦工况下对聚脲耐磨性能的影响不同,干摩擦工况下NCO含量越高,耐磨性能越佳,湿摩擦工况下则是NCO质量分数为15%耐磨性最佳,异氰酸酯指数对聚脲耐磨性能的影响较小,使用聚四氢呋喃二元醇、TDI预聚物和耐磨助剂,可提高不同摩擦工况下聚脲的耐磨性能。%The spraying polyurea elastomer system was synthetized by A component and R component. The A component was a kind of quasi⁃prepolymer with different NCO content, synthesized by polyether diol and isocya⁃nate. The R component was composed of amino terminated polyether, amine extender and other additives. The in⁃fluence on abrasion performance under different wear conditions was discussed, such as different NCO content, iso⁃cyanate index, type of prepolymer and different wearable additives. The result was that different NCO content had different wear influence under different wear conditions. With the NCO content of the prepolymer increase, the bet⁃ter abrasion resistance the polyurea had under dry wear condition. The abrasion performance was the best when NCO content was 15% under wet wear condition. The isocyanate index had a few effects on the abrasion perform⁃ance. The application of polytetrahydrofuran diol, TDI perpolymer and wearable additives could improve the abra⁃sion resistance of polyurea under different wear conditions.

  20. Radiation curable resistant coatings and their preparation

    A prepolymer containing unsaturated hydrocarbon groups is prepared and mixed on a roller mill with one or more acrylic ester monomers and various additives to make a coating formulation of a desired viscosity. In general, low viscosity formulations are used for overprint varnishes, on paper or foil, or with pigments, for certain types of printing inks. Higher viscosity formulations are used to apply thick films on panels, tiles, or other bodies. Thin films are cured to hardness by brief exposure to ultraviolet light. Thicker films require more energetic radiation such as plasma arc and electron beam radiation. The prepolymers particularly useful for making such radiation curable coatings are the reaction products of polyether polyols and bis- or polyisocyanates and hydroxy alkenes or acrylic (or methacrylic) hydroxy esters, and, likewise, reactive polyamides modified with dicarboxy alkenes, their anhydrides or esters. A small amount of wax incorporated in the coating formulations results in coatings with release characteristics similar to those of PTFE coatings. 10 claims

  1. Hard Coating on Steel – A Review

    Ms. HiteshriJadhav; Mr.Parthiv Trivedi

    2014-01-01

    Now a days various coating techniques are being used in different fields for a large number of applications. This paper consists of different effects and its respective changes on the steel substrate material coated by High Velocity Oxy Fuel (HVOF) coating. It helps enhance the properties such as micro structure, abrasive wear, wear resistance etc. and various techniques such as SEM, XRD, Pin-On-Disc etc. are used to check and analysis these properties. On hard coating steel the material may ...

  2. Heat resistance of multicomponent coatings on the niobium alloys

    Increase in heat resistance of niobium and its alloys by means of diffusion saturation with aluminium together with the elements reducing its mobility, i.e. chromium and silicon is studied. It is shown that the Cr-Al coating can be used for protection of niobium alloys at the temperatures below 1000 deg C or as a sublayer for silicide coatings. Simultaneous saturation with chromium, aluminium and silicon results in formation of a coating consisting of three layers, heat resistance of which increases considerably as compared to the one observed in the case of two-component saturation with chromium and aluminium. The study of the samples with the Cr-Al-Si coating has also shown that oxidation of alloys in this case proceeds less intensely. Possibility of the coating application for practical purposes for niobium alloys protection from oxidation in the air at high temperatures is shown

  3. Analysis of polymerization time on abrasive wear of dental resins

    Eduardo Carlos Bianchi

    2010-03-01

    Full Text Available An evaluation was made of the abrasive wear of six composite thermofixed dental resins subjected to different polymerization times. The method of evaluation was based on sharpness measurements to quantify the abrasive wear resistance of the resins. To this end, a test bench was built, consisting of a rotating porcelain cylinder that wears out a resin-coated cylinder placed above it, thus causing vertical displacement of the contact as the wear progresses. The values of vertical displacement, i.e., the input variables, were read and recorded by means of a computer program to obtain the sharpness values. These data indicated that the resins displayed different behaviors as a function of the polymerization times applied, reinforcing the importance of using a practical and rapid method of analysis in order to ensure that the behavior of new materials is fully understood before they are launched on the market.

  4. Optically transparent, scratch-resistant, diamond-like carbon coatings

    He, Xiao-Ming; Lee, Deok-Hyung; Nastasi, Michael A.; Walter, Kevin C.; Tuszewski, Michel G.

    2003-06-03

    A plasma-based method for the deposition of diamond-like carbon (DLC) coatings is described. The process uses a radio-frequency inductively coupled discharge to generate a plasma at relatively low gas pressures. The deposition process is environmentally friendly and scaleable to large areas, and components that have geometrically complicated surfaces can be processed. The method has been used to deposit adherent 100-400 nm thick DLC coatings on metals, glass, and polymers. These coatings are between three and four times harder than steel and are therefore scratch resistant, and transparent to visible light. Boron and silicon doping of the DLC coatings have produced coatings having improved optical properties and lower coating stress levels, but with slightly lower hardness.

  5. Oxidation resistant zirconium diboride–silicon carbide coatings for silicon carbide coated graphite materials

    Peng, Wang; Wenbo, Han, E-mail: wbhan@hit.edu.cn; Xinxin, Jin; Xinghong, Zhang; Jiaxing, Gao; Shanbao, Zhou

    2015-04-25

    Highlights: • ZrB{sub 2}–SiC/SiC coated graphite specimens were prepared by pack cementation. • Weight loss of ZS50 sample was 2.9% after oxidation and 6.5% after 15 thermal shocks. • Residual silicon is beneficial to oxidation resistance and thermal shock resistance. - Abstract: Four ZrB{sub 2}–SiC/SiC dual-layer coatings were prepared on the surface of graphite matrix by pack cementation to improve the oxidation and thermal shock resistance of graphite. The crystalline structure and morphology as well as the resistance to oxidation and thermal shock of these coatings were investigated. The results indicated that the weight loss of the ZS50 coating sample, whose pack powders contained 52.4 wt.% ZrB{sub 2}, 39.2 wt.% Si and 8.4 wt.% graphite, was only 2.9% after oxidation in air at 1500 °C for 19 h and 6.5% after thermal shocks between 1500 °C and room temperature for 15 cycles. With the increasing silicon in pack powders, some residual silicon appeared in ZS50 coating, which was considered to be beneficial to oxidation resistance and thermal shock resistance because it can improve the density of coating and the SiO{sub 2} formed by oxidation of residual Si can heal the microcracks at high temperature.

  6. Oxidation resistant zirconium diboride–silicon carbide coatings for silicon carbide coated graphite materials

    Highlights: • ZrB2–SiC/SiC coated graphite specimens were prepared by pack cementation. • Weight loss of ZS50 sample was 2.9% after oxidation and 6.5% after 15 thermal shocks. • Residual silicon is beneficial to oxidation resistance and thermal shock resistance. - Abstract: Four ZrB2–SiC/SiC dual-layer coatings were prepared on the surface of graphite matrix by pack cementation to improve the oxidation and thermal shock resistance of graphite. The crystalline structure and morphology as well as the resistance to oxidation and thermal shock of these coatings were investigated. The results indicated that the weight loss of the ZS50 coating sample, whose pack powders contained 52.4 wt.% ZrB2, 39.2 wt.% Si and 8.4 wt.% graphite, was only 2.9% after oxidation in air at 1500 °C for 19 h and 6.5% after thermal shocks between 1500 °C and room temperature for 15 cycles. With the increasing silicon in pack powders, some residual silicon appeared in ZS50 coating, which was considered to be beneficial to oxidation resistance and thermal shock resistance because it can improve the density of coating and the SiO2 formed by oxidation of residual Si can heal the microcracks at high temperature

  7. Influence on the machining performance of hydrophilic fixed abrasive pad with NiO coated diamond grits%氧化镍镀覆金刚石对固结磨料研磨垫加工性能影响

    付杰; 朱永伟; 刘蕴峰; 墨洪磊; 顾勇兵

    2012-01-01

    黏结剂把持磨粒的能力对固结磨料研磨垫的加工性能有重要影响.选择K9玻璃作为加工对象、不饱和树脂作为黏结剂,通过沉积法在金刚石表面镀覆一层氧化镍改善金刚石与树脂的结合性能,研究了镀覆后金刚石的形貌和热处理工艺,及其对固结磨料研磨垫加工性能的影响.研究表明:镀覆量达到30%,氧化镍镀覆金刚石的热处理工艺为3h/450℃+5 h/500℃时,能够提高固结磨料研磨垫25%的材料去除速率.%The ability of the binder to hold diamond grits is an important factor that affects the machining performance of hydrophilic fixed abrasive pad. In this research, K9 optical glass was chosen as the work-piece and unsaturated resin as the binder of the pad. The diamond grits were coated with nickel oxide to improve their bonding strength with the resin. The morphology of coated diamond grits, heat treatment parameters and their influence on the machining performance of hydrophilic fixed abrasive pad were studied. The results showed that when the coating amount reached 30% ( mass fraction) and heat treatment condition of coated diamond grits were 3 h/450 ℃ + 5 h/500 ℃ , the material removal rate of fixed abrasive pad made with coated diamond increased by 25% than that of uncoated diamond.

  8. Melamine Polyimide Composite Fire Resistant Intumescent Coatings

    Satish Chandra Gupta; Abhishek Shivhare; Dheerender Singh; Sandhya Gupta

    2013-01-01

    Components of intumescent coatings acid source, carbon source and blowing agent like melamine linked together by a binder provide cumulative fire retardant properties. When temperature of the coating surface reaches a critical temperature under the heat of flame, the surface begins to melt and is converted into highly viscous liquid. Simultaneously, reactions are initiated that result in the release of inert gases with low thermal conductivity. These gases are trapped inside the viscous fluid...

  9. Research on the Friction and Wear Behavior at Elevated Temperature of Plasma-Sprayed Nanostructured WC-Co Coatings

    Chen, Hui; Gou, Guoqing; Tu, Mingjing; Liu, Yan

    2010-02-01

    Nanostructured and ultra-fine WC-Co coatings were prepared by plasma spray. The friction and wear behavior at elevated temperature and failure mechanism were investigated. The results indicated that the sliding wear resistance of nanostructured coating is better than that of ultra-fine coating at high temperature. The wear mechanism is different between ultra-fine coating and nanostructured coating. Brittle fracture and adhesive wear dominate in ultra-fine coating followed with abrasive wear. Toughness fracture and abrasive wear dominate in nanostructured coating followed with adhesive wear.

  10. Splitting strength and abrasion resistance of concrete paving blocks as a function of dry bulk specific gravity and ultrasonic pulse velocity

    Haktanir, T.

    2005-06-01

    Full Text Available Artificial Portland cement concrete paving blocks are widely used in many countries. These paving blocks come in a variety of designs with names such as "Interlocking" and "Italian Flower", and are manufactured with special machinery using rather high quality concrete having a compressive strength of about 50 MPa. Concrete blocks are employed instead of natural cobble stones for essentially economic reasons. The laboratoiy equipment required to measure paving block splitting strength and abrasion resistance, two of the chief properties to be tested in quality checks, is costly and the tests are time-consuming and labour-intensive. The present paper reports on a detailed experimental study performed to relate the splitting strength and abrasion resistance of concrete paving blocks to "dry bulk specific gravity" (DBSG and "ultrasonic pulse velocity" (UPV, respectively. Statistically significant regression equations describing the dependence of splitting strength on DBSG and abrasion resistance on UPV were obtained with data from random samples of material provided by seven different manufacturers.

    RESUMEN Los bloques para pavimentos (adoquines elaborados con hormigón se utilizan habitualmente en numerosos países. Estos bloques de pavimentación se diseñan de diversas formas, como por ejemplo "Entrelazado " ("Interlocking " o "Flor Italiana " ("Italian Flower"; se fabrican con maquinaria especial y con frecuencia se utiliza hormigón de la más alta calidad, con resistencia a la compresión de alrededor de 50 MPa. La razón de utilizar bloques de hormigón en lugar de bloques de piedra natural es básicamente económica. Los equipos de laboratorio necesarios para medir la resistencia a la compresión y a la abrasión -dos de las propiedades más importantes para determinar la calidad de los bloques en estudio- son costosos y los ensayos requieren tiempo y mano de obra considerables. En el presente trabajo se exponen ensayos experimentales

  11. Hydro-abrasive erosion: Problems and solutions

    The number of hydro power plants with hydro-abrasive erosion is increasing worldwide. An overall approach is needed to minimize the impact of this phenomenon. Already at the start of the planning phase an evaluation should be done to quantify the erosion and the impact on the operation. For this, the influencing parameters and their impact on the erosion have to be known. The necessary information for the evaluation comprises among others the future design, the particle parameters of the water, which will pass the turbine, and the power plant owner's framework for the future operation like availability or maximum allowable efficiency loss, before an overhaul needs to be done. Based on this evaluation of the erosion, an optimised solution can then be found, by analysing all measures in relation to investments, energy production and maintenance costs as decision parameters. Often a more erosion-resistant design, instead of choosing the turbine design with the highest efficiency, will lead to higher revenue. The paper will discuss the influencing parameters on hydro-abrasive erosion and the problems to acquire this information. There are different optimisation possibilities, which will be shown in different case studies. One key aspect to reduce the erosion and prolong the operation time of the components is to coat all relevant parts. But it is very important that this decision is taken early in the design stage, as the design has to be adapted to the requirements of the coating process. The quality of coatings and their impact on the operation will be discussed in detail in the paper as due to the non-availability of standards many questions arise in projects

  12. Testing of abrasion materials

    A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained. (orig.)

  13. Electrically resistive coating for remediation (regeneration) of a diesel particulate filter and method

    Phelps, Amanda C.; Kirby, Kevin K.; Gregoire, Daniel J.

    2012-02-14

    A resistively heated diesel particulate filter (DPF). The resistively heated DPF includes a DPF having an inlet surface and at least one resistive coating on the inlet surface. The at least one resistive coating is configured to substantially maintain its resistance in an operating range of the DPF. The at least one resistive coating has a first terminal and a second terminal for applying electrical power to resistively heat up the at least one resistive coating in order to increase the temperature of the DPF to a regeneration temperature. The at least one resistive coating includes metal and semiconductor constituents.

  14. Wear resistance of reactive plasma sprayed and laser remelted TiB2-TiC0.3N0.7 based composite coatings against medium carbon steel

    Wear resistance of reactive plasma sprayed TiB2-TiC0.3N0.7 based composite coatings and the as-sprayed coating with laser surface treatment was investigated using plate-on-plate tests. Wear tests were performed at different normal loads and sliding speeds under dry sliding conditions in air. The surface morphologies of counterparts against as-sprayed and laser remelted coatings were investigated. The microstructure and chemical composition of wear debris and coatings were studied using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS), respectively. The results show that the wear resistance of the laser remelted coating is improved significantly due to their increased microhardness and reduced flaws. The primary wear mechanism of the remelted coating is oxidation wear and its minor wear mechanisms are grain abrasion and fatigue failure during the course of wear test. In contrast, the primary wear mechanism of the as-sprayed coating is grain abrasion at the low sliding speed (370 rpm) and fatigue failure at the high sliding speed (549 rpm). The oxidation wear mechanism is a minor contributor for the as-sprayed coating.

  15. Influence of Plasma Intensity on Wear and Erosion Resistance of Conventional and Nanometric WC-Co Coatings Deposited by APS

    Bonache, V.; Salvador, M. D.; García, J. C.; Sánchez, E.; Bannier, E.

    2011-03-01

    The effects of plasma intensity and powder particle size on wear and erosion resistance have been evaluated for WC-12 wt.%Co coatings deposited by Air Plasma Spraying. Coatings were deposited from micrometric and nanostructured powders. SEM and XRD characterization showed the presence of WC, W2C, W, and an amorphous Co-rich matrix. The performance of the different coatings was compared in sliding wear tests (ball-on-disk), under dry friction conditions. Wear debris and tracks were analyzed by SEM. The debris generated during the test was found to have a great influence on the sliding properties. Wear follows a "three-body abrasive mechanism" and is dominated by coating spallation because of sub-surface cracking. In order to evaluate erosion behavior, solid particle erosion tests were conducted. Eroded coatings were analyzed by SEM, and erosion mainly occurs by a "cracking and chipping mechanism." The study shows that wear and erosion behavior is strongly affected by plasma arc intensity.

  16. Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

    Punith Kumar, M. K.; Srivastava, Chandan

    2014-10-01

    In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are "green" and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.

  17. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  18. Heat Resistance of TiN Coated HSS Tools

    周兰英; 周焕雷; 贾庆莲

    2003-01-01

    The cutting friction, cutting deformation, producing heat, conducting heat, temperature field of TiN coated HSS tools in the cutting process are discussed profoundly. In order to make clear the heat property of TiN coated tools, from the micromechanism angle, the relationship of the heat property and the crystal structure of TiN compound is analyzed, and the regularity of TiN compound crystal structure changing with temperature rising is sought. The difference of the wear resistance and heat resistance of TiN coated tools deposited by c1 and c2 depositing techniques is proved by tests. The conclusions will offer the theoretical basis for correct design of geometrical parameters of TiN coated tools, rational selection of cutting regimes and optimization of the depositing technique.

  19. The Influence Of Temperature Gradient On Stereological Parameters Of Carbide Phase On Cross-Section Of Abrasive Wear Resistant Chromium Cast Iron

    Studnicki A.

    2015-09-01

    Full Text Available In the paper analysis of temperature gradient and parameters of structure on casting cross-section of abrasive wear resistant chromium cast iron at carbon content of 2,5%wt. and chromium 17%wt. with nickel and molybdenum additives are presented. The castings were made with use of special tester ϕ100mm (method of temperature gradient and derivative analysis with temperature recording in many points from thermal centre to surface (to mould of casting. Registered cooling curves were used to describe the temperature gradient on cross-section of analyzed casting. On the basis of determined curves of temperature gradient measurement fields were selected to make the quantitative studies of structure. The results of studies show significant influence of temperature gradient on quantitative parameters of chromium cast iron structure. Moreover was affirmed that exists a critical temperature gradient for which is present rapid change of quantitative parameters of chromium cast iron structure.

  20. Preparation and Properties of Diamond Abrasive Coated with Titania/Alumina Film%金刚石表面涂覆TiO2/Al2O3薄膜及性能

    胡伟达; 万隆; 刘小磐; 陈茂开; 万众; 钱琦

    2011-01-01

    A titania/alumina (TiO2/Al2O3) film was coated on the surface of diamond abrasive by a sol-gel method. The surface morphology, structure, oxidation resistance properties and compressive strength of the film coated diamond were analyzed by environmental scaninng electron microscope, energy dispersive spectroscopy, Fourier transform infrared spectroscopy, X-my diffractometer,thermogravimetry-differential scanning calorimetry and single particle compressive strength test. The grinding performance of a vitrified-bond grinding wheel prepared by the TiO2/Al2O3 film coated diamond was investigated. The results show that compared to the uncoated diamond, the oxidation resistance temperature of the film coated diamond is increased by 175 ℃, and the compressive strength hs increased by 26.4%. It was also found that the TiO2/Al2O3 film could give a wettability between diamond and vitrified-bond matrix at high temperatures. Compared to the uncoated diamond, the hardness of the vitrified-bond grinding wheel prepared by the TiO2/Al2O3 film coated diamond was increased by 8.7% and the grinding ratio to carbide alloy (YG8) was increased by 66.1%.%采用溶胶-凝胶法在金刚石磨料表面涂覆TiO2/Al2O3薄膜.通过环境扫描电子显微镜、能谱仪、Fourier变换红外光谱仪、X射线衍射、热重-差示扫描量热、金刚石抗压强度检测等方法,对涂膜后金刚石表面形貌、结构、抗氧化性能和抗压强度进行分析,同时研究了TiO2/Al2O3薄膜对陶瓷结合剂金刚石砂轮磨削性能的影响.结果表明:涂膜金刚石较未涂膜金刚石抗氧化温度提高了175℃,抗压强度提高26.4%; TiO2/Al2O3薄膜改善了高温状态下陶瓷熔料对金刚石的润湿性;与未涂膜金刚石陶瓷结合剂砂轮相比,涂膜金剐石砂轮表面硬度提高8.7%,对硬质合金(YG8)的磨耗比提高66.1%.

  1. Impact-abrasion and abrasion of WC-Co: wear mechanisms in severe environments

    Hawk, Jeffrey A.; Wilson, Rick D.; Osara, K. (Outokumpu Research Oy)

    2003-10-01

    Hard and super-hard materials have very good abrasive wear resistance. However, in many severe wear environments that make use of these materials, impact is a significant component of that environment. Consequently, the behavior of many of these hard materials in impact-wear conditions need to be understood with respect to the mechanisms of material removal such small scale fracture and subsequent crack growth in the carbide. This study details the behavior of several ?hard? materials in abrasion and impact-abrasion focusing on the mechanisms of material removal due to impact and abrasion.

  2. Cavitation erosion resistance of microarc oxidation coating on aluminium alloy

    Cheng, Feng [School of Mechanical Engineering, Southeast University, Nanjing, 211189 (China); Jiang, Shuyun, E-mail: jiangshy@seu.edu.cn [School of Mechanical Engineering, Southeast University, Nanjing, 211189 (China); Liang, Jun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, 730000 (China)

    2013-09-01

    Two ceramic coatings are prepared on 2124 aluminum alloy by microarc oxidation (MAO) technology. To explore the cavitation erosion resistance of the MAO coating, cavitation tests were performed by using a rotating-disk test rig. The mass losses, surface morphologies, chemical compositions and the phase constituents of the samples after cavitation tests were examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the MAO coatings can extend the incubation period of aluminum alloy, and thus enhance the cavitation erosion resistance as compared to the untreated aluminum alloy samples. After duration of 63 h cavitation test, a lot of erosion pits and the particles in various shapes can be observed on the surfaces of the aluminum alloy samples, while only a few erosion pits are observed on the MAO coatings. Moreover, the mean depths of erosion on the MAO coatings are lower in the first 30 h and are independent on erosion time. The results show that the cavitation erosion of MAO coating is governed by water mechanical impaction, resulting from the effects of brittle fracture of the MAO coating.

  3. The corrosion resistance of zinc-nickel composite coatings

    Panek, J; Bierska-Piech; M. Karolus

    2011-01-01

    Purpose: The aim of this work was to estimate the corrosion resistance of composite Zn+Ni and (Ni-Zn+Ni)/Zn coatings by salt spray test, electrochemical methods and grazing incidence X-ray diffraction (GIXD) method.Design/methodology/approach: The corrosion resistance properties of zinc-nickel coatings in 5% NaCl solution were investigated by salt spray test in 5% NaCl solution and electrochemical methods. Using Stern method the corrosion potential - Ecorr, corrosion current density - icorr,...

  4. The corrosion resistance of zinc-nickel composite coatings

    J. Panek

    2011-04-01

    Full Text Available Purpose: The aim of this work was to estimate the corrosion resistance of composite Zn+Ni and (Ni-Zn+Ni/Zn coatings by salt spray test, electrochemical methods and grazing incidence X-ray diffraction (GIXD method.Design/methodology/approach: The corrosion resistance properties of zinc-nickel coatings in 5% NaCl solution were investigated by salt spray test in 5% NaCl solution and electrochemical methods. Using Stern method the corrosion potential - Ecorr, corrosion current density - icorr, and polarization resistance - Rp. have been determined as a measure of corrosion resistance. Phase composition of the corrosion products was determined by X-ray diffraction using Bragg-Brentano and grazing incidence X-ray diffraction (GIXD methods.Findings: The corrosion resistance of zinc-nickel coatings is dependent on Ni content and it grows with the increase in Ni percentage in the coatings. The higher corrosion resistance could be attributed to the presence of intermetallic Ni2Zn11 phase. The maximum protective ability is reached for the coatings above 40% Ni, where the content of this phase is the highest. The results of salt spray test exhibit the appearance of white rust corrosion, which is characteristic for zinc oxidation process. The main component of corrosion products was Zn5(OH8Cl2ּH2O phase. The products related to the nickel or steel substrate corrosion process were not found.The application of the GIXD technique has allowed to determine the changes in the phase composition of the corrosion products in the zinc and zinc-nickel coatings versus the penetration depth of the X-ray radiation. The presence of corrosion products on the electrode surface results in further improve in their protective ability and the limiting of the corrosion processes.Research limitations/implications: Special attachment for GIXD technique is required for the experiment.Practical implications: The zinc-nickel coatings could be applied as protective coatings for steel

  5. Wear resistance of Fe-Nb-Cr-W, Nb, AISI 1020 and AISI 420 coatings produced by thermal spray wire arc

    The commercial materials 140MXC (with iron, tungsten, chrome, niobium), 530AS (AISI 1015 steel) and 560AS (AISI 420 steel) on AISI 4340 steel were deposited using thermal spray with arc. The aim of work was to evaluate the best strategy abrasive wear resistance of the system coating-substrate using the following combinations: (1) homogeneous coatings and (2) coatings depositing simultaneously 140MXC + 530AS and 140MXC + 560AS. The coatings microstructure was characterized using Optical microscopy, Scanning electron microscopy and Laser con focal microscopy. The wear resistance was evaluated through dry sand rubber wheel test (DSRW). We found that the wear resistance depends on the quantity of defects and the mechanical properties like hardness. For example, the softer coatings have the biggest wear rates and the failure mode was characterized by plastic deformation caused by particles indentation, and the other hand the failure mode at the harder materials was grooving. The details and wear mechanism of the coatings produced are described in this investigation. (Author)

  6. ENVIRONMENTAL TECHNOLOGY VERIFICATION REPORT--EVERMORE PAINTS AND COATINGS INC. FORMULA 5 COATING

    This report is of a test of the pollution prevention capabilities of a polyamide-epoxy-silicone modified paint coating. It was analyzed for volatile organic emissions, hazardous air pollutants, film thickness, gloss, appearance, MEK rub resistance, abrasion resistance and other ...

  7. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  8. Effect of SiC size dimensions on the corrosion wear resistance of the electrodeposited composite coating

    Benea, L. [Dunarea de Jos Univ. of Galati, Galati (Romania); Dept. of Materials Engineering, Trento Univ., Trento (Italy); Bonora, P.L. [Dept. of Materials Engineering, Trento Univ., Trento (Italy); Borello, A. [ENEA, C. R. Casaccia, Div. Nuovi Materiali, Rome (Italy); Martelli, S. [ENEA, C. R. Frascati, Div. Fisica Applicata, Rome (Italy)

    2002-01-01

    Advances in materials' performance often require the development of composite systems, of which coated materials are one form. The abrasion and corrosion resistance of components can be greatly increased by protective coatings and this is a growing industry of considerable economic importance. This paper aims with a comparative wear corrosion study of pure nickel and Ni-SiC nano structured composite coating. All the experiments concerning the effects of the rotation speed and the applied load on the corrosion behaviour and friction coefficient were carried out using the 0.5 M Na{sub 2}SO{sub 4} neutral solution. The E{sub corr} values measured at different disc rotation speeds and different friction loads show some differences between the two types of coatings. For wear corrosion tests an apparatus constructed in the Electrochemistry Laboratory, Dept. of Materials Engineering of Trento University was used. A PMMA cell contained the test solution and a transmission shaft with the tested sample, in the shape of a disc (diameter 40 mm and height 18 mm), connected to an electrical motor. A moving rod held an alumina parallelepiped counterface and the imposing load system thus obtaining a sliding type wear system. (orig.)

  9. Oxidation resistance coating for niobium base structural composites

    Oxidation behavior of Al-rich Mo(Si,Al)2 base alloys, which is a candidate material for the oxidation resistance coating on Nb base structural composites, were investigated by thermogravimetry. The Mo(Si,Al)2 base alloys containing Mo5(Si,Al)3 up to about 10 vol% exhibits excellent oxidation resistance at temperatures ranging from 780 to 1580 K, particularly at 1580 K due to continuous Al2O3 layer development. To evaluate the applicability of the Mo(Si,Al)2 base coating, plasma spraying on Nb base composites were undertaken. However, interface reaction layer was found to form during the following heat treatment. Preparation of Mo(Si,Al)2/Al2O3/Nb layered structures via powder metallurgical process was attempted to preclude diffusion reaction between coating and substrate. (orig.)

  10. Coatings for directional eutectics. [for corrosion and oxidation resistance

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  11. Hard coatings by plasma CVD on polycarbonate for automotive and optical applications

    In many applications, plastic surfaces need coatings as a protection against abrasion or weathering. Leybold Optics is developing Plasma CVD processes and machinery for transparent hard coatings (THC) for polycarbonate parts. In this paper we present the current features and remaining challenges of this technique. The coatings generally show excellent adhesion. Abrasion resistance is superior to commonly used lacquers. Climate durability of the coating has been improved to pass the tests demanded by automotive specifications. Current activities are focused on improving the durability under exposure to UV radiation. Estimations show that our high-rate plasma CVD hard coating process is also economically competitive to lacquering

  12. Fouling-resistant polymer brush coatings

    Thérien-Aubin, Héloïse

    2011-11-01

    A major problem to be addressed with thin composite films used in processes such as coatings or water purification is the biofouling of the surface. To address this problem in a model system, functionalized polyaramide membranes containing an atom transfer radical polymerization (ATRP) initiator were synthesized as a versatile approach to easily modify the surface properties of the polyaramide. Poly(methacrylic acid) brushes were grown using surface initiated ATRP followed by the functionalization of the poly(methacrylic acid) brushes with different side-chains chosen to reduce adhesion between the membrane and foulant. The relation between membrane fouling and the physicochemical properties of the surface was investigated in detail. © 2011 Elsevier Ltd. All rights reserved.

  13. Wear Resistance of TiN Coating Prepared by Multi-arc Ion Plating on Aluminum Alloy Surface%铝合金表面多弧离子镀TiN涂层的耐磨性能

    谭银元; 潘应君

    2009-01-01

    Wear resistance of TiN coating prepared by multi-arc ion plating on ZL109 aluminum alloy surface has been examined. The results show that wear resist-ance of the ZL109 aluminum alloy with multi-arc ion plating TiN coating can be significantly improved. With applying 1N and wearing for 90min, the abrasive width of the samples without TiN coating makes ap-proximately 2 times of that with TiN coating, and av-erage frictional coefficient of the samples with TiN coating makes approximately 50% of that without coating. With applying 2N, the morphology and abra-sive width are varied as time increases. The wear mor-phology of the ZL109 alloy samples with TiN coating is characterized by adhesive abrasion in early stage and by abrasive abrasion in last stage.%采用多弧离子镀在ZL109铝合金表面进行了TiN涂层处理,并对涂层的载荷耐磨性进行了分析和讨论.结果表明,ZL109铝合金表面多弧离子镀TiN涂层后,其耐磨性得到明显提高.在1 N的载荷下,连续磨损90 min时,未镀膜试样的磨痕宽度几乎是TiN试样的2倍,镀有TiN膜试样的平均摩擦因数几乎是未镀样的50%.在2 N的载荷下,由磨痕的形貌和宽度随时间的变化可见,镀有TiN涂层的试样在磨损前期,主要以粘着磨损为主,在磨损后期以磨粒磨损为主.

  14. Plasma enhanced CVD of SiOxCyHz thin film on different textile fabrics: Influence of exposure time on the abrasion resistance and mechanical properties

    In order to improve textile fabric abrasion resistance, in this work a SiOxCyHz thin film was realized by low pressure plasma chemical vapour deposition (PCVD) at room temperature, using hexamethyldisiloxane (HMDSO) as precursor compound. To test changes in the performance properties of the surface finished samples as a function of the type of the substrate, the deposition was carried out on different textile fabrics. The polymerization processes were followed by weight measurements of textile fabrics. It was found that, after PCVD, a significantly lower fabric weight loss was observed on treated samples after rubbing than on the untreated samples. The morphology, elemental composition and type of chemical bonding present in the film applied on textile fabrics were also investigated using electron scanning microscopy (SEM), energy dispersive X-ray (EDX) and infrared spectroscopy techniques (FT-IR (ATR)). The results showed a substantial enhancement of wear resistance for the surfaces modified with the presented process, while tensile and tearing strength were adversely affected.

  15. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating

  16. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    SHENDe-jiu; WANGYu-lin; GUWei-chao; XINGGuang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3, γ-Al2O3, θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  17. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3、γ-Al2O3、θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  18. Study on Abrasive Wear Properties of MoB/CoCr Cermet Coating%MoB/CoCr金属陶瓷涂层的磨粒磨损性能研究

    陈枭; 纪岗昌

    2012-01-01

    在310S基体表面采用低压等离子喷涂(LPPS)技术制备MoB/CoCr金属陶瓷涂层.用扫描电镜观察涂层的组织结构:测试了MoB/CoCr涂层的显微硬度和结合强度;用湿式橡胶轮磨粒磨损试验机测试涂层的磨损性能.结果显示:MoB/CoCr涂层组织为层状结构,涂层与310S基体之间、表面涂层与过渡涂层之间结合良好.MoB/CoCr涂层具有较高的硬度值和结合强度,且具有良好的抗磨粒磨损性能.%MoB/CoCr cermet coating was deposited by low pressure plasma spraying (LPPS) on 310S steel. The microstructure of the MoB/CoCr coating was observed by SEM. The microhardness and bonding strength of the MoB/CoCr coating were tested. The abrasive wear properties were evaluated by wet sand rubber wheel tester. The results show that MoB/CoCr coating is dense and has excellent combination with 310S steel substrate. MoB/CoCr coating has high hardness and excellent wear properties.

  19. Wear resistance of composite coatings produced by thermal spraying

    Injection of refractory additions (carbides, borides, oxides etc.) into self-fluxing alloys is a well-known technique for their hardening. Nevertheless the matter of influence of refractory components on the structure and characteristics of composite coatings is not studied well enough. This paper presents the results of investigations of gas thermal coatings (plasma and detonation ones) on the base of stellite with refractory components in the form of borides such as CrB2, TiB2, (TiCr)B2. This study is concerned with the influence of refractory additions (carbides, borides, oxides) on the wear resistance sprayed coatings based on self-fluxing alloys NiCrBSi and CoCrBSi

  20. Structure and corrosion resistance of gradient and multilayer coatings

    L.A. Dobrzański

    2006-08-01

    Full Text Available Purpose: Investigation of the structure and corrosion resistance of the TiN, TiN+multiTiAlSiN+TiN,TiN+TiAlSiN+TiN, TiN+TiAlSiN+AlSiTiN coatings deposited by PVD process and TiCN+TiN,TiCN+Al2O3+TiN, TiC+TiCN+Al2O3+TiN, TiN+Al2O3 coatings deposited by CVD process.Design/methodology/approach: The metallographic examinations (SEM, the examinations of thin foils(TEM, investigation of the electrochemical corrosion behavior of the samples in a PGP 201 Potentiostat/Galvanostat, in a three-electrode chamber was done.Findings: Corrosion current density – corrosion rate - was determined by analysis of the potentiodynamicpolarization curves. Relationships of structure and corrosion properties has been presented.Research limitations/implications: Implication of the investigation results are researches of corrosionproperties in high temperature.Practical implications: Employment of the surface treatment technology for tools, made from tool materials,with the PVD and CVD methods, to obtain the high wear resistant coatings, makes it possible to improvethe properties of these materials in the dry-cutting conditions, by – among others – decreasing their frictioncoefficient, microhardness increase, improvement of the tribological contact conditions in the cutting toolmachinedworkpiece zone, and also to improve protection against the adhesion and diffusion wear.Originality/value: Original system of substrate/coating compositions.

  1. Radiation resistant polymers and coatings for nuclear fuel reprocessing plants

    Polymer based materials are extensively used in the nuclear industry for the reprocessing of spent fuels in highly radioactive and corrosive environment. Hence, these polymer materials are susceptible to damage by ionizing radiation, resulting in the degradation in properties. Polymers containing aromatic molecules generally possess higher resistance to radiation degradation than the aliphatic polymers. For improving the radiation resistance of polymers various methods are reported in the literature. Among the aromatic polymers, polyetheretherketone (PEEK) has the radiation tolerance up to 10 Mega Grey (MGy). To explore the possibility of enhancing the radiation resistance of PEEK, a study was initiated to develop PEEK - ceramic composites and evaluate the effect of radiation on the properties of the composites. PEEK and PEEK - alumina (micron size) composites were irradiated in a gamma chamber using 60Co source and the degradation in mechanical, structural, electrical and thermal properties, gel fraction, coefficient of friction and morphology were investigated. The degradation in the mechanical properties owing to radiation could be reduced by adding alumina filler to PEEK. Nano alumina filler was observed to be more effective in suppressing the damage caused by radiation on the polymer, when compared to micron alumina filler. For the protection of aluminium components in the manipulators and the rotors and stators of the motors of the centrifugal extractors employed in the plant from the attack by nitric acid vapour, PEEK coating based on liquid dispersion was developed, which has resistance to radiation, chemicals and wear. The effect of radiation and chemical vapour on the properties of the PEEK coating was estimated. The performance of the coating in the plant was evaluated and the coating was found to give adequate protection to the motors of centrifugal extractors against corrosion. (author)

  2. Improvement of niobium alloy heat resistance by diffusion coatings

    Changes in the 5VTTs, 5VMTs and 5VMTs4 niobium alloys taking place while interacting with oxidizing medium, were studied along with the possibility to improve heat resistance of the alloys by diffusion coatings laid out from liquid-metal solution. Single-component coatings of Zr, Re, Be, Ni, Y and two-layer ones of Zr-Rd, Re-Rd, Re-Be, Rd-Be were laid. The Zr, Re, Zr-Rd and Re-Rd coatings are shown to provide for the protection of the 5 VTTs alloy from oxidation in vacuum at 1050 deg C. The most effective protection of the 5 VMTs alloy is provided in air by single-layer coatings of Be, Ni, Y, and two-layer ones of Rd-Be and Re-Be. It is noted that Re-containing coatings improve the strength but reduce the plasticity of niobium alloy as a result of alloying due to a significant diffusion mobility of rhenium in niobium

  3. Radiation curable polymer coatings. January 1972-October 1989 (Citations from the US Patent data base). Report for January 1972-October 1989

    This bibliography contains citations of selected patents concerning methods and compositions used in radiation-curable polymer coatings. Protective and decorative coatings on metallic and non-metallic substrates curable with light, including ultraviolet, are disclosed. Abrasion-resistant coating techniques are presented. (This updated bibliography contains 186 citations, 16 of which are new entries to the previous edition.)

  4. Radiation-curable polymer coatings. January 1970-November 1987 (citations from the US Patent data base). Report for January 1970-November 1987

    This bibliography contains citations of selected patents concerning methods and compositions used in radiation-curable polymer coatings. Protective and decorative coatings on metallic and non-metallic substrates curable with light, including ultraviolet, are disclosed. Abrasion-resistant coating techniques are presented. (This updated bibliography contains 159 citations, 20 of which are new entries to the previous edition.)

  5. Radiation-curable polymer coatings. January 1970-October 1988 (Citations from the US Patent data base). Report for January 1970-October 1988

    This bibliography contains citations of selected patents concerning methods and compositions used in radiation curable polymer coatings. Protective and decorative coatings on metallic and nonmetallic substrates curable with light, including ultraviolet, are disclosed. Abrasion-resistant coating techniques are presented. (This updated bibliography contains 170 citations, 11 of which are new entries to the previous edition.)

  6. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  7. Falling sand tests on various coatings

    Manetti, M.; Zonfrillo, G.; Pratesi, F. [Florence Univ. (Italy). Dipt. di Meccanica e Tecnologie Industriali; Giovannetti, I. [GE Oil and Gas - Nuovo Pilnone, Florence (Italy)

    2010-07-01

    Abrasive wear is responsible for severe machine parts and in particular of compressor impellers. Methods of increasing service lifetime are based on employment of abrasion resistant materials or more frequently of the creation of hard, wear-resistant surface layers. In this work a bare aluminium alloy and the same alloy with four different coatings have been tested at room temperature, in order to verify their resistance to falling abrasive. Following standard ASTM D968-93, tests have been performed using a precise quantity of sand as abrasive and letting it fall on the sample with a standard apparatus: two different kinds of sand have been used, in order to obtain also information on the influence of composition and Grain size of the abrasive on material resistance. Determinations of hardness, roughness, weight loss, and morphology of the eroded surface have also been carried out. The comparison between the coatings in vestilated has been performed on the basis of the thickness decrease of the samples. (orig.)

  8. Effect of the post heat treatment on the sliding wear resistance of a nickel base coating deposited by high velocity oxyl-fuel (HVOF)

    In the present research, a nickel base coating was deposited on an AISI 1020 substrate by using high velocity oxy-fuel technique (HVOF). The coating was subsequently post heat-treated by means of an oxyacetylene flame. For the conditions evaluated in the present study, it was found that the CTT coating coating has 1,15 better wear resistance for the smaller level of the applied load and nearly 50 times for the highest level of the applied load when compared to the STT coatings. These results have been attributed to a better distribution of the hard phases, better cohesion between particles and an increase in hardness, as consequence of the post heat treatment process. A severe wear regime was found for all the samples since the wear rates presented values which were higher tan 1.10''-5 mm''3/m. For the CT T coatings, the wear mechanisms was mainly due to the adhesion and oxidation phenomena, meanwhile for the steel counterpart mechanisms such oxidation, grooving and three body abrasion were observed. (Author) 22 refs

  9. Preparation of Conductive Coating Solutions by Blending Waterborne Acrylic Polyurethane Dispersion with Carbon Nanotube

    Waterborne polyurethane dispersion (WPUD) was synthesized from polycarbonate diol (PCD), isophorone diisocyanate (IPDI) and dimethylol propionic acid (DMPA) as starting materials. Then, waterborne acrylic polyurethane dispersion (AUD) was synthesized by reacting the WPUD with an acrylate monomer, methyl methacrylate (MMA). Subsequently, the AUD was mixed with multi-walled carbon nanotube (MWCNT) to yield a conductive coating solution, and the mixture was coated on the polycarbonate substrate. With increasing the amount of MMA in the AUD, the pencil hardness, abrasion resistance and chemical resistance of the coating films were improved, but the electrical conductivity of the coating films was decreased. On the other hand, the pencil hardness, abrasion resistance and chemical resistance of coating films were decreased, but the electrical conductivity was enhanced with increasing the amount of MWCNT in the conductive coating solutions

  10. Corrosion resistance of zinc-magnesium coated steel

    A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn5Cl2(OH)8 . H2O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH)2) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH)2, which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

  11. Sustainability of abrasive processes

    Aurich, J.C.; Linke, B.; Hauschild, Michael Zwicky;

    2013-01-01

    This paper presents an overview of research on sustainability of abrasive processes. It incorporates results from a round robin study on ‘‘energy-efficiency of abrasive processes’’ which has been carried out within the scientific technical committee ‘‘abrasive processes’’ (STC G) of CIRP, the...... content of technical presentations in STC G, and the results of a comprehensive literature study. The approach to sustainability includes environmental, social, and economic sustainability in accordance with the definition proposed in the Brundtland Report of the United Nations [156]. The main focus is on...... environmental and social sustainability. Economic sustainability will be considered as manufacturing productivity. © 2013 CIRP....

  12. Structure and corrosion resistance of gradient and multilayer coatings

    L.A. Dobrzański; K. Lukaszkowicz; J. Mikuła; D. Pakuła

    2006-01-01

    Purpose: Investigation of the structure and corrosion resistance of the TiN, TiN+multiTiAlSiN+TiN,TiN+TiAlSiN+TiN, TiN+TiAlSiN+AlSiTiN coatings deposited by PVD process and TiCN+TiN,TiCN+Al2O3+TiN, TiC+TiCN+Al2O3+TiN, TiN+Al2O3 coatings deposited by CVD process.Design/methodology/approach: The metallographic examinations (SEM), the examinations of thin foils(TEM), investigation of the electrochemical corrosion behavior of the samples in a PGP 201 Potentiostat/Galvanostat, in a three-electrode...

  13. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    Aggerbeck, Martin

    The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions of this...... the previously described magnetron sputtered Al-Ti coatings showed that 13 wt. % titanium and more improved the corrosion resistance at pH 13.5 and this was further improved by heat treatment, especially at 400 °C and more. The improved corrosion properties were ascribed to structural relaxation......, decreased galvanic potential differences in the microstructure, and protection from the network of the Al3Ti phases precipitated during the heat treatment. Laser surface cladding of aluminium containing up to 20 wt. % Ti6Al4V were studied focusing on the microstructure and the alkaline corrosion properties...

  14. Application of polyurethane coating in hydraulic turbine abrasion protection%聚氨酯涂层在水轮机磨蚀防护中的应用

    张武斌; 任岩

    2013-01-01

    For advancing the abrasion protection ability of hydraulic turbine in sediment-laden rivers,many materials were used to protect the hydraulic turbine’s surfaces. Thereinto,polyurethane has good flexibility and tenacity,which can absorb the impact of sediment particles,and which anti-wear effect is wel . Through analysis of the effect of anti-abrasion protection of polyurethane to axial and mixed flow hydraulic turbine,the fol owing conclusions could be got.Firstly,polyurethane has good protective effects on vanes in smal units.Secondly,for large units,polyurethane has good anti-abrasion properties on the fixed over-currents.Thirdly,adhesive is one of the keys.Fourthly,thickness must be ensured safety.Fifthly,strong cavitation and sharp hard cut off are the main causes.%  为了增强多泥沙河流水电站水轮机的抗磨蚀能力,采用各种材料对其表面进行防护。其中,聚氨酯具有良好的弹性和韧性,可以吸收泥沙颗粒的冲击,抗磨效果好。通过对聚氨酯在轴流式和混流式水轮机过流部件抗磨蚀防护的效果分析,得出结论:①在小型机组叶片上有较好的防护效果;②在大型机组固定过流部件上有较好的防护效果;③粘接剂是关键之一;④安全厚度须保证;⑤强空化和尖锐硬物割伤是涂层脱落的主因。

  15. Tantalum-based thin film coatings for wear resistant arthroprostheses.

    Balagna, C; Faga, M G; Spriano, S

    2011-10-01

    Cobalt-chromium-molybdenum alloys with high carbon content (HC-CoCrMo) are widely used as materials for arthroprosthesis, in particular in metal-on-metal (MoM) hip joints. In spite of their good wear and corrosion resistance, production of metallic wear particles and metal ion release will occur on a large time-scale. An enhancement of the metal ion level in the patient's blood and urine is often reported in clinical data. Hypersensitivity, inflammatory response and cell necrosis can occur as consequence. So implants on young patients and women on childbearing age are not so widespread. The aim of this research is the realization of a thin film coating in order to improve the biocompatibility of Co-based alloys and to reduce debris production, ion release and citotoxicity. The innovative process consists of a thermal treatment in molten salts, in order to obtain a tantalum enriched thin film coating. Tantalum is chosen because it is considered a biocompatible metal with high corrosion resistance and low ion release. Three HC-CoCrMo alloys, produced by different manufacturing processes, are tested as substrates. The coating is a thin film of TaC or it can be composed by a multilayer of two tantalum carbides and metallic tantalum, depending on the temperature of the treatment and on the carbon content of the substrate. The thin films as well the substrates are characterized from the structural, chemical and morphological point of view. Moreover mechanical behaviour of treated and untreated materials is analyzed by means of nanohardness, scratch and ball-on-disc wear tests. The coating increases the mechanical and tribological properties of HC-CoCrMo. PMID:22400292

  16. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  17. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  18. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Cui Xiufang [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li Qingfen [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Li Ying; Wang Fuhui [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Jin Guo [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: jg97721@yahoo.com.cn; Ding Minghui [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)

    2008-12-30

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  19. High-temperature corrosion resistance of ceramics and ceramic coatings

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  20. Scratch resistance of SiO{sub 2} and SiO{sub 2} - ZrO{sub 2} sol-gel coatings on glass-ceramic obtained by sintering; Resistencia al desgaste de recubrimientos sol-gel de SiO{sub 2} y SiO{sub 2} - ZrO{sub 2} sobre materiales vitroceramicos obtenidos por sinterizacion

    Soares, V. O.; Soares, P.; Peitl, O.; Zanotto, E. D.; Duran, A.; Castro, Y.

    2013-10-01

    The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li{sub 2}O-Al{sub 2}O3-SiO{sub 2} (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

  1. Microstructure and abrasive wear properties of M(Cr,Fe)7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW) process

    Buytoz, Soner; M.Mustafa YILDIRIM

    2010-01-01

    In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW) process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), X-ray energy-dispersive spectroscopy (EDS). Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were c...

  2. Comparison study on resistance to wear and abrasion of high-temperature sliding strike of laser and plasma spray layer on the stainless steel surface

    In this paper, the effect of coatings, which are formed with laser cladding and plasma spray welding on 1Cr18Ni9Ti base metal of nuclear valve seats, on wear resistance is studied. A 5-kW transverse-flowing CO2 laser is used for cladding Co base alloy powder pre-placed on the substrate. Comparing with the plasma spray coatings, the laser-cladding layer have lower rate of spoiled products and higher rate of finished products. Their microstructure is extremely fine. They have close texture and small-size grain. Their dilution diluted by the compositions of their base metal and hot-effect on base metal are less. The hardness, toughness, and strength of the laser-cladding layers are higher. The grain size is 11-12th grade in the laser-cladding layer and 9-10th in the plasma spray layer. The width of combination zone between laser-cladding layer and substrate is 10-45 μm but that between plasma spray layer and substrate is 120-160 μm. The wear test shows that the laser layers have higher property of anti-friction, anti-scour, and high-temperature sliding strike. The wear resistance of laser-cladding layer is about one time higher than that of plasma spray welding layer

  3. An Oxidation-Resistant Coating Alloy for Gamma Titanium Aluminides

    Brady, Michael P.; Smialek, James L.; Brindley, William J.

    1997-01-01

    Titanium aluminides based on the g-phase (TiAl) offer the potential for component weight savings of up to 50 percent over conventional superalloys in 600 to 850 C aerospace applications. Extensive development efforts over the past 10 years have led to the identification of "engineering" gamma-alloys, which offer a balance of room-temperature mechanical properties and high-temperature strength retention. The gamma class of titanium aluminides also offers oxidation and interstitial (oxygen and nitrogen) embrittlement resistance superior to that of the alpha(sub 2) (Ti3Al) and orthorhombic (Ti2AlNb) classes of titanium aluminides. However, environmental durability is still a concern, especially at temperatures above 750 to 800 C. Recent work at the NASA Lewis Research Center led to the development of an oxidation-resistant coating alloy that shows great promise for the protection of gamma titanium aluminides.

  4. Development of bacterially resistant polyurethane for coating medical devices

    Polyurethanes have been widely used in medicine for coating and packaging implantable and other medical devices. Polyether-urethanes, in particular, have superior mechanical properties and are biocompatible, but in common with other medical materials they are susceptible to microbial film formation. In this study, polyether-urethane was end-capped with silver lactate and silver sulfadiazine functional groups to produce a bacterially resistant polymer without sacrificing the useful mechanical properties of the polyether-polyurethane. The silver ions were covalently incorporated into the polymer during chain extension of the prepolymer. The functionalized polymers were structurally characterized by light scattering, electron microscopy, NMR, FTIR and Raman spectroscopy. Mechanical properties, hydrophilicity, in vitro stability and antibacterial action of polymers were also investigated. Results indicate that both silver salts were successfully incorporated into the polymer structure without significant effect on mechanical properties, whilst conferring acceptable bacterial resistance.

  5. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity

    Zhong, Zhenyu; Qin, Jinli [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Ma, Jun, E-mail: caltary@gmail.com [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Department of Biomedical Engineering, School of Life Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2015-04-01

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. - Highlights: • The composite coatings were prepared by electrospinning and dip-coating. • Good in vitro bioactivity of the CA/HAP/CHI coating was confirmed. • Electrochemical behaviors in SBF of the coatings have been studied. • The CA/HAP/CHI coating shows better resistance property than HAP/CHI.

  6. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. - Highlights: • The composite coatings were prepared by electrospinning and dip-coating. • Good in vitro bioactivity of the CA/HAP/CHI coating was confirmed. • Electrochemical behaviors in SBF of the coatings have been studied. • The CA/HAP/CHI coating shows better resistance property than HAP/CHI

  7. Radiation Resistant Hybrid Lotus Effect Photoelectrocatalytic Self-Cleaning Anti-Contamination Coatings Project

    National Aeronautics and Space Administration — This project will develop radiation resistant hybrid Lotus Effect photoelectrocatalytic self-cleaning anti-contamination coatings for application to Lunar...

  8. Development of wear resistant ceramic coatings for diesel engine components

    Haselkorn, M.H. (Caterpillar, Inc., Peoria, IL (United States))

    1992-04-01

    Improved fuel economy and a reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, insulating the combustion chamber components will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150{degree}C to over 300{degree}C. Existing ring/liner materials can not withstand these higher operating temperatures and for this reason, new materials need to be developed for this critical tribological interface. The overall goal of this program is the development of piston ring/cylinder liner material pairs which would be able to provide the required friction and wear properties at these more severe operating conditions. More specifically, this program first selected, and then evaluated, potential d/wear resistant coatings which could be applied to either piston rings an or cylinder liners and provide, at 350{degree}C under lubricated conditions, coefficients of friction below 0.1 and wear rates of less than 25 {times} lO{sup {minus}6} mm/hour. The processes selected for applying the candidate wear resistant coatings to piston rings and/or cylinder liners were plasma spraying, chemical vapor, physical vapor and low temperature arc vapor deposition techniques as well as enameling techniques.

  9. Solid particle erosion resistant thermal spray coatings for steam turbine applications

    This paper reports on several commercially available chrome-carbide based erosion resistant coatings which have been tested in a high temperature erosion rig under conditions which closely simulate the exposure in steam turbine applications. Coatings were fabricated by both plasma and high velocity oxygen fuel processes using starting powders with varied characteristics (matrix, blend ratio, manufacturing method, particle size distribution and morphology). Coating heat treatment prior to erosion testing was also varied. Coating characterization included microstructure, hardness and scanning Auger microprobe. The extensive database generated has provided a basic understanding of coating behavior which has led to a family of improved solid particle erosion resistant coatings. A Cr3C2-NiCr coating fabricated by the high velocity oxygen fuel process was found to offer low angle erosion resistance 10x better than 422 stainless steel and equivalent to the best of the other coatings under the same conditions

  10. Effect of temperature on structure and corrosion resistance for electroless NiWP coating

    M Q YU; Q QIAO; F YOU; C L LI; Y ZHAO; Z Z XIAO; H L LUO; Z F XU; KAZUHIRO MATSUGI; J K YU

    2016-04-01

    The effect of plating temperatures between 60 and 90$^{\\circ}$C on structure and corrosion resistance for electroless NiWP coatings on AZ91D magnesium alloy substrate was investigated. Results show that temperature has a significant influence on the surface morphology and corrosion resistance of the NiWP alloy coating. An increase in temperature will lead to an increase in coating thickness and form a more uniform and dense NiWP coatings. Moreover, cracks were observed by SEM in coating surface and interface at the plating temperature of 90$^{\\circ}$C. Coating corrosion resistance is highly dependent on temperature according to polarization curves. The optimum temperature isfound to be 80$^{\\circ}$C and the possible reasons of corrosion resistance for NiWP coating have been discussed.

  11. Fabrication of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology

    Luo, Sheng-Yih; Yu, Tsung-Han; Hu, Yuh-Chung

    2007-06-01

    A manufacturing process of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology is reported here. The thickness of JSR THB-151N resist coated on an aluminum alloy substrate for micro lithography can reach up to 110 µm. During the lithography, different geometrical photomasks were used to create specific design patterns of the resist mold on the substrate. Micro roots, made by electrolytic machining on the substrate with guidance of the resist mold, can improve the adhesion of micro nickel abrasive pellets electroplated on the substrate. During the composite electroforming, the desired hardness of the nickel matrix inside the micro diamond abrasive pellets can be obtained by the addition of leveling and stress reducing agents. At moderate blade agitation and ultrasonic oscillation, higher concentration and more uniform dispersion of diamond powders deposited in the nickel matrix can be achieved. With these optimal experiment conditions of this fabrication process, the production of micro nickel/diamond abrasive pellet array lapping tools is demonstrated.

  12. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Mao, Yan; Li, Zhuguo; Feng, Kai; Guo, Xingwu; Zhou, Zhifeng; Dong, Jie; Wu, Yixiong

    2015-02-01

    Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  13. Dependence of the surface resistance of niobium coated copper cavities on the coating temperature

    Six hydro-formed copper 1.5 GHz cavities have been baked and coated with niobium at different temperatures between 100 deg C and 200 deg C, while keeping the other discharge parameters unchanged. Their surface resistance has been measured as a function RF field and trapped magnetic field. Its dependence on deposition temperature confirms earlier indications obtained using 350 MHz LEP cavities that 150 deg C leads to optimal performances. The critical temperatures of Nb/Cu and bulk niobium cavities have also been measured. (author)

  14. Research on Weldability of Wires with Coating during Resistance Spot Welding

    Kulakova, V; I. Boiko

    2010-01-01

    The main goal of this work is to investigate the influence of the coating material on the weldabilty of wires with different coating during resistance spot welding (RSW). The main problem in joining of wires with different coatings is weldability and stability of joints quality. Investigation was consisting of theoretical and experimental part.

  15. Heat resistance of carbon steel with chromium-based gas-thermal sprayed coatings

    Heat resistance of steel with chromium-base plasma sprayed coating is studied in comparison with chromium coating and base material. The specimens were oxidized at the air under 1250 K during 48 h. Investigations into steel-chromium coating interface were carried out and the structure of cinder was studied. Refs. 7, figs. 2

  16. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  17. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    Tang Junlei; Han Zhongzhi [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zuo Yu, E-mail: zuoy@mail.buct.edu.cn [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Tang Yuming [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2011-01-15

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  18. Oxidation resistance of the nanostructured YSZ coating on the IN-738 superalloy

    Ahmad Keyvani

    2014-12-01

    Full Text Available Conventional and nanostructured YSZ coatings were deposited on the IN-738 Ni super alloy by the atmospheric plasma spray technique. The oxidation was measured at 1100°C in an atmospheric electrical furnace. According to the experimental results the nanostructured coatings showed a better oxidation resistance than the conventional ones. The improved oxidation resistance of the nanocoating could be explained by the change in structure to a dense and more packed structure in this coating. The mechanical properties of the coatings were tested using the thermal cyclic, nanoindentation and bond strength tests, during which the nanostructured YSZ coating showed a better performance by structural stability.

  19. The Development of Erosion and Impact Resistant Turbine Airfoil Thermal Barrier Coatings

    Zhu, Dongming; Miller, Robert A.

    2007-01-01

    Thermal barrier coatings are used in gas turbine engines to protect engine hot-section components in the harsh combustion environments and extend component lifetimes. For thermal barrier coatings designed for turbine airfoil applications, further improved erosion and impact resistance are crucial for engine performance and durability. Advanced erosion resistant thermal barrier coatings are being developed, with a current emphasis on the toughness improvements using a combined rare earth- and transition metal-oxide doping approach. The performance of the doped thermal barrier coatings has been evaluated in burner rig and laser heat-flux rig simulated engine erosion and thermal gradient environments. The results have shown that the coating composition optimizations can effectively improve the erosion and impact resistance of the coating systems, while maintaining low thermal conductivity and cyclic durability. The erosion and impact damage mechanisms of the thermal barrier coatings will also be discussed.

  20. Performance Evaluation and Modeling of Erosion Resistant Turbine Engine Thermal Barrier Coatings

    Miller, Robert A.; Zhu, Dongming; Kuczmarski, Maria

    2008-01-01

    The erosion resistant turbine thermal barrier coating system is critical to the rotorcraft engine performance and durability. The objective of this work was to determine erosion resistance of advanced thermal barrier coating systems under simulated engine erosion and thermal gradient environments, thus validating a new thermal barrier coating turbine blade technology for future rotorcraft applications. A high velocity burner rig based erosion test approach was established and a new series of rare earth oxide- and TiO2/Ta2O5- alloyed, ZrO2-based low conductivity thermal barrier coatings were designed and processed. The low conductivity thermal barrier coating systems demonstrated significant improvements in the erosion resistance. A comprehensive model based on accumulated strain damage low cycle fatigue is formulated for blade erosion life prediction. The work is currently aiming at the simulated engine erosion testing of advanced thermal barrier coated turbine blades to establish and validate the coating life prediction models.

  1. On the Problem of Wear Resistant Coatings Separation From Tools and Machine Elements

    Petrushin, S. I.; Gubaidulina, R. H.; Gruby, S. V.; Likholat, A. V.

    2015-09-01

    The article considers separation of wear resistant coatings of tool and engineering materials which arises both during coating fabrication and use of the product. The cause of this phenomenon is assumed to be related to thermal residual stresses generating on the coating- substrate border. These stresses have been analyzed and methods are provided to calculate it after produced composite material is cooled down from the temperature of coating synthesis to the ambient temperature. A no-fracture condition has been stated in relation to coating- substrate thicknesses, temperature differences and physical and mechanical properties of combined materials. The issue of intermediate layer incorporation with pre-set parameters has been discussed. A co-effect of thermal residual and functional stresses on the strength of the boundary layer has been considered when heating, tension and compression of a product with wear resistant coating. Conclusions have been made, as well as recommendations to improve fracture strength of products with thin wear resistant coatings.

  2. A review of micro-scale abrasion testing

    Micro-scale abrasion (commonly referred to as 'ball cratering') is a small-scale tribological test method which can be operated on a desktop. It offers the possibility of providing a quick, cheap, localized abrasion test that can be used with small samples. In principle its operation is simple, but in practice there are issues with wear scar measurement, wear mode and its applicability to a wide variety of monolithic materials and coatings. (topical review)

  3. Erosion Resistance of High Velocity Oxy-Fuel WC-Co-Cr Thermal Spray Coatings

    Imeson, Chris

    Thermal spray coatings have been incorporated in oil and gas extraction efforts for many years. Recently, High Velocity Oxy-Fuel (HVOF) has become increasingly incorporated where erosive environments are present. This study investigates the microstructural and mechanical properties of HVOF WC-Co-Cr coatings deposited at SharkSkin Coatings ltd. The deposited coatings exhibited a low porosity with high adhesion strength, hardness, and superior erosion resistance. In this study, a recirculating solid particle erosion testing machine was designed and fabricated to simulate an erosive environment on a laboratory scale. This study was also aimed at improving microstructures and mechanical properties of the coatings by modifying the two coating deposition parameters e.g. standoff and pre-cycle heating. It was determined that pre-spray substrate heating negatively affected the coatings microstructures e.g. porosity, while reducing the stand-off distance positively influenced the coating microstructures and mechanical properties, e.g. erosion resistance.

  4. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  5. The Corrosion Resistance of Nickel Electrocomposite Coating Containing BaFe12O19 Particles

    S. T. Aruna; Savitha, G.; Jyothi Shedthi; V. K. William Grips

    2013-01-01

    Electroplating composite coating is an effective method to prepare composite coating through the codeposition of metallic, nonmetallic, or polymer particles with metal to improve properties such as corrosion resistance, hardness, and wear performance. This paper reports the synthesis of a novel Ni-BaFe12O19 magnetic nanocomposite coating exhibiting improved corrosion resistance. In the present paper, BaFe12O19 particles were synthesized by a single-step solution combustion method and characte...

  6. Corrosion resistance and biocompatibility of SrHAp/ZnO composite implant coating on titanium

    Huang, Yong; Zeng, Hongjuan; Wang, Xuexin; Wang, Deshun

    2014-01-01

    The corrosion resistance of electrodeposited ZnO containing and strontium doped hydroxyapatite (SrHAp/ZnO) coating on titanium (Ti) substrate was investigated. The microstructure, phase composition and corrosion resistance of the coating were studied. The results reveal that Sr2+ and ZnO incorporation markedly increased the density of HAp coating, i.e. the fabricated coating had significantly lower porosity than the original HAp coating. The SrHAp/ZnO coating was dense and uniform, with a flocculent morphological structure of apatite. The SrHAp/ZnO crystals were carbonated calcium-deficient hydroxyapatite, and Sr2+ and ZnO were homogeneously distributed in the coating. The thickness of the composite coating was almost 10 μm without delamination or cracks at the interface. Bond strength test revealed that the adhesion of the SrHAp/ZnO coating was more enhanced than that of the HAp coating. The SrHAp/ZnO-coated Ti had a lower corrosion rate than the pure HAp-coated sample, which suggests the protective characteristic of the composite coating. Osteoblast cellular tests demonstrated that the SrHAp/ZnO composite coating greatly enhanced the in vitro biocompatibility of the Ti substrate.

  7. Corrosion resistance and biocompatibility of SrHAp/ZnO composite implant coating on titanium

    The corrosion resistance of electrodeposited ZnO containing and strontium doped hydroxyapatite (SrHAp/ZnO) coating on titanium (Ti) substrate was investigated. The microstructure, phase composition and corrosion resistance of the coating were studied. The results reveal that Sr2+ and ZnO incorporation markedly increased the density of HAp coating, i.e. the fabricated coating had significantly lower porosity than the original HAp coating. The SrHAp/ZnO coating was dense and uniform, with a flocculent morphological structure of apatite. The SrHAp/ZnO crystals were carbonated calcium-deficient hydroxyapatite, and Sr2+ and ZnO were homogeneously distributed in the coating. The thickness of the composite coating was almost 10 μm without delamination or cracks at the interface. Bond strength test revealed that the adhesion of the SrHAp/ZnO coating was more enhanced than that of the HAp coating. The SrHAp/ZnO-coated Ti had a lower corrosion rate than the pure HAp-coated sample, which suggests the protective characteristic of the composite coating. Osteoblast cellular tests demonstrated that the SrHAp/ZnO composite coating greatly enhanced the in vitro biocompatibility of the Ti substrate.

  8. Structure and Corrosion Resistance of Microarc Oxidation Coatings on AZ91D Magnesium Alloy

    Cui Shihai; Han Jianmin; Li Weijing; Li Ronghua; Zhu Xiaowen; Wang Jinhua

    2004-01-01

    Magnesium alloys are widely used as shells of 3C (computer, mobile phone and consumer electronics) equipments for its impressive mechanical and physical properties, such as low density, good resistance to electromagnetic radiation, suitable for high pressure diecasting and easily recycling, etc. But poor corrosion resistance confines its extensively application. In this paper, protective coatings was successfully prepared on AZ91D magnesium alloys by micro-arc oxidation (MAO) and painting process. Microstructures and phases of MAO coatings were invesgated with scanning electron microscope (SEM) and X-Ray diffractometer. Mechanical properties of MAO coating, such as adhesive force and corrosion resistance, were also tested. Results showed that MAO coatings were a good base for painting process. MAO coatings with paint have good adhesive properties to base metal and excellent corrosion resistance. Micro-arc oxidation with painting process is a good kind of surface treatment to improve the corrosion resistance of mobile phone shell made of AZ91D magnesium alloys.

  9. Formation and Oxidation Resistance of Silicide Coatings for Mo and Mo-Based Alloys

    2001-01-01

    The forming process of silicide coatings on pure Mo and Mo-base alloys, obtained by the gasphase deposition method, has been studied by examining the microstructure of coatings and the relationship between coating thickness and process parameters. It was shown that the growth of coatings was diffusion-controlled, the diffusion of silicon to be coated into Mo or Mo-base alloys was mainly responsible for the formation of silicide. The relationship between initial silicide thickness and oxidation resistance was also investigated, and the equation of service life of the coatings at high temperature in air is presented.

  10. Preparation of micro-arc oxidation coatings on magnesium alloy and its thermal shock resistance property

    JIANG Zhaohua; ZENG Xiaobin; YAO Zhongping

    2006-01-01

    In the NaAlO2-Na2SiO3 compound system, the ceramic coatings were prepared on magnesium alloy by micro-arc oxidation. The morphology, phase composition, and thermal shock resistance of the ceramic coatings were studied by scanning electron microscope, X-ray diffraction and thermal shock tests, respectively. The results showed that the ceramic coating contains MgO, MgAl2O4, as well as a little amount of Mg2SiO4. The thickness of the ceramic coatings induced ceramic coating is the best. The hardness of the ceramic coating is up to 10 GPa or so.