abrasion resistance: Topics by WorldWideScience.org

Preparation and abrasion resistance of transparent super-hydrophobic coating by combining crater-like silica films with acicular boehmite powder

The high temperature abrasive wear resistant of the composites with different Al{sub 2}O{sub 3} volume fractions, particle coating and size were investigated and the failure action of composites under different conditions at high temperature was analyzed. The results showed that the high temperature abrasive wear resistant of composite with Ni coating and wide size and 39% volume fraction of particle is the best among all composites examined. (orig.)

2005-07-01

3

Wear-resistant ceramics in the coal industry

A super-hydrophobic coating was prepared by combining a rigid base film with crater-like hemispherical holes and acicular nanoparticles. The acicular boehmite powder provides a high contact angle on the film surface. The rigid base film with crater-like hemispherical holes inhibits the rapid decrease of contact angle by surface rubbing. The combination of different roughness is an effective method for improving the abrasion resistance of super-hydrophobic films.

2009-04-15

4

Abrasion wear protection in coal mining

The properties of cast basalt and alumina are examined. The ways in which these materials have been used in applications in coal preparation plants, for example in bunker and pipe linings where abrasion and corrosion resistant materials are required, are discussed.

1985-04-01

5

Fording Coal reduces preparation plant downtime with wear resistant lining

A brief description is given of some commercially-available wear-resistant products suitable for use in mine environments. The materials are cast basalt, cast or sintered alumina, and a heat-treated martensitic iron, and they can be used as linings for pipes, bunkers and chutes.

1985-05-01

6

New wear resistant composite material

Prior to 1986, the abrasive coking coal processed in the coal preparation plant at the Fording River operation at Elkford, British Columbia, was destroying the mild steel straight pipe and elbows at such a rate that they were having to be replaced annually and every 6-8 months respectively. To solve the problem, Fording River began to replace existing pipe and elbows with fused-cast, basalt-lined abrasion-resistant pipe, elbows and fittings manufactured by Abresist Corp. of Urbana, Indiana. The Abresist straight pipe has lasted 7 seven years and the Abresist elbows 5 years and both are still in use. 2 photos.

1994-04-01

7

Some properties of composite panels made from wood flour and recycled polyethylene.

A composite material consisting of WC-Co particles in a steel matrix was fabricated by sintering mixtures of WC-Co particles and a steel powder and infiltrating the sintered pieces with a copper alloy. Its wear resistance and mechanical properties were studied as a function of the content in WC-Co particles and other characteristics of the composite material microstructure. Infiltration provided a simple means to obtain a strong cohesion between WC-Co particles and the steel matrix. An effective matrix protection against wear is obtained with relatively low additions of particles especially with a silica abrasive which is soft with respect to cemented carbide. The experimental results show that this material has good mechanical properties and wear resistance. Depending upon abrasion resistance, wear losses are reduced up to 10 times by a 30 vol% addition of cemented carbide ...

1983-01-01

8

Wear resistance of a laser surface alloyed Ti-6Al-4V alloy

This study investigated the effect of board type (unmodified vs. MAPE modified) on the surface quality and thickness swelling-water absorption properties of recycled high density polyethylene (HDPE) based wood plastic composites. Additionally, two commercially available coatings (cellulosic coating and polyurethane lacquer coating) were also applied to composite surfaces and their adhesion strength, abrasion and scratch resistance, and gloss values were determined. This study showed that modification of the composites with MAPE coupling agent increased the surface smoothness and reduced the water absorption and thickness swelling of the panels. Abrasion resistance of the composites was also improved through MAPE modification. Regardless of board type, higher scratch resistance and gloss values were observed for polyurethane lacquer coated samples compared to those of cellulosic ...

2008-12-10

9

Adhesive carrier particles for rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization.

Laser surface alloying with gaseous nitrogen was utilized to improve the wear resistance of a Ti-6Al-4V alloy. Wear-resistant composite coatings reinforced by hard TiN dendrites were produced 'in-situ' on a substrate of a Ti-6Al-4V alloy. The hardness and wear resistance of the laser alloyed coating under two-body abrasive and block-on-ring full-sliding wear conditions were significantly enhanced. (orig.)

2000-08-01

10

Wear properties of steel plasma nitrided at high temperatures

A rapidly hydrated sorbent for moderate-temperature dry flue gas desulfurization was prepared by rapidly hydrating adhesive carrier particles and lime. The circulation ash from a circulating fluidized bed boiler and chain boiler ash, both of which have rough surfaces with large specific surface areas and specific pore volumes, can improve the adhesion, abrasion resistance, and desulfurization characteristics of rapidly hydrated sorbent when used as the adhesive carrier particles. The adhesion ability of sorbent made from circulation ash is 67.4% higher than that of the existing rapidly hydrated sorbent made from fly ash, the abrasion ratio is 76.2% lower, and desulfurization ability is 14.1% higher. For sorbent made from chain boiler ash, the adhesion ability is increased by 74.7%, the desulfurization ability is increased by 30.3%, and abrasion ratio is decreased by 52.4%. The ...

2010-06-15

11

Partially-carbonized polyacrylonitrile filter

The wear behaviour of 722M24 (En40B) steel plasma nitrided at high temperatures for long durations was investigated. Under dry sliding and abrasive-containing lubricated conditions, the wear characteristics of the steel were studied as a function of load, time and white layer thickness. The white layer and the wear debris were characterized by X-ray diffraction. The topography of the wear surface was examined in a scanning electron microscope. The plasma nitriding process was carried out using a 20 kW plasma processing unit in cracked ammonia atmosphere. Treatment times of up to 100 h were employed with temperatures of 550, 570 and 590 C. Wear tests were performed with plasma nitrided AMS 6472 as the counterface material. The tests under abrasive-containing lubricated conditions were carried out with 10% carborundum powder 10 [mu]m in size in SAE-30 machine oil. The wear resistance of the steel was improved by plasma ...

1993-08-30

12

Ceramic linings beat coal plant's abrasion/corrosion problems

A filter for extracting solids and liquids from gaseous combustion exhausts comprises a textile filter element formed of polyacrylonitrile fibers oxidized by careful heat treatment and comprising approximately 61% carbon after treatment. The filter may be woven, knitted or formed as a batting of randomly-oriented fibers. Abrasion resistant coatings and lubricants for the fibers are disclosed. The filter material is especially useful as a filter bag.

1984-04-24

13

NOZZLE WEAR DETECTION IN ABRASIVE WATERJET ...

A combination of erosion and corrosion at the Victoria Junction coal preparation plant in Sydney, Nova Scotia was causing serious problems. Schedule 80 mild steel pipes were starting to fail as well as some quarter-inch steel plates in the lauders and chutes. Some corrosion tests were carried out and the high chloride level in the process water was felt to be the single most important contribution to the corrosion problem. Cast basalt was selected as a solution to the pipe wear problem. Three different types of abrasion/corrosion-resistant tiling - basalt tiles, kalceram tiles and ceramic tiles were well suited to the chloride conditions at this plant.

1985-07-01

14

Pot-type catalyst carrier and manufacturing method

... Accession Number : ADD330829. Title : NOZZLE WEAR DETECTION IN ABRASIVE WATERJET CUTTING SYSTEMS,. Corporate Author : ...

1990-03-01

15

Crystallization fouling of calcium sulfate dihydrate on heat-transfer surfaces

This invention relates with a pot-type catalyst carrier which excels as a catalyst carrier when such heavy oils as ordinary pressure distillation residue, oil sand oil, and shale oil are decomposed or treated by hydrogenation. The conventional pot-type carrier is produced by dropping a small drop of a slurry (containing a catalyst component) onto a particle bed and drying it. But the demerit is a large particle size and less catalyst activity or strength. In this invention, a mixture of such carrier components as allophane, red mud, bauxite and latellite, etc.. 60 - 80 weight parts. and a binder 20 - 40 weight parts is added with water to form a slurry of 10 - 30 weight% solid concentration. Slurry is wet-crushed to make the average particle size 0.6 - 2.0 micron, then spray-dried and burned to obtain a pot-type catalyst carrier with average particle size 30 - 200 micron and abrasion index below 10. This catalyst showed high yield of kerosene and light oil in the ...

1988-02-25

16

Abrasive Waterjet as a Viable Cutting Alternative.

The present paper deals with the fouling process of calcium sulfate dehydrate on heat-transfer surfaces. The crystallization of calcium sulfate showed typical asymptotic fouling curves, the asymptotic value of which was greatly influenced by the surface temperature and fluid velocity. The fouling mechanism was discussed with a generalized fouling model and proved to be surface process controlled, where the activation energy was 6.2 {times} 10{sup 4} J/mol. The availability of mechanical cleaning against the formed scale was quantitatively evaluated by applying the particle abrasion method. The removal test verified that the removing rate per unit particle concentration decreased in an inverse proportion to the overall particle load, to the power of 0.8, and that it was affected by the fluid velocity. The observed final residual fouling resistance decreased asymptotically with an increase in particle concentration. The suitable concentration of ...

1996-02-01

17

Radiation processed composite materials of wood and elastic polyester resins

... Accession Number : ADD815092. Title : Abrasive Waterjet as a Viable Cutting Alternative. Descriptive Note : Journal article. Corporate Author : ...

1995-08-01

18

New developments in vertical spiral chute transport

The radiation polymerization of multifunctional unsaturated polyester-monomer mixtures in wood forms interpenetrating network system. The mechanical resistance (compression, abrasion, hardness, etc.) of these composite materials are generally well over the original wood, however the impact strength is almost the same or even reduced, in comparison to the wood itself. An attempt is made using elastic polyester resins to produced wood-polyester composite materials with improved modulus of elasticity and impact properties. For the impregnation of European beech wood two types of elastic unsaturated polyester resins were used. The exothermic effect of radiation copolymerization of these resins in wood has been measured and the dose rate effects as well as hardening dose was determined. Felxural strength and impact properties were examined. Elastic unsaturated polyester resins improved the impact strength of wood composite materials. (author).

1982-09-19

19

Effect of the final coking temperature on the strength properties of formed coke

This paper summarizes the results of a long-term research project by SKBV which aimed to find ways of increasing spiral chute capacity while minimizing particle degradation, and also to extend the life of chute linings. Spiral chutes have been redesigned in such a way that chute speeds are considerably slower. The most wear-resistant and economic material for the inlet area was found to be slabs of tempered alloy cast steel, and for normal chute sections, cast basalt plates. Vertical rom bunkers can now be lined with thin cladding sections of GRC. Staple pit spiral chutes have been considerably improved in respect to wear and abrasion by the use of toughened steel as the chute lining material. Several of the innovations developed during the course of the research project are in use in West German mines and some have also been introduced abroad. (In German)

1982-06-24

20

Behavior of abrasive wear on counterpart roughness of glass fiber reinforcement polyurethane resin composites

Effect of final temperature and duration of coking on the properties of formed coke from weakly-caking Donetsk and Kuznetsk coals was studied. An increase of the final temperature to 850 C produced significant changes in the mechanical and chemical properties of the coke. Increasing the temperature beyond this point did not affect the mechanical strength significantly, but did increase hardness, real density and electroconductivity of the coke and decrease reactivity. Increasing the period of coking at final temperatures in the 650 and 750 C range, produced insignificant hardening of the formed coke. An objective evaluation of the effect of final temperature can be performed by a series of tests which characterize the resistivity of the formed coke to impact and abrasion and the fine structure of the matter in coke. 9 references.

1985-01-01

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KoreaScience (Korea)

Full Text Available

2011-08-01

22

Tribological evaluation of diamond coating on pure titanium in comparison with plasma nitrided titanium and uncoated titanium

Titanium alloys are characterized by poor tribological properties, and the traditional use of titanium alloys has been restricted to nontribological applications. The deposition of a well adherent diamond coating is a promising way to solve this problem. In this study, the tribological properties of diamond-coated titanium were studied using a pin-on-disk tribometer, and the results were compared with those of pure titanium and plasma nitrided titanium. The tribological behavior of pure titanium was characterized by high coefficient of friction and rapid wear of materials. Plasma nitriding improved the wear resistance only under low normal load; however, this hardened layer was not efficient in improving the wear resistance and the friction properties under high normal load. Diamond coating on pure titanium improved the wear resistance of titanium significantly. Surface profilometry measurement indicated that little or no ...

1999-12-01

23

Briquetting of coal

Wear resistant composite coatings deposited by electron enhanced closed field unbalanced magnetron sputtering

The object of briquetting coal fines is to convert a low grade fuel into one of superior quality coal. Briquetting techniques make coal an attractive substitute fuel by converting it into a compact, stable and inexpensive fuel. The briquetting of coal fines and char fines from coal and lignite, coke breeze, charcoal fines and similar materials is an important process for producing shaped fuel for a number of uses. Formed-coke made from non-caking coal for use in a blast furnace or in a cupola furnace involves the briquetting of treated char fines and further processing of the briquettes by means of carbonizing and curing. Briquettes may be made with or without binders, brown coal is particularly suitable for briquetting without a binder. Heat treatment may enable a higher rank coal to be briquetted without a binder, but binders are usually used so as to improve the combustion properties of the coal, they may include pitch, bitumen, sulphite liquor, starches and lime. Briquettes are ...

1994-12-31

24

Abrasion wear studies with abrasives from brown coal beneficiation

There is presently considerable interest in wear resistant coatings produced using closed field unbalanced magnetron sputtering technology. For example, layered films of diamond-like carbon (DLC) with tungsten or titanium additions have been widely reported. The benefit is that the mechanical properties are enhanced (e.g. giving greater toughness); also it is possible to control the stress state and enhance adhesion. Here we report the further development of this concept by the addition of TiN, TiCN and TiC layers in DLC-based composites, utilizing an additional source of electrons in the vicinity of substrate to enhance ionisation of the plasma and increase coating density. Composite coatings of ceramics TiN, TiC{sub x}N{sub y}, TiC, CrN, TiCrN, TiCrCN, TiCrC, metal doped Ti{sub x%}-DLC and their combinations were deposited on 316 stainless steel substrates. The mass flow of reactive gases into the chamber was controlled using plasma optical emission monitoring to ...

1995-08-01

25

Thermal spraying of reactive materials to form wear-resistant composite coatings

This paper evaluates abrasive jet wear tests, carried out on the ZUK-3M abrasion apparatus according to the GOSF 23.201-78 industrial standard. As abrasive material, brown coal coke dust, brown coal dust, power plant fly ash and quartz sand (for the purpose of comparison) were employed. Seventeen types of materials were blasted with abrasive jets, including a selection of steels, glass, rubber, SYS-pur plastics, cast basalt, Kawenit and vitroceramics. The test apparatus produced abrasive jet velocities between 12 and 130 ms/SUP/-/SUP/1 at rotor revolutions of 1,000 to 10,000 min/SUP/-/SUP/1. Blasted material samples were arranged at angles between 15 and 90 degrees. Various tables and graphs present abrasivity results. These results were employed for technical modifications of dedusting equipment in briquetting and coking plants, which led to a threefold ...

1983-01-01

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Study for developing method of repairing interior of duct. Kanro naimen hoshu koho no kaihatsu kenkyu

The dispersion of more than 20 vol pct submicrometer ceramic particles within a metallic matrix and the deposition of such a cermet to form a thick and tough coating presents problems. Most of the coating techniques have failed in attempting to homogeneously disperse very fine and hard particles in large amounts while avoiding their decomposition or reaction with the metal matrix during the deposition process. A simple and efficient method has been developed for producing ceramic-containing composite coatings. It consists in synthesizing cermet-based materials and in depositing them by a rapid solidification process, such as thermal spraying. Boride- and carbide-based materials have been successfully obtained by plasma spraying reactive powders comprising the basic reagents. These materials, with a microstructure of submicrometer ceramic particles dispersed in a metallic matrix, exhibit good wear-resistant properties (abrasion and sliding ...

1992-03-01

27

Oxygen plasma treatment and deposition of CN_x on a fluorinated polymer matrix composite for improved erosion resistance

A hose lining process, used widely for underground service structures, such as for city gas, and water and sewerage pipes, was adopted to repair interiors of underground wire raceways, and improvements were made for power cable pipe use, including long size construction, inner diameter assurance, and flame retardation. The sealing hose as a lining material consists of a fabric layer woven by warps of polybutylene terephthalate (PBT) and wefts of combined PBT fibers and glassfibers, the fabric being coated with polyurethane resin on one side. The other side of the fabric is coated with heat hardening resin made of epoxy resin as the main ingredient and aromatic amine as the hardening agent to assure close adhesion of the sealing hose onto the pipe interior. Mimic raceways were used to verify the lining material for its abrasion coefficient, mechanical strength, wear resistance, water cut-off performance, chemical resistance, ...

1991-03-25

28

On metal erosion in abrasive medium at impulse pneumatic acoustic impact

The use of polymer matrix composites in aerospace propulsion applications is currently limited by insufficient resistance to erosion by abrasive media. Erosion resistant coatings may provide necessary protection; however, adhesion to many high temperature polymer matrix composite (PMC) materials is poor. A low pressure oxygen plasma treatment process was developed to improve adhesion of CN_x coatings to a carbon reinforced, fluorinated polymer matrix composite. Fullerene-like CN_x was selected as an erosion resistant coating for its high hardness-to-elastic modulus ratio and elastic resilience which were expected to reduce erosion from media incident at different angles (normal or glancing) relative to the surface. In situ x-ray photoelectron spectroscopy was used to evaluate the effect of the plasma treatment on surface chemistry, and electron microscopy was used to identify changes in the surface ...

2007-07-01

29

Abrasion problems in coal preparation

Russian 2010 p. 382 Ukraine Yuferov, VB Ozerov, AN Ponomarev,

2010-09-06

30

Wear and machining of engineering ceramics by abrasive waterjets

Lining of fused cast basalt tiles is recommended for various pieces of equipment constituting a coal preparation plant.

1981-01-01

31

Physical characterization of a new composition of oxidized zirconium-2.5wt% niobium produced using a two step process for biomedical applications

The purpose of this investigation was to simulate a machining front from an abrasive waterjet and its movements in a ceramic material. Wear factors affecting the abrasive waterjet nozzle were also to be established. Therefore, a low inclination angle (9[degree]) was used between the nozzle and test sample, simulating a moving machine front. A standard nozzle with an inner diameter of 0.76 mm was used in the test, and it was placed close to the samples. The outer diameter of the abrasive nozzle was 9.5 mm. The high wear rate from abrasive waterjets makes it possible to machine hard ceramics-including dense alumina, titanium boride, silicon nitride, and composites-at high machining speeds.

1993-08-01

32

British Library Electronic Table of Contents (United Kingdom)

Zirconium and particularly Zr-2.5wt%Nb (Zr2.5Nb) alloy are useful for engineering bearing applications because they can be oxidized in air to form a hard surface ceramic. Oxidized zirconium (OxZr) due to its abrasion resistant ceramic surface and biocompatible substrate alloy has been used as a bearing surface in total joint arthroplasty for several years. OxZr is characterized by hard zirconium oxide (oxide) formed on Zr2.5Nb using one step thermal oxidation carried out in air. Because the oxide is only at the surface, the bulk material behaves like a metal, with high toughness. The oxide, furthermore, exhibits high adhesion to the substrate because of an oxygen-rich diffusion hardened zone (DHZ) interposing between the oxide and the substrate. In this study, we demonstrate a two step pro...

2011-01-01

33

Membrane compressor for leakfree compression of gaseous fluids; Membranverdichter fuer das leckfreie Verdichten gasfoermiger Fluide

CUTTING PERFORMANCE AND WEAR MECHANISM OF Si3N4-BASED NANOCOMPOSITE CERAMIC CUTTING TOOL IN MACHINING OF CAST IRON

Leakfree compression of gaseous liquids prevents impurities resulting from entry of lubricants and abrasive particles and is therefore an important requirement on modern compressors. Another requirement voiced increasingly often is the reduction or even prevention of problematic off-gases and contaminated residues of libricating oils. Further, compressors should have high corrosion resistance, low noise, a long service life and high reliability. Membrane compressors are largely able to meet these requirements. The article describes the technical concept and applications of membrane compressors. (orig.) [Deutsch] Umweltschutz und steigende Forderungen der Industrie an die Reinheit technischer Gase verlangen Kompressoren, die weitgehend leckagefrei verdichten und keine Verunreinigungen des Gases durch Schmierstoffe und Abrieb hervorrufen. Immer haeufiger wird in diesem Zusammenhang die Reduzierung oder sogar die Vermeidung von schwer zu ...

1996-09-01

34

British Library Electronic Table of Contents (United Kingdom)

A type of Si3N4-based nanocomposites ceramic cutting tool material was prepared by the addition of nano-scale Si3N4W whisker and nano-scale TiN particle. Cutting performance of the Si3N4/Si3N4W/TiN nanocomposite ceramic tool in machining of cast iron was investigated in comparison with a commercial sialon ceramic tool, and the tool wear mechanism was studied. The two types of cutting tools have similar cutting performance at relatively low cutting parameters, while Si3N4/Si3N4W/TiN nanocomposite tool exhibits a better wear resistance than sialon tool at the relatively high cutting parameters. The wear of sialon ceramic cutting tool is dominated by the plastic deformation, abrasive action, microcracking, pullout of grains and chemical action at the higher cutting parameters. The higher mech...

2011-01-01

35

Wear and friction coefficient of particle reinforced Ti-alloys

Tribological behaviour of Ti-Al-B-N-based PVD coatings

Particulate Reinforced Titanium matrix composites (PRTi) exhibit some improved specific mechanical properties in comparison with those of unreinforced titanium alloys as a result of the combination of the high strength and stiffness of ceramic particles with the toughness and damage tolerance provided by the metal matrix. The poor tribological properties of the titanium exclude titanium alloys from applications where wear resistance is required (brakes, rotating parts, sliding parts). The addition of ceramic particles improves the tribological properties of metals sensitive to adhesive and /or abrasive wear significantly. In this work, the wear resistance and the friction coefficient of Ti6Al-6V-2Sn reinforced with TiC particles and Ti6Al-4V reinforced with SiC particles (prototype material) are compared with the unreinforced alloys. Pin on disc and pin on ring tests were carried out against standard steel (100Cr6) as a ...

2004-11-01

36

Testing of abrasion materials

PVD-coatings based on TiB{sub 2} are expected to show high wear resistance and low tendency of adhesion on metal forming tools. Coating adhesion and morphology can be modified over a wide range by varying the content of nitrogen (N{sub 2}) and the deposition parameters power and bias voltage. All coatings were deposited using commercial unbalanced magnetron equipment, the deposition was homogeneous in a volume of 400 x 400 x 400 mm{sup 3}. Hipped and hot pressed TiB{sub 2}-targets were used, nitrogen (N{sub 2}) was added as gas, Ti and Al by a solid Ti-Al-target. The tribological behaviour was tested by a pin-on-disc wear test. The coatings investigated were TiB{sub 2}, TiAlB(N), TiAl(N) and TiB{sub 2}/TiAl(N). As counterpart in the pin-on-disc wear test, 6 mm diameter spheres of steel (100Cr6), aluminium, brass and bronze were used. The experiments showed a non-uniform wear behaviour. For the combinations TiAlB(N) and TiB{sub 2} versus aluminium, a low wear volume ...

1996-12-15

37

Coatings for turbine rotors of Chinese hydropower plants. Final report; Anforderungsgerechte Beschichtung von Turbinenlaufraedern chinesischer Wasserkraftanlagen. Abschlussbericht

A method of abrasion testing according to ASTM C 704-76 a is presented for steel fibre concrete mortar, fusion-cast basalt and a surface coating material and results of practical interest are mentioned. Due to the high technical demands on these materials and their specific fields of application, the very first test already supplied interesting findings. From the user's point of view, the method is an interesting alternative to the common test methods, e.g. according to DIN 52 108 (wheel test according to Boehme). In English-speaking countries, testing according to ASTM is often mandatory in the refractory industry in order to assure constant quality of refractory materials after setting. The method is characterized by good comparability and high accuracy of measurement. Only the test piece is exchanged while the test conditions remain constant, so that accurate information on the material studied is obtained.

1983-06-01

38

All sliding element journal bearing rock bit

The research project aimed at the selection or development of wear-reducing measures for submerged components of hydroelectric power plants. This comprised the optimisation of hydraulic profiles as well as materials testing for abrasion and cavitation. Another field of research was the development of appropriate application processes. (orig.) [German] Das Hauptziel des Forschungsvorhabens bestand in der Auswahl bzw. Entwicklung geeigneter Schutzmassnahmen zur Verschleissminderung an wasserberuehrten Komponenten von Wasserkraftanlagen. Diesem Ziel untergeordnet waren neben der Optimierung hydraulischer Profile auch Materialuntersuchungen hinsichtlich Verschleissbestaendigkeit gegenueber Abrasion und Kavitation. Ebenso war die Entwicklung geeigneter Applikationsprozesse ein wichtiger Bestandteil der Aufgabenstellung. (orig.)

2002-07-01

39

Pipe behaviour in bottom ash slurry systems

For years rock bit performance has been progressively improved by many innovative changes to the design of both the bit cutting structure and the bearing. The changes have offered increased footage per bit and reduced cost per foot of hole through longer bit life and/or faster penetration rate. Efforts to assist the industry in drilling deeper thru hard abrasive rocks such as cherts of West Texas, conglomerated of the Rockies and bromides of Oklahoma led to a major breakthrough in rock bit design - the development of the tungsten carbide cutting structure. When properly applied the bit far exceeded that of the non-sealed ball and roller bearing being used at the time. The bearing failure mode was one of severe race spalling and abrasive wear influenced by the drilling fluid entering the bearing.

1983-08-01

40

Pipe behaviour in bottom ash slurry systems

This study presents the results of an 18-year long investigation of pipe deterioration in cyclone slag slurry transport. The goal was to study pipe behaviour in this extremely abrasive service and select an optimum piping material. Comparisons are given for high quality alloy cast steel pipes and pipes alined with cast basalt rings marketed under the name Abresist.

1982-09-01

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41

Structural steels with improved atmospheric corrosion resistance

This study presents the results of an 18-year long investigation of pipe deterioration in cyclone slag slurry transport. The goal was to study pipe behaviour in this extremely abrasive service and select an optimum piping material. Comparisons are given for high quality alloy cast steel pipes and pipes lined with cast basalt rings marketed under the name Abresist. Based on the results, thoughts are offered on the broader meanings of certain findings.

1982-09-01

42

CERN Document Server

Structural steels with improved atmospheric corrosion resistance

2003-01-01

43

Comparison of sliding friction and wear behaviour of overhead conveyor steels tested under dry and lubrication conditions; Comportamiento frente al desgaste y friccion de aceros empleados en lineas de manutencion aerea ensayados con y sin lubricacion

Abrasive-waterjet machining of isogrid structures

The sliding friction and wear behaviour of different steel qualities were investigated with and without lubrication conditions. Steel qualities tested are normally used in the overhead conveyor system of many industrial fields, like the automotive sector. Sliding wear tests have been conducted by means of a pin-on-disk machine. A 100Cr6 steel similar to that used within the overhead conveyor trolleys has been employed as a pin. Friction coefficient values obtained under lubrication conditions were three times smaller than those obtained without lubrication. The mechanism that controls wear behaviour under lubrication conditions is an abrasive one and the wear values obtained are almost worthless. On the other hand, mechanism controlling wear during non lubrication tests, was a combination of abrasion and adhesion. (Author) 20 refs.

2005-07-01

44

Abrasive waterjet machining characteristics of aluminum matrix composites

An experimental investigation was conducted to determine the feasibility of machining isogrid structures with abrasive-waterjets (AWJs). The main objective was to mill isogrid patterns in surfaces with accurate depth control using an AWJ. Three different approaches using AWJs were tested: linear cutting of isogrid patterns for diffusion bonding, milling with conventional AWJ nozzles, and milling with a single-angled rotary AWJ nozzle. It was shown that pocket milling with conventional AWJs is the most feasible of those tested. The milling can be done internally on preformed aluminum tubes, and the AWJ can also be used on materials other than aluminum. Accurate depth control can be achieved at high productivity rates. As an example, it is projected that a 48-inch-diameter skirt 12 inches high could be milled with an isogrid pattern in 6.3 hours. Milled isogrid patterns can be controlled to 0.001 inch, and thin walls of less than 0.025 inch are achievable. Milling ...

1990-12-01

45

Abrasive waterjet cutting of high purity uranium metal: Topical report

Aluminum matrix composite Al356/SiCp(Vol. 15%)(Al MMC) material has been cut under various cutting conditions using Abrasive WaterJet (AWJ) machining process. The experimental cutting was carried out using three different material thicknesses of 10, 20, 30mm with a 0.33mm diameter orifice. The pump pressure, traverse rate, StandOff Distance(SOD) were taken as process parameters. After cutting the quality of the specimen in terms of kerf width, kerf taper, and surface finish were measured to characterize machinability of the material. As a result of the study, the maximum traverse rate for 30mm thick Al MMC under the pump pressure of 350 MPa reached up to 70 mm/min and the surface roughness of the material showed surface finish Ra in the range of 2.3{approx}23.4{mu}m.

2009-07-01

46

A study of kerf characteristics in abrasive waterjet machining of graphite/epoxy composite

The Abrasive Waterjet Cutting process was evaluated to determine if the equivalent could be utilized for cutting uranium metal at the Feed Materials Production Center (FMPC). In the process, a thin stream of ultrahigh pressure water carried grit material through a designated piecepart. In order to be acceptable for use at the FMPC, the equipment must be cost effective, minimize waste, and be adaptableto operating in an enclosure, and improve health and safety conditions. Observation of the cutting process showed that health and safety aspects could be optimized with an enclosed ventilated system. Also the equipment can be easily automated. The cutting action produced sparks similar to the sparks caused by a grinding operation. The sparks are captured in a water container under the workpiece that not only catches the sparks, but also serves to dissipiate the stream of water and residues produced by the cut. Metallographic tests performed on the cut surface of the ...

1988-01-01

47