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Sample records for abrasion resistant coatings

  1. Abrasion-resistant antireflective coating for polycarbonate

    Wydeven, T. J.

    1978-01-01

    Following plasma-polymerization technique, treatment in oxygen glow discharge further enhances abrasion resistance and transmission. Improvement in abrasion resistance was shown by measuring percentage of haze resulting from abrasion. Coating samples were analyzed for abrasion using standard fresh rubber eraser. Other tests included spectra measurements and elemental analysis with spectrometers and spectrophotometers.

  2. Abrasion resistance of biaxially oriented polypropylene films coated with nanocomposite hard coatings

    Wang, Jing; Zhu, Yaofeng; Fu, Yaqin

    2013-11-01

    KMnO4-treated, functionalized, biaxially oriented polypropylene (BOPP) films coated with nano-silica hybrid material were synthesized. The abrasion resistance of the films was examined using a reciprocating fabric abrasion tester. Functional groups were confirmed by Fourier-transform infrared spectroscopy. Contact angle measurements were performed on the BOPP film surface to quantify the effectiveness of the functionalization. Results indicate that the abrasion resistance and roughness of the composite film were significantly affected by the modification of the BOPP film. Water surface contact angle of the modified BOPP films decreased from 90.1° to 71.4°,when KMnO4 concentration increased from 0 M to 0.25 M. Wettability of the BOPP films clearly improved after KMnO4 treatment. Abrasion resistance of the functionalized films coated with hybrid materials improved by 27.4% compared with that of the original film.

  3. Plasma-polymerized coating for polycarbonate: Single-layer, abrasion resistant, and antireflection

    Wydeven, Theodore

    1991-01-01

    Plasma-polymerized vinyl trimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Post-treatment of the vinyl trimethoxy silane films in an oxygen glow discharge further improved their abrasion resistance. The coatings were characterized by elemental analysis of the bulk, ESCA analysis of the surface, transmission, thickness, abrasion resistance, haze, and adhesion. This patented process is currently used by the world's largest manufacturers of non-prescription sunglasses to protect the plastic glasses from scratching and thereby to increase their useful lifetime.

  4. Abrasion, erosion and scuffing resistance of carbide and oxide ceramic thermal sprayed coatings for different applications

    Barbezat, G.; Nicoll, A. R.; Sickinger, A.

    1993-04-01

    In the area of antiwear coatings, carbide-containing coatings and oxide ceramic coatings are applied using different thermal spray processes in the form of individual layers. In many industries these coatings have become technically significant on components where wear and friction can cause critical damage in the form of abrasion, erosion and scuffing together with corrosion. Carbide-containing and ceramic coatings have been produced with different thermal spray processes for the determination of abrasive, adhesive and erosive wear resistance. Two types of abrasion test, namely an adhesion wear test and an erosion test in water at a high velocity, were used for the characterization of wear resistance under different conditions. The coatings were also characterized with regard to microstructure, composition and fracture toughness. The influence of the thermal spraying process parameters on the microstructure is presented together with the influence of the microstructure on the behavior of the coatings under simulated service conditions.

  5. Plasma polymerized coating for polycarbonate - Single layer, abrasion resistant, and antireflection

    Wydeven, T.

    1977-01-01

    Plasma polymerized vinyltrimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Posttreatment of the vinyltrimethoxy silane films in an oxygen glow discharge further improved the abrasion resistance. ESCA (electron spectroscopy for chemical analysis) and IR transmission spectra of some films were recorded, and an elemental analysis of the films was obtained.

  6. Influence of alumina and titanium dioxide coatings on abrasive wear resistance of AISI 1045 steel

    Santos, A.; Remolina, A.; Marulanda, J.

    2016-02-01

    This project aims to compare the behaviour of an AISI 1045 steel's abrasive wear resistance when is covered with aluminium oxide (Al2O3) or Titanium dioxide (TiO2), of nanometric size, using the technique of thermal hot spray, which allows to directly project the suspension particles on the used substrate. The tests are performed based on the ASTM G65-04 standard (Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Apparatus). The results show that the amount of, lost material increases linearly with the travelled distance; also determined that the thermal treatment of hardening-tempering and the alumina and titanium dioxide coatings decrease in average a 12.9, 39.6 and 29.3% respectively the volume of released material during abrasive wear test.

  7. Abrasive Wear Resistance of the Iron- and WC-based Hardfaced Coatings Evaluated with Scratch Test Method

    A. Vencl

    2013-06-01

    Full Text Available Abrasive wear is one of the most common types of wear, which makesabrasive wear resistance very important in many industries. Thehard facing is considered as useful and economical way to improve theperformance of components submitted to severe abrasive wear conditions, with wide range of applicable filler materials. The abrasive wear resistance of the three different hardfaced coatings (two iron‐based and one WC‐based, which were intended to be used for reparation of the impact plates of the ventilation mill, was investigated and compared. Abrasive wear tests were carried‐out by using the scratch tester under the dry conditions. Three normal loads of 10, 50 and 100 N and the constant sliding speed of 4 mm/s were used. Scratch test was chosen as a relatively easy and quick test method. Wear mechanism analysis showed significant influence of the hardfaced coatings structure, which, along with hardness, has determined coatings abrasive wear resistance.

  8. Standard Test Method for Abrasion Resistance of Transparent Plastics and Coatings Using the Oscillating Sand Method

    American Society for Testing and Materials. Philadelphia

    2006-01-01

    1.1 This test method determines the resistance of transparent plastics and transparent coatings utilized in windows or viewing ports, to surface abrasion using oscillating sand. 1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  9. Development and Testing of Abrasion Resistant Hard Coats For Polymer Film Reflectors: Preprint

    Jorgensen, G.; Gee, R.; DiGrazia, M.

    2010-10-01

    Reflective polymer film technology can significantly reduce the cost of solar reflectors and installed Concentrated Solar Power (CSP) plants by both reduced material cost and lower weight. One challenge of polymer reflectors in the CSP environment pertains to contact cleaning methods typically used with glass mirrors. Such contact cleaning methods can scratch the surface of polymer reflectors and thereby reduce specular reflectance. ReflecTech, Inc. (a subsidiary of SkyFuel, Inc.) and the National Renewable Energy Laboratory (NREL) initiated a cooperative research and development agreement (CRADA) to devise and develop an abrasion resistant coating (ARC) suitable for deposition onto polymer based mirror film. A number of candidate ARC products were identified as candidate formulations. Industrial collaborators prepared samples having their ARCs deposited onto ReflecTech Mirror Film pre-laminated to aluminum sheet substrates. Samples were provided for evaluation and subjected to baseline (unweathered) and accelerated exposure conditions and subsequently characterized for abrasion resistance and adhesion. An advanced ARC product has been identified that exhibits outstanding initial abrasion resistance and adhesion to ReflecTech Mirror Film. These properties were also retained after exposure to the various accelerated stress conditions. This material has been successfully manufactured as a 1.5 m wide roll-to-roll construction in a production environment.

  10. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl2 solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant

  11. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response

    Shi, Xingling, E-mail: shixingling1985@hotmail.com [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan); Jiangsu Provincial Key Laboratory for Interventional Medical Devices, Huaiyin Institute of Technology, Huaian 223003 (China); Xu, Lingli [School of Material Science and Engineering, Jiangsu University of Science and Technology, Zhenjiang 212003 (China); Munar, Melvin L.; Ishikawa, Kunio [Department of Biomaterials, Faculty of Dental Science, Kyushu University, Fukuoka 812-8582 (Japan)

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant–gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl{sub 2} solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120 °C was the critical temperature for the hydrothermal treatment condition. Treatment below 120 °C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. - Highlights: • Ca was incorporated into TiN surface while not sacrificing its hardness. • Interstitial N due to oxidation promoted Ca adsorption and cell adhesion. • Hydrothermal treatment makes TiN a promising coating for dental implant.

  12. Hydrothermal treatment for TiN as abrasion resistant dental implant coating and its fibroblast response.

    Shi, Xingling; Xu, Lingli; Munar, Melvin L; Ishikawa, Kunio

    2015-04-01

    Dental implant made of pure titanium (Ti) is prone to scratch and abrasion during routine oral hygiene procedures. This results an increase in surface roughness and therefore, facilitates the adhesion of bacteria. In severe cases, this could lead to peri-implantitis. To overcome this problem, surface modification of Ti is necessary to improve its abrasion resistance. Besides, a strong implant-gingiva interface should also be guaranteed to prevent the adhesion of bacteria. In this study, titanium nitride (TiN) coating was first prepared with gas nitriding to increase surface hardness of pure the substrate. Then, the TiN was hydrothermally treated in CaCl2 solution in order to improve its soft tissue biocompatibility. The effect of hydrothermal treatment temperature on surface properties of TiN was investigated and its biocompatibility was assessed in vitro using NIH3T3 fibroblast cell. It was determined that 120°C was the critical temperature for the hydrothermal treatment condition. Treatment below 120°C could incorporate Ca into TiN surface, oxidize TiN surface partially and then improve the wettability while preserving its morphology and hardness. Fibroblast cell attachment and proliferation were improved and cell spreading was enhanced on hydrothermally treated specimens compared with untreated ones. Improved wettability, Ca incorporation and negative surface due to interstitial N were believed to be the main reasons. Hydrothermal treatment is expected to make TiN a promising dental implant coating with excellent abrasion resistance and good soft tissue affinity. PMID:25686920

  13. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    G. Matula

    2011-03-01

    Full Text Available Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Findings: Putting down coatings with this method does not call for using the costly equipment for the physical or chemical deposition of coatings from the gaseous phase. Coating thickness may be easily regulated by applying the powder-binder slurry layer once or several times on the prepared substrate surface. Hardness of coatings in the sintered state is higher compared to the HS6-5-2 and 41Cr4 steels by about 400 and 700 HV respectively. It is expected that hardness of the coatings and substrate will grow after their heat treatment.Practical implications: Application of powder metallurgy and especially pressureless forming of powder to manufacturing of steel covered with anti-wear coatings gives the possibility to obtain tool materials with the relative high ductility characteristic of steel and high hardness and wear resistance typical for cemented carbides.Originality/value: One can state, based on the investigations carried out, that the pressureless forming of the powder may be used for depositing the anti-wear coatings onto the tool materials and other elements in the abrasion wear service conditions.

  14. Interface characterization of abrasion resistant coatings co-extruded on steel substrates

    Silva, P.A.; Weber, S.; Pyzalla, A.R. [Max-Planck-Inst. fuer Eisenforschung GmbH (MPIE), Duesseldorf (Germany); Karlsohn, M.; Theisen, W. [Inst. fuer Werkstoffe, Ruhr-Univ. Bochum (Germany); Reimers, W. [Technische Univ. Berlin (Germany). Metallic Materials

    2008-11-15

    Materials with high resistance against abrasive wear are of interest for many tool applications e.g. in mining industry. A special issue is the cladding of these materials to low alloyed substrates for new protection purposes. A novel manufacturing route via direct hot extrusion of bulk steel bars and pre-sintered tool steel powders was applied. In this manner, wear resistant claddings of PM tool steels on steel substrates were obtained. The microstructures at the interfaces between the steel substrate cores and the wear resistant coatings were characterized by means of optical and scanning electron microscopy (OM and SEM/EDX) and electron-probe microanalysis (EPMA). Hardness maps and profiles, as well as tensile tests on miniaturized samples were performed to obtain mechanical properties. Concentration profiles were calculated using the commercial software DICTRA showing a good agreement with the experiments. Carbon diffuses against the concentration gradient due to a higher activity into the substrate material leading to an increase of carbide volume fractions close to the interface. The mechanical tests show a brittle fracture region with high hardness localized about 50 {mu}m away from the interface in the coating material. (orig.)

  15. Conduit Coating Abrasion Testing

    Sullivan, Mary K.

    2013-01-01

    During my summer internship at NASA I have been working alongside the team members of the RESTORE project. Engineers working on the RESTORE project are creating ·a device that can go into space and service satellites that no longer work due to gas shortage or other technical difficulties. In order to complete the task of refueling the satellite a hose needs to be used and covered with a material that can withstand effects of space. The conduit coating abrasion test will help the researchers figure out what type of thermal coating to use on the hose that will be refueling the satellites. The objective of the project is to determine whether or not the conduit coating will withstand the effects of space. For the RESTORE project I will help with various aspects of the testing that needed to be done in order to determine which type of conduit should be used for refueling the satellite. During my time on the project I will be assisting with wiring a relay board that connected to the test set up by soldering, configuring wires and testing for continuity. Prior to the testing I will work on creating the testing site and help write the procedure for the test. The testing will take place over a span of two weeks and lead to an informative conclusion. Working alongside various RESTORE team members I will assist with the project's documentation and records. All in all, throughout my internship at NASA I hope to learn a number of valuable skills and be a part of a hard working team of engineers.

  16. Abrasion resistant tubular member

    A surface of a tubular member made of an austenite stainless steel having a molybdenum content of from 2 to 3% is subjected to a low temperature ionization nitriding treatment in a gas atmosphere of N2: from 5 to 15% by volume, H2: from 95 to 85% by volume, at a temperature of from 400 to 470degC to form a nitride layer. Since the low temperature ion nitriding treatment is thus applied, generation of ε phase which lowers corrosion resistance can be suppressed. That is, the hardened layer (nitride layer) is provided with abrasion resistance, while the inside can keep the inherent characteristic of the austenite stainless steel having high toughness. In addition, this can avoid the tendency of lowering corrosion resistance due to the formation of a ε phase caused by exposure to high temperature for a long time in order to increase the thickness of the nitrided layer. When the thickness of the tube is 1.3mm, the less than 130μm is enough for the nitride layer. Abrasion resistance can be improved by thus applying ion nitriding treatment to the austenite stainless steel containing molybdenum under controlled temperature and atmosphere. (N.H.)

  17. Development of Abrasion-Resistant Coating for Solar Reflective Films. Cooperative Research and Development Final Report, CRADA Number CRD-07-247

    Gray, Matthew [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2015-10-01

    The purpose of this CRADA is to develop an abrasion-resistant coating, suitable for use on polymeric-based reflective films (e.g., the ReflecTech reflective film), that allows for improved scratch resistance and enables the use of aggressive cleaning techniques (e.g., direct contact methods like brushing) without damaging the specular reflectance properties of the reflective film.

  18. A novel corrosion and abrasion resistant internal coating method with improved adhesion using hollow cathode PECVD (Plasma Enhanced Chemical Vapor Deposition) technology

    Boardman, B.; Boinapally, K.; Casserly, T.; Upadhyaya, D.; Gupta, M.; Dornfest, C. [SubOne Technology, Pleasanton, CA (United States)

    2008-07-01

    A new enabling technology for coating the internal surfaces of pipes with a hard, corrosion, wear resistant diamond-like-carbon (DLC) coating is described. The importance of proper surface preparation and optimized interface and adhesion layer is shown. Corrosion resistance is measured based on exposure to HCl, NaCl environments and autoclave with H{sub 2}S. Mechanical properties include high hardness, high adhesion, and excellent wear resistance including sand abrasion resistance. The coating is optimized for high hardness and deposition rate based on selection on the proper hydrocarbon precursor. This new technology enables wide spread use of DLC based coating to increase component life in applications where internal surface of pipes are exposed to corrosive and abrasive environment especially in the oil and gas industry. (author)

  19. An abrasion-resistant and broadband antireflective silica coating by block copolymer assisted sol-gel method.

    Zou, Liping; Li, Xiaoguang; Zhang, Qinghua; Shen, Jun

    2014-09-01

    A double-layer broadband antireflective (AR) coating was prepared on glass substrate via sol-gel process using two kinds of acid-catalyzed TEOS-derived silica sols. The relative dense layer with a porosity of ∼10% was obtained from an as-prepared sol, while the porous layer with a porosity of ∼55% was from a modified one with block copolymer (BCP) Pluronic F127 as template which results in abundant ordered mesopores. The two layers give rise to a reasonable refractive index gradient from air to the substrate and thus high transmittance in a wide wavelength range, and both of them have the same tough skeleton despite different porosity, for which each single-layer and the double-layer coatings all behaved well in the mechanical property tests. The high transmittance and the strong ability of resisting abrasion make this coating promising for applications in some harsh conditions. In addition, the preparation is simple, low-cost, time-saving, and flexible for realizing the optical property. PMID:25117300

  20. Design and Preparation of SiO2/TiO2/SiO2-TiO2 Antireflective Coatings with Excellent Abrasion-resistance and Transmittance via Sol-Gel Process

    YE Long-Qiang, ZHANG Qing-Hua, ZHANG Yu-Lu, ZHANG Xin-Xiang, JIANG Bo

    2012-08-01

    Full Text Available Triple-layer broadband antireflective (AR coatings with excellent abrasion-resistance and transmittance were designed using the theory of optical coating design. And the designed coatings were prepared on K9 glass via Sol-Gel process in this work. SiO2 and TiO2 sols were prepared using tetraethylorthosilicate (TEOS and titanium tetraisopropoxide (TTIP as precursors, respectively, and hydrochloric acid as catalyst. It is found that the average transmittance of the AR coatings over the entire visible region can reach 98.7%, which is 7.1% higher than that at the blank K9 glass. Moreover the transmittance of the AR coating does not obviously decrease after abrasion test, showing the excellent abrasion-resistance of the AR coatings. Hexamethyldisiloxane (HMDS is further used to modify the surface of the AR coatings, which greatly improves the hydrophobicity of the coatings, and thus gives the AR coatings excellent environmental resistance.

  1. Influence of the metallic matrix ratio on the wear resistance (dry and slurry abrasion) of plasma sprayed cermet (chromia / stainless steel) coatings

    Ageorges, H.; Ctibor, Pavel; Medarhri, Z.; Touimi, S.; Fauchais, P.

    2006-01-01

    Roč. 201, č. 5 (2006), s. 2006-2011. ISSN 0257-8972 R&D Projects: GA AV ČR(CZ) 1QS200430560 Institutional research plan: CEZ:AV0Z20430508 Keywords : plasma spraying * composite coating * tribology * hardness * wear * abrasion * chromia/stainless steel Subject RIV: JH - Ceramics, Fire-Resistant Materials and Glass Impact factor: 1.559, year: 2006

  2. Application of polymer-powder slurry for fabrication of abrasion resistant coatings on tool materials

    G. Matula

    2011-01-01

    Purpose: Development of a new generation tool materials on the basis of M2 high speed-steel or 41Cr4 steel covered with the carbides. Application of pressureless forming of powder as a manufacturing method of anti-wear coatings gives the possibility to produce this materials with relative low cost of production.Design/methodology/approach: Powder metallurgy, pressureless forming of powder, sintering, microstructure examination, X-ray dispersive energy examination, hardness examination.Finding...

  3. Abrasion resistant low friction and ultra-hard magnetron sputtered AlMgB14 coatings

    Grishin, A. M.

    2016-04-01

    Hard aluminum magnesium boride films were fabricated by RF magnetron sputtering from a single stoichiometric AlMgB14 ceramic target. X-ray amorphous AlMgB14 films are very smooth. Their roughness does not exceed the roughness of Si wafer and Corning glass used as the substrates. Dispersion of refractive index and extinction coefficient were determined within 300 to 2500 nm range for the film deposited onto Corning glass. Stoichiometric in-depth compositionally homogeneous 2 μm thick films on the Si(100) wafer possess the peak values of nanohardness 88 GPa and Young’s modulus 517 GPa at the penetration depth of 26 nm and, respectively, 35 GPa and 275 GPa at 200 nm depth. Friction coefficient was found to be 0.06. The coating scratch adhesion strength of 14 N was obtained as the first chipping of the coating whereas its spallation failure happened at 21 N. These critical loads and the work of adhesion, estimated as high as 18.4 J m‑2, surpass characteristics of diamond like carbon films deposited onto tungsten carbide–cobalt (WC–Co) substrates.

  4. Recent progress of abrasion-resistant materials: learning from nature.

    Meng, Jingxin; Zhang, Pengchao; Wang, Shutao

    2016-01-21

    Abrasion-resistant materials have attracted great attention for their broad applications in industry, biomedicine and military. However, the development of abrasion-resistant materials that have with unique features such as being lightweight and flexible remains a great challenge in order to satisfy unmet demands. The outstanding performance of natural abrasion-resistant materials motivates the development of new bio-inspired abrasion-resistant materials. This review summarizes the recent progress in the investigation of natural abrasion-resistant materials to explore their general design principles (i.e., the correlation between chemical components and structural features). Following natural design principles, several artificial abrasion-resistant materials have shown unique abrasion-resistant properties. The potential challenges in the future and possible solutions for designing bio-inspired abrasion-resistant materials are also briefly discussed. PMID:26335377

  5. 低压等离子喷涂MoB/CoCr涂层的组织及耐磨性%Microstructure and Abrasive Wear Resistance of MoB/CoCr Coatings by LPPS

    陈枭; 纪岗昌; 王洪涛

    2012-01-01

    MoB/CoCr coatings were prepared by low pressure plasma spraying(I.PPS), the abrasive wear experiment was investigated. The surface and cross sectional morphologies of the MoB/CoCr coatings were observed by SEM. The properties of microhardness And bond strength of the MoB/CoCr coatings were iested. The abrasive wear properties were evaluated by MLS-225 wet sand rubber wheel tester. The results show that MoB/CoCr coatings are dense and have excellent mechanical properties with high microhardness(930HV0. 3) and bond strength(71 Mpa). The MoB/CoCr coatings have high abrasive wear resistance property.%采用低压等离子喷涂技术(LPPS)制备MoB/CoCr潦层,对涂层进行磨粒磨损试验研究.采用SEM观察涂层的表面和截面形貌,显微硬度计测试潦层的力学性能,湿式橡胶轮磨粒磨损试验机测试潦层的磨粒磨损性能.结果表明,涂层组织致密,呈层状结构;涂层具有良好的力学性能,显微硬度达到930HV0.3,结合强度在71MPa以上,具有较高的耐磨性能.

  6. Micro-scale abrasion behaviour of electroless Ni-P-SiC coating on aluminium alloy

    Franco, M.; Sha, Wei; Malinov, Savko

    2014-01-01

    Electroless nickel (EN) and electroless nickel composite (ENC) coatings were deposited on aluminium alloy substrate, LM24. The micro abrasion test was conducted to study the wear behaviour of the coatings with the effect of SiC concentration. Microhardness of the coatings was tested also. The wear scars were analysed using optical microscope and scanning electron microscope (SEM). The wear resistance was found to be improved in composite coating that has higher microhardness as compared to pa...

  7. Sliding and Abrasive Wear Behavior of WC-CoCr Coatings with Different Carbide Sizes

    Thakur, Lalit; Arora, Navneet

    2013-02-01

    This study examines the sliding and abrasive wear behaviors of high-velocity oxy-fuel (HVOF)-sprayed WC-CoCr coatings with different WC grain sizes. The HVOF coating deposition was assisted by in-flight particle temperature and velocity measurement system. The powder feedstocks and their corresponding coatings were characterized by means of XRD and Field Emission Scanning Electron Microscope analysis. Hardness, porosity, and indentation fracture toughness of these coatings were calculated and compared with each other. Sliding wear resistance of these coatings was calculated using pin-on-disk tribometer (ASTM G99-90). The two-body abrasion was quantified by sliding the samples over silicon carbide (SiC) abrasive paper bonded to a rotating flat disk of auto-polisher. The mechanism of materials' removal in both the sliding and abrasive wears was studied and discussed on microstructural investigations. It was observed that fine grain WC-CoCr cermet coating exhibits higher sliding and abrasive wear resistances as compared with conventional cermet coating.

  8. Usage of abrasion-resistant materials in agriculture

    J Votava

    2014-06-01

    Full Text Available Agricultural soil-processing machines are subject to an extensive abrasive wear. This paper analyses technical materials and their fitness to exchangeable parts of plough bottoms, such as edge-tools and whole plough cutting edges. There were tested abrasion-resistant steels with different microstructures: austenite, martensite-bainite, and carbide. Steel with the pearlite-ferrite structure was used as an etalon. Abrasion resistance tests were processed in compliance with the norm CSN 01 5084, which is a test of abrasion wear on abrasive cloth.

  9. Abrasion Resistance Comparison between Rotor and Ring Spun Yarn

    YANG Jian-ping; YU Chong-wen

    2002-01-01

    On the base of literature review and the analysis of yarn properties, yarn structure and some other facts, the abrasion resistance of both rotor spun yarn and ring spun yarns are discussed. The results show that with the same raw material and twist, the rotor spun yarn has lower abrasion resistance than that of ring spun yarn, because of the higher twist employed, the abrasion resistance of rotor spun yarn is higher than that of ring spun yarn.

  10. Micro-scale Abrasion and Medium Load Multiple Scratch Tests of PVD Coatings.

    S.Poulat; H.Sun; D.GTeer

    2004-01-01

    Micro-scale abrasion testing is widely used to determine the abrasion resistance of thin film coatings; it is a simple technique that can easily be used as part of a quality control procedure, but it has got the disadvantage of not allowing an easy study of the wear mechanisms involved: it is difficult to estimate the load applied on each abrasive particles in the contact between the loaded ball and the specimen. The possibility of using progressive loading scratch testing, a method widely used to assess the adhesion of thin film coatings, to model the abrasive wear of coatings has been studied in the past; the use of multiple scratch tests to study the wear mechanisms corresponding to a single abrasion scratch event has also been studied in the case of bulk materials (ceramics and hard metals). Two coatings, deposited by Closed Field Unbalanced Magnetron Sputter Ion Plating (CFUBMSIP) on ASP23 powder metallurgy steel substrate are chosen to be representative of the use of protective coatings in industry: titanium nitride, which is widely used to prevent tool wear, and TCL Graphit-iCTM, which is widely used as a wear resistant solid lubricant coating. The two coatings are first characterised by using a standard quality control procedure: their thickness is determined by the cap grinding method, their adhesion by progressive loading scratch. Then micro-scale abrasion tests performed with a slurry at a concentration which promotes grooving wear, and medium load multiple scratch tests performed with diamond indenters are completed; the results of these tests are analysed and compared to determine if there is any correlation between the two sets of results; the multiple scratch tests wear tracks are also observed to determine the wear mechanisms involved.

  11. The Abrasion-resistance Investigation of Rubberized Concrete

    KANG Jingfu; ZHANG Bo; LI Guangyu

    2012-01-01

    The abrasion resistance properties of rubberized concrete were comparatively studied by taking silica fume and crumb tire rubber as the additives.The abrasion tests were conducted in accordance with the Chinese standard test method DL/T 5150-2001,two recommended test methods:under water method and ring method,were used.The crumb tire rubbers with the sieve size of 8-mesh and 16-mesh were incorporated into the concrete by replacing same volume of sand and as an additive.The abrasion resistance of concrete was evaluated according to the abrasion resistance strength and the mass loss.Test results show that the addition of silica fume enhanced both compressive strength and abrasion resistance of concrete,and the addition of crumb rubber reduced the compressive strength but increased notably the abrasion resistance of the concrete.Silica fume concrete performed a better abrasion resistance than control concrete,and the rubberized concrete performed a much better abrasion resistance than silica fume concrete.The abrasion resistance of rubberized concrete increased with the increase of rubber content.

  12. WC-Co and Cr3C2-NiCr Coatings in Low- and High-Stress Abrasive Conditions

    Kašparová, Michaela; Zahálka, František; Houdková, Šárka

    2011-03-01

    The article deals with the evaluation of abrasive wear resistance and adhesive strength of thermally sprayed coatings. The main attention was paid to differences between low- and high-stress abrasive conditions of the measuring. Conclusions include the evaluation of specific properties of the WC-Co and the Cr3C2-NiCr High Velocity Oxygen Fuel coatings and the evaluation of the changes in the behavior of the abrasive media. Mainly, the relationship between the low- and high-stress abrasion conditions and the wear mechanism in the tested materials was described. For the wear test, the abrasive media of Al2O3 and SiO2 sands were chosen. During wear tests, the volume loss of the tested materials and the surface roughness of the wear tracks were measured. The wear tracks on the tested materials and abrasive sands' morphologies were observed using Scanning Electron Microscopy. It was found that high-stress abrasive conditions change the coatings' behavior very significantly, particularly that of the Cr3C2-NiCr coating. Adhesive-cohesive properties of the coatings and relationships among individual structure particles were evaluated using tensile testing. It was found that the weak bond strength among the individual splats, structure particles, and phases plays a role in the poor wear resistance of the coatings.

  13. Abrasion Resistant Refractory Materials GB/T 23294-2009

    Yu Lingyuan

    2009-01-01

    @@ 1 Scope This standard specifies the definition, classification, technical requirements, test methods, quality appraisal procedure, packing, marking, transportation, storage, and quality certificate of abrasion resistant refractory materials. This standard is applicable to abrasion resistant refractory materials for circulating fluidized bed boilers, daily waste incinerator, industrial waste incinerator, medical waste incinerator, ordinary solid waste incinerator, hazardous waste incinerator, etc.

  14. Electrical resistivity measurements to predict abrasion resistance of rock aggregates

    Sair Kahraman; Mustafa Fener

    2008-04-01

    The prediction of Los Angeles (LA) abrasion loss from some indirect tests is useful for practical applications. For this purpose, LA abrasion, electrical resistivity, density and porosity tests were carried out on 27 different rock types. LA abrasion loss values were correlated with electrical resistivity and a good correlation between the two parameters was found. To see the effect of rock class on the correlation, regression analysis was repeated for igneous rocks, metamorphic rocks and sedimentary rocks, respectively. It was seen that correlation coefficients were increased for the rock classes. In addition, the data were divided into two groups according to porosity and density, respectively. After repeating regression analysis for these porosity and density groups, stronger correlations were obtained compared to the equation derived for all rocks. The validity of the derived equations was statistically tested and it was shown that all derived equations were significant. Finally, it can be said that all derived equations can alternatively be used for the estimation of LA abrasion loss from electrical resistivity.

  15. Comparison of abrasion resistance of selected constructional materials

    M. Adamiak

    2009-12-01

    Full Text Available Purpose: The aim of this work was to define and compare abrasion resistance of selected constructional materials widely used in the industry. Chromium cast iron wear resistant plates were compared with typically used wear resistant plates made from Hardox 400 steel and two different, wear resistant, materials cladded by welding technologies.Design/methodology/approach: The tests of abrasive wear were conducted in accordance to procedure “A” of standard ASTM G 65 - Standard Test Method for Measuring Abrasion Using the Dry Sand/Rubber Wheel Apparatus.Findings: Abrasion resistance tests shows that the best properties among investigated samples has chromium cast iron plate. Abrasion wear resistance of this plate is two times higher than wear resistance of layer made by welding technologies and nine times higher than typical Hardox 400 steel plate.Practical implications: Application, of abrasion resistant materials, results in significant material and economy savings, due to wear and costs reduction (decreasing stop times needed to change worn parts for a new one.Originality/value: Wear plates are modern solution in regeneration of worn machines parts and also for producing a new parts which connect high wear and abrasion resistance with costs reduction.

  16. Abrasion of abutment screw coated with TiN

    Jung, Seok-Won; Son, Mee-Kyoung; Chung, Chae-Heon; Kim, Hee-Jung

    2009-01-01

    STATEMENT OF PROBLEM Screw loosening has been a common complication and still reported frequently. PURPOSE The purpose of this study was to evaluate abrasion of the implant fixture and TiN coated abutment screw after repeated delivery and removal with universal measuring microscope. MATERIAL AND METHODS Implant systems used for this study were Osstem and 3i. Seven pairs of implant fixtures, abutments and abutment screws for each system were selected and all the fixtures were perpendicularly m...

  17. Abrasion, Erosion and Cavitation Erosion Wear Properties of Thermally Sprayed Alumina Based Coatings

    Ville Matikainen

    2014-01-01

    Full Text Available Thermally-sprayed alumina based materials, e.g., alumina-titania (Al2O3-TiO2, are commonly applied as wear resistant coatings in industrial applications. Properties of the coatings depend on the spray process, powder morphology, and chemical composition of the powder. In this study, wear resistant coatings from Al2O3 and Al2O3-13TiO2 powders were sprayed with plasma and high-velocity oxygen-fuel (HVOF spray processes. Both, fused and crushed, and agglomerated and sintered Al2O3-13TiO2 powders were studied and compared to pure Al2O3. The coatings were tested for abrasion, erosion, and cavitation resistances in order to study the effect of the coating structure on the wear behavior. Improved coating properties were achieved when agglomerated and sintered nanostructured Al2O3-13TiO2 powder was used in plasma spraying. Coatings with the highest wear resistance in all tests were produced by HVOF spraying from fused and crushed powders.

  18. Formation of abrasion-resistant coatings of the AlSiFe{sub x}Mny intermetallic compound type on the AISI 304L alloy

    Martinez-Peralez, L. G.; Flores-Valdes, A.; Salinas-Rodriguez, A.; Ochoa-Palacios, R. M.; Toscano-giles, J. A.; Torres-Torres, J.

    2016-05-01

    The α-Al{sub 9}FeMnSi and α-Al{sub 9}FeMn{sub 2}Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 degree centigrade), pressure (5, 10 y 20 MPa) and holding time (3600, 5400 y 7200 seconds). Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 degree centigrade, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of β-Al{sub 9}FeMnSi and β-Al{sub 9}FeMn{sub 2}Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface. (Author)

  19. Formation of abrasion-resistant coatings of the AlSiFexMny intermetallic compound type on the AISI 304L alloy

    The α-Al9FeMnSi and α-Al9FeMn2Si intermetallics formed by reactive sintering of Al, Si, Mn, Fe, Cr and Ni powders have been used in AISI 304L steels to enhance microhardness. Processing variables of the reactive sintering treatment were temperature (600, 650, 700, 750 and 800 degree centigrade), pressure (5, 10 y 20 MPa) and holding time (3600, 5400 y 7200 seconds). Experimental results show that temperature is the most important variable affecting the substrate/coating formation, while pressure does not appear to have a significant effect. The results show the optimum conditions of the reactive sintering that favor the substrate/coating formation are 800 degree centigrade, 20 MPa and 7200 seconds. Under these conditions, the reaction zone between the substrate and coating is more compacted and well-adhered, with a microhardness of 1300 Vickers. The results of SEM and X-Ray diffraction confirmed the formation of β-Al9FeMnSi and β-Al9FeMn2Si intermetallics in the substrate/coating interface as well as the presence of Cr and Ni, indicating diffusion of these two elements from the substrate to the interface. (Author)

  20. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata; Boczkowska Anna; Izydorzak-Woźniak Marta; Jaegermann Zbigniew; Grądzka-Dahlke Małgorzata

    2014-01-01

    The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether) glycol (PTMEG), as well as from two different isocyanates 4,4′-methylenebis(cyclohexyl)isocyanate (HMDI) and 4.4′-methylenebis(phenyl isocyanate) (MDI) in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyuret...

  1. ANN & ANFIS Models for Prediction of Abrasive Wear of 3105 Aluminium Alloy with Polyurethane Coating

    H. Alimam

    2016-06-01

    Full Text Available The quest for safety and reliability has increased significantly after Industrial revolution, so is the case for coating industries. In this paper 3105 Aluminium alloy sheet is coated with organic polyurethane coating. After the implementation of coating, various processes are undergone to check its reliability under elevated conditions. ANN & ANFIS model were developed and trained with an objective to find abrasive wear during the process. ANN & ANFIS model were compared with the experimental results. It is observed that the abrasive wear of a coated specimen can be predicted accurately and precisely using ANN and ANFIS models.

  2. Studies on broad spectrum corrosion resistant oxide coatings

    Someswar Datta

    2001-12-01

    The corrosion resistant oxide coatings, developed and applied by the conventional vitreous enamelling techniques, showed superior resistance to a range of mineral acids at various strengths and temperatures, alkaline solutions, boiling water and chrome plating solutions. These coatings possess considerable abrasion and impact resistance as well as high thermal shock resistance. The properties of the coating system have been studied in detail and found to be strongly dependent on composition and processing parameters. These coatings have been characterized by X-ray diffraction analysis and SEM studies. Some of the coating materials have been found to be biocompatible.

  3. Polyurethanes from the crystalline prepolymers resistant to abrasive wear

    Domańska Agata

    2014-12-01

    Full Text Available The research aimed at the selection of polyurethanes synthesized from poly(tetramethylene ether glycol (PTMEG, as well as from two different isocyanates 4,4′-methylenebis(cyclohexylisocyanate (HMDI and 4.4′-methylenebis(phenyl isocyanate (MDI in order to obtain polyurethane with increased resistance to abrasive wear and degradation for bio-medical application. Polyurethanes were fabricated from crystalline prepolymers extended by water. The paper presents preliminary results on polyurethane surface wettability, friction coefficient for different couples of the co-working materials such as polyurethane-polyurethane, polyurethane-titanium alloy, polyurethane-alumina, in comparison to commonly used polyethylene-titanium alloy. Shear strength of polyurethane-alumina joint, as well as viscosity of prepolymers were also measured. The values of friction coefficient were compared to literature data on commercially available polyurethane with the trade name Pellethane. Polyurethanes obtained are characterized by low abrasive wear and low friction coefficient in couple with the titanium alloy, what makes them attractive as possible components of ceramic-polymer endoprosthesis joints.

  4. Adhesion and wear behaviour of NCD coatings on Si3N4 by micro-abrasion tests.

    Silva, F G; Neto, M A; Fernandes, A J S; Costa, F M; Oliveira, F J; Silva, R F

    2009-06-01

    Nanocrystalline diamond (NCD) coatings offer an excellent alternative for tribological applications, preserving most of the intrinsic mechanical properties of polycrystalline CVD diamond and adding to it an extreme surface smoothness. Silicon nitride (Si3N4) ceramics are reported to guarantee high adhesion levels to CVD microcrystalline diamond coatings, but the NCD adhesion to Si3N4 is not yet well established. Micro-abrasion tests are appropriate for evaluating the abrasive wear resistance of a given surface, but they also provide information on thin film/substrate interfacial resistance, i.e., film adhesion. In this study, a comparison is made between the behaviour of NCD films deposited by hot-filament chemical vapour deposition (HFCVD) and microwave plasma assisted chemical vapour deposition (MPCVD) techniques. Silicon nitride (Si3N4) ceramic discs were selected as substrates. The NCD depositions by HFCVD and MPCVD were carried out using H2-CH4 and H2-CH4-N2 gas mixtures, respectively. An adequate set of growth parameters was chosen for each CVD technique, resulting in NCD films having a final thickness of 5 microm. A micro-abrasion tribometer was used, with 3 microm diamond grit as the abrasive slurry element. Experiments were carried out at a constant rotational speed (80 r.p.m.) and by varying the applied load in the range of 0.25-0.75 N. The wear rate for MPCVD NCD (3.7 +/- 0.8 x 10(-5) mm3 N(-1) m(-1)) is compatible with those reported for microcrystalline CVD diamond. The HFCVD films displayed poorer adhesion to the Si3N4 ceramic substrates than the MPCVD ones. However, the HFCVD films show better wear resistance as a result of their higher crystallinity according to the UV Raman data, despite evidencing premature adhesion failure. PMID:19504945

  5. The Effect of Microstructure on the Abrasion Resistance of Low Alloyed Steels

    Xu, X.

    2016-01-01

    The thesis attempts to develop advanced high abrasion resistant steels with low hardness in combination with good toughness, processability and low alloying additions. For this purpose, a novel multi-pass dual-indenter (MPDI) scratch test approach has been developed to approach the real continuous abrasion process and unravel abrasion damage formation in construction steels, i.e. carrying out scratch tests using a large indenter with different pre-loads to generate a wide pre-scratch with sta...

  6. Self-healing Characteristics of Collagen Coatings with Respect to Surface Abrasion

    Chang-Lae Kim; Dae-Eun Kim

    2016-01-01

    A coating based on collagen with self-healing properties was developed for applications in mechanical components that are prone to abrasion due to contact with a counter surface. The inherent swelling behavior of collagen in water was exploited as the fundamental mechanism behind self-healing of a wear scar formed on the surface. The effects of freeze-drying process and water treatment of the collagen coatings on their mechanical and self-healing properties were analyzed. Water was also used ...

  7. HYDRO-ABRASIVE RESISTANCE AND MECHANICAL PROPERTIES OF CONCRETE WITH ADDED FLY ASH

    Ristić, Nenad; Grdić, Zoran; Topličić-Ćurčić, Gordana

    2015-01-01

    The durability of hydraulic engineering structures mostly depends on the resistance of their concrete surfaces to mechanical abrasion. In this paper, we study the hydro-abrasive resistance and mechanical properties of concrete in which cement is partially replaced with fly ash in various proportions. To evaluate these concretes, we measured their compressive strength, flexural strength, static modulus of elasticity, ultrasound velocity through concrete, and sclerometer rebound. The hydro-abra...

  8. The influence of boron on the abrasion wear resistance of 17%Cr white cast iron

    A study of the abrasion wear resistance of the 2.7C-17Cr-0.7Mo white cast irons with different structures alloyed with boron ranging from 0.1% to 1.3% is carried out. Eleven heat treatments were used to find the optimum treatment. Three conditions (as-cast, martensitic and austenitic) are adopted for various tests. The microstructure and three-dimensional morphology of compounds are examined by optical microscope and SEM respectively. X-ray diffractometer is employed to analyze the compound phases. A high-stress abrasive wear tests is performed with loose SiO/sub 2/ and SiC abrasives in a metal track wear tester. Another abrasive wear test is conducted with wet SiO/sub 2/ abrasives in a rubber wheel tester. The hardness and fracture toughness of these alloys was also measured. With increasing boron content fracture toughness decreases. It is noted that if the irons contained about same compound volume, the abrasion wear resistance in present wear systems are much better than the irons without boron against SiO/sub 2/ abrasives, and the toughness is equivalent to 15 Cr irons without boron. Finally, considering the wear resistance and fracture toughness, the test results would provide a basis for optimizing these properties in selecting materials for a given wear component

  9. Thermal spraying of basalt for abrasion protective coatings using WSP, HVOF and APS

    Berghaus-Oberste, J.; Chráska, Tomáš; Neufuss, Karel; Moreau, Ch.; Chráska, Pavel

    Düsseldorf : DVS-Verlag, Dusseldorf, 2005 - (Lugscheider, E.), s. 1235-1240 ISBN 3-87155-793-5. [International Thermal Spray Conference, ITSC 2005. Basel (CH), 2.5.2005-4.5.2005] Keywords : thermal spraying * basalt * ceramic s * abrasion Subject RIV: JH - Ceramic s, Fire-Resistant Materials and Glass

  10. Preparation of spherical ceria coated silica nanoparticle abrasives for CMP application

    Peedikakkandy, Lekha; Kalita, Laksheswar; Kavle, Pravin; Kadam, Ankur; Gujar, Vikas; Arcot, Mahesh; Bhargava, Parag

    2015-12-01

    This paper describes synthesis of spherical and highly mono-dispersed ceria coated silica nanoparticles of size ∼70-80 nm for application as abrasive particles in Chemical Mechanical Planarization (CMP) process. Core silica nanoparticles were initially synthesized using micro-emulsion method. Ceria coating on these ultrafine and spherical silica nanoparticles was achieved using controlled chemical precipitation method. Study of various parameters influencing the formation of ceria coated silica nanoparticles of size less than 100 nm has been undertaken and reported. Ceria coating over silica nanoparticles was varied by controlling the reaction temperature, pH and precursor concentrations. Characterization studies using X-ray diffraction, scanning electron microscopy, transmission electron microscopy and Energy Dispersive X-ray analysis show formation of crystalline CeO2 coating of ∼10 nm thickness over silica with spherical morphology and particle size silica abrasive was prepared and employed for polishing of oxide and nitride films on silicon substrates. Polished films were studied using ellipsometry and an improvement in SiO2:SiN selective removal rates up to 12 was observed using 1 wt% ceria coated silica nanoparticles slurry.

  11. Methods of data analysis for the micro-scale abrasion test on coated substrates

    Kusano, Y.; Acker, K. Van; Hutchings, I.M.

    The micro-scale abrasive wear test is attractive for coated substrates because it is simple, only small samples are required, and the specific wear rates for both coating and substrate kappa(c) and kappa(s) can be determined simultaneously. This paper reviews and critically discusses the methods...... available for data analysis in this test and proposes some new approaches. The wear volumes of the coating and the substrate can be described by two parameters chosen from among the inner and outer crater diameters, the coating thickness, and the penetration depth. The inner crater diameter can usually be...... measured more accurately than the outer crater diameter since it is more clearly defined. It is recommended to obtain an accurate value for coating thickness, e.g. by creating and measuring a sharply defined crater, and then to calculate the wear volumes in terms of the inner crater diameter and the...

  12. Abrasion Resistance of as-Cast High-Chromium Cast Iron

    Pokusová Marcela

    2014-12-01

    Full Text Available High chromium cast irons are widely used as abrasion resistant materials. Their properties and wear resistance depend on carbides and on the nature of the matrix supporting these carbides. The paper presents test results of irons which contain (in wt.% 18-22 Cr and 2-5 C, and is alloyed by 1.7 Mo + 5 Ni + 2 Mn to improve the toughness. Tests showed as-cast irons with mostly austenitic matrix achieved hardness 36-53 HRC but their relative abrasion-resistance was higher than the tool steel STN 19436 heat treated on hardness 60 HRC.

  13. Wear and abrasion resistance selection maps of biological materials.

    Amini, Shahrouz; Miserez, Ali

    2013-08-01

    The mechanical design of biological materials has generated widespread interest in recent years, providing many insights into their intriguing structure-property relationships. A critical characteristic of load-bearing materials, which is central to the survival of many species, is their wear and abrasion tolerance. In order to be fully functional, protective armors, dentitious structures and dynamic appendages must be able to tolerate repetitive contact loads without significant loss of materials or internal damage. However, very little is known about this tribological performance. Using a contact mechanics framework, we have constructed materials selection charts that provide general predictions about the wear performance of biological materials as a function of their fundamental mechanical properties. One key assumption in constructing these selection charts is that abrasion tolerance is governed by the first irreversible damage at the contact point. The maps were generated using comprehensive data from the literature and encompass a wide range of materials, from heavily mineralized to fully organic materials. Our analysis shows that the tolerance of biological materials against abrasion depends on contact geometry, which is ultimately correlated to environmental and selective pressures. Comparisons with experimental data from nanoindentation experiments are also drawn in order to verify our predictions. With the increasing amount of data available for biological materials also comes the challenge of selecting relevant model systems for bioinspired materials engineering. We suggest that these maps will be able to guide this selection by providing an overview of biological materials that are predicted to exhibit the best abrasion tolerance, which is of fundamental interest for a wide range of applications, for instance in restorative implants and protective devices. PMID:23643608

  14. Self-healing Characteristics of Collagen Coatings with Respect to Surface Abrasion

    Kim, Chang-Lae; Kim, Dae-Eun

    2016-03-01

    A coating based on collagen with self-healing properties was developed for applications in mechanical components that are prone to abrasion due to contact with a counter surface. The inherent swelling behavior of collagen in water was exploited as the fundamental mechanism behind self-healing of a wear scar formed on the surface. The effects of freeze-drying process and water treatment of the collagen coatings on their mechanical and self-healing properties were analyzed. Water was also used as the medium to trigger the self-healing effect of the collagen coatings after the wear test. It was found that collagen coatings without freeze-drying did not demonstrate any self-healing effect whereas the coatings treated by freeze-drying process showed remarkable self-healing effect. Overall, collagen coatings that were freeze-dried and water treated showed the best friction and self-healing properties. Repeated self-healing ability of these coatings with respect to wear scar was also demonstrated. It was also confirmed that the self-healing property of the collagen coating was effective over a relatively wide range of temperature.

  15. Abrasive wear behaviour of conventional and large-particle tungsten carbide-based cermet coatings as a function of abrasive size and type

    Kamdi, Z.; Shipway, P.H.; Voisey, K.T.; Sturgeon, A.J.

    2011-01-01

    Abrasive wear behaviour of materials can be assessed using a wide variety of testing methods, and the relative performance of materials will tend to depend upon the testing procedure employed. In this work, two cermet type coatings have been examined, namely (i) a conventional tungsten carbide-cobalt thermally sprayed coating with a carbide size of between ∼0.3 – 5 μm and (ii) a tungsten carbide-nickel alloy weld overlay with large spherical carbides of the order of ∼50 – 140 μm in diameter (...

  16. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    LI Zhuo-xin; CUI Li; WANG Jiang-ping; TANG Chun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness,bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  17. Preparation and Properties of High Hardness and Oxidation Resisting Coating Using Electric Arc Spray

    LIZhuo-xin; CUILi; WANGJiang-ping; TANGChun-tian

    2004-01-01

    A coating with high hardness, wear and oxidation resistance was prepared by electric arc spray. The hardness, bonding strength, abrasive wear and values of porosity and oxidation resistance of the coating were investigated. The microstructures and function of Cr3C2 of the coating were analyzed. The results showed surface Rockness Hardness HR30 reached 72.5 and average bond strength reached 49.1Mpa. Also porosity value was less than 2%. In addition, it was found from the comparison between the coating and 45CT coating that, oxidation resistance of the coating was less than that of 45CT, but the abrasive wear of the coating was obvious better than that of 45CT.

  18. Development of a thin film vitreous bond based composite ceramic coating for corrosion and abrasion services

    IPC has been involved with the Alberta Research Council in developing a vitreous bond (VB) - based composite ceramic fluoropolymer coating technology. Compared to the present state of the art which is based on a hard discontinuous phase (ceramic particles) suspended in a soft continuous matrix (fluoropolymer mix) the novelty of our approach consists of designing a composite system in which both the ceramic and the fluoropolymer phases are continuous. The ceramic matrix will provide the strength and the erosion resistance for the fluoropolymer matrix even at high temperatures. The ceramic formulation employed is not affected by temperatures up to 500 oF while the fluoropolymer matrix provides a corrosion protection seal for the ceramic matrix. The inherent flexibility of the polymer matrix will protect against brittle fractures that may develop by handling or impact. Therefore the composite coating is able to withstand the deformation of the substrate without chipping or disbanding. The fluoropolymer matrix also provides dry lubrication properties further enhancing the erosion resistance of the ceramic phase. The thickness of the coating is very thin, in the 25 to 100 micron range. In summary, the coating technology is able to provide the following features: Corrosion protection levels similar to those of fluoropolymer coatings; Erosion resistance similar to that of ceramic coatings; Price comparable to that of polymer coatings; Exceptional wear resistance properties; and Capability for coating complicated shapes internally or externally or both. This paper will discuss the theory and development of this new technology and the resultant coating and potential properties. (author)

  19. Microstructure and abrasive wear properties of M(Cr,Fe7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW process

    Soner BUYTOZ

    2010-01-01

    Full Text Available In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD, field-emission scanning electron microscopy (FE-SEM, X-ray energy-dispersive spectroscopy (EDS. Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were carried out on a pin-on-disc apparatus as function of contact load. Wear rates of the all coating layers were decreased as a function of the loading. The improvement of abrasive wear resistance of the coating layer could be attributed to the high hardness of the hypereutectic M7C3 carbides in the microstruc-ture. As a result, the microstructure of surface layers, hardness and abrasive wear behaviours showed different characteristics due to the gas tungsten arc welding parameters.

  20. Influence of mechanical abrasion of carbon adsorbents on aerodynamic resistance of filters of system of ventilation of NPS

    Influence of mechanical abrasion of granules on aerodynamic resistance of different carbon adsorbents at conditions similar to work of filters AU-1500 is studied. The change of fractional composition of the probed adsorbents by abrasion is determined. The obtained experimental data allow making conclusion about practicability using mixture of adsorbent Norit with different fractional composition for renewal of adsorbers of ventilation system of NPS.

  1. The influence of the crystallographic match of the constituent layers on the wear resistance and adhesion of anti-abrasive, multi-layer TiC/Ti(CxN1-x)/TiN coatings

    The objective of the present study is to determine the influence of the crystallographic match on the tribological properties of multi-layer coatings. A three-layer coating (TiC/Ti(CxN1-x)/TiN) obtained by vacuum-arc method was selected as a model system. Ti(CxN1-x) was prepared by introducing the mixture of C2H2 and N2 gases in different proportions, in the deposition chamber, during the arc-deposition process. The present investigations show that the tribological properties change in a nonlinear way with respect to the ratio of concentration of C2H2 and N2 gases in the mixture and the minima of what occurs at the ratio 1:1. (author). 10 refs., 2 figs

  2. ABOUT ABRASION RESISTANCE OF FABRICS WITH STRATEGIC DESTINATION PART I

    Adina Bucevschi; Alexandru Popa; Monica Pustianu; Erzsebet Airinei; Ionel Barbu

    2011-01-01

    This paper is part of a research agreement between "Aurel Vlaicu" University and The NationalResearch - Development Institute for Textile and Leather, Bucharest, about the relationship of interdependencebetween the yarns' characteristics and fabric's characteristics for the installation of ventilation and heating pipesof the military helicopter[5]. Fabrics for strategic areas must have certain characteristics such resistance at hightemperatures, breaking and tearing strength, shock resistance...

  3. High temperature resistant cermet and ceramic compositions. [for thermal resistant insulators and refractory coatings

    Phillips, W. M. (Inventor)

    1978-01-01

    High temperature oxidation resistance, high hardness and high abrasion and wear resistance are properties of cermet compositions particularly to provide high temperature resistant refractory coatings on metal substrates, for use as electrical insulation seals for thermionic converters. The compositions comprise a sintered body of particles of a high temperature resistant metal or metal alloy, preferably molybdenum or tungsten particles, dispersed in and bonded to a solid solution formed of aluminum oxide and silicon nitride, and particularly a ternary solid solution formed of a mixture of aluminum oxide, silicon nitride and aluminum nitride. Ceramic compositions comprising a sintered solid solution of aluminum oxide, silicon nitride and aluminum nitride are also described.

  4. Mechanical and Abrasion Resistance of Recycled Aggregates Concrete in Relation to the Cement Content

    Athanas KONIN; Mangoua David Kouadio

    2011-01-01

    This paper presents the results of an experimental investigation carried out to study the effects of cement content on the mechanical and abrasion resistance of recycled aggregates concrete. Four series of mixtures with cement content 300, 350, 400 and 450 kg/m3 were formulated. In each series, natural coarse aggregate were totally replaced with recycled aggregate that allows obtaining two types of concrete: natural aggregates concrete and recycled aggregates concrete. Compressive strength, s...

  5. ABOUT ABRASION RESISTANCE OF FABRICS WITH STRATEGIC DESTINATION PART II

    Adina Bucevschi; Alexandru Popa; Monica Pustianu; Erzsebet Airinei; Ionel Barbu

    2011-01-01

    This paper is part of a research agreement between "Aurel Vlaicu" University and The National Research - Development Institute for Textile and Leather, Bucharest, about the relationship of interdependence between the yarns' characteristics and fabric's characteristics for the installation of ventilation and heating pipesof the military helicopter[5]. Fabrics for strategic areas must have certain characteristics such resistance at high temperatures, breaking and tearing strength, shock resista...

  6. Relations of abrasion resistance and hardness of 16Cr-3C white irons with retained austenite content

    Zhiping Sun; Rulin Zuo; Cong Li; Baoluo Shen; Shengji Gao; Sijiu Huang

    2004-01-01

    The relationship between the retained austenite content of the matrix in 16Cr-3C white irons and the abrasion resistance was investigated. The results show that: (1) the abrasion resistance can be improved by sub-critical heat treatment, which could be attributed to the decrease of the retained austenite content; (2) both the abrasion resistance and hardness can be improved by controlling the retained austenite content below 20%-30% and arrive at the maximum when the retained austenite content is reduced to about 10%; (3) the abrasion resistance decreases abruptly once the retained austenite content is lower than 10%, which stems from both the in situ transformation of (Fe, Cr)23C6 to M3C carbides and the formation of pearlitic matrix.

  7. Corrosion resistant neutron absorbing coatings

    Choi, Jor-Shan; Farmer, Joseph C.; Lee, Chuck K.; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  8. Corrosion resistant neutron absorbing coatings

    Choi, Jor-Shan; Farmer, Joseph C; Lee, Chuck K; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2013-11-12

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  9. Effect of titanium and tungsten on the structure and properties of heat-abrasion resistant steel

    The effect of Ti and W on the microstructure and properties of austenitic heat-abrasion resistant steel was studied using microstructure examinations, hardness tests, wear resistance and oxidation resistance experiments. The results indicated that the specimens containing Ti and W had a notable increase in hardness and wear resistance, but a slight decrease in oxidation resistance. The structures of specimens with Ti and W included some MC carbides, dispersedly distributed inside grains and at grain boundaries; these specimens also showed an increase in material properties. From oxidation kinetics analysis, the oxidation of austenitic heat-abrasion resistant steel specimens generally agree with parabola rule, oxidation activation energies kp1 and kp2 are calculated to be 304 and 128 kJ/mol. The oxide films composed of Cr2O3, spinelle (FeCr2O4, NiCr2O4), and some Fe3O4 were continuous and compact. Cr2O3 plays the vital role in the oxidation resistance based on the oxidation activation energy calculation

  10. Effect of titanium and tungsten on the structure and properties of heat-abrasion resistant steel

    Zhang Yan [School of Materials Science and Engineering, Zhengzhou University, 95 Wenhua Road, Zhengzhou 450002 (China)], E-mail: jessicazhang1980@126.com; Sun Yufu; Guan Shaokang [School of Materials Science and Engineering, Zhengzhou University, 95 Wenhua Road, Zhengzhou 450002 (China); Deng Xiang [Department of Materials Engineering, Henan Mechanical and Electrical Engineering College, 11 Hongli Road, Xinxiang 453002 (China); Yan Xingyi [School of Materials Science and Engineering, Zhengzhou University, 95 Wenhua Road, Zhengzhou 450002 (China)

    2008-04-15

    The effect of Ti and W on the microstructure and properties of austenitic heat-abrasion resistant steel was studied using microstructure examinations, hardness tests, wear resistance and oxidation resistance experiments. The results indicated that the specimens containing Ti and W had a notable increase in hardness and wear resistance, but a slight decrease in oxidation resistance. The structures of specimens with Ti and W included some MC carbides, dispersedly distributed inside grains and at grain boundaries; these specimens also showed an increase in material properties. From oxidation kinetics analysis, the oxidation of austenitic heat-abrasion resistant steel specimens generally agree with parabola rule, oxidation activation energies k{sub p1} and k{sub p2} are calculated to be 304 and 128 kJ/mol. The oxide films composed of Cr{sub 2}O{sub 3}, spinelle (FeCr{sub 2}O{sub 4}, NiCr{sub 2}O{sub 4}), and some Fe{sub 3}O{sub 4} were continuous and compact. Cr{sub 2}O{sub 3} plays the vital role in the oxidation resistance based on the oxidation activation energy calculation.

  11. The structure and properties of steel with different pearlite morphology and its resistance to abrasive wear

    J. Herian

    2008-06-01

    Full Text Available Purpose: The analyse of pearlite morphology changes as a result of hot rolling process and isothermal annealing.Design/methodology/approach: Physical modelling of isothermal annealing for a transition point of520-620°C was carried out using a Gleeble simulator. A scanning electron microscope was used for a quantitativeevaluation of the microstructure.Findings: The obtained test results confirm that these methods can be effectively used in shaping the pearliticstructure and properties of the steel. During numerical simulation of a ride of a rail-vehicle through a switch, theload acting on a block section being part of the vehicle structure was determined. The load values were used insimulation of the resistance to abrasive wear, which was carried out in physical simulation.Practical implications: In physical modelling of tests of resistance to abrasive wear for the steel grade R260after hot rolling and isothermal annealing it has been proved that this feature is a function of the steel structure andproperties in the given operation conditions (load and slide magnitude. Abrasive wear of the rail steel is the moreintensive, the larger the load at a constant slide is.Originality/value: An advantageous pearlitic morphology of steel (block sections with interlamellar distance inthe order of 0.12-0.13 μm, ensuring hardness of about 340-350 HB, is facilitated by a hot rolling process combinedwith isothermal annealing.

  12. Assessment of Abrasive Wear of Nanostructured WC-Co and Fe-Based Coatings Applied by HP-HVOF, Flame, and Wire Arc Spray

    Lima, C. R. C.; Libardi, R.; Camargo, F.; Fals, H. C.; Ferraresi, V. A.

    2014-10-01

    Thermal spray processes have been widely used to minimize losses caused by wear mechanisms. Sprayed deposits using conventional wire and powder materials have been long solving tribological problems in engineering equipment. More recently, the option for new different technologies and consumables like nanostructured powder materials and nanocomposite cored wires have expanded the possibilities for technical solutions. Cored wire technology allows the use of compositions that cannot be drawn into wire form like carbides in metallic matrix and high-temperature materials, thus, intensifying the use of spraying processes with low operating cost to demanding wear and corrosion applications. The objective of this work was to study the mechanical characteristics and wear performance of coatings obtained by Flame, Wire Arc, and HVOF spraying using selected nanostructured WC10Co4Cr, WC12Co, and Fe-based 140 MXC powder and wire materials. Abrasive wear performance of the coatings was determinate following the ASTM G-65 standard. Based on the results, a higher abrasive wear resistance was found for the HVOF-sprayed WC10Co4Cr nanostructured coating.

  13. Laser cladding of Zr-based coating on AZ91D magnesium alloy for improvement of wear and corrosion resistance

    Kaijin Huang; Xin Lin; Changsheng Xie; T M Yue

    2013-02-01

    To improve the wear and corrosion resistance of AZ91D magnesium alloy, Zr-based coating made of Zr powder was fabricated on AZ91D magnesium alloy by laser cladding. The microstructure of the coating was characterized by XRD, SEM and TEM techniques. The wear resistance of the coating was evaluated under dry sliding wear test condition at room temperature. The corrosion resistance of the coating was tested in simulated body fluid. The results show that the coating mainly consists of Zr, zirconium oxides and Zr aluminides. The coating exhibits excellent wear resistance due to the high microhardness of the coating. The main wear mechanism of the coating and the AZ91D sample are different, the former is abrasive wear and the latter is adhesive wear. The coating compared to AZ91D magnesium alloy exhibits good corrosion resistance because of the good corrosion resistance of Zr, zirconium oxides and Zr aluminides in the coating.

  14. Structure and wear resistance of plasma sprayed coatings from composite aluminium powders with dispersion phases

    Composite aluminium powders with dispersion ceramic and ceramic-metallic phases were obtained by the mechanical alloying in the rotary-vibration mill. Parameters of obtaining powders and their microstructure and morphology were characterized. technological parameters of plasma spraying of coatings from the composite powders formed were determined. Investigation results of abrasion and erosion wear resistance of coatings are presented. The structure of coatings obtained from the composite of the powders of the Al-Ni-SiC, Al-Ti-SiC type also contains intermetallic phases formed 'in situ' reaction during thermal spraying. It has been found, that abrasion and erosion wear resistance of coatings is connected with the type and volume fraction dispersion phases strengthening the coating matrix. (author)

  15. Wet Slurry Abrasion Tests of Ceramic Coatings Deposited by Water-Stabilized Plasma Spraying

    Nohava, Jiří

    2003-01-01

    Roč. 48, č. 2 (2003), s. 203-214. ISSN 0001-7043 R&D Projects: GA ČR GA106/01/0094 Institutional research plan: CEZ:AV0Z2043910 Keywords : plasma spraying, wear resistence, ceramic coating Subject RIV: BL - Plasma and Gas Discharge Physics

  16. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    HUJin-suo; CHENGShu-kang; ZHENGZhen-zhong; MAYuan; LIZhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reintorce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  17. An Research on Abrasion Resistance of Muzzle Shunt Rail Gun Rail Boronized with Self-protecting B4C Paste

    HU Jin-suo; CHENG Shu-kang; ZHENG Zhen-zhong; MA Yuan; LI Zhi-yuan

    2004-01-01

    Based on large numbers of experiments, together with some theoretic support such as equations related to the experiment, thermodynamic principles and so on, one useful and reasonable self-protecting boron formulation is got to reinforce the muzzle shunt rail gun rail. The preliminary friction and abrasion test results show that the formulation is acceptable and the abrasion resistance of the steel rail enhances to some extent after the surface reinforcement.

  18. Corrosion-resistant coating development

    Stinton, D.P.; Kupp, D.M.; Martin, R.L. [Oak Ridge National Lab., TN (United States)

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  19. Influence of Utilization of High-Volumes of Class F Fly Ash on the Abrasion Resistance of Concrete

    William PRINCE

    2007-01-01

    Full Text Available Utilization of large volumes of fly ash in various concrete applications is a becoming a more general practice in an efforts towards using large quantities of fly ash. Around the world, Class C or Class F or both as available have been used in high volumes in cement-based materials. In India, majority of fly generated is of Class F type as per ASTM C 618. Yearly fly ash generation in India is approximately 95 million tonnes. Out of which around 15-20% is utilized in cement production and cement/concrete related activities. In order to increase its percentage utilization, an investigation was carried out to use it in concrete.In this paper, abrasion resistance of high volume fly ash (HVFA concretes made with 35, 45, 55, and 65% of cement replacement was evaluated in terms of its relation with compressive strength. Comparison was made between ordinary Portland cement and fly ash concrete. Test results indicated that abrasion resistance of concrete having cement replacement up to 35 percent was comparable to the normal concrete mix with out fly ash. Beyond 35% cement replacement, fly ash concretes exhibited slightly lower resistance to abrasion relative to non-fly ash concretes. Test results further indicated that abrasion resistance of concrete is closely related with compressive strength, and had a very good correlation between abrasion resistance and compressive strength (R2 value between 0.9018 and 0.9859 depending upon age.

  20. Study of abrasive resistance of composites for dental restoration by ball-cratering

    Antunes, P. Vale; Ramalho, A

    2003-01-01

    Two-body abrasion occurs in the mouth whenever there is tooth-to-tooth contact. This is what most dentists call attrition. Abrasive wear may also occur when there is an abrasive slurry interposed between two surfaces, such that the two solid surfaces are not actually in contact, this is called three-body abrasion, with food acting as the abrasive agent, and occurs in the mouth during mastication. Abrasion is the key physiological wear mechanism that is present in dental materials during norma...

  1. EFECTO DEL CONTENIDO DE CARBONO SOBRE LA RESISTENCIA AL DESGASTE ABRASIVO DE RECUBRIMIENTOS DE CrC DEPOSITADOS POR PULVERIZACIÓN CATÓDICA MAGNETRÓN EFEITO DO CONTEÚDO DE CARBONO SOBRE A RESISTÊNCIA AO DESGASTE ABRASIVO DE RECOBRIMENTOS DE CrC DEPOSITADOS POR PULVERIZAÇÃO CATÓDICA MAGNETRÃO EFFECT OF THE CARBON CONTENT IN ABRASIVE WEAR RESISTANCE OF CrC COATINGS DEPOSITED BY MAGNETRON SPUTTERING

    Maryory Astrid Gómez

    2012-12-01

    diamante. O volume das impressões de abrasão mediu-se com as imagens obtidas no microscópio interferométrico e ademais se corroborou com o cálculo do volume geométrico baseado em seções medidas com o perfilômetro. O comportamento ao desgaste abrasivo mostrou uma marcada dependência com o conteúdo de carbono. O desgaste abrasivo mais baixo obtevese para os recobrimentos com o mais alto conteúdo de carbono.Chromium carbide coatings on steel are a good candidate for applications on forming and molding dies. The high mechanical strength, chemical resistance and high temperature stability of Cr3C2 phase can be compatible with the severe abrasive wear and corrosion found in those manufacture operations. In this work chromium carbide coatings deposited by means of RF magnetron sputtering showed carbon contents between 25 % and 58 % by EDS analysis. Hardness values of these coatings were between 15 and 24 GPa, being the hardest values in the samples with carbon content in the 39-53 % range. The abrasive wear behavior of the coatings was evaluated by using a dimple grinder with diamond powder. The volume of the abrasion craters was measured from the images obtained with the interferometric microscope, and further corroborated by geometrical volume calculation based in profilometer sections that were measured. Abrasive wear behavior showed a marked dependence with carbon content. The lowest abrasive wear was obtained for the coatings with the highest carbon content.

  2. Preparation and properties of Y-TZP abrasion-resistant grinding media

    In this study a wet-chemical method was used to titrate diluted ammonia at certain pH with the mixture of ZrOCL2 · 8H2O and YCl3 solutions. High-purity ultrafine zirconia powder was prepared with this sol-gel process. The properties of the powder were identified with XRD, TEM and BET techniques. Grinding media were fabricated by isostatic pressing, followed by optimized-sintering to nearly 98% theoretical density. Some mechanical properties such as microhardness, fracture toughness, and bending strength were determined and microstructures examined. Comparison was made to indicate the superior abrasion resistance against commercial alumina grinding media (balls) and the validity of utilizing of zirconia grinding media was demonstrated

  3. The role of the microfissuration of the rock matrix in the abrasion resistance of ornamental granitic rocks

    Rodríguez-Rey, Angel; Sanchez-Delgado, Nuria; Camino, Clara; Calleja, Lope; Ruiz de Argandoña, Vicente G.; Setien, Alexia

    2015-04-01

    The microcrack density and the abrasion resistance of five ornamental granites (Albero, Gris Alba, Mondariz, Rosa Porriño and Traspieles) from Galicia (NW Spain) have been quantified as part of a research aimed to interpret the cuttability of the rocks in relation to the petrophysical properties of the rock matrix. Large blocks from the quarries have been cut with an industrial saw and the microcrack density and the abrasion resistance have been measured in two surfaces: H, parallel to the cut surface; T, perpendicular both to the cut surface and the cutting direction. Both planes are perpendicular to the rift plane, as it is known in quarry works. The microcrack density has been quantified following an stereological procedure applied to polished sections imaged under scanning electron microscopy. The magnification of the images allowed the study of microcracks as narrow as 2 microns in aperture. The density has been quantified in terms of length of microcrack traces per surface unit so possible anisotropies of the microcrack network could be detected. The obtained values are in the typical range for this type of rocks although the Traspieles granite shows a higher value due to its weathering degree (H: 5.11, T: 5.37 mm/mm2). The values measured in the two surfaces (H and T) are quite similar in four of the rocks; only the Albero granite shows a marked anisotropy (H: 2.76 T: 3.53 mm/mm2). The abrasion resistance of the rocks has been measured following the european standard EN 14157:2004 using the capon method. The rocks can be classified in two groups according to their abrasion resistance. Rosa Porriño, Gris Alba and Mondariz granites are the more resistant to abrasion with values around 16-17 mm. Albero and Traspieles granites are less resistant with values higher than 19 mm. The results show a good correlation between the microcrack density and the abrasion resistance. As can be expected the rocks with high microcrack density show low abrasion resistance. The

  4. Abrasion-resistant solgel antireflective films with a high laser-induced damage threshold for inertial confinement fusion

    Xu, Yao; Zhang, Lei; Wu, Dong; Sun, Yu Han; Huang, Zu Xing; Jiang, Xiao Dong; Wei, Xiao Feng; Li, Zhi Hong; Dong, Bao Zhong; Wu, Zhong Hua

    2005-09-01

    To prepare abrasion-resistant antireflective (AR) films for inertial confinement fusion, four solgel routes have been investigated on polysiloxane-modified and polyvinylalcohol- (PVA-) modified SiO2 sols. As confirmed with a transmissive electron microscope, different fractal structure characteristics of the modified SiO2 particles are disclosed by small-angle x-ray scattering technology. And it is these special fractal characteristics that determine the performance of AR films on the level of internal microstructure. A 29Si magic angle spinning and nuclear magnetic resonance study has been successfully applied in explaining the fractal microstructure and its relation to the laser-induced damage threshold (LIDT) of AR films. The films modified by PVA120000 or acetic acid-catalyzed polysiloxane have higher LIDTs than those films modified by PVA16000 or hydrochloride acid-catalyzed polysiloxane. The films from PVA-modified SiO2 sols have a stronger abrasion resistance but lower antireflection than those films from polysiloxane-modified SiO2 sols. In addition, the films from polysiloxane-modified SiO2 sols can possess high transmittance and high LIDT if the polysiloxane synthesis condition is appropriately chosen, but the abrasion resistance is not as good as that from PVA modification. If strong abrasion resistance is necessary, a possible resolution may be to choose a more appropriate hydrophilic polymer than PVA. If not, polysiloxane-modified silica sol can also work when polysiloxane is synthesized under acetic acid catalysis.

  5. Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD

    Zhu Yuhe, E-mail: zyh1120@hotmail.co.jp [School of Stomatology, China Medical University, Shen Yang (China); Wang Wei; Jia Xingya [School of Stomatology, China Medical University, Shen Yang (China); Akasaka, Tsukasa [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan); Liao, Susan [School of Materials Science and Engineering, Nanyang Technological University (Singapore); Watari, Fumio [Department of Health Science, School of Dental Medicine Hokkaido University, Sapporo (Japan)

    2012-12-01

    Highlights: Black-Right-Pointing-Pointer Deposition of Titanium Carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method. Black-Right-Pointing-Pointer The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance. Black-Right-Pointing-Pointer Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. - Abstract: Deposition of titanium carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method using a TiCl{sub 4} + CH{sub 4} + H{sub 2} gas mixture. Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. X-ray diffraction (XRD) showed that the specimen was consisted of TiC and Ti. Carbide layer of about 6 {mu}m thickness was observed on the cross section of the specimen by scanning electron microscopy (SEM). The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance.

  6. Deposition of TiC film on titanium for abrasion resistant implant material by ion-enhanced triode plasma CVD

    Highlights: ► Deposition of Titanium Carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method. ► The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance. ► Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. - Abstract: Deposition of titanium carbide (TiC) layer on titanium (Ti) surface has been demonstrated by an ion-enhanced triode plasma chemical vapor deposition (CVD) method using a TiCl4 + CH4 + H2 gas mixture. Physical and mechanical properties of the deposited TiC film on Ti were investigated to examine its potential application as an abrasion resistant implant material. X-ray diffraction (XRD) showed that the specimen was consisted of TiC and Ti. Carbide layer of about 6 μm thickness was observed on the cross section of the specimen by scanning electron microscopy (SEM). The Vickers hardness of surface carbide was more than 2000, which confirmed its high abrasion resistance.

  7. Wear resistance of TiAlSiN thin coatings.

    Silva, F J G; Martinho, R P; Alexandre, R J D; Baptista, A P M

    2012-12-01

    In the last decades TiAIN coatings deposited by PVD techniques have been extensively investigated but, nowadays, their potential development for tribological applications is relatively low. However, new coatings are emerging based on them, trying to improve wear behavior. TiAlSiN thin coatings are now investigated, analyzing if Si introduction increases the wear resistance of PVD films. Attending to the application, several wear test configurations has been recently used by some researchers. In this work, TiAISiN thin coatings were produced by PVD Unbalanced Magnetron Sputtering technique and they were conveniently characterized using Scanning Electron Microscopy (SEM) provided with Energy Dispersive Spectroscopy (EDS), Atomic Force Microscopy (AFM), Electron Probe Micro-Analyzer (EPMA), Micro Hardness (MH) and Scratch Test Analysis. Properties as morphology, thickness, roughness, chemical composition and structure, hardness and film adhesion to the substrate were investigated. Concerning to wear characterization, two very different ways were chosen: micro-abrasion with ball-on-flat configuration and industrial non-standardized tests based on samples inserted in a feed channel of a selected plastic injection mould working with 30% (wt.) glass fiber reinforced polypropylene. TiAISiN coatings with a small amount of about 5% (wt.) Si showed a similar wear behavior when compared with TiAIN reported performances, denoting that Si addition does not improve the wear performance of the TiAIN coatings in these wear test conditions. PMID:23447962

  8. Air Abrasion

    ... delivered directly to your desktop! more... What Is Air Abrasion? Article Chapters What Is Air Abrasion? What Happens? The Pros and Cons Will I Feel Anything? Is Air Abrasion for Everyone? print full article print this ...

  9. Wear Resistant Thermal Sprayed Composite Coatings Based on Iron Self-Fluxing Alloy and Recycled Cermet Powders

    Andrei SURŽENKOV

    2012-03-01

    Full Text Available Thermal spray and WC-Co based coatings are widely used in areas subjected to abrasive wear. Commercial  cermet thermal spray powders for HVOF are relatively expensive. Therefore applying these powders in cost-sensitive areas like mining and agriculture are hindered. Nowadays, the use of cheap iron based self-fluxing alloy powders for thermal spray is limited. The aim of this research was to study properties of composite powders based on self-fluxing alloys and recycled cermets and to examine the properties of thermally sprayed (HVOF coatings from composite powders based on iron self-fluxing alloy and recycled cermet powders (Cr3C2-Ni and WC-Co. To estimate the properties of  recycled cermet powders, the sieving analysis, laser granulometry and morphology were conducted. For deposition of coatings High Velocity Oxy-Fuel spray was used. The structure and composition of powders and coatings were estimated by SEM and XRD methods. Abrasive wear performance of coatings was determined and compared with wear resistance of coatings from commercial powders. The wear resistance of thermal sprayed coatings from self-fluxing alloy and recycled cermet powders at abrasion is comparable with wear resistance of coatings from commercial expensive spray powders and may be an alternative in tribological applications in cost-sensitive areas.DOI: http://dx.doi.org/10.5755/j01.ms.18.1.1338

  10. A new high temperature resistant glass–ceramic coating for gas turbine engine components

    Someswar Datta; Sumana Das

    2005-12-01

    A new high temperature and abrasion resistant glass–ceramic coating system (based on MgO–Al2O3–TiO2 and ZnO–Al2O3–SiO2 based glass systems) for gas turbine engine components has been developed. Thermal shock resistance, adherence at 90°-bend test and static oxidation resistance at the required working temperature (1000°C) for continuous service and abrasion resistance are evaluated using suitable standard methods. The coating materials and the resultant coatings are characterized using differential thermal analysis, differential thermogravimetric analysis, X-ray diffraction analysis, optical microscopy and scanning electron microscopy. The properties evaluated clearly showed the suitability of these coatings for protection of different hot zone components in different types of engines. XRD analysis of the coating materials and the resultant coatings showed presence of a number of microcrystalline phases. SEM micrographs indicate strong chemical bonding at the metal–ceramic interface. Optical micrographs showed smooth glossy impervious defect free surface finish.

  11. The abrasive wear dependence research on chemical constitution, hardness and resistance of alloy cast steel Cr-Mo-V-Cu-Ni type

    In the work there are research program elements, alloying elements contents influence on abrasive wear for hot work. The aim of research is to define the hardness influence, resistance and contents of Cr, Mo, V on alloy cast steel abrasive wear Cr-Mo-V-Cu-Ni. (author)

  12. Characterization of the wear resistant aluminum oxide - 40% titaniumdioxide coating

    Mihailo R. Mrdak

    2014-02-01

    Full Text Available Plasma spray coatings play an important role in the design of surface properties of engineering components in order to increase their durability and performance under different operating conditions. Coatings are the most often used for wear resistance. This paper presents the microstructure and mechanical properties Al2O3_­40wt.%TiO2 coating resistant to dry friction slide, grain abrasion and erosion of particles at operating temperatures up to 540°C. In order to obtain the optimal characteristics of coating was performed  optimization  of deposition parameters. The powder Al2O3­40wt.%TiO2 is deposited atmospheric plasma spraying (APS process with a plasma current of 700, 800 and 900A. Evaluate the quality of the coating Al2O3­40wt.%TiO2 were made on the basis of their hardness, tensile bond strength and microstructure. The best performance showed the deposited layers with 900A. The morphology of the powder particles Al2O3­40wt.%TiO2 was examined with SEM (Scanning Electron Microscope. Microstructure of the coatings was examined by light microscopy. Analysis of the deposited layers was performed in accordance with standard Pratt & Whitney. Evaluation of mechanical properties of the layers was done by examining HV0.3 microhardness and tensile strength of the tensile testing. Studies have shown that plasma currents significantly affects the mechanical properties and microstructure of coatings which are of crucial importance for the protection for components subjected to wear       

  13. Microstructure and abrasive wear studies of laser clad Al-Si/SiC composite coatings

    Anandkumar, R.; Colaco, R.; Ocelik, V.; De Hosson, J. Th. M.; Vilar, R.; Gyulai, J; Szabo, PJ

    2007-01-01

    Surface coatings of Al-Si/SiC metal-matrix composites were deposited on Al-7 wt. % Si alloy substrates by laser cladding. The microstructure of the coatings was characterized by optical microscopy, scanning electron microscopy (SEM) and X-ray diffraction (XRD). The microstructure of the coating mate

  14. Effect of sodium bicarbonate air abrasive polishing on resistance to sliding during tooth alignment and leveling: An in vitro study

    Jorge C. B. L. Filho

    2012-01-01

    Full Text Available Objective: The aim of this in vitro study was to evaluate the Resistance to Sliding (RS provided by metallic brackets and 3 types of orthodontic wires (TMA, SS and NiTi, before and after the use of sodium bicarbonate airborne particle abrasion, in an experimental model with 3 non leveled brackets. Materials and Methods: The bicarbonate airborne abrasion was applied perpendicularly to the bracket slots at a distance of 2 mm, for 5 seconds (T2 and 10 seconds (T3 on each bracket slot. In a universal testing machine, the wires were pulled through a set of 3 non leveled brackets at a cross head speed of 50 mm/min for a distance of 10 mm, and static and kinetic friction readings were registered at T1 (no airborne abrasion, T2 and T3. Results: For all tested wires, a significant RS increase between T1 and T3 (P<0.001 was seen. For SS and TMA wires, there was a statistically significant RS increase between T1 and T2 (P<0.001. Between T2 and T3, RS increase was significant for TMA (P<0.001 and NiTiwires (P<0.05. Conclusions: Sodium bicarbonate air abrasive polishing during orthodontic treatment is not recommended, once this procedure promoted a significant RS increase between the metallic brackets and all the three types of wires tested.

  15. Impact of Sn/F Pre-Treatments on the Durability of Protective Coatings against Dentine Erosion/Abrasion.

    Carolina Ganss

    Full Text Available For preventing erosive wear in dentine, coating with adhesives has been suggested as an alternative to fluoridation. However, clinical studies have revealed limited efficacy. As there is first evidence that Sn(2+ increases bond strength of the adhesive Clearfil SE (Kuraray, the aim of the present study was to investigate whether pre-treatment with different Sn(2+/F(- solutions improves the durability of Clearfil SE coatings. Dentine samples (eight groups, n=16/group were freed of smear layer (0.5% citric acid, 10 s, treated (15 s either with no solution (control, aminefluoride (AmF, 500 ppm F(-, pH 4.5, SnCl2 (800/1600 ppm Sn(2+; pH 1.5, SnCl2/AmF (500 ppm F(-, 800 ppm Sn(2+, pH 1.5/3.0/4.5, or Elmex Erosion Protection Rinse (EP, 500 ppm F-, 800 ppm Sn(2+, pH 4.5; GABA International, then rinsed with water (15 s and individually covered with Clearfil SE. Subsequently the specimens were subjected to an erosion/abrasion protocol consisting of 1320 cycles of immersion in 0.5% citric acid (5 °C/55 °C; 2 min and automated brushing (15 s, 200 g, NaF-toothpaste, RDA 80. As the coatings proved stable up to 1320 cycles, 60 modified cycles (brushing time 30 min/cycle were added. Wear was measured profilometrically. After SnCl2/AmF, pH 4.5 or EP pre-treatment all except one coating survived. In the other groups, almost all coatings were lost and there was no significant difference to the control group. Pre-treatment with a Sn(2+/F(- solution at pH 4.5 seems able to improve the durability of adhesive coatings, rendering these an attractive option in preventing erosive wear in dentine.

  16. Impact of Sn/F Pre-Treatments on the Durability of Protective Coatings against Dentine Erosion/Abrasion.

    Ganss, Carolina; Lussi, Adrian; Peutzfeldt, Anne; Naguib Attia, Nader; Schlueter, Nadine

    2015-01-01

    For preventing erosive wear in dentine, coating with adhesives has been suggested as an alternative to fluoridation. However, clinical studies have revealed limited efficacy. As there is first evidence that Sn(2+) increases bond strength of the adhesive Clearfil SE (Kuraray), the aim of the present study was to investigate whether pre-treatment with different Sn(2+)/F(-) solutions improves the durability of Clearfil SE coatings. Dentine samples (eight groups, n=16/group) were freed of smear layer (0.5% citric acid, 10 s), treated (15 s) either with no solution (control), aminefluoride (AmF, 500 ppm F(-), pH 4.5), SnCl2 (800/1600 ppm Sn(2+); pH 1.5), SnCl2/AmF (500 ppm F(-), 800 ppm Sn(2+), pH 1.5/3.0/4.5), or Elmex Erosion Protection Rinse (EP, 500 ppm F-, 800 ppm Sn(2+), pH 4.5; GABA International), then rinsed with water (15 s) and individually covered with Clearfil SE. Subsequently the specimens were subjected to an erosion/abrasion protocol consisting of 1320 cycles of immersion in 0.5% citric acid (5 °C/55 °C; 2 min) and automated brushing (15 s, 200 g, NaF-toothpaste, RDA 80). As the coatings proved stable up to 1320 cycles, 60 modified cycles (brushing time 30 min/cycle) were added. Wear was measured profilometrically. After SnCl2/AmF, pH 4.5 or EP pre-treatment all except one coating survived. In the other groups, almost all coatings were lost and there was no significant difference to the control group. Pre-treatment with a Sn(2+)/F(-) solution at pH 4.5 seems able to improve the durability of adhesive coatings, rendering these an attractive option in preventing erosive wear in dentine. PMID:26075906

  17. Single layer and multilayer wear resistant coatings of (Ti,Al)N: a review

    We review the status of (Ti,Al)N based coatings obtained by various physical vapor deposition (PVD) techniques and compare their properties. PVD techniques based on sputtering and cathodic arc methods are widely used to deposit wear resistant (Ti,Al)N coatings. These techniques were further modified to improve the metal ionization rate and to eliminate macrodroplets from plasma streams. We summarize manufacture of target/cathode, substrate materials for deposition of coatings, deposition parameters, and the effect of deposition parameters on the physical and mechanical properties of (Ti,Al)N coatings. It is shown that (Ti,Al)N coatings by PVD enhance the wear, thermal, and oxidation resistance of a wide variety of tool materials. We discuss the wear resistant properties of (Ti,Al)N for various machining applications as compared with coatings such as TiN, Ti(C,N) and (Ti,Zr)N. High hardness (∼28-32 GPa), relatively low residual stress (∼5 GPa), superior oxidation resistance, high hot hardness, and low thermal conductivity make (Ti,Al)N coatings most desirable in dry machining and machining of abrasive alloys at high speeds. Multicomponent coatings based on different metallic and nonmetallic elements combine the benefit of individual components leading to a further refinement of coating properties. Alloying additions such as Cr and Y drastically improve the oxidation resistance, Zr and V improve the wear resistance, whereas, Si increases the hardness and resistance to chemical reactivity of the film. Addition of boron improves the abrasive wear behavior of Ti-Al based coatings due to the formation of TiB2 and BN phases depending on the deposition conditions. Hafnium based nitrides and carbides have potential for resistance to flank and crater wear. The presence of a large number of interfaces between individual layers of a multilayered structure results in a drastic increase in hardness and strength. (Ti,Al)N multilayer super lattice coatings with lattice

  18. Abrasive and sliding wear characteristics of Al-Si cast alloys before and after coating by plasma electrolytic oxidation process

    Aydin, H.; Bayram, A. [Uludag Univ., Bursa (Turkey). Dept. of Mechanical Engineering; Uguz, A. [Science Park Ulutek (Turkey)

    2008-07-01

    The wear resistance of a series of Al-Si cast alloys with 5%, 8% and 11% silicon contents have been investigated after spheroidising heat treatments, and after coating these alloys by a plasma electrolytic oxidation (PEO) process for comparison. The alloys were subjected to wear tests by using SiC and steel counterfaces. The most remarkable observation is the increase in the wear resistance of the 5% Si containing alloy against SiC counterface, which is 70 times. However, the increase in the wear resistance is 5 times in the 11% Si containing alloy under same conditions, and only about 50% increase is observed when the counterface is steel. It is argued that, coating of these alloys by plasma electrolytic oxidation improves the wear resistance more effectively if the silicon content of the alloy is low, since the silicates (or aluminosilicates) in the coating layer has deleterious effect on wear resistance. (orig.)

  19. Effects of mechanical cleaning by manual brushing and abrasive blasting on lime render coatings on Architectural Heritage

    Iglesias-Campos, M. A.

    2014-12-01

    Full Text Available This research studies the effects of mechanical cleaning by brushing and by abrasive blasting on the lime render coating of a façade. After analysing the properties of the material, the deposits to be removed and their possible influence on the treatment, different cleaning tests were made by manual brushing and by blasting with three varieties of abrasives at 45° and 75° angles, keeping the other parameters constant. Taking the restorer’s perspective as a starting point, and in order to fulfil the practical requirements of an intervention, tests were evaluated with macro-photography, USB digital microscope and stereomicroscope with 3D visualization and measurement. From the results can be concluded that abrasives with low friability and greater grain size than the space between mortar aggregates blasted at a 75° angle reduce the differential erosion compared to other abrasives; although manual brushing has less impact on the surface.En este trabajo se estudian los efectos de las limpiezas mecánicas con cepillado y con proyección de abrasivos sobre un revestimiento exterior de cal. Tras documentar las propiedades del material, de los depósitos superficiales y de su posible influencia en el tratamiento, se realizaron diferentes catas de limpieza con cepillado manual y con proyección de tres abrasivos con ángulos de 45° y 75° manteniendo constantes el resto de parámetros. Partiendo de la visión del conservador-restaurador y de un carácter práctico según las necesidades reales de intervención, los ensayos se evaluaron con macrofotografía, microscopio digital USB y microscopio estereoscópico con visualización y medición en 3D. De los resultados se determina que los abrasivos de baja friabilidad y granulometría mayor que el espacio entre los áridos del mortero proyectados con un ángulo de 75° reducen la erosión diferencial en comparación a otros abrasivos, aunque el cepillado manual altera menos la superficie.

  20. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    Białobrzeska B.; Dudziński W.

    2015-01-01

    Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for h...

  1. Two-silane chemical vapor deposition treatment of polymer (nylon) and oxide surfaces that yields hydrophobic (and superhydrophobic), abrasion-resistant thin films

    This article describes a two-silane, chemical vapor deposition (CVD) approach to creating hydrophobic (or even superhydrophobic), abrasion-resistant coatings on silicon oxide and polymer (nylon) substrates. This multistep approach employs only reagents delivered in the gas phase, as follows: (i) plasma cleaning/oxidation of the substrate, (ii) CVD of 3-isocyanatopropyltriethoxysilane, which is used as an adhesion promoter for the substrate, (iii) hydrolysis with water vapor, and (iv) CVD of (tridecafluoro-1,1,2,2-tetrahydrooctyl)trichlorosilane (the ''Rf-Cl silane''). Surfaces are characterized by wetting, spectroscopic ellipsometry, x-ray photoelectron spectroscopy (XPS), and time-of-flight secondary ion mass spectrometry (ToF-SIMS). This work has the following unique features. First, the authors explore an all gas phase deposition of a new silane coating that is scientifically interesting and technologically useful. Second, the authors show that the presence of an adhesion promoter in the process leads to thinner films that are more robust in abrasion testing. Third, results obtained using plasma/deposition equipment that is relatively inexpensive and/or available in most laboratories are compared to those obtained with a much more sophisticated, commercially available plasma/CVD system (the YES-1224P). The entire deposition process can be completed in only ∼1 h using the industrial equipment (the 1224P). It is of significance that the polymer surfaces modified using the 1224P are superhydrophobic. Fourth, the thickness of the Rf-Cl silane layer deposited by CVD correlates well with the thickness of the underlying spin coated nylon surface, suggesting that the nylon film acts as a reservoir of water for the hydrolysis and condensation of the Rf-Cl silane

  2. The structure, properties and a resistance to abrasive wear of railway sections of steel with a different pearlite morphology

    The article presents the characteristics of pearlite rail steels used in the construction of railways. The article discusses the influence of isothermal annealing process parameters on the pearlite morphology and properties of the R260 steel. The pearlite structure with a diverse pearlite morphology was obtained in the physical modeling of the isothermal annealing on the 3800 Gleeble Simulator. After the heat treatment, the existence of the pearlite microstructure with pearlite colonies was identified. They were smaller in relation to colonies after the hot rolling process. It was shown that the reduction of isothermal holding temperature influences the decrease of the interlamellar distance in the pearlite steel. On the basis of the received results, the dependences between the resistance to the abrasive wear and the pearlite morphology for operational conditions occurring in the switches were estimated. The resistance to the abrasive wear tests were conducted for steel with a different morphology of pearlite on the Amsler stand in conditions of rolling- sliding frictions. The resistance to the abrasive wear of R260 steel with a different pearlite morphology increases, when the interlamellar distance in cementite decreases and decreases as the load and slip increase.

  3. Effect of flame conditions on abrasive wear performance of HVOF sprayed nanostructured WC-12Co coatings

    WANG Yu-yue; LI Chang-jiu; MA Jian; YANG Guan-jun

    2004-01-01

    Nanostructured WC-12Co coatings were deposited by high velocity oxy-fuel (HVOF) spraying with an agglomerated powder. The effect of flame conditions on the microstructure of the nanostructured coatings was investigated. The wear properties of the coatings were characterized using a dry rubber-wheel wear test. The results show that the nanostructured WC-Co coatings consist of WC, W2C, W and an amorphous binder phase. The microstructure of the coating is significantly influenced by the ratio of oxygen flow to fuel flow. Under the lower ratio of oxygen/fuel flow, the nanostructured coating presents a relative dense microstructure and severe decarburization of WC phase occurs during spraying. With increasing ratio of oxygen/fuel flow, the bonding of WC particles in the coating becomes loose resulting from the original structure of feedstock and the decarburization of WC becomes less owing to limited heating to the powder. Both the decarburization of WC particles in spraying and the bonding among WC particles in the coatings affect the wear performance. The examination of the worn surfaces of the nanostructured coatings reveals that the dominant wear mechanisms would be spalling from the interface of WCCo splats when spray particles undergo a limited melting. While the melting state of the spray particles is improved,the dominant wear mechanisms become the plastic deformation and plowing of the matrix and spalling of WC particles from the matrix.

  4. Laser cladding of Al-Si/SiC composite coatings : Microstructure and abrasive wear behavior

    Anandkumar, R.; Almeida, A.; Vilar, R.; Ocelik, V.; De Hosson, J.Th.M.

    2007-01-01

    Surface coatings of an Al-Si-SiC composite were produced on UNS A03560 cast Al-alloy substrates by laser cladding using a mixture of powders of Al-12 wt.% Si alloy and SiC. The microstructure of the coatings depends considerably on the processing parameters. For a specific energy of 26 MJ/m2 the mic

  5. Effect of Annealing Temperature on Hardness and Wear Resistance of Electroless Ni-B-Mo Coatings

    Serin, Ihsan Gökhan; Göksenli, Ali

    2015-06-01

    Formation of nickel-boron-molybdenum (Ni-B-Mo) coating on steel by electroless plating and evaluation of their morphology, hardness and tribological properties post heat treatment at different temperatures for 1 h is investigated. The 25 μm thick coating is uniform and adhesion between the substrate and coating is good. Ni-B-Mo coating was amorphous-like structure in their as-plated condition and by 400°C heat-treated coating, nickel fully crystallized and nickel borides and molybdenum carbide were formed. All coatings exhibited higher hardness than the substrate steel. Hardness values of all coatings up to 400°C did not change distinctively but decreased partly beyond 400°C. Friction coefficient reached lowest value post heat treatment at 300°C but later increased with increasing tempering temperature. Wear resistance was lowest in as-plated coating; however it reached the highest value at 300°C. Worn surface of the coatings showed the abrasive wear as the dominant wear mechanism. An additional adhesive wear mechanism was detected in coating tempered at 550°C. Moreover, our results confirmed that the molybdenum addition improved the thermal stability of the resulting coating. Therefore, Ni-B-Mo coating has potential for application in precision mould, optical parts mould or bipolar plates, where thermal stability is essential.

  6. Characterization and wear- and corrosion-resistance of microarc oxidation ceramic coatings on aluminum alloy

    Wei Tongbo [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China); Yan Fengyuan [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)]. E-mail: fyyan@ns.lzb.ac.cn; Tian Jun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou 730000 (China)

    2005-03-08

    Thick and hard ceramic coatings were prepared on Al-Cu-Mg alloy (2024 Al alloy) making use of microarc oxidation in an alkali-silicate electrolytic solution. The microstructure, phase composition, corrosion resistance friction and wear behaviors of the microarc oxidation coatings and the impact toughness of the impacted Al alloy blocks were investigated. Moreover, the corroded surfaces and the impacted surfaces and cross-sections of the microarc oxidation coatings were observed with a scanning electron microscope. The results show that the microarc oxidation coatings can be divided into a porous loose outer region consisting predominantly of {gamma}-Al{sub 2}O{sub 3} and Al-Si-O phase and a dense internal region consisting predominantly of {alpha}-Al{sub 2}O{sub 3}. They have excellent corrosion resistance, though the thicker coating shows somewhat poorer corrosion-resistance than the thinner one. The differences in the corrosion-resistance of the microarc oxidation coatings with different thicknesses are related to their different microstructures. The impact toughness of the Al alloy substrate is decreased after modification with the microarc oxidation coatings of extremely high hardness. This implies that the microarc oxidation coatings on the Al alloy substrate may not be suitable to impacting working condition. After abrasion away of the loose outer layer, the polished compact inner coatings possess excellent wear- and corrosion-resistance and strong adhesion to the substrate, and they show further significantly improved wear-resistance under the lubrication of a commercial 4838 lubricating oil. Namely, the friction coefficient and wear rate of the polished 100 {mu}m coating under the oil-lubricated-condition are reduced to be 1/10 and 1/1000 of that under dry sliding. The microarc oxidation coatings mainly composed of hard {alpha}-Al{sub 2}O{sub 3} could find promising application in preventing the corrosion and wear of Al alloy-based components.

  7. The Use of Focus-Variation Microscopy for the Assessment of Active Surfaces of a New Generation of Coated Abrasive Tools

    Kapłonek Wojciech

    2016-04-01

    Full Text Available In this paper, the selected results of measurements and analysis of the active surfaces of a new generation of coated abrasive tools obtained by the use of focus-variation microscopy (FVM are presented and discussed. The origin of this technique, as well as its general metrological characteristics is briefly described. Additionally, information regarding the focus variation microscope used in the experiments - InfiniteFocus® IF G4 produced by Alicona Imaging, is also given. The measurements were carried out on microfinishing films (IMFF, abrasive portable belts with Cubitron™ II grains, and single-layer abrasive discs with Trizact™ grains. The obtained results were processed and analyzed employing TalyMap 4.0 software in the form of maps and profiles, surface microtopographies, Abbott- Firestone curves, and calculated values of selected areal parameters. This allowed us to describe the active surfaces of the coated abrasive tools, as well as to assess the possibility of applying the FVM technique in such kinds of measurements.

  8. Wear resistance of micro-arc oxidation coatings on biomedical NiTi alloy

    Liu, F., E-mail: ryuufuku@hotmail.co [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Xu, J.L. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China); Yu, D.Z. [Stomatological Medicine Center, Harbin Institute of Technology, Harbin 150001 (China); Wang, F.P. [Department of Applied Chemistry, Harbin Institute of Technology, Harbin 150001 (China); Zhao, L.C. [School of Materials Science and Engineering, Harbin Institute of Technology, Harbin 150001 (China)

    2009-11-13

    Protective coatings were successfully formed on biomedical NiTi alloy by micro-arc oxidation (MAO) using pulsed bipolar power supply. The coating surface exhibits a typical MAO porous structure, and the coating mainly consists of O, Al, Ti and Ni, with the atomic concentration of 65.11%, 27.77%, 2.20% and 2.8%, respectively. The thickness of MAO coating is about 24.0 {mu}m when the duration time of the MAO treatment was 90 min at 400 V constant voltage treatment. XRD analysis showed that micro-arc oxidation coating is composed of {gamma}-Al{sub 2}O{sub 3} and {alpha}-Al{sub 2}O{sub 3}. The wear resistance of the coatings was investigated by ball-on-disk friction test. The microhardness of the NiTi alloy is greatly enhanced due to the formation of Al{sub 2}O{sub 3} coating after micro-arc oxidation treatment. The friction coefficient of the coated NiTi is stable at 0.85 and the wear resistance is increased by 9 times compared with uncoated NiTi. The wear mechanism transforms from abrasive-dominant for the uncoated sample to adhesive-dominant for the coated sample.

  9. Radiation resistance of anticorrosion coatings

    Experimental results are reported of a study of high-energy radiation and its effects on properties and corrosive behaviour of metals, on plastics, paints, and other coatings. The irradiation tests have been made with various paint compounds on the basis of epoxide resins, polyurethane resins, acryl/styrol dispersions, and with ethyl silicate or alkali silicate zinc dust primers. The coatings have been applied to accelerator component parts and to plate specimens (aluminium, steel) and have been irradiated with energies between 104 and 107 Gy. Very good results have been found for the polyurethane compound and the acryl/styrol dispersion coatings. (orig.)

  10. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  11. Lead brick with a resistant coating and the coating process

    The invention concerns a lead brick with a resistant coating made from an elastomer material such silicone type, giving a smooth surface able to be decontaminated. The brick allows to build biological protection barriers to protect users against injurious radiations, specially, x radiations or gamma radiations. (N.C.). 6 refs., 4 figs

  12. Facile fabrication of superhydrophobic surface with excellent mechanical abrasion and corrosion resistance on copper substrate by a novel method.

    Su, Fenghua; Yao, Kai

    2014-06-11

    A novel method for controllable fabrication of a superhydrophobic surface with a water contact angle of 162 ± 1° and a sliding angle of 3 ± 0.5° on copper substrate is reported in this Research Article. The facile and low-cost fabrication process is composed from the electrodeposition in traditional Watts bath and the heat-treatment in the presence of (heptadecafluoro-1,1,2,2-tetradecyl) triethoxysilane (AC-FAS). The superhydrophobicity of the fabricated surface results from its pine-cone-like hierarchical micro-nanostructure and the assembly of low-surface-energy fluorinated components on it. The superhydrophobic surface exhibits high microhardness and excellent mechanical abrasion resistance because it maintains superhydrophobicity after mechanical abrasion against 800 grit SiC sandpaper for 1.0 m at the applied pressure of 4.80 kPa. Moreover, the superhydrophobic surface has good chemical stability in both acidic and alkaline environments. The potentiodynamic polarization and electrochemical impedance spectroscopy test shows that the as-prepared superhydrophobic surface has excellent corrosion resistance that can provide effective protection for the bare Cu substrate. In addition, the as-prepared superhydrophobic surface has self-cleaning ability. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on various metallic materials. PMID:24796223

  13. Analysis Of The Austenite Grain Growth In Low-Alloy Boron Steel With High Resistance To Abrasive Wear

    Białobrzeska B.

    2015-09-01

    Full Text Available Today low-alloy steels with boron achieve high resistance to abrasive wear and high strength. These features are obtained by using advanced technology of manufacturing. This makes boron steels increasingly popular and their application more diverse. Application of these steels can extend the lifetime of very expensive machine construction in many industries such as mining, the automotive, and agriculture industries. An interesting subgroup of these materials is steel with boron intended for heat treatment. These steels are supplied by the manufacturer after cold or hot rolling so that it is possible for them to be heat treated in a suitable manner by the purchaser for its specific application. Very important factor that determines the mechanical properties of final product is austenite grain growth occurring during hot working process such us quenching or hot rolling. Investigation of the effect of heating temperature and holding time on the austenite grain size is necessary to understand the growth behavior under different conditions. This article presents the result of investigation of austenite grain growth in selected low-allow boron steel with high resistance to abrasive wear and attempts to describe the influence of chemical composition on this process.

  14. Mixing proportion design and construction technology of abrasion resistant concrete%抗冲磨混凝土配合比设计与施工工艺

    苏满红; 李俊华; 刘慧民

    2011-01-01

    According to the design standards of Tanghe hydropower station dam,spillway gate abrasion resistant concrete,through the on-site mixing proportion test,gained the construction technology and parameters of abrasion resistant concrete,so as to further improve the performance of concrete,provide guidance to the hydropower station dam spillway gate pier,plunge pool abrasion resistant concrete pouring construction.%针对唐河水电站重力坝、泄洪闸抗冲磨混凝土设计标准,通过现场配合比试验,取得抗冲磨混凝土施工工艺及参数,使混凝土性能得到进一步改善,为水电站大坝泄洪闸闸墩、消力池抗冲磨混凝土浇筑施工提供指导。

  15. Superior corrosion resistance by niobium coating

    Niobium is a reactive metal which passivates spontaneously in many aggressive environments. Niobium metal also has favorable thermal and mechanical properties for use in the chemical process industries as process equipment or ancillary components which require high reliability and extensive service life. Niobium coatings can be used in applications where superior resistance against aqueous corrosion or erosion in hot-gases is needed. In this study the corrosion resistance of electrodeposited niobium on AISI 316 stainless steels in acid media has been studied. The structure and composition of niobium coatings are reviewed. The morphology, microstructure and defects were studied using a scanning electron microscope. In short term experiments the electrolyte was 30% H2SO4 at a temperature of 298 K and during long term measurements the electrolyte was 1 M H2SO4. Both Alternating Current (AC) and Direct Current (DC) electrochemical methods were used to characterize the corrosion behavior of base material and coating-base material system. Short term measurement procedure for coated samples consisted of four different measurements. Polarization resistance values measured by electrochemical impedance spectroscopy showed that the corrosion resistance of niobium coatings was related to the development of a passive layer on the niobium surface. The Long Cyclic Anodic Polarization curves showed that electrodeposited niobium coatings are capable of isolating the substrate material completely from the electrolyte. The Potentiostatic Exertion measurements showed that the corrosion resistance of electrodeposited niobium coatings was five orders of magnitude better than of the base material AISI 316 in 30 % H2SO2 electrolyte

  16. NANOCOMPOSITE COATING FOR IMPROVED CORROSION RESISTANCE.

    Ramana, M. V.; MADUNURI CHANDRA SEKHAR

    2012-01-01

    Zn-Mg–ZnO nanocomposite electrodeposits have better corrosion resistance to sodium chloride in the atmospheric environment and better than that of other zinc alloys of equal thickness and therefore, provide a better alternative for corrosion protection. Nano zinc coatings are deposited on mild steel by electro deposition.Besides corrosion protection and decoration, nanocoatings sometimes impart to the surface, specific mechanical and physical properties such as wear resistance, hardness, elec...

  17. Development of wear resistant nanostructured duplex coatings by high velocity oxy-fuel process for use in oil sands industry.

    Saha, Gobinda C; Khan, Tahir I; Glenesk, Larry B

    2009-07-01

    Oil sands deposits in Northern Alberta, Canada represent a wealth of resources attracting huge capital investment and significant research focus in recent years. As of 2005, crude oil production from the current oil sands operators accounted for 50% of Canada's domestic production. Alberta's oil sands deposits contain approximately 1.7 trillion barrels of bitumen, of which over 175 billion are recoverable with current technology, and 315 billion barrels are ultimately recoverable with technological advances. A major problem of operating machinery and equipment in the oil sands is the unpredictable failure from operating in this highly aggressive environment. One of the significant causes of that problem is premature material wear. An approach to minimize this wear is the use of protective coatings and, in particular, a cermet thin coating. A high level of coating homogeneity is critical for components such as bucketwheels, draglines, conveyors, shovels, heavyhauler trucks etc. that are subjected to severe degradation through abrasive wear. The identification, development and application of optimum wear solutions for these components pose an ongoing challenge. Nanostructured cermet coatings have shown the best results of achieving the degree of homogeneity required for these applications. In this study, WC-17Co cermet powder with nanocrystalline WC core encapsulated with 'duplex' Co layer was used to obtain a nanostructured coating. To apply this coating, high velocity oxy-fuel (HVOF) thermal spraying technique was used, as it is known for producing wear-resistant coatings superior to those obtained from plasma-based techniques. Mechanical, sliding wear and microstructural behavior of the coating was compared with those of the microstructured coating obtained from spraying WC-10Co-4Cr cermet powder by HVOF technique. Results from the nanostructured coating, among others, showed an average of 25% increase in microhardness, 30% increase in sliding wear resistance and

  18. PROGRESS IN THERMO-ABRASIVE BLASTING SYSTEMS

    I.A. Gorlach

    2012-01-01

    ENGLISH ABSTRACT: Quality of surface preparation of components and structures for further painting and/or coating is important in many fields of engineering. One of the most widely used methods of surface preparation is abrasive blasting. In the last few years, a new method for surface preparation has evolved, namely thermo-abrasive blasting. This technique utilises a high enthalpy thermal jet, generated by the thermo-abrasive blasting gun, to propel abrasive particles. Thermo-abrasi...

  19. Development of silane-hydrolysate binder for UV-resistant thermal control coatings

    Patterson, W. J.

    1981-01-01

    Detailed characterizaton and formulation studies were performed on a methyltriakoxysilane hydrolysate as a binder for thermal control coatings. The binder was optimized by varying hydrolysis temperature, time, catalyst type, and water concentration. The candidate coating formulations, based on this binder with TiO2 pigment, were optimized via a detailed series of sprayed test panels that included the parameters of binder/pigment ratio, ethanol content, pigment particle size, coating thickness and cure conditions. A typical optimized coating was prepared by acetic acid catalyzed hydrolysis of methyltriethoxysilane with 3.25 mol-equivalents of water over a 24 hour period at room temperature. The resulting hydrolysate was directly mixed with pre-milled TiO2 (12 grams pigment/26 grams binder) to yield a sprayable consistency. Panels were sprayed to result in a nominal cure coating thickness of 2 mils. Cure was affected by air drying for 24 hr at room temperature plus 72 hr at 150 F. These coatings are typically extremely tough and abrasion-resistant, with an absorptance (alpha) of 0.20 and emittance (e) of 0.89. No significant coating damage was observed in the mandrel bend test, even after exposure to thermal cycling from -160 to 160 F. Vacuum exposure of the coatings for 930 hours at 1 equivalent UV sun resulted in no visible degradation and no significant increase in absorptance.

  20. Production of diffusion heat-resistant coatings on niobium

    A possibility of producing diffusion heat-resistant coatings on the 5VMTs niobium alloy has been investigated. Coating heat-resistance was investigated in the air at 800-1100 deg C. Given are brief characteristics of diffusion coatings produced. It is shown, that the Re and V coatings have satisfactory protective properties

  1. The Effect of Silane on the Microstructure, Corrosion, and Abrasion Resistances of the Anodic Films on Ti Alloy

    Wang, Jinwei; Chen, Jiali

    2016-04-01

    Anodic oxide films on Ti-6Al-4V alloy are prepared using sodium hydroxide as the base electrolyte containing aminopropyl trimethoxysilane (APS) as an additive. Some APS undergo hydrolysis, adsorption, and chemical reaction with the TiO x to form Ti-O-Si bond as confirmed by ATR-FTIR and XPS spectra, and in turn their surface appearance and roughness are greatly changed with the addition of APS as observed by their SEM images. These amino anodic films possess much higher corrosive resistances since the formation of Ti-O-Si complex enhances the compactness of the anodic films and the existence of aminopropyl groups inside the pores provides additional blocking effects. Besides, their improvement in anti-abrasive capability is attributed to the toughening effect of the chemically bonded silanes and the lubrication functions from both the chemically bonded and physically absorbed silanes between the touched interfaces.

  2. Corneal Abrasions

    ... eye under a light that is filtered cobalt blue. The fluorescein causes the abrasion to glow bright ... putting in or removing your contacts. Around the house, be extra careful when you use cleaning products, ...

  3. Photoresist-Free Patterning by Mechanical Abrasion of Water-Soluble Lift-Off Resists and Bare Substrates: Toward Green Fabrication of Transparent Electrodes

    Adam D Printz; Esther Chan; Celine Liong; Martinez, René S.; Darren J Lipomi

    2013-01-01

    This paper describes the fabrication of transparent electrodes based on grids of copper microwires using a non-photolithographic process. The process--"abrasion lithography"--takes two forms. In the first implementation (Method I), a water-soluble commodity polymer film is abraded with a sharp tool, coated with a conductive film, and developed by immersion in water. Water dissolves the polymer film and lifts off the conductive film in the unabraded areas. In the second implementation (Method ...

  4. Influence of Plasma Transferred Arc Process Parameters on Structure and Mechanical Properties of Wear Resistive NiCrBSi-WC/Co Coatings

    Eitvydas GRUZDYS

    2011-07-01

    Full Text Available Self-fluxing NiCrBSi and related coatings received considerable interest due to their good wear as well as corrosion resistance at moderate and elevated temperatures. Hard tungsten carbide (WC particles can be included in NiCrBSi for further increase of the coating hardness and abrasive wear resistance. Flame spray technique is widely used for fabrication of NiCrBSi films. However, in such a case, subsequent remelting of the deposited coatings by flame, arc discharge or high power laser beam is necessary. In present study NiCrBSi-WC/Co coatings were formed using plasma transferred arc process. By adjusting plasma parameters, such as current, plasma gas flow, shielding gas flow, a number of coatings were formed on steel substrates. Structure of the coatings was investigated using X-ray diffractometry. Microstructure of cross-sectioned coatings was examined using scanning electron microscopy. Hardness of the coating was evaluated by means of the Vickers hardness tests. Wear tests were also performed on specimens to determine resistance to abrasive wear. Acquired results allowed estimating the influence of the deposition process parameters on structure and mechanical properties of the coatings.http://dx.doi.org/10.5755/j01.ms.17.2.482

  5. Effects of increase extent of voltage on wear and corrosion resistance of micro-arc oxidation coatings on AZ91D alloy

    2008-01-01

    The effects of increase extent of voltage on the wear resistance and corrosion resistance of micro-arc oxidation(MAO)coatings on AZ91D magnesium alloy were investigated in silicate electrolyte.The results show that with increasing extent of voltage,both of the thickness and bonding force of MAO coatings first increase,and then decrease.These parameters are all up to their maximum values when the increase extent of voltage is 20 V.The roughness of the coatings always increases.The coating has the best corrosion resistance when the increase extent of voltage is not below 25 V,and the coating has the best wear resistance when the increase extent of voltage is 10 V.The wear mechanisms for the micro-arc oxidation are abrasive wear and micromachining wear.These are related to their microstructures.

  6. NANOCOMPOSITE COATING FOR IMPROVED CORROSION RESISTANCE.

    M.V.RAMANA

    2012-07-01

    Full Text Available Zn-Mg–ZnO nanocomposite electrodeposits have better corrosion resistance to sodium chloride in the atmospheric environment and better than that of other zinc alloys of equal thickness and therefore, provide a better alternative for corrosion protection. Nano zinc coatings are deposited on mild steel by electro deposition.Besides corrosion protection and decoration, nanocoatings sometimes impart to the surface, specific mechanical and physical properties such as wear resistance, hardness, electrical properties, oxidation – resistance and thermal-insulating properties. The effect of addition of ZnO nanoparticles on the morphology of crystal size on zinc deposited surface and corrosion properties are investigated. The results showed that addition of nano additives in the deposition process of zinc significantly increased the corrosion resistance. The surface morphology of the zinc deposits was studied by scanning electron microscopy (SEM.

  7. Corrosion resistance of Cu-Al coatings produced by thermal spray

    Laura Marcela Dimaté Castellanos

    2012-04-01

    Full Text Available Many components in the shipbuilding industry are made of copper-based alloys. These pieces tend to break due to corrosion generated by a marine environment; such components can be salvaged through surface engineering, through deposition of suitable coatings. This paper studied the influence of three surface preparation methods involving phosphor bronze substrates concerning the corrosion resistance of commercial coatings having Al-Cu +11% Fe chemical composition. The surface was prepared using three methods: sand blasting, shot blasting and metal polishing with an abrasive disk (with and without a base layer. The deposited coatings were micro-structurally characterised by x-ray diffraction (XRD, optical microscopy and scanning electron microscopy (SEM. Corrosion resistance was evaluated by electrochemical test electrochemical impedance spectroscopy (EIS. Surfaces prepared by sandblasting showed the best resistance to corrosion, so these systems could be a viable alternative for salvaging certain parts in the marine industry. The corrosion mechanisms for the coatings produced are discussed in this research.

  8. Characterization and wear resistance of macro-arc oxidation coating on magnesium alloy AZ91 in simulated bedy fluids

    2008-01-01

    The mechanical characteristics ofthe macro-arc oxidation(MAO) coating on Mg alloy AZ91 were examined by means of nano scratch tester.The corrosion and erosion corrosion behavior of AZ91 with and without MAO coating were investigated by using potentiodynamic electrochemical technique and micro-abrasion tribometer in simulated body fluids,respectively.The influence of HCO3-ions on the erosion corrosion was discussed.The results show that the coating and its substrate are in a pronounced bond.The MAO coating inereases1-2 orders of magnitude of the corrosion resistance of AZ91 alloy.HCO3-ions enhance the corrosion rates of the AZ91 alloys more significantly than the alloys with MAO coating.However,there exists an obvious passivation process of AZ91 without coating in the HCO3-solutions.Moreover,an MgCO3 film formed in HCO3-containing solutions leads to an enhancement in micro-wear resistance.MAO coating deteriorates the erosion corrosion resistance of AZ91 alloy due to the formation of oxidation debris resulted from the broken MAO coating.

  9. Melamine Polyimide Composite Fire Resistant Intumescent Coatings

    Satish Chandra Gupta

    2013-07-01

    Full Text Available Components of intumescent coatings acid source, carbon source and blowing agent like melamine linked together by a binder provide cumulative fire retardant properties. When temperature of the coating surface reaches a critical temperature under the heat of flame, the surface begins to melt and is converted into highly viscous liquid. Simultaneously, reactions are initiated that result in the release of inert gases with low thermal conductivity. These gases are trapped inside the viscous fluid forming insulating char. The special composite of melamine polyimide, a C source and melamine a blowing agent showed high performance heat resistance in the present study. Polyimides have excellent heat and chemical resistance, excellent adhesion to a number of substrates and superior mechanical properties, such as high flexural modulus and compressive strength. Polyimides are also known to possess outstanding dimensional stability under loads, which allows their use in high temperature environments. Effect of the monomer on chemical reactivity between the binder and the intumescent additives has been studied by thermo-gravimetric analysis, differential scanning calorimeter and FTIR analysis. Thermal insulation studies by various intumescent composite coatings, applied on aluminium plates provided useful time temperature profiles.Defence Science Journal, 2013, 63(4, pp.442-446, DOI:http://dx.doi.org/10.14429/dsj.63.4871

  10. Melamine Polyimide Composite Fire Resistant Intumescent Coatings

    Satish Chandra Gupta

    2013-07-01

    Full Text Available Components of intumescent coatings acid source, carbon source and blowing agent like melamine linked together by a binder provide cumulative fire retardant properties. When temperature of the coating surface reaches a critical temperature under the heat of flame, the surface begins to melt and is converted into highly viscous liquid. Simultaneously, reactions are initiated that result in the release of inert gases with low thermal conductivity. These gases are trapped inside the viscous fluid forming insulating char. The special composite of melamine polyimide, a C source and melamine a blowing agent showed high performance heat resistance in the present study. Polyimides have excellent heat and chemical resistance, excellent adhesion to a number of substrates and superior mechanical properties, such as high flexural modulus and compressive strength. Polyimides are also known to possess outstanding dimensional stability under loads, which allows their use in high temperature environments. Effect of the monomer on chemical reactivity between the binder and the intumescent additives has been studied by thermo-gravimetric analysis, differential scanning calorimeter and FTIR analysis. Thermal insulation studies by various intumescent composite coatings, applied on aluminium plates provided useful time temperature profiles.

  11. UV/EB cured nanocomposites with scratch and abrasion properties

    The aim of this study was compare the effect of ultraviolet (UV) and electron beam (EB) on the properties of cured nanocomposites. Surface hardness of the cured materials was increased with the increased number of exposure (radiation doses) until optimum dose was achieved. This was due to the crosslinking during free radical polymerization process. Pendulum hardness, gel content (by soxhlet extraction) and thumb twist results were used to monitor the curing process and to characterize all the coating materials. Optimum dose was derived from the experiment and then was used to cure the coating materials for scratch and abrasion resistance study. It was found that the UV cured products showed excellent abrasion property than EB cured products. For scratch resistance property, EB curing process could provide the solution. (Author)

  12. Scratch resistance of SiO2 and SiO2 - ZrO2 sol-gel coatings on glass-ceramic obtained by sintering

    The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li2O-Al2O3-SiO2 (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

  13. Multi-layer coatings

    Maghsoodi, Sina; Brophy, Brenor L.; Abrams, Ze' ev R.; Gonsalves, Peter R.

    2016-06-28

    Disclosed herein are coating materials and methods for applying a top-layer coating that is durable, abrasion resistant, highly transparent, hydrophobic, low-friction, moisture-sealing, anti-soiling, and self-cleaning to an existing conventional high temperature anti-reflective coating. The top coat imparts superior durability performance and new properties to the under-laying conventional high temperature anti-reflective coating without reducing the anti-reflectiveness of the coating. Methods and data for optimizing the relative thickness of the under-layer high temperature anti-reflective coating and the top-layer thickness for optimizing optical performance are also disclosed.

  14. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    Gajek, M; Lis, J; Partyka, J; Wojczyk, M, E-mail: mgajek@agh.edu.pl [AGH University of Science and Technology, Faculty of Materials Science and Ceramic, al. Mickiewicza 30, 30-059 Cracow (Poland)

    2011-10-29

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al{sub 2}O{sub 3}-SiO{sub 2}, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO{sub 2}, ZrO{sub 2}, V{sub 2}O{sub 5} on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6{approx}8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm{sup 2} (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5{approx}6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO{sub 2}-Al{sub 2}O{sub 3}, were examined with use of DTA, XRD and SEM methods.

  15. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    Gajek, M.; Lis, J.; Partyka, J.; Wójczyk, M.

    2011-10-01

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al2O3-SiO2, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO2, ZrO2, V2O5 on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6~8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm2 (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5~6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO2-Al2O3, were examined with use of DTA, XRD and SEM methods.

  16. Floor tile glass-ceramic glaze for improvement of the resistance to surface abrasion

    The results of research aimed at the study on frits and glass-ceramic glazes for floor tiles, based on compositions located in the primary field of cordierite crystallization within the system MgO-Al2O3-SiO2, have been presented. The results comprise investigations on the frits crystallization abilities, stability of the crystallizing phase under conditions of single-stage a fast firing cycle (time below 60 minutes) depending on their chemical composition and the influence of the nucleation agents. The influence of the nucleating agents namely TiO2, ZrO2, V2O5 on phase composition of obtained crystalline glazes, mechanical parameters and microstructure, has been examined. The strength tests proved increased mechanical resistance of crystalline glazes. Obtained glazes are characterized by high microhardness in range 6∼8 GPa, as well as the increased wear resistance measured by the loss of weight below 100 mg / 55 cm2 (PN-EN ISO 10545-7). Significant increase of these parameters as compared with non-crystalline glazes, where micro-hardness values range between 5∼6 GPa and the wear resistance values range from 120 to 200 mg, has been proved. Starting glasses (frits) and glazes of the ternary system MgO-SiO2-Al2O3, were examined with use of DTA, XRD and SEM methods.

  17. Wear Resistant Amorphous and Nanocomposite Coatings

    Racek, O

    2008-03-26

    Glass forming materials (critical cooling rate <10{sup 4}K.s{sup -1}) are promising for their high corrosion and wear resistance. During rapid cooling, the materials form an amorphous structure that transforms to nanocrystalline during a process of devitrification. High hardness (HV 1690) can be achieved through a controlled crystallization. Thermal spray process has been used to apply coatings, which preserves the amorphous/nanocomposite structure due to a high cooling rate of the feedstock particles during the impact on a substrate. Wear properties have been studied with respect to process conditions and feedstock material properties. Application specific properties such as sliding wear resistance have been correlated with laboratory tests based on instrumented indentation and scratch tests.

  18. Low cost sic coated erosion resistant graphite

    The development of materials with unique and improved properties using low cost processes is essential to increase performance and reduce cost of the solid rocket motors. Specifically advancements are needed for boost phase nozzle. As these motors operate at very high pressure and temperatures, the nozzle must survive high thermal stresses with minimal erosion to maintain performance. Currently three material choices are being exploited; which are refractory metals, graphite and carbon-carbon composites. Of these three materials graphite is the most attractive choice because of its low cost, light weight, and easy forming. However graphite is prone to erosion, both chemical and mechanical, which may affect the ballistic conditions and mechanical properties of the nozzle. To minimize this erosion high density graphite is usually preferred; which is again very expensive. Another technique used to minimize the erosion is Pyrolytic Graphite (PG) coating inside the nozzle. However PG coating is prone to cracking and spallation along with very cumbersome deposition process. Another possible methodology to avoid this erosion is to convert the inside surface of the rocket nozzle to Silicon Carbide (SiC), which is very erosion resistant and have much better thermal stability compared to graphite and even PG. Due to its functionally gradient nature such a layer will be very adherent and resistant to spallation. The current research is focused on synthesizing, characterizing and oxidation testing of such a converted SiC layer on commercial grade graphite. (author)

  19. Corrosion resistance of phosphated steels with plasma sprayed ceramic coatings

    Brožek, Vlastimil; Mastný, L.; Pokorný, P.

    Zagreb: Croatian Metallurgical Society (CMS), 2014 - (Mamuzić, I.). s. 401 ISBN N. [International Symposium of Croatian Metallurgical Society SHMD 2014/11./. 22.06.2014-26.06.2014, Šibenik] Institutional support: RVO:61389021 Keywords : steel phosphating * phosphate coatings * plasma spraying * ceramic coatings * corrosion resistance * bond strength of coatings Subject RIV: CA - Inorganic Chemistry

  20. Oxidation-Resistant Coating For Bipolar Lead/Acid Battery

    Bolstad, James J.

    1993-01-01

    Cathode side of bipolar substrate coated with nonoxidizable conductive layer. Coating prepared as water slurry of aqueous dispersion of polyethylene copolymer plus such conductive fillers as tin oxide, titanium, tantalum, or tungsten oxide. Applied easily to substrate of polyethylene carbon plastic. As slurry dries, conductive, oxidation-resistant coating forms on positive side of substrate.

  1. Porous alumina based ordered nanocomposite coating for wear resistance

    Yadav, Arti; Muthukumar, M.; Bobji, M. S.

    2016-08-01

    Uniformly dispersed nanocomposite coating of aligned metallic nanowires in a matrix of amorphous alumina is fabricated by pulsed electrodeposition of copper into the pores of porous anodic alumina. Uniform deposition is obtained by controlling the geometry of the dendritic structure at the bottom of pores through stepwise voltage reduction followed by mild etching. The tribological behaviour of this nanocomposite coating is evaluated using a ball on flat reciprocating tribometer under the dry contact conditions. The nanocomposite coating has higher wear resistance compared to corresponding porous alumina coating. Wear resistant nanocomposite coating has wide applications especially in protecting the internal surfaces of aluminium internal combustion engines.

  2. Development of (fe–b–c-based filler for wear-resistant composite coatings

    О. V. Sukhovа

    2014-12-01

    value. Owing to multiple alloying of the filler based on Fe–В–С peritectic alloy with chromium, vanadium, molybdenum and niobium the abrasive wear resistance of composite coatings can be compared with that of tungsten-containing coatings, which ensures saving of expensive and deficient materials.

  3. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG

    2014-01-01

    Full Text Available In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  4. Abrasion test of flexible protective materials on hydraulic structures

    Xin WANG; Shao-ze LUO; Guang-sheng LIU; Lu-chen ZHANG; Yong WANG

    2014-01-01

    In this study, several kinds of flexible protective materials sprayed with polyurea elastomers (hereinafter referred to as polyurea elastomer protective material) were adopted to meet the abrasion resistance requirement of hydraulic structures, and their abrasion resistances against the water flow with suspended load or bed load were studied systematically through tests. Natural basalt stones were adopted as the abrasive for simulation of the abrasion effect of the water flow with bed load, and test results indicate that the basalt stone is suitable for use in the abrasion resistance test of the flexible protective material. The wear process of the polyurea elastomer protective material is stable, and the wear loss is linear with the time of abrasion. If the wear thickness is regarded as the abrasion resistance evaluation factor, the abrasion resistance of the 351 pure polyurea is about twice those of pure polyurea with a high level of hardness and aliphatic polyurea, and over five times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with suspended load. It is also about 50 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load. Overall, the abrasion resistance of pure polyurea presented a decreasing trend with increasing hardness. Pure polyurea with a Shore hardness of D30 has the best abrasion resistance, which is 60 to 70 times that of high-performance abrasion-resistant concrete under the abrasion of the water flow with bed load, and has been recommended, among the five kinds of pure polyurea materials with different hardness, in anti-abrasion protection of hydraulic structures.

  5. Ultraviolet damage resistance of laser coatings

    The damage resistance of several thin-film materials used in ultraviolet laser optics was measured at 266 and 355 nm. The coatings included single, quarterwave (QW) layers of NaF, LaF3, MgF2, ThO2, Al2O3, HfO2, ZrO2, Y2O3 and SiO2, plus multilayer reflectors composed of some of these materials. The substrates were uv-grade fused silica. Single-shot thresholds were obtained with 22 ns and 27 ns (FWHM) pulses at 266 and 355 nm, respectively. One of the samples had previously been tested using 20-ps pulses, providing a pulsewidth comparison. At 266 nm the coating with the highest damage threshold was a QW layer of NaF at 10.8 J/cm2 (450 MW/cm2), whereas for a maximum reflector of Al2O3/NaF the value was 3.6 J/cm2 (154 MW/cm2), and the threshold of the maximum reflector was 12.2 J/cm2 (470 MW/cm2). The results were analyzed to determine correlations with standing-wave electric fields and linear and two-photon absorption. Scaling relationships for wavelength, refractive index and atomic density, and pulsewidth were found

  6. Abrasive Performance of Chromium Carbide Reinforced Ni3Al Matrix Composite Cladding

    LI Shang-ping; LUO He-li; FENG Di; CAO Xu; ZHANG Xi-e

    2009-01-01

    The Microstructure and room temperature abrasive wear resistance of chromium carbide reinforced NiM3Al matrix composite cladding at different depth on nickel base alloy were investigated. The results showed that there is a great difference in microstructure and wear resistance of the Ni3 Al matrix composite at different depth. Three kinds of tests, designed for different load and abrasive size, were used to understand the wear behaviour of this material. Under all three wear conditions, the abrasion resistance of the composite cladding at the depth of 6 mm, namely NC-M2, was much higher than that of the composite cladding at the depth of 2 mm, namely NC-M1. In addition, the wear-resistant advantage of NC-M2 was more obvious when the size of the abrasive was small. The relative wear resistance of NC-M2 increased from 1.63 times to 2.05 times when the size of the abrasive decreased from 180 μm to 50μm. The mierostructure of the composite cladding showed that the size of chromium carbide particles, which was mainly influenced by cooling rate of melting pool, was a function of distance from the interface between the coating and substrate varied gradually. The chromium carbide particles near the interface were finer than that far from inter-face, which was the main reason for the different wear resistance of the composite cladding at different depth.

  7. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  8. Linear abrasion of a titanium superhydrophobic surface prepared by ultrafast laser microtexturing

    A novel method of fabricating titanium superhydrophobic surfaces by ultrafast laser irradiation is reported. The ultrafast laser irradiation creates self-organized microstructure superimposed with nano-scale roughness, after which a fluoropolymer coating is applied to lower the surface energy of the textured surface and achieve superhydrophobicity. The focus of this study is to investigate abrasion effects on this mechanically durable superhydrophobic surface. The mechanical durability is analyzed with linear abrasion testing and microscopy imaging. Linear abrasion tests indicate that these surfaces can resist complete microstructure failure up to 200 abrasion cycles and avoid droplet pinning up to ten abrasion cycles at 108.4 kPa applied pressure, which roughly corresponds to moderate to heavy sanding or rubbing in the presence of abrasive particles. The wear mechanisms are also investigated and the primary mechanism for this system is shown to be abrasive wear with fatigue by repeated plowing. Although these results demonstrate an advancement in mechanical durability over the majority of existing superhydrophobic surfaces, it exemplifies the challenge in creating superhydrophobic surfaces with suitable mechanical durability for harsh applications, even when using titanium. (paper)

  9. Wear and impact resistance of HVOF sprayedceramic matrix composites coating

    Prawara, B.; Martides, E.; Priyono, B.; Ardy, H.; Rikardo, N.

    2016-02-01

    Ceramic coating has the mechanical properties of high hardness and it is well known for application on wear resistance, but on the other hand the resistance to impact load is low. Therefore its use is limited to applications that have no impact loading. The aim of this research was to obtain ceramic-metallic composite coating which has improved impact resistance compared to conventional ceramic coating. The high impact resistance of ceramic-metallic composite coating is obtained from dispersed metallic alloy phase in ceramic matrix. Ceramic Matrix Composites (CMC) powder with chrome carbide (Cr3C2) base and ceramic-metal NiAl-Al2O3 with various particle sizes as reinforced particle was deposited on mild steel substrate with High Velocity Oxygen Fuel (HVOF) thermal spray coating. Repeated impact test showed that reinforced metallic phase size influenced impact resistance of CMC coating. The ability of CMC coating to absorb impact energy has improved eight times and ten times compared with original Cr3C2 and hard chrome plating respectively. On the other hand the high temperature corrosion resistance of CMC coating showed up to 31 cycles of heating at 800°C and water quenching cooling.

  10. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant. PMID:23241964

  11. Laser cladding of wear resistant metal matrix composite coatings

    A number of coatings with wear-resistant properties as well as with a low friction coefficient are produced by laser cladding. The structure of these coatings is determined by required performance and realized as metal matrix composite (MMC), where solid lubricant serves as a ductile matrix (e.g. CuSn), reinforced by appropriate ceramic phase (e.g. WC/Co). One of the engineered coating with functionally graded material (FGM) structure has a dry friction coefficient 0.12. Coatings were produced by coaxial injection of powder blend into the zone of laser beam action. Metallographic and tribological examinations were carried out confirming the advanced performance of engineered coatings

  12. Development of Silane Hydrolysate Binder for Thermal-Control Coatings

    Patterson, W. J.

    1983-01-01

    Technical report describes theoretical and experimental development of methyltriethoxysilane (MTES) hydrolysate binder for white, titanium dioxidepigmented thermal-control coatings often needed on satellites. New coating is tougher and more abrasion-resistant than conventional coating, S-13G, which comprises zinc oxide in hydroxyl-therminated dimethylsiloxane binder.

  13. High gain durable anti-reflective coating with oblate voids

    Maghsoodi, Sina; Brophy, Brenor L.; Colson, Thomas E.; Gonsalves, Peter R.; Abrams, Ze' ev

    2016-06-28

    Disclosed herein are single layer transparent coatings with an anti-reflective property, a hydrophobic property, and that are highly abrasion resistant. The single layer transparent coatings contain a plurality of oblate voids. At least 1% of the oblate voids are open to a surface of the single layer transparent coatings.

  14. Antifriction and wear resistance of tin diffusion coating on brass

    1999-01-01

    After brass is coated with tin, heat treatment makes the coating metal Sn and the substrate metal lic elements Cu and Zn diffuse with each other. This causes the c oating composition to be changed and the interface to be strengthened. The diffusion coating with a multiphase structure formed by this process has excellent properties of antifriction and wear resistance. With the aid of scanning electron microscopy, electronic probe microanalysis and X-ray diffraction, the mechanism of the properties is discussed.

  15. Corrosion resistant coatings suitable for elevated temperature application

    Chan, Kwai S.; Cheruvu, Narayana Sastry; Liang, Wuwei

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  16. Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

    Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

    2016-03-01

    The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

  17. Assessment of wear resistance of tin and tin alloy coatings

    Lam, Wayne Pui-Wing

    2007-01-01

    This thesis was submitted for the degree of Doctor of Philosophy and awarded by Brunel University. Tin alloy coatings have traditionally been used as corrosion resistant bamens due to their inert nature and comprehensive coverage, and have seldom been considered in physically demanding applications, such as wear resistant coatings owing to misconceptions associated with the soft nature of tin metal. The alloying of tin with copper has already been shown to significantly increase its mechan...

  18. Wear resistant of Al{sub 2}O{sub 3}/heat-resistant steel at high temperature

    Bao Chonggao [Graduate school at Shenzhen, Tsinghua Univ., Shenzhen (China); School of Material Sci. and Eng., Xi' an Jiaotong Univ., Xi' an (China); Xing Jiandong; Gao Yimin; Wang Enze [School of Material Sci. and Eng., Xi' an Jiaotong Univ., Xi' an (China)

    2005-07-01

    The high temperature abrasive wear resistant of the composites with different Al{sub 2}O{sub 3} volume fractions, particle coating and size were investigated and the failure action of composites under different conditions at high temperature was analyzed. The results showed that the high temperature abrasive wear resistant of composite with Ni coating and wide size and 39% volume fraction of particle is the best among all composites examined. (orig.)

  19. Research in Polyurea Elastomer Material Abrasion Resistance%聚脲弹性体材料耐磨性能的探讨

    崔洪犁; 吴文文; 孟庆莉

    2014-01-01

    由不同二元醇与二异氰酸酯合成不同NCO含量的半预聚体( A组分)与端氨基聚醚、胺扩链剂等原料组成的R组分经喷涂设备喷涂成型聚脲弹性体。讨论了在不同摩擦工况下NCO含量、异氰酸酯指数、预聚物类型、耐磨助剂等对聚脲弹性体耐磨性能的影响。结果表明,不同NCO含量在不同摩擦工况下对聚脲耐磨性能的影响不同,干摩擦工况下NCO含量越高,耐磨性能越佳,湿摩擦工况下则是NCO质量分数为15%耐磨性最佳,异氰酸酯指数对聚脲耐磨性能的影响较小,使用聚四氢呋喃二元醇、TDI预聚物和耐磨助剂,可提高不同摩擦工况下聚脲的耐磨性能。%The spraying polyurea elastomer system was synthetized by A component and R component. The A component was a kind of quasi⁃prepolymer with different NCO content, synthesized by polyether diol and isocya⁃nate. The R component was composed of amino terminated polyether, amine extender and other additives. The in⁃fluence on abrasion performance under different wear conditions was discussed, such as different NCO content, iso⁃cyanate index, type of prepolymer and different wearable additives. The result was that different NCO content had different wear influence under different wear conditions. With the NCO content of the prepolymer increase, the bet⁃ter abrasion resistance the polyurea had under dry wear condition. The abrasion performance was the best when NCO content was 15% under wet wear condition. The isocyanate index had a few effects on the abrasion perform⁃ance. The application of polytetrahydrofuran diol, TDI perpolymer and wearable additives could improve the abra⁃sion resistance of polyurea under different wear conditions.

  20. Radiation curable resistant coatings and their preparation

    A prepolymer containing unsaturated hydrocarbon groups is prepared and mixed on a roller mill with one or more acrylic ester monomers and various additives to make a coating formulation of a desired viscosity. In general, low viscosity formulations are used for overprint varnishes, on paper or foil, or with pigments, for certain types of printing inks. Higher viscosity formulations are used to apply thick films on panels, tiles, or other bodies. Thin films are cured to hardness by brief exposure to ultraviolet light. Thicker films require more energetic radiation such as plasma arc and electron beam radiation. The prepolymers particularly useful for making such radiation curable coatings are the reaction products of polyether polyols and bis- or polyisocyanates and hydroxy alkenes or acrylic (or methacrylic) hydroxy esters, and, likewise, reactive polyamides modified with dicarboxy alkenes, their anhydrides or esters. A small amount of wax incorporated in the coating formulations results in coatings with release characteristics similar to those of PTFE coatings. 10 claims

  1. Hard Coating on Steel – A Review

    Ms. HiteshriJadhav; Mr.Parthiv Trivedi

    2014-01-01

    Now a days various coating techniques are being used in different fields for a large number of applications. This paper consists of different effects and its respective changes on the steel substrate material coated by High Velocity Oxy Fuel (HVOF) coating. It helps enhance the properties such as micro structure, abrasive wear, wear resistance etc. and various techniques such as SEM, XRD, Pin-On-Disc etc. are used to check and analysis these properties. On hard coating steel the material may ...

  2. Heat resistance of multicomponent coatings on the niobium alloys

    Increase in heat resistance of niobium and its alloys by means of diffusion saturation with aluminium together with the elements reducing its mobility, i.e. chromium and silicon is studied. It is shown that the Cr-Al coating can be used for protection of niobium alloys at the temperatures below 1000 deg C or as a sublayer for silicide coatings. Simultaneous saturation with chromium, aluminium and silicon results in formation of a coating consisting of three layers, heat resistance of which increases considerably as compared to the one observed in the case of two-component saturation with chromium and aluminium. The study of the samples with the Cr-Al-Si coating has also shown that oxidation of alloys in this case proceeds less intensely. Possibility of the coating application for practical purposes for niobium alloys protection from oxidation in the air at high temperatures is shown

  3. Analysis of polymerization time on abrasive wear of dental resins

    Eduardo Carlos Bianchi

    2010-03-01

    Full Text Available An evaluation was made of the abrasive wear of six composite thermofixed dental resins subjected to different polymerization times. The method of evaluation was based on sharpness measurements to quantify the abrasive wear resistance of the resins. To this end, a test bench was built, consisting of a rotating porcelain cylinder that wears out a resin-coated cylinder placed above it, thus causing vertical displacement of the contact as the wear progresses. The values of vertical displacement, i.e., the input variables, were read and recorded by means of a computer program to obtain the sharpness values. These data indicated that the resins displayed different behaviors as a function of the polymerization times applied, reinforcing the importance of using a practical and rapid method of analysis in order to ensure that the behavior of new materials is fully understood before they are launched on the market.

  4. Optically transparent, scratch-resistant, diamond-like carbon coatings

    He, Xiao-Ming; Lee, Deok-Hyung; Nastasi, Michael A.; Walter, Kevin C.; Tuszewski, Michel G.

    2003-06-03

    A plasma-based method for the deposition of diamond-like carbon (DLC) coatings is described. The process uses a radio-frequency inductively coupled discharge to generate a plasma at relatively low gas pressures. The deposition process is environmentally friendly and scaleable to large areas, and components that have geometrically complicated surfaces can be processed. The method has been used to deposit adherent 100-400 nm thick DLC coatings on metals, glass, and polymers. These coatings are between three and four times harder than steel and are therefore scratch resistant, and transparent to visible light. Boron and silicon doping of the DLC coatings have produced coatings having improved optical properties and lower coating stress levels, but with slightly lower hardness.

  5. Oxidation resistant zirconium diboride–silicon carbide coatings for silicon carbide coated graphite materials

    Peng, Wang; Wenbo, Han, E-mail: wbhan@hit.edu.cn; Xinxin, Jin; Xinghong, Zhang; Jiaxing, Gao; Shanbao, Zhou

    2015-04-25

    Highlights: • ZrB{sub 2}–SiC/SiC coated graphite specimens were prepared by pack cementation. • Weight loss of ZS50 sample was 2.9% after oxidation and 6.5% after 15 thermal shocks. • Residual silicon is beneficial to oxidation resistance and thermal shock resistance. - Abstract: Four ZrB{sub 2}–SiC/SiC dual-layer coatings were prepared on the surface of graphite matrix by pack cementation to improve the oxidation and thermal shock resistance of graphite. The crystalline structure and morphology as well as the resistance to oxidation and thermal shock of these coatings were investigated. The results indicated that the weight loss of the ZS50 coating sample, whose pack powders contained 52.4 wt.% ZrB{sub 2}, 39.2 wt.% Si and 8.4 wt.% graphite, was only 2.9% after oxidation in air at 1500 °C for 19 h and 6.5% after thermal shocks between 1500 °C and room temperature for 15 cycles. With the increasing silicon in pack powders, some residual silicon appeared in ZS50 coating, which was considered to be beneficial to oxidation resistance and thermal shock resistance because it can improve the density of coating and the SiO{sub 2} formed by oxidation of residual Si can heal the microcracks at high temperature.

  6. Oxidation resistant zirconium diboride–silicon carbide coatings for silicon carbide coated graphite materials

    Highlights: • ZrB2–SiC/SiC coated graphite specimens were prepared by pack cementation. • Weight loss of ZS50 sample was 2.9% after oxidation and 6.5% after 15 thermal shocks. • Residual silicon is beneficial to oxidation resistance and thermal shock resistance. - Abstract: Four ZrB2–SiC/SiC dual-layer coatings were prepared on the surface of graphite matrix by pack cementation to improve the oxidation and thermal shock resistance of graphite. The crystalline structure and morphology as well as the resistance to oxidation and thermal shock of these coatings were investigated. The results indicated that the weight loss of the ZS50 coating sample, whose pack powders contained 52.4 wt.% ZrB2, 39.2 wt.% Si and 8.4 wt.% graphite, was only 2.9% after oxidation in air at 1500 °C for 19 h and 6.5% after thermal shocks between 1500 °C and room temperature for 15 cycles. With the increasing silicon in pack powders, some residual silicon appeared in ZS50 coating, which was considered to be beneficial to oxidation resistance and thermal shock resistance because it can improve the density of coating and the SiO2 formed by oxidation of residual Si can heal the microcracks at high temperature

  7. Influence on the machining performance of hydrophilic fixed abrasive pad with NiO coated diamond grits%氧化镍镀覆金刚石对固结磨料研磨垫加工性能影响

    付杰; 朱永伟; 刘蕴峰; 墨洪磊; 顾勇兵

    2012-01-01

    黏结剂把持磨粒的能力对固结磨料研磨垫的加工性能有重要影响.选择K9玻璃作为加工对象、不饱和树脂作为黏结剂,通过沉积法在金刚石表面镀覆一层氧化镍改善金刚石与树脂的结合性能,研究了镀覆后金刚石的形貌和热处理工艺,及其对固结磨料研磨垫加工性能的影响.研究表明:镀覆量达到30%,氧化镍镀覆金刚石的热处理工艺为3h/450℃+5 h/500℃时,能够提高固结磨料研磨垫25%的材料去除速率.%The ability of the binder to hold diamond grits is an important factor that affects the machining performance of hydrophilic fixed abrasive pad. In this research, K9 optical glass was chosen as the work-piece and unsaturated resin as the binder of the pad. The diamond grits were coated with nickel oxide to improve their bonding strength with the resin. The morphology of coated diamond grits, heat treatment parameters and their influence on the machining performance of hydrophilic fixed abrasive pad were studied. The results showed that when the coating amount reached 30% ( mass fraction) and heat treatment condition of coated diamond grits were 3 h/450 ℃ + 5 h/500 ℃ , the material removal rate of fixed abrasive pad made with coated diamond increased by 25% than that of uncoated diamond.

  8. Melamine Polyimide Composite Fire Resistant Intumescent Coatings

    Satish Chandra Gupta; Abhishek Shivhare; Dheerender Singh; Sandhya Gupta

    2013-01-01

    Components of intumescent coatings acid source, carbon source and blowing agent like melamine linked together by a binder provide cumulative fire retardant properties. When temperature of the coating surface reaches a critical temperature under the heat of flame, the surface begins to melt and is converted into highly viscous liquid. Simultaneously, reactions are initiated that result in the release of inert gases with low thermal conductivity. These gases are trapped inside the viscous fluid...

  9. Research on the Friction and Wear Behavior at Elevated Temperature of Plasma-Sprayed Nanostructured WC-Co Coatings

    Chen, Hui; Gou, Guoqing; Tu, Mingjing; Liu, Yan

    2010-02-01

    Nanostructured and ultra-fine WC-Co coatings were prepared by plasma spray. The friction and wear behavior at elevated temperature and failure mechanism were investigated. The results indicated that the sliding wear resistance of nanostructured coating is better than that of ultra-fine coating at high temperature. The wear mechanism is different between ultra-fine coating and nanostructured coating. Brittle fracture and adhesive wear dominate in ultra-fine coating followed with abrasive wear. Toughness fracture and abrasive wear dominate in nanostructured coating followed with adhesive wear.

  10. Splitting strength and abrasion resistance of concrete paving blocks as a function of dry bulk specific gravity and ultrasonic pulse velocity

    Haktanir, T.

    2005-06-01

    Full Text Available Artificial Portland cement concrete paving blocks are widely used in many countries. These paving blocks come in a variety of designs with names such as "Interlocking" and "Italian Flower", and are manufactured with special machinery using rather high quality concrete having a compressive strength of about 50 MPa. Concrete blocks are employed instead of natural cobble stones for essentially economic reasons. The laboratoiy equipment required to measure paving block splitting strength and abrasion resistance, two of the chief properties to be tested in quality checks, is costly and the tests are time-consuming and labour-intensive. The present paper reports on a detailed experimental study performed to relate the splitting strength and abrasion resistance of concrete paving blocks to "dry bulk specific gravity" (DBSG and "ultrasonic pulse velocity" (UPV, respectively. Statistically significant regression equations describing the dependence of splitting strength on DBSG and abrasion resistance on UPV were obtained with data from random samples of material provided by seven different manufacturers.

    RESUMEN Los bloques para pavimentos (adoquines elaborados con hormigón se utilizan habitualmente en numerosos países. Estos bloques de pavimentación se diseñan de diversas formas, como por ejemplo "Entrelazado " ("Interlocking " o "Flor Italiana " ("Italian Flower"; se fabrican con maquinaria especial y con frecuencia se utiliza hormigón de la más alta calidad, con resistencia a la compresión de alrededor de 50 MPa. La razón de utilizar bloques de hormigón en lugar de bloques de piedra natural es básicamente económica. Los equipos de laboratorio necesarios para medir la resistencia a la compresión y a la abrasión -dos de las propiedades más importantes para determinar la calidad de los bloques en estudio- son costosos y los ensayos requieren tiempo y mano de obra considerables. En el presente trabajo se exponen ensayos experimentales

  11. Hydro-abrasive erosion: Problems and solutions

    The number of hydro power plants with hydro-abrasive erosion is increasing worldwide. An overall approach is needed to minimize the impact of this phenomenon. Already at the start of the planning phase an evaluation should be done to quantify the erosion and the impact on the operation. For this, the influencing parameters and their impact on the erosion have to be known. The necessary information for the evaluation comprises among others the future design, the particle parameters of the water, which will pass the turbine, and the power plant owner's framework for the future operation like availability or maximum allowable efficiency loss, before an overhaul needs to be done. Based on this evaluation of the erosion, an optimised solution can then be found, by analysing all measures in relation to investments, energy production and maintenance costs as decision parameters. Often a more erosion-resistant design, instead of choosing the turbine design with the highest efficiency, will lead to higher revenue. The paper will discuss the influencing parameters on hydro-abrasive erosion and the problems to acquire this information. There are different optimisation possibilities, which will be shown in different case studies. One key aspect to reduce the erosion and prolong the operation time of the components is to coat all relevant parts. But it is very important that this decision is taken early in the design stage, as the design has to be adapted to the requirements of the coating process. The quality of coatings and their impact on the operation will be discussed in detail in the paper as due to the non-availability of standards many questions arise in projects

  12. Testing of abrasion materials

    A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained. (orig.)

  13. Electrically resistive coating for remediation (regeneration) of a diesel particulate filter and method

    Phelps, Amanda C.; Kirby, Kevin K.; Gregoire, Daniel J.

    2012-02-14

    A resistively heated diesel particulate filter (DPF). The resistively heated DPF includes a DPF having an inlet surface and at least one resistive coating on the inlet surface. The at least one resistive coating is configured to substantially maintain its resistance in an operating range of the DPF. The at least one resistive coating has a first terminal and a second terminal for applying electrical power to resistively heat up the at least one resistive coating in order to increase the temperature of the DPF to a regeneration temperature. The at least one resistive coating includes metal and semiconductor constituents.

  14. Wear resistance of reactive plasma sprayed and laser remelted TiB2-TiC0.3N0.7 based composite coatings against medium carbon steel

    Wear resistance of reactive plasma sprayed TiB2-TiC0.3N0.7 based composite coatings and the as-sprayed coating with laser surface treatment was investigated using plate-on-plate tests. Wear tests were performed at different normal loads and sliding speeds under dry sliding conditions in air. The surface morphologies of counterparts against as-sprayed and laser remelted coatings were investigated. The microstructure and chemical composition of wear debris and coatings were studied using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDS), respectively. The results show that the wear resistance of the laser remelted coating is improved significantly due to their increased microhardness and reduced flaws. The primary wear mechanism of the remelted coating is oxidation wear and its minor wear mechanisms are grain abrasion and fatigue failure during the course of wear test. In contrast, the primary wear mechanism of the as-sprayed coating is grain abrasion at the low sliding speed (370 rpm) and fatigue failure at the high sliding speed (549 rpm). The oxidation wear mechanism is a minor contributor for the as-sprayed coating.

  15. Influence of Plasma Intensity on Wear and Erosion Resistance of Conventional and Nanometric WC-Co Coatings Deposited by APS

    Bonache, V.; Salvador, M. D.; García, J. C.; Sánchez, E.; Bannier, E.

    2011-03-01

    The effects of plasma intensity and powder particle size on wear and erosion resistance have been evaluated for WC-12 wt.%Co coatings deposited by Air Plasma Spraying. Coatings were deposited from micrometric and nanostructured powders. SEM and XRD characterization showed the presence of WC, W2C, W, and an amorphous Co-rich matrix. The performance of the different coatings was compared in sliding wear tests (ball-on-disk), under dry friction conditions. Wear debris and tracks were analyzed by SEM. The debris generated during the test was found to have a great influence on the sliding properties. Wear follows a "three-body abrasive mechanism" and is dominated by coating spallation because of sub-surface cracking. In order to evaluate erosion behavior, solid particle erosion tests were conducted. Eroded coatings were analyzed by SEM, and erosion mainly occurs by a "cracking and chipping mechanism." The study shows that wear and erosion behavior is strongly affected by plasma arc intensity.

  16. Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

    Punith Kumar, M. K.; Srivastava, Chandan

    2014-10-01

    In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are "green" and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.

  17. Corrosion Resistance of Zinc Coatings With Aluminium Additive

    Votava Jiří

    2014-08-01

    Full Text Available This paper is focused on evaluation of anticorrosion protection of inorganic metal coatings such as hot-dipped zinc and zinc-galvanized coatings. The thickness and weight of coatings were tested. Further, the evaluation of ductile characteristics in compliance with the norm ČSN EN ISO 20482 was processed. Based on the scratch tests, there was evaluated undercorrosion in the area of artificially made cut. Corrosion resistance was evaluated in compliance with the norm ČSN EN ISO 9227 (salt-spray test. Based on the results of the anticorrosion test, there can be stated corrosion resistance of each individual protective coating. Tests were processed under laboratory conditions and may vary from tests processed under conditions of normal atmosphere.

  18. Heat Resistance of TiN Coated HSS Tools

    周兰英; 周焕雷; 贾庆莲

    2003-01-01

    The cutting friction, cutting deformation, producing heat, conducting heat, temperature field of TiN coated HSS tools in the cutting process are discussed profoundly. In order to make clear the heat property of TiN coated tools, from the micromechanism angle, the relationship of the heat property and the crystal structure of TiN compound is analyzed, and the regularity of TiN compound crystal structure changing with temperature rising is sought. The difference of the wear resistance and heat resistance of TiN coated tools deposited by c1 and c2 depositing techniques is proved by tests. The conclusions will offer the theoretical basis for correct design of geometrical parameters of TiN coated tools, rational selection of cutting regimes and optimization of the depositing technique.

  19. The Influence Of Temperature Gradient On Stereological Parameters Of Carbide Phase On Cross-Section Of Abrasive Wear Resistant Chromium Cast Iron

    Studnicki A.

    2015-09-01

    Full Text Available In the paper analysis of temperature gradient and parameters of structure on casting cross-section of abrasive wear resistant chromium cast iron at carbon content of 2,5%wt. and chromium 17%wt. with nickel and molybdenum additives are presented. The castings were made with use of special tester ϕ100mm (method of temperature gradient and derivative analysis with temperature recording in many points from thermal centre to surface (to mould of casting. Registered cooling curves were used to describe the temperature gradient on cross-section of analyzed casting. On the basis of determined curves of temperature gradient measurement fields were selected to make the quantitative studies of structure. The results of studies show significant influence of temperature gradient on quantitative parameters of chromium cast iron structure. Moreover was affirmed that exists a critical temperature gradient for which is present rapid change of quantitative parameters of chromium cast iron structure.

  20. Preparation and Properties of Diamond Abrasive Coated with Titania/Alumina Film%金刚石表面涂覆TiO2/Al2O3薄膜及性能

    胡伟达; 万隆; 刘小磐; 陈茂开; 万众; 钱琦

    2011-01-01

    A titania/alumina (TiO2/Al2O3) film was coated on the surface of diamond abrasive by a sol-gel method. The surface morphology, structure, oxidation resistance properties and compressive strength of the film coated diamond were analyzed by environmental scaninng electron microscope, energy dispersive spectroscopy, Fourier transform infrared spectroscopy, X-my diffractometer,thermogravimetry-differential scanning calorimetry and single particle compressive strength test. The grinding performance of a vitrified-bond grinding wheel prepared by the TiO2/Al2O3 film coated diamond was investigated. The results show that compared to the uncoated diamond, the oxidation resistance temperature of the film coated diamond is increased by 175 ℃, and the compressive strength hs increased by 26.4%. It was also found that the TiO2/Al2O3 film could give a wettability between diamond and vitrified-bond matrix at high temperatures. Compared to the uncoated diamond, the hardness of the vitrified-bond grinding wheel prepared by the TiO2/Al2O3 film coated diamond was increased by 8.7% and the grinding ratio to carbide alloy (YG8) was increased by 66.1%.%采用溶胶-凝胶法在金刚石磨料表面涂覆TiO2/Al2O3薄膜.通过环境扫描电子显微镜、能谱仪、Fourier变换红外光谱仪、X射线衍射、热重-差示扫描量热、金刚石抗压强度检测等方法,对涂膜后金刚石表面形貌、结构、抗氧化性能和抗压强度进行分析,同时研究了TiO2/Al2O3薄膜对陶瓷结合剂金刚石砂轮磨削性能的影响.结果表明:涂膜金刚石较未涂膜金刚石抗氧化温度提高了175℃,抗压强度提高26.4%; TiO2/Al2O3薄膜改善了高温状态下陶瓷熔料对金刚石的润湿性;与未涂膜金刚石陶瓷结合剂砂轮相比,涂膜金剐石砂轮表面硬度提高8.7%,对硬质合金(YG8)的磨耗比提高66.1%.

  1. Impact-abrasion and abrasion of WC-Co: wear mechanisms in severe environments

    Hawk, Jeffrey A.; Wilson, Rick D.; Osara, K. (Outokumpu Research Oy)

    2003-10-01

    Hard and super-hard materials have very good abrasive wear resistance. However, in many severe wear environments that make use of these materials, impact is a significant component of that environment. Consequently, the behavior of many of these hard materials in impact-wear conditions need to be understood with respect to the mechanisms of material removal such small scale fracture and subsequent crack growth in the carbide. This study details the behavior of several ?hard? materials in abrasion and impact-abrasion focusing on the mechanisms of material removal due to impact and abrasion.

  2. Cavitation erosion resistance of microarc oxidation coating on aluminium alloy

    Cheng, Feng [School of Mechanical Engineering, Southeast University, Nanjing, 211189 (China); Jiang, Shuyun, E-mail: jiangshy@seu.edu.cn [School of Mechanical Engineering, Southeast University, Nanjing, 211189 (China); Liang, Jun [State Key Laboratory of Solid Lubrication, Lanzhou Institute of Chemical Physics, Chinese Academy of Sciences, Lanzhou, 730000 (China)

    2013-09-01

    Two ceramic coatings are prepared on 2124 aluminum alloy by microarc oxidation (MAO) technology. To explore the cavitation erosion resistance of the MAO coating, cavitation tests were performed by using a rotating-disk test rig. The mass losses, surface morphologies, chemical compositions and the phase constituents of the samples after cavitation tests were examined by using digital balance, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS) and X-ray diffraction (XRD), respectively. The results indicate that the MAO coatings can extend the incubation period of aluminum alloy, and thus enhance the cavitation erosion resistance as compared to the untreated aluminum alloy samples. After duration of 63 h cavitation test, a lot of erosion pits and the particles in various shapes can be observed on the surfaces of the aluminum alloy samples, while only a few erosion pits are observed on the MAO coatings. Moreover, the mean depths of erosion on the MAO coatings are lower in the first 30 h and are independent on erosion time. The results show that the cavitation erosion of MAO coating is governed by water mechanical impaction, resulting from the effects of brittle fracture of the MAO coating.

  3. The corrosion resistance of zinc-nickel composite coatings

    Panek, J; Bierska-Piech; M. Karolus

    2011-01-01

    Purpose: The aim of this work was to estimate the corrosion resistance of composite Zn+Ni and (Ni-Zn+Ni)/Zn coatings by salt spray test, electrochemical methods and grazing incidence X-ray diffraction (GIXD) method.Design/methodology/approach: The corrosion resistance properties of zinc-nickel coatings in 5% NaCl solution were investigated by salt spray test in 5% NaCl solution and electrochemical methods. Using Stern method the corrosion potential - Ecorr, corrosion current density - icorr,...

  4. The corrosion resistance of zinc-nickel composite coatings

    J. Panek

    2011-04-01

    Full Text Available Purpose: The aim of this work was to estimate the corrosion resistance of composite Zn+Ni and (Ni-Zn+Ni/Zn coatings by salt spray test, electrochemical methods and grazing incidence X-ray diffraction (GIXD method.Design/methodology/approach: The corrosion resistance properties of zinc-nickel coatings in 5% NaCl solution were investigated by salt spray test in 5% NaCl solution and electrochemical methods. Using Stern method the corrosion potential - Ecorr, corrosion current density - icorr, and polarization resistance - Rp. have been determined as a measure of corrosion resistance. Phase composition of the corrosion products was determined by X-ray diffraction using Bragg-Brentano and grazing incidence X-ray diffraction (GIXD methods.Findings: The corrosion resistance of zinc-nickel coatings is dependent on Ni content and it grows with the increase in Ni percentage in the coatings. The higher corrosion resistance could be attributed to the presence of intermetallic Ni2Zn11 phase. The maximum protective ability is reached for the coatings above 40% Ni, where the content of this phase is the highest. The results of salt spray test exhibit the appearance of white rust corrosion, which is characteristic for zinc oxidation process. The main component of corrosion products was Zn5(OH8Cl2ּH2O phase. The products related to the nickel or steel substrate corrosion process were not found.The application of the GIXD technique has allowed to determine the changes in the phase composition of the corrosion products in the zinc and zinc-nickel coatings versus the penetration depth of the X-ray radiation. The presence of corrosion products on the electrode surface results in further improve in their protective ability and the limiting of the corrosion processes.Research limitations/implications: Special attachment for GIXD technique is required for the experiment.Practical implications: The zinc-nickel coatings could be applied as protective coatings for steel

  5. Wear resistance of Fe-Nb-Cr-W, Nb, AISI 1020 and AISI 420 coatings produced by thermal spray wire arc

    The commercial materials 140MXC (with iron, tungsten, chrome, niobium), 530AS (AISI 1015 steel) and 560AS (AISI 420 steel) on AISI 4340 steel were deposited using thermal spray with arc. The aim of work was to evaluate the best strategy abrasive wear resistance of the system coating-substrate using the following combinations: (1) homogeneous coatings and (2) coatings depositing simultaneously 140MXC + 530AS and 140MXC + 560AS. The coatings microstructure was characterized using Optical microscopy, Scanning electron microscopy and Laser con focal microscopy. The wear resistance was evaluated through dry sand rubber wheel test (DSRW). We found that the wear resistance depends on the quantity of defects and the mechanical properties like hardness. For example, the softer coatings have the biggest wear rates and the failure mode was characterized by plastic deformation caused by particles indentation, and the other hand the failure mode at the harder materials was grooving. The details and wear mechanism of the coatings produced are described in this investigation. (Author)

  6. ENVIRONMENTAL TECHNOLOGY VERIFICATION REPORT--EVERMORE PAINTS AND COATINGS INC. FORMULA 5 COATING

    This report is of a test of the pollution prevention capabilities of a polyamide-epoxy-silicone modified paint coating. It was analyzed for volatile organic emissions, hazardous air pollutants, film thickness, gloss, appearance, MEK rub resistance, abrasion resistance and other ...

  7. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  8. Effect of SiC size dimensions on the corrosion wear resistance of the electrodeposited composite coating

    Benea, L. [Dunarea de Jos Univ. of Galati, Galati (Romania); Dept. of Materials Engineering, Trento Univ., Trento (Italy); Bonora, P.L. [Dept. of Materials Engineering, Trento Univ., Trento (Italy); Borello, A. [ENEA, C. R. Casaccia, Div. Nuovi Materiali, Rome (Italy); Martelli, S. [ENEA, C. R. Frascati, Div. Fisica Applicata, Rome (Italy)

    2002-01-01

    Advances in materials' performance often require the development of composite systems, of which coated materials are one form. The abrasion and corrosion resistance of components can be greatly increased by protective coatings and this is a growing industry of considerable economic importance. This paper aims with a comparative wear corrosion study of pure nickel and Ni-SiC nano structured composite coating. All the experiments concerning the effects of the rotation speed and the applied load on the corrosion behaviour and friction coefficient were carried out using the 0.5 M Na{sub 2}SO{sub 4} neutral solution. The E{sub corr} values measured at different disc rotation speeds and different friction loads show some differences between the two types of coatings. For wear corrosion tests an apparatus constructed in the Electrochemistry Laboratory, Dept. of Materials Engineering of Trento University was used. A PMMA cell contained the test solution and a transmission shaft with the tested sample, in the shape of a disc (diameter 40 mm and height 18 mm), connected to an electrical motor. A moving rod held an alumina parallelepiped counterface and the imposing load system thus obtaining a sliding type wear system. (orig.)

  9. Oxidation resistance coating for niobium base structural composites

    Oxidation behavior of Al-rich Mo(Si,Al)2 base alloys, which is a candidate material for the oxidation resistance coating on Nb base structural composites, were investigated by thermogravimetry. The Mo(Si,Al)2 base alloys containing Mo5(Si,Al)3 up to about 10 vol% exhibits excellent oxidation resistance at temperatures ranging from 780 to 1580 K, particularly at 1580 K due to continuous Al2O3 layer development. To evaluate the applicability of the Mo(Si,Al)2 base coating, plasma spraying on Nb base composites were undertaken. However, interface reaction layer was found to form during the following heat treatment. Preparation of Mo(Si,Al)2/Al2O3/Nb layered structures via powder metallurgical process was attempted to preclude diffusion reaction between coating and substrate. (orig.)

  10. Coatings for directional eutectics. [for corrosion and oxidation resistance

    Felten, E. J.; Strangman, T. E.; Ulion, N. E.

    1974-01-01

    Eleven coating systems based on MCrAlY overlay and diffusion aluminide prototypes were evaluated to determine their capability for protecting the gamma/gamma prime-delta directionally solidified eutectic alloy (Ni-20Cb-6Cr-2.5Al) in gas turbine engine applications. Furnace oxidation and hot corrosion, Mach 0.37 burner-rig, tensile ductility, stress-rupture and thermomechanical fatigue tests were used to evaluate the coated gamma/gamma prime-delta alloy. The diffusion aluminide coatings provided adequate oxidation resistance at 1144 K (1600 F) but offered very limited protection in 114 K (1600 F) hot corrosion and 1366 K (2000 F) oxidation tests. A platinum modified NiCrAlY overlay coating exhibited excellent performance in oxidation testing and had no adverse effects upon the eutectic alloy.

  11. Hard coatings by plasma CVD on polycarbonate for automotive and optical applications

    In many applications, plastic surfaces need coatings as a protection against abrasion or weathering. Leybold Optics is developing Plasma CVD processes and machinery for transparent hard coatings (THC) for polycarbonate parts. In this paper we present the current features and remaining challenges of this technique. The coatings generally show excellent adhesion. Abrasion resistance is superior to commonly used lacquers. Climate durability of the coating has been improved to pass the tests demanded by automotive specifications. Current activities are focused on improving the durability under exposure to UV radiation. Estimations show that our high-rate plasma CVD hard coating process is also economically competitive to lacquering

  12. Fouling-resistant polymer brush coatings

    Thérien-Aubin, Héloïse

    2011-11-01

    A major problem to be addressed with thin composite films used in processes such as coatings or water purification is the biofouling of the surface. To address this problem in a model system, functionalized polyaramide membranes containing an atom transfer radical polymerization (ATRP) initiator were synthesized as a versatile approach to easily modify the surface properties of the polyaramide. Poly(methacrylic acid) brushes were grown using surface initiated ATRP followed by the functionalization of the poly(methacrylic acid) brushes with different side-chains chosen to reduce adhesion between the membrane and foulant. The relation between membrane fouling and the physicochemical properties of the surface was investigated in detail. © 2011 Elsevier Ltd. All rights reserved.

  13. Wear Resistance of TiN Coating Prepared by Multi-arc Ion Plating on Aluminum Alloy Surface%铝合金表面多弧离子镀TiN涂层的耐磨性能

    谭银元; 潘应君

    2009-01-01

    Wear resistance of TiN coating prepared by multi-arc ion plating on ZL109 aluminum alloy surface has been examined. The results show that wear resist-ance of the ZL109 aluminum alloy with multi-arc ion plating TiN coating can be significantly improved. With applying 1N and wearing for 90min, the abrasive width of the samples without TiN coating makes ap-proximately 2 times of that with TiN coating, and av-erage frictional coefficient of the samples with TiN coating makes approximately 50% of that without coating. With applying 2N, the morphology and abra-sive width are varied as time increases. The wear mor-phology of the ZL109 alloy samples with TiN coating is characterized by adhesive abrasion in early stage and by abrasive abrasion in last stage.%采用多弧离子镀在ZL109铝合金表面进行了TiN涂层处理,并对涂层的载荷耐磨性进行了分析和讨论.结果表明,ZL109铝合金表面多弧离子镀TiN涂层后,其耐磨性得到明显提高.在1 N的载荷下,连续磨损90 min时,未镀膜试样的磨痕宽度几乎是TiN试样的2倍,镀有TiN膜试样的平均摩擦因数几乎是未镀样的50%.在2 N的载荷下,由磨痕的形貌和宽度随时间的变化可见,镀有TiN涂层的试样在磨损前期,主要以粘着磨损为主,在磨损后期以磨粒磨损为主.

  14. Plasma enhanced CVD of SiOxCyHz thin film on different textile fabrics: Influence of exposure time on the abrasion resistance and mechanical properties

    In order to improve textile fabric abrasion resistance, in this work a SiOxCyHz thin film was realized by low pressure plasma chemical vapour deposition (PCVD) at room temperature, using hexamethyldisiloxane (HMDSO) as precursor compound. To test changes in the performance properties of the surface finished samples as a function of the type of the substrate, the deposition was carried out on different textile fabrics. The polymerization processes were followed by weight measurements of textile fabrics. It was found that, after PCVD, a significantly lower fabric weight loss was observed on treated samples after rubbing than on the untreated samples. The morphology, elemental composition and type of chemical bonding present in the film applied on textile fabrics were also investigated using electron scanning microscopy (SEM), energy dispersive X-ray (EDX) and infrared spectroscopy techniques (FT-IR (ATR)). The results showed a substantial enhancement of wear resistance for the surfaces modified with the presented process, while tensile and tearing strength were adversely affected.

  15. Fire resistance properties of ceramic wool fiber reinforced intumescent coatings

    This research studied the effects of varied weight percentage and length of ceramic wool fiber (CWF) reinforcement to fire retardant performance of epoxy-based intumescent coating. Ten formulations were developed using ammonium polyphosphate (APP), expandable graphite (EG), melamine (MEL) and boric acid (BA). The mixing was conducted in two stages; powdered materials were grinded in Rocklabs mortar grinder and epoxy-mixed using Caframo mixer at low speed mixing. The samples were applied on mild steel substrate and exposed to 500°C heat inside Carbolite electric furnace. The char expansion and its physical properties were observed. Scanning electron microscopy (SEM) analyses were conducted to inspect the fiber dispersion, fiber condition and the cell structure of both coatings and chars produced. Thermogravimetric analyses (TGA) were conducted to study the thermal properties of the coating such as degradation temperature and residual weight. Fire retardant performance was determined by measuring backside temperature of substrate in 1-hour, 1000°C Bunsen burner test according to UL 1709 fire regime. The results showed that intumescent coating reinforced with CWF produced better fire resistance performance. When compared to unreinforced coating, formulation S6-15 significantly reduced steel temperature at approximately 34.7% to around 175°C. However, higher fiber weight percentage had slightly decreased fire retardant performance of the coating

  16. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    SHENDe-jiu; WANGYu-lin; GUWei-chao; XINGGuang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3, γ-Al2O3, θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  17. Structure and Properties Characterization of Ceramic Coatings Produced on Steel Using a Combined Technique

    SHEN De-jiu; WANG Yu-lin; GU Wei-chao; XING Guang-zhong

    2004-01-01

    Metallurgically bonded ceramic coatings were prepared on a steel surface with a combined method of arc spraying and micro-arc oxidation for the first time. Coatings were investigated by X-ray diffraction (XRD) and scanning electron microscopy (SEM). Point and line distribution of elements of the ceramic coatings were determined using energy dispersive spectroscopy (EDS). Coatings abrasive wear resistance, corrosion resistance and hot impact property were assessed respectively. The property test results show that metallurgically bonded ceramic coatings were formed on aluminum coatings and the ceramic coatings is mainly composed of α-Al2O3、γ-Al2O3、θ-Al2O3 and a little amorphous. The coatings possess excellent abrasive wear, corrosion and hot shock resistance, which can in part be attributed to the gradual distribution of different phases from surface to the substrate.

  18. Study on Abrasive Wear Properties of MoB/CoCr Cermet Coating%MoB/CoCr金属陶瓷涂层的磨粒磨损性能研究

    陈枭; 纪岗昌

    2012-01-01

    在310S基体表面采用低压等离子喷涂(LPPS)技术制备MoB/CoCr金属陶瓷涂层.用扫描电镜观察涂层的组织结构:测试了MoB/CoCr涂层的显微硬度和结合强度;用湿式橡胶轮磨粒磨损试验机测试涂层的磨损性能.结果显示:MoB/CoCr涂层组织为层状结构,涂层与310S基体之间、表面涂层与过渡涂层之间结合良好.MoB/CoCr涂层具有较高的硬度值和结合强度,且具有良好的抗磨粒磨损性能.%MoB/CoCr cermet coating was deposited by low pressure plasma spraying (LPPS) on 310S steel. The microstructure of the MoB/CoCr coating was observed by SEM. The microhardness and bonding strength of the MoB/CoCr coating were tested. The abrasive wear properties were evaluated by wet sand rubber wheel tester. The results show that MoB/CoCr coating is dense and has excellent combination with 310S steel substrate. MoB/CoCr coating has high hardness and excellent wear properties.

  19. Wear resistance of composite coatings produced by thermal spraying

    Injection of refractory additions (carbides, borides, oxides etc.) into self-fluxing alloys is a well-known technique for their hardening. Nevertheless the matter of influence of refractory components on the structure and characteristics of composite coatings is not studied well enough. This paper presents the results of investigations of gas thermal coatings (plasma and detonation ones) on the base of stellite with refractory components in the form of borides such as CrB2, TiB2, (TiCr)B2. This study is concerned with the influence of refractory additions (carbides, borides, oxides) on the wear resistance sprayed coatings based on self-fluxing alloys NiCrBSi and CoCrBSi

  20. Structure and corrosion resistance of gradient and multilayer coatings

    L.A. Dobrzański

    2006-08-01

    Full Text Available Purpose: Investigation of the structure and corrosion resistance of the TiN, TiN+multiTiAlSiN+TiN,TiN+TiAlSiN+TiN, TiN+TiAlSiN+AlSiTiN coatings deposited by PVD process and TiCN+TiN,TiCN+Al2O3+TiN, TiC+TiCN+Al2O3+TiN, TiN+Al2O3 coatings deposited by CVD process.Design/methodology/approach: The metallographic examinations (SEM, the examinations of thin foils(TEM, investigation of the electrochemical corrosion behavior of the samples in a PGP 201 Potentiostat/Galvanostat, in a three-electrode chamber was done.Findings: Corrosion current density – corrosion rate - was determined by analysis of the potentiodynamicpolarization curves. Relationships of structure and corrosion properties has been presented.Research limitations/implications: Implication of the investigation results are researches of corrosionproperties in high temperature.Practical implications: Employment of the surface treatment technology for tools, made from tool materials,with the PVD and CVD methods, to obtain the high wear resistant coatings, makes it possible to improvethe properties of these materials in the dry-cutting conditions, by – among others – decreasing their frictioncoefficient, microhardness increase, improvement of the tribological contact conditions in the cutting toolmachinedworkpiece zone, and also to improve protection against the adhesion and diffusion wear.Originality/value: Original system of substrate/coating compositions.

  1. Radiation resistant polymers and coatings for nuclear fuel reprocessing plants

    Polymer based materials are extensively used in the nuclear industry for the reprocessing of spent fuels in highly radioactive and corrosive environment. Hence, these polymer materials are susceptible to damage by ionizing radiation, resulting in the degradation in properties. Polymers containing aromatic molecules generally possess higher resistance to radiation degradation than the aliphatic polymers. For improving the radiation resistance of polymers various methods are reported in the literature. Among the aromatic polymers, polyetheretherketone (PEEK) has the radiation tolerance up to 10 Mega Grey (MGy). To explore the possibility of enhancing the radiation resistance of PEEK, a study was initiated to develop PEEK - ceramic composites and evaluate the effect of radiation on the properties of the composites. PEEK and PEEK - alumina (micron size) composites were irradiated in a gamma chamber using 60Co source and the degradation in mechanical, structural, electrical and thermal properties, gel fraction, coefficient of friction and morphology were investigated. The degradation in the mechanical properties owing to radiation could be reduced by adding alumina filler to PEEK. Nano alumina filler was observed to be more effective in suppressing the damage caused by radiation on the polymer, when compared to micron alumina filler. For the protection of aluminium components in the manipulators and the rotors and stators of the motors of the centrifugal extractors employed in the plant from the attack by nitric acid vapour, PEEK coating based on liquid dispersion was developed, which has resistance to radiation, chemicals and wear. The effect of radiation and chemical vapour on the properties of the PEEK coating was estimated. The performance of the coating in the plant was evaluated and the coating was found to give adequate protection to the motors of centrifugal extractors against corrosion. (author)

  2. Improvement of niobium alloy heat resistance by diffusion coatings

    Changes in the 5VTTs, 5VMTs and 5VMTs4 niobium alloys taking place while interacting with oxidizing medium, were studied along with the possibility to improve heat resistance of the alloys by diffusion coatings laid out from liquid-metal solution. Single-component coatings of Zr, Re, Be, Ni, Y and two-layer ones of Zr-Rd, Re-Rd, Re-Be, Rd-Be were laid. The Zr, Re, Zr-Rd and Re-Rd coatings are shown to provide for the protection of the 5 VTTs alloy from oxidation in vacuum at 1050 deg C. The most effective protection of the 5 VMTs alloy is provided in air by single-layer coatings of Be, Ni, Y, and two-layer ones of Rd-Be and Re-Be. It is noted that Re-containing coatings improve the strength but reduce the plasticity of niobium alloy as a result of alloying due to a significant diffusion mobility of rhenium in niobium

  3. Radiation curable polymer coatings. January 1972-October 1989 (Citations from the US Patent data base). Report for January 1972-October 1989

    This bibliography contains citations of selected patents concerning methods and compositions used in radiation-curable polymer coatings. Protective and decorative coatings on metallic and non-metallic substrates curable with light, including ultraviolet, are disclosed. Abrasion-resistant coating techniques are presented. (This updated bibliography contains 186 citations, 16 of which are new entries to the previous edition.)

  4. Radiation-curable polymer coatings. January 1970-November 1987 (citations from the US Patent data base). Report for January 1970-November 1987

    This bibliography contains citations of selected patents concerning methods and compositions used in radiation-curable polymer coatings. Protective and decorative coatings on metallic and non-metallic substrates curable with light, including ultraviolet, are disclosed. Abrasion-resistant coating techniques are presented. (This updated bibliography contains 159 citations, 20 of which are new entries to the previous edition.)

  5. Radiation-curable polymer coatings. January 1970-October 1988 (Citations from the US Patent data base). Report for January 1970-October 1988

    This bibliography contains citations of selected patents concerning methods and compositions used in radiation curable polymer coatings. Protective and decorative coatings on metallic and nonmetallic substrates curable with light, including ultraviolet, are disclosed. Abrasion-resistant coating techniques are presented. (This updated bibliography contains 170 citations, 11 of which are new entries to the previous edition.)

  6. Characterization and Properties of Micro-arc Composite Ceramic Coatings on Magnesium Alloys

    Zhang, Long; Jiang, Bailing; Ge, Yanfeng; Nyberg, Eric A.; Liu, Ming

    2013-05-21

    Magnesium alloys are of growing interest for many industrial applications due to their favorable strength-to-weight ratio and excellent cast ability. However, one of the limiting factors in the use of magnesium on production vehicles is its poor corrosion resistance. Micro-arc Composite Ceramic (MCC) coatings on AZ91D magnesium alloys were prepared in combination with Micro-arc Oxidation (MAO) and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance, thermal shock resistance and adhesion of MCC coating were studied, respectively. The surface and cross-section morphologies of MAO and MCC coating showed that the outer organic coating filled the holes on the surface of the MAO coating. It acted as a shelter on the MAO coating surface when the MCC coatings were exposed to corrosive environments. The corrosion resistance of the MCC coating was characterized by a copper-accelerated acetic acid salt spray test. The testing results showed that the creep back from scribe lines was less than 1mm and completely fit the evaluation standard. The composite structure of the MCC coating vastly improved the corrosion resistance of Mg alloys. According to testing standards, the resistance to abrasion, stone impact resistance, thermal shock resistance and adhesion of MCC coatings completely met the evaluation standard requirements. The MCC coated AZ91D magnesium alloys possessed excellent properties; this is a promising corrosion and wear resistance surface treatment technology on magnesium alloys for production vehicles.

  7. Falling sand tests on various coatings

    Manetti, M.; Zonfrillo, G.; Pratesi, F. [Florence Univ. (Italy). Dipt. di Meccanica e Tecnologie Industriali; Giovannetti, I. [GE Oil and Gas - Nuovo Pilnone, Florence (Italy)

    2010-07-01

    Abrasive wear is responsible for severe machine parts and in particular of compressor impellers. Methods of increasing service lifetime are based on employment of abrasion resistant materials or more frequently of the creation of hard, wear-resistant surface layers. In this work a bare aluminium alloy and the same alloy with four different coatings have been tested at room temperature, in order to verify their resistance to falling abrasive. Following standard ASTM D968-93, tests have been performed using a precise quantity of sand as abrasive and letting it fall on the sample with a standard apparatus: two different kinds of sand have been used, in order to obtain also information on the influence of composition and Grain size of the abrasive on material resistance. Determinations of hardness, roughness, weight loss, and morphology of the eroded surface have also been carried out. The comparison between the coatings in vestilated has been performed on the basis of the thickness decrease of the samples. (orig.)

  8. Effect of the post heat treatment on the sliding wear resistance of a nickel base coating deposited by high velocity oxyl-fuel (HVOF)

    In the present research, a nickel base coating was deposited on an AISI 1020 substrate by using high velocity oxy-fuel technique (HVOF). The coating was subsequently post heat-treated by means of an oxyacetylene flame. For the conditions evaluated in the present study, it was found that the CTT coating coating has 1,15 better wear resistance for the smaller level of the applied load and nearly 50 times for the highest level of the applied load when compared to the STT coatings. These results have been attributed to a better distribution of the hard phases, better cohesion between particles and an increase in hardness, as consequence of the post heat treatment process. A severe wear regime was found for all the samples since the wear rates presented values which were higher tan 1.10''-5 mm''3/m. For the CT T coatings, the wear mechanisms was mainly due to the adhesion and oxidation phenomena, meanwhile for the steel counterpart mechanisms such oxidation, grooving and three body abrasion were observed. (Author) 22 refs

  9. Preparation of Conductive Coating Solutions by Blending Waterborne Acrylic Polyurethane Dispersion with Carbon Nanotube

    Waterborne polyurethane dispersion (WPUD) was synthesized from polycarbonate diol (PCD), isophorone diisocyanate (IPDI) and dimethylol propionic acid (DMPA) as starting materials. Then, waterborne acrylic polyurethane dispersion (AUD) was synthesized by reacting the WPUD with an acrylate monomer, methyl methacrylate (MMA). Subsequently, the AUD was mixed with multi-walled carbon nanotube (MWCNT) to yield a conductive coating solution, and the mixture was coated on the polycarbonate substrate. With increasing the amount of MMA in the AUD, the pencil hardness, abrasion resistance and chemical resistance of the coating films were improved, but the electrical conductivity of the coating films was decreased. On the other hand, the pencil hardness, abrasion resistance and chemical resistance of coating films were decreased, but the electrical conductivity was enhanced with increasing the amount of MWCNT in the conductive coating solutions

  10. Corrosion resistance of zinc-magnesium coated steel

    A significant body of work exists in the literature concerning the corrosion behaviour of zinc-magnesium coated steel (ZMG), describing its enhanced corrosion resistance when compared to conventional zinc-coated steel. This paper begins with a review of the literature and identifies key themes in the reported mechanisms for the attractive properties of this material. This is followed by an experimental programme where ZMG was subjected to an automotive laboratory corrosion test using acidified NaCl solution. A 3-fold increase in time to red rust compared to conventional zinc coatings was measured. X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy were used to characterize the corrosion products formed. The corrosion products detected on ZMG included simonkolleite (Zn5Cl2(OH)8 . H2O), possibly modified by magnesium uptake, magnesium hydroxide (Mg(OH)2) and a hydroxy carbonate species. It is proposed that the oxygen reduction activity at the (zinc) cathodes is reduced by precipitation of alkali-resistant Mg(OH)2, which is gradually converted to more soluble hydroxy carbonates by uptake of atmospheric carbon dioxide. This lowers the surface pH sufficiently to allow thermodynamically for general precipitation of insoluble simonkolleite over the corroding surface thereby retarding the overall corrosion reactions, leaving only small traces of magnesium corrosion products behind. Such a mechanism is consistent with the experimental findings reported in the literature

  11. Sustainability of abrasive processes

    Aurich, J.C.; Linke, B.; Hauschild, Michael Zwicky;

    2013-01-01

    This paper presents an overview of research on sustainability of abrasive processes. It incorporates results from a round robin study on ‘‘energy-efficiency of abrasive processes’’ which has been carried out within the scientific technical committee ‘‘abrasive processes’’ (STC G) of CIRP, the...... content of technical presentations in STC G, and the results of a comprehensive literature study. The approach to sustainability includes environmental, social, and economic sustainability in accordance with the definition proposed in the Brundtland Report of the United Nations [156]. The main focus is on...... environmental and social sustainability. Economic sustainability will be considered as manufacturing productivity. © 2013 CIRP....

  12. Application of polyurethane coating in hydraulic turbine abrasion protection%聚氨酯涂层在水轮机磨蚀防护中的应用

    张武斌; 任岩

    2013-01-01

    For advancing the abrasion protection ability of hydraulic turbine in sediment-laden rivers,many materials were used to protect the hydraulic turbine’s surfaces. Thereinto,polyurethane has good flexibility and tenacity,which can absorb the impact of sediment particles,and which anti-wear effect is wel . Through analysis of the effect of anti-abrasion protection of polyurethane to axial and mixed flow hydraulic turbine,the fol owing conclusions could be got.Firstly,polyurethane has good protective effects on vanes in smal units.Secondly,for large units,polyurethane has good anti-abrasion properties on the fixed over-currents.Thirdly,adhesive is one of the keys.Fourthly,thickness must be ensured safety.Fifthly,strong cavitation and sharp hard cut off are the main causes.%  为了增强多泥沙河流水电站水轮机的抗磨蚀能力,采用各种材料对其表面进行防护。其中,聚氨酯具有良好的弹性和韧性,可以吸收泥沙颗粒的冲击,抗磨效果好。通过对聚氨酯在轴流式和混流式水轮机过流部件抗磨蚀防护的效果分析,得出结论:①在小型机组叶片上有较好的防护效果;②在大型机组固定过流部件上有较好的防护效果;③粘接剂是关键之一;④安全厚度须保证;⑤强空化和尖锐硬物割伤是涂层脱落的主因。

  13. Structure and corrosion resistance of gradient and multilayer coatings

    L.A. Dobrzański; K. Lukaszkowicz; J. Mikuła; D. Pakuła

    2006-01-01

    Purpose: Investigation of the structure and corrosion resistance of the TiN, TiN+multiTiAlSiN+TiN,TiN+TiAlSiN+TiN, TiN+TiAlSiN+AlSiTiN coatings deposited by PVD process and TiCN+TiN,TiCN+Al2O3+TiN, TiC+TiCN+Al2O3+TiN, TiN+Al2O3 coatings deposited by CVD process.Design/methodology/approach: The metallographic examinations (SEM), the examinations of thin foils(TEM), investigation of the electrochemical corrosion behavior of the samples in a PGP 201 Potentiostat/Galvanostat, in a three-electrode...

  14. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    Aggerbeck, Martin

    The current project investigated the possibility of designing aluminium based coatings focusing on the effect of composition and surface finish on the optical appearance and on the alkaline corrosion properties using titanium as the main alloying element. The main results and discussions of this...... the previously described magnetron sputtered Al-Ti coatings showed that 13 wt. % titanium and more improved the corrosion resistance at pH 13.5 and this was further improved by heat treatment, especially at 400 °C and more. The improved corrosion properties were ascribed to structural relaxation......, decreased galvanic potential differences in the microstructure, and protection from the network of the Al3Ti phases precipitated during the heat treatment. Laser surface cladding of aluminium containing up to 20 wt. % Ti6Al4V were studied focusing on the microstructure and the alkaline corrosion properties...

  15. Tantalum-based thin film coatings for wear resistant arthroprostheses.

    Balagna, C; Faga, M G; Spriano, S

    2011-10-01

    Cobalt-chromium-molybdenum alloys with high carbon content (HC-CoCrMo) are widely used as materials for arthroprosthesis, in particular in metal-on-metal (MoM) hip joints. In spite of their good wear and corrosion resistance, production of metallic wear particles and metal ion release will occur on a large time-scale. An enhancement of the metal ion level in the patient's blood and urine is often reported in clinical data. Hypersensitivity, inflammatory response and cell necrosis can occur as consequence. So implants on young patients and women on childbearing age are not so widespread. The aim of this research is the realization of a thin film coating in order to improve the biocompatibility of Co-based alloys and to reduce debris production, ion release and citotoxicity. The innovative process consists of a thermal treatment in molten salts, in order to obtain a tantalum enriched thin film coating. Tantalum is chosen because it is considered a biocompatible metal with high corrosion resistance and low ion release. Three HC-CoCrMo alloys, produced by different manufacturing processes, are tested as substrates. The coating is a thin film of TaC or it can be composed by a multilayer of two tantalum carbides and metallic tantalum, depending on the temperature of the treatment and on the carbon content of the substrate. The thin films as well the substrates are characterized from the structural, chemical and morphological point of view. Moreover mechanical behaviour of treated and untreated materials is analyzed by means of nanohardness, scratch and ball-on-disc wear tests. The coating increases the mechanical and tribological properties of HC-CoCrMo. PMID:22400292

  16. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  17. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  18. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    Cui Xiufang [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Li Qingfen [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China); Li Ying; Wang Fuhui [State Key Laboratory for Corrosion and Protection, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016 (China); Jin Guo [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)], E-mail: jg97721@yahoo.com.cn; Ding Minghui [School of Materials Science and Chemical Engineering, Harbin Engineering University, Harbin 150001 (China)

    2008-12-30

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  19. High-temperature corrosion resistance of ceramics and ceramic coatings

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  20. Scratch resistance of SiO{sub 2} and SiO{sub 2} - ZrO{sub 2} sol-gel coatings on glass-ceramic obtained by sintering; Resistencia al desgaste de recubrimientos sol-gel de SiO{sub 2} y SiO{sub 2} - ZrO{sub 2} sobre materiales vitroceramicos obtenidos por sinterizacion

    Soares, V. O.; Soares, P.; Peitl, O.; Zanotto, E. D.; Duran, A.; Castro, Y.

    2013-10-01

    The sol-gel process is widely used to obtain coatings on glass-ceramic substrates in order to improve the scratch and abrasion resistance, also providing a bright and homogeneous appearance of a glaze avoiding expensive final polishing treatments. This paper describes the preparation of silica and silica / zirconia coatings by sol-gel method on Li{sub 2}O-Al{sub 2}O3-SiO{sub 2} (LAS) glassceramic substrates produced by sintering. The coatings were deposited by dip-coating on LAS substrates and characterized by optical microscopy and spectral ellipsometry. On the other hand, hardness and elastic modulus, coefficient of friction and abrasion and scratch resistance of the coatings were determined and compared with the substrate properties. Coatings deposited on LAS glass-ceramic confere the substrate a bright and homogeneous aspect, similar to a glaze, improving the appearance and avoiding the final polishing. However these coatings do not increase the scratch resistance of the substrate only equaling the properties of the glass-ceramic. (Author)

  1. Microstructure and abrasive wear properties of M(Cr,Fe)7C3 carbides reinforced high-chromium carbon coating produced by gas tungsten arc welding (GTAW) process

    Buytoz, Soner; M.Mustafa YILDIRIM

    2010-01-01

    In the present study, high-chromium ferrochromium carbon hypereutectic alloy powder was coated on AISI 4340 steel by the gas tungsten arc welding (GTAW) process. The coating layers were analyzed by optical microscopy, X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), X-ray energy-dispersive spectroscopy (EDS). Depending on the gas tungsten arc welding pa-rameters, either hypoeutectic or hypereutectic microstructures were produced. Wear tests of the coatings were c...

  2. Comparison study on resistance to wear and abrasion of high-temperature sliding strike of laser and plasma spray layer on the stainless steel surface

    In this paper, the effect of coatings, which are formed with laser cladding and plasma spray welding on 1Cr18Ni9Ti base metal of nuclear valve seats, on wear resistance is studied. A 5-kW transverse-flowing CO2 laser is used for cladding Co base alloy powder pre-placed on the substrate. Comparing with the plasma spray coatings, the laser-cladding layer have lower rate of spoiled products and higher rate of finished products. Their microstructure is extremely fine. They have close texture and small-size grain. Their dilution diluted by the compositions of their base metal and hot-effect on base metal are less. The hardness, toughness, and strength of the laser-cladding layers are higher. The grain size is 11-12th grade in the laser-cladding layer and 9-10th in the plasma spray layer. The width of combination zone between laser-cladding layer and substrate is 10-45 μm but that between plasma spray layer and substrate is 120-160 μm. The wear test shows that the laser layers have higher property of anti-friction, anti-scour, and high-temperature sliding strike. The wear resistance of laser-cladding layer is about one time higher than that of plasma spray welding layer

  3. An Oxidation-Resistant Coating Alloy for Gamma Titanium Aluminides

    Brady, Michael P.; Smialek, James L.; Brindley, William J.

    1997-01-01

    Titanium aluminides based on the g-phase (TiAl) offer the potential for component weight savings of up to 50 percent over conventional superalloys in 600 to 850 C aerospace applications. Extensive development efforts over the past 10 years have led to the identification of "engineering" gamma-alloys, which offer a balance of room-temperature mechanical properties and high-temperature strength retention. The gamma class of titanium aluminides also offers oxidation and interstitial (oxygen and nitrogen) embrittlement resistance superior to that of the alpha(sub 2) (Ti3Al) and orthorhombic (Ti2AlNb) classes of titanium aluminides. However, environmental durability is still a concern, especially at temperatures above 750 to 800 C. Recent work at the NASA Lewis Research Center led to the development of an oxidation-resistant coating alloy that shows great promise for the protection of gamma titanium aluminides.

  4. Development of bacterially resistant polyurethane for coating medical devices

    Polyurethanes have been widely used in medicine for coating and packaging implantable and other medical devices. Polyether-urethanes, in particular, have superior mechanical properties and are biocompatible, but in common with other medical materials they are susceptible to microbial film formation. In this study, polyether-urethane was end-capped with silver lactate and silver sulfadiazine functional groups to produce a bacterially resistant polymer without sacrificing the useful mechanical properties of the polyether-polyurethane. The silver ions were covalently incorporated into the polymer during chain extension of the prepolymer. The functionalized polymers were structurally characterized by light scattering, electron microscopy, NMR, FTIR and Raman spectroscopy. Mechanical properties, hydrophilicity, in vitro stability and antibacterial action of polymers were also investigated. Results indicate that both silver salts were successfully incorporated into the polymer structure without significant effect on mechanical properties, whilst conferring acceptable bacterial resistance.

  5. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity

    Zhong, Zhenyu; Qin, Jinli [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Ma, Jun, E-mail: caltary@gmail.com [Advanced Biomaterials and Tissue Engineering Center, Huazhong University of Science and Technology, Wuhan 430074 (China); Department of Biomedical Engineering, School of Life Science and Technology, Huazhong University of Science and Technology, Wuhan 430074 (China)

    2015-04-01

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. - Highlights: • The composite coatings were prepared by electrospinning and dip-coating. • Good in vitro bioactivity of the CA/HAP/CHI coating was confirmed. • Electrochemical behaviors in SBF of the coatings have been studied. • The CA/HAP/CHI coating shows better resistance property than HAP/CHI.

  6. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. - Highlights: • The composite coatings were prepared by electrospinning and dip-coating. • Good in vitro bioactivity of the CA/HAP/CHI coating was confirmed. • Electrochemical behaviors in SBF of the coatings have been studied. • The CA/HAP/CHI coating shows better resistance property than HAP/CHI

  7. Radiation Resistant Hybrid Lotus Effect Photoelectrocatalytic Self-Cleaning Anti-Contamination Coatings Project

    National Aeronautics and Space Administration — This project will develop radiation resistant hybrid Lotus Effect photoelectrocatalytic self-cleaning anti-contamination coatings for application to Lunar...

  8. Development of wear resistant ceramic coatings for diesel engine components

    Haselkorn, M.H. (Caterpillar, Inc., Peoria, IL (United States))

    1992-04-01

    Improved fuel economy and a reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, insulating the combustion chamber components will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150{degree}C to over 300{degree}C. Existing ring/liner materials can not withstand these higher operating temperatures and for this reason, new materials need to be developed for this critical tribological interface. The overall goal of this program is the development of piston ring/cylinder liner material pairs which would be able to provide the required friction and wear properties at these more severe operating conditions. More specifically, this program first selected, and then evaluated, potential d/wear resistant coatings which could be applied to either piston rings an or cylinder liners and provide, at 350{degree}C under lubricated conditions, coefficients of friction below 0.1 and wear rates of less than 25 {times} lO{sup {minus}6} mm/hour. The processes selected for applying the candidate wear resistant coatings to piston rings and/or cylinder liners were plasma spraying, chemical vapor, physical vapor and low temperature arc vapor deposition techniques as well as enameling techniques.

  9. Fabrication of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology

    Luo, Sheng-Yih; Yu, Tsung-Han; Hu, Yuh-Chung

    2007-06-01

    A manufacturing process of micro nickel/diamond abrasive pellet array lapping tools using a LIGA-like technology is reported here. The thickness of JSR THB-151N resist coated on an aluminum alloy substrate for micro lithography can reach up to 110 µm. During the lithography, different geometrical photomasks were used to create specific design patterns of the resist mold on the substrate. Micro roots, made by electrolytic machining on the substrate with guidance of the resist mold, can improve the adhesion of micro nickel abrasive pellets electroplated on the substrate. During the composite electroforming, the desired hardness of the nickel matrix inside the micro diamond abrasive pellets can be obtained by the addition of leveling and stress reducing agents. At moderate blade agitation and ultrasonic oscillation, higher concentration and more uniform dispersion of diamond powders deposited in the nickel matrix can be achieved. With these optimal experiment conditions of this fabrication process, the production of micro nickel/diamond abrasive pellet array lapping tools is demonstrated.

  10. Solid particle erosion resistant thermal spray coatings for steam turbine applications

    This paper reports on several commercially available chrome-carbide based erosion resistant coatings which have been tested in a high temperature erosion rig under conditions which closely simulate the exposure in steam turbine applications. Coatings were fabricated by both plasma and high velocity oxygen fuel processes using starting powders with varied characteristics (matrix, blend ratio, manufacturing method, particle size distribution and morphology). Coating heat treatment prior to erosion testing was also varied. Coating characterization included microstructure, hardness and scanning Auger microprobe. The extensive database generated has provided a basic understanding of coating behavior which has led to a family of improved solid particle erosion resistant coatings. A Cr3C2-NiCr coating fabricated by the high velocity oxygen fuel process was found to offer low angle erosion resistance 10x better than 422 stainless steel and equivalent to the best of the other coatings under the same conditions

  11. Effect of temperature on structure and corrosion resistance for electroless NiWP coating

    M Q YU; Q QIAO; F YOU; C L LI; Y ZHAO; Z Z XIAO; H L LUO; Z F XU; KAZUHIRO MATSUGI; J K YU

    2016-04-01

    The effect of plating temperatures between 60 and 90$^{\\circ}$C on structure and corrosion resistance for electroless NiWP coatings on AZ91D magnesium alloy substrate was investigated. Results show that temperature has a significant influence on the surface morphology and corrosion resistance of the NiWP alloy coating. An increase in temperature will lead to an increase in coating thickness and form a more uniform and dense NiWP coatings. Moreover, cracks were observed by SEM in coating surface and interface at the plating temperature of 90$^{\\circ}$C. Coating corrosion resistance is highly dependent on temperature according to polarization curves. The optimum temperature isfound to be 80$^{\\circ}$C and the possible reasons of corrosion resistance for NiWP coating have been discussed.

  12. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Mao, Yan; Li, Zhuguo; Feng, Kai; Guo, Xingwu; Zhou, Zhifeng; Dong, Jie; Wu, Yixiong

    2015-02-01

    Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  13. Dependence of the surface resistance of niobium coated copper cavities on the coating temperature

    Six hydro-formed copper 1.5 GHz cavities have been baked and coated with niobium at different temperatures between 100 deg C and 200 deg C, while keeping the other discharge parameters unchanged. Their surface resistance has been measured as a function RF field and trapped magnetic field. Its dependence on deposition temperature confirms earlier indications obtained using 350 MHz LEP cavities that 150 deg C leads to optimal performances. The critical temperatures of Nb/Cu and bulk niobium cavities have also been measured. (author)

  14. Heat resistance of carbon steel with chromium-based gas-thermal sprayed coatings

    Heat resistance of steel with chromium-base plasma sprayed coating is studied in comparison with chromium coating and base material. The specimens were oxidized at the air under 1250 K during 48 h. Investigations into steel-chromium coating interface were carried out and the structure of cinder was studied. Refs. 7, figs. 2

  15. Research on Weldability of Wires with Coating during Resistance Spot Welding

    Kulakova, V; I. Boiko

    2010-01-01

    The main goal of this work is to investigate the influence of the coating material on the weldabilty of wires with different coating during resistance spot welding (RSW). The main problem in joining of wires with different coatings is weldability and stability of joints quality. Investigation was consisting of theoretical and experimental part.

  16. Oxidation resistance of the nanostructured YSZ coating on the IN-738 superalloy

    Ahmad Keyvani

    2014-12-01

    Full Text Available Conventional and nanostructured YSZ coatings were deposited on the IN-738 Ni super alloy by the atmospheric plasma spray technique. The oxidation was measured at 1100°C in an atmospheric electrical furnace. According to the experimental results the nanostructured coatings showed a better oxidation resistance than the conventional ones. The improved oxidation resistance of the nanocoating could be explained by the change in structure to a dense and more packed structure in this coating. The mechanical properties of the coatings were tested using the thermal cyclic, nanoindentation and bond strength tests, during which the nanostructured YSZ coating showed a better performance by structural stability.

  17. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  18. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    Tang Junlei; Han Zhongzhi [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Zuo Yu, E-mail: zuoy@mail.buct.edu.cn [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China); Tang Yuming [School of Materials Science and Engineering, Beijing University of Chemical Technology, Beijing 100029 (China)

    2011-01-15

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  19. The Development of Erosion and Impact Resistant Turbine Airfoil Thermal Barrier Coatings

    Zhu, Dongming; Miller, Robert A.

    2007-01-01

    Thermal barrier coatings are used in gas turbine engines to protect engine hot-section components in the harsh combustion environments and extend component lifetimes. For thermal barrier coatings designed for turbine airfoil applications, further improved erosion and impact resistance are crucial for engine performance and durability. Advanced erosion resistant thermal barrier coatings are being developed, with a current emphasis on the toughness improvements using a combined rare earth- and transition metal-oxide doping approach. The performance of the doped thermal barrier coatings has been evaluated in burner rig and laser heat-flux rig simulated engine erosion and thermal gradient environments. The results have shown that the coating composition optimizations can effectively improve the erosion and impact resistance of the coating systems, while maintaining low thermal conductivity and cyclic durability. The erosion and impact damage mechanisms of the thermal barrier coatings will also be discussed.

  20. On the Problem of Wear Resistant Coatings Separation From Tools and Machine Elements

    Petrushin, S. I.; Gubaidulina, R. H.; Gruby, S. V.; Likholat, A. V.

    2015-09-01

    The article considers separation of wear resistant coatings of tool and engineering materials which arises both during coating fabrication and use of the product. The cause of this phenomenon is assumed to be related to thermal residual stresses generating on the coating- substrate border. These stresses have been analyzed and methods are provided to calculate it after produced composite material is cooled down from the temperature of coating synthesis to the ambient temperature. A no-fracture condition has been stated in relation to coating- substrate thicknesses, temperature differences and physical and mechanical properties of combined materials. The issue of intermediate layer incorporation with pre-set parameters has been discussed. A co-effect of thermal residual and functional stresses on the strength of the boundary layer has been considered when heating, tension and compression of a product with wear resistant coating. Conclusions have been made, as well as recommendations to improve fracture strength of products with thin wear resistant coatings.

  1. Performance Evaluation and Modeling of Erosion Resistant Turbine Engine Thermal Barrier Coatings

    Miller, Robert A.; Zhu, Dongming; Kuczmarski, Maria

    2008-01-01

    The erosion resistant turbine thermal barrier coating system is critical to the rotorcraft engine performance and durability. The objective of this work was to determine erosion resistance of advanced thermal barrier coating systems under simulated engine erosion and thermal gradient environments, thus validating a new thermal barrier coating turbine blade technology for future rotorcraft applications. A high velocity burner rig based erosion test approach was established and a new series of rare earth oxide- and TiO2/Ta2O5- alloyed, ZrO2-based low conductivity thermal barrier coatings were designed and processed. The low conductivity thermal barrier coating systems demonstrated significant improvements in the erosion resistance. A comprehensive model based on accumulated strain damage low cycle fatigue is formulated for blade erosion life prediction. The work is currently aiming at the simulated engine erosion testing of advanced thermal barrier coated turbine blades to establish and validate the coating life prediction models.

  2. A review of micro-scale abrasion testing

    Micro-scale abrasion (commonly referred to as 'ball cratering') is a small-scale tribological test method which can be operated on a desktop. It offers the possibility of providing a quick, cheap, localized abrasion test that can be used with small samples. In principle its operation is simple, but in practice there are issues with wear scar measurement, wear mode and its applicability to a wide variety of monolithic materials and coatings. (topical review)

  3. Erosion Resistance of High Velocity Oxy-Fuel WC-Co-Cr Thermal Spray Coatings

    Imeson, Chris

    Thermal spray coatings have been incorporated in oil and gas extraction efforts for many years. Recently, High Velocity Oxy-Fuel (HVOF) has become increasingly incorporated where erosive environments are present. This study investigates the microstructural and mechanical properties of HVOF WC-Co-Cr coatings deposited at SharkSkin Coatings ltd. The deposited coatings exhibited a low porosity with high adhesion strength, hardness, and superior erosion resistance. In this study, a recirculating solid particle erosion testing machine was designed and fabricated to simulate an erosive environment on a laboratory scale. This study was also aimed at improving microstructures and mechanical properties of the coatings by modifying the two coating deposition parameters e.g. standoff and pre-cycle heating. It was determined that pre-spray substrate heating negatively affected the coatings microstructures e.g. porosity, while reducing the stand-off distance positively influenced the coating microstructures and mechanical properties, e.g. erosion resistance.

  4. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Tsan-Ching CHENG

    2014-12-01

    Full Text Available The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed that concrete with higher compressive strength in Los Angeles abrasion tests also had better abrasion resistance. The inclusion of steel fibers into test concrete with a water-binder ratio of 0.35 resulted in a significant increase in compressive strength. This concrete also displayed better abrasion resistance and splitting tensile strength than reference concrete; in the test sample with a water-binder ratio of 0.55, the added steel fibers was unable to effectively produce cementation with the concrete. The inclusion of silica fume improved the abrasion resistance of concretes. In water abrasion testing, the abrasion resistance of concrete containing steel fiber was worse than that of concrete without steel fibers. In the water abrasion testing, the surface of steel fiber reinforced concrete was eroded by water and steel balls, and the impact caused the steel fibers to separate from the concrete and led to higher wear loss. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6460

  5. The Corrosion Resistance of Nickel Electrocomposite Coating Containing BaFe12O19 Particles

    S. T. Aruna; Savitha, G.; Jyothi Shedthi; V. K. William Grips

    2013-01-01

    Electroplating composite coating is an effective method to prepare composite coating through the codeposition of metallic, nonmetallic, or polymer particles with metal to improve properties such as corrosion resistance, hardness, and wear performance. This paper reports the synthesis of a novel Ni-BaFe12O19 magnetic nanocomposite coating exhibiting improved corrosion resistance. In the present paper, BaFe12O19 particles were synthesized by a single-step solution combustion method and characte...

  6. Corrosion resistance and biocompatibility of SrHAp/ZnO composite implant coating on titanium

    Huang, Yong; Zeng, Hongjuan; Wang, Xuexin; Wang, Deshun

    2014-01-01

    The corrosion resistance of electrodeposited ZnO containing and strontium doped hydroxyapatite (SrHAp/ZnO) coating on titanium (Ti) substrate was investigated. The microstructure, phase composition and corrosion resistance of the coating were studied. The results reveal that Sr2+ and ZnO incorporation markedly increased the density of HAp coating, i.e. the fabricated coating had significantly lower porosity than the original HAp coating. The SrHAp/ZnO coating was dense and uniform, with a flocculent morphological structure of apatite. The SrHAp/ZnO crystals were carbonated calcium-deficient hydroxyapatite, and Sr2+ and ZnO were homogeneously distributed in the coating. The thickness of the composite coating was almost 10 μm without delamination or cracks at the interface. Bond strength test revealed that the adhesion of the SrHAp/ZnO coating was more enhanced than that of the HAp coating. The SrHAp/ZnO-coated Ti had a lower corrosion rate than the pure HAp-coated sample, which suggests the protective characteristic of the composite coating. Osteoblast cellular tests demonstrated that the SrHAp/ZnO composite coating greatly enhanced the in vitro biocompatibility of the Ti substrate.

  7. Corrosion resistance and biocompatibility of SrHAp/ZnO composite implant coating on titanium

    The corrosion resistance of electrodeposited ZnO containing and strontium doped hydroxyapatite (SrHAp/ZnO) coating on titanium (Ti) substrate was investigated. The microstructure, phase composition and corrosion resistance of the coating were studied. The results reveal that Sr2+ and ZnO incorporation markedly increased the density of HAp coating, i.e. the fabricated coating had significantly lower porosity than the original HAp coating. The SrHAp/ZnO coating was dense and uniform, with a flocculent morphological structure of apatite. The SrHAp/ZnO crystals were carbonated calcium-deficient hydroxyapatite, and Sr2+ and ZnO were homogeneously distributed in the coating. The thickness of the composite coating was almost 10 μm without delamination or cracks at the interface. Bond strength test revealed that the adhesion of the SrHAp/ZnO coating was more enhanced than that of the HAp coating. The SrHAp/ZnO-coated Ti had a lower corrosion rate than the pure HAp-coated sample, which suggests the protective characteristic of the composite coating. Osteoblast cellular tests demonstrated that the SrHAp/ZnO composite coating greatly enhanced the in vitro biocompatibility of the Ti substrate.

  8. Structure and Corrosion Resistance of Microarc Oxidation Coatings on AZ91D Magnesium Alloy

    Cui Shihai; Han Jianmin; Li Weijing; Li Ronghua; Zhu Xiaowen; Wang Jinhua

    2004-01-01

    Magnesium alloys are widely used as shells of 3C (computer, mobile phone and consumer electronics) equipments for its impressive mechanical and physical properties, such as low density, good resistance to electromagnetic radiation, suitable for high pressure diecasting and easily recycling, etc. But poor corrosion resistance confines its extensively application. In this paper, protective coatings was successfully prepared on AZ91D magnesium alloys by micro-arc oxidation (MAO) and painting process. Microstructures and phases of MAO coatings were invesgated with scanning electron microscope (SEM) and X-Ray diffractometer. Mechanical properties of MAO coating, such as adhesive force and corrosion resistance, were also tested. Results showed that MAO coatings were a good base for painting process. MAO coatings with paint have good adhesive properties to base metal and excellent corrosion resistance. Micro-arc oxidation with painting process is a good kind of surface treatment to improve the corrosion resistance of mobile phone shell made of AZ91D magnesium alloys.

  9. Formation and Oxidation Resistance of Silicide Coatings for Mo and Mo-Based Alloys

    2001-01-01

    The forming process of silicide coatings on pure Mo and Mo-base alloys, obtained by the gasphase deposition method, has been studied by examining the microstructure of coatings and the relationship between coating thickness and process parameters. It was shown that the growth of coatings was diffusion-controlled, the diffusion of silicon to be coated into Mo or Mo-base alloys was mainly responsible for the formation of silicide. The relationship between initial silicide thickness and oxidation resistance was also investigated, and the equation of service life of the coatings at high temperature in air is presented.

  10. Preparation of micro-arc oxidation coatings on magnesium alloy and its thermal shock resistance property

    JIANG Zhaohua; ZENG Xiaobin; YAO Zhongping

    2006-01-01

    In the NaAlO2-Na2SiO3 compound system, the ceramic coatings were prepared on magnesium alloy by micro-arc oxidation. The morphology, phase composition, and thermal shock resistance of the ceramic coatings were studied by scanning electron microscope, X-ray diffraction and thermal shock tests, respectively. The results showed that the ceramic coating contains MgO, MgAl2O4, as well as a little amount of Mg2SiO4. The thickness of the ceramic coatings induced ceramic coating is the best. The hardness of the ceramic coating is up to 10 GPa or so.

  11. Formation of silicide based oxidation resistant coating over Mo-30 wt. % W alloy

    Silicide based oxidation resistant coatings were developed over Mo-30 W alloy using halide activated pack cementation process. Coated samples were characterized by SEM, optical microscopy, EDX and hardness measurements. Isothermal oxidation tests of coated alloy performed at 1000 deg C for 25h revealed a smaller weight gain at the initial stage of oxidation followed by no weight change indicating the protective nature of the coating. (author)

  12. Electrochemical characterisation of porosity and corrosion resistance in electrodeposited metal coatings

    Walsh, F. C.; Ponce de León, C.; Kerr, C; Court, S; Barker, B.D.

    2008-01-01

    Electrochemical techniques for the assessment of porosity in electrodeposited metal coatings are reviewed. The determination of porosity and corrosion, resistance is illustrated by electrochemical data from three coating/substrate systems namely: electroless nickel on aluminium and steel and immersed gold coatings on an electroless copper-plated ABS polymer. Nickel coatings were up to 24 ?m thick while gold deposits had thickness between 75 and 190 nm. Tafel extrapolation and linear polarisat...

  13. Producing cobalt–graphene composite coating by pulse electrodeposition with excellent wear and corrosion resistance

    Graphical abstract: - Highlights: • Graphene oxide/cobalt coatings are synthesized by pulse electrodeposition. • Incorporating GO refines the grain size and changes the microstructure of the coating. • Incorporating GO greatly improves the friction reduction and wear resistance of the coating. • The corrosion resistance is enhanced by the incorporation of GO. - Abstract: Cobalt (Co) and graphene oxide/cobalt (GO/Co) composite coatings were fabricated by pulse electrodeposition technique from an aqueous bath containing cobalt sulfate and GO, etc. Effect of the incorporations of GO on morphology, phase structure, average grain size and corrosion and wear resistance of the resulting composite coatings were evaluated in detail. Scanning electron microscope (SEM) and energy dispersed X-ray (EDX) show that the GO nanosheets disperse homogeneously in the composite coating and the incorporations of GO change the morphologies of the deposit from conical shaped structure to protruding structure. In addition, the co-deposition GO with Co ions favor the formation of hcp (1 0 0), (0 0 2) and (1 0 1) textures in the composite coating and have functions of grain refining and hardness enhancement. The wear tests show that the incorporations of GO in the coating improve the wear resistance and friction reduction of the deposit. The electrochemical corrosion tests using potentiodynamic polarization and electrochemical impedance spectroscopy show that the GO/Co composite coating possesses better corrosion resistance than the pure Co coating

  14. Producing cobalt–graphene composite coating by pulse electrodeposition with excellent wear and corrosion resistance

    Liu, Cansen; Su, Fenghua, E-mail: fhsu@scut.edu.cn; Liang, Jizhao

    2015-10-01

    Graphical abstract: - Highlights: • Graphene oxide/cobalt coatings are synthesized by pulse electrodeposition. • Incorporating GO refines the grain size and changes the microstructure of the coating. • Incorporating GO greatly improves the friction reduction and wear resistance of the coating. • The corrosion resistance is enhanced by the incorporation of GO. - Abstract: Cobalt (Co) and graphene oxide/cobalt (GO/Co) composite coatings were fabricated by pulse electrodeposition technique from an aqueous bath containing cobalt sulfate and GO, etc. Effect of the incorporations of GO on morphology, phase structure, average grain size and corrosion and wear resistance of the resulting composite coatings were evaluated in detail. Scanning electron microscope (SEM) and energy dispersed X-ray (EDX) show that the GO nanosheets disperse homogeneously in the composite coating and the incorporations of GO change the morphologies of the deposit from conical shaped structure to protruding structure. In addition, the co-deposition GO with Co ions favor the formation of hcp (1 0 0), (0 0 2) and (1 0 1) textures in the composite coating and have functions of grain refining and hardness enhancement. The wear tests show that the incorporations of GO in the coating improve the wear resistance and friction reduction of the deposit. The electrochemical corrosion tests using potentiodynamic polarization and electrochemical impedance spectroscopy show that the GO/Co composite coating possesses better corrosion resistance than the pure Co coating.

  15. Evaluation of micro-abrasion-corrosion on SiO2-TiO2-ZrO2 coatings synthesized by the sol-gel method

    Bautista Ruiz, J.; Aperador, W.; Caballero Gómez, J.

    2016-02-01

    The medical science and the engineering, work to improve the materials used in the manufacture of joint implants, since they have a direct impact on the quality of people life. The surgical interventions are increasing worldwide with a high probability of a second or even a third intervention. Around these circumstances, it was evaluated the behaviour against microabrasion-corrosion phenomena on SiO2 TiO2 ZrO2 coatings, synthesized by the sol-gel method with concentration of the Si/Ti/Zr precursors: 10/70/20 and 10/20/70. The coatings were deposited on AISI 316 LVM stainless steel substrates. The morphological characterization of the wear was made by AFM techniques. It was observed that the coatings with higher levels of titanium have a good response to the phenomena of microabrasion-corrosion.

  16. A Study of Parameters Affecting Wear Resistance of Alumina and Yttria Stabilized Zirconia Composite Coatings on Al-6061 Substrate

    N Krishnamurthy; Prashanthareddy, M. S.; H. P. Raju; H. S. Manohar

    2012-01-01

    In this investigation, a composite coating of alumina and yttria stabilized zirconia in equal proportion was developed on Al-6061 substrate using Atmospheric Plasma Spraying technique. Two commercially available powders of chemical composition Al 25Fe7Cr5Ni and Al2O330(Ni 20Al) were used as bond coats. The coating samples were subjected to abrasive wear test as per ASTM G99. From the results it was found that wear rate and coefficient of friction depend on various parameters such as microstru...

  17. The hardness, adhesion, and wear resistance of coatings developed for cobalt-base alloys

    Cockeram, B.V.; Wilson, W.L.

    2000-05-01

    One potential approach for reducing the level of nuclear plant radiation exposure that results from activated cobalt wear debris is the use of a wear resistant coating. However, large differences in stiffness between a coating/substrate can result in high interfacial stresses that produce coating de-adhesion when a coated substrate is subjected to high stress wear contact. Scratch adhesion and indentation tests have been used to identify four promising coating processes [1,2]: (1) the use of a thin Cr-nitride coating with a hard and less-stiff interlayer, (2) the use of a thick, multilayered Cr-nitride coating with graded layers, (3) use of the duplex approach, or nitriding to harden the material subsurface followed by application of a multilayered Cr-nitride coating, and (4) application of nitriding alone. The processing, characterization, and adhesion of these coating systems are discussed. The wear resistance and performance has been evaluated using laboratory pin-on-disc, 4-ball, and high stress rolling contact tests. Based on the results of these tests, the best coating candidate from the high-stress rolling contact wear test was the thin duplex coating, which consists of ion nitriding followed deposition of a thin Cr-nitride coating, while the thin Cr-nitride coating exhibited the best results in the 4-ball wear test.

  18. Materials for Advanced Turbine Engines (MATE). Project 4: Erosion resistant compressor airfoil coating

    Rashid, J. M.; Freling, M.; Friedrich, L. A.

    1987-01-01

    The ability of coatings to provide at least a 2X improvement in particulate erosion resistance for steel, nickel and titanium compressor airfoils was identified and demonstrated. Coating materials evaluated included plasma sprayed cobalt tungsten carbide, nickel carbide and diffusion applied chromium plus boron. Several processing parameters for plasma spray processing and diffusion coating were evaluated to identify coating systems having the most potential for providing airfoil erosion resistance. Based on laboratory results and analytical evaluations, selected coating systems were applied to gas turbine blades and evaluated for surface finish, burner rig erosion resistance and effect on high cycle fatigue strength. Based on these tests, the following coatings were recommended for engine testing: Gator-Gard plasma spray 88WC-12Co on titanium alloy airfoils, plasma spray 83WC-17Co on steel and nickel alloy airfoils, and Cr+B on nickel alloy airfoils.

  19. Dependence of the surface resistance of niobium coated copper cavities on the coating temperature

    Six hydro-formed copper 1.5 GHz cavities have been baked and coated with niobium at different temperatures between 100 deg C and 200 deg C, while keeping the other discharge parameters unchanged. Their surface resistance has been measured as a function of RF field and trapped magnetic field. Its dependence on deposition temperature confirms earlier indications obtained using 350 MHz LEP cavities that 150 deg C leads to optimal performances. The critical temperatures of Nb/Cu and bulk niobium cavities have also been measured: the result obtained for Nb/Cu, 9.56 K±0.02 K, differs from the Nb value, 9.231 K±0.007 K, in qualitative agreement with expectation from the different lattice parameters. (author)

  20. Nano zinc phosphate coatings for enhanced corrosion resistance of mild steel

    Highlights: • Nano zinc phosphate coating on mild steel was developed. • Nano zinc phosphate coatings on mild steel showed enhanced corrosion resistance. • The nano ZnO increases the number of nucleating sites for phosphating. • Faster attainment of steady state during nano zinc phosphating. - Abstract: Nano crystalline zinc phosphate coatings were developed on mild steel surface using nano zinc oxide particles. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX). The particles size of the nano zinc phosphate coating developed was also characterized by TEM analysis. Potentiodynamic polarization and electrochemical impedance studies were carried out in 3.5% NaCl solution. Significant variations in the coating weight, morphology and corrosion resistance were observed as nano ZnO concentrations were varied from 0.25 to 2 g/L in the phosphating baths. The results showed that nano ZnO particles in the phosphating solution yielded phosphate coatings of higher coating weight, greater surface coverage and enhanced corrosion resistance than the normal zinc phosphate coatings (developed using normal ZnO particles in the phosphating baths). Better corrosion resistance was observed for coatings derived from phosphating bath containing 1.5 g/L nano ZnO. The activation effect brought about by the nano ZnO reduces the amount of accelerator (NaNO2) required for phosphating

  1. Wear and corrosion resistance of anti-bacterial Ti-Cu-N coatings on titanium implants

    Wu, Haibo; Zhang, Xiangyu; He, Xiaojing; Li, Meng; Huang, Xiaobo; Hang, Ruiqiang; Tang, Bin

    2014-10-01

    Anti-bacterial coatings with excellent wear and corrosion resistance play a vital role in ensuring the durability of implant materials in constant use. To this end, a novel anti-bacterial surface modification by combining magnetron sputtering with plasma nitriding was adopted in this paper to fabricate Cu-bearing Ti-based nitrides coatings (Ti-Cu-N) on titanium surface. The anti-bacterial properties of Ti-Cu-N coatings were evaluated. The microstructures and composition of the coatings were investigated by using FESEM, EDS, GDOES, XRD. The wear and corrosion resistance of the coatings were investigated. The results confirmed that an anti-bacterial Ti-Cu-N coating with a thickness of 6 μm and good adhesive strength to substrate was successfully achieved on titanium surface. As implied by XRD, the coatings were consisted of TiN, Ti2N, TiN0.3 phases. The surface micro-hardness and wear resistance of Ti-Cu-N coatings were significantly enhanced after plasma nitriding treatment. The analysis of potentiodynamic polarization curves and Nyquist plots obtained in 0.9 wt.% NaCl solution suggested that the Ti-Cu-N coatings also exhibited an excellent corrosion resistance. As mentioned above, it can be concluded that the duplex-treatment reported here was a versatile approach to develop anti-bacterial Ti-Cu-N coatings with excellent comprehensive properties on titanium implants.

  2. Development and Life Prediction of Erosion Resistant Turbine Low Conductivity Thermal Barrier Coatings

    Zhu, Dongming; Miller, Robert A.; Kuczmarski, Maria A.

    2010-01-01

    Future rotorcraft propulsion systems are required to operate under highly-loaded conditions and in harsh sand erosion environments, thereby imposing significant material design and durability issues. The incorporation of advanced thermal barrier coatings (TBC) in high pressure turbine systems enables engine designs with higher inlet temperatures, thus improving the engine efficiency, power density and reliability. The impact and erosion resistance of turbine thermal barrier coating systems are crucial to the turbine coating technology application, because a robust turbine blade TBC system is a prerequisite for fully utilizing the potential coating technology benefit in the rotorcraft propulsion. This paper describes the turbine blade TBC development in addressing the coating impact and erosion resistance. Advanced thermal barrier coating systems with improved performance have also been validated in laboratory simulated engine erosion and/or thermal gradient environments. A preliminary life prediction modeling approach to emphasize the turbine blade coating erosion is also presented.

  3. Wear and Corrosion Resistance of Electroless Plating Ni-P Coating on P110 Steel

    LIN Naiming; ZHOU Peng; ZOU Jiaojuan; XIE Faqin; TANG Bin

    2015-01-01

    In order to improve the surface performance and increase the lifetime of P110 oil casing tube steel during operation, electroless plating was conducted to form Ni-P coating onto its surface. The surface morphology/element distribution and phase constitution of the Ni-P coating were analyzed using scanning electron microscope (SEM) equipped with energy dispersive spectrometry (EDS) and X-ray diffraction (XRD). Tribological and electrochemical measurement tests were applied to investigate the wear and corrosion resistance of P110 steel and the Ni-P coating. The results showed that a uniform and compact, high phosphorous Ni-P coating was formed. The obtained Ni-P coating indicated certain friction-reduction effect and lower mass loss during friction-wear tests. The Ni-P coating also exhibited higher corrosion resistance in comparison with bared P110 steel. The obtained Ni-P coating has signifi cantly improved the surface performance of P110 steel.

  4. Effect of Micro Arc Oxidation Coatings on Corrosion Resistance of 6061-Al Alloy

    Wasekar, Nitin P.; Jyothirmayi, A.; Rama Krishna, L.; Sundararajan, G.

    2008-10-01

    In the present study, the corrosion behavior of micro arc oxidation (MAO) coatings deposited at two current densities on 6061-Al alloy has been investigated. Corrosion in particular, simple immersion, and potentiodynamic polarization tests have been carried out in 3.5% NaCl in order to evaluate the corrosion resistance of MAO coatings. The long duration (up to 600 h) immersion tests of coated samples illustrated negligible change in weight as compared to uncoated alloy. The anodic polarization curves were found to exhibit substantially lower corrosion current and more positive corrosion potential for MAO-coated specimens as compared to the uncoated alloy. The electrochemical response was also compared with SS-316 and the hard anodized coatings. The results indicate that the overall corrosion resistance of the MAO coatings is significantly superior as compared to SS316 and comparable to hard anodized coating deposited on 6061 Al alloy.

  5. Metal-ceramic composite coatings obtained by new thermal spray technologies: Cold Gas Spray (CGS) and its wear resistance

    In this paper, composite coatings composed by an aluminum bronze metal matrix and a hard ceramic alumina phase obtained by cold spray technique were obtained in order to increase the tribological properties of the pure bronze coatings. The different processes that occur during the coating formation (hardening of the metal particles, fragmentation of the ceramic particles, shot peening on the metal substrate, etc) are described and their effects on the coating properties are studied. Wear tests consisting on Ball-on-Disk tests, abrasion Rubber Wheel tests and erosion tests as well as microhardness and adhesion tests are carried out and the results are correlated with the ceramic phase content of the coatings. It can be concluded that the hard ceramic phase increases the tribological properties with relation of the initial bronze coating. Finally, main wear mechanisms during the tribological tests are described. (Author) 21 refs.

  6. Bioactive glass–ceramic coating for enhancing the in vitro corrosion resistance of biodegradable Mg alloy

    Highlights: ► Sol–gel derived 45S5 glass–ceramic coating was prepared on Mg alloy substrate. ► The corrosion resistance of glass–ceramic coated Mg alloy was markedly improved. ► The corrosion behavior of the coated sample varied due to the cracking of coating. - Abstract: In this work, a bioactive 45S5 glass–ceramic coating was synthesized on magnesium (Mg) alloy substrate by using a sol–gel dip-coating method, to improve the initial corrosion resistance of AZ31 Mg alloy. The surface morphology and phase composition of the glass–ceramic coating were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The coating composed of amorphous phase and crystalline phase Na2Ca2Si3O9, with the thickness of ∼1.0 μm, exhibited a uniform and crack-free surface morphology. The corrosion behavior of the uncoated and coated Mg alloy substrates was investigated by the electrochemical measurements and immersion tests in simulated body fluid (SBF). Potentiodynamic polarization tests recorded an increase of potential (Ecorr) form −1.60 V to −1.48 V, and a reduction of corrosion current density (icorr) from 4.48 μA cm−2 to 0.16 μA cm−2, due to the protection provided by the glass–ceramic coating. Immersion tests also showed the markedly improved corrosion resistance of the coated sample over the immersion period of 7 days. Moreover, after 14 days of immersion in SBF, the corrosion resistance of the coated sample declined due to the cracking of the glass–ceramic coating, which was confirmed by electrochemical impedance spectroscopy (EIS) analysis. The results suggested that the 45S5 glass–ceramic coated Mg alloy could provide a suitable corrosion behavior for use as degradable implants.

  7. THE INVESTIGATION OF WEAR BEHAVIOURS OF SiC(p) BASED COATINGS PRODUCED BY GTA WELDING PROCESS

    Islak, Serkan

    2009-01-01

    In this study, the silicon carbide (SiC) powder has been coated by using of GTA process on the surface of a substrate material from 45Mn5 steel. The abrasive wear behaviours of samples which had different amounts of coating powders were determined by pin-on-disc test apparatus. The effects of the formed microstructures and the production parameters on abrasive wear properties of samples in coated zone were investigated. The highest wear resistance was observed at 41.3 kJ/cm energy input, 0.44...

  8. High-temperature corrosion-resistance performance of electro-thermal explosion spraying coating

    WEI Shi-cheng; XU Bin-shi; WANG Hai-dou; JIN Guo

    2005-01-01

    As a new spraying technology used in the remanufacturing engineering, electro-thermal explosion spraying holds a lot of advantages. Electro-thermal explosion spraying coating aliquation phenomena are reduced and non-crystal, micro-crystal and millimicron-crystal and other microstructure are formed. The corrosion-resistance a bility of electro-thermal explosion spraying coating in high temperature environment was surveyed respectively. SEM equipped with EDS was employed to analyze the microstructure of spraying coating before and after corrosion. The corrosion-resistance mechanism of the spraying coating was discussed.

  9. Numerical Simulation of Wear Resistance of Ni-SiC Composite Coatings Deposited by Electrodeposition

    Jinwu Wang; Fafeng Xia

    2014-01-01

    In order to research effect of plating parameters on wear resistance of Ni-SiC composite coatings, Ni coatings and Ni-SiC composite coatings were synthesized on steel substrates by electrodeposition method. The results indicate that the contents of SiC particles increase with density of pulse current and on-duty ratio of pulse current increasing. The wear resistance of Ni-SiC composite coatings predicted using ANN model has the similar shapes with the measured curve and the maximum error is a...

  10. Oxidation resistant silicide coatings for Nbss/Nb5Si3 in-situ composites

    Oxidation protective silicide coatings for the new Nbss/Nb5Si3 in-situ composites were prepared by molten salt method. The experiment results indicated that the majority phase in the coating was NbSi2. More Nb5Si3 was formed at the interface between the substrate and NbSi2 layer during the oxidation. The oxidation resistance of the composites was improved by the coating, significantly. The improvement in the oxidation resistance of the composites maybe mainly attributed to the formation of large amount of SiO2 and Al2O3 on surface of coating. (orig.)

  11. Development and Oxidation Resistance of B-doped Silicide Coatings on Nb-based Alloy

    Halide-activated pack cementation was utilized to deposit B-doped silicide coating. The pack powders were consisted of 3 Wt.%NH4Cl, 7 Wt.%Si, 90 Wt.%Al2O3+TiB2. B-doped silicide coating was consisted of two layers, an outer layer of NbSi2 and an inner layer of Nb5Si3. Isothermal oxidation resistance of B-doped silicide coating was tested at 1250 .deg. C in static air. B-doped silicide coating had excellent oxidation resistance, because continuous SiO2 scale which serves as obstacle of oxygen diffusion was formed after oxidation

  12. Study of Thermal Fatigue Resistance of a Composite Coating Made by a Vacuum Fusion Sintering Method

    2003-01-01

    Thermal fatigue behavior of a Ni-base alloy chromium carbide composite coating made by a vacuum fusion sintering method are discussed. Results show that thermal fatigue behavior is associated with cyclic upper temperature and coating thickness. As the thickness of the coating decreases, the thermal fatigue resistance increases. The thermal fatigue resistance cuts down with the thermal cyclic upper temperature rising. The crack growth rate decreases with the increase in cyclic number until crack arrests. Thermal fatigue failure was not found along the interface of the coating/matrix. The tract of thermal fatigue crack cracks along the interfaces of phases.

  13. Examination of Wetting by Liquid Zinc of Steel Sheets Following Various Kinds of Abrasive Blasting

    Cecotka M.

    2016-06-01

    Full Text Available Abrasive blasting is one of the methods of surface working before hot-dip zinc-coating. It allows not only to remove products of corrosion from the surface, but it also affects the quality of the zinc coating applied later, thereby affecting wettability of surface being zinc-coated. The surface working can be done with different types of abrasive material.

  14. Development of wear-resistant coatings for cobalt-base alloys

    Cockeram, B.V.

    1999-03-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified.

  15. Development of wear-resistant coatings for cobalt-base alloys

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified

  16. Corrosion resistance of a composite polymeric coating applied on biodegradable AZ31 magnesium alloy.

    Zomorodian, A; Garcia, M P; Moura e Silva, T; Fernandes, J C S; Fernandes, M H; Montemor, M F

    2013-11-01

    The high corrosion rate of magnesium alloys is the main drawback to their widespread use, especially in biomedical applications. There is a need for developing new coatings that provide simultaneously corrosion resistance and enhanced biocompatibility. In this work, a composite coating containing polyether imide, with several diethylene triamine and hydroxyapatite contents, was applied on AZ31 magnesium alloys pre-treated with hydrofluoric acid by dip coating. The coated samples were immersed in Hank's solution and the coating performance was studied by electrochemical impedance spectroscopy and scanning electron microscopy. In addition, the behavior of MG63 osteoblastic cells on coated samples was investigated. The results confirmed that the new coatings not only slow down the corrosion rate of AZ31 magnesium alloys in Hank's solution, but also enhance the adhesion and proliferation of MG63 osteoblastic cells, especially when hydroxyapatite nanoparticles were introduced in the coating formulation. PMID:23454214

  17. Anti-reflective and anti-soiling coatings for self-cleaning properties

    Brophy, Brenor L.; Nair, Vinod; Dave, Bakul Champaklal

    2016-05-31

    The disclosure discloses abrasion resistant, persistently hydrophobic and oleophobic, anti-reflective and anti-soiling coatings for glass. The coatings described herein have wide application, including for example the front cover glass of solar modules. Methods of applying the coatings using various apparatus are disclosed. Methods for using the coatings in solar energy generation plants to achieve greater energy yield and reduced operations costs are disclosed. Coating materials are formed by combinations of hydrolyzed silane-base precursors through sol-gel processes. Several methods of synthesis and formulation of coating materials are disclosed.

  18. Can a carbon nano-coating resist metallic phase transformation in silicon substrate during nanoimpact?

    Goel, Saurav; Agrawal, Anupam; Nadimul H. Faisal

    2014-01-01

    Nanomechanical response of a silicon specimen coated with a sp3 crystalline carbon coating (1.8 nm thickness) was investigated using MD simulation. A sharp conical rigid tip was impacted at the speed of 50 m/sec up to a depth of ~80% of the coating thickness. Unlike pure silicon specimen, no metallic phase transformation was observed i.e. a thin coating was able to resist Si-I to Si-II metallic phase transformation signifying that the coating could alter the stress distribution and thereby th...

  19. Cavitation-erosion resistance of arc ion-plated (Ti, Cr) N coatings

    2001-01-01

    The cavitation-erosion behavior of (Ti,Cr)N multi-component coatings produced by arcion-plating on grey cast iron was studied by using an ultrasonic cavitation -erosion testing appara-tus and scanning electron microscopy. The test results indicated that surface roughness of thesubstrate, surface morphology of the coating, substrate bias voltage and the thickness of the coat-ing had certain influence on the erosion rate. Arc ion-plated (Ti,Cr)N multi-component coatingsshowed better cavitation -erosion resistance than single component coatings because of highermicrohardness and good adhesion.

  20. Electrolytic deposition and corrosion resistance of Zn–Ni coatings obtained from sulphate-chloride bath

    Katarzyna Wykpis; Magdalena Popczyk; Antoni Budniok

    2011-07-01

    Zn–Ni coatings were deposited under galvanostatic conditions on steel substrate (OH18N9). The influence of current density of deposition on the surface morphology, chemical and phase composition was investigated. The corrosion resistance of Zn–Ni coatings obtained at current density 10–25 mA cm-2 are measured, and are compared with that of metallic cadmium coating. Structural investigations were performed by the X-ray diffraction (XRD) method. The surface morphology and chemical composition of deposited coatings were studied using a scanning electron microscope (JEOL JSM-6480) with EDS attachment. Studies of electrochemical corrosion resistance were carried out in the 5% NaCl, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the ground of these research, the possibility of deposition of Zn–Ni coatings contained 24–26% at. Ni was exhibited. It was stated, that surface morphology, chemical and phase composition of these coatings are practically independent on current density of deposition. On the basis of electrochemical investigations it was found that corrosion resistance of these Zn–Ni coatings is also independent of current density. These coatings are more corrosion resistant in 5% NaCl solution than metallic cadmium. It was suggested that the Zn–Ni coating may be used as a substitute for toxic cadmium.

  1. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  2. Microstructure and corrosion resistance of Ce–V conversion coating on AZ31 magnesium alloy

    Highlights: • Through simple chemical conversion process, a Ce–V conversion coating is prepared on AZ31 magnesium alloy. The coating (∼2 μm thick) has a duplex structure and is composed of Mg, Al, Ce, V and O in the outer layer and Mg, Al, V, F and O in the inner layer. • The Ce–V conversion coating can increase the Ecorr by 157 mV and decrease the icorr by 80 times compared to AZ31 magnesium alloy substrate. Moreover, the performance of the Ce–V conversion coating excels the chromate conversion coating on AZ31 magnesium alloy. • The EIS results of Ce–V conversion coating indicate an increase of 10× in the corrosion resistance and a delay in the corrosion process kinetics compared to uncoated AZ31 magnesium alloy in 3.5 wt.% NaCl solution. • The ball cratering is a simple and effective technique of thickness measurement for chemical conversion coating. - Abstract: A Ce–V conversion coating was developed to improve the corrosion resistance of AZ31 magnesium alloy. Scanning electronic microscope (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectrometer (XPS), grazing incidence X-ray diffraction (GIXRD) and the ball cratering test were adopted to study the morphology, chemical composition, structure and thickness of the coating. The coating has duplex structure with network and its thickness is about 2 μm. The coating contains high contents of Ce and V, which exhibits amorphous structure. Potentiodynamic polarization shows the coating can increase the corrosion potential and reduce the corrosion current density of AZ31 magnesium alloy. Moreover, the electrochemical impedance spectra exhibit the coating significantly improves the corrosion resistance of AZ31 magnesium alloy. Results indicate that the Ce–V conversion coating can provide effective protection to AZ31 magnesium alloy

  3. SiC coating as hydrogen permeation reduction and oxidation resistance for nuclear fuel cladding

    Silicon carbide (SiC) coating is one of the countermeasures for the prevention of oxidation and hydrogen embrittlement of fuel claddings because SiC has high resistance of oxidation and hydrogen permeation. Hydrogen permeation and oxidation experiments for the cladding materials with SiC coatings were conducted in unirradiated conditions. The sputtering method was employed to make SiC coatings. In the hydrogen permeation experiment, 316 type of stainless steel (SS316) was used as a base material of the coating. SS316 with SiC coatings showed hydrogen permeation reduction by one order of magnitude. In the oxidation experiments, Zircaloy 4 (Zry-4) and SS316 were used as base materials of the coatings. The weight gain of the Zry-4 specimens with a SiC coating decreased by about one-fifth compared to the uncoated ones at 750°C and 1200°C. This phenomenon was observed for SS316 at 750°C as well. The peel-off of the coating was observed in several experiments, and it is considered that the peel-off was caused by the difference of the thermal expansions between coatings and base materials. Thicker coatings showed better oxidation resistance, but thinner coatings showed more tolerance of peel-off. (author)

  4. Contact Resistance and Metallurgical Connections Between Silver Coated Polymer Particles in Isotropic Conductive Adhesives

    Pettersen, Sigurd R.; Kristiansen, Helge; Nagao, Shijo; Helland, Susanne; Njagi, John; Suganuma, Katsuaki; Zhang, Zhiliang; He, Jianying

    2016-04-01

    Recently, there has been an increasing interest in silver thin film coated polymer spheres as conductive fillers in isotropic conductive adhesives (ICAs). Such ICAs yield resistivities similar to conventional silver flake based ICAs while requiring only a fraction of the silver content. In this work, effects of the nanostructure of silver thin films on inter-particle contact resistance were investigated. The electrical resistivity of ICAs with similar particle content was shown to decrease with increasing coating thickness. Scanning electron micrographs of ion milled cross-sections revealed that the silver coatings formed continuous metallurgical connections at the contacts between the filler particles after adhesive curing at 150°C. The electrical resistivity decreased for all samples after environmental treatment for 3 weeks at 85°C/85% relative humidity. It was concluded that after the metallurgical connections formed, the bulk resistance of these ICAs were no longer dominated by the contact resistance, but by the geometry and nanostructure of the silver coatings. A figure of merit (FoM) was defined based on the ratio between bulk silver resistivity and the ICA resistivity, and this showed that although the resistivity was lowest in the ICAs containing the most silver, the volume of silver was more effectively used in the ICAs with intermediate silver contents. This was attributed to a size effect due to smaller grains in the thickest coating.

  5. Contact Resistance and Metallurgical Connections Between Silver Coated Polymer Particles in Isotropic Conductive Adhesives

    Pettersen, Sigurd R.; Kristiansen, Helge; Nagao, Shijo; Helland, Susanne; Njagi, John; Suganuma, Katsuaki; Zhang, Zhiliang; He, Jianying

    2016-07-01

    Recently, there has been an increasing interest in silver thin film coated polymer spheres as conductive fillers in isotropic conductive adhesives (ICAs). Such ICAs yield resistivities similar to conventional silver flake based ICAs while requiring only a fraction of the silver content. In this work, effects of the nanostructure of silver thin films on inter-particle contact resistance were investigated. The electrical resistivity of ICAs with similar particle content was shown to decrease with increasing coating thickness. Scanning electron micrographs of ion milled cross-sections revealed that the silver coatings formed continuous metallurgical connections at the contacts between the filler particles after adhesive curing at 150°C. The electrical resistivity decreased for all samples after environmental treatment for 3 weeks at 85°C/85% relative humidity. It was concluded that after the metallurgical connections formed, the bulk resistance of these ICAs were no longer dominated by the contact resistance, but by the geometry and nanostructure of the silver coatings. A figure of merit (FoM) was defined based on the ratio between bulk silver resistivity and the ICA resistivity, and this showed that although the resistivity was lowest in the ICAs containing the most silver, the volume of silver was more effectively used in the ICAs with intermediate silver contents. This was attributed to a size effect due to smaller grains in the thickest coating.

  6. Thermally Sprayable Anti-corrosion Marine Coatings Based on MAH-g-LDPE/UHMWPE Nanocomposites

    Jeeva Jothi, K.; Santhoskumar, A. U.; Amanulla, Syed; Palanivelu, K.

    2014-12-01

    Polymer composite coatings based on low-density polyethylene (LDPE) and ultra-high-molecular-weight polyethylene (UHMWPE) blends were prepared for marine coatings. The incorporation of carboxyl moiety in the polymer blends of LDPE/UHMWPE was carried out by grafting with maleic anhydride (MAH) at varying concentrations of 1-8 wt.% using reactive extrusion process. An optimum percentage of grafting of 2.1% was achieved with 5 wt.% of maleic anhydride. Further, the nanocomposites of MAH-grafted-LDPE/UHMWPE blends were prepared by incorporating cloisite 15A nanoclay at varying concentrations of 1-4 wt.%. The polymer nanocomposites were converted into fine powders suitable for thermal spray having ≤200 μ particle size using cryogenic grinding. The effect of the intact coatings applied on grit-blasted mild steel by thermal spray technique was evaluated for abrasion resistance, adhesion strength, and corrosion resistance. The corrosion resistance of the polymer nanocomposites was studied by salt spray technique and Electrochemical Impedance Spectroscopy The abrasion resistance of coatings increases with increasing UHMWPE content in the blends. However, blends with higher concentration of UHMWPE resulted in coarse coatings with poor adhesion. The coatings with 90:10 MAH-grafted-LDPE/UHMWPE having 3 wt.% of nanoclay showed good abrasion resistance, adhesion strength, and better corrosion resistance.

  7. Selected fretting-wear-resistant coatings for Ti-6 pct Al-4 pct V alloy

    Bill, R. C.

    1985-01-01

    The ability of several wear-resistant coatings to reduce fretting in the Ti-6Al-4V alloy is investigated. The experimental apparatus and procedures for evaluating fretting in uncoated Ti-6Al-4V alloy and in the alloy with plasma-sprayed coatings, polymer-bonded coating, and surface treatments are described. The wear volume and wear rate for the alloys are measured and compared. It is concluded that Al2O3 with 13 percent TiO2, preoxidation and nitride surface treatments, and MoS2 sputtering result in wear-resistant surfaces; however, the polyimide coating is the most wear resistant coating in both dry and moist air, and it causes the least wear to the uncoated alloy surface.

  8. CrN-based wear resistant hard coatings for machining and forming tools

    Highly wear resistant multicomponent or multilayer hard coatings, based on CrN but incorporating other metals, have been developed using closed field unbalanced magnetron sputter ion plating technology. They are exploited in coated machining and forming tools cutting and forming of a wide range of materials in various application environments. These coatings are characterized by desirable properties including good adhesion, high hardness, high toughness, high wear resistance, high thermal stability and high machining capability for steel. The coatings appear to show almost universal working characteristics under operating conditions of low and high temperature, low and high machining speed, machining of ordinary materials and difficult to machine materials, and machining under lubricated and under minimum lubricant quantity or even dry conditions. These coatings can be used for cutting and for forming tools, for conventional (macro-) machining tools as well as for micromachining tools, either as a single coating or in combination with an advanced, self-lubricating topcoat.

  9. Electrodeposition and Corrosion Resistance Properties of Zn-Ni/TiO2 Nano composite Coatings

    B. M. Praveen

    2011-01-01

    Full Text Available Nano sized TiO2 particles were prepared by sol-gel method. TiO2 nano particles were dispersed in zinc-nickel sulphate electrolyte and thin film of Zn-Ni-TiO2 composite was generated by electrodeposition on mild steel plates. The effect of TiO2 on the corrosion behavior and hardness of the composite coatings was investigated. The film was tested for its corrosion resistance property using electrochemical, weight loss, and salt spray methods. The paper revealed higher resistance of composite coating to corrosion. Microhardness of the composite coating was determined. Scanning electron microscope images and X-ray diffraction patterns of coating revealed its fine-grain nature. Average crystalline size of the composite coating was calculated. The anticorrosion mechanism of the composite coating was also discussed.

  10. Numerical Simulation of Wear Resistance of Ni-SiC Composite Coatings Deposited by Electrodeposition

    Jinwu Wang

    2014-06-01

    Full Text Available In order to research effect of plating parameters on wear resistance of Ni-SiC composite coatings, Ni coatings and Ni-SiC composite coatings were synthesized on steel substrates by electrodeposition method. The results indicate that the contents of SiC particles increase with density of pulse current and on-duty ratio of pulse current increasing. The wear resistance of Ni-SiC composite coatings predicted using ANN model has the similar shapes with the measured curve and the maximum error is about 9.6%. The wear losses decrease when current density increases from 30 to 50 A/dm2. SiC particles in Ni-SiC composite coating are much greater in number and are dispersed homogeneously in the deposit and the coating exhibited a dense structure.

  11. Ultrathin high-temperature oxidation-resistant coatings of hexagonal boron nitride

    Liu, Zheng; Gong, Yongji; Zhou, Wu; Ma, Lulu; Yu, Jingjiang; Idrobo, Juan Carlos; Jung, Jeil; MacDonald, Allan H.; Vajtai, Robert; Lou, Jun; Ajayan, Pulickel M.

    2013-10-01

    Hexagonal boron nitride is a two-dimensional layered material that can be stable at 1,500 °C in air and will not react with most chemicals. Here we demonstrate large-scale, ultrathin, oxidation-resistant coatings of high-quality hexagonal boron nitride layers with controlled thicknesses from double layers to bulk. We show that such ultrathin hexagonal boron nitride films are impervious to oxygen diffusion even at high temperatures and can serve as high-performance oxidation-resistant coatings for nickel up to 1,100 °C in oxidizing atmospheres. Furthermore, graphene layers coated with a few hexagonal boron nitride layers are also protected at similarly high temperatures. These hexagonal boron nitride atomic layer coatings, which can be synthesized via scalable chemical vapour deposition method down to only two layers, could be the thinnest coating ever shown to withstand such extreme environments and find applications as chemically stable high-temperature coatings.

  12. Effects of Nano Pigments on the Corrosion Resistance of Alkyd Coating

    2007-01-01

    Alkyd coatings embedded with nano-TiO2 and nano-ZnO pigments were prepared. The effects of nano pigments on anticorrosion performance of alkyd coatings were investigated using electrochemical impedance spectrum (EIS). For the sake of comparison, the corrosion protection of alkyd coatings with conventional TiO2 and ZnO was also studied. It was found that nano-TiO2 pigment improved the corrosion resistance as well as the hardness of alkyd coatings. The optimal amount of nano-TiO2 in a colored coating for corrosion resistance was 1%. The viscosities of alkyd coatings with nanometer TiO2 and ZnO and conventional TiO2 and ZnO pigments were measured and the relation between viscosity and anticorrosion performance was discussed.

  13. Effectiveness of diffusion coatings of noble metals for heat resistance improvement

    To establish the possibility of palladium coatings substitution for platinum ones a study was made on heat resistance of these coatings for 5VMTs niobium alloy at 1150 deg C. Coatings were applied at 950 deg C by diffusion method in lithium melt with addition of 3 mas% palladium or platinum. Heat resistance tests of samples with coatings were conducted in the air during 100 h. The efficiency of protective coatings was evaluated by gravimetric and metallographic methods. It was established that palladium coating thickness changes less intensively as compared to platinum one and is controlled by the process of formation of dense film of hard oxide preventing evaporation of metallic palladium. It was concluded that substitution of niobium alloy palladization for platinization is possible

  14. Development of wear-resistant coatings for cobalt-base alloys

    The level of nuclear plant radiation exposure due to activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. Laboratory pin-on-disc and rolling contact wear tests were used to evaluate the wear performance of several coatings. Based on the results of these tests, multilayer Cr-nitride coatings and ion nitriding are the most promising approaches

  15. DEVELOPMENT OF LASER CLADDING WEAR-RESISTANT COATING ON TITANIUM ALLOYS

    RUILIANG BAO; HUIJUN YU; CHUANZHONG CHEN; BIAO QI; LIJIAN ZHANG

    2006-01-01

    Laser cladding is an advanced surface modification technology with broad prospect in making wear-resistant coating on titanium alloys. In this paper, the influences of laser cladding processing parameters on the quality of coating are generalized as well as the selection of cladding materials on titanium alloys. The microstructure characteristics and strengthening mechanism of coating are also analyzed. In addition, the problems and precaution measures in the laser cladding are pointed out.

  16. Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

    Beata KUCHARSKA; Agnieszka BROJANOWSKA; Karol POPŁAWSKI; Jerzy Robert SOBIECKI

    2016-01-01

    Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particle...

  17. Comparison of the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel with their surface layer enriched with the ceramic powders

    L.A. Dobrzański

    2006-02-01

    Full Text Available Purpose: In the paper there are presented the results of the influence of laser remelting parameters on the properties of the surface layer of the X40CrMoV5-1 and 55NiCrMoV7 hot work steel, using the high power diode laser (HPDL.The aim of this work was to compare the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel surface layers enriched with the TiC, WC and VC ceramic powders. The surface layers of hot work tool steel remelted with a diode laser beam have been metallographically examined and analyzed with the use of a hardness testing machine.Design/methodology/approach: The high power diode laser (HPDL and ceramic powders WC, VC and TiC were used. Remelting and alloying processes were carried out at the constant remelting rate and focus shape, varying the laser beam power for the alloyed test pieces in the range from 1,2 – 2,3 kW.Findings: On the basis of the wear abrasion tests carried out on 55NiCrMoV7 and X40CrMoV5-1 steels it could be ascertained that each of those steels is characterized by different resistance for the same powders and the power of the laser beam. In the case of employing 1,2 kW laser, the surface layer formed using the majority of the investigated portions undergoes a total wear during the wear-rate test which also causes the wear of the initial material. When 2,3 kW is employed, the surface layers have crack and microcrack defections which decrease the resistance to the abrasion. The smallest mass loss for 55NiCrMoV7 steel among all the analyzed cases has been observed for the surface layers alloyed with TiC powder, at the of the laser beam power of 2,3 kW and for WC powder at 1,2 kW laser beam power. For the X40CrMoV5-1 steel the smallest mass decrement has been observed for the steel alloyed with WC powder at 1,2 kW laser beam power and VC powder at 1,6 kW laser beam power.Practical implications: The investigations showed that as a result of the applied laser processing there is the

  18. Microstructures, mechanical properties and corrosion resistance of Hastelloy C22 coating produced by laser cladding

    Wang, Qin-Ying; Zhang, Yang-Fei [Department of Materials Science and Engineering, HEDPS, Center for Applied Physics and Technology, LTCS, College of Engineering, Peking University, Beijing 100871 (China); Bai, Shu-Lin, E-mail: slbai@pku.edu.cn [Department of Materials Science and Engineering, HEDPS, Center for Applied Physics and Technology, LTCS, College of Engineering, Peking University, Beijing 100871 (China); Liu, Zong-De [Key Laboratory of Condition Monitoring and Control for Power Plant Equipment of Ministry of Education, North China Electric Power University, Beijing 102206 (China)

    2013-03-15

    Highlights: ► Hastelloy C22 coatings were prepared by diode laser cladding technique. ► Higher laser speed resulted in smaller grain size. ► Size-effect played the key role in the hardness measurements by different ways. ► Coating with higher laser scanning speed displayed higher nano-scratch resistance. ► Small grain size was beneficial for improvement of coating corrosion resistance. -- Abstract: The Hastelloy C22 coatings H1 and H2 were prepared by laser cladding technique with laser scanning speeds of 6 and 12 mm/s, respectively. Their microstructures, mechanical properties and corrosion resistance were investigated. The microstructures and phase compositions were studied by metallurgical microscope, scanning electron microscope and X-ray diffraction analysis. The hardness and scratch resistance were measured by micro-hardness and nanoindentation tests. The polarization curves and electrochemical impedance spectroscopy were tested by electrochemical workstation. Planar, cellular and dendritic solidifications were observed in the coating cross-sections. The coatings metallurgically well-bonded with the substrate are mainly composed of primary phase γ-nickel with solution of Fe, W, Cr and grain boundary precipitate of Mo{sub 6}Ni{sub 6}C. The hardness and corrosion resistance of steel substrate are significantly improved by laser cladding Hastelloy C22 coating. Coating H2 shows higher micro-hardness than that of H1 by 34% and it also exhibits better corrosion resistance. The results indicate that the increase of laser scanning speed improves the microstuctures, mechanical properties and corrosion resistance of Hastelloy C22 coating.

  19. Mechanical and Abrasive Wear Properties of Anodic Oxide Layers Formed on Aluminium

    W.Bensalah; K.Elleuch; M.Feki; M.Wery; H.F.Ayedi

    2009-01-01

    Aluminium oxide coatings were formed on aluminium substrates in oxalic acid-sulphuric acid bath. Abrasion tests of the obtained anodic layers were carried out on a pin-on-disc machine in accordance with the ISO/DP 825 specifications. The Vickers microhardness, D (HV0.2). and the abrasion weight loss, Wa (mg) were measured. Influence of oxalic acid concentration (Cox), bath temperature (T) and anodic current density (J) on D and Wa has been examined, and the sulphuric acid concentration (Caul) was maintained at 160 g.L-1. It was found that high microhardness and abrasive wear resistance of oxide layers were produced under low temperatures and high current densities with the addition of oxalic acid. The morphology and the composition of the anodic oxide layer were examined by scanning electron microscopy (SEM), atomic force microscopy (AFM), optical microscopy and glow-discharge optical emission spectroscopy (GDOES). It was found that the chemistry of the anodizing electrolyte, temperature, and current density are the controlling factors of the mechanical properties of the anodic oxide layer.

  20. Corrosion resistance of Ti-based metallic glass coating in concentrated nitric acid

    This paper investigated the corrosion resistance of a Ti-based metallic glass coating in concentrated HNO3 solution, and discovered the coating's superior corrosion resistance compared with 304 L substrate. The coating exhibited a fully amorphous and pore-free structure with the thickness of ∼380 μm. A relatively uniform and thick passivation film was formed on the surface of the coating as an oxygen diffusion barrier, leading to the much improved corrosion resistance. The Raman spectrum evidenced that the passivation film was mainly TiO2 with a mixed structure of anatase and rutile. We believe that the present findings will open up a new horizon for coatings in spent nuclear fuel reprocessing applications. - Highlights: • A fully amorphous Ti-based metallic glass coating was formed. • The amorphous coating exhibited superior corrosion resistance in HNO3. • A uniform and mix-structured TiO2 corrosion product was formed. • The coating may become the optimal candidate for nuclear applications

  1. Corrosion Resistance of an electrodeposited Zinc Coating Containing CeO2 Nanoparticles

    HE Jian-ping; LUO Xin-yi; CHEN Su-jing; WANG Xian-you

    2004-01-01

    A Zinc coating containing CeO2 nanoparticles has been deposited by electrodeposition in a zinc plating bath.The content of CeO2 in the coating is 0.22 mass%. The results of weight loss experiments and electrochemistry tests show that corrosion resistance of the Zinc coating containing CeO2 nanoparticles is remarkably improved in contrast to the pure zinc coating in 0.5 M MgSO4 solution. The effects of CeO2 microparticles on the corrosion resistance of the zinc coating have been studied, the results show that CeO2 microparticles have no effect on the corrosion resistance of the zinc coating. SEM and XRD experiments suggest that the presence of CeO2 nanoparticles in the coating causes the modification of the surface morphology and preferential orientation of the crystal planes; therefore, the reason for the enhancement of corrosion resistance is mainly related to improvement of the structure of the coating.

  2. Crack resistance of pvd coatings : Influence of surface treatment prior to deposition

    Zoestbergen, E; De Hosson, JTM

    2002-01-01

    The crack resistance of three different PVD coatings, TiN, Ti(C,N), and a multilayer system of alternating TiN and TiAlN, have been investigated. The three coating systems were deposited onto substrates with a different surface roughness to study the influence of this pretreatment on the crack resis

  3. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment. PMID:19692286

  4. Pack Aluminide Coatings Formed at 650 ℃ for Enhancing Oxidation Resistance of Low Alloy Steels

    Z. D. Xiang; S. R. Rose; P. K. Datta

    2004-01-01

    This study aims to investigate the feasibility of forming iron aluminide coatings on a commercial 9Cr-lMo (wt.%)alloy steel by pack cementation at 650 ℃ in an attempt to improve its high temperature oxidation resistance. Pack powders containing Al, Al2O3 and a series of halide salts were used to carry out the coating deposition experiments, which enabled identification of the most suitable activator for the pack aluminising process at the intended temperature. The effect of pack aluminium content on the growth kinetics and microstructure of the coatings was then studied by keeping deposition conditions and pack activator content constant while increasing the pack aluminium content from 1.4 wt.% to 6 wt.%. X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) techniques were used to analyse the phases and microstructures of the coatings formed and to determine depth profiles of coating elements in the coating layer. Oxidation resistance of the coating was studied at 650 ℃ in air by intermittent weight measurement at room temperature. It was observed that the coating could substantially enhance the oxidation resistance of the steel under these testing conditions, which was attributed to the capability of the iron aluminide phases to form alumina scale on the coating surface through preferential Al oxidation.

  5. Thermal Behavior of Nano-TiO2 in Fire-Resistant Coating

    2007-01-01

    The dispersion state of nano-TiO2 particles was studied by using transmission electron microscopy (TEM)and Fourier transform infrared spectroscopy (FT-IR). Nanoparticles can be fully dispersed by specific hyperdispersant. The improvement of nano-TiO2 in thermal behavior and flame retardation of acrylic polymer and fire-resistant coating was investigated by differential thermal analysis (DTA), thermogravimetry (TG)and fire-resistant time test. It is demonstrated that nano-TiO2 is helpful for enhancing the thermal stability,anti-oxidation and fire-resistant properties of acrylic polymer and fire-resistant coating.

  6. Corrosion resistance, composition and structure of RE chemical conversion coating on magnesium alloy

    2008-01-01

    Golden yellow rare earths chemical conversion coating was obtained on the surface of magnesium alloy by immersing in cerium sulfate solution.The corrosion resistance of RE conversion coating was evaluated using immersion test and potentiodynamic polarization measurements in 3.5%NaCl solution.The morphologies of samples before corrosion and after corrosion were observed by SEM.The structures and compositions of the RE conversion coating were studied by means of XPS.XRD and IR.The results show that,the conversion coating consists of mainly two kinds of element Ce and O,the valences of cerium are+3 and+4.and OH exists in the coating.The anti-corrosion property of magnesium alloy is increased obviously by rare earths conversion coating,Its self-corrosion current density decreases and the coating has self-repairing capability in the corrosion process in 3.5%NaCl solution.

  7. Influence of Nano-Al Concentrates on the Corrosion Resistance of Epoxy Coatings

    Yongchun Liang; Fu-Chun Liu; Ming Nie; Shuyan Zhao; Jiedong Lin; En-Hou Han

    2013-01-01

    A two-stage process was used to produce nano-composite epoxy coatings.The first step involved preparing nano-Al concentrates with high concentration and low viscosity,and the second step produced nanocomposite epoxy coatings by mixing the nano-Al concentrates and epoxy resin.Later,the coating was examined with immersion and salt spray tests.The coatings were characterized by electrochemical impedance spectroscopy (EIS),scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS).The results showed that the 5% nano-Al significantly improves the corrosion resistance of the coatings.There are two effects of nano-Al on the coating.Nano-Al is corroded initially to protect the substrate from corrosion,and then the aluminum oxide and aluminum hydroxide were produced after corrosion of nano-Al,which hindered the transmission of corrosion fluid into the coatings.

  8. Wear-resistant metal-carbon composite coating

    Uglov, V.V.; Kuleshov, A.K.; Rusalsky, D.P. [Belorussian State Univ., Minsk (Belarus); Onate, J.I. [INASMET, Camino de Portuetxe 12, 20009, San Sebastian (Spain); Yang, S.-Z. [Institute of Physics, Chinese Academy of Sciences, P.O. Box 603, 100080, Beijing (China)

    2000-06-01

    Carbon coatings containing a metallic component (zirconium, tantalum) were deposited with ion assistance on AISI M2 steel samples using a SVETLYACHOK source. The coatings were studied by Auger electron spectroscopy (AES), transmission electron microscopy (TEM), Raman spectroscopy (RS) and pin-on-disc tribological tests. The results have shown that the carbon coatings contain up to 20 at.% of the metallic component. These coatings have an amorphous structure with sp{sup 3}-type bonds. The presence of the coating on the surface of AISI M2 steel reduces the friction coefficient by a factor of five under the tribological conditions investigated. It is found that the tribological properties of the coatings deposited with the assistance of metal ions are significantly better than those coatings deposited with assistance of carbon ions. The latter coatings had carbon atoms with mixed sp{sup 3}--sp{sup 2} bonds. The deposited composite carbon coatings are stable at a temperature of 100 C and allow a twofold improvement in the lifetime of fuel pump rods. (orig.)

  9. Corrosion resistance of duplex and gradient CrNx coated H13 steel

    The electrochemical behavior of H13 steel coated with duplex and gradient CrNx coatings deposited by cathodic arc deposition has been studied. The substrate material was coated with CrN by cathodic arc deposition technique. Duplex layers of CrNx, which normally include an interlayer approximately 100-200 nm of Cr under the main CrN coating, were prepared; gradient CrNx coating were produced with continuous elevated nitrogen pressure. The X-ray photoelectron spectroscopy (XPS) was applied to characterize the chemical composition, and the glancing angle X-ray diffraction (GAXRD) was used to examine the crystallographic structure. The potentiodynamic polarization was examined by Zahner IM6e electrochemical workstation in a 0.5 M H2SO4 solution at ambient temperature, and the corrosive surface was detected by scanning electron microscopy (SEM). It was shown that the gradient coating could enhance the corrosion performance of CrNx coated H13 steel. The corrosion resistance improvement was not only attributed to the increase in thickness, but also to the internal microstructure and phase composition. Gradient CrNx coating produced in this work was proved to be particularly promising in terms of corrosion resistance, owing to its incontinuous pinholes and different composition: Cr, Cr2N in inner part and CrN in surface. The results showed that the gradient coating had an improved electrochemical performance than duplex CrN coating

  10. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  11. Comparison of the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel with their surface layer enriched with the ceramic powders

    L.A. Dobrzański; E. Jonda; A. Polok

    2006-01-01

    Purpose: In the paper there are presented the results of the influence of laser remelting parameters on the properties of the surface layer of the X40CrMoV5-1 and 55NiCrMoV7 hot work steel, using the high power diode laser (HPDL).The aim of this work was to compare the abrasion wear resistance of the X40CrMoV5-1 and 55NiCrMoV7 hot work tool steel surface layers enriched with the TiC, WC and VC ceramic powders. The surface layers of hot work tool steel remelted with a diode laser beam have be...

  12. Ti(C,N and (Ti,AlN hard wear resistant coatings

    K. Gołombek

    2010-04-01

    Full Text Available Purpose: Investigation the influence of kind of PVD coatings structure (homogenous or gradient on properties of deposited tool materials: cemented carbides and cermets.Design/methodology/approach: Analysis of the structure, analysis of the mechanical and functional properties: surface roughness, microhardness tests, scratch tests, cutting tests. The Ti(C,N gradient coating was investigated by XPS method with multifunctional PHI 5700/660 spectrometer. The characteristic of surface region coating were determined from XPS depth profile. X-ray qualitative phase analysis and the grazing incidence X-ray diffraction method (GIXRD was employed to collect the detailed information about phase composition of investigated material’s surface layer. Microstructural of investigations substrates and coatings by transmission electron miocroscopy (TEM were done.Findings: Results of the investigation the influence of PVD coatings structure (homogenous or gradient and kind on properties of coated tool materials: cemented carbides and cermets are given in the paper. Coatings are characterized by dense, compact structure, there have been identified no pores, fractures and discontinuities. The coatings were deposited uniformly onto the investigated substrate materials and show a characteristic columnar, fine-graded structure. The results of roughness, microhardness and cutting tests confirm the advantages of the PVD coatings. The coatings deposited onto the investigated substrates are characterised by good adhesion and causes increasing of wear resistance. The grazing incidence X-ray diffraction method (GIXRD in the investigated coatings were used to describe the structure and gradient character of the coatings.Practical implications: Deposition of hard, thin, gradient coatings on materials surface by PVD method features one of the most intensely developed directions of improvement of the working properties of materials.Originality/value: New techniques of gradient

  13. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    or inhibitor. Comparable metallic alloys such as SAM2X5 and SAM1651 may also experience crevice corrosion under sufficiently harsh conditions. Accelerated crevice corrosion tests are now being conducted to intentionally induce crevice corrosion, and to determine those environmental conditions where such localized attack occurs. Such materials are extremely hard, and provide enhanced resistance to abrasion and gouges (stress risers) from backfill operations, and possibly even tunnel boring. The hardness of Type 316L Stainless Steel is approximately 150 VHN, that of Alloy C-22 is approximately 250 VHN, and that of HVOF SAM2X5 ranges from 1100-1300 VHN. These new materials provide a viable coating option for repository engineers. SAM2X5 and SAM1651 coatings can be applied with thermal spray processes without any significant loss of corrosion resistance. Both Alloy C-22 and Type 316L stainless lose their resistance to corrosion during thermal spraying. Containers for the transportation, storage and disposal of spent nuclear fuel (SNF) and high-level radioactive waste (HLW) with corrosion resistant coatings are envisioned. For example, an enhanced multi-purpose container (MPC) could be made with such coatings, leveraging existing experience in the fabrication of such containers. These coating materials could be used to protect the final closure weld on SNF/HLW disposal containers, eliminate need for stress mitigation. Integral drip shield could be produced by directly spraying it onto the disposal container, thereby eliminating the need for an expensive titanium drip shield. In specific areas where crevice corrosion is anticipated, such as the contact point between the disposal container and pallet, HVOF coatings could be used to buildup thickness, thereby selectively adding corrosion life where it is needed. Both SAM2X5 & SAM1651 have high boron content which enable them to absorb neutrons and therefore be used for criticality control in baskets. Alloy C-22 and 316L have

  14. Corrosion Resistance of Plasma Sprayed Ceramic CompositeCoatings on Q235 Substrate

    2001-01-01

    The corrosion resistance of SiO2/Al2O3, TiO2/Al2O3 and (SiO2+TiO2)/Al2O3 ceramic composite coatings on Q235 substrate fabricated by means of plasma spraying was investigated. The results show that Al2O3+13 wt pct TiO2 ceramic coating has the highest density, the lowest connected porosity and the best corrosion resistance. The corrosion mechanism of Q235 with ceramic coating has also been studied.

  15. Titanium Carbides Coatings for Wear Resistant Biomedical Devices: Manufacturing and Modeling

    Deposition of Titanium Carbide coatings on Ti6Al4V substrate, through the reactive magnetron sputtering technique is here presented. The mechanical characterization of the coatings has been carried out through a set of indentation tests at different maximum applied loads. The elastic stiffness as well as the hardness of the coating-substrate system indicate that these coatings are suitable candidates for wear resistance applications in the orthopaedic field. Numerical simulation of the indentation tests allowed the identification of the constitutive parameters of the titanium carbide. Good agreement was achieved between experimental and numerical results

  16. Spark anodizing of β-Ti alloy for wear-resistant coating

    Habazaki, H.; Onodera, T.; Fushimi, K; Konno, H.; Toyotake, K.

    2007-01-01

    Spark anodizing of a bcc solid solution Ti–15% V–3% Al–3% Cr–3% Sn alloy has been performed in an alkaline electrolyte containing aluminate and phosphate using dc-biased ac anodizing to form a wear-resistant coating on the alloy. The coating consists mainly of Al2TiO5, with rutile and γ-Al2O3 being present as minor oxide phases. Depth profiles of the coating, examined by glow discharge optical emission spectroscopy, have revealed that aluminium species, highly enriched in the coating, distrib...

  17. Formation and oxidation resistance of NbSi2 coatings on niobium by pack cementation

    NbSi2 coatings were formed on niobium by halide-activated pack cementation process. The as-coated niobium samples were oxidized in air up to 1723 K by thermogravimetry method. The surface and cross-sectional morphology, phase composition and element distribution of the NbSi2 coatings before and after oxidation were characterized by SEM, XRD and EPMA. The results show that the as-formed coatings consist of single phase of hexagonal NbSi2 and the oxidation resistance of pure niobium can be greatly improved by pack siliconizing. (orig.)

  18. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Mao, Yan [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Li, Zhuguo, E-mail: lizg@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Feng, Kai, E-mail: fengkai@sjtu.edu.cn [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China); Guo, Xingwu [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Zhou, Zhifeng [Department of Mechanical and Biomedical Engineering, City University of Hong Kong, Kowloon, Hong Kong (China); Dong, Jie [National Engineering Research Center of Light Alloys Net Forming (LAF), School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); Wu, Yixiong [Shanghai Key Laboratory of Materials Laser Processing and Modification, School of Materials Science and Engineering, Shanghai Jiao Tong University, Shanghai 200240 (China); State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong University, Shanghai 200240 (China); Academician Expert Office Workstation (Jiansheng Pan), Lin’an, Zhejiang Province (China)

    2015-02-01

    Highlights: • The carbon film with nickel interlayer (Ni + C coating) is deposited on GW83. • In Ni + C composite coating the carbon coating has good adhesion with the nickel interlayer. • The wear track of Ni + C coating is narrower compared to the bare one. • The wear resistance of GW83 is greatly improved by the Ni + C coating. - Abstract: Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  19. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    Highlights: • The carbon film with nickel interlayer (Ni + C coating) is deposited on GW83. • In Ni + C composite coating the carbon coating has good adhesion with the nickel interlayer. • The wear track of Ni + C coating is narrower compared to the bare one. • The wear resistance of GW83 is greatly improved by the Ni + C coating. - Abstract: Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating

  20. The influence of Si on oxidation resistance of aluminide coatings on TiAl alloy

    M. Goral

    2006-08-01

    Full Text Available Purpose: Increasing oxidation resistance of TiAl intermetallic alloy by depositing aluminide coating by slurrymethod and investigation of the influence of Si addition on isothermal oxidation of TiAlNb intermetallic alloy.Design/methodology/approach: : The isothermal oxidation resistance tests were done in the chamber furnaceat 900ºC for 500h time in the air atmosphere. The structure of coatings was investigated by light and scanningmicroscopy. The chemical composition of coatings and scales was investigated by EDS method and XRD phaseanalysis was used as well.Findings: In case of all the samples, the increase of the mass has been observed, as a result of the scale growth.The smallest mass changes have been detected in samples containing the coatings formed from 12,5% Sislurries. The largest weight loss took place in samples with the coatings created in 20, 40 and 60% wt siliconslurries. The oxidation test showed increasing of oxidation resistance of TiAl alloy with aluminide coatings andpresence of products of oxidation - Al2O3 on surface.Practical implications: The slurry method can be applied in aerospace and automotive industry as low-costtechnology of producing of aluminide coatings on intermetallics.Originality/value: New method of depositing of aluminide coatings on TiAl alloys

  1. Characterization, mechanical properties and corrosion resistance of biocompatible Zn-HA/TiO2 nanocomposite coatings.

    Mirak, Mohammad; Alizadeh, Morteza; Ghaffari, Mohammad; Ashtiani, Mohammad Najafi

    2016-09-01

    Biocompatible Zinc-hydroxyapatite-titania and Zinc-hydroxyapatite nanocomposite coatings have been prepared by electrodeposition on NiTi shape memory alloy. Structures of coatings were characterized using X-ray diffraction (XRD). It was found that addition of TiO2 particles cause to reduction of crystallite size of coating. Scanning Electronic Microscope (SEM) observation showed that the Zn-HA/TiO2 coating consists of plate-like regions which can express that this plate-like structure can facilitate bone growth. X-ray photoelectron microscope (XPS) was performed to investigation of chemical state of composite coating and showed that Zinc matrix was bonded to oxygen. high-resolution transmission electron microscope (HRTEM) result illustrated the crystalline structure of nanocomposite coating. Mechanical behavior of coating was evaluated using microhardness and ball on disk wear test. The TiO2 incorporated composite coatings exhibited the better hardness and anti-wear performance than the Zn-HA coatings. Polarization measurements have been used to evaluate the electrochemical coatings performance. The Zn-HA/TiO2 composite coatings showed the highest corrosion resistance compared with Zn-HA and bare NiTi. PMID:27232830

  2. Improvement on the Corrosion Resistance of AZ91D Magnesium Alloy by Aluminum Diffusion Coating

    Hongwei HUO; Ying LI; Fuhui WANG

    2007-01-01

    By combination of magnetron sputtering deposition and vacuum annealing, an aluminum diffusion coating was prepared on the substrate of AZ91D alloy to improve its corrosion resistance. The microstructure and composition of the diffusion coating was investigated by scanning electron microscopy and X-ray diffraction. The diffusion coating was mainly comprised of β phase-Al12Mg17. The continuous immersion test in 3.5 wt pct neutral NaCl solution indicated that the specimen with diffusion coating had better corrosion resistance compared with the bare AZ91D alloy specimen. The potentiodynamic polarization measurement indicated that the diffusion coating could function as an effectively protective layer to reduce the corrosion rate of AZ91D alloy when exposed to 3.5 wt pct NaCl solution.

  3. Effect of Post Heat Treatment on Corrosion Resistance of Phytic Acid Conversion Coated Magnesium

    R.K. Gupta; K. Mensah-Darkwa; D. Kumar

    2013-01-01

    An environment friendly chemical conversion coating for magnesium was obtained by using a phytic acid solution.The effect of post-coating 1heat treatment on the microstructures and corrosion properties of phytic acid conversion coated magnesium was investigated.It was observed that the microstructure and corrosion resistive properties were improved for the heat treated samples.The corrosion current density for bare magnesium,phytic acid conversion coated magnesium,and post-coating heat treated magnesium was calculated to be 2.48 × 10-5,1.18 × 10-6,and 9.27 × 10-7 A/cm2,respectively.The lowest corrosion current density for the heat treated sample indicated its highest corrosion resistive effect for the magnesium.The maximum corrosion protective nature of the heat treated sample was further confirmed by the largest value of impedance in electrochemical impedance spectroscopy studies.

  4. Enhanced resistance of plasma-sprayed TiC coatings to thermal shocks

    In previous tests the maximum observed TiC coating thickness which showed good resistance to 0.7 s thermal shocks was 400 μm. For this thickness, only microcracks perpendicular to the surface (segmentation) were observed, whereas for thicker ones, spalling inside the coatings occured. With a combination of substrate surface modification (macroroughening or spraying a bondcoat) and preheating to 375deg C before the thermal shocks, it has been possible to completely avoid the delamination during heating and to promote the resistance to delamination on cooling. This allows a doubling at the thickness of thermal shock resistant coatings up to 1mm. Hemispherical coated limiters were tested in TdeV (Tokamak de Varennes) with plasma currents of 210 kA and have absorbed 20 kW during 1.2 s associated with a power deposition factor of about 10 MW m-2 s0.5. (orig.)

  5. Hot Corrosion Resistance and Mechanical Behavior of Atmospheric Plasma Sprayed Conventional and Nanostructured Zirconia Coatings

    Saremi, Mohsen; Keyvani, Ahmad; Heydarzadeh Sohi, Mahmoud

    Conventional and nanostructured zirconia coatings were deposited on In-738 Ni super alloy by atmospheric plasma spray technique. The hot corrosion resistance of the coatings was measured at 1050°C using an atmospheric electrical furnace and a fused mixture of vanadium pent oxide and sodium sulfate respectively. According to the experimental results nanostructured coatings showed a better hot corrosion resistance than conventional ones. The improved hot corrosion resistance could be explained by the change of structure to a dense and more packed structure in the nanocoating. The evaluation of mechanical properties by nano indentation method showed the hardness (H) and elastic modulus (E) of the YSZ coating increased substantially after hot corrosion.

  6. The corrosion resistance and neutron-absorbing properties of coatings based on amorphous alloys

    Sevryukov, O. N.; Polyansky, A. A.

    2016-04-01

    The object of the present study was the corrosion-resistant amorphizing alloys with an increased content of boron for cladding the surface of metals, rapidly quenched alloys without boron for protective coatings on a high-boron cladding layer, as well as steel samples with a protective coating with a high content of boron and without boron. The aim of the work is to investigate the corrosion resistance of a coating in water at the temperature of 40 °C in conditions of an open access of oxygen for 1000 h, as well as the features of the microstructure of clad samples before and after the corrosion tests. New data on the corrosion resistance of Cr18Ni10Ti steel samples with a protective layer from a rapidly quenched alloy Ni-19Cr-10Si (in wt.%) on a high-boron coating have been obtained.

  7. High Corrosion-Resistance Double-Layer Ni-P Coating on Steels

    JIANG Hai; LIU Xian-li; JIANG Zhang-hao; LI Guang-yu; LIAN Jian-she; GU Chang-dong

    2004-01-01

    Double-layer Ni-P alloy coating with a thickness about 20 μm and different Ni-P layers was prepared by electroless deposition and its corrosion resistance was studied. The microstructure and corrosion-resistance of the coatings were analyzed by SEM, XRD, electrochemical polarization measurements and salt spray tests. The salt spray tests showed that the double-layer coating exhibits better corrosion resistance. The time of the emergence of the first red rust spot on the coating surface can reach 384 hours, and the gray rusts were firstly emergered during the salt spray tests. The electrochemical analysis revealed that the difference in the corrosion potential between the double layers plays a very important role in protecting the substrate from rusting.

  8. Oxidation resistant chromium coating on Zircaloy-4 for accident tolerant fuel cladding

    The attributes of such a fuel are approved reaction kinetics with steam, a slower hydrogen generation rate, and good cladding thermo-mechanical properties. Many researchers have tried to modify zirconium alloys to improve their oxidation resistance in the early stages of the ATF development. Corrosion resistant coating on cladding is one of the candidate technologies to improve the oxidation resistance of zirconium cladding. By applying coating technology to zirconium cladding, it is easy to obtain corrosion resistance without a change in the base materials. Among the surface coating methods, arc ion plating (AIP) is a coating technology to improve the adhesion owing to good throwing power, and a dense deposit (Fig. 1). Owing to these advantages, AIP has been widely used to efficiently form protective coatings on cutting tools, dies, bearings, etc. In this study, The AIP technique for the protection of zirconium claddings from the oxidation in a high-temperature steam environment was studied. The homogeneous Cr film with a high adhesive ability to the cladding was deposited by AIP and acted as a protection layer to enhance the corrosion resistance of the zirconium cladding. It was concluded that the AIP technology is effective for coating a protective layer on claddings

  9. Nanocomposite coatings on biomedical grade stainless steel for improved corrosion resistance and biocompatibility.

    Nagarajan, Srinivasan; Mohana, Marimuthu; Sudhagar, Pitchaimuthu; Raman, Vedarajan; Nishimura, Toshiyasu; Kim, Sanghyo; Kang, Yong Soo; Rajendran, Nallaiyan

    2012-10-24

    The 316 L stainless steel is one of the most commonly available commercial implant materials with a few limitations in its ease of biocompatibility and long-standing performance. Hence, porous TiO(2)/ZrO(2) nanocomposite coated over 316 L stainless steels was studied for their enhanced performance in terms of its biocompatibility and corrosion resistance, following a sol-gel process via dip-coating technique. The surface composition and porosity texture was studied to be uniform on the substrate. Biocompatibility studies on the TiO(2)/ZrO(2) nanocomposite coatings were investigated by placing the coated substrate in a simulated body fluid (SBF). The immersion procedure resulted in the complete coverage of the TiO(2)/ZrO(2) nanocomposite (coated on the surface of 316 L stainless steel) with the growth of a one-dimensional (1D) rod-like carbonate-containing apatite. The TiO(2)/ZrO(2) nanocomposite coated specimens showed a higher corrosion resistance in the SBF solution with an enhanced biocompatibility, surpassing the performance of the pure oxide coatings. The cell viability of TiO(2)/ZrO(2) nanocomposite coated implant surface was examined under human dermal fibroblasts culture, and it was observed that the composite coating enhances the proliferation through effective cellular attachment compared to pristine 316 L SS surface. PMID:22967070

  10. Improvement of Microhardness and Corrosion Resistance of Stainless Steel by Nanocomposite Coating

    Hiba Husam Ismail

    2014-12-01

    Full Text Available Stainless steel (AISI 304 has good electrical and thermal conductivities, good corrosion resistance at ambient temperature, apart from these it is cheap and abundantly available; but has good mechanical properties such as hardness. To improve the hardness and corrosion resistance of stainless steel its surface can be modified by developing nanocomposite coatings applied on its surface. The main objective of this paper is to study effect of electroco-deposition method on microhardness and corrosion resistance of stainless steel, and to analyze effect of nanoparticles (Al2O3, ZrO2 , and SiC on properties of composite coatings. In this paper employed Electroco-deposition process to develop a composite coating with (Ni matrix and Ceramic oxide particles: Al2O3 (135nm, ZrO2 (40nm, and SiC (80nm as reinforcements. The coatings were developed with 10 g/L, and 20 g/L concentrations in bath, at four different current densities (0.5, 1, 2, 3 A/dm2 using Watts bath to study the effect of current density and particle concentration in bath, on structure and properties of the coatings developed. The surface morphology of nanocomposite coating was characterized by Scanning Electron Microscopy (SEM. The hardness of the nanocoating was carried out using Digital Vickers microhardness tester. The corrosion resistance property of nanocomposite coating was carried out in 3.5% NaCl solution used Open circuit potential (OCP and potentialastic polarization. The results showed the nanocomposites coating have a smooth and compact surface and have higher hardness than the uncoated stainless steel (2.3 times, and also found that the nanocomposite coating improves the corrosion resistance significantly (89.25%.

  11. Oxidation-resistant interfacial coatings for continuous fiber ceramic composites

    Stinton, D.P.; Besmann, T.M.; Bleier, A. [Oak Ridge National Lab., TN (United States); Shanmugham, S.; Liaw, P.K. [Univ. of Tennessee, Knoxville, TN (United States)

    1995-08-01

    Continuous fiber ceramic composites mechanical behavior are influenced by the bonding characteristics between the fiber and the matrix. Finite modeling studies suggest that a low-modulus interfacial coating material will be effective in reducing the residual thermal stresses that are generated upon cooling from processing temperatures. Nicalon{trademark}/SiC composites with carbon, alumina and mullite interfacial coatings were fabricated with the SiC matrix deposited using a forced-flow, thermal gradient chemical vapor infiltration process. Composites with mullite interfacial coatings exhibited considerable fiber pull-out even after oxidation and have potential as a composite system.

  12. Mechanical and corrosion resistance properties of TiO2 nanoparticles reinforced Ni coating by electrodeposition

    Coatings have been widely used in engineering and decoration to protect components and products and enhance their life span. Nickel (Ni) is one of the most important hard coatings. Improvement in its tribological and mechanical properties would greatly enhance its use in industry. Nanocomposite coatings of metals with various reinforced nanoparticles have been developed in last few decades. Titania (TiO2) exhibit excellent mechanical properties. It is believed that TiO2 incorporation in Ni matrix will improve the properties of Ni coatings significantly. The main purpose of the current work is to investigate the mechanical and anti-corrosion properties of the electroplated nickel nanocomposite with a small percentage of TiO2. The surface morphology of nanocomposite coating was characterized by scanning electron microscopy (SEM). The hardness of the nanocoating was carried out using micromaterials nanoplatform. The sliding wear rate of the coating at room temperature in dry condition was assessed by a reciprocating ball-on-disk computer-controlled oscillating tribotester. The results showed the nanocomposite coatings have a smoother and more compact surface than the pure Ni layer and have higher hardness and lower wear rate than the pure Ni coating. The anti-corrosion property of nanocomposite coating was carried out in 3.5% NaCl and high concentrated 35% NaCl solution, respectively. The results also showed that the nanocomposite coating improves the corrosion resistance significantly. This present work reveals that incorporation of TiO2 in nickel nanocomposite coating can achieve improved corrosion resistance and mechanical properties of both hardness and wear resistance performances, and the improvement becomes stronger as the content of TiO2 is increased.

  13. Mechanical and corrosion resistance properties of TiO2 nanoparticles reinforced Ni coating by electrodeposition

    Shao, W.; Nabb, D.; Renevier, N.; Sherrington, I.; Luo, J. K.

    2012-09-01

    Coatings have been widely used in engineering and decoration to protect components and products and enhance their life span. Nickel (Ni) is one of the most important hard coatings. Improvement in its tribological and mechanical properties would greatly enhance its use in industry. Nanocomposite coatings of metals with various reinforced nanoparticles have been developed in last few decades. Titania (TiO2) exhibit excellent mechanical properties. It is believed that TiO2 incorporation in Ni matrix will improve the properties of Ni coatings significantly. The main purpose of the current work is to investigate the mechanical and anti-corrosion properties of the electroplated nickel nanocomposite with a small percentage of TiO2. The surface morphology of nanocomposite coating was characterized by scanning electron microscopy (SEM). The hardness of the nanocoating was carried out using micromaterials nanoplatform. The sliding wear rate of the coating at room temperature in dry condition was assessed by a reciprocating ball-on-disk computer-controlled oscillating tribotester. The results showed the nanocomposite coatings have a smoother and more compact surface than the pure Ni layer and have higher hardness and lower wear rate than the pure Ni coating. The anti-corrosion property of nanocomposite coating was carried out in 3.5% NaCl and high concentrated 35% NaCl solution, respectively. The results also showed that the nanocomposite coating improves the corrosion resistance significantly. This present work reveals that incorporation of TiO2 in nickel nanocomposite coating can achieve improved corrosion resistance and mechanical properties of both hardness and wear resistance performances, and the improvement becomes stronger as the content of TiO2 is increased.

  14. Anti-abrasive nanocoatings current and future applications

    2015-01-01

    This book provides an overview of the fabrication methods for anti-abrasive nanocoatings. The connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties (i.e. nanohardness, toughness, wear rate, load-bearing ability, friction coefficient, and scratch resistance) are discussed. Size-affected mechanical properties of nanocoatings are examined, including their uses. Anti-abrasive nanocoatings, including metallic-, ceramic-, and polymeric-based layers, as well as different kinds of nanostructures, such as multi-layered nanocomposites and thin films, are reviewed. * Provides a comprehensive overview of the fabrication methods for anti-abrasive nanocoatings* Discusses the connections among fabrication parameters, the characteristics of nanocoatings and the resulting properties* Reviews advantages and drawbacks of fabrication methods for anti-abrasive nanocoatings and clarifies the place of these nanocoatings in the world of nanotechnology

  15. Scratch- and mar-resistant refinish two-pack clear coats – linear versus branched acrylics

    Huybrechts, J.; Vaes, A.; Dušek, Karel; Dušková, Miroslava; Barsotti, R. J.

    2006-01-01

    Roč. 89, B4 (2006), s. 275-283. ISSN 1476-4865 Institutional research plan: CEZ:AV0Z40500505 Keywords : scratch resistance * mar resistance * refinishing two-pack clear coats Subject RIV: CD - Macromolecular Chemistry Impact factor: 0.338, year: 2006

  16. Improvement of corrosion resistance of Nisbnd Mo alloy coatings: Effect of heat treatment

    Mousavi, R.; Bahrololoom, M. E.; Deflorian, F.; Ecco, L.

    2016-02-01

    In this paper, Nisbnd Mo alloy coatings were deposited from bath containing sodium citrate, nickel sulphate, and sodium molybdate. Essentially, this work is divided into two mains parts: (i) the optimization on the coatings deposition parameters and (ii) the effect of the heat treatment. Polarization curves and electrochemical impedance spectroscopy were acquired using potentiostat/galvanostat and a frequency response analyzer, respectively. Morphology and chemical composition of the coatings were investigated by scanning electron microscopy and energy dispersive spectroscopy, respectively. Polarization curves at different condition revealed that electroplating at temperature 40 oC, pH 9 provides a dense coating with high efficiency. Following the optimization of the deposition parameters, the coatings were annealed at 200, 400, and 600 oC for 25 min. The results showed that the coatings obtained at temperature 40 oC, pH 9, and annealing at 600 oC has the highest corrosion resistance and microhardness.

  17. Wear resistance of ceramic coating on AZ91 magnesium alloy by micro-arc oxidation

    ZHAO Hui; LIU Zheng; CHEN Li-jia; CHEN Ji; HAN Zhong

    2006-01-01

    The ceramic coating formed on AZ91 magnesium alloy by micro-arc oxidation (MAO) was characterized. The results show that the ceramic coating(3.4-23 μm in thickness)on the surface of AZ91 alloy was attained under different micro-arc oxidation treatment conditions, which consist mainly of MgO, Mg2SiO4 and MgSiO3 phases. Nano-hardness in a cross-sectional specimen was determined by nano-indentation experiment. The MAO coatings exhibit higher hardness than the substrate. Dry sliding wear tests for the MAO coatings and AZ91 alloy were also carried out using an oscillating friction and wear tester in a ball-on-disc contact configuration. The wear resistance of the MAO coatings is improved respectively under different treatment time as a result of different structures of ceramic coatings formed on AZ91 alloy.

  18. Oxidation resistance of composite silicide coatings on niobium

    This paper reports the oxidation of NbSi2-MoSi2 composite silicide coatings produced by diffusive siliconizing of molybdenum films on a niobium surface. Molybdenum-coated niobium was siliconized and an x-ray microspectral analysis of the composite silicide coating showed the phase composition to be an ca 80-um-thick outer molybdenum disilicide film with a characteristic coarsely crystalline columnar structure, and inner ca 20-um film of niobium disilicide consisting of the tiny columnar crystals, and a substrate/coating interface comprising a thin, 2-3 um film of lower silicide, i.e., Nb5Si3. The average grain sizes, unit cell parameters, and x-ray determined densities of the Mo films obtained by various methods are shown

  19. Evaluation of Heat Checking and Washout of Heat Resistant Superalloys and Coatings for Die inserts

    David Schwam; John F. Wallace; Yulong Zhu; Edward Courtright; Harold Adkins

    2005-01-30

    This project had two main objectives: (1) To design, fabricate and run a full size test for evaluating soldering and washout in die insert materials. This test utilizes the unique capabilities of the 350 Ton Squeeze Casting machine available in the Case Meal Casting Laboratory. Apply the test to evaluate resistance of die materials and coating, including heat resistant alloys to soldering and washout damage. (2) To evaluate materials and coatings, including heat resistant superalloys, for use as inserts in die casting of aluminum alloys.

  20. Investigation on Scratch Resistance of Thin Films Coated on Resin Lens

    LI Wei; LIU Jin-long; WANG Qing-liang

    2004-01-01

    Resin lens are very popular in glasses market. Many technologies have been developed to coat different thin films on resin lens to strengthen its resistance to scratch or wear, but little of the scratch failure mechanism of such thin films are reported. This paper presented the results of several scratch tests performed on three resin lenses coated with different thin films at the normal loads of 98 mN and 49 mN and at sliding velocity of 0.003 3 m/s and 0.001 7 m/s, and the observation of the scratch tracks on the resin lens by SEM. It shows that the resin lenses coated with different thin films have different scratch resistance and different scratch failure mechanism, and the scratch resistance varies at the two different loads and sliding velocity. The experiment provides a new method to evaluate the scratch resistance of resin lens.

  1. Effects of lanthanum addition on corrosion resistance of hot-dipped galvalume coating

    YANG Dong; CHEN Jianshe; HAN Qing; LIU Kuiren

    2009-01-01

    Effects of La addition on corrosion resistance of hot-dipped galvalume coating steel wire were investigated. The corrosion resistance of Zn-Al-Si-La alloy coatings containing 0, 0.02wt.%, 0.05wt.%, 0.1wt.% and 0.2wt.% La were evaluated by various tests such as copper-accelerated acetic acid salt spray testing (CASS), immersion test in 3.5% NaCl solution, electrochemical tests including weak polarization curves and electrochemical impedance spectroscopy (EIS) tests, scanning electron microscope (SEM) test and X-ray diffraction (XRD) test. It was found that the corrosion resistance of galvalume coating could be improved by adding proper amounts of La. Meanwhile, the mechanism of the improvement of corrosion resistance by La addition was discussed.

  2. Bioactive glass-ceramic coating for enhancing the in vitro corrosion resistance of biodegradable Mg alloy

    Ye Xinyu [Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072 (China); Cai Shu, E-mail: caishu@tju.edu.cn [Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072 (China); Dou Ying [Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072 (China); Xu Guohua [Shanghai Changzheng Hospital, Shanghai 200003 (China); Huang Kai; Ren Mengguo; Wang Xuexin [Key Laboratory for Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, Tianjin 300072 (China)

    2012-10-15

    Highlights: Black-Right-Pointing-Pointer Sol-gel derived 45S5 glass-ceramic coating was prepared on Mg alloy substrate. Black-Right-Pointing-Pointer The corrosion resistance of glass-ceramic coated Mg alloy was markedly improved. Black-Right-Pointing-Pointer The corrosion behavior of the coated sample varied due to the cracking of coating. - Abstract: In this work, a bioactive 45S5 glass-ceramic coating was synthesized on magnesium (Mg) alloy substrate by using a sol-gel dip-coating method, to improve the initial corrosion resistance of AZ31 Mg alloy. The surface morphology and phase composition of the glass-ceramic coating were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and Fourier transform infrared spectroscopy (FTIR). The coating composed of amorphous phase and crystalline phase Na{sub 2}Ca{sub 2}Si{sub 3}O{sub 9}, with the thickness of {approx}1.0 {mu}m, exhibited a uniform and crack-free surface morphology. The corrosion behavior of the uncoated and coated Mg alloy substrates was investigated by the electrochemical measurements and immersion tests in simulated body fluid (SBF). Potentiodynamic polarization tests recorded an increase of potential (E{sub corr}) form -1.60 V to -1.48 V, and a reduction of corrosion current density (i{sub corr}) from 4.48 {mu}A cm{sup -2} to 0.16 {mu}A cm{sup -2}, due to the protection provided by the glass-ceramic coating. Immersion tests also showed the markedly improved corrosion resistance of the coated sample over the immersion period of 7 days. Moreover, after 14 days of immersion in SBF, the corrosion resistance of the coated sample declined due to the cracking of the glass-ceramic coating, which was confirmed by electrochemical impedance spectroscopy (EIS) analysis. The results suggested that the 45S5 glass-ceramic coated Mg alloy could provide a suitable corrosion behavior for use as degradable implants.

  3. Effect of nano-TiO2 particles size on the corrosion resistance of alkyd coating

    The coating system containing various sizes (∼10, 50, 100, 150 nm) of nano-TiO2 were prepared and investigated for corrosion protection of carbon steel in 1.0 M H2SO4 using polarization, EIS and transmission electron microscopy (TEM) techniques. It was found that nano-TiO2 particles improved the corrosion resistance of alkyd coatings. The corrosion resistance occurs via physical adhesion on the metal surface. O2 and H2O permeability of coating decreased with decrease in the nano-TiO2 size. The inhibition efficiency was found to increase with decreasing the size of nano-TiO2 and with decreasing the temperature. - Highlights: • Nano-TiO2 coating were prepared and used for corrosion protection of C-steel. • Nano-TiO2 particles in coating are effective to improve the corrosion resistance. • Nano-TiO2 coating inhibit both anodic and cathodic reactions. • Corrosion inhibition efficiency increases with decrease in the size of nano-TiO2. • O2 and H2O permeability of coating decreased with decrease in the nano-TiO2 size

  4. Effects of Hybrid Fibre Reinforcement on Fire Resistance Performance and Char Morphology of Intumescent Coating

    Amir N.

    2016-01-01

    Full Text Available Recent researches of fire retardant intumescent coatings reinforced by single Rockwool and single glass wool fibre at various weight percentages and lengths showed some improvements to the mechanical properties of the coatings and the char produced. Therefore, in this research the fibres were combined together in intumescent coating formulation at several weight percentages and fibre lengths to study their effects towards fire resistance performance and char morphology. The hybrid fibre reinforced intumescent coatings were subjected to two types of fire tests; Bunsen burner at 1000°C and the electric furnace at 800°C for 1 hour, respectively. Steel temperature of the coated samples during Bunsen burner test was recorded to determine the fire resistance performance. Thermal stability of the intumescent coatings and chars was determined by Thermogravimetric Analysis (TGA. The morphology of the coatings and char was then examined by using Scanning Electron Microscopy (SEM and Energy Dispersive Spectrometry (EDS was conducted to obtain elemental composition of the samples. This research concluded that long-hybrid fibre at 12-mm length and 0.6% fibre-weight produced the top performing hybrid fibre intumescent formulation. The hybrid fibres form survived at elevated temperature, hence helped to provide structure and strengthen the char with the highest fire resistance was recorded at steel temperature of 197°C.

  5. Wear Resistance of Piston Sleeve Made of Layered Material Structure: MMC A356R, Anti-Abrasion Layer and FGM Interface

    Hernik Szymon

    2016-09-01

    Full Text Available The aim of this paper is the numerical analysis of the one of main part of car engine – piston sleeve. The first example is for piston sleeve made of metal matrix composite (MMC A356R. The second improved material structure is layered. Both of them are comparison to the classical structure of piston sleeve made of Cr-Ni stainless steel. The layered material structure contains the anti-abrasion layer at the inner surface of piston sleeve, where the contact and friction is highest, FGM (functionally graded material interface and the layer of virgin material on the outer surface made of A356R. The complex thermo-elastic model with Archard's condition as a wear law is proposed. The piston sleeve is modelling as a thin walled cylindrical axisymmetric shell. The coupled between the formulation of thermo-elasticity of cylindrical axisymmetric shell and the Archard’s law with functionally changes of local hardness is proposed.

  6. Wear and corrosion resistant coatings formed by microarc oxidation on TiAl alloy

    Li Xijin [Key Laboratory of Beam Technology and Material Modification of Ministry of Education, Department of Materials Science and Engineering, Beijing Normal University, Beijing 100875 (China); Cheng Guoan [Key Laboratory of Beam Technology and Material Modification of Ministry of Education, Department of Materials Science and Engineering, Beijing Normal University, Beijing 100875 (China); Institute of Low Energy Nuclear Physics, Beijing Normal University, Beijing 100875 (China)], E-mail: gacheng@bnu.edu.cn; Xue Wenbin; Zheng Ruiting [Key Laboratory of Beam Technology and Material Modification of Ministry of Education, Department of Materials Science and Engineering, Beijing Normal University, Beijing 100875 (China); Institute of Low Energy Nuclear Physics, Beijing Normal University, Beijing 100875 (China); Cheng Yunjun [Research Center of Ti-Al Intermetallic Compound, High Temperature Material Research Division, General Iron and Steel Research Institute, Beijing 100081 (China)

    2008-01-15

    Microarc oxidation is an advanced method to fabricate ceramic coatings on valve metals. The coatings up to 110 {mu}m thick were prepared on {gamma}-TiAl alloy by the alternating-current microarc oxidation in silicate electrolyte. Their structures, composition, wear resistance and corrosion resistance were evaluated by scanning electron microscopy (SEM), X-ray diffraction (XRD), ball-disc dry sliding and electrochemical polarization tests. Results showed that the dense layer of coatings was mainly composed of Al{sub 2}TiO{sub 5} and TiO{sub 2} rutile phases, while the loose layer contained a large amount of amorphous SiO{sub 2} besides Al{sub 2}TiO{sub 5} and TiO{sub 2} rutile phases. Maximum value of microhardness in the coating was about three times higher than that of TiAl substrate. The wear rate of coating was only 1/10 of TiAl substrate. Corrosion current density of the coated TiAl alloy was greatly reduced. The microarc oxidation is a promising method to improve the wear resistance and corrosion resistance of TiAl alloy.

  7. Corrosion and wear resistance study of Ni-P and Ni-P-PTFE nanocomposite coatings

    Ankita, Sharma; Singh, Ajay

    2011-09-01

    This article reports on the corrosion and wear resistance of Ni-P and Ni-P-PTFE nanocomposite coatings deposited on mild steel substrates using the electroless plating technique. The coatings were characterized by scanning electron microscopy (SEM), energy dispersive analysis of X-Ray (EDAX), and X-ray diffractometry (XRD). The coatings were smooth and had thicknesses between 7 and 23 µm. They contained Ni, P, and additionally, F, in the case of the Ni-P-PTFE films. A broadening of the Ni peak in XRD was attributed to the amorphous nature and/or fine grain size of the films. Corrosion resistance was measured using immersion and electrochemical polarization tests in 3.5% NaCl solution whereas wear resistance was determined by the pin-on-disc method. Both Ni-P and Ni-P-PTFE coatings exhibited significant improvement in corrosion (in salty media) and wear behavior. Furthermore, the addition of PTFE in the coatings showed improvement in their corrosion resistance as well as a reduction in friction coefficient. Our testing revealed that the coatings' wore out following the "adhesive type" mechanism.

  8. Structure and properties of moisture-resistant konjac glucomannan films coated with shellac/stearic acid coating.

    Wei, Xueqin; Pang, Jie; Zhang, Changfeng; Yu, Chengcheng; Chen, Han; Xie, Bingqing

    2015-03-15

    A series of moisture-resistant konjac glucomannan films were prepared by coating shellac/stearic acid emulsion on deacetylated konjac glucomannan films (dKGM). The effect of stearic acid content on structure and properties of the coated films were investigated by field emission scanning electron microscopy (FE SEM), Fourier transform infrared spectroscopy (FT-IR), ultraviolet spectroscopy (UV), water vapor permeability (WVP), water uptake, water contact angle, and tensile testing. The results revealed that shellac in the coating adhered intimately to the surface of dKGM film, and provided a substrate for the dispersion of stearic acid which played an important role in enhancement of the moisture barrier properties and mechanical properties of the coated films. The WVP of the coated films decreased from 2.63×10(-11) to 0.37×10(-11)g/(msPa) and the water contact angle increased from 68° to 101.2° when stearic acid content increased from 0wt% to 40wt%, showing the potential applications in food preservation. PMID:25542116

  9. Structure and heat-resisting properties of slurry-diffusion coating on niobium

    The Fe-Ti-Si coatings of niobium obtained by slurry-diffusion method are studied for their phase composition and heat- resistance in the air up to 1300 deg C. A multilayer structure of the coating consists of a zone of niobium silicides Nb5Si3 and NbSi2; separated by a layer of binary silicide Nb7Fe3Si6, as well as of the zone of titanium and iron silicides. It is established that the coatings are high-resistant due to a specific structure of films formed under their oxidation. The films consist of the SiO2 matrix and fillers, simple and binary Ti, Nb and Fe oxides. The loss of protecting properties by coatings is connected with the consumption of the titanium and iron silicides external layer

  10. Hard and wear resistant coatings for cutting tools

    K. Gołombek; L.A. Dobrzański

    2007-01-01

    Purpose: The paper presents investigation results of structure and properties of the cemented carbide tips and cermet tools, both uncoated and coated with single and multiple hard surface layers in the physical (PVD) and chemical (CVD) vapour deposition processes.Design/methodology/approach: SEM, TEM, X-ray, Microhardness, Scratch test, Cutting test.Findings: The TiN+gradient or multi (Ti,Al,Si)N+TiN system coatings deposited with the PVD method in the cathodic arc evaporation CAE onto the s...

  11. Plasma spray processing of TiC-based coatings for sliding wear resistance

    Mohanty, Mahesh

    Titanium carbide-reinforced metallic coatings, produced by plasma spraying, can be used for sliding wear resistant applications. The sliding wear properties of such coatings are governed to a large extent by the strength, structure and stability of the bond interface between the carbide and the metallic phases. In the present investigation, the microstructure and sliding wear properties of plasma sprayed metal-bonded TiC coatings containing up to 90 v/o carbide have been studied. It was shown that alloying of the metallic phase improved carbide retention in TiC cermets due to better interface bonding, and increased wear resistance and lowered sliding coefficient of friction. TiC-based coatings were produced from both physically blended and synthesized feed powders. It was observed that the precursor TiC-based powder morphology and structure greatly affected the plasma sprayed coating microstructures and the resultant physical and mechanical characteristics. Physical blending of powders induced segregation during spraying, leading to somewhat lower deposit efficiencies and coating uniformity, while synthesized and alloyed titanium carbide/metal composite powders reduced problems of segregation and reactions associated with plasma spraying of physically blended powders where the TiC was in direct contact with the plasma jet. To understand oxidation effects of the environment, Ti and TiC-based coatings were produced under low pressure (VPS), air plasma (APS) and shrouded plasma sprayed conditions. APS Ti and TiC-based powders with reactive matrices suffered severe oxidation decomposition during flight, leading to poor deposition efficiencies and oxidized microstructures. High particle temperatures and cold air plasma spraying. Coating oxidation due to reactions of the particles with the surrounding air during spraying reduced coating hardness and wear resistance. TiC-with Ti or Ti-alloy matrix coatings with the highest hardness, density and wear resistance was

  12. Residual stress and wear resistance of WC particle reinforced Ni-based coating%W C颗粒增强 Ni基涂层的残余应力及耐磨性能

    郭华锋; 李菊丽; 孙涛; 杨海峰

    2014-01-01

    Microstructure of WC particle reinforced Ni-based plasma-sprayed coating was observed by scanning electron microscope (SEM). Surface residual stress of the coating with different WC content and the bonding layer were tested by X -ray diffraction ( XRD) method. Microhardness and wear mechanism of the coating were studied by friction and wear test machine and confocal laser scanning microscope .The results show that the surface residual stress of the coatings are compressive stress and decreased with the increase of WC content .However, residual stress increase with the increase of thickness of coatings and when thickness is 1000 μm, the coating appears delamination failure . The thermal stress is the largest contributive factor to residual stress of the bonding layer .A certain amplitude of compressive stress is beneficial to improve abrasion resistance of the coating .The wear loss of the coating is only about 0.135 times of that of the substrate under the same loading .The wear mechanism of the coating is mainly abrasive wear .%用扫描电子显微镜( SEM)观察了等离子喷涂WC颗粒增强Ni涂层的显微结构,用X射线衍射法( XRD)测试了不同WC含量下涂层及粘结层表面残余应力,利用摩擦磨损试验机和共聚焦激光扫描显微镜研究了涂层的磨损机制。结果表明:涂层表面残余应力为压应力,且随着WC含量的增加先增大后减小,随着涂层厚度的增加而增大,厚度为1000μm时出现分层失效,热应力对粘结层残余应力的贡献最大。一定幅值的压应力有利于涂层耐磨性的提高,同载荷下磨损量仅为基体的0.135倍,涂层磨损机制主要为磨粒磨损。

  13. Enhanced ductility in thermally sprayed titania coating synthesized using a nanostructured feedstock

    Nanostructured and conventional titania (TiO2) feedstock powders were thermally sprayed via high velocity oxy-fuel (HVOF). The microstructure, porosity, Vickers hardness, crack propagation resistance, bond strength (ASTM C633), abrasion behavior (ASTM G65) and the wear scar characteristics of these two types of coatings were analyzed and compared. The coating made from the nanostructured feedstock exhibited a bimodal microstructure, with regions containing particles that were fully molten (conventional matrix) and regions with embedded particles that were semi-molten (nanostructured zones) during the thermal spraying process. The bimodal coating also exhibited higher bond strength and higher wear resistance when compared to the conventional coating. By comparing the wear scars of both coatings (via scanning electron microscopy and roughness measurements) it was observed that when the coatings were subjected to the same abrasive conditions the wear scar of the bimodal coating was smoother, with more plastically deformed regions than the conventional coating. It was concluded that this enhanced ductility of the bimodal coating was caused by its higher toughness. The results suggest that nanostructured zones randomly distributed in the microstructure of the bimodal coating act as crack arresters, thereby enhancing toughness and promoting higher critical depth of cut, which provides a broader plastic deformation range than that exhibited by the conventional coating. This work provides evidence that the enhanced ductility of the bimodal coating is a nanostructured-related property, not caused by any other microstructural artifact

  14. Glass and glass–ceramic coatings, versatile materials for industrial and engineering applications

    Amitava Majumdar; Sunirmal Jana

    2001-02-01

    Among various coating systems for industrial and engineering applications, glass and glass–ceramic coatings have advantages of chemical inertness, high temperature stability and superior mechanical properties such as abrasion, impact etc as compared to other coating materials applied by thermal spraying in its different forms viz. PVD, CVD, plasma, etc. Besides imparting required functional properties such as heat, abrasion and corrosion resistance to suit particular end use requirements, the glass and glass–ceramic coatings in general also provide good adherence, defect free surface and refractoriness. Systematic studies covering the basic science of glass and glass–ceramic coatings, the functional properties required for a particular end-use along with the various fields of application have been reviewed in this paper.

  15. Structure, morphology and corrosion resistance of Ni–Mo+PTh composite coatings

    J Niedbała

    2015-06-01

    Ni–Mo+PTh composite coatings were prepared from nickel–molybdenum galvanic bath with the addition of thiophene (Th) and HClO4 as result of two processes: induced Ni–Mo alloy deposition and PTh polymerization. A scanning electron microscope was used for surface morphology characterization of the coatings. The Scanning ElectrochemicalWorkstationM370 was used to the surface map of the tested composite coatings. The chemical composition of the coatings was determined by the energy-dispersive spectroscopy (EDS) method. It was stated that the surface of the coatings are characterized by the presence of Ni–Mo particles and polythiophene agglomerates. Electrochemical corrosion investigations of coatings were carried out in the 5 M KOH solution, using voltammetry and electrochemical impedance spectroscopy (EIS) methods. On the basis of these research works it was found that the composite Ni–Mo+PTh coatings are more corrosion resistant in alkaline solution than Ni–Mo. The reasons for this are the presence of the polymer on the surface of the coatings and a decrease of corrosion active surface area of the coatings.

  16. Development of a Long-Life-Cycle, Highly Water-Resistant Solar Reflective Retrofit Roof Coating

    Polyzos, Georgios [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Hunter, Scott [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Sharma, Jaswinder [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Cheng, Mengdawn [Oak Ridge National Lab. (ORNL), Oak Ridge, TN (United States); Chen, Sharon S. [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Demarest, Victoria [Dow Chemical Company; Fabiny, William [Dow Chemical Company; Destaillats, Hugo [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States); Levinson, Ronnen [Lawrence Berkeley National Lab. (LBNL), Berkeley, CA (United States)

    2016-03-04

    Highly water-resistant and solar-reflective coatings for low-slope roofs are potentially among the most economical retrofit approaches to thermal management of the building envelope. Therefore, they represent a key building technology research program within the Department of Energy. Research efforts in industry and the Department of Energy are currently under way to increase long-term solar reflectance on a number of fronts. These include new polymer coatings technologies to provide longer-lasting solar reflectivity and improved test methodologies to predict long-term soiling and microbial performance. The focus on long-term improvements in soiling and microbial resistance for maximum reflectance does not address the single most important factor impacting the long-term sustainability of low-slope roof coatings: excellent water resistance. The hydrophobic character of asphaltic roof products makes them uniquely suitable for water resistance, but their low albedo and poor exterior durability are disadvantages. A reflective coating that maintains very high water resistance with increased long-term resistance to soiling and microbial activity would provide additional energy savings and extend roof service life.

  17. Direct Resistance Joule Heating of Al-10 pct Si-Coated Press Hardening Steel

    Lee, Chang Wook; Choi, Won Seok; Cho, Yeol Rae; De Cooman, Bruno C.

    2016-06-01

    Various rapid heating methods have been developed to increase the productivity of press hardening steel. One of these methods is direct resistance Joule heating. This heating method results in the melting of the surface coating and the formation of a persistent liquid trail as a result of the high thermal conductivity and low melting temperature of the Al-10 pct Si alloy coating. This can be addressed by an alloying preheating treatment prior to the press hardening process.

  18. Zn-10.2% Fe coating over carbon steel atmospheric corrosion resistance. Comparison with zinc coating

    Zn-10.2% Fe galvanized coating versus hot galvanized coating over carbon steel corrosion performance has been studied. Different periods of atmospheric exposures in various Valencia Community sites, and salt spray accelerated test have been done. Carbon steel test samples have been used simultaneously in order to classify exposure atmosphere corrosivity, and environmental exposure atmosphere characteristics have been analyzed. Corrosion Velocity versus environmental parameters has been obtained. (Author) 17 refs

  19. The properties and wear resistance of the CrN PVD coatings

    M. Polok-Rubiniec

    2008-10-01

    Full Text Available Purpose: The aim of the paper is comparison of the mechanical properties and wear resistance of the monolayer CrN PVD coatings deposited onto heat treated and plasma nitrited X37CrMoV5-1 type hot work tool steel.Design/methodology/approach: The microhardness tests of the PVD coatings were made on the dynamic ultra-microhardness tester. The surfaces’ thopography and the structure of the PVD coatings was observed on the scanning electron microscopy. The evaluation of the adhesion of coatings to the substrate was made using the scratch test. The wear and friction tests were performed on a pin-on-disc device at the room temperature and at the temperature of 500°C. The friction coefficient between the ball and disc was measured during the test.Findings: : In case of the CrN coating deposited onto the X37CrMoV5-1 nitrided hot work steel a very good adhesion has been revealed to the substrate material in comparison to the CrN coating deposited onto the heat treated hot work steel. Taking into account the results of measurements, one can state that the lowest wear at certain conditions at both room and elevated temperatures displays the CrN coating deposited onto plasma nitrited X37CrMo V5-1 hot work steel type.Practical implications: The investigation results will provide useful information to applying the plasma nitriding and the CrN PVD coatings for the improvement of the wear resistance of tools made from hot work steels.Originality/value: The paper contributes to better understanding of the structure, mechanical properties, adhesion and the wear resistance at the elevated temperature (500°C of the monolayer CrN PVD coating deposited onto the heat treated and plasma nitrited hot work tool steel.

  20. Comparison of the structure, properties and wear resistance of the TiN PVD coatings

    M. Polok-Rubiniec

    2008-03-01

    Full Text Available Purpose: The aim of the paper was to compare the structure, mechanical propeties, adhesion and wear resistance of the monolayer TiN PVD coatings deposited onto heat treated and plasma nitrided hot work tool steel X37CrMoV5-1.Design/methodology/approach: The microhardness tests of the PVD coatings were made with use of a dynamic ultra-microhardness tester. The topography of the surface and the structure of the PVD coatings was observed with use of scanning electron microscopy.The evaluation of the adhesion of coatings to the substrate was made with use of the scratch test. The wear and friction tests were performed with use of a pin-on-disc device at the room temperature and at the temperature of 500°C.Findings: IIn case of the TiN coating deposited onto the nitrided hot work steel X37CrMoV5-1 a very good adhesion to the substrate has been revealed in comparison with the TiN coating deposited onto the heat treated hot work steel. Taking into account the results of measurements, one can state that the lowest wear at certain conditions at both room and elevated temperatures is characteristic for the TiN coating deposited onto plasma nitrided hot work steel type X37CrMoV5-1.Practical implications: The results of the investigations provide useful information for applying the plasma nitriding and the TiN PVD coating for the improvement of the mechanical properties and wear resistance of tools made from hot work steels.Originality/value: The paper contributes to better understanding of the adhesion and wear resistance at the elevated temperature up to 500°C of the monolayer TiN PVD coating deposited onto the heat treated and plasma nitrided hot work tool steel.

  1. Testing of impact resistance of hard nanocomposite coatings

    Fořt, Tomáš; Sobota, Jaroslav; Grossman, Jan

    Brno : Brno University of Technology , Faculty of Mechanical Engineering, 2006 - (Šandera, P.), s. 174-179 ISBN 80-214-3085-0. [NANO´05 – NENAMAT International Conference. Brno (CZ), 08.11.2005-10.11.2005] Institutional research plan: CEZ:AV0Z20650511 Keywords : nanocomposite * coatings * impact * test Subject RIV: JI - Composite Materials

  2. Fatigue resistant carbon coatings for rolling/sliding contacts

    Singh, Harpal; Ramirez, Giovanni; Eryilmaz, Osman; Greco, Aaron; Doll, Gary; Erdemir, Ali

    2016-06-01

    The growing demands for renewable energy production have recently resulted in a significant increase in wind plant installation. Field data from these plants show that wind turbines suffer from costly repair, maintenance and high failure rates. Often times the reliability issues are linked with tribological components used in wind turbine drivetrains. The primary failure modes in bearings and gears are associated with micropitting, wear, brinelling, scuffing, smearing and macropitting all of which occur at or near the surface. Accordingly, a variety of surface engineering approaches are currently being considered to alter the near surface properties of such bearings and gears to prevent these tribological failures. In the present work, we have evaluated the tribological performance of compliant highly hydrogenated diamond like carbon coating developed at Argonne National Laboratory, under mixed rolling/sliding contact conditions for wind turbine drivetrain components. The coating was deposited on AISI 52100 steel specimens using a magnetron sputter deposition system. The experiments were performed on a PCS Micro-Pitting-Rig (MPR) with four material pairs at 1.79 GPa contact stress, 40% slide to roll ratio and in polyalphaolefin (PAO4) basestock oil (to ensure extreme boundary conditions). The post-test analysis was performed using optical microscopy, surface profilometry, and Raman spectroscopy. The results obtained show a potential for these coatings in sliding/rolling contact applications as no failures were observed with coated specimens even after 100 million cycles compared to uncoated pair in which they failed after 32 million cycles, under the given test conditions.

  3. Hard and wear resistant coatings for cutting tools

    K. Gołombek

    2007-10-01

    Full Text Available Purpose: The paper presents investigation results of structure and properties of the cemented carbide tips and cermet tools, both uncoated and coated with single and multiple hard surface layers in the physical (PVD and chemical (CVD vapour deposition processes.Design/methodology/approach: SEM, TEM, X-ray, Microhardness, Scratch test, Cutting test.Findings: The TiN+gradient or multi (Ti,Al,SiN+TiN system coatings deposited with the PVD method in the cathodic arc evaporation CAE onto the substrates from cermets and cemented carbides reveal better working properties in comparison to the commercial tool materials with the gradient- or multi-layer and single- and two-component coatings deposited in the PVD or CVD processes.Practical implications: Dry cutting processes without the use of the cutting fluids.Originality/value: In the paper the investigation of TiN+gradient or multi(Ti,Al,SiN+TiN nanocrystalline coatings deposited in the CAE process on cemented carbides and cermets were carried out in order to improve the tool cutting properties.

  4. Evaluation of the corrosion resistance of Ni-Co-B coatings in simulated PEMFC environment

    The corrosion resistance behavior of Ni-Co-B coated carbon steel, Al 6061 alloy and 304 stainless steel was evaluated in simulated proton exchange membrane fuel cell (PEMFC) environment. The phase structure of the NiCoB based alloy was determined by Rietveld analysis. The PEMFC environment was constituted of 0.5 M H2SO4 at 60 oC and the evaluation techniques employed included potentiodynamic polarization, linear polarization resistance, open circuit potential measurements and electrochemical impedance spectroscopy. The results showed that in all cases the corrosion resistance of the Ni-Co-B coating was higher than that of the uncoated alloys; about two orders of magnitude with respect to carbon steel and an order of magnitude compared to 304 stainless steel. Except for the uncoated 304 type stainless steel, the polarization curves for the coated specimens did not exhibit a passive region but only anodic dissolution. The corrosion potential value, E corr, was always nobler for the coated samples than for the uncoated specimens. This was true for the stainless steel in the passive region, but in the active state for the carbon steel and Al 6061 alloy. The corrosion of the underlying alloy occurred due to filtering of the solution through coating defects like microcracks, pinholes, etc. During the filtering process the E corr value of the coating decreased slowly until it reached a steady state value, close to the E corr value of the underlying alloy

  5. Nano-composite coatings with improved mechanical properties and corrosion resistance by thermal spraying

    This paper reports the synthesis and characterization of nanostructured coatings. To improve the mechanical properties and oxidation resistance of the materials, two new types of nanostructured coatings including CoNiCrAlY-MoSi/sub 2/ and Ni60-TiB/sub 2/ were designed. The nanocrystalline feedstock powders were prepared by high energy ball milling (HEBM). The particle size, morphology and grain size of the feed stocks were investigated. The preparation, microstructure, mechanical properties, and anti-oxidation behavior of the nanostructured CoNiCrAlY-MoSi/sub 2/ and Ni60-TiB/sub 2/ coatings are presented. With a lamellar and compact structure, the optimized nano-composite CoNiCrAlY-MoSi/sub 2/ coatings is metallurgically bonded with the substrate. It exhibits low porosity, high fracture toughness and excellent thermal shock resistance. The nanostructured Ni60-TiB/sub 2/ composite coatings also exhibited better mechanical properties and wear-corrosion resistance than those of its conventional counterpart. This work is expected to play an important role in the preparation and application of high performance nanostructured coatings. (author)

  6. Nano-composite coatings with improved mechanical properties and corrosion resistance by thermal spraying

    This paper reports the synthesis and characterization of nanostructured coatings. To improve the mechanical properties and oxidation resistance of the materials, two new types of nanostructured coatings including CoNiCrAlY-MoSi2 and Ni60-TiB2 were designed. The nanocrystalline feedstock powders were prepared by high energy ball milling (HEBM). The particle size, morphology and grain size of the feed stocks were investigated. The preparation, microstructure, mechanical properties, and anti-oxidation behavior of the nanostructured CoNiCrAlY-MoSi2 and Ni60-TiB2 coatings are presented. With a lamellar and compact structure, the optimized nano-composite CoNiCrAlY-MoSi2 coatings is metallurgically bonded with the substrate. It exhibits low porosity, high fracture toughness and excellent thermal shock resistance. The nanostructured Ni60-TiB2 composite coatings also exhibited better mechanical properties and wear-corrosion resistance than those of its conventional counterpart. This work is expected to play an important role in the preparation and application of high performance nanostructured coatings

  7. Biocorrosion resistance of coated magnesium alloy by microarc oxidation in electrolyte containing zirconium and calcium salts

    Wang, Ya-Ming; Guo, Jun-Wei; Wu, Yun-Feng; Liu, Yan; Cao, Jian-Yun; Zhou, Yu; Jia, De-Chang

    2014-09-01

    The key to use magnesium alloys as suitable biodegradable implants is how to adjust their degradation rates. We report a strategy to prepare biocompatible ceramic coating with improved biocorrosion resistance property on AZ91D alloy by microarc oxidation (MAO) in a silicate-K2ZrF6 solution with and without Ca(H2PO4)2 additives. The microstructure and biocorrosion of coatings were characterized by XRD and SEM, as well as electrochemical and immersion tests in simulated body fluid (SBF). The results show that the coatings are mainly composed of MgO, Mg2SiO4, m-ZrO2 phases, further Ca containing compounds involve the coating by Ca(H2PO4)2 addition in the silicate-K2ZrF6 solution. The corrosion resistance of coated AZ91D alloy is significantly improved compared with the bare one. After immersing in SBF for 28 d, the Si-Zr5-Ca0 coating indicates a best corrosion resistance performance.

  8. Electrically Conductive, Corrosion-Resistant Coatings Through Defect Chemistry for Metallic Interconnects

    Anil V. Virkar

    2006-12-31

    The principal objective of this work was to develop oxidation protective coatings for metallic interconnect based on a defect chemistry approach. It was reasoned that the effectiveness of a coating is dictated by oxygen permeation kinetics; the slower the permeation kinetics, the better the protection. All protective coating materials investigated to date are either perovskites or spinels containing metals exhibiting multiple valence states (Co, Fe, Mn, Cr, etc.). As a result, all of these oxides exhibit a reasonable level of electronic conductivity; typically at least about {approx}0.05 S/cm at 800 C. For a 5 micron coating, this equates to a maximum {approx}0.025 {Omega}cm{sup 2} area specific resistance due to the coating. This suggests that the coating should be based on oxygen ion conductivity (the lower the better) and not on electronic conductivity. Measurements of ionic conductivity of prospective coating materials were conducted using Hebb-Wagner method. It was demonstrated that special precautions need to be taken to measure oxygen ion conductivity in these materials with very low oxygen vacancy concentration. A model for oxidation under a protective coating is presented. Defect chemistry based approach was developed such that by suitably doping, oxygen vacancy concentration was suppressed, thus suppressing oxygen ion transport and increasing effectiveness of the coating. For the cathode side, the best coating material identified was LaMnO{sub 3} with Ti dopant on the Mn site (LTM). It was observed that LTM is more than 20 times as effective as Mn-containing spinels. On the anode side, LaCrO3 doped with Nb on the Cr site (LNC) was the material identified. Extensive oxidation kinetics studies were conducted on metallic alloy foils with coating {approx}1 micron in thickness. From these studies, it was projected that a 5 micron coating would be sufficient to ensure 40,000 h life.

  9. Electrically Conductive, Corrosion-Resistant Coatings Through Defect Chemistry for Metallic Interconnects

    The principal objective of this work was to develop oxidation protective coatings for metallic interconnect based on a defect chemistry approach. It was reasoned that the effectiveness of a coating is dictated by oxygen permeation kinetics; the slower the permeation kinetics, the better the protection. All protective coating materials investigated to date are either perovskites or spinels containing metals exhibiting multiple valence states (Co, Fe, Mn, Cr, etc.). As a result, all of these oxides exhibit a reasonable level of electronic conductivity; typically at least about ∼0.05 S/cm at 800 C. For a 5 micron coating, this equates to a maximum ∼0.025 (Omega)cm2 area specific resistance due to the coating. This suggests that the coating should be based on oxygen ion conductivity (the lower the better) and not on electronic conductivity. Measurements of ionic conductivity of prospective coating materials were conducted using Hebb-Wagner method. It was demonstrated that special precautions need to be taken to measure oxygen ion conductivity in these materials with very low oxygen vacancy concentration. A model for oxidation under a protective coating is presented. Defect chemistry based approach was developed such that by suitably doping, oxygen vacancy concentration was suppressed, thus suppressing oxygen ion transport and increasing effectiveness of the coating. For the cathode side, the best coating material identified was LaMnO3 with Ti dopant on the Mn site (LTM). It was observed that LTM is more than 20 times as effective as Mn-containing spinels. On the anode side, LaCrO3 doped with Nb on the Cr site (LNC) was the material identified. Extensive oxidation kinetics studies were conducted on metallic alloy foils with coating ∼1 micron in thickness. From these studies, it was projected that a 5 micron coating would be sufficient to ensure 40,000 h life

  10. Machinability and scratch wear resistance of carbon-coated WC inserts

    Highlights: • Cemented WC inserts were coated with carbon by CVD. • The deposits were either loosely held MWCNTs or adherent carbides. • Co-efficient of friction (ramp load; 1–13 N); 0.2 and 0.1 μ, respectively, for the uncoated and carbide-coated inserts. • The carbide-coated insert exhibited better machinability and surface finish than a commercial TiCN-coated insert. - Abstract: In this work, cemented tungsten carbide (WC) inserts were coated with nanocarbons/carbides by chemical vapor deposition (CVD) and their machinability and scratch wear resistance were investigated. The hardness and surface conditions of the WC substrate were studied before and after coating. The CVD-generated nanocarbons on the insert surfaces were examined by SEM, FE-SEM and TEM. The electron microscopic images revealed that the carbons generated were multi-walled carbon nanotubes (MWCNTs) or carbides depending on the experimental conditions. In both the cases, the cutting edges of the inserts had dense deposits. Scratch wear test with the coated inserts showed that the co-efficient of friction was 0.1 μ as against 0.2 μ for the uncoated inserts under a ramp load of 1–13 N. The machinability characteristics of commercially available TiCN-coated inserts and the carbon-coated WC inserts were compared by using a CNC machine and a Rapid I vision inspection system. It was found that the carbide-coated inserts exhibited machinability with better surface finish comparable to that of the TiCN-coated inserts while the MWCNT-coated inserts showed inferior adhesion properties

  11. EVALUATION OF EROSIVE WEAR RESISTANCE OF TiN COATINGS BY A SLURRY JET IMPACT TEST

    Iwai, Y.; Miyajima, T.; Honda, T.; Matsubara, T.; Kanda, K; Hogmark, S

    2006-01-01

    In this paper, it is proposed to use a new type of solid particle impact test (slurry jet) to swiftly evaluate wear properties of thin, single layered or multilayered coatings. By the slurry jet, 1.2 µm alumina particles were impacted at high velocity perpendicular to thin PVD coatings of TiN deposited on high speed steel substrate materials under various substrate temperatures.Since the coatings have a much higher wear resistance than the substrate material, the wear rate increases significa...

  12. Comparison of the structure, properties and wear resistance of the TiN PVD coatings

    M. Polok-Rubiniec; L.A. Dobrzański; K. Lukaszkowicz; M. Adamiak

    2008-01-01

    Purpose: The aim of the paper was to compare the structure, mechanical propeties, adhesion and wear resistance of the monolayer TiN PVD coatings deposited onto heat treated and plasma nitrided hot work tool steel X37CrMoV5-1.Design/methodology/approach: The microhardness tests of the PVD coatings were made with use of a dynamic ultra-microhardness tester. The topography of the surface and the structure of the PVD coatings was observed with use of scanning electron microscopy.The evaluation of...

  13. The properties and wear resistance of the CrN PVD coatings

    M. Polok-Rubiniec; L.A. Dobrzański; M. Adamiak

    2008-01-01

    Purpose: The aim of the paper is comparison of the mechanical properties and wear resistance of the monolayer CrN PVD coatings deposited onto heat treated and plasma nitrited X37CrMoV5-1 type hot work tool steel.Design/methodology/approach: The microhardness tests of the PVD coatings were made on the dynamic ultra-microhardness tester. The surfaces’ thopography and the structure of the PVD coatings was observed on the scanning electron microscopy. The evaluation of the adhesion of co...

  14. Microstructure and Wear Behavior of FeBSiNbCr Metallic Glass Coatings

    Jiangbo Cheng; Xiubing Liang; Binshi Xu; Yixiong Wu

    2009-01-01

    In this paper, FeBSiNbCr metallic glass coatings were prepared onto AISI 1045 steel substrate by using wire arc spraying process. The phase and structure of the coating were characterized by transmission electron microscopy (TEM), X-ray diffraction (XRD) and scanning election microscopy (SEM) equipped with energy dispersive X-ray analysis (EDX). The microstructure of the coating consists of full amorphous phase. The coating has high hardness and low porosity. Full density and little oxides are detected in the coating. The mechanical properties, especially wear resistance, were investigated. The relationship between wear behavior and structure of the coatings were analyzed in detail. The main failure mechanism of the metallic glass coating is brittle breaking and fracture. The results indicate that FeBSiNbCr metallic glass coating has excellent resistance to abrasive wear.

  15. Electrical resistivity and dielectric properties of helical microorganism cells coated with silver by electroless plating

    Highlights: ► We use the microorganism cells as forming templates to fabricate the bio-based conductive particles. ► The microorganism cells selected as forming templates are Spirulina platens, which are of natural helical shape and high aspect ratio. ► The sliver-coated Spirulina cells are a kind of lightweight conductive particles. ► The composites containing sliver-coated Spirulina cells exhibit a lower percolation value. - Abstract: In this paper, microorganism cells (Spirulina platens) were used as forming templates for the fabrication of the helical functional particles by electroless silver plating process. The morphologies and ingredients of the coated Spirulina cells were analyzed with scanning electron microscopy and energy dispersive spectrometer. The crystal structures were characterized by employing the X-ray diffraction. The electrical resistivity and dielectric properties of samples containing different volume faction of sliver-coated Spirulina cells were measured and investigated by four-probe meter and vector network analyzer. The results showed that the Spirulina cells were successfully coated with a uniform silver coating and their initial helical shapes were perfectly kept. The electrical resistivity and dielectric properties of the samples had a strong dependence on the volume content of sliver-coated Spirulina cells and the samples could achieve a low percolation value owing to high aspect ratio and preferable helical shape of Spirulina cells. Furthermore, the conductive mechanism was analyzed with the classic percolation theory, and the values of φc and t were obtained.

  16. Effect of Different Treatment on Corrosion Resistance of Sputtered Al Coating on Stainless Steel

    Fu, Guangyan; Qi, Zeyan; Su, Yong; Liu, Qun; Guo, Xingxing

    2014-12-01

    Aluminum coating on 1Cr18Ni9Ti stainless steel was prepared by magnetron sputtering method. The specimens were treated with pre-oxidation (PO) or vacuum diffusion annealing (VA). Hot corrosion resistance of the coatings beneath the deposits of Na2SO4 at 1050 °C was investigated. Corrosion products were analyzed by XRD and SEM. Results show that the presence of coating could improve the corrosion resistance of stainless steel. FeAl phase appeared after VA at 600 °C, which enhanced cohesive force between the coating and the substrate, and reduced the oxidation and sulfidation rate. PO treatment can protect the substrate more effectively than VA treatment for metastable Al2O3 formed during PO treatment can be translated to stable Al2O3 more quickly at high temperatures. The corrosion products of the two kinds of specimens with aluminum coating were both composed of Al2O3, a little amount of FeS and Fe2O3 after 24 h corrosion. Al2O3 was formed mainly in the coatings, FeS was mainly distributed in the interface between coating and substrate of the specimens, and a small amount of FeS was distributed in the substrate. Al2O3 film remained intact after 24 h corrosion, and kept its protective effect on the substrate.

  17. Effect of Annealing Temperature on the Corrosion Resistance of Electroless Ni-B-Mo Coatings

    Serin, Ihsan Gökhan; Göksenli, Ali; Yüksel, Behiye; Yildiz, Rasid Ahmed

    2015-08-01

    The Ni-B-Mo coating on steel by electroless plating and the evaluation of the morphology and corrosion performance after applying heat treatments at different temperatures for 1 h were investigated in this study. The 25-μm-thick coating was uniform and adhesion between the substrate and the coating was good. The coating consisted of an amorphous-like structure in their as-plated condition, and after annealing at 400 °C for 1 h, crystallized nickel, nickel borides, and molybdenum carbide were formed. Immersion tests in 10% HCl solution and potentiodynamic polarization measurements in 3.5% NaCl aqueous solution were applied to investigate corrosion resistance. The corrosion performance of heat-treated coatings was compared with steel and the as-plated coating. By increasing the annealing temperature, corrosion potential shifted toward a noble direction, corrosion current density decreased and the weight loss of specimens decreased, demonstrating an increase in corrosion resistance. Best corrosion performance was achieved by the coating heat treated at 550 °C.

  18. Abrasion Properties of Steel Fiber Reinforced Silica Fume Concrete According to Los Angeles and Water Abrasion Tests

    Tsan-Ching CHENG; Cheng, An; Huang, Ran; Lin, Wei-Ting

    2014-01-01

    The current study mainly investigated the influence of different tests on the abrasion resistance of concrete mixed with steel fibers and silica fume. The abrasion resistance was assessed at 28, 56 and 91 days on concretes with water-binder ratios of 0.35 and 0.55 where in some mixes silica fume was substituted by 5 % of cement by weight. Steel fibers of 0.5 % and 1.0 % of concrete volume were also added into the test concrete by replacement of coarse and fine aggregates. The results showed t...

  19. Dwindling the resistance value of PEDOT:PSS - coated on fabric yarns

    Amba Sankar K., N.; Mohanta, Kallol

    2016-05-01

    Herein we describe by dip coating method to transform typical fabric yarn to conductive fiber. Different types of yarns have been used to coat from a known conductive polymer, Poly (3,4ethylenedioxythiophene) Poly (styrene sulfonic acid). We have optimized the method to have lesser resistance of the conductive yarns. The minimum resistance achieved has a value of 77 Ω/cm. This value is not high as metals but could be comparable to that of metal oxides or semiconducting materials. However, flexibility of yarns and feeling of fabric combining with the conductivity developed in this process is suitable for wearable electronics and also as gas sensors, electromagnetic shielding.

  20. Obtaining of plasma sprayed heat resistant coatings for niobium and its alloys

    The paper is concerned with a possibility to obtain a hot-resistant molybdenum disilicide base coating by the plasma method. It is shown that preliminary boriding of sprayed molybdenum disilicide powders permits oxygen penetration to the substrate to be removed due to formation of fluid oxide SiO2-B2O3 film in oxidative media. It is determined that plasma-sprayed coatings produced from such powders are characterized by low temperature of vitrification (700-1000 deg C), porosity absence, strong cohesion of particles, high heat-resistance

  1. Sandstone Turning by Abrasive Waterjet

    Hlaváček, Petr; Cárach, J.; Hloch, Sergej; Vasilko, K.; Klichová, Dagmar; Klich, Jiří; Lehocká, D.

    2015-01-01

    Roč. 48, č. 6 (2015), s. 2489-2493. ISSN 0723-2632 R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : turning away from the jet * conventional turning towards the jet * sandstone * abrasive water jet Subject RIV: JQ - Machines ; Tools Impact factor: 2.420, year: 2014 http://www.springerprofessional.de/sandstone-turning-by-abrasive-waterjet/6038028.html

  2. Model criterion and basic principles of construction bank data abrasive materials durability

    О.А. Вишневський

    2006-01-01

    Full Text Available  The generalized model is created and the criterion of an abrasive wear of surfaces of materials is determined at not hard-mounted corpuscles. The principle of construction of a data bank of an abrasive wear resistance of materials of friction units is determined. 

  3. Wear and Corrosion Resistance of Fe-Based Coatings Reinforced by TiC Particles for Application in Hydraulic Systems

    Bobzin, K.; Öte, M.; Linke, T. F.; Malik, K. M.

    2016-01-01

    Thermally sprayed Fe-based coatings reinforced by TiC particles are a cost-effective alternative to carbide coatings such as WC/CoCr, Cr3C2/NiCr, and hard chrome coatings. They feature a good wear resistance and—with sufficient amount of alloying elements like Cr and Ni—also a high corrosion resistance. In hydraulic systems, the piston is usually coated with hard chrome coatings for protection against corrosion and wear. New water-based hydraulic fluids require an adaption of the coating system. In order to investigate the wear and corrosion resistance of Fe/TiC, a novel powder consisting of a FeCr27Ni18Mo3 matrix and 34 wt.% TiC was applied by HVOF and compared to reference samples made of WC/CoCr (HVAF) and hard chrome. Besides an in-depth coating characterization (metallographic analyses, electron microprobe analyzer-EMPA), wear resistance was tested under reverse sliding in a water-based hydraulic fluid. The novel Fe/TiC coatings showed good wear protection properties, which are comparable to conventional coatings like WC/CoCr (HVAF) and electroplated hard chrome coatings. Corrosion resistance was determined by polarization in application-oriented electrolytes (hydraulic fluid at 60 °C, artificial sea water at RT). The corrosion resistance of the investigated iron-based coatings at 60 °C was superior to the references coatings for both hydraulic fluids. Selected coatings were tested in an application-oriented hydraulic test bench with HFC hydraulic fluid (water polymer solutions) showing comparably good wear and corrosion resistance as the hard chrome-coated reference.

  4. Effect of post treatments on the corrosion resistance of plasma sprayed duplex stainless steel coating in salt water

    The uniform composition of a thermally sprayed duplex stainless steel coating is essential to ensure its good corrosion resistance in salt water. Stainless steel coatings made by atmospheric plasma spraying (APS) always contain pores and oxides accompanied with chromium-depleted zones which destroy the corrosion resistance of such coatings. To reduce porosity and oxidation of the coatings, several post treatments for the coatings sprayed by APS and by APS with gas shielding around the plasma jet (APS/S) were studied including resin impregnation, hot isostatic pressing (HIP), shot peening and vacuum annealing. Electrochemical corrosion tests revealed that the corrosion resistance of the APS coatings could not be improved by any post treatments because oxidation during spraying caused chromium-depleted zones in the coating. The best corrosion resistance was obtained by using the shielding gas shroud with APS. Such coatings had a very low oxide content and primarily ferritic structure. The corrosion resistance of these APS/S coatings can be further improved by shot peening to densify the coating or by post annealing, which balances the austenite/ferrite ratio of the coating as well as reduce porosity

  5. Ni-W coatings electrodeposited on carbon steel: Chemical composition, mechanical properties and corrosion resistance

    Highlights: → Hard, ductile and adherent nanostructured Ni-W coatings on carbon steel. → New procedures for achieving deposits by current pulse techniques. → Current pulse frequency was the dominant factor to define coating characteristics. → Ni-W coatings protect the carbon steel from corrosion induced by sulphate anions. - Abstract: Hard, ductile and adherent nanostructured Ni-W coatings were electrodeposited on carbon steel from electrolyte solutions containing sodium tungstate, nickel sulfate and sodium citrate, using different current pulse programs. Current pulse frequency was the dominant factor to define chemical composition, grain size, thickness and hardness. According to the electrodeposition conditions the deposited coatings showed 15-30 at% W, the grain size ranged from 65 to 140 nm, and the hardness varied from 650 to 850 Hv. Tungsten carbide also present in the coating contributed to its hardness. The corrosion resistance of the Ni-W coated steel was tested by potentiodynamic polarization in a neutral medium containing sulphate ions. The Ni-W coating protected the carbon steel from localized corrosion induced by sulphate anions.

  6. Enhancement of oxidation resistance via a self-healing boron carbide coating on diamond particles

    Sun, Youhong; Meng, Qingnan; Qian, Ming; Liu, Baochang; Gao, Ke; Ma, Yinlong; Wen, Mao; Zheng, Weitao

    2016-02-01

    A boron carbide coating was applied to diamond particles by heating the particles in a powder mixture consisting of H3BO3, B and Mg. The composition, bond state and coverage fraction of the boron carbide coating on the diamond particles were investigated. The boron carbide coating prefers to grow on the diamond (100) surface than on the diamond (111) surface. A stoichiometric B4C coating completely covered the diamond particle after maintaining the raw mixture at 1200 °C for 2 h. The contribution of the boron carbide coating to the oxidation resistance enhancement of the diamond particles was investigated. During annealing of the coated diamond in air, the priory formed B2O3, which exhibits a self-healing property, as an oxygen barrier layer, which protected the diamond from oxidation. The formation temperature of B2O3 is dependent on the amorphous boron carbide content. The coating on the diamond provided effective protection of the diamond against oxidation by heating in air at 1000 °C for 1 h. Furthermore, the presence of the boron carbide coating also contributed to the maintenance of the static compressive strength during the annealing of diamond in air.

  7. Hydroxyapatite coating on magnesium with MgF₂ interlayer for enhanced corrosion resistance and biocompatibility.

    Jo, Ji-Hoon; Kang, Bong-Gyu; Shin, Kwang-Seon; Kim, Hyoun-Ee; Hahn, Byung-Dong; Park, Dong-Soo; Koh, Young-Hag

    2011-11-01

    Hydroxyapatite (HA) was coated onto pure magnesium (Mg) with an MgF(2) interlayer in order to reduce the surface corrosion rate and enhance the biocompatibility. Both MgF(2) and HA were successfully coated in sequence with good adhesion properties using the fluoride conversion coating and aerosol deposition techniques, respectively. In a simulated body fluid (SBF), the double layer coating remarkably enhanced the corrosion resistance of the coated Mg specimen. The in vitro cellular responses of the MC3T3-E1 pre-osteoblasts were examined using a cell proliferation assay and an alkaline phosphatase (ALP) assay, and these results demonstrated that the double coating layer also enhanced cell proliferation and differentiation levels. In the in vivo study, the HA/MgF(2) coated Mg corroded less than the bare Mg and had a higher bone-to-implant contact (BIC) ratio in the cortical bone area of the rabbit femora 4 weeks after implantation. These in vitro and in vivo results suggested that the HA coated Mg with the MgF(2) interlayer could be used as a potential candidate for biodegradable implant materials. PMID:21909643

  8. Wear resistance of Fe-Nb-Cr-W, Nb, AISI 1020 and AISI 420 coatings produced by thermal spray wire arc; Resistencia al desgaste de recubrimientos Fe-Nb-Cr-W, Nb, AISI 1020 y AISI 420 producidos por proyeccion termica por arco electrico

    Lopez-Covaleda, E. A.; Mercado-Veladia, J. L.; Olaya-Florez, J. J.

    2013-07-01

    The commercial materials 140MXC (with iron, tungsten, chrome, niobium), 530AS (AISI 1015 steel) and 560AS (AISI 420 steel) on AISI 4340 steel were deposited using thermal spray with arc. The aim of work was to evaluate the best strategy abrasive wear resistance of the system coating-substrate using the following combinations: (1) homogeneous coatings and (2) coatings depositing simultaneously 140MXC + 530AS and 140MXC + 560AS. The coatings microstructure was characterized using Optical microscopy, Scanning electron microscopy and Laser con focal microscopy. The wear resistance was evaluated through dry sand rubber wheel test (DSRW). We found that the wear resistance depends on the quantity of defects and the mechanical properties like hardness. For example, the softer coatings have the biggest wear rates and the failure mode was characterized by plastic deformation caused by particles indentation, and the other hand the failure mode at the harder materials was grooving. The details and wear mechanism of the coatings produced are described in this investigation. (Author)

  9. Characteristics of electrodeposited RE-Ni-W-B-B4C-MoS2 composite coating

    马克毅; 郭忠诚; 朱晓云; 徐瑞东

    2003-01-01

    The high temperature oxidation resistance of RE-Ni-W-B-B4C-MoS2 composite coating, the effects of electrodeposition conditions on the morphologies of the coating and the effect of heat treatment temperature on its hardness, abrasion resistance and phase structure were investigated by using scanning electron microscope(SEM), X-ray diffractometer, microhardness tester and abrasion machine. The results show that the oxidation degree of RE-Ni-W-B-B4C-MoS2 composite coating is small when the temperature is lower than 700 ℃, but it increases sharply when the temperature is higher than 700 ℃. The hardness of RE-Ni-W-B-B4C-MoS2 composite coating increases with increasing heat treatment temperature, it comes up to the maximum value at 400 ℃,but it decreases gradually if the temperature rises continuously. The most favourable abrasion resistance was attained after RE-Ni-W-B-B4C-MoS2 composite coating being heat treated at 400 ℃. Without heat treating, it is mainly amorphous and partially crystallized, but wholly crystallized after being heat treated at 500 ℃. RE in the composite coating is in the form of CeO2 and additions of CeO2 and B4C can enhance the thermostability of RE-Ni-W-B-B4C-MoS2 composite coating.

  10. CORROSION RESISTANCE OF ORGANOMETALLIC COATING APLICATED IN FUEL TANKS USING ELECTROCHEMICAL IMPEDANCE SPECTROSCOPY IN BIOFUEL – PART I

    Milene Adriane Luciano

    2014-10-01

    Full Text Available Nowadays, the industry has opted for more sustainable production processes, and the planet has also opted for new energy sources. From this perspective, automotive tanks with organometallic coatings as well as a partial substitution of fossil fuels by biofuels have been developed. These organometallic coated tanks have a zinc layer, deposited by a galvanizing process, formed between the steel and the organometallic coating. This work aims to characterize the organometallic coating used in metal automotive tanks and evaluate their corrosion resistance in contact with hydrated ethyl alcohol fuel (AEHC. For this purpose, the resistance of all layers formed between Zinc and EEP steel and also the tin coated steel, which has been used for over thirty years, were evaluated. The technique chosen was the Electrochemical Impedance Spectroscopy. The results indicated an increase on the corrosion resistance when organometallic coatings are used in AEHC medium. In addition to that, these coatings allow an estimated 25% reduction in tanks production costs.

  11. Sliding wear behavior of carbide coatings

    The wear rates of sliding surfaces under starved lubrication conditions are frequently controlled by the onset of scuffing or adhesive transfer resulting in scratching or galling damage mechanisms. Thermally sprayed coatings containing a high volume fraction of hard phases, such as carbides, generally exhibit good abrasion resistance. However, during sliding contact with ferrous materials, the onset of adhesive transfer can occur at relatively low combinations of temperature, sliding speed and contact pressure. Improvements may be obtained when appropriate additions of solid lubricating phases are distributed within the coating. These additions are usually accompanied by an increase in the coating porosity which may itself alter the sliding wear behavior by modifying the distribution of lubricating oil. This paper describes an investigation of the influence of coating porosity on the sliding wear behavior of two conventional carbide coatings

  12. Improvement of Microhardness and Corrosion Resistance of Stainless Steel by Nanocomposite Coating

    Hiba Husam Ismail; Kareem Neamah Sallomi; Hamid S. Mahdi

    2014-01-01

    Stainless steel (AISI 304) has good electrical and thermal conductivities, good corrosion resistance at ambient temperature, apart from these it is cheap and abundantly available; but has good mechanical properties such as hardness. To improve the hardness and corrosion resistance of stainless steel its surface can be modified by developing nanocomposite coatings applied on its surface. The main objective of this paper is to study effect of electroco-deposition method on microhardness and cor...

  13. Preparation and characterization of the micro-arc oxidation composite coatings on magnesium alloys

    Yanfeng Ge

    2014-12-01

    Full Text Available The magnesium alloys attract the light-weight manufacture due to its high strength to weight ratio, however the poor corrosion resistance limits the application in automobile industry. The Micro-arc Composite Ceramic (MCC coatings on AZ91D magnesium alloys were prepared by Micro-arc Oxidation (MAO and electrophoresis technologies. The microstructure, corrosion resistance, abrasion resistance, stone impact resistance and adhesion of MCC coatings were studied respectively. The cross section morphologies showed that the outer organic coating was filled into the hole on surface of MAO coating, and it acted as a shelter against corrosive products. The copper-accelerated acetic acid salt spray Test, abrasion resistance test, stone impact resistance test, thermal shock resistance test and adhesion test were used to evaluate the protective characterization by the third testing organization which approved by GM. The test results showed the composite coatings meet all the requirements. The MCC coating on Mg presents excellent properties, and it is a promising surface treatment technology on magnesium alloys for production vehicles.

  14. Surface morphology and corrosion resistance of electrodeposited composite coatings containing polyethylene or polythiophene in Ni–Mo base

    J Niedbała

    2011-07-01

    Ni–Mo + PENi and Ni–Mo + PTh composite coatings have been prepared by nickel-molybdenum deposition from a bath containing a suspension of PENi or Th. These coatings were obtained at galvanostatic conditions, at a current density of dep = – 0.100 A cm-2 and temperature of 293 K. A scanning electron microscope was used for surface morphology characterization of the coatings. The chemical composition of the coatings was determined by EDS. Electrochemical corrosion resistance investigations were carried out in 5 M KOH, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the basis of these investigations it was found, that the composite coatings containing thiophene are more corrosion resistant in alkaline solution than the Ni–Mo + PENi coatings. This is caused by presence of the polymer on the coatings surface and decrease of corrosion active surface area of the coatings.

  15. A moisture-resistant antireflective coating by sol-gel process for neodymium-doped phosphate laser glass

    Ruijun Liu; Ruoyu Zhan; Yongxing Tang; Jianqiang Zhu

    2006-01-01

    @@ Using methyl triethoxysilicane as precursor, a moisture-resistant coating for neodymium-doped laser glass was developed by the sol-gel process. Colloidal silica was added in coating solution as modifier. The refractive index of this coating varied from 1.31 to 1.42. A porous antireflective (AR) silica coating with the index of 1.27 was coated on the moisture-resistant coating surface. The two-layer coating possessed transmission up to 99.1% at wavelength of 966 nm, surface root-mean-square (RMS) roughness of 1.245nm, and roughness of average (RA) of 0.961 nm. In the case of laser of 1053-nm laser wavelength and 1-ns pulse duration, the damage threshold of the two-layer coatings was more than 15 J/cm2.

  16. Oxidation Resistant, Cr Retaining, Electrically Conductive Coatings on Metallic Alloys for SOFC Interconnects

    Vladimir Gorokhovsky

    2008-03-31

    This report describes significant results from an on-going, collaborative effort to enable the use of inexpensive metallic alloys as interconnects in planar solid oxide fuel cells (SOFCs) through the use of advanced coating technologies. Arcomac Surface Engineering, LLC, under the leadership of Dr. Vladimir Gorokhovsky, is investigating filtered-arc and filtered-arc plasma-assisted hybrid coating deposition technologies to promote oxidation resistance, eliminate Cr volatility, and stabilize the electrical conductivity of both standard and specialty steel alloys of interest for SOFC metallic interconnect (IC) applications. Arcomac has successfully developed technologies and processes to deposit coatings with excellent adhesion, which have demonstrated a substantial increase in high temperature oxidation resistance, stabilization of low Area Specific Resistance values and significantly decrease Cr volatility. An extensive matrix of deposition processes, coating compositions and architectures was evaluated. Technical performance of coated and uncoated sample coupons during exposures to SOFC interconnect-relevant conditions is discussed, and promising future directions are considered. Cost analyses have been prepared based on assessment of plasma processing parameters, which demonstrate the feasibility of the proposed surface engineering process for SOFC metallic IC applications.

  17. Corrosion resistance properties of reactive plasma-sprayed titanium composite coatings

    Valente, T. [Rome Univ. (Italy). Dept. of ICMMPM; Galliano, F.P. [Department of DMTI, University of Florence, Via S. Marta, 3-50139, Florence (Italy)

    2000-05-01

    Among thermal spraying methods, an attractive technical possibility lies in the fabrication of protective coatings or free-standing components by means of reactive plasma spraying (RPS) techniques. Using reactive gases, such as nitrogen or methane, it is possible to synthesize hard nitride or carbide phases in reactive metals like Ti, Cr or Al. In this investigation composite titanium-nitrides/titanium coatings produced by RPS through a controlled atmosphere plasma spray system (CAPS), were electrochemically tested to evaluate their corrosion behaviour. Two environments were selected: a neutral (0.5 M NaCl) and an acid aqueous solution (0.5 M NaCl+1 M HCl). The influence of porosity and nitrogen content on the corrosion resistance has been investigated. Polarization curves of coated samples, detached coatings, AISI304 substrate and commercially pure titanium (grade 2), are also reported and discussed. The corrosion resistance of coated samples was found to be mainly dependent on porosity values, thus optimization of plasma spraying parameters assumes a fundamental role to obtain wear and corrosion resistant deposits. (orig.)

  18. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance

  19. Comparison of surface fractal dimensions of chromizing coating and P110 steel for corrosion resistance estimation

    Lin, Naiming, E-mail: lnmlz33@163.com [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Guo, Junwen [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Xie, Faqin [School of Aeronautics, Northwestern Polytechnical University, Xi’an 710072 (China); Zou, Jiaojuan; Tian, Wei [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China); Yao, Xiaofei [School of Materials and Chemical Engineering, Xi’an Technological University, Xi’an 710032 (China); Zhang, Hongyan; Tang, Bin [Research Institute of Surface Engineering, Taiyuan University of Technology, Taiyuan 030024 (China)

    2014-08-30

    Highlights: • Continuous chromizing coating was synthesized on P110 steel by pack cementation. • The chromizing coating showed better corrosion resistance. • Comparison of surface fractal dimensions can estimate corrosion resistance. - Abstract: In the field of corrosion research, mass gain/loss, electrochemical tests and comparing the surface elemental distributions, phase constitutions as well as surface morphologies before and after corrosion are extensively applied to investigate the corrosion behavior or estimate the corrosion resistance of materials that operated in various environments. Most of the above methods are problem oriented, complex and longer-period time-consuming. However from an object oriented point of view, the corroded surfaces of materials often have self-similar characterization: fractal property which can be employed to efficiently achieve damaged surface analysis. The present work describes a strategy of comparison of the surface fractal dimensions for corrosion resistance estimation: chromizing coating was synthesized on P110 steel surface to improve its performance via pack cementation. Scanning electron microscope (SEM) was used to investigate the surface morphologies of the original and corroded samples. Surface fractal dimensions of the detected samples were calculated by binary images related to SEM images of surface morphologies with box counting algorithm method. The results showed that both surface morphologies and surface fractal dimensions of P110 steel varied greatly before and after corrosion test, but the chromizing coating changed slightly. The chromizing coating indicated better corrosion resistance than P110 steel. Comparison of surface fractal dimensions of original and corroded samples can rapidly and exactly realize the estimation of corrosion resistance.

  20. Detonation gun and plasma spraying of amorphous metal coatings with improved corrosion resistance: Simulation and experiment

    Coating formation in detonation gun or plasma spraying involves direct contact of molten particles with cool metal of the substrate, which results in extra high cooling rates in the melt and enables synthesis of coatings with amorphous or metastable crystalline structure. Mathematical modeling of detonation gun and plasma spraying was carried out to determine the physical and engineering parameters for producing hard corrosion resistant coatings. For an iron-base (Fe-Cr-P-C) and a nickel-base (Ni-Cr-Si-B-C) eutectic alloy, spraying process parameters were determined theoretically. Purely amorphous or amorphous-crystalline coatings can be produced by detonation gun and plasma spraying with the use of values of individual layer thickness, pulse separation, powder feed rate, etc. thus obtained. The structure of these coatings whose hardness may be as high as 1,100 HV was described in more detail in a previous paper. Amorphous coatings are shown to outperform 304 stainless steel in resistance to corrosion in hydrochloric acid by no less than an order of magnitude

  1. Effect of Residual Stress on the Wear Resistance of Thermal Spray Coatings

    Luo, W.; Selvadurai, U.; Tillmann, W.

    2016-01-01

    The wear resistance of thermal spray coatings mainly depends on coating properties such as the microstructure, hardness, and porosity, as well as on the residual stress in the coating. The residual stress is induced by a variety of influences e.g., temperature gradients, difference of the thermal expansion coefficient of the coating/substrate materials, and the geometry of the components. To investigate the residual stress, the impulse excitation technique was employed to measure the Young's and shear moduli. The residual stress was determined by the hole-drilling method and x-ray diffraction. Pin-on-Disk and Pin-on-Tube tests were used to investigate the wear behavior. After the wear tests, the wear volume was measured by means of a 3D-profilometer. The results show that the value of the residual stress can be modified by varying the coating thickness and the substrate geometry. The compressive stress in the HVOF-sprayed WC-Co coatings has a significant positive influence on the wear resistance whereas the tensile stress has a negative effect.

  2. Erosion resistance of cooled thermal sprayed coatings under simulated erosion conditions at waterwall in FBCs

    Wang, B.Q. [Metalspray USA, Inc., Richmond, VA (United States). Metallurgical Lab.; Lee, S.W. [Morgan State Univ., Baltimore, MD (United States). School of Engineering

    1997-12-31

    The erosion-corrosion (E-C) behavior of cooled 1018 steel and several thermal sprayed coatings by bed ash, retrieved from an operating circulating fluidized bed combustor (CFBC) boiler firing biomass, was determined in laboratory tests using a nozzle type elevated temperature erosion tester. Test conditions attempted but not exactly to simulate the erosion conditions found at the refractory/bare-tube interface at the combustor waterwall of FBC boilers. The specimens were water-cooled on the backside. Material wastage rates were determined from the thickness loss measurements of specimens. Test results were compared with erosion-corrosion test results for isothermal specimens. The morphology of specimens was examined by scanning electron microscopy (SEM). It was found that the cooled specimens demonstrated higher erosion-corrosion wastage than those of the isothermal specimens. At a shallow impact angle of 30{degree} the effect of cooling specimens on the erosion wastage for thermal sprayed coatings was less than that for 1018 steel, while at a steep impact angle of 90{degree} this effect for thermal sprayed coatings was greater than that for 1018 steel. The hypersonic velocity oxygen fuel (HVOF) Cr{sub 3}C{sub 2} ceramic coating exhibited the highest E-C resistance due to its favorable composition and fine structure. The poor E-C resistance of arc-sprayed FeCrSiB coating was attributed to larger splat size, higher porosity and the presence of radial and tangential microcracks within the coating.

  3. Electron beam curable branched chain polyurethane acrylates for magnetic media coatings

    Electron beam curable binder resins have been studied to realize the high quality magnetic coatings. It was supposed that resins with a higher crosslink density could lead to magnetic coatings with higher abrasion resistance. Branched chain polyurethane acrylates show a higher degree of cure by irradiation with an electron beam in comparison with linear polyurethane acrylates. This paper describes the potential wear resistance between properties of magnetic coatings and the physical properties of the cured unpigmented branched chain polyurethane acrylates that were used as the binder resins. (author)

  4. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    Aggerbeck, Martin

    that the roughness after etching increases with higher amounts of alloying elements (especially iron and silicon). Proper polishing requires some alloy hardness, while alloy purity is required for a glossy appearance after anodisation. Magnetron sputtered aluminium based coatings containing up to 18 wt...... the optical effect of partially oxidised intermetallics and the subsurface morphology after anodisation. It was suggested, that the darkening of the anodised specimens happened due to roughness of the oxide-substrate interface causing light trapping and optical scattering and absorption by the...

  5. Tailored Aluminium based Coatings for Optical Appearance and Corrosion Resistance

    Aggerbeck, Martin; Ambat, Rajan

    2014-01-01

    I dette projekt blev muligheden for at designe aluminiumsbaserede coatings undersøgt med fokus på hvordan den kemiske sammensætning og overfladens beskaffenhed påvirker den visuelle fremtoning og de basiske korrosionsegenskaber med titan anvendt som det primære legeringselement. De primære resultater og diskussioner fra dette arbejde præsenteres i form af i bilag som fire artikelmanuskripter indsendt til publikation i tidsskrifter. Anvendelsen af aluminium er bred, fra transportmidler, bygnin...

  6. High-Frequency Testing of Composite Fan Vanes With Erosion-Resistant Coating Conducted

    Bowman, Cheryl L.; Sutter, James K.; Naik, Subhash; Otten, Kim D.; Perusek, Gail P.

    2003-01-01

    The mechanical integrity of hard, erosion-resistant coatings were tested using the Structural Dynamics Laboratory at the NASA Glenn Research Center. Under the guidance of Structural Mechanics and Dynamics Branch personnel, fixturing and test procedures were developed at Glenn to simulate engine vibratory conditions on coated polymer-matrix- composite bypass vanes using a slip table in the Structural Dynamics Laboratory. Results from the high-frequency mechanical bench testing, along with concurrent erosion testing of coupons and vanes, provided sufficient confidence to engine-endurance test similarly coated vane segments. The knowledge gained from this program will be applied to the development of oxidation- and erosion-resistant coatings for polymer matrix composite blades and vanes in future advanced turbine engines. Fan bypass vanes from the AE3007 (Rolls Royce America, Indianapolis, IN) gas turbine engine were coated by Engelhard (Windsor, CT) with compliant bond coatings and hard ceramic coatings. The coatings were developed collaboratively by Glenn and Allison Advanced Development Corporation (AADC)/Rolls Royce America through research sponsored by the High-Temperature Engine Materials Technology Project (HITEMP) and the Higher Operating Temperature Propulsion Components (HOTPC) project. High-cycle fatigue was performed through high-frequency vibratory testing on a shaker table. Vane resonant frequency modes were surveyed from 50 to 3000 Hz at input loads from 1g to 55g on both uncoated production vanes and vanes with the erosion-resistant coating. Vanes were instrumented with both lightweight accelerometers and strain gauges to establish resonance, mode shape, and strain amplitudes. Two high-frequency dwell conditions were chosen to excite two strain levels: one approaching the vane's maximum allowable design strain and another near the expected maximum strain during engine operation. Six specimens were tested per dwell condition. Pretest and posttest

  7. Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

    Gopi, D., E-mail: dhanaraj_gopi@yahoo.com [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Centre for Nanoscience and Nanotechnology, Periyar University, Salem 636 011, Tamilnadu (India); Rajeswari, D. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); Ramya, S. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Sekar, M. [Department of Chemistry, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); R, Pramod; Dwivedi, Jishnu [Industrial and Medical Accelerator Section, Raja Ramanna Centre for Advanced Technology, Indore 452 013, Madhya Pradesh (India); Kavitha, L., E-mail: louiskavitha@yahoo.co.in [Centre for Nanoscience and Nanotechnology, Periyar University, Salem 636 011, Tamilnadu (India); Department of Physics, Periyar University, Salem 636 011, Tamilnadu (India); Ramaseshan, R. [Thin film and Coatings Section, Surface and Nanoscience Division, Indira Gandhi Centre for Atomic Research, Kalpakkam 603 102, Tamilnadu (India)

    2013-12-01

    The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

  8. Crack resistance increasing in epoxide-rubber coatings of NPP room floors

    Problems of crack resistance increasing in epoxide-rubber coatings for the floors are considered. Exploitation experience of the floors in the special rooms of NPP is given. Perspectivity of application of the compositions described as the building materials for nuclear power stations is pointed out

  9. Oxidation resistant coating for titanium alloys and titanium alloy matrix composites

    Brindley, William J. (Inventor); Smialek, James L. (Inventor); Rouge, Carl J. (Inventor)

    1992-01-01

    An oxidation resistant coating for titanium alloys and titanium alloy matrix composites comprises an MCrAlX material. M is a metal selected from nickel, cobalt, and iron. X is an active element selected from Y, Yb, Zr, and Hf.

  10. Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  11. Corrosion resistant Zn–Co alloy coatings deposited using saw-tooth current pulse

    S Yogesha; A Chitharanjan Hegde

    2011-12-01

    Micro/nanostructured multilayer coatings of Zn–Co alloy were developed periodically on mild steel from acid chloride bath. Composition modulated multilayer alloy (CMMA) coatings, having gradual change in composition (in each layer) were developed galvanostatically using saw-tooth pulses through single bath technique (SBT). CMMA coatings were developed under different conditions of cyclic cathode current densities (CCCDs) and number of layers, and their corrosion resistances were evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) method. Optimal configuration, represented as (Zn–Co)2.0/4.0/300 was found to exhibit ∼ 89 times better corrosion resistance compared to monolithic (Zn–Co)3.0 alloy deposited for same time, from same bath. The better corrosion resistance of CMMA coatings was attributed to changed interfacial dielectric properties, evidenced by dielectric spectroscopy. Improved corrosion resistance was attributed to formation of -type semiconductor film at the interface, supported by the Mott–Schottky plot. Further, the formation of multilayer and corrosion mechanism was analysed using scanning electron microscopy (SEM).

  12. Influence of niobium addition on microstructure, mechanical properties and oxidation resistance of ZrN coatings

    In this study, Zr-Nb-N coatings with 0–3.8 at.% Nb addition were deposited by magnetron co-sputtering deposition. The results reveal that Nb atoms substitute Zr atoms in Zr-N lattice, forming the solid solution structure. All the Zr-Nb-N coatings illustrate a dense columnar structure with the preferred orientation of (200), showing independent of Nb addition. Nanoindentation result reveals a promoted hardness of the Zr-Nb-N coatings from 23.9 ± 0.7 GPa to 28.4 ± 0.5 GPa with enhanced Nb content from 0 to 2.8 at.% due to both the solid solution strengthening and Hall–Petch effect. Scratch tests show that adhesion between substrates and coatings can be improved by Nb addition. After oxidation in air at 600 °C for 2 h, microstructural studies indicate the oxide scales consist of monoclinic-ZrO2 outer layer and tetragonal-ZrO2 inner layer. Moreover, ZrO2 can be stabilized in the tetragonal phase by Nb doping. The Zr-Nb-N coating with 1.3 at.% Nb addition exhibits superior oxidation resistance, while excess Nb addition produces detrimental effects on oxidation resistance. - Highlights: • Moderate Nb addition improves the hardness and adhesion of Zr-Nb-N coatings. • Significant improvement of oxidation resistance is obtained by Nb addition. • GAXRD and TEM microstructural studies of the Zr-Nb-N coatings. • Phase stabilization of tetragonal-ZrO2 is achieved by Nb addition

  13. Influence of niobium addition on microstructure, mechanical properties and oxidation resistance of ZrN coatings

    Wu, Z.T. [College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005 (China); Qi, Z.B. [School of Materials Science and Engineering, Xiamen University of Technology, Xiamen 361005 (China); Jiang, W.F. [College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005 (China); Wang, Z.C., E-mail: zcwang@xmu.edu.cn [College of Chemistry and Chemical Engineering, Xiamen University, Xiamen 361005 (China); Liu, B. [Xiamen Annaiwy New Material CO., LTD, Xiamen 361005 (China)

    2014-11-03

    In this study, Zr-Nb-N coatings with 0–3.8 at.% Nb addition were deposited by magnetron co-sputtering deposition. The results reveal that Nb atoms substitute Zr atoms in Zr-N lattice, forming the solid solution structure. All the Zr-Nb-N coatings illustrate a dense columnar structure with the preferred orientation of (200), showing independent of Nb addition. Nanoindentation result reveals a promoted hardness of the Zr-Nb-N coatings from 23.9 ± 0.7 GPa to 28.4 ± 0.5 GPa with enhanced Nb content from 0 to 2.8 at.% due to both the solid solution strengthening and Hall–Petch effect. Scratch tests show that adhesion between substrates and coatings can be improved by Nb addition. After oxidation in air at 600 °C for 2 h, microstructural studies indicate the oxide scales consist of monoclinic-ZrO{sub 2} outer layer and tetragonal-ZrO{sub 2} inner layer. Moreover, ZrO{sub 2} can be stabilized in the tetragonal phase by Nb doping. The Zr-Nb-N coating with 1.3 at.% Nb addition exhibits superior oxidation resistance, while excess Nb addition produces detrimental effects on oxidation resistance. - Highlights: • Moderate Nb addition improves the hardness and adhesion of Zr-Nb-N coatings. • Significant improvement of oxidation resistance is obtained by Nb addition. • GAXRD and TEM microstructural studies of the Zr-Nb-N coatings. • Phase stabilization of tetragonal-ZrO2 is achieved by Nb addition.

  14. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    Vladescu, A.; Braic, M.; Azem, F. Ak; Titorencu, I.; Braic, V.; Pruna, V.; Kiss, A.; Parau, A. C.; Birlik, I.

    2015-11-01

    Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  15. Preparation and corrosion resistance of pulse electrodeposited Zn and Zn–SiC nanocomposite coatings

    Sajjadnejad, M., E-mail: M.Sajjadnejad@yahoo.com [Young Researchers and Elite Club, Shiraz Branch, Islamic Azad University, Shiraz (Iran, Islamic Republic of); Mozafari, A. [Department of Materials Science and Engineering, Sharif University of Technology, Tehran (Iran, Islamic Republic of); Omidvar, H. [Department of Mining and Metallurgical Engineering, Amirkabir University of Technology (Tehran Polytechnic), Tehran (Iran, Islamic Republic of); Renewable Energy Research Center, Amirkabir University of Technology (Tehran Polytechnic), Tehran (Iran, Islamic Republic of); Javanbakht, M. [Department of Chemistry, Amirkabir University of Technology (Tehran Polytechnic), Tehran (Iran, Islamic Republic of); Renewable Energy Research Center, Amirkabir University of Technology (Tehran Polytechnic), Tehran (Iran, Islamic Republic of)

    2014-05-01

    Highlights: • Zn and Zn–SiC coatings were obtained under different electrodeposition pulse conditions. • Effects of duty cycle, pulse frequency and applied current on SiC incorporation were investigated. • Potentiodynamic polarization tests were conducted to investigate corrosion behavior of coatings. • SiC incorporation enhances coatings corrosion behavior by filling gaps and defects. • Increasing pulse frequency and decreasing applied current favors SiC incorporation. - Abstract: Pure Zn and Zn matrix composite coatings containing nano-sized SiC particles with an average size of 50 nm were prepared from the zinc sulfate bath. The effects of the pulse frequency, maximum current density and duty cycle on the amount of particles embedded were examined. Electron microscopic studies revealed that the coating morphology was modified by the presence of SiC nanoparticles. In the presence of SiC nanoparticles deposit grows in outgrowth mode resulting in a very rough and porous microstructure. However, at very low and very high duty cycles a smooth and pore free microstructure was obtained. Corrosion resistance properties of the coatings were studied using potentiodynamic polarization technique in 1 M NaCl solution. It was established that presence of well-dispersed nanoparticles significantly improves corrosion resistance of the zinc by filling gaps and defects between zinc flakes and leading to a smoother surface. However, presence of the SiC nanoparticles led to a mixed microstructure with fine and coarse zinc flakes in some coatings, which presented a weak corrosion behavior. Incorporation of SiC nanoparticles enhanced hardness of the Zn coatings by fining deposit structure and through the dispersion hardening effect.

  16. Laser-Assisted Cold-Sprayed Corrosion- and Wear-Resistant Coatings: A Review

    Olakanmi, E. O.; Doyoyo, M.

    2014-06-01

    Laser-assisted cold spray (LACS) process will be increasingly employed for depositing coatings because of its unique advantages: solid-state deposition of dense, homogeneous, and pore-free coatings onto a range of substrates; and high build rate at reduced operating costs without the use of expensive heating and process inert gases. Depositing coatings with excellent performance indicators via LACS demands an accurate knowledge and control of processing and materials' variables. By varying the LACS process parameters and their interactions, the functional properties of coatings can be manipulated. Moreover, thermal effect due to laser irradiation and microstructural evolution complicate the interpretation of LACS mechanical deformation mechanism which is essential for elucidating its physical phenomena. In order to provide a basis for follow-on-research that leads to the development of high-productivity LACS processing of coatings, this review focuses on the latest developments in depositing corrosion- and wear-resistant coatings with the emphasis on the composition, structure, and mechanical and functional properties. Historical developments and fundamentals of LACS are addressed in an attempt to describe the physics behind the process. Typical technological applications of LACS coatings are also identified. The investigations of all process sequences, from laser irradiation of the powder-laden gas stream and the substrate, to the impingement of thermally softened particles on the deposition site, and subsequent further processes, are described. Existing gaps in the literature relating to LACS-dependent microstructural evolution, mechanical deformation mechanisms, correlation between functional properties and process parameters, processing challenges, and industrial applications have been identified in order to provide insights for further investigations and innovation in LACS deposition of wear- and corrosion-resistant coatings.

  17. Influence of a coating on oxidation resistance and resistivity of a chromia former alloy for high temperature vapor electrolysis application

    Alloy 230 was studied as possible interconnect material for high temperature vapor electrolysis (HTVE) application. For such a use, the main important requirements are good corrosion resistance and a low area specific electrical resistance (ASR). The samples were oxidized at 800 C for 250 h under cathodic (Ar-1 %H2-9 %H2O) and anodic (dry air) HTVE atmospheres. In situ ASR evolution of alloy 230 in both conditions was determined using a specific device. The influence of a LaCrO3 coating is also discussed in this study. It is shown that alloy 230 offers good corrosion resistance, improved by the presence of the coating. A calculation of the theoretical ASR is in good agreement with the experimental value obtained in anodic environment. For the cathodic condition, the ASR value is two orders of magnitude higher than the expected one, and this could be explained by the presence of hydrogen in the oxide layer. The LaCrO3 coating effect on ASR values remains unclear, but it appears to have at least an influence on its evolution over the test duration. (authors)

  18. Abrasives and possibilities of increase in efficiency of abrasive waterjets

    Martinec, Petr; Sitek, Libor

    Ostrava: Ústav geoniky AV ČR, v.v.i, 2015 - (Sitek, L.; Klichová, D.), s. 157-163 ISBN 978-80-86407-56-2. [Vodní paprsek 2015 - výzkum, vývoj, aplikace. Velké Losiny (CZ), 06.10.2015-08.10.2015] R&D Projects: GA MŠk ED2.1.00/03.0082; GA MŠk(CZ) LO1406 Institutional support: RVO:68145535 Keywords : abrasive waterjets * abrasives * garnet * zirconia Subject RIV: JQ - Machines ; Tools

  19. Chemical Mechanical Polishing of Ge2Sb2Te5 Using Abrasive-Free Solutions of Iron Trichloride

    YAN Wei-Xia; WANG Liang-Yong; ZHANG Ze-Fang; HE Ao-Dong; ZHONG Min; LIU Wei-Li; WU Liang-Cai; SONG Zhi-Tang

    2012-01-01

    Chemical mechanical polishing (CMP) of amorphous Ge2Sb2Te5 (GST) is studied using aqueous solutions of iron trichloride (FeCl3 ) as possible abrasive-free slurries.The polishing performance of abrasive-free solutions is compared with abrasive-containing (3wt%o colloidal silica) slurry in terms of polishing rate and surface quality.The experimental results indicate that the abrasive-free solutions have a higher polishing rate and better surface quality.In order to further investigate the polishing mechanism,post-CMP GST films using the abrasive-free solutions and abrasive-containing slurry are characterized by x-ray photoelectron spectroscopy. Finally,it is verified that the abrasive-free solutions have no influence on the electrical property of the post-CMP GST films through the resistivity test.

  20. An instrument for measuring abrasive water jet diameter

    Junkar, Mihael; Lebar, Andrej; Orbanić, Henri

    2015-01-01

    In order to improve the accuracy of abrasive water jet (AW) machining the precise value of the jet diameter has to be known. Because of an aggressive environment caused by high velocity abrasive grains, the diameter is not easily measured. That is why a measuring device consisting of a load cell and a wear resistant probe was developed. The device measures the force of the jet while it passes over the edge of the probe. If the feed rate of the jet is constant and the time needed for jet to pa...

  1. Contact Resistance of Tantalum Coatings in Fuel Cells and Electrolyzers using Acidic Electrolytes at Elevated Temperatures

    Jensen, Annemette Hindhede; Christensen, Erik; Barner, Jens H. Von

    2014-01-01

    Tantalum has so far been found to be the only construction material with sufficient corrosion resistance for high temperature polymer electrolyte membrane electrolyzers using acidic electrolytes above 100◦C. In this work the interfacial contact resistances of tantalum plates and tantalum coated...... stainless steel were found to be far below the US Department of Energy target value of 10mcm2. The good contact resistance of tantalum was demonstrated by simulating high temperature polymer electrolyte membrane electrolysis conditions by anodization performed in 85% phosphoric acid at 130◦C, followed by...

  2. On texture, corrosion resistance and morphology of hot-dip galvanized zinc coatings

    Texture is an important factor which affects the coating properties. Chemical composition of the zinc bath can strongly influence the texture of hot-dip galvanized coatings. In this study, lead content of the zinc bath was changed from 0.01 wt.% to 0.11 wt.%. Specimens were prepared from zinc baths of different lead content and its texture was evaluated using X-ray diffraction. Corrosion behaviour was analyzed by Tafel extrapolation and linear polarization tests. To study the corrosion products of the specimens, salt spray test was employed. Also, the spangle size of the specimens was determined using line intercept method. From the experimental results it was found that (00.2) basal plane texture component would be weakened by increasing the lead content of the zinc and conversely (20.1) high angle pyramidal texture components strengthened. Besides, coatings with strong (00.2) texture component and weaker (20.1) component have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. In addition, surface morphology would be changed and presence of basal planes decreases at the coating surface due to the increase of lead in the zinc bath. Furthermore, spangle size would be increased by increasing the lead content of the zinc bath. Investigation on the effects of skin pass rolling showed that in this case (00.2) basal texture component and corrosion resistance of the skin passed specimens, in comparison with non-skin passed specimens, have been decreased

  3. Corrosion Resistance of Ni/Al2O3 Nanocomposite Coatings

    Beata KUCHARSKA

    2016-05-01

    Full Text Available Nickel matrix composite coatings with ceramic disperse phase have been widely investigated due to their enhanced properties, such as higher hardness and wear resistance in comparison to the pure nickel. The main aim of this research was to characterize the structure and corrosion properties of electrochemically produced Ni/Al2O3 nanocomposite coatings. The coatings were produced in a Watts bath modified by nickel grain growth inhibitor, cationic surfactant and the addition of alumina particles (low concentration 5 g/L. The process has been carried out with mechanical and ultrasonic agitation. The Ni/Al2O3 nanocomposite coatings were characterized by SEM, XRD and TEM techniques. In order to evaluate corrosion resistance of produced coatings, the corrosion studies have been carried out by the potentiodynamic method in a 0.5 M NaCl solution. The corrosion current, corrosion potential and corrosion rate were determined. Investigations of the morphology, topography and corrosion damages of the produced surface layers were performed by scanning microscope techniques. DOI: http://dx.doi.org/10.5755/j01.ms.22.1.7407

  4. The heat resistance of a polyurethane coating filled with modified nano-CaCO3

    Li, Bin; Li, Song-Mei; Liu, Jian-Hua; Yu, Mei

    2014-10-01

    The modification of polyurethane coating by adding surface-modified CaCO3 nanoparticles (nano-CaCO3) was investigated in this paper. To improve interfacial interaction between the nano-CaCO3 and the polyurethane (PU) matrix, a silane coupling agent (KH560) was used to modify the nano-CaCO3. The grafting of KH560 on the nano-CaCO3 surfaces was characterized by the TEM, FTIR and TGA techniques. The modification of the nano-CaCO3 surfaces with KH560 was demonstrated to improve the dispersity of nano-CaCO3. FTIR, SEM and AFM were used to characterize the polyurethane coating. The FTIR spectrum indicated that the modification of nano-CaCO3 does not influence the chemical structure of the PU matrix. The roughness and gloss of the nanocomposite coatings containing various amount of nano-CaCO3 were evaluated using a roughness tester and a brightness meter. The heat resistance of the polyurethane coating containing various amounts of nano-CaCO3 was evaluated using the TGA technique. The results revealed that nano-CaCO3 treatment with KH560 improves the nanoparticle dispersion and heat-resistance of polyurethane coating.

  5. Electrical resistivity and dielectric properties of helical microorganism cells coated with silver by electroless plating

    Cai, Jun; Lan, Mingming; Zhang, Deyuan; Zhang, Wenqiang

    2012-09-01

    In this paper, microorganism cells (Spirulina platens) were used as forming templates for the fabrication of the helical functional particles by electroless silver plating process. The morphologies and ingredients of the coated Spirulina cells were analyzed with scanning electron microscopy and energy dispersive spectrometer. The crystal structures were characterized by employing the X-ray diffraction. The electrical resistivity and dielectric properties of samples containing different volume faction of sliver-coated Spirulina cells were measured and investigated by four-probe meter and vector network analyzer. The results showed that the Spirulina cells were successfully coated with a uniform silver coating and their initial helical shapes were perfectly kept. The electrical resistivity and dielectric properties of the samples had a strong dependence on the volume content of sliver-coated Spirulina cells and the samples could achieve a low percolation value owing to high aspect ratio and preferable helical shape of Spirulina cells. Furthermore, the conductive mechanism was analyzed with the classic percolation theory, and the values of ϕ and t were obtained.

  6. On texture, corrosion resistance and morphology of hot-dip galvanized zinc coatings

    Asgari, H. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of)]. E-mail: asgari.ha@gmail.com; Toroghinejad, M.R. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of); Golozar, M.A. [Department of Materials Engineering, Isfahan University of Technology, Isfahan 8415683111 (Iran, Islamic Republic of)

    2007-06-15

    Texture is an important factor which affects the coating properties. Chemical composition of the zinc bath can strongly influence the texture of hot-dip galvanized coatings. In this study, lead content of the zinc bath was changed from 0.01 wt.% to 0.11 wt.%. Specimens were prepared from zinc baths of different lead content and its texture was evaluated using X-ray diffraction. Corrosion behaviour was analyzed by Tafel extrapolation and linear polarization tests. To study the corrosion products of the specimens, salt spray test was employed. Also, the spangle size of the specimens was determined using line intercept method. From the experimental results it was found that (00.2) basal plane texture component would be weakened by increasing the lead content of the zinc and conversely (20.1) high angle pyramidal texture components strengthened. Besides, coatings with strong (00.2) texture component and weaker (20.1) component have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. In addition, surface morphology would be changed and presence of basal planes decreases at the coating surface due to the increase of lead in the zinc bath. Furthermore, spangle size would be increased by increasing the lead content of the zinc bath. Investigation on the effects of skin pass rolling showed that in this case (00.2) basal texture component and corrosion resistance of the skin passed specimens, in comparison with non-skin passed specimens, have been decreased.

  7. Thermal Shock Resistance of Stabilized Zirconia/Metal Coat on Polymer Matrix Composites by Thermal Spraying Process

    Zhu, Ling; Huang, Wenzhi; Cheng, Haifeng; Cao, Xueqiang

    2014-12-01

    Stabilized zirconia/metal coating systems were deposited on the polymer matrix composites by a combined thermal spray process. Effects of the thicknesses of metal layers and ceramic layer on thermal shock resistance of the coating systems were investigated. According to the results of thermal shock lifetime, the coating system consisting of 20 μm Zn and 125 μm 8YSZ exhibited the best thermal shock resistance. Based on microstructure evolution, failure modes and failure mechanism of the coating systems were proposed. The main failure modes were the formation of vertical cracks and delamination in the outlayer of substrate, and the appearance of coating spallation. The residual stress, thermal stress and oxidation of substrate near the substrate/metal layer interface were responsible for coating failure, while the oxidation of substrate near the substrate/coating interface was the dominant one.

  8. Chemical densification of plasma sprayed yttria stabilized zirconia (YSZ) coatings for high temperature wear and corrosion resistance

    Highlights: ► Plasma-sprayed YSZ coatings were modified by a novel chemical densification process. ► A lower porosity and a higher microhardness were achieved by the post treatment. ► The enhanced adhesive strength of the ceramic top coat was evaluated by shear tests. ► Mechanisms of this processing were proposed. - Abstract: Plasma-sprayed yttria stabilized zirconia (YSZ) ceramic coatings have been widely used as wear- and corrosion-resistant coatings in high temperature applications and an aggressive environment due to their high hardness, wear resistance, heat and chemical resistance, and low thermal conductivity. The highly porous structure of plasma-sprayed ceramic coatings and their poor adhesion to the substrate usually lead to the coating degradation and failure. In this study, a two-layer system consisting of atmospheric plasma-sprayed 8 wt.% yttria-stabilized zirconia (8YSZ) and Ni-based alloy coatings was post-treated by means of a novel chemical sealing process at moderate temperatures of 600–800 °C. Microstructure characteristics of the YSZ coatings were studied using an electron probe micro-analyzer (EPMA). Results revealed that the ceramic top coat was densified by the precipitated zirconia in the open pores. Therefore, the sealed YSZ coatings exhibit reduced porosity, higher hardness and a better adhesion onto the bond coat. The mechanisms for the sealing process were also proposed.

  9. Electrical resistivity and dielectric properties of helical microorganism cells coated with silver by electroless plating

    Cai, Jun, E-mail: jun_cai@buaa.edu.cn [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China); Lan, Mingming; Zhang, Deyuan; Zhang, Wenqiang [Bionic and Micro/Nano/Bio Manufacturing Technology Research Center, School of Mechanical Engineering and Automation, Beihang University, Beijing 100191 (China)

    2012-09-01

    Highlights: Black-Right-Pointing-Pointer We use the microorganism cells as forming templates to fabricate the bio-based conductive particles. Black-Right-Pointing-Pointer The microorganism cells selected as forming templates are Spirulina platens, which are of natural helical shape and high aspect ratio. Black-Right-Pointing-Pointer The sliver-coated Spirulina cells are a kind of lightweight conductive particles. Black-Right-Pointing-Pointer The composites containing sliver-coated Spirulina cells exhibit a lower percolation value. - Abstract: In this paper, microorganism cells (Spirulina platens) were used as forming templates for the fabrication of the helical functional particles by electroless silver plating process. The morphologies and ingredients of the coated Spirulina cells were analyzed with scanning electron microscopy and energy dispersive spectrometer. The crystal structures were characterized by employing the X-ray diffraction. The electrical resistivity and dielectric properties of samples containing different volume faction of sliver-coated Spirulina cells were measured and investigated by four-probe meter and vector network analyzer. The results showed that the Spirulina cells were successfully coated with a uniform silver coating and their initial helical shapes were perfectly kept. The electrical resistivity and dielectric properties of the samples had a strong dependence on the volume content of sliver-coated Spirulina cells and the samples could achieve a low percolation value owing to high aspect ratio and preferable helical shape of Spirulina cells. Furthermore, the conductive mechanism was analyzed with the classic percolation theory, and the values of {phi}{sub c} and t were obtained.

  10. Fused metallic slurry coatings for improving the oxidation resistance of wrought alloys

    Segura-Cedillo, Ismael

    2011-01-01

    The aim of this project was to investigate the potential of fused-slurry coatings for improving the oxidation resistance of wrought alloys. Slurry-aluminised coatings were deposited on Alloy 800H (Fe-33Ni-20Cr), Alloy HCM12A (Fe-12Cr-2W), Alloy 214 (Ni-16Cr-4Al-3Fe), Fe-27Cr-4Al and Fe-14Cr-4Al alloys. The slurry contained a cellulose-based binder in an aqueous carrier and spherical aluminium powder, with a particle size below 20 microns. The slurries were applied with a paint-brush, dried in...

  11. Саvitation-erosion wear resistance composite electrolytic coatings in neutral medium

    Білик, Юрій Мирославович; Стечишин, Мирослав Степанович; Мартинюк, Андрій Віталійович

    2013-01-01

    The work presented technology of wear-resistant composite electrolytic coatings on nickel base. Composite coatings containing a filler consisting of silicon carbide powders of different factions nanopowders of up to 50 nm, 5 (M5) mk, 20/28 mk, 40/50 mk and amorphous B  particle size of about 1 micron to form during the subsequent heat treatment of solid solutions. Accordingly, in the accepted designation: Ni-SiCnano; Ni-SiC5; Ni-SiC28; Ni-SiC50.To form the CEP was established setting that let...

  12. Oxidation resistance of co-deposited Ni-SiC nanocomposite coating

    2007-01-01

    Ni-6.0%SiC (mass fraction) nanocomposite coating was prepared from a nickel sulfate bath by co-electrodeposition of Ni and SiC nanoparticles in an average size of 30 nm. The oxidation at 1 000 ℃ shows that the Ni-6.0%SiC nanocomposite coating has a superior oxidation resistance compared with the pure Ni film due to the formation of SiO2 oxide particles along grain boundaries,blocking the outward diffusion of Ni and changing the oxidation growth mechanism. The effect of SiC nanoparticles on the oxidation progress was discussed in detail.

  13. Protection of 2024-T3 aluminium alloy by corrosion resistant phytic acid conversion coating

    Shi, Hongwei; Han, En-Hou; Liu, Fuchun; Kallip, Silvar

    2013-09-01

    The corrosion protection properties of environmentally friendly phytic acid conversion coatings were studied on 2024-T3 aluminium alloy. The films were prepared under acidic conditions with various pH values and characterised by SEM, EDS, ATR-FTIR and electrochemical techniques. The results indicate that the conversion coatings obtained by immersing the alloy in phytic acid solutions at pH from 3 to 5.5 provide excellent corrosion resistance. ATR-FTIR confirms that the film is formed by deposition of reaction products between Al3+ and phosphate groups in phytic acid molecules. The conformation models of the deposition film are proposed.

  14. The Effect of Zirconium Addition on the Oxidation Resistance of Aluminide Coatings

    Zagula-Yavorska, Maryana; Pytel, Maciej; Romanowska, Jolanta; Sieniawski, Jan

    2015-04-01

    Nickel, Mar M247, and Mar M200 superalloys were coated with zirconium-doped aluminide deposited by the chemical vapor deposition method. All coatings consisted of two layers: an additive one, comprising of the β-NiAl phase and the interdiffusion one. The interdiffusion layer on pure nickel consisted of the γ'-Ni3Al phase and β-NiAl phase on superalloys. Precipitations of zirconium-rich particles were found near the coating's surface and at the interface between the additive and the interdiffusion layer. Zirconium doping of aluminide coating improved the oxidation resistance of aluminide coatings deposited both on the nickel substrate and on the Mar M200 superalloy. Precipitations of ZrO2 embedded by the Al2O3 oxide were formed during oxidation. It seems that the ZrO2 oxide increases adhesion of the Al2O3 oxide to the coating and decreases the propensity of the Al2O3 oxide rumpling and spalling.

  15. The study of crack resistance of TiAlN coatings under mechanical loading and thermal cycle testing

    Akulinkin, Alexandr; Shugurov, Artur; Panin, Alexey; Sergeev, Viktor; Cheng, C.-H.

    2015-10-01

    The effect of preliminary ion bombardment of 321 stainless steel substrate on crack resistance of TiAlN coatings at uniaxial tension and thermal cycling is studied. The ion-beam treatment of the substrate is shown to substantially improve the adhesion strength of the coatings that prevents their delamination and spalling under uniaxial tension. The resistance to crack propagation and spalling by the thermal shock is higher in the TiAlN coating deposited onto the substrate subjected to Ti ion bombardment as compared to that in the TiAlN coating deposited onto the initial substrate.

  16. Improvement of the wear resistance of electroplated Au-Ni coatings by Zr ion bombardment of Ni-B sublayer

    The effect of bombardment of the Ni-B sublayer by Zr ion beams on the surface morphology and tribomechanical properties of Au-Ni coatings was investigated. It was found that the treatment has no significant effect on the surface roughness and grain size of the Au-Ni coatings, while it provides essential reducing of their friction coefficient and improvement of wear resistance. It is shown that increased wear resistance of these coatings was caused by their strain hardening resulted from localization of plastic strain. The optimal Zr fluence were determined that provide the maximum reduction of linear wear of the coatings

  17. The study of crack resistance of TiAlN coatings under mechanical loading and thermal cycle testing

    The effect of preliminary ion bombardment of 321 stainless steel substrate on crack resistance of TiAlN coatings at uniaxial tension and thermal cycling is studied. The ion-beam treatment of the substrate is shown to substantially improve the adhesion strength of the coatings that prevents their delamination and spalling under uniaxial tension. The resistance to crack propagation and spalling by the thermal shock is higher in the TiAlN coating deposited onto the substrate subjected to Ti ion bombardment as compared to that in the TiAlN coating deposited onto the initial substrate

  18. The study of crack resistance of TiAlN coatings under mechanical loading and thermal cycle testing

    Akulinkin, Alexandr, E-mail: aaa@ispms.tsc.ru; Shugurov, Artur, E-mail: shugurov@ispms.tsc.ru; Sergeev, Viktor, E-mail: retc@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); Panin, Alexey, E-mail: pav@ispms.tsc.ru [Institute of Strength Physics and Materials Science SB RAS, Tomsk, 634055 (Russian Federation); National Research Tomsk Polytechnic University, Tomsk, 634050 (Russian Federation); Cheng, C.-H. [National Cheng Kung University, Tainan, Taiwan (China)

    2015-10-27

    The effect of preliminary ion bombardment of 321 stainless steel substrate on crack resistance of TiAlN coatings at uniaxial tension and thermal cycling is studied. The ion-beam treatment of the substrate is shown to substantially improve the adhesion strength of the coatings that prevents their delamination and spalling under uniaxial tension. The resistance to crack propagation and spalling by the thermal shock is higher in the TiAlN coating deposited onto the substrate subjected to Ti ion bombardment as compared to that in the TiAlN coating deposited onto the initial substrate.

  19. Checking Out Cuts, Scratches, and Abrasions

    ... Skating Crushes What's a Booger? Checking Out Cuts, Scratches, and Abrasions KidsHealth > For Kids > Checking Out Cuts, ... weren't wearing kneepads. How Do Cuts and Scratches Heal? After getting a cut, scratch, or abrasion, ...

  20. Characterization and properties of shock and corrosion resistant of titanium based coatings

    Thermal spraying technologies are an effective way to ensure surface protection against destructive effects of wear, corrosion and oxidizing phenomena. These technologies can be applied in majority of industrial sectors in order to improve properties of new parts or for reconditioning worn out parts technology. Ideally, it would be comfortable to have a material able to resist to all type of wear, but the work condition intricacy combined with economic reason have lead to the development of a big number of powder materials that are used in thermal spraying technologies. The titanium powders are suitable for coating layers which have a good behavior in 'metal on metal friction', toughness, shock and corrosion resistance. In particular, titanium layers obtained by plasma spraying are used in different aerospace and non aerospace applications due to the combination of low density, very good mechanical properties and high corrosion resistance. The accomplishment of new titanium thermal layers is effectively used in order to increase the lifetime of different engine parts securing the thermal protection in use, resistance to high corrosion and oxidizing phenomena. This paper deals about the mechanical properties of Ti based coatings applied by plasma spray process on steel substrates, the obtained results show the possibility to apply titanium coatings where special and high performance materials are needed. (author)

  1. Corrosion Resistance of Coating with Fe-based Metallic Glass Powders Fabricated by Laser Spraying

    Wang Yingjie

    2013-01-01

    Full Text Available In order to improve their wearing resistance, some reinforced particles such as TiN and WC were usually inserted into Fe-based Metallic Glassy Coatings (Fe-MGC. In this study, a new Fe-MGC was fabricated with the powder mixtures of Fe-based metallic glass, NiCr alloy and WC particle by laser spraying. The corrosion resistance of Fe-MGC was investigated by potentiodynamic polarization tests in 1 M HCl, NaCl, H2SO4 and NaOH solutions, respectively. The microstructures were detected by X-ray diffraction and scanning electron microscope. The Fe-MGC of Fe68.5 C7.1 Si3.3 B5.5 P8.7 Cr2.3 Mo2.5 Al2.0+NiCr+tungsten carbon exhibits low corrosion current density of 10.6 and 3.3 μA, high corrosion potential of 326.4 and 367.5 mV in HCl and NaCl solutions, respectively. The results indicate Fe-MGC presents low porosity and high microhardness implying superior wearing properties, moreover, exhibits excellent corrosion resistance and no inferior than that of full amorphous coatings in various solutions. The excellent corrosion resistance and wearing properties demonstrates that Fe-based metallic glassy matrix powder is a viable engineering material as practical anti-corrosion and anti-wear coating applications.

  2. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    Gopala N. Krishnan; Ripudaman Malhotra; Jordi Perez; Marc Hornbostel; Kai-Hung Lau; Angel Sanjurjo

    2007-05-31

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated-gasification-combined-cycle (IGCC) plants to be more competitive with standard power-generation technologies. Heat-exchangers, particle filters, turbines, and other components in the IGCC system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy will improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. In this study, the use of corrosion-resistant coatings on low alloy steels was investigated for use as high-temperature components in IGCC systems. The coatings were deposited using SRI's fluidized-bed reactor chemical vapor deposition technique. Diffusion coatings of Cr and Al were deposited by this method on to dense and porous, low alloy stainless steel substrates. Bench-scale exposure tests at 900 C with a simulated coal gas stream containing 1.7% H{sub 2}S showed that the low alloy steels such SS405 and SS409 coated with

  3. Microstructure and Oxidation Resistance of NiCoCrAlYTa Coating by Low Pressure Plasma Spraying

    Liang, X.-H.; Zhou, K. S.; Liu, M.; Hong, R. J.; Deng, C. G.; Luo, S.; Chen, Z. K.

    The NiCoCrAlYTa coating was prepared on Ni-based single crystal super-alloys by low pressure plasma spraying (LPPS). The phases and microstructures for the coatings were characterized by X-ray diffraction and scanning electron microscopy, and the fracture toughness and micro-hardness for both coatings and substrate were also investigated. The relationship between coating properties and oxidation was analyzed. The result shows that elementary distribution of NiCoCrAlYTa coatings, which consists of γ-Ni, β-NiAl, γ'-Ni3Al, and CrCoTa phases, is much homogeneous. The composition changes with depth from the surface to substrate for the coatings. The micro-hardness of coatings is 350.8 HV0.3 and fracture toughness is 2.73 MPa m1/2. The oxidation resistance of coatings excelled than Ni-based single crystal super-alloys.

  4. The Tribological Performance of Hardfaced/ Thermal Sprayed Coatings for Increasing the Wear Resistance of Ventilation Mill Working Parts

    A. Vencl

    2015-09-01

    Full Text Available During the coal pulverizing, the working parts of the ventilation mill are being worn by the sand particles. For this reason, the working parts are usually protected with materials resistant to wear (hardfaced/thermal sprayed coatings. The aim of this study was to evaluate the tribological performance of four different types of coatings as candidates for wear protection of the mill’s working parts. The coatings were produced by using the filler materials with the following nominal chemical composition: NiFeBSi-WC, NiCrBSiC, FeCrCTiSi, and FeCrNiCSiBMn, and by using the plasma arc welding and flame and electric arc spraying processes. The results showed that Ni-based coatings exhibited higher wear resistance than Fe-based coatings. The highest wear resistance showed coating produced by using the NiFeBSi-WC filler material and plasma transferred arc welding deposition process. The hardness was not the only characteristic that affected the wear resistance. In this context, the wear rate of NiFeBSi-WC coating was not in correlation with its hardness, in contrast to other coatings. The different wear performance of NiFeBSi-WC coating was attributed to the different type and morphological features of the reinforcing particles (WC.

  5. Improvement of corrosion resistance of transparent conductive multilayer coating consisting of silver layers and transparent metal oxide layers

    An optical filter for plasma display panel (PDP) requires an electromagnetic shield with very high ability. The authors investigated a transparent conductive multilayer coating consisting of silver (Ag) layers and transparent metal oxide layers. The durability of the multilayer sputter coating, including the silver layer, is very sensitive to the surrounding atmosphere. For example, after an exposure test they found discolored points on the multilayer sputter coatings, possibly caused by migration of silver atoms in the silver layers. In their investigation, they modified the top surface of the multilayer sputter coatings with transition metals to improve the corrosion resistance of the multilayer coating. Specifically, they deposited transition metals 0.5-2 nm thick on the top surface of the multilayer coatings by sputtering. They chose indium tin oxide (ITO) as the transparent metal oxide. They applied the multilayer sputter coatings of seven layers to a polyethylene terephthalate (PET) film substrate. A cross-sectional structure of the film with the multilayer coatings is PET film/ITO/Ag/ITO/Ag/ITO/Ag/ITO. They evaluated the corrosion resistance of the films by a salt-water immersion test. In the test, they immersed the film with multilayer coatings into salt water, and then evaluated the appearance, transmittance, and electrical resistance of the multilayer coatings. They investigated several transition metals as the modifying material, and found that titanium and tantalum drastically improved the resistance of the multilayer coatings to the salt-water exposure without a significant decline in transmittance. They also investigated the relation between elapsed time after deposition of the modifying materials and resistance to the salt water. Furthermore, they investigated the effects of a heat treatment and an oxide plasma treatment on resistance to the salt water

  6. On the Mixing Proportion Design of C85 Abrasion-resistant Concrete%C85抗冲耐磨混凝土配合比设计与研究

    严兵; 张铮

    2015-01-01

    通过粉煤灰掺量及水胶比对比试验,确定了C85抗冲耐磨混凝土中粉煤灰的掺量及合适的水胶比。采用正交试验法综合研究8个因素(水胶比、砂率、用水量、粗骨料品质、粉煤灰掺量、硅粉掺量、减水剂种类和缓凝剂掺量)对混凝土抗压强度影响的主次关系。结果表明:粉煤灰掺量采用12%,水胶比采用0.25;8个因素中,水胶比、粗骨料品质以及硅粉掺量是影响混凝土强度的重要因素。%Comparison studies are carried out on the C85 abrasion-resistant concrete to determine the optimal mixing content of fly ash and the water-cement ratio.Eight factors that could affect the compressive strength of the concrete, in-cluding the water-cement ratio, sand ratio, water content, the quality of coarse aggregate, mixing contents of fly ash and silica powder, type of the superplasticizer, and the content of retarder, are studied with orthogonal experiment method. Results show that the optimal mixing content of fly ash is 12%and the optimal water-cement ratio is 0.25.Among the eight factors, the water-cement ratio, the quality of coarse aggregate and the mixing content of silica powder are more in-fluential on the strength of the concrete.

  7. The effect of ion implantation on the oxidation resistance of vacuum plasma sprayed CoNiCrAlY coatings

    Highlights: ► We used ion implantation to improve the oxidation resistance of CoNiCrAlY coating. ► The oxidation process of CoNiCrAlY coating at 1100 °C for 1000 h was studied. ► The Nb ion implanted coating exhibited better oxidation resistance. ► The influences of Nb and Al ion implantation into CoNiCrAlY coatings were evaluated. - Abstract: CoNiCrAlY coatings prepared by vacuum plasma spraying (VPS) were implanted with Nb and Al ions at a fluence of 1017 atoms/cm2. The effects of ion implantation on the oxidation resistance of CoNiCrAlY coatings were investigated. The thermally grown oxide (TGO) formed on each specimen was characterized by XRD, SEM and EDS, respectively. The results showed that the oxidation process of CoNiCrAlY coatings could be divided into four stages and the key to obtaining good oxidation resistance was to remain high enough amount of Al and promote the lateral growth of TGO. The implantation of Nb resulted in the formation of continuous and dense Al2O3 scale to improve the oxidation resistance. The Al implanted coating could form Al2O3 scale at the initial stage, however, the scale was soon broken and TGO transformed to non-protective spinel.

  8. Oxidation resistance of YSZ-alumina composites compared to normal YSZ TBC coatings at 1100 deg. C

    Highlights: → This work aims to study the oxidation behavior of plasma sprayed YSZ-alumina composites coatings. → The composites TBC coatings of YSZ-alumina showed better oxidation resistance than normal YSZ. → The durability of composite coating with alumina is a novel method and has not been reported before. - Abstract: In the present work oxidation behavior of plasma sprayed YSZ-alumina composite TBC coatings on Ni-base (IN-738LC) super alloy substrate was studied and compared to normal YSZ. Cyclic oxidation process in 4 h intervals was performed in an air electrical furnace at 1100 deg. C and the specimens were cooled in the furnace during each cycle. Preliminary checking was done with naked eye and further investigation was achieved using scanning electron microscopy. If there were any cracks or spallation in the coating's edge, the tests were stopped, the time was recorded and coating microstructure was studied. YSZ-alumina composites were made by applying alumina layer at the top of YSZ or mixed with YSZ as a TBC layer on the bond coat. Composite coatings of YSZ-alumina having alumina as a top coat and the mixed YSZ-alumina layer, showed better resistance than normal YSZ in oxidation test. It was observed that alumina overlay on YSZ has promoted the oxidation resistance of the coatings for longer times by preventing infiltration of oxygen through YSZ layer.

  9. Investigation on Interface Structure and Wear-resistant Properties of HVOF Sprayed Carbides Coating onto Copper Substrate

    HOU Li-feng; ZHANG Heng-jin; WEI Ying-hui; YAN Kai; HU Lan-qing; XU Bing-she

    2004-01-01

    In this paper, we deposited carbides on copper substrate by High velocity oxy-fuel (HVOF) spraying. The structure of the coating and microstructure of the substrate-coating interface have been investigated by means of scanning electron microscope (SEM) and transmission electron microscopy (TEM). We observed the worn surface of the coating and investigated the wear mechanism. The results show that the microstructure of the interface between HVOF sprayed coating and substrate which consists of the amorphous layers, nanocrystalls in the coating and dislocation cells in copper substrate,etc. is complex. The amorphous layers are formed from heated adhesion after rapidly cooling, while the nanocrystalls come from the fragmentation of half-molten carbides. At the same time we found that the wear-resistant properties of the WC-Co coating is better than that of Cr3C2-NiCr coating at room temperature. The early wear-resistance of the HVOF sprayed coating is poor because of the roughness of its surface or bad bond of hard composite particles. The high velocity of molten droplets is propitious to fill up the interspaces between carbides, so as to make the coating more compact and reduce its porosities, thus the wear-resistance of carbides coatings is improved.

  10. A Magnetic Properties and Corrosion Resistance of Fe-Si Alloy Coating Prepared on Mild Steel

    Yi WANG

    2014-12-01

    Full Text Available The present work deals with preparation of Fe3Si coatings on mild steel and evaluation of its magnetic property and corrosion behavior. Magnetic property of coatings was measured using a vibrating sample magnetometer, the result shows that the saturation magnetization reached to the maximum value (214.1 emu•g-1 and the coercivity fell to the lowest (23.11 Oe in 1000oC. Corrosion behaviour of the coatings was studied using polarization in 3.5%NaCl solution. It was found that the corrosion current density (icorr decreased with increasing of heat treatment temperature up to 1000oC, indicating an improvement in corrosion resistance. DOI: http://dx.doi.org/10.5755/j01.ms.20.4.6446

  11. The effect of plasma modification on the sheet resistance of nylon fabrics coated with carbon nanotubes

    Low-pressure oxygen and argon plasmas were used to pre-treat nylon fabrics, and the modified fabrics, together with the raw fabrics, were subsequently coated with single walled carbon nanotubes (SWCNTs) by a dip-drying process. Scanning electron microscopy (SEM) and Raman spectroscopy analyses indicated the attachment of SWCNTs onto nylon fabrics. After the coating with SWCNTs, the plasma modified fabrics exhibited sheet resistance of as low as 2.0 kΩ/sq. with respect to 4.9 kΩ/sq. of the raw fabrics, presumably owing to the increase of fibre surface roughness incurred by the plasma modification, which is evidenced by SEM analyses. Fourier transform infrared spectroscopy (FTIR) analysis indicates the incorporation of oxygen functionalities on fibre surfaces in the plasma modification. This is responsible for the variation of the electrical conductance of SWCNT-coated fabrics with the type of plasma and the duration of plasma ablation.

  12. Heat resistance and phase composition of Ti-Si coatings on niobium

    Specific features of formation of Ti-Si diffusion coatings on refractory metal substrates were investigated with the aim of enhancement of their heat resistance in the air. For niobium coating the mixtures of titanium with titanium silicides and fluoride activators served as diffusion sources. Diffusion saturation was carried out int he range of 1000-1200 deg C. It is shown that when using diffusion sources with high Si activity the diffusion layer on niobium fits the composition of (Nb, Ti)Si2 and can be both single phase and heterophase depending on activity ratio of components. The maximal operating temperature of Ti-Si system coatings in the air reaches 2000 deg C. 3 refs.; 2 figs

  13. Characterisation of hydrolysed alkoxysilanes and zirconiumalkoxides for the development of UV-curable scratch resistant coatings

    In this paper the development of a new scratch resistant UV-curable coating system is described. The material can be applied to optical data discs by spin coating. The coating shows superior adhesion even without priming and good weathering performance especially on polycarbonate. The material is prepared from Zr(OPr)4 and 3-Methacryloxi-propyltrialkoxysilanes via sol-gel processing. Complexation of Zr(OPr)4 with methacrylic acid yields complexes which can be copolymerized with the prehydrolyzed silane. The hydrolysis and self-condensation of the trialkoxysilanes were studied under different conditions. The consumption of water was studied by Karl-Fischer titration and the formation of oligomeric and polymeric species

  14. 30 CFR 72.610 - Abrasive blasting.

    2010-07-01

    ... respirators approved for abrasive blasting by NIOSH under 42 CFR part 84, or the operation shall be performed... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Abrasive blasting. 72.610 Section 72.610... HEALTH STANDARDS FOR COAL MINES Miscellaneous § 72.610 Abrasive blasting. (a) Surface and...

  15. Optimization MRR Of Stainless Steel 403 In Abrasive Water Jet Machining UsingAnova And Taguchi Method

    Ramprasad,

    2015-05-01

    Full Text Available Stainlesssteel 403 is high-alloysteelwith good corrosion resistance and it’svery hard material. Abrasive water jet is an effective method for machining, cutting and drilling of stainlesssteel 403. In thispaperweoptimize the metalremoval rate of stainlesssteel 403 in abrasive water jet machining. The MRRisoptimize by usingthreeparameters water pressure, abrasive flow rate and stand-off distance and L9 orthogonal array of Taguchimethod use to analyse the result. 9 experimentalrunsbased on L9 orthogonal array of Taguchimethod.

  16. Wear behaviour of HVOF thermal sprayed WC-Co and CrC-NiCr coatings

    Forn, A.; Picas, J.A. [Dept. de Ciencia de Materials i Enginyeria Metallurgica, Univ. Politecnica de Catalunya, Vilanova i la Geltru (Spain); Matthaeus, G. [Thermico GmbH and Co. KG., Castrop-Rauxel (Germany)

    2003-07-01

    One of the most important uses of HVOF thermal sprayed coatings is for wear resistance. The present study describes and compare the mechanical and tribological properties of the thermal sprayed CrC75 (NiCr20) 25, CrC60 (NiCr20) 40, WC Co 88 12 and WC Co Cr 86 10 4 coatings, obtained by HVOF technology (High Velocity Oxy-Fuel). These coatings are required to provide protection against sliding, abrasive, erosive and fretting wear and they are candidates for replacement of hazardous hard chromium plating coatings used today in the industry on several applications. The coating microstructures were characterised by SEM microscopy. Differences in roughness have been determined by profilometry. The ultra-microindentation technique was applied to measure the hardness and the elasto-plastic properties of the coating. Experiments using a tribometer (pin on disc configuration) under lubricated and dry conditions have been performed in order to evaluate the friction and wear properties of the different coatings. It was found that the coatings with a higher carbide particle percentage presented poorer abrasive wear resistance than coatings with higher metallic binder phase, under all the conditions examined. This fact could be explained in terms of differences of cohesion between the carbide particles and the binder phase. (orig.)

  17. Wear behaviour of HVOF thermal sprayed WC-Co and CrC-NiCr coatings

    One of the most important uses of HVOF thermal sprayed coatings is for wear resistance. The present study describes and compare the mechanical and tribological properties of the thermal sprayed CrC75 (NiCr20) 25, CrC60 (NiCr20) 40, WC Co 88 12 and WC Co Cr 86 10 4 coatings, obtained by HVOF technology (High Velocity Oxy-Fuel). These coatings are required to provide protection against sliding, abrasive, erosive and fretting wear and they are candidates for replacement of hazardous hard chromium plating coatings used today in the industry on several applications. The coating microstructures were characterised by SEM microscopy. Differences in roughness have been determined by profilometry. The ultra-microindentation technique was applied to measure the hardness and the elasto-plastic properties of the coating. Experiments using a tribometer (pin on disc configuration) under lubricated and dry conditions have been performed in order to evaluate the friction and wear properties of the different coatings. It was found that the coatings with a higher carbide particle percentage presented poorer abrasive wear resistance than coatings with higher metallic binder phase, under all the conditions examined. This fact could be explained in terms of differences of cohesion between the carbide particles and the binder phase. (orig.)

  18. Comparison of the adhesion and wear resistance of the PVD coatings

    M. Polok-Rubiniec

    2007-01-01

    Full Text Available Purpose: of the paper was comparison of the adhesion and antiwear properties of the multilayer TiN/(Ti,AlNPVD coatings deposited onto heat treated and plasma nitrited X37CrMoV5-1 type hot work tool steel.Design/methodology/approach: Hardness test of the investigated specimens from hot work steel in the heattreated state has been made using Rockwell method. The distribution of microhardness in the nitriding layermeasured using Vickers micro-hardness testing method. The evaluation of the adhesion of coatings to thesubstrate was made using the scratch test. Wear resistance tests with the pin-on-disc method were carried out onthe CSEM THT (High Temperature Tribometer device at the room temperature and at the temperature of 500˚C.The friction coefficient between the ball and disc was measured during the test.Findings: In case of the TiN/(Ti,AlN coating deposited onto the X37CrMoV5-1 nitrided hot work steel show avery good adhesion which has been revealed to the substrate material is comparison to the TiN/(Ti,AlN coatingdeposited onto heat treated hot work steel. Taking into account the results of measurements, one can state thatthe lowest wear at certain conditions in both room and elevated temperatures show TiN/(Ti,AlN deposited ontoplasma nitrited X37CrMo V5-1 hot work steel type.Practical implications: The investigation results will provide useful information to applying of the TiN/(Ti,AlNPVD coating for the improvement of wear resistance of tools made from hot work steels.Originality/value: The paper contributes to better understanding the wear resistance at the elevated temperatureto 500ºC of the multilayer TiN/(Ti,AlN PVD coating deposited onto heat treated and plasma nitrited hot worktool steel

  19. Review of Artificial Abrasion Test Methods for PV Module Technology

    Miller, David C. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Muller, Matt T. [National Renewable Energy Lab. (NREL), Golden, CO (United States); Simpson, Lin J. [National Renewable Energy Lab. (NREL), Golden, CO (United States)

    2016-08-01

    This review is intended to identify the method or methods--and the basic details of those methods--that might be used to develop an artificial abrasion test. Methods used in the PV literature were compared with their closest implementation in existing standards. Also, meetings of the International PV Quality Assurance Task Force Task Group 12-3 (TG12-3, which is concerned with coated glass) were used to identify established test methods. Feedback from the group, which included many of the authors from the PV literature, included insights not explored within the literature itself. The combined experience and examples from the literature are intended to provide an assessment of the present industry practices and an informed path forward. Recommendations toward artificial abrasion test methods are then identified based on the experiences in the literature and feedback from the PV community. The review here is strictly focused on abrasion. Assessment methods, including optical performance (e.g., transmittance or reflectance), surface energy, and verification of chemical composition were not examined. Methods of artificially soiling PV modules or other specimens were not examined. The weathering of artificial or naturally soiled specimens (which may ultimately include combined temperature and humidity, thermal cycling and ultraviolet light) were also not examined. A sense of the purpose or application of an abrasion test method within the PV industry should, however, be evident from the literature.

  20. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-06-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  1. Highly wear-resistant and biocompatible carbon nanocomposite coatings for dental implants.

    Penkov, Oleksiy V; Pukha, Vladimir E; Starikova, Svetlana L; Khadem, Mahdi; Starikov, Vadym V; Maleev, Maxim V; Kim, Dae-Eun

    2016-09-01

    Diamond-like carbon coatings are increasingly used as wear-protective coatings for dental implants, artificial joints, etc. Despite their advantages, they may have several weak points such as high internal stress, poor adhesive properties or high sensitivity to ambient conditions. These weak points could be overcome in the case of a new carbon nanocomposite coating (CNC) deposited by using a C60 ion beam on a Co/Cr alloy. The structure of the coatings was investigated by Raman and XPS spectroscopy. The wear resistance was assessed by using a reciprocating tribotester under the loads up to 0.4 N in both dry and wet sliding conditions. Biocompatibility of the dental implants was tested in vivo on rabbits. Biocompatibility, bioactivity and mechanical durability of the CNC deposited on a Co/Cr alloy were investigated and compared with those of bulk Co/Cr and Ti alloys. The wear resistance of the CNC was found to be 250-650 fold higher compared to the Co/Cr and Ti alloys. Also, the CNC demonstrated much better biological properties with respect to formation of new tissues and absence of negative morphological parameters such as necrosis and demineralization. Development of the CNC is expected to aid in significant improvement of lifetime and quality of implants for dental applications. PMID:27336185

  2. A facile method to prepare superhydrophobic fluorinated polysiloxane/ZnO nanocomposite coatings with corrosion resistance

    Highlights: • We have developed a facile and inexpensive method to fabricate superhydrophobic fluorinated polysiloxane/ZnO nanocomposite on the steel substrates. • The surface exhibits a water contact angle of 166° and a sliding angle of 4°. • The micro/nano-hierarchical roughness structures with the low surface energy leads to surface superhydrophobicity. • The prepared superhydrophobic surface possesses good durability and corrosion resistance. - Abstract: In this paper, we report a simple and inexpensive method for fabricating fluorinated polysiloxane/ZnO nanocomposite coatings on the steel substrates. The surface wettability and topology of coating were characterized by contact angle measurement, scanning electron microscope and Fourier transform infrared spectrometry. The results showed that the hydrophobic -CH3 and -CH2- groups were introduced into ZnO particles via modification, the ZnO nanoparticles were modified from hydrophilic to hydrophobic. When the weight ratio of modified-ZnO to fluorinated polysiloxane was 13:7, the contact angle of nanocomposite coating was 166°, and a sliding angle of 4°, coating surface with hierarchical micro/nano-structures. In addition, the as-prepared superhydrophobic surface has excellent durability and corrosion resistance. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on steel materials

  3. A facile method to prepare superhydrophobic fluorinated polysiloxane/ZnO nanocomposite coatings with corrosion resistance

    Qing, Yongquan; Yang, Chuanning [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110004 (China); Hu, Chuanbo; Zheng, Yansheng [College of Biological and Chemical Engineering, Guangxi University of Science and Technology, Liuzhou 545006 (China); Liu, Changsheng, E-mail: csliu@mail.neu.edu.cn [Key Laboratory for Anisotropy and Texture of Materials, Ministry of Education, Northeastern University, Shenyang 110004 (China)

    2015-01-30

    Highlights: • We have developed a facile and inexpensive method to fabricate superhydrophobic fluorinated polysiloxane/ZnO nanocomposite on the steel substrates. • The surface exhibits a water contact angle of 166° and a sliding angle of 4°. • The micro/nano-hierarchical roughness structures with the low surface energy leads to surface superhydrophobicity. • The prepared superhydrophobic surface possesses good durability and corrosion resistance. - Abstract: In this paper, we report a simple and inexpensive method for fabricating fluorinated polysiloxane/ZnO nanocomposite coatings on the steel substrates. The surface wettability and topology of coating were characterized by contact angle measurement, scanning electron microscope and Fourier transform infrared spectrometry. The results showed that the hydrophobic -CH{sub 3} and -CH{sub 2}- groups were introduced into ZnO particles via modification, the ZnO nanoparticles were modified from hydrophilic to hydrophobic. When the weight ratio of modified-ZnO to fluorinated polysiloxane was 13:7, the contact angle of nanocomposite coating was 166°, and a sliding angle of 4°, coating surface with hierarchical micro/nano-structures. In addition, the as-prepared superhydrophobic surface has excellent durability and corrosion resistance. It is believed that the facile and low-cost method offer an effective strategy and promising industrial applications for fabricating superhydrophobic surfaces on steel materials.

  4. Acrylic coatings exhibiting improved hardness, solvent resistance and glossiness by using silica nano-composites

    Dashtizadeh, Ahmad; Abdouss, Majid; Mahdavi, Hossein; Khorassani, Manuchehr

    2011-01-01

    To prepare nano-composite emulsion acrylic resins with improved surface hardness and solvent resistance, nano-silica particles were treated with surfactants. The monomers of methyl methacrylate/butylacrylate were co-polymerized on the surface of dispersed silica particles. Several emulsions with different silica contents and copolymer mole fractions were prepared. Finally the emulsions were modified to water-based acrylic coatings and improved properties such as surface hardness, solvent resistance and glossiness were determined. The study of coatings was directed to find the improved resin by optimum surface properties. Size distribution and morphology of latexes were characterized by Fourier transform infrared spectroscopy, dynamic light scattering, transmission electron microscopy and scanning electron microscopy. The glass transition temperature of nano-composites was measured and discussed its relation with silica contents, monomer mole fractions and improved properties of coatings. The optimum pendulum hardness of coatings was on 0.46 methyl methacrylate mole fraction and 120 g silica content. An increase in pendulum hardness of nano-composites with the addition of modified silica was observed. DLS and TEM studies indicate that silica particles were dispersed homogenously through the polymer matrix.

  5. Microstructure and Wear Resistance of Plasma-Sprayed Molybdenum Coating Reinforced by MoSi2 Particles

    Yan, Jianhui; He, Zheyu; Wang, Yi; Qiu, Jingwen; Wang, Yueming

    2016-08-01

    Mo coatings with or without incorporated MoSi2 were fabricated by atmospheric plasma spraying, and their microstructure, microhardness, bond strength, and wear resistance were compared. Two kinds of spray powder, i.e., pure Mo and a blend of Mo and MoSi2, were sprayed onto low-carbon steel. Microstructural analysis of the MoSi2-Mo coating showed MoSi2 homogeneously distributed in a Mo matrix. Addition of MoSi2 particles increased the microhardness of the as-sprayed Mo coating. The adhesion strength of the Mo coating was better than that of the MoSi2-Mo coating. Wear test results showed that the wear rate and friction coefficient of the two coatings increased with increasing load, and the friction coefficient of the MoSi2-Mo coating was lower than that of the Mo coating. The MoSi2-Mo composite coating exhibited better wear resistance than the Mo coating. The wear failure mechanisms of the two coatings were local plastic deformation, delamination, oxidation, and adhesion wear.

  6. Study of the surface resistance of niobium sputter-coated copper cavities

    Benvenuti, Cristoforo; Campisi, I E; Darriulat, Pierre; Peck, M A; Russo, R; Valente, A M

    1999-01-01

    A systematic study of the superconducting properties of niobium films deposited on the inner wall of copper radiofrequency cavities is presented. Films are grown by sputtering with different discharge gases (Xe, Kr, Ar and Ar/Ne mixtures) on substrates prepared under different conditions. The measured quantities include the surface resistance at 1.5 GHz, the critical temperature and the penetration depth. The surface resistance is analyzed in terms of its dependence on temperature, RF field and the density of trapped fluxons. Once allowance for electron scattering is made by means of a single mean free path parameter, good agreement with BCS theory is observed. The residual resistance is observed to be essentially noncorrelated with the superconducting properties, although influenced by specific coating conditions. On occasions, very low residual resistances, in the nano-ohm range, have been maintained over a broad range of RF field, indicating the absence of fundamental limitations specific to the film techn...

  7. Effect of HCl pre-treatment on corrosion resistance of cerium-based conversion coatings on magnesium and magnesium alloys

    Brunelli, Katya [Department of Mechanical Innovation and Management, University of Padua, Via Marzolo 9, 35131 Padua (Italy); Dabala, Manuele [Department of Mechanical Innovation and Management, University of Padua, Via Marzolo 9, 35131 Padua (Italy)]. E-mail: manuele.dabala@unipd.it; Calliari, Irene [Department of Mechanical Innovation and Management, University of Padua, Via Marzolo 9, 35131 Padua (Italy); Magrini, Maurizio [Department of Mechanical Innovation and Management, University of Padua, Via Marzolo 9, 35131 Padua (Italy)

    2005-04-01

    The corrosion protection afforded by a cerium conversion coating, formed by immersion in a solution containing rare earth salt and hydrogen peroxide, on pure magnesium and two magnesium alloys, AZ91 and AM50, has been studied. The effect of HCl pre-treatments on the morphology and on the corrosion resistance of the cerium conversion layer was investigated. A thicker and more homogeneous distribution of the conversion coating was obtained when the sample surface was pre-treated with acid. Higher amounts of cerium on the surface of the pre-treated samples were detected. The cerium conversion coating increased the corrosion resistance of the alloys because it ennobled the corrosion potential and decreased both the anodic and cathodic current. The acid pre-treatment further increased the corrosion resistance of the coated alloys. After five days of immersion in chloride environment the untreated samples showed localized corrosion while the chemical conversion coated samples appeared unaffected.

  8. Corrosion Resistance of the Superhydrophobic Mg(OH2/Mg-Al Layered Double Hydroxide Coatings on Magnesium Alloys

    Fen Zhang

    2016-04-01

    Full Text Available Coatings of the Mg(OH2/Mg-Al layered double hydroxide (LDH composite were formed by a combined co-precipitation method and hydrothermal process on the AZ31 alloy substrate in alkaline condition. Subsequently, a superhydrophobic surface was successfully constructed to modify the composite coatings on the AZ31 alloy substrate using stearic acid. The characteristics of the composite coatings were investigated by means of X-ray diffractometer (XRD, Fourier transform infrared spectroscopy (FTIR, X-ray photoelectron spectroscopy (XPS, scanning electronic microscope (SEM and contact angle (CA. The corrosion resistance of the coatings was assessed by potentiodynamic polarization, the electrochemical impedance spectrum (EIS, the test of hydrogen evolution and the immersion test. The results showed that the superhydrophobic coatings considerably improved the corrosion resistant performance of the LDH coatings on the AZ31 alloy substrate.

  9. FIRE-RESISTANT SHIELDING COATING BASED ON SHUNGITE-CONTAINING PAINT

    BELOUSOVA Elena Sergeevna; NASONOVA Natalia Viktorovna; LYNKOV Leonid Mihailovich; BORBOTKO Timofei Valentinovich; LISOVSKIY Dmitriy Nikolaevich

    2013-01-01

    Today when specific shielded facilities are designed the construction materials and shields should meet a range of fire safety requirements. A composite coating on the basis of a water-based fire-resistant paint filled with shungite nanopowder can be applied onto walls, floors, ceilings and other surfaces in the shielded areas to reduce electromagnetic radiation and simultaneously to ensure fire safety. Shungit is a mineral with multilayer carbon fullerene globules which diameter is 10–30 nm....

  10. Electrodeposition and Corrosion Resistance Properties of Zn-Ni/TiO2 Nano composite Coatings

    B. M. Praveen; T. V. Venkatesha

    2011-01-01

    Nano sized TiO2 particles were prepared by sol-gel method. TiO2 nano particles were dispersed in zinc-nickel sulphate electrolyte and thin film of Zn-Ni-TiO2 composite was generated by electrodeposition on mild steel plates. The effect of TiO2 on the corrosion behavior and hardness of the composite coatings was investigated. The film was tested for its corrosion resistance ...

  11. Scratch and mar resistant refinish 2K clear coats - linear versus branched acrylics

    Huybrechts, J.; Dušek, Karel; Dušková-Smrčková, Miroslava; Barsotti, R. J.

    Paris : French Association of Technicians of Paints, Varnishes, Inks and Adhesives, 2004, s. 387-403. - (1). [FATIPEC Congress /27./. Aix-en-Provence (FR), 19.04.2004-21.04.2004] R&D Projects: GA ČR GA104/03/1378 Institutional research plan: CEZ:AV0Z4050913 Keywords : scratch and mar resistance * refinish 2K clear coats * branched copolymer Subject RIV: CD - Macromolecular Chemistry

  12. Standard test method for conducting wet sand/rubber wheel abrasion tests

    American Society for Testing and Materials. Philadelphia

    2002-01-01

    1.1 This test method covers laboratory procedures for determining the resistance of metallic materials to scratching abrasion by means of the wet sand/rubber wheel test. It is the intent of this procedure to provide data that will reproducibly rank materials in their resistance to scratching abrasion under a specified set of conditions. 1.2 Abrasion test results are reported as volume loss in cubic millimeters. Materials of higher abrasion resistance will have a lower volume loss. 1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only. This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

  13. The abrasive wear behaviour of alloy cast steel in SiC-water slurry

    R. Zapała

    2009-10-01

    Full Text Available The results of abrasive wear tests carried out in an environment of SiC-water slurry on four grades of cast steel, i.e. carbon cast steel with microadditions of vanadium, low-alloy L70H2GNM cast steel, and high-alloy L120G13 cast steels, without and with microadditions of vanadium, were discussed. Tests were carried out on a Miller machine. A measure of the abrasive wear resistance was the loss of mass in specimens during 16 hour test cycle. It has been proved that the L120G13 cast steel is definitely less resistant to abrasive wear than its L70H2GNM counterpart. On the other hand, no distinct differences in the abrasive wear resistance were noticed between the L120G13 cast steel without vanadium, and the L120G13 cast steel and carbon cast steel, both with microadditions of vanadium.

  14. Coatings.

    Anderson, Dennis G.

    1989-01-01

    This review covers analytical techniques applicable to the examination of coatings, raw materials, and substrates upon which coatings are placed. Techniques include chemical and electrochemical methods, chromatography, spectroscopy, thermal analysis, microscopy, and miscellaneous techniques. (MVL)

  15. Double layer oxidation resistant coating for carbon fiber reinforced silicon carbide matrix composites

    Double layer coatings, with celsian-Y2SiO5 as inner layer and Y2Si2O7 as outer layer, were prepared by microwave sintering on the surface of carbon fiber reinforced silicon carbide matrix composite. Both celsian, Y2SiO5 and Y2Si2O7 were synthesized by in situ method using BAS glass, Y2O3 and SiO2 as staring materials. The sintering temperature was 1500 deg. C, and little damage was induced to the composite. The composition and micrograph of the fired coating were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The oxidation and thermal shock resistance of samples with doubled-layered coating were characterized at 1400 deg. C in air. After 150 min oxidation and thermal cycling between 1400 deg. C and room temperature for 15 times, the weight loss of double layer-coated sample was 1.22% and there were no cracks in the coating.

  16. Double layer oxidation resistant coating for carbon fiber reinforced silicon carbide matrix composites

    Zheng, X.H. [College of Aerospace and Materials Engineering, National University of Defense Technology, Deya Road, Changsha 410073 (China)], E-mail: zheng_nudt@163.com; Du, Y.G.; Xiao, J.Y.; Zhang, W.J.; Zhang, L.C. [College of Aerospace and Materials Engineering, National University of Defense Technology, Deya Road, Changsha 410073 (China)

    2009-01-15

    Double layer coatings, with celsian-Y{sub 2}SiO{sub 5} as inner layer and Y{sub 2}Si{sub 2}O{sub 7} as outer layer, were prepared by microwave sintering on the surface of carbon fiber reinforced silicon carbide matrix composite. Both celsian, Y{sub 2}SiO{sub 5} and Y{sub 2}Si{sub 2}O{sub 7} were synthesized by in situ method using BAS glass, Y{sub 2}O{sub 3} and SiO{sub 2} as staring materials. The sintering temperature was 1500 deg. C, and little damage was induced to the composite. The composition and micrograph of the fired coating were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The oxidation and thermal shock resistance of samples with doubled-layered coating were characterized at 1400 deg. C in air. After 150 min oxidation and thermal cycling between 1400 deg. C and room temperature for 15 times, the weight loss of double layer-coated sample was 1.22% and there were no cracks in the coating.

  17. Double layer oxidation resistant coating for carbon fiber reinforced silicon carbide matrix composites

    Zheng, X. H.; Du, Y. G.; Xiao, J. Y.; Zhang, W. J.; Zhang, L. C.

    2009-01-01

    Double layer coatings, with celsian-Y 2SiO 5 as inner layer and Y 2Si 2O 7 as outer layer, were prepared by microwave sintering on the surface of carbon fiber reinforced silicon carbide matrix composite. Both celsian, Y 2SiO 5 and Y 2Si 2O 7 were synthesized by in situ method using BAS glass, Y 2O 3 and SiO 2 as staring materials. The sintering temperature was 1500 °C, and little damage was induced to the composite. The composition and micrograph of the fired coating were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The oxidation and thermal shock resistance of samples with doubled-layered coating were characterized at 1400 °C in air. After 150 min oxidation and thermal cycling between 1400 °C and room temperature for 15 times, the weight loss of double layer-coated sample was 1.22% and there were no cracks in the coating.

  18. Corrosion resistance enhancement of Ni-P-nano SiO2 composite coatings on aluminum

    In this study, the influences of different concentrations of SiO2 nano sized particles in the bath on deposition rate, surface morphology and corrosion behavior of Ni-P-SiO2 Composite coatings were investigated. The deposition rate of coating was influenced by incorporation of SiO2 particles. The microstructure was investigated with field emission scanning electron microscopy (FESEM). The amount of SiO2 was examined by Energy Dispersive Analysis of X-Ray (EDX) and amount of SiO2 nanoparticles co-deposited reached a maximum value at 4.5 %wt. Corrosion behavior of coated aluminum was evaluated by electrochemical impedance spectroscopy (EIS) and polarization techniques. The results illustrated that the corrosion rate decreases (6.5–0.6 μA/cm2) and the corrosion potential increases (−0.64 to −0.3) with increasing the quantity of the SiO2 nanoparticles in the bath. Moreover, Ni-p-SiO2 nano-composite coating possesses less porosity than that in Ni-P coating, resulting in improving corrosion resistance.

  19. Development of HVOF Sprayed Erosion/Oxidation Resistant Coatings for Composite Structural Components in Propulsion Systems

    Knight, R.; Ivosevic, M.; Twardowski, T. E.; Kalidindi, S. R.; Sutter, James K.; Kim, D. Y.; Gray, Hugh R. (Technical Monitor)

    2002-01-01

    Thermally sprayed coatings are being studied and developed as methods of enabling lightweight composites to be used more extensively as structural components in propulsion applications in order to reduce costs and improve efficiency through weight reductions. The primary goal of this work is the development of functionally graded material [FGM] polymer/metal matrix composite coatings to provide improved erosion/oxidation resistance to polyimide-based polymer matrix composite [PMC] substrates. The goal is to grade the coating composition from pure polyimide, similar to the PMC substrate matrix on one side, to 100 % WC-Co on the other. Both step-wise and continuous gradation of the loading of the WC-Co reinforcing phase are being investigated. Details of the coating parameter development will be presented, specifically the high velocity oxy-fuel [HVOF] combustion spraying of pure PMR-11 matrix material and layers of various composition PMR-II/WC-Co blends onto steel and PMR-15 composite substrates. Results of the HVOF process optimization, microstructural characterization, and analysis will be presented. The sprayed coatings were evaluated using standard metallographic techniques - optical and scanning electron microscopy [SEM]. An SEM + electron dispersive spectroscopy [EDS] technique has also been used to confirm retention of the PMR-II component. Results of peel/butt adhesion testing to determine adhesion will also be presented.

  20. Graphene coating makes carbon nanotube aerogels superelastic and resistant to fatigue.

    Kim, Kyu Hun; Oh, Youngseok; Islam, M F

    2012-09-01

    Lightweight materials that are both highly compressible and resilient under large cyclic strains can be used in a variety of applications. Carbon nanotubes offer a combination of elasticity, mechanical resilience and low density, and these properties have been exploited in nanotube-based foams and aerogels. However, all nanotube-based foams and aerogels developed so far undergo structural collapse or significant plastic deformation with a reduction in compressive strength when they are subjected to cyclic strain. Here, we show that an inelastic aerogel made of single-walled carbon nanotubes can be transformed into a superelastic material by coating it with between one and five layers of graphene nanoplates. The graphene-coated aerogel exhibits no change in mechanical properties after more than 1 × 10(6) compressive cycles, and its original shape can be recovered quickly after compression release. Moreover, the coating does not affect the structural integrity of the nanotubes or the compressibility and porosity of the nanotube network. The coating also increases Young's modulus and energy storage modulus by a factor of ∼6, and the loss modulus by a factor of ∼3. We attribute the superelasticity and complete fatigue resistance to the graphene coating strengthening the existing crosslinking points or 'nodes' in the aerogel. PMID:22820743

  1. Biocompatibility of corrosion-resistant zeolite coatings for titanium alloy biomedical implants.

    Bedi, Rajwant S; Beving, Derek E; Zanello, Laura P; Yan, Yushan

    2009-10-01

    Titanium alloy, Ti6Al4V, is widely used in dental and orthopedic implants. Despite its excellent biocompatibility, Ti6Al4V releases toxic Al and V ions into the surrounding tissue after implantation. In addition, the elastic modulus of Ti6Al4V ( approximately 110GPa) is significantly higher than that of bone (10-40GPa), leading to a modulus mismatch and consequently implant loosening and deosteointegration. Zeolite coatings are proposed to prevent the release of the toxic ions into human tissue and enhance osteointegration by matching the mechanical properties of bone. Zeolite MFI coatings are successfully synthesized on commercially pure titanium and Ti6Al4V for the first time. The coating shows excellent adhesion by incorporating titanium from the substrate within the zeolite framework. Higher corrosion resistance than the bare titanium alloy is observed in 0.856M NaCl solution at pHs of 7.0 and 1.0. Zeolite coatings eliminate the release of cytotoxic Al and V ions over a 7 day period. Pluripotent mouse embryonic stem cells show higher adhesion and cell proliferation on the three-dimensional zeolite microstructure surface compared with a two-dimensional glass surface, indicating that the zeolite coatings are highly biocompatible. PMID:19433139

  2. Rugged Packaging for Damage Resistant Inertial Fusion Energy Optics

    Stelmack, Larry

    2003-11-17

    The development of practical fusion energy plants based on inertial confinement with ultraviolet laser beams requires durable, stable final optics that will withstand the harsh fusion environment. Aluminum-coated reflective surfaces are fragile, and require hard overcoatings resistant to contamination, with low optical losses at 248.4 nanometers for use with high-power KrF excimer lasers. This program addresses the definition of requirements for IFE optics protective coatings, the conceptual design of the required deposition equipment according to accepted contamination control principles, and the deposition and evaluation of diamondlike carbon (DLC) test coatings. DLC coatings deposited by Plasma Immersion Ion Processing were adherent and abrasion-resistant, but their UV optical losses must be further reduced to allow their use as protective coatings for IFE final optics. Deposition equipment for coating high-performance IFE final optics must be designed, constructed, and operated with contamination control as a high priority.

  3. Laser alloyed Al-W coatings on aluminum for enhanced corrosion resistance

    Highlights: • Al4W intermetallic phase was formed after laser surface alloying. • Potential–time measurements show the stable behavior after laser surface alloying. • Cyclic polarization indicates increase in corrosion resistance after laser surface alloying. - Abstract: A tungsten precursor deposit was spray coated on aluminum 1100 substrate and was subsequently surface alloyed using a continuous wave diode-pumped ytterbium laser at varying laser energy densities. For the laser energy input of 21–32 J/mm2 the melt depth ranged between 135 and 150 μm. Scanning electron microscopy observations indicated the formation of uniform and continuously dense laser alloyed coatings with sound interface between the modified surface and substrate along with an equi-axed grain structure with second phase precipitates in the intergranular region. X-ray diffraction analysis confirmed that laser processing has resulted in the formation of Al4W, as the major phase with retention of W in Al within the alloyed region. The corrosion resistance of laser alloyed coatings was evaluated in near natural chloride solution using ac and dc electrochemical techniques. After laser processing potential–time measurements has indicated the relatively stable and high potential values over the longer exposure times. Cyclic polarization results showed the reduction in the corrosion current density by a factor of 8, compared to untreated Al 1100. Besides, the electrochemical impedance spectroscopy confirmed the increase in the total resistance (47–70 kΩ cm2) with the increase in the laser energy density

  4. Cerium-based coating for enhancing the corrosion resistance of bio-degradable Mg implants

    Recently there has been interest in employing degradable metallic implants for internal fixation in bone fracture healing. The major purpose of using degradable implants is to avoid a second surgery for implant removal when bone healing has completed. However, the corrosion rate of Mg in vivo is too high. Thus increasing the corrosion resistance of Mg is the key problem to address in the development of degradable Mg implants. One possible route is by way of surface treatment, which would lower the corrosion rate at the initial phase of bone healing, the period during which the implant provides mechanical support for the broken bone. In the present study cerium oxide coating was prepared on pure Mg by cathodic deposition in cerium nitrate solution followed by hydrothermal treatment. The coated samples were characterized by SEM, EDS and XRD. The corrosion resistance in Hanks' solution (a simulated body fluid) was studied using polarization method and electrochemical impedance spectroscopy (EIS). The corrosion resistance of cerium oxide coated Mg in Hanks' solution at 37 deg. C and pH 7.4 was higher than that of bare Mg by about two orders of magnitude.

  5. Pipeline coatings keep getting more sophisticated

    Mowers, J.

    2004-08-01

    Bredero Shaw is the world's largest pipeline company. It's Canadian division, Shaw Pipe Protection Limited (SPPL), has a technology development laboratory in Calgary where a pipe coating line is being developed along with a deepwater program which tests the performance of sub-sea insulation coatings. Tests are performed at simulated service conditions of temperature, pressure and sea water environment. Research efforts have also focused on oilsands development and the challenge of keeping bitumen hot inside pipes while reducing wear caused by entrained sand. Shaw's high performance composite coating (HPCC) is a high-tech multiple component coating that is applied as a powder spray. It can withstand temperatures of -40 to -50 degrees C and is therefore particularly suited for providing mechanical, corrosion protection in large diameter transmission pipelines such as the Mackenzie Valley Gas Pipeline and the Alaska Pipeline. It is also compatible with cathodic protection. The coating consists of fusion bonded epoxy, polyolefin adhesive and a polyethylene. It has already been used for the Athabasca Pipeline which transports crude oil from Fort McMurray through Cold Lake to Hardisty, Alberta. Other developments include the Dual Powder Abrasion Coating system which consists of two fusion layers that provide damage resistance to pipelines in rocky mountainous terrain. The Yellow Jacket is a two layer coating used for oil and gas gathering systems to resist corrosion, moisture and soil stress. This paper also described other popular coatings such as the polyurethane foam coating called Insul-8 Systems; a sprayed epoxy polymer coating called Fusion Bonded Epoxy Coating; the Cement Mortar Lining; the Flow Efficiency Coating; the Concrete Weight Coating; and, the Rock Jacket corrosion coating. 1 fig.

  6. Application of nitriding to electroless nickel–boron coatings: Chemical and structural effects; mechanical characterization; corrosion resistance

    Highlights: ► Nitriding of electroless nickel–boron coatings is possible and improves properties. ► Nitrided electroless nickel–boron coatings are harder than heat treated coatings. ► Nitrided electroless nickel–boron coatings have a good scratch test resistance. ► Nitrided Ni–B coatings have a better corrosion resistance than untreated coatings. -- Abstract: Electroless nickel–boron coatings, synthesized on mild steel, were submitted to nitridation treatments in varying conditions of pressure, temperature and atmosphere composition. One treatment was carried out under a reduced pressure of a nitrogen-based gas, the other under ambient pressure in a ammonia-based atmosphere. The modifications of the samples’ chemistry after those treatments were investigated by ICP-AES (Inductively Coupled Plasma-Atomic Emission Spectroscopy), GD-OES (Glow Discharge-Optical Emission Spectroscopy) and ToF-SIMS (Time of flight-Secondary Ions Mass Spectroscopy) analysis. Their structures and morphology were studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and optical microscopy. The mechanical properties of the samples were investigated by micro- and nanohardness measurements successively on the free surface of the sample and on polished cross-sections; their roughness and resistance to scratch test were measured. Electrochemical corrosion tests were also carried out. The effects of both treatments were then compared: after the treatment carried out under lowered pressure, the coatings are dense, present signs of solution hardening and are characterized by a high hardness (close to 1600 hv100). A combination layer is observable on the samples treated under an ammonia-based atmosphere. This outer layer possesses poorer mechanical properties but the inner layer of the coating presents properties similar to those of vacuum nitrided coatings. The corrosion resistance of the coatings is as good as that of heat treated coatings.

  7. Development of the white cast iron with niobium alloy, heat treating, to wear of the abrasive resistance; Desenvolvimento de uma liga de ferro fundido branco alto cromo com niobio, tratada termicamente, para resistencia ao desgaste abrasivo

    Farah, Alessandro Fraga

    1997-07-01

    This work presents the heat treatment and abrasion tests results of a white cast iron with niobium alloy. The hardening heat treatment were made 950, 1000, 1050 e 110 deg C temperatures cooled by forced air. The tempering treatment were made at 450, 500 e 550 deg C temperatures. The heat treating alloy were compared, in the abrasive tests, with commercial alloys used as hardfacing by welding process in wear pieces. The abrasion tests was realized in pin on disk test. Additional tests were carried out for microstructural characterization to identify the different phases presents in the alloys. In a general way, the alloy studies showed the best wear rate for the heat treatments that results in higher hardness. It performance was superior than that of the commercial alloys. (author)

  8. Preparation and Testing of Corrosion and Spallation-Resistant Coatings

    Hurley, John

    2015-11-01

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT®, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding and involves placing a thin foil of zinc between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the zinc melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The zinc then diffuses through the alloys and evaporates from their surfaces. During this annual reporting period, the finite element model was completed and used to design clamping jigs to hold the APMT plate to the larger blocks of superalloys during the bonding process. The clamping system was machined from titanium–zirconium–molybdenum and used to bond the APMT plate to the superalloy blocks. The bond between the APMT plate was weak for one of each of the superalloy blocks. We believe that this occurred because enough oxidation had occurred on the surface of the parts as a result of a 1-month time period between sandblasting to prepare the parts and the actual bonding process. The other blocks were, therefore, bonded within 1 day of preparing the parts for bonding, and their joints appear strong. Scanning electron microscopy analyses of representative joints showed that no zinc remained in the alloys after bonding. Also, phases rich in hafnium and tantalum had precipitated near the bond line in the APMT. Iron from the APMT had diffused into the superalloys during bonding, more extensively in the CM247LC than in the Rene 80. Nickel from the superalloys had diffused into the APMT, again more extensively in the joint with the CM247LC than

  9. Efecto del conteo de nódulos en la resistencia al desgaste por abrasión de los hierros dúctiles austemperados. // Effect of nodules count in the waste by abrasion resistance for ductile austempering irons.

    C. J. Diez Cicero

    2004-05-01

    Full Text Available Entre los materiales metálicos de mayor demanda, la producción de hierro con grafito nodular, ocupa en la actualidad unode los lugares más importantes entre los hierros fundidos de alta resistencia, y con la introducción del tratamiento térmicode austemperado aplicado a estas fundiciones, se da lugar a una nueva familia de materiales, caracterizados por su altaresistencia mecánica y elevada tenacidad, que mantienen la economía y facilidad de producción de las fundicionesnodulares.Este trabajo, hace una valoración del comportamiento de hierros nodulares, con diferentes conteos de nódulos, a los que lesfue aplicado el tratamiento de austemperado y posteriormente se les sometió a ensayos de desgaste abrasivo.Con los resultados obtenidos se hace un análisis de la influencia del conteo de nódulos en dichas propiedades, así comotambién de la interrelación del conteo de nódulos con las variables de tratamiento térmico utilizadas en las muestrasensayadas.Palabras claves: Hierro nodular, conteo de nódulos, austemperado.____________________________________________________________________________Abstract.Between the metallic materials of greater demand, the iron production with nódular graphite occupies at the present time,one of the most important places between fused irons of high resistance, and with the introduction of the austempering heattreatment, applied to these meltings, brings a new family of materials, characterized by its high mechanical resistance andelevated tenacity, that maintain the economy and facility of production of the nodular smeltings.This work makes a valuation of the nodular irons behaviors, with different counts from nodules, to which the austemperingtreatment was applied, and later they were put under tests of abrasive wearing.Of the obtained results, takes control of the influence the nodules count in these properties, as well as, of the interrelation ofthe nodules count, with the used variables of heat

  10. Develop Hydrophilic Conductive Coating Technology with High Oxidation Resistance for Non-Flow-Through PEM Fuel Cells and Electrolyzers Project

    National Aeronautics and Space Administration — ElectroChem proposes to develop oxidation resistant, electrically conductive, hydrophilic coatings in PEM fuel cells and in PEM electrolyzers. The use of...

  11. Study of process of silicide coatings formation and their corrosion resistance on niobium-titanium alloy NT50

    Kinetics of NT50 niobium alloy vacuum siliconizing in the 1100-1250 deg C temperature range, structure and composition of coating are investigated. Corrosion resistance in the 1000-1400 deg C temperature range, phase composition and structure of oxidation products are studied. Durability of coatings in the 1200-1500 deg C temperature range is determined

  12. Development of durable self-cleaning coatings using organic–inorganic hybrid sol–gel method

    Highlights: • A facile method to produce sol–gel based self-cleaning coatings is described. • Effect of filler size and content is evaluated via contact angle, sliding angle, and surface morphology. • Coating with 15 wt.% nano-sized silica fillers exhibits the best self-cleaning performance. • The coatings are resistant to UV radiation and retain the functionality after the abrasion test. • A self-cleaning test and scheme to quantify the self-cleaning efficiency are described in this work. - Abstract: Self-cleaning coatings with excellent water-repellence and good mechanical properties are in high demand. However, producing such coatings with resistance to mechanical abrasion and environmental weathering remains a key challenge. Mechanically robust coatings based on tetraethylorthosilicate (TEOS) and glycidoxypropyltriethoxysilane (Glymo) have been prepared using a sol–gel method. Emphasis is given to the addition of Glymo, an epoxy silane which creates an organic matrix that blends with the inorganic Si−O−Si matrix formed from the TEOS. The combination of the blended matrix produced coatings with good adhesion to substrates and improved mechanical properties. Fluoroalkylsilane (FAS) and silica fillers were introduced to increase the hydrophobicity of the coating. It was found that the water contact angle (CA) of these coatings increases from 115° to 164° upon decreasing filler size from 1–5 μm to 10–20 nm. The sliding angle (SA) for coatings with 15 wt.% loading of 10–20 nm silica is around 2°. UV weathering does not show significant effect on the properties of the coatings. Mechanical properties and performances including hardness, Young's modulus, coating adhesion and abrasion resistance were systematically analyzed. In the current work, a simple self-cleaning test, which measures the extent of dirt accumulation and subsequent removal by water spray, was performed. The coatings with 15 wt.% loading of 10–20 nm silica particles

  13. Development of durable self-cleaning coatings using organic–inorganic hybrid sol–gel method

    Kumar, Divya [School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Wu, Xinghua [School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Energy Research Institute at NTU - ERI@N, 1 CleanTech Loop, #06-04, CleanTech One, Singapore 637141 (Singapore); Fu, Qitao [School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Ho, Jeffrey Weng Chye [School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Energy Research Institute at NTU - ERI@N, 1 CleanTech Loop, #06-04, CleanTech One, Singapore 637141 (Singapore); Kanhere, Pushkar D. [Energy Research Institute at NTU - ERI@N, 1 CleanTech Loop, #06-04, CleanTech One, Singapore 637141 (Singapore); Li, Lin [School of Mechanical and Aerospace Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Chen, Zhong, E-mail: ASZChen@ntu.edu.sg [School of Materials Science and Engineering, Nanyang Technological University, 50 Nanyang Avenue, Singapore 639798 (Singapore); Energy Research Institute at NTU - ERI@N, 1 CleanTech Loop, #06-04, CleanTech One, Singapore 637141 (Singapore)

    2015-07-30

    Highlights: • A facile method to produce sol–gel based self-cleaning coatings is described. • Effect of filler size and content is evaluated via contact angle, sliding angle, and surface morphology. • Coating with 15 wt.% nano-sized silica fillers exhibits the best self-cleaning performance. • The coatings are resistant to UV radiation and retain the functionality after the abrasion test. • A self-cleaning test and scheme to quantify the self-cleaning efficiency are described in this work. - Abstract: Self-cleaning coatings with excellent water-repellence and good mechanical properties are in high demand. However, producing such coatings with resistance to mechanical abrasion and environmental weathering remains a key challenge. Mechanically robust coatings based on tetraethylorthosilicate (TEOS) and glycidoxypropyltriethoxysilane (Glymo) have been prepared using a sol–gel method. Emphasis is given to the addition of Glymo, an epoxy silane which creates an organic matrix that blends with the inorganic Si−O−Si matrix formed from the TEOS. The combination of the blended matrix produced coatings with good adhesion to substrates and improved mechanical properties. Fluoroalkylsilane (FAS) and silica fillers were introduced to increase the hydrophobicity of the coating. It was found that the water contact angle (CA) of these coatings increases from 115° to 164° upon decreasing filler size from 1–5 μm to 10–20 nm. The sliding angle (SA) for coatings with 15 wt.% loading of 10–20 nm silica is around 2°. UV weathering does not show significant effect on the properties of the coatings. Mechanical properties and performances including hardness, Young's modulus, coating adhesion and abrasion resistance were systematically analyzed. In the current work, a simple self-cleaning test, which measures the extent of dirt accumulation and subsequent removal by water spray, was performed. The coatings with 15 wt.% loading of 10–20 nm silica particles

  14. Preparation and testing of corrosion and spallation-resistant coatings

    Hurley, John

    2012-09-30

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding. It involves placing a thin foil of zinc (Zn) between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the Zn melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The Zn then diffuses through the alloys and evaporates from their surfaces. Laboratory testing has shown that the diffusion rate of Zn through the FeCrAl alloy is much faster than through the nickel superalloys. This means that the FeCrAl will serve as a sink for the Zn bonding alloy during the evaporative metal bonding process. Also, the testing has shown that the Zn diffusion mechanism is bulk diffusion, and not intergranular. This is a surprise. However, it means that quantification of the Zn diffusivities in these samples will be significantly simpler than would have been the case if grain boundary diffusion dominated. In addition to the laboratory testing, gas impinger and particulate samples are being collected from a combustor firing syngas and natural gas to determine what types of microcontaminants may reach a turbine firing syngas. The syngas is created in one of two different pilot-scale pressurized coal gasifiers. The initial analysis of the impinger solutions was for standard U.S. Environmental Protection Agency (EPA) Method 29 determination of hazardous metals and did not include major element analysis. When syngas is fired, the amount of Mn in the combustor gas increases substantially. Halogens (Br2 and Cl2) and hydrogen

  15. Wear Resistance and Structure of Electrodeposited RE-Ni-W-P-SiC-PTFE Composite Materials

    GuoZhongcheng; ZhuXiaoyun; YangXianwan

    2004-01-01

    Effects of heat treatment temperature and time on hardness and wear resistance of RE-Ni-W-P-SiC-PTFE and RE-Ni-W-P-SiC composite coatings were studied. The results indicated that the hardness of the composite coatings as-deposited was lower and the mass loss (i.e. rate of abrasion) was higher, while the hardness increased and the rate of abrasion decreased with the increase of heat treatment temperature. The rate of abrasion was the lowest and hardness was the highest at 400℃ . The hardness decreased and the rate of abrasion increased with the temperature increasing continuously. Both the hardness and wear resistance also increased with the prolongation of heat treatment time, reaching their peak values when the heat treatment time was 2 h. The experimental results also showed that the hardness of the coatings decreased with PTFE quantity enhancing, but the wear rate diminished correspondingly. X-ray diffraction analysis indicated that the structure of RE-Ni-W-P-SiC-PTFE composite coating as-deposited is amorphous, and it partly became crystal when heat treatment temperature was over 3000℃.

  16. Study on corrosion resistance of pure magnesium with CaSiO3 contained coating in NaCl solution

    Yanjin LU; Lili TAN; Hongliang XIANG; Bingchun ZHANG; Ke YANG

    2012-01-01

    A composite coating was fabricated on pure magnesium by hydrothermal treatment in order to reduce its degradation in body environment.The coating was characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD).The XRD pattern showed that the main composition of the coating was a mixture of CaSiO3,MgSiO3 and Mg(OH)2.Electrochemical test showed that the corrosion current density (icorr) of the coated magnesium was decreased by about two orders of magnitude compared with that of the bare magnesium,and the EIS measurement also showed that the corrosion resistant performance of the coated magnesium was significantly enhanced.Meanwhile,weight loss test showed that the weight loss of the coated magnesium was lower than that of the bare magnesium.Hence,the present study indicated that the composite coating could greatly slow down the degradation of pure magnesium.

  17. Corrosion resistance of tungsten carbide based cermet coatings deposited by High Velocity Oxy-Fuel spray process

    WC-17Ni and WC-17Co coatings were deposited on mild steel and stainless steel substrates by High Velocity Oxy-Fuel (HVOF) spray process. WC-17Ni and WC-17Co coatings were obtained by the spray process and the porosity of these coatings was measured. Polarization and electrochemical impedance spectroscopy (EIS) were performed on both uncoated substrates and coated samples immersed in 3% NaCl solution. WC-17Ni coating with a lower porosity, serve as a better barrier and effectively prevented corrosion attack when it was deposited on mild steel substrate. The nickel binder in the WC-17Ni coating was found to have a better corrosion resistance than the cobalt binder in the WC-17Co coating

  18. Electrodeposited nickel(3) aluminide base intermetallic coatings and their resistance to high temperature degradation in hydrocarbon cracking environments

    Liu, Haifeng

    This research was aimed at developing novel Ni-A1 base intermetallic coatings to protect commercial Fe-Ni-Cr tube alloys from severe corrosive degradation at high temperatures. These alloys are widely used in petrochemical, chemical, and energy conversion industries. The coating process and coating evaluation were the two main aspects of this investigation. A two-step coating processing has been successfully developed to in situ apply pure and CeO2-modified Ni3Al intermetallic coatings onto Fe-Ni-Cr substrates. The process consists of the electrodeposition of Ni-Al and Ni-Al-CeO2 composite coatings from a Watt's nickel bath containing Al and CeO2 particles via a cost-effective electroplating technique and an annealing treatment of the as-plated coatings. It was found that the deposition of Al particles obeyed a Guglielmi model, and that REO particles interfered significantly with the deposition of Al particles. The long-term resistance of pure and CeO2-modified Ni 3A1 coatings to cyclic oxidation, carburization, coke formation, and metal dusting was evaluated in flowing dry air, 2 % CH4-H 2, and CO-H2-H2O respectively. Due to the high porosity, pure and CeO2-dispersed Ni3Al coatings exhibited poor resistance to cyclic oxidation at 850°C. CeO2 improved the spallation resistance of the Ni3Al base coatings during cyclic oxidation at 1050°C. CeO2-dispersed Ni3Al coatings showed better carburization resistance, particularly at 1050°C. Ni 3A1-based coatings. Those CeO2-dispersed were susceptible to coke formation and metal dusting at 650°C. Pre-oxidation improved the resistance of Ni3Al-based coatings to coke formation and metal dusting at 650°C, but the effectiveness depended on the integrity of the induced alumina scale. Special attention was paid to several aspects of coating degradation. These aspects included microstructure changes, degradation mechanisms, coating/substrate interdiffusion, effect of corrosive atmosphere, and effect of CeO2 on coating

  19. PREPARATION AND TESTING OF CORROSIONAND SPALLATION-RESISTANT COATINGS

    Hurley, John

    2014-11-01

    This Energy & Environmental Research Center (EERC) project is designed to determine if plating APMT®, a specific highly oxidation-resistant oxide dispersion-strengthened FeCrAl alloy made by Kanthal, onto nickel-based superalloy turbine parts is a viable method for substantially improving the lifetimes and maximum use temperatures of the parts. The method for joining the APMT plate to the superalloys is called evaporative metal bonding and involves placing a thin foil of zinc (Zn) between the plate and the superalloy, clamping them together, and heating in an atmosphere-controlled furnace. Upon heating, the Zn melts and dissolves the oxide skins of the alloys at the bond line, allowing the two alloys to diffuse into each other. The Zn then diffuses through the alloys and evaporates from their surfaces. Laboratory testing to determine the diffusion rate of Zn through the alloys has been completed. However, an analytical solution does not exist to model the diffusion of zinc through the alloys. For this reason, a finite difference algorithm using MATLAB was developed. It makes use of the hopscotch algorithm. The model allows the user to specify the dimensions of the metal parts, the Zn concentration at the bondline, the mesh size, time step, and Zn diffusivity. The experimentally measured values of diffusivity for Zn in APMT and Rene 80/CM 247LC are approximately 2.7 × 10-12 and 4 × 10-14 m2/s, respectively. While the qualitative behavior of the model appears correct, a comparison of the diffusion predictions with the experimental results from earlier in the project indicates that the expected Zn concentration is significantly higher than that measured experimentally. The difference depends on the assumed initial concentration, which is difficult to quantify exactly under experimental conditions for t = 0. In addition to the diffusion work, the coefficients of thermal expansions were determined for each of the alloys as a function of temperature. This information

  20. A Study on Wear Resistance of HVOF-Sprayed Ni-MoS2 Self-Lubricating Composite Coatings

    Liu, Y. L.; Jeng, M. C.; Hwang, J. R.; Chang, C. H.

    2015-02-01

    Composite coating techniques are becoming increasingly popular owing to their peculiar performances. In this study, the wear resistance of thermally sprayed Ni-MoS2 composite coatings on an AISI 1020 steel substrate was investigated. Ni-MoS2 composite powder (size: 60-90 μm) containing 25 wt.% of dispersed MoS2 was prepared by electroless plating. Ni-MoS2 composite coatings were then prepared by HVOF thermal spraying. The coatings were characterized by structural, surface morphological, and compositional analyses by means of microhardness tests, SEM/EDS, XRD, and ICP-AES. For the evaluation of their anti-wear properties, the composites were subjected to ball-on-disk dry wear tests based on the ASTM G99 standard at room temperature. Experimental results showed that some of the MoS2 content dispersed in the Ni-based composite coating burnt away during the high-temperature spraying process, thereby reducing the MoS2 concentration in the coating. In the wear test, the weight loss in the Ni-MoS2 composite coating was minimal under a low load (30 N). The average wear rate of the coatings was found to be ~1/40 times that of a Ni coating, showing that the wear resistance of the composite coatings was significantly improved by MoS2 addition.